benchmarks.wiki / Public workspace
LongBench v2 / 66f19f04821e116aacb27bab / Which of the following is incorrect according to the handbook?
Problem
Answer published by the source. Consult the official source to check your work against its answer.
choice A
When the contactor opens and the device stops working, I should check the ER LED for error messages. Such thing may happen when the current is below a set lower limit.
choice B
Whether I want to mount the load feeder of size S0 for direct or reversing starting, I should lock the 3RC7 ILM on the contactor by pulling the locking slide downwards.
choice C
A DIN rail adapter is a must if I mount size S0 load feeders for reversing starting. The DIN adapter is mounted in the same way as the motor starter protector.
choice D
If I only have 3RC7 ILM Power Cable, I must install the 3RA8 ILF device group side by side with a maximum distance of 4.5 centimeters.
context · full text (283,823 characters)
Introduction
1
Safety notes
2
Description
3
Functions
4
Mounting and dismantling
5
Connecting
6
Parameter setting
7
Planning/configuring
8
Maintenance and service
9
Messages and diagnostics
10
Technical data
11
Dimensional drawings
12
Process data and data sets
13
Connection examples
14
Coordination types
A
References
B
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance
are required to ensure that the products operate safely and without any problems. The permissible ambient
conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens Aktiengesellschaft. The remaining trademarks in
this publication may be trademarks whose use by third parties for their own purposes could violate the rights of
the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens Aktiengesellschaft
Smart Infrastructure
Electrical Products
Postfach 10 09 53
93009 Regensburg
GERMANY
A5E50183188002A/RS-AA/001
Ⓟ 09/2024 Subject to change
Copyright © Siemens 2024.
All rights reserved
Table of contents
1
Introduction........................................................................................................................................... 9
1.1
Responsibility of the user for system configuration and functionality..................................... 9
1.2
Purpose of the manual......................................................................................................... 9
1.3
Required basic knowledge.................................................................................................. 10
1.4
Scope of the manual.......................................................................................................... 10
1.5
Additional documentation ................................................................................................. 10
1.6
Siemens Industry Online Support ....................................................................................... 11
1.7
Siemens Industry Online Support app................................................................................. 12
1.8
Support Request ................................................................................................................ 13
1.9
History............................................................................................................................... 13
2
Safety notes ......................................................................................................................................... 15
2.1
General safety notes .......................................................................................................... 15
2.2
Qualified personnel required .............................................................................................. 16
2.3
Current information about operational safety ..................................................................... 16
2.4
Intended use...................................................................................................................... 16
2.5
Declaration of conformity .................................................................................................. 17
2.6
Five safety rules for working in or on electrical systems....................................................... 17
2.7
ESD Guidelines................................................................................................................... 18
2.8
Cybersecurity information.................................................................................................. 19
2.9
Data security in automation ............................................................................................... 20
2.10
Approvals, test certificates, characteristics .......................................................................... 22
2.11
Requirements for switching high-efficiency motors............................................................. 22
2.12
Voltages ............................................................................................................................ 23
2.13
Notes on the protection of device connections ................................................................... 23
2.14
Recycling and disposal ....................................................................................................... 23
3
Description........................................................................................................................................... 25
3.1
System overview................................................................................................................ 25
3.1.1
Product description............................................................................................................ 25
3.1.2
Applications....................................................................................................................... 29
3.1.2.1
ATEX.................................................................................................................................. 30
3.1.3
Operating principle............................................................................................................ 31
3.2
SIRIUS 3RC7 ILM (intelligent link module)........................................................................... 32
3.2.1
Product description............................................................................................................ 32
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
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3.2.2
Article numbers ................................................................................................................. 33
3.2.3
Monitoring switching elements.......................................................................................... 34
3.2.4
Interfaces .......................................................................................................................... 34
3.3
SIRIUS 3RA8 ILF intelligent load feeder ............................................................................... 35
3.3.1
Overview........................................................................................................................... 35
3.3.2
Intelligent load feeders for self-assembly with a 3RC7 ILM .................................................. 36
3.3.2.1
Recommended combinations............................................................................................. 37
3.3.2.2
Possible combinations for 400 V AC, Class 10E.................................................................... 39
3.3.3
Pre-assembled SIRIUS 3RA8 ILF intelligent load feeders ....................................................... 40
3.3.4
Application environment.................................................................................................... 41
3.4
Accessories/ spare parts ..................................................................................................... 42
3.4.1
Accessories for 3RC7 ILM and 3RA8 ILF............................................................................... 42
3.4.2
Kits for setting up intelligent load feeders for reversing starting .......................................... 42
4
Functions ............................................................................................................................................. 43
4.1
Overview of functions........................................................................................................ 44
4.2
Basic configuration............................................................................................................. 45
4.2.1
Rated operational current Ie............................................................................................... 46
4.2.2
Load type .......................................................................................................................... 46
4.2.3
Interlock time .................................................................................................................... 47
4.3
Load protection.................................................................................................................. 48
4.3.1
Electronic motor overload protection.................................................................................. 48
4.3.1.1
Trip class............................................................................................................................ 49
4.3.1.2
Response to overload thermal motor model........................................................................ 50
4.3.1.3
Recovery time.................................................................................................................... 51
4.3.1.4
Motor heating limit – maintenance demanded ................................................................... 51
4.3.1.5
Non-volatile tripping status................................................................................................ 51
4.3.2
Current asymmetry ............................................................................................................ 52
4.3.3
Mains voltage .................................................................................................................... 52
4.3.3.1
Response to faulty main voltage......................................................................................... 53
4.3.3.2
Reset mode at faulty main voltage ..................................................................................... 53
4.3.3.3
Rotation direction monitoring ........................................................................................... 53
4.3.3.4
Rated mains voltage and operating range (only for high feature variants) ........................... 54
4.4
Condition monitoring......................................................................................................... 54
4.4.1
Current monitoring............................................................................................................ 54
4.4.1.1
Prospective locked rotor current (blocking current) ............................................................. 56
4.4.1.2
Prospective locked rotor time ............................................................................................. 56
4.4.1.3
Operational current monitoring.......................................................................................... 56
4.4.2
Starting time monitoring.................................................................................................... 57
4.5
Miscellaneous.................................................................................................................... 59
4.5.1
Reaction to communication loss......................................................................................... 59
4.5.2
Group diagnostics.............................................................................................................. 60
4.6
Additional functions........................................................................................................... 61
4.6.1
Control (switching elements) ............................................................................................. 61
4.6.2
Current measurement (load current) .................................................................................. 62
4.6.3
Mains voltage detection..................................................................................................... 62
4.6.4
Mains voltage measurement .............................................................................................. 62
4.6.5
Supply voltage monitoring ................................................................................................. 63
4.6.5.1
Supply voltage monitoring for electronics (PWR)................................................................. 63
Table of contents
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4.6.5.2
Auxiliary voltage monitoring for the switching element (AUX-PWR)..................................... 63
4.6.6
Power measurement.......................................................................................................... 64
4.6.7
Device temperature measurement ..................................................................................... 65
4.6.8
Statistics............................................................................................................................ 65
4.6.9
Emergency start................................................................................................................. 65
4.6.10
Trip Reset........................................................................................................................... 66
4.6.11
Cold start........................................................................................................................... 66
4.6.12
Zero current detection ....................................................................................................... 67
4.6.13
Firmware update................................................................................................................ 67
5
Mounting and dismantling.................................................................................................................. 71
5.1
Warning notice .................................................................................................................. 71
5.2
Installation guidelines........................................................................................................ 71
5.2.1
Minimum clearances (AC 230 / 400 V // 440 V // 500 V // 400 V / 690 V)............................... 71
5.2.2
Installation guidelines for 3RV29 infeed system.................................................................. 73
5.2.3
Derating for different installation variants and operating conditions.................................... 74
5.2.3.1
Derating for intelligent load feeders for direct starting (size S00) ........................................ 74
5.2.3.2
Derating for intelligent load feeders for direct starting (size S0) .......................................... 75
5.3
Mounting and disassembling the load feeders .................................................................... 76
5.3.1
Overview........................................................................................................................... 76
5.3.2
Mounting the intelligent load feeder for direct starting (size S00) ....................................... 77
5.3.3
Disassembly of the intelligent load feeder for direct starting (size S00) ............................... 81
5.3.4
Mounting the intelligent load feeder for direct starting (size S0) ......................................... 85
5.3.5
Disassembly of the intelligent load feeder for direct starting (size S0) ................................. 89
5.3.6
Mounting and disassembly of the intelligent load feeder for reversing starting (size S00),
including mounting set 3RA2913-2LA2 .............................................................................. 92
5.3.6.1
Mounting the reversing contactor assembly (size S00)........................................................ 92
5.3.6.2
Mounting the intelligent load feeder for reversing starting (size S00).................................. 95
5.3.6.3
Disassembly of the intelligent load feeder for reversing starting (size S00) .......................... 99
5.3.7
Mounting and disassembly of the intelligent load feeder for reversing starting (size S0),
including mounting set 3RA2923-2LB2 with DIN rail adapter ............................................ 105
5.3.7.1
Mounting the reversing contactor assemblies (size S0) ..................................................... 105
5.3.7.2
Mounting the intelligent load feeder for reversing starting (size S0).................................. 108
5.3.7.3
Disassembly of the intelligent load feeder for reversing starting (size S0) .......................... 114
5.3.8
Installation and removal of the intelligent load feeder for reversing start (size S0) incl.
mounting set 3RA2923-2MB2 for installation on the 8US busbar system and the 3RV29
infeed system .................................................................................................................. 120
5.3.8.1
Mounting the reversing contactor assembly (size S0)........................................................ 120
5.3.8.2
Mounting the intelligent load feeder for reversing starting (size S0).................................. 123
5.3.8.3
Disassembly of the intelligent load feeder for reversing starting (size S0) .......................... 127
5.4
Mounting and disassembly with different mounting systems ............................................ 133
5.4.1
Mounting with 3RC7 ILM Standalone Adapter................................................................... 134
5.4.1.1
Mounting with 3RC7 ILM Standalone Adapter (size S00, mounting on DIN rail) ................. 134
5.4.1.2
Mounting with 3RC7 ILM Standalone Adapter (size S0, mounting on DIN rail) ................... 135
5.4.2
Mounting on and removal from DIN rail............................................................................ 136
5.4.2.1
Assembly and dismantling on DIN rail without DIN rail adapter ......................................... 136
5.4.2.2
Mounting on and removal from DIN rail with DIN rail adapter ........................................... 141
5.4.3
Mounting on base plate ................................................................................................... 147
5.4.3.1
Mounting on and removal from base plate without DIN rail adapter.................................. 147
5.4.3.2
Mounting on and removal from base plate with DIN rail adapter ...................................... 153
5.4.4
Mounting on the 8US busbar system................................................................................ 158
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5.4.4.1
Mounting of 3RA8 ILF on the 8US busbar adapter............................................................. 167
5.4.4.2
Removal of the 3RA8 ILF from the 8US busbar adapter...................................................... 171
5.4.5
Mounting on 3RV29 infeed system................................................................................... 174
6
Connecting ........................................................................................................................................ 177
6.1
Overview of all connections of the 3RC7 ILM .................................................................... 177
6.1.1
Connections 3RC7140-1.E.0 ILM (direct starter S00)......................................................... 177
6.1.2
Connections 3RC7140-4EE.1 ILM (direct starter S0).......................................................... 178
6.1.3
Connections 3RC7141-1.E.0 ILM (reversing starter S00) ................................................... 179
6.1.4
Connections 3RC7141-4EE.1 ILM (reversing starter S0)..................................................... 180
6.2
Overview of all connections of the 3RA8 ILF ..................................................................... 181
6.2.1
Connections 3RA841.-1.E.0 ILF (incl. 3RC7140-1.E.0 ILM), direct starter S00..................... 181
6.2.2
Connections 3RA8422-4EE.0 ILF (incl. 3RC7140-4EE.1 ILM), direct starter S0.................... 182
6.2.3
Connections 3RA851.-1.E.0 (incl. 3RC7141-1.E.0 ILM), reversing starter S00 .................... 183
6.2.4
Connections 3RA8522-4EE.0 (incl. 3RC7141-4EE.1 ILM), reversing starter S0.................... 184
6.3
Connecting and disconnecting 3RC7 ILM and 3RA8 ILF ..................................................... 185
6.3.1
Connect 3RA8 ILF to main circuit connection (line/load).................................................... 185
6.3.2
Connecting and disconnecting 3RC7 ILM Power Cable ...................................................... 190
6.3.2.1
Connecting 3RC7 ILM Power Cable ................................................................................... 190
6.3.2.2
Disconnecting 3RC7 ILM Power Cable............................................................................... 194
6.3.3
Connecting and disconnecting 3RC7 ILM Communication Cable ....................................... 197
6.3.3.1
Connecting 3RC7 ILM Communication Cable .................................................................... 197
6.3.3.2
Disconnecting 3RC7 ILM Communication Cable................................................................ 202
7
Parameter setting .............................................................................................................................. 207
7.1
Parameter assignment ..................................................................................................... 207
7.2
Commissioning................................................................................................................ 208
7.3
Parameterization with a GSD and MDD............................................................................. 208
7.4
Slot rules ......................................................................................................................... 208
7.5
Data plausibility check ..................................................................................................... 208
7.6
Declaration of parameters................................................................................................ 209
7.7
Process image input (PII) and process image output (PIQ) ................................................. 212
8
Planning/configuring ......................................................................................................................... 215
8.1
Configuration .................................................................................................................. 215
8.2
TIA Selection Tool ............................................................................................................ 215
8.3
Using the 3RA8 load feeders with high-efficiency motors .................................................. 215
8.3.1
General information on the startup behavior of highly energy-efficient motors ................. 215
9
Maintenance and service .................................................................................................................. 217
9.1
Warning notice ................................................................................................................ 217
9.2
Overview......................................................................................................................... 217
9.3
Replacing parts of the load feeder .................................................................................... 218
9.3.1
Replacing the 3RC7 ILM Communication Cable (3RC7940-0TE..) ....................................... 218
9.3.2
Replacing the 3RC7 ILM Power Cable (3RC7940-1TE0.)..................................................... 219
9.4
Replacing hardware ......................................................................................................... 219
Table of contents
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
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Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
9.4.1
Removing the load feeder from the control cabinet .......................................................... 219
9.4.2
Replacing the contactor ................................................................................................... 219
9.4.3
Replacement of the motor starter protector...................................................................... 219
9.4.4
Replacing the 3RC7 ILM.................................................................................................... 219
9.4.5
Reinstalling the load feeder in the control cabinet ............................................................ 220
10
Messages and diagnostics ................................................................................................................. 221
10.1
Status and error displays .................................................................................................. 221
10.2
Meaning of the LED displays............................................................................................. 224
10.3
Reset button .................................................................................................................... 227
10.4
Interrupts ........................................................................................................................ 228
10.5
Diagnostic messages........................................................................................................ 228
11
Technical data.................................................................................................................................... 233
11.1
3RC7 ILM ......................................................................................................................... 233
11.1.1
Technical data in Siemens Industry Online Support........................................................... 233
11.1.2
CAx data.......................................................................................................................... 233
11.1.3
Overview tables .............................................................................................................. 234
11.2
3RA8 ILF .......................................................................................................................... 234
11.2.1
Technical data in Siemens Industry Online Support........................................................... 234
11.2.2
CAx data.......................................................................................................................... 235
11.2.3
Overview tables .............................................................................................................. 235
11.3
Motor starter protector..................................................................................................... 236
11.3.1
Technical data in Siemens Industry Online Support........................................................... 236
11.3.2
CAx data.......................................................................................................................... 236
11.4
Contactors....................................................................................................................... 237
11.4.1
Technical data in Siemens Industry Online Support........................................................... 237
11.4.2
CAx data.......................................................................................................................... 237
12
Dimensional drawings ....................................................................................................................... 239
12.1
Intelligent load feeder with standalone adapter 3RC7940-2TE00 (size S00)....................... 239
12.2
Intelligent load feeder with standalone adapter 3RC7940-2TE01 (size S0)......................... 240
13
Process data and data sets................................................................................................................. 241
13.1
Reading and writing of data records ................................................................................. 241
13.2
Byte arrangements........................................................................................................... 241
13.3
Object number................................................................................................................. 241
13.4
Starting datasets.............................................................................................................. 242
13.5
DS3 commands with additional values ............................................................................. 242
13.6
DS68 Read/write process image output............................................................................. 243
13.7
DS69 Read process image input........................................................................................ 244
13.8
DS92 device diagnostics................................................................................................... 245
13.9
DS93 Write command ...................................................................................................... 248
13.10
DS94 Read measured values............................................................................................. 249
Table of contents
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
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13.11
DS95 Read statistics......................................................................................................... 250
13.12
DS96 Read maximum pointer........................................................................................... 251
13.13
DS131 General Parameters 1............................................................................................ 252
13.14
DS132 General Parameters 2............................................................................................ 256
13.15
DS222 commands (access via object number) .................................................................. 258
13.16
Direct starter FAQ link ..................................................................................................... 259
13.17
I&M data.......................................................................................................................... 259
13.17.1
I&M data.......................................................................................................................... 259
13.17.2
I&M 0: Read device identification...................................................................................... 259
13.17.3
I&M 1: Read/write equipment identifier ............................................................................ 260
13.17.4
I&M 2: Read/write installation........................................................................................... 260
13.17.5
I&M 3: Read/write description........................................................................................... 261
14
Connection examples ........................................................................................................................ 263
14.1
Asynchronous motor........................................................................................................ 263
14.2
Single-phase motor.......................................................................................................... 265
A
Coordination types ............................................................................................................................ 267
B
References ......................................................................................................................................... 269
B.1
References....................................................................................................................... 269
B.2
Manuals - SIRIUS Modular System..................................................................................... 269
Index.................................................................................................................................................. 271
Table of contents
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
8
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Introduction
1
1.1
Responsibility of the user for system configuration and
functionality
Intelligent load feeders are device combinations comprising a SIRIUS 3RV2 motor starter
protector, a SIRIUS 3RC7 ILM (Intelligent Link Module), and a SIRIUS 3RT2 contactor for normal
switching.
The SIRIUS portfolio features two different configuration options for fuseless intelligent load
feeders:
•
Tested pre-assembled complete units SIRIUS 3RA8 ILF (Intelligent Load Feeder)
•
Tested combinations of individual devices for self-assembly
Siemens AG, its subsidiaries, and associated companies (hereinafter referred to as "Siemens")
are not in a position to guarantee every characteristic of a complete plant or machine not
designed by Siemens.
Nor can Siemens assume liability for recommendations that appear or are implied in the
following description. No new guarantee, warranty, or liability claims beyond the scope
of the SIEMENS general terms of supply are to be derived or inferred from the following
description.
Note
When designing a system, comply with all valid national installation specifications and
standards.
1.2
Purpose of the manual
This Equipment Manual describes the SIRIUS 3RC7 ILM (Intelligent Link Module) and the
SIRIUS 3RA8 ILF (Intelligent Load Feeder) as of firmware version V1.0 and provides the following
information:
•
Information on different setup variants of the 3RC7 ILM and the 3RA8 ILF.
•
Information on necessary hardware components.
•
Information on installing, connecting and operating the 3RC7 ILM and the 3RA8 ILF.
•
Technical information such as dimension drawings and unit wiring diagrams.
The information in this Equipment Manual enables you to configure and commission the
3RC7 ILM and the 3RA8 ILF.
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
9
1.3
Required basic knowledge
To understand these operating instructions you should have a general knowledge of automation
engineering and low-voltage switchgear.
A general knowledge of the following areas is needed in order to understand this manual:
•
Low-voltage controls and distribution
•
Digital circuit logic
•
Automation technology
•
TIA Portal
1.4
Scope of the manual
This Equipment Manual is valid for the 3RC7 ILM and the 3RA8 ILF. It contains a description of the
devices that is valid at the time of publication.
1.5
Additional documentation
Manuals / online help
At this point, you will find further manuals and online help that may be of interest to you for your
automation system. They are available to download from the Internet free of charge. You can
create your own individual system documentation in mySupport.
•
Equipment Manual "SIRIUS - SIRIUS 3RT contactors/contactor assemblies" (https://
support.industry.siemens.com/cs/ww/en/view/60306557)
•
Equipment Manual "SIRIUS 3RV motor starter protectors" (https://
support.industry.siemens.com/cs/ww/en/view/60279172)
•
Equipment Manual "SIMATIC ET 200SP Distributed I/O System" (https://
support.industry.siemens.com/cs/us/en/view/58649293)
•
Equipment Manual "SIMATIC ET 200SP/ET 200AL Mixed configuration" (https://
support.industry.siemens.com/cs/us/en/view/109784488)
•
Online help for STEP 7
•
The EMC Directive 2014/30/EU in practice (http://www.siemens.com/emc-guideline)
•
Industrial Control Panels and Electronic Equipment of Industrial Machinery for North
America (http://www.siemens.com/UL508A)
•
Control Panels compliant with IEC Standards and European Directives (http://
www.siemens.com/iec60204)
Introduction
1.5 Additional documentation
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
10
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Interesting links
•
Manuals in Siemens Industry Online Support (https://
support.industry.siemens.com/cs/ww/en/ps/man)
•
Catalog IC 10 (https://support.industry.siemens.com/cs/ww/en/view/109771990)
•
Product support for STEP 7 (TIA Portal) (https://support.industry.siemens.com/cs/ww/en/ps/
14672)
•
Information on Open Source Software (https://support.industry.siemens.com/cs/us/en/view/
109822657)
1.6
Siemens Industry Online Support
Information and service
At Siemens Industry Online Support you can obtain up-to-date information from our global
support database:
•
Product support
•
Application examples
•
Forum
•
mySupport
Link: Siemens Industry Online Support (https://support.industry.siemens.com/cs/de/en)
Product support
You can find information and comprehensive know-how covering all aspects of your product
here:
•
FAQs
Answers to frequently asked questions
•
Manuals/operating instructions
Read online or download, available as PDF or individually configurable.
•
Certificates
Clearly sorted according to approving authority, type and country.
•
Characteristics
For support in planning and configuring your system.
•
Product announcements
The latest information and news concerning our products.
•
Downloads
Here you will find updates, service packs, HSPs and much more for your product.
Introduction
1.6 Siemens Industry Online Support
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
11
•
Application examples
Function blocks, background and system descriptions, performance statements,
demonstration systems, and application examples, clearly explained and represented.
•
Technical data
Technical product data for support in planning and implementing your project
Link: Product support (https://support.industry.siemens.com/cs/ww/en/ps)
mySupport
The following functions are available in your personal work area "mySupport":
•
Support Request
Search for request number, product or subject
•
My filters
With filters, you limit the content of the online support to different focal points.
•
My favorites
With favorites you bookmark articles and products that you need frequently.
•
My notifications
Your personal mailbox for exchanging information and managing your contacts. You can
compile your own individual newsletter in the "Notifications" section.
•
My products
With product lists you can virtually map your control cabinet, your system or your entire
automation project.
•
My documentation
Configure your individual documentation from different manuals.
•
CAx data
Easy access to CAx data, e.g. 3D models, 2D dimension drawings, EPLAN macros, device
circuit diagrams
•
My IBase registrations
Register your Siemens products, systems and software.
1.7
Siemens Industry Online Support app
Siemens Industry Online Support app
The Siemens Industry Online Support app provides you access to all the device-specific
information available on the Siemens Industry Online Support portal for a particular article
number, such as operating instructions, manuals, data sheets, FAQs etc.
Introduction
1.7 Siemens Industry Online Support app
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12
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
The Siemens Industry Online Support app is available for Android and iOS:
Android
iOS
1.8
Support Request
After you have registered, you can use the Support Request form in the online support to send
your question directly to Technical Support:
Support Request:
Internet (https://support.industry.siemens.com/My/ww/en/requests)
1.9
History
Release number
New features
08/2024
•
Initial release
Introduction
1.9 History
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
13
Introduction
1.9 History
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
14
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Safety notes
2
2.1
General safety notes
DANGER
Hazardous voltage.
Will cause death or serious injury.
Turn off and lock out all power supplying this device before working on this device.
NOTICE
Damage caused by electrostatic charge
The 3RC7 ILM can be damaged by an electrostatic charge if the unoccupied pins of the 3RC7 ILM
are contacted.
When handling and installing the 3RC7 ILM, ensure that the components are protected from
electrostatic charge. Changes to the system configuration and wiring are only permissible after
disconnection from the power supply.
The 3RC7 ILM may only be connected when the 24 V DC power supply (PWR / AUX-PWR) and
mains voltage are switched off.
WARNING
Protective extra low voltage
The product must be operated with Protective Extra Low Voltage (PELV) according to the
standard ES1 (IEC 62368-1).
The intelligent link modules 3RC7 ILM have been designed for Environment A according to
IEC 60947-1, IEC 60947-4-1 and Class A according to CISPR 11, EN 55011.
Note
EMC Environment A
The intelligent link modules 3RC7 ILM are products according to Environment A.
In household environments, this device can cause unwanted radio interference. The user may
be required to implement appropriate measures in this case.
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15
2.2
Qualified personnel required
WARNING
Qualified personnel required
All work involved in connecting, commissioning, operation and maintenance must be carried
out by qualified, responsible personnel.
Failure to follow proper procedures may result in personal injury and damage to property.
2.3
Current information about operational safety
Important note for maintaining operational safety of your system
WARNING
Hazardous Voltage.
Can cause death, serious injury, or property damage.
Please take note of our latest information
Systems with safety-related characteristics are subject to special operational safety
requirements on the part of the operator. The supplier is also obliged to comply with special
product monitoring measures. For this reason, we publish a special newsletter containing
information on product developments and features that are (or could be) relevant to operation
of safety-related systems. This ensures that you are always up to date in this respect as well. You
will find more information here:
SIRIUS Newsletter (https://www.siemens.com/sirius-newsletter)
2.4
Intended use
Improper use of the 3RC7 ILM / 3RA8 ILF
Improper use of the 3RC7 ILM / 3RA8 ILF and their accessories result in a risk of death, risk of
serious injury or property damage.
This equipment is only allowed to be used for the applications described in the catalog
and in the technical description, and only in conjunction with non-Siemens equipment and
components recommended by Siemens.
Correct transport, storage, installation and assembly, as well as careful operation and
maintenance, are required to ensure that the product operates safely and without faults.
Before you run any sample programs or programs that you have written yourself, make sure
that running the plant cannot cause injury to anyone else or damage to the machine itself.
Safety notes
2.4 Intended use
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
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2.5
Declaration of conformity
You can download the entire EC Declaration of Conformity: Declaration of Conformity (http://
www.siemens.com/sirius/approvals).
Standards
The 3RC7 ILM / 3RA8 ILF meet the following standards:
Standard
Intelligent load feeder
for direct-on-line starting
Intelligent load feeder
for reversing starting
EN IEC 60947-4-1
x
x
UL 60947-4-1
x
x
EN 60947-4-1
x
x
CSA C22.2 No. 60947-4-1
x
x
2.6
Five safety rules for working in or on electrical systems
A set of rules, which are summarized in DIN VDE 0105 as the "five safety rules", are defined for
working in or on electrical systems as a preventative measure against electrical accidents:
1. Isolate
2. Secure against reclosing
3. Verify absence of operating voltage
4. Ground and short-circuit
5. Provide protection against adjacent live parts
These five safety rules must be applied in the above order prior to starting work on an
electrical system. After completing the work, proceed in the reverse order.
It is assumed that every electrically skilled person is familiar with these rules.
Explanations
1. The isolating distances between live and de-energized parts of the system must vary
according to the operating voltage that is applied.
"Isolate" refers to the all-pole disconnection of live parts.
All-pole disconnection can be achieved, for example, by:
- Switching off the miniature circuit breaker
- Switching the electronic circuit protection device to the OFF position
- Switching off the motor circuit breaker
- Unscrewing fusible links
- Removing LV HRC fuses
2. The feeder must be locked against inadvertent reconnection to ensure that it remains
isolated for the duration of the work. This can be achieved, for instance, by locking the motor
and system circuit breakers in the OFF position or by unscrewing the fuses and using lockable
elements to prevent them from being reinserted.
Safety notes
2.6 Five safety rules for working in or on electrical systems
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3. The de-energized state of the equipment should be verified using suitable test equipment,
e.g. a 2-pole voltmeter. 1-pole test pins are not suitable for this purpose. The absence of
power must be established for all poles, phase to phase, and phase to N/PE.
4. Grounding and short-circuiting are only mandatory if the system has a rated voltage greater
than 1 kV. In this case, the system should always be grounded first and then connected to the
live parts to be short-circuited.
5. These parts should be covered, or barriers erected around them, to avoid accidental contact
during the work with adjacent parts that are still live.
2.7
ESD Guidelines
ESD
All electronic devices are equipped with large-scale integrated ICs or components. Due to their
design, these electronic elements are highly sensitive to overvoltage, and thus to any
electrostatic discharge.
The acronym ESD has become the established designation for such electrostatic sensitive
components/devices. This is also the international abbreviation for such devices.
ESD devices are identified by the following symbol:
NOTICE
Electrostatic discharge
ESD devices can be destroyed by voltages well below the threshold of human perception. These
static voltages develop when you touch a component or electrical connection of a device
without having drained the static charges present on your body. The damage caused to a device
by overvoltage is usually not immediately evident and is only noticed after an extended period
of operation.
Electrostatic charging
Anyone who is not connected to the electrical potential of their surroundings can be
electrostatically charged.
The diagram below shows the maximum electrostatic voltage which may build up on
a person coming into contact with the materials specified in the diagram. These values
correspond to IEC 801-2 specifications.
Safety notes
2.7 ESD Guidelines
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
18
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
9ROWDJHLQN9
6\QWKHWLFPDWHULDO
:RRO
$QWLVWDWLFPDWHULDOHJZRRGRU
FRQFUHWH
5HODWLYHKXPLGLW\LQ
Basic protective measures against electrostatic discharge
•
Make sure the grounding is good:
When handling electrostatic sensitive devices, ensure that your body, the workplace and
packaging are grounded. In this way, you can avoid becoming electrostatically charged.
•
Avoid direct contact:
As a general rule, only touch electrostatic sensitive devices when this is unavoidable (e.g.
during maintenance work). Handle the devices without touching any chip pins or PCB traces.
In this way, the discharged energy cannot reach or damage sensitive devices.
Discharge your body before taking any necessary measurements on a device. Do so by
touching grounded metallic parts. Use only grounded measuring instruments.
NOTICE
Functional errors caused by electrostatic charge
When the 3RC7 ILM and the 3RA8 ILF are installed, contact from the side and from below is not
permitted.
2.8
Cybersecurity information
Siemens provides products and solutions with industrial cybersecurity functions that support
the secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
Safety notes
2.8 Cybersecurity information
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cybersecurity concept. Siemens’ products and solutions constitute one element of such a
concept.
Customers are responsible for preventing unauthorized access to their plants, systems,
machines and networks. Such systems, machines and components should only be connected
to an enterprise network or the internet if and to the extent such a connection is necessary
and only when appropriate security measures (e.g. firewalls and/or network segmentation)
are in place.
For additional information on industrial cybersecurity measures that may be implemented,
please visit
https://www.siemens.com/cybersecurity-industry.
Siemens’ products and solutions undergo continuous development to make them more
secure. Siemens strongly recommends that product updates are applied as soon as they are
available and that the latest product versions are used. Use of product versions that are no
longer supported, and failure to apply the latest updates may increase customer’s exposure
to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Cybersecurity
RSS Feed under
https://new.siemens.com/cert.
2.9
Data security in automation
The topic of data security and access protection (security) is becoming more and more important
in industrial environments. Increased networking of entire industrial plants, vertical integration
and networking of the levels within a company, and new technologies, such as remote
maintenance, are resulting in more increased requirements for protection of the industrial plant.
Security is the generic term for all protection measures:
•
Loss of confidentiality due to unauthorized accessing of data
•
Loss of integrity due to data manipulation
•
Loss of availability due to destruction of data
To provide protection from manipulation in sensitive plant and production networks, it is
not enough to apply data security solutions for offices to industrial applications without any
adaptation.
Requirements
The special requirements of communication in an industrial environment (e.g. communication
in real time) result in additional requirements for security in industrial use:
•
Protection against interaction between automated cells
•
Protection of network segments
•
Protection from unauthorized access
•
Scalability of the security functionality
•
No influence on the network structure
Safety notes
2.9 Data security in automation
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Threats
Threats can arise from external and internal manipulation. Loss of data security is not always
caused by deliberate actions.
Internal threats arise due to:
•
Technical faults
•
Operating errors
•
Errors in programs
These internal hazards are compounded by external threats. The external hazards do not
differ from the known threats in the office environment:
•
Computer viruses and computer worms
•
Trojan horses
•
Unauthorized access
•
Password phishing
Password phishing means attempting to get a user to divulge access data and passwords by
masquerading as a different identity in an e-mail.
Precautions
The most important precautions against manipulation and loss of data security in an industrial
environment are:
•
Filtering and verification of data traffic through virtual private networks (VPN). A virtual
private network is used to exchange private data in a public network (e.g. the Internet). The
most common VPN technology is IPsec. IPsec is a collection of protocols based on the IP
protocol at the network layer.
•
Segmentation into protected automation cells. The aim of this concept is to protect devices
in the network through security modules. A group of protected devices forms a protected
automation cell. Only security modules in the same group or the device protected by you can
be interchanged.
•
Authentication (identification) of the networked devices. The security modules identify
themselves to each other via a secure (encrypted) channel using authentication procedures.
This prevents access to a protected segment by unauthorized persons from outside.
•
Encryption of the data traffic. The confidentiality of the data is ensured by encrypting the data
traffic. For this purpose, every security module is given a VPN certificate which includes the
encryption key.
VDI guidelines on information security in industrial automation
The VDI/VDE Association of German Engineers "Measurement and Automation" has published a
guideline for implementation of a security architecture in the industrial environment in the VDI
guideline "VDI/VDE 2182 Sheet 1, IT Security for Industrial Automation - General Model". You will
find the guideline under "VDI Standards" on the VDI home page: VDI guidelines (http://
www.vdi.eu)
Safety notes
2.9 Data security in automation
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2.10
Approvals, test certificates, characteristics
Approvals, test certificates, characteristics
You can find an overview of the certifications available for low-voltage controls and distribution
products and other technical documentation, updated daily, on the Internet.
You will find further information in the Catalog IC 10 - SIRIUS "Industrial Controls," Chapter 10.
See also
3RC7 ILM certificates (https://support.industry.siemens.com/cs/ww/en/ps/29717/cert)
3RA8 ILF certificates (https://support.industry.siemens.com/cs/ww/en/ps/29716/cert)
Catalog IC 10 (https://support.industry.siemens.com/cs/ww/en/view/109771990)
Coordination types
Coordination types are important selection criteria for fuseless load feeders. They are defined in
the Appendix under "Coordination types (Page 267)".
Approvals/Test reports
Extensive approvals and test certificates are available for pre-assembled 3RA8 ILF devices. All
approvals and test certificates for the individual devices involved apply if load feeders are being
self-assembled. Furthermore, manufacturer's declarations for specific applications are also
available for self-assembly.
2.11
Requirements for switching high-efficiency motors
The increased requirements for protection devices and switchgear when switching high-
efficiency motors are covered by the new utilization category AC‑3e introduced in
the IEC 60947‑4‑1 product standard.
The utilization category AC‑3e takes into account the higher switch-on characteristic of
higher efficiency motors. This is reflected, for example, in a higher starting current when
starting squirrel-cage motors.
All SIRIUS protection devices and switchgear that are subject to the IEC 60947‑4‑1 product
standard meet the increased requirements in accordance with utilization category AC‑3e and
are suitable for use with high-efficiency motors.
Safety notes
2.11 Requirements for switching high-efficiency motors
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2.12
Voltages
The specifications for 3-phase line supply according to EN IEC 60947‑4‑1 are valid for the
following line system configurations:
Voltage specification Ue in the Equipment
Manual
Line system configurations
Three-phase four-wire systems
[V]
[V]
230
-
400
230 / 400
440
260 / 440
500
-
690
400 / 690
- not specified
Reference
The standards from IC 10 Catalog "SIRIUS Industrial Controls" (https://
support.industry.siemens.com/cs/ww/en/view/109747945) in the appendix always apply.
More information on the load feeders is available in our online ordering system (https://
mall.industry.siemens.com/mall/en/us/Catalog/Products/10043038?tree=CatalogTree)under
the "Product Information" tab.
2.13
Notes on the protection of device connections
The specifications for short-circuit protection (fuses, motor starter protectors, or miniature
circuit breakers) are available for the device connections of the main circuit and the auxiliary
circuit. In order to ensure a holistic view for the protection of the device connections, the
manufacturer is obliged to provide all relevant information for short-circuit protection and
overcurrent protection.
If, for example, device connections for the control supply voltage, the supply voltage, or digital
inputs/digital outputs are not connected to self-limiting current sources or energy sources, you
can find the relevant information on the technical data sheet.
2.14
Recycling and disposal
For environmentally-friendly recycling and disposal of your old device, contact a company
certified for the disposal of used electrical and electronic equipment, and dispose of the device
as specified in the regulations for your particular country.
Safety notes
2.14 Recycling and disposal
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23
Safety notes
2.14 Recycling and disposal
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Description
3
3.1
System overview
3.1.1
Product description
The SIRIUS 3RC7 ILM intelligent link module provides the optimal connection between the two
SIEMENS product families SIRIUS and SIMATIC.
The SIRIUS 3RC7 ILM intelligent link module is perfectly matched to the SIRIUS 3RV2 motor
starter protector and the SIRIUS 3RT2 contactor, both mechanically and electrically, and
enables the setup of a fuseless load feeder.
An overview of the recommended device combinations and other design variants can be
found in Chapter "Intelligent load feeders for self-assembly with a 3RC7 ILM (Page 36)".
In addition to self-assembly from individual devices, the SIRIUS 3RA8 ILF intelligent load
feeders are available as pre-assembled complete units, fully wired and mechanically
connected as intelligent load feeders for direct starting or intelligent load feeders for
reversing starting.
The direct connection of the SIRIUS 3RA8 ILF intelligent load feeders to the ET 200SP enables
easy integration into the automation system.
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25
SIRIUS 3RA8 ILF intelligent load feeders
The SIRIUS 3RA8 ILF intelligent load feeder or the combination of the SIRIUS 3RC7 ILM with the
SIRIUS 3RV2 motor starter protector and the SIRIUS 3RT2 contactor enable the control,
protection and monitoring of loads up to a rated current of 32 A.
3RA8 ILF, intelligent load feeder for direct starting/size
S00
3RA8 ILF, intelligent load feeder for direct starting/size S0
Description
3.1 System overview
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3RA8 ILF, intelligent load feeder for reversing starting/size
S00
3RA8 ILF, intelligent load feeder for reversing starting/size S0
Description
3.1 System overview
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27
Connection of the SIRIUS 3RC7 ILM to the ET 200SP
The direct connection to the ET 200SP via the flexible station extension (ET connection) enables
easy integration into the automation system.
Each ET 200SP interface (BusAdapter BA-Send) supports a maximum of 16 3RC7 ILM I/O
modules.
316WDQGDUG,QWHUIDFHPRGXO
%86HQG
%$6HQG[)&
①
ET 200SP I/O modules
⑤
1st I/O module 3RC7 ILM
②
ET 200SP server module
⑥
16th I/O module 3RC7 ILM
③
Slots
⑦
ET-Connection
④
PROFINET IO
Figure 3-1
System overview
To connect the 3RC7 ILM to the ET 200SP interface, you need the following products:
•
BusAdapter BA-Send (6ES7193-6AS00-0AA0)
•
BaseUnit BU-Send (6ES7193-6BN00-0NE0)
•
SIMATIC ET 200SP IM or CPU 151X
Table 3-1
Interface modules
Article number
Description
6ES7155-6AU02-0BN0
IM 155-6PN Standard
6ES7155-6AU02-0BN0
IM 155-6PN Standard
6ES7155-6AU01-0CN0
IM 155-6PN/2 High Feature
6ES7155-6AU30-0CN0
IM 155-6PN/3 High Feature
6ES7155-6MU00-0CN0
IM 155-6MF High Feature
6ES7155-6MU01-0CN0
IM 155-6MF High Feature
Description
3.1 System overview
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Table 3-2
Central processing units
Article number
Description
6ES7510-1DK03-0AB0
CPU 1510SP-1 PN
6ES7512-1DM03-0AB0
CPU 1512SP-1 PN
6ES7510-1SK03-0AB0
CPU 1510SP F-1 PN
6ES7512-1SM03-0AB0
CPU 1512SP F-1 PN
6ES7514-2DN03-0AB0
CPU 1514SP-2PN
6ES7514-2SN03-0AB0
CPU 1514SP F-2PN
6ES7 514-2VN03-0AB0
CPU 1514SP T-2 PN
6ES7 514-2WN03-0AB0
CPU 1514SP TF-2 PN
Table 3-3
Open Controller
Article number
Description
6ES7677-2DB4.-0GB.
CPU 1515SP PC2
6ES7677-2SB4.-0GB.
CPU 1515SP PC2 F
6ES7677-2VB42-0GB.
CPU 1515SP PC2 T
6ES7677-2WB42-0GB.
CPU 1515SP PC2 TF
The ET 200SP enables communication via Ethernet‑IP, Modbus TCP and PROFINET.
You can find more information on the SIMATIC ET 200SP on the Internet (https://
support.industry.siemens.com/cs/us/en/view/58649293).
You can find more information about the SIMATIC ET 200SP/ET 200AL mixed setup on the
Internet (https://support.industry.siemens.com/cs/us/en/view/109784488).
You use the MultiFieldbus Configuration Tool (MFCT) to configure and parameterize
MultiFeldbus Devices.
You use MFCT to load the configuration and parameterization into the MF Device. You can
also use MFCT to update the firmware of MF Devices and modules.
You can find the MFCT on the Internet (https://support.industry.siemens.com/cs/de/en/view/
109773881).
3.1.2
Applications
The intelligent load feeders can be used anywhere in industry where combinations of motor
starter protectors, contactors and overload relays have been used in the past.
The intelligent load feeders can be used for the following, for example:
•
Conveyor technology
•
Logistics systems
Description
3.1 System overview
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Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
29
•
Mixing systems
•
Crushing systems
•
Ventilation
•
Transformers
•
Pumping
•
Gas discharge lamps, etc.
3.1.2.1
ATEX
If a starter combination with ATEX approval is required, combine the 3RC7 ILM with a 3RV20
motor starter protector for motor protection.
Table 3-4
Coordination type "2" at Iq = 150 kA at 400 V
(compatible with coordination type "1")
Size
Standard three-phase mo‐
tor
4-pole at 400 V AC 1)
Adjustable current
response
value of the in‐
verse-time de‐
layed overload re‐
lease
Comprising the following individual components
Rated pow‐
er
P
Motor cur‐
rent I
(guide val‐
ue)
Motor starter
protector
+ contactor
+ 3RC7 ILM
[kW]
[A]
[A]
Article number
Article number
Article number
S00
0.12
0.4
0.35 ... 0.5
3RV2011-0FA20
3RT2015-2BB42
3RC714.-1EE.0 3)
0.18
0.6
0.45 ... 0.63
3RV2011-0GA20
0.18
0.6
0.55 ... 0.8
3RV2011-0HA20
0.25
0.85
0.7 ... 1
3RV2011-0JA20
0.37
1.1
0.9 ... 1.25
3RV2011-0KA20
0.55
1.5
1.1 ... 1.6
3RV2011-1AA20
0.75
1.9
1.4 ... 2
3RV2011-1BA20
0.75
1.9
1.8 ... 2.5
3RV2011-1CA20
1
2.7
2.2 ...3.2
3RV2011-1DA20
1.5
3.6
2.8 ... 4
3RV2011-1EA20
Description
3.1 System overview
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Size
Standard three-phase mo‐
tor
4-pole at 400 V AC 1)
Adjustable current
response
value of the in‐
verse-time de‐
layed overload re‐
lease
Comprising the following individual components
Rated pow‐
er
P
Motor cur‐
rent I
(guide val‐
ue)
Motor starter
protector
+ contactor
+ 3RC7 ILM
[kW]
[A]
[A]
Article number
Article number
Article number
S0
1.5
3.6
3.5 ... 5
3RV2021-1FA20
3RT2024-2BB40
3RC714.-4EE.1 3)
2.2
4.9
4.5 ... 6.3
3RV2021-1GA20
3
6.5
5.5 ... 8
3RV2021-1HA20
4
8.5
7 ... 10
3RV2021-1JA20
5.5
11.5
9 ... 12.5
3RV2021-1KA20
7.5
15.5
10 ... 16
3RV2021-4AA20
3RT2026-2BB40
7.5
15.5
13 ... 20
3RV2021-4BA20
3RT2027-2BB40
11
22
16 ... 22
3RV2021-4CA20
11
22
18 ... 25
3RV2021-4DA20
15
28
23 ... 28
3RV2021-4NA20
15
29 2)
27 ... 32
3RV2021-4EA20
1)
Selection depends on the concrete startup data and rated data.
2)
Suitable for use with IE3 motors and IE4 motors up to a starting current of 235 A for IE3 and 222 A for IE4.
3)
Note: Parameters for CLASS setting (CLASS = OFF). No overload trip takes place in the 3RC7 ILM.
3.1.3
Operating principle
•
Control (switching element):
The 3RC7 ILM can control the 3RT2 contactor using control commands.
•
Protection:
The 3RC7 ILM opens the 3RT2 contactor automatically depending on the parameterization,
e.g. in the event of overcurrent, undervoltage, current phase asymmetry, phase failure.
•
Diagnostics:
The current measurement and voltage measurement (for High Feature variants) enable a
detailed diagnostics to be carried out and transmitted to a controller via the ET200 SP
interface.
Description
3.1 System overview
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
31
3.2
SIRIUS 3RC7 ILM (intelligent link module)
3.2.1
Product description
Device versions
The intelligent link module 3RC7 ILM is available for intelligent load feeders for direct start or
intelligent load feeders for reversing start and is available in 2 sizes:
•
Current range: 0.4 to 4 A (size S00)
•
Current range: 1.2 to 12 A (size S00)
•
Current range: 3.5 to 32 A (size S0)
The following figure shows an example of an intelligent link module 3RC7 ILM in size S00:
Figure 3-2
3RC7 ILM, size S00
The intelligent link modules 3RC7 ILM are available in two variants:
•
Standard variant
•
High Feature variant
You can find more information on the different functions of both variants in Chapter
"Functions (Page 43)".
Description
3.2 SIRIUS 3RC7 ILM (intelligent link module)
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
32
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Properties of the 3RC7 ILM
•
Control of the contactor
•
Status message of the contactor
•
Load diagnostics (1‑phase or 3‑phase)
•
Measurement of current, voltage and calculation of power (incl. cos phi)
•
Electronic wide setting range of the overload protection function
•
Complete integration of the load feeder into an automation system:
–
Only one engineering tool for the entire automation system
–
Configuration with TIA Portal or STEP 7
–
Easy reading of status and current measured values
•
Reduced wiring: simple, pluggable wiring of communication and power supply for the 3RC7
ILM and the contactor control
For more information, see Chapter "Connecting and disconnecting 3RC7 ILM Power Cable
(Page 190)" and "Connecting and disconnecting 3RC7 ILM Communication Cable
(Page 197)".
•
Screwless connection system (spring-loaded connection technology): Contactors and motor
starter protectors are interchangeable; extensive range of accessories
The pre-assembled combination consisting of 3RC7 ILM, the 3RV23 motor starter protector
and the 3RT2 contactor forms the intelligent load feeder. The intelligent load feeder can
be ordered using article number 3RA8. An overview of the available intelligent load feeders
3RA8 ILF can be found in Chapter "Pre-assembled SIRIUS 3RA8 ILF intelligent load feeders
(Page 40)".
3.2.2
Article numbers
Article numbers
3RC7 ILM (direct start)
Article number
Standard variant for intelligent load feeder for direct starting
DS 0.4 ... 4 A ST (S00)
3RC7140-1EE00
DS 1.2 ... 12 A ST (S00)
3RC7140-1KE00
DS 3.5 ... 32 A ST (S0)
3RC7140-4EE01
High Feature variant for intelligent load feeder for direct starting
DS 0.4 ... 4 A HF (S00)
3RC7140-1EE10
DS 1.2 ... 12 A HF (S00)
3RC7140-1KE10
DS 3.5 ... 32 A HF (S0)
3RC7140-4EE11
ST = Standard variant
HF = High Feature variant
Description
3.2 SIRIUS 3RC7 ILM (intelligent link module)
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
33
3RC7 ILM (reversing start)
Article number
Standard variant for intelligent load feeder for reversing starting
RS 0.4 ... 4 A ST (S00)
3RC7141-1EE00
RS 1.2 ... 12 A ST (S00)
3RC7141-1KE00
RS 3.5 ... 32 A ST (S0)
3RC7141-4EE01
High Feature variant for intelligent load feeder for reversing starting
RS 0.4 ... 4 A HF (S00)
3RC7141-1EE10
RS 1.2 ... 12 A HF (S00)
3RC7141-1KE10
RS 3.5 ... 32 A HF (S0)
3RC7141-4EE11
ST = Standard variant
HF = High Feature variant
3.2.3
Monitoring switching elements
The 3RC7 ILM monitors:
•
The switching status of the contactor/contactors
•
Wiring to the load
•
Mains voltage
•
Supply voltage for electronics (PWR)
•
Auxiliary voltage for the switching element (AUX-PWR)
•
Self-diagnosis
All diagnostic messages are generated based on the measurement/detection of the line
voltage, current measurement, and switching status of the contactor.
You can find more information in Chapter "Messages and diagnostics (Page 221)".
Checking the settings
When commissioning a system for the first time or when a parameter has been changed, check
the safety-relevant parameters.
More information on parameterization and commissioning of the 3RC7 ILM can be found in
Chapter "Parameter setting (Page 207)".
3.2.4
Interfaces
The 3RC7 ILM is communication-capable.
The 3RC7 ILM can be connected via the 3RC7 ILM Communication Cable to the BusAdapter
BA‑Send of the ET 200SP.
Description
3.2 SIRIUS 3RC7 ILM (intelligent link module)
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
34
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Communication takes place via ET‑Connection and is a wired extension of the ET 200SP
backplane bus.
3.3
SIRIUS 3RA8 ILF intelligent load feeder
3.3.1
Overview
The intelligent load feeders are available in two versions:
•
Intelligent load feeders for self-assembly with a 3RC7 ILM, 3RV2 motor starter protector, and
3RT2 contactor
•
Pre-assembled 3RA8 ILF intelligent load feeders
The following figure shows an example of an intelligent load feeder for direct starting in
size S00:
Figure 3-3
Intelligent load feeder for direct starting / size S00
Description
3.3 SIRIUS 3RA8 ILF intelligent load feeder
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
35
The following figure shows an example of an intelligent load feeder for reversing starting in
size S00:
Figure 3-4
Intelligent load feeder for reversing starting/size S00
3.3.2
Intelligent load feeders for self-assembly with a 3RC7 ILM
Setup of load feeders consisting of single devices
As an alternative to the pre-assembled intelligent load feeder 3RA8 ILF, it is possible to self-
assemble load feeders using single devices.
Description
3.3 SIRIUS 3RA8 ILF intelligent load feeder
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
36
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
3.3.2.1
Recommended combinations
Recommended combinations in size S00
You can find the recommended combinations in the following table:
Table 3-5
Recommended combinations in size S00 for setup with the contactor 3RT2017-2BB42
Co-
ordi-
nation
type
Variant
Comprising the following individual components
Corresponds
to the follow‐
ing
intelligent
load feeder
3RA8 ILF
Minimum
connec‐
tion
cross-
sections
Motor starter
protector
(without
overload)
Contac‐
tor
3RC7 ILM
Assembly
kit
Ie [A]
Article number
II
Intelligent
load feeder
for direct
starting
3RV2311-
1EC20
1x
0.4
...
4.0
3RC714.-
1EE.01)
-
3RA8412-
1EE.0
1.0 mm2
I
3RV2311-
1KC20
1.2
...
12
3RC714.-
1KE.01)
-
3RA8411-
1KE.0
1.5 mm2
II
Intelligent
load feeder
for reversing
starting
3RV2311-
1EC20
2x
0.4
...
4.0
3RC714.-
1EE.01)
3RA2913-
2LA2
3RA8512-
1EE.0
1.0 mm2
I
3RV2311-
1KC20
1.2
...
12
3RC714.-
1KE.01)
3RA8511-
1KE.0
1.5 mm2
1) 3RC7 ILM standard variant or 3RC7 ILM High Feature variant can be used.
Description
3.3 SIRIUS 3RA8 ILF intelligent load feeder
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
37
Recommended combinations in size S0
You can find the recommended combinations in the following table:
Table 3-6
Recommended combinations in size S0 for setup with the contactor 3RT2027-2BB40
Co-
ordi-
nation
type
Variant
Comprising the following individual components
Corresponds
to the following
intelligent
load feeder
3RA8 ILF
Minimum
connec‐
tion
cross-
sections
Motor starter
protector
(without
overload)
Contac‐
tor
3RC7 ILM
Assembly
kit
Ie [A]
Article num‐
ber
II
Intelligent
load feeder
for direct
starting
3RV2321-
4EC20
1x
3.5
...
324)
3RC714.-
4EE.11)
-
3RA8422-
4EE.0
4.0 mm2
II
Intelligent
load feeder
for reversing
starting
3RV2321-
4EC20
2x
3.5
...
324)
3RC714.-
4EE.11)
3RA2923-
2LB22)
3RA2923-
2MB23)
3RA8522-
4EE.0
4.0 mm2
1) 3RC7 ILM standard variant or 3RC7 ILM High Feature variant can be used.
2) Use the 3RA2923-2LB2 kit to set up an intelligent load feeder for reversing start in size S0.
The DIN rail adapters included in the kit are essential for DIN rail mounting.
3) Use the 3RA2923-2MB2 kit to set up an intelligent load feeder for reversing start in size S0
in the 3RV29 infeed system or on the 8US busbar adapter.
4) Suitable for use with IE3 motors and IE4 motors up to a starting current of 235 A for IE3 and
222 A for IE4.
Description
3.3 SIRIUS 3RA8 ILF intelligent load feeder
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
38
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
3.3.2.2
Possible combinations for 400 V AC, Class 10E
Possible combinations for 400 V AC, Class 10E
The following components can be combined with each other.
Table 3-7
Possible combinations for 400 V AC, Class 10E
Size
Coordi‐
nation
type
Iq
Max.
permissible
setting current
of combination
Comprising the following individual components
[kA]
Iemax [A]
Motor starter pro‐
tector
(without overload)
Contactor
3RC7 ILM
Article number
Article number
Ie [A]
Article number
S00
II
150
0.5
3RV2311-0FC20
3RT2015-2BB42
0.4 ... 4.0
3RC714.-1EE.0
0.63
3RV2311-0GC20
0.8
3RV2311-0HC20
1
3RV2311-0JC20
1.25
3RV2311-0KC20
1.6
3RV2311-1AC20
2
3RV2311-1BC20
2.5
3RV2311-1CC20
3.2
3RV2311-1DC20
4
3RV2311-1EC20
I
150
1.6
3RV2311-1AC20
3RT2015-2BB42
1.2 ... 12
3RC714.1KE.0
2
3RV2311-1BC20
2.5
3RV2311-1CC20
3.2
3RV2311-1DC20
4
3RV2311-1EC20
5
3RV2311-1FC20
6.3
3RV2311-1GC20
8
3RV2311-1HC20
10
3RV2311-1JC20
3RT2016-2BB42
12.5
3RV2311-1KC20
3RT2017-2BB42
Description
3.3 SIRIUS 3RA8 ILF intelligent load feeder
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
39
Size
Coordi‐
nation
type
Iq
Max.
permissible
setting current
of combination
Comprising the following individual components
[kA]
Iemax [A]
Motor starter pro‐
tector
(without overload)
Contactor
3RC7 ILM
Article number
Article number
Ie [A]
Article number
S0
II
150
4
3RV2321-1EC20
3RT2024-2BB40
3.5 ... 32
3RC714.-4EE.1
5
3RV2321-1FC20
6.3
3RV2321-1GC20
8
3RV2321-1HC20
10
3RV2321-1JC20
12.5
3RV2321-1KC20
16
3RV2321-4AC20
3RT2026-2BB40
20
3RV2321-4BC20
3RT2027-2BB40
22
3RV2321-4CC20
25
3RV2321-4DC20
28
3RV2321-4NC20
321)
3RV2321-4EC20
1)
Suitable for use with IE3 motors and IE4 motors up to a starting current of 235 A for IE3 and 222 A
for IE4.
3.3.3
Pre-assembled SIRIUS 3RA8 ILF intelligent load feeders
3RA8 ILF intelligent load feeders
Intelligent load feeders 3RA8 ILF are pre-assembled device combinations in sizes S00 and S0,
consisting of a 3RV23 motor starter protector for short-circuit protection, a 3RT2 contactor for
operational switching, and a 3RC7 ILM.
The 3RA8 ILF load feeders are mechanically mounted and fully wired.
Article numbers
3RA8 ILF (direct start)
Article number
Standard variant for intelligent load feeder for direct starting
DS 0.4 ... 4 A ST (S00)
3RA8412-1EE00
DS 1.2 ... 12 A ST (S00)
3RA8411-1KE00
DS 3.5 ... 32 A ST (S0)
3RA8422-4EE00
High Feature variant for intelligent load feeder for direct starting
DS 0.4 ... 4 A HF (S00)
3RA8412-1EE10
Description
3.3 SIRIUS 3RA8 ILF intelligent load feeder
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
40
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
3RA8 ILF (direct start)
Article number
DS 1.2 ... 12 A HF (S00)
3RA8411-1KE10
DS 3.5 ... 32 A HF (S0)
3RA8422-4EE10
ST = Standard variant
HF = High Feature variant
3RA8 ILF (reversing start)
Article number
Standard variant for intelligent load feeder for reversing starting
RS 0.4 ... 4 A ST (S00)
3RA8512-1EE00
RS 1.2 ... 12 A ST (S00)
3RA8511-1KE00
RS 3.5 ... 32 A ST (S0)
3RA8522-4EE00
High Feature variant for intelligent load feeder for reversing starting
RS 0.4 ... 4 A HF (S00)
3RA8512-1EE10
RS 1.2 ... 12 A HF (S00)
3RA8511-1KE10
RS 3.5 ... 32 A HF (S0)
3RA8522-4EE10
ST = Standard variant
HF = High Feature variant
A detailed overview of the range of 3RA8 ILF intelligent load feeders is provided below.
Coordination types
The table below lists the maximum power of the three-phase motor for pre-assembled 3RA8 ILF
intelligent load feeders based on the coordination type at a voltage of 400 V AC.
Table 3-8
Coordination type and power
Size
Coordination type
Power of three-phase motor
Article number
Ie
S00
2
0.12 … 1.5 kW
3RA8.12-1EE.0
0.4 ... 4.0 A
1
0.55 … 5.5 kW
3RA8.11-1KE.0
1.2 ... 12 A
S0
2
1.5 … 15 kW
3RA8.22-4EE.0
3.5 ... 321) A
1)
Suitable for use with IE3 motors and IE4 motors up to a starting current of 235 A for IE3 and 222 A for IE4
3.3.4
Application environment
The intelligent load feeders 3RA8 ILF are designed for use in enclosed spaces in which no harsh
operating conditions prevail (e.g. dust, caustic vapors, hazardous gases).
If they are to be installed in dusty or damp rooms, suitable enclosures must be provided.
Description
3.3 SIRIUS 3RA8 ILF intelligent load feeder
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
41
3.4
Accessories/ spare parts
3.4.1
Accessories for 3RC7 ILM and 3RA8 ILF
Table 3-9
3RC7 ILM accessories
Short designation
Article number
3RC7 ILM Standalone Adapter
For size S00
3RC7940-2TE00
For size S0
3RC7940-2TE01
3RC7 ILM Communication Cable from ET 200 SP to 3RC7 ILM:
Length 0.5 m
3RC7940-0TE10
Length 2 m
3RC7940-0TE20
Length 5 m
3RC7940-0TE30
Length 10 m
3RC7940-0TE40
3RC7 ILM Communication Cable from 3RC7 ILM to 3RC7 ILM:
For direct starters (side by side)
3RC7940-0TE01
For reversing starters (side by side)
3RC7940-0TE02
Length 0.75 m
3RC7940-0TE03
Length 1.5 m
3RC7940-0TE04
Length 2 m
3RC7940-0TE05
3RC7 ILM Power Cable
For direct starters
3RC7940-1TE01
For reversing starters
3RC7940-1TE02
3.4.2
Kits for setting up intelligent load feeders for reversing starting
Table 3-10
Kits for setting up intelligent load feeders for reversing starting
Short designation
Article number
Reversing starter kit, size S00 for 3RC7 ILM for DIN rail mount‐
ing, mounting on 60 mm busbar system, or 3RV29 infeed sys‐
tem
3RA2913-2LA2
Reversing starter kit, size S0 for 3RC7 ILM for DIN rail mounting
3RA2923-2LB2
Reversing starter kit, size S0 for 3RC7 ILM for mounting on 60
mm busbar system, or 3RV29 infeed system
3RA2923-2MB2
Description
3.4 Accessories/ spare parts
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
42
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Functions
4
The functions of the 3RC7 ILM with adjustable parameters are divided into 4 groups:
•
Basic configuration (Page 45)
•
Load protection (Page 48)
•
Condition monitoring (Page 54)
•
Miscellaneous (Page 59)
For the most common applications, the basic configuration is sufficient:
•
Rated operational current of the load
•
Load type
•
Interlock time
In the standard configuration of the 3RC7 ILM, the correct setting of these three parameters
ensures that the control function is effective (via commands from the controller), electrical
values are recorded, and motor protection is guaranteed.
Furthermore, the 3RC7 ILM has additional functions (Page 61).
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
43
4.1
Overview of functions
The following table shows the functions of the 3RC7 ILM standard variant and 3RC7 ILM high
feature variant:
Group
Function
Parameter
Direct starter / reversing starter
3RC7 ILM
Standard variant
3RC7 ILM
High Feature variant
Basic configura‐
tion (Page 45)
Rated operational current Ie (Page 46)
0.4 to 4 A / 1.2 to 12 A /
3.5 to 32 A
0.4 to 4 A / 1.2 to 12 A /
3.5 to 32 A
Load type (Page 46)
1-phase / 3-phase
1-phase / 3-phase
Interlock time (Page 47)
✓
✓
Load protection
(Page 48)
Electronic motor over‐
load protection
(Page 48)
Trip class
CLASS 10E / CLASS 20E
CLASS 10E / CLASS 20E
Response to overload
thermal motor model
✓
✓
Recovery time
✓
✓
Motor heating limit –
maintenance demanded
✓
✓
Non-volatile tripping sta‐
tus
✓
✓
Current asymmetry
(Page 52)
Asymmetry limit - Main‐
tenance demanded
✓
✓
Asymmetry limit error
✓
✓
Mains voltage (Page 52)
Response to faulty main
voltage
✓
✓
Reset mode at faulty
main voltage
✓
✓
Permissible main power
rotation
✓
✓
Rated mains voltage
-
✓
Mains voltage operating
range
-
✓
Condition moni‐
toring
(Page 54)
Current monitoring
(Page 54)
Prospective locked rotor
current (blocking cur‐
rent)
✓
✓
Prospective locked rotor
time
✓
✓
Current upper limit - er‐
ror
✓
✓
Current upper limit -
maintenance demanded
✓
✓
Current lower limit -
maintenance demanded
✓
✓
Starting time monitoring
(Page 57)
Preset starting time
✓
✓
Starting time limit -
maintenance demand
✓
✓
Starting time limit - error
✓
✓
Functions
4.1 Overview of functions
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
44
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Group
Function
Parameter
Direct starter / reversing starter
3RC7 ILM
Standard variant
3RC7 ILM
High Feature variant
Miscellaneous
(Page 59)
Reaction to communica‐
tion loss (Page 59)
Response to CPU/Master
STOP
✓
✓
Substitute value
✓
✓
Group diagnostics (Page 60)
✓
✓
Additional func‐
tions (Page 61)
Control (switching elements) (Page 61)
✓
✓
Current measurement (load current) (Page 62)
✓
✓
Mains voltage detection (Page 62)
✓
✓
Mains voltage measurement (Page 62)
-
✓
Supply voltage monitor‐
ing (Page 63)
Supply voltage monitor‐
ing for electronics (PWR)
(Page 63)
✓
✓
Auxiliary voltage moni‐
toring for the switching
element (AUX-PWR)
(Page 63)
Power measurement (Page 64)
-
✓
Device temperature measurement (Page 65)
✓
✓
Statistics (Page 65)
-
✓
Emergency start (Page 65)
✓
✓
Trip Reset (Page 66)
✓
✓
Cold start (Page 66)
✓
✓
Zero current detection (Page 67)
✓
✓
Firmware update (Page 67)
✓
✓
4.2
Basic configuration
For most typical applications, it is sufficient to set the following three parameters:
•
Rated operational current of the load
•
Load type
•
Interlock time
Functions
4.2 Basic configuration
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
45
4.2.1
Rated operational current Ie
This parameter is used to set the rated operational current that the feeder (switchgear and
motor) can carry continuously.
The rated operational current of the motor can usually be read off the motor's nameplate.
The adjustment range depends on the performance class of the 3RC7 ILM.
Parameter
Default setting
Values
Rated operational current Ie
0.4 A
1.2 A
3.5 A
0.4 to 4 A
1.2 to 12 A
3.5 to 32 A
Increment: 0.01 A
4.2.2
Load type
Specify whether the intelligent load feeder should protect a 1-phase or a 3-phase load.
Parameter
Default setting
Values
Load type
3-phase
3-phase / 1-phase
3-phase operation
In 3-phase operation, you can operate a 3-phase load at the connections of the contactor.
To ensure motor protection, do not connect more than one motor to an intelligent load
feeder.
In three-phase operation, do not operate several 1-phase motors on one intelligent load
feeder.
1-phase operation
In 1-phase operation, you can operate a 1-phase asynchronous motor or load at
the connections of the contactor. The relevant three-pole tripping characteristics (for
symmetrical load) apply to 1-phase operation. The measured values for the phase currents L2
and L3 in data set 94 (Page 249) are not displayed in this mode.
Feed in the mains voltage on terminals L1 and L3(N) only and connect the 1-phase motor to
the terminals T1 and T3 only.
Refer to the connection example in Chapter "Single-phase motor (Page 265)" for this purpose.
Functions
4.2 Basic configuration
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
46
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Figure 4-1
1-phase operation
The following monitoring functions are not supported in this mode:
•
Current asymmetry
•
Mains voltage
•
Zero current / Load missing
4.2.3
Interlock time
The reverse lock time only applies to a change in rotation direction and prevents the rotation
direction from being changed too quickly (e.g. from clockwise rotation to anticlockwise
rotation). The rotating mass of a drive should come to a standstill within the reverse lock time
before the next switching command is executed. The reverse lock time is started when a motor
OFF command is detected or an "internal trip command" is pending.
Switching on in the same direction of rotation is immediately possible.
The motor cannot be restarted in the opposite rotation direction until the reverse lock time
has expired.
Parameter
Default setting
Values
Interlock time
0 s 1)
0 to 60 s
Increment: 1 s
1)
With a set value of 0 s, a minimum reverse lock time of typically 150 ms is effective to prevent a short-circuit between the
phases.
Functions
4.2 Basic configuration
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
47
4.3
Load protection
The factory settings of the load protection parameters cause the system to behave in a similar
way to a 3RV20 motor starter protector. It is therefore assumed that these parameters do not
need to be changed in most cases.
4.3.1
Electronic motor overload protection
The motor's temperature is calculated approximately from the measured motor currents, the set
rated operational current Ie, and the set trip class. From this, it is derived whether the motor is
overloaded from the point of view of the 3RC7 ILM or whether it is operating within the
permissible operating range.
CAUTION
Ensuring overload protection
Do not connect more than one motor to one intelligent load feeder to ensure overload
protection.
Principle of operation
The electronics continuously calculate a model of the thermal load on the motor dependent on
the operating time and the current load. The motor model charges itself while the motor is
running. The motor module discharges after the motor is switched off.
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Principle of operation
Functions
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After an overload trip of the motor model, the recovery time (cooling time) must be waited
for before error acknowledgement is possible. If the supply voltage for electronics (PWR) fails,
the intelligent load feeder can store the remaining cooling time if the relevant parameters
have been set. When the supply voltage for electronics (PWR) is restored, the remaining
cooling time elapses before the load can be switched on again.
If you restart the motor within a very short time after switching it off, the motor model may
not yet be fully discharged. This can result in an extremely fast overload trip after the restart.
In continuous operation (partially charged motor module), the tripping times are reduced
depending on the pre-charge.
4.3.1.1
Trip class
Parameter
Default setting
Values
Trip class
CLASS 10E
CLASS OFF: Electronic motor overload protection OFF
CLASS 10E
CLASS 20E
Trip class
The trip class (CLASS) specifies a time-based tripping range within which a protective device
must trip from a cold state at 7.2 times the current setting (motor protection according to
IEC 60947-2).
Table 4-1
Derating table for the rated operational current Ie as a function of the rated operational voltage Ue for CLASS
10E
Article number 3RC7 ILM
Setting range
Article number contactor
Maximum rated operation‐
al current Ie
3RC714-1EE00
3RC714-1EE10
0.4 to 4 A
3RT2017-2BB42
400 V = 4 A
440 V = 4 A
500 V = 4 A
690 V = 4 A
3RC714-1KE10
3RC714-1KE00
1.2 to 12 A
400 V = 12 A
440 V = 9.2 A
500 V = 9.2 A
690 V = 6.7 A
3RC714-4EE01
3RC714-4EE11
3.5 to 32 A
3RT2027-2BB40
400 V = 32 A
440 V = 32 A
500 V = 32 A
690 V = 21 A
Functions
4.3 Load protection
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49
Table 4-2
Derating table for the rated operational current Ie as a function of the rated operating voltage Ue for CLASS 20E
Article number 3RC7 ILM
Setting range
Article number contactor
Maximum rated operation‐
al current Ie
3RC714-1EE00
3RC714-1EE10
0.4 to 4 A
3RT2017-2BB42
400 V = 4 A
440 V = 4 A
500 V = 4 A
690 V = 4 A
3RC714-1KE00
3RC714-1KE10
1.2 to 12 A
400 V = 10 A
440 V = 9.2 A
500 V = 9.2 A
690 V = 6.7 A
3RC714-4EE01
3RC714-4EE11
3.5 to 32 A
3RT2027-2BB40
400 V = 20 A
440 V = 20 A
500 V = 20 A
690 V = 17 A
4.3.1.2
Response to overload thermal motor model
Parameter
Default setting
Values
Response to overload thermal motor
model
Reset required
Turn off without restart (reset required):
On the occurrence of a motor overload, an error is gener‐
ated and the motor is tripped. When the parameterized re‐
covery time (cooling time) has elapsed, the error and the
trip can be acknowledged using the "Reset" function via the
controller, or locally using the "Reset" button on the 3RC7
ILM.
Turn off with restart (automatic restart):
On the occurrence of a motor overload, an error is gener‐
ated and the motor is tripped. When the parameterized re‐
covery time (cooling time) has elapsed, the error and the
motor trip are automatically canceled.
Don't turn off:
The motor is not switched off when a motor overload oc‐
curs.
Functions
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4.3.1.3
Recovery time
Parameter
Default setting
Values
Recovery time
90 s
Minimum cooling down time for the motor after a motor
overload trip. Reset signals that are present during the re‐
covery time have no effect.
•
Setting range: 60 to 1800 s
•
Increment: 30 s
4.3.1.4
Motor heating limit – maintenance demanded
Parameter
Default setting
Values
Motor heating limit – maintenance de‐
manded
Deactivated (0%)
This parameter is used to specify a motor temperature rise
in percent as a warning limit.
The setting "0%" deactivates the function.
•
Setting range: 0 to 99%
•
Increment: 1%
4.3.1.5
Non-volatile tripping status
Parameter
Default setting
Values
Non-volatile tripping status
Yes
Yes:
Non-volatile tripping status means that upon voltage re‐
covery, a motor protection shutdown that occurred before
the voltage failure is fully restored.
If a motor protection shutdown occurred before the voltage
failure, the triggered state is fully restored.
The value of a currently running "recovery time" (= cooling
time of the motor after overload tripping) is saved and re‐
sumed at the appropriate point after voltage recovery.
The current calculation value of the thermal motor model is
not saved in case of a voltage failure (= no thermal memory
exists in case of a voltage failure).
No:
An overload message from the thermal motor model that
was pending at the time of the voltage failure is lost when
the power returns.
Functions
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4.3.2
Current asymmetry
Asymmetrical power consumption can cause damage to the motor. The current asymmetry
monitoring function monitors the three phase currents and reports a maintenance demand or
an error when the parameterized limit values are reached. The current asymmetry can be
displayed via the measured value "Asymmetry" (see also Chapter Process data and data sets
(Page 241)).
Note
When the motor is switched on, the current asymmetry evaluation is suppressed for
approx. 0.5 s.
Settings
The table below shows the possible setting range for the lower and upper current limits:
Parameter
Default setting
Values
Asymmetry limit - Maintenance deman‐
ded
Deactivated (0%)
If the current asymmetry exceeds this
limit, a warning is generated and the
motor continues to run.
The setting "0%" deactivates the limit
value.
•
10 to 60%
•
Increment: 5%
Asymmetry limit error
30%
If the current asymmetry exceeds this
limit, an error is generated and the mo‐
tor is switched off. The setting "0%" de‐
activates the limit value.
•
10 to 60%
•
Increment: 5%
4.3.3
Mains voltage
By default, the intelligent link module 3RC7 ILM continues to operate despite a fault in the mains
voltage. Nevertheless, the device's response can be configured using the following parameters.
Functions
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4.3.3.1
Response to faulty main voltage
Parameter
Default setting
Values
Response to faulty main voltage
Warning
Warning:
A warning is displayed on the device for each
voltage error.
No message:
The device does not react to a voltage error.
Error:
An error is generated by detecting a disturbance,
which triggers the motor to switch off.
Warning for OFF command:
A warning is displayed on the device for each
voltage error. An error is generated if a switch-on
command is detected.
4.3.3.2
Reset mode at faulty main voltage
Parameter
Default setting
Values
Reset mode at faulty main voltage
Automatic
Manual:
Manual reset after the error has disappeared
Automatic:
Automatic reset after the error has been rectified
4.3.3.3
Rotation direction monitoring
The rotation direction monitoring function detects whether the line phases are arranged in the
expected direction of rotation (clockwise or counterclockwise) at the input of the load feeder;
this allows the motor rotation direction to be determined before starting (if the wiring between
the motor and the load feeder is correct).
If the rotation direction is incorrect, an error message "Mains rotation direction error" is
generated and the device does not permit the contactor to close, or if it is closed, it is
opened.
Parameter
Default setting
Values
Permissible main power rotation
Any
Any:
The main power rotation may be "clockwise" or
"counter-clockwise".
Clockwise rotation (L1-L2-L3):
The main power rotation must be "CW".
Counter-clockwise (L1-L3-L2):
The main power rotation must be "CCW".
Functions
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4.3.3.4
Rated mains voltage and operating range (only for high feature variants)
Due to the voltage measurement of each phase, it is possible to detect when a limit value is
exceeded.
Parameter
Default setting
Values
Rated mains voltage
400 V AC
230 / 240 / 400 / 440 / 480 / 500 / 600 / 690 V AC
Mains voltage operating range
Deactivated (0%)
Deactivated (0%) / ± 10% / ± 20% / ± 30%
Note
You can find more information on measurement accuracy and the requirements in Chapter
"Mains voltage measurement (Page 62)".
4.4
Condition monitoring
4.4.1
Current monitoring
If line voltage is present and the switching device is closed, the load can be diagnosed after the
motor has started up using the current monitoring function.
Note
You can find more information on measurement accuracy and the requirements in Chapter
"Current measurement (load current) (Page 62)".
In general, two different current-dependent states can be determined:
•
Motor blocked: The measured current is above the blocking current limit.
•
Operational current: The current is within the operating limits, but warning thresholds and
alarm thresholds can be set.
Functions
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Missing load
②
Current lower limit error
③
Current lower limit - maintenance demanded
④
Current upper limit - maintenance demanded
⑤
Current upper limit error
⑥
Blocking current limit [%]
⑦
Start
⑧
Operation
⑨
Hysteresis
Warning
Error
You can determine various system states with the help of the motor current and the current
limits.
System state
Current value
Protection by parameter settings:
Motor operates more sluggishly,
e. g. due to bearing damage.
Current is higher than normal.
•
Current upper limit error
•
Current upper limit - maintenance
demanded
Motor operates more smoothly,
e. g. because the system has run out of
processing material.
Current is lower than normal.
•
Current lower limit - maintenance
demanded
•
Current lower limit error
Motor is blocked.
A very high current is flowing.
•
Stall protection
Functions
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4.4.1.1
Prospective locked rotor current (blocking current)
The blocking current indicates the value (relative to the rated operational current) at which a
blocked drive is recognized.
Setting ranges
The table below shows the possible setting range for the blocking current:
Parameter
Default setting
Values
Prospective locked rotor current (blocking current)
800 %
•
Setting range 150 to 1500% of Ie
•
Increment: 50 %
The statistic value "Number of motor overload trips" is incremented by 1.
4.4.1.2
Prospective locked rotor time
If the blocking current is exceeded for longer than the blocking time, 3RC7 ILM triggers and an
error message "Shutdown due to motor blocking" is generated.
Setting ranges
The table below shows the possible setting range for the blocking time:
Parameter
Default setting
Values
Prospective locked rotor time
1 s
•
Setting range: 1 to 5 s
•
Increment: 0.5
The statistic value "Number of motor overload trips" is incremented by 1.
4.4.1.3
Operational current monitoring
The following warning and alarm thresholds can be set for the operational current range:
•
Upper/lower current limit value - maintenance demanded:
You can set an upper and/or a lower current limit. If the current limits are exceeded or
undershot, the 3RC7 ILM reacts with a warning message without switching off. The device
remains in operation.
•
Upper/lower current limit value - error:
You can set an upper and/or lower current limit. If the limit values for the current are
exceeded or undershot, the 3RC7 ILM generates an error message and triggers a shutdown.
Note
You can find more information on measurement accuracy and the requirements in Chapter
"Current measurement (load current) (Page 62)".
Functions
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Setting ranges
The table below shows the possible setting range for the lower and upper current limits:
Device parameters
Default setting
Setting range
Current lower limit - maintenance deman‐
ded
Deactivated (0%)
If the current fails to reach this lower limit, a warning
is generated.
The setting "0%" deactivates the monitoring of the
limit value.
•
19 to 100% of Ie
•
Increment 1%
Current upper limit - maintenance deman‐
ded
Deactivated (0%)
If the current exceeds this limit, a warning is gener‐
ated.
The setting "0%" deactivates the monitoring of the
limit value.
•
50 to 400% of Ie
•
Increment: 1%
Current lower limit - error
Deactivated (0%)
If the current falls below this limit, an error is gener‐
ated and 3RC7 ILM is triggered.
The setting "0%" deactivates the monitoring of the
limit value.
•
19 to 100% of Ie
•
Increment: 1%
Current upper limit - error
Deactivated (0%)
If the current exceeds this limit, an error is generated
and 3RC7 ILM is triggered. The setting "0%" deacti‐
vates the monitoring of the limit value.
•
50 to 400% of Ie
•
Increment: 1%
4.4.2
Starting time monitoring
The starting time of a mechanical application depends on both the motor and the associated
mechanical system. Typically, this starting time is constant, i.e. each start of the application
normally takes almost the same amount of time. If an anomaly occurs in an application, this can
affect the starting time.
Functions
4.4 Condition monitoring
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57
The aim of this function is to give the mechanical system a limited time to initiate the
start-up in order to protect the mechanical system.
Parameter
Default setting
Values
Preset starting time
10 s
This is the typical start-up value for the appli‐
cation.
The setting "0" deactivates the monitoring of
the limit value.
•
Limit: 0 to 360 s
•
Increment: 0.1 s
Starting time limit - maintenance de‐
mand
0%
(deactivated)
The limit value is a percentage value based on
the TARGET start-up time.
If the start-up takes longer than the limit value,
a maintenance alarm is generated.
The setting "0%" deactivates the monitoring of
the limit value.
•
Limit: 0 to 400%
•
Increment: 1%
Starting time limit - error
0%
(deactivated)
The limit value is a percentage value based on
the TARGET start-up time.
If the start-up takes longer than the limit value,
an error is generated and the motor is switch‐
ed off.
The setting "0%" deactivates the monitoring of
the limit value.
•
Limit: 0 to 400%
•
Increment: 1%
Examples for starting time monitoring
Parameter
Set value
Startup time
Preset starting time
10 s
8 s:
The motor has started up after 8 seconds: No
warnings or errors.
Starting time limit - maintenance de‐
mand
90%
9 s:
The motor has started up after 9 seconds:
Warnings, but no errors.
Starting time limit - error
110%
11 s:
Error. The contactor opens.
Functions
4.4 Condition monitoring
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4.5
Miscellaneous
4.5.1
Reaction to communication loss
In the event of a communication failure, two parameters can be used to define different
reactions for the 3RC7 ILM:
Parameter
Default setting
Values
Response to CPU/Master STOP
Substitute value
Switch substitute value:
The response is defined by the substitute value pa‐
rameter.
Keep last value:
The load feeder retains the last value. If the load was
activated, it remains activated; if it was deactivated,
it remains deactivated.
Substitute value
Switch off load
Switch off load:
The contactor is switched off automatically.
Note
If the value "Keep last value" is selected for the parameter "Response to CPU/Master STOP", a
running motor will not be switched off if communication fails.
It can only be switched off by restarting communication (and setting the corresponding control
bits) or by disconnecting the supply voltage for the electronics (PWR) or the contactor control
(AUX-PWR).
Note
If the value "Keep last value" is selected for the parameter "Response to CPU/Master STOP", the
motor may briefly stop during the restart of communication when the motor is running. To
prevent this, the corresponding control bits must be set in the PLC/control in OB100.
Substitute values
By default, any loss of communication between the PLC (CPU) and the 3RC7 ILM causes the
device to stop operating by opening the switching device.
It is possible to set manual operation if communication fails or the PLC is in the stop state.
Table 4-3
Example 1
Parameter
Customer setting
Response to CPU/Master STOP
Keep last value
Functions
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59
In the event of a communication failure, the last control command (load/motor switched on
or off) is retained.
