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A developing African nation, rich in fossil fuel resources and dependent on their export for over 60% of its GDP, aims to meet its 2050 carbon-neutrality pledge. The country faces significant challenges, including limited fiscal space, an underdeveloped transport infrastructure, and a workforce heavily reliant on fossil fuel industries. To meet its sustainability targets, the government is considering integrating both Carbon Capture and Storage (CCS) technologies and transportation decarbonisation strategies. However, the country must balance its short-term economic stability with long-term sustainability and avoid the risk of stranded assets in fossil fuel industries. Given the technological advancements in CCS and the financial and infrastructural constraints around transport decarbonisation, which of the following integrated policy strategies would best support this country in balancing economic growth, job security, and decarbonisation?
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
TABLE OF CONTENTS
LIST OF CASE STUDIES.......................................................................................................................................................vii
LIST OF TABLES ������...............................................................................................................................................................vii
LIST OF FIGURES ���..............................................................................................................................................................viii
FOREWORD ������������................................................................................................................................................................ix
ABOUT THE STUDY................................................................................................................................................................x
ABOUT THE NETWORK OF AFRICAN SCIENCE ACADEMIES.
.........................................................................xiii
ABOUT THE INTERACADEMY PARTNERSHIP.
.........................................................................................................xiii
EXECUTIVE SUMMARY.
.....................................................................................................................................................xiv
COMMONLY USED ABBREVIATIONS.......................................................................................................................xxiii
GLOSSARY OF TERMS.....................................................................................................................................................xxiv
CHAPTER ONE:
DECARBONISATION OF TRANSPORT AND ADAPTATION TO CLIMATE CHANGE
1.1
Introduction.............................................................................................................................................................1
1.2
Current Status of Decarbonisation of Transport in Africa.
..............................................................................6
1.3
Strategies for Decarbonising Road Transport..................................................................................................8
1.4
The Enable-Avoid-Shift-Improve-Resilience Approach to Decarbonisation of Transport.
......................9
1.5
Benefits of Decarbonisation of Transport in Africa.
......................................................................................12
1.5.1
Environmental Benefits.
....................................................................................................................12
1.5.2
Economic Benefits.
............................................................................................................................12
1.5.3
Social Benefits....................................................................................................................................13
1.6
Challenges in the Transition to Decarbonised Transportation.
..................................................................14
1.6.1
Systemic Barriers.
...............................................................................................................................14
1.6.2
Electricity Supply and Infrastructure.
..............................................................................................14
1.6.3
High Cost and Accessibility of Electric Vehicles..........................................................................15
1.6.4
Insufficient Policy Frameworks and Incentives.............................................................................15
1.6.5
Workforce and Industry....................................................................................................................15
1.6.6
Underinvestment in Public and Active Transport........................................................................15
1.6.7
Poor Coordination and Non-inclusivity.........................................................................................16
CHAPTER TWO:
ACCELERATING DECARBONISATION OF TRANSPORT IN AFRICA
2.1
Policies and Regulations....................................................................................................................................17
2.2
Policy Instruments...............................................................................................................................................20
2.2.1
Market-Based Instruments...............................................................................................................20
2.2.2
Regulatory Instruments.
....................................................................................................................20
2.2.3
Direct Provision.
..................................................................................................................................21
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2.2.4
Information Provision........................................................................................................................21
2.3
Business Models and Solutions.
.......................................................................................................................22
2.3.1
Local Assembly and Manufacturing.
..............................................................................................22
2.3.2
Auto Parts Manufacturing.
................................................................................................................25
2.3.3
Battery Swapping Stations...............................................................................................................26
2.3.4
Localised Battery Storage.
................................................................................................................27
2.3.5
Pay-As-You-Go Charging.
.................................................................................................................28
2.3.6
Solar Charging Stations....................................................................................................................28
2.3.7
Vehicle-to-Grid...................................................................................................................................29
2.3.8
Battery Recycling.
...............................................................................................................................30
2.3.9
Conversion of Internal Combustion Engine Vehicles to Electric.
.............................................31
2.4
Data-Driven Decision Making.
..........................................................................................................................34
2.5
Findings and Recommendations.
....................................................................................................................36
CHAPTER THREE:
SAFEGUARDING VULNERABLE ELECTRICITY GRIDS: ACCESSIBILITY, GENERATION,
TRANSMISSION AND DISTRIBUTION
3.1
Current State and Challenges of Electricity in Africa.
...................................................................................38
3.2
State of the Electrical Grid and Potential Burden from Electric Vehicles.
.................................................39
3.3
Impact of Adopting Electric Vehicles on the Electricity Distribution System..........................................41
3.4
Impact of Adopting Electric Vehicles on the Electricity Transmission System........................................41
3.5
Impact of Adopting Electric Vehicles on Electricity Generation................................................................42
3.6
Impact of Adopting Electric Vehicles on Electricity Accessibility.
..............................................................42
3.7
Findings and Recommendations.
....................................................................................................................43
CHAPTER FOUR:
DECARBONISATION OF TRANSPORT IN THE CONTEXT OF SUSTAINABLE TRANSPORTATION
IN AFRICA
4.1
Defining Sustainable Transportation...............................................................................................................44
4.2
Decarbonisation of Transport and Sustainable Development Goals in Africa.......................................45
4.3
Sustainable Urban Transport Development..................................................................................................47
4.4
Smart Cities and Intelligent Transport Systems.............................................................................................47
4.5
Compact Land Use and Transit-Oriented Development............................................................................49
4.6
Mass Rapid Transit.
..............................................................................................................................................49
4.7
Integrated Urban Planning and Policy Making.
.............................................................................................57
4.8
Rural-Urban Connectivity.
..................................................................................................................................58
4.9
Finding and Recommendation........................................................................................................................61
CHAPTER FIVE:
POLICY OPTIONS AND IMPLICATIONS
5.1
Disrupting Dominant Regimes in the Transport Sector.
..............................................................................62
5.2
Promotion of Electric Vehicles..........................................................................................................................64
5.3
Cost-Benefit analysis of Electric Vehicles Compared to Internal Combustion Engine Vehicles.........64
5.4
Minimising Tax Revenue Losses.......................................................................................................................68
5.5
Transport Sector Governance, Institutional Framework and Policy Ownership.....................................69
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5.6
Investments in Public Transport.
.......................................................................................................................70
5.7
Investments in Renewable Energy.
..................................................................................................................71
5.8
Promote Non-Motorised Transport.................................................................................................................72
5.9
Technology, and Innovations for Sustainable Mobility................................................................................75
5.10 Transition Principles............................................................................................................................................77
5.11 Sustainable Electric Vehicle Supply and Value Chains................................................................................79
5.12 Environmental and Social Impacts of Electric Vehicles...............................................................................80
5.13 Financing Decarbonisation of Road Transport in Africa.
.............................................................................81
5.13.1 Concessional Climate Finance.
.......................................................................................................81
5.13.2 Grants and Subsidies........................................................................................................................83
5.13.3 Carbon Markets.
.................................................................................................................................83
5.14 Findings and Recommendations.
....................................................................................................................84
CHAPTER SIX:
CONCLUSION
���������..............................................................................................................................................................86
REFERENCES ����������..............................................................................................................................................................88
Appendices
Appendix A:
National aggregate cost advantage of electric vehicles in select African countries by 2030........................101
Appendix B:
Guest Practitioners at Working Group workshop in Nairobi, Kenya and list of presentations.......................102
LIST OF CASE STUDIES
Case Study 1: BasiGo —pioneering electric public transportation in Nairobi, Kenya..............................................23
Case Study 2: Electrifying paratransit vehicles in Stellenbosch, South Africa...........................................................32
Case Study 3: Implementing net zero transport in Kigali, Rwanda.............................................................................50
Case Study 4: Light rail train in Addis Ababa, Ethiopia.
.................................................................................................52
Case Study 5: Electric mass rapid transit in Dakar, Senegal.
.........................................................................................55
Case Study 6: Enhancing the walking environment in Kisumu, Kenya.
......................................................................60
Case Study 7: Roam, electrifying motorcycles in Africa.
................................................................................................76
LIST OF TABLES
Table 1: Transport-sector emissions reduction targets of select African countries:.
....................................................7
Table 2: The Enable-Avoid-Shift-Improve-Resilience framework and its application to sustainable transport
in Africa ������������������...............................................................................................................................................................10
Table 3: Simulation of electric vehicle energy consumption.........................................................................................36
Table 4: Projected electric vehicle power system impacts in African countries.
........................................................40
Table 5: Contribution of decarbonised transport towards select sustainable development goals......................46
Table 6: Comparing cost elements for electric and internal combustion engine vehicles in Thailand................65
Table 7: National aggregate cost advantage of electric vehicle adoption in select African countries by 2030.
.....66
Table 8: Comparing cost elements for electric vs fossil fueled motorbike.................................................................67
LIST OF Boxes
BOX 1: Questions that framed the study on decarbonisation in Africa.
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LIST OF FIGURES
Figure 1: Global transport emissions by region (1990–2020)..........................................................................................2
Figure 2: Transport sector emissions in select African countries.....................................................................................3
Figure 3: Mode of transport in selected African cities (2013)..........................................................................................3
Figure 4: Popular paratransit vehicles in Africa and their names.....................................................................................4
Figure 5: Motorcycles in the streets of Kigali, Rwanda......................................................................................................5
Figure 6: Transport sector GHG emissions mitigation and adaptation actions............................................................6
Figure 7: Mitigation actions by enable-avoid-shift-improve approach.......................................................................11
Figure 8: BasiGo bus in Nairobi, Kenya.............................................................................................................................23
Figure 9: Local manufacturing of electric buses in Nairobi, Kenya..............................................................................24
Figure 10: Two- and three-wheelers in Mombasa, Kenya.
.............................................................................................24
Figure 11: Key components of an electric vehicle..........................................................................................................25
Figure 12: Ampersand’s electric vehicle battery swapping station in Kigali, Rwanda.............................................26
Figure 13: Trailer-based battery swapping model for long-distance transport........................................................27
Figure 14: Example of a battery bank used to charge electric vehicles in Berlin.
.....................................................27
Figure 15: Electric vehicle roaming.
...................................................................................................................................28
Figure 16: Solar powered charging station for electric vehicles in Kigali, Rwanda..................................................29
Figure 17: Electric vehicle with solar charging components........................................................................................29
Figure 18: Illustration of the vehicle to grid concept......................................................................................................30
Figure 19: The electric retrofitted minibus taxi (original model from 2009)..............................................................32
Figure 20: Vehicle with combustion-related components removed.
..........................................................................33
Figure 21: Comparison of per-vehicle power profiles from passenger-based tracking.........................................34
Figure 22: Comparing energy efficiency models in paratransit vehicles...................................................................35
Figure 23: Access to electricity in Africa as a share of population in 2020.
................................................................39
Figure 24: Linking transport to sustainable development goals.
.................................................................................45
Figure 25: Integrated intelligent transport system in smart cities................................................................................48
Figure 26: Car free day exercise in Kigali, Rwanda.........................................................................................................50
Figure 27: Impact of limiting vehicular traffic on air pollution in Kigali, Rwanda......................................................50
Figure 28: Light rail system in Addis Ababa, Ethiopia....................................................................................................52
Figure 29: Dar rapid transit system, Dar es Salaam, Tanzania.......................................................................................53
Figure 30: Electric-powered bus rapid transit in Dakar, Senegal.................................................................................55
Figure 31: Dedicated bus rapid transit lane in Dakar, Senegal....................................................................................56
Figure 32: Motorcycles navigating diverse rural terrain in Africa.
................................................................................59
Figure 33: Artist’s impression of a pedestrian friendly transportation terminus in Kisumu, Kenya.......................60
Figure 34: Example of a microcar.
......................................................................................................................................61
Figure 35: The multi-level perspective framework for complex sustainability transitions.
......................................63
Figure 36: Modes of transport used in Nairobi, Kenya..................................................................................................72
Figure 37: Pedestrian footpath in Nairobi, Kenya.
...........................................................................................................73
Figure 38: Non-motorised policies in African countries................................................................................................74
Figure 39: A motorcycle rider charging his own battery at a Roam hub....................................................................76
Figure 40: Cost of implementing Nationally Determined Contributions in Africa (2020–2030), USD billions.......82
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
Globally, transportation contributes about a quarter of all greenhouse gas emissions.
While major carbon-emitting economies receive much attention, Africa offers a unique
opportunity to explore reduction strategies. Despite low motorisation rates, the continent
could emerge as a leader in decarbonising transport. Shifting away from fossil fuels
offers economic, environmental, health, and infrastructural advantages. Africa’s abundant
renewable energy and youthful workforce make electrifying transport promising. Though
some governments have taken steps to reduce fossil fuel use, coordinated efforts are
needed to secure the continent’s energy future. This entails policies and transport plans that
promote sustainable mobility, including by promoting affordable electric vehicles, reliable
electricity, and supportive infrastructure in urban and rural areas. This report aligns with the
African Union’s Agenda 2063, which envisions an energy system powered predominantly
by renewable sources, bolstered by a robust local manufacturing sector. It also supports
Sustainable Development Goal 7 of the United Nations’ Agenda 2030, which seeks to
guarantee universal access to affordable, reliable, sustainable, and modern energy.
This report focuses on the role of road transportation in reducing GHG emissions in Africa. It
examines the broad spectrum of challenges and opportunities, covering policy, institutional
capacity, strategic and technological considerations, financial and social factors, and legal
and regulatory frameworks. Most importantly, the report provides a perspective on how
policymakers and key stakeholders can effectively navigate and manage the complex
transition towards a net zero-carbon transport system in Africa. The genesis of this report
was a collaborative effort involving the Network of African Science Academies (NASAC)
and the InterAcademy Partnership (IAP). It builds upon previous work by the European
Academies Science Advisory Council (EASAC), published in 2019 and a 2021 workshop co-
organised by NASAC and IAP
. The study aimed to leverage current research to harmonise
transport decarbonisation policies across Africa, identify knowledge gaps, and suggest
practical policy measures at local, national, and regional levels. Through rigorous analysis
of the continent’s potential, real, and exigent demand for transport, the report postulates
findings and recommendations that acknowledge the diverse and complex landscape
of the continent. It underscores the necessity for customised strategies in decarbonising
transport, which may vary significantly by country, based on national circumstances.
We extend our deepest gratitude to all contributors, especially the dedicated working group
members whose innovative approaches helped achieve the report’s goals. We also thank
the peer reviewers for their invaluable feedback, which ensured the recommendations
were merit-based and scientifically sound. Special thanks to the staff of the NASAC and
IAP secretariats, whose dedication made this report possible, and to the ClimateWorks
Foundation and the African Climate Foundation for their financial support. Thank you very
much!
Prof. Mahouton Norbert
Dr. Margaret Hamburg
Prof. Masresha Fetene
Hounkonnou
Co-President, IAP
Co-President, IAP
President, NASAC
FOREWORD
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This study aims to assess the challenges and opportunities for the decarbonisation
of transport in Africa by addressing cross-cutting issues of policies, institutional and
technical capacity, strategies, technologies, financing, and social considerations as well
as legal and regulatory frameworks. It was carried out collaboratively by the Network of
African Scientific Academies (NASAC) and the InterAcademy Partnership (IAP) with the
sponsorship of the Climate Works Foundation and the African Climate Foundation. The
study emerged out of a November 2021 workshop organised jointly by IAP and NASAC
and builds on other studies focused on issues related to decarbonisation of transport in
Africa.
The questions that frame this report are shown in Box 1. Except for question (7), which
relates to transportation during the COVID-19 pandemic and had become irrelevant by
the time of the writing of this report, these framing questions are addressed in Chapters
2 to 5 of this report.
BOX 1: Questions that framed the study on decarbonisation of transport in Africa
1. How can governments in Africa harness the economic, environmental, and social
benefits of decarbonisation of transport?
2.
What would it take to accelerate electric vehicle adoption consistent with
national climate goals? Will other forms of low carbon fuels and fuel efficiency
play a significant role?
3. How can planning and urban design help drive transformation of the transport
sector?
4. What are the best solutions for rural areas, and for maintaining rural-urban
connectivity in an environmentally sustainable manner?
5. What lessons can be learnt and adopted/scaled-up from regional and global
best practices?
6. How can non-motorised transport be further utilised?
7. Which transport reforms could COVID-19 help accelerate?
8. How can informal bus networks and local rideshare apps be incentivised to use
electric vehicles? How can digitisation help support this transformation?
9. How can legal and regulatory mechanisms promote investment in low-carbon
transport?
10. How can opportunities for local vehicle manufacturing support a long-term
vision for sustainable transportation?
The study builds on the success of a similar project by IAP’s European Academy Network
(EASAC, 2019) and is therefore the second of IAP’s regional reports on the topic. Funding
permitting, regional reports would be produced in a similar manner for the Americas and
ABOUT THE STUDY
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Asia by IAP’s constituent regional networks for those regions, namely, the InterAmerican
Network of Academies of Science (IANAS) and Association of Academies and Societies
of Science in Asia (AASSA). If funds are available, the project will culminate in an over-
arching global report and a final workshop to review the similarities and differences
among the four regions.
Working Group Members and Project Secretariat Profiles
1. Prof. Kouzou Abdallah, (Working Group Chair) is full professor at Djelfa University,
Algeria, head of the research team on Power Electronics and Power Quality,
collaborator researcher and member of the Smart Grid Center at Texas A&M in Doha,
Qatar (SGC-Q).
2. Prof. Thinus Booysen is professor and the Chair of the Internet of Things at the Faculty
of Engineering at Stellenbosch University, South Africa. He is the Director of the MTN
Mobile Intelligence Lab and a partner in the Stellenbosch Smart Mobility Lab.
3. Dr. Samuel Bwalya is a green economy consultant for the government of Zambia and
the immediate past Managing Director of the Development Bank of Zambia (DBZ).
Bwalya is a past UNDP Country Director and Resident Representative for Nigeria and
Ethiopia.
4. Prof. Chux Daniels is associate professor at the Graduate School of Technology
Management (GSTM), University of Pretoria (South Africa) and a Research Fellow
in Science, Technology, and Innovation (STI) Policy at Science Policy Research Unit
(SPRU), University of Sussex Business School (UK).
5. Dr. Mafini Dosso (PhD, PMP®) is an economist of innovation and industry, former project
leader at the European Commission Joint Research Centre (Spain), senior expert in
inclusive territorial development, intellectual property and sustainable innovation
policies, co-founder & head of research at Organisation Internationale de l’Innovation
pour des Territoires et Industries Durables (OIITID) in Abidjan, Côte d’Ivoire.
6. Mr. Daniel Essel is the deputy director with the policy, planning, monitoring and
evaluation Directorate of the Ministry of Transport, Ghana.
7. Prof. Akii Ibhadode is distinguished professor of Manufacturing Engineering and a
former Shell professor of Lightweight Automobile Engine Development (2016–2020).
He is the former vice-chancellor of the Federal University of Petroleum Resources,
Effurun, Nigeria, from 2015–2020.
8. Ms. Irene Iradukunda is a sustainable Development & Climate Change scientist who
works at UNDP
. She previously contributed to the development of climate impact
calculation tools of different transportation modes at Vuba Corp. She is former
Business Development Manager at Yego Innovision, a Rwandan startup in the public
transportation industry.
9. Ms Irene Karani is currently a Ph.D researcher in climate change. She was formerly the
Africa Climate Director at the Children’s Investment Fund Foundation and the NIRAS
Africa Regional Director. She has contributed to climate policy and programme
implementation at regional and national levels.
10. Dr. Ahmed Osama is the director of the Centre of Mobility Research in Egypt. He
received his PhD in transportation engineering from the University of British Columbia,
where he had been a research assistant at the Bureau of Intelligent Transportation
Systems and Freight Security.
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Rigorous peer-review is a hallmark of both NASAC and IAP studies. We are grateful to the
following reviewers for their constructive comments:
•
Prof. Abubakar Sani Sambo, former Director-General, Energy Commission of Nigeria.
•
Mr. Chris Kost, Africa Director, Institute for Transportation and Development Policy.
•
Prof. Kefa Otiso, Department of Geography, Bowling Green State University, USA.
•
Prof. Wim van Saarloos, President, European Academies Science Advisory Council
(EASAC) (2023–2025).
•
Prof. Winnie V. Mitullah, Institute of Development Studies, University of Nairobi,
Kenya.
•
Prof. Zarina Patel, Associate Professor of Human Geography, Department of
Environmental and Geographical Science, University of Cape Town, who coordinated
the review process.
Project Secretariat
Dr. Evans Avedi
Study Co-Director
Network of African Science Academies
Kenya
Mr. Moses Ogutu
Study Co-Director,
InterAcademy Partnership
United States
Dr. Jackie Kado
Executive Director
Network of African Science Academies
Kenya
Dr. Ourania Kosti
Executive Director
InterAcademy Partnership
United States
Mr. Jack Omondi
Project Officer
Network of African Science Academies
Kenya
Ms. Sophia Nordt
Research Associate
InterAcademy Partnership
United States
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ABOUT THE NETWORK OF
AFRICAN SCIENCE ACADEMIES
The Network of African Science Academies (NASAC) is a network of 30 merit-based
national academies in Africa. NASAC’s main objective is to unite science academies and
facilitate discussions on the scientific aspects of challenges of common concern, make
joint statements, and provide science-informed advice to policy and decision-makers
in Africa. Additionally, NASAC creates awareness of the value of science academies to
socio-economic development and works with scientists to establish science academies in
countries where none exist. NASAC’s networking capacity serves as an effective resource
for communicating appropriate thematic information and coordinating efforts among
different sectors and stakeholders in academia, policy, and society. Specifically, through its
membership, NASAC continues to provide advice to regional bodies and organisations
on science-related issues of importance to Africa’s development. It has also enhanced the
capacity of academies in Africa to improve their roles as independent science advisors
to governments and to strengthen their national, regional, and international functions.
NASAC is the affiliate network for the InterAcademy Partnership in Africa. The secretariat
of NASAC is based in Nairobi, Kenya. More information is available at www.nasaconline.
org.
ABOUT THE
INTERACADEMY PARTNERSHIP
The InterAcademy Partnership (IAP) is a global network of 150 academies of science,
engineering, and medicine. With its four regional networks—in Africa (NASAC),
the Americas (the InterAmerican Network of Academies of Sciences, IANAS),
Asia/Oceania (the Association of Academies and Societies of Sciences in Asia,
AASSA) and Europe (the European Academies Science Advisory Council, EASAC),
IAP provides a platform for mobilising regional and national expertise on wide-
ranging issues of global importance, and for facilitating cooperation with other
key stakeholders and potential partners. IAP’s secretariat offices are hosted by The
World Academy of Sciences in Trieste, Italy, and the National Academy of Sciences
in Washington, DC, USA. More information is available at www.interacademies.org.
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EXECUTIVE SUMMARY
The transportation sector is a significant contributor to global greenhouse gas emissions,
accounting for nearly a quarter of total emissions globally. Transportation is also a critical
enabler of Africa’s economic transformation and is featured prominently in Africa’s
Agenda 2063. As climate change concerns continue to grow it is critical to decarbonise
transportation in Africa, where future carbon emissions are expected to grow rapidly.
This study, undertaken collaboratively by the InterAcademy Partnership and the Network
of African Science Academies, assesses the challenges and opportunities for the
decarbonisation of transport in Africa. It also reviews policies, institutional and technical
capacities, strategies, technologies, financing, and social factors, as well as requisite legal
and regulatory frameworks that need to be implemented to achieve decarbonisation of
transport. The report reaffirms the dual response of decarbonisation to the escalating
threats of climate change and the development of sustainable transportation in Africa.
Currently, Africa contributes 4% of global transport emissions, however, emissions are
projected to increase rapidly over the next two decades spurred by rapid urbanisation,
economic growth, and rising motorisation rates in Africa. Therefore, the continent
needs to adopt and proactively implement decarbonisation strategies to generate
significant environmental, economic, and social benefits. Environmentally, the shift from
fossil fuel-dependent vehicles to cleaner alternatives, such as electric vehicles (EVs)
powered by renewable energy sources like hydropower, solar, or wind, will significantly
reduce air pollution, diminish reliance on imported fossil fuels, and enhance Africa’s
energy independence. A transition to decarbonised transportation will contribute to
the preservation of Africa’s rich biodiversity and natural landscapes, that are currently
under threat because of rising pollution and their unsustainable utilisation. Economically,
decarbonised and sustainable transport solutions can spur economic development,
alleviate poverty, and improve transport accessibility, while reducing carbon emissions
to safeguard the environment. Socially, sustainable transportation improves access to
transport for all communities, promotes public health, and creates new job opportunities.
It also presents an essential strategy for countries to meet their Nationally Determined
Contributions (NDC) targets.
With improvements in the availability and access to clean energy sources (electricity),
widespread adoption of electric mobility presents a viable alternative to traditional fossil-
fuel-based transport and has the greatest potential to reduce carbon emissions. In this
vein, Africa’s developing transport infrastructure and rich renewable energy resources
offer the opportunity to adopt cutting-edge, low-emission technologies such as EVs
without the significant overhaul required in more entrenched transport systems. In terms
of economic growth and opportunities, Africa could become an exemplar in developing
efficient new mass transportation systems with low carbon emission.
This report highlights the critical role of enhancing public transportation systems through
the development of mass rapid transit (MRT) systems, including bus rapid transit (BRT) and
light rail trains (LRT), recognised as a bedrock of sustainable urban mobility. Furthermore,
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
it underscores the need to promote non-motorised transportation methods, such as
cycling and walking, as indispensable elements of a sustainable, inclusive, and efficient
transport system in Africa.
Decarbonising road transport inherently disrupts the established and often entrenched
regimes within the transport sector. These include the fossil fuel industry, transport sector
operators, and institutions and institutional frameworks that govern transport systems
in Africa. Therefore, a collaborative approach among governments, industry, public,
and civil society actors is essential to achieving a holistic, inclusive, and transformative
transition. Research and innovation, alongside enabling policies and regulations, are vital
inputs in the transition to low-carbon transport systems.
The goal of a decarbonised transport sector in Africa requires comprehensive policy and
regulatory reforms, increased investment in green technologies and innovations, and
incentives. It also requires a change in mindset, culture, and a shift in consumer behaviour
to foster sustainable transport practices as well as institutional, infrastructural, and cultural
barriers head-on. The report provides strategic insights and innovative solutions for
overcoming these challenges and for fostering partnerships for sustainable transport.
In addition to a focus on passenger vehicles and urban transportation — owing to their
immediate potential for impactful decarbonisation — the report recognises the broader
spectrum of transportation modes, including heavy-duty vehicles (HDVs), rail transport,
and the disparities between urban and rural transportation infrastructure. HDVs are
instrumental for Africa’s logistics and freight systems, and present their own unique
challenges and opportunities for decarbonisation. While rail transport currently faces
significant barriers such as underinvestment, inadequate infrastructure, and regulatory
hurdles, it holds immense potential when it comes to development of sustainable
transport. Improving existing rail transport systems can significantly reduce road
congestion, lower emissions, and foster regional connectivity.
Given the long-term nature of systemic changes required for transitions such as
decarbonisation, and mindful of the varied contexts across African countries, this
report intentionally avoids specifying implementation timelines. Each country’s journey
towards sustainable transport will be unique, influenced by its specific socio-economic,
geographical, and political landscapes. The absence of rigid timelines provides a flexible
approach that allows for tailored national strategies and approaches to decarbonisation,
based on the insights and recommendations of the report.
FINDINGS
1. Decarbonisation of transport is already taking place across Africa. There are
numerous ongoing projects aimed at decarbonising transport in different cities and
in the sub-regions of Africa. These projects, such as the growing adoption of electric
mobility solutions, bus rapid transit (BRT) systems, and light rail transport (LRT).
There is also an emphasis on non-motorised transport such as walking and cycling
demonstrate local successes in decarbonisation, with significant economic, social,
and environmental benefits.
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2. The Enable-Avoid-Shift-Improve-Resilience (EASIR) approach is an appropriate
strategy for the decarbonisation of transport across Africa. The EASIR approach’s
holistic nature, combining enabling policies, mechanisms to reduce travel demand,
the promotion of sustainable transportation modes, improvements in vehicle and fuel
efficiency, and enhancing the resilience of transportation systems directly addresses
the multi-dimensional challenges of transport decarbonisation on the continent. The
EASIR framework aligns with Africa’s specific needs and global sustainability goals,
underscoring its suitability. This finding is supported by analysis of successful case
studies within the continent where elements of the EASIR approach have already
been implemented, demonstrating tangible benefits in reducing carbon emissions
and enhancing sustainable mobility. Case studies described in this report include the
adoption of enabling policies such as EV incentives in Morocco and Kenya, the shift
towards sustainable modes such as Rwanda’s investments in cycling infrastructure,
and South Africa’s push for biofuel usage to improve fuel efficiency.
3. Policy and regulatory instruments can facilitate the decarbonisation of transport.
African governments are employing a diverse range of policy instruments to accelerate
the decarbonisation of transport at continental and local levels. These are categorised
into four main types: (1) market-based instruments (such as taxes, subsidies, fees,
quotas, import duties, and penalties) (2) regulatory instruments (licenses, limits,
prohibitions, laws); (3) direct provisions (governments directly providing goods or
services to its citizens); and (4) information provisions (dissemination of relevant,
accurate, and timely information to the public). Market-based tools, like subsidies for
electric vehicle purchases in Morocco and carbon taxes in South Africa, incentivise
cleaner transport options. Regulatory measures, including emissions standards
and vehicle import restrictions, have been implemented in Egypt and Kenya to
curb pollution and encourage the adoption of cleaner vehicles. Direct provisions
are evident in Ethiopia’s investment in the Addis Ababa light rail system, directly
enhancing public transport infrastructure. Information provisions play a crucial role
in raising awareness and changing public behaviour towards sustainable transport
options, as seen in Nigeria’s campaigns promoting electric motorcycles. These varied
policy tools, backed by strategic planning and investments, are critical to boosting
the effectiveness of decarbonisation efforts across the continent.
4. Decarbonisation of transport has the potential to drive industrial growth and
create green job opportunities across Africa. There is growing local assembly and
manufacturing of EVs in Africa, as well as initiatives to convert gasoline-powered
vehicles, including Africa’s paratransit vehicles, to electric propulsion in African
countries including Kenya, South Africa, and Nigeria. The conversion of ICE vehicles
to EVs particularly presents enormous potential considering the vast amount
of used vehicles in Africa. Meanwhile, with the necessary infrastructure already
present, existing ICE vehicle manufacturers could pivot to EV production if properly
incentivised. These examples demonstrate that the continent’s abundance of skilled
mechanics, combined with ingenuity and resourcefulness that African innovators
demonstrate, provide the groundwork for a sustainable, scalable model of EV
development tailored to the unique needs and opportunities of the rapidly emerging
African EV market, while contributing to the global advancement of electric mobility.
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Opportunities extend into EV auto parts and battery manufacturing, leveraging
Africa’s critical mineral resources, alongside innovative business models like pay-
as-you-go charging and solar charging stations, taking advantage of the continent’s
abundant sunlight. While strategic policies to support local vehicle manufacturing are
emerging in various African countries, the realisation of broad industrial ambitions
requires a commitment to building the necessary human capital by skilling, up-
skilling, and re-skilling, especially among the youth, women, and unemployed.
5. Transport electrification in Africa will increase the demand for electricity, and the
current fragility of the electric grid poses a critical concern for the viability and
sustainability of electric mobility. Adopting EVs will have significant impact on the
electricity system in terms of generation, transmission, distribution, and accessibility.
While EVs could also play a role in stabilising the grid, for example, through a vehicle-
to-grid (V2G) approach, understanding the current state of power systems in Africa
is crucial in evaluating the impact of EV deployment across African countries, as
electricity is a central pillar of Africa’s energy infrastructure. The capacity, reliability,
and reach of these systems play a key role in determining how effectively EVs can
be integrated and supported. Increased demand from EVs necessitates robust and
diverse generation facilities and power sources. Transmission networks will need to
be upgraded to handle the increased load, especially during peak charging times,
requiring a resilient infrastructure. On the other hand, the distribution system will
face changes in load patterns, particularly in residential areas with home charging,
demanding smarter and more responsive grid solutions. In the meantime, despite
the strong case for the electrification of transport in Africa, the lack of adequate
investment in the power sector and insufficient research on the impacts of this
electrification hinders the development of innovative solutions, the exploration of
technology applications, and the conceptualisation, design, and implementation of
effective strategies.
6. Prioritising electrification of transport for the less costly, higher mileage, and
extensively used vehicle segments in Africa could streamline the adoption of EVs,
maximising environmental benefits and economic efficiency. Analysis indicates
that two- and three-wheelers, along with passenger buses on high-use routes, are
attractive candidates for the first stages of transport electrification efforts. Similarly,
four-wheelers, taxis, ride-sharing vehicles, and other commercial fleets are identified
as more suitable for early electrification compared to less intensively used private
family cars.