NOTICE
Motor shutdown
If the motor is running, it can only be switched off by the following measures without re-
establishing the communication connection:
1. Disconnecting the supply voltage (PWR)
2. Disconnecting the auxiliary voltage (AUX-PWR)
3. Switching off the motor starter protector
Table 4-4
Example 2
Parameter
Customer setting
Response to CPU/Master STOP
Switch substitute value
Substitute value
Switch off load
In the event of a communication failure, the load/motor is always switched off.
4.5.2
Group diagnostics
During the commissioning phase, it may happen that not all components or configurations are
correct. To suppress warnings and errors during this period, it is possible to deactivate all alarms
using this parameter.
After the commissioning phase, the group diagnostics should be activated to obtain a complete
diagnosis of the application.
Parameter
Default setting
Values
Group diagnostics
Activated
Activate:
Diagnostics are performed.
Deactivate:
Diagnostics are suppressed.
Functions
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4.6
Additional functions
4.6.1
Control (switching elements)
The switching elements (contactors) can be controlled via the process image of the outputs
(PIQ):
•
Bit 0.0 - Motor CW
•
Bit 0.1 - Motor CCW (only for reversing starters)
The switching elements are only switched on if there is no error (exception: cold start and
emergency start). Bit 2.5 "Ready for motor ON" in the process image input (PII) indicates
whether the 3RC7 ILM is in an error-free state or not.
When controlling the switching elements, the system's response time must be taken into
account:
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1
2
2
3
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Functions
4.6 Additional functions
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61
4.6.2
Current measurement (load current)
The actual current at the device is reported back via the process image for analysis purposes.
You can read the actual current on each phase directly in the cyclic process image in floating-
point notation (unit: amperes), so no data conversion is required.
Measurement accuracy is ±5%.
Requirements:
•
Line frequency: 45 to 65 Hz
•
Measuring range: Lower value of the current setting range up to four times the upper value
of the current setting range
Example:
Current setting range 1.2 to 12 A
Lower value of the current setting range: 1.2 A
Upper value of the current setting range: 12 A
Four times the upper value of the current setting range: 4 x 12 A = 48 A
Example:
DI 1.5
DI 1.4
DI 1.3
DI 1.2
DI 1.1
DI 1.0
-
20
2-1
2-2
2-3
2-4
2-5
-
1
0.5
0.25
0.125
0.0625
0.03125
Sum = 1.96875
0
0
0
0
0
0
Icurr = 0
1
0
0
0
0
0
Icurr = Irated x 1
1
0
1
1
0
0
Icurr = Irated x 1.375
1
1
1
1
1
1
Icurr = Irated x 1.96875
Icurr = rated operational current Irated x value (DI 1.0 to DI 1.5)
4.6.3
Mains voltage detection
This function detects whether the mains voltage between L1, L2 and L3 is present at the
3RC7 ILM.
If a voltage of typically less than 90 V is detected at a phase against the neutral conductor, a
phase failure is reported.
4.6.4
Mains voltage measurement
The high feature variant of the 3RC7 ILM can measure the voltage between phases L1-L2, L2-L3
and L1-L3, as well as the voltage from each phase to ground.
The measured value for each phase can be read in data set 94.
Functions
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Measurement accuracy is ±5%.
Requirements:
•
Line frequency: 45 to 65 Hz
•
No asymmetrical network
•
Line-to-line voltage: 350 to 750 V
Note
Line system configurations
These line system configurations are described in Chapter "Voltages (Page 23)".
4.6.5
Supply voltage monitoring
4.6.5.1
Supply voltage monitoring for electronics (PWR)
The rated value of the supply voltage is 24 V DC.
To ensure that the 3RC7 ILM operates correctly, the supply voltage monitoring for electronics
(PWR) is monitored for undervoltage.
If the voltage drops below a limit of 20.4 V, an error message is issued (data set 92, bit 16.7
"Electronics supply voltage too low").
Note
If a contactor is switched on, it is switched off.
4.6.5.2
Auxiliary voltage monitoring for the switching element (AUX-PWR)
The rated value of the auxiliary voltage is 24 V DC.
To ensure that the contactor operates correctly, the auxiliary voltage for the switching
element (AUX-PWR) is monitored for undervoltage.
If the voltage falls below a limit of 20.4 V, an error message "Supply voltage switching
element missing" is generated.
Note
If a contactor is switched on, it is switched off.
Functions
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63
24 V DC terminals PWR and AUX-PWR
①
Supply voltage for electronics (PWR)
②
Auxiliary voltage for the switching element (AUX-PWR)
4.6.6
Power measurement
The high feature variant of the 3RC7 ILM can calculate the power consumption of the load.
The following power values are acquired:
•
Active power
•
Reactive power
•
Apparent power
•
Power factor / cos phi
The values are assigned to data set 94.
The accuracy of the power values is ±10%.
Requirements:
•
power factor / cos phi ≥ 0.5
•
See Requirements in Chapter "Mains voltage measurement (Page 62)"
•
See Requirements in Chapter "Current measurement (load current) (Page 62)"
Exception for devices with a setting range of 0.4 to 4.0 A:
Functions
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If the device is operated in a range between 0.4 and 1.6 A and the cos phi is < 0.9, the
accuracy of the power values is ±20%.
4.6.7
Device temperature measurement
The 3RC7 ILM provides the temperature of an internal measuring point as measured value.
The measured value can be read out in data set 94. This makes it possible to compare the
temperature between the load feeders.
If the measured value is 95 °C, a warning message is issued in data set 92 (Page 245).
4.6.8
Statistics
The 3RC7 ILM has internal statistics:
•
Number of error shutdowns (can be reset to 0): This value represents the total number of
internal trips of the load feeder, regardless of the reason.
•
Number of motor overload trips: This value represents the total number of motor overload
trips of the load feeder.
•
Operating hours - motor (can be reset to 0): This value summarizes the number of operating
hours of the load.
•
Operating hours - 3RC7 ILM: This value summarizes the number of operating hours of the
3RC7 ILM.
The value "Operating hours - motor" can be set via data set 3.
4.6.9
Emergency start
Description
Emergency start enables restart despite an internal trip command. Emergency start is possible
if there is an ON switching command for the motor. The motor is switched on despite a pending
trip cause.
Emergency starting is not possible in the following situations:
•
If a device fault is active
•
If the 24 V DC supply voltage (PWR and/or AUX PWR) is missing or if the supply voltage is
outside the specified range.
•
The blocking protection has responded
•
If a process image error is active
For more information on activating the "Emergency start" function, see Chapter Address
space (Page 212).
Functions
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Messages and actions
Table 4-5
Messages and actions emergency start
Message
Action
Emergency start active
Remains pending while emergency start is active, even if the motor is switched
off.
4.6.10
Trip Reset
Trip Reset acknowledges all the error messages that are currently active and that can be
acknowledged. An error message can be acknowledged when the cause of the error has been
eliminated or no longer exists.
Trip Reset is triggered by:
•
Remote reset via PLC (PIQ bit 0.3 Trip Reset)
•
Reset button on 3RC7 ILM
•
Power-On Reset (switching off and on again of the 24 V DC supply voltages on the device)
4.6.11
Cold start
Description
The "Cold Start" function enables activation of the 3RC7 ILM without mains voltage. The
3RC7 ILM responds in this case as if the mains voltage were connected to the system. The error
message "Residual current detection/tripping" is suppressed. Thus, in the commissioning phase,
for example, the relevant control commands are accepted from the controller and the relevant
messages are sent.
"Cold start" is activated by setting bit 0.7 in the PIQ and additionally setting the control bits
for "Motor CW / Motor CCW" (PIQ bit 0.0 / PIQ bit 0.1).
Note
If the "cold start" is activated, no mains voltage may be applied to the device. If the mains voltage
is applied despite this, an internal trip command and the message "Cold start tripping" are
generated.
You can find more information in Chapter "DS92 device diagnostics (Page 245)".
You can find more information in Chapter "Process image input (PII) and process image
output (PIQ) (Page 212)".
Functions
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4.6.12
Zero current detection
Description
If the motor current in all phases drops below 18.75% of the set operational current Ie, the zero
current detection is activated (data set 92, bit 82.0 "Zero current detected"). This message is only
a warning message (maintenance demanded) and is automatically acknowledged.
For more information, see Chapter Address space (Page 212).
4.6.13
Firmware update
Introduction
During operation it may be necessary to update the firmware (e.g. to extend the available
functions). You update the firmware of the 3RC7 ILM with the help of firmware files.
Note
Note the preconditions for a firmware update/downgrade
You will find the preconditions for a firmware update/firmware downgrade in the
Siemens Industry Online Support under the following entry (https://
support.industry.siemens.com/cs/us/en/view/109822657).
Loading and installing a firmware update
•
Download the required firmware update files from the Internet (https://
support.industry.siemens.com/cs/us/en/view/109822657).
•
Before installing the firmware update, make sure that the modules are not being used.
Note
Securing the supply voltage
On starting, and during the firmware update, the 24 V DC supply voltage must be applied.
Functions
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WARNING
Risk of impermissible system states
The CPU switches to STOP mode or the interface module to "station failure" as a result of the
firmware update being installed. STOP or station failure due to a firmware update can cause an
unpredictable intelligent load feeder state. After completion of the update, the current PIO and
the input actions take effect again.
Unexpected operation of a process or a machine can lead to fatal or severe injuries and/or to
property damage.
Before installing the firmware update, ensure that the intelligent load feeder, the CPU and the
interface module are not executing an active process.
More options for the firmware update
The following options are available for updating firmware:
•
Using the TIA Portal version V19 SP1 or higher with installed HSP
Procedure using TIA Portal
Proceed as follows to perform an online firmware update using the TIA Portal:
1. Select the module in the device view.
2. Select the "Online & diagnostics" command from the shortcut menu.
3. Select the "Firmware update" group in the "Functions" folder.
4. Click the "Browse" button to select the path to the firmware update files in the "Firmware
update" area.
5. Select the suitable firmware file. The table in the firmware update area lists all modules for
which an update is possible with the selected firmware file.
6. Define the further behavior of the device by selecting either "Activate firmware" or "Do not
activate firmware".
7. Click the "Run update" button. If the module can interpret the selected file, the file is
downloaded to the module.
Behavior during the firmware update
Note the following behavior during the firmware update of the 3RC7 ILM:
•
The LEDs flash as described in chapter "Messages and diagnostics (Page 221)".
•
The thermal motor model is set to the initial value 0% after start-up. If there is a motor
protection shutdown, this is retained after the firmware update. An ongoing cooling time is
also maintained.
Behavior after the firmware update
After the firmware update, check the firmware version of the updated module.
Functions
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Online help for STEP 7
You can find more information on the procedure in the STEP 7 online help.
Functions
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Functions
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5
5.1
Warning notice
DANGER
Hazardous voltage. Will cause death or serious injury.
Turn off and lock out all power supplying this device before working on this device.
5.2
Installation guidelines
5.2.1
Minimum clearances (AC 230 / 400 V // 440 V // 500 V // 400 V / 690 V)
Maintain the following clearances when installing the intelligent load feeders.
Table 5-1
Installation guidelines for 230 / 400 V // 440 V // 500 V // 400 V / 690 V AC (size S00 / S0)
Clearance from grounded or live parts as well as cable ducts made from insulation material according to EN IEC
60947-4-1
Motor starter protector
Contactor
A [mm]
B [mm]
D [mm]
E [mm]
K [mm]
Rated operating voltage 230 V / 400 V // 440 V
3RV2.1
3RT201
20
9
9
10
0
3RV2.2
3RT202
30
9
9
10
0
Rated operational voltage 500 V
3RV2.1
3RT201
20
9
9
10
0
3RV2.2
3RT202
30
20
20
10
0
Rated operating voltage 400 V / 690 V
3RV2.1
3RT201
50
20
20
10
0
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Clearance from grounded or live parts as well as cable ducts made from insulation material according to EN IEC
60947-4-1
3RV2.2
3RT202
80
20
20
10
0
3RV2..
3RT20..
B
D
D
A
E
B
K
Example of minimum clearances for size S00
Note
Note the following for discrete configuration of motor starter protectors and 3RC7 ILM
Standalone Adapter / 3RC7 ILM / contactor with cables:
•
Minimum cable length between motor starter protector and 3RC7 ILM Standalone Adapter /
3RC7 ILM / contactor: 150 mm
•
Minimum clearance between motor starter protector and 3RC7 ILM Standalone Adapter /
3RC7 ILM / contactor: 100 mm
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5.2.2
Installation guidelines for 3RV29 infeed system
Installation guideline – Short-circuit
When installing, the minimum clearance in the Y direction from live, grounded or insulated
parts in accordance with EN IEC 60947-4-1 is: 10 mm. The installation guidelines for motor
starter protectors or intelligent load feeders must also be observed along with the associated
clearances.
Y
Figure 5-1
Installation guidelines
You can find more information in the SIRIUS 3RV Motor Starter Protectors manual
(https://support.industry.siemens.com/cs/us/en/view/60279172) and in the SIRIUS 3RV29
Infeed System operating instructions (https://support.industry.siemens.com/cs/de/de/view/
38663187/en).
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5.2.3
Derating for different installation variants and operating conditions
5.2.3.1
Derating for intelligent load feeders for direct starting (size S00)
Ie max
3RA8411-1KE00
3RA8411-1KE10
3RA8412-1EE00
3RA8412-1EE10
3RA8411-1KE00
3RA8411-1KE10
3RA8412-1EE00
3RA8412-1EE10
Ambient
temperature
-Ta max
8US1251-5DT11 / DIN
rail / base plate
Infeed system
3RV29
3RC7140-1EE00
3RC7140-1EE10
≤ 3.75 A
NN
60 °C
> 3.75 A
…
≤ 4.0 A
NN
---
60 °C
3RC7140-1KE00
3RC7140-1KE10
12 A
NN
60 °C
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5.2.3.2
Derating for intelligent load feeders for direct starting (size S0)
Ie max
3RA8422-4EE00
3RA8422-4EE10
3RA8422-4EE00
3RA8422-4EE10
Ambient
temperature
Ta max
8US1251-5NT11 / DIN rail / base plate
Infeed system
3RV29
3RC7140-4EE01
3RC7140-4EE11
≤ 16.0 A
NN
NN
60 °C
> 16.0 A
…
≤ 25.0 A
NN
NN
40 °C
> 25.0 A
…
≤ 29.0 A
--
NN
--
60 °C
NN
NN
--
40 °C
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Ie max
3RA8422-4EE00
3RA8422-4EE10
3RA8422-4EE00
3RA8422-4EE10
Ambient
temperature
Ta max
8US1251-5NT11 / DIN rail / base plate
Infeed system
3RV29
3RC7140-4EE01
3RC7140-4EE11
> 29.0 A
...
≤ 32.0 A
--
NN
--
40 °C
≤ 32 A
--
--
--
60 °C
5.3
Mounting and disassembling the load feeders
5.3.1
Overview
Proceed as per the installation instructions below for self-assembly of intelligent load feeders.
Reference
More information ...
can be found on the Internet.
On suitable operating instructions:
•
3RC7 ILM Intelligent Link Module 3RC7140-1.E.0 (https://
support.industry.siemens.com/cs/document/109972057)
for setting up an intelligent load feeder for direct starting, size S00
•
3RC7 ILM Intelligent Link Module 3RC7140-4EE.1 (https://
support.industry.siemens.com/cs/document/109972059)
for setting up an intelligent load feeder for direct starting, size S0
•
3RC7 ILM Intelligent Link Module 3RC7141-1.E.0 (https://
support.industry.siemens.com/cs/document/109972060)
for setting up an intelligent load feeder for reverse starting, size S00
•
3RC7 ILM Intelligent Link Module 3RC7141-4EE.1 (https://
support.industry.siemens.com/cs/document/109972061)
for setting up an intelligent load feeder for reverse starting, size S0
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5.3.2
Mounting the intelligent load feeder for direct starting (size S00)
Mounting the intelligent load feeder for direct starting S00
C
3$&
B
①
Slide the front part and the rear part of the 3RC7 ILM together until both parts audibly engage.
Make sure that the locking slide is in the unlocked position before assembly, as shown in the figure.
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D
B
35
②
Insert the connections (a) of the 3RC7 ILM into the corresponding sockets of the main conductor
terminals (a) on the front of the contactor. Make sure that the guide tabs are inserted into the
slots (c) on the contactor.
The 3RC7 ILM is positioned flush on the contactor on the left- and right-hand sides.
③
Position the screwdriver in the opening of the locking slide on the 3RC7 ILM as shown in the figure.
④
Lock the 3RC7 ILM on the contactor by pushing the screwdriver upwards and thus pulling the
locking slide downwards.
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C
37
⑤
Insert the connections (b) into the sockets of the main conductor terminals on the front of the
motor starter protector.
Make sure that the guide tabs are inserted into the slots on the motor starter protector.
The 3RC7 ILM sits flush on the left and right side of the motor starter protector.
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Main conductor terminals on contactor and motor starter protector (size S00)
Table 5-2
Main conductor terminals on the contactor (size S00)
Main conductor terminals on the contactor (a) (S00):
B
B
B
ü
5&(
D
Table 5-3
Main conductor terminals on the motor starter protector (size S00)
Main conductor terminals on the motor starter protector (b) (S00):
C
C
C
ü
5&(
E
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5.3.3
Disassembly of the intelligent load feeder for direct starting (size S00)
Disassembly of intelligent load feeder for direct starting S00
①
Insert the screwdriver into the opening between 3RC7 ILM and the motor starter protector as
shown in the figure.
②
Press the screwdriver backwards as shown in the figure so that the 3RC7 ILM disengages from the
motor starter protector.
To prevent jamming, it is advisable to apply the screwdriver alternately on both sides
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③
Pull the 3RC7 ILM with the attached contactor forward to remove it.
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④
Position the screwdriver in the opening of the locking slide on the 3RC7 ILM as shown in the figure.
⑤
Unlock the 3RC7 ILM by pushing the locking slide upwards.
⑥
Insert the screwdriver into the opening on the side (right or left) between the 3RC7 ILM and the
contactor.
⑦
Press the screwdriver backwards and disconnect the 3RC7 ILM from the contactor.
To prevent jamming, it is advisable to apply the screwdriver alternately on both sides.
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⑧
Remove the 3RC7 ILM from the contactor.
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5.3.4
Mounting the intelligent load feeder for direct starting (size S0)
Mounting the intelligent load feeder for direct starting S0
3$&&
C
B
①
Slide the front part and the rear part of the 3RC7 ILM together until both parts audibly engage.
Make sure that the locking slide is in the unlocked position before assembly, as shown in the figure.
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D
B
35
②
Insert the connections (a) of the 3RC7 ILM into the corresponding sockets of the main conductor
terminals (a) on the front of the contactor.
Make sure that the guide tabs are inserted into the slots (c) on the contactor.
The 3RC7 ILM sits flush on the left and right side of the contactor.
③
Position the screwdriver in the opening of the locking slide on the 3RC7 ILM as shown in the figure.
④
Lock the 3RC7 ILM on the contactor by pushing the screwdriver upwards and thus pulling the
locking slide downwards
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C
37
⑤
Insert the connections (b) into the sockets of the main conductor terminals on the front of the
motor starter protector.
Make sure that the guide tabs are inserted into the slots on the motor starter protector.
The 3RC7 ILM sits flush on the left and right side of the motor starter protector.
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Main conductor terminals on contactor and motor starter protector (size S0)
Table 5-4
Main conductor terminals on the contactor (size S0)
Main conductor terminals on the contactor (a) (S0):
B
B
B
ü
5&((
D
Table 5-5
Main conductor terminals motor starter protectors (size S0)
Main conductor terminals on the motor starter protector (b) (S0):
C
C
C
ü
5&((
E
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5.3.5
Disassembly of the intelligent load feeder for direct starting (size S0)
Disassembly of intelligent load feeder for direct starting S0
①
Insert the screwdriver into the opening between 3RC7 ILM and the motor starter protector as
shown in the figure.
②
Press the screwdriver backwards as shown in the figure so that the 3RC7 ILM disengages from the
motor starter protector.
To prevent jamming, it is advisable to apply the screwdriver alternately on both sides.
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③
Pull the 3RC7 ILM with the attached contactor forward to remove it.
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④
Position the screwdriver in the opening of the 3RC7 ILM as shown in the figure.
⑤
Unlock the 3RC7 ILM by pushing the locking slide upwards.
⑥
Insert the screwdriver into the openings on the side (right or left) between the 3RC7 ILM and the
contactor.
⑦
Press the screwdriver backwards and disconnect the 3RC7 ILM from the contactor.
To prevent jamming, it is advisable to apply the screwdriver alternately on both sides
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⑧
Remove the 3RC7 ILM from the contactor.
5.3.6
Mounting and disassembly of the intelligent load feeder for reversing
starting (size S00), including mounting set 3RA2913-2LA2
5.3.6.1
Mounting the reversing contactor assembly (size S00)
Mounting the reversing contactor assembly S00
4
3RT2.1.-2.
4
3RT2.1.-2.
①
Insert the mechanical interlock into the opening on the right-hand side of contactor Q11
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2
2
②
Connect contactors Q11 and Q12 together.
③
Place the connecting clip on the connected contactors from above.
④
Place the connecting clip on the connected contactors from below.
B
C
⑤
Attach the top reverse wiring module for connecting the main conducting paths to the contactors
from the front above.
⑥
Attach the bottom reverse wiring module for connecting the main conducting paths and the
control current path to the contactors from the front below.
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Table 5-6
Main conductor terminals (size S00)
Main conductor terminals on the contactor (5), (6) (S00):
B
B
B
B
B
B
C
C
C
C
C
C
C
C
2
2
Main conductor terminals on the contactor (a), (b) (S00):
B
C
2
2
B
C
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5.3.6.2
Mounting the intelligent load feeder for reversing starting (size S00)
Mounting the intelligent load feeder for reversing starting S00
D
E
3$&
①
Slide the front part and the rear part of the 3RC7 ILM together until both parts audibly engage.
Make sure that the locking slide is in the unlocked position before assembly, as shown in the figure.
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D
F
F
F
F
B
②
Insert the connections (c) of the 3RC7 ILM into the corresponding socket of the main conductor
terminal (c) on the front of the left contactor.
Make sure that the guide tabs (e) are inserted into the slots on the left contactor.
The 3RC7 ILM sits flush on the left and right side of the left contactor.
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③
Position the screwdriver in the opening of the locking slide on the 3RC7 ILM as shown in the figure.
④
Lock the 3RC7 ILM on the contactor by pushing the screwdriver upwards and thus pulling the
locking slide downwards.
⑤
Connect the supplied conductors to the lateral connection terminals of the 3RC7 ILM.
⑥
Connect the supplied conductors to the connection terminals of the contactor.
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Table 5-7
Terminal assignment
3RC7141-1.E.0
3RT2.1.-2.
21NC
21NC
A1+
A1+
22NC
22NC
E
3RV2.11-...2.
⑦
Insert the connections (d) into the sockets of the main conductor terminals on the front of the
motor starter protector.
Make sure that the guide tabs are inserted into the slots on the motor starter protector.
The 3RC7 ILM sits flush on the left and right side of the motor starter protector.
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5.3.6.3
Disassembly of the intelligent load feeder for reversing starting (size S00)
Disassembly of the intelligent load feeder for reversing starting S00
①
Insert the screwdriver into the lateral openings (left and right) between 3RC7 ILM and the motor
starter protector as shown in the figure.
②
Press the screwdriver backwards as shown in the figure so that the 3RC7 ILM disengages from the
motor starter protector.
To prevent jamming, it is advisable to apply the screwdriver alternately on both sides.
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③
Pull the 3RC7 ILM with the attached reversing contactor assembly forward to remove it.
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E
D
④
Insert the screwdriver into the unlocking pin of the socket (4a) and pull the conductor out of the
socket (4b) of the 3RC7 ILM.
⑤
Remove the conductors from the contactor using a screwdriver.
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101
⑥
Position the screwdriver in the opening of the locking slide on the 3RC7 ILM as shown in the figure.
⑦
Unlock the 3RC7 ILM by pushing the locking slide upwards.
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⑧
Insert the screwdriver into the openings on the side (right and left) between the 3RC7 ILM and the
reversing contactor assembly.
⑨
Press the screwdriver backwards and disconnect the 3RC7 ILM from the reversing contactor as‐
sembly.
To prevent jamming, it is advisable to apply the screwdriver alternately on both sides.
Mounting and dismantling
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103
⑩
Remove the 3RC7 ILM from the reversing contactor assembly.
⑪ / ⑫
Insert the screwdriver between the wiring modules and the reversing contactor assemblies.
Press the screwdriver forward so that the wiring modules separate from the reversing con‐
tactor assembly.
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⑬ / ⑭
Disconnect the wiring modules from the contactor.
5.3.7
Mounting and disassembly of the intelligent load feeder for reversing
starting (size S0), including mounting set 3RA2923-2LB2 with DIN rail
adapter
5.3.7.1
Mounting the reversing contactor assemblies (size S0)
Mounting the reversing contactor assembly S0
2
"
3RT2.2.-2.
①
Insert the mechanical interlock into the opening on the right-hand side of contactor Q11.
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105
2
#
3RT2.2.-2.
②
Insert the connection clips into the opening on the left side of the contactor Q12.
2
2
③
Connect contactors Q11 and Q12 together.
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B
C
④
Attach the top reverse wiring modules for connecting the main conducting paths to the contac‐
tors from the front above.
⑤
Attach the bottom reverse wiring modules for connecting the main conducting paths to the
contactors from the front below.
Table 5-8
Main conductor terminals (size S0)
Main conductor terminals on the contactor (4), (5) (S0):
2
2
B
B
B
B
B
B
C
C
C
C
C
C
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107
Main conductor terminals on the contactor (a), (b) (S0):
2
2
B
C
B
C
5.3.7.2
Mounting the intelligent load feeder for reversing starting (size S0)
Mounting the intelligent load feeder for reversing starting S0
D
E
3$&&
①
Slide the front part and the rear part of the 3RC7 ILM together until both parts audibly engage.
Make sure that the locking slide is in the unlocked position before assembly, as shown in the figure.
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D
B
F
F
F
②
Insert the connections (c) of the 3RC7 ILM into the corresponding socket of the main conductor
terminals (c) on the front of the left contactor.
Make sure that the guide tabs are inserted into the slots on the left contactor.
The 3RC7 ILM sits flush on the left and right side of the left contactor.
Mounting and dismantling
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109
③
Position the screwdriver in the opening of the locking slide on the 3RC7 ILM as shown in the figure.
④
Lock the 3RC7 ILM on the contactor by pushing the screwdriver upwards and thus pulling the
locking slide downwards.
⑤
Connect the supplied conductors to the lateral connection terminals of the 3RC7 ILM.
⑥
Connect the supplied conductors to the connection terminals of the contactor.
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Table 5-9
Terminal assignment
3RC7141-4EE.1
3RT2.2.-2.
21NC
21NC
A2-
A2-
22NC
22NC
A1+
A1+
3RV2.21-...2.
E
⑦
Insert the connections (d) into the sockets of the main conductor terminals on the front of the
motor starter protector.
Make sure that the guide tabs are inserted into the slots on the motor starter protector.
The 3RC7 ILM sits flush on the left and right side of the motor starter protector.
Mounting and dismantling
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111
Y
⑧
To connect the two DIN rail adapters, push the two link wedges into the openings provided until
they stop.
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⑨
Attach a connecting piece to each of the two DIN rail adapters. Insert each of the connecting
pieces into the left-hand line of holes.
⑩
Snap the reversing starter onto the DIN rail adapter. Insert the tabs on the connecting pieces
into the fastening holes on the contactors.
⑪ / ⑫
Screw the reversing starter to the DIN rail adapter:
Use two screw holders for screw fastening.
Place the screw holders flush below the connecting piece on the mounting base of the con‐
tactor.
Screw the screw holders onto the adapter.
The reversing starter is firmly seated on the DIN rail adapter.
Tightening torque 1.2 to 1.6 Nm
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113
5.3.7.3
Disassembly of the intelligent load feeder for reversing starting (size S0)
Disassembly of the intelligent load feeder for reversing starting S0
①
Insert the screwdriver into the lateral openings (left and right) between 3RC7 ILM and the motor
starter protector as shown in the figure.
②
Press the screwdriver backwards as shown in the figure so that the 3RC7 ILM disengages from the
motor starter protector.
To prevent jamming, it is advisable to apply the screwdriver alternately on both sides.
Mounting and dismantling
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③
Pull the 3RC7 ILM with attached reversing contactor assembly forward to remove it.
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115
E
D
④
Insert the screwdriver into the unlocking pin of the socket (4a) and pull the conductor out of the
socket (4b) of the 3RC7 ILM.
⑤
Remove the conductors from the contactor using a screwdriver.
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⑥
Position the screwdriver in the opening of the locking slide on the 3RC7 ILM as shown in the figure.
⑦
Unlock the 3RC7 ILM by pushing the locking slide upwards.
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117
⑧
Insert the screwdriver into the openings on the side (right and left) between the 3RC7 ILM and the
reversing contactor assembly.
⑨
Press the screwdriver backwards and disconnect the 3RC7 ILM from the reversing contactor as‐
sembly.
To prevent jamming, it is advisable to apply the screwdriver alternately on both sides.
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⑩
Remove the 3RC7 ILM from the reversing contactor assembly.
⑪ / ⑫
Insert the screwdriver between the wiring modules and the reversing contactor assembly.
Press the screwdriver forward so that the wiring modules separate from the reversing
contactor assembly.
Mounting and dismantling
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119
⑬ / ⑭
Disconnect the wiring modules from the reversing contactor assembly.
5.3.8
Installation and removal of the intelligent load feeder for reversing start
(size S0) incl. mounting set 3RA2923-2MB2 for installation on the 8US
busbar system and the 3RV29 infeed system
5.3.8.1
Mounting the reversing contactor assembly (size S0)
Mounting the reversing contactor assembly S0
2
"
3RT2.2.-2.
①
Insert the mechanical interlock into the opening on the right-hand side of contactor Q11.
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2
#
3RT2.2.-2.
②
Insert the connection clips into the opening on the left side of the contactor Q12.
2
2
③
Connect contactors Q11 and Q12 together.
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121
B
C
④
Attach the top reverse wiring modules for connecting the main conducting paths to the contac‐
tors from the front above.
⑤
Attach the bottom reverse wiring modules for connecting the main conducting paths to the
contactors from the front below.
Table 5-10
Main conductor terminals (size S0)
Main conductor terminals on the contactor (4), (5) (S0):
2
2
B
B
B
B
B
B
C
C
C
C
C
C
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Main conductor terminals on the contactor (a), (b) (S0):
2
2
B
C
B
C
5.3.8.2
Mounting the intelligent load feeder for reversing starting (size S0)
Mounting the intelligent load feeder for reversing starting S0
D
E
3$&&
①
Slide the front part and the rear part of the 3RC7 ILM together until both parts audibly engage.
Make sure that the locking slide is in the unlocked position before assembly, as shown in the figure.
Mounting and dismantling
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D
B
F
F
F
②
Insert the connections (c) of the 3RC7 ILM into the corresponding socket of the main conductor
terminals (c) on the front of the left contactor.
Make sure that the guide tabs are inserted into the slots on the left contactor.
The 3RC7 ILM sits flush on the left and right side of the left contactor.
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③
Position the screwdriver in the opening of the locking slide on the 3RC7 ILM as shown in the figure.
④
Lock the 3RC7 ILM on the contactor by pushing the screwdriver upwards and thus pulling the
locking slide downwards.
⑤
Connect the supplied conductors to the lateral connection terminals of the 3RC7 ILM.
⑥
Connect the supplied conductors to the connection terminals of the contactor.
Mounting and dismantling
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Table 5-11
Terminal assignment
3RC7141-4EE.1
3RT2.2.-2.
21NC
21NC
A2-
A2-
22NC
22NC
A1+
A1+
3RV2.21-...2.
E
⑦
Insert the connections (d) into the sockets of the main conductor terminals on the front of the
motor starter protector.
Make sure that the guide tabs are inserted into the slots on the motor starter protector.
The 3RC7 ILM sits flush on the left and right side of the motor starter protector.
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5.3.8.3
Disassembly of the intelligent load feeder for reversing starting (size S0)
Disassembly of the intelligent load feeder for reversing starting S0
①
Insert the screwdriver into the lateral openings (left and right) between 3RC7 ILM and the motor
starter protector as shown in the figure.
②
Press the screwdriver backwards as shown in the figure so that the 3RC7 ILM disengages from the
motor starter protector.
To prevent jamming, it is advisable to apply the screwdriver alternately on both sides.
Mounting and dismantling
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③
Pull the 3RC7 ILM with attached reversing contactor assembly forward to remove it.
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E
D
④
Insert the screwdriver into the unlocking pin of the socket (4a) and pull the conductor out of the
socket (4b) of the 3RC7 ILM.
⑤
Remove the conductors from the contactor using a screwdriver.
Mounting and dismantling
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⑥
Position the screwdriver in the opening of the locking slide on the 3RC7 ILM as shown in the figure.
⑦
Unlock the 3RC7 ILM by pushing the locking slide upwards.
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⑧
Insert the screwdriver into the openings on the side (right and left) between the 3RC7 ILM and the
reversing contactor assembly.
⑨
Press the screwdriver backwards and disconnect the 3RC7 ILM from the reversing contactor as‐
sembly.
To prevent jamming, it is advisable to apply the screwdriver alternately on both sides.
Mounting and dismantling
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131
⑩
Remove the 3RC7 ILM from the reversing contactor assembly.
⑪ / ⑫
Insert the screwdriver between the wiring modules and the reversing contactor assembly.
Press the screwdriver forward so that the wiring modules separate from the reversing
contactor assembly.
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⑬ / ⑭
Disconnect the wiring modules from the reversing contactor assembly.
5.4
Mounting and disassembly with different mounting systems
Assembly/Installation
Intelligent load feeders can be mounted on the following assembly systems:
Table 5-12
Assembly systems
Starter combination
Intelligent load feeder for di‐
rect starting
Intelligent load feeder for re‐
versing starting
Size
S00
S0
S00
S0
Mounting on 35 mm DIN rail according to DIN EN 60715 (7.5 round, 15 mm high)
Snap-on mounting without adapter
✓
✓
✓
-
With 3RA2922-1AA00 DIN rail adapter
✓1)
✓1)
✓1)
✓1)
With 3RA2922-1BA00 DIN rail adapter
✓1)
-
✓1)
-
Screw mounting on base plate
Direct screw mounting on mounting plate
✓
✓
✓
✓
Mounting on DIN rail adapter and screw
mounting of the adapter on mounting
plate.
✓
✓
✓
✓
Mounting on 8US busbar with 60 mm busbar center-to-center spacing
With 8US busbar adapter
✓
✓
✓
✓
Mounting on 3RV29 infeed system
With 3RV2917-7AA00 contactor base for
frame size S00 and the 3RV2927-7AA00
contactor base for frame sizes S00 and S0
✓
✓
✓
✓
1) The DIN rail adapters 3RA2922-1AA00 and 3RA2922-1B00 can be mounted on one or alternatively on two DIN rails.
For increased vibration and shock loads, mounting on DIN rail adapters and mounting the DIN rail adapter on two DIN rails is
recommended.
Mounting and dismantling
5.4 Mounting and disassembly with different mounting systems
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133
NOTICE
Possible damage to load feeder.
•
If the load feeder for sizes S00 and S0 is mounted directly on the DIN rail without a DIN rail
adapter, there is no guarantee that the mounting will be vibration-proof.
•
Size S0 intelligent load feeders for reversing starters must be mounted using DIN rail
adapters.
5.4.1
Mounting with 3RC7 ILM Standalone Adapter
5.4.1.1
Mounting with 3RC7 ILM Standalone Adapter (size S00, mounting on DIN rail)
DIN rail mounting
The standalone adapter is mounted on the 3RC7 ILM in the same way as the motor starter
protector. See also Chapter Mounting the intelligent load feeder for direct starting (size S00)
(Page 77)
5& 7(
Note
Dismantle by carrying out the above steps in reverse order.
To do this, the snap-in hook on the rear of the standalone adapter must be unlocked.
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5.4.1.2
Mounting with 3RC7 ILM Standalone Adapter (size S0, mounting on DIN rail)
DIN rail mounting
The standalone adapter is mounted on the 3RC7 ILM in the same way as the motor starter
protector. See also Chapter Mounting the intelligent load feeder for direct starting (size S0)
(Page 85)
5& 7(
Note
Dismantle by carrying out the above steps in reverse order.
To do this, the snap-in hook on the rear of the standalone adapter must be unlocked.
Mounting and dismantling
5.4 Mounting and disassembly with different mounting systems
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5.4.2
Mounting on and removal from DIN rail
5.4.2.1
Assembly and dismantling on DIN rail without DIN rail adapter
Mounting on DIN rail for intelligent load feeder for direct starting (size S00)
①
Position the device on the top edge of the DIN rail and press it down until it snaps onto the bottom
edge of the DIN rail.
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Removal from the DIN rail for intelligent load feeder for direct starting (size S00)
①
To disassemble the device, press it down, pushing against the mounting springs, and swivel the
device to remove it.
Mounting and dismantling
5.4 Mounting and disassembly with different mounting systems
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Mounting on DIN rail for intelligent load feeder for direct starting (size S0)
①
Position the device on the top edge of the DIN rail and press it down until it snaps onto the bottom
edge of the DIN rail.
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Removal from the DIN rail for intelligent load feeder for direct starting (size S0)
①
To disassemble the device, press it down, pushing against the mounting springs, and swivel the
device to remove it.
Mounting and dismantling
5.4 Mounting and disassembly with different mounting systems
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Mounting on DIN rail for intelligent load feeder for reversing starting (size S00)
①
Position the device on the top edge of the DIN rail and press it down until it snaps onto the bottom
edge of the DIN rail.
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Removal from the DIN rail for intelligent load feeder for reversing starting (size S00)
①
To disassemble the device, press it down, pushing against the mounting springs, and swivel the
device to remove it.
5.4.2.2
Mounting on and removal from DIN rail with DIN rail adapter
All feeders can be mounted on DIN rails using a DIN rail adapter.
Mounting and dismantling
5.4 Mounting and disassembly with different mounting systems
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141
Types of adapter
DIN rail adapters are available for sizes S00 and S0. Two DIN rail adapters are required to mount
a reversing contactor assembly.
Figure 5-2
DIN rail adapter 3RA2922-1BA00, individually and as an adapter pair (size S00)
Note
The DIN rail adapter can be screwed onto a mounting plate, mounted on a DIN rail or on two DIN
rails at a spacing of 125 mm.
Mounting and dismantling
5.4 Mounting and disassembly with different mounting systems
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Figure 5-3
DIN rail adapter 3RA2922-1AA00, individually and as an adapter pair (size S00/S0)
Note
The DIN rail adapter can be screwed onto a mounting plate, mounted on a DIN rail or on two DIN
rails at a spacing of 125 mm.
Design of the adapter type for reversing contactor assembly
The DIN rail adapters can be connected without the need for tools. Link wedges simply need to
be plugged in on the rear of the adapters.
The following are required to connect two DIN rail adapters:
•
Two link wedges (8US1998-1AA00)
•
If accessories are attached to the side of the feeder, the DIN rail adapter can be extended as
required using side modules (3RA2902-1B)
Mounting and dismantling
5.4 Mounting and disassembly with different mounting systems
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Mounting of the intelligent load feeder for reversing starting with DIN rail adapter on DIN rail:
Size S0 as an example
The following graphics show by way of example the mounting of an intelligent load feeder for
reversing start in size S0 with DIN rail adapter on one and on two DIN rails.
①
Place the DIN rail adapter with the attached intelligent load feeder for reversing start on the upper
edge of the DIN rail and press it down until it snaps onto the lower edge of the DIN rail.
Mounting and dismantling
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① /
②
Place the DIN rail adapter with the attached intelligent load feeder for reversing start on the upper
edge of the upper DIN rail and press it down until it snaps onto the lower edge of the lower DIN
rail.
Mounting and dismantling
5.4 Mounting and disassembly with different mounting systems
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Disassembly of the intelligent load feeder for reversing starting with DIN rail adapter on DIN rail:
Size S0 as an example
①
Press the DIN rail adapter with the attached intelligent load feeder for reversing start downwards
against the pull of the fastening spring and remove the DIN rail adapter with the attached intel‐
ligent load feeder for reversing start with a swiveling movement.
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① / ②
Press the DIN rail adapter with the attached intelligent load feeder for reversing start down‐
wards against the pull of the fastening spring and remove the DIN rail adapter with the
attached intelligent load feeder for reversing start with a swiveling movement from the DIN
rail.
5.4.3
Mounting on base plate
All load feeder components are delivered ready for base plate mounting. Mounting on the base
plate is possible without or with a DIN rail adapter, regardless of the size.
5.4.3.1
Mounting on and removal from base plate without DIN rail adapter
Mounting directly on the base plate is permissible for all intelligent load feeders for direct and
reversing start of size S00 / S0.
The load feeder is screwed to the base plate. The contactors have fastening holes, and the
motor starter protectors are screwed on using push-in lugs (3RV2928-0B).
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Mounting of the intelligent load feeder for direct start on base plate without DIN rail adapter
(size S00)
59 %
①
Insert the push-in lug into the opening on the motor starter protector.
②
Screw the motor starter protector on top and the contactor on the bottom to the base plate using
two M4 screws.
Tightening torque 1.2 to 1.6 Nm
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Removal of the intelligent load feeder for direct starting from the base plate without DIN rail
adapter (size S00)
①
Release the two screws.
②
Remove the push-in lug.
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Mounting of the intelligent load feeder for direct start on base plate without DIN rail adapter
(size S0)
59 %
①
Insert the push-in lug into the opening on the motor starter protector.
②
Screw the motor starter protector on top and the contactor on the bottom to the base plate using
two M4 screws.
Tightening torque 1.2 to 1.6 Nm
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Removal of the intelligent load feeder for direct starting from the base plate without DIN rail
adapter (size S0)
①
Release the two screws.
②
Remove the push-in lug.
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Mounting of the intelligent load feeder for reversing start on base plate without DIN rail adapter
(size S00)
37#
①
Insert the push-in lugs into the openings on the motor starter protector.
②
Screw the motor starter protector on top and the contactors on the bottom to the base plate
using four M4 screws.
Tightening torque 1.2 to 1.6 Nm
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Removal of the intelligent load feeder for reversing starting from the base plate without DIN rail
adapter (size S00)
①
Release the four screws.
②
Remove the push-in lugs.
5.4.3.2
Mounting on and removal from base plate with DIN rail adapter
Mounting on base plate with DIN rail adapter (size S00 / S0)
Mounting on a base plate with DIN rail adapter is permissible for all device combinations.
The DIN rail adapters contain fastening holes for screw fixing.
The following graphic shows the assembly of an intelligent load feeder for reversing start in
size S0 with DIN rail adapter.
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153
Y
①
To connect the two DIN rail adapters, push the two link wedges into the openings provided until
they stop.
② /
③
Screw the DIN rail adapter to the base plate using four M4 screws.
Maximum tightening torque 1.2 to 1.6 Nm
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37
④
Attach a connecting piece to each of the two DIN rail adapters. Insert each of the connecting
pieces into the left-hand line of holes.
⑤
Snap the reversing starter onto the DIN rail adapter. Insert the tabs on the connecting pieces
into the fastening holes on the contactors.
⑥ / ⑦
Screw the reversing starter onto the DIN rail adapter:
•
Use two screw holders for the screw mounting.
•
Attach a screw holder underneath each connecting piece, flush with the contactor's
mounting base.
•
Screw the screw holder to the adapter.
•
Tightening torque 1.2 to 1.6 Nm
The reversing starter is firmly attached to the DIN rail adapter.
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Removal of the intelligent load feeder for reversing starting from the base plate with DIN rail
adapter (size S00/S0)
The following graphic shows the disassembly of an intelligent load feeder for reversing start in
size S0 with DIN rail adapter.
①
Loosen both screws of the intelligent load feeder for reversing start on the DIN rail adapter.
②
Pull out the screw holders.
③
Remove the intelligent load feeder for reversing start from the DIN rail adapter with a swiveling
movement.
④
Pull out the connecting pieces.
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⑤ / ⑥
Release the four screws.
[
⑦
Pull the link wedges out of the openings on the DIN rail adapter.
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5.4.4
Mounting on the 8US busbar system
All device combinations can be mounted on a 60 mm busbar system. 8US busbar adapters have
to be used for busbar mounting. One 8US busbar adapter is required for direct starters; a pair of
adapters, consisting of 8US busbar adapter and device holder, is required for reversing contactor
assemblies.
Figure 5-4
Example of size S00 direct starter with spring-loaded connection system mounted on
busbar
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Figure 5-5
Example of size S0 reversing starter with spring-loaded connection system mounted on
busbar
The busbar adapters /device holders and the associated mounting parts can be purchased as
accessories.
Adapter types for busbars
8US busbar adapters are available with pre-assembled connecting cables. 8US busbar adapters
without connecting cables are known as "device holders".
The busbar adapters and device holders are available for the 3RA8 ILF with an adapter
length of 260 mm.
Busbar systems for 60 mm system
•
Busbar width: 12 mm to 30 mm
•
Busbar thickness: 5 mm or 10 mm
•
And for T and I special profiles
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Table 5-13
8US busbar adapter for direct starters
Article No.
Size
Rated
operating
current
Connecting ca‐
ble
Adapter length
Adapter width
Rated operat‐
ing
voltage
A
AWG
mm
mm
V
For motor starter protectors with spring-loaded terminals
8US1251‑5DT11
S00 / S0
25
12
260
45
690
8US1251‑5NT11
S0
32
10
260
45
690
Table 5-14
Device holders for reversing starters
Article No.
Size
Rated
operating
current
Connecting ca‐
ble
Adapter length
Adapter width
Rated operat‐
ing
voltage
A
AWG
mm
mm
V
Device holders
8US1250‑5AT10
S00 / S0
--
--
260
45
--
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①
8US busbar adapter
②
Device holders
Figure 5-6
Busbar adapters and device holders
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Linking of 8US busbar adapters and device holders for a reversing contactor assembly
One 8US busbar adapter and one device holder is required to mount a reversing contactor
assembly on a busbar.
Figure 5-7
8US1251-5DT11 busbar adapter and 8US1250-5AT10 device holder for reversing
contactor assemblies, size S00)
Figure 5-8
8US1251-5NT11 busbar adapter and 8US1250-5AT10 device holder for reversing
contactor assemblies, size S0)
8US busbar adapters and device holders can be connected without tools. To do this, the link
wedges between the 8US busbar adapter and the device holder must be inserted on the back
as far as they will go.
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The link wedges are supplied on the back of the device holder or are available separately as
accessories (8US1998-1AA10).
Figure 5-9
Connecting the 8US busbar adapters and device holders
Adapting the busbar adapter to the busbar system
DANGER
Hazardous voltage!
Will cause death or serious injury.
Turn off and lock out all power supplying this device before working on this device.
The 8US busbar adapter and the device holder can be adjusted to suit the following busbar
thicknesses:
•
5 mm (delivery condition)
•
10 mm
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Adjusting the 8US busbar adapter to suit the busbar thickness
5 mm
10 mm
①
Push the 3 fastening blocks down.
②
Adjust the fastening blocks to the busbar thickness (10 mm).
③
Push the fastening blocks up until they engage.
Figure 5-10
Adjusting the 8US busbar adapter to suit the busbar thickness
Mounting the 8US busbar adapter on the busbar
Attaching the 8US busbar adapter to the busbar is a very straightforward process. The busbar
hooks on the rear of the adapter will hold the structure securely on the bar even under harsh
ambient conditions.
①
Press the button on the top of the 8US busbar adapter to release the holder. The holder should
flip out from the front of the 8US busbar adapter.
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② / ③
Mount the 8US busbar adapter onto the busbars by first attaching it from the front and
then pushing it down.
Disassembly of the 8US busbar adapter from the busbar system
The diagrams below illustrate how the 8US busbar adapter is disassembled from the busbar
system:
①
From the front, insert a screwdriver into the right-hand opening on the 8US busbar adapter and
release the holder. The button on the top of the 8US busbar adapter must snap up and lock into
place.
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② / ③
Remove the 8US busbar adapter from the busbars. To do this, you will first need to push it up
slightly so that you can remove it by pulling it off toward you.
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5.4.4.1
Mounting of 3RA8 ILF on the 8US busbar adapter
Mounting of 3RA8 ILF on the 8US busbar adapter for the intelligent load feeder for direct
starting (size S00)
The load feeder components can be attached to the 8US busbar adapter.
①
Snap the feeder onto the 8US busbar adapter with a swiveling movement.
②
Slide the positioning piece from below onto the 8US busbar adapter until the 3RA8 ILF is fixed in
place.
③
Connect the connecting cables of the 8US busbar adapter to the corresponding main conductor
terminals of the motor starter protector.
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Mounting of 3RA8 ILF on the 8US busbar adapter for the intelligent load feeder for direct
starting (size S0)
①
Snap the feeder onto the 8US busbar adapter with a swiveling movement.
②
Slide the positioning piece from below onto the 8US busbar adapter until the 3RA8 ILF is fixed in
place.
③
Connect the connecting cables of the 8US busbar adapter to the corresponding main conductor
terminals of the motor starter protector.
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Mounting of 3RA8 ILF on the 8US busbar adapter for the intelligent load feeder for reversing
starting (size S00)
①
Snap the reversing starter onto the 8US busbar adapter with device holder with a swiveling
movement.
②
Slide the positioning pieces from below onto the 8US busbar adapter and the device holder until
the 3RA8 ILF is fixed in place.
③
Connect the connecting cables of the 8US busbar adapter to the corresponding main conductor
terminals of the motor starter protector.
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Mounting of 3RA8 ILF on the 8US busbar adapter for the intelligent load feeder for reversing
starting (size S0)
①
Snap the reversing starter onto the 8US busbar adapter with device holder with a swiveling
movement.
②
Slide the positioning pieces from below onto the 8US busbar adapter and the device holder until
the 3RA8 ILF is fixed in place.
③
Connect the connecting cables of the 8US busbar adapter to the corresponding main conductor
terminals of the motor starter protector.
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5.4.4.2
Removal of the 3RA8 ILF from the 8US busbar adapter
Removal of the 3RA8 ILF from the 8US busbar adapter for the intelligent load feeder for direct
starting (size S00)
①
Disconnect the connecting cables of the 8US busbar adapter from the corresponding main con‐
ductor terminals of the motor starter protector.
②
Press the two release slides as shown on the underside of the positioning piece and slide the
positioning piece downwards.
③
Remove the direct starter from the 8US busbar adapter with a swiveling movement.
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Removal of the 3RA8 ILF from the 8US busbar adapter for the intelligent load feeder for direct
starting (size S0)
①
Disconnect the connecting cables of the 8US busbar adapter from the corresponding main con‐
ductor terminals of the motor starter protector.
②
Press the two release slides as shown on the underside of the positioning piece and slide the
positioning piece downwards.
③
Remove the direct starter from the 8US busbar adapter with a swiveling movement.
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Removal of the 3RA8 ILF from the 8US busbar adapter for the intelligent load feeder for
reversing starting (size S00)
①
Disconnect the connecting cables of the 8US busbar adapter from the corresponding main con‐
ductor terminals of the motor starter protector.
②
Press the two release slides as shown on the underside of the positioning piece and slide the
positioning pieces downwards.
③
Remove the reversing starter from the 8US busbar adapter with a swiveling movement.
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Removal of the 3RA8 ILF from the 8US busbar adapter for the intelligent load feeder for
reversing starting (size S0)
①
Disconnect the connecting cables of the 8US busbar adapter from the corresponding main con‐
ductor terminals of the motor starter protector.
②
Press the two release slides as shown on the underside of the positioning piece and slide the
positioning pieces downwards.
③
Remove the reversing starter from the 8US busbar adapter with a swiveling movement.
5.4.5
Mounting on 3RV29 infeed system
The 3RV29 infeed system enables convenient energy supply and power distribution for a group
of several motor starter protectors or complete load feeders in sizes S00 and S0.
The 3RA8 ILF can be mounted in the 3RV29 infeed system in the same way as a fuseless 3RA2
load feeder.
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You can find more information in the SIRIUS 3RV Motor Starter Protectors manual (https://
support.industry.siemens.com/cs/us/en/view/60279172) and in the SIRIUS Infeed System
operating instructions (https://support.industry.siemens.com/cs/de/de/view/38663187/en).
Note
Use the 3RV2917-7AA00 contactor base for frame size S00 and the 3RV2927-7AA00 contactor
base for frame sizes S00 and S0.
The following illustrations show examples of the variants of the 3RA8 ILF mounted in the
3RV29 infeed system.
Intelligent load feeder for direct starting (size S00) in the 3RV29 infeed system
Intelligent load feeder for direct starting (size S0) in the 3RV29 infeed system
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Intelligent load feeder for reversing starting (size S00) in the 3RV29 infeed system
Intelligent load feeder for reversing starting (size S0) in the 3RV29 infeed system
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Connecting
6
6.1
Overview of all connections of the 3RC7 ILM
Note
On all 3RC7 ILMs, the M (PWR) and M (AUX-PWR) connections are internally connected to each
other.
6.1.1
Connections 3RC7140-1.E.0 ILM (direct starter S00)
①
L+ (AUX-PWR) / M (AUX-PWR): Auxiliary voltage for the switching element
②
L+ (PWR) / M (PWR): Supply voltage for electronics
③
X80: Connection 3RC7 ILM Power Cable
④
X30: Connection 3RC7 ILM Communication Cable (input side)
⑤
X31: Connection 3RC7 ILM Communication Cable (output side)
⑥
X81: Connection 3RC7 ILM Power Cable
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6.1.2
Connections 3RC7140-4EE.1 ILM (direct starter S0)
①
L+ (AUX-PWR) / M (AUX-PWR): Auxiliary voltage for the switching element
②
L+ (PWR) / M (PWR): Supply voltage for electronics
③
X80: Connection 3RC7 ILM Power Cable
④
X30: Connection 3RC7 ILM Communication Cable (input side)
⑤
X31: Connection 3RC7 ILM Communication Cable (output side)
⑥
X81: Connection 3RC7 ILM Power Cable
Connecting
6.1 Overview of all connections of the 3RC7 ILM
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6.1.3
Connections 3RC7141-1.E.0 ILM (reversing starter S00)
①
L+ (AUX-PWR) / M (AUX-PWR): Auxiliary voltage for the switching element
②
L+ (PWR) / M (PWR): Supply voltage for electronics
③
X80: Connection 3RC7 ILM Power Cable
④
X30: Connection 3RC7 ILM Communication Cable (input side)
⑤
X31: Connection 3RC7 ILM Communication Cable (output side)
⑥
X81: Connection 3RC7 ILM Power Cable
⑦
21NC: Connection of the reversing contactor terminal 21NC
⑧
A1+: Connection of the reversing contactor terminal A1+
⑨
22NC: Connection of the reversing contactor terminal 22NC
Connecting
6.1 Overview of all connections of the 3RC7 ILM
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6.1.4
Connections 3RC7141-4EE.1 ILM (reversing starter S0)
①
L+ (AUX-PWR) / M (AUX-PWR): Auxiliary voltage for the switching element
②
L+ (PWR) / M (PWR): Supply voltage for electronics
③
X80: Connection 3RC7 ILM Power Cable
④
X30: Connection 3RC7 ILM Communication Cable (input side)
⑤
X31: Connection 3RC7 ILM Communication Cable (output side)
⑥
X81: Connection 3RC7 ILM Power Cable
⑦
21NC: Connection of the reversing contactor terminal 21NC
⑧
A1+: Connection of the reversing contactor terminal A1+
⑨
A2-: Connection of the reversing contactor terminal A2-
⑩
22NC: Connection of the reversing contactor terminal 22NC
Connecting
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6.2
Overview of all connections of the 3RA8 ILF
6.2.1
Connections 3RA841.-1.E.0 ILF (incl. 3RC7140-1.E.0 ILM), direct starter S00
5/L3
1/L1
3/L2
6/T3
22NC
A2-
2/T1
4/T2
①
2/T1, 4/T2, 6/T3: Main circuit connections to consumer/load
②
L+ (AUX-PWR) / M (AUX-PWR): Auxiliary voltage for the switching element
③
L+ (PWR) / M (PWR): Supply voltage for electronics
④
X80: Connection 3RC7 ILM Power Cable
⑤
X30: Connection 3RC7 ILM Communication Cable (input side)
⑥
1/L1, 3/L2, 5/L3: Main circuit connections for infeed
⑦
X31: Connection 3RC7 ILM Communication Cable (output side)
⑧
X81: Connection 3RC7 ILM Power Cable
Connecting
6.2 Overview of all connections of the 3RA8 ILF
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6.2.2
Connections 3RA8422-4EE.0 ILF (incl. 3RC7140-4EE.1 ILM), direct starter S0
5/L3
1/L1
3/L2
6/T3
2/T1
4/T2
①
2/T1, 4/T2, 6/T3: Main circuit connections to consumer/load
②
L+ (AUX-PWR) / M (AUX-PWR): Auxiliary voltage for the switching element
③
L+ (PWR) / M (PWR): Supply voltage for electronics
④
X80: Connection 3RC7 ILM Power Cable
⑤
X30: Connection 3RC7 ILM Communication Cable (input side)
⑥
1/L1, 3/L2, 5/L3: Main circuit connections for infeed
⑦
X31: Connection 3RC7 ILM Communication Cable (output side)
⑧
X81: Connection 3RC7 ILM Power Cable
Connecting
6.2 Overview of all connections of the 3RA8 ILF
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6.2.3
Connections 3RA851.-1.E.0 (incl. 3RC7141-1.E.0 ILM), reversing starter S00
5/L3
1/L1
3/L2
T3
22NC
2-
T1
T2
T3
22NC
A
T1
T2
L3
21NC
A1+
L1
L2
①
2/T1, 4/T2, 6/T3: Main circuit connections to consumer/load
②
L+ (AUX-PWR) / M (AUX-PWR): Auxiliary voltage for the switching element
③
L+ (PWR) / M (PWR): Supply voltage for electronics
④
X80: Connection 3RC7 ILM Power Cable
⑤
X30: Connection 3RC7 ILM Communication Cable (input side)
⑥
1/L1, 3/L2, 5/L3: Main circuit connections for infeed
⑦
X31: Connection 3RC7 ILM Communication Cable (output side)
⑧
X81: Connection 3RC7 ILM Power Cable
⑨
21NC: Connection of the reversing contactor terminal 21NC
⑩
A1+: Connection of the reversing contactor terminal A1+
⑪
22NC: Connection of the reversing contactor terminal 22NC
Connecting
6.2 Overview of all connections of the 3RA8 ILF
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6.2.4
Connections 3RA8522-4EE.0 (incl. 3RC7141-4EE.1 ILM), reversing starter S0
5/L3
1/L1
3/L2
T3
T1
T2
6
T1
T2
5/
L1
L2
A1+
A2-
21NC
22NC
13NO
13NO
①
2/T1, 4/T2, 6/T3: Main circuit connections to consumer/load
②
L+ (AUX-PWR) / M (AUX-PWR): Auxiliary voltage for the switching element
③
L+ (PWR) / M (PWR): Supply voltage for electronics
④
X80: Connection 3RC7 ILM Power Cable
⑤
X30: Connection 3RC7 ILM Communication Cable (input side)
⑥
1/L1, 3/L2, 5/L3: Main circuit connections for infeed
⑦
X31: Connection 3RC7 ILM Communication Cable (output side)
⑧
X81: Connection 3RC7 ILM Power Cable
⑨
A1+: Connection of the reversing contactor terminal A1+
⑩
21NC: Connection of the reversing contactor terminal 21NC
⑪
A2-: Connection of the reversing contactor terminal A2-
⑫
22NC: Connection of the reversing contactor terminal 22NC
Connecting
6.2 Overview of all connections of the 3RA8 ILF
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6.3
Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
Requirements
•
Observe the conductor cross-sections in Chapter Recommended combinations (Page 37).
Procedure
DANGER
Hazardous voltage.
Will cause death or serious injury.
Turn off and lock out all power supplying this device before working on this device.
1. Connect the main circuit connections (line side / motor side) of the 3RA8 ILF. (Page 185)
2. Connect the 3RC7 Power Cable. (Page 190)
3. Connect the 3RC7 ILM Communication Cable. (Page 197)
Result
3RC7 ILM and 3RA8 ILF are connected and operational.
6.3.1
Connect 3RA8 ILF to main circuit connection (line/load)
Requirements
•
Observe the conductor cross-sections in Chapter Recommended combinations (Page 37).
Procedure
DANGER
Hazardous voltage.
Will cause death or serious injury.
Turn off and lock out all power supplying this device before working on this device.
Connect the main circuit connections 1/L1, 3/L2, 5/L3 of the motor starter protector to the
power supply.
Connect the main circuit connections 2/T1, 4/T2, 6/T3 of the contactor with the load.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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185
Connecting 3RA8 ILF direct starter (size S00)
ar
127(
5$ $
PP
PP
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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Connecting 3RA8 ILF direct starter (size S0)
ar
127(
5$ $
PP
PP
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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187
Connecting 3RA8 ILF reversing starter (size S00)
ar
127(
5$ $
PP
PP
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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Connecting 3RA8 ILF reversing starter (size S0)
ar
127(
5$ $
PP
PP
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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6.3.2
Connecting and disconnecting 3RC7 ILM Power Cable
6.3.2.1
Connecting 3RC7 ILM Power Cable
①
Insert the screwdriver into the opening at the bottom of the hinged cover.
② / ③
Use the screwdriver to lever the hinged cover open.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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④ / ⑤ / ⑥
To supply the starter with power, plug the connection cable into sockets X80 and X81.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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191
⑦
Close the cover.
⑧
Connect the power supply cables to the 24 V DC terminals:
•
L+ (PWR)
•
M (PWR)
•
L+ (AUX-PWR)
•
M (AUX-PWR)
An infeed is possible at any 3RC7 ILM. Multiple infeeds from the same power supply unit are also permitted.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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Use of the 3RC7 ILM Power Cable at different distances of the intelligent load feeders for direct
or reversing starting
ࣧNN
The intelligent load feeders can either be connected with the 3RC7 ILM Power Cable or
supplied via the 24 V DC terminal for infeed.
When using the 3RC7 ILM Power Cable, there are cables of different lengths.
If the 3RA8 ILF are installed side by side, use the 3RC7 ILM Power Cable 3RC7940-1TE01.
If the 3RA8 ILF are installed with a distance of up to 45 mm (e.g. 3RA85 ILF), use the
3RC7 ILM Power Cable 3RC7940-1TE02.
If the distance is > 45 mm, you must use the 24 V DC terminals for the infeed of the separate
device group.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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6.3.2.2
Disconnecting 3RC7 ILM Power Cable
①
Insert the screwdriver into the opening at the bottom of the hinged cover.
② /
③
Use the screwdriver to lever the hinged cover open.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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④ / ⑤ / ⑥ / ⑦ / ⑧ / ⑨Insert the screwdriver under the cables and remove the 3RC7 ILM Power Cable from the X80 and
X81 sockets.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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195
⑩
Close the cover.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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6.3.3
Connecting and disconnecting 3RC7 ILM Communication Cable
6.3.3.1
Connecting 3RC7 ILM Communication Cable
%XV$GDSWHU%$6HQG
%DVH8QLW%86HQG
①
Insert the 3RC7 ILM Communication Cable for ET 200SP BusAdapter BA-Send into the socket X30.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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197
②
To connect the starters, insert the 3RC7 ILM Communication Cable into the sockets X30 and X31.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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③
To connect the starters, insert the 3RC7 ILM Communication Cable into the sockets X30 and X31.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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199
④
To connect the starters, insert the 3RC7 ILM Communication Cable into the sockets X30 and X31.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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⑤
Secure the communication cables with a cable tie.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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6.3.3.2
Disconnecting 3RC7 ILM Communication Cable
①
Use pliers to remove the cable ties from the communication cables.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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②
Unlatch the 3RC7 ILM Communication Cable and disconnect it from the sockets X30 and X31.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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203
③
Unlatch the 3RC7 ILM Communication Cable and disconnect it from the sockets X30 and X31.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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④
Unlatch the 3RC7 ILM Communication Cable and disconnect it from the sockets X30 and X31.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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205
%XV$GDSWHU%$6HQG
%DVH8QLW%86HQG
⑤
Unlatch and disconnect the 3RC7 ILM Communication Cable for ET 200SP BusAdapter BA-Send from socket X30.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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Parameter setting
7
7.1
Parameter assignment
When configuring (e.g. via the TIA Portal) a 3RC7 ILM, the complete parameterization is set and
automatically transferred to the 3RC7 ILM. When parameterizing in the user program, the
parameters are transferred to the module via the data sets with the statement "WRREC". If the
CPU initiates a new parameter assignment, e.g. if communication breaks down, the
parameterization is overwritten by the system parameterization via the user program.
The complete system parameterization (hardware configuration) of the 3RC7 ILM is
supported by the interface modules of the ET 200SP distributed I/O system.
Note
List of supported interface modules and central processing units
The list of supported interface modules and central processing units can be found in
Chapter Connection of the SIRIUS 3RC7 ILM to the ET 200SP (Page 25).
Note
Trip Reset
When you send valid parameters to the 3RC7 ILM, a Trip Reset is triggered. Acknowledgeable
active faults are deleted.
Parameters for 3RC7 ILM
When you assign parameters in the user program, transfer the parameters to the module via the
data sets with the "WRREC" statement.
The parameters that can be set can be found in the DS131 General Parameters 1 (Page 252)
and DS132 General Parameters 2 (Page 256).
You will find an explanation of the parameters in Chapter Declaration of parameters
(Page 209).
Note
Changing the parameters during operation
If parameters are modified during operation, they will be overwritten by the parameters
configured in the hardware configuration during a restart of the control system.
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7.2
Commissioning
PRONETA supports you in commissioning the 3RC7 ILM. This PC-based tool enables analysis and
configuration tasks in networks – without a PLC. The IO test enables quick and user-friendly
checking and documentation of the wiring of a system.
7.3
Parameterization with a GSD and MDD
A GSDML file is available for the ET 200SP system. This can be used to fully integrate the 3RC7
ILM into the system with all parameters and to configure it.
The 3RC ILM can also be configured via an MDD (TIA Portal V19 or higher).
7.4
Slot rules
You can find more information on the structure of a system with a 3RC7 ILM in the ET 200SP
System Manual (https://support.industry.siemens.com/cs/ww/en/view/58649293).
7.5
Data plausibility check
Checking incoming parameters
The intelligent load feeder checks all incoming parameters for validity and plausibility. The valid
parameters are stored in data set 131 (Page 252) and data set 132 (Page 256).
In the case of incorrect parameters during startup (startup data sets after power ON of the
3RC7 ILM):
•
The diagnoses "Group fault" and "Invalid parameter value" are set in the DS92 device
diagnostics (Page 245).
•
The motor remains shut down.
•
The currently valid parameter values are retained and can be read via the data sets 131
(Page 252) and 132 (Page 256).
In the case of incorrect parameters from the user program and when the motor is switched
off:
•
The diagnoses "Group warning" and "Invalid parameter value" are entered in the DS92 device
diagnostics (Page 245).
•
The currently valid parameter values are retained and can be read via the data sets 131
(Page 252) and 132 (Page 256).
For parameterization when the motor is running:
•
The parameters are not accepted by the starter.
•
The maintenance alarm "Parameters cannot be changed in ON state" is set.
•
The diagnoses "Group warning" and "Invalid parameter value" are entered in the DS92 device
diagnostics (Page 245).
Parameter setting
7.5 Data plausibility check
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•
The motor is not switched off.
•
The currently valid parameter values are retained and can be read via the data sets 131
(Page 252) and 132 (Page 256).
7.6
Declaration of parameters
Rated operational current Ie
This parameter defines the current that the feeder (switchgear and motor) can carry
continuously. The setting range depends on the relevant device's rating class.
Rated mains voltage
This parameter defines the voltage at which the equipment (e.g. motor) can be operated
continuously without problems. The setting range depends on the respective equipment.
Load type
This parameter defines whether the intelligent load feeder is to protect a 1-phase or 3-phase
load.
Non-volatile tripping status
This parameter determines how the thermal motor model should behave when the supply
voltage monitoring for electronics (PWR) fails.
Thermal motor model (response to overload)
You use this device parameter to determine how the 3RC7 ILM is to respond to overload.
You can find more information in Chapter Electronic motor overload protection (Page 48).
Permissible main power rotation
This parameter defines whether the main power rotation is to be monitored. If the rotation is
monitored, then the direction of rotation can be selected as "CW" or "CCW".
Trip class
The trip class (CLASS) specifies the maximum time within which a protective device must trip
from a cold state at 7.2 times the current setting value (motor protection according to
IEC 60947).
You can find more information in Chapter Electronic motor overload protection (Page 48).
Parameter setting
7.6 Declaration of parameters
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Recovery time
This parameter defines the time after which an overload (thermal motor model) can be
acknowledged.
Response to supply voltage switching element missing
This parameter defines the behavior of the device in the event of a supply voltage failure of the
switching elements (AUX-PWR). This parameter is permanently set to group error and cannot be
changed.
Asymmetry limit error
This parameter can be used to specify an error limit value for the current asymmetry of the motor
current in percent. If the limit value is exceeded, the motor is switched off. At a limit value of 0%,
the function is deactivated.
Asymmetry limit - Maintenance demanded
This parameter can be used to specify a warning threshold for the current asymmetry of the
motor current in percent. When the limit value is exceeded, the message "Maintenance demand"
is set. At a limit value of 0%, the function is deactivated.
Mains voltage operating range
This parameter can be used to specify a limit value for mains voltage monitoring in percent.
Possible are ±10% / ± 20% and ± 30%. At a limit value of 0%, the function is deactivated.
Reset mode at faulty main voltage
This parameter determines how an error in the mains voltage monitoring must be
acknowledged.
Interlock time
This parameter defines the time that the contactors wait before switching from one direction of
rotation to the other. Only applies for reversing starters.
Response to CPU/Master STOP
Defines the behavior of the module in the event of a CPU STOP or a communication failure.
Substitute value
This parameter specifies the value to be used in the event of a control failure (including CPU/
Master STOP). This value affects the process image output.
Parameter setting
7.6 Declaration of parameters
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Group diagnostics
This parameter determines whether or not an "automatic message" is to be sent via the
communication system in the event of error messages and maintenance demanded messages.
Motor heating limit – maintenance demanded
The 3RC7 ILM warns when the motor temperature rise limit is exceeded. You use this parameter
to preset a motor heating value in percent as a warning limit. At a set warning limit of 0%, the
function is deactivated.
Emergency start
This parameter can be used to enable or disable an emergency start or essential service mode.
The parameter is set to "manual lock/unlock" and cannot be changed.
Preset starting time
This parameter defines the time after which a motor startup should be completed.
Starting time limit - error
This parameter can be used to specify an error limit value for the target starting time in percent.
If the limit value is exceeded, the motor is switched off. At a limit value of 0%, the function is
deactivated.
Starting time limit - maintenance demand
This parameter can be used to specify a warning threshold for the target starting time in percent.
When the limit value is exceeded, the message "Maintenance demand" is set. At a limit value of
0%, the function is deactivated.
Current upper limit - error
This parameter can be used to specify an error limit value for the motor current in percent. If the
limit value is exceeded, the motor is switched off. At a limit value of 0%, monitoring is
deactivated.
Current upper limit - maintenance demanded
This parameter can be used to specify a warning threshold for the motor current in percent.
When the limit value is exceeded, the message "Maintenance demand" is set. At a limit value of
0%, monitoring is deactivated.
Current lower limit - error
This parameter can be used to specify an error limit value for the motor current in percent. If the
limit value is undershot, the motor is switched off. At a limit value of 0%, monitoring is
deactivated.
Parameter setting
7.6 Declaration of parameters
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Current lower limit - maintenance demanded
This parameter can be used to specify a warning threshold for the motor current in percent.
When the limit value is undershot, the message "Maintenance demanded" is set. At a limit value
of 0%, monitoring is deactivated.
Prospective locked rotor current (blocking current)
If the blocking current is exceeded, the intelligent load feeder recognizes blocking.
You can find more information in Chapter Prospective locked rotor current (blocking current)
(Page 56).
Prospective locked rotor time
The blocking time is the time a motor block can be permitted without tripping the motor. After
the blocking time has elapsed and blocking is still present, the intelligent load feeder switches
off.
7.7
Process image input (PII) and process image output (PIQ)
2 bytes
Byte.Bit
Process image outputs
0.0
Motor CW
0.1
Motor CCW
0.2
-
0.3
Trip Reset
0.4
Emergency start
0.5
Self-test (user-test)
0.6
-
0.7
Cold start
1.0
-
1.1
-
1.2
-
1.3
-
1.4
-
1.5
-
1.6
-
1.7
-
16 bytes
Byte.Bit
Process image inputs
0.0
Ready (automatic)
0.1
Motor On
Parameter setting
7.7 Process image input (PII) and process image output (PIQ)
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16 bytes
Byte.Bit
Process image inputs
0.2
Group error
0.3
Group warning
0.4
-
0.5
-
0.6
-
0.7
-
1.0
Phase current Imax (%) bit 0
1.1
Phase current Imax (%) bit 1
1.2
Phase current Imax (%) bit 2
1.3
Phase current Imax (%) bit 3
1.4
Phase current Imax (%) bit 4
1.5
Phase current Imax (%) bit 5
1.6
-
1.7
-
2.0
Motor CW
2.1
Motor CCW
2.2
-
2.3
-
2.4
Device error
2.5
Ready to start for motor ON
2.6
-
2.7
-
3.0
-
3.1
-
3.2
-
3.3
-
3.4
Zero current detected
3.5
Mains voltage faulty
3.6
Operating temperature too high
3.7
-
4 ... 7
Measured value 1 = motor current phase L1*)
8 ... 11
Measured value 2 = motor current phase L2*)
12 ... 15
Measured value 3 = motor current phase L3*)
*) These measured values are permanently integrated in the process image as rms values and
cannot be parameterized.
Parameter setting
7.7 Process image input (PII) and process image output (PIQ)
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Parameter setting
7.7 Process image input (PII) and process image output (PIQ)
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Planning/configuring
8
8.1
Configuration
The 3RC7 ILM is recognized by the ET200SP interface like any other standard I/O module. This
means that no configuration is required for the device to communicate, only the slot position
needs to be configured. If the device is replaced (with the same article number or a compatible
3RC7 ILM), the 3RC7 ILM automatically connects to the automation system. The 3RC7 ILM is a
part of the automation system. The connection effort is minimal.
You can find more information on the structure of ATEX applications in Chapter Applications
(Page 30).
More information ...
Can be found ...
about using the contactors
in the manual "SIRIUS - SIRIUS 3RT contactors/
contactor assemblies (https://
support.industry.siemens.com/cs/ww/en/view/
60306557)".
about using motor starter protectors
in the manual "SIRIUS - SIRIUS 3RV Motor Starter
Protectors (https://
support.industry.siemens.com/cs/ww/en/view/
60279172) SIRIUS - SIRIUS 3RV motor starter pro‐
tectors".
about configuring load feeders
in the configuration aid "Load feeders – Configur‐
ing the SIRIUS modular system (https://
support.industry.siemens.com/cs/de/de/view/
39714188/en)".
8.2
TIA Selection Tool
You can select, configure and order devices for Totally Integrated Automation (TIA) with the TIA
Selection Tool.
You will find the TIA Selection Tool on the Internet (http://www.siemens.com/tst).
8.3
Using the 3RA8 load feeders with high-efficiency motors
8.3.1
General information on the startup behavior of highly energy-efficient
motors
You can find more information on the startup behavior of high-efficiency motors in the manual
SIRIUS - SIRIUS 3RV motor starter protectors (https://support.industry.siemens.com/cs/ww/en/
view/60279172).
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Planning/configuring
8.3 Using the 3RA8 load feeders with high-efficiency motors
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Maintenance and service
9
9.1
Warning notice
DANGER
Hazardous voltage. Will cause death or serious injury.
Turn off and lock out all power supplying this device before working on this device.
9.2
Overview
The 3RC7 ILM has two types of alarm: the warning message/maintenance alarm on the one hand
and the error on the other:
•
The warning message (related to protective functions) and the maintenance alarm (related
to status monitoring functions) do not cause the 3RC7 ILM functions to fail, but they do cause
the MT LED to light up.
•
The alarms output as errors cause the load feeder to stop and the ERROR LED to light up.
•
You can read out the diagnostic messages in the diagnostic buffer of the CPU, for example.
The maintenance alarms are read out in data set 92 of the 3RC7 ILM.
Note
For general notes on expanded maintenance, see "Diagnostics" in the Function Manual for
SIMATIC PROFINET (https://support.industry.siemens.com/cs/us/en/view/49948856).
The PROFINET interfaces of the interface module support the diagnostics concept and
maintenance concept in PROFINET according to the standard IEC 61158-6-10. The aim is
early detection and correction of potential faults.
The maintenance information is generated in STEP 7 with the following system events:
•
Maintenance demanded: Indicated by a yellow screwdriver.
•
Faults: Indicated by a red screwdriver.
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The 3RC7 ILM is easy to maintain and can be easily replaced:
•
Replacing the electronics without a PC: The entire configuration of the 3RC7 ILM takes place
directly on the PLC. This means that no PC or hardware is required to set up the device when
replacing a part or the electronics. By simply connecting the module and without restarting
the ET200SP IM or the PLC, the device is recognized and the configuration is loaded from the
PLC.
•
3RC7 ILM Communication Cable: Siemens offers cables in different lengths (see
Chapter Accessories for 3RC7 ILM and 3RA8 ILF (Page 42)).
You can find more information in Chapter Intelligent load feeders for self-assembly with a
3RC7 ILM (Page 36).
•
Motor starter protector: The recommended 3RV23 motor starter protector only trips in the
event of a short-circuit. In the event of an overload on the load feeder, the 3RC7 ILM trips and
the alarm is displayed directly on the PLC
When selecting the motor starter protector, attention must be paid to the short-circuit
strength with respect to wiring short-circuits and the selectivity of the control cabinet.
You can find more information in Chapter Intelligent load feeders for self-assembly with a
3RC7 ILM (Page 36).
•
3RC7 ILM Power Cable: 3RC7 ILM is an optional cable that can be used to reduce the wiring
effort in the case of side-by-side design of the load feeders. It carries the 24 V DC required to
power the electronics of the 3RC7 ILM and to close the contactors. If a replacement is not
available for these lines in the event of a defect, an external wiring of the 24 V DC of the
electronics and the auxiliary current can always be carried out directly from the terminal of
one load feeder to the next feeder in an emergency.
You can find more information in Chapter Accessories for 3RC7 ILM and 3RA8 ILF (Page 42).
9.3
Replacing parts of the load feeder
9.3.1
Replacing the 3RC7 ILM Communication Cable (3RC7940-0TE..)
When the defective 3RC7 ILM Communication Cable is replaced, the downstream 3RC7 ILMs are
disconnected from the communication (see function Reaction to communication loss
(Page 59)).
After replacement of the defective 3RC7 ILM Communication Cable, communication of the
devices is automatically restored.
For more information on replacing the 3RC7 ILM Communication Cable, see Chapter
Connecting and disconnecting 3RC7 ILM Communication Cable (Page 197).
Maintenance and service
9.3 Replacing parts of the load feeder
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9.3.2
Replacing the 3RC7 ILM Power Cable (3RC7940-1TE0.)
1. Disconnect the line side from the power supply (e.g. by switching off the 3RV2 motor starter
protector).
2. Disconnect the 3RC7 ILM Communication Cable (see also the function Reaction to
communication loss (Page 59)).
3. Open the cover.
4. Replace the 3RC7 ILM Power Cable.
For more information on replacing the 3RC7 ILM Power Cable, see Chapter Connecting and
disconnecting the 3RC7 ILM Power Cable (Page 190).
9.4
Replacing hardware
When replacing a hardware component (3RC7 ILM, 3RV2 motor starter protector, or 3RT2
contactor), the complete load feeder must first be removed from the control cabinet.
9.4.1
Removing the load feeder from the control cabinet
You can find out how to dismantle the load feeders in all sizes in Chapter Mounting and
disassembling the load feeders (Page 76).
9.4.2
Replacing the contactor
The procedure for replacing the 3RT2 contactor can be found in Chapter Mounting and
disassembling the load feeders (Page 76).
9.4.3
Replacement of the motor starter protector
The procedure for replacing the 3RV2 motor starter protector can be found in Chapter Mounting
and disassembling the load feeders (Page 76).
9.4.4
Replacing the 3RC7 ILM
The procedure for replacing the 3RC7 ILM can be found in Chapter Mounting and dismantling
(Page 71).
Maintenance and service
9.4 Replacing hardware
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9.4.5
Reinstalling the load feeder in the control cabinet
The procedures for reinstalling the load feeders in all sizes in the control cabinet can be found
in Chapter Mounting and disassembling the load feeders (Page 76) and in Chapter Connecting
(Page 177).
Maintenance and service
9.4 Replacing hardware
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Messages and diagnostics
10
10.1
Status and error displays
LED display - 3RC7140-1.E.0 ILM (size S00)
The figure below shows the LED display on the 3RC7 ILM:
System LEDs
①
RN
(green)
- Run
②
ER
(red)
- Error
③
MT
(yellow)
- Maintenance
Function LEDs
④
ST/OL
(red/green)
- State/overload
⑤
AUX-PWR
(green)
- Power (actuator)
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LED display - 3RC7140-4EE.1 ILM (size S0)
System LEDs
①
RN
(green)
- Run
②
ER
(red)
- Error
③
MT
(yellow)
- Maintenance
Function LEDs
④
ST/OL
(red/green)
- State/overload
⑤
AUX-PWR
(green)
- Power (actuator)
Messages and diagnostics
10.1 Status and error displays
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LED display - 3RC7141-1.E.0 ILM (size S00)
System LEDs
①
RN
(green)
- Run
②
ER
(red)
- Error
③
MT
(yellow)
- Maintenance
Function LEDs
④
ST/OL
(red/green)
- State/overload
⑤
AUX-PWR
(green)
- Power (actuator)
Messages and diagnostics
10.1 Status and error displays
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LED display - 3RC7141-4EE.1 ILM (size S0)
System LEDs
①
RN
(green)
- Run
②
ER
(red)
- Error
③
MT
(yellow)
- Maintenance
Function LEDs
④
ST/OL
(red/green)
- State/overload
⑤
AUX-PWR
(green)
- Power (actuator)
10.2
Meaning of the LED displays
Meaning of the LED displays
The tables below give the meanings of the status and fault displays:
Messages and diagnostics
10.2 Meaning of the LED displays
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RN/ER/MT LED
Table 10-1
RN/ER/MT status and error displays
LEDs
Meaning
Explanation
RN
(RUN)
ER
(ERROR)
MT
(MAINT)
ON (green)
Not
relevant
Not
relevant
"RUN" operating state
The 3RC7 ILM is in "normal" operation
and executes the control commands.
-
Flashes
Not
relevant
Not
relevant
Startup (Cfg + Par.)
Module deactivated
Parameterization error
System operating state "System startup"
A parameterization fault during startup
prevents exiting of this state. The 3RC7
ILM signals an error.
Wait until the 3RC7 ILM is ready for oper‐
ation.
Firmware update
Not
relevant
Not
relevant
ON (yellow)
Maintenance demanded
(warning)
Group warning
At least one Maintenance demanded
alarm has been transferred to the con‐
troller.
Possible causes:
•
Motor model has exceeded warning
limit
•
Current value has exceeded or under‐
shot warning limit
•
Main voltage missing
Not
relevant
Flashes red
Not
relevant
Fault / error
Group error
At least one Maintenance demanded
alarm has been transferred to the con‐
troller.
Possible causes:
•
Current value has exceeded or under‐
shot the error limit
•
Main voltage missing
ST/OL (STATE/OVERLOAD) LED
Table 10-2
Status display ST/OL
ST/OL LED
State of the 3RC7 ILM
Motor operating state
Remedy
ON (green)
Operation
The motor is supplied with voltage from
the 3RC7 ILM's point of view.
-
OFF
Stop
The motor is not supplied with voltage
from the 3RC7 ILM's point of view.
-
Messages and diagnostics
10.2 Meaning of the LED displays
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ST/OL LED
State of the 3RC7 ILM
Motor operating state
Remedy
Flashes yel‐
low
Stop - not ready to start
The 3RC7 ILM is not ready to start.
Examples of causes:
•
No supply voltage
•
Supply voltage switching element
missing
The motor is not supplied with voltage
from the 3RC7 ILM's point of view.
Check diagnostic mes‐
sages and eliminate
causes.
Flashing red
at 0.5 Hz
Stop with motor overload error
The 3RC7 ILM has detected an overload
on the motor and switched it off.
The motor is not supplied with voltage
from the 3RC7 ILM's point of view.
Check diagnostic mes‐
sages and eliminate
causes.
Flashing red/
green alter‐
nately
Operation at overload
The 3RC7 ILM has detected an overload
on the motor.
Example of this status:
•
Emergency start
The motor is continued to be supplied
with voltage from the 3RC7 ILM's point of
view.
-
Note
In the event of the "Contactor contacts welded" fault state, the motor may be supplied with
voltage independently of the above display.
The "Contactor closed after OFF command" alarm message is available as a diagnostic aid.
AUX-PWR (AUX-POWER) LED
Table 10-3
Status display AUX-PWR
AUX-PWR LED
Meaning
Remedy
ON
The supply voltage (auxiliary voltage for the switch‐
ing element (AUX‑PWR)) is sufficient.
-
OFF
No or insufficient supply voltage (auxiliary voltage
for the switching element (AUX‑PWR)) available.
Increase in supply voltage (auxiliary voltage for the
switching element (AUX‑PWR))
Rated value: 24 V DC
Messages and diagnostics
10.2 Meaning of the LED displays
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10.3
Reset button
The RESET button has the following functions:
Designation
Tripping
Description
Reset function
Press of a button
If there is a group error, you can acknowledge this error by pressing the button
(provided the cause of the error no longer exists). You can acknowledge device
errors in principle only via ON/OFF of the supply voltage (PWR).
Note: If a fault is active, you cannot execute the LED test.
TEST function
Press of a button
If there is no group error, a user test can be carried out using the button.
Self-test (user-test)
•
Press of a but‐
ton
•
Via Self-test
(user-test)
control bit in
the process
image out‐
put1)
Requirement:
•
The 3RC7 ILM is in a fault-free condition.
•
Perform the test with the motor switched off.
1)
Here the self-test (user-test) is run through completely.
Self-test (user-test)
With the Self-test (user-test), you can test the proper functioning of the 3RC7 ILM (LEDs,
electronic motor overload protection).
Activation with RESET button / TEST
Depending on how long you press the Reset button, the following tests are run in the order
given. If the key is held pressed for longer than 5 seconds, all tests are performed. If you press
and hold the key for only 3 seconds, for example, the first 2 tests are conducted.
Actuation time
Explanation
0.15 ... 2 s
LED test:
All LEDs are controlled.
2 ... 5 s
System LEDs:
The system LEDs indicate "System active".
> 5 s
Test of the motor overload protection (for the user):
In the last test step, an overload trip is triggered. This can be acknowledged immediately by the
user.
Test result: If the test is performed completely (> 5 s), the 3RC7 ILM indicates a motor
protection trip (overload trip).
Messages and diagnostics
10.3 Reset button
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10.4
Interrupts
The 3RC7 ILM has two types of alarm:
•
warning message/maintenance demanded
•
error message
With a warning message or maintenance request, the MT LED on the module was activated.
These messages do not stop the normal operation of the device. The aim of this type of
message is to enable maintenance to eliminate the problem before it can no longer be
handled by the system and an error message is issued.
In the case of an error message, the device is stopped by opening the contactor and the ER
LED is activated.
These messages are all displayed in the controller's alarm system. In the case of SIMATIC, this
is displayed in the PLC HMI or directly on an external HMI.
The alarms are generated in TIA Portal with the following system alarms:
Warning message/maintenance demanded
Faults / errors
10.5
Diagnostic messages
Table 10-4
Alarm messages
Messages in the PLC
alarm system
Meaning
Display of remedy measures in the
SIMATIC PLC
Possible type of
alarm
Undervoltage
The mains voltage is below the toler‐
ance limit.
Check the mains voltage and wiring
on the load feeder.
MT/ER
Overvoltage
The mains voltage is above the toler‐
ance limit.
Check the mains voltage.
MT/ER
Module defective
The 3RC7 ILM module is defective.
The module is defective.
Solution:
Replace module and send in.
ER
Load missing
The contactor is closed and voltage is
applied, but no current flow is detec‐
ted.
Mains voltage is present, but no cur‐
rent flow is detected.
Possible cause:
Missing load.
ER
Contactor open after
ON command
The contactor has not closed.
No current flow is detected after
switching on.
Possible cause:
Defective contactor or control.
ER
Contactor closed af‐
ter OFF command
The contactor has not opened.
Contactor closed
Possible cause:
Contactor contacts have welded.
ER
Messages and diagnostics
10.5 Diagnostic messages
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Messages in the PLC
alarm system
Meaning
Display of remedy measures in the
SIMATIC PLC
Possible type of
alarm
Contactor closed
without ON com‐
mand
The contactor is closed unintentional‐
ly.
Current is flowing in the motor feeder
although the motor feeder has not
been switched on.
Possible causes:
•
The contactor was manually actu‐
ated.
•
The contactor is welded.
ER
Contactor closed
without OFF com‐
mand
The contactor is opened unintention‐
ally.
The current flow in the motor feeder
has been interrupted without the mo‐
tor feeder being switched off. Possible
causes:
Defective contactor or control.
ER
Fault in the main cir‐
cuit
Mains voltage is not present.
A power failure lasts longer than the
maximum permissible time.
Solution:
Check the wiring of the main supply
or the switching state of the upstream
motor starter protector.
MT/ER
Prewarning overload
The thermal motor model is about to
trip.
The motor feeder is in overload mode.
Tripping will occur soon if the over‐
load persists.
Solution:
Check the motor and the applications
driven by the motor.
MT
Current asymmetry
Current unbalance between phases
A limit value for current asymmetry
has been exceeded. Current asymme‐
try can cause overload.
Possible causes:
•
Phase failure
•
Fault in motor winding
Solution:
Check motor feeder and motor.
MT/ER
Thermal motor mod‐
el - overload
Tripping of the thermal motor model
due to motor overload
Motor feeder is overloaded. The mo‐
tor temperature has exceeded a limit
value.
Solution:
Check the motor and the applications
driven by the motor.
The motor can be switched on again
after the cooling time has expired or
after deleting the thermal motor mod‐
el.
ER
Missing startup pa‐
rameters
No parameters were received.
The required startup data for the de‐
vice are missing.
Solution:
Check parameterization or startup da‐
ta.
ER
Messages and diagnostics
10.5 Diagnostic messages
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Messages in the PLC
alarm system
Meaning
Display of remedy measures in the
SIMATIC PLC
Possible type of
alarm
Maximum starting
time exceeded
The maximum application starting
time was reached.
The configured maximum starting
time is shorter than the required start‐
ing time of the motor.
Solution:
Extend the maximum starting time or
increase the current limit value.
Check the load coupled to the motor
and check for mechanical defects.
MT/ER
Above threshold I
The upper current limit was reached.
The current has exceeded a limit val‐
ue.
Solution:
Check the applications driven by the
motor.
MT/ER
Below threshold I
The lower current limit was reached.
The current has undershot a limit val‐
ue.
Solution:
Check the applications driven by the
motor.
MT/ER
Actuator tripping
The contactor opened due to an error.
The motor switched off the actuator.
Detailed information on the cause is
provided by an additional diagnostic
message.
ER
Motor blocking
The motor is blocked.
The maximum motor current has ex‐
ceeded a limit for rotor protection.
Possible causes:
The motor is blocked.
Solution:
Check the applications driven by the
motor.
ER
Device error
The 3RC7 ILM module is defective.
An internal diagnosis (self-test, con‐
tactor contacts, contact piece, etc.)
has detected an irreparable fault.
Solution:
Switch off the electronic power sup‐
ply and then switch it back on (power
off/on). If the device error occurs
again, the device must be replaced.
Otherwise, the device is ready for op‐
eration.
ER
Supply voltage for
electronics too low
The supply voltage for the electronics
is too low.
The supply voltage for the electronics
is lower than the permissible value.
Solution:
Check the power supply (load dimen‐
sioning, voltage range).
MT
Messages and diagnostics
10.5 Diagnostic messages
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Messages in the PLC
alarm system
Meaning
Display of remedy measures in the
SIMATIC PLC
Possible type of
alarm
No power supply to
the switching ele‐
ment
The auxiliary power supply to the
switching element is too low.
The supply voltage of the switching
element is lower than the permissible
value.
Check the power supply and wiring
for AUX-PWR.
ER
Parameterization er‐
ror
Wrong parameter
The module was not parameterized or
was parameterized incorrectly, or pa‐
rameterization changes are rejected
in the current operating mode.
Correct and execute parameteriza‐
tion.
Change operating mode and repeat
parameterization.
ER
Error process image
The process image is erroneous.
The process image output (PIQ) con‐
tains invalid control bit combinations
(e. g. control bits for clockwise and
counterclockwise rotation set at the
same time).
Solution:
Check and correct the process image
output (PIQ).
ER
Missing load
No current flow detected.
No current flow is detected in the mo‐
tor feeder for the pending startup
command. The switching element is
closed. Mains voltage is present, but
no current is flowing.
Possible causes:
•
Phase failure or current too low
•
Fault in motor winding
•
Defective fuse
•
Motor starter protector has trip‐
ped
•
Load missing
Remedy:
•
Check the wiring from the device
to the load.
•
Eliminate short-circuit
•
Replace defective fuse or device
ER
Error rotating field
The phase sequence is not OK.
The rotation direction field is not cor‐
rect.
ER
Current measuring
range exceeded
The measured value has exceeded the
measuring range limits.
Check the interaction between the
module and the connected load.
ER
Switching element
defective
The contactor does not respond.
The contactor is defective.
Solution:
Replace the contactor.
ER
Phase failure phase 1
No voltage on phase 1
Check mains voltage on phase 1.
ER
Messages and diagnostics
10.5 Diagnostic messages
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Messages in the PLC
alarm system
Meaning
Display of remedy measures in the
SIMATIC PLC
Possible type of
alarm
Phase failure phase 2
No voltage on phase 2
Check mains voltage on phase 2.
ER
Phase failure phase 3
No voltage on phase 3
Check mains voltage on phase 3.
ER
Zero voltage after ON
command
Mains voltage is no longer present im‐
mediately after the contactor closes.
Power failure after closing the contac‐
tor. There is probably a short-circuit
on the load side.
Solution:
Check the wiring of the main supply
to the load or the switching state of
the upstream motor starter protector.
MT/ER
Messages and diagnostics
10.5 Diagnostic messages
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Technical data
11
11.1
3RC7 ILM
11.1.1
Technical data in Siemens Industry Online Support
Technical data sheet
You can also find the technical data of the product at Siemens Industry Online Support (https://
support.industry.siemens.com/cs/ww/en/ps/29717).
1. Enter the full article number of the desired device in the "Product" field, and confirm with the
Enter key.
2. Click the "Technical data" link.
11.1.2
CAx data
You can find the CAx data in the Siemens Industry Online Support (https://
support.industry.siemens.com/cs/ww/en/ps/29717).
1. Enter the full article number of the desired device in the "Product" field, and confirm with the
Enter key.
2. Click the "CAx data link.
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11.1.3
Overview tables
Overview tables technical data
You will find overview tables with technical data in the "Product information" tab in our online
ordering system (https://mall.industry.siemens.com/mall/en/WW/catalog/products/10563198?
tree=CatalogTree).
11.2
3RA8 ILF
11.2.1
Technical data in Siemens Industry Online Support
Technical data sheet
You can also find the technical data of the product at Siemens Industry Online Support (https://
support.industry.siemens.com/cs/ww/en/ps/29716).
1. Enter the full article number of the desired device in the "Product" field, and confirm with the
Enter key.
2. Click the "Technical data" link.
Technical data
11.2 3RA8 ILF
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11.2.2
CAx data
You can find the CAx data in the Siemens Industry Online Support (https://
support.industry.siemens.com/cs/ww/en/ps/29716).
1. Enter the full article number of the desired device in the "Product" field, and confirm with the
Enter key.
2. Click the "CAx data link.
11.2.3
Overview tables
Overview tables technical data
You will find overview tables with technical data in the "Product information" tab in our online
ordering system (https://mall.industry.siemens.com/mall/en/WW/catalog/products/10563197?
tree=CatalogTree).
Technical data
11.2 3RA8 ILF
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11.3
Motor starter protector
11.3.1
Technical data in Siemens Industry Online Support
Technical data sheet
You can also find the technical data of the product at Siemens Industry Online Support (https://
support.industry.siemens.com/cs/ww/en/ps/16244/td).
1. Enter the full article number of the desired device in the "Product" field, and confirm with the
Enter key.
2. Click the "Technical data" link.
11.3.2
CAx data
You can find the CAx data in the Siemens Industry Online Support (https://
support.industry.siemens.com/cs/ww/en/ps/16244/td).
1. Enter the full article number of the desired device in the "Product" field, and confirm with the
Enter key.
2. Click the "CAx data link.
Technical data
11.3 Motor starter protector
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11.4
Contactors
11.4.1
Technical data in Siemens Industry Online Support
Technical data sheet
You can also find the technical data of the product at Siemens Industry Online Support (https://
support.industry.siemens.com/cs/ww/en/ps/16132/td).
1. Enter the full article number of the desired device in the "Product" field, and confirm with the
Enter key.
2. Click the "Technical data" link.
11.4.2
CAx data
You can find the CAx data in the Siemens Industry Online Support (https://
support.industry.siemens.com/cs/ww/en/ps/16132/td).
1. Enter the full article number of the desired device in the "Product" field, and confirm with the
Enter key.
2. Click the "CAx data link.
Technical data
11.4 Contactors
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
237
Technical data
11.4 Contactors
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
238
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Dimensional drawings
12
12.1
Intelligent load feeder with standalone adapter 3RC7940-2TE00
(size S00)
Intelligent load feeder with standalone adapter 3RC7940-2TE00 (size S00)
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
239
12.2
Intelligent load feeder with standalone adapter 3RC7940-2TE01
(size S0)
Intelligent load feeder with standalone adapter 3RC7940-2TE01 (size S0)
Dimensional drawings
12.2 Intelligent load feeder with standalone adapter 3RC7940-2TE01 (size S0)
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
240
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Process data and data sets
13
13.1
Reading and writing of data records
You can access the data sets of the 3RC7 ILM from STEP 7:
•
Writing data sets by calling SFB 53 "WRREC"
•
Reading data sets by calling SFB 52 "RDREC"
You will find further information about the SFB in the STEP 7 online help.
13.2
Byte arrangements
When data longer than one byte is stored, the bytes are arranged as follows ("big endian"):
%\WHDUUDQJHPHQW
'DWDW\SH
%\WH
+LJKE\WH
%\WH
/RZE\WH
%\WH
+LJKE\WH
%\WH
/RZE\WH
%\WH
+LJKE\WH
%\WH
/RZE\WH
+LJK:RUG
/RZ:RUG
:RUG
'RXEOHZRUG
13.3
Object number
The object number (Obj. No.) is used for unique identification of all parameters available in the
3RC7 ILM.
In the case of a parameterization error, the object number of the faulty parameter is
displayed in data set 92 (Page 245) under "Faulty parameter number"
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
241
Process data and data sets
13.4 Starting datasets
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
242
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
13.4
Starting datasets
The starting datasets are data set 131 (Page 252) and data set 132 (Page 256). The
parameters for this are permanently set to the following values in GSDML and MDD:
•
Waiting for starting datasets: Yes
This fixed value parameter specifies that the program always waits for starting datasets. The
fixed value parameter cannot be changed.
•
Wait time for starting datasets: 180 s
This parameter defines the time for which the device should wait for starting datasets. Once
this wait time has expired, a group error is generated.
If the 3RC7 ILM has not yet received any starting datasets, the PIQ is ignored. The device does
not respond to a switch-on command and runs with the stored parameters or default
parameters. If no starting datasets are available after the wait time has expired, a group error
is sent (data set 92, bit 18.4 "No external start parameters received").
13.5
DS3 commands with additional values
Byte
Data format
Value / value range
Meaning
0
Unsigned8
-
Coordination
-
-
0x21
Write via acyclic bus channel - user program
1
Unsigned8
-
Reserved
2
Unsigned8
-
Slot number
3
Unsigned8
-
Reserved (sub-slot number)
Table 13- 1
Data structure
Byte
Data format
Meaning
4
Unsigned16
Length of data structure
6
Unsigned16
Start position
8
Unsigned16
Reserved (CRC)
Byte
Data format
Meaning
Relevant for
Net data
12
Unsigned16
Object number of the command
-
[12001]: Set active energy import total
High Feature variant for direct
starter and reversing starter
[12003]: Operating hours - motor setting
All
Additional values (command-specific)
14
Unsigned32
Operating hours
All
14
Float32
Active energy import total
High Feature variant for direct
starter and reversing starter
Process data and data sets
13.6 DS68 Read/write process image output
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
243
13.6
DS68 Read/write process image output
Note
Note that data set 68 is overwritten by the cyclic process image in automatic mode.
Byte
Data format
Value / value range
Meaning
0
Unsigned8
-
Coordination
-
-
0x21
Write via acyclic bus channel - user program
1
Unsigned8
-
Reserved
2
Unsigned8
-
Slot number
3
Unsigned8
-
Reserved
Table 13- 2
Data structure
Byte
Data format
Meaning
4
Unsigned16
Length of data structure
6
Unsigned16
Start position
8
Unsigned16
Reserved
Table 13- 3
Content process image output (PIQ)
Object number
Byte
Bit
Data format
Meaning
Relevant for
Command byte 0
1001
10
0
Bit1
Motor CW
All
1002
10
1
Motor CCW
Reversing starter
1004
10
3
Trip Reset
All
1005
10
4
Emergency start
All
1006
10
5
Self-test (user-test)
All
1008
10
7
Cold start
All
Command byte 1
1009
11
0
Bit1
Reserved
-
1010
11
1
Reserved
-
1011
11
2
Reserved
-
1012
11
3
Reserved
-
1013
11
4
Reserved
-
1014
11
5
Reserved
-
1015
11
6
Reserved
-
1016
11
7
Input controlled
All
13.7
DS69 Read process image input
Byte
Data format
Value / value range
Meaning
0
Unsigned8
-
Coordination
-
-
0x21
Write via acyclic bus channel - user program
1
Unsigned8
-
Reserved
2
Unsigned8
-
Slot number
3
Unsigned8
-
Reserved
Table 13- 4
Data structure
Byte
Data format
Meaning
4
Unsigned16
Length of data structure
6
Unsigned16
Start position
8
Unsigned16
Reserved
Table 13- 5
Content process image input (PII)
Object
number
Byte
Bit
Data format
Meaning
Relevant for
Monitoring 3RC7 ILM
Contents of the cyclic data
Monitoring byte 0
1101
12
0
Bit1
Ready (automatic)
All
1102
12
1
Motor On
All
1103
12
2
Group error
All
1104
12
3
Group warning
All
Monitoring byte 1
1109
13
0
Bit1
Motor current Iact-bit0
All
1110
13
1
Motor current Iact-bit1
All
1111
13
2
Motor current Iact-bit2
All
1112
13
3
Motor current Iact-bit3
All
1113
13
4
Motor current Iact-bit4
All
1114
13
5
Motor current Iact-bit5
All
Monitoring byte 2
306
14
0
Bit1
Motor CW
All
307
14
1
Motor CCW
Reversing starter
1121
14
1
Device error
All
1489
14
6
Ready to start for motor ON
All
Process data and data sets
13.7 DS69 Read process image input
244
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Process data and data sets
13.8 DS92 device diagnostics
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
245
Object
number
Byte
Bit
Data format
Meaning
Relevant for
Monitoring byte 3
-
15
4
Bit1
Zero current detected
All
-
5
Main power faulty
All
-
6
Operating temperature too high
All
-
16
-
Float32
Measured value 1
IL1(rms)
All
-
20
-
Float32
Measured value 2
IL2(rms)
All
-
24
-
Float32
Measured value 3
IL3(rms)
All
13.8
DS92 device diagnostics
Byte
Data format
Value / value range
Meaning
0
Unsigned8
-
Coordination
-
-
0x21
Write via acyclic bus channel - user program
1
Unsigned8
-
Reserved
2
Unsigned8
-
Slot number
3
Unsigned8
-
Reserved
Table 13- 6
Data structure
Byte
Data format
Meaning
4
Unsigned16
Length of data structure
6
Unsigned16
Start position
8
Unsigned16
Reserved
Process data and data sets
13.8 DS92 device diagnostics
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
246
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Object
number
Byte
Bit
Data format Meaning
Relevant for
User data (technology data)
Switching/Controlling
301
10
0
Bit1
Ready (automatic)
All
306
10
1
Motor CW
All
307
10
2
Motor CCW
Reversing starter
308
10
4
Switching element defective
All
310
10
5
Emergency start active
All
302
10
6
Group error
All
304
10
7
Group warning
All
318
11
0
Supply voltage switching element missing
All
319
11
1
No supply voltage
All
311
11
2
Interlock time active
All
327
12
3
Thermal motor model overload
All
328
12
4
Motor overload protection - shutoff
All
330
12
6
Cooling time active
All
340
14
0
Asymmetry limit error exceeded
All
341
14
1
Asymmetry tripping
All
334
14
2
Current limit error exceeded
All
335
14
3
Current limit error undershot
All
336
14
4
Current limit error shutoff
All
338
14
6
Residual current tripping
All
339
14
7
Tripping due to motor blocking
All
363
16
6
Maximum pointer reset
All
317
16
7
Electronics supply voltage too low
All
Communication
357
17
2
Bit1
Automatic mode
All
355
17
7
Error process image
All
Parameter
365
18
1
Bit1
Invalid parameter value
All
366
18
2
Parameters cannot be changed in ON state
All
384
18
4
No external start parameters received
All
379
19
0
Self-test active
All
380
19
1
Self-test OK
A self-test is always performed when the 3RC7
ILM is switched on. If this test is error-free, this bit
is set to "1 / TRUE", i.e. this bit is usually always
set.
All
381
19
2
Self-test error
All
369
19
3
Factory settings restored
All
367
20
-
Unsigned16
Faulty parameter number
The object number (Obj. No.) is used for unique
identification of all parameters available in the
3RC7 ILM. If a parameterization error occurs, the
object number of the incorrect parameter is
displayed here as "Faulty parameter number".
All
Process data and data sets
13.8 DS92 device diagnostics
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
247
Object
number
Byte
Bit
Data format Meaning
Relevant for
Device functions
1405
24
0
Bit1
Cold start active
All
1406
24
1
Cold start tripping
All
1408
25
0
Load missing
All
1480
25
1
Main voltage underflow
High Feature variant
for direct starter and
reversing starter
1409
25
2
Phase L1 missing
All
1410
25
3
Phase L2 missing
All
1411
25
4
Phase L3 missing
All
1412
25
5
Main power rotation - CW
All
1413
25
6
Main power rotation - CCW
All
1481
25
7
Supply voltage too high
High Feature variant
for direct starter and
reversing starter
Switching/Controlling
1470
29
1
Bit1
Ready to start for motor ON
All
Protection function
1422
30
0
Bit1
Thermal motor model deactivated
All
1415
31
0
Switching element cooling time active
All
1416
31
1
Switching element too hot for Start
All
1482
31
2
Current measuring range exceeded
All
357
32
0
Automatic mode
All
Status
1523
35
0
Bit1
Device error
All
377
38
0
FW update rejected
All
375
38
1
FW update active
All
376
38
2
FW update successful
All
378
38
3
FW update faulty
All
Operating states
1525
52
1
Bit1
OC DEVICE HOLD active
All
1527
52
3
OC FACTORY OPERATION active
All
1528
52
4
OC Normal operation STOP active
All
1530
52
6
Normal operation active
All
Warnings
1539
62
3
Bit1
Motor heating limit – maintenance demanded
exceeded
All
1541
62
4
Current limit - maintenance demanded exceeded
All
1542
62
5
Current limit - maintenance demanded undershot All
1543
62
6
Asymmetry limit maintenance demand exceeded
All
Process data and data sets
13.9 DS93 Write command
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
248
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Object
number
Byte
Bit
Data format Meaning
Relevant for
Emergency mode
1575
72
2
Bit1
Emergency start enabled
All
1563
75
0
Main power rotation faulty - Error
All
1563
75
3
Main power rotation faulty - Warning
All
Mains voltage monitoring
1408
79
0
Bit1
Load missing
All
1480
79
2
Main voltage underflow
High Feature variant
for direct starter and
reversing starter
1481
79
4
Supply voltage too high
High Feature variant
for direct starter and
reversing starter
337
82
0
Zero current detected
All
1622
82
1
Blocking protection during ramp up
All
1623
82
2
Blocking protection during running mode
All
1756
90
1
Operating temperature too high
All
Starting time monitoring
1615
92
2
Bit1
Starting time limit - maintenance demanded
exceeded
All
1617
92
4
Ramp up time error limit exceeded
All
1619
92
6
Ramp up time shutdown
All
13.9
DS93 Write command
Byte
Data format
Value / value range
Meaning
0
Unsigned8
-
Coordination
-
-
0x21
Write via acyclic bus channel - user program
1
Unsigned8
-
Reserved
2
Unsigned8
-
Slot number
3
Unsigned8
-
Reserved
Process data and data sets
13.10 DS94 Read measured values
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
249
Byte
Data format
Meaning
Relevant for
Net data
4
Unsigned16
[29301]: Number of commands
-
[0]: Do not process command
-
[1]: Process command_1
All
5
Unsigned8
[29302]: Command _1
-
[31]: Delete error shutdown counter
All
[7]: Reset maximum pointer
All
[9]: Restart
All
[1]: Reset
All
13.10
DS94 Read measured values
Byte
Data format
Value / value range
Meaning
0
Unsigned8
-
Coordination
-
-
0x21
Write via acyclic bus channel - user program
1
Unsigned8
-
Reserved
2
Unsigned8
-
Slot number
3
Unsigned8
-
Reserved
Table 13- 7
Data structure
Byte
Data format
Meaning
4
Unsigned16
Length of data structure
6
Unsigned16
Start position
8
Unsigned16
Reserved
Object
number
Byte
Data format
Meaning
Fac-
tor
Unit
Relevant for
User data (technology data)
Measured values (volatile)
501
16
Unsigned16
Remaining motor cooling time
0.1
s
All
-
18
Signed8
Operating temperature
1
°C
All
503
19
Unsigned8
Phase asymmetry
1
%
All
502
20
Unsigned16
Motor temperature rise
1
%
All
510
34
Unsigned16
Line voltage U L1-L2 (rms)
0.1
V
High Feature variant for
direct starter and reversing
starter
Process data and data sets
13.11 DS95 Read statistics
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
250
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Object
number
Byte
Data format
Meaning
Fac-
tor
Unit
Relevant for
511
36
Unsigned16
Line voltage U L2-L3 (rms)
0.1
V
High Feature variant for
direct starter and reversing
starter
512
38
Unsigned16
Line voltage U L3-L1 (rms)
0.1
V
High Feature variant for
direct starter and reversing
starter
513
40
Signed32
Phase current I L1 (rms)
0.01
A
All
514
44
Signed32
Phase current I L2 (rms)
0.01
A
All
515
48
Signed32
Phase current I L3 (rms)
0.01
A
All
521
60
Signed32
Active power P
0.1
kW
High Feature variant for
direct starter and reversing
starter
523
66
Unsigned8
Power factor L 1...3
0.01
-
High Feature variant for
direct starter and reversing
starter
532
88
Unsigned16
Phase voltage UL1-N (rms)
0.1
V
High Feature variant for
direct starter and reversing
starter
533
90
Unsigned16
Phase voltage UL2-N (rms)
0.1
V
High Feature variant for
direct starter and reversing
starter
534
92
Unsigned16
Phase voltage UL3-N (rms)
0.1
V
High Feature variant for
direct starter and reversing
starter
521
100
Signed32
Output (reactive) power Q L1..3.
0.1
var
High Feature variant for
direct starter and reversing
starter
521
104
Signed32
Output (apparent) power S L1..3.
0.1
VA
High Feature variant for
direct starter and reversing
starter
13.11
DS95 Read statistics
Byte
Data format
Value / value range
Meaning
0
Unsigned8
-
Coordination
-
-
0x21
Write via acyclic bus channel - user program
1
Unsigned8
-
Reserved
2
Unsigned8
-
Slot number
3
Unsigned8
-
Reserved
Process data and data sets
13.12 DS96 Read maximum pointer
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
251
Table 13- 8
Data structure
Byte
Data format
Meaning
4
Unsigned16
Length of data structure
6
Unsigned16
Start position
8
Unsigned16
Reserved
Object
number
Byte
Data format
Meaning
Factor
Unit
Relevant for
User data (technology data)
601
16
Unsigned32
Operating hours - device
1
s
All
605
28
Unsigned16
Number of motor overload
trips
1
-
All
602
40
Unsigned32
Operating hours - motor
1
s
All
635
146
Unsigned16
Number of error shutdowns
1
-
All
13.12
DS96 Read maximum pointer
Byte
Data format
Value / value range
Meaning
0
Unsigned8
-
Coordination
-
-
0x21
Write via acyclic bus channel - user program
1
Unsigned8
-
Reserved
2
Unsigned8
-
Slot number
3
Unsigned8
-
Reserved
Table 13- 9
Data structure
Byte
Data format
Meaning
4
Unsigned16
Length of data structure
6
Unsigned16
Start position
8
Unsigned16
Reserved
Object
number
Byte
Data format
Meaning
Fac-
tor
Unit
Relevant for
User data
660
28
Signed32
Phase current IL1 min (rms)
0.01
A
All
661
32
Signed32
Phase current IL2 min (rms)
0.01
A
All
662
36
Signed32
Phase current IL3 min (rms)
0.01
A
All
Process data and data sets
13.13 DS131 General Parameters 1
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
252
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Object
number
Byte
Data format
Meaning
Fac-
tor
Unit
Relevant for
663
40
Signed32
Phase current IL1 max (rms)
0.01
A
All
664
44
Signed32
Phase current IL2 max (rms)
0.01
A
All
665
48
Signed32
Phase current IL3 max (rms)
0.01
A
All
666
52
Unsigned16
Line voltage U L1-L2 min
0.1
V
High Feature variant for
direct starter and reversing
starter
667
54
Unsigned16
Line voltage U L2-L3 min
0.1
V
High Feature variant for
direct starter and reversing
starter
668
56
Unsigned16
Line voltage U L3-L1 min
0.1
V
High Feature variant for
direct starter and reversing
starter
669
58
Unsigned16
Line voltage U L1-L2 max
0.1
V
High Feature variant for
direct starter and reversing
starter
670
60
Unsigned16
Line voltage U L2-L3 max
0.1
V
High Feature variant for
direct starter and reversing
starter
671
62
Unsigned16
Line voltage U L3-L1 max
0.1
V
High Feature variant for
direct starter and reversing
starter
695
126
Signed8
Max. operating temperature
1
°C
All
13.13
DS131 General Parameters 1
Byte
Data format
Value / value range
Meaning
Default
Relevant for
0
Unsigned8
-
Coordination
-
-
-
-
0x20
Writing via acyclic bus channel -
startup data set
x
-
-
-
0x21
Write via acyclic bus channel -
user program
-
-
1
Unsigned8
-
Reserved
0x00
All
2
Unsigned8
-
Slot number
0x00
All
3
Unsigned8
-
Reserved (sub-slot number)
0x00
All
Table 13- 10 Data structure
Byte
Data format
Meaning
4
Unsigned16
Length of data structure
6
Unsigned16
Start position
8
Unsigned16
Reserved (CRC)
Process data and data sets
13.13 DS131 General Parameters 1
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
253
Object
num-
ber
Byte Bit
Data
format
Meaning
Coding
Factor
Value
Default
Relevant for
-
10
-
Unsigned16 Reserved
-
-
-
-
-
130
12
-
Unsigned32 Rated operational
current Ie
-
0.01 A
-
-
All
0.4 ... 4.0 A
40 ...
400
0.01 A
0.4 ... 4
A
0.4 A
Direct-on-line
starter:
3RC7140-1EE00
3RC7140-1EE10
Reversing starter:
3RC7141-1EE00
3RC7141-1EE10
1.2 ... 12 A
120 ...
1200
0.01 A
1.2 ...
12 A
1.2 A
Direct-on-line
starter:
3RC7140-1KE00
3RC7140-1KE10
Reversing starter:
3RC7141-1KE00
3RC7141-1KE10
3.5 ... 32 A
350 ...
3200
0.01 A
3.5 ...
32 A
3.5 A
Direct-on-line
starter:
3RC7140-4EE01
3RC7140-4EE11
Reversing starter:
3RC7141-4EE01
3RC7141-4EE11
3
16
0
Bit1
Load type
-
-
-
-
All
[0]: 3-phase
-
-
-
x
All
[1]: 1-phase
-
-
-
-
All
4
16
1
Bit1
Non-volatile tripping
status
-
-
-
-
All
[0]: No
-
-
-
-
All
[1]: Yes
-
-
-
x
All
5
18
0
Bit2
Response to overload
thermal motor model
-
-
-
-
All
[0]: Turn off without
restart
-
-
-
x
All
[1]: Turn off with restart -
-
-
-
All
[2]: Do not turn off
-
-
-
-
All
232
18
4
Bit4
Response to faulty main
voltage
-
-
-
-
All
[0]: Group error
-
-
-
x
All
[2]: Group warning
-
-
-
-
All
[3]: Warning and Error
on start
x
All
[4]: No action
-
All
Process data and data sets
13.13 DS131 General Parameters 1
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
254
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Object
num-
ber
Byte Bit
Data
format
Meaning
Coding
Factor
Value
Default
Relevant for
6
19
0
Bit4
Trip class
-
-
-
-
All
[0]: CLASS 10E
-
-
-
x
All
[1]: CLASS 20E
-
-
-
-
All
[15]: CLASS OFF
-
-
-
-
All
7
20
-
Unsigned8
Recovery time
2 ... 60
30 s
60 ... 18
00 s
90 s
All
114
32
4
Bit2
Response to supply
voltage switching
element missing
-
-
-
-
-
[0]: Group error
-
-
-
x
-
21
34
0
Bit4
Asymmetry limit error
2 ... 12
5%
10 ...
60%
-
All
[0]: Deactivated
-
-
-
-
All
[2...12]: Activated
-
-
-
30%
All
236
34
4
Bit2
Reset mode at faulty
main voltage
-
-
-
-
All
[0]: Manual
-
-
-
-
All
[1]: Automatic
-
-
-
x
All
20
34
6
Bit1
Response to asymmetry
error limit violation
-
-
-
-
-
[1]: Tripping
-
-
-
x
-
37
36
-
Unsigned8
Interlock time
0 ... 60
1 s
0 ... 60 s
0 s
Reversing starter
35
52
-
Bit32
Substitute value
-
-
-
-
All
53
Bit1
Input control
-
All
[0]: Switch off load
x
All
36
56
6
Bit1
Group diagnostics
-
-
-
-
All
[0]: Deactivate
-
-
-
-
All
[1]: Activate
-
-
-
x
All
34
56
7
Bit1
Response to CPU/Master
STOP
-
-
-
-
All
[0]: Switch substitute
value
-
-
-
x
All
[1]: Keep last value
-
-
-
-
All
207
57
3
Bit1
Waiting for starting
datasets
-
-
-
-
-
[1]: Yes
-
-
-
x
-
2234
73
0
Bit4
Permissible main power
rotation
-
-
-
-
All
[0]: Any
-
-
-
x
All
[1]: Right
-
-
-
-
All
[2]: Left
-
-
-
-
All
Process data and data sets
13.13 DS131 General Parameters 1
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
255
Object
num-
ber
Byte Bit
Data
format
Meaning
Coding
Factor
Value
Default
Relevant for
102
73
4
Bit4
Rated mains voltage
-
-
-
-
High Feature
variant for direct
starter and
reversing starter
[1]: 230 V AC
-
-
-
-
High Feature
variant for direct
starter and
reversing starter
[3]: 400 V AC
-
-
-
x
High Feature
variant for direct
starter and
reversing starter
[6]: 690 V AC
-
-
-
-
High Feature
variant for direct
starter and
reversing starter
[8]: 240 V AC
-
-
-
-
High Feature
variant for direct
starter and
reversing starter
[9]: 440 V AC
-
-
-
-
High Feature
variant for direct
starter and
reversing starter
[10]: 480 V AC
-
-
-
-
High Feature
variant for direct
starter and
reversing starter
[11]: 500 V AC
-
-
-
-
High Feature
variant for direct
starter and
reversing starter
[12]: 600 V AC
-
-
-
-
High Feature
variant for direct
starter and
reversing starter
Process data and data sets
13.14 DS132 General Parameters 2
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
256
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Object
num-
ber
Byte Bit
Data
format
Meaning
Coding
Factor
Value
Default
Relevant for
-
92
8
-
Mains voltage operating
range
0 ... 30
-
0 ...
30%
-
High Feature
variant for direct
starter and
reversing starter
[0]: Deactivated
-
-
-
x
High Feature
variant for direct
starter and
reversing starter
[10]: +/- 10 %
-
-
-
-
High Feature
variant for direct
starter and
reversing starter
[20]: +/- 20 %
-
-
-
-
High Feature
variant for direct
starter and
reversing starter
[30]: +/- 30%
-
-
-
-
High Feature
variant for direct
starter and
reversing starter
233
138
-
Unsigned16 Wait time for starting
data
50 ... 60
00
0.1 s
5 ...
600 s
180 s
-
2210
148
-
Unsigned8
Motor heating limit –
maintenance demanded
0 ... 99
1%
0 ...
99%
-
All
[0]: Deactivated
-
-
-
x
All
[1...99]: Activated
-
-
-
-
All
2218
157
0
Bit4
Asymmetry limit -
Maintenance demanded
2 ... 12
5%
10 ...
60%
-
All
[0]: Deactivated
-
-
-
x
All
[2...12]: Activated
-
-
-
-
All
13.14
DS132 General Parameters 2
Byte
Data format
Value / value range
Meaning
Default
Relevant for
0
Unsigned8
-
Coordination
-
-
-
-
0x20
Writing via acyclic bus channel -
startup data set
x
-
-
-
0x21
Write via acyclic bus channel -
user program
-
-
1
Unsigned8
-
Reserved
0x00
-
2
Unsigned8
-
Slot number
0x00
-
3
Unsigned8
-
Reserved (sub-slot number)
0x00
-
Process data and data sets
13.14 DS132 General Parameters 2
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
257
Table 13- 11 Data structure
Byte
Data format
Meaning
4
Unsigned16
Length of data structure
6
Unsigned16
Start position
8
Unsigned16
Reserved (CRC)
Object
num-
ber
Byte
Bit
Data format
Meaning
Coding
Factor
Value
Default
Relevant
for
2242
75
0
Bit4
Emergency start
-
-
-
-
-
Manually
enable/disable
-
-
-
x
-
2315
150
-
Unsigned16
Preset starting time -
-
-
-
All
[0]: Deactivated
-
-
-
-
All
[1...3600]:
Activated
1 ... 3600
0.1 s
0.1 ... 360 s
10 s
All
2316
152
-
Unsigned16
Starting time limit -
error
0 ... 400
1%
0 ... 400%
0
All
2317
154
-
Unsigned16
Starting time -
maintenance
demand
0 ... 400
1%
0 ... 400%
0
All
2324
166
0
Bit4
Response to
starting time limit
violation
-
-
-
-
-
[1]: Tripping
-
-
-
x
-
2337
172
-
Unsigned16
Current upper limit
- error
50 ... 400
1%
50 ... 400%
-
All
[0]: Deactivated
-
-
-
x
All
[50...400]:
Activated
-
-
-
-
All
2338
174
-
Unsigned16
Current upper limit
- maintenance
demanded
50 ... 400
1%
50 ... 400%
-
All
[0]: Deactivated
-
-
-
x
All
[50...400]:
Activated
-
-
-
-
All
2340
178
-
Unsigned8
Current lower limit
- error
19 ... 100
1%
19 ... 100%
-
All
[0]: Deactivated
-
-
-
x
All
[19 ...100]:
Activated
-
-
-
.
All
2341
179
-
Unsigned8
Current lower limit
- maintenance
demanded
19 ... 100
1%
19 ... 100%
-
All
[0]: Deactivated
-
-
-
x
All
[19 ...100]:
Activated
-
-
-
-
All
Process data and data sets
13.15 DS222 commands (access via object number)
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
258
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Object
num-
ber
Byte
Bit
Data format
Meaning
Coding
Factor
Value
Default
Relevant
for
14
186
0
Bit4
Response to
current upper error
limit violation
-
-
-
-
-
[1]: Tripping
-
-
-
x
-
2296
186
4
Bit4
Response to
current lower error
limit violation
-
-
-
-
-
[1]: Tripping
-
-
-
x
-
17
191
-
Unsigned8
Prospective locked
rotor current
(blocking current)
3 ... 30
50%
150 ...
1500%
800%
All
18
192
0
Bit4
Prospective locked
rotor time
2 ... 10
0.5 s
1 ... 5 s
1 s
All
13.15
DS222 commands (access via object number)
Byte
Data format
Value / value range
Meaning
Factor
Relevant for
0
Unsigned8
-
Coordination
1
-
-
-
0x21
Write via acyclic bus channel -
user program
-
-
1
Unsigned8
-
Reserved
-
-
2
Unsigned8
-
Slot number
1
-
3
Unsigned8
-
Reserved (sub-slot number)
-
-
Table 13- 12 Data structure
Byte
Data format
Value / value range
Meaning
Relevant for
4
-
-
Reserved
-
5
Unsigned8
-
Parameter list
-
0
No parameter set
-
6-7
Unsigned16
-
Commands (access via object
number)
-
130 (*)
Rated operational current Ie
All
Process data and data sets
13.17 I&M data
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
259
Table 13- 13 User data
Byte
Data format
Value / value range
Meaning
Relevant for
8-11
Unsigned32
(*)
Command (additional
value)
All
(*) This object number is described in data set 131. Also the associated value range.
13.16
Direct starter FAQ link
Program example: Direct starter FAQ link
13.17
I&M data
13.17.1
I&M data
The following I&M data (Identification & Maintenance Function) are supported:
Number
Name
Comment
I&M 0
Device identification
This is stored in the device on initialization
I&M 1
Equipment identifier
These are entered in the engineering system.
I&M 2
Installation
I&M 3
Description
Note
The I&M data can be accessed via the data sets 0xAFF0 - 0xAFF3 (PNO).
13.17.2
I&M 0: Read device identification
The following data are saved:
Byte
Data type
Content
Meaning
I&M header
0 ... 1
Unsigned16
0x0020
Block type
2 ... 3
Unsigned16
0x0038
Block length = 56
4 ... 5
Unsigned16
0x0100
Block version = 1.0
Process data and data sets
13.17 I&M data
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
260
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Byte
Data type
Content
Meaning
I&M0 data block 0
6 ... 7
Unsigned16
MANUFACTURER_ID
42 = Manufacturer ID SIEMENS
8 ... 27
Char[20]
ORDER_ID
Article No.
28 ... 43
Char[16]
SERIAL_NUMBER
Serial number
44 ... 45
Unsigned16
HARDWARE REVISION
Hardware revision or product version
46 ... 49
Char[4]
SOFTWARE_REVISION
Firmware version
50 ... 51
Unsigned16
REV_COUNTER
Provides information about the parameterized
changes on the module. The "REV_ COUNTER" is
incremented after each change.
52 ... 53
Unsigned16
PROFILE_ID
Gives information about the PROFIBUS profile
supported by the device and the line of products
belonging to the device.
54 ... 55
Unsigned16
PROFILE_SPECIFIC_TYPE
Used to supplement the object "PROFILE_ID" and
contains further information on the profile.
56 ... 57
Unsigned16
IM_VERSION
Provides information about the version of the
identification data (01 01hex = Version 1.1).
58 ... 59
Unsigned16
IM_SUPPORTED
Provides information about the available
identification data (Index 2 to 4).
13.17.3
I&M 1: Read/write equipment identifier
The following data are saved:
Byte
Length
Content
Meaning
I&M header
0 ... 1
Unsigned16
0x0021
Block type
2 ... 3
Unsigned16
0x0038
Block length = 56
4 ... 5
Unsigned16
0x0100
Block version = 1.0
I&M data block 1
6 ... 37
Char[32]
TAG FUNCTION
Plant identifier
Fill unused positions with blanks (0x20)
38 ... 59
Char[22]
TAG LOCATION
Location designation
Fill unused positions with blanks (0x20)
13.17.4
I&M 2: Read/write installation
The following data are saved:
Byte
Data type
Content
Meaning
I&M header
0 ... 1
Unsigned16
0x0022
Block type
2 ... 3
Unsigned16
0x0012
Block length = 18
4 ... 5
Unsigned16
0x0100
Block version = 1.0
I&M data block 2
6 ... 21
Char[16]
IM_DATE
Specification of an input date
(YYYY-MM-DD HH:MM)
Process data and data sets
13.17 I&M data
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
261
13.17.5
I&M 3: Read/write description
The following data are saved:
Byte
Data type
Content
Meaning
I&M header
0 ... 1
Unsigned16
0x0023
Block type
2 ... 3
Unsigned16
0x0038
Block length = 56
4 ... 5
Unsigned16
0x0100
Block version = 1.0
I&M data block 3
6 ... 59
Char[54]
IM_DESCRIPTOR
Comment
Fill unused positions with blanks (0x20)
Process data and data sets
13.17 I&M data
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
262
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Connection examples
14
14.1
Asynchronous motor
Intelligent load feeders for direct starting
Article numbers:
•
SIRIUS 3RA8 ILF: 3RA84
;
;
'&9
51 (5 07
67
$8;
2/
3:5
(7&21
,!
,!
,!
/
/
/
4
;
;
'&9
5(6(7
$
$
4
7
7
7
3:5
$8;3:5
/
0
/
0
'&9
8
8
'&9
$&9
/
/
/
0
0
a
0
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
263
Intelligent load feeders for reversing starting
Article numbers:
•
SIRIUS 3RA8 ILF: 3RA85
$&9
/
/
/
0
a
0
7
7
7
$
$
4
$
$
4
,!
,!
,!
/
/
/
4
;
;
;
;
'&9
'&9
5(9(56(
1&
$
1&
(7&21
51 (5 07
67
$8;
2/
3:5
5(6(7
3:5
$8;3:5
/
0
/
0
'&9
8
8
'&9
0
Connection examples
14.1 Asynchronous motor
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
264
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
14.2
Single-phase motor
Article numbers:
•
SIRIUS 3RA8 ILF: 3RA84
/
1 //
0
a
0
$&9$&9
;
;
'&9
51 (5 07
67
$8;
2/
3:5
(7&21
,!
,!
,!
/
/
/
4
;
;
'&9
5(6(7
$
$
4
7
7
7
3:5
$8;3:5
/
0
/
0
'&9
8
8
'&9
0
In this application example, set the "Load type" parameter to "1-phase".
You can find more information in Chapter "Load type (Page 46)".
Connection examples
14.2 Single-phase motor
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
265
Connection examples
14.2 Single-phase motor
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
266
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Coordination types
A
The specifications for 3-phase line supply according to EN IEC 60947‑4‑1 are valid for the
following line system configurations:
Voltage specification Ue in the Equipment
Manual
Line system configurations
Three-phase four-wire systems
[V]
[V]
230
-
400
230 / 400
440
260 / 440
500
-
690
400 / 690
- not specified
Types of coordination
Standard DIN EN 60947-4-1 (VDE 0660 Part 102) or IEC 60947-4-1 distinguishes between two
types of coordination (type of coordination), which are referred to as coordination type "1" and
coordination type "2". In the case of both types of coordination, the short-circuit is reliably
mastered. the only differences are in the extent of the damage sustained by the device following
a short circuit.
Type of coordination 1
The load feeder may be non-operational after a short circuit has been cleared. Damage to the
contactor and the overload release is also permissible.
Type of coordination 2
After short-circuit disconnection, there must be no damage to the overload release or to any
other part. The load feeder can resume operation without needing to be renewed. Welding of
the contactor contacts only is permitted if these can be separated easily without significant
deformation.
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
267
Coordination types
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
268
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
References
B
B.1
References
Further references
You can find more information about the 3RA84 / 3RA85 fuseless load feeders on the Internet.
In addition to this manual, please refer to the operating instructions and manuals for any
accessories. You can download the relevant documentation from the Internet . Simply enter
the article number of the relevant item into the search field.
Operating instructions
Title
Article number
3RC7 ILM Intelligent Link Module (https://support.industry.siemens.com/cs/document/
109972057) for setting up an intelligent load feeder for direct starting, size S00
3RC7140-1.E.0
3RC7 ILM Intelligent Link Module (https://support.industry.siemens.com/cs/document/
109972059) for setting up an intelligent load feeder for direct starting, size S0
3RC7140-4EE.1
3RC7 ILM Intelligent Link Module (https://support.industry.siemens.com/cs/document/
109972060) for setting up an intelligent load feeder for reversing starting, size S00
3RC7141-1.E.0
3RC7 ILM Intelligent Link Module (https://support.industry.siemens.com/cs/document/
109972061) for setting up an intelligent load feeder for reversing starting, size S0
3RC7141-4EE.1
B.2
Manuals - SIRIUS Modular System
Manuals - SIRIUS Modular System
You can download the SIRIUS manuals from the Internet.
Information about ...
Is available in ...
•
SIRIUS - system overview
•
"SIRIUS - System Overview" (https://
support.industry.siemens.com/cs/ww/en/view/60311318) manual
•
SIMATIC ET 200SP Distributed I/O System
•
"SIMATIC ET 200SP Distributed I/O System" (https://
support.industry.siemens.com/cs/us/en/view/58649293) manual
•
SIMATIC ET 200SP/ET 200AL Mixed configura‐
tion
•
"SIMATIC ET 200SP/ET 200AL Mixed configuration" (https://
support.industry.siemens.com/cs/us/en/view/109784488) manual
•
Contactors and contactor assemblies 3RT,
3RH and 3RA
•
"SIRIUS - SIRIUS 3RT Contactors and Contactor Assemblies" (https://
support.industry.siemens.com/cs/ww/en/view/60306557) manual
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
269
Information about ...
Is available in ...
•
3RV motor starter protectors
•
"SIRIUS 3RV Motor Starter Protectors" (https://
support.industry.siemens.com/cs/ww/en/view/60279172) manual
•
3RA load feeders
•
"SIRIUS - SIRIUS 3RA Load Feeders" (https://
support.industry.siemens.com/cs/ww/en/view/60284351) manual
References
B.2 Manuals - SIRIUS Modular System
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
270
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Index
8
8US busbar adapter
Load feeders, 164
A
Accessories, 42
Acknowledgement behavior, 210
Applications, 29
Load feeders, 29
Approvals, 22
Article numbers, 33
Asymmetry limit error, 210
ATEX, 30
Auxiliary voltage monitoring for the switching
element (AUX-PWR), 63
B
Basic knowledge, 10
Blocking current, 56, 212
Blocking time, 56, 212
Busbar adapters
Load feeders, 160, 163
Busbar mounting, 133
Busbar system
Load feeders, 158
C
Certifications, 22
Characteristics, 22
Cold start, 66
Coordination types
3RA8 ILF intelligent load feeders, 41
Current upper limit, 211
D
Data security, 20
Device holders
Load feeders, 160
Device versions
3RA8 ILF intelligent load feeders, 41
DIN rail adapter
Load feeders, 141
E
Emergency start, 65, 211
ET 200SP interface, 28
EU Declaration of Conformity, 17
F
Firmware update, 67
G
General safety notes, 15
Group diagnostics, 211
Guidelines on information security in industrial
automation, 21
I
Installation guidelines
Load feeders, 71
Intelligent link module, 9, 25, 32
Intelligent load feeder, 9, 35
Intelligent Load Feeder, 25
Intelligent load feeders for direct starting, 25
Load feeders, 158
Intelligent load feeders for reversing starting, 25
Intelligent load feeders for self-assembly, 35
Interfaces, 35
Interlock time, 210
L
Load feeders
Combination of individual devices, 36, 76
Load type, 46, 209
Lower current limit, 211
Lower current warning limit, 57
M
Mains voltage operating range, 210
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271
Maintenance
Firmware update, 67
Manuals, 10
Minimum clearance
Load feeders, 71
Modular System, 269
Motor standstill time, 56, 212
Motor temperature rise, 211
Mounting of the standalone adapter, 134
Mounting on infeed system, 175
MultiFieldbus Configuration Tool, 29
N
Non-volatile tripping status, 209
O
Online help, 10
Operating instructions, 269
Overload, 209
Overload protection, 48
P
Parameter, 207
Parameter assignment, 207
Permissible main power rotation, 209
Pre-assembled intelligent load feeders, 35
Preset starting time, 211
Process image input, 212, 213
Process image input (PII), 244
Process image output, 212
Process image output (PIQ), 243
Prospective locked rotor current, 56, 212
R
Rated mains voltage, 209
Rated operational current, 46
Rated operational current Ie, 209
Recovery time, 210
References, 10, 269
Response to CPU/Master STOP, 210
Response to supply voltage, 210
Reversing contactor assemblies
Load feeders, 143, 158, 162
S
Scope of validity
Manual, 10
Screw mounting
Load feeders, 133
Slot rules, 208
Snap-on mounting
Load feeders, 133, 141
Standards, 17
Starting time monitoring, 57
Startup time, 211
Statistics, 65
Substitute value, 210
Supply voltage monitoring for electronics (PWR), 63
T
Test certificates, 22
Thermal motor model, 209
Trip class, 209
Trip Reset, 66
Types of coordination, 267
U
Upper current warning limit, 57
Upper/lower current limit, 56
V
VDI guideline, 21
W
Wall mounting
Load feeders, 147
Z
Zero current detection, 67
Index
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
272
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001Plain-text mathematical notation (without MathML)
Introduction
1
Safety notes
2
Description
3
Functions
4
Mounting and dismantling
5
Connecting
6
Parameter setting
7
Planning/configuring
8
Maintenance and service
9
Messages and diagnostics
10
Technical data
11
Dimensional drawings
12
Process data and data sets
13
Connection examples
14
Coordination types
A
References
B
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance
are required to ensure that the products operate safely and without any problems. The permissible ambient
conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens Aktiengesellschaft. The remaining trademarks in
this publication may be trademarks whose use by third parties for their own purposes could violate the rights of
the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens Aktiengesellschaft
Smart Infrastructure
Electrical Products
Postfach 10 09 53
93009 Regensburg
GERMANY
A5E50183188002A/RS-AA/001
Ⓟ 09/2024 Subject to change
Copyright © Siemens 2024.
All rights reserved
Table of contents
1
Introduction........................................................................................................................................... 9
1.1
Responsibility of the user for system configuration and functionality..................................... 9
1.2
Purpose of the manual......................................................................................................... 9
1.3
Required basic knowledge.................................................................................................. 10
1.4
Scope of the manual.......................................................................................................... 10
1.5
Additional documentation ................................................................................................. 10
1.6
Siemens Industry Online Support ....................................................................................... 11
1.7
Siemens Industry Online Support app................................................................................. 12
1.8
Support Request ................................................................................................................ 13
1.9
History............................................................................................................................... 13
2
Safety notes ......................................................................................................................................... 15
2.1
General safety notes .......................................................................................................... 15
2.2
Qualified personnel required .............................................................................................. 16
2.3
Current information about operational safety ..................................................................... 16
2.4
Intended use...................................................................................................................... 16
2.5
Declaration of conformity .................................................................................................. 17
2.6
Five safety rules for working in or on electrical systems....................................................... 17
2.7
ESD Guidelines................................................................................................................... 18
2.8
Cybersecurity information.................................................................................................. 19
2.9
Data security in automation ............................................................................................... 20
2.10
Approvals, test certificates, characteristics .......................................................................... 22
2.11
Requirements for switching high-efficiency motors............................................................. 22
2.12
Voltages ............................................................................................................................ 23
2.13
Notes on the protection of device connections ................................................................... 23
2.14
Recycling and disposal ....................................................................................................... 23
3
Description........................................................................................................................................... 25
3.1
System overview................................................................................................................ 25
3.1.1
Product description............................................................................................................ 25
3.1.2
Applications....................................................................................................................... 29
3.1.2.1
ATEX.................................................................................................................................. 30
3.1.3
Operating principle............................................................................................................ 31
3.2
SIRIUS 3RC7 ILM (intelligent link module)........................................................................... 32
3.2.1
Product description............................................................................................................ 32
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
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3.2.2
Article numbers ................................................................................................................. 33
3.2.3
Monitoring switching elements.......................................................................................... 34
3.2.4
Interfaces .......................................................................................................................... 34
3.3
SIRIUS 3RA8 ILF intelligent load feeder ............................................................................... 35
3.3.1
Overview........................................................................................................................... 35
3.3.2
Intelligent load feeders for self-assembly with a 3RC7 ILM .................................................. 36
3.3.2.1
Recommended combinations............................................................................................. 37
3.3.2.2
Possible combinations for 400 V AC, Class 10E.................................................................... 39
3.3.3
Pre-assembled SIRIUS 3RA8 ILF intelligent load feeders ....................................................... 40
3.3.4
Application environment.................................................................................................... 41
3.4
Accessories/ spare parts ..................................................................................................... 42
3.4.1
Accessories for 3RC7 ILM and 3RA8 ILF............................................................................... 42
3.4.2
Kits for setting up intelligent load feeders for reversing starting .......................................... 42
4
Functions ............................................................................................................................................. 43
4.1
Overview of functions........................................................................................................ 44
4.2
Basic configuration............................................................................................................. 45
4.2.1
Rated operational current Ie............................................................................................... 46
4.2.2
Load type .......................................................................................................................... 46
4.2.3
Interlock time .................................................................................................................... 47
4.3
Load protection.................................................................................................................. 48
4.3.1
Electronic motor overload protection.................................................................................. 48
4.3.1.1
Trip class............................................................................................................................ 49
4.3.1.2
Response to overload thermal motor model........................................................................ 50
4.3.1.3
Recovery time.................................................................................................................... 51
4.3.1.4
Motor heating limit – maintenance demanded ................................................................... 51
4.3.1.5
Non-volatile tripping status................................................................................................ 51
4.3.2
Current asymmetry ............................................................................................................ 52
4.3.3
Mains voltage .................................................................................................................... 52
4.3.3.1
Response to faulty main voltage......................................................................................... 53
4.3.3.2
Reset mode at faulty main voltage ..................................................................................... 53
4.3.3.3
Rotation direction monitoring ........................................................................................... 53
4.3.3.4
Rated mains voltage and operating range (only for high feature variants) ........................... 54
4.4
Condition monitoring......................................................................................................... 54
4.4.1
Current monitoring............................................................................................................ 54
4.4.1.1
Prospective locked rotor current (blocking current) ............................................................. 56
4.4.1.2
Prospective locked rotor time ............................................................................................. 56
4.4.1.3
Operational current monitoring.......................................................................................... 56
4.4.2
Starting time monitoring.................................................................................................... 57
4.5
Miscellaneous.................................................................................................................... 59
4.5.1
Reaction to communication loss......................................................................................... 59
4.5.2
Group diagnostics.............................................................................................................. 60
4.6
Additional functions........................................................................................................... 61
4.6.1
Control (switching elements) ............................................................................................. 61
4.6.2
Current measurement (load current) .................................................................................. 62
4.6.3
Mains voltage detection..................................................................................................... 62
4.6.4
Mains voltage measurement .............................................................................................. 62
4.6.5
Supply voltage monitoring ................................................................................................. 63
4.6.5.1
Supply voltage monitoring for electronics (PWR)................................................................. 63
Table of contents
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Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
4.6.5.2
Auxiliary voltage monitoring for the switching element (AUX-PWR)..................................... 63
4.6.6
Power measurement.......................................................................................................... 64
4.6.7
Device temperature measurement ..................................................................................... 65
4.6.8
Statistics............................................................................................................................ 65
4.6.9
Emergency start................................................................................................................. 65
4.6.10
Trip Reset........................................................................................................................... 66
4.6.11
Cold start........................................................................................................................... 66
4.6.12
Zero current detection ....................................................................................................... 67
4.6.13
Firmware update................................................................................................................ 67
5
Mounting and dismantling.................................................................................................................. 71
5.1
Warning notice .................................................................................................................. 71
5.2
Installation guidelines........................................................................................................ 71
5.2.1
Minimum clearances (AC 230 / 400 V // 440 V // 500 V // 400 V / 690 V)............................... 71
5.2.2
Installation guidelines for 3RV29 infeed system.................................................................. 73
5.2.3
Derating for different installation variants and operating conditions.................................... 74
5.2.3.1
Derating for intelligent load feeders for direct starting (size S00) ........................................ 74
5.2.3.2
Derating for intelligent load feeders for direct starting (size S0) .......................................... 75
5.3
Mounting and disassembling the load feeders .................................................................... 76
5.3.1
Overview........................................................................................................................... 76
5.3.2
Mounting the intelligent load feeder for direct starting (size S00) ....................................... 77
5.3.3
Disassembly of the intelligent load feeder for direct starting (size S00) ............................... 81
5.3.4
Mounting the intelligent load feeder for direct starting (size S0) ......................................... 85
5.3.5
Disassembly of the intelligent load feeder for direct starting (size S0) ................................. 89
5.3.6
Mounting and disassembly of the intelligent load feeder for reversing starting (size S00),
including mounting set 3RA2913-2LA2 .............................................................................. 92
5.3.6.1
Mounting the reversing contactor assembly (size S00)........................................................ 92
5.3.6.2
Mounting the intelligent load feeder for reversing starting (size S00).................................. 95
5.3.6.3
Disassembly of the intelligent load feeder for reversing starting (size S00) .......................... 99
5.3.7
Mounting and disassembly of the intelligent load feeder for reversing starting (size S0),
including mounting set 3RA2923-2LB2 with DIN rail adapter ............................................ 105
5.3.7.1
Mounting the reversing contactor assemblies (size S0) ..................................................... 105
5.3.7.2
Mounting the intelligent load feeder for reversing starting (size S0).................................. 108
5.3.7.3
Disassembly of the intelligent load feeder for reversing starting (size S0) .......................... 114
5.3.8
Installation and removal of the intelligent load feeder for reversing start (size S0) incl.
mounting set 3RA2923-2MB2 for installation on the 8US busbar system and the 3RV29
infeed system .................................................................................................................. 120
5.3.8.1
Mounting the reversing contactor assembly (size S0)........................................................ 120
5.3.8.2
Mounting the intelligent load feeder for reversing starting (size S0).................................. 123
5.3.8.3
Disassembly of the intelligent load feeder for reversing starting (size S0) .......................... 127
5.4
Mounting and disassembly with different mounting systems ............................................ 133
5.4.1
Mounting with 3RC7 ILM Standalone Adapter................................................................... 134
5.4.1.1
Mounting with 3RC7 ILM Standalone Adapter (size S00, mounting on DIN rail) ................. 134
5.4.1.2
Mounting with 3RC7 ILM Standalone Adapter (size S0, mounting on DIN rail) ................... 135
5.4.2
Mounting on and removal from DIN rail............................................................................ 136
5.4.2.1
Assembly and dismantling on DIN rail without DIN rail adapter ......................................... 136
5.4.2.2
Mounting on and removal from DIN rail with DIN rail adapter ........................................... 141
5.4.3
Mounting on base plate ................................................................................................... 147
5.4.3.1
Mounting on and removal from base plate without DIN rail adapter.................................. 147
5.4.3.2
Mounting on and removal from base plate with DIN rail adapter ...................................... 153
5.4.4
Mounting on the 8US busbar system................................................................................ 158
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5.4.4.1
Mounting of 3RA8 ILF on the 8US busbar adapter............................................................. 167
5.4.4.2
Removal of the 3RA8 ILF from the 8US busbar adapter...................................................... 171
5.4.5
Mounting on 3RV29 infeed system................................................................................... 174
6
Connecting ........................................................................................................................................ 177
6.1
Overview of all connections of the 3RC7 ILM .................................................................... 177
6.1.1
Connections 3RC7140-1.E.0 ILM (direct starter S00)......................................................... 177
6.1.2
Connections 3RC7140-4EE.1 ILM (direct starter S0).......................................................... 178
6.1.3
Connections 3RC7141-1.E.0 ILM (reversing starter S00) ................................................... 179
6.1.4
Connections 3RC7141-4EE.1 ILM (reversing starter S0)..................................................... 180
6.2
Overview of all connections of the 3RA8 ILF ..................................................................... 181
6.2.1
Connections 3RA841.-1.E.0 ILF (incl. 3RC7140-1.E.0 ILM), direct starter S00..................... 181
6.2.2
Connections 3RA8422-4EE.0 ILF (incl. 3RC7140-4EE.1 ILM), direct starter S0.................... 182
6.2.3
Connections 3RA851.-1.E.0 (incl. 3RC7141-1.E.0 ILM), reversing starter S00 .................... 183
6.2.4
Connections 3RA8522-4EE.0 (incl. 3RC7141-4EE.1 ILM), reversing starter S0.................... 184
6.3
Connecting and disconnecting 3RC7 ILM and 3RA8 ILF ..................................................... 185
6.3.1
Connect 3RA8 ILF to main circuit connection (line/load).................................................... 185
6.3.2
Connecting and disconnecting 3RC7 ILM Power Cable ...................................................... 190
6.3.2.1
Connecting 3RC7 ILM Power Cable ................................................................................... 190
6.3.2.2
Disconnecting 3RC7 ILM Power Cable............................................................................... 194
6.3.3
Connecting and disconnecting 3RC7 ILM Communication Cable ....................................... 197
6.3.3.1
Connecting 3RC7 ILM Communication Cable .................................................................... 197
6.3.3.2
Disconnecting 3RC7 ILM Communication Cable................................................................ 202
7
Parameter setting .............................................................................................................................. 207
7.1
Parameter assignment ..................................................................................................... 207
7.2
Commissioning................................................................................................................ 208
7.3
Parameterization with a GSD and MDD............................................................................. 208
7.4
Slot rules ......................................................................................................................... 208
7.5
Data plausibility check ..................................................................................................... 208
7.6
Declaration of parameters................................................................................................ 209
7.7
Process image input (PII) and process image output (PIQ) ................................................. 212
8
Planning/configuring ......................................................................................................................... 215
8.1
Configuration .................................................................................................................. 215
8.2
TIA Selection Tool ............................................................................................................ 215
8.3
Using the 3RA8 load feeders with high-efficiency motors .................................................. 215
8.3.1
General information on the startup behavior of highly energy-efficient motors ................. 215
9
Maintenance and service .................................................................................................................. 217
9.1
Warning notice ................................................................................................................ 217
9.2
Overview......................................................................................................................... 217
9.3
Replacing parts of the load feeder .................................................................................... 218
9.3.1
Replacing the 3RC7 ILM Communication Cable (3RC7940-0TE..) ....................................... 218
9.3.2
Replacing the 3RC7 ILM Power Cable (3RC7940-1TE0.)..................................................... 219
9.4
Replacing hardware ......................................................................................................... 219
Table of contents
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
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Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
9.4.1
Removing the load feeder from the control cabinet .......................................................... 219
9.4.2
Replacing the contactor ................................................................................................... 219
9.4.3
Replacement of the motor starter protector...................................................................... 219
9.4.4
Replacing the 3RC7 ILM.................................................................................................... 219
9.4.5
Reinstalling the load feeder in the control cabinet ............................................................ 220
10
Messages and diagnostics ................................................................................................................. 221
10.1
Status and error displays .................................................................................................. 221
10.2
Meaning of the LED displays............................................................................................. 224
10.3
Reset button .................................................................................................................... 227
10.4
Interrupts ........................................................................................................................ 228
10.5
Diagnostic messages........................................................................................................ 228
11
Technical data.................................................................................................................................... 233
11.1
3RC7 ILM ......................................................................................................................... 233
11.1.1
Technical data in Siemens Industry Online Support........................................................... 233
11.1.2
CAx data.......................................................................................................................... 233
11.1.3
Overview tables .............................................................................................................. 234
11.2
3RA8 ILF .......................................................................................................................... 234
11.2.1
Technical data in Siemens Industry Online Support........................................................... 234
11.2.2
CAx data.......................................................................................................................... 235
11.2.3
Overview tables .............................................................................................................. 235
11.3
Motor starter protector..................................................................................................... 236
11.3.1
Technical data in Siemens Industry Online Support........................................................... 236
11.3.2
CAx data.......................................................................................................................... 236
11.4
Contactors....................................................................................................................... 237
11.4.1
Technical data in Siemens Industry Online Support........................................................... 237
11.4.2
CAx data.......................................................................................................................... 237
12
Dimensional drawings ....................................................................................................................... 239
12.1
Intelligent load feeder with standalone adapter 3RC7940-2TE00 (size S00)....................... 239
12.2
Intelligent load feeder with standalone adapter 3RC7940-2TE01 (size S0)......................... 240
13
Process data and data sets................................................................................................................. 241
13.1
Reading and writing of data records ................................................................................. 241
13.2
Byte arrangements........................................................................................................... 241
13.3
Object number................................................................................................................. 241
13.4
Starting datasets.............................................................................................................. 242
13.5
DS3 commands with additional values ............................................................................. 242
13.6
DS68 Read/write process image output............................................................................. 243
13.7
DS69 Read process image input........................................................................................ 244
13.8
DS92 device diagnostics................................................................................................... 245
13.9
DS93 Write command ...................................................................................................... 248
13.10
DS94 Read measured values............................................................................................. 249
Table of contents
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13.11
DS95 Read statistics......................................................................................................... 250
13.12
DS96 Read maximum pointer........................................................................................... 251
13.13
DS131 General Parameters 1............................................................................................ 252
13.14
DS132 General Parameters 2............................................................................................ 256
13.15
DS222 commands (access via object number) .................................................................. 258
13.16
Direct starter FAQ link ..................................................................................................... 259
13.17
I&M data.......................................................................................................................... 259
13.17.1
I&M data.......................................................................................................................... 259
13.17.2
I&M 0: Read device identification...................................................................................... 259
13.17.3
I&M 1: Read/write equipment identifier ............................................................................ 260
13.17.4
I&M 2: Read/write installation........................................................................................... 260
13.17.5
I&M 3: Read/write description........................................................................................... 261
14
Connection examples ........................................................................................................................ 263
14.1
Asynchronous motor........................................................................................................ 263
14.2
Single-phase motor.......................................................................................................... 265
A
Coordination types ............................................................................................................................ 267
B
References ......................................................................................................................................... 269
B.1
References....................................................................................................................... 269
B.2
Manuals - SIRIUS Modular System..................................................................................... 269
Index.................................................................................................................................................. 271
Table of contents
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
8
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Introduction
1
1.1
Responsibility of the user for system configuration and
functionality
Intelligent load feeders are device combinations comprising a SIRIUS 3RV2 motor starter
protector, a SIRIUS 3RC7 ILM (Intelligent Link Module), and a SIRIUS 3RT2 contactor for normal
switching.
The SIRIUS portfolio features two different configuration options for fuseless intelligent load
feeders:
•
Tested pre-assembled complete units SIRIUS 3RA8 ILF (Intelligent Load Feeder)
•
Tested combinations of individual devices for self-assembly
Siemens AG, its subsidiaries, and associated companies (hereinafter referred to as "Siemens")
are not in a position to guarantee every characteristic of a complete plant or machine not
designed by Siemens.
Nor can Siemens assume liability for recommendations that appear or are implied in the
following description. No new guarantee, warranty, or liability claims beyond the scope
of the SIEMENS general terms of supply are to be derived or inferred from the following
description.
Note
When designing a system, comply with all valid national installation specifications and
standards.
1.2
Purpose of the manual
This Equipment Manual describes the SIRIUS 3RC7 ILM (Intelligent Link Module) and the
SIRIUS 3RA8 ILF (Intelligent Load Feeder) as of firmware version V1.0 and provides the following
information:
•
Information on different setup variants of the 3RC7 ILM and the 3RA8 ILF.
•
Information on necessary hardware components.
•
Information on installing, connecting and operating the 3RC7 ILM and the 3RA8 ILF.
•
Technical information such as dimension drawings and unit wiring diagrams.
The information in this Equipment Manual enables you to configure and commission the
3RC7 ILM and the 3RA8 ILF.
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
9
1.3
Required basic knowledge
To understand these operating instructions you should have a general knowledge of automation
engineering and low-voltage switchgear.
A general knowledge of the following areas is needed in order to understand this manual:
•
Low-voltage controls and distribution
•
Digital circuit logic
•
Automation technology
•
TIA Portal
1.4
Scope of the manual
This Equipment Manual is valid for the 3RC7 ILM and the 3RA8 ILF. It contains a description of the
devices that is valid at the time of publication.
1.5
Additional documentation
Manuals / online help
At this point, you will find further manuals and online help that may be of interest to you for your
automation system. They are available to download from the Internet free of charge. You can
create your own individual system documentation in mySupport.
•
Equipment Manual "SIRIUS - SIRIUS 3RT contactors/contactor assemblies" (https://
support.industry.siemens.com/cs/ww/en/view/60306557)
•
Equipment Manual "SIRIUS 3RV motor starter protectors" (https://
support.industry.siemens.com/cs/ww/en/view/60279172)
•
Equipment Manual "SIMATIC ET 200SP Distributed I/O System" (https://
support.industry.siemens.com/cs/us/en/view/58649293)
•
Equipment Manual "SIMATIC ET 200SP/ET 200AL Mixed configuration" (https://
support.industry.siemens.com/cs/us/en/view/109784488)
•
Online help for STEP 7
•
The EMC Directive 2014/30/EU in practice (http://www.siemens.com/emc-guideline)
•
Industrial Control Panels and Electronic Equipment of Industrial Machinery for North
America (http://www.siemens.com/UL508A)
•
Control Panels compliant with IEC Standards and European Directives (http://
www.siemens.com/iec60204)
Introduction
1.5 Additional documentation
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
10
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Interesting links
•
Manuals in Siemens Industry Online Support (https://
support.industry.siemens.com/cs/ww/en/ps/man)
•
Catalog IC 10 (https://support.industry.siemens.com/cs/ww/en/view/109771990)
•
Product support for STEP 7 (TIA Portal) (https://support.industry.siemens.com/cs/ww/en/ps/
14672)
•
Information on Open Source Software (https://support.industry.siemens.com/cs/us/en/view/
109822657)
1.6
Siemens Industry Online Support
Information and service
At Siemens Industry Online Support you can obtain up-to-date information from our global
support database:
•
Product support
•
Application examples
•
Forum
•
mySupport
Link: Siemens Industry Online Support (https://support.industry.siemens.com/cs/de/en)
Product support
You can find information and comprehensive know-how covering all aspects of your product
here:
•
FAQs
Answers to frequently asked questions
•
Manuals/operating instructions
Read online or download, available as PDF or individually configurable.
•
Certificates
Clearly sorted according to approving authority, type and country.
•
Characteristics
For support in planning and configuring your system.
•
Product announcements
The latest information and news concerning our products.
•
Downloads
Here you will find updates, service packs, HSPs and much more for your product.
Introduction
1.6 Siemens Industry Online Support
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
11
•
Application examples
Function blocks, background and system descriptions, performance statements,
demonstration systems, and application examples, clearly explained and represented.
•
Technical data
Technical product data for support in planning and implementing your project
Link: Product support (https://support.industry.siemens.com/cs/ww/en/ps)
mySupport
The following functions are available in your personal work area "mySupport":
•
Support Request
Search for request number, product or subject
•
My filters
With filters, you limit the content of the online support to different focal points.
•
My favorites
With favorites you bookmark articles and products that you need frequently.
•
My notifications
Your personal mailbox for exchanging information and managing your contacts. You can
compile your own individual newsletter in the "Notifications" section.
•
My products
With product lists you can virtually map your control cabinet, your system or your entire
automation project.
•
My documentation
Configure your individual documentation from different manuals.
•
CAx data
Easy access to CAx data, e.g. 3D models, 2D dimension drawings, EPLAN macros, device
circuit diagrams
•
My IBase registrations
Register your Siemens products, systems and software.
1.7
Siemens Industry Online Support app
Siemens Industry Online Support app
The Siemens Industry Online Support app provides you access to all the device-specific
information available on the Siemens Industry Online Support portal for a particular article
number, such as operating instructions, manuals, data sheets, FAQs etc.
Introduction
1.7 Siemens Industry Online Support app
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12
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
The Siemens Industry Online Support app is available for Android and iOS:
Android
iOS
1.8
Support Request
After you have registered, you can use the Support Request form in the online support to send
your question directly to Technical Support:
Support Request:
Internet (https://support.industry.siemens.com/My/ww/en/requests)
1.9
History
Release number
New features
08/2024
•
Initial release
Introduction
1.9 History
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
13
Introduction
1.9 History
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
14
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Safety notes
2
2.1
General safety notes
DANGER
Hazardous voltage.
Will cause death or serious injury.
Turn off and lock out all power supplying this device before working on this device.
NOTICE
Damage caused by electrostatic charge
The 3RC7 ILM can be damaged by an electrostatic charge if the unoccupied pins of the 3RC7 ILM
are contacted.
When handling and installing the 3RC7 ILM, ensure that the components are protected from
electrostatic charge. Changes to the system configuration and wiring are only permissible after
disconnection from the power supply.
The 3RC7 ILM may only be connected when the 24 V DC power supply (PWR / AUX-PWR) and
mains voltage are switched off.
WARNING
Protective extra low voltage
The product must be operated with Protective Extra Low Voltage (PELV) according to the
standard ES1 (IEC 62368-1).
The intelligent link modules 3RC7 ILM have been designed for Environment A according to
IEC 60947-1, IEC 60947-4-1 and Class A according to CISPR 11, EN 55011.
Note
EMC Environment A
The intelligent link modules 3RC7 ILM are products according to Environment A.
In household environments, this device can cause unwanted radio interference. The user may
be required to implement appropriate measures in this case.
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15
2.2
Qualified personnel required
WARNING
Qualified personnel required
All work involved in connecting, commissioning, operation and maintenance must be carried
out by qualified, responsible personnel.
Failure to follow proper procedures may result in personal injury and damage to property.
2.3
Current information about operational safety
Important note for maintaining operational safety of your system
WARNING
Hazardous Voltage.
Can cause death, serious injury, or property damage.
Please take note of our latest information
Systems with safety-related characteristics are subject to special operational safety
requirements on the part of the operator. The supplier is also obliged to comply with special
product monitoring measures. For this reason, we publish a special newsletter containing
information on product developments and features that are (or could be) relevant to operation
of safety-related systems. This ensures that you are always up to date in this respect as well. You
will find more information here:
SIRIUS Newsletter (https://www.siemens.com/sirius-newsletter)
2.4
Intended use
Improper use of the 3RC7 ILM / 3RA8 ILF
Improper use of the 3RC7 ILM / 3RA8 ILF and their accessories result in a risk of death, risk of
serious injury or property damage.
This equipment is only allowed to be used for the applications described in the catalog
and in the technical description, and only in conjunction with non-Siemens equipment and
components recommended by Siemens.
Correct transport, storage, installation and assembly, as well as careful operation and
maintenance, are required to ensure that the product operates safely and without faults.
Before you run any sample programs or programs that you have written yourself, make sure
that running the plant cannot cause injury to anyone else or damage to the machine itself.
Safety notes
2.4 Intended use
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
16
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2.5
Declaration of conformity
You can download the entire EC Declaration of Conformity: Declaration of Conformity (http://
www.siemens.com/sirius/approvals).
Standards
The 3RC7 ILM / 3RA8 ILF meet the following standards:
Standard
Intelligent load feeder
for direct-on-line starting
Intelligent load feeder
for reversing starting
EN IEC 60947-4-1
x
x
UL 60947-4-1
x
x
EN 60947-4-1
x
x
CSA C22.2 No. 60947-4-1
x
x
2.6
Five safety rules for working in or on electrical systems
A set of rules, which are summarized in DIN VDE 0105 as the "five safety rules", are defined for
working in or on electrical systems as a preventative measure against electrical accidents:
1. Isolate
2. Secure against reclosing
3. Verify absence of operating voltage
4. Ground and short-circuit
5. Provide protection against adjacent live parts
These five safety rules must be applied in the above order prior to starting work on an
electrical system. After completing the work, proceed in the reverse order.
It is assumed that every electrically skilled person is familiar with these rules.
Explanations
1. The isolating distances between live and de-energized parts of the system must vary
according to the operating voltage that is applied.
"Isolate" refers to the all-pole disconnection of live parts.
All-pole disconnection can be achieved, for example, by:
- Switching off the miniature circuit breaker
- Switching the electronic circuit protection device to the OFF position
- Switching off the motor circuit breaker
- Unscrewing fusible links
- Removing LV HRC fuses
2. The feeder must be locked against inadvertent reconnection to ensure that it remains
isolated for the duration of the work. This can be achieved, for instance, by locking the motor
and system circuit breakers in the OFF position or by unscrewing the fuses and using lockable
elements to prevent them from being reinserted.
Safety notes
2.6 Five safety rules for working in or on electrical systems
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3. The de-energized state of the equipment should be verified using suitable test equipment,
e.g. a 2-pole voltmeter. 1-pole test pins are not suitable for this purpose. The absence of
power must be established for all poles, phase to phase, and phase to N/PE.