7. An integrated sustainable transport strategy that includes mass rapid transport
and non-motorised transport can enhance decarbonisation of transport. A holistic
approach to sustainable transport can not only reduce carbon emissions but also
has the potential to alleviate negative traffic externalities, thereby contributing to a
healthier environment and improved quality of life. In Africa, where urbanisation is
rapidly increasing, the need for efficient and sustainable transportation systems is
more pronounced than ever. The implementation of mass rapid transit systems, such
as the bus rapid transit (BRT) systems in Lagos, Nigeria, and Dar es Salaam, Tanzania,
exemplifies proactive steps towards sustainable urban mobility. Additionally, the
development of light rail projects, like the Addis Ababa Light Rail in Ethiopia, serves not
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only to decrease reliance on individual car usage but also to spearhead the transition
towards electrification of public transport networks. Similarly, the development and
adoption of non-motorised transport (NMT) infrastructure plays a crucial role in
shaping sustainable urban mobility landscapes. In Africa, several examples highlight
the progress and commitment towards enhancing NMT facilities. For instance, Nairobi
in Kenya, and Cape Town in South Africa have taken significant strides in developing
bicycle paths and pedestrian walkways, inspired by the success of Rwanda’s Kigali
Car-Free Days, which promote active transport and raise environmental awareness.
8. Inadequate financial frameworks hinder decarbonisation efforts in Africa, limiting
the continent’s ability to leverage transport decarbonisation as a catalyst for
industrial growth and innovation. The establishment of a robust EV ecosystem,
already stimulated by the emergence of local assembly and manufacturing of EVs,
ambitious innovations such as the conversion of gasoline-powered vehicles to electric
propulsion, battery swapping, and investments in renewable energy systems, as well
as in inclusive non-motorised transport infrastructure, are constrained by inadequate
financial frameworks. The success of these transport sectors, which are crucial for
creating a new economic paradigm, generating green jobs, fostering technological
innovation, and establishing new markets within the automotive industry, depends
heavily on the availability of funding and investment. The scarcity of robust financial
structures and investment may stem from multiple factors, including African countries’
challenges in developing comprehensive financial policies and frameworks such
incentives for EV buyers, and the hesitation of investors, who may not fully recognise
the opportunities within the continent’s evolving EV market. Therefore, addressing
these financial barriers and enhancing investor confidence is crucial for unlocking
the transformative power of decarbonisation through electrification in Africa.
9. Decarbonisation efforts compete with existing transport and oil industry regimes
that benefit from the manufacture, sale, maintenance, and deployment of fossil fuel-
based vehicles. Entrenched regimes often have established powerful interests that are
resistant to change due to financial, political, or ideological reasons. Decarbonisation
involves reducing dependence on oil and other fossil fuels, which are the primary
energy sources for conventional ICE vehicles. For transport sector operators such as
the companies and organisations involved in manufacturing, operating, or maintaining
transportation systems, decarbonisation will require adoption of new technologies,
change of business models, and compliance with appropriate regulations. Similarly,
policies, regulations, and incentives that encourage the adoption of cleaner
transportation modes will disrupt institutional frameworks such as subsidies that
have historically supported the fossil-fuel industry and transport systems or the
associated fuel tax revenues for governments. Crucially, decarbonisation policies
inherently challenge the status quo and can lead to significant economic, social, and
institutional changes and tensions. To navigate competing interests, it is essential to
actively engage stakeholders from traditional transport and fuel industries in crafting
a shared vision for the future of transportation on the continent, while highlighting
the economic, environmental, and social benefits. Such collaborations might include
engagement with fuel industry representatives to explore the development of electric
charging infrastructure as a new business venture, and shifting the perspective
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
from competition to complementary roles in the evolving transport ecosystem.
Engaging stakeholders not as adversaries but as partners in progress can facilitate
the development of integrated solutions that address economic, environmental, and
social goals.
10. Progress towards decarbonised and sustainable transportation can be achieved
and accelerated by adopting a common position on sustainable transport across
Africa. While the African Union’s Climate Change and Resilient Development
Strategy and Action Plan (CCRDSAP) 2022–2032 already provides a comprehensive
framework for climate action, including in transport, a distinct strategy or position
dedicated to sustainable transport does not currently exist. Such a strategy would
align with overarching continental and global objectives for climate change priorities
and enable Africa to capitalise on economies of scale and enhance its collective
bargaining power on issues related to decarbonisation and overall improvement of
the transport sector. Adopting a common position on sustainable transport across
Africa does not imply a one-size-fits-all policy. Instead, a common framework should
be based on shared principles that recognises the diversity of national circumstances
and allows for flexibility in implementation.
RECOMMENDATIONS
1. City and regional authorities in Africa should promote local decarbonisation efforts.
City and urban authorities should actively share insights and best practices on local
decarbonisation efforts within Africa to accelerate their adoption continent-wide.
This includes creating platforms for knowledge exchange, setting up pilot projects,
and establishing benchmarks for success. Regional authorities should spearhead
the establishment of agencies to enhance governance and collaboration within
Africa’s transport sector. The formation of such bodies, exemplified by the African
Association of Urban Transport Authorities (AAUTA), demonstrates a commitment
to improving urban mobility across several countries. The AAUTA is a collaboration
between the Greater Abidjan Urban Mobility Authority and the Africa Transport
Policy Programme, incorporating over 40 urban transport leaders from 13 African
countries. It aims to facilitate the exchange of best practices and lessons learned
in urban transport system management, promote public-private partnerships, and
strengthen cooperation with development partners.
2. Governments in Africa should implement the Enable-Avoid-Shift-Improve-
Resilience (EASIR) approach for sustainable transport. This approach combines
enabling policies, mechanisms to reduce travel demand, promotion of sustainable
transportation modes, and enhancements in vehicle and fuel efficiency. It aligns with
global best practices and supports Africa’s strategic sustainable development goals.
3. Governments in Africa should provide incentives to industries to promote and
support local manufacturing. This includes local manufacturing of electric batteries
and production and assembly of EVs, including two- and three-wheelers (motorcycles
and tuk-tuks, respectively) as well as buses. This can be done through the provision
of both policy and regulatory incentives such as tax breaks, subsidies, and facilitating
partnerships between local industries and international companies. Such incentives
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will not only help achieve decarbonisation of transport goals but also drive inclusive
economic growth in line with Africa’s Agenda 2063 and the United Nations SDGs.
4. Governments in Africa, industry, and academia should establish research
partnerships to investigate energy demands and expected impact of EVs on the
grid. These research collaborations can also assess the potential for charging EVs
with renewable energy sources as well as on increasing local contents on EVs. In
doing so, policy decisions on EV adoption and charging infrastructure will be context-
specific, evidence-informed, and based on actual data.
5. Governments in Africa should develop comprehensive financing and policy
instruments to support the upgrade of power grid systems, the construction of EV
charging networks, and overall improve the public transport infrastructure. Innovative
climate financing instruments can include infrastructure funding, blended finance,
and green bonds, alongside taxes. This type of financing and policy instruments will
encourage the acquisition of EVs, foreign investment, and inclusive business models
that foster participation of SMEs and start-ups in the EV business ecosystem. In
addition, governments can expand policy support to foster international cooperation,
resource mobilisation, and the development of sustainable business models for
electric mobility, leveraging existing approaches such as the Green Climate Fund
aimed to use flexible financing solutions and climate investment expertise.
6. Governments in Africa should prioritise the electrification of vehicle segments that
provide the most immediate and highest decarbonisation benefits. Decarbonisation
efforts should focus on electrifying two- and three-wheelers, as well as passenger
buses operating on high-use routes, due to their lower costs, high mileage, and
extensive use. These segments present a significant opportunity for immediate
impact. Additionally, four-wheelers such as taxis, ride-sharing vehicles, and other
commercial fleets should be targeted in early decarbonisation efforts, given their
frequent use and greater potential for reducing emissions. However, it is also critical
to consider the role of private family cars. While these vehicles may not have the same
high usage as commercial fleets on a per-vehicle basis, their cumulative impact due
to sheer volume can be substantial. Tailored strategies based on vehicle use patterns
and ownership costs are needed for this vehicle segment, as part of a comprehensive
approach to electrifying four-wheelers.
7. Governments in Africa should implement stricter policies and regulations that
support emission reduction during the transition to decarbonising the transport
sector. While the transition towards EVs presents a significant opportunity for
emission reduction, the potential of regulatory measures to curb emissions from
existing ICE vehicles also needs to be a priority. Stricter emission standards for
vehicles, as well as the introduction of policies that discourage the importation of
older, more polluting cars, could significantly support emission reduction goals.
Policies banning or restricting old and high-emitting vehicles from metropolitan
centres have been shown to reduce urban pollution and encourage the adoption
of cleaner transportation alternatives while also improving air quality, and enhancing
public health and the quality of life in urban areas.
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
8. Governments in Africa and other stakeholders should implement just transition
principles to foster a holistic and socially inclusive decarbonisation of transport.
Just Transition Principles advocate for a shift towards a sustainable economy that
prioritises equity and access for all, including vulnerable groups and marginalised
communities such as women, persons with disabilities and older persons, indigenous
communities, low-income populations, and residents of rural areas. Just transition
principles also safeguard against exacerbating existing inequalities by adopting
gender and socially inclusive approaches when formulating transportation policies,
for example by addressing safety issues that prevent women from engaging in active
transportation, such as walking, and by addressing equity between women and men
in the transport workforce. Developing accessible infrastructure such as sidewalks,
ramps, and elevators in bus parks and on vehicles caters towards the needs of
persons with disabilities and older persons. Finally, just transition principles promote
investing in infrastructure that supports both urban and rural transportation needs
and rural urban connectivity, ensuring that decarbonisation benefits are equitably
distributed across all regions.
9. Governments in Africa should improve existing transportation systems and adopt
sustainable land-use development. Improving existing transport systems and
adopting sustainable land-use developments such as compact and mixed-use
development and transit-oriented development, are essential strategies for African
governments to promote economic prosperity, social inclusion, environmental
sustainability, and resilience. By prioritising these measures, African countries can
create more liveable, equitable, and sustainable cities and communities for current
and future generations. For instance, by investing in more efficient and accessible
public transit options, including mass rapid transit options such as BRT and light
rail transit systems, cities can significantly lower their carbon footprint. In addition,
creating safer and more appealing conditions for active transportation, like walking
and cycling, through dedicated bike lanes and pedestrian zones not only promotes a
healthier lifestyle, but also reduces emissions.
10. Governments in Africa should actively foster strategic collaborations, robust
advocacy, and innovation to advance sustainable transport across the continent.
Partnering with industry, academia, and global civil society can enable governments
to harness the power of advocacy and strategic collaborations in amplifying the call
for the adoption of low-carbon transport technologies and practices. In this case,
governments can utilise targeted policies, regulation, and financial incentives to
challenge and disrupt the dominance of fossil fuels and support businesses in their
transition to environmentally friendly operations.
11. Governments in Africa should establish a unified framework for decarbonised
and sustainable transport aligned with continental aspirations and global climate
change targets. This framework can build on existing blueprints, including the
African Union’s visionary policies, and agreements such as the Climate Change and
Resilient Development Strategy and Action Plan (CCRDSAP) 2022–2032, the 2023
Nairobi Declaration, Agenda 2063, Programme for Infrastructure Development
in Africa (PIDA), the African Renewable Energy Initiative, the Paris Agreement, and
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its Nationally Determined Contributions and national long-term climate strategies
of various African countries. A common position on sustainable transport not
only aligns with overarching continental and global objectives but also leverages
collective bargaining power in negotiations to secure technology transfers, financial
investments, and international support essential for the transition. Moreover, a pan-
African consensus on sustainable transport can pave the way for the establishment of
harmonised policies and interoperable infrastructure tailored to the continent’s unique
challenges and opportunities. A common approach with time-bound objectives will
serve as milestones, guiding the phased implementation of sustainable transport
initiatives across Africa, ensuring that progress is both measurable and aligned with
the overarching goal of fostering environmental sustainability and overall sustainable
development, in line with Africa’s Agenda 2063.
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COMMONLY USED ABBREVIATIONS
AASSA Association of Academies and Societies of Sciences in Asia
EASIR Enable-Avoid-Shift-Improve-Resilience
AU African Union
BRT Bus Rapid Transit
CO2 Carbon Dioxide
EASAC European Academies Science Advisory Council
EU European Union
EV Electric Vehicle
GHG Greenhouse Gas
IANAS InterAmerican Network of Academies of Sciences
IAP InterAcademy Partnership
ICE Internal Combustion Engine
IEA International Energy Agency
MRT Mass Rapid Transit
NASAC Network of African Science Academies
NDC Nationally Determined Contributions
NMT Non-Motorised Transport
PIDA Programme for Infrastructure Development in Africa
R&D Research and Development
SDG Sustainable Development Goals
SSATP Sub-Saharan Africa Transport Policy Program
UN United Nations
UNFCCC United Nations Framework Convention on Climate Change
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GLOSSARY OF TERMS
Avoid-Shift-Improve (ASI) framework: is a sustainability approach that emphasises
three key strategies for reducing environmental impacts and promoting sustainable
development. The avoid strategy focuses on avoiding or minimising activities that have
negative environmental or social consequences. The shift strategy involves shifting from
unsustainable practices or behaviours to more sustainable alternatives. The improve
strategy focuses on continuously improving existing processes, products, and systems to
enhance their sustainability performance.
Enable-Avoid-Shift-Improve-Resilience (EASIR) framework: An expanded approach
to the traditional Avoid-Shift-Improve (ASI) that incorporates two additional strategies
– enable and resilience - to promote a holistic approach aimed at enhancing transport
decarbonisation and adaptation. The enable strategy establishes the foundational
governance, laws, institutions, and financial arrangements necessary for effective
decarbonisation policies. Lastly, the resilience strategy aims to enhance the resilience and
adaptive capacity of transport infrastructure to withstand environmental, technological,
and socio-economic changes.
Battery swapping: is a technology and service used primarily in electric vehicles (EVs)
where the depleted battery of an electric vehicle is quickly replaced with a fully charged
one. This process is typically performed at specialised battery swapping stations rather
than recharging the battery through conventional charging methods.
Bus Rapid Transit (BRT) systems: are high-capacity public transportation systems that
aim to provide fast, efficient, and reliable bus services with features typically associated
with rail transit but at a lower cost. BRT systems generally include dedicated lanes or
corridors, stations with off-board fare collection, level boarding, priority at intersections,
and frequent service.
Carbon markets: are mechanisms designed to reduce greenhouse gas (GHG) emissions
by putting a price on carbon dioxide (CO2) and other greenhouse gases. The concept
behind carbon markets is to create financial incentives for industries and businesses to
reduce their emissions by allowing them to buy and sell emissions allowances.
Carbon credits: are a tradable permit or certificate representing the right to emit one ton
of carbon dioxide (CO2) or its equivalent. They are a key component of carbon markets
and emissions trading systems, allowing businesses and governments to buy and sell the
right to emit greenhouse gases within a regulated framework.
Concessional climate finance: refers to financial support provided by governments,
international organisations, or other entities at below-market interest rates or with other
favourable terms to help countries, particularly developing nations, address climate
change challenges and transition to low-carbon, climate-resilient development pathways.
Electric vehicles (EVs): are vehicles that are powered, either partially or entirely, by
electricity stored in rechargeable batteries or other energy storage devices. Unlike
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
traditional internal combustion engine vehicles that rely on fossil fuels such as gasoline
or diesel, electric vehicles use electricity as their primary source of energy for propulsion.
Electric vehicle (EV) roaming: refers to the ability for EV drivers to use charging stations
operated by different charging networks or providers with a single access or payment
method. Just as mobile phone users can roam onto different cellular networks while
traveling, EV roaming enables drivers to access charging infrastructure across various
charging networks without needing multiple memberships or payment accounts.
Greenhouse gas emissions: refer to the release of gases into the atmosphere that trap
heat, leading to the greenhouse effect and contributing to global warming and climate
change.
Green bonds: are a type of fixed-income financial instrument specifically earmarked to
fund projects with environmental benefits. They are essentially debt securities issued
by governments, municipalities, corporations, or financial institutions to raise capital
for projects or activities aimed at addressing climate change, promoting renewable
energy, enhancing energy efficiency, supporting sustainable land use, improving waste
management, or other environmentally beneficial initiatives.
Green technologies: also known as clean or sustainable technologies, refer to innovations
and practices that are designed to reduce environmental impact, promote resource
efficiency, and contribute to sustainable development. These technologies aim to address
environmental challenges such as climate change, pollution, resource depletion, and
biodiversity loss by minimising emissions of greenhouse gases, pollutants, and waste
while maximising the use of renewable resources.
Heavy-duty vehicles (HDVs): are vehicles designed to transport goods or passengers
with a gross vehicle weight rating (GVWR) exceeding 8,500 pounds (3,855 kilograms).
These vehicles are typically larger and more powerful than light-duty vehicles and are
used for various purposes, including freight transportation, public transit, construction,
and agriculture. Heavy-duty vehicles play a critical role in the global economy by
facilitating the movement of goods and people over long distances and in diverse
operating conditions.
Light rail transit (LRT): is a form of urban rail transit characterised by its flexibility, capacity,
and integration into urban environments. LRT systems typically operate on a combination
of dedicated rights-of-way, semi-exclusive lanes, and mixed traffic, allowing them to
provide efficient and reliable service in urban and suburban areas.
Low carbon cities: also known as sustainable cities or eco-cities, are urban areas that
prioritise environmental sustainability, reduce greenhouse gas emissions, and promote
resilience to climate change impacts. These cities adopt integrated approaches to
urban planning, transportation, energy, waste management, and other aspects of urban
development to minimise their carbon footprint and enhance quality of life for residents.
Mass Rapid Transit (MRT): refers to a high-capacity urban public transportation system
designed to efficiently move large numbers of passengers within a metropolitan area.
MRT systems typically consist of electrified trains that run on dedicated tracks, providing
fast, reliable, and frequent service to commuters.
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Nationally Determined Contributions (NDCs): are the pledges and commitments made
by individual countries to reduce their greenhouse gas emissions and adapt to the
impacts of climate change under the United Nations Framework Convention on Climate
Change (UNFCCC). Each country submits its NDC as part of the international effort to
address climate change, particularly in the context of the Paris Agreement.
Net zero-carbon: refers to achieving a balance between the amount of greenhouse
gases emitted into the atmosphere and the amount removed from the atmosphere. In
other words, it means that the emissions of carbon dioxide (CO2) and other greenhouse
gases are equal to the amount that is either offset or sequestered, resulting in no net
addition to the atmosphere’s greenhouse gas concentration.
Non-motorised transport (NMT): refers to any form of transportation that does not rely
on motorised vehicles, such as cars, motorcycles, or buses, to move people or goods.
Instead, NMT relies on human power or animal power for propulsion. Common examples
of non-motorised transport include walking, cycling, skating, and the use of non-
motorised carts or wagons. NMT is often considered more sustainable, environmentally
friendly, and healthier compared to motorised transport options, as it produces fewer
emissions and promotes physical activity.
Off-grid energy solutions: refers to systems that provide electricity independently
of traditional utility grids. These solutions are designed to meet the energy needs of
individuals, communities, or facilities that are not connected to centralised power grids.
These systems typically utilise renewable energy sources such as solar, wind, hydro,
or biomass to generate electricity. Off-grid energy solutions often incorporate energy
storage technologies such as batteries or pumped hydro storage to store excess energy
for use during periods of low renewable energy generation or high demand.
Paratransit system: refers to a type of public passenger transportation that is characterised
by its flexibility and operates by demand without having fixed schedules and is operated
by private entities with minimal oversight and investment from government.
Renewable energy: refers to energy derived from naturally replenished sources that
are not depleted when used. Unlike fossil fuels, which are finite and contribute to
environmental pollution and climate change, renewable energy sources are abundant,
clean, and sustainable. They offer significant potential for reducing greenhouse gas
emissions, enhancing energy security, and promoting economic development.
Vehicle-to-Grid (V2G) technologies: are technologies that enables electric vehicles (EVs)
to interact with the electricity grid, allowing them to not only consume electricity but also
to provide electricity back to the grid when needed. V2G systems essentially turn EV
batteries into energy storage units that can be tapped into during peak demand periods
or to help stabilise the grid.
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
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CHAPTER ONE
DECARBONISATION of TRANSPORT and
ADAPTATION TO CLIMATE CHANGE
The Paris Agreement set an ambitious global goal of limiting global warming to 1.5°
Celsius above pre-industrial levels. To achieve this, global greenhouse gas emissions
must peak by 2025, decrease by 43% by 2030, and reach net zero by 2050, as outlined by
the United Nations. Under the Paris Agreement, parties are required to submit Nationally
Determined Contributions (NDCs) to the United Nations Framework Convention on
Climate Change (UNFCCC). Transitioning to transportation systems with lower carbon
emissions enables countries to significantly advance towards fulfilling their Paris
Agreement commitments. Beyond the environmental, economic, and social advantages,
the decarbonisation of transport is a crucial strategy for countries to meet their NDC
targets. This chapter provides the necessary background, outlines the study’s objectives,
and delves into the benefits, challenges, and strategies of decarbonising transport
and adapting to climate change. It underscores the critical need for transitioning to
sustainable transport systems and adapting to the rapidly changing climate realities.
1.1 Introduction
The transport sector accounts for nearly a quarter of global energy-related greenhouse gas
(GHG) emissions (IPCC, 2022). In 2022, worldwide carbon dioxide (CO2) emissions from
transportation were estimated at eight gigatonne, a 3% increase from 2021, according to
the International Energy Agency (IEA). From 1990 to 2022, emissions from transportation
grew at an average rate of 1.7% annually, faster than any other sector, except for industrial
emissions which rose at the same rate (IEA, 2023). Transportation emissions are driven by
the sector’s reliance on fossil fuels, which account for 90% of transport energy needs.
Road transportation accounts for 75% of all transport sector emissions, with passenger
vehicles, including cars and buses being the primary contributors (Tiseo, 2023). The
health and financial impacts associated with current greenhouse gas emissions from
transportation are enormous. It is estimated that, globally, pollution from the transport
sector is responsible for the loss of about 7.8 million lives annually, an economic cost
of USD 1 trillion in health damages (Anenberg, et al., 2019). In 2013, the estimated cost
of premature deaths due to air pollution in Africa was approximately USD 450 billion
(Ayetor, et al., 2021).
Africa is a small contributor (4%) to global transport emissions due to its small market and
low levels of vehicle ownership (UNFCCC, 2023). As Figure 1 shows, Africa’s contribution
to global transport GHG emissions has historically been minimal. While all regions
have seen an increase in emissions over time, Sub-Saharan Africa’s emissions growth is
relatively gradual and remains significantly lower compared to North America, East Asia
and Pacific, and Europe and Central Asia. The average CO2 emissions per person per
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2
year in Africa are only 0.8 tonnes. This is significantly lower than the global average of 4.8
tonnes. However, emissions from Africa’s transportation are increasing at an estimated
rate of approximately 7% annually, in stark contrast to the lower growth rates observed
in other regions (SLOCAT, 2021). For example, in the United States the annual increase
of transportation emission was less than 1% between 1990 and 2017, and in the United
Kingdom 0.12% in the same period (Ayetor, et al., 2021). With the current economic and
social growth occurring, Africa is expected to experience exponential growth in transport
motorisation along with the concomitant increase in transport-related greenhouse gas
emissions and adverse health effects in the coming decade.
Egypt, South Africa, Nigeria, Libya, Morocco, Kenya, and Ghana have the highest
motorisation rates in Africa and are responsible for more than 70% of Africa’s emissions
from the transport sector (Figure 2) (Ayetor, et al., 2021). The rapid rate of motorisation
of African cities has led to chronic traffic congestion and high levels of pollution. The lack
of fuel quality standards and the dumping of old and inefficient vehicles in the continent
further exacerbates the negative impacts of increasing motorisation on air quality.
It is estimated that 85% of vehicles in Africa are used vehicles imported from Europe,
the United States, and Japan (Ayetor, et al., 2021). Many of these vehicles would fail
roadworthiness tests and emission inspections in exporting countries but are dumped in
African countries which often have weaker or no vehicle emission regulations.
Geographical and socio-economic factors shape transportation choices in Africa. Despite
a rapid motorisation rate, on average, 80% of the continent’s urban population lacks
access to personal vehicles and a large proportion does not have access to motorised
public transit services. Non-motorised modes of transport such as walking and cycling
comprise the majority of urban trips (Sietchiping, et al., 2012). In some African cities, most
journeys are made on foot while most motorised trips are made using informal motorcycle
taxis or minibuses (Deeb, et al., 2022). According to Friedrich Ebert Stiftung (2020), in
2013, the average mode of transport across 14 African cities showed that walking was
the most prevalent at 34%, followed by private cars at 22%, matatus/minibuses at 18%,
motorcycles at 11%, buses at 9%, and other modes at 6% (Figure 3). Given the rise in
Figure 1: Global transport emissions by region (1990–2020)
1990
North American Region
East Asia and Pacific
Europe and Central Asia
Middle East and North Africa
Latin America and Caribbean
Sub-Saharan Africa
2.2 Gt
CO2o
1.7 Gt
1.1 Gt
500 Mt
1993
1996
1999
2002
2005
2008
2011
2014
2017
2020
CLIMATEWATCH
Historical GHC emissions
Data source: Climate Watch; Location: East Asia and Pacific, Europe and Central Asia,
Latin America and Caribbean, Middle East and North Africa, North America Region,
Sub-Saharan Africa; Sectors/Subsectors: Transportation; Gases: All GHG; Calculation: Total;
Show data by Regions.
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
Dar es
Salaam,
Tanzania
Addis
Ababa,
Ethiopia
Accra,
Ghana
Abidjan,
Côte
d’Ivoire
Average
of 14
African
countries
Nairobi,
Kenya
(2007)
44%
2%
15%
29%
9%
Walking
KEY
Mode of Transport in Selected African Countries
Motorcycle
Private car
Minibus
Bus
Other
34%
11%
18%
27%
6%
22%
47%
19%
11%
12%
22%
52%
10%
30%
12%
20%
26%
10%
0%
20%
30%
40%
50%
60%
70%
80%
90%
100%
Mode of share
11%
61%
35%
incomes since then, it is probable that the use of private cars has increased, as higher
earnings typically encourage a shift towards more private forms of transportation.
Public, or semi-public transport plays a significant role in most African cities. The most
widely used public transportation system in many urban and semi-urban areas is the
paratransit system. Paratransit refers to a type of public passenger transportation that is
characterised by its flexibility and operates by demand without having fixed schedules
and is operated by private entities with minimal oversight and investment from
government (SLOCAT, 2021).
215
445
776
987
1614
1985
2205
2561
2761
3847
6918
7287
17254
18200
35239
53034
65000
Cape Verde
South Sudan
Burkina Faso
Mauritius
Togo
Botswana
Benin
Uganda
Namibia
Ethiopia
Ghana
Kenya
Morocco
Libya
Nigeria
South Africa
Egypt
10000
0
20000
30000
Carbon Dioxide Emissions (Giga Gramme)
40000
50000
60000
70000
Figure 2: Transport sector emissions in select African countries.
Source: Adapted from Ayetor, et al. (2021)
Figure 3: Mode of transport in selected African cities (2013)
Source: Friedrich Ebert Stiftung (2020)
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The local names for paratransit vehicles vary across countries; medium-sized minivans
or buses that accommodate 9 to 25 passengers are called matatus in Kenya, minibus
taxis in South Africa (see Figure 4), and dala dala in Tanzania. Paratransit vehicles also
include tricycle (three-wheelers) taxis in Ghana and motorcycle (two-wheelers) taxis
in several eastern and western regions of Africa. Approximately 98% of commuters in
Dar es Salaam (Tanzania), 91% in Kampala (Uganda), 90% in Lagos (Nigeria), 65% in
Yaoundé (Cameroon), 82% in Algiers (Algeria), and 70% in Johannesburg (South Africa)
rely on paratransit transportation (Giliomee, et al., 2023).
Figure 4: Popular paratransit vehicles in Africa and their names
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
The popularity of paratransit vehicles makes them critical for consideration in transport
decarbonisation. Despite their ubiquitous nature in Africa, paratransit vehicles are
generally old, and electrifying them could reduce their tailpipe emissions while reducing
operating and maintenance costs for operators (see Case Study 2 in Chapter 2).
In many African countries, where road quality is often poor and urban areas are congested,
motorcycles (two-wheelers) — locally known as boda boda in East Africa, okada in
Nigeria, and moto in Rwanda (see Figure 5) — are the preferred mode of transport. Their
agility allows them to efficiently navigate through varied terrains and gridlocked traffic,
outperforming four-wheelers and other vehicles.
Figure 5. Motorcycles in the streets of Kigali, Rwanda
Photo credit: Moses Ogutu, IAP staff
Two- and three-wheelers (also known as tricycles or tuk-tuks for three-wheelers)
have become increasingly popular in Africa and other emerging markets due to
their availability, affordability, and adaptability. These vehicle segments which are
predominantly purchased new in Africa, are projected to become a dominant force in
Sub-Saharan Africa’s sustainable mobility transformative agenda (Powering Renewable
Energy Opportunities, 2023). They are particularly advantageous for low-income
countries and cost-effective to produce and are generally cheaper to electrify than buses
and heavy-duty vehicles, as discussed in the cost benefit analysis of EVs in Section 5.3 in
Chapter 5. Their smaller batteries can be charged via mini grids, making them suitable
for areas with limited access to reliable electricity grid infrastructure (see Case Study
7 in Section 5.9). Additionally, they can benefit from a battery-swap model, wherein a
depleted battery is exchanged for a fully charged one at a designated swap station (see
Sections 2.3.3 and 5.9).
African countries could leverage the growing preference for two- and three-wheelers
to decarbonise this sector. For African EV manufacturers, prioritising the development
and production of two- and three-wheelers presents a strategic short-term approach,
alongside the production of four-wheelers and other vehicle segments (Cash, 2022).
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However, EV manufacturers need to design electric motorcycles suited to the needs
and landscape of the continent as most of the electric motorcycles in the continent
imported from China and India are not well-suited for African conditions, they are costly,
face unreliable electric and charging infrastructure, especially in rural areas (Powering
Renewable Energy Opportunities, 2023).
1.2 Current Status of Decarbonisation of Transport in Africa
The Paris Agreement sets an ambitious global goal of limiting global warming to 1.5°
Celsius above pre-industrial levels. Achieving this goal requires that global greenhouse
gas emissions peak by 2025, decline by 43% by 2030, and fall to net zero by 2050
(The United Nations, n.d.). The Paris Agreement mandates parties to submit Nationally
Determined Contributions (NDCs) to the United Nations Framework Convention on
Climate Change (UNFCCC). Although implementation is voluntary, the NDCs aim to
reach specific targets and objectives and require periodic updates. The first generation
of NDCs, submitted by 191 countries, covered over 90% of global energy-related and
industrial process CO2 emissions, with certain targets conditional on international support
for technology, finance, and means towards implementation (SLOCAT, 2022). NDCs are
updated by each country every five years to demonstrate progression from the previous
NDC, reflecting the country’s “highest possible ambition”.
African countries have set ambitious goals to reduce transport sector emissions in line
with the Paris Agreement. For example, Burkina Faso, the Gambia, Guinea, Ethiopia,
Liberia, Nigeria and South Sudan have demonstrated commitment to decarbonise the
transport sector by setting targets in their NDCs. Moreover, Burundi, Ethiopia, Rwanda,
Sierra Leone, South Sudan, and Togo have defined the adoption and promotion of
electric mobility (e-mobility) as one measure to transform their transport sector. Table 1
indicates transport-sector emission reduction targets of select countries in Africa.
Figure 6: Transport sector GHG emissions mitigation and adaptation actions.
Source: SLOCAT (2022)
Low carbon fuels
& energy vectors
29%
Innovation
& upscaling
2%
Electrification
15%
Transport system
improvements
22%
Mode shift demand
management
32%
Informational
& educational
16%
Institutional
& regulatory
31%
Structural
technical
53%
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(b) Transport mitigation
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
As shown in Figure 6 (b), transport mitigation actions included in second-generation
NDCs focus on mode shift and demand management (32% of all actions), followed by
fuel and energy efficiency (29%), transport system improvements (22%) and electrification
(15%) (SLOCAT, 2022). Countries like Cape Verde, Congo, Ethiopia, Rwanda, Seychelles,
Sierra Leone, and South Sudan included in their NDCs’ actions to electrify public buses
as an entry point for long term efforts towards more comprehensive electrification of
Table 1: Transport-sector emissions reduction targets of select African countries
Country
Transport GHG emission targets in the NDC
Algeria
Committed to reduce greenhouse emissions by 22% by 2030
relative to business as usual.
Egypt
Aims to reduce emissions by 7% below the business as usual.
Eswatini
Aims to reduce emissions from transport by introducing commercial
use of 10% ethanol blend in petrol and conducting studies to assess
the adoption of electric mobility options.
Gambia
Intends to reduce emissions by 22% below the business as usual
Guinea
Intends to unconditionally reduce emissions by 10% below the
business as usual.
Liberia
Intends to lower emissions by 15% below the business as usual.
Mauritania
Intends to lower emissions by 1%, of which 5.21% of the target is
unconditional, below the business as usual.
Namibia
Intends to reduce emissions by 7% below the business as usual.
Mauritius
Intends to reduce emissions by 8%, below the business as usual.
Rwanda
Intends to reduce emissions by 9% through adoption of EVs and
10% through improved vehicle standards below the business as
usual.
Seychelles
Intends to reduce emissions by 30% by focusing on gasoline
vehicles.
Sierra Leone
Commits to implementing low GHG fuels and incentives for vehicle
demand reduction.
Somali
Intends to lower emissions by 56%, below the business as usual.
South Sudan
Intends to reduce emissions by 44% below the business as usual.
Sudan
Intends to reduce emissions by 1% below the business as usual.
Uganda
Intends to reduce emissions by 29% below the business as usual.
Zimbabwe
Intends to reduce emissions by 1% through transport economy fuel
policies and fuel efficiency improvements; and 1% by shifting from
private to public transport.
Source: UNFCCC NDC registry. https://unfccc.int/NDCREG
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transport (SLOCAT, 2022). Figure 6 (a) shows transport adaptation actions which relate
to road infrastructure resilience, majorly incorporated into design and planning of the
transport systems and infrastructure.
Supporting transport electrification with renewable energy is crucial for reducing
emissions in the transport sector. Despite the mitigation benefits of using renewable
energy to electrify the transport sector, few countries have linked transport electrification
with using renewable energy for manufacturing and operating the vehicles. Only 10% of
transport mitigation actions in Africa pertain to alternative fuels, and less than 3% mention
the use of renewable energy. Among the submitted NDCs, Burkina Faso, Morocco,
Namibia, South Sudan, and Tanzania stand out for linking transport to renewable energy.
Meanwhile, Cape Verde has set a target to electrify at least 25% of its land-borne transport
fleet (new road vehicles) by 2030, supported by renewable energy sources (SLOCAT,
2022). To enhance transport resilience and reduce vulnerability to climate change
impacts, countries are expected to communicate their adaptation strategies in their
NDCs. Thus, many African countries have featured transport adaptation actions in NDCs
submitted, with 25 NDCs incorporating such measures. Notably, over half of these actions
are geared towards enhancing the resilience of road infrastructure. Additionally, close
to one-third of all transport adaptation actions revolve around integrating adaptation
strategies into the design and planning of transport systems and infrastructure (SLOCAT,
2022).
1.3 Strategies for Decarbonising Road Transport
Replacing technologies that use fossil fuels (such as coal, oil, and natural gas) for
electrification with those based on renewable energy sources (like solar, wind, and
hydro), can play an important role in the decarbonisation of transport. Electric vehicles are
generally more environmentally friendly than their petrol or diesel counterparts, producing
fewer greenhouse gases, pollutants and noise. While EVs have higher emissions during
the production stage, this is offset by lower emissions over their lifespan. Currently,
electric vehicles emit 17-30% less GHG than traditional cars (European Environment
Agency, 2018). With advancements in manufacturing efficiency and cleaner electricity
production, the life-cycle emissions of electric vehicles could be reduced by at least 73%
by 2050 (European Environment Agency, 2018). Except for the initial capital cost, currently
between 30–40% higher than an equivalent ICE vehicle (Gallizzi, 2022), EVs also have
lower operational and maintenance costs, making them cheaper overall (see Section 5.3).
Approximately 14% of all new vehicles sold in 2022 globally were EVs, a rise of 9%
compared to 2021 (IEA, 2023). China, the European Union, and the United States, three
major global automotive markets, have the highest rates of adoption of passenger EVs.
China accounted for 47% of EV sales in 2021, followed by the EU (37%) and the United
States (12%) (Kendall, et al., 2023). China, the EU, and the United States are expected
to only sell EVs by 2035, and by 2050, 80% of the world’s vehicle sales are expected
to be electric (Mckinsey, 2022). As global vehicle manufacturers move towards phasing
out internal combustion engines within the next few decades, it becomes increasingly
important for developing countries, including those in Africa, to follow the trend of
transition to electric mobility. This shift is crucial to prevent these nations from becoming
repositories for high-emission vehicles phased out in advanced economies, and to
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ensure alignment with global trends towards more sustainable transportation.
Demand for EVs in Africa is rising, but data are limited. In 2021, Africa’s EV market had an
estimated value of USD 11.94 billion and is projected to reach USD 21.39 billion by 2027
(MordorIntelligence, 2023). South Africa, for example, is expected to have high demand
for EVs, including from the paratransit transport sector (see Case Study 2 in Chapter 2). A
recent study demonstrated significant interest among South African paratransit owners
and drivers to adopt EVs in the future but emphasised the need to address concerns
related to EV vehicle performance, safety, reliability, environmental impact, and operating
costs (Hull, et al., 2023).
While adoption of electric vehicles can help address pollution, it does not necessarily
resolve other transport sector challenges in Africa such as congestion and road safety, or
the large amount of land that transport infrastructure may require. Consequently, while
imperative, electrification of transport needs to be considered as an integral component
of a broader, more comprehensive strategy for developing sustainable transport systems
in Africa, such as the EASIR approach. Implementing a holistic approach that includes
effective urban planning, the adoption of mass rapid transit (MRT), bus rapid transit (BRT)
and non-motorised transport (NMT), along with the transition to EVs, is crucial not only
for mitigating climate change, but also for assisting countries in achieving their Nationally
Determined Contributions (NDC) targets. Overall, transitioning to a decarbonised
transport sector offers an opportunity for broader environmental consciousness and the
adoption of sustainable practices across various sectors.
1.4. The Enable-Avoid-Shift-Improve-Resilience Approach
to Decarbonisation of Transport
Decarbonisation of the transport sector requires robust political frameworks and policies
that aim to reduce emissions from transport, such as deployment of EVs, along with a
consistent plan to eliminate ICE vehicles while establishing safer, reliable, and accessible
non-motorised transport infrastructure in the continent. The Enable-Avoid-Shift-Improve-
Resilience (EASIR) approach provides a framework for the strategies for decarbonisation
of transport in Africa.
Initially developed in the early 1990s as the ASI approach, the framework sought to (1)
improve access to jobs, goods and services while enabling users to avoid motorised trips
by smarter land use and logistics planning; (2) shift the transport of goods and persons to
the most efficient mode; and (3) improve the efficiency and environmental performance
of transport systems through improved vehicle, fuel, and network operations and
management technologies. The successful development and implementation of any
policy depends on the existence of effective institutional or governance frameworks.
The Sub-Saharan Africa Transport Policy Program (SSATP), an international partnership
administered by the World Bank, proposed a fourth action pillar—Enable—to complement
the ASI approach based on the specificities of the African context. Since enable actions
are the prerequisites that make other actions in ASI possible, SSATP has proposed
putting enable first, thereby converting ASI into the EASI policy framework, guiding
decarbonisation of transport and transport accessibility reforms in Africa.
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
The 2022 World Bank report Pathways to Electric Mobility in the Sahel: Two- and Three-
Wheelers in Bamako and Ouagadougou, proposed the addition of another pillar—
resilience. The report, which assessed the potential for electrification of two-wheelers and
three-wheelers due to their dominance in the African market highlighted the resiliency
of these modes of transport despite the challenges they face. Like most parts of Africa,
in Bamako, Mali, two-wheelers are used for private travel, commercial passenger travel,
freight transport, and in motor taxis, while in Ouagadougou, Burkina Faso, they are used
primarily as private vehicles. In both cities, three-wheelers are used predominantly for
freight transport. The inclusion of a Resilience pillar thus recognises the necessity of
creating or enhancing the resilience and adaptive capacity of transport systems and
infrastructure to withstand various stresses and shocks, including those exacerbated by
climate change, environmental degradation, and social changes as exemplified by two-
and three-wheelers in Africa (World Bank, 2022).
The EASIR approach can be adopted by individual transport users, companies, and
policymakers as shown in Table 2. For individual consumers of transport services such as
passengers, there is a need for awareness of the impact of the transport sector in climate
change as well as a mindset shift, and the adoption of sustainable modes of transport.
For companies, adopting the approach requires a transformational shift in the way they
operate — how they source, use, consume, and think about energy, and how they engage
with multiple stakeholders. For governments and investors, there is a need for significant
policy and financial commitments.
Climate adaptation and mitigation actions adopted by African countries in their NDCs
(see Section 1.2 of this Chapter) align with elements of the EASIR approach. Applications
of EASIR actions through integrated, intermodal, and balanced approaches are vital to
achieving sustainable low carbon transport. Relative to NDCs globally, EASIR actions in
Africa are slightly more balanced, with 30% representing shift actions compared to 25%
at the global level. Improve actions such as vehicle improvements make up 53% of all
actions in the region, which is the lowest among all regions and slightly below the global
level (58%) (SLOCAT, 2022), as outlined in Figure 7.
Figure 7: Mitigation actions by enable-avoid-shift-improve approach.
Source: Adapted from GIZ (2022)
Avoid
4%
4%
33%
52%
53%
30%
First-generation NDCs
Second-generation NDCs
Shift
Improve
Mitigation actions by Avoid–Shift–Improve
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1.5 Benefits of Decarbonisation of Transport in Africa
The benefits of decarbonising transport in Africa can be broadly categorised into
environmental, economic, and social. These are discussed in some detail in the following
sections.
1.5.1 Environmental Benefits
Transitioning from fossil fuel-dependent vehicles to cleaner alternatives such as EVs
supported by renewable energy sources like hydropower, solar and wind power will not
only decrease air pollution, but also lessen reliance on imported fossil fuels, promoting
energy independence. The environmental benefits also extend beyond immediate
emission reductions. Embracing green transportation technologies can contribute to
the preservation of Africa’s rich biodiversity and natural landscapes, often threatened
by pollution and unsustainable development practices. The abundant sunshine and
vast landscapes offer an ideal setting for harnessing solar energy, a potentially pivotal
source for powering EVs and the necessary charging infrastructure. Another positive
impact includes a decrease in noise pollution as EVs are significantly quieter than ICE
vehicles. Moreover, as discussed in Chapter 4, decarbonising transport also offers an
opportunity for sustainable transport and urban development, in line with the United
Nations’ Sustainable Development Goals (SDGs).
1.5.2 Economic Benefits
Sustainable transport solutions can promote economic development, reduce poverty,
and improve access to transport while also reducing carbon emissions and protecting the
environment (see Chapter 4). Unlike developed regions facing the difficult challenge of
transitioning from an “old economy,” Africa has an advantage in that it can directly invest
in a green economy, bypassing traditional, emission-heavy models of development.
Within the transportation sector, current low motorisation rates mean that the continent
can more easily focus on adoption of clean transportation models, for both personal cars
and mass transit systems. Moreover, the continent is endowed with vast natural resources
and a wealth of untapped renewable energy potential. These assets, if leveraged
effectively, have the potential to not only contribute to reducing emissions but also to
create substantial job opportunities, drive technological advancements, and stimulate
sustainable economic growth.
One area with significant economic potential is the automotive sector. In developed
markets, established auto manufacturers hold a dominant position, making it challenging
for new vehicle manufacturers to enter the market, unless they showcase significant
innovations in product development. Conversely, the African market remains untapped
and offers promising opportunities for new entrants. The relative simplicity of EV
production and the significant localisation of several key components (excluding batteries)
offer opportunities for domestic production in many low-and middle-income countries.
Innovative start-ups in Kenya (for example, BasiGo, Roam, Kiri, and Kuza Automotive),
Uganda (for example, Kiira Motors Corporation), Rwanda (for example, Ampersand), and
South Africa indicate the viability of diversifying the vehicle manufacturing industry in
Africa (see Chapter 2).
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
The emerging EV component supply and value chain thus offers significant economic
advantages. As the demand for traditional ICE vehicle components wanes, a new market
for EV-specific components, particularly batteries and electric drives, is rapidly expanding.
With its rich reserves of essential minerals like cobalt and lithium, crucial for battery
production, Africa is already recognised as a vital source of raw materials. Investing in
local manufacturing of EVs and EV components could further provide opportunities for
the development of automotive exports, which would stimulate economic growth and
innovation in the automotive and related supply and value chains.
Transition to electric transportation also offers an opportunity to reduce the import bill
and foreign exchange outflows associated with imports of fuel and used vehicles, since
countries may save up to 50% in refuelling costs by transitioning to EV fleets (Scott, et
al., 2023). Meanwhile, export of automotive products will result in associated foreign
exchange earnings, potentially bolstering foreign reserves and further strengthening
economic resilience and reducing macroeconomic vulnerabilities to energy-induced
external shocks. Conversely, these positive macroeconomic effects will not be the same
for all African countries. Fuel-importing countries stand to reap significant economic
benefits from substituting hydrocarbon imports with domestically generated renewable
energy forms. For petroleum-exporting African countries, fuel exports are a significant
source of public revenue that drives economic growth and prosperity. As a result, they
will have to invest in alternative revenue sources by diversifying hydrocarbon value
chains to sustain the positive effects of the petroleum sector on public finances and on
the domestic economy. In many countries, petroleum taxation is a dependable source
of public revenue, although the level of dependence and flexibility to shift to other
sustainable tax revenue sources vary widely across Africa. For example, tax revenues on
petroleum products accounts for as much as 60% of total tax revenues in Nigeria, Gabon,
Equatorial Guinea, and Angola, and less than a third in oil-importing countries such as
Kenya and Botswana. Regardless, all countries will need to make fiscal adjustments to
accommodate these changes and to proactively transition their public revenues systems
away from hydrocarbons to new and more sustainable alternatives.
1.5.3 Social Benefits
The social benefits of sustainable transportation include improved accessibility of transport
for all people and benefits related to public health and job creation. Sustainable mobility
solutions promote accessible and affordable transportation options for all members of
society, including those with limited mobility or financial resources, compared to transport
systems focused on serving private vehicles. Public transportation, cycling infrastructure,
and walking paths are examples of inclusive transportation modes that can be utilised
by people of different socio-economic backgrounds. For urban residents, the use of low-
emission vehicles such as EVs and alternative modes like walking and cycling can reduce
air pollution, leading to improvements in the quality of life for all. Meanwhile, the transition
to decarbonised transport could result in increased social equity across socioeconomic
groups in towns and cities across Africa. Designing or adopting new buses presents
an opportunity to consider the needs of persons with disabilities in the design of the
bus itself as well as in bus-parking infrastructure, following the Just Transition Principles
(discussed in Chapter 5). Moreover, since transport decarbonisation will impact urban
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design, it presents an opportunity to consider the needs of low-income communities
and vulnerable groups in urban development and transport planning. Furthermore, EVs
operate more smoothly and quietly than ICE cars since electric motors generate less
noise and vibration, which may lead to a safer, more pleasurable and relaxing driving
experience.
1.6 Challenges in the Transition to Decarbonised
Transportation
The transition to decarbonised transport in Africa faces several challenges, which can be
categorised into issues related to electric vehicles (EVs), public and active transport, and
broader systemic challenges.
1.6.1 Systemic Barriers
The entrenched nature of fossil fuel energy systems, traditional transportation operators,
and existing governance systems creates significant systemic barriers to decarbonisation.
These entities often have established, powerful interests that are resistant to change
due to financial, political, or ideological reasons. Overcoming these barriers requires
not only technological innovation but also changes in policy, consumer behaviour,
and investment patterns. The challenge is to dismantle these entrenched systems in
a way that is economically and socially sustainable, while rapidly advancing towards
greener alternatives. The multi-level perspective framework for understanding complex
sustainability transitions involving multiple regimes and stakeholders (discussed in
Chapter 5, Section 5.1) offers insights into how to disrupt these regimes and the complex
transition to decarbonisation.
1.6.2 Electricity Supply and Infrastructure
A stable and ample supply of electricity is a prerequisite for EVs. However, many countries
in Africa struggle with inconsistent power supplies which could potentially limit the
effectiveness of a transition to electric vehicles (see discussion in Chapter 3). The lack of
infrastructure and irregular power supply results in high electricity costs.
Although not unique to Africa, the sparsity of charging stations results in range anxiety
(the fear of running out of power while driving with no place to recharge). Range anxiety
is one of the main reasons cited as limiting large uptake of e-mobility by many private
vehicle owners. Solutions such as battery swapping can address range anxiety, especially
for long-distance travel and in rural areas of Africa where electricity supply may be
intermittent. Battery swapping is the process of removing depleted batteries from an
EV and replacing it with a charged one (see discussion of business models in Chapter
2). Battery swapping ensures that the ‘recharge’ is almost instant, ensuring the user can
continue their journey, minus the minimal time taken to replace the battery. Meanwhile,
some countries, like Egypt and Rwanda, are mitigating high electricity costs through
special tariffs for charging stations. Egypt offers set prices for EV charging (operators are
provided with official licenses) and Rwanda has capped tariffs for charging stations with
charge point operators at USD 10 cents/kWh (instead of 20 cents/kWh) and reducing
tariffs for charges during off-peak hours.
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
1.6.3 High Cost and Accessibility of Electric Vehicles
The initial high cost of EVs makes them less accessible in a continent with significant
economic constraints. Financial institutions view the EV market as risky, offering high-
interest rates for EV financing, discouraging uptake. As a result, many EVs on the market
remain more expensive than ICE vehicles. For example, in South Africa, an electric car is,
on average, twice as expensive as a new ICE vehicle (Valero & Wink, 2022).
In addition, there is a dependency on imported technology and expertise in the EV sector,
hindering local industry development and innovation. Local EV industry development,
innovation, design, and production can help counteract this dependency challenge. Two
such examples are the electrification of public buses in Kenya (see Case Study 1, Section
2.3.1), and the conversion of paratransit vehicles from ICE to EVs in South Africa (see
Case Study 2, Section 2.3.9).
1.6.4 Insufficient Policy Frameworks and Incentives
Robust policy frameworks and incentives are essential to support the widespread
adoption of clean transportation. These measures should include VAT and custom duty
exceptions, alongside initiatives to encourage financial institutions to develop accessible
vehicle-financing packages for EV buyers. While such policy frameworks and incentives
are in development, as discussed in Chapters 2 and 5 of this report, they remain
insufficient or entirely lacking in many countries. Chapter 5 specifically outlines how
these frameworks, including financial institution engagement strategies, can effectively
promote the uptake of clean transportation models.
1.6.5 Workforce and Industry
The shift from traditional automotive manufacturing and maintenance to greener
technologies is a complex transition for the workforce and industry. The transition
requires retraining workers, adapting existing manufacturing facilities, and developing
new skill sets aligned with green technologies such as EV production and maintenance,
or management of renewable energy systems. Moreover, the transition must be
managed in a way that minimises job losses in traditional industries and creates new
employment opportunities in the green sector. This requires significant commitment
from all stakeholders.
1.6.6 Underinvestment in Public and Active Transport
The lack of sufficient investment in public and active transport infrastructure severely
restricts the development of sustainable transport options. This underinvestment
leads to inadequate, unreliable, or non-existent public transit systems and discourages
active transport modes like cycling and walking due to safety concerns and lack of
supporting infrastructure. Expanding and maintaining efficient public transit systems, as
well as developing infrastructure for non-motorised transport, are crucial for reducing
dependency on personal vehicles and lowering emissions (see discussion in Chapter 4).
This requires not only financial investment but also strategic urban planning to integrate
different modes of transport effectively.
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1.6.7 Poor Coordination and Non-inclusivity
Many African countries struggle with poor transport planning, coordination, and
implementation, leading to fragmented and inefficient systems. This issue is compounded
by non-inclusive infrastructural development, which often fails to consider the diverse
needs of all population segments, including women, the elderly, and persons with
disabilities. There is a critical need for integrated transport planning that considers the
unique needs of different groups, thereby ensuring equitable access to transport services.
This includes designing safe, accessible, and user-friendly transportation systems that
cater to the needs of vulnerable populations and promote inclusive mobility.
These challenges highlight the critical need for coordinated efforts among governments,
industry stakeholders, and international partners to successfully navigate the shift towards
a decarbonised transport sector. A holistic approach that addresses technical, economic,
social, and political dimensions is essential to overcome these obstacles and achieve
sustainable transport solutions.
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ACCELERATING DECARBONISATION OF
TRANSPORT IN AFRICA
African countries are already engaged in efforts to decarbonise road transport. This
chapter explores some of these efforts and how to accelerate them. It highlights business
models and solutions that are necessary in addressing issues that hinder uptake of
electric vehicles such as lack of affordability and unreliable charging infrastructure.
These include local manufacturing of EVs, innovative charging models, and financing
mechanisms. This chapter also underscores the importance of adopting data-driven and
evidence-based approaches in policy planning and decision-making to hasten the shift
towards decarbonised transport across the continent.
2.1 Policies and Regulations
Policies and regulations to decarbonise transport in Africa have been adopted across
various levels—continental, regional, and national. At the continental level, the African
Union’s Programme for Infrastructure Development in Africa (PIDA) aims to facilitate
regional integration by improving physical infrastructure in Africa by developing road
networks, railways, ports, and airports to enhance connectivity between countries. PIDA
also looks to expand the electric grid network across Africa, focusing on both renewable
and non-renewable energy sources to ensure a sustainable and reliable power supply
(AfDB, n.d.). The programme is crucial for addressing Africa’s infrastructure deficit, which
is a major barrier to trade, economic growth, and development.
Similarly, Agenda 2063, Africa’s blueprint for developing inclusive and sustainable
socio-economic development, includes a commitment to promote sustainable and
efficient transportation systems across the continent (African Union, 2015). Agenda 2063
underscores the development of sustainable transportation infrastructure, the use of
alternative fuels, and the adoption of clean energy technologies (African Union, 2015).
Equally, the African Renewable Energy Initiative aims to achieve universal access to
renewable energy in Africa by 2025 (AREI, 2016). This initiative promotes the adoption
of renewable energy technologies such as solar charging of EVs (discussed in Chapters
3 and 5) in the transport sector. Building on these foundational efforts, the AU has
strengthened its commitment to climate action by adopting the Climate Change and
Resilient Development Strategy and Action Plan (CCRDSAP) 2022–2032 (African Union,
2022). CCRDSAP serves as a comprehensive framework for joint climate action at the
continental level, enabling African countries to collectively address climate change and
resilience. It encourages partnership development and supports the decarbonisation
of critical sectors, including transport and energy. This strategy aligns with the African
countries’ commitments under the Paris Agreement, drawing guidance from national
climate efforts as outlined in the Nationally Determined Contributions and national long-
CHAPTER TWO
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term strategies for resilient development and decarbonisation. Additionally, the AU’s
Nairobi Declaration that was adopted at the inaugural Africa Climate Summit emphasises
the urgent need for decarbonising the global economy, advocating for equality and
shared prosperity (African Union, 2023). The Declaration urges African countries to
accelerate decarbonisation in transport, electricity, and industrial sectors by adopting
smart, digital, and efficient technologies, such as battery storage, synthetic fuels, and
renewable energy sources (African Union, 2023).
As noted previously, 85% of vehicles imported in Africa are used vehicles (Ayetor et al.,
2021). Until recently, there were no uniform vehicle standards across Africa (Kithome,
2019). To align with the trade policy requirements as outlined in the African Continental
Free Trade Agreement (AfCFTA), the African Organisation for Standardisation
(ARSO) and the African Export-Import Bank (Afreximbank) collaborated to harmonise
standards and conformity assessment in the automotive sector to stimulate and boost
trade among vehicle and parts manufacturers. The partnership led to the alignment
of 13 standards, encompassing roadworthiness, automotive fuels, transportation of
hazardous goods by road, classifications of motor vehicles and trailers, cross-border
road transport management, vehicle homologation, and suggestions to embrace global
standards (Kithome, 2021). This harmonisation was also in line with recommendations
of a 2020 UNEP report on the climate effects of the vehicle-import industry. The report
recommended the development of coordinated regulations at the global or regional
levels to regulate trade-in used vehicles to end the trade of unsafe, obsolete, dirty, and
faulty used vehicles (United Nations, 2020).
Regulations play a crucial role in driving the decarbonisation of transport in Africa
and can have either positive or negative impacts on the process. At the national level,
several countries have developed policies and regulations to promote and facilitate the
decarbonisation of transport. Kenya’s National Climate Change Action Plan includes a
focus on promoting electric vehicles, investment in non-motorised transport and public
transport, and reducing emissions from the transport sector (Ministry of Environment and
Forestry, 2021). In addition, Kenya’s National Automotive Policy aims to develop national
capacities for competitive automotive products manufacturing anchored on training,
innovation, research, and development. The strategy aims to increase the exports of
automotive products to the East African region from 5% in 2018 to 15% by 2022 (Kenya
National Assembly, 2022). To achieve this target, the government introduced incentive
plans on locally assembled vehicles with the aim of replacing imported vehicles with locally
assembled ones. However, due to increased competition from used vehicle markets and
weak domestic vehicle production facilities, this target was not met (ReportLinker, 2023).
South Africa’s Automotive Production and Development Programme (APDP) aims to
stimulate the expansion of the automotive production sector by providing incentives
for both domestic and foreign manufacturers. While the primary goal is to boost local
production, promoting the local automotive industry can facilitate the introduction and
adoption of cleaner and more fuel-efficient vehicle technologies. South Africa also
provides EV incentives, which, if integrated with local production strategies, can foster
cleaner transportation. In addition, the South African Automotive Masterplan (SAAM,
2021–2035) aims to support the production of 1% of global vehicles, or 1.4 million
vehicles (both electric and non-electric) per annum in South Africa by 2035, which will
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enhance the country’s status in the global vehicle production ranking (International
Trade Administration, 2024).
In Rwanda, a 2010 Ministerial Order mandated that exhaust fumes of motor vehicles be
included in the annual roadworthiness test and traffic police have acquired emissions
inspection equipment, including those that can perform on-the-spot emissions checks
(see Figure 8). In March 2022, Rwanda National Police (RNP), the body mandated with
implementing motor vehicle emissions standards, together with other environmental
institutions, launched the “Healthy Vehicle, Cleaner Skies,” a campaign to reduce air
pollution in Kigali (Rwanda National Police, 2022). The campaign targeted operators
of fossil-fuel powered vehicles and machinery, encouraging them to ensure that these
vehicles and machines are kept in optimal working conditions, thereby minimising
emissions.
Meanwhile, Rwanda’s strategic plan on electric mobility adaptation aims to have 20% of
buses, 30% of motorcycles, and 8% of cars electrified by 2030 and provides substantial
savings on fuel imports (Republic of Rwanda, 2021). Rwanda’s government also
invested USD 900 million and USD 190 million for EVs and vehicle emissions standards,
respectively (UNEP
, 2022). Rwanda has also launched a pilot project in partnership with
Volkswagen to manufacture EVs locally (Volkswagen, 2019).
In Nigeria, the National Automotive Industry Development Plan (NAIDP) 2023–2033 aims
to revive the automobile industry by providing incentives for local vehicle production and
assembly through tax breaks and import restrictions on second-hand vehicles (NADDC,
2023). It imposes a 40% local content requirement and aims to ensure 30% local
production of EVs by 2033 (NADDC, 2023). This decreases reliance on older, imported
vehicles, which are often less fuel-efficient and more polluting. This shift becomes
particularly impactful as local producers begin to transition towards the production of
electric vehicles.
In Morocco, the National Energy Strategy targets a significant reduction in the transport
sector’s reliance on fossil fuels, aiming for a 24.5% decrease in energy consumption
by 2030 (Rim et al., 2021). The National Logistics Strategy seeks to enhance the
sustainability of the government fleet by increasing the share of green cars (defined
as hybrid or electric) by 30% (Benabdelaziz, n.d.); for example, the Post Office
committed to electrifying a fleet of about 225 of its vehicles. Through the Programme
for the Improvement of Urban Public Transport, Morocco aims to renew taxi fleets and
extend tramway lines in Casablanca and Rabat to reduce public transport emissions
(Benabdelaziz, n.d.). Tax incentives, infrastructure development, and training initiatives
have also positioned Morocco as an attractive location for automotive investment,
especially for manufacturing of EVs and hybrid vehicles.
Ghana’s Automotive Development Policy (GADP) aims to position the country as a
fully integrated and competitive industrial hub for the automotive industry in the West
Africa region. This includes attracting major global vehicle manufacturers to establish
assembly plants in the country. By promoting local assembly and reducing the reliance
on imported used vehicles, Ghana can influence the type and efficiency of vehicles on its
roads, potentially favouring cleaner, low-emission options (Ministry of Trade and Industry,
2019).
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The policies highlighted above offer a strategic blueprint for promoting sustainable
transport solutions across Africa. They underscore the critical role of well-crafted policy
instruments as accelerators in the continent’s transport sector decarbonisation, a
theme that is further elaborated in Section 2.2 which categorises various types of policy
instruments.
2.2 Policy Instruments
Policy instruments play a critical role in advancing decarbonisation efforts in Africa.
There are generally four types of policy instruments that are utilised or can be utilised
by African governments: (1) market-based instruments (such as taxes, subsidies, fees,
quotas, and penalties); (2) regulatory instruments (licenses, limits, prohibitions, laws); (3)
direct provisions; and (4) information provisions. These policy instruments can be used
to spur or stifle transport decarbonisation and are discussed below.
2.2.1 Market-Based Instruments
Market-based instruments seek to alter incentives of economic agents to promote
desirable behaviour and action to foster economic efficiency and promote social equity
and environmental sustainability. Market-based instruments normally take the form
of taxes and public subsidies incentivising private investment. For EVs, they include
incentives that promote local manufacturing, distribution, purchase, and assembly of EV
charging infrastructure and services needed to encourage electric mobility. As noted in
Section 1.6, a challenge with accelerating EV adoption is slow market development of
charging services; often only established when adoption rates reach the level required
to support a commercial charging service model. Conversely, consumers are unlikely to
adopt EVs in the absence of reliable and affordable EV charging services. For NMT, they
include incentives that enhance the development of accompanying infrastructure such
as bike lanes, pedestrian walkways, and bike-sharing programmes to make the more
accessible and appealing to the public. Local governments should encourage the use of
NMT, and public transportation, for example, through subsidies for the poor instead of
building infrastructure for private vehicles as seen in many African cities (UN-Habitat, 2022).
For MRT, governments can implement land use policies that encourage development
around MRT stations, such as higher density zoning or improved permitting processes
for transit-oriented developments. This can create vibrant, mixed-use communities that
are easily accessible by MRT, driving ridership and increasing property values.
2.2.2 Regulatory Instruments
Regulatory instruments include a wide range of command-and-control instruments
implemented in the form of rules and regulations, standards and limits, restrictions
placed on access, extraction and production, trade, and consumption of certain goods
and services in the economy. Regulatory instruments that have been deployed in the
transport and allied sectors need to be assessed for consistency with supporting efforts
to transition to carbon neutral transportation to achieve the net-zero targets as outlined in
the 2015 Paris Agreement. Such an assessment can identify regulations that run contrary
to these efforts and possible reformation. It is critical to ensure that the regulatory
instruments are holistic and foster policy coherence while also being cost-effective.
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
Several countries, including Algeria, Chad, Kenya, Mauritius, and Seychelles, have used
regulatory instruments to prohibit importation of second-hand vehicles of a certain
age in a bid to reduce carbon emissions (UNEP
, 2017). For example, in Algeria, Chad,
Mauritius, and Seychelles, an imported diesel vehicle cannot be older than three years;
in Kenya, Mauritania, and Namibia, eight years; in Benin, Democratic Republic of Congo,
and Eritrea, 10 years; and in Liberia, Nigeria, and Eswatini, 12 years (UNEP
, 2017). Other
countries have also banned use of ordinary diesel in preference of low sulphur diesel to
reduce carbon emissions (UNEP
, 2017).
EVs and charging service ecosystems require specific supporting regulatory instruments
that address various aspects of usage. This may include standards for the construction
and operation of charging stations, guidelines on the sourcing and disposal of EV
batteries, safety protocols, and incentives to encourage EV adoption. Moreover,
regulations can also consider the integration of EV infrastructure with existing urban and
rural environments, to ensure accessibility and convenience for users.
Infrastructure standards and regulations can also enhance road safety and promote the
integration of different transport modes, such as linking NMT with public transportation
systems in African countries. These could include implementing urban speed limits,
establishing clear rules for yielding to pedestrians at crossings, and setting penalties for
reckless driving that endangers NMT users. Additionally, regulations could support NMT
integration with public transport by mandating the provision of bike racks on buses and
trains and ensuring that transit stations are accessible by foot or bike.”
2.2.3 Direct Provision
Direct provision instruments occur when governments directly provide goods or services
to its citizens, rather than through market mechanisms or private sector entities. These
instruments are often used in areas where the government deems it essential to have
direct control to ensure equitable access, quality, and efficiency, or where the market may
fail to provide these goods or services adequately.
Direct provision instruments offer an alternative option for African governments to
support critical aspects of decarbonised transport, such as the adoption of EVs. In
addition to market- and policy-based instruments, governments can play an important
role in providing enabling infrastructure needed to make public and non-motorised
transport, mass rapid transit, and electric mobility business models profitable and
sustainable. Governments can directly invest in and build EV charging stations across
cities and along major highways, and in rural areas to support the lack of commercial
provision. This will alleviate range anxiety and position EVs as a more viable option for
consumers. Moreover, direct provision of electric public transit and the electrification of
government fleets (official government vehicles) can also set positive precedents for EV
adoption while creating a stable demand for EVs and charging infrastructure, ultimately
attracting private investors.
2.2.4 Information Provision
Information provision entails the dissemination of relevant, accurate, and timely
information to the public or specific target groups to increase public education and
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awareness. This provision can play an important role in shaping and changing public
preferences and behaviour in the selection of transport options. For instance, some
consumers perceive electric vehicles as expensive and have adopted a “wait and
see” approach while continuing to use ICE vehicles (Alanazi, 2023). Even in countries
with incentives for EV purchases, consumers may be unaware of such incentives. The
utilisation of efficient strategies for information sharing on EVs, including the promotion
of existing incentives for EVs, and e-mobility modes in general, will assist the transition
to sustainable transport. Furthermore, to change consumer attitudes and behaviour
(preferences) on walking and cycling when appropriate infrastructure is available, public
awareness and campaigns to battle misinformation are required.