4. Grounding and short-circuiting are only mandatory if the system has a rated voltage greater
than 1 kV. In this case, the system should always be grounded first and then connected to the
live parts to be short-circuited.
5. These parts should be covered, or barriers erected around them, to avoid accidental contact
during the work with adjacent parts that are still live.
2.7
ESD Guidelines
ESD
All electronic devices are equipped with large-scale integrated ICs or components. Due to their
design, these electronic elements are highly sensitive to overvoltage, and thus to any
electrostatic discharge.
The acronym ESD has become the established designation for such electrostatic sensitive
components/devices. This is also the international abbreviation for such devices.
ESD devices are identified by the following symbol:
NOTICE
Electrostatic discharge
ESD devices can be destroyed by voltages well below the threshold of human perception. These
static voltages develop when you touch a component or electrical connection of a device
without having drained the static charges present on your body. The damage caused to a device
by overvoltage is usually not immediately evident and is only noticed after an extended period
of operation.
Electrostatic charging
Anyone who is not connected to the electrical potential of their surroundings can be
electrostatically charged.
The diagram below shows the maximum electrostatic voltage which may build up on
a person coming into contact with the materials specified in the diagram. These values
correspond to IEC 801-2 specifications.
Safety notes
2.7 ESD Guidelines
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
18
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
9ROWDJHLQN9
6\QWKHWLFPDWHULDO
:RRO
$QWLVWDWLFPDWHULDOHJZRRGRU
FRQFUHWH
5HODWLYHKXPLGLW\LQ
Basic protective measures against electrostatic discharge
•
Make sure the grounding is good:
When handling electrostatic sensitive devices, ensure that your body, the workplace and
packaging are grounded. In this way, you can avoid becoming electrostatically charged.
•
Avoid direct contact:
As a general rule, only touch electrostatic sensitive devices when this is unavoidable (e.g.
during maintenance work). Handle the devices without touching any chip pins or PCB traces.
In this way, the discharged energy cannot reach or damage sensitive devices.
Discharge your body before taking any necessary measurements on a device. Do so by
touching grounded metallic parts. Use only grounded measuring instruments.
NOTICE
Functional errors caused by electrostatic charge
When the 3RC7 ILM and the 3RA8 ILF are installed, contact from the side and from below is not
permitted.
2.8
Cybersecurity information
Siemens provides products and solutions with industrial cybersecurity functions that support
the secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
Safety notes
2.8 Cybersecurity information
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
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cybersecurity concept. Siemens’ products and solutions constitute one element of such a
concept.
Customers are responsible for preventing unauthorized access to their plants, systems,
machines and networks. Such systems, machines and components should only be connected
to an enterprise network or the internet if and to the extent such a connection is necessary
and only when appropriate security measures (e.g. firewalls and/or network segmentation)
are in place.
For additional information on industrial cybersecurity measures that may be implemented,
please visit
https://www.siemens.com/cybersecurity-industry.
Siemens’ products and solutions undergo continuous development to make them more
secure. Siemens strongly recommends that product updates are applied as soon as they are
available and that the latest product versions are used. Use of product versions that are no
longer supported, and failure to apply the latest updates may increase customer’s exposure
to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Cybersecurity
RSS Feed under
https://new.siemens.com/cert.
2.9
Data security in automation
The topic of data security and access protection (security) is becoming more and more important
in industrial environments. Increased networking of entire industrial plants, vertical integration
and networking of the levels within a company, and new technologies, such as remote
maintenance, are resulting in more increased requirements for protection of the industrial plant.
Security is the generic term for all protection measures:
•
Loss of confidentiality due to unauthorized accessing of data
•
Loss of integrity due to data manipulation
•
Loss of availability due to destruction of data
To provide protection from manipulation in sensitive plant and production networks, it is
not enough to apply data security solutions for offices to industrial applications without any
adaptation.
Requirements
The special requirements of communication in an industrial environment (e.g. communication
in real time) result in additional requirements for security in industrial use:
•
Protection against interaction between automated cells
•
Protection of network segments
•
Protection from unauthorized access
•
Scalability of the security functionality
•
No influence on the network structure
Safety notes
2.9 Data security in automation
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Threats
Threats can arise from external and internal manipulation. Loss of data security is not always
caused by deliberate actions.
Internal threats arise due to:
•
Technical faults
•
Operating errors
•
Errors in programs
These internal hazards are compounded by external threats. The external hazards do not
differ from the known threats in the office environment:
•
Computer viruses and computer worms
•
Trojan horses
•
Unauthorized access
•
Password phishing
Password phishing means attempting to get a user to divulge access data and passwords by
masquerading as a different identity in an e-mail.
Precautions
The most important precautions against manipulation and loss of data security in an industrial
environment are:
•
Filtering and verification of data traffic through virtual private networks (VPN). A virtual
private network is used to exchange private data in a public network (e.g. the Internet). The
most common VPN technology is IPsec. IPsec is a collection of protocols based on the IP
protocol at the network layer.
•
Segmentation into protected automation cells. The aim of this concept is to protect devices
in the network through security modules. A group of protected devices forms a protected
automation cell. Only security modules in the same group or the device protected by you can
be interchanged.
•
Authentication (identification) of the networked devices. The security modules identify
themselves to each other via a secure (encrypted) channel using authentication procedures.
This prevents access to a protected segment by unauthorized persons from outside.
•
Encryption of the data traffic. The confidentiality of the data is ensured by encrypting the data
traffic. For this purpose, every security module is given a VPN certificate which includes the
encryption key.
VDI guidelines on information security in industrial automation
The VDI/VDE Association of German Engineers "Measurement and Automation" has published a
guideline for implementation of a security architecture in the industrial environment in the VDI
guideline "VDI/VDE 2182 Sheet 1, IT Security for Industrial Automation - General Model". You will
find the guideline under "VDI Standards" on the VDI home page: VDI guidelines (http://
www.vdi.eu)
Safety notes
2.9 Data security in automation
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2.10
Approvals, test certificates, characteristics
Approvals, test certificates, characteristics
You can find an overview of the certifications available for low-voltage controls and distribution
products and other technical documentation, updated daily, on the Internet.
You will find further information in the Catalog IC 10 - SIRIUS "Industrial Controls," Chapter 10.
See also
3RC7 ILM certificates (https://support.industry.siemens.com/cs/ww/en/ps/29717/cert)
3RA8 ILF certificates (https://support.industry.siemens.com/cs/ww/en/ps/29716/cert)
Catalog IC 10 (https://support.industry.siemens.com/cs/ww/en/view/109771990)
Coordination types
Coordination types are important selection criteria for fuseless load feeders. They are defined in
the Appendix under "Coordination types (Page 267)".
Approvals/Test reports
Extensive approvals and test certificates are available for pre-assembled 3RA8 ILF devices. All
approvals and test certificates for the individual devices involved apply if load feeders are being
self-assembled. Furthermore, manufacturer's declarations for specific applications are also
available for self-assembly.
2.11
Requirements for switching high-efficiency motors
The increased requirements for protection devices and switchgear when switching high-
efficiency motors are covered by the new utilization category AC‑3e introduced in
the IEC 60947‑4‑1 product standard.
The utilization category AC‑3e takes into account the higher switch-on characteristic of
higher efficiency motors. This is reflected, for example, in a higher starting current when
starting squirrel-cage motors.
All SIRIUS protection devices and switchgear that are subject to the IEC 60947‑4‑1 product
standard meet the increased requirements in accordance with utilization category AC‑3e and
are suitable for use with high-efficiency motors.
Safety notes
2.11 Requirements for switching high-efficiency motors
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2.12
Voltages
The specifications for 3-phase line supply according to EN IEC 60947‑4‑1 are valid for the
following line system configurations:
Voltage specification Ue in the Equipment
Manual
Line system configurations
Three-phase four-wire systems
[V]
[V]
230
-
400
230 / 400
440
260 / 440
500
-
690
400 / 690
- not specified
Reference
The standards from IC 10 Catalog "SIRIUS Industrial Controls" (https://
support.industry.siemens.com/cs/ww/en/view/109747945) in the appendix always apply.
More information on the load feeders is available in our online ordering system (https://
mall.industry.siemens.com/mall/en/us/Catalog/Products/10043038?tree=CatalogTree)under
the "Product Information" tab.
2.13
Notes on the protection of device connections
The specifications for short-circuit protection (fuses, motor starter protectors, or miniature
circuit breakers) are available for the device connections of the main circuit and the auxiliary
circuit. In order to ensure a holistic view for the protection of the device connections, the
manufacturer is obliged to provide all relevant information for short-circuit protection and
overcurrent protection.
If, for example, device connections for the control supply voltage, the supply voltage, or digital
inputs/digital outputs are not connected to self-limiting current sources or energy sources, you
can find the relevant information on the technical data sheet.
2.14
Recycling and disposal
For environmentally-friendly recycling and disposal of your old device, contact a company
certified for the disposal of used electrical and electronic equipment, and dispose of the device
as specified in the regulations for your particular country.
Safety notes
2.14 Recycling and disposal
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Safety notes
2.14 Recycling and disposal
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24
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Description
3
3.1
System overview
3.1.1
Product description
The SIRIUS 3RC7 ILM intelligent link module provides the optimal connection between the two
SIEMENS product families SIRIUS and SIMATIC.
The SIRIUS 3RC7 ILM intelligent link module is perfectly matched to the SIRIUS 3RV2 motor
starter protector and the SIRIUS 3RT2 contactor, both mechanically and electrically, and
enables the setup of a fuseless load feeder.
An overview of the recommended device combinations and other design variants can be
found in Chapter "Intelligent load feeders for self-assembly with a 3RC7 ILM (Page 36)".
In addition to self-assembly from individual devices, the SIRIUS 3RA8 ILF intelligent load
feeders are available as pre-assembled complete units, fully wired and mechanically
connected as intelligent load feeders for direct starting or intelligent load feeders for
reversing starting.
The direct connection of the SIRIUS 3RA8 ILF intelligent load feeders to the ET 200SP enables
easy integration into the automation system.
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25
SIRIUS 3RA8 ILF intelligent load feeders
The SIRIUS 3RA8 ILF intelligent load feeder or the combination of the SIRIUS 3RC7 ILM with the
SIRIUS 3RV2 motor starter protector and the SIRIUS 3RT2 contactor enable the control,
protection and monitoring of loads up to a rated current of 32 A.
3RA8 ILF, intelligent load feeder for direct starting/size
S00
3RA8 ILF, intelligent load feeder for direct starting/size S0
Description
3.1 System overview
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3RA8 ILF, intelligent load feeder for reversing starting/size
S00
3RA8 ILF, intelligent load feeder for reversing starting/size S0
Description
3.1 System overview
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
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27
Connection of the SIRIUS 3RC7 ILM to the ET 200SP
The direct connection to the ET 200SP via the flexible station extension (ET connection) enables
easy integration into the automation system.
Each ET 200SP interface (BusAdapter BA-Send) supports a maximum of 16 3RC7 ILM I/O
modules.
316WDQGDUG,QWHUIDFHPRGXO
%86HQG
%$6HQG[)&
①
ET 200SP I/O modules
⑤
1st I/O module 3RC7 ILM
②
ET 200SP server module
⑥
16th I/O module 3RC7 ILM
③
Slots
⑦
ET-Connection
④
PROFINET IO
Figure 3-1
System overview
To connect the 3RC7 ILM to the ET 200SP interface, you need the following products:
•
BusAdapter BA-Send (6ES7193-6AS00-0AA0)
•
BaseUnit BU-Send (6ES7193-6BN00-0NE0)
•
SIMATIC ET 200SP IM or CPU 151X
Table 3-1
Interface modules
Article number
Description
6ES7155-6AU02-0BN0
IM 155-6PN Standard
6ES7155-6AU02-0BN0
IM 155-6PN Standard
6ES7155-6AU01-0CN0
IM 155-6PN/2 High Feature
6ES7155-6AU30-0CN0
IM 155-6PN/3 High Feature
6ES7155-6MU00-0CN0
IM 155-6MF High Feature
6ES7155-6MU01-0CN0
IM 155-6MF High Feature
Description
3.1 System overview
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Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Table 3-2
Central processing units
Article number
Description
6ES7510-1DK03-0AB0
CPU 1510SP-1 PN
6ES7512-1DM03-0AB0
CPU 1512SP-1 PN
6ES7510-1SK03-0AB0
CPU 1510SP F-1 PN
6ES7512-1SM03-0AB0
CPU 1512SP F-1 PN
6ES7514-2DN03-0AB0
CPU 1514SP-2PN
6ES7514-2SN03-0AB0
CPU 1514SP F-2PN
6ES7 514-2VN03-0AB0
CPU 1514SP T-2 PN
6ES7 514-2WN03-0AB0
CPU 1514SP TF-2 PN
Table 3-3
Open Controller
Article number
Description
6ES7677-2DB4.-0GB.
CPU 1515SP PC2
6ES7677-2SB4.-0GB.
CPU 1515SP PC2 F
6ES7677-2VB42-0GB.
CPU 1515SP PC2 T
6ES7677-2WB42-0GB.
CPU 1515SP PC2 TF
The ET 200SP enables communication via Ethernet‑IP, Modbus TCP and PROFINET.
You can find more information on the SIMATIC ET 200SP on the Internet (https://
support.industry.siemens.com/cs/us/en/view/58649293).
You can find more information about the SIMATIC ET 200SP/ET 200AL mixed setup on the
Internet (https://support.industry.siemens.com/cs/us/en/view/109784488).
You use the MultiFieldbus Configuration Tool (MFCT) to configure and parameterize
MultiFeldbus Devices.
You use MFCT to load the configuration and parameterization into the MF Device. You can
also use MFCT to update the firmware of MF Devices and modules.
You can find the MFCT on the Internet (https://support.industry.siemens.com/cs/de/en/view/
109773881).
3.1.2
Applications
The intelligent load feeders can be used anywhere in industry where combinations of motor
starter protectors, contactors and overload relays have been used in the past.
The intelligent load feeders can be used for the following, for example:
•
Conveyor technology
•
Logistics systems
Description
3.1 System overview
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Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
29
•
Mixing systems
•
Crushing systems
•
Ventilation
•
Transformers
•
Pumping
•
Gas discharge lamps, etc.
3.1.2.1
ATEX
If a starter combination with ATEX approval is required, combine the 3RC7 ILM with a 3RV20
motor starter protector for motor protection.
Table 3-4
Coordination type "2" at Iq = 150 kA at 400 V
(compatible with coordination type "1")
Size
Standard three-phase mo‐
tor
4-pole at 400 V AC 1)
Adjustable current
response
value of the in‐
verse-time de‐
layed overload re‐
lease
Comprising the following individual components
Rated pow‐
er
P
Motor cur‐
rent I
(guide val‐
ue)
Motor starter
protector
+ contactor
+ 3RC7 ILM
[kW]
[A]
[A]
Article number
Article number
Article number
S00
0.12
0.4
0.35 ... 0.5
3RV2011-0FA20
3RT2015-2BB42
3RC714.-1EE.0 3)
0.18
0.6
0.45 ... 0.63
3RV2011-0GA20
0.18
0.6
0.55 ... 0.8
3RV2011-0HA20
0.25
0.85
0.7 ... 1
3RV2011-0JA20
0.37
1.1
0.9 ... 1.25
3RV2011-0KA20
0.55
1.5
1.1 ... 1.6
3RV2011-1AA20
0.75
1.9
1.4 ... 2
3RV2011-1BA20
0.75
1.9
1.8 ... 2.5
3RV2011-1CA20
1
2.7
2.2 ...3.2
3RV2011-1DA20
1.5
3.6
2.8 ... 4
3RV2011-1EA20
Description
3.1 System overview
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Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Size
Standard three-phase mo‐
tor
4-pole at 400 V AC 1)
Adjustable current
response
value of the in‐
verse-time de‐
layed overload re‐
lease
Comprising the following individual components
Rated pow‐
er
P
Motor cur‐
rent I
(guide val‐
ue)
Motor starter
protector
+ contactor
+ 3RC7 ILM
[kW]
[A]
[A]
Article number
Article number
Article number
S0
1.5
3.6
3.5 ... 5
3RV2021-1FA20
3RT2024-2BB40
3RC714.-4EE.1 3)
2.2
4.9
4.5 ... 6.3
3RV2021-1GA20
3
6.5
5.5 ... 8
3RV2021-1HA20
4
8.5
7 ... 10
3RV2021-1JA20
5.5
11.5
9 ... 12.5
3RV2021-1KA20
7.5
15.5
10 ... 16
3RV2021-4AA20
3RT2026-2BB40
7.5
15.5
13 ... 20
3RV2021-4BA20
3RT2027-2BB40
11
22
16 ... 22
3RV2021-4CA20
11
22
18 ... 25
3RV2021-4DA20
15
28
23 ... 28
3RV2021-4NA20
15
29 2)
27 ... 32
3RV2021-4EA20
1)
Selection depends on the concrete startup data and rated data.
2)
Suitable for use with IE3 motors and IE4 motors up to a starting current of 235 A for IE3 and 222 A for IE4.
3)
Note: Parameters for CLASS setting (CLASS = OFF). No overload trip takes place in the 3RC7 ILM.
3.1.3
Operating principle
•
Control (switching element):
The 3RC7 ILM can control the 3RT2 contactor using control commands.
•
Protection:
The 3RC7 ILM opens the 3RT2 contactor automatically depending on the parameterization,
e.g. in the event of overcurrent, undervoltage, current phase asymmetry, phase failure.
•
Diagnostics:
The current measurement and voltage measurement (for High Feature variants) enable a
detailed diagnostics to be carried out and transmitted to a controller via the ET200 SP
interface.
Description
3.1 System overview
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
31
3.2
SIRIUS 3RC7 ILM (intelligent link module)
3.2.1
Product description
Device versions
The intelligent link module 3RC7 ILM is available for intelligent load feeders for direct start or
intelligent load feeders for reversing start and is available in 2 sizes:
•
Current range: 0.4 to 4 A (size S00)
•
Current range: 1.2 to 12 A (size S00)
•
Current range: 3.5 to 32 A (size S0)
The following figure shows an example of an intelligent link module 3RC7 ILM in size S00:
Figure 3-2
3RC7 ILM, size S00
The intelligent link modules 3RC7 ILM are available in two variants:
•
Standard variant
•
High Feature variant
You can find more information on the different functions of both variants in Chapter
"Functions (Page 43)".
Description
3.2 SIRIUS 3RC7 ILM (intelligent link module)
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
32
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Properties of the 3RC7 ILM
•
Control of the contactor
•
Status message of the contactor
•
Load diagnostics (1‑phase or 3‑phase)
•
Measurement of current, voltage and calculation of power (incl. cos phi)
•
Electronic wide setting range of the overload protection function
•
Complete integration of the load feeder into an automation system:
–
Only one engineering tool for the entire automation system
–
Configuration with TIA Portal or STEP 7
–
Easy reading of status and current measured values
•
Reduced wiring: simple, pluggable wiring of communication and power supply for the 3RC7
ILM and the contactor control
For more information, see Chapter "Connecting and disconnecting 3RC7 ILM Power Cable
(Page 190)" and "Connecting and disconnecting 3RC7 ILM Communication Cable
(Page 197)".
•
Screwless connection system (spring-loaded connection technology): Contactors and motor
starter protectors are interchangeable; extensive range of accessories
The pre-assembled combination consisting of 3RC7 ILM, the 3RV23 motor starter protector
and the 3RT2 contactor forms the intelligent load feeder. The intelligent load feeder can
be ordered using article number 3RA8. An overview of the available intelligent load feeders
3RA8 ILF can be found in Chapter "Pre-assembled SIRIUS 3RA8 ILF intelligent load feeders
(Page 40)".
3.2.2
Article numbers
Article numbers
3RC7 ILM (direct start)
Article number
Standard variant for intelligent load feeder for direct starting
DS 0.4 ... 4 A ST (S00)
3RC7140-1EE00
DS 1.2 ... 12 A ST (S00)
3RC7140-1KE00
DS 3.5 ... 32 A ST (S0)
3RC7140-4EE01
High Feature variant for intelligent load feeder for direct starting
DS 0.4 ... 4 A HF (S00)
3RC7140-1EE10
DS 1.2 ... 12 A HF (S00)
3RC7140-1KE10
DS 3.5 ... 32 A HF (S0)
3RC7140-4EE11
ST = Standard variant
HF = High Feature variant
Description
3.2 SIRIUS 3RC7 ILM (intelligent link module)
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
33
3RC7 ILM (reversing start)
Article number
Standard variant for intelligent load feeder for reversing starting
RS 0.4 ... 4 A ST (S00)
3RC7141-1EE00
RS 1.2 ... 12 A ST (S00)
3RC7141-1KE00
RS 3.5 ... 32 A ST (S0)
3RC7141-4EE01
High Feature variant for intelligent load feeder for reversing starting
RS 0.4 ... 4 A HF (S00)
3RC7141-1EE10
RS 1.2 ... 12 A HF (S00)
3RC7141-1KE10
RS 3.5 ... 32 A HF (S0)
3RC7141-4EE11
ST = Standard variant
HF = High Feature variant
3.2.3
Monitoring switching elements
The 3RC7 ILM monitors:
•
The switching status of the contactor/contactors
•
Wiring to the load
•
Mains voltage
•
Supply voltage for electronics (PWR)
•
Auxiliary voltage for the switching element (AUX-PWR)
•
Self-diagnosis
All diagnostic messages are generated based on the measurement/detection of the line
voltage, current measurement, and switching status of the contactor.
You can find more information in Chapter "Messages and diagnostics (Page 221)".
Checking the settings
When commissioning a system for the first time or when a parameter has been changed, check
the safety-relevant parameters.
More information on parameterization and commissioning of the 3RC7 ILM can be found in
Chapter "Parameter setting (Page 207)".
3.2.4
Interfaces
The 3RC7 ILM is communication-capable.
The 3RC7 ILM can be connected via the 3RC7 ILM Communication Cable to the BusAdapter
BA‑Send of the ET 200SP.
Description
3.2 SIRIUS 3RC7 ILM (intelligent link module)
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
34
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Communication takes place via ET‑Connection and is a wired extension of the ET 200SP
backplane bus.
3.3
SIRIUS 3RA8 ILF intelligent load feeder
3.3.1
Overview
The intelligent load feeders are available in two versions:
•
Intelligent load feeders for self-assembly with a 3RC7 ILM, 3RV2 motor starter protector, and
3RT2 contactor
•
Pre-assembled 3RA8 ILF intelligent load feeders
The following figure shows an example of an intelligent load feeder for direct starting in
size S00:
Figure 3-3
Intelligent load feeder for direct starting / size S00
Description
3.3 SIRIUS 3RA8 ILF intelligent load feeder
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
35
The following figure shows an example of an intelligent load feeder for reversing starting in
size S00:
Figure 3-4
Intelligent load feeder for reversing starting/size S00
3.3.2
Intelligent load feeders for self-assembly with a 3RC7 ILM
Setup of load feeders consisting of single devices
As an alternative to the pre-assembled intelligent load feeder 3RA8 ILF, it is possible to self-
assemble load feeders using single devices.
Description
3.3 SIRIUS 3RA8 ILF intelligent load feeder
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
36
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
3.3.2.1
Recommended combinations
Recommended combinations in size S00
You can find the recommended combinations in the following table:
Table 3-5
Recommended combinations in size S00 for setup with the contactor 3RT2017-2BB42
Co-
ordi-
nation
type
Variant
Comprising the following individual components
Corresponds
to the follow‐
ing
intelligent
load feeder
3RA8 ILF
Minimum
connec‐
tion
cross-
sections
Motor starter
protector
(without
overload)
Contac‐
tor
3RC7 ILM
Assembly
kit
Ie [A]
Article number
II
Intelligent
load feeder
for direct
starting
3RV2311-
1EC20
1x
0.4
...
4.0
3RC714.-
1EE.01)
-
3RA8412-
1EE.0
1.0 mm2
I
3RV2311-
1KC20
1.2
...
12
3RC714.-
1KE.01)
-
3RA8411-
1KE.0
1.5 mm2
II
Intelligent
load feeder
for reversing
starting
3RV2311-
1EC20
2x
0.4
...
4.0
3RC714.-
1EE.01)
3RA2913-
2LA2
3RA8512-
1EE.0
1.0 mm2
I
3RV2311-
1KC20
1.2
...
12
3RC714.-
1KE.01)
3RA8511-
1KE.0
1.5 mm2
1) 3RC7 ILM standard variant or 3RC7 ILM High Feature variant can be used.
Description
3.3 SIRIUS 3RA8 ILF intelligent load feeder
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
37
Recommended combinations in size S0
You can find the recommended combinations in the following table:
Table 3-6
Recommended combinations in size S0 for setup with the contactor 3RT2027-2BB40
Co-
ordi-
nation
type
Variant
Comprising the following individual components
Corresponds
to the following
intelligent
load feeder
3RA8 ILF
Minimum
connec‐
tion
cross-
sections
Motor starter
protector
(without
overload)
Contac‐
tor
3RC7 ILM
Assembly
kit
Ie [A]
Article num‐
ber
II
Intelligent
load feeder
for direct
starting
3RV2321-
4EC20
1x
3.5
...
324)
3RC714.-
4EE.11)
-
3RA8422-
4EE.0
4.0 mm2
II
Intelligent
load feeder
for reversing
starting
3RV2321-
4EC20
2x
3.5
...
324)
3RC714.-
4EE.11)
3RA2923-
2LB22)
3RA2923-
2MB23)
3RA8522-
4EE.0
4.0 mm2
1) 3RC7 ILM standard variant or 3RC7 ILM High Feature variant can be used.
2) Use the 3RA2923-2LB2 kit to set up an intelligent load feeder for reversing start in size S0.
The DIN rail adapters included in the kit are essential for DIN rail mounting.
3) Use the 3RA2923-2MB2 kit to set up an intelligent load feeder for reversing start in size S0
in the 3RV29 infeed system or on the 8US busbar adapter.
4) Suitable for use with IE3 motors and IE4 motors up to a starting current of 235 A for IE3 and
222 A for IE4.
Description
3.3 SIRIUS 3RA8 ILF intelligent load feeder
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
38
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
3.3.2.2
Possible combinations for 400 V AC, Class 10E
Possible combinations for 400 V AC, Class 10E
The following components can be combined with each other.
Table 3-7
Possible combinations for 400 V AC, Class 10E
Size
Coordi‐
nation
type
Iq
Max.
permissible
setting current
of combination
Comprising the following individual components
[kA]
Iemax [A]
Motor starter pro‐
tector
(without overload)
Contactor
3RC7 ILM
Article number
Article number
Ie [A]
Article number
S00
II
150
0.5
3RV2311-0FC20
3RT2015-2BB42
0.4 ... 4.0
3RC714.-1EE.0
0.63
3RV2311-0GC20
0.8
3RV2311-0HC20
1
3RV2311-0JC20
1.25
3RV2311-0KC20
1.6
3RV2311-1AC20
2
3RV2311-1BC20
2.5
3RV2311-1CC20
3.2
3RV2311-1DC20
4
3RV2311-1EC20
I
150
1.6
3RV2311-1AC20
3RT2015-2BB42
1.2 ... 12
3RC714.1KE.0
2
3RV2311-1BC20
2.5
3RV2311-1CC20
3.2
3RV2311-1DC20
4
3RV2311-1EC20
5
3RV2311-1FC20
6.3
3RV2311-1GC20
8
3RV2311-1HC20
10
3RV2311-1JC20
3RT2016-2BB42
12.5
3RV2311-1KC20
3RT2017-2BB42
Description
3.3 SIRIUS 3RA8 ILF intelligent load feeder
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
39
Size
Coordi‐
nation
type
Iq
Max.
permissible
setting current
of combination
Comprising the following individual components
[kA]
Iemax [A]
Motor starter pro‐
tector
(without overload)
Contactor
3RC7 ILM
Article number
Article number
Ie [A]
Article number
S0
II
150
4
3RV2321-1EC20
3RT2024-2BB40
3.5 ... 32
3RC714.-4EE.1
5
3RV2321-1FC20
6.3
3RV2321-1GC20
8
3RV2321-1HC20
10
3RV2321-1JC20
12.5
3RV2321-1KC20
16
3RV2321-4AC20
3RT2026-2BB40
20
3RV2321-4BC20
3RT2027-2BB40
22
3RV2321-4CC20
25
3RV2321-4DC20
28
3RV2321-4NC20
321)
3RV2321-4EC20
1)
Suitable for use with IE3 motors and IE4 motors up to a starting current of 235 A for IE3 and 222 A
for IE4.
3.3.3
Pre-assembled SIRIUS 3RA8 ILF intelligent load feeders
3RA8 ILF intelligent load feeders
Intelligent load feeders 3RA8 ILF are pre-assembled device combinations in sizes S00 and S0,
consisting of a 3RV23 motor starter protector for short-circuit protection, a 3RT2 contactor for
operational switching, and a 3RC7 ILM.
The 3RA8 ILF load feeders are mechanically mounted and fully wired.
Article numbers
3RA8 ILF (direct start)
Article number
Standard variant for intelligent load feeder for direct starting
DS 0.4 ... 4 A ST (S00)
3RA8412-1EE00
DS 1.2 ... 12 A ST (S00)
3RA8411-1KE00
DS 3.5 ... 32 A ST (S0)
3RA8422-4EE00
High Feature variant for intelligent load feeder for direct starting
DS 0.4 ... 4 A HF (S00)
3RA8412-1EE10
Description
3.3 SIRIUS 3RA8 ILF intelligent load feeder
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
40
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
3RA8 ILF (direct start)
Article number
DS 1.2 ... 12 A HF (S00)
3RA8411-1KE10
DS 3.5 ... 32 A HF (S0)
3RA8422-4EE10
ST = Standard variant
HF = High Feature variant
3RA8 ILF (reversing start)
Article number
Standard variant for intelligent load feeder for reversing starting
RS 0.4 ... 4 A ST (S00)
3RA8512-1EE00
RS 1.2 ... 12 A ST (S00)
3RA8511-1KE00
RS 3.5 ... 32 A ST (S0)
3RA8522-4EE00
High Feature variant for intelligent load feeder for reversing starting
RS 0.4 ... 4 A HF (S00)
3RA8512-1EE10
RS 1.2 ... 12 A HF (S00)
3RA8511-1KE10
RS 3.5 ... 32 A HF (S0)
3RA8522-4EE10
ST = Standard variant
HF = High Feature variant
A detailed overview of the range of 3RA8 ILF intelligent load feeders is provided below.
Coordination types
The table below lists the maximum power of the three-phase motor for pre-assembled 3RA8 ILF
intelligent load feeders based on the coordination type at a voltage of 400 V AC.
Table 3-8
Coordination type and power
Size
Coordination type
Power of three-phase motor
Article number
Ie
S00
2
0.12 … 1.5 kW
3RA8.12-1EE.0
0.4 ... 4.0 A
1
0.55 … 5.5 kW
3RA8.11-1KE.0
1.2 ... 12 A
S0
2
1.5 … 15 kW
3RA8.22-4EE.0
3.5 ... 321) A
1)
Suitable for use with IE3 motors and IE4 motors up to a starting current of 235 A for IE3 and 222 A for IE4
3.3.4
Application environment
The intelligent load feeders 3RA8 ILF are designed for use in enclosed spaces in which no harsh
operating conditions prevail (e.g. dust, caustic vapors, hazardous gases).
If they are to be installed in dusty or damp rooms, suitable enclosures must be provided.
Description
3.3 SIRIUS 3RA8 ILF intelligent load feeder
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
41
3.4
Accessories/ spare parts
3.4.1
Accessories for 3RC7 ILM and 3RA8 ILF
Table 3-9
3RC7 ILM accessories
Short designation
Article number
3RC7 ILM Standalone Adapter
For size S00
3RC7940-2TE00
For size S0
3RC7940-2TE01
3RC7 ILM Communication Cable from ET 200 SP to 3RC7 ILM:
Length 0.5 m
3RC7940-0TE10
Length 2 m
3RC7940-0TE20
Length 5 m
3RC7940-0TE30
Length 10 m
3RC7940-0TE40
3RC7 ILM Communication Cable from 3RC7 ILM to 3RC7 ILM:
For direct starters (side by side)
3RC7940-0TE01
For reversing starters (side by side)
3RC7940-0TE02
Length 0.75 m
3RC7940-0TE03
Length 1.5 m
3RC7940-0TE04
Length 2 m
3RC7940-0TE05
3RC7 ILM Power Cable
For direct starters
3RC7940-1TE01
For reversing starters
3RC7940-1TE02
3.4.2
Kits for setting up intelligent load feeders for reversing starting
Table 3-10
Kits for setting up intelligent load feeders for reversing starting
Short designation
Article number
Reversing starter kit, size S00 for 3RC7 ILM for DIN rail mount‐
ing, mounting on 60 mm busbar system, or 3RV29 infeed sys‐
tem
3RA2913-2LA2
Reversing starter kit, size S0 for 3RC7 ILM for DIN rail mounting
3RA2923-2LB2
Reversing starter kit, size S0 for 3RC7 ILM for mounting on 60
mm busbar system, or 3RV29 infeed system
3RA2923-2MB2
Description
3.4 Accessories/ spare parts
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
42
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Functions
4
The functions of the 3RC7 ILM with adjustable parameters are divided into 4 groups:
•
Basic configuration (Page 45)
•
Load protection (Page 48)
•
Condition monitoring (Page 54)
•
Miscellaneous (Page 59)
For the most common applications, the basic configuration is sufficient:
•
Rated operational current of the load
•
Load type
•
Interlock time
In the standard configuration of the 3RC7 ILM, the correct setting of these three parameters
ensures that the control function is effective (via commands from the controller), electrical
values are recorded, and motor protection is guaranteed.
Furthermore, the 3RC7 ILM has additional functions (Page 61).
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
43
4.1
Overview of functions
The following table shows the functions of the 3RC7 ILM standard variant and 3RC7 ILM high
feature variant:
Group
Function
Parameter
Direct starter / reversing starter
3RC7 ILM
Standard variant
3RC7 ILM
High Feature variant
Basic configura‐
tion (Page 45)
Rated operational current Ie (Page 46)
0.4 to 4 A / 1.2 to 12 A /
3.5 to 32 A
0.4 to 4 A / 1.2 to 12 A /
3.5 to 32 A
Load type (Page 46)
1-phase / 3-phase
1-phase / 3-phase
Interlock time (Page 47)
✓
✓
Load protection
(Page 48)
Electronic motor over‐
load protection
(Page 48)
Trip class
CLASS 10E / CLASS 20E
CLASS 10E / CLASS 20E
Response to overload
thermal motor model
✓
✓
Recovery time
✓
✓
Motor heating limit –
maintenance demanded
✓
✓
Non-volatile tripping sta‐
tus
✓
✓
Current asymmetry
(Page 52)
Asymmetry limit - Main‐
tenance demanded
✓
✓
Asymmetry limit error
✓
✓
Mains voltage (Page 52)
Response to faulty main
voltage
✓
✓
Reset mode at faulty
main voltage
✓
✓
Permissible main power
rotation
✓
✓
Rated mains voltage
-
✓
Mains voltage operating
range
-
✓
Condition moni‐
toring
(Page 54)
Current monitoring
(Page 54)
Prospective locked rotor
current (blocking cur‐
rent)
✓
✓
Prospective locked rotor
time
✓
✓
Current upper limit - er‐
ror
✓
✓
Current upper limit -
maintenance demanded
✓
✓
Current lower limit -
maintenance demanded
✓
✓
Starting time monitoring
(Page 57)
Preset starting time
✓
✓
Starting time limit -
maintenance demand
✓
✓
Starting time limit - error
✓
✓
Functions
4.1 Overview of functions
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
44
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Group
Function
Parameter
Direct starter / reversing starter
3RC7 ILM
Standard variant
3RC7 ILM
High Feature variant
Miscellaneous
(Page 59)
Reaction to communica‐
tion loss (Page 59)
Response to CPU/Master
STOP
✓
✓
Substitute value
✓
✓
Group diagnostics (Page 60)
✓
✓
Additional func‐
tions (Page 61)
Control (switching elements) (Page 61)
✓
✓
Current measurement (load current) (Page 62)
✓
✓
Mains voltage detection (Page 62)
✓
✓
Mains voltage measurement (Page 62)
-
✓
Supply voltage monitor‐
ing (Page 63)
Supply voltage monitor‐
ing for electronics (PWR)
(Page 63)
✓
✓
Auxiliary voltage moni‐
toring for the switching
element (AUX-PWR)
(Page 63)
Power measurement (Page 64)
-
✓
Device temperature measurement (Page 65)
✓
✓
Statistics (Page 65)
-
✓
Emergency start (Page 65)
✓
✓
Trip Reset (Page 66)
✓
✓
Cold start (Page 66)
✓
✓
Zero current detection (Page 67)
✓
✓
Firmware update (Page 67)
✓
✓
4.2
Basic configuration
For most typical applications, it is sufficient to set the following three parameters:
•
Rated operational current of the load
•
Load type
•
Interlock time
Functions
4.2 Basic configuration
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
45
4.2.1
Rated operational current Ie
This parameter is used to set the rated operational current that the feeder (switchgear and
motor) can carry continuously.
The rated operational current of the motor can usually be read off the motor's nameplate.
The adjustment range depends on the performance class of the 3RC7 ILM.
Parameter
Default setting
Values
Rated operational current Ie
0.4 A
1.2 A
3.5 A
0.4 to 4 A
1.2 to 12 A
3.5 to 32 A
Increment: 0.01 A
4.2.2
Load type
Specify whether the intelligent load feeder should protect a 1-phase or a 3-phase load.
Parameter
Default setting
Values
Load type
3-phase
3-phase / 1-phase
3-phase operation
In 3-phase operation, you can operate a 3-phase load at the connections of the contactor.
To ensure motor protection, do not connect more than one motor to an intelligent load
feeder.
In three-phase operation, do not operate several 1-phase motors on one intelligent load
feeder.
1-phase operation
In 1-phase operation, you can operate a 1-phase asynchronous motor or load at
the connections of the contactor. The relevant three-pole tripping characteristics (for
symmetrical load) apply to 1-phase operation. The measured values for the phase currents L2
and L3 in data set 94 (Page 249) are not displayed in this mode.
Feed in the mains voltage on terminals L1 and L3(N) only and connect the 1-phase motor to
the terminals T1 and T3 only.
Refer to the connection example in Chapter "Single-phase motor (Page 265)" for this purpose.
Functions
4.2 Basic configuration
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
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Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Figure 4-1
1-phase operation
The following monitoring functions are not supported in this mode:
•
Current asymmetry
•
Mains voltage
•
Zero current / Load missing
4.2.3
Interlock time
The reverse lock time only applies to a change in rotation direction and prevents the rotation
direction from being changed too quickly (e.g. from clockwise rotation to anticlockwise
rotation). The rotating mass of a drive should come to a standstill within the reverse lock time
before the next switching command is executed. The reverse lock time is started when a motor
OFF command is detected or an "internal trip command" is pending.
Switching on in the same direction of rotation is immediately possible.
The motor cannot be restarted in the opposite rotation direction until the reverse lock time
has expired.
Parameter
Default setting
Values
Interlock time
0 s 1)
0 to 60 s
Increment: 1 s
1)
With a set value of 0 s, a minimum reverse lock time of typically 150 ms is effective to prevent a short-circuit between the
phases.
Functions
4.2 Basic configuration
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
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4.3
Load protection
The factory settings of the load protection parameters cause the system to behave in a similar
way to a 3RV20 motor starter protector. It is therefore assumed that these parameters do not
need to be changed in most cases.
4.3.1
Electronic motor overload protection
The motor's temperature is calculated approximately from the measured motor currents, the set
rated operational current Ie, and the set trip class. From this, it is derived whether the motor is
overloaded from the point of view of the 3RC7 ILM or whether it is operating within the
permissible operating range.
CAUTION
Ensuring overload protection
Do not connect more than one motor to one intelligent load feeder to ensure overload
protection.
Principle of operation
The electronics continuously calculate a model of the thermal load on the motor dependent on
the operating time and the current load. The motor model charges itself while the motor is
running. The motor module discharges after the motor is switched off.
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Principle of operation
Functions
4.3 Load protection
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Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
After an overload trip of the motor model, the recovery time (cooling time) must be waited
for before error acknowledgement is possible. If the supply voltage for electronics (PWR) fails,
the intelligent load feeder can store the remaining cooling time if the relevant parameters
have been set. When the supply voltage for electronics (PWR) is restored, the remaining
cooling time elapses before the load can be switched on again.
If you restart the motor within a very short time after switching it off, the motor model may
not yet be fully discharged. This can result in an extremely fast overload trip after the restart.
In continuous operation (partially charged motor module), the tripping times are reduced
depending on the pre-charge.
4.3.1.1
Trip class
Parameter
Default setting
Values
Trip class
CLASS 10E
CLASS OFF: Electronic motor overload protection OFF
CLASS 10E
CLASS 20E
Trip class
The trip class (CLASS) specifies a time-based tripping range within which a protective device
must trip from a cold state at 7.2 times the current setting (motor protection according to
IEC 60947-2).
Table 4-1
Derating table for the rated operational current Ie as a function of the rated operational voltage Ue for CLASS
10E
Article number 3RC7 ILM
Setting range
Article number contactor
Maximum rated operation‐
al current Ie
3RC714-1EE00
3RC714-1EE10
0.4 to 4 A
3RT2017-2BB42
400 V = 4 A
440 V = 4 A
500 V = 4 A
690 V = 4 A
3RC714-1KE10
3RC714-1KE00
1.2 to 12 A
400 V = 12 A
440 V = 9.2 A
500 V = 9.2 A
690 V = 6.7 A
3RC714-4EE01
3RC714-4EE11
3.5 to 32 A
3RT2027-2BB40
400 V = 32 A
440 V = 32 A
500 V = 32 A
690 V = 21 A
Functions
4.3 Load protection
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Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
49
Table 4-2
Derating table for the rated operational current Ie as a function of the rated operating voltage Ue for CLASS 20E
Article number 3RC7 ILM
Setting range
Article number contactor
Maximum rated operation‐
al current Ie
3RC714-1EE00
3RC714-1EE10
0.4 to 4 A
3RT2017-2BB42
400 V = 4 A
440 V = 4 A
500 V = 4 A
690 V = 4 A
3RC714-1KE00
3RC714-1KE10
1.2 to 12 A
400 V = 10 A
440 V = 9.2 A
500 V = 9.2 A
690 V = 6.7 A
3RC714-4EE01
3RC714-4EE11
3.5 to 32 A
3RT2027-2BB40
400 V = 20 A
440 V = 20 A
500 V = 20 A
690 V = 17 A
4.3.1.2
Response to overload thermal motor model
Parameter
Default setting
Values
Response to overload thermal motor
model
Reset required
Turn off without restart (reset required):
On the occurrence of a motor overload, an error is gener‐
ated and the motor is tripped. When the parameterized re‐
covery time (cooling time) has elapsed, the error and the
trip can be acknowledged using the "Reset" function via the
controller, or locally using the "Reset" button on the 3RC7
ILM.
Turn off with restart (automatic restart):
On the occurrence of a motor overload, an error is gener‐
ated and the motor is tripped. When the parameterized re‐
covery time (cooling time) has elapsed, the error and the
motor trip are automatically canceled.
Don't turn off:
The motor is not switched off when a motor overload oc‐
curs.
Functions
4.3 Load protection
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4.3.1.3
Recovery time
Parameter
Default setting
Values
Recovery time
90 s
Minimum cooling down time for the motor after a motor
overload trip. Reset signals that are present during the re‐
covery time have no effect.
•
Setting range: 60 to 1800 s
•
Increment: 30 s
4.3.1.4
Motor heating limit – maintenance demanded
Parameter
Default setting
Values
Motor heating limit – maintenance de‐
manded
Deactivated (0%)
This parameter is used to specify a motor temperature rise
in percent as a warning limit.
The setting "0%" deactivates the function.
•
Setting range: 0 to 99%
•
Increment: 1%
4.3.1.5
Non-volatile tripping status
Parameter
Default setting
Values
Non-volatile tripping status
Yes
Yes:
Non-volatile tripping status means that upon voltage re‐
covery, a motor protection shutdown that occurred before
the voltage failure is fully restored.
If a motor protection shutdown occurred before the voltage
failure, the triggered state is fully restored.
The value of a currently running "recovery time" (= cooling
time of the motor after overload tripping) is saved and re‐
sumed at the appropriate point after voltage recovery.
The current calculation value of the thermal motor model is
not saved in case of a voltage failure (= no thermal memory
exists in case of a voltage failure).
No:
An overload message from the thermal motor model that
was pending at the time of the voltage failure is lost when
the power returns.
Functions
4.3 Load protection
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4.3.2
Current asymmetry
Asymmetrical power consumption can cause damage to the motor. The current asymmetry
monitoring function monitors the three phase currents and reports a maintenance demand or
an error when the parameterized limit values are reached. The current asymmetry can be
displayed via the measured value "Asymmetry" (see also Chapter Process data and data sets
(Page 241)).
Note
When the motor is switched on, the current asymmetry evaluation is suppressed for
approx. 0.5 s.
Settings
The table below shows the possible setting range for the lower and upper current limits:
Parameter
Default setting
Values
Asymmetry limit - Maintenance deman‐
ded
Deactivated (0%)
If the current asymmetry exceeds this
limit, a warning is generated and the
motor continues to run.
The setting "0%" deactivates the limit
value.
•
10 to 60%
•
Increment: 5%
Asymmetry limit error
30%
If the current asymmetry exceeds this
limit, an error is generated and the mo‐
tor is switched off. The setting "0%" de‐
activates the limit value.
•
10 to 60%
•
Increment: 5%
4.3.3
Mains voltage
By default, the intelligent link module 3RC7 ILM continues to operate despite a fault in the mains
voltage. Nevertheless, the device's response can be configured using the following parameters.
Functions
4.3 Load protection
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4.3.3.1
Response to faulty main voltage
Parameter
Default setting
Values
Response to faulty main voltage
Warning
Warning:
A warning is displayed on the device for each
voltage error.
No message:
The device does not react to a voltage error.
Error:
An error is generated by detecting a disturbance,
which triggers the motor to switch off.
Warning for OFF command:
A warning is displayed on the device for each
voltage error. An error is generated if a switch-on
command is detected.
4.3.3.2
Reset mode at faulty main voltage
Parameter
Default setting
Values
Reset mode at faulty main voltage
Automatic
Manual:
Manual reset after the error has disappeared
Automatic:
Automatic reset after the error has been rectified
4.3.3.3
Rotation direction monitoring
The rotation direction monitoring function detects whether the line phases are arranged in the
expected direction of rotation (clockwise or counterclockwise) at the input of the load feeder;
this allows the motor rotation direction to be determined before starting (if the wiring between
the motor and the load feeder is correct).
If the rotation direction is incorrect, an error message "Mains rotation direction error" is
generated and the device does not permit the contactor to close, or if it is closed, it is
opened.
Parameter
Default setting
Values
Permissible main power rotation
Any
Any:
The main power rotation may be "clockwise" or
"counter-clockwise".
Clockwise rotation (L1-L2-L3):
The main power rotation must be "CW".
Counter-clockwise (L1-L3-L2):
The main power rotation must be "CCW".
Functions
4.3 Load protection
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4.3.3.4
Rated mains voltage and operating range (only for high feature variants)
Due to the voltage measurement of each phase, it is possible to detect when a limit value is
exceeded.
Parameter
Default setting
Values
Rated mains voltage
400 V AC
230 / 240 / 400 / 440 / 480 / 500 / 600 / 690 V AC
Mains voltage operating range
Deactivated (0%)
Deactivated (0%) / ± 10% / ± 20% / ± 30%
Note
You can find more information on measurement accuracy and the requirements in Chapter
"Mains voltage measurement (Page 62)".
4.4
Condition monitoring
4.4.1
Current monitoring
If line voltage is present and the switching device is closed, the load can be diagnosed after the
motor has started up using the current monitoring function.
Note
You can find more information on measurement accuracy and the requirements in Chapter
"Current measurement (load current) (Page 62)".
In general, two different current-dependent states can be determined:
•
Motor blocked: The measured current is above the blocking current limit.
•
Operational current: The current is within the operating limits, but warning thresholds and
alarm thresholds can be set.
Functions
4.4 Condition monitoring
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Missing load
②
Current lower limit error
③
Current lower limit - maintenance demanded
④
Current upper limit - maintenance demanded
⑤
Current upper limit error
⑥
Blocking current limit [%]
⑦
Start
⑧
Operation
⑨
Hysteresis
Warning
Error
You can determine various system states with the help of the motor current and the current
limits.
System state
Current value
Protection by parameter settings:
Motor operates more sluggishly,
e. g. due to bearing damage.
Current is higher than normal.
•
Current upper limit error
•
Current upper limit - maintenance
demanded
Motor operates more smoothly,
e. g. because the system has run out of
processing material.
Current is lower than normal.
•
Current lower limit - maintenance
demanded
•
Current lower limit error
Motor is blocked.
A very high current is flowing.
•
Stall protection
Functions
4.4 Condition monitoring
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55
4.4.1.1
Prospective locked rotor current (blocking current)
The blocking current indicates the value (relative to the rated operational current) at which a
blocked drive is recognized.
Setting ranges
The table below shows the possible setting range for the blocking current:
Parameter
Default setting
Values
Prospective locked rotor current (blocking current)
800 %
•
Setting range 150 to 1500% of Ie
•
Increment: 50 %
The statistic value "Number of motor overload trips" is incremented by 1.
4.4.1.2
Prospective locked rotor time
If the blocking current is exceeded for longer than the blocking time, 3RC7 ILM triggers and an
error message "Shutdown due to motor blocking" is generated.
Setting ranges
The table below shows the possible setting range for the blocking time:
Parameter
Default setting
Values
Prospective locked rotor time
1 s
•
Setting range: 1 to 5 s
•
Increment: 0.5
The statistic value "Number of motor overload trips" is incremented by 1.
4.4.1.3
Operational current monitoring
The following warning and alarm thresholds can be set for the operational current range:
•
Upper/lower current limit value - maintenance demanded:
You can set an upper and/or a lower current limit. If the current limits are exceeded or
undershot, the 3RC7 ILM reacts with a warning message without switching off. The device
remains in operation.
•
Upper/lower current limit value - error:
You can set an upper and/or lower current limit. If the limit values for the current are
exceeded or undershot, the 3RC7 ILM generates an error message and triggers a shutdown.
Note
You can find more information on measurement accuracy and the requirements in Chapter
"Current measurement (load current) (Page 62)".
Functions
4.4 Condition monitoring
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Setting ranges
The table below shows the possible setting range for the lower and upper current limits:
Device parameters
Default setting
Setting range
Current lower limit - maintenance deman‐
ded
Deactivated (0%)
If the current fails to reach this lower limit, a warning
is generated.
The setting "0%" deactivates the monitoring of the
limit value.
•
19 to 100% of Ie
•
Increment 1%
Current upper limit - maintenance deman‐
ded
Deactivated (0%)
If the current exceeds this limit, a warning is gener‐
ated.
The setting "0%" deactivates the monitoring of the
limit value.
•
50 to 400% of Ie
•
Increment: 1%
Current lower limit - error
Deactivated (0%)
If the current falls below this limit, an error is gener‐
ated and 3RC7 ILM is triggered.
The setting "0%" deactivates the monitoring of the
limit value.
•
19 to 100% of Ie
•
Increment: 1%
Current upper limit - error
Deactivated (0%)
If the current exceeds this limit, an error is generated
and 3RC7 ILM is triggered. The setting "0%" deacti‐
vates the monitoring of the limit value.
•
50 to 400% of Ie
•
Increment: 1%
4.4.2
Starting time monitoring
The starting time of a mechanical application depends on both the motor and the associated
mechanical system. Typically, this starting time is constant, i.e. each start of the application
normally takes almost the same amount of time. If an anomaly occurs in an application, this can
affect the starting time.
Functions
4.4 Condition monitoring
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57
The aim of this function is to give the mechanical system a limited time to initiate the
start-up in order to protect the mechanical system.
Parameter
Default setting
Values
Preset starting time
10 s
This is the typical start-up value for the appli‐
cation.
The setting "0" deactivates the monitoring of
the limit value.
•
Limit: 0 to 360 s
•
Increment: 0.1 s
Starting time limit - maintenance de‐
mand
0%
(deactivated)
The limit value is a percentage value based on
the TARGET start-up time.
If the start-up takes longer than the limit value,
a maintenance alarm is generated.
The setting "0%" deactivates the monitoring of
the limit value.
•
Limit: 0 to 400%
•
Increment: 1%
Starting time limit - error
0%
(deactivated)
The limit value is a percentage value based on
the TARGET start-up time.
If the start-up takes longer than the limit value,
an error is generated and the motor is switch‐
ed off.
The setting "0%" deactivates the monitoring of
the limit value.
•
Limit: 0 to 400%
•
Increment: 1%
Examples for starting time monitoring
Parameter
Set value
Startup time
Preset starting time
10 s
8 s:
The motor has started up after 8 seconds: No
warnings or errors.
Starting time limit - maintenance de‐
mand
90%
9 s:
The motor has started up after 9 seconds:
Warnings, but no errors.
Starting time limit - error
110%
11 s:
Error. The contactor opens.
Functions
4.4 Condition monitoring
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4.5
Miscellaneous
4.5.1
Reaction to communication loss
In the event of a communication failure, two parameters can be used to define different
reactions for the 3RC7 ILM:
Parameter
Default setting
Values
Response to CPU/Master STOP
Substitute value
Switch substitute value:
The response is defined by the substitute value pa‐
rameter.
Keep last value:
The load feeder retains the last value. If the load was
activated, it remains activated; if it was deactivated,
it remains deactivated.
Substitute value
Switch off load
Switch off load:
The contactor is switched off automatically.
Note
If the value "Keep last value" is selected for the parameter "Response to CPU/Master STOP", a
running motor will not be switched off if communication fails.
It can only be switched off by restarting communication (and setting the corresponding control
bits) or by disconnecting the supply voltage for the electronics (PWR) or the contactor control
(AUX-PWR).
Note
If the value "Keep last value" is selected for the parameter "Response to CPU/Master STOP", the
motor may briefly stop during the restart of communication when the motor is running. To
prevent this, the corresponding control bits must be set in the PLC/control in OB100.
Substitute values
By default, any loss of communication between the PLC (CPU) and the 3RC7 ILM causes the
device to stop operating by opening the switching device.
It is possible to set manual operation if communication fails or the PLC is in the stop state.
Table 4-3
Example 1
Parameter
Customer setting
Response to CPU/Master STOP
Keep last value
Functions
4.5 Miscellaneous
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59
In the event of a communication failure, the last control command (load/motor switched on
or off) is retained.
NOTICE
Motor shutdown
If the motor is running, it can only be switched off by the following measures without re-
establishing the communication connection:
1. Disconnecting the supply voltage (PWR)
2. Disconnecting the auxiliary voltage (AUX-PWR)
3. Switching off the motor starter protector
Table 4-4
Example 2
Parameter
Customer setting
Response to CPU/Master STOP
Switch substitute value
Substitute value
Switch off load
In the event of a communication failure, the load/motor is always switched off.
4.5.2
Group diagnostics
During the commissioning phase, it may happen that not all components or configurations are
correct. To suppress warnings and errors during this period, it is possible to deactivate all alarms
using this parameter.
After the commissioning phase, the group diagnostics should be activated to obtain a complete
diagnosis of the application.
Parameter
Default setting
Values
Group diagnostics
Activated
Activate:
Diagnostics are performed.
Deactivate:
Diagnostics are suppressed.
Functions
4.5 Miscellaneous
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4.6
Additional functions
4.6.1
Control (switching elements)
The switching elements (contactors) can be controlled via the process image of the outputs
(PIQ):
•
Bit 0.0 - Motor CW
•
Bit 0.1 - Motor CCW (only for reversing starters)
The switching elements are only switched on if there is no error (exception: cold start and
emergency start). Bit 2.5 "Ready for motor ON" in the process image input (PII) indicates
whether the 3RC7 ILM is in an error-free state or not.
When controlling the switching elements, the system's response time must be taken into
account:
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1
2
2
3
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Functions
4.6 Additional functions
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Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
61
4.6.2
Current measurement (load current)
The actual current at the device is reported back via the process image for analysis purposes.
You can read the actual current on each phase directly in the cyclic process image in floating-
point notation (unit: amperes), so no data conversion is required.
Measurement accuracy is ±5%.
Requirements:
•
Line frequency: 45 to 65 Hz
•
Measuring range: Lower value of the current setting range up to four times the upper value
of the current setting range
Example:
Current setting range 1.2 to 12 A
Lower value of the current setting range: 1.2 A
Upper value of the current setting range: 12 A
Four times the upper value of the current setting range: 4 x 12 A = 48 A
Example:
DI 1.5
DI 1.4
DI 1.3
DI 1.2
DI 1.1
DI 1.0
-
20
2-1
2-2
2-3
2-4
2-5
-
1
0.5
0.25
0.125
0.0625
0.03125
Sum = 1.96875
0
0
0
0
0
0
Icurr = 0
1
0
0
0
0
0
Icurr = Irated x 1
1
0
1
1
0
0
Icurr = Irated x 1.375
1
1
1
1
1
1
Icurr = Irated x 1.96875
Icurr = rated operational current Irated x value (DI 1.0 to DI 1.5)
4.6.3
Mains voltage detection
This function detects whether the mains voltage between L1, L2 and L3 is present at the
3RC7 ILM.
If a voltage of typically less than 90 V is detected at a phase against the neutral conductor, a
phase failure is reported.
4.6.4
Mains voltage measurement
The high feature variant of the 3RC7 ILM can measure the voltage between phases L1-L2, L2-L3
and L1-L3, as well as the voltage from each phase to ground.
The measured value for each phase can be read in data set 94.
Functions
4.6 Additional functions
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Measurement accuracy is ±5%.
Requirements:
•
Line frequency: 45 to 65 Hz
•
No asymmetrical network
•
Line-to-line voltage: 350 to 750 V
Note
Line system configurations
These line system configurations are described in Chapter "Voltages (Page 23)".
4.6.5
Supply voltage monitoring
4.6.5.1
Supply voltage monitoring for electronics (PWR)
The rated value of the supply voltage is 24 V DC.
To ensure that the 3RC7 ILM operates correctly, the supply voltage monitoring for electronics
(PWR) is monitored for undervoltage.
If the voltage drops below a limit of 20.4 V, an error message is issued (data set 92, bit 16.7
"Electronics supply voltage too low").
Note
If a contactor is switched on, it is switched off.
4.6.5.2
Auxiliary voltage monitoring for the switching element (AUX-PWR)
The rated value of the auxiliary voltage is 24 V DC.
To ensure that the contactor operates correctly, the auxiliary voltage for the switching
element (AUX-PWR) is monitored for undervoltage.
If the voltage falls below a limit of 20.4 V, an error message "Supply voltage switching
element missing" is generated.
Note
If a contactor is switched on, it is switched off.
Functions
4.6 Additional functions
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63
24 V DC terminals PWR and AUX-PWR
①
Supply voltage for electronics (PWR)
②
Auxiliary voltage for the switching element (AUX-PWR)
4.6.6
Power measurement
The high feature variant of the 3RC7 ILM can calculate the power consumption of the load.
The following power values are acquired:
•
Active power
•
Reactive power
•
Apparent power
•
Power factor / cos phi
The values are assigned to data set 94.
The accuracy of the power values is ±10%.
Requirements:
•
power factor / cos phi ≥ 0.5
•
See Requirements in Chapter "Mains voltage measurement (Page 62)"
•
See Requirements in Chapter "Current measurement (load current) (Page 62)"
Exception for devices with a setting range of 0.4 to 4.0 A:
Functions
4.6 Additional functions
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If the device is operated in a range between 0.4 and 1.6 A and the cos phi is < 0.9, the
accuracy of the power values is ±20%.
4.6.7
Device temperature measurement
The 3RC7 ILM provides the temperature of an internal measuring point as measured value.
The measured value can be read out in data set 94. This makes it possible to compare the
temperature between the load feeders.
If the measured value is 95 °C, a warning message is issued in data set 92 (Page 245).
4.6.8
Statistics
The 3RC7 ILM has internal statistics:
•
Number of error shutdowns (can be reset to 0): This value represents the total number of
internal trips of the load feeder, regardless of the reason.
•
Number of motor overload trips: This value represents the total number of motor overload
trips of the load feeder.
•
Operating hours - motor (can be reset to 0): This value summarizes the number of operating
hours of the load.
•
Operating hours - 3RC7 ILM: This value summarizes the number of operating hours of the
3RC7 ILM.
The value "Operating hours - motor" can be set via data set 3.
4.6.9
Emergency start
Description
Emergency start enables restart despite an internal trip command. Emergency start is possible
if there is an ON switching command for the motor. The motor is switched on despite a pending
trip cause.
Emergency starting is not possible in the following situations:
•
If a device fault is active
•
If the 24 V DC supply voltage (PWR and/or AUX PWR) is missing or if the supply voltage is
outside the specified range.
•
The blocking protection has responded
•
If a process image error is active
For more information on activating the "Emergency start" function, see Chapter Address
space (Page 212).
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Messages and actions
Table 4-5
Messages and actions emergency start
Message
Action
Emergency start active
Remains pending while emergency start is active, even if the motor is switched
off.
4.6.10
Trip Reset
Trip Reset acknowledges all the error messages that are currently active and that can be
acknowledged. An error message can be acknowledged when the cause of the error has been
eliminated or no longer exists.
Trip Reset is triggered by:
•
Remote reset via PLC (PIQ bit 0.3 Trip Reset)
•
Reset button on 3RC7 ILM
•
Power-On Reset (switching off and on again of the 24 V DC supply voltages on the device)
4.6.11
Cold start
Description
The "Cold Start" function enables activation of the 3RC7 ILM without mains voltage. The
3RC7 ILM responds in this case as if the mains voltage were connected to the system. The error
message "Residual current detection/tripping" is suppressed. Thus, in the commissioning phase,
for example, the relevant control commands are accepted from the controller and the relevant
messages are sent.
"Cold start" is activated by setting bit 0.7 in the PIQ and additionally setting the control bits
for "Motor CW / Motor CCW" (PIQ bit 0.0 / PIQ bit 0.1).
Note
If the "cold start" is activated, no mains voltage may be applied to the device. If the mains voltage
is applied despite this, an internal trip command and the message "Cold start tripping" are
generated.
You can find more information in Chapter "DS92 device diagnostics (Page 245)".
You can find more information in Chapter "Process image input (PII) and process image
output (PIQ) (Page 212)".
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4.6.12
Zero current detection
Description
If the motor current in all phases drops below 18.75% of the set operational current Ie, the zero
current detection is activated (data set 92, bit 82.0 "Zero current detected"). This message is only
a warning message (maintenance demanded) and is automatically acknowledged.
For more information, see Chapter Address space (Page 212).
4.6.13
Firmware update
Introduction
During operation it may be necessary to update the firmware (e.g. to extend the available
functions). You update the firmware of the 3RC7 ILM with the help of firmware files.
Note
Note the preconditions for a firmware update/downgrade
You will find the preconditions for a firmware update/firmware downgrade in the
Siemens Industry Online Support under the following entry (https://
support.industry.siemens.com/cs/us/en/view/109822657).
Loading and installing a firmware update
•
Download the required firmware update files from the Internet (https://
support.industry.siemens.com/cs/us/en/view/109822657).
•
Before installing the firmware update, make sure that the modules are not being used.
Note
Securing the supply voltage
On starting, and during the firmware update, the 24 V DC supply voltage must be applied.
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WARNING
Risk of impermissible system states
The CPU switches to STOP mode or the interface module to "station failure" as a result of the
firmware update being installed. STOP or station failure due to a firmware update can cause an
unpredictable intelligent load feeder state. After completion of the update, the current PIO and
the input actions take effect again.
Unexpected operation of a process or a machine can lead to fatal or severe injuries and/or to
property damage.
Before installing the firmware update, ensure that the intelligent load feeder, the CPU and the
interface module are not executing an active process.
More options for the firmware update
The following options are available for updating firmware:
•
Using the TIA Portal version V19 SP1 or higher with installed HSP
Procedure using TIA Portal
Proceed as follows to perform an online firmware update using the TIA Portal:
1. Select the module in the device view.
2. Select the "Online & diagnostics" command from the shortcut menu.
3. Select the "Firmware update" group in the "Functions" folder.
4. Click the "Browse" button to select the path to the firmware update files in the "Firmware
update" area.
5. Select the suitable firmware file. The table in the firmware update area lists all modules for
which an update is possible with the selected firmware file.
6. Define the further behavior of the device by selecting either "Activate firmware" or "Do not
activate firmware".
7. Click the "Run update" button. If the module can interpret the selected file, the file is
downloaded to the module.
Behavior during the firmware update
Note the following behavior during the firmware update of the 3RC7 ILM:
•
The LEDs flash as described in chapter "Messages and diagnostics (Page 221)".
•
The thermal motor model is set to the initial value 0% after start-up. If there is a motor
protection shutdown, this is retained after the firmware update. An ongoing cooling time is
also maintained.
Behavior after the firmware update
After the firmware update, check the firmware version of the updated module.
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Online help for STEP 7
You can find more information on the procedure in the STEP 7 online help.
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Functions
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5
5.1
Warning notice
DANGER
Hazardous voltage. Will cause death or serious injury.
Turn off and lock out all power supplying this device before working on this device.
5.2
Installation guidelines
5.2.1
Minimum clearances (AC 230 / 400 V // 440 V // 500 V // 400 V / 690 V)
Maintain the following clearances when installing the intelligent load feeders.
Table 5-1
Installation guidelines for 230 / 400 V // 440 V // 500 V // 400 V / 690 V AC (size S00 / S0)
Clearance from grounded or live parts as well as cable ducts made from insulation material according to EN IEC
60947-4-1
Motor starter protector
Contactor
A [mm]
B [mm]
D [mm]
E [mm]
K [mm]
Rated operating voltage 230 V / 400 V // 440 V
3RV2.1
3RT201
20
9
9
10
0
3RV2.2
3RT202
30
9
9
10
0
Rated operational voltage 500 V
3RV2.1
3RT201
20
9
9
10
0
3RV2.2
3RT202
30
20
20
10
0
Rated operating voltage 400 V / 690 V
3RV2.1
3RT201
50
20
20
10
0
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Clearance from grounded or live parts as well as cable ducts made from insulation material according to EN IEC
60947-4-1
3RV2.2
3RT202
80
20
20
10
0
3RV2..
3RT20..
B
D
D
A
E
B
K
Example of minimum clearances for size S00
Note
Note the following for discrete configuration of motor starter protectors and 3RC7 ILM
Standalone Adapter / 3RC7 ILM / contactor with cables:
•
Minimum cable length between motor starter protector and 3RC7 ILM Standalone Adapter /
3RC7 ILM / contactor: 150 mm
•
Minimum clearance between motor starter protector and 3RC7 ILM Standalone Adapter /
3RC7 ILM / contactor: 100 mm
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5.2.2
Installation guidelines for 3RV29 infeed system
Installation guideline – Short-circuit
When installing, the minimum clearance in the Y direction from live, grounded or insulated
parts in accordance with EN IEC 60947-4-1 is: 10 mm. The installation guidelines for motor
starter protectors or intelligent load feeders must also be observed along with the associated
clearances.
Y
Figure 5-1
Installation guidelines
You can find more information in the SIRIUS 3RV Motor Starter Protectors manual
(https://support.industry.siemens.com/cs/us/en/view/60279172) and in the SIRIUS 3RV29
Infeed System operating instructions (https://support.industry.siemens.com/cs/de/de/view/
38663187/en).
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5.2.3
Derating for different installation variants and operating conditions
5.2.3.1
Derating for intelligent load feeders for direct starting (size S00)
Ie max
3RA8411-1KE00
3RA8411-1KE10
3RA8412-1EE00
3RA8412-1EE10
3RA8411-1KE00
3RA8411-1KE10
3RA8412-1EE00
3RA8412-1EE10
Ambient
temperature
-Ta max
8US1251-5DT11 / DIN
rail / base plate
Infeed system
3RV29
3RC7140-1EE00
3RC7140-1EE10
≤ 3.75 A
NN
60 °C
> 3.75 A
…
≤ 4.0 A
NN
---
60 °C
3RC7140-1KE00
3RC7140-1KE10
12 A
NN
60 °C
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5.2.3.2
Derating for intelligent load feeders for direct starting (size S0)
Ie max
3RA8422-4EE00
3RA8422-4EE10
3RA8422-4EE00
3RA8422-4EE10
Ambient
temperature
Ta max
8US1251-5NT11 / DIN rail / base plate
Infeed system
3RV29
3RC7140-4EE01
3RC7140-4EE11
≤ 16.0 A
NN
NN
60 °C
> 16.0 A
…
≤ 25.0 A
NN
NN
40 °C
> 25.0 A
…
≤ 29.0 A
--
NN
--
60 °C
NN
NN
--
40 °C
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Ie max
3RA8422-4EE00
3RA8422-4EE10
3RA8422-4EE00
3RA8422-4EE10
Ambient
temperature
Ta max
8US1251-5NT11 / DIN rail / base plate
Infeed system
3RV29
3RC7140-4EE01
3RC7140-4EE11
> 29.0 A
...
≤ 32.0 A
--
NN
--
40 °C
≤ 32 A
--
--
--
60 °C
5.3
Mounting and disassembling the load feeders
5.3.1
Overview
Proceed as per the installation instructions below for self-assembly of intelligent load feeders.
Reference
More information ...
can be found on the Internet.
On suitable operating instructions:
•
3RC7 ILM Intelligent Link Module 3RC7140-1.E.0 (https://
support.industry.siemens.com/cs/document/109972057)
for setting up an intelligent load feeder for direct starting, size S00
•
3RC7 ILM Intelligent Link Module 3RC7140-4EE.1 (https://
support.industry.siemens.com/cs/document/109972059)
for setting up an intelligent load feeder for direct starting, size S0
•
3RC7 ILM Intelligent Link Module 3RC7141-1.E.0 (https://
support.industry.siemens.com/cs/document/109972060)
for setting up an intelligent load feeder for reverse starting, size S00
•
3RC7 ILM Intelligent Link Module 3RC7141-4EE.1 (https://
support.industry.siemens.com/cs/document/109972061)
for setting up an intelligent load feeder for reverse starting, size S0
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5.3.2
Mounting the intelligent load feeder for direct starting (size S00)
Mounting the intelligent load feeder for direct starting S00
C
3$&
B
①
Slide the front part and the rear part of the 3RC7 ILM together until both parts audibly engage.
Make sure that the locking slide is in the unlocked position before assembly, as shown in the figure.
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D
B
35
②
Insert the connections (a) of the 3RC7 ILM into the corresponding sockets of the main conductor
terminals (a) on the front of the contactor. Make sure that the guide tabs are inserted into the
slots (c) on the contactor.
The 3RC7 ILM is positioned flush on the contactor on the left- and right-hand sides.
③
Position the screwdriver in the opening of the locking slide on the 3RC7 ILM as shown in the figure.
④
Lock the 3RC7 ILM on the contactor by pushing the screwdriver upwards and thus pulling the
locking slide downwards.
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C
37
⑤
Insert the connections (b) into the sockets of the main conductor terminals on the front of the
motor starter protector.
Make sure that the guide tabs are inserted into the slots on the motor starter protector.
The 3RC7 ILM sits flush on the left and right side of the motor starter protector.
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Main conductor terminals on contactor and motor starter protector (size S00)
Table 5-2
Main conductor terminals on the contactor (size S00)
Main conductor terminals on the contactor (a) (S00):
B
B
B
ü
5&(
D
Table 5-3
Main conductor terminals on the motor starter protector (size S00)
Main conductor terminals on the motor starter protector (b) (S00):
C
C
C
ü
5&(
E
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5.3.3
Disassembly of the intelligent load feeder for direct starting (size S00)
Disassembly of intelligent load feeder for direct starting S00
①
Insert the screwdriver into the opening between 3RC7 ILM and the motor starter protector as
shown in the figure.
②
Press the screwdriver backwards as shown in the figure so that the 3RC7 ILM disengages from the
motor starter protector.
To prevent jamming, it is advisable to apply the screwdriver alternately on both sides
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③
Pull the 3RC7 ILM with the attached contactor forward to remove it.
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④
Position the screwdriver in the opening of the locking slide on the 3RC7 ILM as shown in the figure.
⑤
Unlock the 3RC7 ILM by pushing the locking slide upwards.
⑥
Insert the screwdriver into the opening on the side (right or left) between the 3RC7 ILM and the
contactor.
⑦
Press the screwdriver backwards and disconnect the 3RC7 ILM from the contactor.
To prevent jamming, it is advisable to apply the screwdriver alternately on both sides.
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⑧
Remove the 3RC7 ILM from the contactor.
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5.3.4
Mounting the intelligent load feeder for direct starting (size S0)
Mounting the intelligent load feeder for direct starting S0
3$&&
C
B
①
Slide the front part and the rear part of the 3RC7 ILM together until both parts audibly engage.
Make sure that the locking slide is in the unlocked position before assembly, as shown in the figure.
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D
B
35
②
Insert the connections (a) of the 3RC7 ILM into the corresponding sockets of the main conductor
terminals (a) on the front of the contactor.
Make sure that the guide tabs are inserted into the slots (c) on the contactor.
The 3RC7 ILM sits flush on the left and right side of the contactor.
③
Position the screwdriver in the opening of the locking slide on the 3RC7 ILM as shown in the figure.
④
Lock the 3RC7 ILM on the contactor by pushing the screwdriver upwards and thus pulling the
locking slide downwards
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37
⑤
Insert the connections (b) into the sockets of the main conductor terminals on the front of the
motor starter protector.
Make sure that the guide tabs are inserted into the slots on the motor starter protector.
The 3RC7 ILM sits flush on the left and right side of the motor starter protector.
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Main conductor terminals on contactor and motor starter protector (size S0)
Table 5-4
Main conductor terminals on the contactor (size S0)
Main conductor terminals on the contactor (a) (S0):
B
B
B
ü
5&((
D
Table 5-5
Main conductor terminals motor starter protectors (size S0)
Main conductor terminals on the motor starter protector (b) (S0):
C
C
C
ü
5&((
E
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5.3.5
Disassembly of the intelligent load feeder for direct starting (size S0)
Disassembly of intelligent load feeder for direct starting S0
①
Insert the screwdriver into the opening between 3RC7 ILM and the motor starter protector as
shown in the figure.
②
Press the screwdriver backwards as shown in the figure so that the 3RC7 ILM disengages from the
motor starter protector.
To prevent jamming, it is advisable to apply the screwdriver alternately on both sides.
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③
Pull the 3RC7 ILM with the attached contactor forward to remove it.
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④
Position the screwdriver in the opening of the 3RC7 ILM as shown in the figure.
⑤
Unlock the 3RC7 ILM by pushing the locking slide upwards.
⑥
Insert the screwdriver into the openings on the side (right or left) between the 3RC7 ILM and the
contactor.
⑦
Press the screwdriver backwards and disconnect the 3RC7 ILM from the contactor.
To prevent jamming, it is advisable to apply the screwdriver alternately on both sides
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⑧
Remove the 3RC7 ILM from the contactor.
5.3.6
Mounting and disassembly of the intelligent load feeder for reversing
starting (size S00), including mounting set 3RA2913-2LA2
5.3.6.1
Mounting the reversing contactor assembly (size S00)
Mounting the reversing contactor assembly S00
4
3RT2.1.-2.
4
3RT2.1.-2.
①
Insert the mechanical interlock into the opening on the right-hand side of contactor Q11
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2
2
②
Connect contactors Q11 and Q12 together.
③
Place the connecting clip on the connected contactors from above.
④
Place the connecting clip on the connected contactors from below.
B
C
⑤
Attach the top reverse wiring module for connecting the main conducting paths to the contactors
from the front above.
⑥
Attach the bottom reverse wiring module for connecting the main conducting paths and the
control current path to the contactors from the front below.
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Table 5-6
Main conductor terminals (size S00)
Main conductor terminals on the contactor (5), (6) (S00):
B
B
B
B
B
B
C
C
C
C
C
C
C
C
2
2
Main conductor terminals on the contactor (a), (b) (S00):
B
C
2
2
B
C
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5.3.6.2
Mounting the intelligent load feeder for reversing starting (size S00)
Mounting the intelligent load feeder for reversing starting S00
D
E
3$&
①
Slide the front part and the rear part of the 3RC7 ILM together until both parts audibly engage.
Make sure that the locking slide is in the unlocked position before assembly, as shown in the figure.
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D
F
F
F
F
B
②
Insert the connections (c) of the 3RC7 ILM into the corresponding socket of the main conductor
terminal (c) on the front of the left contactor.
Make sure that the guide tabs (e) are inserted into the slots on the left contactor.
The 3RC7 ILM sits flush on the left and right side of the left contactor.
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③
Position the screwdriver in the opening of the locking slide on the 3RC7 ILM as shown in the figure.
④
Lock the 3RC7 ILM on the contactor by pushing the screwdriver upwards and thus pulling the
locking slide downwards.
⑤
Connect the supplied conductors to the lateral connection terminals of the 3RC7 ILM.
⑥
Connect the supplied conductors to the connection terminals of the contactor.
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Table 5-7
Terminal assignment
3RC7141-1.E.0
3RT2.1.-2.
21NC
21NC
A1+
A1+
22NC
22NC
E
3RV2.11-...2.
⑦
Insert the connections (d) into the sockets of the main conductor terminals on the front of the
motor starter protector.
Make sure that the guide tabs are inserted into the slots on the motor starter protector.
The 3RC7 ILM sits flush on the left and right side of the motor starter protector.
Mounting and dismantling
5.3 Mounting and disassembling the load feeders
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5.3.6.3
Disassembly of the intelligent load feeder for reversing starting (size S00)
Disassembly of the intelligent load feeder for reversing starting S00
①
Insert the screwdriver into the lateral openings (left and right) between 3RC7 ILM and the motor
starter protector as shown in the figure.
②
Press the screwdriver backwards as shown in the figure so that the 3RC7 ILM disengages from the
motor starter protector.
To prevent jamming, it is advisable to apply the screwdriver alternately on both sides.
Mounting and dismantling
5.3 Mounting and disassembling the load feeders
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99
③
Pull the 3RC7 ILM with the attached reversing contactor assembly forward to remove it.
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E
D
④
Insert the screwdriver into the unlocking pin of the socket (4a) and pull the conductor out of the
socket (4b) of the 3RC7 ILM.
⑤
Remove the conductors from the contactor using a screwdriver.
Mounting and dismantling
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101
⑥
Position the screwdriver in the opening of the locking slide on the 3RC7 ILM as shown in the figure.
⑦
Unlock the 3RC7 ILM by pushing the locking slide upwards.
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⑧
Insert the screwdriver into the openings on the side (right and left) between the 3RC7 ILM and the
reversing contactor assembly.
⑨
Press the screwdriver backwards and disconnect the 3RC7 ILM from the reversing contactor as‐
sembly.
To prevent jamming, it is advisable to apply the screwdriver alternately on both sides.
Mounting and dismantling
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103
⑩
Remove the 3RC7 ILM from the reversing contactor assembly.
⑪ / ⑫
Insert the screwdriver between the wiring modules and the reversing contactor assemblies.
Press the screwdriver forward so that the wiring modules separate from the reversing con‐
tactor assembly.
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5.3 Mounting and disassembling the load feeders
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⑬ / ⑭
Disconnect the wiring modules from the contactor.
5.3.7
Mounting and disassembly of the intelligent load feeder for reversing
starting (size S0), including mounting set 3RA2923-2LB2 with DIN rail
adapter
5.3.7.1
Mounting the reversing contactor assemblies (size S0)
Mounting the reversing contactor assembly S0
2
"
3RT2.2.-2.
①
Insert the mechanical interlock into the opening on the right-hand side of contactor Q11.
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105
2
#
3RT2.2.-2.
②
Insert the connection clips into the opening on the left side of the contactor Q12.
2
2
③
Connect contactors Q11 and Q12 together.
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B
C
④
Attach the top reverse wiring modules for connecting the main conducting paths to the contac‐
tors from the front above.
⑤
Attach the bottom reverse wiring modules for connecting the main conducting paths to the
contactors from the front below.
Table 5-8
Main conductor terminals (size S0)
Main conductor terminals on the contactor (4), (5) (S0):
2
2
B
B
B
B
B
B
C
C
C
C
C
C
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107
Main conductor terminals on the contactor (a), (b) (S0):
2
2
B
C
B
C
5.3.7.2
Mounting the intelligent load feeder for reversing starting (size S0)
Mounting the intelligent load feeder for reversing starting S0
D
E
3$&&
①
Slide the front part and the rear part of the 3RC7 ILM together until both parts audibly engage.
Make sure that the locking slide is in the unlocked position before assembly, as shown in the figure.
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D
B
F
F
F
②
Insert the connections (c) of the 3RC7 ILM into the corresponding socket of the main conductor
terminals (c) on the front of the left contactor.
Make sure that the guide tabs are inserted into the slots on the left contactor.
The 3RC7 ILM sits flush on the left and right side of the left contactor.
Mounting and dismantling
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109
③
Position the screwdriver in the opening of the locking slide on the 3RC7 ILM as shown in the figure.
④
Lock the 3RC7 ILM on the contactor by pushing the screwdriver upwards and thus pulling the
locking slide downwards.
⑤
Connect the supplied conductors to the lateral connection terminals of the 3RC7 ILM.
⑥
Connect the supplied conductors to the connection terminals of the contactor.
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Table 5-9
Terminal assignment
3RC7141-4EE.1
3RT2.2.-2.
21NC
21NC
A2-
A2-
22NC
22NC
A1+
A1+
3RV2.21-...2.
E
⑦
Insert the connections (d) into the sockets of the main conductor terminals on the front of the
motor starter protector.
Make sure that the guide tabs are inserted into the slots on the motor starter protector.
The 3RC7 ILM sits flush on the left and right side of the motor starter protector.
Mounting and dismantling
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111
Y
⑧
To connect the two DIN rail adapters, push the two link wedges into the openings provided until
they stop.
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⑨
Attach a connecting piece to each of the two DIN rail adapters. Insert each of the connecting
pieces into the left-hand line of holes.
⑩
Snap the reversing starter onto the DIN rail adapter. Insert the tabs on the connecting pieces
into the fastening holes on the contactors.
⑪ / ⑫
Screw the reversing starter to the DIN rail adapter:
Use two screw holders for screw fastening.
Place the screw holders flush below the connecting piece on the mounting base of the con‐
tactor.
Screw the screw holders onto the adapter.
The reversing starter is firmly seated on the DIN rail adapter.