2.3 Business Models and Solutions
EVs have high upfront cost compared to ICE vehicles and current EV charging
infrastructure is inadequate, causing range anxiety amongst potential customers and
hindering uptake. New business and financing models can address both the issue of
affordability and access to charging infrastructure to accelerate adoption of EVs in Africa.
Business models and solutions include local assembly and manufacturing, conversion
of ICE vehicles to EVs, auto parts manufacturing, battery swapping, Pay-As-You-Go
charging, solar charging stations, vehicle to grid, integrated mobility platforms, and
battery recycling and are discussed below. The business models can incorporate EVs
charging at large supermarket complexes and large hospitals, as well as private charging
at homes and offices.
2.3.1 Local Assembly and Manufacturing
Local manufacturing of EVs can create jobs and reduce the cost of EVs, making them
more accessible to consumers. Policies that support local manufacturing, coupled
with the infusion of technology and skills into the local market, could position Africa as
a potential EV hub for local and regional markets. Several countries, including Egypt,
Kenya, Morocco, Nigeria, Rwanda, and South Africa have policies supporting local
vehicle manufacturing (see Section 2.1), and have attracted both global automakers and
new innovative e-mobility companies.
Global companies involved in the manufacturing or assembly of electric vehicles in Africa
include Nissan and BMW in South Africa, Volkswagen in Rwanda, Hyundai Kona in Nigeria,
and Renault in Morocco. BYD (Build Your Dreams), a Chinese multinational company
known for affordable EVs and batteries, has shown interest in the African market through
partnerships with local companies. Aside from the popular brands, Africa is increasingly
developing its own vehicle brands. Emerging African manufactured brands include Kiira
Motors (Uganda), Innoson Vehicle Manufacturing (Nigeria), Katanka (Ghana), Mobius
(Kenya), Laraki (Morocco), and Birkin Cars (South Africa). Companies like Kiira Motors
in Uganda, Mobility for Africa in Zimbabwe, Ampersand in Rwanda, and BasiGo and
Roam in Kenya (see Case Study 1 and Figure 9) aim to develop and manufacture electric
vehicles tailored to the specific needs and conditions of the continent.
Unlike all other vehicle segments, two-wheelers, or motorcycles (called boda bodas
in much of East Africa, okadas in Nigeria, and taxi-motos in most English-speaking
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
Figure 8. BasiGo bus in Nairobi, Kenya
Source: BasiGo (2023)
Case Study 1
BasiGo — pioneering electric public transportation in Nairobi, Kenya
Rapid urbanisation in Nairobi and other major Kenyan cities has led to an influx of vehicles
on the road. The prominence of matatus and buses has significantly contributed to the
escalating issues of traffic congestion and air pollution. Launched in Kenya, BasiGo’s
mission centres on transforming public transportation by introducing electric buses,
contributing to sustainable urban mobility, and reducing carbon emissions. BasiGo
initiated operations by importing electric buses and setting up charging infrastructure
in strategic locations along busy transit routes and points where buses typically stop for
the night, ensuring buses could be conveniently charged overnight or during off-peak
hours. Through a partnership with the Chinese EV manufacturer BYD, BasiGo introduced
two 25-seat buses to kickstart a pilot project. The company adopted a business model
that allows bus operators to pay for the buses and their batteries under a Pay-As-You-
Drive system. Under this system, operators have two options for adopting electric buses:
purchasing the bus without the expensive battery and leasing the battery or leasing the
entire bus including the battery with a small initial deposit. Both options include free
access to BasiGo charging stations and maintenance services from BasiGo’s technicians.
This approach treats the battery, a significant part of an EVs cost, as a service rather than
a one-time purchase and thus lowers the entry barrier for operators accustomed to the
high upfront costs of diesel buses. BasiGo prioritised training drivers and maintenance
personnel and launched awareness campaigns to educate the public on the multiple
benefits of transitioning to electric transportation. According to Samuel Kamunya, head
of business development at BasiGo, who briefed the Working Group, BasiGo faced a set
of challenges while pioneering electrification of Kenya’s public transportation. The most
significant challenge was the initial investment needed to procure pilot electric buses,
necessary parts, and to set up the essential charging infrastructure. Additionally, there
was “range anxiety” among potential users and stakeholders, stemming from concerns
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Figure 9. Local manufacturing of electric buses in Nairobi, Kenya
Source: ROAM (2024)
about the driving range, and availability and accessibility of charging stations. Moreover,
the entrenched cultural and economic importance of the traditional “matatus” and buses
in Kenya’s transportation landscape initially made it challenging to achieve immediate
broad acceptance among transport operators. BasiGo has made a notable environmental
impact by preventing the use of 178,307 tonnes of diesel, resulting in a substantial
reduction of 426 tonnes of carbon emissions. Economically, operators have experienced
tangible benefits, with a notable reduction in operational costs. The economic relief
comes from the diminished need for regular maintenance and the complete elimination
of fuel expenses inherent to traditional buses. Furthermore, the public’s reception of
BasiGo’s initiative has been overwhelmingly positive. Commuters have expressed their
appreciation for the buses, citing the quieter rides, absence of pollutants, and the overall
enhanced comfort.
BasiGo plans to have 1,000 buses on Nairobi’s roads by 2025 and has secured more
than 100 reservations from operators. Kenya produces over 70% of its electricity from
renewable sources, making the transition to electric buses not only environmentally
beneficial but also cost-effective for operators. BasiGo is exploring potential
collaborations with renewable energy providers to ensure sustainable charging
solutions. Despite ongoing challenges, BasiGo’s success stands as a promising
example for other African countries considering the adoption of EVs in public
transport. In recognition of this potential, in June 2023, BasiGo received a USD 1.5
million grant from the US Agency for International Development (USAID) to pilot its
pay-as-you-drive model in Kigali, Rwanda, further expanding its innovative approach
to sustainable transportation (USAID, 2023).
Figure 10. Two- and three-wheelers in Mombasa, Kenya
Photo credit: Moses Ogutu, IAP staff
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
African countries) and three-wheelers (called tuktuks in much of East Africa) are largely
purchased new in Africa (Kiruga, 2019) (Figure 10). The vehicle segments are easier to
electrify and have gained more traction in Africa and other emerging markets because
of their availability, affordability, and flexibility. For instance, two- and three-wheelers EV
sales in East Africa are gaining traction. They are better for low-income countries and
low-cost production since they are generally cheaper to electrify compared to buses
and heavy-duty vehicles. They have smaller batteries which can be charged through a
mini-grid, making them suitable for use in areas with low access to reliable electricity-
grid infrastructure. They can also benefit from a battery-swap model, in which a depleted
battery is replaced with a fully charged battery from a designated “swap station”. Two- and
three-wheelers can make the transition more financially feasible, especially for countries
with limited resources (Mckinsey, 2022). For African EV manufacturers, focusing on two-
and three-wheeled vehicles in the short term could make sense, and transition to four-
wheeled vehicles in richer areas would offer a sustainable pathway to decarbonisation of
the transport sector (Cash, 2022).
2.3.2 Auto Parts Manufacturing
Auto parts manufacturing presents a viable opportunity for businesses in many countries
interested in supplying to both domestic and international markets. The local production
of auto parts could also generate export revenue and create new employment
opportunities. The major parts of an electric vehicle include electric motor, DC-DC
converter (electronic circuit or electromechanical devices that convert a source of direct
current [DC] from one voltage level to another), power inverter traction battery pack,
charge port controller, onboard charger auxiliary batteries, thermal system (cooling), and
transmission, as shown in Figure 11.
Figure 11. Key components of an electric vehicle.
Source: Sambo (2023)
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These parts are made from a combination of materials including steel, aluminium,
magnesium, lead, nickel, lithium, petrochemicals (plastics), magnets, and copper. Africa
is rich in these minerals, and there are also industries that trade or process these materials
that could form both the supply and value chains for these materials for existing and
future auto parts manufacturing.
2.3.3 Battery Swapping Stations
Battery swapping involves replacing a depleted battery of an EV with a fully charged
one. Instead of waiting for a battery to charge, battery-swapping stations allow users
to simply replace the battery and go. This model, widely implemented in Asia, could
solve problems related to long charging times and the limited availability of charging
infrastructure in Africa. In China, one company, Nio, has established over 1,200 battery
swapping stations, and plans to have 4,000 stations by 2025. Gogoro, a Taiwanese
energy company, has implemented battery swapping in their operational model for
urban electric two-wheel scooters and motorcycles, with more than 2000 swapping
stations available in Taiwan. Ampersand, a Rwandan EV company, has implemented
battery swapping in their paratransit system with single-passenger motorcycle taxis
with some of its swapping stations strategically located near solar powered charging
stations or gasoline stations, enhancing the visibility of the EV ecosystem (Figure 12).
Meanwhile, Spiro, a Benin-based start-up, aims to deploy more than 1.2 million batteries
for electric two-wheelers by establishing battery swapping stations (Lewis, 2023). The
company has operations across Benin, Togo, Rwanda, and Kenya.
Battery swapping provides an alternative to traditional charging methods and is especially
suitable for regions such as Africa where fast-charging infrastructure might be too expensive
or technically challenging. In addition to reducing “range anxiety,” (discussed in Chapter
4) for potential EV owners, battery swapping could also result in battery standardisation
(technologies and sizes to enhance the swapping process), simplifying the supply chain.
Hand-swappable batteries can be used for smaller vehicles, but pose significant
challenges for larger vehicles. Large vehicles might require expensive and integrated
robotic systems to swap out the battery of a larger EV. Sub-Saharan Africa has a unique
model where the same vehicle (a minibus taxi, MBT) is used for both urban and long-
Figure 12. Ampersand’s electric vehicle battery swapping station in Kigali, Rwanda
Photo credit: Moses Ogutu, IAP staff
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
distance applications, presenting challenges for electrification (Akpa et al., 2016). A
solution to this challenge was proposed by Giliomee et al. (2023), who developed a
hot-swappable trailer battery bank to eliminate the mechanical challenges of battery
swapping and reduce the recharging time during long-distance travel. The group
quantified the energy expenditure of an electric minibus taxi (eMBT) for long-distance
travel, proposed an operational plan for routes in South Africa, evaluated the impact on
the electrical grid, and suggested offsetting the strain with solar power installations to
reduce net greenhouse gas emissions (Giliomee et al., 2023).
A second study evaluates implemen-tation of battery-equipped trailers that can supply
extra energy to the EVs and increase their range, while the depleted battery can be
unhooked and replaced with a fully charged one — reducing recharging downtime in
time-critical long-distance paratransit in SSA. The use of the battery bank trailer (see
Figure 13) reduces the number of stops required and the total trip time, benefiting both
the MBT operator and the environment. Using the battery bank trailer also protects the
longevity of the internal battery, as the external battery is primarily used for energy and
allows for easy upgrades.
Figure 13. Trailer-based battery swapping model for long-distance transport.
Photo credit: MJ Booysen, working group member
2.3.4 Localised Battery Storage
Localised battery storage can be used to
address EV charging needs, particularly in
sunny regions like Africa where solar energy is
abundant. These systems store excess energy
during peak production times and release
it as needed, ensuring a consistent charge
rate and therefore balancing demand with
renewable energy availability. Research has
shown that a local storage of approximately
half the vehicle’s battery size is sufficient to
ameliorate the impact of each vehicle on the
grid and to optimise utilisation of available
renewable sources (Füßl et al., 2022). Figure
14 shows an example of a battery storage
solution.
Figure 14: Example of a battery bank used to charge
electric vehicles in Berlin. The battery bank charges slowly
from the grid, but discharges quickly into the vehicles.
Photo credit: JH Giliomee
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2.3.5 Pay-As-You-Go Charging
The Pay-As-You-Go charging model is a model where users pay for charging on a per-use
basis. This model can remove the barrier to EV adoption for those concerned about the
costs of home charging equipment, as it offers a flexible payment structure for consumers.
Moreover, it encourages entrepreneurs to establish more charging stations as there is a
viable payment system. Making EVs accessible to a larger portion of the population will
result in increased adoption rates and stimulate market competition by pushing other
companies to offer better lease or rental deals. Pay-As-You-Go models that facilitate EV
roaming can be particularly useful. Roaming allows drivers to charge anywhere with one
single account instead of requiring charging at a specific brand of charger.
Figure 15. Electric vehicle roaming
Source: EV Roaming Foundation
2.3.6 Solar Charging Stations
Given the abundance of sunlight in most of Africa, combining solar energy with EV
charging makes the electrification of transport more sustainable. Such stations could
be set up in urban and rural areas, providing affordable and green energy (Figure
16). Harnessing abundant solar energy will reduce dependency on non-renewable
electricity sources, while the integration of clean energy with clean transport deepens the
environmental impacts. In this instance, hybrid EVs with both solar-charging capabilities
and traditional electric charging options, such as those illustrated in Figure 17, are more
appropriate. This dual approach ensures vehicles can remain operational under various
conditions, maximising their efficiency and reducing reliance on fossil fuels.
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
2.3.7 Vehicle-to-Grid
Vehicle-to-Grid (V2G) technology enables EVs to supply electricity back to the power
grid, transforming them into mobile energy storage units. This system allows EVs to both
draw electricity from the grid and supply it back, thereby stabilising and supporting the
grid during peak times or energy shortages (see Figure 18). Denmark has demonstrated
the viability of V2G systems through a collaboration between Nissan, the local energy
company Enel, and EV owners. In this model, EV owners in Denmark can monetise the
energy stored in their vehicle batteries by feeding it back into the grid at times of high
demand, thus enhancing grid stability and facilitating the integration of renewable
energy sources (Nissan Motor Corporation, 2016). This concept holds significant
promise for Africa, where the abundant renewable energy resources could be leveraged
Figure 16. Solar powered charging station for electric vehicles in Kigali, Rwanda
Source: Moses Ogutu, IAP staff
Figure 17. Electric vehicle with solar charging components.
Source: Sambo (2023)
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to create a sustainable and resilient energy system. With the appropriate infrastructure
investments, Africa could harness its extensive renewable energy systems, such as solar
and wind power, to support a continent-wide implementation of V2G technologies. This
would not only aid in stabilising the energy grid but also in maximising the utilisation of
renewable energy.
2.3.8 Battery Recycling
Once EV batteries are no longer fit for transport usage, they can still hold significant
residual capacity. These batteries can be repurposed for stationary energy storage
applications like grid support or domestic energy storage, creating a secondary revenue
stream and enhancing sustainability. Notable examples include a partnership between
the auto manufacturing company Nissan and the power management company Eaton.
Eaton introduced a residential energy storage solution called xStorage, which uses
Grid
Back-up
Storage
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Figure 18: Illustration of the vehicle-to-grid concept
Source: adapted from Ravi & Aziz (2022)
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repurposed batteries from Nissan Leaf vehicles to store excess energy. Homeowners
can then use these during peak periods or power outages (Nissan Motor Corporation,
2016). Similarly, in Gothenburg, Sweden, old bus batteries are used to store energy in
apartment buildings (AB Volvo, 2019). These batteries capture and store solar energy
generated from panels on the building, which can then be utilised during peak times.
These examples highlight the potential of repurposed EV batteries in providing cost-
effective, sustainable energy storage solutions, aiding in grid stabilisation, and furthering
the goals of a circular economy. The development of these recycling formats in Europe
was encouraged through legislative policy instruments. In China and the European
Union, manufacturers are required to pay for the cost of collecting and recycling electric
vehicle components, and similar laws are being considered in the United States (Lim,
2021). Similar models could be applied in African countries.
2.3.9 Conversion of Internal Combustion Engine Vehicles to Electric
Innovators in several African countries have pioneered the transformation of ICE
vehicles into EVs by replacing the ICE engine with EV components. For example, in
South Africa, researchers at Stellenbosch University have made notable strides by
successfully converting paratransit minibus taxis from gasoline to electric power (Lacock
et al., 2023), as discussed in Case Study 2 in this section. The continent’s abundance of
skilled mechanics and workshops, coupled with a vast supply of used cars, combined
with ingenuity and resourcefulness that African innovators consistently demonstrate,
lay the groundwork for a sustainable, scalable model of vehicle conversion. In turn, this
approach expands the different paths of achieving scalable adoption of EVs in Africa as
it encourages local innovators, engineers, and entrepreneurs to develop solutions and
business models tailored to the unique needs and opportunities of the rapidly emerging
African EV market, while contributing to the global knowledge pool of electric mobility.
To illustrate further, even BasiGo (Case Study 1) discussed in Section 2.3.1 in this chapter,
represents conversion of existing gasoline vehicles to EV powertrain. BasiGo works with
the same traditional manufactures of ICE vehicles in Kenya. The only exception is that
instead of using an ICE component, the vehicle is fitted with EV components.
The infrastructure required for this transformative manufacturing route is thus already in
place since many conversions are being carried out in general mechanical workshops
already equipped with some of the necessary, albeit basic tools and equipment. To
achieve scalable production, only moderate expansions will be required. This might
include, for example, the introduction of materials handling equipment like cranes
and conveyors, which can help accommodate increased volume and complexity of
operations.
In addition to creating a new economic paradigm, generating jobs, fostering technological
innovation, and establishing new markets within the automotive industry, the conversion
of ICE vehicles to EVs potentially positions the continent as a world leader in sustainable
transport. This could, for example, result in foreign investment, partnerships, collaborative
projects on electric mobility, and overall impact in shaping the future of transportation.
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Figure 19. The electric retrofitted minibus taxi (original model from 2009)
(a) Completed retrofitted taxi. (b) Retrofitted electric vehicle’s electronic dashboard
and controls (Drive (D), Neutral (N), Reverse (R) (Lacock, et al., 2023)
Case Study 2
Electrifying paratransit vehicles in Stellenbosch, South Africa
Despite South Africa’s ongoing electricity challenges, there is an interest among paratransit
industry operators to transition to electric transportation. However, their willingness to
immediately transition their fleet from ICE vehicles to electric alternatives is inhibited
by concerns related to vehicle performance, safety, reliability, environmental impact,
and operating costs (Hull, et al., 2023; Lacock et al., 2023). Up to 72% of commuters
use paratransit in South Africa (Lacock, et al., 2023), therefore electrification of this sector
would be a big step toward the decarbonisation of transport in the country.
Building on the study, innovators at Stellenbosch University in South Africa have embarked
on a project to convert paratransit vehicles into EVs. The team successfully retrofitted
(converted) a Toyota Hiace Ses’fikile, commonly used in the South Africa paratransit
industry, from an ICE propulsion to electric propulsion. The process involved testing
various elements such as weight, torque, and speed to verify the feasibility of retrofitting.
Retrofitting vehicles allows older cars to stay in use while decreasing emissions, even
Case Study continued on next page
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Figure 20. Vehicle with combustion-related components removed
(a) Front view of the stripped vehicle. (b) Empty engine compartment. (c) Bottom view of stripped vehicle before
electric motor and prop-shaft installation. (d) Electric motor with prop shaft (protective cover not shown). (e) Radiator
for the electric motor coolant (Lacock, et al., 2023)
though they need to comply with local and national roadworthiness standards (Lacock
et al., 2023). The researchers computed the electric charging needs of these vehicles
and proposed alternative charging and battery swapping models. This assessment
involves analysing the energy efficiency of the taxis, which refers to the amount of energy
consumed per unit of distance travelled. By examining the energy efficiency under
various driving conditions, the researchers gained insights into the efficiency variations
and estimated the achievable range for different battery sizes. They also analysed the
total energy requirements of the taxis throughout a typical day of operations.
While the adoption of this process for the paratransit industry would greatly impact the
overall decarbonisation goals of South Africa, it is vital to also consider the impact of
widescale EVs usage on the supply of electricity. The authors note that the electrification
of “all minibus taxis in South Africa could add a load of 5% of what the grid can currently
deliver” (Stellenbosch University, 2023). The issues of electric grid are further discussed in
Chapter 3.
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2.4 Data-Driven Decision Making
Africa has one of the world’s fastest motorisation rates, and evidence-based policy
planning and decision-making are critical. However, African countries lack rigorous
collection of transport-related data and a coordinated system to disseminate data when
available. For example, accurate data collection in analysing the energy demand of EVs in
Africa can directly impact the successful decarbonisation of informal paratransit through
electrification (Collett & Hirmer, 2021).
In the case of paratransit vehicles widely used in Africa, four main data capturing methods
are used in Africa: passenger-based tracking, vehicle-based tracking, roadside-based
counting, and household travel surveys, with the passenger-based tracking being the
most used (Rix et al., 2022). Traditional methods for capturing transportation data, such
as manually recording inflows and outflows of passengers or equipping passengers
themselves to track the vehicles, have many drawbacks, including human error and
limitations in tracking individual vehicles. Vehicle tracking technology, while more
expensive to set up, provides more accurate and reliable data as it is not influenced by
human behaviour. Analysis of the estimated power profile of electric vehicle charging
conducted by Booysen et al. (2022) showed disparity between passenger-based tracking
and vehicle-based tracking, with the vehicle-based tracking dataset providing a more
precise representation of the vehicle’s energy requirements (see Figure 21).
Accurate data collection is also needed to assess energy efficiency values for electric
vehicles. (Abraham et al., 2023) compared the methodologies and simulation tools used
in two studies on electric minibus taxis in South Africa that projected different energy
efficiency values for these vehicles: 0.39kWh/km (Hull, et al., 2023) and 0.93kWh/km
(Abraham et al., 2023). Hull et al., (2023) used high-frequency data, while (Abraham et
Figure 21. Comparison of per-vehicle power profiles from passenger-based tracking
Source: Adapted from Booysen, et al. (2022)
20 k
Passenger-based
Vehicle-based
15 k
10 k
Power (W)
5 k
0 k
00:00
03:00
06:00
09:00
12:00
Time
15:00
18:00
21:00
00:00
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
al., 2023) used low-frequency data. The low-frequency data require artificial up sampling
to capture acceleration and deceleration patterns (further referred to as simulated data),
while high-frequency data require more bandwidth and storage. Hull et al., (2023) limited
their study to 62 trips in different driving conditions, while Abraham et al. tracked nine
taxis over two years, providing a more complete representation of movement patterns.
The researchers in the Abraham study also had a more complete representation of
microscopic acceleration, deceleration patterns, and route details. The simulation tool
used by Abraham et al. is designed for low-frequency data, while high-frequency data
are needed to accurately simulate an EV model. Abraham et al.’s simulation tool uses
a driver model and road network obtained from OpenStreetMap to predict the route
a vehicle would have taken to up sample the low-frequency data. Differences in these
virtualisations and the effect thereof on subsequent energy analysis were pointed out by
(Giliomee et al., 2023). The two studies also used different EV models, which calculate
the energy requirements of the vehicles. (Abraham et al., 2023) used a well-tested and
peer-reviewed third-party EV model by Kurczveil et al., (2014) bundled with the SUMO
software, while Hull et al. (2023) developed their own custom EV model, which has had
significantly less testing and public exposure.
Given that there are no electric minibuses in Sub-Saharan Africa to validate any of the
models and assumptions, it is crucial to choose realistic and representative parameters
for accurate planning and thus implement simulation tools that are representative of
actual mobility. Figure 22 shows the improvement in energy efficiency between the
models after aligning input parameters for the simulation.
After eliminating all the discrepancies between the two simulation tools for a given data
input, a final efficiency estimation is obtained that ranges from 0.49 to 0.53 kWh/km, as
shown in Table 3.
Figure 22. Comparing energy efficiency models in paratransit vehicles
Source: Adapted from Abraham, et al. (2023)
Energy consumption (kWh/km)
Abraham data
Abraham Sim
Abraham data
Hull Sim
Hull data
(Down sampled)
Abraham Sim
Hull data
(Down sampled)
Hull Sim
Hull data
(Original)
Hull Sim
Configuration
Abraham data
Abraham Sim
Abraham data
Hull Sim
Hull data
(Down sampled)
Abraham Sim
Hull data
(Down sampled)
Hull Sim
Hull data
(Original)
Hull Sim
(b) Final
1.4
(a) Original (replicated)
1.2
1.0
0.8
0.6
0.4
0.2
0.0
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36
Decarbonisation of transport is already taking place
City and regional authorities in Africa should
across Africa. There are numerous ongoing
promote and scale up local decarbonisation
projects aimed at decarbonising transport in
efforts. City and urban authorities should
different cities and in the sub-regions of Africa.
actively share insights and best practices on
These projects, such as the growing adoption
local decarbonisation efforts within Africa to
of electric mobility solutions, bus rapid transit
accelerate their adoption continent-wide. This
(BRT) systems, and light rail transport (LRT).
includes creating platforms for knowledge
There is also an emphasis on non-motorised
exchange, setting up pilot projects, and
transport such as walking and cycling
establishing benchmarks for success. Regional
demonstrating local successes in
authorities should spearhead the
decarbonisation, with significant economic,
establishment of agencies to enhance
social, and environmental benefits.
governance and collaboration within Africa’s
transport sector.
Policy and regulatory instruments can facilitate
Governments in Africa should implement stricter
the decarbonisation of transport. African
policies and regulations that support emission
governments are employing a diverse
reduction during the transition to decarbonising the
range of policy instruments to accelerate the
transport sector. Stricter emission standards for
decarbonisation of transport at continental
vehicles, as well as the introduction of policies
and local levels. These are categorised into
that discourage the importation of older, more
four main types: (1) market-based instruments
polluting cars, could significantly support
(such as taxes, subsidies, fees, quotas,
emission reduction goals. Policies banning
import duties, and penalties) (2) regulatory
or restricting old and high-emitting vehicles
instruments (licenses, limits, prohibitions
from metropolitan centres have been shown
laws); (3) direct provisions (governments
to reduce urban pollution and encourage the
directly providing goods or services to its
adoption of cleaner transportation alternatives
citizens); and (4) information provisions
while also improving air quality, and
(dissemination of relevant, accurate, and
enhancing public health and the quality of life
timely information to the public).
in urban areas.
Decarbonisation of transport has the potential
Governments in Africa should implement stricter
to drive industrial growth and create green job
policies and regulations that support emission
opportunities across Africa. There is growing
reduction during the transition to decarbonising the
local assembly and manufacturing of EVs
transport sector. Stricter emission standards for
Continued on next page
Table 3: Simulation of electric vehicle energy consumption
Hull Data
Hull Data
Abraham Data
(Downsampled)
(Original)
Abraham
Hull
Abraham
Hull
Hull
Simulator
Simulator
Simulator
Simulator
Simulator
Replicated original
results
0.88a
0.42
0.88
0.45
0.39
Final result
0.50
0.50
0.53
0.53
0.49
The deviation from the originally reported 0.93kWh/km is addressed earlier in the paper
(Abraham et al., 2023).
2.5 Findings and Recommendations
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
in Africa, as well as initiatives to convert
vehicles, as well as the introduction of policies
gasoline-powered vehicles, including popular
that discourage the importation of older, more
paratransit vehicles, to electric propulsion
polluting cars, could significantly support
in various African countries which provide
emission reduction goals. Policies banning
enormous opportunities for industrial growth
or restricting old and high-emitting vehicles
and innovation. Opportunities extend into
from metropolitan centres have been shown
EV auto parts and battery manufacturing,
to reduce urban pollution and encourage the
leveraging Africa’s critical mineral resources,
adoption of cleaner transportation alternatives
alongside innovative business models like
while also improving air quality, and
pay-as-you-go charging and solar charging
enhancing public health and the quality of life
stations, taking advantage of the continent’s
in urban areas.
abundant sunlight.
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CHAPTER THREE
SAFEGUARDING VULNERABLE ELECTRICITY GRIDS:
ACCESSIBILITY, GENERATION, TRANSMISSION AND
DISTRIBUTION
Africa’s electricity grids are characterised by infrastructural flaws, inefficiencies, limited
coverage, and lack of government oversight, preventing universal access to electricity
and hampering the continent’s development. Transmission and distribution networks on
the continent require major improvement and are likely to become the real bottleneck in
Africa’s sustainable development. This chapter reviews the current state and challenges
of electricity in Africa, and the potential impact of large-scale adoption of EVs. The
discussion highlights the need for additional research to fully understand how the
transition to EVs might affect Africa’s electrical grid and power distribution networks.
3.1 Current State and Challenges of Electricity in Africa
Sub-Saharan Africa is the least electrified region, with around 567 million people
representing about 43% of the total population without access to electricity in 2021,
according to the 2023 energy progress report published jointly by a group of international
agencies, including the World Bank and the International Energy Association (IEA,
IRENA, UNSD, World Bank and WHO, 2023). According to the report, while Africa has
made steady progress in electrification in the past decade, the number of people
without access has generally remained stagnant between 2011 and 2021 due to rapid
population growth (see Figure 23).
Electric shortages are frequent in many countries. For instance, in Southern Africa, except
for Angola and Botswana, widespread power cuts have been common in the past decade
(Crisis24, 2023). South Africa, the continent’s most industrialised economy, with the largest
grid and access to electrification, has experienced rolling blackouts, locally known as
“load shedding”, of up to 10 hours a day. Load shedding occurs when electricity demand
outstrips supply. To stabilise production and maintain voltage, authorities deliberately
turn off parts of the grid in a rotating schedule to manage and equalize distribution of
electricity (Crisis24, 2023). Short-term power outages elevate operational risks as they
lead to increased instances of theft, violence, road accidents, and disruptions in transport
and communication systems.
Nearly four out of five firms in Sub-Saharan Africa report regular and lengthy outages as
significant impediment to business operations, according to the World Bank Enterprise
surveys (Oseni, 2019). A high proportion of businesses in the region (53%) own or share
a generator, the highest rate worldwide. Using backup power systems costs triple the
price of regular electricity in places like Nigeria and Uganda (Oseni, 2019).
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Furthermore, certain communities — such as those in informal urban settlements or in rural
areas — face greater challenges in obtaining reliable electricity. In 2021, approximately 8 out
of 10 people lacking electricity resided in rural areas, most of them in Sub-Saharan Africa
(IEA, IRENA, UNSD, World Bank and WHO, 2023). This hinders equal opportunities for
economic development and improvement in quality of life among various societal sectors.
The primary reason for lack of access is the high cost of electricity; even when services are
available, they are often unaffordable (Barasa, 2021). Additionally, while there is significant
focus on expanding the reach of the electric grid, there is less attention to making electricity
more affordable (Barasa, 2021). Consider the cost of running a refrigerator for a year in
African countries compared to industrialised countries such as the United Kingdom. One
comparative study found that it costs 49% of average GDP per capita in Liberia and 13%
in Rwanda to run a refrigerator compared to negligible cost of (less than 1%) in the United
Kingdom (Hairsine, 2023). This disparity highlights the significant economic burden of
basic appliance use in African countries compared to industrialised ones.
3.2 State of the Electrical Grid and Potential Burden from
Electric Vehicles
Adopting EVs will have significant impact on the electricity system in terms of generation,
transmission, distribution, and accessibility (Table 4). While Africa has made progress in
expanding its electric grid, the power utility infrastructure continues to underperform in
many countries, subjecting the grid to fluctuations (Dioha, et al., 2022). The status of the
power systems is a major consideration when assessing the impact of deploying EVs in
African countries since electricity forms a central pillar of Africa’s energy infrastructure.
The capacity, reliability and reach of these systems play a key role in determining how
effectively EVs can be integrated and supported.
Figure 23: Access to electricity in Africa as a share of population in 2020.
Source: World Bank (2020)
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Table 4: Projected electric vehicle power system impacts in African countries
Category
Impacts
African Countries context
Power
Demand
Increased energy
consumption leads to an
altered daily load
curve, modified peak load
in terms of magnitude,
duration, and timing, as
well as heightened load
profile variability and
uncertainty.
Location, weather, demographics,
and driving patterns influence EV
adoption, power consumption, and
charging behaviour; electric two- and
three-wheelers dominate; economic,
regulatory, and geographical
difficulties in establishing ‘public
charging infrastructure’.
Generation
System
Additional electricity
generation is required,
necessitating new capacity
investments for security
and adequacy, leading to
increased power system
emissions, high ramping
needs from sharp power
demand spikes, and a
heightened demand for
ancillary services.
Existing challenges with electricity
access include security and reliability
issues, high generation investment
needs due to rapidly growing
demand, carbon-intensive generation
capacities that often rely on inefficient
fossil fuel units, and poor market
regulation coupled with difficulties in
providing reserves.
Transmission
System
Risk of congestion and
distortion of electricity
prices; increased need
for transmission capacity;
increased need for reactive
power.
Limited interconnectivity and cross-
border capacity; lacking regulations
for appropriate transmission system
to encourage investments; high
investment needs to maintain
adequate.
Distribution
System
Overloading feeders and
transformers, necessitating
capacity upgrades;
increased power losses;
voltage deviations; power
quality issues, such as
harmonic distortion.
Weak, poorly designed distribution
systems; high distribution system
losses; high rate of transformer failures
and maintenance need; insufficient
management, standards, and
regulations; low awareness of power
quality issues; and high reinforcement
needs due to growing demand.
Source: Adapted from (World Bank and Energy Sector Management Assistance Program,
2023)
Increased demand from EVs necessitates more robust and diverse generation facilities and
power sources. Transmission networks will need to be upgraded to handle the increased
load, especially during peak charging times, requiring more resilient infrastructure. The
distribution system faces changes in load patterns, particularly in residential areas with
home charging, demanding smarter and more responsive grid solutions. As EV adoption
grows, these changes will require careful planning, investment, and innovation to ensure
the electricity system remains reliable, efficient, and capable of meeting new demands.