Tightening torque 1.2 to 1.6 Nm
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113
5.3.7.3
Disassembly of the intelligent load feeder for reversing starting (size S0)
Disassembly of the intelligent load feeder for reversing starting S0
①
Insert the screwdriver into the lateral openings (left and right) between 3RC7 ILM and the motor
starter protector as shown in the figure.
②
Press the screwdriver backwards as shown in the figure so that the 3RC7 ILM disengages from the
motor starter protector.
To prevent jamming, it is advisable to apply the screwdriver alternately on both sides.
Mounting and dismantling
5.3 Mounting and disassembling the load feeders
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③
Pull the 3RC7 ILM with attached reversing contactor assembly forward to remove it.
Mounting and dismantling
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115
E
D
④
Insert the screwdriver into the unlocking pin of the socket (4a) and pull the conductor out of the
socket (4b) of the 3RC7 ILM.
⑤
Remove the conductors from the contactor using a screwdriver.
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⑥
Position the screwdriver in the opening of the locking slide on the 3RC7 ILM as shown in the figure.
⑦
Unlock the 3RC7 ILM by pushing the locking slide upwards.
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117
⑧
Insert the screwdriver into the openings on the side (right and left) between the 3RC7 ILM and the
reversing contactor assembly.
⑨
Press the screwdriver backwards and disconnect the 3RC7 ILM from the reversing contactor as‐
sembly.
To prevent jamming, it is advisable to apply the screwdriver alternately on both sides.
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⑩
Remove the 3RC7 ILM from the reversing contactor assembly.
⑪ / ⑫
Insert the screwdriver between the wiring modules and the reversing contactor assembly.
Press the screwdriver forward so that the wiring modules separate from the reversing
contactor assembly.
Mounting and dismantling
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119
⑬ / ⑭
Disconnect the wiring modules from the reversing contactor assembly.
5.3.8
Installation and removal of the intelligent load feeder for reversing start
(size S0) incl. mounting set 3RA2923-2MB2 for installation on the 8US
busbar system and the 3RV29 infeed system
5.3.8.1
Mounting the reversing contactor assembly (size S0)
Mounting the reversing contactor assembly S0
2
"
3RT2.2.-2.
①
Insert the mechanical interlock into the opening on the right-hand side of contactor Q11.
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2
#
3RT2.2.-2.
②
Insert the connection clips into the opening on the left side of the contactor Q12.
2
2
③
Connect contactors Q11 and Q12 together.
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121
B
C
④
Attach the top reverse wiring modules for connecting the main conducting paths to the contac‐
tors from the front above.
⑤
Attach the bottom reverse wiring modules for connecting the main conducting paths to the
contactors from the front below.
Table 5-10
Main conductor terminals (size S0)
Main conductor terminals on the contactor (4), (5) (S0):
2
2
B
B
B
B
B
B
C
C
C
C
C
C
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Main conductor terminals on the contactor (a), (b) (S0):
2
2
B
C
B
C
5.3.8.2
Mounting the intelligent load feeder for reversing starting (size S0)
Mounting the intelligent load feeder for reversing starting S0
D
E
3$&&
①
Slide the front part and the rear part of the 3RC7 ILM together until both parts audibly engage.
Make sure that the locking slide is in the unlocked position before assembly, as shown in the figure.
Mounting and dismantling
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123
D
B
F
F
F
②
Insert the connections (c) of the 3RC7 ILM into the corresponding socket of the main conductor
terminals (c) on the front of the left contactor.
Make sure that the guide tabs are inserted into the slots on the left contactor.
The 3RC7 ILM sits flush on the left and right side of the left contactor.
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③
Position the screwdriver in the opening of the locking slide on the 3RC7 ILM as shown in the figure.
④
Lock the 3RC7 ILM on the contactor by pushing the screwdriver upwards and thus pulling the
locking slide downwards.
⑤
Connect the supplied conductors to the lateral connection terminals of the 3RC7 ILM.
⑥
Connect the supplied conductors to the connection terminals of the contactor.
Mounting and dismantling
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Table 5-11
Terminal assignment
3RC7141-4EE.1
3RT2.2.-2.
21NC
21NC
A2-
A2-
22NC
22NC
A1+
A1+
3RV2.21-...2.
E
⑦
Insert the connections (d) into the sockets of the main conductor terminals on the front of the
motor starter protector.
Make sure that the guide tabs are inserted into the slots on the motor starter protector.
The 3RC7 ILM sits flush on the left and right side of the motor starter protector.
Mounting and dismantling
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5.3.8.3
Disassembly of the intelligent load feeder for reversing starting (size S0)
Disassembly of the intelligent load feeder for reversing starting S0
①
Insert the screwdriver into the lateral openings (left and right) between 3RC7 ILM and the motor
starter protector as shown in the figure.
②
Press the screwdriver backwards as shown in the figure so that the 3RC7 ILM disengages from the
motor starter protector.
To prevent jamming, it is advisable to apply the screwdriver alternately on both sides.
Mounting and dismantling
5.3 Mounting and disassembling the load feeders
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127
③
Pull the 3RC7 ILM with attached reversing contactor assembly forward to remove it.
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E
D
④
Insert the screwdriver into the unlocking pin of the socket (4a) and pull the conductor out of the
socket (4b) of the 3RC7 ILM.
⑤
Remove the conductors from the contactor using a screwdriver.
Mounting and dismantling
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129
⑥
Position the screwdriver in the opening of the locking slide on the 3RC7 ILM as shown in the figure.
⑦
Unlock the 3RC7 ILM by pushing the locking slide upwards.
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⑧
Insert the screwdriver into the openings on the side (right and left) between the 3RC7 ILM and the
reversing contactor assembly.
⑨
Press the screwdriver backwards and disconnect the 3RC7 ILM from the reversing contactor as‐
sembly.
To prevent jamming, it is advisable to apply the screwdriver alternately on both sides.
Mounting and dismantling
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131
⑩
Remove the 3RC7 ILM from the reversing contactor assembly.
⑪ / ⑫
Insert the screwdriver between the wiring modules and the reversing contactor assembly.
Press the screwdriver forward so that the wiring modules separate from the reversing
contactor assembly.
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⑬ / ⑭
Disconnect the wiring modules from the reversing contactor assembly.
5.4
Mounting and disassembly with different mounting systems
Assembly/Installation
Intelligent load feeders can be mounted on the following assembly systems:
Table 5-12
Assembly systems
Starter combination
Intelligent load feeder for di‐
rect starting
Intelligent load feeder for re‐
versing starting
Size
S00
S0
S00
S0
Mounting on 35 mm DIN rail according to DIN EN 60715 (7.5 round, 15 mm high)
Snap-on mounting without adapter
✓
✓
✓
-
With 3RA2922-1AA00 DIN rail adapter
✓1)
✓1)
✓1)
✓1)
With 3RA2922-1BA00 DIN rail adapter
✓1)
-
✓1)
-
Screw mounting on base plate
Direct screw mounting on mounting plate
✓
✓
✓
✓
Mounting on DIN rail adapter and screw
mounting of the adapter on mounting
plate.
✓
✓
✓
✓
Mounting on 8US busbar with 60 mm busbar center-to-center spacing
With 8US busbar adapter
✓
✓
✓
✓
Mounting on 3RV29 infeed system
With 3RV2917-7AA00 contactor base for
frame size S00 and the 3RV2927-7AA00
contactor base for frame sizes S00 and S0
✓
✓
✓
✓
1) The DIN rail adapters 3RA2922-1AA00 and 3RA2922-1B00 can be mounted on one or alternatively on two DIN rails.
For increased vibration and shock loads, mounting on DIN rail adapters and mounting the DIN rail adapter on two DIN rails is
recommended.
Mounting and dismantling
5.4 Mounting and disassembly with different mounting systems
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133
NOTICE
Possible damage to load feeder.
•
If the load feeder for sizes S00 and S0 is mounted directly on the DIN rail without a DIN rail
adapter, there is no guarantee that the mounting will be vibration-proof.
•
Size S0 intelligent load feeders for reversing starters must be mounted using DIN rail
adapters.
5.4.1
Mounting with 3RC7 ILM Standalone Adapter
5.4.1.1
Mounting with 3RC7 ILM Standalone Adapter (size S00, mounting on DIN rail)
DIN rail mounting
The standalone adapter is mounted on the 3RC7 ILM in the same way as the motor starter
protector. See also Chapter Mounting the intelligent load feeder for direct starting (size S00)
(Page 77)
5& 7(
Note
Dismantle by carrying out the above steps in reverse order.
To do this, the snap-in hook on the rear of the standalone adapter must be unlocked.
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5.4.1.2
Mounting with 3RC7 ILM Standalone Adapter (size S0, mounting on DIN rail)
DIN rail mounting
The standalone adapter is mounted on the 3RC7 ILM in the same way as the motor starter
protector. See also Chapter Mounting the intelligent load feeder for direct starting (size S0)
(Page 85)
5& 7(
Note
Dismantle by carrying out the above steps in reverse order.
To do this, the snap-in hook on the rear of the standalone adapter must be unlocked.
Mounting and dismantling
5.4 Mounting and disassembly with different mounting systems
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5.4.2
Mounting on and removal from DIN rail
5.4.2.1
Assembly and dismantling on DIN rail without DIN rail adapter
Mounting on DIN rail for intelligent load feeder for direct starting (size S00)
①
Position the device on the top edge of the DIN rail and press it down until it snaps onto the bottom
edge of the DIN rail.
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Removal from the DIN rail for intelligent load feeder for direct starting (size S00)
①
To disassemble the device, press it down, pushing against the mounting springs, and swivel the
device to remove it.
Mounting and dismantling
5.4 Mounting and disassembly with different mounting systems
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Mounting on DIN rail for intelligent load feeder for direct starting (size S0)
①
Position the device on the top edge of the DIN rail and press it down until it snaps onto the bottom
edge of the DIN rail.
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Removal from the DIN rail for intelligent load feeder for direct starting (size S0)
①
To disassemble the device, press it down, pushing against the mounting springs, and swivel the
device to remove it.
Mounting and dismantling
5.4 Mounting and disassembly with different mounting systems
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Mounting on DIN rail for intelligent load feeder for reversing starting (size S00)
①
Position the device on the top edge of the DIN rail and press it down until it snaps onto the bottom
edge of the DIN rail.
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Removal from the DIN rail for intelligent load feeder for reversing starting (size S00)
①
To disassemble the device, press it down, pushing against the mounting springs, and swivel the
device to remove it.
5.4.2.2
Mounting on and removal from DIN rail with DIN rail adapter
All feeders can be mounted on DIN rails using a DIN rail adapter.
Mounting and dismantling
5.4 Mounting and disassembly with different mounting systems
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141
Types of adapter
DIN rail adapters are available for sizes S00 and S0. Two DIN rail adapters are required to mount
a reversing contactor assembly.
Figure 5-2
DIN rail adapter 3RA2922-1BA00, individually and as an adapter pair (size S00)
Note
The DIN rail adapter can be screwed onto a mounting plate, mounted on a DIN rail or on two DIN
rails at a spacing of 125 mm.
Mounting and dismantling
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Figure 5-3
DIN rail adapter 3RA2922-1AA00, individually and as an adapter pair (size S00/S0)
Note
The DIN rail adapter can be screwed onto a mounting plate, mounted on a DIN rail or on two DIN
rails at a spacing of 125 mm.
Design of the adapter type for reversing contactor assembly
The DIN rail adapters can be connected without the need for tools. Link wedges simply need to
be plugged in on the rear of the adapters.
The following are required to connect two DIN rail adapters:
•
Two link wedges (8US1998-1AA00)
•
If accessories are attached to the side of the feeder, the DIN rail adapter can be extended as
required using side modules (3RA2902-1B)
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Mounting of the intelligent load feeder for reversing starting with DIN rail adapter on DIN rail:
Size S0 as an example
The following graphics show by way of example the mounting of an intelligent load feeder for
reversing start in size S0 with DIN rail adapter on one and on two DIN rails.
①
Place the DIN rail adapter with the attached intelligent load feeder for reversing start on the upper
edge of the DIN rail and press it down until it snaps onto the lower edge of the DIN rail.
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① /
②
Place the DIN rail adapter with the attached intelligent load feeder for reversing start on the upper
edge of the upper DIN rail and press it down until it snaps onto the lower edge of the lower DIN
rail.
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Disassembly of the intelligent load feeder for reversing starting with DIN rail adapter on DIN rail:
Size S0 as an example
①
Press the DIN rail adapter with the attached intelligent load feeder for reversing start downwards
against the pull of the fastening spring and remove the DIN rail adapter with the attached intel‐
ligent load feeder for reversing start with a swiveling movement.
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① / ②
Press the DIN rail adapter with the attached intelligent load feeder for reversing start down‐
wards against the pull of the fastening spring and remove the DIN rail adapter with the
attached intelligent load feeder for reversing start with a swiveling movement from the DIN
rail.
5.4.3
Mounting on base plate
All load feeder components are delivered ready for base plate mounting. Mounting on the base
plate is possible without or with a DIN rail adapter, regardless of the size.
5.4.3.1
Mounting on and removal from base plate without DIN rail adapter
Mounting directly on the base plate is permissible for all intelligent load feeders for direct and
reversing start of size S00 / S0.
The load feeder is screwed to the base plate. The contactors have fastening holes, and the
motor starter protectors are screwed on using push-in lugs (3RV2928-0B).
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Mounting of the intelligent load feeder for direct start on base plate without DIN rail adapter
(size S00)
59 %
①
Insert the push-in lug into the opening on the motor starter protector.
②
Screw the motor starter protector on top and the contactor on the bottom to the base plate using
two M4 screws.
Tightening torque 1.2 to 1.6 Nm
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Removal of the intelligent load feeder for direct starting from the base plate without DIN rail
adapter (size S00)
①
Release the two screws.
②
Remove the push-in lug.
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Mounting of the intelligent load feeder for direct start on base plate without DIN rail adapter
(size S0)
59 %
①
Insert the push-in lug into the opening on the motor starter protector.
②
Screw the motor starter protector on top and the contactor on the bottom to the base plate using
two M4 screws.
Tightening torque 1.2 to 1.6 Nm
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Removal of the intelligent load feeder for direct starting from the base plate without DIN rail
adapter (size S0)
①
Release the two screws.
②
Remove the push-in lug.
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Mounting of the intelligent load feeder for reversing start on base plate without DIN rail adapter
(size S00)
37#
①
Insert the push-in lugs into the openings on the motor starter protector.
②
Screw the motor starter protector on top and the contactors on the bottom to the base plate
using four M4 screws.
Tightening torque 1.2 to 1.6 Nm
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Removal of the intelligent load feeder for reversing starting from the base plate without DIN rail
adapter (size S00)
①
Release the four screws.
②
Remove the push-in lugs.
5.4.3.2
Mounting on and removal from base plate with DIN rail adapter
Mounting on base plate with DIN rail adapter (size S00 / S0)
Mounting on a base plate with DIN rail adapter is permissible for all device combinations.
The DIN rail adapters contain fastening holes for screw fixing.
The following graphic shows the assembly of an intelligent load feeder for reversing start in
size S0 with DIN rail adapter.
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Y
①
To connect the two DIN rail adapters, push the two link wedges into the openings provided until
they stop.
② /
③
Screw the DIN rail adapter to the base plate using four M4 screws.
Maximum tightening torque 1.2 to 1.6 Nm
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37
④
Attach a connecting piece to each of the two DIN rail adapters. Insert each of the connecting
pieces into the left-hand line of holes.
⑤
Snap the reversing starter onto the DIN rail adapter. Insert the tabs on the connecting pieces
into the fastening holes on the contactors.
⑥ / ⑦
Screw the reversing starter onto the DIN rail adapter:
•
Use two screw holders for the screw mounting.
•
Attach a screw holder underneath each connecting piece, flush with the contactor's
mounting base.
•
Screw the screw holder to the adapter.
•
Tightening torque 1.2 to 1.6 Nm
The reversing starter is firmly attached to the DIN rail adapter.
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Removal of the intelligent load feeder for reversing starting from the base plate with DIN rail
adapter (size S00/S0)
The following graphic shows the disassembly of an intelligent load feeder for reversing start in
size S0 with DIN rail adapter.
①
Loosen both screws of the intelligent load feeder for reversing start on the DIN rail adapter.
②
Pull out the screw holders.
③
Remove the intelligent load feeder for reversing start from the DIN rail adapter with a swiveling
movement.
④
Pull out the connecting pieces.
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⑤ / ⑥
Release the four screws.
[
⑦
Pull the link wedges out of the openings on the DIN rail adapter.
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5.4.4
Mounting on the 8US busbar system
All device combinations can be mounted on a 60 mm busbar system. 8US busbar adapters have
to be used for busbar mounting. One 8US busbar adapter is required for direct starters; a pair of
adapters, consisting of 8US busbar adapter and device holder, is required for reversing contactor
assemblies.
Figure 5-4
Example of size S00 direct starter with spring-loaded connection system mounted on
busbar
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Figure 5-5
Example of size S0 reversing starter with spring-loaded connection system mounted on
busbar
The busbar adapters /device holders and the associated mounting parts can be purchased as
accessories.
Adapter types for busbars
8US busbar adapters are available with pre-assembled connecting cables. 8US busbar adapters
without connecting cables are known as "device holders".
The busbar adapters and device holders are available for the 3RA8 ILF with an adapter
length of 260 mm.
Busbar systems for 60 mm system
•
Busbar width: 12 mm to 30 mm
•
Busbar thickness: 5 mm or 10 mm
•
And for T and I special profiles
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Table 5-13
8US busbar adapter for direct starters
Article No.
Size
Rated
operating
current
Connecting ca‐
ble
Adapter length
Adapter width
Rated operat‐
ing
voltage
A
AWG
mm
mm
V
For motor starter protectors with spring-loaded terminals
8US1251‑5DT11
S00 / S0
25
12
260
45
690
8US1251‑5NT11
S0
32
10
260
45
690
Table 5-14
Device holders for reversing starters
Article No.
Size
Rated
operating
current
Connecting ca‐
ble
Adapter length
Adapter width
Rated operat‐
ing
voltage
A
AWG
mm
mm
V
Device holders
8US1250‑5AT10
S00 / S0
--
--
260
45
--
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①
8US busbar adapter
②
Device holders
Figure 5-6
Busbar adapters and device holders
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Linking of 8US busbar adapters and device holders for a reversing contactor assembly
One 8US busbar adapter and one device holder is required to mount a reversing contactor
assembly on a busbar.
Figure 5-7
8US1251-5DT11 busbar adapter and 8US1250-5AT10 device holder for reversing
contactor assemblies, size S00)
Figure 5-8
8US1251-5NT11 busbar adapter and 8US1250-5AT10 device holder for reversing
contactor assemblies, size S0)
8US busbar adapters and device holders can be connected without tools. To do this, the link
wedges between the 8US busbar adapter and the device holder must be inserted on the back
as far as they will go.
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The link wedges are supplied on the back of the device holder or are available separately as
accessories (8US1998-1AA10).
Figure 5-9
Connecting the 8US busbar adapters and device holders
Adapting the busbar adapter to the busbar system
DANGER
Hazardous voltage!
Will cause death or serious injury.
Turn off and lock out all power supplying this device before working on this device.
The 8US busbar adapter and the device holder can be adjusted to suit the following busbar
thicknesses:
•
5 mm (delivery condition)
•
10 mm
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Adjusting the 8US busbar adapter to suit the busbar thickness
5 mm
10 mm
①
Push the 3 fastening blocks down.
②
Adjust the fastening blocks to the busbar thickness (10 mm).
③
Push the fastening blocks up until they engage.
Figure 5-10
Adjusting the 8US busbar adapter to suit the busbar thickness
Mounting the 8US busbar adapter on the busbar
Attaching the 8US busbar adapter to the busbar is a very straightforward process. The busbar
hooks on the rear of the adapter will hold the structure securely on the bar even under harsh
ambient conditions.
①
Press the button on the top of the 8US busbar adapter to release the holder. The holder should
flip out from the front of the 8US busbar adapter.
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② / ③
Mount the 8US busbar adapter onto the busbars by first attaching it from the front and
then pushing it down.
Disassembly of the 8US busbar adapter from the busbar system
The diagrams below illustrate how the 8US busbar adapter is disassembled from the busbar
system:
①
From the front, insert a screwdriver into the right-hand opening on the 8US busbar adapter and
release the holder. The button on the top of the 8US busbar adapter must snap up and lock into
place.
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② / ③
Remove the 8US busbar adapter from the busbars. To do this, you will first need to push it up
slightly so that you can remove it by pulling it off toward you.
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5.4.4.1
Mounting of 3RA8 ILF on the 8US busbar adapter
Mounting of 3RA8 ILF on the 8US busbar adapter for the intelligent load feeder for direct
starting (size S00)
The load feeder components can be attached to the 8US busbar adapter.
①
Snap the feeder onto the 8US busbar adapter with a swiveling movement.
②
Slide the positioning piece from below onto the 8US busbar adapter until the 3RA8 ILF is fixed in
place.
③
Connect the connecting cables of the 8US busbar adapter to the corresponding main conductor
terminals of the motor starter protector.
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Mounting of 3RA8 ILF on the 8US busbar adapter for the intelligent load feeder for direct
starting (size S0)
①
Snap the feeder onto the 8US busbar adapter with a swiveling movement.
②
Slide the positioning piece from below onto the 8US busbar adapter until the 3RA8 ILF is fixed in
place.
③
Connect the connecting cables of the 8US busbar adapter to the corresponding main conductor
terminals of the motor starter protector.
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Mounting of 3RA8 ILF on the 8US busbar adapter for the intelligent load feeder for reversing
starting (size S00)
①
Snap the reversing starter onto the 8US busbar adapter with device holder with a swiveling
movement.
②
Slide the positioning pieces from below onto the 8US busbar adapter and the device holder until
the 3RA8 ILF is fixed in place.
③
Connect the connecting cables of the 8US busbar adapter to the corresponding main conductor
terminals of the motor starter protector.
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Mounting of 3RA8 ILF on the 8US busbar adapter for the intelligent load feeder for reversing
starting (size S0)
①
Snap the reversing starter onto the 8US busbar adapter with device holder with a swiveling
movement.
②
Slide the positioning pieces from below onto the 8US busbar adapter and the device holder until
the 3RA8 ILF is fixed in place.
③
Connect the connecting cables of the 8US busbar adapter to the corresponding main conductor
terminals of the motor starter protector.
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5.4.4.2
Removal of the 3RA8 ILF from the 8US busbar adapter
Removal of the 3RA8 ILF from the 8US busbar adapter for the intelligent load feeder for direct
starting (size S00)
①
Disconnect the connecting cables of the 8US busbar adapter from the corresponding main con‐
ductor terminals of the motor starter protector.
②
Press the two release slides as shown on the underside of the positioning piece and slide the
positioning piece downwards.
③
Remove the direct starter from the 8US busbar adapter with a swiveling movement.
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Removal of the 3RA8 ILF from the 8US busbar adapter for the intelligent load feeder for direct
starting (size S0)
①
Disconnect the connecting cables of the 8US busbar adapter from the corresponding main con‐
ductor terminals of the motor starter protector.
②
Press the two release slides as shown on the underside of the positioning piece and slide the
positioning piece downwards.
③
Remove the direct starter from the 8US busbar adapter with a swiveling movement.
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Removal of the 3RA8 ILF from the 8US busbar adapter for the intelligent load feeder for
reversing starting (size S00)
①
Disconnect the connecting cables of the 8US busbar adapter from the corresponding main con‐
ductor terminals of the motor starter protector.
②
Press the two release slides as shown on the underside of the positioning piece and slide the
positioning pieces downwards.
③
Remove the reversing starter from the 8US busbar adapter with a swiveling movement.
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Removal of the 3RA8 ILF from the 8US busbar adapter for the intelligent load feeder for
reversing starting (size S0)
①
Disconnect the connecting cables of the 8US busbar adapter from the corresponding main con‐
ductor terminals of the motor starter protector.
②
Press the two release slides as shown on the underside of the positioning piece and slide the
positioning pieces downwards.
③
Remove the reversing starter from the 8US busbar adapter with a swiveling movement.
5.4.5
Mounting on 3RV29 infeed system
The 3RV29 infeed system enables convenient energy supply and power distribution for a group
of several motor starter protectors or complete load feeders in sizes S00 and S0.
The 3RA8 ILF can be mounted in the 3RV29 infeed system in the same way as a fuseless 3RA2
load feeder.
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You can find more information in the SIRIUS 3RV Motor Starter Protectors manual (https://
support.industry.siemens.com/cs/us/en/view/60279172) and in the SIRIUS Infeed System
operating instructions (https://support.industry.siemens.com/cs/de/de/view/38663187/en).
Note
Use the 3RV2917-7AA00 contactor base for frame size S00 and the 3RV2927-7AA00 contactor
base for frame sizes S00 and S0.
The following illustrations show examples of the variants of the 3RA8 ILF mounted in the
3RV29 infeed system.
Intelligent load feeder for direct starting (size S00) in the 3RV29 infeed system
Intelligent load feeder for direct starting (size S0) in the 3RV29 infeed system
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Intelligent load feeder for reversing starting (size S00) in the 3RV29 infeed system
Intelligent load feeder for reversing starting (size S0) in the 3RV29 infeed system
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Connecting
6
6.1
Overview of all connections of the 3RC7 ILM
Note
On all 3RC7 ILMs, the M (PWR) and M (AUX-PWR) connections are internally connected to each
other.
6.1.1
Connections 3RC7140-1.E.0 ILM (direct starter S00)
①
L+ (AUX-PWR) / M (AUX-PWR): Auxiliary voltage for the switching element
②
L+ (PWR) / M (PWR): Supply voltage for electronics
③
X80: Connection 3RC7 ILM Power Cable
④
X30: Connection 3RC7 ILM Communication Cable (input side)
⑤
X31: Connection 3RC7 ILM Communication Cable (output side)
⑥
X81: Connection 3RC7 ILM Power Cable
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6.1.2
Connections 3RC7140-4EE.1 ILM (direct starter S0)
①
L+ (AUX-PWR) / M (AUX-PWR): Auxiliary voltage for the switching element
②
L+ (PWR) / M (PWR): Supply voltage for electronics
③
X80: Connection 3RC7 ILM Power Cable
④
X30: Connection 3RC7 ILM Communication Cable (input side)
⑤
X31: Connection 3RC7 ILM Communication Cable (output side)
⑥
X81: Connection 3RC7 ILM Power Cable
Connecting
6.1 Overview of all connections of the 3RC7 ILM
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6.1.3
Connections 3RC7141-1.E.0 ILM (reversing starter S00)
①
L+ (AUX-PWR) / M (AUX-PWR): Auxiliary voltage for the switching element
②
L+ (PWR) / M (PWR): Supply voltage for electronics
③
X80: Connection 3RC7 ILM Power Cable
④
X30: Connection 3RC7 ILM Communication Cable (input side)
⑤
X31: Connection 3RC7 ILM Communication Cable (output side)
⑥
X81: Connection 3RC7 ILM Power Cable
⑦
21NC: Connection of the reversing contactor terminal 21NC
⑧
A1+: Connection of the reversing contactor terminal A1+
⑨
22NC: Connection of the reversing contactor terminal 22NC
Connecting
6.1 Overview of all connections of the 3RC7 ILM
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6.1.4
Connections 3RC7141-4EE.1 ILM (reversing starter S0)
①
L+ (AUX-PWR) / M (AUX-PWR): Auxiliary voltage for the switching element
②
L+ (PWR) / M (PWR): Supply voltage for electronics
③
X80: Connection 3RC7 ILM Power Cable
④
X30: Connection 3RC7 ILM Communication Cable (input side)
⑤
X31: Connection 3RC7 ILM Communication Cable (output side)
⑥
X81: Connection 3RC7 ILM Power Cable
⑦
21NC: Connection of the reversing contactor terminal 21NC
⑧
A1+: Connection of the reversing contactor terminal A1+
⑨
A2-: Connection of the reversing contactor terminal A2-
⑩
22NC: Connection of the reversing contactor terminal 22NC
Connecting
6.1 Overview of all connections of the 3RC7 ILM
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6.2
Overview of all connections of the 3RA8 ILF
6.2.1
Connections 3RA841.-1.E.0 ILF (incl. 3RC7140-1.E.0 ILM), direct starter S00
5/L3
1/L1
3/L2
6/T3
22NC
A2-
2/T1
4/T2
①
2/T1, 4/T2, 6/T3: Main circuit connections to consumer/load
②
L+ (AUX-PWR) / M (AUX-PWR): Auxiliary voltage for the switching element
③
L+ (PWR) / M (PWR): Supply voltage for electronics
④
X80: Connection 3RC7 ILM Power Cable
⑤
X30: Connection 3RC7 ILM Communication Cable (input side)
⑥
1/L1, 3/L2, 5/L3: Main circuit connections for infeed
⑦
X31: Connection 3RC7 ILM Communication Cable (output side)
⑧
X81: Connection 3RC7 ILM Power Cable
Connecting
6.2 Overview of all connections of the 3RA8 ILF
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6.2.2
Connections 3RA8422-4EE.0 ILF (incl. 3RC7140-4EE.1 ILM), direct starter S0
5/L3
1/L1
3/L2
6/T3
2/T1
4/T2
①
2/T1, 4/T2, 6/T3: Main circuit connections to consumer/load
②
L+ (AUX-PWR) / M (AUX-PWR): Auxiliary voltage for the switching element
③
L+ (PWR) / M (PWR): Supply voltage for electronics
④
X80: Connection 3RC7 ILM Power Cable
⑤
X30: Connection 3RC7 ILM Communication Cable (input side)
⑥
1/L1, 3/L2, 5/L3: Main circuit connections for infeed
⑦
X31: Connection 3RC7 ILM Communication Cable (output side)
⑧
X81: Connection 3RC7 ILM Power Cable
Connecting
6.2 Overview of all connections of the 3RA8 ILF
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6.2.3
Connections 3RA851.-1.E.0 (incl. 3RC7141-1.E.0 ILM), reversing starter S00
5/L3
1/L1
3/L2
T3
22NC
2-
T1
T2
T3
22NC
A
T1
T2
L3
21NC
A1+
L1
L2
①
2/T1, 4/T2, 6/T3: Main circuit connections to consumer/load
②
L+ (AUX-PWR) / M (AUX-PWR): Auxiliary voltage for the switching element
③
L+ (PWR) / M (PWR): Supply voltage for electronics
④
X80: Connection 3RC7 ILM Power Cable
⑤
X30: Connection 3RC7 ILM Communication Cable (input side)
⑥
1/L1, 3/L2, 5/L3: Main circuit connections for infeed
⑦
X31: Connection 3RC7 ILM Communication Cable (output side)
⑧
X81: Connection 3RC7 ILM Power Cable
⑨
21NC: Connection of the reversing contactor terminal 21NC
⑩
A1+: Connection of the reversing contactor terminal A1+
⑪
22NC: Connection of the reversing contactor terminal 22NC
Connecting
6.2 Overview of all connections of the 3RA8 ILF
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6.2.4
Connections 3RA8522-4EE.0 (incl. 3RC7141-4EE.1 ILM), reversing starter S0
5/L3
1/L1
3/L2
T3
T1
T2
6
T1
T2
5/
L1
L2
A1+
A2-
21NC
22NC
13NO
13NO
①
2/T1, 4/T2, 6/T3: Main circuit connections to consumer/load
②
L+ (AUX-PWR) / M (AUX-PWR): Auxiliary voltage for the switching element
③
L+ (PWR) / M (PWR): Supply voltage for electronics
④
X80: Connection 3RC7 ILM Power Cable
⑤
X30: Connection 3RC7 ILM Communication Cable (input side)
⑥
1/L1, 3/L2, 5/L3: Main circuit connections for infeed
⑦
X31: Connection 3RC7 ILM Communication Cable (output side)
⑧
X81: Connection 3RC7 ILM Power Cable
⑨
A1+: Connection of the reversing contactor terminal A1+
⑩
21NC: Connection of the reversing contactor terminal 21NC
⑪
A2-: Connection of the reversing contactor terminal A2-
⑫
22NC: Connection of the reversing contactor terminal 22NC
Connecting
6.2 Overview of all connections of the 3RA8 ILF
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6.3
Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
Requirements
•
Observe the conductor cross-sections in Chapter Recommended combinations (Page 37).
Procedure
DANGER
Hazardous voltage.
Will cause death or serious injury.
Turn off and lock out all power supplying this device before working on this device.
1. Connect the main circuit connections (line side / motor side) of the 3RA8 ILF. (Page 185)
2. Connect the 3RC7 Power Cable. (Page 190)
3. Connect the 3RC7 ILM Communication Cable. (Page 197)
Result
3RC7 ILM and 3RA8 ILF are connected and operational.
6.3.1
Connect 3RA8 ILF to main circuit connection (line/load)
Requirements
•
Observe the conductor cross-sections in Chapter Recommended combinations (Page 37).
Procedure
DANGER
Hazardous voltage.
Will cause death or serious injury.
Turn off and lock out all power supplying this device before working on this device.
Connect the main circuit connections 1/L1, 3/L2, 5/L3 of the motor starter protector to the
power supply.
Connect the main circuit connections 2/T1, 4/T2, 6/T3 of the contactor with the load.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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185
Connecting 3RA8 ILF direct starter (size S00)
ar
127(
5$ $
PP
PP
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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Connecting 3RA8 ILF direct starter (size S0)
ar
127(
5$ $
PP
PP
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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187
Connecting 3RA8 ILF reversing starter (size S00)
ar
127(
5$ $
PP
PP
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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Connecting 3RA8 ILF reversing starter (size S0)
ar
127(
5$ $
PP
PP
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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189
6.3.2
Connecting and disconnecting 3RC7 ILM Power Cable
6.3.2.1
Connecting 3RC7 ILM Power Cable
①
Insert the screwdriver into the opening at the bottom of the hinged cover.
② / ③
Use the screwdriver to lever the hinged cover open.
Connecting
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④ / ⑤ / ⑥
To supply the starter with power, plug the connection cable into sockets X80 and X81.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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191
⑦
Close the cover.
⑧
Connect the power supply cables to the 24 V DC terminals:
•
L+ (PWR)
•
M (PWR)
•
L+ (AUX-PWR)
•
M (AUX-PWR)
An infeed is possible at any 3RC7 ILM. Multiple infeeds from the same power supply unit are also permitted.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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Use of the 3RC7 ILM Power Cable at different distances of the intelligent load feeders for direct
or reversing starting
ࣧNN
The intelligent load feeders can either be connected with the 3RC7 ILM Power Cable or
supplied via the 24 V DC terminal for infeed.
When using the 3RC7 ILM Power Cable, there are cables of different lengths.
If the 3RA8 ILF are installed side by side, use the 3RC7 ILM Power Cable 3RC7940-1TE01.
If the 3RA8 ILF are installed with a distance of up to 45 mm (e.g. 3RA85 ILF), use the
3RC7 ILM Power Cable 3RC7940-1TE02.
If the distance is > 45 mm, you must use the 24 V DC terminals for the infeed of the separate
device group.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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6.3.2.2
Disconnecting 3RC7 ILM Power Cable
①
Insert the screwdriver into the opening at the bottom of the hinged cover.
② /
③
Use the screwdriver to lever the hinged cover open.
Connecting
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④ / ⑤ / ⑥ / ⑦ / ⑧ / ⑨Insert the screwdriver under the cables and remove the 3RC7 ILM Power Cable from the X80 and
X81 sockets.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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195
⑩
Close the cover.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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6.3.3
Connecting and disconnecting 3RC7 ILM Communication Cable
6.3.3.1
Connecting 3RC7 ILM Communication Cable
%XV$GDSWHU%$6HQG
%DVH8QLW%86HQG
①
Insert the 3RC7 ILM Communication Cable for ET 200SP BusAdapter BA-Send into the socket X30.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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197
②
To connect the starters, insert the 3RC7 ILM Communication Cable into the sockets X30 and X31.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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③
To connect the starters, insert the 3RC7 ILM Communication Cable into the sockets X30 and X31.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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④
To connect the starters, insert the 3RC7 ILM Communication Cable into the sockets X30 and X31.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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⑤
Secure the communication cables with a cable tie.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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6.3.3.2
Disconnecting 3RC7 ILM Communication Cable
①
Use pliers to remove the cable ties from the communication cables.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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②
Unlatch the 3RC7 ILM Communication Cable and disconnect it from the sockets X30 and X31.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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203
③
Unlatch the 3RC7 ILM Communication Cable and disconnect it from the sockets X30 and X31.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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④
Unlatch the 3RC7 ILM Communication Cable and disconnect it from the sockets X30 and X31.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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%XV$GDSWHU%$6HQG
%DVH8QLW%86HQG
⑤
Unlatch and disconnect the 3RC7 ILM Communication Cable for ET 200SP BusAdapter BA-Send from socket X30.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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Parameter setting
7
7.1
Parameter assignment
When configuring (e.g. via the TIA Portal) a 3RC7 ILM, the complete parameterization is set and
automatically transferred to the 3RC7 ILM. When parameterizing in the user program, the
parameters are transferred to the module via the data sets with the statement "WRREC". If the
CPU initiates a new parameter assignment, e.g. if communication breaks down, the
parameterization is overwritten by the system parameterization via the user program.
The complete system parameterization (hardware configuration) of the 3RC7 ILM is
supported by the interface modules of the ET 200SP distributed I/O system.
Note
List of supported interface modules and central processing units
The list of supported interface modules and central processing units can be found in
Chapter Connection of the SIRIUS 3RC7 ILM to the ET 200SP (Page 25).
Note
Trip Reset
When you send valid parameters to the 3RC7 ILM, a Trip Reset is triggered. Acknowledgeable
active faults are deleted.
Parameters for 3RC7 ILM
When you assign parameters in the user program, transfer the parameters to the module via the
data sets with the "WRREC" statement.
The parameters that can be set can be found in the DS131 General Parameters 1 (Page 252)
and DS132 General Parameters 2 (Page 256).
You will find an explanation of the parameters in Chapter Declaration of parameters
(Page 209).
Note
Changing the parameters during operation
If parameters are modified during operation, they will be overwritten by the parameters
configured in the hardware configuration during a restart of the control system.
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7.2
Commissioning
PRONETA supports you in commissioning the 3RC7 ILM. This PC-based tool enables analysis and
configuration tasks in networks – without a PLC. The IO test enables quick and user-friendly
checking and documentation of the wiring of a system.
7.3
Parameterization with a GSD and MDD
A GSDML file is available for the ET 200SP system. This can be used to fully integrate the 3RC7
ILM into the system with all parameters and to configure it.
The 3RC ILM can also be configured via an MDD (TIA Portal V19 or higher).
7.4
Slot rules
You can find more information on the structure of a system with a 3RC7 ILM in the ET 200SP
System Manual (https://support.industry.siemens.com/cs/ww/en/view/58649293).
7.5
Data plausibility check
Checking incoming parameters
The intelligent load feeder checks all incoming parameters for validity and plausibility. The valid
parameters are stored in data set 131 (Page 252) and data set 132 (Page 256).
In the case of incorrect parameters during startup (startup data sets after power ON of the
3RC7 ILM):
•
The diagnoses "Group fault" and "Invalid parameter value" are set in the DS92 device
diagnostics (Page 245).
•
The motor remains shut down.
•
The currently valid parameter values are retained and can be read via the data sets 131
(Page 252) and 132 (Page 256).
In the case of incorrect parameters from the user program and when the motor is switched
off:
•
The diagnoses "Group warning" and "Invalid parameter value" are entered in the DS92 device
diagnostics (Page 245).
•
The currently valid parameter values are retained and can be read via the data sets 131
(Page 252) and 132 (Page 256).
For parameterization when the motor is running:
•
The parameters are not accepted by the starter.
•
The maintenance alarm "Parameters cannot be changed in ON state" is set.
•
The diagnoses "Group warning" and "Invalid parameter value" are entered in the DS92 device
diagnostics (Page 245).
Parameter setting
7.5 Data plausibility check
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•
The motor is not switched off.
•
The currently valid parameter values are retained and can be read via the data sets 131
(Page 252) and 132 (Page 256).
7.6
Declaration of parameters
Rated operational current Ie
This parameter defines the current that the feeder (switchgear and motor) can carry
continuously. The setting range depends on the relevant device's rating class.
Rated mains voltage
This parameter defines the voltage at which the equipment (e.g. motor) can be operated
continuously without problems. The setting range depends on the respective equipment.
Load type
This parameter defines whether the intelligent load feeder is to protect a 1-phase or 3-phase
load.
Non-volatile tripping status
This parameter determines how the thermal motor model should behave when the supply
voltage monitoring for electronics (PWR) fails.
Thermal motor model (response to overload)
You use this device parameter to determine how the 3RC7 ILM is to respond to overload.
You can find more information in Chapter Electronic motor overload protection (Page 48).
Permissible main power rotation
This parameter defines whether the main power rotation is to be monitored. If the rotation is
monitored, then the direction of rotation can be selected as "CW" or "CCW".
Trip class
The trip class (CLASS) specifies the maximum time within which a protective device must trip
from a cold state at 7.2 times the current setting value (motor protection according to
IEC 60947).
You can find more information in Chapter Electronic motor overload protection (Page 48).
Parameter setting
7.6 Declaration of parameters
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Recovery time
This parameter defines the time after which an overload (thermal motor model) can be
acknowledged.
Response to supply voltage switching element missing
This parameter defines the behavior of the device in the event of a supply voltage failure of the
switching elements (AUX-PWR). This parameter is permanently set to group error and cannot be
changed.
Asymmetry limit error
This parameter can be used to specify an error limit value for the current asymmetry of the motor
current in percent. If the limit value is exceeded, the motor is switched off. At a limit value of 0%,
the function is deactivated.
Asymmetry limit - Maintenance demanded
This parameter can be used to specify a warning threshold for the current asymmetry of the
motor current in percent. When the limit value is exceeded, the message "Maintenance demand"
is set. At a limit value of 0%, the function is deactivated.
Mains voltage operating range
This parameter can be used to specify a limit value for mains voltage monitoring in percent.
Possible are ±10% / ± 20% and ± 30%. At a limit value of 0%, the function is deactivated.
Reset mode at faulty main voltage
This parameter determines how an error in the mains voltage monitoring must be
acknowledged.
Interlock time
This parameter defines the time that the contactors wait before switching from one direction of
rotation to the other. Only applies for reversing starters.
Response to CPU/Master STOP
Defines the behavior of the module in the event of a CPU STOP or a communication failure.
Substitute value
This parameter specifies the value to be used in the event of a control failure (including CPU/
Master STOP). This value affects the process image output.
Parameter setting
7.6 Declaration of parameters
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Group diagnostics
This parameter determines whether or not an "automatic message" is to be sent via the
communication system in the event of error messages and maintenance demanded messages.
Motor heating limit – maintenance demanded
The 3RC7 ILM warns when the motor temperature rise limit is exceeded. You use this parameter
to preset a motor heating value in percent as a warning limit. At a set warning limit of 0%, the
function is deactivated.
Emergency start
This parameter can be used to enable or disable an emergency start or essential service mode.
The parameter is set to "manual lock/unlock" and cannot be changed.
Preset starting time
This parameter defines the time after which a motor startup should be completed.
Starting time limit - error
This parameter can be used to specify an error limit value for the target starting time in percent.
If the limit value is exceeded, the motor is switched off. At a limit value of 0%, the function is
deactivated.
Starting time limit - maintenance demand
This parameter can be used to specify a warning threshold for the target starting time in percent.
When the limit value is exceeded, the message "Maintenance demand" is set. At a limit value of
0%, the function is deactivated.
Current upper limit - error
This parameter can be used to specify an error limit value for the motor current in percent. If the
limit value is exceeded, the motor is switched off. At a limit value of 0%, monitoring is
deactivated.
Current upper limit - maintenance demanded
This parameter can be used to specify a warning threshold for the motor current in percent.
When the limit value is exceeded, the message "Maintenance demand" is set. At a limit value of
0%, monitoring is deactivated.
Current lower limit - error
This parameter can be used to specify an error limit value for the motor current in percent. If the
limit value is undershot, the motor is switched off. At a limit value of 0%, monitoring is
deactivated.
Parameter setting
7.6 Declaration of parameters
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Current lower limit - maintenance demanded
This parameter can be used to specify a warning threshold for the motor current in percent.
When the limit value is undershot, the message "Maintenance demanded" is set. At a limit value
of 0%, monitoring is deactivated.
Prospective locked rotor current (blocking current)
If the blocking current is exceeded, the intelligent load feeder recognizes blocking.
You can find more information in Chapter Prospective locked rotor current (blocking current)
(Page 56).
Prospective locked rotor time
The blocking time is the time a motor block can be permitted without tripping the motor. After
the blocking time has elapsed and blocking is still present, the intelligent load feeder switches
off.
7.7
Process image input (PII) and process image output (PIQ)
2 bytes
Byte.Bit
Process image outputs
0.0
Motor CW
0.1
Motor CCW
0.2
-
0.3
Trip Reset
0.4
Emergency start
0.5
Self-test (user-test)
0.6
-
0.7
Cold start
1.0
-
1.1
-
1.2
-
1.3
-
1.4
-
1.5
-
1.6
-
1.7
-
16 bytes
Byte.Bit
Process image inputs
0.0
Ready (automatic)
0.1
Motor On
Parameter setting
7.7 Process image input (PII) and process image output (PIQ)
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16 bytes
Byte.Bit
Process image inputs
0.2
Group error
0.3
Group warning
0.4
-
0.5
-
0.6
-
0.7
-
1.0
Phase current Imax (%) bit 0
1.1
Phase current Imax (%) bit 1
1.2
Phase current Imax (%) bit 2
1.3
Phase current Imax (%) bit 3
1.4
Phase current Imax (%) bit 4
1.5
Phase current Imax (%) bit 5
1.6
-
1.7
-
2.0
Motor CW
2.1
Motor CCW
2.2
-
2.3
-
2.4
Device error
2.5
Ready to start for motor ON
2.6
-
2.7
-
3.0
-
3.1
-
3.2
-
3.3
-
3.4
Zero current detected
3.5
Mains voltage faulty
3.6
Operating temperature too high
3.7
-
4 ... 7
Measured value 1 = motor current phase L1*)
8 ... 11
Measured value 2 = motor current phase L2*)
12 ... 15
Measured value 3 = motor current phase L3*)
*) These measured values are permanently integrated in the process image as rms values and
cannot be parameterized.
Parameter setting
7.7 Process image input (PII) and process image output (PIQ)
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Parameter setting
7.7 Process image input (PII) and process image output (PIQ)
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Planning/configuring
8
8.1
Configuration
The 3RC7 ILM is recognized by the ET200SP interface like any other standard I/O module. This
means that no configuration is required for the device to communicate, only the slot position
needs to be configured. If the device is replaced (with the same article number or a compatible
3RC7 ILM), the 3RC7 ILM automatically connects to the automation system. The 3RC7 ILM is a
part of the automation system. The connection effort is minimal.
You can find more information on the structure of ATEX applications in Chapter Applications
(Page 30).
More information ...
Can be found ...
about using the contactors
in the manual "SIRIUS - SIRIUS 3RT contactors/
contactor assemblies (https://
support.industry.siemens.com/cs/ww/en/view/
60306557)".
about using motor starter protectors
in the manual "SIRIUS - SIRIUS 3RV Motor Starter
Protectors (https://
support.industry.siemens.com/cs/ww/en/view/
60279172) SIRIUS - SIRIUS 3RV motor starter pro‐
tectors".
about configuring load feeders
in the configuration aid "Load feeders – Configur‐
ing the SIRIUS modular system (https://
support.industry.siemens.com/cs/de/de/view/
39714188/en)".
8.2
TIA Selection Tool
You can select, configure and order devices for Totally Integrated Automation (TIA) with the TIA
Selection Tool.
You will find the TIA Selection Tool on the Internet (http://www.siemens.com/tst).
8.3
Using the 3RA8 load feeders with high-efficiency motors
8.3.1
General information on the startup behavior of highly energy-efficient
motors
You can find more information on the startup behavior of high-efficiency motors in the manual
SIRIUS - SIRIUS 3RV motor starter protectors (https://support.industry.siemens.com/cs/ww/en/
view/60279172).
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Planning/configuring
8.3 Using the 3RA8 load feeders with high-efficiency motors
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Maintenance and service
9
9.1
Warning notice
DANGER
Hazardous voltage. Will cause death or serious injury.
Turn off and lock out all power supplying this device before working on this device.
9.2
Overview
The 3RC7 ILM has two types of alarm: the warning message/maintenance alarm on the one hand
and the error on the other:
•
The warning message (related to protective functions) and the maintenance alarm (related
to status monitoring functions) do not cause the 3RC7 ILM functions to fail, but they do cause
the MT LED to light up.
•
The alarms output as errors cause the load feeder to stop and the ERROR LED to light up.
•
You can read out the diagnostic messages in the diagnostic buffer of the CPU, for example.
The maintenance alarms are read out in data set 92 of the 3RC7 ILM.
Note
For general notes on expanded maintenance, see "Diagnostics" in the Function Manual for
SIMATIC PROFINET (https://support.industry.siemens.com/cs/us/en/view/49948856).
The PROFINET interfaces of the interface module support the diagnostics concept and
maintenance concept in PROFINET according to the standard IEC 61158-6-10. The aim is
early detection and correction of potential faults.
The maintenance information is generated in STEP 7 with the following system events:
•
Maintenance demanded: Indicated by a yellow screwdriver.
•
Faults: Indicated by a red screwdriver.
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The 3RC7 ILM is easy to maintain and can be easily replaced:
•
Replacing the electronics without a PC: The entire configuration of the 3RC7 ILM takes place
directly on the PLC. This means that no PC or hardware is required to set up the device when
replacing a part or the electronics. By simply connecting the module and without restarting
the ET200SP IM or the PLC, the device is recognized and the configuration is loaded from the
PLC.
•
3RC7 ILM Communication Cable: Siemens offers cables in different lengths (see
Chapter Accessories for 3RC7 ILM and 3RA8 ILF (Page 42)).
You can find more information in Chapter Intelligent load feeders for self-assembly with a
3RC7 ILM (Page 36).
•
Motor starter protector: The recommended 3RV23 motor starter protector only trips in the
event of a short-circuit. In the event of an overload on the load feeder, the 3RC7 ILM trips and
the alarm is displayed directly on the PLC
When selecting the motor starter protector, attention must be paid to the short-circuit
strength with respect to wiring short-circuits and the selectivity of the control cabinet.
You can find more information in Chapter Intelligent load feeders for self-assembly with a
3RC7 ILM (Page 36).
•
3RC7 ILM Power Cable: 3RC7 ILM is an optional cable that can be used to reduce the wiring
effort in the case of side-by-side design of the load feeders. It carries the 24 V DC required to
power the electronics of the 3RC7 ILM and to close the contactors. If a replacement is not
available for these lines in the event of a defect, an external wiring of the 24 V DC of the
electronics and the auxiliary current can always be carried out directly from the terminal of
one load feeder to the next feeder in an emergency.
You can find more information in Chapter Accessories for 3RC7 ILM and 3RA8 ILF (Page 42).
9.3
Replacing parts of the load feeder
9.3.1
Replacing the 3RC7 ILM Communication Cable (3RC7940-0TE..)
When the defective 3RC7 ILM Communication Cable is replaced, the downstream 3RC7 ILMs are
disconnected from the communication (see function Reaction to communication loss
(Page 59)).
After replacement of the defective 3RC7 ILM Communication Cable, communication of the
devices is automatically restored.
For more information on replacing the 3RC7 ILM Communication Cable, see Chapter
Connecting and disconnecting 3RC7 ILM Communication Cable (Page 197).
Maintenance and service
9.3 Replacing parts of the load feeder
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9.3.2
Replacing the 3RC7 ILM Power Cable (3RC7940-1TE0.)
1. Disconnect the line side from the power supply (e.g. by switching off the 3RV2 motor starter
protector).
2. Disconnect the 3RC7 ILM Communication Cable (see also the function Reaction to
communication loss (Page 59)).
3. Open the cover.
4. Replace the 3RC7 ILM Power Cable.
For more information on replacing the 3RC7 ILM Power Cable, see Chapter Connecting and
disconnecting the 3RC7 ILM Power Cable (Page 190).
9.4
Replacing hardware
When replacing a hardware component (3RC7 ILM, 3RV2 motor starter protector, or 3RT2
contactor), the complete load feeder must first be removed from the control cabinet.
9.4.1
Removing the load feeder from the control cabinet
You can find out how to dismantle the load feeders in all sizes in Chapter Mounting and
disassembling the load feeders (Page 76).
9.4.2
Replacing the contactor
The procedure for replacing the 3RT2 contactor can be found in Chapter Mounting and
disassembling the load feeders (Page 76).
9.4.3
Replacement of the motor starter protector
The procedure for replacing the 3RV2 motor starter protector can be found in Chapter Mounting
and disassembling the load feeders (Page 76).
9.4.4
Replacing the 3RC7 ILM
The procedure for replacing the 3RC7 ILM can be found in Chapter Mounting and dismantling
(Page 71).
Maintenance and service
9.4 Replacing hardware
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9.4.5
Reinstalling the load feeder in the control cabinet
The procedures for reinstalling the load feeders in all sizes in the control cabinet can be found
in Chapter Mounting and disassembling the load feeders (Page 76) and in Chapter Connecting
(Page 177).
Maintenance and service
9.4 Replacing hardware
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Messages and diagnostics
10
10.1
Status and error displays
LED display - 3RC7140-1.E.0 ILM (size S00)
The figure below shows the LED display on the 3RC7 ILM:
System LEDs
①
RN
(green)
- Run
②
ER
(red)
- Error
③
MT
(yellow)
- Maintenance
Function LEDs
④
ST/OL
(red/green)
- State/overload
⑤
AUX-PWR
(green)
- Power (actuator)
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LED display - 3RC7140-4EE.1 ILM (size S0)
System LEDs
①
RN
(green)
- Run
②
ER
(red)
- Error
③
MT
(yellow)
- Maintenance
Function LEDs
④
ST/OL
(red/green)
- State/overload
⑤
AUX-PWR
(green)
- Power (actuator)
Messages and diagnostics
10.1 Status and error displays
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LED display - 3RC7141-1.E.0 ILM (size S00)
System LEDs
①
RN
(green)
- Run
②
ER
(red)
- Error
③
MT
(yellow)
- Maintenance
Function LEDs
④
ST/OL
(red/green)
- State/overload
⑤
AUX-PWR
(green)
- Power (actuator)
Messages and diagnostics
10.1 Status and error displays
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LED display - 3RC7141-4EE.1 ILM (size S0)
System LEDs
①
RN
(green)
- Run
②
ER
(red)
- Error
③
MT
(yellow)
- Maintenance
Function LEDs
④
ST/OL
(red/green)
- State/overload
⑤
AUX-PWR
(green)
- Power (actuator)
10.2
Meaning of the LED displays
Meaning of the LED displays
The tables below give the meanings of the status and fault displays:
Messages and diagnostics
10.2 Meaning of the LED displays
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RN/ER/MT LED
Table 10-1
RN/ER/MT status and error displays
LEDs
Meaning
Explanation
RN
(RUN)
ER
(ERROR)
MT
(MAINT)
ON (green)
Not
relevant
Not
relevant
"RUN" operating state
The 3RC7 ILM is in "normal" operation
and executes the control commands.
-
Flashes
Not
relevant
Not
relevant
Startup (Cfg + Par.)
Module deactivated
Parameterization error
System operating state "System startup"
A parameterization fault during startup
prevents exiting of this state. The 3RC7
ILM signals an error.
Wait until the 3RC7 ILM is ready for oper‐
ation.
Firmware update
Not
relevant
Not
relevant
ON (yellow)
Maintenance demanded
(warning)
Group warning
At least one Maintenance demanded
alarm has been transferred to the con‐
troller.
Possible causes:
•
Motor model has exceeded warning
limit
•
Current value has exceeded or under‐
shot warning limit
•
Main voltage missing
Not
relevant
Flashes red
Not
relevant
Fault / error
Group error
At least one Maintenance demanded
alarm has been transferred to the con‐
troller.
Possible causes:
•
Current value has exceeded or under‐
shot the error limit
•
Main voltage missing
ST/OL (STATE/OVERLOAD) LED
Table 10-2
Status display ST/OL
ST/OL LED
State of the 3RC7 ILM
Motor operating state
Remedy
ON (green)
Operation
The motor is supplied with voltage from
the 3RC7 ILM's point of view.
-
OFF
Stop
The motor is not supplied with voltage
from the 3RC7 ILM's point of view.
-
Messages and diagnostics
10.2 Meaning of the LED displays
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ST/OL LED
State of the 3RC7 ILM
Motor operating state
Remedy
Flashes yel‐
low
Stop - not ready to start
The 3RC7 ILM is not ready to start.
Examples of causes:
•
No supply voltage
•
Supply voltage switching element
missing
The motor is not supplied with voltage
from the 3RC7 ILM's point of view.
Check diagnostic mes‐
sages and eliminate
causes.
Flashing red
at 0.5 Hz
Stop with motor overload error
The 3RC7 ILM has detected an overload
on the motor and switched it off.
The motor is not supplied with voltage
from the 3RC7 ILM's point of view.
Check diagnostic mes‐
sages and eliminate
causes.
Flashing red/
green alter‐
nately
Operation at overload
The 3RC7 ILM has detected an overload
on the motor.
Example of this status:
•
Emergency start
The motor is continued to be supplied
with voltage from the 3RC7 ILM's point of
view.
-
Note
In the event of the "Contactor contacts welded" fault state, the motor may be supplied with
voltage independently of the above display.
The "Contactor closed after OFF command" alarm message is available as a diagnostic aid.
AUX-PWR (AUX-POWER) LED
Table 10-3
Status display AUX-PWR
AUX-PWR LED
Meaning
Remedy
ON
The supply voltage (auxiliary voltage for the switch‐
ing element (AUX‑PWR)) is sufficient.
-
OFF
No or insufficient supply voltage (auxiliary voltage
for the switching element (AUX‑PWR)) available.
Increase in supply voltage (auxiliary voltage for the
switching element (AUX‑PWR))
Rated value: 24 V DC
Messages and diagnostics
10.2 Meaning of the LED displays
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10.3
Reset button
The RESET button has the following functions:
Designation
Tripping
Description
Reset function
Press of a button
If there is a group error, you can acknowledge this error by pressing the button
(provided the cause of the error no longer exists). You can acknowledge device
errors in principle only via ON/OFF of the supply voltage (PWR).
Note: If a fault is active, you cannot execute the LED test.
TEST function
Press of a button
If there is no group error, a user test can be carried out using the button.
Self-test (user-test)
•
Press of a but‐
ton
•
Via Self-test
(user-test)
control bit in
the process
image out‐
put1)
Requirement:
•
The 3RC7 ILM is in a fault-free condition.
•
Perform the test with the motor switched off.
1)
Here the self-test (user-test) is run through completely.
Self-test (user-test)
With the Self-test (user-test), you can test the proper functioning of the 3RC7 ILM (LEDs,
electronic motor overload protection).
Activation with RESET button / TEST
Depending on how long you press the Reset button, the following tests are run in the order
given. If the key is held pressed for longer than 5 seconds, all tests are performed. If you press
and hold the key for only 3 seconds, for example, the first 2 tests are conducted.
Actuation time
Explanation
0.15 ... 2 s
LED test:
All LEDs are controlled.
2 ... 5 s
System LEDs:
The system LEDs indicate "System active".
> 5 s
Test of the motor overload protection (for the user):
In the last test step, an overload trip is triggered. This can be acknowledged immediately by the
user.
Test result: If the test is performed completely (> 5 s), the 3RC7 ILM indicates a motor
protection trip (overload trip).
Messages and diagnostics
10.3 Reset button
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10.4
Interrupts
The 3RC7 ILM has two types of alarm:
•
warning message/maintenance demanded
•
error message
With a warning message or maintenance request, the MT LED on the module was activated.
These messages do not stop the normal operation of the device. The aim of this type of
message is to enable maintenance to eliminate the problem before it can no longer be
handled by the system and an error message is issued.
In the case of an error message, the device is stopped by opening the contactor and the ER
LED is activated.
These messages are all displayed in the controller's alarm system. In the case of SIMATIC, this
is displayed in the PLC HMI or directly on an external HMI.
The alarms are generated in TIA Portal with the following system alarms:
Warning message/maintenance demanded
Faults / errors
10.5
Diagnostic messages
Table 10-4
Alarm messages
Messages in the PLC
alarm system
Meaning
Display of remedy measures in the
SIMATIC PLC
Possible type of
alarm
Undervoltage
The mains voltage is below the toler‐
ance limit.
Check the mains voltage and wiring
on the load feeder.
MT/ER
Overvoltage
The mains voltage is above the toler‐
ance limit.
Check the mains voltage.
MT/ER
Module defective
The 3RC7 ILM module is defective.
The module is defective.
Solution:
Replace module and send in.
ER
Load missing
The contactor is closed and voltage is
applied, but no current flow is detec‐
ted.
Mains voltage is present, but no cur‐
rent flow is detected.
Possible cause:
Missing load.
ER
Contactor open after
ON command
The contactor has not closed.
No current flow is detected after
switching on.
Possible cause:
Defective contactor or control.
ER
Contactor closed af‐
ter OFF command
The contactor has not opened.
Contactor closed
Possible cause:
Contactor contacts have welded.
ER
Messages and diagnostics
10.5 Diagnostic messages
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Messages in the PLC
alarm system
Meaning
Display of remedy measures in the
SIMATIC PLC
Possible type of
alarm
Contactor closed
without ON com‐
mand
The contactor is closed unintentional‐
ly.
Current is flowing in the motor feeder
although the motor feeder has not
been switched on.
Possible causes:
•
The contactor was manually actu‐
ated.
•
The contactor is welded.
ER
Contactor closed
without OFF com‐
mand
The contactor is opened unintention‐
ally.
The current flow in the motor feeder
has been interrupted without the mo‐
tor feeder being switched off. Possible
causes:
Defective contactor or control.
ER
Fault in the main cir‐
cuit
Mains voltage is not present.
A power failure lasts longer than the
maximum permissible time.
Solution:
Check the wiring of the main supply
or the switching state of the upstream
motor starter protector.
MT/ER
Prewarning overload
The thermal motor model is about to
trip.
The motor feeder is in overload mode.
Tripping will occur soon if the over‐
load persists.
Solution:
Check the motor and the applications
driven by the motor.
MT
Current asymmetry
Current unbalance between phases
A limit value for current asymmetry
has been exceeded. Current asymme‐
try can cause overload.
Possible causes:
•
Phase failure
•
Fault in motor winding
Solution:
Check motor feeder and motor.
MT/ER
Thermal motor mod‐
el - overload
Tripping of the thermal motor model
due to motor overload
Motor feeder is overloaded. The mo‐
tor temperature has exceeded a limit
value.
Solution:
Check the motor and the applications
driven by the motor.
The motor can be switched on again
after the cooling time has expired or
after deleting the thermal motor mod‐
el.
ER
Missing startup pa‐
rameters
No parameters were received.
The required startup data for the de‐
vice are missing.
Solution:
Check parameterization or startup da‐
ta.
ER
Messages and diagnostics
10.5 Diagnostic messages
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Messages in the PLC
alarm system
Meaning
Display of remedy measures in the
SIMATIC PLC
Possible type of
alarm
Maximum starting
time exceeded
The maximum application starting
time was reached.
The configured maximum starting
time is shorter than the required start‐
ing time of the motor.
Solution:
Extend the maximum starting time or
increase the current limit value.
Check the load coupled to the motor
and check for mechanical defects.
MT/ER
Above threshold I
The upper current limit was reached.
The current has exceeded a limit val‐
ue.
Solution:
Check the applications driven by the
motor.
MT/ER
Below threshold I
The lower current limit was reached.
The current has undershot a limit val‐
ue.
Solution:
Check the applications driven by the
motor.
MT/ER
Actuator tripping
The contactor opened due to an error.
The motor switched off the actuator.
Detailed information on the cause is
provided by an additional diagnostic
message.
ER
Motor blocking
The motor is blocked.
The maximum motor current has ex‐
ceeded a limit for rotor protection.
Possible causes:
The motor is blocked.
Solution:
Check the applications driven by the
motor.
ER
Device error
The 3RC7 ILM module is defective.
An internal diagnosis (self-test, con‐
tactor contacts, contact piece, etc.)
has detected an irreparable fault.
Solution:
Switch off the electronic power sup‐
ply and then switch it back on (power
off/on). If the device error occurs
again, the device must be replaced.
Otherwise, the device is ready for op‐
eration.
ER
Supply voltage for
electronics too low
The supply voltage for the electronics
is too low.
The supply voltage for the electronics
is lower than the permissible value.
Solution:
Check the power supply (load dimen‐
sioning, voltage range).
MT
Messages and diagnostics
10.5 Diagnostic messages
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Messages in the PLC
alarm system
Meaning
Display of remedy measures in the
SIMATIC PLC
Possible type of
alarm
No power supply to
the switching ele‐
ment
The auxiliary power supply to the
switching element is too low.
The supply voltage of the switching
element is lower than the permissible
value.
Check the power supply and wiring
for AUX-PWR.
ER
Parameterization er‐
ror
Wrong parameter
The module was not parameterized or
was parameterized incorrectly, or pa‐
rameterization changes are rejected
in the current operating mode.
Correct and execute parameteriza‐
tion.
Change operating mode and repeat
parameterization.
ER
Error process image
The process image is erroneous.
The process image output (PIQ) con‐
tains invalid control bit combinations
(e. g. control bits for clockwise and
counterclockwise rotation set at the
same time).
Solution:
Check and correct the process image
output (PIQ).
ER
Missing load
No current flow detected.
No current flow is detected in the mo‐
tor feeder for the pending startup
command. The switching element is
closed. Mains voltage is present, but
no current is flowing.
Possible causes:
•
Phase failure or current too low
•
Fault in motor winding
•
Defective fuse
•
Motor starter protector has trip‐
ped
•
Load missing
Remedy:
•
Check the wiring from the device
to the load.
•
Eliminate short-circuit
•
Replace defective fuse or device
ER
Error rotating field
The phase sequence is not OK.
The rotation direction field is not cor‐
rect.
ER
Current measuring
range exceeded
The measured value has exceeded the
measuring range limits.
Check the interaction between the
module and the connected load.
ER
Switching element
defective
The contactor does not respond.
The contactor is defective.
Solution:
Replace the contactor.
ER
Phase failure phase 1
No voltage on phase 1
Check mains voltage on phase 1.
ER
Messages and diagnostics
10.5 Diagnostic messages
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Messages in the PLC
alarm system
Meaning
Display of remedy measures in the
SIMATIC PLC
Possible type of
alarm
Phase failure phase 2
No voltage on phase 2
Check mains voltage on phase 2.
ER
Phase failure phase 3
No voltage on phase 3
Check mains voltage on phase 3.
ER
Zero voltage after ON
command
Mains voltage is no longer present im‐
mediately after the contactor closes.
Power failure after closing the contac‐
tor. There is probably a short-circuit
on the load side.
Solution:
Check the wiring of the main supply
to the load or the switching state of
the upstream motor starter protector.
MT/ER
Messages and diagnostics
10.5 Diagnostic messages
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Technical data
11
11.1
3RC7 ILM
11.1.1
Technical data in Siemens Industry Online Support
Technical data sheet
You can also find the technical data of the product at Siemens Industry Online Support (https://
support.industry.siemens.com/cs/ww/en/ps/29717).
1. Enter the full article number of the desired device in the "Product" field, and confirm with the
Enter key.
2. Click the "Technical data" link.
11.1.2
CAx data
You can find the CAx data in the Siemens Industry Online Support (https://
support.industry.siemens.com/cs/ww/en/ps/29717).
1. Enter the full article number of the desired device in the "Product" field, and confirm with the
Enter key.
2. Click the "CAx data link.
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11.1.3
Overview tables
Overview tables technical data
You will find overview tables with technical data in the "Product information" tab in our online
ordering system (https://mall.industry.siemens.com/mall/en/WW/catalog/products/10563198?
tree=CatalogTree).
11.2
3RA8 ILF
11.2.1
Technical data in Siemens Industry Online Support
Technical data sheet
You can also find the technical data of the product at Siemens Industry Online Support (https://
support.industry.siemens.com/cs/ww/en/ps/29716).
1. Enter the full article number of the desired device in the "Product" field, and confirm with the
Enter key.
2. Click the "Technical data" link.
Technical data
11.2 3RA8 ILF
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11.2.2
CAx data
You can find the CAx data in the Siemens Industry Online Support (https://
support.industry.siemens.com/cs/ww/en/ps/29716).
1. Enter the full article number of the desired device in the "Product" field, and confirm with the
Enter key.
2. Click the "CAx data link.
11.2.3
Overview tables
Overview tables technical data
You will find overview tables with technical data in the "Product information" tab in our online
ordering system (https://mall.industry.siemens.com/mall/en/WW/catalog/products/10563197?
tree=CatalogTree).
Technical data
11.2 3RA8 ILF
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11.3
Motor starter protector
11.3.1
Technical data in Siemens Industry Online Support
Technical data sheet
You can also find the technical data of the product at Siemens Industry Online Support (https://
support.industry.siemens.com/cs/ww/en/ps/16244/td).
1. Enter the full article number of the desired device in the "Product" field, and confirm with the
Enter key.
2. Click the "Technical data" link.
11.3.2
CAx data
You can find the CAx data in the Siemens Industry Online Support (https://
support.industry.siemens.com/cs/ww/en/ps/16244/td).
1. Enter the full article number of the desired device in the "Product" field, and confirm with the
Enter key.
2. Click the "CAx data link.
Technical data
11.3 Motor starter protector
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
236
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
11.4
Contactors
11.4.1
Technical data in Siemens Industry Online Support
Technical data sheet
You can also find the technical data of the product at Siemens Industry Online Support (https://
support.industry.siemens.com/cs/ww/en/ps/16132/td).
1. Enter the full article number of the desired device in the "Product" field, and confirm with the
Enter key.
2. Click the "Technical data" link.
11.4.2
CAx data
You can find the CAx data in the Siemens Industry Online Support (https://
support.industry.siemens.com/cs/ww/en/ps/16132/td).
1. Enter the full article number of the desired device in the "Product" field, and confirm with the
Enter key.
2. Click the "CAx data link.
Technical data
11.4 Contactors
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
237
Technical data
11.4 Contactors
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
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Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Dimensional drawings
12
12.1
Intelligent load feeder with standalone adapter 3RC7940-2TE00
(size S00)
Intelligent load feeder with standalone adapter 3RC7940-2TE00 (size S00)
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
239
12.2
Intelligent load feeder with standalone adapter 3RC7940-2TE01
(size S0)
Intelligent load feeder with standalone adapter 3RC7940-2TE01 (size S0)
Dimensional drawings
12.2 Intelligent load feeder with standalone adapter 3RC7940-2TE01 (size S0)
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
240
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Process data and data sets
13
13.1
Reading and writing of data records
You can access the data sets of the 3RC7 ILM from STEP 7:
•
Writing data sets by calling SFB 53 "WRREC"
•
Reading data sets by calling SFB 52 "RDREC"
You will find further information about the SFB in the STEP 7 online help.
13.2
Byte arrangements
When data longer than one byte is stored, the bytes are arranged as follows ("big endian"):
%\WHDUUDQJHPHQW
'DWDW\SH
%\WH
+LJKE\WH
%\WH
/RZE\WH
%\WH
+LJKE\WH
%\WH
/RZE\WH
%\WH
+LJKE\WH
%\WH
/RZE\WH
+LJK:RUG
/RZ:RUG
:RUG
'RXEOHZRUG
13.3
Object number
The object number (Obj. No.) is used for unique identification of all parameters available in the
3RC7 ILM.
In the case of a parameterization error, the object number of the faulty parameter is
displayed in data set 92 (Page 245) under "Faulty parameter number"
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
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Process data and data sets
13.4 Starting datasets
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
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Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
13.4
Starting datasets
The starting datasets are data set 131 (Page 252) and data set 132 (Page 256). The
parameters for this are permanently set to the following values in GSDML and MDD:
•
Waiting for starting datasets: Yes
This fixed value parameter specifies that the program always waits for starting datasets. The
fixed value parameter cannot be changed.
•
Wait time for starting datasets: 180 s
This parameter defines the time for which the device should wait for starting datasets. Once
this wait time has expired, a group error is generated.
If the 3RC7 ILM has not yet received any starting datasets, the PIQ is ignored. The device does
not respond to a switch-on command and runs with the stored parameters or default
parameters. If no starting datasets are available after the wait time has expired, a group error
is sent (data set 92, bit 18.4 "No external start parameters received").
13.5
DS3 commands with additional values
Byte
Data format
Value / value range
Meaning
0
Unsigned8
-
Coordination
-
-
0x21
Write via acyclic bus channel - user program
1
Unsigned8
-
Reserved
2
Unsigned8
-
Slot number
3
Unsigned8
-
Reserved (sub-slot number)
Table 13- 1
Data structure
Byte
Data format
Meaning
4
Unsigned16
Length of data structure
6
Unsigned16
Start position
8
Unsigned16
Reserved (CRC)
Byte
Data format
Meaning
Relevant for
Net data
12
Unsigned16
Object number of the command
-
[12001]: Set active energy import total
High Feature variant for direct
starter and reversing starter
[12003]: Operating hours - motor setting
All
Additional values (command-specific)
14
Unsigned32
Operating hours
All
14
Float32
Active energy import total
High Feature variant for direct
starter and reversing starter
Process data and data sets
13.6 DS68 Read/write process image output
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
243
13.6
DS68 Read/write process image output
Note
Note that data set 68 is overwritten by the cyclic process image in automatic mode.
Byte
Data format
Value / value range
Meaning
0
Unsigned8
-
Coordination
-
-
0x21
Write via acyclic bus channel - user program
1
Unsigned8
-
Reserved
2
Unsigned8
-
Slot number
3
Unsigned8
-
Reserved
Table 13- 2
Data structure
Byte
Data format
Meaning
4
Unsigned16
Length of data structure
6
Unsigned16
Start position
8
Unsigned16
Reserved
Table 13- 3
Content process image output (PIQ)
Object number
Byte
Bit
Data format
Meaning
Relevant for
Command byte 0
1001
10
0
Bit1
Motor CW
All
1002
10
1
Motor CCW
Reversing starter
1004
10
3
Trip Reset
All
1005
10
4
Emergency start
All
1006
10
5
Self-test (user-test)
All
1008
10
7
Cold start
All
Command byte 1
1009
11
0
Bit1
Reserved
-
1010
11
1
Reserved
-
1011
11
2
Reserved
-
1012
11
3
Reserved
-
1013
11
4
Reserved
-
1014
11
5
Reserved
-
1015
11
6
Reserved
-
1016
11
7
Input controlled
All
13.7
DS69 Read process image input
Byte
Data format
Value / value range
Meaning
0
Unsigned8
-
Coordination
-
-
0x21
Write via acyclic bus channel - user program
1
Unsigned8
-
Reserved
2
Unsigned8
-
Slot number
3
Unsigned8
-
Reserved
Table 13- 4
Data structure
Byte
Data format
Meaning
4
Unsigned16
Length of data structure
6
Unsigned16
Start position
8
Unsigned16
Reserved
Table 13- 5
Content process image input (PII)
Object
number
Byte
Bit
Data format
Meaning
Relevant for
Monitoring 3RC7 ILM
Contents of the cyclic data
Monitoring byte 0
1101
12
0
Bit1
Ready (automatic)
All
1102
12
1
Motor On
All
1103
12
2
Group error
All
1104
12
3
Group warning
All
Monitoring byte 1
1109
13
0
Bit1
Motor current Iact-bit0
All
1110
13
1
Motor current Iact-bit1
All
1111
13
2
Motor current Iact-bit2
All
1112
13
3
Motor current Iact-bit3
All
1113
13
4
Motor current Iact-bit4
All
1114
13
5
Motor current Iact-bit5
All
Monitoring byte 2
306
14
0
Bit1
Motor CW
All
307
14
1
Motor CCW
Reversing starter
1121
14
1
Device error
All
1489
14
6
Ready to start for motor ON
All
Process data and data sets
13.7 DS69 Read process image input
244
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
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Process data and data sets
13.8 DS92 device diagnostics
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
245
Object
number
Byte
Bit
Data format
Meaning
Relevant for
Monitoring byte 3
-
15
4
Bit1
Zero current detected
All
-
5
Main power faulty
All
-
6
Operating temperature too high
All
-
16
-
Float32
Measured value 1
IL1(rms)
All
-
20
-
Float32
Measured value 2
IL2(rms)
All
-
24
-
Float32
Measured value 3
IL3(rms)
All
13.8
DS92 device diagnostics
Byte
Data format
Value / value range
Meaning
0
Unsigned8
-
Coordination
-
-
0x21
Write via acyclic bus channel - user program
1
Unsigned8
-
Reserved
2
Unsigned8
-
Slot number
3
Unsigned8
-
Reserved
Table 13- 6
Data structure
Byte
Data format
Meaning
4
Unsigned16
Length of data structure
6
Unsigned16
Start position
8
Unsigned16
Reserved
Process data and data sets
13.8 DS92 device diagnostics
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
246
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Object
number
Byte
Bit
Data format Meaning
Relevant for
User data (technology data)
Switching/Controlling
301
10
0
Bit1
Ready (automatic)
All
306
10
1
Motor CW
All
307
10
2
Motor CCW
Reversing starter
308
10
4
Switching element defective
All
310
10
5
Emergency start active
All
302
10
6
Group error
All
304
10
7
Group warning
All
318
11
0
Supply voltage switching element missing
All
319
11
1
No supply voltage
All
311
11
2
Interlock time active
All
327
12
3
Thermal motor model overload
All
328
12
4
Motor overload protection - shutoff
All
330
12
6
Cooling time active
All
340
14
0
Asymmetry limit error exceeded
All
341
14
1
Asymmetry tripping
All
334
14
2
Current limit error exceeded
All
335
14
3
Current limit error undershot
All
336
14
4
Current limit error shutoff
All
338
14
6
Residual current tripping
All
339
14
7
Tripping due to motor blocking
All
363
16
6
Maximum pointer reset
All
317
16
7
Electronics supply voltage too low
All
Communication
357
17
2
Bit1
Automatic mode
All
355
17
7
Error process image
All
Parameter
365
18
1
Bit1
Invalid parameter value
All
366
18
2
Parameters cannot be changed in ON state
All
384
18
4
No external start parameters received
All
379
19
0
Self-test active
All
380
19
1
Self-test OK
A self-test is always performed when the 3RC7
ILM is switched on. If this test is error-free, this bit
is set to "1 / TRUE", i.e. this bit is usually always
set.
All
381
19
2
Self-test error
All
369
19
3
Factory settings restored
All
367
20
-
Unsigned16
Faulty parameter number
The object number (Obj. No.) is used for unique
identification of all parameters available in the
3RC7 ILM. If a parameterization error occurs, the
object number of the incorrect parameter is
displayed here as "Faulty parameter number".
All
Process data and data sets
13.8 DS92 device diagnostics
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
247
Object
number
Byte
Bit
Data format Meaning
Relevant for
Device functions
1405
24
0
Bit1
Cold start active
All
1406
24
1
Cold start tripping
All
1408
25
0
Load missing
All
1480
25
1
Main voltage underflow
High Feature variant
for direct starter and
reversing starter
1409
25
2
Phase L1 missing
All
1410
25
3
Phase L2 missing
All
1411
25
4
Phase L3 missing
All
1412
25
5
Main power rotation - CW
All
1413
25
6
Main power rotation - CCW
All
1481
25
7
Supply voltage too high
High Feature variant
for direct starter and
reversing starter
Switching/Controlling
1470
29
1
Bit1
Ready to start for motor ON
All
Protection function
1422
30
0
Bit1
Thermal motor model deactivated
All
1415
31
0
Switching element cooling time active
All
1416
31
1
Switching element too hot for Start
All
1482
31
2
Current measuring range exceeded
All
357
32
0
Automatic mode
All
Status
1523
35
0
Bit1
Device error
All
377
38
0
FW update rejected
All
375
38
1
FW update active
All
376
38
2
FW update successful
All
378
38
3
FW update faulty
All
Operating states
1525
52
1
Bit1
OC DEVICE HOLD active
All
1527
52
3
OC FACTORY OPERATION active
All
1528
52
4
OC Normal operation STOP active
All
1530
52
6
Normal operation active
All
Warnings
1539
62
3
Bit1
Motor heating limit – maintenance demanded
exceeded
All
1541
62
4
Current limit - maintenance demanded exceeded
All
1542
62
5
Current limit - maintenance demanded undershot All
1543
62
6
Asymmetry limit maintenance demand exceeded
All
Process data and data sets
13.9 DS93 Write command
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
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Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Object
number
Byte
Bit
Data format Meaning
Relevant for
Emergency mode
1575
72
2
Bit1
Emergency start enabled
All
1563
75
0
Main power rotation faulty - Error
All
1563
75
3
Main power rotation faulty - Warning
All
Mains voltage monitoring
1408
79
0
Bit1
Load missing
All
1480
79
2
Main voltage underflow
High Feature variant
for direct starter and
reversing starter
1481
79
4
Supply voltage too high
High Feature variant
for direct starter and
reversing starter
337
82
0
Zero current detected
All
1622
82
1
Blocking protection during ramp up
All
1623
82
2
Blocking protection during running mode
All
1756
90
1
Operating temperature too high
All
Starting time monitoring
1615
92
2
Bit1
Starting time limit - maintenance demanded
exceeded
All
1617
92
4
Ramp up time error limit exceeded
All
1619
92
6
Ramp up time shutdown
All
13.9
DS93 Write command
Byte
Data format
Value / value range
Meaning
0
Unsigned8
-
Coordination
-
-
0x21
Write via acyclic bus channel - user program
1
Unsigned8
-
Reserved
2
Unsigned8
-
Slot number
3
Unsigned8
-
Reserved
Process data and data sets
13.10 DS94 Read measured values
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
249
Byte
Data format
Meaning
Relevant for
Net data
4
Unsigned16
[29301]: Number of commands
-
[0]: Do not process command
-
[1]: Process command_1
All
5
Unsigned8
[29302]: Command _1
-
[31]: Delete error shutdown counter
All
[7]: Reset maximum pointer
All
[9]: Restart
All
[1]: Reset
All
13.10
DS94 Read measured values
Byte
Data format
Value / value range
Meaning
0
Unsigned8
-
Coordination
-
-
0x21
Write via acyclic bus channel - user program
1
Unsigned8
-
Reserved
2
Unsigned8
-
Slot number
3
Unsigned8
-
Reserved
Table 13- 7
Data structure
Byte
Data format
Meaning
4
Unsigned16
Length of data structure
6
Unsigned16
Start position
8
Unsigned16
Reserved
Object
number
Byte
Data format
Meaning
Fac-
tor
Unit
Relevant for
User data (technology data)
Measured values (volatile)
501
16
Unsigned16
Remaining motor cooling time
0.1
s
All
-
18
Signed8
Operating temperature
1
°C
All
503
19
Unsigned8
Phase asymmetry
1
%
All
502
20
Unsigned16
Motor temperature rise
1
%
All
510
34
Unsigned16
Line voltage U L1-L2 (rms)
0.1
V
High Feature variant for
direct starter and reversing
starter
Process data and data sets
13.11 DS95 Read statistics
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
250
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Object
number
Byte
Data format
Meaning
Fac-
tor
Unit
Relevant for
511
36
Unsigned16
Line voltage U L2-L3 (rms)
0.1
V
High Feature variant for
direct starter and reversing
starter
512
38
Unsigned16
Line voltage U L3-L1 (rms)
0.1
V
High Feature variant for
direct starter and reversing
starter
513
40
Signed32
Phase current I L1 (rms)
0.01
A
All
514
44
Signed32
Phase current I L2 (rms)
0.01
A
All
515
48
Signed32
Phase current I L3 (rms)
0.01
A
All
521
60
Signed32
Active power P
0.1
kW
High Feature variant for
direct starter and reversing
starter
523
66
Unsigned8
Power factor L 1...3
0.01
-
High Feature variant for
direct starter and reversing
starter
532
88
Unsigned16
Phase voltage UL1-N (rms)
0.1
V
High Feature variant for
direct starter and reversing
starter
533
90
Unsigned16
Phase voltage UL2-N (rms)
0.1
V
High Feature variant for
direct starter and reversing
starter
534
92
Unsigned16
Phase voltage UL3-N (rms)
0.1
V
High Feature variant for
direct starter and reversing
starter
521
100
Signed32
Output (reactive) power Q L1..3.