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3.3 Impact of Adopting Electric Vehicles on the Electricity
Distribution System
The impact on the distribution network is perhaps the most immediate and visible.
Widespread use of EVs introduces new patterns of electricity consumption, especially
where home charging solutions are prevalent. This shift can lead to significant changes
in load profiles, with increased demand during evenings when people typically charge
their vehicles at home (Dioha, et al., 2022). During the early stages of deployment of EVs,
the impacts on power distribution was not prioritised by decision-makers (World Bank
and Energy Sector Management Assistance Program, 2023). Utility providers assumed
existing capacity was sufficient and the adoption would be gradual to allow network
adaptation. Yet, as EV usage has grown, the potential effects on power distribution, such
as transformer overloads, power losses, and voltage fluctuations, have become crucial
issues (World Bank and Energy Sector Management Assistance Program, 2023).
While EVs can handle intermittent supply due to their storage capacity, the additional load
on grids, especially in countries with energy shortages, can worsen existing problems. In
contexts like South Africa where blackouts are common, there’s growing concern about
how to sustainably power EVs and the resulting strain on the already fragile electrical
infrastructure given the substantial costs to the economy. The Reserve Bank of South
Africa estimates that load shedding costs the economy approximately ZAR 899 million
(USD 50 million) daily (Naidoo, 2023), suggesting that the economy subsidises excess
electricity usage. With load shedding costing the economy ZAR 25/kWh (USD 1.25/kWh)
and assuming EV efficiency is 5 km/kWh, the economic subsidy for electric mobility is
approximately ZAR 6/km (USD 0.3/km) when charged directly from the grid, effectively
(Booysen, et al., 2023).
Moreover, as electric two-wheelers are introduced, they are expected to significantly
impact local power distribution in rural areas. To effectively address these challenges, a
comprehensive approach is needed that focuses on establishing robust infrastructure,
installing suitable chargers tailored to local needs and gaining a thorough understanding
of both charging behaviour and the levels of EV penetration.
3.4 Impact of Adopting Electric Vehicles on the Electricity
Transmission System
Alongside the need for increased generation capacity, the adoption of EVs necessitates
substantial upgrades to the existing electricity transmission infrastructure. The adoption
of electric vehicles naturally results in increased demand for electricity, especially during
charging times, and this can strain the transmission systems. Therefore, it is imperative
to evaluate and determine the spatial distance between areas with highest EV load
(charging demand) and essential power units, particularly in large geographical regions
relying on centralised power generation or transmission system. This assessment can
help ensure efficient energy distribution and system stability.
Power transmission networks in the continent are usually unreliable and poorly
developed, both in countries and in cross-country transmissions, leading to frequent
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failures and high losses. Losses due to distribution and transmission cost USD 5 billion
annually in sub-Saharan Africa (Adams, et al., 2020). Furthermore, the yearly investment
required in Africa from 2015 to 2040 for expansion of transmission is between USD 3.2
billion and USD 4.3 billion (AfDB, 2019). Other challenges include the risk of gradual
oscillation or frequent control on the tie lines when power generation units stop working.
In Nigeria, for instance, preventing deviation or strengthening frequency control is vital for
efficient deregulation of the power market (Vanfretti, et al., 2009). Inadequate regulatory
frameworks of market electricity trading, little involvement of private investment, or
lack of policies of the transmission systems are some of the challenges that need to be
considered when planning, operating, and expanding the transmission. The temporal
and spatial availability of renewable energy sources like wind and solar can also impact
power transmission systems and should be integrated into the accounting of EV demand
or supply shocks when possible. In general, modernisation of transmission lines, coupled
with the integration of advanced technologies such as smart grids, becomes imperative
to ensure that these increased loads can be managed efficiently and reliably.
3.5 Impact of Adopting Electric Vehicles on Electricity
Generation
The transition to EVs markedly elevates the demand for electricity, necessitating additional
energy supply over and above the standard or customary distribution levels. By 2021, EVs
used 55 million megawatt-hours of electricity, approximately 0.2% of the global energy
consumption. It is estimated that by 2030, EVs will consume approximately 4% of total
global energy and 10% by 2040, exerting more pressure on the national grids (World
Bank and Energy Sector Management Assistance Program, 2023). This heightened
demand necessitates not only the expansion of existing power generation facilities, but
also the development of new ones. The move towards EVs thus acts as a catalyst for the
expansion of green energy sources like solar, wind, and hydroelectric power, aligning with
global efforts to decarbonise energy systems. Globally, countries that have embraced EVs,
such as the United States, have developed strategies to bolster their energy production
capacities, with a keen focus on sustainable sources such as renewables (US National
Academies of Sciences, Engineering, and Medicine, 2021). The additional electricity
needed to power electric vehicles can be harnessed from renewables (see Section 5.7).
EVs with solar-charging capabilities such as solar roofs (discussed in Chapter 2) can even
charge while on the road, further reducing demand for power.
3.6 Impact of Adopting Electric Vehicles on Electricity
Accessibility
The rise of EVs also brings into focus the issue of accessibility and affordability of charging
infrastructure. For EVs to be a viable option for a broader population, there needs to
be an adequate and easily accessible network of charging stations. This requirement
is particularly crucial in densely populated urban areas and along major transportation
corridors. Globally, China’s approach in creating a vast network of public charging stations
exemplifies the efforts needed to support wide-scale EV adoption. In Africa, countries
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
Transport electrification in Africa will increase the
Governments in Africa, industry, and
demand for electricity, and the current fragility of
academia should establish research
the electric grid poses a critical concern for the
partnerships to investigate energy demands
viability and sustainability of electric mobility.
and expected impact of EVs on the grid.
Adopting EVs will have significant impact on
These research collaborations can also assess
the electricity system in terms of generation,
the potential for charging EVs with renewable
transmission, distribution, and accessibility.
energy sources as well as on increasing local
Understanding the current state of power
contents on EVs. In doing so, policy decisions
systems in Africa is crucial in evaluating the
on EV adoption and charging infrastructure
impact of EV deployment across African
will be context-specific, evidence-informed,
countries, as electricity is a central pillar of
and based on actual data.
Africa’s energy infrastructure.
Prioritising electrification of transport for the
Governments in Africa should prioritise the
less costly, higher mileage, and extensively used
electrification of vehicle segments that provide
vehicle segments in Africa could streamline the
the most immediate and highest decarbonisation
adoption of EVs, maximising environmental
benefits. Decarbonisation efforts should focus
benefits and economic efficiency. Analysis
on electrifying two- and three-wheelers,
indicates that two- and three-wheelers, along
as well as passenger buses operating on
with passenger buses on high-use routes,
high-use routes, due to their lower costs,
are attractive candidates for the first stages
high mileage, and extensive use. These
of transport electrification efforts. Similarly,
segments present a significant opportunity
four-wheelers, taxis, ride-sharing vehicles, and
for immediate impact. However, in countries
other commercial fleets are identified as more
where it is feasible to decarbonise heavy-duty
suitable for early electrification compared to
vehicles and less intensively used cars, such
less intensively used private family cars.
efforts should be pursued concurrently.
like Rwanda (Case Study 3 in Chapter 4), Kenya (Case Study 1 in Chapter 2), and South
Africa have been working on large scale charging infrastructures that can support large-
scale EV adoptions. Availability of large-scale public charging infrastructure can not only
ensure the practicality of using EVs for daily commutes but also addresses range anxiety
concerns, making EVs more attractive option for consumers.
Ensuring an affordable power supply is also essential for creating an accessible electric
vehicle charging ecosystem. Some African countries have started to regulate their
electricity prices for EV consumers. For instance, in March 2023, the Energy and Petroleum
Regulatory Authority (EPRA) in Kenya approved a special e-mobility tariff effective for three
years (Odhiambo, et al., 2023). The e-mobility tariff is set at USD 0.12 per kWh for energy
consumption of up to 15,000 kWh during peak periods, and USD 0.06 per kWh of the
same quantity during off-peak periods before taxes and other related charges are added
to the total cost of consumption (Odhiambo, et al., 2023). The e-mobility tariff is lower than
the general domestic tariff (USD 0.16 per kWh for consumption above 100 kWh) and the
commercial tariff (USD 0.15 per kWh for the same quantity). The special electric mobility
tariff is considered a step in the right direction towards incentivising power supply for EVs.
3.7 Findings and Recommendations
Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
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DECARBONISATION OF TRANSPORT IN THE CONTEXT
OF SUSTAINABLE TRANSPORTATION IN AFRICA
Every society requires a reliable means of transport to drive its socioeconomic development
and growth. There is a correlation between the level and quality of transport infrastructure
and productivity and economic growth. When transport options are reliable, productivity
and economic growth improves (Zhang & Cheng, 2023). Among the multiplier effects
that can result from an effective transport infrastructure are enhanced market access,
increased employment opportunities, and new investments. When transport infrastructure
is insufficient in terms of capacity or dependability, economic losses such as diminished
or missed opportunities can lead to a decline in the quality of life (Rodrigue, 2020).
Moreover, availability of other essential amenities such as food and water depend on
good transportation services. For instance, good road networks between rural and urban
areas ensure that foods from farms reach the market in time leading to decreases in post-
harvest food losses. Decarbonisation of transport in Africa can only be achieved within
the broader context of establishing a sustainable transportation system, in line with the
sustainable development of goals (SDGs).
4.1 Defining Sustainable Transportation
In its 2016 report, the UN Secretary-General’s High-level Advisory Group on Sustainable
Transport defined sustainable transport as the provision of services and infrastructure
for the mobility of people and goods — advancing economic and social development to
benefit today’s and future generations — in a manner that is safe, affordable, accessible,
efficient, and resilient, while minimising carbon and other emissions and environmental
impact (UNEP
, 2016). The High-Level Advisory Group’s report, titled Mobilising
Sustainable Transport for Development, underscored the pivotal role of sustainable
transport in achieving the SDGs and the Paris Agreement on Climate Change.
Sustainable transport is connected to various SDG targets, either directly as a core
element, or indirectly as a secondary factor (see Figure 24). Sustainable road transport
aims to address societal issues, economic efficiencies, and environmental protection. In
addressing societal issues, sustainable transportation can increase the quality of life and
of living standards and can ensure that transportation systems are accessible to people
of all ages, abilities, and income levels. For economic efficiency, sustainable transport
promotes mobility systems that are adaptable, cost-effective, efficient, and which provide
value for money over their life cycle including construction, operation, and maintenance.
It also involves investing in infrastructure that supports sustainable modes of transport.
Finally, sustainable transport focuses on the interplay between the industry’s practices
and the physical environment, such as the reduction of the transportation’s environmental
CHAPTER FOUR
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
impact—particularly in terms of greenhouse gas emissions, and air and noise pollution.
It also encourages the use of low-emission vehicles such as EVs and car-sharing and
promotes alternative modes of transport like trains, cycling, and walking.
4.2 Decarbonisation of Transport and Sustainable
Development Goals in Africa
Decarbonisation of transport in Africa can significantly contribute to sustainable
transport’s economic, environmental, and social goals, and aligns with both the core and
secondary SDGs described in Figure 24. Because this report focuses on road transport,
the following discussions will focus on how decarbonisation of transport can contribute
to select SDGs related to road transport, with a particular focus on sustainable cities and
communities (SDG 11). Sustainable urban transportation is crucial to the achievement
of other SDGs such as health and well-being (SDG 3), especially for urban populations
which have the most transport pollution and climate change (SDG13). Meanwhile,
the transition to decarbonisation can contribute to the achievement of other goals,
such as those focused on decent work and economic growth (SDG 8), through green
jobs that emerge during the energy transition and new industries, such as the electric
SUSTAINABLE
DEVELOPMENT
Core SDGs
Secondary SDGs
Health & wellbeing
Industry & infrastructure
Sustainable cities
Energy systems
Work & economic growth
Consumption & production
3
7
8
12
Climate change
Water ecosystems
13
14
Land ecosystems
15
9
11
Sustainable
Transportation
Modes
Society
Economy
Environment
Safety
Health
Disturbance
Access
Opportunity
Material
and Energy
Growth
Employment
Pricing
Competitiveness
Climate
change
Air quality
Noise
Footprint
Waste
Operations
Infrastructures
Figure 24: Linking transport to sustainable development goals.
Source: Adapted from Rodrigue (2020)
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46
vehicle manufacturing and related innovations, arise. Table 5 provides an overview of
how decarbonisation of transport contributes to the realisation of select economic,
environmental, and social development in Africa.
Table 5: Contribution of decarbonised transport towards select sustainable
development goals
SDG
Indicator
Goal
Social
Impact
• Good Health and Well-Being (SDG 3): Decarbonised transport reduces
air pollution, leading to lower incidences of respiratory and
cardiovascular diseases. For example, replacing diesel buses with
electric ones in congested cities like Lagos, Nairobi, or Cairo could
significantly reduce air pollution, positively impacting public health.
• Gender Equality (SDG 5): Safe, accessible transport systems can
empower women by improving access to education and employment
opportunities, including through just transition policies.
• Sustainable Cities and Communities (SDG 11): Decarbonised transport
systems, such as efficient public transit and pedestrian friendly urban
design, enhance the quality of urban life, making cities more liveable
and inclusive.
Economic
Impact
• Decent Work and Economic Growth (SDG 8): Transitioning to a low
carbon transport sector can create new jobs in renewable energy,
electric vehicle production, and infrastructure development.
• Industry, Innovation, and Infrastructure (SDG 9): Decarbonisation of
transport can drive innovation in green technology and infrastructure
development.
Environmental
Impact
• Affordable and Clean Energy (SDG 7): Decarbonisation of transport
involves a shift to electric vehicles powered by renewable energy
sources, promoting the use of sustainable energy. For example, 86.98%
of electricity is generated from renewable sources in Kenya (KenInvest,
2023), with the majority coming from geothermal and hydroelectricity.
This means that EVs in the country will rely on purely sustainable
electricity.
• Climate Action (SDG 13): By reducing greenhouse gas emissions,
decarbonisation of transport directly contributes to climate change
mitigation.
• Life Below Water (SDG 14) and Life on Land (SDG 15): Reduced
emissions and cleaner air from decarbonised transport indirectly benefit
marine and terrestrial ecosystems by decreasing overall pollution and
mitigating the impacts of climate change. Though not directly related to
transport, the Great Green Wall initiative, which focuses on the Sahel
region, demonstrates a broad commitment to environmental
sustainability, which decarbonised transport can complement.
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
4.3 Sustainable Urban Transport Development
Africa is expected to experience rapid urbanisation in the coming decades, with more
people moving from rural to urban areas (United Nations, 2017). Rapid urbanisation in
the continent is driven largely by a host of factors, including natural population growth,
rural-urban migration, the demographic and spatial expansion of urban settlements,
reclassification of rural areas to urban areas, and crisis events like conflicts and disasters
(Teye, 2018). With rapid and often unplanned urbanisation, city authorities are confronted
with the challenges of unregulated and spiralling low-density settlements (urban
sprawl), overcrowded inner-cities, and slums and rapid motorisation. Urban sprawl can
complicate the planning of sustainable urban transportation. Urban sprawl occurs when
urban populations move from higher density towns and cities to lower density and less
developed but growing residential areas in the outskirts of a town. One major impact of
urban sprawl is increased reliance on road vehicles, longer commute times, and longer
daily travel distance, since the sprawled settlements are not always connected to public
transit systems (Mwaura & Kost, 2017). A car-dependent culture results in high energy
consumption, more emissions, and smog, and can also have health-related impacts.
Urban sprawl can also result in development of dense and irregular settlements, such as
slums, which make planning for public services such as transportation and other social
services difficult (Saghir & Santoro, 2018). Studies have revealed that in cities across
Africa, jobs are often not reachable within an hour using public transport (ITDP
, 2019;
Brookings, 2023). This highlights a significant disconnect between urban development
and transportation efficiency on the continent. It also suggests that despite Africa
experiencing the world’s fastest rate of urbanisation, its cities are failing to fully harness
the economic benefits typically associated with urban growth.
Policymakers can project future transportation needs of the cities and implement
medium and long-term plans that incorporate decarbonisation transportation policies.
This can involve identification of strategic hotspots where most people live, and those
that are likely to experience future urban and transportation pressure and invest in mass
transit systems to limit the number of personal cars (including EVs) and pressure on the
roads. Potential approaches to achieving sustainable urban planning include:
•
promoting compact and mixed-use development including through the development
of smart cities;
•
implementing low-carbon transportation services;
•
promoting sustainable road transport policies;
•
ensuring road user preparedness;
•
integrating transport sector decision-making agencies.
4.4 Smart Cities and Intelligent Transport Systems
Smart cities have emerged as an efficient approach to sustainable urban development.
Smart cities leverage technology to enhance efficiency, sustainability, and quality of life
in the urban environment. This includes the deployment of intelligent transport systems
(ITS) (Platzer, 2021) that encompass services like e-hailing, bike sharing, car sharing, and
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advanced traffic management technologies. As illustrated in Figure 25, the smart city
transportation model operates on a foundation of smart infrastructure, which includes
connected and sustainable multi-modal transport options, such as buses, bikes, and
trains, all working in tandem with automated systems like toll and fare collection. Data
integration is key in this system, drawing from diverse sources like emergency services,
weather forecasts and traffic updates to optimise the flow and safety of transport. Smart
services are delivered through a central command centre which oversees a variety of
systems, from smart parking and automatic vehicle locating to driver monitoring and
vehicle health monitoring systems. These integrated services work together to minimise
travel times, enhance route management, and improve overall traffic management. With
real-time data and analytics, the system can promptly respond to incidents, adjust traffic
signals to reduce wait times, and provide timely updates to commuters, contributing to a
more resilient and adaptable urban transportation network.
Figure 25: Integrated intelligent transport system in smart cities
Many African countries are actively engaged in developing smart cities, a trend that
signifies the continent’s push towards technological innovation and sustainable
urbanisation. Kenya’s Konza Technopolis, approximately 60 kilometres south of Nairobi,
is a comprehensive smart city project designed to spur technological innovation and
boost the information technology (IT) sector. This ambitious project includes world-class
infrastructure, a business district, a research-oriented university campus, and residential
areas. In Rwanda, the Kigali Smart City Project is transforming the capital with smart
infrastructure solutions like intelligent traffic lights to alleviate congestion and a city-wide
Wi-Fi network to enhance connectivity. In Nigeria, Lagos is pioneering the Eko Atlantic
Project, a city built on reclaimed land from the Atlantic Ocean. Eko Atlantic stands out for
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
its self-sufficiency and sustainability, featuring energy-efficient buildings, an independent
clean energy supply, advanced urban water management, and integrated smart city
technologies aimed at improving residents’ quality of life. Mauritius is another noteworthy
example, with its series of smart city projects like Ebène CyberCity, Mon Trésor Smart
City, Moka Smart City, Côte d’Or Smart City, and Cap Tamarin Smart City. These projects
are at the heart of Mauritius’s strategy to modernise infrastructure and improve living
standards, emphasising eco-friendly practices and sustainable community development.
These initiatives demonstrate Africa’s strong commitment to leveraging technology and
sustainability in its urban development strategies, and directly addressing the challenges
and opportunities presented by the continent’s rapidly urbanising landscape.
4.5 Compact Land Use and Transit-Oriented Development
Compact and mixed-use development is an urban planning strategy that blends
residential, commercial, and institutional land uses, promoting proximity of different
amenities. Compact and mixed-use development are a fundamental component of
transit-oriented development (TOD) which focuses on creating vibrant, sustainable
communities centred around public transport infrastructure. The communities are
designed to encourage walking, cycling and the use of public transit, while minimising
reliance on private vehicles (ITDP
, 2017). TOD also promotes providing a range of
affordable housing options to accommodate diverse income levels and support inclusive
communities, establishment of transit-supportive policies, quality public spaces, and
cycling and pedestrian-oriented infrastructure (ITDP
, 2017). By designing pedestrian
and cyclist-friendly streetscapes and encouraging mixed-use zoning, this approach can
foster active transport while also enhancing the walkability and accessibility of cities. This
approach also has the potential to facilitate social equity benefits, such as affordable
housing and improved access to services for low-income communities, which, in turn,
can decrease transportation costs and enhance economic opportunities. The application
of ITS in compact and mixed-use developments enhances their effectiveness. For
instance, real-time traffic updates and data analytics provided by ITS can assist in
optimising routing and scheduling, improving the overall transportation experience for
both commuters and operators. City officials, armed with this data, can make informed
decisions that further the quality of life for residents, as is the case of Kigali, Rwanda (Case
Study 3 on this Chapter).
4.6 Mass Rapid Transit
Urban transportation systems that rely mostly on private vehicles or low-capacity transport
vehicles such as paratransit systems, whether electric or not, will inevitably encounter
or continue to experience challenges around congestion and parking. The solution to
reducing the allure of private vehicle use lies in the availability of quality public transport
systems that bypass traffic jams and road congestion (ITDP
, 2023). An example of this
mass rapid transit (MRT) or rapid transit is a type of high-capacity public transportation
typically developed and used in urban settings. MRT systems including metros, light rail
train (LRT), and bus rapid transit (BRT) have emerged as vital solutions to urban transport
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Figure 26: Car free day exercise in Kigali, Rwanda
Image Source: Ashimwe (2022)
Time
PM2.5 [µg/m3]
0:00
2:00
4:00
6:00
8:00
10:00
12:00
14:00
16:00
18:00
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22:00
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60
Car free days
Normal Sunday
Sunday week
Hourly mean variation of PM2.5 from 2017 to 2020 in Kigali
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30
20
10
Figure 27: Impact of limiting vehicular traffic on air pollution in Kigali, Rwanda
Source: Kalisa, et al. (2021)
Case Study 3:
Implementing net zero transport in Kigali, Rwanda
In 2016, Rwanda established the Kigali Car Free Day as part of efforts to make Kigali a
more environmentally sustainable city. During the car free day, motorists are encouraged
to ditch their vehicles and motorbikes and a road of approximately 10 km is for motorised
transport. The car free day encourages the use of non-motorised transport such as
cycling and walking. In addition to reducing traffic congestion and air pollution, it has
helped cement a culture of walking and cycling among the population. Car-free days are
found to reduce fine particulate matter (PM2.5) such as dust, dirt, soot, or smoke in the
air by approximately 15%, leading to a 3.7% reduction in total PM2.5 pollutions in the city
annually (Figure 27) (Kalisa & Sudmant, 2022).
Other initiatives implemented by the government include deployment of electric
vehicles and motorcycles, establishment of charging infrastructure. The government
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challenges. MRTs offer the potential for high-capacity, reliable, and efficient public
transportation, and contribute significantly to reducing urban congestion, pollution, and
greenhouse gas emissions. The adoption of MRT systems can contribute to the goals of
decarbonised transport, if they are electrified, as well as to the modernisation of urban
transportation in Africa.
Several African cities have recognised the benefits of MRT systems and have begun
to implement them. These include the Algiers Metro (Algeria), Addis Ababa Light
Rail (Ethiopia) (Case Study 4), Cairo Metro (Egypt), Lagos Rail Mass Transit (Nigeria),
Casablanca Tramway (Morocco), and the Gautrain (South Africa).
also launched the Rwandan Green Fund (FONERWA), which supports projects focused
on climate change mitigation, adaptation, and sustainable development. Rwanda has
also made significant positive changes in reforming its public transport system aiming
to improve accessibility, efficiency, and sustainability such as implementation of smart
payment systems.
Rwanda has also established car-free zones, to restrict the use of cars in certain regions
of the city of Kigali. The purpose of these car free zones is to reduce vehicle traffic and
promote pedestrian-friendly transportation in urban centres. Within cities, car-free zones
contribute to reductions in both GHG emissions and air pollution. Since they encourage
physical activity and a healthier lifestyle by providing safe and accessible spaces for
people to walk, jog, cycle, or participate in recreational activities, they contribute to health
and wellbeing. Furthermore, due to reduced parking facilities, they encourage use of
public transportation systems, such as buses.
The city of Kigali has also established dedicated bike lanes, providing safe and convenient
routes for cyclists. There are also bicycle taxis and bike rental programmes which charge
as low as one dollar per ride. Moreover, Rwanda aims to increase the share of hybrid cars
in its vehicle fleet, particularly in the public transport sector. There were approximately
1,500 hybrid cars and about 5,000 electric motorbikes, respectively, in Rwanda as of
September 2021. Affordable electric motorbikes are being introduced into the market
through government and private initiatives. There were about 80 public and private
charging stations as of September 2021 located in urban centres, commercial areas,
and along major transportation routes. Solar-powered charging stations are also being
explored to leverage renewable energy resources.
Rwanda has developed various incentives to promote e-mobility. These include tax
incentives and import duty exemptions, subsidies, and financial support for purchase of
EVs, charging infrastructure, reduced registration fees, and lower road taxes for hybrid
and EVs. There are also incentives for the conversion of traditional motorcycles to electric
motorcycles. Other measures include stricter emission standards for vehicles, integration
of electric mobility considerations in urban planning and transportation policies, and
development of guidelines and standards for the installation of charging stations and
infrastructure. In 2020, Rwanda committed to invest 900 million USD and 190 million in
electric vehicles and vehicle emissions standards, respectively.
Rwanda’s car free-day has become a reference point for healthy lifestyles and
decarbonisation initiatives, as other African countries such as Ethiopia, Kenya, Uganda,
and Zimbabwe are introducing their own car-free days (United Nations, 2020).
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Figure 28: Light rail system in Addis Ababa, Ethiopia
Source: Assefa, et al. (2016)
Case Study 4:
Light rail train in Addis Ababa, Ethiopia
In Addis Ababa, transportation is responsible for 47% of CO2 emissions. Operational
since 2015, the Addis Ababa light rail is Africa’s first light rail train (LRT) system. It stretches
over 34 kilometres and has significantly improved urban mobility in Ethiopia’s capital by
offering an affordable and faster alternative to buses and paratransit transport (Figure
28). Currently, the LRT service is transporting approximately 120,000 passengers daily,
using 17 trains on both routes (Woldeamanuel, et al., 2022), though it has a capacity
to transport up to 60,000 individuals per hour (C40 Cities, 2016). The train operates
on Ethiopia’s predominantly renewable energy-powered grid, utilising hydropower,
geothermal, and wind resources.
Impacts: The project was expected to lower emissions by 55,000 tonnes of CO2
annually in 2015 when it began operations to 170,000 tonnes of CO2 by 2030 (C40
Cities, 2016). Moreover, since LRT systems are less land-intensive than conventional
roads, the project will decrease the burden of transport on urban ecosystems.
Socially, the train significantly reduced commuting time to work because of its higher
than average speed of 10 km/hour, while the LRT has 22 km/hour. Economic and
social benefits such as jobs and improved health have also come from the project.
Several cities have also adopted bus rapid transit (BRT) systems, recognising them as
cost-effective solutions that can improve urban mobility and address congestion. BRT
systems are characterised by dedicated bus lanes, modern stations, and priority at traffic
signals, and offer many of the advantages of a tram or light rail system but at a fraction of
the cost and with greater flexibility. BRT systems have become a popular option for cities
looking to upgrade their public transport networks without the extensive infrastructure
and investment required for rail. Examples of BRT systems in Africa include:
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a. Dar es Salaam, Tanzania — DART (Dar Rapid Transit): The DART system is the first
BRT system in east Africa. It extends over 20.9 kilometres and transports 172,000
passengers daily, providing quicker travel via high-capacity buses. Since it began
operations in 2016, the DART has transformed Dar es Salaam city’s public transport
system and is often touted as a model for other African countries on how to develop
and operate BRT systems in cities with unregulated paratransit systems (ITDP
, 2017).
In 2018, the city of Dar es Salaam became the first African city to win the Sustainable
Transport Award due to its BRT system and other transformative improvements to
transit, cycling, and walking (Sustainable Transport Award, 2018).
Figure 29: Dar rapid transit system, Dar es Salaam, Tanzania
Source: Institute for Transportation and Development Policy (2019)
b. Lagos, Nigeria — Lagos BRT: Launched in 2008, Lagos busway was the first BRT-
like system to be built in Africa and has continued to expand. It was designed to
create a more efficient and organised public transportation system in Lagos. The
system has been successful in reducing commute times, improving the reliability
of bus services, and serving as a more affordable transport option for millions of
Lagos residents.
c. Johannesburg, South Africa — Rea Vaya: This BRT system serves the Johannesburg
metropolitan area, offering a fast, safe, and affordable public transportation option.
Rea Vaya is known for its efficiency and safety and has significantly improved public
transport in Johannesburg, reducing reliance on private vehicles.
d. Cairo, Egypt: While traditionally known for its extensive metro system, Cairo is also
in the process of developing a BRT system to complement its existing transportation
network. Once operational, it’s expected to significantly improve urban mobility in
Cairo, reducing traffic congestion and providing a quicker and more reliable mode
of transport.
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e. Accra, Ghana – Aayalolo: Accra’s busway, known as Aayalolo, aims to provide a
more organised and efficient bus service to reduce travel times and improve public
transport. Although not a BRT, it offers designated BRT-like lanes for buses and
aims to make public transport more attractive and efficient, thereby improving daily
commutes.
f. Nairobi, Kenya: Nairobi’s planned BRT system is part of an urban renewal initiative
to address the city’s notorious traffic congestion and improve public transport.
Once implemented, it’s expected to provide a faster, reliable, and more efficient
transportation option for Nairobi’s growing population.
Globally, while BRT systems have been adopted widely, the majority are powered by
traditional fossil fuels. In Africa the scenario is similar, with electric-powered BRT systems
being a relatively new concept. Only one African country, Senegal, (see Case Study 5),
currently has an electric BRT system. However, there is growing interest and incremental
adoption of electric buses in public transport fleets. Considering the potential benefits
of EVs and the evolving landscape of transportation technology, African cities have
compelling reasons to consider adopting electric-powered BRT systems; including their
high passenger transport capacity and ability to address the environmental and health
concerns associated with increasing urbanisation.
When it comes to urban development, MRT systems play a pivotal role in fostering
compact, sustainable urban environments. They reduce the demand for expansive road
networks and parking spaces, paving the way for increased green spaces and mitigating
urban sprawl. For instance, well-developed and efficient MRT and BRT systems can
encourage people to shift from private cars to public transport. This modal shift is essential
for reducing traffic congestion, lowering emissions, and promoting more sustainable
urban mobility. In addition to providing efficient and affordable transportation, BRT
systems often spur economic development along their routes, encouraging investment
and improving access to jobs and services.
While challenges such as finance remain, the continued development and expansion of
MRT systems across the continent will be crucial for sustainable urban development and
the overall well-being of African cities. For better function and maximised usage, these
new and existing MRT projects, especially railways, can be integrated into comprehensive
intermodal transport systems in three ways.
First, establishing seamless connections between rail and other modes of transport
is crucial. This means strategically locating railway stations to ensure they are easily
accessible from major urban centres and are well-connected to local public transport
networks, such as bus and minibus services. Planning for last-mile connectivity, through
options like shared taxis, biking facilities or walkable pathways, is also vital to ensure the
smooth transition of passengers and cargo from trains to their final destinations.
Second, and especially for passenger transport, synchronisation of schedules and
ticketing systems across different modes of transportation can greatly enhance the user
experience and efficiency and encourage usage. Implementing integrated ticketing
systems that cover trains, buses, and other local transport options can simplify travel for
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Case Study 5:
Electric mass rapid transit in Dakar, Senegal
The capital city of Senegal, Dakar is one of the fastest growing cities in the world that is
expected to have a projected population of 6.5 million by 2025. This makes it imperative
for the city to modernise its transportation infrastructure to match its expanding needs
and dynamic urban environment. Consequently, Dakar’s transportation landscape has
been revolutionised with the introduction of the Dakar Regional Express Train (TER) and
bus rapid transit (BRT), which are expected to significantly enhance urban mobility and
promote sustainable transit. Both systems are central to Senegal’s strategy for an efficient,
eco-friendly, and integrated urban transport network.
Bus Rapid Transit: Launched in December 2023, the Dakar BRT system (Figure 30), is the
first all-electric BRT in Africa and signifies a major leap in enhancing clean transportation
in African cities. The project is expected to provide a host of socioeconomic benefits,
including improved travel and emissions reductions. Through its dedicated bus-only
lanes (Figure 31), fixed routes and stops, predictable timetables, and a safe ride for
up to 320,000 people daily commuters. It aims to enhance access to jobs, health, and
education services, particularly for women and other low-income residents, with 59% of
job opportunities in Dakar being reachable in an hour or less. The BRT also contributes to
improved air quality and to a significant reduction in greenhouse gas emissions and align
well with climate change mitigation efforts.
With Dakar’s air pollutants at levels seven times higher than advisable (Dewast, 2019),
largely due to vehicle emissions, the new BRT system aims to ameliorate air quality.
Encouraging the switch from private cars to public transit, it is projected to significantly
cut air pollution and greenhouse gases, with the World Bank anticipating a decrease
of 1.2 million tonnes in GHG emissions over three decades, equivalent to removing
260,000 cars from the roads (World Bank, 2023). The implementation of the BRT also
comes with the introduction of the city’s first dedicated bike lanes alongside the BRT
route, complemented by substantial eco-conscious landscape improvements such as
trees and various plants.
Figure 30: Electric-powered bus rapid transit in Dakar, Senegal
Source: Chen, et al. (2023)
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The BRT includes performance indicators to ensure best-in-class quality of service,
punctuality, safe operations, GPS-connected vehicles, modern payment system for users
through contactless smart cards, improved security with video surveillance, appropriate
signposting, and lighting systems, as well as pedestrian safety (World Bank, 2023).