0.1
var
High Feature variant for
direct starter and reversing
starter
521
104
Signed32
Output (apparent) power S L1..3.
0.1
VA
High Feature variant for
direct starter and reversing
starter
13.11
DS95 Read statistics
Byte
Data format
Value / value range
Meaning
0
Unsigned8
-
Coordination
-
-
0x21
Write via acyclic bus channel - user program
1
Unsigned8
-
Reserved
2
Unsigned8
-
Slot number
3
Unsigned8
-
Reserved
Process data and data sets
13.12 DS96 Read maximum pointer
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
251
Table 13- 8
Data structure
Byte
Data format
Meaning
4
Unsigned16
Length of data structure
6
Unsigned16
Start position
8
Unsigned16
Reserved
Object
number
Byte
Data format
Meaning
Factor
Unit
Relevant for
User data (technology data)
601
16
Unsigned32
Operating hours - device
1
s
All
605
28
Unsigned16
Number of motor overload
trips
1
-
All
602
40
Unsigned32
Operating hours - motor
1
s
All
635
146
Unsigned16
Number of error shutdowns
1
-
All
13.12
DS96 Read maximum pointer
Byte
Data format
Value / value range
Meaning
0
Unsigned8
-
Coordination
-
-
0x21
Write via acyclic bus channel - user program
1
Unsigned8
-
Reserved
2
Unsigned8
-
Slot number
3
Unsigned8
-
Reserved
Table 13- 9
Data structure
Byte
Data format
Meaning
4
Unsigned16
Length of data structure
6
Unsigned16
Start position
8
Unsigned16
Reserved
Object
number
Byte
Data format
Meaning
Fac-
tor
Unit
Relevant for
User data
660
28
Signed32
Phase current IL1 min (rms)
0.01
A
All
661
32
Signed32
Phase current IL2 min (rms)
0.01
A
All
662
36
Signed32
Phase current IL3 min (rms)
0.01
A
All
Process data and data sets
13.13 DS131 General Parameters 1
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
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Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Object
number
Byte
Data format
Meaning
Fac-
tor
Unit
Relevant for
663
40
Signed32
Phase current IL1 max (rms)
0.01
A
All
664
44
Signed32
Phase current IL2 max (rms)
0.01
A
All
665
48
Signed32
Phase current IL3 max (rms)
0.01
A
All
666
52
Unsigned16
Line voltage U L1-L2 min
0.1
V
High Feature variant for
direct starter and reversing
starter
667
54
Unsigned16
Line voltage U L2-L3 min
0.1
V
High Feature variant for
direct starter and reversing
starter
668
56
Unsigned16
Line voltage U L3-L1 min
0.1
V
High Feature variant for
direct starter and reversing
starter
669
58
Unsigned16
Line voltage U L1-L2 max
0.1
V
High Feature variant for
direct starter and reversing
starter
670
60
Unsigned16
Line voltage U L2-L3 max
0.1
V
High Feature variant for
direct starter and reversing
starter
671
62
Unsigned16
Line voltage U L3-L1 max
0.1
V
High Feature variant for
direct starter and reversing
starter
695
126
Signed8
Max. operating temperature
1
°C
All
13.13
DS131 General Parameters 1
Byte
Data format
Value / value range
Meaning
Default
Relevant for
0
Unsigned8
-
Coordination
-
-
-
-
0x20
Writing via acyclic bus channel -
startup data set
x
-
-
-
0x21
Write via acyclic bus channel -
user program
-
-
1
Unsigned8
-
Reserved
0x00
All
2
Unsigned8
-
Slot number
0x00
All
3
Unsigned8
-
Reserved (sub-slot number)
0x00
All
Table 13- 10 Data structure
Byte
Data format
Meaning
4
Unsigned16
Length of data structure
6
Unsigned16
Start position
8
Unsigned16
Reserved (CRC)
Process data and data sets
13.13 DS131 General Parameters 1
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
253
Object
num-
ber
Byte Bit
Data
format
Meaning
Coding
Factor
Value
Default
Relevant for
-
10
-
Unsigned16 Reserved
-
-
-
-
-
130
12
-
Unsigned32 Rated operational
current Ie
-
0.01 A
-
-
All
0.4 ... 4.0 A
40 ...
400
0.01 A
0.4 ... 4
A
0.4 A
Direct-on-line
starter:
3RC7140-1EE00
3RC7140-1EE10
Reversing starter:
3RC7141-1EE00
3RC7141-1EE10
1.2 ... 12 A
120 ...
1200
0.01 A
1.2 ...
12 A
1.2 A
Direct-on-line
starter:
3RC7140-1KE00
3RC7140-1KE10
Reversing starter:
3RC7141-1KE00
3RC7141-1KE10
3.5 ... 32 A
350 ...
3200
0.01 A
3.5 ...
32 A
3.5 A
Direct-on-line
starter:
3RC7140-4EE01
3RC7140-4EE11
Reversing starter:
3RC7141-4EE01
3RC7141-4EE11
3
16
0
Bit1
Load type
-
-
-
-
All
[0]: 3-phase
-
-
-
x
All
[1]: 1-phase
-
-
-
-
All
4
16
1
Bit1
Non-volatile tripping
status
-
-
-
-
All
[0]: No
-
-
-
-
All
[1]: Yes
-
-
-
x
All
5
18
0
Bit2
Response to overload
thermal motor model
-
-
-
-
All
[0]: Turn off without
restart
-
-
-
x
All
[1]: Turn off with restart -
-
-
-
All
[2]: Do not turn off
-
-
-
-
All
232
18
4
Bit4
Response to faulty main
voltage
-
-
-
-
All
[0]: Group error
-
-
-
x
All
[2]: Group warning
-
-
-
-
All
[3]: Warning and Error
on start
x
All
[4]: No action
-
All
Process data and data sets
13.13 DS131 General Parameters 1
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
254
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Object
num-
ber
Byte Bit
Data
format
Meaning
Coding
Factor
Value
Default
Relevant for
6
19
0
Bit4
Trip class
-
-
-
-
All
[0]: CLASS 10E
-
-
-
x
All
[1]: CLASS 20E
-
-
-
-
All
[15]: CLASS OFF
-
-
-
-
All
7
20
-
Unsigned8
Recovery time
2 ... 60
30 s
60 ... 18
00 s
90 s
All
114
32
4
Bit2
Response to supply
voltage switching
element missing
-
-
-
-
-
[0]: Group error
-
-
-
x
-
21
34
0
Bit4
Asymmetry limit error
2 ... 12
5%
10 ...
60%
-
All
[0]: Deactivated
-
-
-
-
All
[2...12]: Activated
-
-
-
30%
All
236
34
4
Bit2
Reset mode at faulty
main voltage
-
-
-
-
All
[0]: Manual
-
-
-
-
All
[1]: Automatic
-
-
-
x
All
20
34
6
Bit1
Response to asymmetry
error limit violation
-
-
-
-
-
[1]: Tripping
-
-
-
x
-
37
36
-
Unsigned8
Interlock time
0 ... 60
1 s
0 ... 60 s
0 s
Reversing starter
35
52
-
Bit32
Substitute value
-
-
-
-
All
53
Bit1
Input control
-
All
[0]: Switch off load
x
All
36
56
6
Bit1
Group diagnostics
-
-
-
-
All
[0]: Deactivate
-
-
-
-
All
[1]: Activate
-
-
-
x
All
34
56
7
Bit1
Response to CPU/Master
STOP
-
-
-
-
All
[0]: Switch substitute
value
-
-
-
x
All
[1]: Keep last value
-
-
-
-
All
207
57
3
Bit1
Waiting for starting
datasets
-
-
-
-
-
[1]: Yes
-
-
-
x
-
2234
73
0
Bit4
Permissible main power
rotation
-
-
-
-
All
[0]: Any
-
-
-
x
All
[1]: Right
-
-
-
-
All
[2]: Left
-
-
-
-
All
Process data and data sets
13.13 DS131 General Parameters 1
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
255
Object
num-
ber
Byte Bit
Data
format
Meaning
Coding
Factor
Value
Default
Relevant for
102
73
4
Bit4
Rated mains voltage
-
-
-
-
High Feature
variant for direct
starter and
reversing starter
[1]: 230 V AC
-
-
-
-
High Feature
variant for direct
starter and
reversing starter
[3]: 400 V AC
-
-
-
x
High Feature
variant for direct
starter and
reversing starter
[6]: 690 V AC
-
-
-
-
High Feature
variant for direct
starter and
reversing starter
[8]: 240 V AC
-
-
-
-
High Feature
variant for direct
starter and
reversing starter
[9]: 440 V AC
-
-
-
-
High Feature
variant for direct
starter and
reversing starter
[10]: 480 V AC
-
-
-
-
High Feature
variant for direct
starter and
reversing starter
[11]: 500 V AC
-
-
-
-
High Feature
variant for direct
starter and
reversing starter
[12]: 600 V AC
-
-
-
-
High Feature
variant for direct
starter and
reversing starter
Process data and data sets
13.14 DS132 General Parameters 2
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
256
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Object
num-
ber
Byte Bit
Data
format
Meaning
Coding
Factor
Value
Default
Relevant for
-
92
8
-
Mains voltage operating
range
0 ... 30
-
0 ...
30%
-
High Feature
variant for direct
starter and
reversing starter
[0]: Deactivated
-
-
-
x
High Feature
variant for direct
starter and
reversing starter
[10]: +/- 10 %
-
-
-
-
High Feature
variant for direct
starter and
reversing starter
[20]: +/- 20 %
-
-
-
-
High Feature
variant for direct
starter and
reversing starter
[30]: +/- 30%
-
-
-
-
High Feature
variant for direct
starter and
reversing starter
233
138
-
Unsigned16 Wait time for starting
data
50 ... 60
00
0.1 s
5 ...
600 s
180 s
-
2210
148
-
Unsigned8
Motor heating limit –
maintenance demanded
0 ... 99
1%
0 ...
99%
-
All
[0]: Deactivated
-
-
-
x
All
[1...99]: Activated
-
-
-
-
All
2218
157
0
Bit4
Asymmetry limit -
Maintenance demanded
2 ... 12
5%
10 ...
60%
-
All
[0]: Deactivated
-
-
-
x
All
[2...12]: Activated
-
-
-
-
All
13.14
DS132 General Parameters 2
Byte
Data format
Value / value range
Meaning
Default
Relevant for
0
Unsigned8
-
Coordination
-
-
-
-
0x20
Writing via acyclic bus channel -
startup data set
x
-
-
-
0x21
Write via acyclic bus channel -
user program
-
-
1
Unsigned8
-
Reserved
0x00
-
2
Unsigned8
-
Slot number
0x00
-
3
Unsigned8
-
Reserved (sub-slot number)
0x00
-
Process data and data sets
13.14 DS132 General Parameters 2
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
257
Table 13- 11 Data structure
Byte
Data format
Meaning
4
Unsigned16
Length of data structure
6
Unsigned16
Start position
8
Unsigned16
Reserved (CRC)
Object
num-
ber
Byte
Bit
Data format
Meaning
Coding
Factor
Value
Default
Relevant
for
2242
75
0
Bit4
Emergency start
-
-
-
-
-
Manually
enable/disable
-
-
-
x
-
2315
150
-
Unsigned16
Preset starting time -
-
-
-
All
[0]: Deactivated
-
-
-
-
All
[1...3600]:
Activated
1 ... 3600
0.1 s
0.1 ... 360 s
10 s
All
2316
152
-
Unsigned16
Starting time limit -
error
0 ... 400
1%
0 ... 400%
0
All
2317
154
-
Unsigned16
Starting time -
maintenance
demand
0 ... 400
1%
0 ... 400%
0
All
2324
166
0
Bit4
Response to
starting time limit
violation
-
-
-
-
-
[1]: Tripping
-
-
-
x
-
2337
172
-
Unsigned16
Current upper limit
- error
50 ... 400
1%
50 ... 400%
-
All
[0]: Deactivated
-
-
-
x
All
[50...400]:
Activated
-
-
-
-
All
2338
174
-
Unsigned16
Current upper limit
- maintenance
demanded
50 ... 400
1%
50 ... 400%
-
All
[0]: Deactivated
-
-
-
x
All
[50...400]:
Activated
-
-
-
-
All
2340
178
-
Unsigned8
Current lower limit
- error
19 ... 100
1%
19 ... 100%
-
All
[0]: Deactivated
-
-
-
x
All
[19 ...100]:
Activated
-
-
-
.
All
2341
179
-
Unsigned8
Current lower limit
- maintenance
demanded
19 ... 100
1%
19 ... 100%
-
All
[0]: Deactivated
-
-
-
x
All
[19 ...100]:
Activated
-
-
-
-
All
Process data and data sets
13.15 DS222 commands (access via object number)
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
258
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Object
num-
ber
Byte
Bit
Data format
Meaning
Coding
Factor
Value
Default
Relevant
for
14
186
0
Bit4
Response to
current upper error
limit violation
-
-
-
-
-
[1]: Tripping
-
-
-
x
-
2296
186
4
Bit4
Response to
current lower error
limit violation
-
-
-
-
-
[1]: Tripping
-
-
-
x
-
17
191
-
Unsigned8
Prospective locked
rotor current
(blocking current)
3 ... 30
50%
150 ...
1500%
800%
All
18
192
0
Bit4
Prospective locked
rotor time
2 ... 10
0.5 s
1 ... 5 s
1 s
All
13.15
DS222 commands (access via object number)
Byte
Data format
Value / value range
Meaning
Factor
Relevant for
0
Unsigned8
-
Coordination
1
-
-
-
0x21
Write via acyclic bus channel -
user program
-
-
1
Unsigned8
-
Reserved
-
-
2
Unsigned8
-
Slot number
1
-
3
Unsigned8
-
Reserved (sub-slot number)
-
-
Table 13- 12 Data structure
Byte
Data format
Value / value range
Meaning
Relevant for
4
-
-
Reserved
-
5
Unsigned8
-
Parameter list
-
0
No parameter set
-
6-7
Unsigned16
-
Commands (access via object
number)
-
130 (*)
Rated operational current Ie
All
Process data and data sets
13.17 I&M data
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
259
Table 13- 13 User data
Byte
Data format
Value / value range
Meaning
Relevant for
8-11
Unsigned32
(*)
Command (additional
value)
All
(*) This object number is described in data set 131. Also the associated value range.
13.16
Direct starter FAQ link
Program example: Direct starter FAQ link
13.17
I&M data
13.17.1
I&M data
The following I&M data (Identification & Maintenance Function) are supported:
Number
Name
Comment
I&M 0
Device identification
This is stored in the device on initialization
I&M 1
Equipment identifier
These are entered in the engineering system.
I&M 2
Installation
I&M 3
Description
Note
The I&M data can be accessed via the data sets 0xAFF0 - 0xAFF3 (PNO).
13.17.2
I&M 0: Read device identification
The following data are saved:
Byte
Data type
Content
Meaning
I&M header
0 ... 1
Unsigned16
0x0020
Block type
2 ... 3
Unsigned16
0x0038
Block length = 56
4 ... 5
Unsigned16
0x0100
Block version = 1.0
Process data and data sets
13.17 I&M data
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
260
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Byte
Data type
Content
Meaning
I&M0 data block 0
6 ... 7
Unsigned16
MANUFACTURER_ID
42 = Manufacturer ID SIEMENS
8 ... 27
Char[20]
ORDER_ID
Article No.
28 ... 43
Char[16]
SERIAL_NUMBER
Serial number
44 ... 45
Unsigned16
HARDWARE REVISION
Hardware revision or product version
46 ... 49
Char[4]
SOFTWARE_REVISION
Firmware version
50 ... 51
Unsigned16
REV_COUNTER
Provides information about the parameterized
changes on the module. The "REV_ COUNTER" is
incremented after each change.
52 ... 53
Unsigned16
PROFILE_ID
Gives information about the PROFIBUS profile
supported by the device and the line of products
belonging to the device.
54 ... 55
Unsigned16
PROFILE_SPECIFIC_TYPE
Used to supplement the object "PROFILE_ID" and
contains further information on the profile.
56 ... 57
Unsigned16
IM_VERSION
Provides information about the version of the
identification data (01 01hex = Version 1.1).
58 ... 59
Unsigned16
IM_SUPPORTED
Provides information about the available
identification data (Index 2 to 4).
13.17.3
I&M 1: Read/write equipment identifier
The following data are saved:
Byte
Length
Content
Meaning
I&M header
0 ... 1
Unsigned16
0x0021
Block type
2 ... 3
Unsigned16
0x0038
Block length = 56
4 ... 5
Unsigned16
0x0100
Block version = 1.0
I&M data block 1
6 ... 37
Char[32]
TAG FUNCTION
Plant identifier
Fill unused positions with blanks (0x20)
38 ... 59
Char[22]
TAG LOCATION
Location designation
Fill unused positions with blanks (0x20)
13.17.4
I&M 2: Read/write installation
The following data are saved:
Byte
Data type
Content
Meaning
I&M header
0 ... 1
Unsigned16
0x0022
Block type
2 ... 3
Unsigned16
0x0012
Block length = 18
4 ... 5
Unsigned16
0x0100
Block version = 1.0
I&M data block 2
6 ... 21
Char[16]
IM_DATE
Specification of an input date
(YYYY-MM-DD HH:MM)
Process data and data sets
13.17 I&M data
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
261
13.17.5
I&M 3: Read/write description
The following data are saved:
Byte
Data type
Content
Meaning
I&M header
0 ... 1
Unsigned16
0x0023
Block type
2 ... 3
Unsigned16
0x0038
Block length = 56
4 ... 5
Unsigned16
0x0100
Block version = 1.0
I&M data block 3
6 ... 59
Char[54]
IM_DESCRIPTOR
Comment
Fill unused positions with blanks (0x20)
Process data and data sets
13.17 I&M data
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
262
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Connection examples
14
14.1
Asynchronous motor
Intelligent load feeders for direct starting
Article numbers:
•
SIRIUS 3RA8 ILF: 3RA84
;
;
'&9
51 (5 07
67
$8;
2/
3:5
(7&21
,!
,!
,!
/
/
/
4
;
;
'&9
5(6(7
$
$
4
7
7
7
3:5
$8;3:5
/
0
/
0
'&9
8
8
'&9
$&9
/
/
/
0
0
a
0
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
263
Intelligent load feeders for reversing starting
Article numbers:
•
SIRIUS 3RA8 ILF: 3RA85
$&9
/
/
/
0
a
0
7
7
7
$
$
4
$
$
4
,!
,!
,!
/
/
/
4
;
;
;
;
'&9
'&9
5(9(56(
1&
$
1&
(7&21
51 (5 07
67
$8;
2/
3:5
5(6(7
3:5
$8;3:5
/
0
/
0
'&9
8
8
'&9
0
Connection examples
14.1 Asynchronous motor
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
264
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
14.2
Single-phase motor
Article numbers:
•
SIRIUS 3RA8 ILF: 3RA84
/
1 //
0
a
0
$&9$&9
;
;
'&9
51 (5 07
67
$8;
2/
3:5
(7&21
,!
,!
,!
/
/
/
4
;
;
'&9
5(6(7
$
$
4
7
7
7
3:5
$8;3:5
/
0
/
0
'&9
8
8
'&9
0
In this application example, set the "Load type" parameter to "1-phase".
You can find more information in Chapter "Load type (Page 46)".
Connection examples
14.2 Single-phase motor
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
265
Connection examples
14.2 Single-phase motor
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
266
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Coordination types
A
The specifications for 3-phase line supply according to EN IEC 60947‑4‑1 are valid for the
following line system configurations:
Voltage specification Ue in the Equipment
Manual
Line system configurations
Three-phase four-wire systems
[V]
[V]
230
-
400
230 / 400
440
260 / 440
500
-
690
400 / 690
- not specified
Types of coordination
Standard DIN EN 60947-4-1 (VDE 0660 Part 102) or IEC 60947-4-1 distinguishes between two
types of coordination (type of coordination), which are referred to as coordination type "1" and
coordination type "2". In the case of both types of coordination, the short-circuit is reliably
mastered. the only differences are in the extent of the damage sustained by the device following
a short circuit.
Type of coordination 1
The load feeder may be non-operational after a short circuit has been cleared. Damage to the
contactor and the overload release is also permissible.
Type of coordination 2
After short-circuit disconnection, there must be no damage to the overload release or to any
other part. The load feeder can resume operation without needing to be renewed. Welding of
the contactor contacts only is permitted if these can be separated easily without significant
deformation.
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
267
Coordination types
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
268
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
References
B
B.1
References
Further references
You can find more information about the 3RA84 / 3RA85 fuseless load feeders on the Internet.
In addition to this manual, please refer to the operating instructions and manuals for any
accessories. You can download the relevant documentation from the Internet . Simply enter
the article number of the relevant item into the search field.
Operating instructions
Title
Article number
3RC7 ILM Intelligent Link Module (https://support.industry.siemens.com/cs/document/
109972057) for setting up an intelligent load feeder for direct starting, size S00
3RC7140-1.E.0
3RC7 ILM Intelligent Link Module (https://support.industry.siemens.com/cs/document/
109972059) for setting up an intelligent load feeder for direct starting, size S0
3RC7140-4EE.1
3RC7 ILM Intelligent Link Module (https://support.industry.siemens.com/cs/document/
109972060) for setting up an intelligent load feeder for reversing starting, size S00
3RC7141-1.E.0
3RC7 ILM Intelligent Link Module (https://support.industry.siemens.com/cs/document/
109972061) for setting up an intelligent load feeder for reversing starting, size S0
3RC7141-4EE.1
B.2
Manuals - SIRIUS Modular System
Manuals - SIRIUS Modular System
You can download the SIRIUS manuals from the Internet.
Information about ...
Is available in ...
•
SIRIUS - system overview
•
"SIRIUS - System Overview" (https://
support.industry.siemens.com/cs/ww/en/view/60311318) manual
•
SIMATIC ET 200SP Distributed I/O System
•
"SIMATIC ET 200SP Distributed I/O System" (https://
support.industry.siemens.com/cs/us/en/view/58649293) manual
•
SIMATIC ET 200SP/ET 200AL Mixed configura‐
tion
•
"SIMATIC ET 200SP/ET 200AL Mixed configuration" (https://
support.industry.siemens.com/cs/us/en/view/109784488) manual
•
Contactors and contactor assemblies 3RT,
3RH and 3RA
•
"SIRIUS - SIRIUS 3RT Contactors and Contactor Assemblies" (https://
support.industry.siemens.com/cs/ww/en/view/60306557) manual
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
269
Information about ...
Is available in ...
•
3RV motor starter protectors
•
"SIRIUS 3RV Motor Starter Protectors" (https://
support.industry.siemens.com/cs/ww/en/view/60279172) manual
•
3RA load feeders
•
"SIRIUS - SIRIUS 3RA Load Feeders" (https://
support.industry.siemens.com/cs/ww/en/view/60284351) manual
References
B.2 Manuals - SIRIUS Modular System
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
270
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Index
8
8US busbar adapter
Load feeders, 164
A
Accessories, 42
Acknowledgement behavior, 210
Applications, 29
Load feeders, 29
Approvals, 22
Article numbers, 33
Asymmetry limit error, 210
ATEX, 30
Auxiliary voltage monitoring for the switching
element (AUX-PWR), 63
B
Basic knowledge, 10
Blocking current, 56, 212
Blocking time, 56, 212
Busbar adapters
Load feeders, 160, 163
Busbar mounting, 133
Busbar system
Load feeders, 158
C
Certifications, 22
Characteristics, 22
Cold start, 66
Coordination types
3RA8 ILF intelligent load feeders, 41
Current upper limit, 211
D
Data security, 20
Device holders
Load feeders, 160
Device versions
3RA8 ILF intelligent load feeders, 41
DIN rail adapter
Load feeders, 141
E
Emergency start, 65, 211
ET 200SP interface, 28
EU Declaration of Conformity, 17
F
Firmware update, 67
G
General safety notes, 15
Group diagnostics, 211
Guidelines on information security in industrial
automation, 21
I
Installation guidelines
Load feeders, 71
Intelligent link module, 9, 25, 32
Intelligent load feeder, 9, 35
Intelligent Load Feeder, 25
Intelligent load feeders for direct starting, 25
Load feeders, 158
Intelligent load feeders for reversing starting, 25
Intelligent load feeders for self-assembly, 35
Interfaces, 35
Interlock time, 210
L
Load feeders
Combination of individual devices, 36, 76
Load type, 46, 209
Lower current limit, 211
Lower current warning limit, 57
M
Mains voltage operating range, 210
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
271
Maintenance
Firmware update, 67
Manuals, 10
Minimum clearance
Load feeders, 71
Modular System, 269
Motor standstill time, 56, 212
Motor temperature rise, 211
Mounting of the standalone adapter, 134
Mounting on infeed system, 175
MultiFieldbus Configuration Tool, 29
N
Non-volatile tripping status, 209
O
Online help, 10
Operating instructions, 269
Overload, 209
Overload protection, 48
P
Parameter, 207
Parameter assignment, 207
Permissible main power rotation, 209
Pre-assembled intelligent load feeders, 35
Preset starting time, 211
Process image input, 212, 213
Process image input (PII), 244
Process image output, 212
Process image output (PIQ), 243
Prospective locked rotor current, 56, 212
R
Rated mains voltage, 209
Rated operational current, 46
Rated operational current Ie, 209
Recovery time, 210
References, 10, 269
Response to CPU/Master STOP, 210
Response to supply voltage, 210
Reversing contactor assemblies
Load feeders, 143, 158, 162
S
Scope of validity
Manual, 10
Screw mounting
Load feeders, 133
Slot rules, 208
Snap-on mounting
Load feeders, 133, 141
Standards, 17
Starting time monitoring, 57
Startup time, 211
Statistics, 65
Substitute value, 210
Supply voltage monitoring for electronics (PWR), 63
T
Test certificates, 22
Thermal motor model, 209
Trip class, 209
Trip Reset, 66
Types of coordination, 267
U
Upper current warning limit, 57
Upper/lower current limit, 56
V
VDI guideline, 21
W
Wall mounting
Load feeders, 147
Z
Zero current detection, 67
Index
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
272
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001Original LaTeX notation
Introduction
1
Safety notes
2
Description
3
Functions
4
Mounting and dismantling
5
Connecting
6
Parameter setting
7
Planning/configuring
8
Maintenance and service
9
Messages and diagnostics
10
Technical data
11
Dimensional drawings
12
Process data and data sets
13
Connection examples
14
Coordination types
A
References
B
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance
are required to ensure that the products operate safely and without any problems. The permissible ambient
conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens Aktiengesellschaft. The remaining trademarks in
this publication may be trademarks whose use by third parties for their own purposes could violate the rights of
the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens Aktiengesellschaft
Smart Infrastructure
Electrical Products
Postfach 10 09 53
93009 Regensburg
GERMANY
A5E50183188002A/RS-AA/001
Ⓟ 09/2024 Subject to change
Copyright © Siemens 2024.
All rights reserved
Table of contents
1
Introduction........................................................................................................................................... 9
1.1
Responsibility of the user for system configuration and functionality..................................... 9
1.2
Purpose of the manual......................................................................................................... 9
1.3
Required basic knowledge.................................................................................................. 10
1.4
Scope of the manual.......................................................................................................... 10
1.5
Additional documentation ................................................................................................. 10
1.6
Siemens Industry Online Support ....................................................................................... 11
1.7
Siemens Industry Online Support app................................................................................. 12
1.8
Support Request ................................................................................................................ 13
1.9
History............................................................................................................................... 13
2
Safety notes ......................................................................................................................................... 15
2.1
General safety notes .......................................................................................................... 15
2.2
Qualified personnel required .............................................................................................. 16
2.3
Current information about operational safety ..................................................................... 16
2.4
Intended use...................................................................................................................... 16
2.5
Declaration of conformity .................................................................................................. 17
2.6
Five safety rules for working in or on electrical systems....................................................... 17
2.7
ESD Guidelines................................................................................................................... 18
2.8
Cybersecurity information.................................................................................................. 19
2.9
Data security in automation ............................................................................................... 20
2.10
Approvals, test certificates, characteristics .......................................................................... 22
2.11
Requirements for switching high-efficiency motors............................................................. 22
2.12
Voltages ............................................................................................................................ 23
2.13
Notes on the protection of device connections ................................................................... 23
2.14
Recycling and disposal ....................................................................................................... 23
3
Description........................................................................................................................................... 25
3.1
System overview................................................................................................................ 25
3.1.1
Product description............................................................................................................ 25
3.1.2
Applications....................................................................................................................... 29
3.1.2.1
ATEX.................................................................................................................................. 30
3.1.3
Operating principle............................................................................................................ 31
3.2
SIRIUS 3RC7 ILM (intelligent link module)........................................................................... 32
3.2.1
Product description............................................................................................................ 32
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
3
3.2.2
Article numbers ................................................................................................................. 33
3.2.3
Monitoring switching elements.......................................................................................... 34
3.2.4
Interfaces .......................................................................................................................... 34
3.3
SIRIUS 3RA8 ILF intelligent load feeder ............................................................................... 35
3.3.1
Overview........................................................................................................................... 35
3.3.2
Intelligent load feeders for self-assembly with a 3RC7 ILM .................................................. 36
3.3.2.1
Recommended combinations............................................................................................. 37
3.3.2.2
Possible combinations for 400 V AC, Class 10E.................................................................... 39
3.3.3
Pre-assembled SIRIUS 3RA8 ILF intelligent load feeders ....................................................... 40
3.3.4
Application environment.................................................................................................... 41
3.4
Accessories/ spare parts ..................................................................................................... 42
3.4.1
Accessories for 3RC7 ILM and 3RA8 ILF............................................................................... 42
3.4.2
Kits for setting up intelligent load feeders for reversing starting .......................................... 42
4
Functions ............................................................................................................................................. 43
4.1
Overview of functions........................................................................................................ 44
4.2
Basic configuration............................................................................................................. 45
4.2.1
Rated operational current Ie............................................................................................... 46
4.2.2
Load type .......................................................................................................................... 46
4.2.3
Interlock time .................................................................................................................... 47
4.3
Load protection.................................................................................................................. 48
4.3.1
Electronic motor overload protection.................................................................................. 48
4.3.1.1
Trip class............................................................................................................................ 49
4.3.1.2
Response to overload thermal motor model........................................................................ 50
4.3.1.3
Recovery time.................................................................................................................... 51
4.3.1.4
Motor heating limit – maintenance demanded ................................................................... 51
4.3.1.5
Non-volatile tripping status................................................................................................ 51
4.3.2
Current asymmetry ............................................................................................................ 52
4.3.3
Mains voltage .................................................................................................................... 52
4.3.3.1
Response to faulty main voltage......................................................................................... 53
4.3.3.2
Reset mode at faulty main voltage ..................................................................................... 53
4.3.3.3
Rotation direction monitoring ........................................................................................... 53
4.3.3.4
Rated mains voltage and operating range (only for high feature variants) ........................... 54
4.4
Condition monitoring......................................................................................................... 54
4.4.1
Current monitoring............................................................................................................ 54
4.4.1.1
Prospective locked rotor current (blocking current) ............................................................. 56
4.4.1.2
Prospective locked rotor time ............................................................................................. 56
4.4.1.3
Operational current monitoring.......................................................................................... 56
4.4.2
Starting time monitoring.................................................................................................... 57
4.5
Miscellaneous.................................................................................................................... 59
4.5.1
Reaction to communication loss......................................................................................... 59
4.5.2
Group diagnostics.............................................................................................................. 60
4.6
Additional functions........................................................................................................... 61
4.6.1
Control (switching elements) ............................................................................................. 61
4.6.2
Current measurement (load current) .................................................................................. 62
4.6.3
Mains voltage detection..................................................................................................... 62
4.6.4
Mains voltage measurement .............................................................................................. 62
4.6.5
Supply voltage monitoring ................................................................................................. 63
4.6.5.1
Supply voltage monitoring for electronics (PWR)................................................................. 63
Table of contents
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
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Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
4.6.5.2
Auxiliary voltage monitoring for the switching element (AUX-PWR)..................................... 63
4.6.6
Power measurement.......................................................................................................... 64
4.6.7
Device temperature measurement ..................................................................................... 65
4.6.8
Statistics............................................................................................................................ 65
4.6.9
Emergency start................................................................................................................. 65
4.6.10
Trip Reset........................................................................................................................... 66
4.6.11
Cold start........................................................................................................................... 66
4.6.12
Zero current detection ....................................................................................................... 67
4.6.13
Firmware update................................................................................................................ 67
5
Mounting and dismantling.................................................................................................................. 71
5.1
Warning notice .................................................................................................................. 71
5.2
Installation guidelines........................................................................................................ 71
5.2.1
Minimum clearances (AC 230 / 400 V // 440 V // 500 V // 400 V / 690 V)............................... 71
5.2.2
Installation guidelines for 3RV29 infeed system.................................................................. 73
5.2.3
Derating for different installation variants and operating conditions.................................... 74
5.2.3.1
Derating for intelligent load feeders for direct starting (size S00) ........................................ 74
5.2.3.2
Derating for intelligent load feeders for direct starting (size S0) .......................................... 75
5.3
Mounting and disassembling the load feeders .................................................................... 76
5.3.1
Overview........................................................................................................................... 76
5.3.2
Mounting the intelligent load feeder for direct starting (size S00) ....................................... 77
5.3.3
Disassembly of the intelligent load feeder for direct starting (size S00) ............................... 81
5.3.4
Mounting the intelligent load feeder for direct starting (size S0) ......................................... 85
5.3.5
Disassembly of the intelligent load feeder for direct starting (size S0) ................................. 89
5.3.6
Mounting and disassembly of the intelligent load feeder for reversing starting (size S00),
including mounting set 3RA2913-2LA2 .............................................................................. 92
5.3.6.1
Mounting the reversing contactor assembly (size S00)........................................................ 92
5.3.6.2
Mounting the intelligent load feeder for reversing starting (size S00).................................. 95
5.3.6.3
Disassembly of the intelligent load feeder for reversing starting (size S00) .......................... 99
5.3.7
Mounting and disassembly of the intelligent load feeder for reversing starting (size S0),
including mounting set 3RA2923-2LB2 with DIN rail adapter ............................................ 105
5.3.7.1
Mounting the reversing contactor assemblies (size S0) ..................................................... 105
5.3.7.2
Mounting the intelligent load feeder for reversing starting (size S0).................................. 108
5.3.7.3
Disassembly of the intelligent load feeder for reversing starting (size S0) .......................... 114
5.3.8
Installation and removal of the intelligent load feeder for reversing start (size S0) incl.
mounting set 3RA2923-2MB2 for installation on the 8US busbar system and the 3RV29
infeed system .................................................................................................................. 120
5.3.8.1
Mounting the reversing contactor assembly (size S0)........................................................ 120
5.3.8.2
Mounting the intelligent load feeder for reversing starting (size S0).................................. 123
5.3.8.3
Disassembly of the intelligent load feeder for reversing starting (size S0) .......................... 127
5.4
Mounting and disassembly with different mounting systems ............................................ 133
5.4.1
Mounting with 3RC7 ILM Standalone Adapter................................................................... 134
5.4.1.1
Mounting with 3RC7 ILM Standalone Adapter (size S00, mounting on DIN rail) ................. 134
5.4.1.2
Mounting with 3RC7 ILM Standalone Adapter (size S0, mounting on DIN rail) ................... 135
5.4.2
Mounting on and removal from DIN rail............................................................................ 136
5.4.2.1
Assembly and dismantling on DIN rail without DIN rail adapter ......................................... 136
5.4.2.2
Mounting on and removal from DIN rail with DIN rail adapter ........................................... 141
5.4.3
Mounting on base plate ................................................................................................... 147
5.4.3.1
Mounting on and removal from base plate without DIN rail adapter.................................. 147
5.4.3.2
Mounting on and removal from base plate with DIN rail adapter ...................................... 153
5.4.4
Mounting on the 8US busbar system................................................................................ 158
Table of contents
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
5
5.4.4.1
Mounting of 3RA8 ILF on the 8US busbar adapter............................................................. 167
5.4.4.2
Removal of the 3RA8 ILF from the 8US busbar adapter...................................................... 171
5.4.5
Mounting on 3RV29 infeed system................................................................................... 174
6
Connecting ........................................................................................................................................ 177
6.1
Overview of all connections of the 3RC7 ILM .................................................................... 177
6.1.1
Connections 3RC7140-1.E.0 ILM (direct starter S00)......................................................... 177
6.1.2
Connections 3RC7140-4EE.1 ILM (direct starter S0).......................................................... 178
6.1.3
Connections 3RC7141-1.E.0 ILM (reversing starter S00) ................................................... 179
6.1.4
Connections 3RC7141-4EE.1 ILM (reversing starter S0)..................................................... 180
6.2
Overview of all connections of the 3RA8 ILF ..................................................................... 181
6.2.1
Connections 3RA841.-1.E.0 ILF (incl. 3RC7140-1.E.0 ILM), direct starter S00..................... 181
6.2.2
Connections 3RA8422-4EE.0 ILF (incl. 3RC7140-4EE.1 ILM), direct starter S0.................... 182
6.2.3
Connections 3RA851.-1.E.0 (incl. 3RC7141-1.E.0 ILM), reversing starter S00 .................... 183
6.2.4
Connections 3RA8522-4EE.0 (incl. 3RC7141-4EE.1 ILM), reversing starter S0.................... 184
6.3
Connecting and disconnecting 3RC7 ILM and 3RA8 ILF ..................................................... 185
6.3.1
Connect 3RA8 ILF to main circuit connection (line/load).................................................... 185
6.3.2
Connecting and disconnecting 3RC7 ILM Power Cable ...................................................... 190
6.3.2.1
Connecting 3RC7 ILM Power Cable ................................................................................... 190
6.3.2.2
Disconnecting 3RC7 ILM Power Cable............................................................................... 194
6.3.3
Connecting and disconnecting 3RC7 ILM Communication Cable ....................................... 197
6.3.3.1
Connecting 3RC7 ILM Communication Cable .................................................................... 197
6.3.3.2
Disconnecting 3RC7 ILM Communication Cable................................................................ 202
7
Parameter setting .............................................................................................................................. 207
7.1
Parameter assignment ..................................................................................................... 207
7.2
Commissioning................................................................................................................ 208
7.3
Parameterization with a GSD and MDD............................................................................. 208
7.4
Slot rules ......................................................................................................................... 208
7.5
Data plausibility check ..................................................................................................... 208
7.6
Declaration of parameters................................................................................................ 209
7.7
Process image input (PII) and process image output (PIQ) ................................................. 212
8
Planning/configuring ......................................................................................................................... 215
8.1
Configuration .................................................................................................................. 215
8.2
TIA Selection Tool ............................................................................................................ 215
8.3
Using the 3RA8 load feeders with high-efficiency motors .................................................. 215
8.3.1
General information on the startup behavior of highly energy-efficient motors ................. 215
9
Maintenance and service .................................................................................................................. 217
9.1
Warning notice ................................................................................................................ 217
9.2
Overview......................................................................................................................... 217
9.3
Replacing parts of the load feeder .................................................................................... 218
9.3.1
Replacing the 3RC7 ILM Communication Cable (3RC7940-0TE..) ....................................... 218
9.3.2
Replacing the 3RC7 ILM Power Cable (3RC7940-1TE0.)..................................................... 219
9.4
Replacing hardware ......................................................................................................... 219
Table of contents
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
6
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
9.4.1
Removing the load feeder from the control cabinet .......................................................... 219
9.4.2
Replacing the contactor ................................................................................................... 219
9.4.3
Replacement of the motor starter protector...................................................................... 219
9.4.4
Replacing the 3RC7 ILM.................................................................................................... 219
9.4.5
Reinstalling the load feeder in the control cabinet ............................................................ 220
10
Messages and diagnostics ................................................................................................................. 221
10.1
Status and error displays .................................................................................................. 221
10.2
Meaning of the LED displays............................................................................................. 224
10.3
Reset button .................................................................................................................... 227
10.4
Interrupts ........................................................................................................................ 228
10.5
Diagnostic messages........................................................................................................ 228
11
Technical data.................................................................................................................................... 233
11.1
3RC7 ILM ......................................................................................................................... 233
11.1.1
Technical data in Siemens Industry Online Support........................................................... 233
11.1.2
CAx data.......................................................................................................................... 233
11.1.3
Overview tables .............................................................................................................. 234
11.2
3RA8 ILF .......................................................................................................................... 234
11.2.1
Technical data in Siemens Industry Online Support........................................................... 234
11.2.2
CAx data.......................................................................................................................... 235
11.2.3
Overview tables .............................................................................................................. 235
11.3
Motor starter protector..................................................................................................... 236
11.3.1
Technical data in Siemens Industry Online Support........................................................... 236
11.3.2
CAx data.......................................................................................................................... 236
11.4
Contactors....................................................................................................................... 237
11.4.1
Technical data in Siemens Industry Online Support........................................................... 237
11.4.2
CAx data.......................................................................................................................... 237
12
Dimensional drawings ....................................................................................................................... 239
12.1
Intelligent load feeder with standalone adapter 3RC7940-2TE00 (size S00)....................... 239
12.2
Intelligent load feeder with standalone adapter 3RC7940-2TE01 (size S0)......................... 240
13
Process data and data sets................................................................................................................. 241
13.1
Reading and writing of data records ................................................................................. 241
13.2
Byte arrangements........................................................................................................... 241
13.3
Object number................................................................................................................. 241
13.4
Starting datasets.............................................................................................................. 242
13.5
DS3 commands with additional values ............................................................................. 242
13.6
DS68 Read/write process image output............................................................................. 243
13.7
DS69 Read process image input........................................................................................ 244
13.8
DS92 device diagnostics................................................................................................... 245
13.9
DS93 Write command ...................................................................................................... 248
13.10
DS94 Read measured values............................................................................................. 249
Table of contents
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
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13.11
DS95 Read statistics......................................................................................................... 250
13.12
DS96 Read maximum pointer........................................................................................... 251
13.13
DS131 General Parameters 1............................................................................................ 252
13.14
DS132 General Parameters 2............................................................................................ 256
13.15
DS222 commands (access via object number) .................................................................. 258
13.16
Direct starter FAQ link ..................................................................................................... 259
13.17
I&M data.......................................................................................................................... 259
13.17.1
I&M data.......................................................................................................................... 259
13.17.2
I&M 0: Read device identification...................................................................................... 259
13.17.3
I&M 1: Read/write equipment identifier ............................................................................ 260
13.17.4
I&M 2: Read/write installation........................................................................................... 260
13.17.5
I&M 3: Read/write description........................................................................................... 261
14
Connection examples ........................................................................................................................ 263
14.1
Asynchronous motor........................................................................................................ 263
14.2
Single-phase motor.......................................................................................................... 265
A
Coordination types ............................................................................................................................ 267
B
References ......................................................................................................................................... 269
B.1
References....................................................................................................................... 269
B.2
Manuals - SIRIUS Modular System..................................................................................... 269
Index.................................................................................................................................................. 271
Table of contents
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
8
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Introduction
1
1.1
Responsibility of the user for system configuration and
functionality
Intelligent load feeders are device combinations comprising a SIRIUS 3RV2 motor starter
protector, a SIRIUS 3RC7 ILM (Intelligent Link Module), and a SIRIUS 3RT2 contactor for normal
switching.
The SIRIUS portfolio features two different configuration options for fuseless intelligent load
feeders:
•
Tested pre-assembled complete units SIRIUS 3RA8 ILF (Intelligent Load Feeder)
•
Tested combinations of individual devices for self-assembly
Siemens AG, its subsidiaries, and associated companies (hereinafter referred to as "Siemens")
are not in a position to guarantee every characteristic of a complete plant or machine not
designed by Siemens.
Nor can Siemens assume liability for recommendations that appear or are implied in the
following description. No new guarantee, warranty, or liability claims beyond the scope
of the SIEMENS general terms of supply are to be derived or inferred from the following
description.
Note
When designing a system, comply with all valid national installation specifications and
standards.
1.2
Purpose of the manual
This Equipment Manual describes the SIRIUS 3RC7 ILM (Intelligent Link Module) and the
SIRIUS 3RA8 ILF (Intelligent Load Feeder) as of firmware version V1.0 and provides the following
information:
•
Information on different setup variants of the 3RC7 ILM and the 3RA8 ILF.
•
Information on necessary hardware components.
•
Information on installing, connecting and operating the 3RC7 ILM and the 3RA8 ILF.
•
Technical information such as dimension drawings and unit wiring diagrams.
The information in this Equipment Manual enables you to configure and commission the
3RC7 ILM and the 3RA8 ILF.
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
9
1.3
Required basic knowledge
To understand these operating instructions you should have a general knowledge of automation
engineering and low-voltage switchgear.
A general knowledge of the following areas is needed in order to understand this manual:
•
Low-voltage controls and distribution
•
Digital circuit logic
•
Automation technology
•
TIA Portal
1.4
Scope of the manual
This Equipment Manual is valid for the 3RC7 ILM and the 3RA8 ILF. It contains a description of the
devices that is valid at the time of publication.
1.5
Additional documentation
Manuals / online help
At this point, you will find further manuals and online help that may be of interest to you for your
automation system. They are available to download from the Internet free of charge. You can
create your own individual system documentation in mySupport.
•
Equipment Manual "SIRIUS - SIRIUS 3RT contactors/contactor assemblies" (https://
support.industry.siemens.com/cs/ww/en/view/60306557)
•
Equipment Manual "SIRIUS 3RV motor starter protectors" (https://
support.industry.siemens.com/cs/ww/en/view/60279172)
•
Equipment Manual "SIMATIC ET 200SP Distributed I/O System" (https://
support.industry.siemens.com/cs/us/en/view/58649293)
•
Equipment Manual "SIMATIC ET 200SP/ET 200AL Mixed configuration" (https://
support.industry.siemens.com/cs/us/en/view/109784488)
•
Online help for STEP 7
•
The EMC Directive 2014/30/EU in practice (http://www.siemens.com/emc-guideline)
•
Industrial Control Panels and Electronic Equipment of Industrial Machinery for North
America (http://www.siemens.com/UL508A)
•
Control Panels compliant with IEC Standards and European Directives (http://
www.siemens.com/iec60204)
Introduction
1.5 Additional documentation
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
10
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Interesting links
•
Manuals in Siemens Industry Online Support (https://
support.industry.siemens.com/cs/ww/en/ps/man)
•
Catalog IC 10 (https://support.industry.siemens.com/cs/ww/en/view/109771990)
•
Product support for STEP 7 (TIA Portal) (https://support.industry.siemens.com/cs/ww/en/ps/
14672)
•
Information on Open Source Software (https://support.industry.siemens.com/cs/us/en/view/
109822657)
1.6
Siemens Industry Online Support
Information and service
At Siemens Industry Online Support you can obtain up-to-date information from our global
support database:
•
Product support
•
Application examples
•
Forum
•
mySupport
Link: Siemens Industry Online Support (https://support.industry.siemens.com/cs/de/en)
Product support
You can find information and comprehensive know-how covering all aspects of your product
here:
•
FAQs
Answers to frequently asked questions
•
Manuals/operating instructions
Read online or download, available as PDF or individually configurable.
•
Certificates
Clearly sorted according to approving authority, type and country.
•
Characteristics
For support in planning and configuring your system.
•
Product announcements
The latest information and news concerning our products.
•
Downloads
Here you will find updates, service packs, HSPs and much more for your product.
Introduction
1.6 Siemens Industry Online Support
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
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11
•
Application examples
Function blocks, background and system descriptions, performance statements,
demonstration systems, and application examples, clearly explained and represented.
•
Technical data
Technical product data for support in planning and implementing your project
Link: Product support (https://support.industry.siemens.com/cs/ww/en/ps)
mySupport
The following functions are available in your personal work area "mySupport":
•
Support Request
Search for request number, product or subject
•
My filters
With filters, you limit the content of the online support to different focal points.
•
My favorites
With favorites you bookmark articles and products that you need frequently.
•
My notifications
Your personal mailbox for exchanging information and managing your contacts. You can
compile your own individual newsletter in the "Notifications" section.
•
My products
With product lists you can virtually map your control cabinet, your system or your entire
automation project.
•
My documentation
Configure your individual documentation from different manuals.
•
CAx data
Easy access to CAx data, e.g. 3D models, 2D dimension drawings, EPLAN macros, device
circuit diagrams
•
My IBase registrations
Register your Siemens products, systems and software.
1.7
Siemens Industry Online Support app
Siemens Industry Online Support app
The Siemens Industry Online Support app provides you access to all the device-specific
information available on the Siemens Industry Online Support portal for a particular article
number, such as operating instructions, manuals, data sheets, FAQs etc.
Introduction
1.7 Siemens Industry Online Support app
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The Siemens Industry Online Support app is available for Android and iOS:
Android
iOS
1.8
Support Request
After you have registered, you can use the Support Request form in the online support to send
your question directly to Technical Support:
Support Request:
Internet (https://support.industry.siemens.com/My/ww/en/requests)
1.9
History
Release number
New features
08/2024
•
Initial release
Introduction
1.9 History
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Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
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Introduction
1.9 History
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Safety notes
2
2.1
General safety notes
DANGER
Hazardous voltage.
Will cause death or serious injury.
Turn off and lock out all power supplying this device before working on this device.
NOTICE
Damage caused by electrostatic charge
The 3RC7 ILM can be damaged by an electrostatic charge if the unoccupied pins of the 3RC7 ILM
are contacted.
When handling and installing the 3RC7 ILM, ensure that the components are protected from
electrostatic charge. Changes to the system configuration and wiring are only permissible after
disconnection from the power supply.
The 3RC7 ILM may only be connected when the 24 V DC power supply (PWR / AUX-PWR) and
mains voltage are switched off.
WARNING
Protective extra low voltage
The product must be operated with Protective Extra Low Voltage (PELV) according to the
standard ES1 (IEC 62368-1).
The intelligent link modules 3RC7 ILM have been designed for Environment A according to
IEC 60947-1, IEC 60947-4-1 and Class A according to CISPR 11, EN 55011.
Note
EMC Environment A
The intelligent link modules 3RC7 ILM are products according to Environment A.
In household environments, this device can cause unwanted radio interference. The user may
be required to implement appropriate measures in this case.
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2.2
Qualified personnel required
WARNING
Qualified personnel required
All work involved in connecting, commissioning, operation and maintenance must be carried
out by qualified, responsible personnel.
Failure to follow proper procedures may result in personal injury and damage to property.
2.3
Current information about operational safety
Important note for maintaining operational safety of your system
WARNING
Hazardous Voltage.
Can cause death, serious injury, or property damage.
Please take note of our latest information
Systems with safety-related characteristics are subject to special operational safety
requirements on the part of the operator. The supplier is also obliged to comply with special
product monitoring measures. For this reason, we publish a special newsletter containing
information on product developments and features that are (or could be) relevant to operation
of safety-related systems. This ensures that you are always up to date in this respect as well. You
will find more information here:
SIRIUS Newsletter (https://www.siemens.com/sirius-newsletter)
2.4
Intended use
Improper use of the 3RC7 ILM / 3RA8 ILF
Improper use of the 3RC7 ILM / 3RA8 ILF and their accessories result in a risk of death, risk of
serious injury or property damage.
This equipment is only allowed to be used for the applications described in the catalog
and in the technical description, and only in conjunction with non-Siemens equipment and
components recommended by Siemens.
Correct transport, storage, installation and assembly, as well as careful operation and
maintenance, are required to ensure that the product operates safely and without faults.
Before you run any sample programs or programs that you have written yourself, make sure
that running the plant cannot cause injury to anyone else or damage to the machine itself.
Safety notes
2.4 Intended use
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
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2.5
Declaration of conformity
You can download the entire EC Declaration of Conformity: Declaration of Conformity (http://
www.siemens.com/sirius/approvals).
Standards
The 3RC7 ILM / 3RA8 ILF meet the following standards:
Standard
Intelligent load feeder
for direct-on-line starting
Intelligent load feeder
for reversing starting
EN IEC 60947-4-1
x
x
UL 60947-4-1
x
x
EN 60947-4-1
x
x
CSA C22.2 No. 60947-4-1
x
x
2.6
Five safety rules for working in or on electrical systems
A set of rules, which are summarized in DIN VDE 0105 as the "five safety rules", are defined for
working in or on electrical systems as a preventative measure against electrical accidents:
1. Isolate
2. Secure against reclosing
3. Verify absence of operating voltage
4. Ground and short-circuit
5. Provide protection against adjacent live parts
These five safety rules must be applied in the above order prior to starting work on an
electrical system. After completing the work, proceed in the reverse order.
It is assumed that every electrically skilled person is familiar with these rules.
Explanations
1. The isolating distances between live and de-energized parts of the system must vary
according to the operating voltage that is applied.
"Isolate" refers to the all-pole disconnection of live parts.
All-pole disconnection can be achieved, for example, by:
- Switching off the miniature circuit breaker
- Switching the electronic circuit protection device to the OFF position
- Switching off the motor circuit breaker
- Unscrewing fusible links
- Removing LV HRC fuses
2. The feeder must be locked against inadvertent reconnection to ensure that it remains
isolated for the duration of the work. This can be achieved, for instance, by locking the motor
and system circuit breakers in the OFF position or by unscrewing the fuses and using lockable
elements to prevent them from being reinserted.
Safety notes
2.6 Five safety rules for working in or on electrical systems
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3. The de-energized state of the equipment should be verified using suitable test equipment,
e.g. a 2-pole voltmeter. 1-pole test pins are not suitable for this purpose. The absence of
power must be established for all poles, phase to phase, and phase to N/PE.
4. Grounding and short-circuiting are only mandatory if the system has a rated voltage greater
than 1 kV. In this case, the system should always be grounded first and then connected to the
live parts to be short-circuited.
5. These parts should be covered, or barriers erected around them, to avoid accidental contact
during the work with adjacent parts that are still live.
2.7
ESD Guidelines
ESD
All electronic devices are equipped with large-scale integrated ICs or components. Due to their
design, these electronic elements are highly sensitive to overvoltage, and thus to any
electrostatic discharge.
The acronym ESD has become the established designation for such electrostatic sensitive
components/devices. This is also the international abbreviation for such devices.
ESD devices are identified by the following symbol:
NOTICE
Electrostatic discharge
ESD devices can be destroyed by voltages well below the threshold of human perception. These
static voltages develop when you touch a component or electrical connection of a device
without having drained the static charges present on your body. The damage caused to a device
by overvoltage is usually not immediately evident and is only noticed after an extended period
of operation.
Electrostatic charging
Anyone who is not connected to the electrical potential of their surroundings can be
electrostatically charged.
The diagram below shows the maximum electrostatic voltage which may build up on
a person coming into contact with the materials specified in the diagram. These values
correspond to IEC 801-2 specifications.
Safety notes
2.7 ESD Guidelines
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
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9ROWDJHLQN9
6\QWKHWLFPDWHULDO
:RRO
$QWLVWDWLFPDWHULDOHJZRRGRU
FRQFUHWH
5HODWLYHKXPLGLW\LQ
Basic protective measures against electrostatic discharge
•
Make sure the grounding is good:
When handling electrostatic sensitive devices, ensure that your body, the workplace and
packaging are grounded. In this way, you can avoid becoming electrostatically charged.
•
Avoid direct contact:
As a general rule, only touch electrostatic sensitive devices when this is unavoidable (e.g.
during maintenance work). Handle the devices without touching any chip pins or PCB traces.
In this way, the discharged energy cannot reach or damage sensitive devices.
Discharge your body before taking any necessary measurements on a device. Do so by
touching grounded metallic parts. Use only grounded measuring instruments.
NOTICE
Functional errors caused by electrostatic charge
When the 3RC7 ILM and the 3RA8 ILF are installed, contact from the side and from below is not
permitted.
2.8
Cybersecurity information
Siemens provides products and solutions with industrial cybersecurity functions that support
the secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
Safety notes
2.8 Cybersecurity information
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cybersecurity concept. Siemens’ products and solutions constitute one element of such a
concept.
Customers are responsible for preventing unauthorized access to their plants, systems,
machines and networks. Such systems, machines and components should only be connected
to an enterprise network or the internet if and to the extent such a connection is necessary
and only when appropriate security measures (e.g. firewalls and/or network segmentation)
are in place.
For additional information on industrial cybersecurity measures that may be implemented,
please visit
https://www.siemens.com/cybersecurity-industry.
Siemens’ products and solutions undergo continuous development to make them more
secure. Siemens strongly recommends that product updates are applied as soon as they are
available and that the latest product versions are used. Use of product versions that are no
longer supported, and failure to apply the latest updates may increase customer’s exposure
to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Cybersecurity
RSS Feed under
https://new.siemens.com/cert.
2.9
Data security in automation
The topic of data security and access protection (security) is becoming more and more important
in industrial environments. Increased networking of entire industrial plants, vertical integration
and networking of the levels within a company, and new technologies, such as remote
maintenance, are resulting in more increased requirements for protection of the industrial plant.
Security is the generic term for all protection measures:
•
Loss of confidentiality due to unauthorized accessing of data
•
Loss of integrity due to data manipulation
•
Loss of availability due to destruction of data
To provide protection from manipulation in sensitive plant and production networks, it is
not enough to apply data security solutions for offices to industrial applications without any
adaptation.
Requirements
The special requirements of communication in an industrial environment (e.g. communication
in real time) result in additional requirements for security in industrial use:
•
Protection against interaction between automated cells
•
Protection of network segments
•
Protection from unauthorized access
•
Scalability of the security functionality
•
No influence on the network structure
Safety notes
2.9 Data security in automation
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Threats
Threats can arise from external and internal manipulation. Loss of data security is not always
caused by deliberate actions.
Internal threats arise due to:
•
Technical faults
•
Operating errors
•
Errors in programs
These internal hazards are compounded by external threats. The external hazards do not
differ from the known threats in the office environment:
•
Computer viruses and computer worms
•
Trojan horses
•
Unauthorized access
•
Password phishing
Password phishing means attempting to get a user to divulge access data and passwords by
masquerading as a different identity in an e-mail.
Precautions
The most important precautions against manipulation and loss of data security in an industrial
environment are:
•
Filtering and verification of data traffic through virtual private networks (VPN). A virtual
private network is used to exchange private data in a public network (e.g. the Internet). The
most common VPN technology is IPsec. IPsec is a collection of protocols based on the IP
protocol at the network layer.
•
Segmentation into protected automation cells. The aim of this concept is to protect devices
in the network through security modules. A group of protected devices forms a protected
automation cell. Only security modules in the same group or the device protected by you can
be interchanged.
•
Authentication (identification) of the networked devices. The security modules identify
themselves to each other via a secure (encrypted) channel using authentication procedures.
This prevents access to a protected segment by unauthorized persons from outside.
•
Encryption of the data traffic. The confidentiality of the data is ensured by encrypting the data
traffic. For this purpose, every security module is given a VPN certificate which includes the
encryption key.
VDI guidelines on information security in industrial automation
The VDI/VDE Association of German Engineers "Measurement and Automation" has published a
guideline for implementation of a security architecture in the industrial environment in the VDI
guideline "VDI/VDE 2182 Sheet 1, IT Security for Industrial Automation - General Model". You will
find the guideline under "VDI Standards" on the VDI home page: VDI guidelines (http://
www.vdi.eu)
Safety notes
2.9 Data security in automation
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2.10
Approvals, test certificates, characteristics
Approvals, test certificates, characteristics
You can find an overview of the certifications available for low-voltage controls and distribution
products and other technical documentation, updated daily, on the Internet.
You will find further information in the Catalog IC 10 - SIRIUS "Industrial Controls," Chapter 10.
See also
3RC7 ILM certificates (https://support.industry.siemens.com/cs/ww/en/ps/29717/cert)
3RA8 ILF certificates (https://support.industry.siemens.com/cs/ww/en/ps/29716/cert)
Catalog IC 10 (https://support.industry.siemens.com/cs/ww/en/view/109771990)
Coordination types
Coordination types are important selection criteria for fuseless load feeders. They are defined in
the Appendix under "Coordination types (Page 267)".
Approvals/Test reports
Extensive approvals and test certificates are available for pre-assembled 3RA8 ILF devices. All
approvals and test certificates for the individual devices involved apply if load feeders are being
self-assembled. Furthermore, manufacturer's declarations for specific applications are also
available for self-assembly.
2.11
Requirements for switching high-efficiency motors
The increased requirements for protection devices and switchgear when switching high-
efficiency motors are covered by the new utilization category AC‑3e introduced in
the IEC 60947‑4‑1 product standard.
The utilization category AC‑3e takes into account the higher switch-on characteristic of
higher efficiency motors. This is reflected, for example, in a higher starting current when
starting squirrel-cage motors.
All SIRIUS protection devices and switchgear that are subject to the IEC 60947‑4‑1 product
standard meet the increased requirements in accordance with utilization category AC‑3e and
are suitable for use with high-efficiency motors.
Safety notes
2.11 Requirements for switching high-efficiency motors
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2.12
Voltages
The specifications for 3-phase line supply according to EN IEC 60947‑4‑1 are valid for the
following line system configurations:
Voltage specification Ue in the Equipment
Manual
Line system configurations
Three-phase four-wire systems
[V]
[V]
230
-
400
230 / 400
440
260 / 440
500
-
690
400 / 690
- not specified
Reference
The standards from IC 10 Catalog "SIRIUS Industrial Controls" (https://
support.industry.siemens.com/cs/ww/en/view/109747945) in the appendix always apply.
More information on the load feeders is available in our online ordering system (https://
mall.industry.siemens.com/mall/en/us/Catalog/Products/10043038?tree=CatalogTree)under
the "Product Information" tab.
2.13
Notes on the protection of device connections
The specifications for short-circuit protection (fuses, motor starter protectors, or miniature
circuit breakers) are available for the device connections of the main circuit and the auxiliary
circuit. In order to ensure a holistic view for the protection of the device connections, the
manufacturer is obliged to provide all relevant information for short-circuit protection and
overcurrent protection.
If, for example, device connections for the control supply voltage, the supply voltage, or digital
inputs/digital outputs are not connected to self-limiting current sources or energy sources, you
can find the relevant information on the technical data sheet.
2.14
Recycling and disposal
For environmentally-friendly recycling and disposal of your old device, contact a company
certified for the disposal of used electrical and electronic equipment, and dispose of the device
as specified in the regulations for your particular country.
Safety notes
2.14 Recycling and disposal
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Safety notes
2.14 Recycling and disposal
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Description
3
3.1
System overview
3.1.1
Product description
The SIRIUS 3RC7 ILM intelligent link module provides the optimal connection between the two
SIEMENS product families SIRIUS and SIMATIC.
The SIRIUS 3RC7 ILM intelligent link module is perfectly matched to the SIRIUS 3RV2 motor
starter protector and the SIRIUS 3RT2 contactor, both mechanically and electrically, and
enables the setup of a fuseless load feeder.
An overview of the recommended device combinations and other design variants can be
found in Chapter "Intelligent load feeders for self-assembly with a 3RC7 ILM (Page 36)".
In addition to self-assembly from individual devices, the SIRIUS 3RA8 ILF intelligent load
feeders are available as pre-assembled complete units, fully wired and mechanically
connected as intelligent load feeders for direct starting or intelligent load feeders for
reversing starting.
The direct connection of the SIRIUS 3RA8 ILF intelligent load feeders to the ET 200SP enables
easy integration into the automation system.
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25
SIRIUS 3RA8 ILF intelligent load feeders
The SIRIUS 3RA8 ILF intelligent load feeder or the combination of the SIRIUS 3RC7 ILM with the
SIRIUS 3RV2 motor starter protector and the SIRIUS 3RT2 contactor enable the control,
protection and monitoring of loads up to a rated current of 32 A.
3RA8 ILF, intelligent load feeder for direct starting/size
S00
3RA8 ILF, intelligent load feeder for direct starting/size S0
Description
3.1 System overview
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
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3RA8 ILF, intelligent load feeder for reversing starting/size
S00
3RA8 ILF, intelligent load feeder for reversing starting/size S0
Description
3.1 System overview
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Connection of the SIRIUS 3RC7 ILM to the ET 200SP
The direct connection to the ET 200SP via the flexible station extension (ET connection) enables
easy integration into the automation system.
Each ET 200SP interface (BusAdapter BA-Send) supports a maximum of 16 3RC7 ILM I/O
modules.
316WDQGDUG,QWHUIDFHPRGXO
%86HQG
%$6HQG[)&
①
ET 200SP I/O modules
⑤
1st I/O module 3RC7 ILM
②
ET 200SP server module
⑥
16th I/O module 3RC7 ILM
③
Slots
⑦
ET-Connection
④
PROFINET IO
Figure 3-1
System overview
To connect the 3RC7 ILM to the ET 200SP interface, you need the following products:
•
BusAdapter BA-Send (6ES7193-6AS00-0AA0)
•
BaseUnit BU-Send (6ES7193-6BN00-0NE0)
•
SIMATIC ET 200SP IM or CPU 151X
Table 3-1
Interface modules
Article number
Description
6ES7155-6AU02-0BN0
IM 155-6PN Standard
6ES7155-6AU02-0BN0
IM 155-6PN Standard
6ES7155-6AU01-0CN0
IM 155-6PN/2 High Feature
6ES7155-6AU30-0CN0
IM 155-6PN/3 High Feature
6ES7155-6MU00-0CN0
IM 155-6MF High Feature
6ES7155-6MU01-0CN0
IM 155-6MF High Feature
Description
3.1 System overview
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28
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Table 3-2
Central processing units
Article number
Description
6ES7510-1DK03-0AB0
CPU 1510SP-1 PN
6ES7512-1DM03-0AB0
CPU 1512SP-1 PN
6ES7510-1SK03-0AB0
CPU 1510SP F-1 PN
6ES7512-1SM03-0AB0
CPU 1512SP F-1 PN
6ES7514-2DN03-0AB0
CPU 1514SP-2PN
6ES7514-2SN03-0AB0
CPU 1514SP F-2PN
6ES7 514-2VN03-0AB0
CPU 1514SP T-2 PN
6ES7 514-2WN03-0AB0
CPU 1514SP TF-2 PN
Table 3-3
Open Controller
Article number
Description
6ES7677-2DB4.-0GB.
CPU 1515SP PC2
6ES7677-2SB4.-0GB.
CPU 1515SP PC2 F
6ES7677-2VB42-0GB.
CPU 1515SP PC2 T
6ES7677-2WB42-0GB.
CPU 1515SP PC2 TF
The ET 200SP enables communication via Ethernet‑IP, Modbus TCP and PROFINET.
You can find more information on the SIMATIC ET 200SP on the Internet (https://
support.industry.siemens.com/cs/us/en/view/58649293).
You can find more information about the SIMATIC ET 200SP/ET 200AL mixed setup on the
Internet (https://support.industry.siemens.com/cs/us/en/view/109784488).
You use the MultiFieldbus Configuration Tool (MFCT) to configure and parameterize
MultiFeldbus Devices.
You use MFCT to load the configuration and parameterization into the MF Device. You can
also use MFCT to update the firmware of MF Devices and modules.
You can find the MFCT on the Internet (https://support.industry.siemens.com/cs/de/en/view/
109773881).
3.1.2
Applications
The intelligent load feeders can be used anywhere in industry where combinations of motor
starter protectors, contactors and overload relays have been used in the past.
The intelligent load feeders can be used for the following, for example:
•
Conveyor technology
•
Logistics systems
Description
3.1 System overview
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Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
29
•
Mixing systems
•
Crushing systems
•
Ventilation
•
Transformers
•
Pumping
•
Gas discharge lamps, etc.
3.1.2.1
ATEX
If a starter combination with ATEX approval is required, combine the 3RC7 ILM with a 3RV20
motor starter protector for motor protection.
Table 3-4
Coordination type "2" at Iq = 150 kA at 400 V
(compatible with coordination type "1")
Size
Standard three-phase mo‐
tor
4-pole at 400 V AC 1)
Adjustable current
response
value of the in‐
verse-time de‐
layed overload re‐
lease
Comprising the following individual components
Rated pow‐
er
P
Motor cur‐
rent I
(guide val‐
ue)
Motor starter
protector
+ contactor
+ 3RC7 ILM
[kW]
[A]
[A]
Article number
Article number
Article number
S00
0.12
0.4
0.35 ... 0.5
3RV2011-0FA20
3RT2015-2BB42
3RC714.-1EE.0 3)
0.18
0.6
0.45 ... 0.63
3RV2011-0GA20
0.18
0.6
0.55 ... 0.8
3RV2011-0HA20
0.25
0.85
0.7 ... 1
3RV2011-0JA20
0.37
1.1
0.9 ... 1.25
3RV2011-0KA20
0.55
1.5
1.1 ... 1.6
3RV2011-1AA20
0.75
1.9
1.4 ... 2
3RV2011-1BA20
0.75
1.9
1.8 ... 2.5
3RV2011-1CA20
1
2.7
2.2 ...3.2
3RV2011-1DA20
1.5
3.6
2.8 ... 4
3RV2011-1EA20
Description
3.1 System overview
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
30
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Size
Standard three-phase mo‐
tor
4-pole at 400 V AC 1)
Adjustable current
response
value of the in‐
verse-time de‐
layed overload re‐
lease
Comprising the following individual components
Rated pow‐
er
P
Motor cur‐
rent I
(guide val‐
ue)
Motor starter
protector
+ contactor
+ 3RC7 ILM
[kW]
[A]
[A]
Article number
Article number
Article number
S0
1.5
3.6
3.5 ... 5
3RV2021-1FA20
3RT2024-2BB40
3RC714.-4EE.1 3)
2.2
4.9
4.5 ... 6.3
3RV2021-1GA20
3
6.5
5.5 ... 8
3RV2021-1HA20
4
8.5
7 ... 10
3RV2021-1JA20
5.5
11.5
9 ... 12.5
3RV2021-1KA20
7.5
15.5
10 ... 16
3RV2021-4AA20
3RT2026-2BB40
7.5
15.5
13 ... 20
3RV2021-4BA20
3RT2027-2BB40
11
22
16 ... 22
3RV2021-4CA20
11
22
18 ... 25
3RV2021-4DA20
15
28
23 ... 28
3RV2021-4NA20
15
29 2)
27 ... 32
3RV2021-4EA20
1)
Selection depends on the concrete startup data and rated data.
2)
Suitable for use with IE3 motors and IE4 motors up to a starting current of 235 A for IE3 and 222 A for IE4.
3)
Note: Parameters for CLASS setting (CLASS = OFF). No overload trip takes place in the 3RC7 ILM.
3.1.3
Operating principle
•
Control (switching element):
The 3RC7 ILM can control the 3RT2 contactor using control commands.
•
Protection:
The 3RC7 ILM opens the 3RT2 contactor automatically depending on the parameterization,
e.g. in the event of overcurrent, undervoltage, current phase asymmetry, phase failure.
•
Diagnostics:
The current measurement and voltage measurement (for High Feature variants) enable a
detailed diagnostics to be carried out and transmitted to a controller via the ET200 SP
interface.
Description
3.1 System overview
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
31
3.2
SIRIUS 3RC7 ILM (intelligent link module)
3.2.1
Product description
Device versions
The intelligent link module 3RC7 ILM is available for intelligent load feeders for direct start or
intelligent load feeders for reversing start and is available in 2 sizes:
•
Current range: 0.4 to 4 A (size S00)
•
Current range: 1.2 to 12 A (size S00)
•
Current range: 3.5 to 32 A (size S0)
The following figure shows an example of an intelligent link module 3RC7 ILM in size S00:
Figure 3-2
3RC7 ILM, size S00
The intelligent link modules 3RC7 ILM are available in two variants:
•
Standard variant
•
High Feature variant
You can find more information on the different functions of both variants in Chapter
"Functions (Page 43)".
Description
3.2 SIRIUS 3RC7 ILM (intelligent link module)
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
32
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Properties of the 3RC7 ILM
•
Control of the contactor
•
Status message of the contactor
•
Load diagnostics (1‑phase or 3‑phase)
•
Measurement of current, voltage and calculation of power (incl. cos phi)
•
Electronic wide setting range of the overload protection function
•
Complete integration of the load feeder into an automation system:
–
Only one engineering tool for the entire automation system
–
Configuration with TIA Portal or STEP 7
–
Easy reading of status and current measured values
•
Reduced wiring: simple, pluggable wiring of communication and power supply for the 3RC7
ILM and the contactor control
For more information, see Chapter "Connecting and disconnecting 3RC7 ILM Power Cable
(Page 190)" and "Connecting and disconnecting 3RC7 ILM Communication Cable
(Page 197)".
•
Screwless connection system (spring-loaded connection technology): Contactors and motor
starter protectors are interchangeable; extensive range of accessories
The pre-assembled combination consisting of 3RC7 ILM, the 3RV23 motor starter protector
and the 3RT2 contactor forms the intelligent load feeder. The intelligent load feeder can
be ordered using article number 3RA8. An overview of the available intelligent load feeders
3RA8 ILF can be found in Chapter "Pre-assembled SIRIUS 3RA8 ILF intelligent load feeders
(Page 40)".
3.2.2
Article numbers
Article numbers
3RC7 ILM (direct start)
Article number
Standard variant for intelligent load feeder for direct starting
DS 0.4 ... 4 A ST (S00)
3RC7140-1EE00
DS 1.2 ... 12 A ST (S00)
3RC7140-1KE00
DS 3.5 ... 32 A ST (S0)
3RC7140-4EE01
High Feature variant for intelligent load feeder for direct starting
DS 0.4 ... 4 A HF (S00)
3RC7140-1EE10
DS 1.2 ... 12 A HF (S00)
3RC7140-1KE10
DS 3.5 ... 32 A HF (S0)
3RC7140-4EE11
ST = Standard variant
HF = High Feature variant
Description
3.2 SIRIUS 3RC7 ILM (intelligent link module)
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
33
3RC7 ILM (reversing start)
Article number
Standard variant for intelligent load feeder for reversing starting
RS 0.4 ... 4 A ST (S00)
3RC7141-1EE00
RS 1.2 ... 12 A ST (S00)
3RC7141-1KE00
RS 3.5 ... 32 A ST (S0)
3RC7141-4EE01
High Feature variant for intelligent load feeder for reversing starting
RS 0.4 ... 4 A HF (S00)
3RC7141-1EE10
RS 1.2 ... 12 A HF (S00)
3RC7141-1KE10
RS 3.5 ... 32 A HF (S0)
3RC7141-4EE11
ST = Standard variant
HF = High Feature variant
3.2.3
Monitoring switching elements
The 3RC7 ILM monitors:
•
The switching status of the contactor/contactors
•
Wiring to the load
•
Mains voltage
•
Supply voltage for electronics (PWR)
•
Auxiliary voltage for the switching element (AUX-PWR)
•
Self-diagnosis
All diagnostic messages are generated based on the measurement/detection of the line
voltage, current measurement, and switching status of the contactor.
You can find more information in Chapter "Messages and diagnostics (Page 221)".
Checking the settings
When commissioning a system for the first time or when a parameter has been changed, check
the safety-relevant parameters.
More information on parameterization and commissioning of the 3RC7 ILM can be found in
Chapter "Parameter setting (Page 207)".
3.2.4
Interfaces
The 3RC7 ILM is communication-capable.
The 3RC7 ILM can be connected via the 3RC7 ILM Communication Cable to the BusAdapter
BA‑Send of the ET 200SP.
Description
3.2 SIRIUS 3RC7 ILM (intelligent link module)
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
34
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Communication takes place via ET‑Connection and is a wired extension of the ET 200SP
backplane bus.
3.3
SIRIUS 3RA8 ILF intelligent load feeder
3.3.1
Overview
The intelligent load feeders are available in two versions:
•
Intelligent load feeders for self-assembly with a 3RC7 ILM, 3RV2 motor starter protector, and
3RT2 contactor
•
Pre-assembled 3RA8 ILF intelligent load feeders
The following figure shows an example of an intelligent load feeder for direct starting in
size S00:
Figure 3-3
Intelligent load feeder for direct starting / size S00
Description
3.3 SIRIUS 3RA8 ILF intelligent load feeder
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
35
The following figure shows an example of an intelligent load feeder for reversing starting in
size S00:
Figure 3-4
Intelligent load feeder for reversing starting/size S00
3.3.2
Intelligent load feeders for self-assembly with a 3RC7 ILM
Setup of load feeders consisting of single devices
As an alternative to the pre-assembled intelligent load feeder 3RA8 ILF, it is possible to self-
assemble load feeders using single devices.
Description
3.3 SIRIUS 3RA8 ILF intelligent load feeder
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
36
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
3.3.2.1
Recommended combinations
Recommended combinations in size S00
You can find the recommended combinations in the following table:
Table 3-5
Recommended combinations in size S00 for setup with the contactor 3RT2017-2BB42
Co-
ordi-
nation
type
Variant
Comprising the following individual components
Corresponds
to the follow‐
ing
intelligent
load feeder
3RA8 ILF
Minimum
connec‐
tion
cross-
sections
Motor starter
protector
(without
overload)
Contac‐
tor
3RC7 ILM
Assembly
kit
Ie [A]
Article number
II
Intelligent
load feeder
for direct
starting
3RV2311-
1EC20
1x
0.4
...
4.0
3RC714.-
1EE.01)
-
3RA8412-
1EE.0
1.0 mm2
I
3RV2311-
1KC20
1.2
...
12
3RC714.-
1KE.01)
-
3RA8411-
1KE.0
1.5 mm2
II
Intelligent
load feeder
for reversing
starting
3RV2311-
1EC20
2x
0.4
...
4.0
3RC714.-
1EE.01)
3RA2913-
2LA2
3RA8512-
1EE.0
1.0 mm2
I
3RV2311-
1KC20
1.2
...
12
3RC714.-
1KE.01)
3RA8511-
1KE.0
1.5 mm2
1) 3RC7 ILM standard variant or 3RC7 ILM High Feature variant can be used.
Description
3.3 SIRIUS 3RA8 ILF intelligent load feeder
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
37
Recommended combinations in size S0
You can find the recommended combinations in the following table:
Table 3-6
Recommended combinations in size S0 for setup with the contactor 3RT2027-2BB40
Co-
ordi-
nation
type
Variant
Comprising the following individual components
Corresponds
to the following
intelligent
load feeder
3RA8 ILF
Minimum
connec‐
tion
cross-
sections
Motor starter
protector
(without
overload)
Contac‐
tor
3RC7 ILM
Assembly
kit
Ie [A]
Article num‐
ber
II
Intelligent
load feeder
for direct
starting
3RV2321-
4EC20
1x
3.5
...
324)
3RC714.-
4EE.11)
-
3RA8422-
4EE.0
4.0 mm2
II
Intelligent
load feeder
for reversing
starting
3RV2321-
4EC20
2x
3.5
...
324)
3RC714.-
4EE.11)
3RA2923-
2LB22)
3RA2923-
2MB23)
3RA8522-
4EE.0
4.0 mm2
1) 3RC7 ILM standard variant or 3RC7 ILM High Feature variant can be used.
2) Use the 3RA2923-2LB2 kit to set up an intelligent load feeder for reversing start in size S0.
The DIN rail adapters included in the kit are essential for DIN rail mounting.
3) Use the 3RA2923-2MB2 kit to set up an intelligent load feeder for reversing start in size S0
in the 3RV29 infeed system or on the 8US busbar adapter.
4) Suitable for use with IE3 motors and IE4 motors up to a starting current of 235 A for IE3 and
222 A for IE4.
Description
3.3 SIRIUS 3RA8 ILF intelligent load feeder
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
38
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
3.3.2.2
Possible combinations for 400 V AC, Class 10E
Possible combinations for 400 V AC, Class 10E
The following components can be combined with each other.
Table 3-7
Possible combinations for 400 V AC, Class 10E
Size
Coordi‐
nation
type
Iq
Max.
permissible
setting current
of combination
Comprising the following individual components
[kA]
Iemax [A]
Motor starter pro‐
tector
(without overload)
Contactor
3RC7 ILM
Article number
Article number
Ie [A]
Article number
S00
II
150
0.5
3RV2311-0FC20
3RT2015-2BB42
0.4 ... 4.0
3RC714.-1EE.0
0.63
3RV2311-0GC20
0.8
3RV2311-0HC20
1
3RV2311-0JC20
1.25
3RV2311-0KC20
1.6
3RV2311-1AC20
2
3RV2311-1BC20
2.5
3RV2311-1CC20
3.2
3RV2311-1DC20
4
3RV2311-1EC20
I
150
1.6
3RV2311-1AC20
3RT2015-2BB42
1.2 ... 12
3RC714.1KE.0
2
3RV2311-1BC20
2.5
3RV2311-1CC20
3.2
3RV2311-1DC20
4
3RV2311-1EC20
5
3RV2311-1FC20
6.3
3RV2311-1GC20
8
3RV2311-1HC20
10
3RV2311-1JC20
3RT2016-2BB42
12.5
3RV2311-1KC20
3RT2017-2BB42
Description
3.3 SIRIUS 3RA8 ILF intelligent load feeder
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
39
Size
Coordi‐
nation
type
Iq
Max.
permissible
setting current
of combination
Comprising the following individual components
[kA]
Iemax [A]
Motor starter pro‐
tector
(without overload)
Contactor
3RC7 ILM
Article number
Article number
Ie [A]
Article number
S0
II
150
4
3RV2321-1EC20
3RT2024-2BB40
3.5 ... 32
3RC714.-4EE.1
5
3RV2321-1FC20
6.3
3RV2321-1GC20
8
3RV2321-1HC20
10
3RV2321-1JC20
12.5
3RV2321-1KC20
16
3RV2321-4AC20
3RT2026-2BB40
20
3RV2321-4BC20
3RT2027-2BB40
22
3RV2321-4CC20
25
3RV2321-4DC20
28
3RV2321-4NC20
321)
3RV2321-4EC20
1)
Suitable for use with IE3 motors and IE4 motors up to a starting current of 235 A for IE3 and 222 A
for IE4.