Figure 31: Dedicated bus rapid transit lane in Dakar, Senegal
Source: Chen, et al. (2023)
Since Dakar’s transport challenges are similar to other African cities’, the project serves as a
blueprint for the introduction of electric-powered BRT systems in Africa as the experience
and lessons learned can be shared and replicated in other urban areas. According to
the World Bank, it demonstrates the impact of collaborative financing, involving multiple
development partners and the private sector. The project was backed by multiple entities,
including the World Bank, the European Investment Bank, IFC, MIGA, the government,
and the private sector. Electrification of the BRT’s buses was made possible with USD 144
million in private sector financing, delivered through a public-private partnership (PPP)
implemented with the support of IFC. This exemplifies how substantial the infrastructure
funding gap is in developing countries and illustrates the successful mobilisation of
private capital for urban transport development.
Dakar Regional Express Train (TER): Launched in 2021, the TER is a flagship project
under the Emerging Senegal Plan (Government of Senegal, 2023), aiming to provide
fast, secure, reliable, and affordable transportation. The railway boasts a 36-km line
with 13 stations, employing latest rail technologies, including the European Rail Traffic
Management System for high-capacity operations, carrying 115,000 passengers daily at
speeds up to 150 km/h. It significantly reduces pollution by 32%, enhancing urban health
and mobility. The TER not only boosts economic productivity and quality of life but is also
set to expand, further integrating into Dakar’s transportation network (AfDB, 2022).
Both the BRT and TER are critical components of Senegal’s vision for an efficient,
sustainable, and accessible urban transportation system. They represent a significant
investment in public infrastructure, aiming to enhance the daily lives of residents, reduce
environmental impacts, and set a precedent for future transportation projects in Africa
and other developing regions.
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passengers, making it more appealing to use public transport. Moreover, incorporating
digital technology and data analytics into transport planning can significantly improve
the efficiency and attractiveness of the rail network. Utilising real-time data for managing
schedules, predicting maintenance needs, and optimising routes can enhance the
reliability and performance of railway systems.
Finally, effective communication and collaboration among various stakeholders —
including government entities, private sector partners, and local communities — are
essential for the success of these projects. This collaborative approach ensures that the
railway developments are aligned with broader urban and regional planning goals and
that they meet the actual needs of the populations they serve.
4.7 Integrated Urban Planning and Policy Making
The optimal approach to incorporating climate-friendly transport options into urban
areas is in their planning phase. This entails implementing measures to guarantee the
harmonisation of all sectorial plans and the integration of climate-friendly transport and
land use considerations throughout all stages (Kumar, et al., 2016). In many cities, the
responsibility for land use or spatial planning and transport planning rests with different
public-sector agencies. For instance, in Ghana, national agencies like the Land-Use
and Spatial Planning Authority and the National Development Planning Commission
are tasked with planning and developing settlements. However, many other entities
such as the Ministry of Roads and Highways, Ministry of Railway Development, the
Ministry of Transport and the Ministry of Local Government, Decentralisation and
Rural Development and including the Ghana Highway Authority, the Department
of Urban Roads, Department of Feeder Roads, the Department of Transport entities
have responsibility for transport issues. While the National Development Planning
Commission (NDPC) is geared towards establishing a unified framework for planning,
other national and regional institutions continue to develop and carry out their own
plans, programmes, and projects with minimal consultation with NDPC. To address
institutional fragmentation and discourse, planning activities need to be streamlined for
more effective and coordinated delivery. Transforming the transport system is possible
through strengthening local governments’ capacities to develop and implement
efficient urban development plans and incorporating them into the national financial and
regulatory framework (UN-Habitat, 2009). Governments can promote transit-oriented
development which incorporates compact and mixed-use development, cycling and
walking designs, well-connected street networks, and affordable housing options,
thus, fostering connectivity, inclusivity, and sustainability. Low-carbon transportation
policies such as low-emission zones, congestion charges, and parking policies that
discourage car use can help reduce greenhouse gas emissions from the transport
sector. Planners and urban designers can work with policymakers to implement these
policies by conducting research to identify the most effective strategies, engaging
with stakeholders to build support for the policies, and monitoring and evaluating the
effectiveness of policies.
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4.8 Rural-Urban Connectivity
Rural-urban connectivity refers to the capacity for connecting areas (cities, towns, and
villages) and people, by physical and non-physical means, through transport and
communication (Avery, 2017). It measures the distance and ease with which people,
goods and services move between and within rural and urban nodes (locations). Rural-
urban connectivity is also highly correlated with economic development (affluence) and
is an important indicator of transport development in Africa. High rural-urban connectivity
is generally associated with low market integration and productivity and is an indicator
of the depth of income disparities between rural and urban households and localities.
Africa’s rural-urban connectivity landscape varies from one country to another depending
on the level of socio-economic development, population, rate of urbanisation, and
geographical and climatic conditions among others. Intergovernmental Panel on
Climate Change (IPCC) that 45% of the global population lives in rural areas and 90%
of these reside in developing countries (IPCC, 2014). This number is higher in Africa at
approximately 52%, with Burundi having one of the highest proportions of people living
in rural areas estimated at about 86% and Gabon the lowest at less than 10%.
Despite the important role that rural-urban connectivity plays in igniting the growth and
prosperity of rural economies, most countries prioritise investment on urban transport
networks and infrastructure at the expense of rural regions. For instance, just a third (34%)
of the rural population in Sub Saharan Africa (SSA) has access to road networks, compared
to 90% in East Asia and the Pacific countries (Workman & McPherson, 2020). Besides, the
average length of a road connecting two geographical locations or cities, as measured by
the circuitousness ratio, an indicator of how curvy a road connecting two cities or locations
is also high in Africa compared to the rest of the developing world (Prieto-Curiel, et al.,
2023). This is because of Africa’s complex physical terrain. Connecting rural and urban
locations often involves meandering road networks to avoid landscapes such as mountains,
rivers, and wetlands. This not only increases the economic and environmental cost of
constructing and maintaining requisite transport infrastructure networks and systems to
ease rural-urban connectivity, but also increases travel time and subsequently carbon
emissions from motorised road transport. In general, the quality of road infrastructure is
relatively poor in Africa compared to other developing regions such as Asia and Latin
America. The road quality index, developed by the World Economic Forum and used in
computing global competitive index rates, estimates Africa’s road quality at 3.43 points in
a 7-point scale, compared to 4.39 in Asia, and 4.95 in OECD countries. The road quality
index in Egypt, Rwanda, Mauritius, Morocco, and South Africa ranges from 4.7 to 5.1 while
in Chad, Mauritania, Madagascar, DRC, Angola, and Mozambique, it ranges from 1.9 to
2.4 points. Improving rural-urban connectivity could help narrow down disparities and
promote equitable growth between rural and urban regions.
The poor-quality road infrastructure in rural areas is in part responsible for the large
increase in motorcycles in Africa in the last decades. In 2022, the number of registered
motorcycles in Sub-Saharan Africa was estimated at 27 million, compared to 5 million in
2010 (FIA Foundation, 2022). The number of registered motorcycles in Africa is expected
to increase at an average annual rate of 9.54% between 2022 and 2030 (FIA Foundation,
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2022). In rural areas, motorcycle taxis provide over 70% of passenger and goods transport
annually (Jenkins, et al., 2021).
Motorcycles are flexible and better at navigating complex rural terrain and overcrowded
urban streets, and in moving people from door to door with greater fuel efficiency
(Figure 32). They are convenient, fast, affordable, and mobile phone penetration has
made them easily accessible on-demand through a simple text or phone call within rural
communities. However, given the unregulated nature of their operations, motorcycles
account for more than half of road deaths (and as high as 70%) in many Sub-Saharan
countries, in both rural and urban settings (FIA Foundation, 2022).
Figure 32: Motorcycles navigating diverse rural terrain in Africa
Photo credit: Jack Omondi, NASAC staff.
Given the high usage of motorcycles in many African regions, integrating safety measures
for motorcycles into road design could enhance their safety. Similarly, electrifying the
continent’s large motorcycle fleet will also help Africa to achieve its climate change
mitigation and the SDGs. In addition, promoting multimodal transport strategies such as
integrating walking and cycling infrastructure with planned or existing public transport
systems can enhance sustainable transport, as illustrated in Case Study 6.
Within the urban context, in addition to motorcycles and three-wheelers, electric
microcars (Figure 34) also present a promising avenue for reducing greenhouse gas
emissions while enhancing urban transport efficiency. Microcars are very small and
lightweight vehicles. They are typically designed for short-distance urban travel and
are known for their compact dimensions, which makes them well-suited for navigating
crowded city streets and for ease of parking (Elmasry, et al., 2024).
From a social perspective, microcars offer an affordable and accessible means of
transportation, especially in densely populated urban areas where traffic congestion
and limited parking are persistent challenges. Their small footprints make them ideal for
navigating narrow city streets, thus improving urban mobility. Environmentally, microcars
are often powered by electric or hybrid engines, which further diminishes their carbon
footprints (Elmasry, et al., 2024). Furthermore, the production of microcars generally
requires fewer resources than standard vehicles, contributing to a more sustainable
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Case Study 6:
Enhancing the walking environment in Kisumu, Kenya
Kisumu, a key hub in western Kenya, has experienced a boom in infrastructure projects
due to its role as a regional commercial, educational, and administrative centre. This
growth has brought urban mobility issues common in emerging African cities, such as
rising car traffic, inefficient public transport, and inadequate facilities for walking and
cycling.
In Kisumu, non-motorised transport (NMT) is predominant: 53% of daily trips are on foot,
13% by matatu, 13% by boda-boda, and smaller percentages by other modes. Kisumu’s
flat terrain makes it suitable for walking, cycling, and driving tuktuks and microcars.
However, infrastructure often prioritises motorised transport. To address this, Kisumu
introduced the Kisumu Sustainable Mobility Plan (KSMP), supported by UN-Habitat
and the Institute for Transportation and Development Policy (ITDP). The city is now
implementing designs focusing on pedestrian and cyclist safety (Figure 33). For example,
the USD 2.2 million Kisumu Triangle involves upgrading 1.5 km of pathways with features
like wide footpaths, streetlights, public toilets, and measures to prioritise pedestrians. The
project’s second phase will invest USD 6 million to enhance eight km of roads, aligning
them with Kenya’s 2011 policy that expressly includes walking and cycling facilities in new
urban road projects.
Figure 33: Artist’s impression of a pedestrian friendly transportation terminus in Kisumu, Kenya
Source: Institute for Transportation and Development Policy (2020)
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An integrated sustainable transport
Governments in Africa should improve
strategy that includes mass rapid transit
existing transportation systems and
and non-motorised transport can enhance
adopt and scale up sustainable land-use
decarbonisation of transport. A holistic
development. Improving existing transport
approach to sustainable transport can
systems and adopting sustainable land-
not only reduce carbon emissions but
use developments such as compact and
also has the potential to alleviate negative
mixed-use development and transit-oriented
traffic externalities, thereby contributing
development, are essential strategies for
to a healthier environment and improved
African governments to promote economic
quality of life. In Africa, where urbanisation is
prosperity, social inclusion, environmental
rapidly increasing, the need for efficient and
sustainability, and resilience. For instance,
sustainable transportation systems is more
by investing in more efficient and accessible
pronounced than ever. The implementation
public transit options, including mass rapid
of mass rapid transit systems, such as the
transit options such as BRT and light rail
bus rapid transit (BRT) development of light
transit systems, cities can significantly lower
rail projects, and non-motorised transport
their carbon footprint. In addition, creating
infrastructure and policies serves not only
safer and more appealing conditions for
to decrease reliance on individual car usage
active transportation, like walking and cycling,
but also to spearhead the transition towards
through dedicated bike lanes and pedestrian
electrification of public transport networks.
zones not only promotes a healthier lifestyle,
but also reduces emissions.
Figure 34: Example of a microcar.
Source: Moses Ogutu, IAP Staff.
manufacturing process that can also be adopted by African countries. Still, it is crucial
to address potential challenges, such as the need for charging infrastructure for electric
microcars and ensuring that these vehicles meet safety standards. Microcars have
already been introduced in some African countries including South Africa which has
many microcar models. For instance, at the Smarter Mobility Africa Summit, held in South
Africa in October 2021, a notable highlight was the showcase of a compact electric
microcar by Funky Electric (Piper, 2023). Further cementing this trend, in June 2023, City
Blitz, an electric microcar was introduced in the South African market (Droppa, 2023). A
shift towards smaller, more efficient vehicles could be particularly relevant in the context
of Africa’s urban dynamics.
4.9 Finding and Recommendation
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POLICY OPTIONS AND IMPLICATIONS
Innovative policies and regulations aimed at fostering cleaner transportation alternatives
are essential in realising decarbonised and sustainable transport objectives. The policy
options and implications explored in this chapter seek to address the broad spectrum
of needs and challenges associated with the decarbonisation of transport in Africa.
Recognising that no single policy pathway suits all countries in the continent, the
adoption and implementation of policies needs to be customised to fit the specific
priorities and conditions of each country. Central to the transition towards decarbonised
transport, however, is ensuring a just transition, one that is equitable and inclusive for all
stakeholders involved.
While regulations are essential for driving the decarbonisation of transport in Africa,
policymakers must carefully balance the need for environmental protection with
considerations of economic viability, equity, and social welfare. Collaborative and
inclusive policymaking processes, informed by robust stakeholder engagement and
evidence-based analysis, are essential to maximise the positive impacts and minimise
the potential drawbacks of regulatory interventions in the transportation sector.
Some of the positive impacts’ regulations play in decarbonisation of transport in Africa
include emission reduction, promotion of cleaner technologies, creation of conducive
environment for investment in sustainable transportation infrastructure and technologies
and reduction on reliance on private vehicles and encouragement of modal shifts
towards more sustainable modes of transport. However, stringent regulations can impose
additional costs on vehicle manufacturers, distributors, and consumers. Distortion
of market dynamics hinder competition, leading to inefficiencies and unintended
consequences, and limited enforcement capacity and institutional weaknesses that can
undermine the effectiveness of regulations aimed at decarbonising transport.
5.1 Disrupting Dominant Regimes in the Transport Sector
Policies and processes of decarbonising road transport will result in the disruption
of existing and often dominant regimes in the transportation sector. These regimes
include the oil or fossil fuel industry, transport sector operators, and the institutions and
institutional frameworks that govern these transport systems. Decarbonisation involves
reducing dependence on oil and other fossil fuels, which are the primary energy sources
for conventional ICE vehicles. Transitioning to low-carbon or zero-carbon alternatives like
EVs significantly impacts the demand for fossil fuels. For transport sector operators such
as the companies and organisations involved in manufacturing, operating, or maintaining
transportation systems, decarbonisation will require them to adopt new technologies,
change business models, and comply with different regulations. For instance, car
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manufacturers will need to shift from producing traditional vehicles to electric ones, while
vehicle owners and both private and public service providers will need to acquire new
vehicles. Decarbonisation efforts will necessitate new or revised policies, regulations, and
incentives to encourage the adoption of cleaner transportation modes. This could disrupt
existing institutional frameworks that have traditionally supported existing regimes,
such as subsidies that have historically supported the fossil-fuel industry and transport
systems or the associated fuel tax revenues for governments (discussed in Section 5.4).
Decarbonisation policies inherently challenge the status quo and can lead to significant
economic, social, and institutional changes and tensions.
The Multi-Level Perspective (MLP), a framework for understanding challenges associated
with complex sustainability transitions encompassing multiple actors, including
businesses, consumers, social movements, policymakers, academia, media, and investors
(Geels, 2019) has been applied to assess the speeds and natures of transitions across
countries, such as electric mobility in the UK and Germany, and offers a useful lens for
understanding the challenges associated with decarbonising transport. Figure 35 depicts
the MLP
, highlighting its three analytical levels (niche–regime–landscape) and temporal
phases (emergence, diffusion, and reconfiguration). This arrangement facilitates the
identification and visualisation of influences and interactions across various levels.
The MLP argues that for transformative innovations such as EVs to be effectively adopted,
some essential factors need to be considered (Medina-Molinaa, et al., 2022). First, it is
important to understand the regime—that is the dominant actors, practices, and rules
that govern the current system—and the implications of maintaining the existing regime.
Second, because the regime constitutes a social and technical system, it is important to
Landscape developments put pressure on existing regime
Landscape
Regime
Niches
Emergence
Diffusion
Reconfiguration
Time
The regime is dynamically stable
New configuration breaks through, taking
advantage of ‘windows of opportunity’.
Adjustments occur in regime
Small networks of actors support innovation
on the basis of expectations and visions
Learning and experiments take place
Markets & consumer
preferences
Industry
Policy
Technology
Culture
Science
Figure 35: The multi-level perspective framework for complex sustainability transitions.
Source: Adapted from International Science Council (2019)’s adaptation of Geels (2019).
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understand how to disrupt the regime and what the associated consequences may be.
Disrupting the regime to usher in a more sustainable and decarbonised system may
occur, for example, by introducing alternative (and often more sustainable) practices from
niche actors or taking advantage of landscape pressures or “shock events” (such as the
COVID-19 pandemic). Changes in the global contexts, such as increased awareness of
climate change impacts by society, can also provide opportunities for destabilising the
regime to allow transition to sustainable solutions. Third, all five subcategories of regimes
(policy, science and technology, industry practices, market and user preferences, and
culture) need to simultaneously change to transition successfully to a sustainable socio-
technical system. Regimes are typically stable systems and difficult to disrupt for various
reasons: the sub-regimes are aligned, mutually dependent, re-enforcing, evolving, and
subject to the same set of rules. This points to the importance of niches, which according to
the MLP
, is where alternative approaches to socio-technical transformation, and innovative
practices with potential to transform (change, disrupt, destabilise) regimes occur.
Thus, for successful decarbonisation of transport to occur, strategies are needed to
address these regime dimensions comprehensively, recognising that focusing on one
area (like policy) without considering others (such as technology, market preferences,
and culture) is unlikely to yield transformative change.
In addition to the business models and solutions discussed in Chapter 2, the policy
options and implications presented in this chapter attempt to address most of the
identified needs and challenges to decarbonisation of transport in Africa. African
countries have unique and differing needs, and no single policy pathway can meet the
needs of all countries. The adoption and application of policy pathways for decarbonising
transport needs to be tailored to the specific priorities and prerequisites of individual
countries.
5.2 Promotion of Electric Vehicles
Many countries around the world including countries in Africa such as Egypt, Kenya,
Mauritius, Rwanda, South Africa, and Uganda have developed policies to promote
the use of EVs such as subsidies, tax incentives, and development of affordable and
accessible charging infrastructure (see Section 2.1). EVs offer significant cost advantages
over ICE vehicles in terms of operating expenses. EVs have lower fuel costs, as electricity
is generally cheaper than gasoline or diesel, leading to substantial savings over the
vehicle’s lifetime. EVs also have fewer moving components, hence they require less
maintenance. As a result of the electric motor’s durability relative to ICEs, they also have
longer lifespans.
5.3 Cost-Benefit analysis of Electric Vehicles Compared to
Internal Combustion Engine Vehicles
The total cost approach is widely utilised to compare the costs of acquiring and operating
EVs compared with those of conventional vehicles (Liu, et al., 2021; Wu, et al., 2015). This
method aggregates the purchase price and operating expenses, such as maintenance,
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battery replacement, energy, fuel, financing, and insurance costs for various electric
mobility modes — including cars, buses, and two-wheelers — and contrasts them with
their conventional counterparts. Additionally, it factors in the external benefits and costs
associated with decarbonisation, such as environmental and health impacts. To enable
cross-country comparisons, the total costs are adjusted for taxes and subsidies, which
significantly affect the final acquisition and operational expenses of EVs. Table 6 applies
the total cost approach to provide a comparative cost-benefit analysis of EVs versus ICE
vehicles, using Thailand as a case study (Suttakul, et al., 2022).
Table 6: Comparing cost elements for electric and internal combustion engine
vehicles in Thailand
Type
Total
Cost of
Ownership
(TCO)
(USD)
Deprecation
Cost
(USD)
Energy
Cost
(USD)
Battery
Cost
(USD)
Other
Costs
(USD)
Internal
Combustion
Engine (ICE)
61,190.00
26,311.70
23,864.10
611.90
10,402.30
Hybrid
Electric
Vehicles
(HEV)
54,940.00
29,118.20
13,735.00
1,098.80
10,988.00
Plug-in
Hybrid
Electric
Vehicles
(PH)EV
55,940.00
33,564.00
7,831.60
2,797.00
11,747.40
Battery
Electric
Vehicles
(BEV)
60,890.00
34,098.40
6,089.00
10,960.20
9,742.40
Note: Depreciation cost reflect capital cost for the vehicle over its life cycle.
Source: Suttakul, et al. (2022)
Table 6 compares the costs of owning and operating an ICE vehicle against three types
of EVs over a 15-year period: hybrid electric vehicles (HEVs), plug-in hybrid electric
vehicles (PHEVs), and battery electric vehicles (BEVs). HEVs combine a petrol engine with
a battery-powered electric drivetrain without plug-in capability. PHEVs feature both a
petrol engine and an electric drivetrain, with the ability to recharge via plug-in. BEVs are
fully electric with plug-in charging but do not use petrol.
The analysis shows that while BEVs vehicles have a higher initial cost, over a 15-year
horizon they have a marginal cost advantage over ICE vehicles (60,890 vs 61,190).
However, BEVs offer substantially lower energy costs, at just a quarter of that of ICE
vehicles, with battery costs —18% of total EV costs — being the main expense. With
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advancements in EV and battery technology, the costs associated with depreciation
and batteries are expected to decrease, making BEVs much more economical than ICE
vehicles. This shift will likely ease the transition to BEVs, assuming other concerns, such as
range anxiety and infrastructure limitations, are addressed. Currently, HEVs and PHEVs
face a cost advantage of USD 6,250 compared to ICE vehicles, aznd this gap is expected
to widen as the technology becomes more affordable. It should be noted that Table 6
focuses only on direct costs which include maintenance, battery replacement, energy
and fuel, financing, insurance, and related expenses. The direct costs do not account for
the environmental and social implications associated with using either type of vehicle,
which are significant factors in the push for decarbonisation to mitigate GHG emissions
and advance the global climate agenda. These broader impacts are detailed in Table
7 in this section, and Appendix A, both of which compare the national aggregate cost
advantage of EVs in select African countries.
Table 7: National aggregate cost advantage of electric vehicle adoption in
select African countries by 2030
Countries
Charging
infrastructure Cost
Advantage (USD)
Capital Cost
Advantage (USD)
Operating Cost
Advantage (USD)
Subtotal (USD)
Externality (USD)
Cost Advantage
(Economic Analysis)
(USD)
Net taxes subsidies
(fiscal wedge) (USD)
Economic Cost
Advantage plus
fiscal wedge (USD)
Egypt
-4107
-13010
15300
-1817
19019
17202
10165
8348
Ethiopia
-1512
-4692
6920
716
1330
2046
11359
12075
Ghana
-3017
-6241
10846
1588
2494
4082
9346
10934
Nigeria
-4330
-6511
10850
9
1934
1943
-1112
-1103
Rwanda
-2762
-5112
6356
-1518
1760
242
25110
23592
Source: Briceno-Garmendia, et al. (2023)
Although the upfront capital costs of acquiring EVs are high, these vehicles typically have
a lifespan of around 15 years. Hence, the costs and benefits are calculated over this period
using the World Bank’s approved discount rate of 7% (Briceno-Garmendia, et al., 2023).
Egypt and Nigeria face the highest costs in providing charging infrastructure, translating
into higher capital costs compared to countries like Ethiopia and Rwanda. The capital cost
differential for EVs ranges from USD 5,112 in Rwanda to USD 13,010 in Egypt, relative
to the cost of acquiring and operating an equivalent ICE vehicle, which spans between
USD 10,000 to USD 20,000 for the countries examined. Initially, acquiring an EV is at least
10% more expensive than an ICE vehicle, but this gap narrows to 5% when considering
positive fiscal incentives such as lower EV taxes. In Ethiopia, the fiscal incentives are so
substantial that they eliminate the cost disparity between EVs and ICE vehicles.
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EVs are preferred for their minimal GHG emissions, which translates to significant
environmental and social benefits over ICE vehicles. These benefits, or externalities,
are computed and presented in column 6. When these external benefits are added to
the operating costs of EVs, the net cost advantage under the 30x30 decarbonisation
scenario target becomes positive for all countries studied. Egypt, in particular, sees
higher external benefits due to its dense population. This scenario posits a net social
advantage in acquiring and operating EVs, supporting the goal of 30% of new cars and
buses and over 70% of two- and three-wheelers being electric by 2030.
The fiscal benefits of adopting EVs, which result in lower taxes for importers compared to
ICE vehicles, range from USD 8,348 in Egypt to USD 23,592 in Rwanda, where favourable
taxes on EVs significantly reduce their purchase price compared to ICE vehicles. The
Rwandan case shows how effective fiscal policies can internalise environmental costs to
promote electric mobility, sustainability, and social inclusion through improved health
outcomes.
Similar to four-wheeled electric vehicles (EVs), electric motorcycles offer notable cost
savings compared to their fossil-fueled counterparts. These savings manifest across
various operational aspects, highlighting the financial benefits of adopting electric
mobility in two-wheeled transportation. One of the most significant areas of savings is in
energy (fuel vs. electricity), service and maintenance costs. Data based on models like the
Roam Air — an electric motorcycle — illustrate a marked reduction in these expenses (see
Table 8). Electric motorcycles incur service and maintenance costs of just USD 0.035 per
10 kilometres, a stark contrast to the USD 0.05 per 10 kilometres required for traditional
motorcycles. This represents a 33% reduction in service and maintenance expenses, a
saving attributed to the simplified mechanical design of electric vehicles. The reduction
in service and maintenance expenses increases over the product lifetime from 33% up
to 70%, due to faster deterioration of parts requiring lubrication and higher vibrations in
fossil fuel vehicles. The absence of conventional engine components reduces the need for
regular oil changes and minimises the number of moving parts susceptible to wear and
tear. Moreover, the operational or running costs of electric motorcycles further emphasise
their economic advantage. Operating at a cost of only USD 0.08 per 10 kilometres, electric
motorcycles present a significantly cheaper option than fossil-fueled motorcycles, which
have running costs of USD 0.288 per 10 kilometres. This 68% reduction in running costs
can accumulate to substantial long-term savings for owners, particularly beneficial for
those who frequently rely on their motorcycles for daily commutes or leisure.
Table 8: Comparing cost elements for electric vs fossil fueled motorbike
Aspect
Fossil Fueled
Motorcycle
Electric
Motorcycle
Improvement
Service & Maintenance Cost (per
10 KM)
USD 0.05
USD 0.035
33% cheaper
Emissions (CO2 per KM)
27g
0g
97% reduction
Running Cost (per 10 KM)
USD 0.288
USD 0.08
68% reduction
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In conclusion, a cost-benefit analysis that encompasses environmental and social costs
can powerfully inform public policy options and the design of optimal fiscal incentives for
promoting electric mobility. It underscores the critical role that fiscal and monetary policies
play as economic instruments in fostering electric mobility and the decarbonisation of
transport, both in Africa and beyond.
5.4 Minimising Tax Revenue Losses
Fuel tax losses represent one of the biggest challenges for most governments with the
transition to EVs. In January 2022, the United Kingdom projected losses of about USD
6.8 billion annually in fuel duty within eight years due to the transition to EVs (Goodrich,
2022). As fuel duties comprise approximately a third of yearly revenues in the country,
this posed a great threat to the tax income used to enhance, operate, and maintain
motorways, with EVs already representing over 10% of the domestic vehicle market.
Similarly, fuel is an important tax revenue base in many African countries. For instance,
the government of Ghana collects eight different taxes on each litre of fuel sold. These
comprise of levies for energy debt recovery, energy fund, energy sector recovery,
price stabilisation and recovery, road fund, sanitation and pollution, special petroleum
tax and unified pricing petroleum fund (Acheampong, 2022). The fuel pump price is
therefore higher for Ghanaian motorists at about USD 1.14 per litre, relative to those
paid by motorists in Nigeria (USD 0.169), Togo (USD 0.91), and Ivory Coast (USD 1.076)
(Goodrich, 2022). Reduced consumption of fuel through the introduction of EVs would
thus result in reduced tax income. While some governments may hesitate to adopt
EVs due to this reduction, the lost income can be recovered by shifting tax handles to
alternative broad-base taxes, such those on telecommunication and mobile financial
services. Governments will get more revenues through the surge in electricity purchases
to charge EVs and the import taxes of EVs. Other compensating revenue sources would
include increasing carbon taxes on hydrocarbons uses and excise duties, road taxes,
and other levies on motor vehicles more generally where a motor vehicle becomes a
new alternative tax base. Road pricing schemes in which motorists pay based on the
time, distance and location travelled can also be adopted. In this case, road toll fees can
be an alternative compensating tax base for fuel.
African governments heavily subsidise fossil fuels, at an average cost of 1.4% GDP to
cushion consumers against rising global oil prices. But this creates heavy fiscal debt.
For instance, Nigeria spent more than USD 30 billion on fuel subsidies in the past 15
years, resulting in a significant budget deficit (Goodrich, 2022). On the other hand,
Kenya’s petroleum expenditure in 2021 was about USD 2.6 billion, widening the trade/
balance of payments deficit (Brookings, 2023). If EVs can gain traction in these countries,
government spending could be channelled away from fossil fuel subsidies towards other
sectors such as clean energy development and other poverty reduction initiatives.
Oil producing countries like Angola, Equatorial Guinea, and Nigeria may be hesitant
about global and continental phase-out of ICEs in the near future because of the need
to safeguard the oil exports that sustained their economies. In 2019, the Nigerian senate
unanimously rejected a bill which sought to phase out ICEs by 2035 (IOA, 2022). While
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reforms that seek to regulate petroleum products such fuel prices will remain fraught with
economic and political contestations, in the longer term, EVs are expected to replace
ICE vehicles, leaving oil-producing countries with no choice but to support the adoption
of EVs and pursue other pathways for diversifying petroleum value chains away from
fossils. Besides, there are numerous uses of oil and gas apart from its use as fuels for
transportation, electricity generation, and in industries.
5.5 Transport Sector Governance, Institutional Framework
and Policy Ownership
A major challenge in governing road transportation in Africa is the absence of sustained
actions and long-term strategic planning in the sector (Sustainable Mobility for All, 2022).
Often, national and subnational governments struggle to effectively tackle mobility
issues due to a lack of comprehensive planning. Moreover, even when such plans are in
place, their implementation is frequently inadequate. It is common for new plans to be
introduced, only to be replaced when a change in administration occurs. The incoming
authorities often disregard the efforts made by their predecessors and hastily modify or
halt ongoing programmes rather than sustain them for political expediency.
Furthermore, the effectiveness of these programmes is hindered by the lack of
coordination and monitoring among the various entities involved in road transport
(Sustainable Mobility for All, 2022). Responsibilities are frequently dispersed among
different national, subnational, metropolitan, or local entities without clear delineation,
leading to confusion, neglect, and even duplication of roles leading to inefficiencies
in programme implementation. These factors contribute to an environment where
private stakeholders can easily overstep boundaries and take advantage of the poorly
regulated context.
One way to address these challenges is to establish a transport planning and regulatory
metropolitan agency, particularly for major cities and metropolitan areas. This institution
would assume the role of the lead authority for transport planning, regulation of public
transport supply, and improvements to the transport system, including parking and
traffic management. Examples of successful initiatives include the Lagos Metropolitan
Area Transportation Authority (LAMATA), which has broad powers and independent
resources over transport planning in Lagos, Nigeria. LAMATA is recognised for reviving
a previously dysfunctional and unregulated transport system (Gomez-Ibanez, 2015). The
implementation of such agencies can be difficult, and strong political commitment and
sufficient resources are necessary to ensure their effectiveness.
African countries have also explored the formation of regional transport infrastructure
agencies encompassing several countries including the establishment of the African
Association of Urban Transport Authorities (AAUTA) in February 2023 (Kaori & Malgrace,
2023). The initiative emerged through a collaboration between The Greater Abidjan
Urban Mobility Authority (AMUGA), or Autorité de la mobilité urbaine dans le Grand
Abidjan, and the Africa Transport Policy Program (SSATP), which is an international
partnership administered by the World Bank (Niina & Annin, 2023). The AAUTA brings
together over 40 urban transport leaders from 13 African countries. It aims to serve as a
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dedicated platform for African urban transport authorities (UTAs) to meet and exchange
lessons learnt and good practices related to planning, coordinating, regulating, financing
and managing urban transport systems, and promote public-private partnerships that
provide the best conditions for mobilising resources and strengthening cooperation
with partners in development (Kaori & Malgrace, 2023). Regional initiatives such as
these can foster learning and collaboration in transport sector governance across
Africa, especially in the context of the renewed urban designs that are necessary to
accommodate electric mobility.
In addition to the AAUTA initiative, city authorities can also follow the example of the C40
Cities Climate Leadership Group, which unites 96 cities globally in a concerted effort to
combat climate change. Through this platform, cities share strategies, innovations, and
actionable plans, thereby cultivating a global network of municipal leaders committed to
the reduction of greenhouse gas emissions and the development of resilient, low-carbon
urban environments. The C40 initiative demonstrates the potential of collaborative
platforms to inspire similar efforts within Africa, thereby enhancing the continent’s capacity
for transport decarbonisation. By leveraging collective expertise and initiatives, such
collaborations can drive significant progress in regional sustainable development efforts.