3.3.3
Pre-assembled SIRIUS 3RA8 ILF intelligent load feeders
3RA8 ILF intelligent load feeders
Intelligent load feeders 3RA8 ILF are pre-assembled device combinations in sizes S00 and S0,
consisting of a 3RV23 motor starter protector for short-circuit protection, a 3RT2 contactor for
operational switching, and a 3RC7 ILM.
The 3RA8 ILF load feeders are mechanically mounted and fully wired.
Article numbers
3RA8 ILF (direct start)
Article number
Standard variant for intelligent load feeder for direct starting
DS 0.4 ... 4 A ST (S00)
3RA8412-1EE00
DS 1.2 ... 12 A ST (S00)
3RA8411-1KE00
DS 3.5 ... 32 A ST (S0)
3RA8422-4EE00
High Feature variant for intelligent load feeder for direct starting
DS 0.4 ... 4 A HF (S00)
3RA8412-1EE10
Description
3.3 SIRIUS 3RA8 ILF intelligent load feeder
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
40
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
3RA8 ILF (direct start)
Article number
DS 1.2 ... 12 A HF (S00)
3RA8411-1KE10
DS 3.5 ... 32 A HF (S0)
3RA8422-4EE10
ST = Standard variant
HF = High Feature variant
3RA8 ILF (reversing start)
Article number
Standard variant for intelligent load feeder for reversing starting
RS 0.4 ... 4 A ST (S00)
3RA8512-1EE00
RS 1.2 ... 12 A ST (S00)
3RA8511-1KE00
RS 3.5 ... 32 A ST (S0)
3RA8522-4EE00
High Feature variant for intelligent load feeder for reversing starting
RS 0.4 ... 4 A HF (S00)
3RA8512-1EE10
RS 1.2 ... 12 A HF (S00)
3RA8511-1KE10
RS 3.5 ... 32 A HF (S0)
3RA8522-4EE10
ST = Standard variant
HF = High Feature variant
A detailed overview of the range of 3RA8 ILF intelligent load feeders is provided below.
Coordination types
The table below lists the maximum power of the three-phase motor for pre-assembled 3RA8 ILF
intelligent load feeders based on the coordination type at a voltage of 400 V AC.
Table 3-8
Coordination type and power
Size
Coordination type
Power of three-phase motor
Article number
Ie
S00
2
0.12 … 1.5 kW
3RA8.12-1EE.0
0.4 ... 4.0 A
1
0.55 … 5.5 kW
3RA8.11-1KE.0
1.2 ... 12 A
S0
2
1.5 … 15 kW
3RA8.22-4EE.0
3.5 ... 321) A
1)
Suitable for use with IE3 motors and IE4 motors up to a starting current of 235 A for IE3 and 222 A for IE4
3.3.4
Application environment
The intelligent load feeders 3RA8 ILF are designed for use in enclosed spaces in which no harsh
operating conditions prevail (e.g. dust, caustic vapors, hazardous gases).
If they are to be installed in dusty or damp rooms, suitable enclosures must be provided.
Description
3.3 SIRIUS 3RA8 ILF intelligent load feeder
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
41
3.4
Accessories/ spare parts
3.4.1
Accessories for 3RC7 ILM and 3RA8 ILF
Table 3-9
3RC7 ILM accessories
Short designation
Article number
3RC7 ILM Standalone Adapter
For size S00
3RC7940-2TE00
For size S0
3RC7940-2TE01
3RC7 ILM Communication Cable from ET 200 SP to 3RC7 ILM:
Length 0.5 m
3RC7940-0TE10
Length 2 m
3RC7940-0TE20
Length 5 m
3RC7940-0TE30
Length 10 m
3RC7940-0TE40
3RC7 ILM Communication Cable from 3RC7 ILM to 3RC7 ILM:
For direct starters (side by side)
3RC7940-0TE01
For reversing starters (side by side)
3RC7940-0TE02
Length 0.75 m
3RC7940-0TE03
Length 1.5 m
3RC7940-0TE04
Length 2 m
3RC7940-0TE05
3RC7 ILM Power Cable
For direct starters
3RC7940-1TE01
For reversing starters
3RC7940-1TE02
3.4.2
Kits for setting up intelligent load feeders for reversing starting
Table 3-10
Kits for setting up intelligent load feeders for reversing starting
Short designation
Article number
Reversing starter kit, size S00 for 3RC7 ILM for DIN rail mount‐
ing, mounting on 60 mm busbar system, or 3RV29 infeed sys‐
tem
3RA2913-2LA2
Reversing starter kit, size S0 for 3RC7 ILM for DIN rail mounting
3RA2923-2LB2
Reversing starter kit, size S0 for 3RC7 ILM for mounting on 60
mm busbar system, or 3RV29 infeed system
3RA2923-2MB2
Description
3.4 Accessories/ spare parts
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
42
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Functions
4
The functions of the 3RC7 ILM with adjustable parameters are divided into 4 groups:
•
Basic configuration (Page 45)
•
Load protection (Page 48)
•
Condition monitoring (Page 54)
•
Miscellaneous (Page 59)
For the most common applications, the basic configuration is sufficient:
•
Rated operational current of the load
•
Load type
•
Interlock time
In the standard configuration of the 3RC7 ILM, the correct setting of these three parameters
ensures that the control function is effective (via commands from the controller), electrical
values are recorded, and motor protection is guaranteed.
Furthermore, the 3RC7 ILM has additional functions (Page 61).
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
43
4.1
Overview of functions
The following table shows the functions of the 3RC7 ILM standard variant and 3RC7 ILM high
feature variant:
Group
Function
Parameter
Direct starter / reversing starter
3RC7 ILM
Standard variant
3RC7 ILM
High Feature variant
Basic configura‐
tion (Page 45)
Rated operational current Ie (Page 46)
0.4 to 4 A / 1.2 to 12 A /
3.5 to 32 A
0.4 to 4 A / 1.2 to 12 A /
3.5 to 32 A
Load type (Page 46)
1-phase / 3-phase
1-phase / 3-phase
Interlock time (Page 47)
✓
✓
Load protection
(Page 48)
Electronic motor over‐
load protection
(Page 48)
Trip class
CLASS 10E / CLASS 20E
CLASS 10E / CLASS 20E
Response to overload
thermal motor model
✓
✓
Recovery time
✓
✓
Motor heating limit –
maintenance demanded
✓
✓
Non-volatile tripping sta‐
tus
✓
✓
Current asymmetry
(Page 52)
Asymmetry limit - Main‐
tenance demanded
✓
✓
Asymmetry limit error
✓
✓
Mains voltage (Page 52)
Response to faulty main
voltage
✓
✓
Reset mode at faulty
main voltage
✓
✓
Permissible main power
rotation
✓
✓
Rated mains voltage
-
✓
Mains voltage operating
range
-
✓
Condition moni‐
toring
(Page 54)
Current monitoring
(Page 54)
Prospective locked rotor
current (blocking cur‐
rent)
✓
✓
Prospective locked rotor
time
✓
✓
Current upper limit - er‐
ror
✓
✓
Current upper limit -
maintenance demanded
✓
✓
Current lower limit -
maintenance demanded
✓
✓
Starting time monitoring
(Page 57)
Preset starting time
✓
✓
Starting time limit -
maintenance demand
✓
✓
Starting time limit - error
✓
✓
Functions
4.1 Overview of functions
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
44
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Group
Function
Parameter
Direct starter / reversing starter
3RC7 ILM
Standard variant
3RC7 ILM
High Feature variant
Miscellaneous
(Page 59)
Reaction to communica‐
tion loss (Page 59)
Response to CPU/Master
STOP
✓
✓
Substitute value
✓
✓
Group diagnostics (Page 60)
✓
✓
Additional func‐
tions (Page 61)
Control (switching elements) (Page 61)
✓
✓
Current measurement (load current) (Page 62)
✓
✓
Mains voltage detection (Page 62)
✓
✓
Mains voltage measurement (Page 62)
-
✓
Supply voltage monitor‐
ing (Page 63)
Supply voltage monitor‐
ing for electronics (PWR)
(Page 63)
✓
✓
Auxiliary voltage moni‐
toring for the switching
element (AUX-PWR)
(Page 63)
Power measurement (Page 64)
-
✓
Device temperature measurement (Page 65)
✓
✓
Statistics (Page 65)
-
✓
Emergency start (Page 65)
✓
✓
Trip Reset (Page 66)
✓
✓
Cold start (Page 66)
✓
✓
Zero current detection (Page 67)
✓
✓
Firmware update (Page 67)
✓
✓
4.2
Basic configuration
For most typical applications, it is sufficient to set the following three parameters:
•
Rated operational current of the load
•
Load type
•
Interlock time
Functions
4.2 Basic configuration
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
45
4.2.1
Rated operational current Ie
This parameter is used to set the rated operational current that the feeder (switchgear and
motor) can carry continuously.
The rated operational current of the motor can usually be read off the motor's nameplate.
The adjustment range depends on the performance class of the 3RC7 ILM.
Parameter
Default setting
Values
Rated operational current Ie
0.4 A
1.2 A
3.5 A
0.4 to 4 A
1.2 to 12 A
3.5 to 32 A
Increment: 0.01 A
4.2.2
Load type
Specify whether the intelligent load feeder should protect a 1-phase or a 3-phase load.
Parameter
Default setting
Values
Load type
3-phase
3-phase / 1-phase
3-phase operation
In 3-phase operation, you can operate a 3-phase load at the connections of the contactor.
To ensure motor protection, do not connect more than one motor to an intelligent load
feeder.
In three-phase operation, do not operate several 1-phase motors on one intelligent load
feeder.
1-phase operation
In 1-phase operation, you can operate a 1-phase asynchronous motor or load at
the connections of the contactor. The relevant three-pole tripping characteristics (for
symmetrical load) apply to 1-phase operation. The measured values for the phase currents L2
and L3 in data set 94 (Page 249) are not displayed in this mode.
Feed in the mains voltage on terminals L1 and L3(N) only and connect the 1-phase motor to
the terminals T1 and T3 only.
Refer to the connection example in Chapter "Single-phase motor (Page 265)" for this purpose.
Functions
4.2 Basic configuration
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Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Figure 4-1
1-phase operation
The following monitoring functions are not supported in this mode:
•
Current asymmetry
•
Mains voltage
•
Zero current / Load missing
4.2.3
Interlock time
The reverse lock time only applies to a change in rotation direction and prevents the rotation
direction from being changed too quickly (e.g. from clockwise rotation to anticlockwise
rotation). The rotating mass of a drive should come to a standstill within the reverse lock time
before the next switching command is executed. The reverse lock time is started when a motor
OFF command is detected or an "internal trip command" is pending.
Switching on in the same direction of rotation is immediately possible.
The motor cannot be restarted in the opposite rotation direction until the reverse lock time
has expired.
Parameter
Default setting
Values
Interlock time
0 s 1)
0 to 60 s
Increment: 1 s
1)
With a set value of 0 s, a minimum reverse lock time of typically 150 ms is effective to prevent a short-circuit between the
phases.
Functions
4.2 Basic configuration
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
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4.3
Load protection
The factory settings of the load protection parameters cause the system to behave in a similar
way to a 3RV20 motor starter protector. It is therefore assumed that these parameters do not
need to be changed in most cases.
4.3.1
Electronic motor overload protection
The motor's temperature is calculated approximately from the measured motor currents, the set
rated operational current Ie, and the set trip class. From this, it is derived whether the motor is
overloaded from the point of view of the 3RC7 ILM or whether it is operating within the
permissible operating range.
CAUTION
Ensuring overload protection
Do not connect more than one motor to one intelligent load feeder to ensure overload
protection.
Principle of operation
The electronics continuously calculate a model of the thermal load on the motor dependent on
the operating time and the current load. The motor model charges itself while the motor is
running. The motor module discharges after the motor is switched off.
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Principle of operation
Functions
4.3 Load protection
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Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
After an overload trip of the motor model, the recovery time (cooling time) must be waited
for before error acknowledgement is possible. If the supply voltage for electronics (PWR) fails,
the intelligent load feeder can store the remaining cooling time if the relevant parameters
have been set. When the supply voltage for electronics (PWR) is restored, the remaining
cooling time elapses before the load can be switched on again.
If you restart the motor within a very short time after switching it off, the motor model may
not yet be fully discharged. This can result in an extremely fast overload trip after the restart.
In continuous operation (partially charged motor module), the tripping times are reduced
depending on the pre-charge.
4.3.1.1
Trip class
Parameter
Default setting
Values
Trip class
CLASS 10E
CLASS OFF: Electronic motor overload protection OFF
CLASS 10E
CLASS 20E
Trip class
The trip class (CLASS) specifies a time-based tripping range within which a protective device
must trip from a cold state at 7.2 times the current setting (motor protection according to
IEC 60947-2).
Table 4-1
Derating table for the rated operational current Ie as a function of the rated operational voltage Ue for CLASS
10E
Article number 3RC7 ILM
Setting range
Article number contactor
Maximum rated operation‐
al current Ie
3RC714-1EE00
3RC714-1EE10
0.4 to 4 A
3RT2017-2BB42
400 V = 4 A
440 V = 4 A
500 V = 4 A
690 V = 4 A
3RC714-1KE10
3RC714-1KE00
1.2 to 12 A
400 V = 12 A
440 V = 9.2 A
500 V = 9.2 A
690 V = 6.7 A
3RC714-4EE01
3RC714-4EE11
3.5 to 32 A
3RT2027-2BB40
400 V = 32 A
440 V = 32 A
500 V = 32 A
690 V = 21 A
Functions
4.3 Load protection
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
49
Table 4-2
Derating table for the rated operational current Ie as a function of the rated operating voltage Ue for CLASS 20E
Article number 3RC7 ILM
Setting range
Article number contactor
Maximum rated operation‐
al current Ie
3RC714-1EE00
3RC714-1EE10
0.4 to 4 A
3RT2017-2BB42
400 V = 4 A
440 V = 4 A
500 V = 4 A
690 V = 4 A
3RC714-1KE00
3RC714-1KE10
1.2 to 12 A
400 V = 10 A
440 V = 9.2 A
500 V = 9.2 A
690 V = 6.7 A
3RC714-4EE01
3RC714-4EE11
3.5 to 32 A
3RT2027-2BB40
400 V = 20 A
440 V = 20 A
500 V = 20 A
690 V = 17 A
4.3.1.2
Response to overload thermal motor model
Parameter
Default setting
Values
Response to overload thermal motor
model
Reset required
Turn off without restart (reset required):
On the occurrence of a motor overload, an error is gener‐
ated and the motor is tripped. When the parameterized re‐
covery time (cooling time) has elapsed, the error and the
trip can be acknowledged using the "Reset" function via the
controller, or locally using the "Reset" button on the 3RC7
ILM.
Turn off with restart (automatic restart):
On the occurrence of a motor overload, an error is gener‐
ated and the motor is tripped. When the parameterized re‐
covery time (cooling time) has elapsed, the error and the
motor trip are automatically canceled.
Don't turn off:
The motor is not switched off when a motor overload oc‐
curs.
Functions
4.3 Load protection
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4.3.1.3
Recovery time
Parameter
Default setting
Values
Recovery time
90 s
Minimum cooling down time for the motor after a motor
overload trip. Reset signals that are present during the re‐
covery time have no effect.
•
Setting range: 60 to 1800 s
•
Increment: 30 s
4.3.1.4
Motor heating limit – maintenance demanded
Parameter
Default setting
Values
Motor heating limit – maintenance de‐
manded
Deactivated (0%)
This parameter is used to specify a motor temperature rise
in percent as a warning limit.
The setting "0%" deactivates the function.
•
Setting range: 0 to 99%
•
Increment: 1%
4.3.1.5
Non-volatile tripping status
Parameter
Default setting
Values
Non-volatile tripping status
Yes
Yes:
Non-volatile tripping status means that upon voltage re‐
covery, a motor protection shutdown that occurred before
the voltage failure is fully restored.
If a motor protection shutdown occurred before the voltage
failure, the triggered state is fully restored.
The value of a currently running "recovery time" (= cooling
time of the motor after overload tripping) is saved and re‐
sumed at the appropriate point after voltage recovery.
The current calculation value of the thermal motor model is
not saved in case of a voltage failure (= no thermal memory
exists in case of a voltage failure).
No:
An overload message from the thermal motor model that
was pending at the time of the voltage failure is lost when
the power returns.
Functions
4.3 Load protection
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4.3.2
Current asymmetry
Asymmetrical power consumption can cause damage to the motor. The current asymmetry
monitoring function monitors the three phase currents and reports a maintenance demand or
an error when the parameterized limit values are reached. The current asymmetry can be
displayed via the measured value "Asymmetry" (see also Chapter Process data and data sets
(Page 241)).
Note
When the motor is switched on, the current asymmetry evaluation is suppressed for
approx. 0.5 s.
Settings
The table below shows the possible setting range for the lower and upper current limits:
Parameter
Default setting
Values
Asymmetry limit - Maintenance deman‐
ded
Deactivated (0%)
If the current asymmetry exceeds this
limit, a warning is generated and the
motor continues to run.
The setting "0%" deactivates the limit
value.
•
10 to 60%
•
Increment: 5%
Asymmetry limit error
30%
If the current asymmetry exceeds this
limit, an error is generated and the mo‐
tor is switched off. The setting "0%" de‐
activates the limit value.
•
10 to 60%
•
Increment: 5%
4.3.3
Mains voltage
By default, the intelligent link module 3RC7 ILM continues to operate despite a fault in the mains
voltage. Nevertheless, the device's response can be configured using the following parameters.
Functions
4.3 Load protection
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4.3.3.1
Response to faulty main voltage
Parameter
Default setting
Values
Response to faulty main voltage
Warning
Warning:
A warning is displayed on the device for each
voltage error.
No message:
The device does not react to a voltage error.
Error:
An error is generated by detecting a disturbance,
which triggers the motor to switch off.
Warning for OFF command:
A warning is displayed on the device for each
voltage error. An error is generated if a switch-on
command is detected.
4.3.3.2
Reset mode at faulty main voltage
Parameter
Default setting
Values
Reset mode at faulty main voltage
Automatic
Manual:
Manual reset after the error has disappeared
Automatic:
Automatic reset after the error has been rectified
4.3.3.3
Rotation direction monitoring
The rotation direction monitoring function detects whether the line phases are arranged in the
expected direction of rotation (clockwise or counterclockwise) at the input of the load feeder;
this allows the motor rotation direction to be determined before starting (if the wiring between
the motor and the load feeder is correct).
If the rotation direction is incorrect, an error message "Mains rotation direction error" is
generated and the device does not permit the contactor to close, or if it is closed, it is
opened.
Parameter
Default setting
Values
Permissible main power rotation
Any
Any:
The main power rotation may be "clockwise" or
"counter-clockwise".
Clockwise rotation (L1-L2-L3):
The main power rotation must be "CW".
Counter-clockwise (L1-L3-L2):
The main power rotation must be "CCW".
Functions
4.3 Load protection
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4.3.3.4
Rated mains voltage and operating range (only for high feature variants)
Due to the voltage measurement of each phase, it is possible to detect when a limit value is
exceeded.
Parameter
Default setting
Values
Rated mains voltage
400 V AC
230 / 240 / 400 / 440 / 480 / 500 / 600 / 690 V AC
Mains voltage operating range
Deactivated (0%)
Deactivated (0%) / ± 10% / ± 20% / ± 30%
Note
You can find more information on measurement accuracy and the requirements in Chapter
"Mains voltage measurement (Page 62)".
4.4
Condition monitoring
4.4.1
Current monitoring
If line voltage is present and the switching device is closed, the load can be diagnosed after the
motor has started up using the current monitoring function.
Note
You can find more information on measurement accuracy and the requirements in Chapter
"Current measurement (load current) (Page 62)".
In general, two different current-dependent states can be determined:
•
Motor blocked: The measured current is above the blocking current limit.
•
Operational current: The current is within the operating limits, but warning thresholds and
alarm thresholds can be set.
Functions
4.4 Condition monitoring
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Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
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Missing load
②
Current lower limit error
③
Current lower limit - maintenance demanded
④
Current upper limit - maintenance demanded
⑤
Current upper limit error
⑥
Blocking current limit [%]
⑦
Start
⑧
Operation
⑨
Hysteresis
Warning
Error
You can determine various system states with the help of the motor current and the current
limits.
System state
Current value
Protection by parameter settings:
Motor operates more sluggishly,
e. g. due to bearing damage.
Current is higher than normal.
•
Current upper limit error
•
Current upper limit - maintenance
demanded
Motor operates more smoothly,
e. g. because the system has run out of
processing material.
Current is lower than normal.
•
Current lower limit - maintenance
demanded
•
Current lower limit error
Motor is blocked.
A very high current is flowing.
•
Stall protection
Functions
4.4 Condition monitoring
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55
4.4.1.1
Prospective locked rotor current (blocking current)
The blocking current indicates the value (relative to the rated operational current) at which a
blocked drive is recognized.
Setting ranges
The table below shows the possible setting range for the blocking current:
Parameter
Default setting
Values
Prospective locked rotor current (blocking current)
800 %
•
Setting range 150 to 1500% of Ie
•
Increment: 50 %
The statistic value "Number of motor overload trips" is incremented by 1.
4.4.1.2
Prospective locked rotor time
If the blocking current is exceeded for longer than the blocking time, 3RC7 ILM triggers and an
error message "Shutdown due to motor blocking" is generated.
Setting ranges
The table below shows the possible setting range for the blocking time:
Parameter
Default setting
Values
Prospective locked rotor time
1 s
•
Setting range: 1 to 5 s
•
Increment: 0.5
The statistic value "Number of motor overload trips" is incremented by 1.
4.4.1.3
Operational current monitoring
The following warning and alarm thresholds can be set for the operational current range:
•
Upper/lower current limit value - maintenance demanded:
You can set an upper and/or a lower current limit. If the current limits are exceeded or
undershot, the 3RC7 ILM reacts with a warning message without switching off. The device
remains in operation.
•
Upper/lower current limit value - error:
You can set an upper and/or lower current limit. If the limit values for the current are
exceeded or undershot, the 3RC7 ILM generates an error message and triggers a shutdown.
Note
You can find more information on measurement accuracy and the requirements in Chapter
"Current measurement (load current) (Page 62)".
Functions
4.4 Condition monitoring
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Setting ranges
The table below shows the possible setting range for the lower and upper current limits:
Device parameters
Default setting
Setting range
Current lower limit - maintenance deman‐
ded
Deactivated (0%)
If the current fails to reach this lower limit, a warning
is generated.
The setting "0%" deactivates the monitoring of the
limit value.
•
19 to 100% of Ie
•
Increment 1%
Current upper limit - maintenance deman‐
ded
Deactivated (0%)
If the current exceeds this limit, a warning is gener‐
ated.
The setting "0%" deactivates the monitoring of the
limit value.
•
50 to 400% of Ie
•
Increment: 1%
Current lower limit - error
Deactivated (0%)
If the current falls below this limit, an error is gener‐
ated and 3RC7 ILM is triggered.
The setting "0%" deactivates the monitoring of the
limit value.
•
19 to 100% of Ie
•
Increment: 1%
Current upper limit - error
Deactivated (0%)
If the current exceeds this limit, an error is generated
and 3RC7 ILM is triggered. The setting "0%" deacti‐
vates the monitoring of the limit value.
•
50 to 400% of Ie
•
Increment: 1%
4.4.2
Starting time monitoring
The starting time of a mechanical application depends on both the motor and the associated
mechanical system. Typically, this starting time is constant, i.e. each start of the application
normally takes almost the same amount of time. If an anomaly occurs in an application, this can
affect the starting time.
Functions
4.4 Condition monitoring
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Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
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The aim of this function is to give the mechanical system a limited time to initiate the
start-up in order to protect the mechanical system.
Parameter
Default setting
Values
Preset starting time
10 s
This is the typical start-up value for the appli‐
cation.
The setting "0" deactivates the monitoring of
the limit value.
•
Limit: 0 to 360 s
•
Increment: 0.1 s
Starting time limit - maintenance de‐
mand
0%
(deactivated)
The limit value is a percentage value based on
the TARGET start-up time.
If the start-up takes longer than the limit value,
a maintenance alarm is generated.
The setting "0%" deactivates the monitoring of
the limit value.
•
Limit: 0 to 400%
•
Increment: 1%
Starting time limit - error
0%
(deactivated)
The limit value is a percentage value based on
the TARGET start-up time.
If the start-up takes longer than the limit value,
an error is generated and the motor is switch‐
ed off.
The setting "0%" deactivates the monitoring of
the limit value.
•
Limit: 0 to 400%
•
Increment: 1%
Examples for starting time monitoring
Parameter
Set value
Startup time
Preset starting time
10 s
8 s:
The motor has started up after 8 seconds: No
warnings or errors.
Starting time limit - maintenance de‐
mand
90%
9 s:
The motor has started up after 9 seconds:
Warnings, but no errors.
Starting time limit - error
110%
11 s:
Error. The contactor opens.
Functions
4.4 Condition monitoring
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4.5
Miscellaneous
4.5.1
Reaction to communication loss
In the event of a communication failure, two parameters can be used to define different
reactions for the 3RC7 ILM:
Parameter
Default setting
Values
Response to CPU/Master STOP
Substitute value
Switch substitute value:
The response is defined by the substitute value pa‐
rameter.
Keep last value:
The load feeder retains the last value. If the load was
activated, it remains activated; if it was deactivated,
it remains deactivated.
Substitute value
Switch off load
Switch off load:
The contactor is switched off automatically.
Note
If the value "Keep last value" is selected for the parameter "Response to CPU/Master STOP", a
running motor will not be switched off if communication fails.
It can only be switched off by restarting communication (and setting the corresponding control
bits) or by disconnecting the supply voltage for the electronics (PWR) or the contactor control
(AUX-PWR).
Note
If the value "Keep last value" is selected for the parameter "Response to CPU/Master STOP", the
motor may briefly stop during the restart of communication when the motor is running. To
prevent this, the corresponding control bits must be set in the PLC/control in OB100.
Substitute values
By default, any loss of communication between the PLC (CPU) and the 3RC7 ILM causes the
device to stop operating by opening the switching device.
It is possible to set manual operation if communication fails or the PLC is in the stop state.
Table 4-3
Example 1
Parameter
Customer setting
Response to CPU/Master STOP
Keep last value
Functions
4.5 Miscellaneous
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Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
59
In the event of a communication failure, the last control command (load/motor switched on
or off) is retained.
NOTICE
Motor shutdown
If the motor is running, it can only be switched off by the following measures without re-
establishing the communication connection:
1. Disconnecting the supply voltage (PWR)
2. Disconnecting the auxiliary voltage (AUX-PWR)
3. Switching off the motor starter protector
Table 4-4
Example 2
Parameter
Customer setting
Response to CPU/Master STOP
Switch substitute value
Substitute value
Switch off load
In the event of a communication failure, the load/motor is always switched off.
4.5.2
Group diagnostics
During the commissioning phase, it may happen that not all components or configurations are
correct. To suppress warnings and errors during this period, it is possible to deactivate all alarms
using this parameter.
After the commissioning phase, the group diagnostics should be activated to obtain a complete
diagnosis of the application.
Parameter
Default setting
Values
Group diagnostics
Activated
Activate:
Diagnostics are performed.
Deactivate:
Diagnostics are suppressed.
Functions
4.5 Miscellaneous
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4.6
Additional functions
4.6.1
Control (switching elements)
The switching elements (contactors) can be controlled via the process image of the outputs
(PIQ):
•
Bit 0.0 - Motor CW
•
Bit 0.1 - Motor CCW (only for reversing starters)
The switching elements are only switched on if there is no error (exception: cold start and
emergency start). Bit 2.5 "Ready for motor ON" in the process image input (PII) indicates
whether the 3RC7 ILM is in an error-free state or not.
When controlling the switching elements, the system's response time must be taken into
account:
1
1
2
2
3
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Functions
4.6 Additional functions
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
61
4.6.2
Current measurement (load current)
The actual current at the device is reported back via the process image for analysis purposes.
You can read the actual current on each phase directly in the cyclic process image in floating-
point notation (unit: amperes), so no data conversion is required.
Measurement accuracy is ±5%.
Requirements:
•
Line frequency: 45 to 65 Hz
•
Measuring range: Lower value of the current setting range up to four times the upper value
of the current setting range
Example:
Current setting range 1.2 to 12 A
Lower value of the current setting range: 1.2 A
Upper value of the current setting range: 12 A
Four times the upper value of the current setting range: 4 x 12 A = 48 A
Example:
DI 1.5
DI 1.4
DI 1.3
DI 1.2
DI 1.1
DI 1.0
-
20
2-1
2-2
2-3
2-4
2-5
-
1
0.5
0.25
0.125
0.0625
0.03125
Sum = 1.96875
0
0
0
0
0
0
Icurr = 0
1
0
0
0
0
0
Icurr = Irated x 1
1
0
1
1
0
0
Icurr = Irated x 1.375
1
1
1
1
1
1
Icurr = Irated x 1.96875
Icurr = rated operational current Irated x value (DI 1.0 to DI 1.5)
4.6.3
Mains voltage detection
This function detects whether the mains voltage between L1, L2 and L3 is present at the
3RC7 ILM.
If a voltage of typically less than 90 V is detected at a phase against the neutral conductor, a
phase failure is reported.
4.6.4
Mains voltage measurement
The high feature variant of the 3RC7 ILM can measure the voltage between phases L1-L2, L2-L3
and L1-L3, as well as the voltage from each phase to ground.
The measured value for each phase can be read in data set 94.
Functions
4.6 Additional functions
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Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Measurement accuracy is ±5%.
Requirements:
•
Line frequency: 45 to 65 Hz
•
No asymmetrical network
•
Line-to-line voltage: 350 to 750 V
Note
Line system configurations
These line system configurations are described in Chapter "Voltages (Page 23)".
4.6.5
Supply voltage monitoring
4.6.5.1
Supply voltage monitoring for electronics (PWR)
The rated value of the supply voltage is 24 V DC.
To ensure that the 3RC7 ILM operates correctly, the supply voltage monitoring for electronics
(PWR) is monitored for undervoltage.
If the voltage drops below a limit of 20.4 V, an error message is issued (data set 92, bit 16.7
"Electronics supply voltage too low").
Note
If a contactor is switched on, it is switched off.
4.6.5.2
Auxiliary voltage monitoring for the switching element (AUX-PWR)
The rated value of the auxiliary voltage is 24 V DC.
To ensure that the contactor operates correctly, the auxiliary voltage for the switching
element (AUX-PWR) is monitored for undervoltage.
If the voltage falls below a limit of 20.4 V, an error message "Supply voltage switching
element missing" is generated.
Note
If a contactor is switched on, it is switched off.
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24 V DC terminals PWR and AUX-PWR
①
Supply voltage for electronics (PWR)
②
Auxiliary voltage for the switching element (AUX-PWR)
4.6.6
Power measurement
The high feature variant of the 3RC7 ILM can calculate the power consumption of the load.
The following power values are acquired:
•
Active power
•
Reactive power
•
Apparent power
•
Power factor / cos phi
The values are assigned to data set 94.
The accuracy of the power values is ±10%.
Requirements:
•
power factor / cos phi ≥ 0.5
•
See Requirements in Chapter "Mains voltage measurement (Page 62)"
•
See Requirements in Chapter "Current measurement (load current) (Page 62)"
Exception for devices with a setting range of 0.4 to 4.0 A:
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If the device is operated in a range between 0.4 and 1.6 A and the cos phi is < 0.9, the
accuracy of the power values is ±20%.
4.6.7
Device temperature measurement
The 3RC7 ILM provides the temperature of an internal measuring point as measured value.
The measured value can be read out in data set 94. This makes it possible to compare the
temperature between the load feeders.
If the measured value is 95 °C, a warning message is issued in data set 92 (Page 245).
4.6.8
Statistics
The 3RC7 ILM has internal statistics:
•
Number of error shutdowns (can be reset to 0): This value represents the total number of
internal trips of the load feeder, regardless of the reason.
•
Number of motor overload trips: This value represents the total number of motor overload
trips of the load feeder.
•
Operating hours - motor (can be reset to 0): This value summarizes the number of operating
hours of the load.
•
Operating hours - 3RC7 ILM: This value summarizes the number of operating hours of the
3RC7 ILM.
The value "Operating hours - motor" can be set via data set 3.
4.6.9
Emergency start
Description
Emergency start enables restart despite an internal trip command. Emergency start is possible
if there is an ON switching command for the motor. The motor is switched on despite a pending
trip cause.
Emergency starting is not possible in the following situations:
•
If a device fault is active
•
If the 24 V DC supply voltage (PWR and/or AUX PWR) is missing or if the supply voltage is
outside the specified range.
•
The blocking protection has responded
•
If a process image error is active
For more information on activating the "Emergency start" function, see Chapter Address
space (Page 212).
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Messages and actions
Table 4-5
Messages and actions emergency start
Message
Action
Emergency start active
Remains pending while emergency start is active, even if the motor is switched
off.
4.6.10
Trip Reset
Trip Reset acknowledges all the error messages that are currently active and that can be
acknowledged. An error message can be acknowledged when the cause of the error has been
eliminated or no longer exists.
Trip Reset is triggered by:
•
Remote reset via PLC (PIQ bit 0.3 Trip Reset)
•
Reset button on 3RC7 ILM
•
Power-On Reset (switching off and on again of the 24 V DC supply voltages on the device)
4.6.11
Cold start
Description
The "Cold Start" function enables activation of the 3RC7 ILM without mains voltage. The
3RC7 ILM responds in this case as if the mains voltage were connected to the system. The error
message "Residual current detection/tripping" is suppressed. Thus, in the commissioning phase,
for example, the relevant control commands are accepted from the controller and the relevant
messages are sent.
"Cold start" is activated by setting bit 0.7 in the PIQ and additionally setting the control bits
for "Motor CW / Motor CCW" (PIQ bit 0.0 / PIQ bit 0.1).
Note
If the "cold start" is activated, no mains voltage may be applied to the device. If the mains voltage
is applied despite this, an internal trip command and the message "Cold start tripping" are
generated.
You can find more information in Chapter "DS92 device diagnostics (Page 245)".
You can find more information in Chapter "Process image input (PII) and process image
output (PIQ) (Page 212)".
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4.6.12
Zero current detection
Description
If the motor current in all phases drops below 18.75% of the set operational current Ie, the zero
current detection is activated (data set 92, bit 82.0 "Zero current detected"). This message is only
a warning message (maintenance demanded) and is automatically acknowledged.
For more information, see Chapter Address space (Page 212).
4.6.13
Firmware update
Introduction
During operation it may be necessary to update the firmware (e.g. to extend the available
functions). You update the firmware of the 3RC7 ILM with the help of firmware files.
Note
Note the preconditions for a firmware update/downgrade
You will find the preconditions for a firmware update/firmware downgrade in the
Siemens Industry Online Support under the following entry (https://
support.industry.siemens.com/cs/us/en/view/109822657).
Loading and installing a firmware update
•
Download the required firmware update files from the Internet (https://
support.industry.siemens.com/cs/us/en/view/109822657).
•
Before installing the firmware update, make sure that the modules are not being used.
Note
Securing the supply voltage
On starting, and during the firmware update, the 24 V DC supply voltage must be applied.
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WARNING
Risk of impermissible system states
The CPU switches to STOP mode or the interface module to "station failure" as a result of the
firmware update being installed. STOP or station failure due to a firmware update can cause an
unpredictable intelligent load feeder state. After completion of the update, the current PIO and
the input actions take effect again.
Unexpected operation of a process or a machine can lead to fatal or severe injuries and/or to
property damage.
Before installing the firmware update, ensure that the intelligent load feeder, the CPU and the
interface module are not executing an active process.
More options for the firmware update
The following options are available for updating firmware:
•
Using the TIA Portal version V19 SP1 or higher with installed HSP
Procedure using TIA Portal
Proceed as follows to perform an online firmware update using the TIA Portal:
1. Select the module in the device view.
2. Select the "Online & diagnostics" command from the shortcut menu.
3. Select the "Firmware update" group in the "Functions" folder.
4. Click the "Browse" button to select the path to the firmware update files in the "Firmware
update" area.
5. Select the suitable firmware file. The table in the firmware update area lists all modules for
which an update is possible with the selected firmware file.
6. Define the further behavior of the device by selecting either "Activate firmware" or "Do not
activate firmware".
7. Click the "Run update" button. If the module can interpret the selected file, the file is
downloaded to the module.
Behavior during the firmware update
Note the following behavior during the firmware update of the 3RC7 ILM:
•
The LEDs flash as described in chapter "Messages and diagnostics (Page 221)".
•
The thermal motor model is set to the initial value 0% after start-up. If there is a motor
protection shutdown, this is retained after the firmware update. An ongoing cooling time is
also maintained.
Behavior after the firmware update
After the firmware update, check the firmware version of the updated module.
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Online help for STEP 7
You can find more information on the procedure in the STEP 7 online help.
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5
5.1
Warning notice
DANGER
Hazardous voltage. Will cause death or serious injury.
Turn off and lock out all power supplying this device before working on this device.
5.2
Installation guidelines
5.2.1
Minimum clearances (AC 230 / 400 V // 440 V // 500 V // 400 V / 690 V)
Maintain the following clearances when installing the intelligent load feeders.
Table 5-1
Installation guidelines for 230 / 400 V // 440 V // 500 V // 400 V / 690 V AC (size S00 / S0)
Clearance from grounded or live parts as well as cable ducts made from insulation material according to EN IEC
60947-4-1
Motor starter protector
Contactor
A [mm]
B [mm]
D [mm]
E [mm]
K [mm]
Rated operating voltage 230 V / 400 V // 440 V
3RV2.1
3RT201
20
9
9
10
0
3RV2.2
3RT202
30
9
9
10
0
Rated operational voltage 500 V
3RV2.1
3RT201
20
9
9
10
0
3RV2.2
3RT202
30
20
20
10
0
Rated operating voltage 400 V / 690 V
3RV2.1
3RT201
50
20
20
10
0
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Clearance from grounded or live parts as well as cable ducts made from insulation material according to EN IEC
60947-4-1
3RV2.2
3RT202
80
20
20
10
0
3RV2..
3RT20..
B
D
D
A
E
B
K
Example of minimum clearances for size S00
Note
Note the following for discrete configuration of motor starter protectors and 3RC7 ILM
Standalone Adapter / 3RC7 ILM / contactor with cables:
•
Minimum cable length between motor starter protector and 3RC7 ILM Standalone Adapter /
3RC7 ILM / contactor: 150 mm
•
Minimum clearance between motor starter protector and 3RC7 ILM Standalone Adapter /
3RC7 ILM / contactor: 100 mm
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5.2.2
Installation guidelines for 3RV29 infeed system
Installation guideline – Short-circuit
When installing, the minimum clearance in the Y direction from live, grounded or insulated
parts in accordance with EN IEC 60947-4-1 is: 10 mm. The installation guidelines for motor
starter protectors or intelligent load feeders must also be observed along with the associated
clearances.
Y
Figure 5-1
Installation guidelines
You can find more information in the SIRIUS 3RV Motor Starter Protectors manual
(https://support.industry.siemens.com/cs/us/en/view/60279172) and in the SIRIUS 3RV29
Infeed System operating instructions (https://support.industry.siemens.com/cs/de/de/view/
38663187/en).
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5.2.3
Derating for different installation variants and operating conditions
5.2.3.1
Derating for intelligent load feeders for direct starting (size S00)
Ie max
3RA8411-1KE00
3RA8411-1KE10
3RA8412-1EE00
3RA8412-1EE10
3RA8411-1KE00
3RA8411-1KE10
3RA8412-1EE00
3RA8412-1EE10
Ambient
temperature
-Ta max
8US1251-5DT11 / DIN
rail / base plate
Infeed system
3RV29
3RC7140-1EE00
3RC7140-1EE10
≤ 3.75 A
NN
60 °C
> 3.75 A
…
≤ 4.0 A
NN
---
60 °C
3RC7140-1KE00
3RC7140-1KE10
12 A
NN
60 °C
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5.2.3.2
Derating for intelligent load feeders for direct starting (size S0)
Ie max
3RA8422-4EE00
3RA8422-4EE10
3RA8422-4EE00
3RA8422-4EE10
Ambient
temperature
Ta max
8US1251-5NT11 / DIN rail / base plate
Infeed system
3RV29
3RC7140-4EE01
3RC7140-4EE11
≤ 16.0 A
NN
NN
60 °C
> 16.0 A
…
≤ 25.0 A
NN
NN
40 °C
> 25.0 A
…
≤ 29.0 A
--
NN
--
60 °C
NN
NN
--
40 °C
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Ie max
3RA8422-4EE00
3RA8422-4EE10
3RA8422-4EE00
3RA8422-4EE10
Ambient
temperature
Ta max
8US1251-5NT11 / DIN rail / base plate
Infeed system
3RV29
3RC7140-4EE01
3RC7140-4EE11
> 29.0 A
...
≤ 32.0 A
--
NN
--
40 °C
≤ 32 A
--
--
--
60 °C
5.3
Mounting and disassembling the load feeders
5.3.1
Overview
Proceed as per the installation instructions below for self-assembly of intelligent load feeders.
Reference
More information ...
can be found on the Internet.
On suitable operating instructions:
•
3RC7 ILM Intelligent Link Module 3RC7140-1.E.0 (https://
support.industry.siemens.com/cs/document/109972057)
for setting up an intelligent load feeder for direct starting, size S00
•
3RC7 ILM Intelligent Link Module 3RC7140-4EE.1 (https://
support.industry.siemens.com/cs/document/109972059)
for setting up an intelligent load feeder for direct starting, size S0
•
3RC7 ILM Intelligent Link Module 3RC7141-1.E.0 (https://
support.industry.siemens.com/cs/document/109972060)
for setting up an intelligent load feeder for reverse starting, size S00
•
3RC7 ILM Intelligent Link Module 3RC7141-4EE.1 (https://
support.industry.siemens.com/cs/document/109972061)
for setting up an intelligent load feeder for reverse starting, size S0
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5.3.2
Mounting the intelligent load feeder for direct starting (size S00)
Mounting the intelligent load feeder for direct starting S00
C
3$&
B
①
Slide the front part and the rear part of the 3RC7 ILM together until both parts audibly engage.
Make sure that the locking slide is in the unlocked position before assembly, as shown in the figure.
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D
B
35
②
Insert the connections (a) of the 3RC7 ILM into the corresponding sockets of the main conductor
terminals (a) on the front of the contactor. Make sure that the guide tabs are inserted into the
slots (c) on the contactor.
The 3RC7 ILM is positioned flush on the contactor on the left- and right-hand sides.
③
Position the screwdriver in the opening of the locking slide on the 3RC7 ILM as shown in the figure.
④
Lock the 3RC7 ILM on the contactor by pushing the screwdriver upwards and thus pulling the
locking slide downwards.
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C
37
⑤
Insert the connections (b) into the sockets of the main conductor terminals on the front of the
motor starter protector.
Make sure that the guide tabs are inserted into the slots on the motor starter protector.
The 3RC7 ILM sits flush on the left and right side of the motor starter protector.
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Main conductor terminals on contactor and motor starter protector (size S00)
Table 5-2
Main conductor terminals on the contactor (size S00)
Main conductor terminals on the contactor (a) (S00):
B
B
B
ü
5&(
D
Table 5-3
Main conductor terminals on the motor starter protector (size S00)
Main conductor terminals on the motor starter protector (b) (S00):
C
C
C
ü
5&(
E
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5.3.3
Disassembly of the intelligent load feeder for direct starting (size S00)
Disassembly of intelligent load feeder for direct starting S00
①
Insert the screwdriver into the opening between 3RC7 ILM and the motor starter protector as
shown in the figure.
②
Press the screwdriver backwards as shown in the figure so that the 3RC7 ILM disengages from the
motor starter protector.
To prevent jamming, it is advisable to apply the screwdriver alternately on both sides
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③
Pull the 3RC7 ILM with the attached contactor forward to remove it.
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④
Position the screwdriver in the opening of the locking slide on the 3RC7 ILM as shown in the figure.
⑤
Unlock the 3RC7 ILM by pushing the locking slide upwards.
⑥
Insert the screwdriver into the opening on the side (right or left) between the 3RC7 ILM and the
contactor.
⑦
Press the screwdriver backwards and disconnect the 3RC7 ILM from the contactor.
To prevent jamming, it is advisable to apply the screwdriver alternately on both sides.
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⑧
Remove the 3RC7 ILM from the contactor.
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5.3.4
Mounting the intelligent load feeder for direct starting (size S0)
Mounting the intelligent load feeder for direct starting S0
3$&&
C
B
①
Slide the front part and the rear part of the 3RC7 ILM together until both parts audibly engage.
Make sure that the locking slide is in the unlocked position before assembly, as shown in the figure.
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D
B
35
②
Insert the connections (a) of the 3RC7 ILM into the corresponding sockets of the main conductor
terminals (a) on the front of the contactor.
Make sure that the guide tabs are inserted into the slots (c) on the contactor.
The 3RC7 ILM sits flush on the left and right side of the contactor.
③
Position the screwdriver in the opening of the locking slide on the 3RC7 ILM as shown in the figure.
④
Lock the 3RC7 ILM on the contactor by pushing the screwdriver upwards and thus pulling the
locking slide downwards
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37
⑤
Insert the connections (b) into the sockets of the main conductor terminals on the front of the
motor starter protector.
Make sure that the guide tabs are inserted into the slots on the motor starter protector.
The 3RC7 ILM sits flush on the left and right side of the motor starter protector.
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Main conductor terminals on contactor and motor starter protector (size S0)
Table 5-4
Main conductor terminals on the contactor (size S0)
Main conductor terminals on the contactor (a) (S0):
B
B
B
ü
5&((
D
Table 5-5
Main conductor terminals motor starter protectors (size S0)
Main conductor terminals on the motor starter protector (b) (S0):
C
C
C
ü
5&((
E
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5.3.5
Disassembly of the intelligent load feeder for direct starting (size S0)
Disassembly of intelligent load feeder for direct starting S0
①
Insert the screwdriver into the opening between 3RC7 ILM and the motor starter protector as
shown in the figure.
②
Press the screwdriver backwards as shown in the figure so that the 3RC7 ILM disengages from the
motor starter protector.
To prevent jamming, it is advisable to apply the screwdriver alternately on both sides.
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③
Pull the 3RC7 ILM with the attached contactor forward to remove it.
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④
Position the screwdriver in the opening of the 3RC7 ILM as shown in the figure.
⑤
Unlock the 3RC7 ILM by pushing the locking slide upwards.
⑥
Insert the screwdriver into the openings on the side (right or left) between the 3RC7 ILM and the
contactor.
⑦
Press the screwdriver backwards and disconnect the 3RC7 ILM from the contactor.
To prevent jamming, it is advisable to apply the screwdriver alternately on both sides
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⑧
Remove the 3RC7 ILM from the contactor.
5.3.6
Mounting and disassembly of the intelligent load feeder for reversing
starting (size S00), including mounting set 3RA2913-2LA2
5.3.6.1
Mounting the reversing contactor assembly (size S00)
Mounting the reversing contactor assembly S00
4
3RT2.1.-2.
4
3RT2.1.-2.
①
Insert the mechanical interlock into the opening on the right-hand side of contactor Q11
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2
2
②
Connect contactors Q11 and Q12 together.
③
Place the connecting clip on the connected contactors from above.
④
Place the connecting clip on the connected contactors from below.
B
C
⑤
Attach the top reverse wiring module for connecting the main conducting paths to the contactors
from the front above.
⑥
Attach the bottom reverse wiring module for connecting the main conducting paths and the
control current path to the contactors from the front below.
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Table 5-6
Main conductor terminals (size S00)
Main conductor terminals on the contactor (5), (6) (S00):
B
B
B
B
B
B
C
C
C
C
C
C
C
C
2
2
Main conductor terminals on the contactor (a), (b) (S00):
B
C
2
2
B
C
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5.3.6.2
Mounting the intelligent load feeder for reversing starting (size S00)
Mounting the intelligent load feeder for reversing starting S00
D
E
3$&
①
Slide the front part and the rear part of the 3RC7 ILM together until both parts audibly engage.
Make sure that the locking slide is in the unlocked position before assembly, as shown in the figure.
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D
F
F
F
F
B
②
Insert the connections (c) of the 3RC7 ILM into the corresponding socket of the main conductor
terminal (c) on the front of the left contactor.
Make sure that the guide tabs (e) are inserted into the slots on the left contactor.
The 3RC7 ILM sits flush on the left and right side of the left contactor.
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③
Position the screwdriver in the opening of the locking slide on the 3RC7 ILM as shown in the figure.
④
Lock the 3RC7 ILM on the contactor by pushing the screwdriver upwards and thus pulling the
locking slide downwards.
⑤
Connect the supplied conductors to the lateral connection terminals of the 3RC7 ILM.
⑥
Connect the supplied conductors to the connection terminals of the contactor.
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97
Table 5-7
Terminal assignment
3RC7141-1.E.0
3RT2.1.-2.
21NC
21NC
A1+
A1+
22NC
22NC
E
3RV2.11-...2.
⑦
Insert the connections (d) into the sockets of the main conductor terminals on the front of the
motor starter protector.
Make sure that the guide tabs are inserted into the slots on the motor starter protector.
The 3RC7 ILM sits flush on the left and right side of the motor starter protector.
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5.3.6.3
Disassembly of the intelligent load feeder for reversing starting (size S00)
Disassembly of the intelligent load feeder for reversing starting S00
①
Insert the screwdriver into the lateral openings (left and right) between 3RC7 ILM and the motor
starter protector as shown in the figure.
②
Press the screwdriver backwards as shown in the figure so that the 3RC7 ILM disengages from the
motor starter protector.
To prevent jamming, it is advisable to apply the screwdriver alternately on both sides.
Mounting and dismantling
5.3 Mounting and disassembling the load feeders
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99
③
Pull the 3RC7 ILM with the attached reversing contactor assembly forward to remove it.
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E
D
④
Insert the screwdriver into the unlocking pin of the socket (4a) and pull the conductor out of the
socket (4b) of the 3RC7 ILM.
⑤
Remove the conductors from the contactor using a screwdriver.
Mounting and dismantling
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101
⑥
Position the screwdriver in the opening of the locking slide on the 3RC7 ILM as shown in the figure.
⑦
Unlock the 3RC7 ILM by pushing the locking slide upwards.
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⑧
Insert the screwdriver into the openings on the side (right and left) between the 3RC7 ILM and the
reversing contactor assembly.
⑨
Press the screwdriver backwards and disconnect the 3RC7 ILM from the reversing contactor as‐
sembly.
To prevent jamming, it is advisable to apply the screwdriver alternately on both sides.
Mounting and dismantling
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103
⑩
Remove the 3RC7 ILM from the reversing contactor assembly.
⑪ / ⑫
Insert the screwdriver between the wiring modules and the reversing contactor assemblies.
Press the screwdriver forward so that the wiring modules separate from the reversing con‐
tactor assembly.
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5.3 Mounting and disassembling the load feeders
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⑬ / ⑭
Disconnect the wiring modules from the contactor.
5.3.7
Mounting and disassembly of the intelligent load feeder for reversing
starting (size S0), including mounting set 3RA2923-2LB2 with DIN rail
adapter
5.3.7.1
Mounting the reversing contactor assemblies (size S0)
Mounting the reversing contactor assembly S0
2
"
3RT2.2.-2.
①
Insert the mechanical interlock into the opening on the right-hand side of contactor Q11.
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105
2
#
3RT2.2.-2.
②
Insert the connection clips into the opening on the left side of the contactor Q12.
2
2
③
Connect contactors Q11 and Q12 together.
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B
C
④
Attach the top reverse wiring modules for connecting the main conducting paths to the contac‐
tors from the front above.
⑤
Attach the bottom reverse wiring modules for connecting the main conducting paths to the
contactors from the front below.
Table 5-8
Main conductor terminals (size S0)
Main conductor terminals on the contactor (4), (5) (S0):
2
2
B
B
B
B
B
B
C
C
C
C
C
C
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107
Main conductor terminals on the contactor (a), (b) (S0):
2
2
B
C
B
C
5.3.7.2
Mounting the intelligent load feeder for reversing starting (size S0)
Mounting the intelligent load feeder for reversing starting S0
D
E
3$&&
①
Slide the front part and the rear part of the 3RC7 ILM together until both parts audibly engage.
Make sure that the locking slide is in the unlocked position before assembly, as shown in the figure.
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D
B
F
F
F
②
Insert the connections (c) of the 3RC7 ILM into the corresponding socket of the main conductor
terminals (c) on the front of the left contactor.
Make sure that the guide tabs are inserted into the slots on the left contactor.
The 3RC7 ILM sits flush on the left and right side of the left contactor.
Mounting and dismantling
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109
③
Position the screwdriver in the opening of the locking slide on the 3RC7 ILM as shown in the figure.
④
Lock the 3RC7 ILM on the contactor by pushing the screwdriver upwards and thus pulling the
locking slide downwards.
⑤
Connect the supplied conductors to the lateral connection terminals of the 3RC7 ILM.
⑥
Connect the supplied conductors to the connection terminals of the contactor.
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Table 5-9
Terminal assignment
3RC7141-4EE.1
3RT2.2.-2.
21NC
21NC
A2-
A2-
22NC
22NC
A1+
A1+
3RV2.21-...2.
E
⑦
Insert the connections (d) into the sockets of the main conductor terminals on the front of the
motor starter protector.
Make sure that the guide tabs are inserted into the slots on the motor starter protector.
The 3RC7 ILM sits flush on the left and right side of the motor starter protector.
Mounting and dismantling
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111
Y
⑧
To connect the two DIN rail adapters, push the two link wedges into the openings provided until
they stop.
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⑨
Attach a connecting piece to each of the two DIN rail adapters. Insert each of the connecting
pieces into the left-hand line of holes.
⑩
Snap the reversing starter onto the DIN rail adapter. Insert the tabs on the connecting pieces
into the fastening holes on the contactors.
⑪ / ⑫
Screw the reversing starter to the DIN rail adapter:
Use two screw holders for screw fastening.
Place the screw holders flush below the connecting piece on the mounting base of the con‐
tactor.
Screw the screw holders onto the adapter.
The reversing starter is firmly seated on the DIN rail adapter.
Tightening torque 1.2 to 1.6 Nm
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113
5.3.7.3
Disassembly of the intelligent load feeder for reversing starting (size S0)
Disassembly of the intelligent load feeder for reversing starting S0
①
Insert the screwdriver into the lateral openings (left and right) between 3RC7 ILM and the motor
starter protector as shown in the figure.
②
Press the screwdriver backwards as shown in the figure so that the 3RC7 ILM disengages from the
motor starter protector.
To prevent jamming, it is advisable to apply the screwdriver alternately on both sides.
Mounting and dismantling
5.3 Mounting and disassembling the load feeders
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③
Pull the 3RC7 ILM with attached reversing contactor assembly forward to remove it.
Mounting and dismantling
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115
E
D
④
Insert the screwdriver into the unlocking pin of the socket (4a) and pull the conductor out of the
socket (4b) of the 3RC7 ILM.
⑤
Remove the conductors from the contactor using a screwdriver.
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⑥
Position the screwdriver in the opening of the locking slide on the 3RC7 ILM as shown in the figure.
⑦
Unlock the 3RC7 ILM by pushing the locking slide upwards.
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117
⑧
Insert the screwdriver into the openings on the side (right and left) between the 3RC7 ILM and the
reversing contactor assembly.
⑨
Press the screwdriver backwards and disconnect the 3RC7 ILM from the reversing contactor as‐
sembly.
To prevent jamming, it is advisable to apply the screwdriver alternately on both sides.
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⑩
Remove the 3RC7 ILM from the reversing contactor assembly.
⑪ / ⑫
Insert the screwdriver between the wiring modules and the reversing contactor assembly.
Press the screwdriver forward so that the wiring modules separate from the reversing
contactor assembly.
Mounting and dismantling
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119
⑬ / ⑭
Disconnect the wiring modules from the reversing contactor assembly.
5.3.8
Installation and removal of the intelligent load feeder for reversing start
(size S0) incl. mounting set 3RA2923-2MB2 for installation on the 8US
busbar system and the 3RV29 infeed system
5.3.8.1
Mounting the reversing contactor assembly (size S0)
Mounting the reversing contactor assembly S0
2
"
3RT2.2.-2.
①
Insert the mechanical interlock into the opening on the right-hand side of contactor Q11.
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2
#
3RT2.2.-2.
②
Insert the connection clips into the opening on the left side of the contactor Q12.
2
2
③
Connect contactors Q11 and Q12 together.
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121
B
C
④
Attach the top reverse wiring modules for connecting the main conducting paths to the contac‐
tors from the front above.
⑤
Attach the bottom reverse wiring modules for connecting the main conducting paths to the
contactors from the front below.
Table 5-10
Main conductor terminals (size S0)
Main conductor terminals on the contactor (4), (5) (S0):
2
2
B
B
B
B
B
B
C
C
C
C
C
C
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Main conductor terminals on the contactor (a), (b) (S0):
2
2
B
C
B
C
5.3.8.2
Mounting the intelligent load feeder for reversing starting (size S0)
Mounting the intelligent load feeder for reversing starting S0
D
E
3$&&
①
Slide the front part and the rear part of the 3RC7 ILM together until both parts audibly engage.
Make sure that the locking slide is in the unlocked position before assembly, as shown in the figure.
Mounting and dismantling
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123
D
B
F
F
F
②
Insert the connections (c) of the 3RC7 ILM into the corresponding socket of the main conductor
terminals (c) on the front of the left contactor.
Make sure that the guide tabs are inserted into the slots on the left contactor.
The 3RC7 ILM sits flush on the left and right side of the left contactor.
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③
Position the screwdriver in the opening of the locking slide on the 3RC7 ILM as shown in the figure.
④
Lock the 3RC7 ILM on the contactor by pushing the screwdriver upwards and thus pulling the
locking slide downwards.
⑤
Connect the supplied conductors to the lateral connection terminals of the 3RC7 ILM.
⑥
Connect the supplied conductors to the connection terminals of the contactor.
Mounting and dismantling
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125
Table 5-11
Terminal assignment
3RC7141-4EE.1
3RT2.2.-2.
21NC
21NC
A2-
A2-
22NC
22NC
A1+
A1+
3RV2.21-...2.
E
⑦
Insert the connections (d) into the sockets of the main conductor terminals on the front of the
motor starter protector.
Make sure that the guide tabs are inserted into the slots on the motor starter protector.
The 3RC7 ILM sits flush on the left and right side of the motor starter protector.
Mounting and dismantling
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5.3.8.3
Disassembly of the intelligent load feeder for reversing starting (size S0)
Disassembly of the intelligent load feeder for reversing starting S0
①
Insert the screwdriver into the lateral openings (left and right) between 3RC7 ILM and the motor
starter protector as shown in the figure.
②
Press the screwdriver backwards as shown in the figure so that the 3RC7 ILM disengages from the
motor starter protector.
To prevent jamming, it is advisable to apply the screwdriver alternately on both sides.
Mounting and dismantling
5.3 Mounting and disassembling the load feeders
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127
③
Pull the 3RC7 ILM with attached reversing contactor assembly forward to remove it.
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E
D
④
Insert the screwdriver into the unlocking pin of the socket (4a) and pull the conductor out of the
socket (4b) of the 3RC7 ILM.
⑤
Remove the conductors from the contactor using a screwdriver.
Mounting and dismantling
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129
⑥
Position the screwdriver in the opening of the locking slide on the 3RC7 ILM as shown in the figure.
⑦
Unlock the 3RC7 ILM by pushing the locking slide upwards.
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⑧
Insert the screwdriver into the openings on the side (right and left) between the 3RC7 ILM and the
reversing contactor assembly.
⑨
Press the screwdriver backwards and disconnect the 3RC7 ILM from the reversing contactor as‐
sembly.
To prevent jamming, it is advisable to apply the screwdriver alternately on both sides.
Mounting and dismantling
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131
⑩
Remove the 3RC7 ILM from the reversing contactor assembly.
⑪ / ⑫
Insert the screwdriver between the wiring modules and the reversing contactor assembly.
Press the screwdriver forward so that the wiring modules separate from the reversing
contactor assembly.
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⑬ / ⑭
Disconnect the wiring modules from the reversing contactor assembly.
5.4
Mounting and disassembly with different mounting systems
Assembly/Installation
Intelligent load feeders can be mounted on the following assembly systems:
Table 5-12
Assembly systems
Starter combination
Intelligent load feeder for di‐
rect starting
Intelligent load feeder for re‐
versing starting
Size
S00
S0
S00
S0
Mounting on 35 mm DIN rail according to DIN EN 60715 (7.5 round, 15 mm high)
Snap-on mounting without adapter
✓
✓
✓
-
With 3RA2922-1AA00 DIN rail adapter
✓1)
✓1)
✓1)
✓1)
With 3RA2922-1BA00 DIN rail adapter
✓1)
-
✓1)
-
Screw mounting on base plate
Direct screw mounting on mounting plate
✓
✓
✓
✓
Mounting on DIN rail adapter and screw
mounting of the adapter on mounting
plate.
✓
✓
✓
✓
Mounting on 8US busbar with 60 mm busbar center-to-center spacing
With 8US busbar adapter
✓
✓
✓
✓
Mounting on 3RV29 infeed system
With 3RV2917-7AA00 contactor base for
frame size S00 and the 3RV2927-7AA00
contactor base for frame sizes S00 and S0
✓
✓
✓
✓
1) The DIN rail adapters 3RA2922-1AA00 and 3RA2922-1B00 can be mounted on one or alternatively on two DIN rails.
For increased vibration and shock loads, mounting on DIN rail adapters and mounting the DIN rail adapter on two DIN rails is
recommended.
Mounting and dismantling
5.4 Mounting and disassembly with different mounting systems
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133
NOTICE
Possible damage to load feeder.
•
If the load feeder for sizes S00 and S0 is mounted directly on the DIN rail without a DIN rail
adapter, there is no guarantee that the mounting will be vibration-proof.
•
Size S0 intelligent load feeders for reversing starters must be mounted using DIN rail
adapters.
5.4.1
Mounting with 3RC7 ILM Standalone Adapter
5.4.1.1
Mounting with 3RC7 ILM Standalone Adapter (size S00, mounting on DIN rail)
DIN rail mounting
The standalone adapter is mounted on the 3RC7 ILM in the same way as the motor starter
protector. See also Chapter Mounting the intelligent load feeder for direct starting (size S00)
(Page 77)
5& 7(
Note
Dismantle by carrying out the above steps in reverse order.
To do this, the snap-in hook on the rear of the standalone adapter must be unlocked.
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5.4.1.2
Mounting with 3RC7 ILM Standalone Adapter (size S0, mounting on DIN rail)
DIN rail mounting
The standalone adapter is mounted on the 3RC7 ILM in the same way as the motor starter
protector. See also Chapter Mounting the intelligent load feeder for direct starting (size S0)
(Page 85)
5& 7(
Note
Dismantle by carrying out the above steps in reverse order.
To do this, the snap-in hook on the rear of the standalone adapter must be unlocked.
Mounting and dismantling
5.4 Mounting and disassembly with different mounting systems
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5.4.2
Mounting on and removal from DIN rail
5.4.2.1
Assembly and dismantling on DIN rail without DIN rail adapter
Mounting on DIN rail for intelligent load feeder for direct starting (size S00)
①
Position the device on the top edge of the DIN rail and press it down until it snaps onto the bottom
edge of the DIN rail.
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Removal from the DIN rail for intelligent load feeder for direct starting (size S00)
①
To disassemble the device, press it down, pushing against the mounting springs, and swivel the
device to remove it.
Mounting and dismantling
5.4 Mounting and disassembly with different mounting systems
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137
Mounting on DIN rail for intelligent load feeder for direct starting (size S0)
①
Position the device on the top edge of the DIN rail and press it down until it snaps onto the bottom
edge of the DIN rail.
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Removal from the DIN rail for intelligent load feeder for direct starting (size S0)
①
To disassemble the device, press it down, pushing against the mounting springs, and swivel the
device to remove it.
Mounting and dismantling
5.4 Mounting and disassembly with different mounting systems
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139
Mounting on DIN rail for intelligent load feeder for reversing starting (size S00)
①
Position the device on the top edge of the DIN rail and press it down until it snaps onto the bottom
edge of the DIN rail.
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Removal from the DIN rail for intelligent load feeder for reversing starting (size S00)
①
To disassemble the device, press it down, pushing against the mounting springs, and swivel the
device to remove it.
5.4.2.2
Mounting on and removal from DIN rail with DIN rail adapter
All feeders can be mounted on DIN rails using a DIN rail adapter.
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Types of adapter
DIN rail adapters are available for sizes S00 and S0. Two DIN rail adapters are required to mount
a reversing contactor assembly.
Figure 5-2
DIN rail adapter 3RA2922-1BA00, individually and as an adapter pair (size S00)
Note
The DIN rail adapter can be screwed onto a mounting plate, mounted on a DIN rail or on two DIN
rails at a spacing of 125 mm.
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Figure 5-3
DIN rail adapter 3RA2922-1AA00, individually and as an adapter pair (size S00/S0)
Note
The DIN rail adapter can be screwed onto a mounting plate, mounted on a DIN rail or on two DIN
rails at a spacing of 125 mm.
Design of the adapter type for reversing contactor assembly
The DIN rail adapters can be connected without the need for tools. Link wedges simply need to
be plugged in on the rear of the adapters.
The following are required to connect two DIN rail adapters:
•
Two link wedges (8US1998-1AA00)
•
If accessories are attached to the side of the feeder, the DIN rail adapter can be extended as
required using side modules (3RA2902-1B)
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Mounting of the intelligent load feeder for reversing starting with DIN rail adapter on DIN rail:
Size S0 as an example
The following graphics show by way of example the mounting of an intelligent load feeder for
reversing start in size S0 with DIN rail adapter on one and on two DIN rails.
①
Place the DIN rail adapter with the attached intelligent load feeder for reversing start on the upper
edge of the DIN rail and press it down until it snaps onto the lower edge of the DIN rail.
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① /
②
Place the DIN rail adapter with the attached intelligent load feeder for reversing start on the upper
edge of the upper DIN rail and press it down until it snaps onto the lower edge of the lower DIN
rail.
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Disassembly of the intelligent load feeder for reversing starting with DIN rail adapter on DIN rail:
Size S0 as an example
①
Press the DIN rail adapter with the attached intelligent load feeder for reversing start downwards
against the pull of the fastening spring and remove the DIN rail adapter with the attached intel‐
ligent load feeder for reversing start with a swiveling movement.
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① / ②
Press the DIN rail adapter with the attached intelligent load feeder for reversing start down‐
wards against the pull of the fastening spring and remove the DIN rail adapter with the
attached intelligent load feeder for reversing start with a swiveling movement from the DIN
rail.
5.4.3
Mounting on base plate
All load feeder components are delivered ready for base plate mounting. Mounting on the base
plate is possible without or with a DIN rail adapter, regardless of the size.
5.4.3.1
Mounting on and removal from base plate without DIN rail adapter
Mounting directly on the base plate is permissible for all intelligent load feeders for direct and
reversing start of size S00 / S0.
The load feeder is screwed to the base plate. The contactors have fastening holes, and the
motor starter protectors are screwed on using push-in lugs (3RV2928-0B).
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Mounting of the intelligent load feeder for direct start on base plate without DIN rail adapter
(size S00)
59 %
①
Insert the push-in lug into the opening on the motor starter protector.
②
Screw the motor starter protector on top and the contactor on the bottom to the base plate using
two M4 screws.
Tightening torque 1.2 to 1.6 Nm
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Removal of the intelligent load feeder for direct starting from the base plate without DIN rail
adapter (size S00)
①
Release the two screws.
②
Remove the push-in lug.
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Mounting of the intelligent load feeder for direct start on base plate without DIN rail adapter
(size S0)
59 %
①
Insert the push-in lug into the opening on the motor starter protector.
②
Screw the motor starter protector on top and the contactor on the bottom to the base plate using
two M4 screws.
Tightening torque 1.2 to 1.6 Nm
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Removal of the intelligent load feeder for direct starting from the base plate without DIN rail
adapter (size S0)
①
Release the two screws.
②
Remove the push-in lug.
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Mounting of the intelligent load feeder for reversing start on base plate without DIN rail adapter
(size S00)
37#
①
Insert the push-in lugs into the openings on the motor starter protector.
②
Screw the motor starter protector on top and the contactors on the bottom to the base plate
using four M4 screws.
Tightening torque 1.2 to 1.6 Nm
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Removal of the intelligent load feeder for reversing starting from the base plate without DIN rail
adapter (size S00)
①
Release the four screws.
②
Remove the push-in lugs.
5.4.3.2
Mounting on and removal from base plate with DIN rail adapter
Mounting on base plate with DIN rail adapter (size S00 / S0)
Mounting on a base plate with DIN rail adapter is permissible for all device combinations.
The DIN rail adapters contain fastening holes for screw fixing.
The following graphic shows the assembly of an intelligent load feeder for reversing start in
size S0 with DIN rail adapter.
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Y
①
To connect the two DIN rail adapters, push the two link wedges into the openings provided until
they stop.
② /
③
Screw the DIN rail adapter to the base plate using four M4 screws.
Maximum tightening torque 1.2 to 1.6 Nm
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37
④
Attach a connecting piece to each of the two DIN rail adapters. Insert each of the connecting
pieces into the left-hand line of holes.
⑤
Snap the reversing starter onto the DIN rail adapter. Insert the tabs on the connecting pieces
into the fastening holes on the contactors.
⑥ / ⑦
Screw the reversing starter onto the DIN rail adapter:
•
Use two screw holders for the screw mounting.
•
Attach a screw holder underneath each connecting piece, flush with the contactor's
mounting base.
•
Screw the screw holder to the adapter.
•
Tightening torque 1.2 to 1.6 Nm
The reversing starter is firmly attached to the DIN rail adapter.
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Removal of the intelligent load feeder for reversing starting from the base plate with DIN rail
adapter (size S00/S0)
The following graphic shows the disassembly of an intelligent load feeder for reversing start in
size S0 with DIN rail adapter.
①
Loosen both screws of the intelligent load feeder for reversing start on the DIN rail adapter.
②
Pull out the screw holders.
③
Remove the intelligent load feeder for reversing start from the DIN rail adapter with a swiveling
movement.
④
Pull out the connecting pieces.
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⑤ / ⑥
Release the four screws.
[
⑦
Pull the link wedges out of the openings on the DIN rail adapter.
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5.4.4
Mounting on the 8US busbar system
All device combinations can be mounted on a 60 mm busbar system. 8US busbar adapters have
to be used for busbar mounting. One 8US busbar adapter is required for direct starters; a pair of
adapters, consisting of 8US busbar adapter and device holder, is required for reversing contactor
assemblies.
Figure 5-4
Example of size S00 direct starter with spring-loaded connection system mounted on
busbar
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Figure 5-5
Example of size S0 reversing starter with spring-loaded connection system mounted on
busbar
The busbar adapters /device holders and the associated mounting parts can be purchased as
accessories.
Adapter types for busbars
8US busbar adapters are available with pre-assembled connecting cables. 8US busbar adapters
without connecting cables are known as "device holders".
The busbar adapters and device holders are available for the 3RA8 ILF with an adapter
length of 260 mm.
Busbar systems for 60 mm system
•
Busbar width: 12 mm to 30 mm
•
Busbar thickness: 5 mm or 10 mm
•
And for T and I special profiles
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Table 5-13
8US busbar adapter for direct starters
Article No.
Size
Rated
operating
current
Connecting ca‐
ble
Adapter length
Adapter width
Rated operat‐
ing
voltage
A
AWG
mm
mm
V
For motor starter protectors with spring-loaded terminals
8US1251‑5DT11
S00 / S0
25
12
260
45
690
8US1251‑5NT11
S0
32
10
260
45
690
Table 5-14
Device holders for reversing starters
Article No.
Size
Rated
operating
current
Connecting ca‐
ble
Adapter length
Adapter width
Rated operat‐
ing
voltage
A
AWG
mm
mm
V
Device holders
8US1250‑5AT10
S00 / S0
--
--
260
45
--
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①
8US busbar adapter
②
Device holders
Figure 5-6
Busbar adapters and device holders
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Linking of 8US busbar adapters and device holders for a reversing contactor assembly
One 8US busbar adapter and one device holder is required to mount a reversing contactor
assembly on a busbar.
Figure 5-7
8US1251-5DT11 busbar adapter and 8US1250-5AT10 device holder for reversing
contactor assemblies, size S00)
Figure 5-8
8US1251-5NT11 busbar adapter and 8US1250-5AT10 device holder for reversing
contactor assemblies, size S0)
8US busbar adapters and device holders can be connected without tools. To do this, the link
wedges between the 8US busbar adapter and the device holder must be inserted on the back
as far as they will go.
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The link wedges are supplied on the back of the device holder or are available separately as
accessories (8US1998-1AA10).
Figure 5-9
Connecting the 8US busbar adapters and device holders
Adapting the busbar adapter to the busbar system
DANGER
Hazardous voltage!
Will cause death or serious injury.
Turn off and lock out all power supplying this device before working on this device.
The 8US busbar adapter and the device holder can be adjusted to suit the following busbar
thicknesses:
•
5 mm (delivery condition)
•
10 mm
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Adjusting the 8US busbar adapter to suit the busbar thickness
5 mm
10 mm
①
Push the 3 fastening blocks down.
②
Adjust the fastening blocks to the busbar thickness (10 mm).
③
Push the fastening blocks up until they engage.
Figure 5-10
Adjusting the 8US busbar adapter to suit the busbar thickness
Mounting the 8US busbar adapter on the busbar
Attaching the 8US busbar adapter to the busbar is a very straightforward process. The busbar
hooks on the rear of the adapter will hold the structure securely on the bar even under harsh
ambient conditions.
①
Press the button on the top of the 8US busbar adapter to release the holder. The holder should
flip out from the front of the 8US busbar adapter.
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② / ③
Mount the 8US busbar adapter onto the busbars by first attaching it from the front and
then pushing it down.
Disassembly of the 8US busbar adapter from the busbar system
The diagrams below illustrate how the 8US busbar adapter is disassembled from the busbar
system:
①
From the front, insert a screwdriver into the right-hand opening on the 8US busbar adapter and
release the holder. The button on the top of the 8US busbar adapter must snap up and lock into
place.
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② / ③
Remove the 8US busbar adapter from the busbars. To do this, you will first need to push it up
slightly so that you can remove it by pulling it off toward you.
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5.4.4.1
Mounting of 3RA8 ILF on the 8US busbar adapter
Mounting of 3RA8 ILF on the 8US busbar adapter for the intelligent load feeder for direct
starting (size S00)
The load feeder components can be attached to the 8US busbar adapter.
①
Snap the feeder onto the 8US busbar adapter with a swiveling movement.
②
Slide the positioning piece from below onto the 8US busbar adapter until the 3RA8 ILF is fixed in
place.
③
Connect the connecting cables of the 8US busbar adapter to the corresponding main conductor
terminals of the motor starter protector.
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Mounting of 3RA8 ILF on the 8US busbar adapter for the intelligent load feeder for direct
starting (size S0)
①
Snap the feeder onto the 8US busbar adapter with a swiveling movement.
②
Slide the positioning piece from below onto the 8US busbar adapter until the 3RA8 ILF is fixed in
place.
③
Connect the connecting cables of the 8US busbar adapter to the corresponding main conductor
terminals of the motor starter protector.
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Mounting of 3RA8 ILF on the 8US busbar adapter for the intelligent load feeder for reversing
starting (size S00)
①
Snap the reversing starter onto the 8US busbar adapter with device holder with a swiveling
movement.
②
Slide the positioning pieces from below onto the 8US busbar adapter and the device holder until
the 3RA8 ILF is fixed in place.
③
Connect the connecting cables of the 8US busbar adapter to the corresponding main conductor
terminals of the motor starter protector.
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Mounting of 3RA8 ILF on the 8US busbar adapter for the intelligent load feeder for reversing
starting (size S0)
①
Snap the reversing starter onto the 8US busbar adapter with device holder with a swiveling
movement.
②
Slide the positioning pieces from below onto the 8US busbar adapter and the device holder until
the 3RA8 ILF is fixed in place.
③
Connect the connecting cables of the 8US busbar adapter to the corresponding main conductor
terminals of the motor starter protector.
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5.4.4.2
Removal of the 3RA8 ILF from the 8US busbar adapter
Removal of the 3RA8 ILF from the 8US busbar adapter for the intelligent load feeder for direct
starting (size S00)
①
Disconnect the connecting cables of the 8US busbar adapter from the corresponding main con‐
ductor terminals of the motor starter protector.
②
Press the two release slides as shown on the underside of the positioning piece and slide the
positioning piece downwards.
③
Remove the direct starter from the 8US busbar adapter with a swiveling movement.
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Removal of the 3RA8 ILF from the 8US busbar adapter for the intelligent load feeder for direct
starting (size S0)
①
Disconnect the connecting cables of the 8US busbar adapter from the corresponding main con‐
ductor terminals of the motor starter protector.
②
Press the two release slides as shown on the underside of the positioning piece and slide the
positioning piece downwards.
③
Remove the direct starter from the 8US busbar adapter with a swiveling movement.
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Removal of the 3RA8 ILF from the 8US busbar adapter for the intelligent load feeder for
reversing starting (size S00)
①
Disconnect the connecting cables of the 8US busbar adapter from the corresponding main con‐
ductor terminals of the motor starter protector.
②
Press the two release slides as shown on the underside of the positioning piece and slide the
positioning pieces downwards.
③
Remove the reversing starter from the 8US busbar adapter with a swiveling movement.
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Removal of the 3RA8 ILF from the 8US busbar adapter for the intelligent load feeder for
reversing starting (size S0)
①
Disconnect the connecting cables of the 8US busbar adapter from the corresponding main con‐
ductor terminals of the motor starter protector.
②
Press the two release slides as shown on the underside of the positioning piece and slide the
positioning pieces downwards.
③
Remove the reversing starter from the 8US busbar adapter with a swiveling movement.
5.4.5
Mounting on 3RV29 infeed system
The 3RV29 infeed system enables convenient energy supply and power distribution for a group
of several motor starter protectors or complete load feeders in sizes S00 and S0.
The 3RA8 ILF can be mounted in the 3RV29 infeed system in the same way as a fuseless 3RA2
load feeder.
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You can find more information in the SIRIUS 3RV Motor Starter Protectors manual (https://
support.industry.siemens.com/cs/us/en/view/60279172) and in the SIRIUS Infeed System
operating instructions (https://support.industry.siemens.com/cs/de/de/view/38663187/en).
Note
Use the 3RV2917-7AA00 contactor base for frame size S00 and the 3RV2927-7AA00 contactor
base for frame sizes S00 and S0.
The following illustrations show examples of the variants of the 3RA8 ILF mounted in the
3RV29 infeed system.
Intelligent load feeder for direct starting (size S00) in the 3RV29 infeed system
Intelligent load feeder for direct starting (size S0) in the 3RV29 infeed system
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Intelligent load feeder for reversing starting (size S00) in the 3RV29 infeed system
Intelligent load feeder for reversing starting (size S0) in the 3RV29 infeed system
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Connecting
6
6.1
Overview of all connections of the 3RC7 ILM
Note
On all 3RC7 ILMs, the M (PWR) and M (AUX-PWR) connections are internally connected to each
other.
6.1.1
Connections 3RC7140-1.E.0 ILM (direct starter S00)
①
L+ (AUX-PWR) / M (AUX-PWR): Auxiliary voltage for the switching element
②
L+ (PWR) / M (PWR): Supply voltage for electronics
③
X80: Connection 3RC7 ILM Power Cable
④
X30: Connection 3RC7 ILM Communication Cable (input side)
⑤
X31: Connection 3RC7 ILM Communication Cable (output side)
⑥
X81: Connection 3RC7 ILM Power Cable
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6.1.2
Connections 3RC7140-4EE.1 ILM (direct starter S0)
①
L+ (AUX-PWR) / M (AUX-PWR): Auxiliary voltage for the switching element
②
L+ (PWR) / M (PWR): Supply voltage for electronics
③
X80: Connection 3RC7 ILM Power Cable
④
X30: Connection 3RC7 ILM Communication Cable (input side)
⑤
X31: Connection 3RC7 ILM Communication Cable (output side)
⑥
X81: Connection 3RC7 ILM Power Cable
Connecting
6.1 Overview of all connections of the 3RC7 ILM
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6.1.3
Connections 3RC7141-1.E.0 ILM (reversing starter S00)
①
L+ (AUX-PWR) / M (AUX-PWR): Auxiliary voltage for the switching element
②
L+ (PWR) / M (PWR): Supply voltage for electronics
③
X80: Connection 3RC7 ILM Power Cable
④
X30: Connection 3RC7 ILM Communication Cable (input side)
⑤
X31: Connection 3RC7 ILM Communication Cable (output side)
⑥
X81: Connection 3RC7 ILM Power Cable
⑦
21NC: Connection of the reversing contactor terminal 21NC
⑧
A1+: Connection of the reversing contactor terminal A1+
⑨
22NC: Connection of the reversing contactor terminal 22NC
Connecting
6.1 Overview of all connections of the 3RC7 ILM
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6.1.4
Connections 3RC7141-4EE.1 ILM (reversing starter S0)
①
L+ (AUX-PWR) / M (AUX-PWR): Auxiliary voltage for the switching element
②
L+ (PWR) / M (PWR): Supply voltage for electronics
③
X80: Connection 3RC7 ILM Power Cable
④
X30: Connection 3RC7 ILM Communication Cable (input side)
⑤
X31: Connection 3RC7 ILM Communication Cable (output side)
⑥
X81: Connection 3RC7 ILM Power Cable
⑦
21NC: Connection of the reversing contactor terminal 21NC
⑧
A1+: Connection of the reversing contactor terminal A1+
⑨
A2-: Connection of the reversing contactor terminal A2-
⑩
22NC: Connection of the reversing contactor terminal 22NC
Connecting
6.1 Overview of all connections of the 3RC7 ILM
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6.2
Overview of all connections of the 3RA8 ILF
6.2.1
Connections 3RA841.-1.E.0 ILF (incl. 3RC7140-1.E.0 ILM), direct starter S00
5/L3
1/L1
3/L2
6/T3
22NC
A2-
2/T1
4/T2
①
2/T1, 4/T2, 6/T3: Main circuit connections to consumer/load
②
L+ (AUX-PWR) / M (AUX-PWR): Auxiliary voltage for the switching element
③
L+ (PWR) / M (PWR): Supply voltage for electronics
④
X80: Connection 3RC7 ILM Power Cable
⑤
X30: Connection 3RC7 ILM Communication Cable (input side)
⑥
1/L1, 3/L2, 5/L3: Main circuit connections for infeed
⑦
X31: Connection 3RC7 ILM Communication Cable (output side)
⑧
X81: Connection 3RC7 ILM Power Cable
Connecting
6.2 Overview of all connections of the 3RA8 ILF
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6.2.2
Connections 3RA8422-4EE.0 ILF (incl. 3RC7140-4EE.1 ILM), direct starter S0
5/L3
1/L1
3/L2
6/T3
2/T1
4/T2
①
2/T1, 4/T2, 6/T3: Main circuit connections to consumer/load
②
L+ (AUX-PWR) / M (AUX-PWR): Auxiliary voltage for the switching element
③
L+ (PWR) / M (PWR): Supply voltage for electronics
④
X80: Connection 3RC7 ILM Power Cable
⑤
X30: Connection 3RC7 ILM Communication Cable (input side)
⑥
1/L1, 3/L2, 5/L3: Main circuit connections for infeed
⑦
X31: Connection 3RC7 ILM Communication Cable (output side)
⑧
X81: Connection 3RC7 ILM Power Cable
Connecting
6.2 Overview of all connections of the 3RA8 ILF
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6.2.3
Connections 3RA851.-1.E.0 (incl. 3RC7141-1.E.0 ILM), reversing starter S00
5/L3
1/L1
3/L2
T3
22NC
2-
T1
T2
T3
22NC
A
T1
T2
L3
21NC
A1+
L1
L2
①
2/T1, 4/T2, 6/T3: Main circuit connections to consumer/load
②
L+ (AUX-PWR) / M (AUX-PWR): Auxiliary voltage for the switching element
③
L+ (PWR) / M (PWR): Supply voltage for electronics
④
X80: Connection 3RC7 ILM Power Cable
⑤
X30: Connection 3RC7 ILM Communication Cable (input side)
⑥
1/L1, 3/L2, 5/L3: Main circuit connections for infeed
⑦
X31: Connection 3RC7 ILM Communication Cable (output side)
⑧
X81: Connection 3RC7 ILM Power Cable
⑨
21NC: Connection of the reversing contactor terminal 21NC
⑩
A1+: Connection of the reversing contactor terminal A1+
⑪
22NC: Connection of the reversing contactor terminal 22NC
Connecting
6.2 Overview of all connections of the 3RA8 ILF
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6.2.4
Connections 3RA8522-4EE.0 (incl. 3RC7141-4EE.1 ILM), reversing starter S0
5/L3
1/L1
3/L2
T3
T1
T2
6
T1
T2
5/
L1
L2
A1+
A2-
21NC
22NC
13NO
13NO
①
2/T1, 4/T2, 6/T3: Main circuit connections to consumer/load
②
L+ (AUX-PWR) / M (AUX-PWR): Auxiliary voltage for the switching element
③
L+ (PWR) / M (PWR): Supply voltage for electronics
④
X80: Connection 3RC7 ILM Power Cable
⑤
X30: Connection 3RC7 ILM Communication Cable (input side)
⑥
1/L1, 3/L2, 5/L3: Main circuit connections for infeed
⑦
X31: Connection 3RC7 ILM Communication Cable (output side)
⑧
X81: Connection 3RC7 ILM Power Cable
⑨
A1+: Connection of the reversing contactor terminal A1+
⑩
21NC: Connection of the reversing contactor terminal 21NC
⑪
A2-: Connection of the reversing contactor terminal A2-
⑫
22NC: Connection of the reversing contactor terminal 22NC
Connecting
6.2 Overview of all connections of the 3RA8 ILF
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6.3
Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
Requirements
•
Observe the conductor cross-sections in Chapter Recommended combinations (Page 37).
Procedure
DANGER
Hazardous voltage.
Will cause death or serious injury.
Turn off and lock out all power supplying this device before working on this device.
1. Connect the main circuit connections (line side / motor side) of the 3RA8 ILF. (Page 185)
2. Connect the 3RC7 Power Cable. (Page 190)
3. Connect the 3RC7 ILM Communication Cable. (Page 197)
Result
3RC7 ILM and 3RA8 ILF are connected and operational.
6.3.1
Connect 3RA8 ILF to main circuit connection (line/load)
Requirements
•
Observe the conductor cross-sections in Chapter Recommended combinations (Page 37).
Procedure
DANGER
Hazardous voltage.
Will cause death or serious injury.
Turn off and lock out all power supplying this device before working on this device.
Connect the main circuit connections 1/L1, 3/L2, 5/L3 of the motor starter protector to the
power supply.
Connect the main circuit connections 2/T1, 4/T2, 6/T3 of the contactor with the load.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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185
Connecting 3RA8 ILF direct starter (size S00)
ar
127(
5$ $
PP
PP
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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Connecting 3RA8 ILF direct starter (size S0)
ar
127(
5$ $
PP
PP
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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Connecting 3RA8 ILF reversing starter (size S00)
ar
127(
5$ $
PP
PP
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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Connecting 3RA8 ILF reversing starter (size S0)
ar
127(
5$ $
PP
PP
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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6.3.2
Connecting and disconnecting 3RC7 ILM Power Cable
6.3.2.1
Connecting 3RC7 ILM Power Cable
①
Insert the screwdriver into the opening at the bottom of the hinged cover.
② / ③
Use the screwdriver to lever the hinged cover open.
Connecting
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④ / ⑤ / ⑥
To supply the starter with power, plug the connection cable into sockets X80 and X81.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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191
⑦
Close the cover.
⑧
Connect the power supply cables to the 24 V DC terminals:
•
L+ (PWR)
•
M (PWR)
•
L+ (AUX-PWR)
•
M (AUX-PWR)
An infeed is possible at any 3RC7 ILM. Multiple infeeds from the same power supply unit are also permitted.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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Use of the 3RC7 ILM Power Cable at different distances of the intelligent load feeders for direct
or reversing starting
ࣧNN
The intelligent load feeders can either be connected with the 3RC7 ILM Power Cable or
supplied via the 24 V DC terminal for infeed.
When using the 3RC7 ILM Power Cable, there are cables of different lengths.
If the 3RA8 ILF are installed side by side, use the 3RC7 ILM Power Cable 3RC7940-1TE01.
If the 3RA8 ILF are installed with a distance of up to 45 mm (e.g. 3RA85 ILF), use the
3RC7 ILM Power Cable 3RC7940-1TE02.
If the distance is > 45 mm, you must use the 24 V DC terminals for the infeed of the separate
device group.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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6.3.2.2
Disconnecting 3RC7 ILM Power Cable
①
Insert the screwdriver into the opening at the bottom of the hinged cover.
② /
③
Use the screwdriver to lever the hinged cover open.
Connecting
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④ / ⑤ / ⑥ / ⑦ / ⑧ / ⑨Insert the screwdriver under the cables and remove the 3RC7 ILM Power Cable from the X80 and
X81 sockets.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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⑩
Close the cover.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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6.3.3
Connecting and disconnecting 3RC7 ILM Communication Cable
6.3.3.1
Connecting 3RC7 ILM Communication Cable
%XV$GDSWHU%$6HQG
%DVH8QLW%86HQG
①
Insert the 3RC7 ILM Communication Cable for ET 200SP BusAdapter BA-Send into the socket X30.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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197
②
To connect the starters, insert the 3RC7 ILM Communication Cable into the sockets X30 and X31.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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③
To connect the starters, insert the 3RC7 ILM Communication Cable into the sockets X30 and X31.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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④
To connect the starters, insert the 3RC7 ILM Communication Cable into the sockets X30 and X31.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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⑤
Secure the communication cables with a cable tie.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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6.3.3.2
Disconnecting 3RC7 ILM Communication Cable
①
Use pliers to remove the cable ties from the communication cables.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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②
Unlatch the 3RC7 ILM Communication Cable and disconnect it from the sockets X30 and X31.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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③
Unlatch the 3RC7 ILM Communication Cable and disconnect it from the sockets X30 and X31.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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④
Unlatch the 3RC7 ILM Communication Cable and disconnect it from the sockets X30 and X31.
Connecting
6.3 Connecting and disconnecting 3RC7 ILM and 3RA8 ILF
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%XV$GDSWHU%$6HQG
%DVH8QLW%86HQG
⑤
Unlatch and disconnect the 3RC7 ILM Communication Cable for ET 200SP BusAdapter BA-Send from socket X30.
Connecting
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Parameter setting
7
7.1
Parameter assignment
When configuring (e.g. via the TIA Portal) a 3RC7 ILM, the complete parameterization is set and
automatically transferred to the 3RC7 ILM. When parameterizing in the user program, the
parameters are transferred to the module via the data sets with the statement "WRREC". If the
CPU initiates a new parameter assignment, e.g. if communication breaks down, the
parameterization is overwritten by the system parameterization via the user program.
The complete system parameterization (hardware configuration) of the 3RC7 ILM is
supported by the interface modules of the ET 200SP distributed I/O system.
Note
List of supported interface modules and central processing units
The list of supported interface modules and central processing units can be found in
Chapter Connection of the SIRIUS 3RC7 ILM to the ET 200SP (Page 25).
Note
Trip Reset
When you send valid parameters to the 3RC7 ILM, a Trip Reset is triggered. Acknowledgeable
active faults are deleted.
Parameters for 3RC7 ILM
When you assign parameters in the user program, transfer the parameters to the module via the
data sets with the "WRREC" statement.
The parameters that can be set can be found in the DS131 General Parameters 1 (Page 252)
and DS132 General Parameters 2 (Page 256).
You will find an explanation of the parameters in Chapter Declaration of parameters
(Page 209).
Note
Changing the parameters during operation
If parameters are modified during operation, they will be overwritten by the parameters
configured in the hardware configuration during a restart of the control system.
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7.2
Commissioning
PRONETA supports you in commissioning the 3RC7 ILM. This PC-based tool enables analysis and
configuration tasks in networks – without a PLC. The IO test enables quick and user-friendly
checking and documentation of the wiring of a system.
7.3
Parameterization with a GSD and MDD
A GSDML file is available for the ET 200SP system. This can be used to fully integrate the 3RC7
ILM into the system with all parameters and to configure it.
The 3RC ILM can also be configured via an MDD (TIA Portal V19 or higher).
7.4
Slot rules
You can find more information on the structure of a system with a 3RC7 ILM in the ET 200SP
System Manual (https://support.industry.siemens.com/cs/ww/en/view/58649293).
7.5
Data plausibility check
Checking incoming parameters
The intelligent load feeder checks all incoming parameters for validity and plausibility. The valid
parameters are stored in data set 131 (Page 252) and data set 132 (Page 256).
In the case of incorrect parameters during startup (startup data sets after power ON of the
3RC7 ILM):
•
The diagnoses "Group fault" and "Invalid parameter value" are set in the DS92 device
diagnostics (Page 245).
•
The motor remains shut down.
•
The currently valid parameter values are retained and can be read via the data sets 131
(Page 252) and 132 (Page 256).
In the case of incorrect parameters from the user program and when the motor is switched
off:
•
The diagnoses "Group warning" and "Invalid parameter value" are entered in the DS92 device
diagnostics (Page 245).
•
The currently valid parameter values are retained and can be read via the data sets 131
(Page 252) and 132 (Page 256).
For parameterization when the motor is running:
•
The parameters are not accepted by the starter.
•
The maintenance alarm "Parameters cannot be changed in ON state" is set.
•
The diagnoses "Group warning" and "Invalid parameter value" are entered in the DS92 device
diagnostics (Page 245).
Parameter setting
7.5 Data plausibility check
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•
The motor is not switched off.
•
The currently valid parameter values are retained and can be read via the data sets 131
(Page 252) and 132 (Page 256).
7.6
Declaration of parameters
Rated operational current Ie
This parameter defines the current that the feeder (switchgear and motor) can carry
continuously. The setting range depends on the relevant device's rating class.
Rated mains voltage
This parameter defines the voltage at which the equipment (e.g. motor) can be operated
continuously without problems. The setting range depends on the respective equipment.
Load type
This parameter defines whether the intelligent load feeder is to protect a 1-phase or 3-phase
load.
Non-volatile tripping status
This parameter determines how the thermal motor model should behave when the supply
voltage monitoring for electronics (PWR) fails.
Thermal motor model (response to overload)
You use this device parameter to determine how the 3RC7 ILM is to respond to overload.
You can find more information in Chapter Electronic motor overload protection (Page 48).
Permissible main power rotation
This parameter defines whether the main power rotation is to be monitored. If the rotation is
monitored, then the direction of rotation can be selected as "CW" or "CCW".
Trip class
The trip class (CLASS) specifies the maximum time within which a protective device must trip
from a cold state at 7.2 times the current setting value (motor protection according to
IEC 60947).
You can find more information in Chapter Electronic motor overload protection (Page 48).
Parameter setting
7.6 Declaration of parameters
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Recovery time
This parameter defines the time after which an overload (thermal motor model) can be
acknowledged.
Response to supply voltage switching element missing
This parameter defines the behavior of the device in the event of a supply voltage failure of the
switching elements (AUX-PWR). This parameter is permanently set to group error and cannot be
changed.
Asymmetry limit error
This parameter can be used to specify an error limit value for the current asymmetry of the motor
current in percent. If the limit value is exceeded, the motor is switched off. At a limit value of 0%,
the function is deactivated.
Asymmetry limit - Maintenance demanded
This parameter can be used to specify a warning threshold for the current asymmetry of the
motor current in percent. When the limit value is exceeded, the message "Maintenance demand"
is set. At a limit value of 0%, the function is deactivated.
Mains voltage operating range
This parameter can be used to specify a limit value for mains voltage monitoring in percent.
Possible are ±10% / ± 20% and ± 30%. At a limit value of 0%, the function is deactivated.
Reset mode at faulty main voltage
This parameter determines how an error in the mains voltage monitoring must be
acknowledged.
Interlock time
This parameter defines the time that the contactors wait before switching from one direction of
rotation to the other. Only applies for reversing starters.
Response to CPU/Master STOP
Defines the behavior of the module in the event of a CPU STOP or a communication failure.
Substitute value
This parameter specifies the value to be used in the event of a control failure (including CPU/
Master STOP). This value affects the process image output.
Parameter setting
7.6 Declaration of parameters
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Group diagnostics
This parameter determines whether or not an "automatic message" is to be sent via the
communication system in the event of error messages and maintenance demanded messages.
Motor heating limit – maintenance demanded
The 3RC7 ILM warns when the motor temperature rise limit is exceeded. You use this parameter
to preset a motor heating value in percent as a warning limit. At a set warning limit of 0%, the
function is deactivated.
Emergency start
This parameter can be used to enable or disable an emergency start or essential service mode.
The parameter is set to "manual lock/unlock" and cannot be changed.
Preset starting time
This parameter defines the time after which a motor startup should be completed.
Starting time limit - error
This parameter can be used to specify an error limit value for the target starting time in percent.
If the limit value is exceeded, the motor is switched off. At a limit value of 0%, the function is
deactivated.
Starting time limit - maintenance demand
This parameter can be used to specify a warning threshold for the target starting time in percent.
When the limit value is exceeded, the message "Maintenance demand" is set. At a limit value of
0%, the function is deactivated.
Current upper limit - error
This parameter can be used to specify an error limit value for the motor current in percent. If the
limit value is exceeded, the motor is switched off. At a limit value of 0%, monitoring is
deactivated.
Current upper limit - maintenance demanded
This parameter can be used to specify a warning threshold for the motor current in percent.
When the limit value is exceeded, the message "Maintenance demand" is set. At a limit value of
0%, monitoring is deactivated.
Current lower limit - error
This parameter can be used to specify an error limit value for the motor current in percent. If the
limit value is undershot, the motor is switched off. At a limit value of 0%, monitoring is
deactivated.
Parameter setting
7.6 Declaration of parameters
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Current lower limit - maintenance demanded
This parameter can be used to specify a warning threshold for the motor current in percent.
When the limit value is undershot, the message "Maintenance demanded" is set. At a limit value
of 0%, monitoring is deactivated.
Prospective locked rotor current (blocking current)
If the blocking current is exceeded, the intelligent load feeder recognizes blocking.
You can find more information in Chapter Prospective locked rotor current (blocking current)
(Page 56).
Prospective locked rotor time
The blocking time is the time a motor block can be permitted without tripping the motor. After
the blocking time has elapsed and blocking is still present, the intelligent load feeder switches
off.
7.7
Process image input (PII) and process image output (PIQ)
2 bytes
Byte.Bit
Process image outputs
0.0
Motor CW
0.1
Motor CCW
0.2
-
0.3
Trip Reset
0.4
Emergency start
0.5
Self-test (user-test)
0.6
-
0.7
Cold start
1.0
-
1.1
-
1.2
-
1.3
-
1.4
-
1.5
-
1.6
-
1.7
-
16 bytes
Byte.Bit
Process image inputs
0.0
Ready (automatic)
0.1
Motor On
Parameter setting
7.7 Process image input (PII) and process image output (PIQ)
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16 bytes
Byte.Bit
Process image inputs
0.2
Group error
0.3
Group warning
0.4
-
0.5
-
0.6
-
0.7
-
1.0
Phase current Imax (%) bit 0
1.1
Phase current Imax (%) bit 1
1.2
Phase current Imax (%) bit 2
1.3
Phase current Imax (%) bit 3
1.4
Phase current Imax (%) bit 4
1.5
Phase current Imax (%) bit 5
1.6
-
1.7
-
2.0
Motor CW
2.1
Motor CCW
2.2
-
2.3
-
2.4
Device error
2.5
Ready to start for motor ON
2.6
-
2.7
-
3.0
-
3.1
-
3.2
-
3.3
-
3.4
Zero current detected
3.5
Mains voltage faulty
3.6
Operating temperature too high
3.7
-
4 ... 7
Measured value 1 = motor current phase L1*)
8 ... 11
Measured value 2 = motor current phase L2*)
12 ... 15
Measured value 3 = motor current phase L3*)
*) These measured values are permanently integrated in the process image as rms values and
cannot be parameterized.
Parameter setting
7.7 Process image input (PII) and process image output (PIQ)
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Parameter setting
7.7 Process image input (PII) and process image output (PIQ)
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Planning/configuring
8
8.1
Configuration
The 3RC7 ILM is recognized by the ET200SP interface like any other standard I/O module. This
means that no configuration is required for the device to communicate, only the slot position
needs to be configured. If the device is replaced (with the same article number or a compatible
3RC7 ILM), the 3RC7 ILM automatically connects to the automation system. The 3RC7 ILM is a
part of the automation system. The connection effort is minimal.
You can find more information on the structure of ATEX applications in Chapter Applications
(Page 30).
More information ...
Can be found ...
about using the contactors
in the manual "SIRIUS - SIRIUS 3RT contactors/
contactor assemblies (https://
support.industry.siemens.com/cs/ww/en/view/
60306557)".
about using motor starter protectors
in the manual "SIRIUS - SIRIUS 3RV Motor Starter
Protectors (https://
support.industry.siemens.com/cs/ww/en/view/
60279172) SIRIUS - SIRIUS 3RV motor starter pro‐
tectors".
about configuring load feeders
in the configuration aid "Load feeders – Configur‐
ing the SIRIUS modular system (https://
support.industry.siemens.com/cs/de/de/view/
39714188/en)".
8.2
TIA Selection Tool
You can select, configure and order devices for Totally Integrated Automation (TIA) with the TIA
Selection Tool.
You will find the TIA Selection Tool on the Internet (http://www.siemens.com/tst).
8.3
Using the 3RA8 load feeders with high-efficiency motors
8.3.1
General information on the startup behavior of highly energy-efficient
motors
You can find more information on the startup behavior of high-efficiency motors in the manual
SIRIUS - SIRIUS 3RV motor starter protectors (https://support.industry.siemens.com/cs/ww/en/
view/60279172).
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Planning/configuring
8.3 Using the 3RA8 load feeders with high-efficiency motors
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Maintenance and service
9
9.1
Warning notice
DANGER
Hazardous voltage. Will cause death or serious injury.
Turn off and lock out all power supplying this device before working on this device.
9.2
Overview
The 3RC7 ILM has two types of alarm: the warning message/maintenance alarm on the one hand
and the error on the other:
•
The warning message (related to protective functions) and the maintenance alarm (related
to status monitoring functions) do not cause the 3RC7 ILM functions to fail, but they do cause
the MT LED to light up.
•
The alarms output as errors cause the load feeder to stop and the ERROR LED to light up.
•
You can read out the diagnostic messages in the diagnostic buffer of the CPU, for example.
The maintenance alarms are read out in data set 92 of the 3RC7 ILM.
Note
For general notes on expanded maintenance, see "Diagnostics" in the Function Manual for
SIMATIC PROFINET (https://support.industry.siemens.com/cs/us/en/view/49948856).
The PROFINET interfaces of the interface module support the diagnostics concept and
maintenance concept in PROFINET according to the standard IEC 61158-6-10. The aim is
early detection and correction of potential faults.
The maintenance information is generated in STEP 7 with the following system events:
•
Maintenance demanded: Indicated by a yellow screwdriver.
•
Faults: Indicated by a red screwdriver.
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The 3RC7 ILM is easy to maintain and can be easily replaced:
•
Replacing the electronics without a PC: The entire configuration of the 3RC7 ILM takes place
directly on the PLC. This means that no PC or hardware is required to set up the device when
replacing a part or the electronics. By simply connecting the module and without restarting
the ET200SP IM or the PLC, the device is recognized and the configuration is loaded from the
PLC.
•
3RC7 ILM Communication Cable: Siemens offers cables in different lengths (see
Chapter Accessories for 3RC7 ILM and 3RA8 ILF (Page 42)).
You can find more information in Chapter Intelligent load feeders for self-assembly with a
3RC7 ILM (Page 36).
•
Motor starter protector: The recommended 3RV23 motor starter protector only trips in the
event of a short-circuit. In the event of an overload on the load feeder, the 3RC7 ILM trips and
the alarm is displayed directly on the PLC
When selecting the motor starter protector, attention must be paid to the short-circuit
strength with respect to wiring short-circuits and the selectivity of the control cabinet.
You can find more information in Chapter Intelligent load feeders for self-assembly with a
3RC7 ILM (Page 36).
•
3RC7 ILM Power Cable: 3RC7 ILM is an optional cable that can be used to reduce the wiring
effort in the case of side-by-side design of the load feeders. It carries the 24 V DC required to
power the electronics of the 3RC7 ILM and to close the contactors. If a replacement is not
available for these lines in the event of a defect, an external wiring of the 24 V DC of the
electronics and the auxiliary current can always be carried out directly from the terminal of
one load feeder to the next feeder in an emergency.
You can find more information in Chapter Accessories for 3RC7 ILM and 3RA8 ILF (Page 42).
9.3
Replacing parts of the load feeder
9.3.1
Replacing the 3RC7 ILM Communication Cable (3RC7940-0TE..)
When the defective 3RC7 ILM Communication Cable is replaced, the downstream 3RC7 ILMs are
disconnected from the communication (see function Reaction to communication loss
(Page 59)).
After replacement of the defective 3RC7 ILM Communication Cable, communication of the
devices is automatically restored.
For more information on replacing the 3RC7 ILM Communication Cable, see Chapter
Connecting and disconnecting 3RC7 ILM Communication Cable (Page 197).
Maintenance and service
9.3 Replacing parts of the load feeder
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9.3.2
Replacing the 3RC7 ILM Power Cable (3RC7940-1TE0.)
1. Disconnect the line side from the power supply (e.g. by switching off the 3RV2 motor starter
protector).
2. Disconnect the 3RC7 ILM Communication Cable (see also the function Reaction to
communication loss (Page 59)).
3. Open the cover.
4. Replace the 3RC7 ILM Power Cable.
For more information on replacing the 3RC7 ILM Power Cable, see Chapter Connecting and
disconnecting the 3RC7 ILM Power Cable (Page 190).
9.4
Replacing hardware
When replacing a hardware component (3RC7 ILM, 3RV2 motor starter protector, or 3RT2
contactor), the complete load feeder must first be removed from the control cabinet.
9.4.1
Removing the load feeder from the control cabinet
You can find out how to dismantle the load feeders in all sizes in Chapter Mounting and
disassembling the load feeders (Page 76).
9.4.2
Replacing the contactor
The procedure for replacing the 3RT2 contactor can be found in Chapter Mounting and
disassembling the load feeders (Page 76).
9.4.3
Replacement of the motor starter protector
The procedure for replacing the 3RV2 motor starter protector can be found in Chapter Mounting
and disassembling the load feeders (Page 76).
9.4.4
Replacing the 3RC7 ILM
The procedure for replacing the 3RC7 ILM can be found in Chapter Mounting and dismantling
(Page 71).
Maintenance and service
9.4 Replacing hardware
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9.4.5
Reinstalling the load feeder in the control cabinet
The procedures for reinstalling the load feeders in all sizes in the control cabinet can be found
in Chapter Mounting and disassembling the load feeders (Page 76) and in Chapter Connecting
(Page 177).
Maintenance and service
9.4 Replacing hardware
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Messages and diagnostics
10
10.1
Status and error displays
LED display - 3RC7140-1.E.0 ILM (size S00)
The figure below shows the LED display on the 3RC7 ILM:
System LEDs
①
RN
(green)
- Run
②
ER
(red)
- Error
③
MT
(yellow)
- Maintenance
Function LEDs
④
ST/OL
(red/green)
- State/overload
⑤
AUX-PWR
(green)
- Power (actuator)
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LED display - 3RC7140-4EE.1 ILM (size S0)
System LEDs
①
RN
(green)
- Run
②
ER
(red)
- Error
③
MT
(yellow)
- Maintenance
Function LEDs
④
ST/OL
(red/green)
- State/overload
⑤
AUX-PWR
(green)
- Power (actuator)
Messages and diagnostics
10.1 Status and error displays
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LED display - 3RC7141-1.E.0 ILM (size S00)
System LEDs
①
RN
(green)
- Run
②
ER
(red)
- Error
③
MT
(yellow)
- Maintenance
Function LEDs
④
ST/OL
(red/green)
- State/overload
⑤
AUX-PWR
(green)
- Power (actuator)
Messages and diagnostics
10.1 Status and error displays
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LED display - 3RC7141-4EE.1 ILM (size S0)
System LEDs
①
RN
(green)
- Run
②
ER
(red)
- Error
③
MT
(yellow)
- Maintenance
Function LEDs
④
ST/OL
(red/green)
- State/overload
⑤
AUX-PWR
(green)
- Power (actuator)
10.2
Meaning of the LED displays
Meaning of the LED displays
The tables below give the meanings of the status and fault displays:
Messages and diagnostics
10.2 Meaning of the LED displays
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RN/ER/MT LED
Table 10-1
RN/ER/MT status and error displays
LEDs
Meaning
Explanation
RN
(RUN)
ER
(ERROR)
MT
(MAINT)
ON (green)
Not
relevant
Not
relevant
"RUN" operating state
The 3RC7 ILM is in "normal" operation
and executes the control commands.
-
Flashes
Not
relevant
Not
relevant
Startup (Cfg + Par.)
Module deactivated
Parameterization error
System operating state "System startup"
A parameterization fault during startup
prevents exiting of this state. The 3RC7
ILM signals an error.
Wait until the 3RC7 ILM is ready for oper‐
ation.
Firmware update
Not
relevant
Not
relevant
ON (yellow)
Maintenance demanded
(warning)
Group warning
At least one Maintenance demanded
alarm has been transferred to the con‐
troller.
Possible causes:
•
Motor model has exceeded warning
limit
•
Current value has exceeded or under‐
shot warning limit
•
Main voltage missing
Not
relevant
Flashes red
Not
relevant
Fault / error
Group error
At least one Maintenance demanded
alarm has been transferred to the con‐
troller.
Possible causes:
•
Current value has exceeded or under‐
shot the error limit
•
Main voltage missing
ST/OL (STATE/OVERLOAD) LED
Table 10-2
Status display ST/OL
ST/OL LED
State of the 3RC7 ILM
Motor operating state
Remedy
ON (green)
Operation
The motor is supplied with voltage from
the 3RC7 ILM's point of view.
-
OFF
Stop
The motor is not supplied with voltage
from the 3RC7 ILM's point of view.
-
Messages and diagnostics
10.2 Meaning of the LED displays
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ST/OL LED
State of the 3RC7 ILM
Motor operating state
Remedy
Flashes yel‐
low
Stop - not ready to start
The 3RC7 ILM is not ready to start.
Examples of causes:
•
No supply voltage
•
Supply voltage switching element
missing
The motor is not supplied with voltage
from the 3RC7 ILM's point of view.
Check diagnostic mes‐
sages and eliminate
causes.
Flashing red
at 0.5 Hz
Stop with motor overload error
The 3RC7 ILM has detected an overload
on the motor and switched it off.
The motor is not supplied with voltage
from the 3RC7 ILM's point of view.
Check diagnostic mes‐
sages and eliminate
causes.
Flashing red/
green alter‐
nately
Operation at overload
The 3RC7 ILM has detected an overload
on the motor.
Example of this status:
•
Emergency start
The motor is continued to be supplied
with voltage from the 3RC7 ILM's point of
view.
-
Note
In the event of the "Contactor contacts welded" fault state, the motor may be supplied with
voltage independently of the above display.
The "Contactor closed after OFF command" alarm message is available as a diagnostic aid.
AUX-PWR (AUX-POWER) LED
Table 10-3
Status display AUX-PWR
AUX-PWR LED
Meaning
Remedy
ON
The supply voltage (auxiliary voltage for the switch‐
ing element (AUX‑PWR)) is sufficient.
-
OFF
No or insufficient supply voltage (auxiliary voltage
for the switching element (AUX‑PWR)) available.
Increase in supply voltage (auxiliary voltage for the
switching element (AUX‑PWR))
Rated value: 24 V DC
Messages and diagnostics
10.2 Meaning of the LED displays
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10.3
Reset button
The RESET button has the following functions:
Designation
Tripping
Description
Reset function
Press of a button
If there is a group error, you can acknowledge this error by pressing the button
(provided the cause of the error no longer exists). You can acknowledge device
errors in principle only via ON/OFF of the supply voltage (PWR).
Note: If a fault is active, you cannot execute the LED test.
TEST function
Press of a button
If there is no group error, a user test can be carried out using the button.
Self-test (user-test)
•
Press of a but‐
ton
•
Via Self-test
(user-test)
control bit in
the process
image out‐
put1)
Requirement:
•
The 3RC7 ILM is in a fault-free condition.
•
Perform the test with the motor switched off.
1)
Here the self-test (user-test) is run through completely.
Self-test (user-test)
With the Self-test (user-test), you can test the proper functioning of the 3RC7 ILM (LEDs,
electronic motor overload protection).
Activation with RESET button / TEST
Depending on how long you press the Reset button, the following tests are run in the order
given. If the key is held pressed for longer than 5 seconds, all tests are performed. If you press
and hold the key for only 3 seconds, for example, the first 2 tests are conducted.
Actuation time
Explanation
0.15 ... 2 s
LED test:
All LEDs are controlled.
2 ... 5 s
System LEDs:
The system LEDs indicate "System active".
> 5 s
Test of the motor overload protection (for the user):
In the last test step, an overload trip is triggered. This can be acknowledged immediately by the
user.
Test result: If the test is performed completely (> 5 s), the 3RC7 ILM indicates a motor
protection trip (overload trip).
Messages and diagnostics
10.3 Reset button
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10.4
Interrupts
The 3RC7 ILM has two types of alarm:
•
warning message/maintenance demanded
•
error message
With a warning message or maintenance request, the MT LED on the module was activated.
These messages do not stop the normal operation of the device. The aim of this type of
message is to enable maintenance to eliminate the problem before it can no longer be
handled by the system and an error message is issued.
In the case of an error message, the device is stopped by opening the contactor and the ER
LED is activated.
These messages are all displayed in the controller's alarm system. In the case of SIMATIC, this
is displayed in the PLC HMI or directly on an external HMI.
The alarms are generated in TIA Portal with the following system alarms:
Warning message/maintenance demanded
Faults / errors
10.5
Diagnostic messages
Table 10-4
Alarm messages
Messages in the PLC
alarm system
Meaning
Display of remedy measures in the
SIMATIC PLC
Possible type of
alarm
Undervoltage
The mains voltage is below the toler‐
ance limit.
Check the mains voltage and wiring
on the load feeder.
MT/ER
Overvoltage
The mains voltage is above the toler‐
ance limit.
Check the mains voltage.
MT/ER
Module defective
The 3RC7 ILM module is defective.
The module is defective.
Solution:
Replace module and send in.
ER
Load missing
The contactor is closed and voltage is
applied, but no current flow is detec‐
ted.
Mains voltage is present, but no cur‐
rent flow is detected.
Possible cause:
Missing load.
ER
Contactor open after
ON command
The contactor has not closed.
No current flow is detected after
switching on.
Possible cause:
Defective contactor or control.
ER
Contactor closed af‐
ter OFF command
The contactor has not opened.
Contactor closed
Possible cause:
Contactor contacts have welded.
ER
Messages and diagnostics
10.5 Diagnostic messages
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Messages in the PLC
alarm system
Meaning
Display of remedy measures in the
SIMATIC PLC
Possible type of
alarm
Contactor closed
without ON com‐
mand
The contactor is closed unintentional‐
ly.
Current is flowing in the motor feeder
although the motor feeder has not
been switched on.
Possible causes:
•
The contactor was manually actu‐
ated.
•
The contactor is welded.
ER
Contactor closed
without OFF com‐
mand
The contactor is opened unintention‐
ally.
The current flow in the motor feeder
has been interrupted without the mo‐
tor feeder being switched off. Possible
causes:
Defective contactor or control.
ER
Fault in the main cir‐
cuit
Mains voltage is not present.
A power failure lasts longer than the
maximum permissible time.
Solution:
Check the wiring of the main supply
or the switching state of the upstream
motor starter protector.
MT/ER
Prewarning overload
The thermal motor model is about to
trip.
The motor feeder is in overload mode.
Tripping will occur soon if the over‐
load persists.
Solution:
Check the motor and the applications
driven by the motor.
MT
Current asymmetry
Current unbalance between phases
A limit value for current asymmetry
has been exceeded. Current asymme‐
try can cause overload.
Possible causes:
•
Phase failure
•
Fault in motor winding
Solution:
Check motor feeder and motor.
MT/ER
Thermal motor mod‐
el - overload
Tripping of the thermal motor model
due to motor overload
Motor feeder is overloaded. The mo‐
tor temperature has exceeded a limit
value.
Solution:
Check the motor and the applications
driven by the motor.
The motor can be switched on again
after the cooling time has expired or
after deleting the thermal motor mod‐
el.
ER
Missing startup pa‐
rameters
No parameters were received.
The required startup data for the de‐
vice are missing.
Solution:
Check parameterization or startup da‐
ta.
ER
Messages and diagnostics
10.5 Diagnostic messages
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Messages in the PLC
alarm system
Meaning
Display of remedy measures in the
SIMATIC PLC
Possible type of
alarm
Maximum starting
time exceeded
The maximum application starting
time was reached.
The configured maximum starting
time is shorter than the required start‐
ing time of the motor.
Solution:
Extend the maximum starting time or
increase the current limit value.
Check the load coupled to the motor
and check for mechanical defects.
MT/ER
Above threshold I
The upper current limit was reached.
The current has exceeded a limit val‐
ue.
Solution:
Check the applications driven by the
motor.
MT/ER
Below threshold I
The lower current limit was reached.
The current has undershot a limit val‐
ue.
Solution:
Check the applications driven by the
motor.
MT/ER
Actuator tripping
The contactor opened due to an error.
The motor switched off the actuator.
Detailed information on the cause is
provided by an additional diagnostic
message.
ER
Motor blocking
The motor is blocked.
The maximum motor current has ex‐
ceeded a limit for rotor protection.
Possible causes:
The motor is blocked.
Solution:
Check the applications driven by the
motor.
ER
Device error
The 3RC7 ILM module is defective.
An internal diagnosis (self-test, con‐
tactor contacts, contact piece, etc.)
has detected an irreparable fault.
Solution:
Switch off the electronic power sup‐
ply and then switch it back on (power
off/on). If the device error occurs
again, the device must be replaced.
Otherwise, the device is ready for op‐
eration.
ER
Supply voltage for
electronics too low
The supply voltage for the electronics
is too low.
The supply voltage for the electronics
is lower than the permissible value.
Solution:
Check the power supply (load dimen‐
sioning, voltage range).
MT
Messages and diagnostics
10.5 Diagnostic messages
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Messages in the PLC
alarm system
Meaning
Display of remedy measures in the
SIMATIC PLC
Possible type of
alarm
No power supply to
the switching ele‐
ment
The auxiliary power supply to the
switching element is too low.
The supply voltage of the switching
element is lower than the permissible
value.
Check the power supply and wiring
for AUX-PWR.
ER
Parameterization er‐
ror
Wrong parameter
The module was not parameterized or
was parameterized incorrectly, or pa‐
rameterization changes are rejected
in the current operating mode.
Correct and execute parameteriza‐
tion.
Change operating mode and repeat
parameterization.
ER
Error process image
The process image is erroneous.
The process image output (PIQ) con‐
tains invalid control bit combinations
(e. g. control bits for clockwise and
counterclockwise rotation set at the
same time).
Solution:
Check and correct the process image
output (PIQ).
ER
Missing load
No current flow detected.
No current flow is detected in the mo‐
tor feeder for the pending startup
command. The switching element is
closed. Mains voltage is present, but
no current is flowing.
Possible causes:
•
Phase failure or current too low
•
Fault in motor winding
•
Defective fuse
•
Motor starter protector has trip‐
ped
•
Load missing
Remedy:
•
Check the wiring from the device
to the load.
•
Eliminate short-circuit
•
Replace defective fuse or device
ER
Error rotating field
The phase sequence is not OK.
The rotation direction field is not cor‐
rect.
ER
Current measuring
range exceeded
The measured value has exceeded the
measuring range limits.
Check the interaction between the
module and the connected load.
ER
Switching element
defective
The contactor does not respond.
The contactor is defective.
Solution:
Replace the contactor.
ER
Phase failure phase 1
No voltage on phase 1
Check mains voltage on phase 1.
ER
Messages and diagnostics
10.5 Diagnostic messages
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Messages in the PLC
alarm system
Meaning
Display of remedy measures in the
SIMATIC PLC
Possible type of
alarm
Phase failure phase 2
No voltage on phase 2
Check mains voltage on phase 2.
ER
Phase failure phase 3
No voltage on phase 3
Check mains voltage on phase 3.
ER
Zero voltage after ON
command
Mains voltage is no longer present im‐
mediately after the contactor closes.
Power failure after closing the contac‐
tor. There is probably a short-circuit
on the load side.
Solution:
Check the wiring of the main supply
to the load or the switching state of
the upstream motor starter protector.
MT/ER
Messages and diagnostics
10.5 Diagnostic messages
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Technical data
11
11.1
3RC7 ILM
11.1.1
Technical data in Siemens Industry Online Support
Technical data sheet
You can also find the technical data of the product at Siemens Industry Online Support (https://
support.industry.siemens.com/cs/ww/en/ps/29717).
1. Enter the full article number of the desired device in the "Product" field, and confirm with the
Enter key.
2. Click the "Technical data" link.
11.1.2
CAx data
You can find the CAx data in the Siemens Industry Online Support (https://
support.industry.siemens.com/cs/ww/en/ps/29717).
1. Enter the full article number of the desired device in the "Product" field, and confirm with the
Enter key.
2. Click the "CAx data link.
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11.1.3
Overview tables
Overview tables technical data
You will find overview tables with technical data in the "Product information" tab in our online
ordering system (https://mall.industry.siemens.com/mall/en/WW/catalog/products/10563198?
tree=CatalogTree).
11.2
3RA8 ILF
11.2.1
Technical data in Siemens Industry Online Support
Technical data sheet
You can also find the technical data of the product at Siemens Industry Online Support (https://
support.industry.siemens.com/cs/ww/en/ps/29716).
1. Enter the full article number of the desired device in the "Product" field, and confirm with the
Enter key.
2. Click the "Technical data" link.
Technical data
11.2 3RA8 ILF
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
234
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
11.2.2
CAx data
You can find the CAx data in the Siemens Industry Online Support (https://
support.industry.siemens.com/cs/ww/en/ps/29716).
1. Enter the full article number of the desired device in the "Product" field, and confirm with the
Enter key.
2. Click the "CAx data link.
11.2.3
Overview tables
Overview tables technical data
You will find overview tables with technical data in the "Product information" tab in our online
ordering system (https://mall.industry.siemens.com/mall/en/WW/catalog/products/10563197?
tree=CatalogTree).
Technical data
11.2 3RA8 ILF
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
235
11.3
Motor starter protector
11.3.1
Technical data in Siemens Industry Online Support
Technical data sheet
You can also find the technical data of the product at Siemens Industry Online Support (https://
support.industry.siemens.com/cs/ww/en/ps/16244/td).
1. Enter the full article number of the desired device in the "Product" field, and confirm with the
Enter key.
2. Click the "Technical data" link.
11.3.2
CAx data
You can find the CAx data in the Siemens Industry Online Support (https://
support.industry.siemens.com/cs/ww/en/ps/16244/td).
1. Enter the full article number of the desired device in the "Product" field, and confirm with the
Enter key.
2. Click the "CAx data link.
Technical data
11.3 Motor starter protector
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
236
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
11.4
Contactors
11.4.1
Technical data in Siemens Industry Online Support
Technical data sheet
You can also find the technical data of the product at Siemens Industry Online Support (https://
support.industry.siemens.com/cs/ww/en/ps/16132/td).
1. Enter the full article number of the desired device in the "Product" field, and confirm with the
Enter key.
2. Click the "Technical data" link.
11.4.2
CAx data
You can find the CAx data in the Siemens Industry Online Support (https://
support.industry.siemens.com/cs/ww/en/ps/16132/td).
1. Enter the full article number of the desired device in the "Product" field, and confirm with the
Enter key.
2. Click the "CAx data link.
Technical data
11.4 Contactors
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
237
Technical data
11.4 Contactors
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
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Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Dimensional drawings
12
12.1
Intelligent load feeder with standalone adapter 3RC7940-2TE00
(size S00)
Intelligent load feeder with standalone adapter 3RC7940-2TE00 (size S00)
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
239
12.2
Intelligent load feeder with standalone adapter 3RC7940-2TE01
(size S0)
Intelligent load feeder with standalone adapter 3RC7940-2TE01 (size S0)
Dimensional drawings
12.2 Intelligent load feeder with standalone adapter 3RC7940-2TE01 (size S0)
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
240
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Process data and data sets
13
13.1
Reading and writing of data records
You can access the data sets of the 3RC7 ILM from STEP 7:
•
Writing data sets by calling SFB 53 "WRREC"
•
Reading data sets by calling SFB 52 "RDREC"
You will find further information about the SFB in the STEP 7 online help.
13.2
Byte arrangements
When data longer than one byte is stored, the bytes are arranged as follows ("big endian"):
%\WHDUUDQJHPHQW
'DWDW\SH
%\WH
+LJKE\WH
%\WH
/RZE\WH
%\WH
+LJKE\WH
%\WH
/RZE\WH
%\WH
+LJKE\WH
%\WH
/RZE\WH
+LJK:RUG
/RZ:RUG
:RUG
'RXEOHZRUG
13.3
Object number
The object number (Obj. No.) is used for unique identification of all parameters available in the
3RC7 ILM.
In the case of a parameterization error, the object number of the faulty parameter is
displayed in data set 92 (Page 245) under "Faulty parameter number"
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
241
Process data and data sets
13.4 Starting datasets
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
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Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
13.4
Starting datasets
The starting datasets are data set 131 (Page 252) and data set 132 (Page 256). The
parameters for this are permanently set to the following values in GSDML and MDD:
•
Waiting for starting datasets: Yes
This fixed value parameter specifies that the program always waits for starting datasets. The
fixed value parameter cannot be changed.
•
Wait time for starting datasets: 180 s
This parameter defines the time for which the device should wait for starting datasets. Once
this wait time has expired, a group error is generated.
If the 3RC7 ILM has not yet received any starting datasets, the PIQ is ignored. The device does
not respond to a switch-on command and runs with the stored parameters or default
parameters. If no starting datasets are available after the wait time has expired, a group error
is sent (data set 92, bit 18.4 "No external start parameters received").
13.5
DS3 commands with additional values
Byte
Data format
Value / value range
Meaning
0
Unsigned8
-
Coordination
-
-
0x21
Write via acyclic bus channel - user program
1
Unsigned8
-
Reserved
2
Unsigned8
-
Slot number
3
Unsigned8
-
Reserved (sub-slot number)
Table 13- 1
Data structure
Byte
Data format
Meaning
4
Unsigned16
Length of data structure
6
Unsigned16
Start position
8
Unsigned16
Reserved (CRC)
Byte
Data format
Meaning
Relevant for
Net data
12
Unsigned16
Object number of the command
-
[12001]: Set active energy import total
High Feature variant for direct
starter and reversing starter
[12003]: Operating hours - motor setting
All
Additional values (command-specific)
14
Unsigned32
Operating hours
All
14
Float32
Active energy import total
High Feature variant for direct
starter and reversing starter
Process data and data sets
13.6 DS68 Read/write process image output
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
243
13.6
DS68 Read/write process image output
Note
Note that data set 68 is overwritten by the cyclic process image in automatic mode.
Byte
Data format
Value / value range
Meaning
0
Unsigned8
-
Coordination
-
-
0x21
Write via acyclic bus channel - user program
1
Unsigned8
-
Reserved
2
Unsigned8
-
Slot number
3
Unsigned8
-
Reserved
Table 13- 2
Data structure
Byte
Data format
Meaning
4
Unsigned16
Length of data structure
6
Unsigned16
Start position
8
Unsigned16
Reserved
Table 13- 3
Content process image output (PIQ)
Object number
Byte
Bit
Data format
Meaning
Relevant for
Command byte 0
1001
10
0
Bit1
Motor CW
All
1002
10
1
Motor CCW
Reversing starter
1004
10
3
Trip Reset
All
1005
10
4
Emergency start
All
1006
10
5
Self-test (user-test)
All
1008
10
7
Cold start
All
Command byte 1
1009
11
0
Bit1
Reserved
-
1010
11
1
Reserved
-
1011
11
2
Reserved
-
1012
11
3
Reserved
-
1013
11
4
Reserved
-
1014
11
5
Reserved
-
1015
11
6
Reserved
-
1016
11
7
Input controlled
All
13.7
DS69 Read process image input
Byte
Data format
Value / value range
Meaning
0
Unsigned8
-
Coordination
-
-
0x21
Write via acyclic bus channel - user program
1
Unsigned8
-
Reserved
2
Unsigned8
-
Slot number
3
Unsigned8
-
Reserved
Table 13- 4
Data structure
Byte
Data format
Meaning
4
Unsigned16
Length of data structure
6
Unsigned16
Start position
8
Unsigned16
Reserved
Table 13- 5
Content process image input (PII)
Object
number
Byte
Bit
Data format
Meaning
Relevant for
Monitoring 3RC7 ILM
Contents of the cyclic data
Monitoring byte 0
1101
12
0
Bit1
Ready (automatic)
All
1102
12
1
Motor On
All
1103
12
2
Group error
All
1104
12
3
Group warning
All
Monitoring byte 1
1109
13
0
Bit1
Motor current Iact-bit0
All
1110
13
1
Motor current Iact-bit1
All
1111
13
2
Motor current Iact-bit2
All
1112
13
3
Motor current Iact-bit3
All
1113
13
4
Motor current Iact-bit4
All
1114
13
5
Motor current Iact-bit5
All
Monitoring byte 2
306
14
0
Bit1
Motor CW
All
307
14
1
Motor CCW
Reversing starter
1121
14
1
Device error
All
1489
14
6
Ready to start for motor ON
All
Process data and data sets
13.7 DS69 Read process image input
244
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Process data and data sets
13.8 DS92 device diagnostics
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
245
Object
number
Byte
Bit
Data format
Meaning
Relevant for
Monitoring byte 3
-
15
4
Bit1
Zero current detected
All
-
5
Main power faulty
All
-
6
Operating temperature too high
All
-
16
-
Float32
Measured value 1
IL1(rms)
All
-
20
-
Float32
Measured value 2
IL2(rms)
All
-
24
-
Float32
Measured value 3
IL3(rms)
All
13.8
DS92 device diagnostics
Byte
Data format
Value / value range
Meaning
0
Unsigned8
-
Coordination
-
-
0x21
Write via acyclic bus channel - user program
1
Unsigned8
-
Reserved
2
Unsigned8
-
Slot number
3
Unsigned8
-
Reserved
Table 13- 6
Data structure
Byte
Data format
Meaning
4
Unsigned16
Length of data structure
6
Unsigned16
Start position
8
Unsigned16
Reserved
Process data and data sets
13.8 DS92 device diagnostics
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
246
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Object
number
Byte
Bit
Data format Meaning
Relevant for
User data (technology data)
Switching/Controlling
301
10
0
Bit1
Ready (automatic)
All
306
10
1
Motor CW
All
307
10
2
Motor CCW
Reversing starter
308
10
4
Switching element defective
All
310
10
5
Emergency start active
All
302
10
6
Group error
All
304
10
7
Group warning
All
318
11
0
Supply voltage switching element missing
All
319
11
1
No supply voltage
All
311
11
2
Interlock time active
All
327
12
3
Thermal motor model overload
All
328
12
4
Motor overload protection - shutoff
All
330
12
6
Cooling time active
All
340
14
0
Asymmetry limit error exceeded
All
341
14
1
Asymmetry tripping
All
334
14
2
Current limit error exceeded
All
335
14
3
Current limit error undershot
All
336
14
4
Current limit error shutoff
All
338
14
6
Residual current tripping
All
339
14
7
Tripping due to motor blocking
All
363
16
6
Maximum pointer reset
All
317
16
7
Electronics supply voltage too low
All
Communication
357
17
2
Bit1
Automatic mode
All
355
17
7
Error process image
All
Parameter
365
18
1
Bit1
Invalid parameter value
All
366
18
2
Parameters cannot be changed in ON state
All
384
18
4
No external start parameters received
All
379
19
0
Self-test active
All
380
19
1
Self-test OK
A self-test is always performed when the 3RC7
ILM is switched on. If this test is error-free, this bit
is set to "1 / TRUE", i.e. this bit is usually always
set.
All
381
19
2
Self-test error
All
369
19
3
Factory settings restored
All
367
20
-
Unsigned16
Faulty parameter number
The object number (Obj. No.) is used for unique
identification of all parameters available in the
3RC7 ILM. If a parameterization error occurs, the
object number of the incorrect parameter is
displayed here as "Faulty parameter number".
All
Process data and data sets
13.8 DS92 device diagnostics
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
247
Object
number
Byte
Bit
Data format Meaning
Relevant for
Device functions
1405
24
0
Bit1
Cold start active
All
1406
24
1
Cold start tripping
All
1408
25
0
Load missing
All
1480
25
1
Main voltage underflow
High Feature variant
for direct starter and
reversing starter
1409
25
2
Phase L1 missing
All
1410
25
3
Phase L2 missing
All
1411
25
4
Phase L3 missing
All
1412
25
5
Main power rotation - CW
All
1413
25
6
Main power rotation - CCW
All
1481
25
7
Supply voltage too high
High Feature variant
for direct starter and
reversing starter
Switching/Controlling
1470
29
1
Bit1
Ready to start for motor ON
All
Protection function
1422
30
0
Bit1
Thermal motor model deactivated
All
1415
31
0
Switching element cooling time active
All
1416
31
1
Switching element too hot for Start
All
1482
31
2
Current measuring range exceeded
All
357
32
0
Automatic mode
All
Status
1523
35
0
Bit1
Device error
All
377
38
0
FW update rejected
All
375
38
1
FW update active
All
376
38
2
FW update successful
All
378
38
3
FW update faulty
All
Operating states
1525
52
1
Bit1
OC DEVICE HOLD active
All
1527
52
3
OC FACTORY OPERATION active
All
1528
52
4
OC Normal operation STOP active
All
1530
52
6
Normal operation active
All
Warnings
1539
62
3
Bit1
Motor heating limit – maintenance demanded
exceeded
All
1541
62
4
Current limit - maintenance demanded exceeded
All
1542
62
5
Current limit - maintenance demanded undershot All
1543
62
6
Asymmetry limit maintenance demand exceeded
All
Process data and data sets
13.9 DS93 Write command
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
248
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Object
number
Byte
Bit
Data format Meaning
Relevant for
Emergency mode
1575
72
2
Bit1
Emergency start enabled
All
1563
75
0
Main power rotation faulty - Error
All
1563
75
3
Main power rotation faulty - Warning
All
Mains voltage monitoring
1408
79
0
Bit1
Load missing
All
1480
79
2
Main voltage underflow
High Feature variant
for direct starter and
reversing starter
1481
79
4
Supply voltage too high
High Feature variant
for direct starter and
reversing starter
337
82
0
Zero current detected
All
1622
82
1
Blocking protection during ramp up
All
1623
82
2
Blocking protection during running mode
All
1756
90
1
Operating temperature too high
All
Starting time monitoring
1615
92
2
Bit1
Starting time limit - maintenance demanded
exceeded
All
1617
92
4
Ramp up time error limit exceeded
All
1619
92
6
Ramp up time shutdown
All
13.9
DS93 Write command
Byte
Data format
Value / value range
Meaning
0
Unsigned8
-
Coordination
-
-
0x21
Write via acyclic bus channel - user program
1
Unsigned8
-
Reserved
2
Unsigned8
-
Slot number
3
Unsigned8
-
Reserved
Process data and data sets
13.10 DS94 Read measured values
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
249
Byte
Data format
Meaning
Relevant for
Net data
4
Unsigned16
[29301]: Number of commands
-
[0]: Do not process command
-
[1]: Process command_1
All
5
Unsigned8
[29302]: Command _1
-
[31]: Delete error shutdown counter
All
[7]: Reset maximum pointer
All
[9]: Restart
All
[1]: Reset
All
13.10
DS94 Read measured values
Byte
Data format
Value / value range
Meaning
0
Unsigned8
-
Coordination
-
-
0x21
Write via acyclic bus channel - user program
1
Unsigned8
-
Reserved
2
Unsigned8
-
Slot number
3
Unsigned8
-
Reserved
Table 13- 7
Data structure
Byte
Data format
Meaning
4
Unsigned16
Length of data structure
6
Unsigned16
Start position
8
Unsigned16
Reserved
Object
number
Byte
Data format
Meaning
Fac-
tor
Unit
Relevant for
User data (technology data)
Measured values (volatile)
501
16
Unsigned16
Remaining motor cooling time
0.1
s
All
-
18
Signed8
Operating temperature
1
°C
All
503
19
Unsigned8
Phase asymmetry
1
%
All
502
20
Unsigned16
Motor temperature rise
1
%
All
510
34
Unsigned16
Line voltage U L1-L2 (rms)
0.1
V
High Feature variant for
direct starter and reversing
starter
Process data and data sets
13.11 DS95 Read statistics
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
250
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Object
number
Byte
Data format
Meaning
Fac-
tor
Unit
Relevant for
511
36
Unsigned16
Line voltage U L2-L3 (rms)
0.1
V
High Feature variant for
direct starter and reversing
starter
512
38
Unsigned16
Line voltage U L3-L1 (rms)
0.1
V
High Feature variant for
direct starter and reversing
starter
513
40
Signed32
Phase current I L1 (rms)
0.01
A
All
514
44
Signed32
Phase current I L2 (rms)
0.01
A
All
515
48
Signed32
Phase current I L3 (rms)
0.01
A
All
521
60
Signed32
Active power P
0.1
kW
High Feature variant for
direct starter and reversing
starter
523
66
Unsigned8
Power factor L 1...3
0.01
-
High Feature variant for
direct starter and reversing
starter
532
88
Unsigned16
Phase voltage UL1-N (rms)
0.1
V
High Feature variant for
direct starter and reversing
starter
533
90
Unsigned16
Phase voltage UL2-N (rms)
0.1
V
High Feature variant for
direct starter and reversing
starter
534
92
Unsigned16
Phase voltage UL3-N (rms)
0.1
V
High Feature variant for
direct starter and reversing
starter
521
100
Signed32
Output (reactive) power Q L1..3.
0.1
var
High Feature variant for
direct starter and reversing
starter
521
104
Signed32
Output (apparent) power S L1..3.
0.1
VA
High Feature variant for
direct starter and reversing
starter
13.11
DS95 Read statistics
Byte
Data format
Value / value range
Meaning
0
Unsigned8
-
Coordination
-
-
0x21
Write via acyclic bus channel - user program
1
Unsigned8
-
Reserved
2
Unsigned8
-
Slot number
3
Unsigned8
-
Reserved
Process data and data sets
13.12 DS96 Read maximum pointer
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
251
Table 13- 8
Data structure
Byte
Data format
Meaning
4
Unsigned16
Length of data structure
6
Unsigned16
Start position
8
Unsigned16
Reserved
Object
number
Byte
Data format
Meaning
Factor
Unit
Relevant for
User data (technology data)
601
16
Unsigned32
Operating hours - device
1
s
All
605
28
Unsigned16
Number of motor overload
trips
1
-
All
602
40
Unsigned32
Operating hours - motor
1
s
All
635
146
Unsigned16
Number of error shutdowns
1
-
All
13.12
DS96 Read maximum pointer
Byte
Data format
Value / value range
Meaning
0
Unsigned8
-
Coordination
-
-
0x21
Write via acyclic bus channel - user program
1
Unsigned8
-
Reserved
2
Unsigned8
-
Slot number
3
Unsigned8
-
Reserved
Table 13- 9
Data structure
Byte
Data format
Meaning
4
Unsigned16
Length of data structure
6
Unsigned16
Start position
8
Unsigned16
Reserved
Object
number
Byte
Data format
Meaning
Fac-
tor
Unit
Relevant for
User data
660
28
Signed32
Phase current IL1 min (rms)
0.01
A
All
661
32
Signed32
Phase current IL2 min (rms)
0.01
A
All
662
36
Signed32
Phase current IL3 min (rms)
0.01
A
All
Process data and data sets
13.13 DS131 General Parameters 1
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
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Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Object
number
Byte
Data format
Meaning
Fac-
tor
Unit
Relevant for
663
40
Signed32
Phase current IL1 max (rms)
0.01
A
All
664
44
Signed32
Phase current IL2 max (rms)
0.01
A
All
665
48
Signed32
Phase current IL3 max (rms)
0.01
A
All
666
52
Unsigned16
Line voltage U L1-L2 min
0.1
V
High Feature variant for
direct starter and reversing
starter
667
54
Unsigned16
Line voltage U L2-L3 min
0.1
V
High Feature variant for
direct starter and reversing
starter
668
56
Unsigned16
Line voltage U L3-L1 min
0.1
V
High Feature variant for
direct starter and reversing
starter
669
58
Unsigned16
Line voltage U L1-L2 max
0.1
V
High Feature variant for
direct starter and reversing
starter
670
60
Unsigned16
Line voltage U L2-L3 max
0.1
V
High Feature variant for
direct starter and reversing
starter
671
62
Unsigned16
Line voltage U L3-L1 max
0.1
V
High Feature variant for
direct starter and reversing
starter
695
126
Signed8
Max. operating temperature
1
°C
All
13.13
DS131 General Parameters 1
Byte
Data format
Value / value range
Meaning
Default
Relevant for
0
Unsigned8
-
Coordination
-
-
-
-
0x20
Writing via acyclic bus channel -
startup data set
x
-
-
-
0x21
Write via acyclic bus channel -
user program
-
-
1
Unsigned8
-
Reserved
0x00
All
2
Unsigned8
-
Slot number
0x00
All
3
Unsigned8
-
Reserved (sub-slot number)
0x00
All
Table 13- 10 Data structure
Byte
Data format
Meaning
4
Unsigned16
Length of data structure
6
Unsigned16
Start position
8
Unsigned16
Reserved (CRC)
Process data and data sets
13.13 DS131 General Parameters 1
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
253
Object
num-
ber
Byte Bit
Data
format
Meaning
Coding
Factor
Value
Default
Relevant for
-
10
-
Unsigned16 Reserved
-
-
-
-
-
130
12
-
Unsigned32 Rated operational
current Ie
-
0.01 A
-
-
All
0.4 ... 4.0 A
40 ...
400
0.01 A
0.4 ... 4
A
0.4 A
Direct-on-line
starter:
3RC7140-1EE00
3RC7140-1EE10
Reversing starter:
3RC7141-1EE00
3RC7141-1EE10
1.2 ... 12 A
120 ...
1200
0.01 A
1.2 ...
12 A
1.2 A
Direct-on-line
starter:
3RC7140-1KE00
3RC7140-1KE10
Reversing starter:
3RC7141-1KE00
3RC7141-1KE10
3.5 ... 32 A
350 ...
3200
0.01 A
3.5 ...
32 A
3.5 A
Direct-on-line
starter:
3RC7140-4EE01
3RC7140-4EE11
Reversing starter:
3RC7141-4EE01
3RC7141-4EE11
3
16
0
Bit1
Load type
-
-
-
-
All
[0]: 3-phase
-
-
-
x
All
[1]: 1-phase
-
-
-
-
All
4
16
1
Bit1
Non-volatile tripping
status
-
-
-
-
All
[0]: No
-
-
-
-
All
[1]: Yes
-
-
-
x
All
5
18
0
Bit2
Response to overload
thermal motor model
-
-
-
-
All
[0]: Turn off without
restart
-
-
-
x
All
[1]: Turn off with restart -
-
-
-
All
[2]: Do not turn off
-
-
-
-
All
232
18
4
Bit4
Response to faulty main
voltage
-
-
-
-
All
[0]: Group error
-
-
-
x
All
[2]: Group warning
-
-
-
-
All
[3]: Warning and Error
on start
x
All
[4]: No action
-
All
Process data and data sets
13.13 DS131 General Parameters 1
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
254
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Object
num-
ber
Byte Bit
Data
format
Meaning
Coding
Factor
Value
Default
Relevant for
6
19
0
Bit4
Trip class
-
-
-
-
All
[0]: CLASS 10E
-
-
-
x
All
[1]: CLASS 20E
-
-
-
-
All
[15]: CLASS OFF
-
-
-
-
All
7
20
-
Unsigned8
Recovery time
2 ... 60
30 s
60 ... 18
00 s
90 s
All
114
32
4
Bit2
Response to supply
voltage switching
element missing
-
-
-
-
-
[0]: Group error
-
-
-
x
-
21
34
0
Bit4
Asymmetry limit error
2 ... 12
5%
10 ...
60%
-
All
[0]: Deactivated
-
-
-
-
All
[2...12]: Activated
-
-
-
30%
All
236
34
4
Bit2
Reset mode at faulty
main voltage
-
-
-
-
All
[0]: Manual
-
-
-
-
All
[1]: Automatic
-
-
-
x
All
20
34
6
Bit1
Response to asymmetry
error limit violation
-
-
-
-
-
[1]: Tripping
-
-
-
x
-
37
36
-
Unsigned8
Interlock time
0 ... 60
1 s
0 ... 60 s
0 s
Reversing starter
35
52
-
Bit32
Substitute value
-
-
-
-
All
53
Bit1
Input control
-
All
[0]: Switch off load
x
All
36
56
6
Bit1
Group diagnostics
-
-
-
-
All
[0]: Deactivate
-
-
-
-
All
[1]: Activate
-
-
-
x
All
34
56
7
Bit1
Response to CPU/Master
STOP
-
-
-
-
All
[0]: Switch substitute
value
-
-
-
x
All
[1]: Keep last value
-
-
-
-
All
207
57
3
Bit1
Waiting for starting
datasets
-
-
-
-
-
[1]: Yes
-
-
-
x
-
2234
73
0
Bit4
Permissible main power
rotation
-
-
-
-
All
[0]: Any
-
-
-
x
All
[1]: Right
-
-
-
-
All
[2]: Left
-
-
-
-
All
Process data and data sets
13.13 DS131 General Parameters 1
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
255
Object
num-
ber
Byte Bit
Data
format
Meaning
Coding
Factor
Value
Default
Relevant for
102
73
4
Bit4
Rated mains voltage
-
-
-
-
High Feature
variant for direct
starter and
reversing starter
[1]: 230 V AC
-
-
-
-
High Feature
variant for direct
starter and
reversing starter
[3]: 400 V AC
-
-
-
x
High Feature
variant for direct
starter and
reversing starter
[6]: 690 V AC
-
-
-
-
High Feature
variant for direct
starter and
reversing starter
[8]: 240 V AC
-
-
-
-
High Feature
variant for direct
starter and
reversing starter
[9]: 440 V AC
-
-
-
-
High Feature
variant for direct
starter and
reversing starter
[10]: 480 V AC
-
-
-
-
High Feature
variant for direct
starter and
reversing starter
[11]: 500 V AC
-
-
-
-
High Feature
variant for direct
starter and
reversing starter
[12]: 600 V AC
-
-
-
-
High Feature
variant for direct
starter and
reversing starter
Process data and data sets
13.14 DS132 General Parameters 2
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
256
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Object
num-
ber
Byte Bit
Data
format
Meaning
Coding
Factor
Value
Default
Relevant for
-
92
8
-
Mains voltage operating
range
0 ... 30
-
0 ...
30%
-
High Feature
variant for direct
starter and
reversing starter
[0]: Deactivated
-
-
-
x
High Feature
variant for direct
starter and
reversing starter
[10]: +/- 10 %
-
-
-
-
High Feature
variant for direct
starter and
reversing starter
[20]: +/- 20 %
-
-
-
-
High Feature
variant for direct
starter and
reversing starter
[30]: +/- 30%
-
-
-
-
High Feature
variant for direct
starter and
reversing starter
233
138
-
Unsigned16 Wait time for starting
data
50 ... 60
00
0.1 s
5 ...
600 s
180 s
-
2210
148
-
Unsigned8
Motor heating limit –
maintenance demanded
0 ... 99
1%
0 ...
99%
-
All
[0]: Deactivated
-
-
-
x
All
[1...99]: Activated
-
-
-
-
All
2218
157
0
Bit4
Asymmetry limit -
Maintenance demanded
2 ... 12
5%
10 ...
60%
-
All
[0]: Deactivated
-
-
-
x
All
[2...12]: Activated
-
-
-
-
All
13.14
DS132 General Parameters 2
Byte
Data format
Value / value range
Meaning
Default
Relevant for
0
Unsigned8
-
Coordination
-
-
-
-
0x20
Writing via acyclic bus channel -
startup data set
x
-
-
-
0x21
Write via acyclic bus channel -
user program
-
-
1
Unsigned8
-
Reserved
0x00
-
2
Unsigned8
-
Slot number
0x00
-
3
Unsigned8
-
Reserved (sub-slot number)
0x00
-
Process data and data sets
13.14 DS132 General Parameters 2
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
257
Table 13- 11 Data structure
Byte
Data format
Meaning
4
Unsigned16
Length of data structure
6
Unsigned16
Start position
8
Unsigned16
Reserved (CRC)
Object
num-
ber
Byte
Bit
Data format
Meaning
Coding
Factor
Value
Default
Relevant
for
2242
75
0
Bit4
Emergency start
-
-
-
-
-
Manually
enable/disable
-
-
-
x
-
2315
150
-
Unsigned16
Preset starting time -
-
-
-
All
[0]: Deactivated
-
-
-
-
All
[1...3600]:
Activated
1 ... 3600
0.1 s
0.1 ... 360 s
10 s
All
2316
152
-
Unsigned16
Starting time limit -
error
0 ... 400
1%
0 ... 400%
0
All
2317
154
-
Unsigned16
Starting time -
maintenance
demand
0 ... 400
1%
0 ... 400%
0
All
2324
166
0
Bit4
Response to
starting time limit
violation
-
-
-
-
-
[1]: Tripping
-
-
-
x
-
2337
172
-
Unsigned16
Current upper limit
- error
50 ... 400
1%
50 ... 400%
-
All
[0]: Deactivated
-
-
-
x
All
[50...400]:
Activated
-
-
-
-
All
2338
174
-
Unsigned16
Current upper limit
- maintenance
demanded
50 ... 400
1%
50 ... 400%
-
All
[0]: Deactivated
-
-
-
x
All
[50...400]:
Activated
-
-
-
-
All
2340
178
-
Unsigned8
Current lower limit
- error
19 ... 100
1%
19 ... 100%
-
All
[0]: Deactivated
-
-
-
x
All
[19 ...100]:
Activated
-
-
-
.
All
2341
179
-
Unsigned8
Current lower limit
- maintenance
demanded
19 ... 100
1%
19 ... 100%
-
All
[0]: Deactivated
-
-
-
x
All
[19 ...100]:
Activated
-
-
-
-
All
Process data and data sets
13.15 DS222 commands (access via object number)
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
258
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Object
num-
ber
Byte
Bit
Data format
Meaning
Coding
Factor
Value
Default
Relevant
for
14
186
0
Bit4
Response to
current upper error
limit violation
-
-
-
-
-
[1]: Tripping
-
-
-
x
-
2296
186
4
Bit4
Response to
current lower error
limit violation
-
-
-
-
-
[1]: Tripping
-
-
-
x
-
17
191
-
Unsigned8
Prospective locked
rotor current
(blocking current)
3 ... 30
50%
150 ...
1500%
800%
All
18
192
0
Bit4
Prospective locked
rotor time
2 ... 10
0.5 s
1 ... 5 s
1 s
All
13.15
DS222 commands (access via object number)
Byte
Data format
Value / value range
Meaning
Factor
Relevant for
0
Unsigned8
-
Coordination
1
-
-
-
0x21
Write via acyclic bus channel -
user program
-
-
1
Unsigned8
-
Reserved
-
-
2
Unsigned8
-
Slot number
1
-
3
Unsigned8
-
Reserved (sub-slot number)
-
-
Table 13- 12 Data structure
Byte
Data format
Value / value range
Meaning
Relevant for
4
-
-
Reserved
-
5
Unsigned8
-
Parameter list
-
0
No parameter set
-
6-7
Unsigned16
-
Commands (access via object
number)
-
130 (*)
Rated operational current Ie
All
Process data and data sets
13.17 I&M data
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
259
Table 13- 13 User data
Byte
Data format
Value / value range
Meaning
Relevant for
8-11
Unsigned32
(*)
Command (additional
value)
All
(*) This object number is described in data set 131. Also the associated value range.
13.16
Direct starter FAQ link
Program example: Direct starter FAQ link
13.17
I&M data
13.17.1
I&M data
The following I&M data (Identification & Maintenance Function) are supported:
Number
Name
Comment
I&M 0
Device identification
This is stored in the device on initialization
I&M 1
Equipment identifier
These are entered in the engineering system.
I&M 2
Installation
I&M 3
Description
Note
The I&M data can be accessed via the data sets 0xAFF0 - 0xAFF3 (PNO).
13.17.2
I&M 0: Read device identification
The following data are saved:
Byte
Data type
Content
Meaning
I&M header
0 ... 1
Unsigned16
0x0020
Block type
2 ... 3
Unsigned16
0x0038
Block length = 56
4 ... 5
Unsigned16
0x0100
Block version = 1.0
Process data and data sets
13.17 I&M data
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
260
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Byte
Data type
Content
Meaning
I&M0 data block 0
6 ... 7
Unsigned16
MANUFACTURER_ID
42 = Manufacturer ID SIEMENS
8 ... 27
Char[20]
ORDER_ID
Article No.
28 ... 43
Char[16]
SERIAL_NUMBER
Serial number
44 ... 45
Unsigned16
HARDWARE REVISION
Hardware revision or product version
46 ... 49
Char[4]
SOFTWARE_REVISION
Firmware version
50 ... 51
Unsigned16
REV_COUNTER
Provides information about the parameterized
changes on the module. The "REV_ COUNTER" is
incremented after each change.
52 ... 53
Unsigned16
PROFILE_ID
Gives information about the PROFIBUS profile
supported by the device and the line of products
belonging to the device.
54 ... 55
Unsigned16
PROFILE_SPECIFIC_TYPE
Used to supplement the object "PROFILE_ID" and
contains further information on the profile.
56 ... 57
Unsigned16
IM_VERSION
Provides information about the version of the
identification data (01 01hex = Version 1.1).
58 ... 59
Unsigned16
IM_SUPPORTED
Provides information about the available
identification data (Index 2 to 4).
13.17.3
I&M 1: Read/write equipment identifier
The following data are saved:
Byte
Length
Content
Meaning
I&M header
0 ... 1
Unsigned16
0x0021
Block type
2 ... 3
Unsigned16
0x0038
Block length = 56
4 ... 5
Unsigned16
0x0100
Block version = 1.0
I&M data block 1
6 ... 37
Char[32]
TAG FUNCTION
Plant identifier
Fill unused positions with blanks (0x20)
38 ... 59
Char[22]
TAG LOCATION
Location designation
Fill unused positions with blanks (0x20)
13.17.4
I&M 2: Read/write installation
The following data are saved:
Byte
Data type
Content
Meaning
I&M header
0 ... 1
Unsigned16
0x0022
Block type
2 ... 3
Unsigned16
0x0012
Block length = 18
4 ... 5
Unsigned16
0x0100
Block version = 1.0
I&M data block 2
6 ... 21
Char[16]
IM_DATE
Specification of an input date
(YYYY-MM-DD HH:MM)
Process data and data sets
13.17 I&M data
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
261
13.17.5
I&M 3: Read/write description
The following data are saved:
Byte
Data type
Content
Meaning
I&M header
0 ... 1
Unsigned16
0x0023
Block type
2 ... 3
Unsigned16
0x0038
Block length = 56
4 ... 5
Unsigned16
0x0100
Block version = 1.0
I&M data block 3
6 ... 59
Char[54]
IM_DESCRIPTOR
Comment
Fill unused positions with blanks (0x20)
Process data and data sets
13.17 I&M data
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
262
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Connection examples
14
14.1
Asynchronous motor
Intelligent load feeders for direct starting
Article numbers:
•
SIRIUS 3RA8 ILF: 3RA84
;
;
'&9
51 (5 07
67
$8;
2/
3:5
(7&21
,!
,!
,!
/
/
/
4
;
;
'&9
5(6(7
$
$
4
7
7
7
3:5
$8;3:5
/
0
/
0
'&9
8
8
'&9
$&9
/
/
/
0
0
a
0
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
263
Intelligent load feeders for reversing starting
Article numbers:
•
SIRIUS 3RA8 ILF: 3RA85
$&9
/
/
/
0
a
0
7
7
7
$
$
4
$
$
4
,!
,!
,!
/
/
/
4
;
;
;
;
'&9
'&9
5(9(56(
1&
$
1&
(7&21
51 (5 07
67
$8;
2/
3:5
5(6(7
3:5
$8;3:5
/
0
/
0
'&9
8
8
'&9
0
Connection examples
14.1 Asynchronous motor
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
264
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
14.2
Single-phase motor
Article numbers:
•
SIRIUS 3RA8 ILF: 3RA84
/
1 //
0
a
0
$&9$&9
;
;
'&9
51 (5 07
67
$8;
2/
3:5
(7&21
,!
,!
,!
/
/
/
4
;
;
'&9
5(6(7
$
$
4
7
7
7
3:5
$8;3:5
/
0
/
0
'&9
8
8
'&9
0
In this application example, set the "Load type" parameter to "1-phase".
You can find more information in Chapter "Load type (Page 46)".
Connection examples
14.2 Single-phase motor
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
265
Connection examples
14.2 Single-phase motor
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
266
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Coordination types
A
The specifications for 3-phase line supply according to EN IEC 60947‑4‑1 are valid for the
following line system configurations:
Voltage specification Ue in the Equipment
Manual
Line system configurations
Three-phase four-wire systems
[V]
[V]
230
-
400
230 / 400
440
260 / 440
500
-
690
400 / 690
- not specified
Types of coordination
Standard DIN EN 60947-4-1 (VDE 0660 Part 102) or IEC 60947-4-1 distinguishes between two
types of coordination (type of coordination), which are referred to as coordination type "1" and
coordination type "2". In the case of both types of coordination, the short-circuit is reliably
mastered. the only differences are in the extent of the damage sustained by the device following
a short circuit.
Type of coordination 1
The load feeder may be non-operational after a short circuit has been cleared. Damage to the
contactor and the overload release is also permissible.
Type of coordination 2
After short-circuit disconnection, there must be no damage to the overload release or to any
other part. The load feeder can resume operation without needing to be renewed. Welding of
the contactor contacts only is permitted if these can be separated easily without significant
deformation.
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
267
Coordination types
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
268
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
References
B
B.1
References
Further references
You can find more information about the 3RA84 / 3RA85 fuseless load feeders on the Internet.
In addition to this manual, please refer to the operating instructions and manuals for any
accessories. You can download the relevant documentation from the Internet . Simply enter
the article number of the relevant item into the search field.
Operating instructions
Title
Article number
3RC7 ILM Intelligent Link Module (https://support.industry.siemens.com/cs/document/
109972057) for setting up an intelligent load feeder for direct starting, size S00
3RC7140-1.E.0
3RC7 ILM Intelligent Link Module (https://support.industry.siemens.com/cs/document/
109972059) for setting up an intelligent load feeder for direct starting, size S0
3RC7140-4EE.1
3RC7 ILM Intelligent Link Module (https://support.industry.siemens.com/cs/document/
109972060) for setting up an intelligent load feeder for reversing starting, size S00
3RC7141-1.E.0
3RC7 ILM Intelligent Link Module (https://support.industry.siemens.com/cs/document/
109972061) for setting up an intelligent load feeder for reversing starting, size S0
3RC7141-4EE.1
B.2
Manuals - SIRIUS Modular System
Manuals - SIRIUS Modular System
You can download the SIRIUS manuals from the Internet.
Information about ...
Is available in ...
•
SIRIUS - system overview
•
"SIRIUS - System Overview" (https://
support.industry.siemens.com/cs/ww/en/view/60311318) manual
•
SIMATIC ET 200SP Distributed I/O System
•
"SIMATIC ET 200SP Distributed I/O System" (https://
support.industry.siemens.com/cs/us/en/view/58649293) manual
•
SIMATIC ET 200SP/ET 200AL Mixed configura‐
tion
•
"SIMATIC ET 200SP/ET 200AL Mixed configuration" (https://
support.industry.siemens.com/cs/us/en/view/109784488) manual
•
Contactors and contactor assemblies 3RT,
3RH and 3RA
•
"SIRIUS - SIRIUS 3RT Contactors and Contactor Assemblies" (https://
support.industry.siemens.com/cs/ww/en/view/60306557) manual
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
269
Information about ...
Is available in ...
•
3RV motor starter protectors
•
"SIRIUS 3RV Motor Starter Protectors" (https://
support.industry.siemens.com/cs/ww/en/view/60279172) manual
•
3RA load feeders
•
"SIRIUS - SIRIUS 3RA Load Feeders" (https://
support.industry.siemens.com/cs/ww/en/view/60284351) manual
References
B.2 Manuals - SIRIUS Modular System
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
270
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
Index
8
8US busbar adapter
Load feeders, 164
A
Accessories, 42
Acknowledgement behavior, 210
Applications, 29
Load feeders, 29
Approvals, 22
Article numbers, 33
Asymmetry limit error, 210
ATEX, 30
Auxiliary voltage monitoring for the switching
element (AUX-PWR), 63
B
Basic knowledge, 10
Blocking current, 56, 212
Blocking time, 56, 212
Busbar adapters
Load feeders, 160, 163
Busbar mounting, 133
Busbar system
Load feeders, 158
C
Certifications, 22
Characteristics, 22
Cold start, 66
Coordination types
3RA8 ILF intelligent load feeders, 41
Current upper limit, 211
D
Data security, 20
Device holders
Load feeders, 160
Device versions
3RA8 ILF intelligent load feeders, 41
DIN rail adapter
Load feeders, 141
E
Emergency start, 65, 211
ET 200SP interface, 28
EU Declaration of Conformity, 17
F
Firmware update, 67
G
General safety notes, 15
Group diagnostics, 211
Guidelines on information security in industrial
automation, 21
I
Installation guidelines
Load feeders, 71
Intelligent link module, 9, 25, 32
Intelligent load feeder, 9, 35
Intelligent Load Feeder, 25
Intelligent load feeders for direct starting, 25
Load feeders, 158
Intelligent load feeders for reversing starting, 25
Intelligent load feeders for self-assembly, 35
Interfaces, 35
Interlock time, 210
L
Load feeders
Combination of individual devices, 36, 76
Load type, 46, 209
Lower current limit, 211
Lower current warning limit, 57
M
Mains voltage operating range, 210
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001
271
Maintenance
Firmware update, 67
Manuals, 10
Minimum clearance
Load feeders, 71
Modular System, 269
Motor standstill time, 56, 212
Motor temperature rise, 211
Mounting of the standalone adapter, 134
Mounting on infeed system, 175
MultiFieldbus Configuration Tool, 29
N
Non-volatile tripping status, 209
O
Online help, 10
Operating instructions, 269
Overload, 209
Overload protection, 48
P
Parameter, 207
Parameter assignment, 207
Permissible main power rotation, 209
Pre-assembled intelligent load feeders, 35
Preset starting time, 211
Process image input, 212, 213
Process image input (PII), 244
Process image output, 212
Process image output (PIQ), 243
Prospective locked rotor current, 56, 212
R
Rated mains voltage, 209
Rated operational current, 46
Rated operational current Ie, 209
Recovery time, 210
References, 10, 269
Response to CPU/Master STOP, 210
Response to supply voltage, 210
Reversing contactor assemblies
Load feeders, 143, 158, 162
S
Scope of validity
Manual, 10
Screw mounting
Load feeders, 133
Slot rules, 208
Snap-on mounting
Load feeders, 133, 141
Standards, 17
Starting time monitoring, 57
Startup time, 211
Statistics, 65
Substitute value, 210
Supply voltage monitoring for electronics (PWR), 63
T
Test certificates, 22
Thermal motor model, 209
Trip class, 209
Trip Reset, 66
Types of coordination, 267
U
Upper current warning limit, 57
Upper/lower current limit, 56
V
VDI guideline, 21
W
Wall mounting
Load feeders, 147
Z
Zero current detection, 67
Index
SIRIUS 3RC7 intelligent link module / SIRIUS 3RA8 intelligent load feeder
272
Equipment Manual, 08/2024, A5E50183188002A/RS-AA/001difficulty
hard
domain
Long In-context Learning
length
medium
question
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sub domain
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