5.6 Investments in Public Transport
Investments in public transport systems such as mass rapid transit modes (light rail
and bus rapid transit (discussed in Section 4.6) are an effective way of reducing carbon
emissions in the transport sector. Cities across the world, in both developed and emerging
economies such as Bogota (Colombia), Sao Paulo (Brazil), and Jakarta (Indonesia) have
invested in these systems, and have seen significant emissions reductions and improved
public transportation. To benefit from the environmental and social benefits associated
with public transportation systems such as mass rapid transit, countries need to:
•
Prioritise investment in public transit infrastructure: Investing in public transit
infrastructure, such as bus rapid transit (BRT) systems, light rail, and commuter rail,
can significantly improve public transit in Africa, in turn reducing transport sector
emissions as populations reduce reliance on personal cars. Countries such as
Ethiopia, Kenya, and Tanzania have already made progress in this area by investing
in BRT systems, expanding existing rail networks, and building new commuter rail
systems (as discussed in Section 4.6).
•
Develop integrated transportation systems: Integrated transportation systems
connect different modes of transportation, such as buses, taxis, and trains, and
improve the efficiency and convenience of public transit. Cities such as Lagos,
Nigeria, have implemented integrated transportation systems that allow passengers
to use a single ticket to access multiple modes of transportation (AfDB, 2019), making
it convenient and attractive to users.
•
Encourage public-private partnerships: Public-private partnerships can help increase
private investment in public transit and improve the quality of service and innovation
in transport systems. For example, in Rwanda, the government has partnered with
private companies to establish a new dedicated bus lanes (DBL) system. Dedicated
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bus lanes for public transport in the country are expected to be operational on a pilot
basis in mid-2024 (TRT Africa, 2023). Public-private partnerships have successfully
been utilised to enhance public transport systems around the world, including in
infrastructure financing and development.
•
Prioritise safety and security: Improving safety and security of public transit systems
can help to increase ridership and improve the overall perception of public transit.
Measures such as installing CCTV cameras, hiring security personnel, and improving
lighting in and around transit stations can help to enhance safety and security (Lierop
& El-Geneidy, 2016).
• Implement innovative fare collection systems: Implementing innovative fare
collection systems, such as smart cards and mobile payments, can help to improve
the efficiency and convenience of public transit. For example, Kenya has proposed
to implement a smart card system for its upcoming BRT system, which could help
reduce fare evasion and improve the overall customer experience (The World
Bank, 2017).
5.7 Investments in Renewable Energy
Electric vehicles could maximise their contribution towards decarbonisation efforts if
the electricity used for charging them comes from renewable energy sources such as
geothermal, hydroelectric, solar, wind power or biofuels. Africa is naturally endowed with
these renewable energy sources. For instance, hydropower is widespread, particularly in
east and central Africa, with countries like Ethiopia and the Democratic Republic of Congo
harnessing river systems to generate hydroelectricity. Solar and wind power are also
increasingly being utilised due to Africa’s abundant sun and favourable wind conditions,
especially in the north and in parts of East Africa. Geothermal energy is also being tapped
in the Rift Valley, notably in Kenya, which is the top geothermal power producer in Africa.
Increased adoption of EVs can drive the demand for cleaner energy, acting as a catalyst for
further investment in renewable energy infrastructure. Increased adoption of EVs can also
create a positive feedback loop, where the growth of e-mobility spurs decarbonisation
of the electric grid itself. In addition to supporting regulation, investments in renewable
energies can be enhanced through innovative financing mechanisms such as green
bonds, which are specifically destined for the funding or refunding of green projects — that
is, projects that are sustainable and socially responsible in areas as diverse as renewable
energy, energy efficiency, clean transportation or responsible waste management (AfDB,
2019).
Off-grid energy solutions that provide electricity independently of the traditional
centralised electrical grid can also serve areas where it is either too expensive or
impractical to connect to the grid. Examples of common off-grid energy solutions
include solar photovoltaic systems, wind turbines, micro-hydro power, biomass and
biogas systems, battery storage systems, and hybrid systems that combine two or more
of power systems to ensure a consistent and reliable power supply. Off-grid solutions are
crucial for enhancing energy access in remote or underserved areas and are also a part
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of the strategy for many regions to increase the use of renewable and sustainable energy
sources (Nyarko, et al., 2023).
5.8 Promote Non-Motorised Transport
Non-motorised transport (NMT) such as cycling, walking, and other human-powered
transport can significantly reduce carbon emissions in the transport sector. Many cities
in Europe have invested in cycling infrastructure, such as bike lanes and bike parking
facilities, which have encouraged people to cycle instead of drive. A study by the European
Cyclists’ Federation (ECF) found that increased cycling could reduce carbon emissions
from the transport sector by up to 10% by 2050 (European Cyclists’ Federation, 2015).
NMT, especially walking, is the dominant mode of transport in Africa, since between 33%
and 90% of trips are made as a pedestrian (Sub-Saharan Africa Transport Policy Program
(SSATP), 2015). Walking is popular in Africa because of many factors including favourable
weather, short trips, poverty, and the high cost of private and public transit (Hernandez,
et al., 2021). Figure 36 compares modes of transport in Nairobi, the capital city of Kenya.
Walking
Public transport
(Bus/minibus/
matatu)
Cycling
Two-wheeler
(Bodaboda)
Own private car
Three-wheeler
*Bajaj/Tuktuk)
Own private
motorcycle
Office transport
service
Taxis (Uber, Bolt)
Daily
1–2/3–4 days a week
1–3 days a month/ Once a month
1–2 times a year
never
90%
3% 3%
30%
13%
7%
49%
10%
84%
4%
2%
19%
7%
3% 3%
68%
8%
21%
23%
5%
43%
2%
81%
8%
2%
6%
3%
13%
1%
56%
25%
5%
91%
3%
2%
3%
1%
95%
2%
1%
Figure 36: Modes of transport used in Nairobi, Kenya
Source: Mitullah (2023)
NMT infrastructure remains underdeveloped in Africa. In many countries, it is common
to find pedestrians walking across and along major arterials and highways, as there are
often no secondary roads that could be used as an alternative. When NMT infrastructure
such as footpaths are available they are sometimes poorly designed or frequently ill-
maintained, leading to secondary problems such as inaccessibility for people with
mobility challenges (e.g., those in a wheelchair or with a walking stick) drainage problems,
inadequate lighting, and poor landscaping that make them unsafe or unattractive for
users (Vanderschuren, et al., 2022). Figure 37 shows a finished walkway in Nairobi;
instead of the pathway being located on the sides of the road, it is in the centre of a busy
road, forcing pedestrians to cross the street to utilise it (IDS-VREF MAC study 2020–2021,
pedestrians in Nairobi).
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Many who opt for non-motorised transport thus suffer from challenges such as road
injuries and fatalities. Africa has the highest proportion of pedestrian and cyclist deaths,
accounting for 44% of the total number of road deaths (United Nations, 2023). Many
of these can be prevented by implementing policies that promote NMTs. NMT policies
in Africa, though increasing, are limited to a few countries. As Figure 38 illustrates,
NMT policies are either adopted at the national level (for example, as part of a national
transport master plan) or sub-national level (for example, by a local city), with some
countries having both.
African countries can adopt and improve non-motorised transport in several ways
including:
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Developing a cycling and walking infrastructure that is safe, comfortable, and
accessible: Providing dedicated and well-designed bike lanes and pedestrian paths
can encourage more people to walk and cycle. Amsterdam and Copenhagen have
shown that investing in cycling infrastructure can result in significant increases in
the number of people cycling (Pucher & Buehler, 2008). Access to high-quality bike
lanes is key since it can enhance a shift to a near-zero carbon form of transport and
improve the health and safety of people. A study of European cities found that even
occasional cyclists (once or twice weekly) had 84% lower CO2 emissions per person
from all daily travel than non-cyclists (Systems Change Lab, 2023). The study noted
that if 10% of the population was to change travel behaviour from driving to cycling,
emissions from transportation would be expected to drop by about 10%.
• Implementing policies that support active transportation: Governments can
implement policies such as active transportation plans, complete streets policies,
and incentives for employers to promote active transportation. Complete streets
is a transportation policy and design approach that requires streets to be planned,
designed, operated, and maintained to enable safe, convenient, and comfortable
travel and access for all anticipated roadway users, regardless of their age,
Figure 37: Pedestrian footpath in Nairobi, Kenya
Source: Moses Ogutu, IAP.
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abilities, or mode of travel. This can help create a culture of walking and cycling
and encourage more people to choose active modes of transportation. One
such example is Rwanda (see Case Study 3). Moreover, African countries should
design manuals for urban areas to mainstream proven practice street designs that
promote the use of sustainable modes of transport and enhance the safety of
vulnerable road users like cyclists and pedestrians.
• Involving the community in planning and design: Engaging with the local
community and understanding their needs and preferences is essential when
planning cycling and walking infrastructure. This can help ensure that the
infrastructure is designed to meet the needs of the community and is, therefore,
more likely to be used by people.
Figure 38: Non-motorised policies in African countries
Source: Adapted from Collaboration for Active Mobility in Africa
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•
Encouraging multi-modal transportation: Encouraging people to use a combination
of transportation modes can help reduce car use and increase the use of walking
and cycling. Providing facilities such as bike parking and bike share schemes can
encourage people to combine cycling with public transportation. Paths and crossings
should also be cogniant of the specific needs of women, children, and the elderly.
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Addressing safety concerns: Addressing safety concerns is crucial for encouraging
more people to walk and cycle. This can be achieved through infrastructure
improvements such as well-lit paths and crossings.
5.9 Technology and Innovations for Sustainable Mobility
Technology transfer is key to driving innovation and the shift to sustainable transport
in Africa, particularly in regard to the adoption of electric vehicles (EVs) and related
infrastructure. Technology transfer in transportation is giving rise to new forms of
flexible, shared mobility and on-demand services. The use of such technologies has
enabled the integration of multiple transportation modes in Africa and is facilitating
more environmentally friendly, predictable, and high-volume trips. To scale and achieve
this technology transfer in transportation in Africa, it is essential to create partnerships
between developed countries which are early adopters of EVs, and emerging African
countries. These collaborations would facilitate access to EV technologies, including
those under copyright protections, crucial for decarbonising transport globally. African
transport tech startups are at the forefront of this sustainable transition, with more than 500
startups active across the continent (Briter Bridges, 2023; GSMA, 2023). These startups
have attracted significant investment, securing around USD 1.4 billion over the past four
years, primarily in passenger solutions, multi-tier systems, and logistics services (GSMA,
2023). They are not only the third most attractive sector in Africa’s startup landscape, but
are also pivotal in offering solutions to the continent’s transportation challenges, focusing
on reliability, affordability, and reduced carbon emissions. These startups such as Roam
in east Africa (see Case study 7 in this Section) are often adapting foreign technologies to
suit local conditions, terrains, environmental challenges, and infrastructure needs.
Despite their innovative approaches, including the use of intelligent transport systems
and big data analytics, these startups face considerable challenges like inadequate
infrastructure, funding shortages, and limited managerial expertise (Dosso, 2022). Skilled
roles such as design engineers and solar technicians are scarce, often leading startups
to depend on expatriate talent. To overcome these barriers and continue advancing, it is
crucial for these startups to engage in long-term research and development, partnerships
that integrate advanced knowledge and technologies from established companies and
research institutions. While policy support in Africa is gradually improving, sustainable
mobility startups still struggle to obtain localised data on market practices and demands.
Intervening policy is needed to encourage and support these startups.
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Case Study 7:
Roam, electrifying motorcycles in Africa
Passenger buses and the popular two-wheelers (motorcycles or motor taxis) are the main
public transport vehicles serving the growing population of African cities but are also
some of the highest carbon-emitting vehicles on the market (SitatiI, et al., 2022). Founded
in 2017, Roam is an East Africa based company with the vision of electrifying the African
transport and energy systems. Roam initially focused on electric conversions, converting
ICE vehicles to EVs, but later evolved to provide tailored solutions to meet local market
demand through business segments that now include an electric motorcycle (two-
wheelers) designed in Kenya and tailored for Africa (Roam Air); electric bus production
for Kenyan and African public transport sectors (Roam Transit), which produces the
Roam Move and Roam Rapid; off-the-shelf energy and charging products (Roam Energy
& Charging); and tailored software applications to fleet owners, business operators,
financiers and others that includes a mobile application for chargers and transactions
(Roam Canopy).
Roam’s research found that ownership of the battery and the system increases product
lifetime, providing the best performance and the lowest total cost of ownership. In the
case of motorcycles (Roam Air), the company provides each user with a home charger
that allows users to charge at home and anywhere at any time (Figure 39). The company
also established ROAM Hubs, multi-purpose electric charging stations that act as an
ecosystem solution for motorcycle operators. The hubs offer battery rental services and
public charging access, and are outfitted with after-sales support, including spare parts
and maintenance services provided by skilled technicians.
Figure 39: A motorcycle rider charging his own battery at a Roam hub
Source: ROAM (2024)
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5.10 Just Transition Principles
The decarbonisation of the economy is reshaping labour markets and workforce skills in
complex and dynamic ways, influenced by global trends like technological advancements
and demographic changes (International Labour Organisation, 2022). As e-mobility
is increasing, various segments of the conventional automobile value chain, spanning
manufacturing, sales, and service sectors will become obsolete or undergo significant
transformations. These changes are likely to result in job losses in the conventional ICE
vehicle industry, while at the same time creating new job opportunities in the EV industry.
This transition will require upskilling existing workers and training new ones. In Africa,
where many transport jobs are informal, workers often lack social safety nets and access
to essential resources like credit or insurance, which will make it challenging for them to
adapt their business models to these changes.
To ensure socially equitable and inclusive outcomes alongside environmental
sustainability, Africa needs to ensure that the transition to a net-zero economy follows a
just transition approach. A just transition through social justice has been recognised as
a fundamental precondition for sustainable transport (Bongardt, et al., 2023). According
to the International Labour Organisation, (ILO) a just transition means greening the
In line with the goal of achieving climate impact with speed and scale, home charging
allows for deployment without the need for capital intensive charging infrastructure.
Public infrastructure can be used assupport, rather than as a necessity. The lower cost of
this strategy lowers operating cost by 28% to the end user. The motorcycle components
subject to maintenance have been designed to be serviceable with common ICE
components. This allows owners to have flexibility and low cost in maintenance. In
addition, the hubs serve as public access locations for software and technology updates
on the motorcycles making them one-stop-shops for the varying needs of the operators.
The hubs are open to other EV players, with several already leveraging this infrastructure
today. This open EV platform enables the industry to scale faster, reducing the higher
amortisation of closed architecture charging infrastructure being pushed to the end user.
Roam’s electric motorcycles have made a notable environmental impact, with each
kilometre driven on the Roam Air mitigating 58 g/CO2e. The social and economic
impacts are equally significant, with every dollar invested in Roam generating a social
return of
$2.4 through reduced ownership costs and increased income for users. Over 3
million kilometres have been covered by Roam’s electric motorcycles, underscoring the
widespread adoption and effectiveness of their solutions.
Roam’s journey has yielded valuable insights, including the importance of vertical
integration, the demand for low-cost ownership, and the effectiveness of designing for
local conditions. The higher upfront cost remains the primary barrier to faster adoption
rates. However, the significantly lower operational costs ensure a more affordable total
cost of ownership in the long run. Overcoming this barrier requires achieving economies
of scale, possible through innovative financing methods such as non-dilutive funding, non-
recourse debt, first-loss guarantee funds, and carbon financing.
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economy in a way that is as fair and inclusive as possible to everyone concerned, creating
decent work opportunities and leaving no one behind (ILO, 2021). Just transitions involve
maximising the social and economic opportunities of climate action, while minimising
and carefully managing any challenges—including through effective social dialogue
among all impacted groups, and respect for fundamental labour principles and rights.
Ensuring a just transition is important for all economic sectors, including transport.
The ILO’s “Guidelines for a Just Transition towards Environmentally Sustainable Economies
and Societies for All” (ILO, 2015) highlights key principles for effective transport
decarbonisation, and just transition, including:
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Safeguarding worker rights: A just transition places a strong emphasis on
safeguarding workers’ rights and livelihoods during the transition. It advocates for
retraining and reskilling programmes, fair employment opportunities in emerging
sectors, and maintaining social protections. As decarbonisation of transport will result
in job losses and demand new skills, governments, private sector, non-governmental
organisations and other stakeholders need to work together to implement
programmes to support workers in the transport sector.
•
Ensuring stakeholder participation, equity, and inclusion: A just transition prioritises
social equity and inclusion, ensuring that no group or population is disproportionately
burdened or excluded from the benefits of the transition. This involves paying
particular attention to marginalised and vulnerable groups, including women,
indigenous communities, low-income populations, and residents of rural areas. It
aims to correct historical inequalities, promote equal opportunities, and ensure fair
cost and benefit distribution. Historically, the transport system has not addressed
the safety of women or equity between women and men in the transport workforce
(International Transport Forum, 2022). Moreover, persons with disabilities and older
persons (PWDOD) also have unique challenges that hinder their mobility and
access to effective transportation services. In Africa, key transport issues affecting
PWDOD include inaccessible infrastructure like missing sidewalks, ramps, and
elevators, especially for wheelchair users, a lack of vehicles adapted for their needs,
and insufficient awareness among transport staff about their requirements. Lack of
accessible transport significantly hinders persons with disabilities and older persons
from participating in economic activities, as evidenced by the Kenya Integrated
Household Budget Survey (KIHBS) 2015/2016, which revealed that over half of
the persons with disabilities in both urban and rural areas face mobility-related
challenges that impede their ability to engage in work or access education and
welfare services, thus isolating them from critical societal functions and opportunities
for economic independence (KIPPRA, 2020).
•
The move towards decarbonisation of transport in Africa offers a chance to
improve inclusivity and accessibility for these groups. Solutions include developing
infrastructure with features like ramps and elevators at transportation hubs, upgrading
vehicle fleets with accessibility features especially for new EVs, integrating technology
for enhanced access, and increasing awareness and training among transport
operators and staff. An example of this includes South Africa’s MyCiTi Integrated
Rapid Transport System in Cape Town. MyCiTi stands as the first universally accessible
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transport system in Sub-Saharan Africa that explicitly prioritised universal accessibility
from its inception by integrating all the essential features to accommodate passengers
with various mobility needs. These universal access features include tactile paving to
assist visually impaired individuals in navigating to stations and platforms, induction
loops at ticket kiosks for the hearing impaired, and CCTV surveillance both on
buses and at stations for enhanced security. Additionally, the service offers boarding
bridges on buses along residential and central city routes, ensuring level access from
bus stops directly onto the buses for those who need it (DiSA, 2024).
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Integrating Sustainable Development Goals: A just transition recognises the
interconnection of social and environmental challenges and seeks to address them
concurrently, promoting a holistic approach to sustainability. This involves integrating
decarbonisation policies with broader socio-environmental actions for cohesive and
effective sustainability strategies, as discussed in Chapter 4.
The Sustainable Mobility for All (SuM4All) Partnership, a global initiative for international
cooperation on transport and mobility issues advocates for the integration of just
transition principles in sustainable mobility in developing countries in areas such as
governance, equity and climate finance (SuM4All, 2022). It emphasises the need to
develop transport systems and policy priorities to achieve the greatest socioeconomic
benefits for all and notes that even though high-income countries have incentivised the
purchase of EV passenger vehicles through purchase subsidies, this approach may not
be applicable in low-income African countries. Since the upfront capital costs of EVs
are relatively high, limiting their uptake at scale in low-income countries in Africa, the
SuM4All partnership suggests that in some countries, a push towards EV adoption can be
delayed until supporting infrastructure and ecosystem are developed. Therefore, scarce
public resources should instead be focused on improving the transport system through
measures like the provision of adequate, safe, comfortable, inclusive, and sustainable
public transport (SuM4All, 2022).
5.11 Sustainable Electric Vehicle Supply and Value Chains
The principal materials used in the production of EVs and EV batteries such as cobalt,
lithium, and nickel, continue to be in short supply as demand and prices increase. The
price of lithium rose seven-fold between 2021 and 2022 (IEA, 2022). EVs use lithium-
ion batteries, and most EVs require six times the amount of minerals a non-electric
car requires (IEA, 2022). Africa has a large concentration of the minerals required
to manufacture EVs, including global deposits of cobalt (54%), manganese (46%),
bauxite (24%), graphite (21.2%) and vanadium (16%) (Anon., n.d.). The Democratic
Republic of Congo (DRC) alone accounts for 70% of the world’s cobalt production
and more than 50% of the world’s reserves (Anon., n.d.). Nevertheless, despite the
continent’s vast reserves, it remains a net exporter of the minerals, largely operating
the primary stage of the mineral value chain (mining), approximated at USD 8.8
trillion by 2025 (Anon., n.d.).
For African countries to participate effectively in the EV value chain, they will need
to break their overdependence on mineral exports by establishing more value by
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strengthening production capacities, mineral-driven industrialisation, and increasing
their exports of value-added products. Moreover, investment incentives can be used to
attract investors to develop manufacturing facilities such as battery manufacturing locally.
Other suggestions include establishing a robust and coherent continental green mineral
strategy to fast-track development of the region’s green mineral resources to take
advantage of the economic opportunities associated with the global energy transition
and investing in research and development. Examples include the uYilo e-mobility
initiative in South Africa, which is developing facilities including national accredited
material and battery testing, battery manufacture, second-life usage, recycling and
vehicle-to-grid technology and developing suitable strategies and policies to enhance
sustainability across the battery supply chain (Anon., n.d.).
5.12 Environmental and Social Impacts of Electric Vehicles
The current life cycle of EV batteries could impede the attainment of several SDGs,
including those related to climate action, health, education, and decent work. For example,
cobalt mines in the Democratic Republic of Congo have been reported to violate human
rights, with workers both adults and children working in perilous conditions that expose
them to fatal accidents and long-term health damage (Amnesty International, 2016).
Cobalt mining generates environmentally damaging by-products, like sulphuric acid,
which can harm aquatic life (EVBox, 2023). Similarly, lithium extraction involves a water-
intensive process that can contaminate and divert vital water resources, especially in rural
areas with scarce water supply.
Research by the International Council on Clean Transportation (ICCT) indicates that
battery production contributes significantly to the environmental impact caused by
EVs, accounting for between 35% and 41% at the EV manufacturing stage (Guzek, et
al., 2024). While EVs share many parts with traditional vehicles, their battery recycling is
less efficient. Only about 5% of lithium batteries are recycled globally, a stark contrast
to the 99% recycling rate of lead car batteries in the United States (Continental Battery
System, 2023). Furthermore, compared to lead batteries, lithium batteries come in
many shapes and sizes, and component ratios vary from one manufacturer to another.
Each requires a specialised skill to break down given the differences in electric circuitry,
making the process time-consuming and labour-intensive. Non-recycled batteries pose
environmental risks when disposed of in landfills.
The EV industry needs to operate in a manner that is both sustainable and ethically
responsible, contributing to a greener economy while upholding the rights and well-being
of workers and communities. This can be achieved through adherence to Environmental,
Social, and Governance (ESG) standards and the principles of the UN Global Compact.
The UN Global Compact offers detailed guidance to reinforce labour standards in
business operations, emphasising principles like the freedom of association, recognition
of collective bargaining rights (Principle 3), elimination of forced and compulsory labour
(Principle 4), and the abolition of child labour (Principle 6) (United Nations, n.d.).
African and global governments can enforce UN Global Compact principles in EV
production by enacting and enforcing legislation aligned with labour and environmental
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standards, establishing robust monitoring and compliance systems, and fostering public-
private partnerships for best practices. Incentives can be provided for compliance and
penalties for non-adherence.
5.13 Financing Decarbonisation of Road Transport in Africa
One of the foremost challenges for the successful decarbonisation of many sectors,
including transport, is access to finance. The development of a robust charging
infrastructure for electric vehicles, for example, requires significant financial resources.
Infrastructure retrofitting, especially in densely populated urban areas, can be logistically
complex and time-consuming. Many African countries already struggle with high levels
of public debt, making it difficult to allocate sufficient resources to decarbonisation
initiatives. Furthermore, the lack of a well-established regulatory framework and
policy incentives for clean transportation discourages private sector investment in the
continent’s decarbonisation.
Financing decarbonisation of road transport requires a diverse and strategic approach,
leveraging funds from multiple sources including multilateral institutions, private
investors, and public sector budgets. These funds can be channelled into a range of
project from supporting acquisition of EVs and charging infrastructure development
to re-designing of public transit systems, each with unique social and economic
returns. By most estimates, the scale of financing channelled towards meeting Paris
Agreement targets falls significantly short of that required. The IPCC approximates
that an annual investment of between USD 1.6 to USD 3.8 trillion is needed to meet
these objectives. However, the current annual climate financing flows are about USD
600 billion (Guzmán, et al., 2022). Of the 53 African countries that have submitted their
Nationally Determined Contributions, 51 have provided data on the estimated costs
associated with implementing these commitments. Collectively, Africa has a GDP of a
USD 2.4 trillion, indicating that 10% of the continent’s yearly GDP needs to be mobilised
above and beyond current flows yearly for the next 10 years. Based on these data, it
will cost approximately USD 2.8 trillion between 2020 and 2030 to implement Africa’s
NDCs alone. Africa requires support from international public sources and international
private sectors to implement their NDCs. Even though many African countries have
expressed high needs (Figure 40), these needs could be underestimated because of
lack of guidance and capacity to make accurate assessments and inadequate data from
vulnerable communities and subnational governments. Mitigation efforts account for
the largest share of reported needs between 2020 and 2030, at 66% of the total finance
needed (Guzmán, et al., 2022). Mitigation needs are predominantly split across four
sectors, with transport accounting for the largest share of mitigation funding (58%),
followed by energy (24%), agriculture and other land use (9%), and industry (7%).
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5.13.1 Concessional Climate Finance
Concessional climate finance consists of grant and non-grant instruments, which are
provided with below-market interest rates and target high impact projects that overlap
across both development and climate such as sustainable transport projects. In Africa,
concessional climate financing is basically concessional loans or grants sourced from
major multilateral, bilateral, regional, and national financial institutions. One of the
currently existing concessional financing instruments that can be leveraged include
the Multilateral Development Bank (MDB)’s Working Group (WG) on sustainable
transport funding transport projects in developing countries. As part of the 2012
Rio+20 commitment for sustainable transport, the WG consisting of eight MDBs had
a commitment of USD 175 billion in grants and loans targeting sustainable transport
projects in developing countries (SLOCAT, 2021).
Moreover, the African Development Bank, through its Sustainable Energy Fund for Africa
(SEFA), provided a technical assistance grant of USD 1 million to the Green Mobility
Facility for Africa (GMFA) (AfDB, 2023). The purpose of the grant was to support the
establishment of a favourable environment for EVs, the applicable business models,
knowledge sharing, and guidelines for private sector participation in developing
bankable projects in the EV sector. Some of the countries that benefited from the grant
include Kenya, Morocco, Nigeria, Rwanda, Senegal, Sierra Leone, and South Sudan
(AfDB, 2023).
Equally, the Global Facility to Decarbonise Transport (GFDT), a multi-donor trust, is
spearheading the development of an investment facility to unlock development and
climate finance for low-carbon transport projects in Sub-Saharan Africa. The regional facility
will assist countries in the region to harmonise policies and investment programmes to
$ 1,200
Public climate finance
committed
Climate finance needs
(from other sources)
Cost of
implementing
NDCs
Other
800
400
0
Western Africa
Southern Africa
Central Africa
Northern Africa
Eastern Africa
USD Billion
Figure 40: Cost of implementing Nationally Determined Contributions in Africa (2020-2030), USD billions.
Source: Adapted from Guzmán, et al. (2022)
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enhance electric buses, cars and two- and three-wheelers. By bringing more development
and climate financing into countries and cities in Sub-Saharan Africa, this new facility will
make a vital contribution to support decarbonisation of transport across the region. It
will also help to enhance transport accessibility for some of the region’s most vulnerable
communities, especially by supporting reforms to modernise public transport.
5.13.2 Grants and Subsidies
Grants and subsidies such as tax incentives can help early-stage business models to
develop. In East Africa, a few established EV companies have attracted larger investments
led by either development-finance institutions or strategic partners in their market. Asset
finance companies, manufacturers looking to expand to Africa, and U.S. technology
firms have succeeded in their pilot projects and fundraising by focusing on the specific
aspects of the EV market. Electric vehicle companies that secured funding to scale their
businesses include Ampersand Company (operating in East Africa but primarily in
Rwanda) which secured USD 9 million in debt from International Development Finance
Corporation, and ROAM in Kenya that secured a USD 7.5 million in equity and grants
from One Ventures, while Zembo in Uganda obtained USD 3.4 million from Toyota,
DOB Equity, and InfraCo. Moreover, development finance-partner organisations are
also promoting the scaling up of e-mobility solutions in Africa. For instance, Siemens
Foundation is providing grant capital on a project-to-project basis, and has supported
multiple e-mobility enterprises with grants for Research and Development in Ghana,
Uganda, and Kenya (Siemens, 2023)
5.13.3 Carbon Markets
Carbon markets refer to trading systems in which carbon credits are sold and bought.
Carbon markets have emerged as significant tools for activating and scaling up the
uptake of EVs, as they offer a compelling mechanism to accelerate the transition towards
cleaner transportation by linking financial incentives with the reduction of carbon
emissions. Individuals or companies can use carbon markets to offset GHG emissions by
purchasing carbon credits from entities that reduce, remove, or avoid GHG emissions.
One tradable credit equals one tonne of carbon dioxide or the equivalent amount of
different GHG avoided, reduced, or sequestered (UNDP
, 2022). When a credit is used
to avoid, reduce, or sequester emissions, it becomes an offset and is no longer tradable.
The Africa Carbon Markets Initiative (ACMI) was launched at the 27th UNFCCC Conference
of Parties (COP27) in Egypt in 2022. The initiative aims to drastically scale VCMs across
Africa by: (1) unlocking the USD 6 billion in revenue by 2030 and more than USD 120
billion by 2050; (2) scaling the market to 300 million carbon credits retired yearly by 2030
and 1.5 billion credits yearly by 2050; (3) supporting 30 million jobs by 2030 and more than
110 million jobs by 2050; and (4) sharing the revenue transparently and equitably with
local communities (ACMI, 2022). The launching of the initiative resulted in commitments
from seven African countries (Burundi, Gabon, Kenya, Malawi, Mozambique, Nigeria
and Togo) to develop country carbon activation plans (Climate, 2023), while USD 200
million was secured in advanced market commitments from international corporates. In
2022, Mauto, a leading electric two-wheeler company in Africa, signed a USD 5 million
transaction agreement in the VCM with Aera and Myclimate. The agreement covers the
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84
Decarbonisation efforts compete with existing
Governments in Africa should actively foster strategic
transport and oil industry regimes that benefit from
collaborations, robust advocacy, and innovation to
the manufacture, sale, maintenance, and
advance sustainable transport across the continent.
deployment of fossil fuel-based vehicles. To
Partnering with industry, academia, and global civil
navigate competing interests, it is essential to actively
society can enable governments to harness the
engage stakeholders from traditional transport and
power of advocacy and strategic collaborations in
fuel industries in crafting a shared vision for the future
amplifying the call for the adoption of low-carbon
of transportation on the continent, while highlighting
transport technologies and practices.
the economic, environmental, and social benefits.
Governments in Africa and other stakeholders should
implement just transition principles to foster a holistic
and socially inclusive decarbonisation of transport. Just
transition principles advocate for a shift towards a
sustainable economy that prioritises equity and
access for all, including vulnerable groups and
marginalised communities such as women, persons
with disabilities and older persons, indigenous
communities, low-income populations, and residents
of rural areas.
Inadequate financial frameworks hinder
Governments in Africa should develop comprehensive
decarbonisation efforts in Africa, limiting
financing and policy instruments to support the
the continent’s ability to leverage transport
upgrade of power grid systems, the construction of
decarbonisation as a catalyst for industrial growth
EV charging networks, and overall improve the public
and innovation. The scarcity of robust financial
transport infrastructure. Innovative climate financing
structures and investment may stem from multiple
instruments can include infrastructure funding,
factors, including African countries’ challenges in
blended finance, and green bonds, alongside
developing comprehensive financial policies and
taxes. This type of financing and policy instruments
removal or reduction of emissions generated by Mauto, which plans to deploy more
than 2 million e-motor bikes in Africa by 2030. To certify its achievements in social and
environmental commitments, Mauto intends to obtain the Sustainable Development
Verified Impact Standard (SD VISta) label by VERRA (Whitlock, 2022)
While carbon credits and carbon markets can be used to raise climate finance which
can be invested in setting up the charging infrastructure and to subsidise EVs, they
are practically challenging to implement. There’s a risk that they can enable continued
emissions through offsets rather than direct reductions, potentially undermining long-
term climate goals. Stringent regulations and oversight are essential to ensure carbon
credits lead to verifiable, real emission reductions, and not just offsets. Additionally,
integrating social and environmental justice considerations into carbon market
mechanisms can help ensure more equitable and effective outcomes.
In addition to carbon credits, governments can also implement a carbon taxation regime
to finance decarbonisation efforts. During the 2022 Africa Climate Summit, more than 20
countries adopted the Nairobi Declaration, which called for a global tax on the use and
trade of fossil fuels in Africa (African Union, 2023).
5.14 Findings and Recommendations
Continued on next page
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frameworks such unclear guidelines and incentives
can help attract private investment and mobilise
that encourage private sector participation and
capital for MRT and NMT infrastructure, encourage
innovation to invest in MRT and NMT, incentives
the acquisition of EVs, foreign investment, and
for EV buyers, and the hesitation of investors, who
inclusive business models that foster participation
may not fully recognise the opportunities within
of SMEs and start-ups in the EV business ecosystem.
the continent’s evolving EV market. Therefore,
Governments can also expand policy support
addressing these financial barriers and enhancing
to foster international cooperation, resource
investor confidence is crucial for unlocking the
mobilisation, and the development of sustainable
transformative power of decarbonisation through
business models for electric mobility, leveraging
electrification in Africa.
existing approaches such as the Green Climate Fund.
Progress towards decarbonised and sustainable
Governments in Africa should establish a unified
transportation can be achieved and accelerated
framework for decarbonised and sustainable transport
by adopting a common position on sustainable
aligned with continental aspirations and global climate
transport across Africa. While the African Union’s
change targets. This framework can build on existing
Climate Change and Resilient Development Strategy
blueprints, including the African Union’s visionary
and Action Plan (CCRDSAP) 2022–2032 already
policies, and agreements such as the CCRDSAP
provides a comprehensive framework for climate
2022–2032, the 2023 Nairobi Declaration, Agenda
action, including in transport, a distinct strategy or
2063, Programme for Infrastructure Development in
position dedicated to sustainable transport does
Africa (PIDA), the African Renewable Energy Initiative,
not currently exist. Adopting a common position on
the Paris Agreement, and its Nationally Determined
sustainable transport across Africa does not imply a
Contributions and national long-term climate
one-size-fits-all policy. Instead, a common framework
strategies of various African countries. A common
should be based on shared principles that
position on sustainable transport not only aligns
recognises the diversity of national circumstances
with overarching continental and global objectives
and allows for flexibility in implementation.
but also leverages collective bargaining power in
negotiations to secure technology transfers, financial
investments, and international support essential for
the transition
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CONCLUSION
The transportation sector significantly contributes to global greenhouse gas emissions,
accounting for nearly a quarter of total emissions globally. Transportation is also a critical
enabler of
Africa’s economic transformation, and is prominently featured in
Africa’s
Agenda
2063. Given the urgent concerns over climate change, decarbonising transportation in
Africa is crucial, especially as emissions are expected to increase rapidly under current
trends. This study, conducted collaboratively by the NASAC and the IAP
, assessed the
current status, challenges, and opportunities for decarbonisation of transport in Africa.
It reviewed policies, institutional and technical capacities, strategies, technologies,
financing, social factors, and the necessary legal and regulatory frameworks. Through
the working group that prepared this report, several recommendations for Governments
and other stakeholders in Africa have been proposed. The key recommendations in this
section are intended to be illustrative rather than being exhaustive as comprehensive
listing and discussion of issue specific recommendations are presented at the end of
each of the preceding chapters of the report. In summary, the study recommends:
•
Promote local decarbonisation efforts to accelerate their adoption continent-wide.
•
Implement the Enable-Avoid-Shift-Improve-Resilience (EASIR) Approach for
Sustainable Transport.
•
Provide incentives to industries to promote and support local manufacturing.
•
Establish research partnerships with industry and academia to investigate energy
demands and expected impact of electric vehicles (EV) on the grid, and to evaluate
alternative energy sources and load shifting techniques.
•
Develop comprehensive financing and policy instruments to support the upgrade
of power grid systems, the construction of EV charging networks, and overall
improvement of the public transport infrastructure.
•
Prioritise the electrification of vehicle segments that provide the most immediate and
highest decarbonisation benefits.
•
Implement stricter rules and regulations that support emission reduction during the
transition to decarbonising the transport sector.
•
Implement Just Transition principles to foster a holistic and socially inclusive
decarbonisation of transport.
•
Improve existing transport systems and adopt sustainable land-use development.
•
Actively foster strategic collaborations, robust advocacy, and innovation to advance
sustainable transport across the continent.
•
Establish a unified framework for decarbonised and sustainable transport aligned
with continental aspirations and global climate change targets.
CHAPTER SIX
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The expert working group emphasises that adopting a common position on sustainable
and decarbonised transport in Africa does not imply a one-size-fits-all policy. Instead,
Africa can adopt a common framework that is based on shared principles that recognises
the diversity of national circumstances and allows for flexibility in implementation. The
working group further categorically states that decarbonisation is not synonymous
to electrification. While electrification can contribute to decarbonisation by replacing
carbon-intensive energy sources with cleaner electricity, decarbonisation encompasses
a broader set of strategies aimed at reducing overall carbon emissions across all sectors
of the economy.
The findings and recommendations presented in this report underscore the need for
ongoing research to explore more effective strategies and actions that can accelerate
the transition to a net-zero carbon emission target by 2050, as stipulated in the Paris
Agreement. Although this study primarily focused on road transport, it has emphasized
that decarbonising transport in Africa requires a holistic approach. This entails integrating
various modes of transport including rail, walking and cycling, and considering factors
such as urban planning, energy sources, technological innovations, policy frameworks,
and societal behavior. Only through a comprehensive, multi-dimensional strategy that
addresses these interconnected elements can meaningful progress be made toward
sustainable and efficient transport systems across the continent.
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Appendix A:
National aggregate cost advantage of electric vehicles in
select African countries by 2030
Countries
Charging
infrastructure Cost
Advantage (USD)
Capital Cost
Advantage (USD)
Operating Cost
Advantage (USD)
Subtotal (USD)
Externality (USD)
Cost Advantage
(Economic
Analysis) (USD)
Net taxes
subsidies (fiscal
wedge) (USD)
Economic Cost
Advantage plus
fiscal wedge (USD)
Egypt
-4107
-13010
15300
-1817
19019
17202
10165
8348
Ethiopia
-1512
-4692
6920
716
1330
2046
11359
12075
Ghana
-3017
-6241
10846
1588
2494
4082
9346
10934
Nigeria
-4330
-6511
10850
9
1934
1943
-1112
-1103
Rwanda
-2762
-5112
6356
-1518
1760
242
25110
23592
Buses
Egypt
-6036
-12107
27579
9437
38150
47587
8806
18243
Ethiopia
-1545
-3375
6809
1890
1327
3217
10787
12676
Ghana
-3675
-7738
13212
1800
3249
5048
11965
13765
Nigeria
-2668
-6418
5222
-3863
890
-2973
-938
-4801
Rwanda
-3054
-7116
5825
-4346
1790
-2556
24523
20178
Four Wheelers (motor vehicles)
Egypt
-567
-1100
880
-787
1416
629
1256
469
Ethiopia
-142
-1173
376
-939
64
-875
1093
154
Ghana
-232
-290
413
-110
80
-30
332
222
Nigeria
-342
308
1043
1009
198
1206
29
1038
Rwanda
-249
18
246
15
59
74
1268
1283
Two-wheelers
Egypt
0
-202
265
63
203
266
93
156
Ethiopia
0
-172
129
-43
23
-20
223
180
Ghana
0
-71
290
219
56
275
220
439
Nigeria
0
-12
254
243
47
290
-27
216
Rwanda
0
-32
148
115
33
149
425
540
Source: Briceno-Garmendia et al. (2023).
Appendices
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102
Appendix B:
Guest Practitioners at Working Group workshop in Nairobi,
Kenya and list of presentations
Name
Country
Organisation
Title of Presentation
Prof. Winnie
Mitullah
Kenya
The University of
Nairobi
The role of Non-Motorised Transport
(NMT) in Decarbonisation of
Transport in Africa
Mr. Gideon
Neethling
South
Africa
Golden Arrow
Bus Service
(GABS)
The potential and challenges for
large scale introduction of electric
buses in South Africa.
Prof.
Abubakar S.
Sambo
Nigeria
Usmanu
Danfodiyo
University
Sokoto
Sustainable development of EVs in
Nigeria: Charging stations, research
and development (R&D) and the way
forward in a situation of electricity
inadequacy
Mr. Hilton
Musk
South
Africa
Rubicon
EV charging infrastructure: Installing
& operating an EV charging network
in South Africa.
Mr. Samuel
Kamunya
Kenya
BasiGo
The role of e-mobility start-ups and
innovation in growth of e-mobility
and accelerating transition towards a
decarbonisation of road transport in
Africa.
Giliomee
Johan
South
Africa
Stellenbosch
University
Provided additional inputs in chapter
2 and 3 of the report
DECARBONISATION OF
TRANSPORT IN AFRICA:
Opportunities, Challenges and Policy Options
The transportation sector is a significant contributor of greenhouse gases,
accounting for nearly a quarter of total emissions globally. Transportation is also
a critical enabler of Africa’s economic transformation and features prominently
in the African Union’s Agenda 2063. With growing climate change
concerns, it is critical to decarbonise transportation because future
carbon emissions are expected to increase. For this reason, the
Network of Science Academies (NASAC) and InterAcademy
Partnership (IAP) appointed an expert working group to
conduct a study to assess the opportunities, challenges
and policy options for decarbonisation of transport
in Africa and prepare this report. This report also
examines the necessary legal and regulatory
frameworks, policies, institutional and technical
capacities, strategies, technologies, financing,
and social aspects that can contribute to the
decarbonisation of transport in the continent.
The report also included pertinent findings
and recommendations for a holistic transition
to decarbonised transportation, which African
governments and other stakeholders should
take into account.
This report can also be found on the NASAC
website: www.nasaconline.org.
HUGH BARLOW
Consultant CCS Technology
SHAHRZAD S M SHAHI
Consultant CCS Technology
MATTHEW LOUGHREY
Principal Consultant CCS Technology
TECHNICAL REPORT
STATE OF THE ART:
CCS TECHNOLOGIES 2023
STATE OF THE ART: CCS TECHNOLOGIES 2023
2
BACK TO TABLE OF CONTENTS
CONTENTS
FOREWORD
4
CAPTURE
6
AIR LIQUIDE
8
AKER CARBON CAPTURE
18
AXENS
22
B&W
26
CAPTURA
30
CARBONCAPT
32
CARBON CLEAN
36
CARBON ENGINEERING
40
C-CAPTURE
44
CAPSOL TECHNOLOGIES
48
CO2CRC
52
DELTA CLEAN TECH
56
ELESSENT CLEAN TECHNOLOGIES
58
FUELCELL ENERGY
62
HEIRLOOM
66
HUANENG CLEAN ENERGY RESEARCH INSTITUTE (HNCERI)
68
HONEYWELL
72
K2CO2
76
KC8CAPTURE
78
LINDE
82
NET POWER
94
NOVOZYMES
98
NUADA (FORMERLY MOF TECHNOLOGIES)
102
SHELL AND TECHNIP ENERGIES
104
SINOPEC NANJING CHEMICALS RESEARCH INSTITUTE
108
SUMITOMO SHI FW
112
TOSHIBA
118
SVANTE
122
TRANSPORT
124
GHD
126
JFE STEEL
130
MAXTUBE GROUP
134
STORAGE
138
CMG
140
GETECH
142
HALLIBURTON
146
NSAI-PETRO
158
QUORUM SOFTWARE
160
FULL VALUE CHAIN
168
ABB
170
ASPENTECH
172
BAKER HUGHES
174
CHART & HOWDEN
200
CHEVRON
204
ENI
208
JCCS
212
NOV
216
OPENGOSIM LTD
220
RITE
222
SAIPEM
230
SICK
236
SLB
240
STATE OF THE ART: CCS TECHNOLOGIES 2023
4
BACK TO TABLE OF CONTENTS
FOREWORD
There is an urgent need for innovative, new technologies
to reduce greenhouse gas emissions to tackle climate
change and meet net-zero targets. Carbon Capture and
Storage (CCS) covers a range of technologies that will be
crucial in supporting these global efforts.
The uptake of CCS is growing at an unprecedented
rate. While early CCS projects targeted easier to capture
emissions sources, projects further into the energy
transition need to address harder to abate emissions
that are more expensive and challenging to address.
Technological advancements are essential to improving
the economics and ensuring the successful application of
CCS to these more challenging emissions sources.
This year’s Technology Compendium expands on the
inaugural version in all categories with several new
technologies. One of the key advancements is the
development of new and improved methods for capturing
carbon dioxide, including several new technologies
utilizing calcium looping and metal organic frameworks
(MOFs). For transport and storage, new technologies
focused on robust design and monitoring are supporting
the need to provide safe and optimized transport and
storage infrastructure. This highlights the ongoing work
to develop technologies to improve energy efficiency,
reduce costs, and improve infrastructure performance for
future CCS projects.
The year’s Technology Compendium continues to
showcase the breadth and depth of commercially-
available CCS technologies worldwide. We look forward
to seeing further growth and development of CCS
technologies in coming years as we continue to fight the
threat of climate change.
Matt Loughrey
Principal – CCS Technologies
Global CCS Institute
July 2023
Acknowledgements
We are grateful for the contributions and support of all the technology companies who have contributed to this
publication.
Thank you to Hugh Barlow and Shahrzad Shahi for their invaluable editing and coordination of this report.
Special mentions also go to Yi Wu, Yasuo Murakami, Kazuko Miyashita, Erin Billeri, Spencer Schecht, Bruno Gerrits,
and Sarah Hardman of the Global CCS Institute for their efforts and support.
STATE OF THE ART: CCS TECHNOLOGIES 2023
6
BACK TO TABLE OF CONTENTS
CAPTURE
STATE OF THE ART: CCS TECHNOLOGIES 2023
8
BACK TO TABLE OF CONTENTS
The first industrial deployment of this technology was made
in Port-Jerome, France (Cryocap™ H2), at the largest SMR
Hydrogen production unit operated by Air Liquide. Since
its startup in 2015, the plant has captured 100 ktpa CO2
from an existing SMR while boosting H2 production. The
plant has been designed for ease of scalability; wherein all
equipment in Port Jerome will be purely upscaled to larger
scale CCS projects. After 8 years of operation, the Port
Jerome site demonstrated:
•
Proven robustness of design - no aging of key
components over time
•
Very high reliability: No H2 production interruption, CO2
availability > 99%
•
Performances confirmed and stable over time
•
Improvement thanks to continuous capitalization from
operation to design
Port Jerome is one of the 4 sites in Europe able to produce
Hydrogen certified low carbon, and has been integrated as
a pilot site for the project CertifHy, the first Guarantee of
Origin (GO) platform for Green and Low-Carbon Hydrogen.
All Cryocap™ products benefit from 8 years of return of
operational experience gained in Port Jerome.
Air Liquide has always been committed to innovation
by improving its vast portfolio of patented technologies
and customized solutions to meet and exceed customer
expectations in terms of efficiency, safety, reliability and
competitiveness to achieve energy transition goals. As a
top technology provider with a longstanding experience
in Engineering, Procurement, and Construction (EPC), we
cover the entire project life-cycle: license engineering
services / proprietary equipment, high-end engineering
& design capabilities, project management & execution
services. In addition, we also offer efficient customer
services through our worldwide set-up.
SUMMARY
BENEFITS
The entire Cryocap™ suite was designed to address the challenges experienced from traditional capture solutions. Our
customers value the following Cryocap™ features:
•
Minimizes overall carbon footprint: the technologies are electrically-driven (negligible steam) which maximize the CO2
avoided by reduced indirect CO2 emissions, with high CO2 recovery (92 - 99%), and can be paired with renewable or
low-carbon power supply
•
High intrinsic process efficiency: the technology bricks are used in their optimum range
•
Safety and no toxicity: solvent-free, and no toxic or flammable gases used
•
Match the end specifications and high CO2 product purity: all Cryocap™ produce either high pressure gaseous or liquid
CO2 at marginal extra cost and can meet the most stringent CO2 specifications (>99.9%v)
•
Favor synergies and optimize space: 1-step capture and liquefaction for any stream containing >15% CO2 (dry basis),
very compact solutions with flexible layout configuration and simplified infrastructure compared to steam-based
solutions
•
Improve productivity: for some applications (H2 and steel), installing our product improves the efficiency of the original
process or enable the co-production of valuable molecules (e.g. Cryocap™ H2 increase H2 production up to 20%)
CRYOCAPTMW (H2, FG, OXY, STEEL, NG)
Air
Liquide
has
been
designing
gas
separation
technologies for more than 100 years, and has leveraged
its industrial demonstration units on power plants, steel
blast furnaces, and H2 production plants to develop the
Cryocap™ product line. Cryocap™ is an award-winning
proprietary technological innovation for CO2 capture that is
unique in the world, using a cryogenic process (involving
low temperatures to separate gases). Cryocap™ can be
adapted to specific applications combining a variety of Air
Liquide technologies. Customers can reduce their CO₂
emissions by up to 99% and have the possibility to valorize
other molecules contained in the feed gas (e.g. CO, H2, etc).
Cryocap™ is a robust and pioneering technology available
to service customers looking to reduce the carbon footprint
of their production facilities.
To date, Cryocap™ is the only full-scale cryogenic capture
technology with an industrial reference in operation in the
world. Driven by innovation and the need to decarbonize
carbon intensive processes, Cryocap™ reference examples
date back to 2005 and the product line has since then
been selected for multiple engineering studies, pre-
Front End Engineering & Design (pre-FEED), FEED, and
implementation across four continents for a diverse set of
industries. To further showcase its innovative and efficient
design in CO2 capture, Cryocap™ has resulted in several
patent filings. It has also consistently been recognized by
US and EU experts through several grant awards by EU
Innovation Fund and US Department of Energy (DOE) in
2021 and 2022.
Our portfolio of cryogenic technologies includes:
•
Cryocap™ H2 for hydrogen production: Steam Methane
Reformer (SMR), AutoThermal Reforming (ATR), or
Partial Oxidation (POX)
•
Cryocap™ FG for flue gases (optimal: >15% CO2 dry
basis)
•
Cryocap™ Oxy for oxy combustion
•
Cryocap™ Steel for steel production
•
Cryocap™ NG for acid natural gas fields
•
Cryocap™ XLL for large scale liquefaction (in a separate
section)
CONTACT
Email: cryocap@airliquide.com
Web:
www.airliquide.com
AIR LIQUIDE
DESCRIPTION
CRYOCAP™ H2
Based on its extensive experience in hydrogen production units, Air Liquide has developed a technology capable of
capturing the CO2 emitted during hydrogen production (by SMR or ATR or POX). This proprietary technology is the subject
of several patents and allows customers to make significant cost reductions.
STATE OF THE ART: CCS TECHNOLOGIES 2023
10
BACK TO TABLE OF CONTENTS
On top of capturing and liquefying the CO2 in one step,
it is the only technology that can reduce CO2 emissions
during the production process while boosting hydrogen
production by 13 to 20%. It has the lowest cost on the
market for CO2 capture in hydrogen production units
(especially compared to activated MDEA), and can be
adapted to existing and future hydrogen production units.
The technology uses cryogenic purification to separate
the CO2 from Pressure Swing Adsorption (PSA) offgas,
containing typically 40-50%v CO2. The PSA offgas is
compressed, dried and sent to a cryogenic unit, where
the CO₂ is separated from the other components by a
combination of partial condensation and distillation. A
pure and pressurized CO₂ flow is produced from the cold
process. The non-condensed gases are recycled through
a membrane system to recover H₂ and CO₂. Residual
gas is sent to the burners of the H₂ production plant. The
CO₂ product is compressed up to supercritical pressure
or liquefied and stored in liquid storage. Liquid CO₂
can also be directly withdrawn from the cold process at
marginal costs. The CO₂ can be then liquefied and purified
to meet CO₂ specifications of local industrial markets
(agri-food, water treatment, etc.) or transport systems for
sequestration. Cryocap™ H₂ can be installed for greenfield
and brownfield H₂ plants.
Key Figures:
•
Capacity: from 300 - 10,000 tpd
•
Hydrogen production: increase of 13 - 20%
•
Avoided CO2 cost reduction: up to 40% compared to
MDEA
•
OPEX + CAPEX: 30-50 €/tCO₂ captured
•
Gaseous or liquid CO2
•
More than 99% of CO₂ and H₂ recovery from syngas
Main Applications:
•
H₂ production (SMR or ATR), POx, any syngas with
>15% CO2
Reference / Project Examples:
•
2012 - Industrial CCU EPC for 300 tpd in France
•
2019 - Industrial CCS pre-FEED in EU (Air Liquide SMR)
•
2020 - Industrial CCS FEED in Belgium (Air Liquide
SMR)
•
2021 - Award by Dutch SDE++ for Porthos project and
by EU Innovation fund for Kairos@C project (both Air
Liquide SMR)
•
2022 - Selection by US DOE for FEED in USA (Air
Liquide SMR)
•
2022 - Industrial CCU EPC project in Grandpuits,
France (with TotalEnergies)
CRYOCAP™ FG
Air Liquide developed a dedicated capture technology
in order to address low-hanging fruits of the high-
concentrated sources: industrial flue gases. Many high
CO2-emitting industries have concentrated sources of
CO2 emissions above 15%, such as hydrogen production
with SMR, cement and lime production, blast furnaces in
hot metal production, and FCC in refineries. These high-
concentrated sources are estimated to represent around
50% of the global industrial direct emissions. Additionally,
Cryocap™ FG can also significantly abate NOx emissions
from flue gas and to deliver the on-spec liquid CO2 product
at its battery limits, thereby reducing the number of process
units and interfaces, and increasing the level of overall
optimization and reliability.
Cryocap™ FG is a separation process based on the
combination of adsorption and cryogenic separation.
The flue gas is first compressed, dried and sent to a PSA
(Pressure Swing Adsorption). The PSA pre-concentrates
the CO₂ in the offgas. It is compressed then sent to a cold
process. There, the CO₂ is recovered by the combination
of partial condensation and distillation, which allow the
removal of various elements such as O₂, Ar, N₂, NO and CO.
The CO₂ product is compressed, condensed and pumped
up to supercritical pressure or directly produced as liquid.
The pressurized nitrogen from the PSA is expanded to
recover energy.
Key Figures:
•
Capacity: 300 – 10,000 tpd
•
PSA-assisted CO2 condensation
•
Compressors, PSA and cryo process can be located in
two different plots
•
Smart impurities management (high NOx)
•
40 to 80 €/tCO₂ captured
•
Gaseous or liquid CO2
•
CO2 capture rate: up to 98%
Main Applications:
•
Flue gases or off gases with CO2 content >= 15% (SMR,
cement/lime, steel blast furnace, refineries (FCC),
waste incineration/biomass power plant, pulp & paper)
Reference / Project Examples:
•
2020 - Industrial CCS Engineering Study for 2,000 tpd
in EU (FCC)
•
2021 - Industrial CCS Process Design Package +
License for 2400 tpd in EU (SMR)
•
2021 - Selection by US DOE for a FEED on largest
single kiln for Holcim St. Genevieve plant in US (e.g.
10,000 tpd CO2)
•
2022 - Two awards by EU Innovation Fund for FOIK
cryogenic capture on lime flue gas (Lhoist Réty) and
cement single line kiln (Lafarge Holcim Kujawy)
•
2022 - Two selections by US DOE for FEED on Gulf
Coast SMR and a Direct Reduction Iron (DRI HBI)
(Arcelormittal, previously Voestalpine)
CRYOCAP™ OXY
Cryocap™ Oxy uses oxy-fuel combustion exhaust as a
feedstock. Its unique technological bricks include flue gas
drying, dust filtration, and cryogenic purification. Through
this technology, a high rate of CO2 recovery is achieved,
and can reduce atmospheric emissions from power plants
to almost zero (emissions of NOx, SOx, fine particles and
Hg).
The flue gas issued from the cement or lime or power plant
is first treated in a pre-treatment unit, which aims to cool
the gas and remove the SOx, HF, HCl, most of the NOx,
and dust. Then, the gas is compressed and dried before
entering the cryogenic purification unit. In the cold process,
CO₂ is recovered by combination of partial condensation
and distillation, which allows the removal of the heavy
compounds such as NOx and the light elements such as
O₂, Ar, N₂, NO and CO. The CO₂ product is compressed,
condensed and pumped up to supercritical pressure or
directly produced under liquid state.
Key Figures:
•
Capacity: 1,000 and 15,000 tpd
•
30 - 50 €/tCO₂ captured
•
Energy savings through residual gas
•
Gaseous or liquid CO2
•
Enriched flue gas above 60% CO2
•
Smart impurities management (high NOx)
•
CO2 capture rate: 90-98%
Main Applications:
•
Cement/Lime
•
Power plant
•
Any applications with CO2 concentration >40%
Reference / Project Examples:
•
2008 - Demo CCS EP for 200 tpd in France (Total -
oxyfuels)
•
2010 - Pilot CCS EP for 80 tpd in Australia (Callide)
•
2012 - Pilot CCS EPC for 200 tpd in Spain (CIUDEN)
•
2014 - Industrial CCS FEED for 3500 tpd in US
(Futuregen)
•
2015 - Industrial CCS FEED for 1500 tpd in France
(Lafarge - cement)
•
2021 - Awarded by Innovation Fund for ~1MTPY
(EQIOM - cement)
CRYOCAP™ STEEL
This solution was designed to specifically capture CO2 from
steel making plants, with CO2 stream concentrations of 20-
50%. The gas is first compressed, dried and sent to a PSA
(Pressure Swing Adsorption). The PSA pre-concentrates
the CO₂ in the offgas while producing a CO rich stream.
The pre-concentrated CO₂ stream is compressed and
sent to a cold process. There, the CO₂ is recovered by
combination of partial condensation and distillation, which
allows the removal of the light elements such as Ar, N₂, H2
and CO₂. The CO₂ product can be produced as a gaseous
or liquid product. The pressurized CO-rich stream is either
recycled to the blast furnace or used to produce fuels.
Key Figures:
•
Capacity: from 300 - 5,000+ tpd
•
Compact and flexible footprint: compressors, PSA and
cold-box can be located in three different plots
•
25-60 €/t CO₂ captured
•
Gaseous or liquid CO2
•
CO2 capture rate: 80 to 95%
Main Applications:
•
Iron and Steel Production
Reference / Project Examples:
•
2005 - Pilot CCS EPC for 40 tpd (pre-concentration
part) in Sweden (MEFOS)
•
2012 - Industrial CCS FEED for 3,600 tpd in France
(ULCOS)
•
2019 - CCU for 800 tpd (pre-concentration part) in
Belgium (Steelanol)
2020 - CCU LCO2 Pre-FEED for 350 tpd in Korea
CRYOCAP™ NG
The CO₂ rich natural gas is first dried and sent to a cold
process where the CO₂ is separated from the other
components through a combination of partial condensation
and distillation. High CO₂ partial pressure favors the partial
condensation of CO₂ and therefore, makes its separation
from natural gas even easier. The non-condensable gas
is enriched in methane and sent to a membrane for final
purification. The CO₂ purity of the product corresponds
to pipeline specifications, generally 1 - 10 mol%. The CO₂-
enriched permeate stream of the membrane is sent back
to the cold process. The CO₂ and heavy hydrocarbons
condense in the cold process and are collected at
high pressure. NGL recovery is possible with almost no
additional cost. Cryocap™ NG is tolerant to some content of
H₂S. Cryocap™ NG also allows for bulk removal of H₂S from
NG.
Key Figures:
•
Up to 1,000,000 Nm3/h
•
Separation cost: less than 1 USD/MMBTU
•
Capex savings: > 50% vs. amine absorption (at high
CO₂ content)
Main Applications:
•
Natural gas with high CO2 content (>35%)
STATE OF THE ART: CCS TECHNOLOGIES 2023
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SUMMARY
BENEFITS
•
Fully referenced in all applicable scales and different applications
•
Process uses inexpensive, available and chemically stable solvent
•
Technology provides low operating costs and high availability
•
Process configuration can be tailored to optimize CAPEX and OPEX figures
AMINE SOLUTIONS, RECTISOL
TM, AND RECTICAPTM
Air Liquide engineers solvent based technologies such
as amine to capture CO2 from synthesis gas or flue gas.
Through long term partnerships with the key amine license
providers, Air Liquide has installed 80+ units and benefits
from its long-term operational experience of amine units.
Considered as the industrial base case, amine technology
can deliver high purity gaseous CO2 (99+%) at low
pressure, which can be combined with CryocapTM XLL.
For CO2 capture on flue gases with low CO2 concentration
(below 10%), amine technology remains the most
competitive solution, provided the availability of large
amounts of excess steam or high grade heat. Air Liquide is
also offering proprietary technologies for CO2 capture from
synthesis gas (RectisolTM, RecticapTM).
CONTACT
Email: gas-treatment@airliquide.com
(for Amine Wash)
hydrogen-syngas@airliquide.com
(for Rectisol and Recticap)
AIR LIQUIDE
DESCRIPTION
ACID GAS REMOVAL – AMINE WASH
The process configuration and solvent selection will be
tailored according to feedstock and sweet gas application.
Air Liquide can offer very energy-efficient processes
such as the BASF OASE® purple or OASE® yellow as well
as other proprietary or generic amines for pipeline or
liquefied natural gas specifications. This process presents
the advantage of very low hydrocarbon co-absorption.
With selective processes, deep H2S removal with low to
moderate CO2 co-absorption can be achieved for pipeline
specifications. Capacity is up to 1,500,000 Nm³/h per train.
CO2 REMOVAL FROM FLUE GAS (3-25% CO2) - AMINE
WASH
Air Liquide offers energy efficient solutions with highly
stable, low maintenance solvents based on proprietary
second generation amines. CO2 capture rates of up to 97%
can be reached irrespective of the feed’s CO2 content, and
CO2 product specifications of up to >99.9%. Capacity Up
to 1,500,000 Nm³/h feed per train, up to 4,000 tpd CO2
per train. Trace components such as particles and SOx are
handled in the upstream pretreatment.
Key Figures:
•
99.7% availability
•
Max 16% O2 in flue gas
•
Range: min 150 tpd CO2 - max 4000 tpd CO2
•
Capture rate: 85 to 97%
•
CO2 up to 2.5 bara w/o compression
•
CO2 purity up to 99.9%
•
Particles & SOx handled upstream of amine wash
•
Low electrical power consumption
Main Applications:
•
Flue gases or off gasses from industrial sources with
CO2 content 3% to 25% - (SMR, cement/lime, steel
blast furnace, refineries (FCC), biomass power plant,
pulp & paper)
Reference / Project Examples:
•
5 units in operation, 6 OASE Blue references from
BASF
CO2 REMOVAL FROM SYNGAS - AMINE WASH
Air Liquide offers highly energy-efficient processes such
as BASF OASE® white. The process configuration will
be tailored according to treated gas requirements and
CO2 product specification as well as optimized CAPEX
and OPEX. The process can be heat-integrated with the
upstream gas generation. CO2 specifications in the treated
gas < 20 ppm are achievable, making this process ideal
for CO2 removal upstream of any coldbox or ammonia
process. CO2 capture rates from syngas of >99% can be
achieved to produce a decarbonized hydrogen product.
Since the process has a very low co-absorption even at
higher feed gas pressures, CO2 product specifications with
CO2 > 99% are achievable.
Key Figures:
•
99.7% availability
•
Capacity: from 100 - 3500 tpd CO2
•
Capture rate up to 99.9% on feed gas
•
Spec: up to 50ppm CO2 in treated gas
•
CO2 at ~1.2 bara, purity of up to 99.3%
•
Low electrical power consumption
•
Solvent regeneration is done using heat, with possible
heat integration with existing hydrogen plant
Main Applications:
•
H2 production (SMR, POX, ATR)
•
Syngas with~15% to 20% CO2. Oxo-syngas with 5% to
15% CO2
Reference / Project Examples:
•
30 OASE references, 80 amine wash units in total
STATE OF THE ART: CCS TECHNOLOGIES 2023
14
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RECTISOL
™
Harmful acid gases contained in raw gases from any gasification are removed by absorption with a physical solvent (cold
methanol). Rectisol™ is the leading process when it comes to the purification of gasification-based syngas for catalytic
applications (production of syngas, methanol, ammonia, or Fischer-Tropsch) as well as hydrogen and syngas for power
production. Using inexpensive solvent in combination with optimized heat integration, the Rectisol™ process has extremely
low operating costs and high availability.
Key Figures
•
50,000 - 1,000,000 Nm³/hr per train (feed gas)
•
H2S + COS removal rate < 0.08 ppm
•
CO2 removal rate up to 5-50 ppm
•
Special setups for removal of mercaptans, metal
carbonyls and BTX available
•
Accumulation of all harmful contaminants within the
acid gas to be safely processed in a SRU
•
An additional compressor can be added to increase
capture rate
Main Applications:
•
H2, Methanol production, Sustainable Aviation Fuels
Reference / Project Examples:
•
+ 30 References
RECTICAP™
Recticap™ is an optimized Rectisol™ concept tailored for
energy transition projects focused on ATR based low-
carbon H2 to produce low cost low-carbon hydrogen in
large capacities (>300,000 kNm³/hr) at moderate to high
pressures (>25 bar). In contrast to a Rectisol™, Recticap™
removes only CO₂ from the raw hydrogen/ syngas and
has hence a simplified process setup with reduced capital
expenditures. The solution allows up to 98% CO2 capture
from syngas. Dry CO2 capture-ready at >98.5% purity is
achievable.
Recticap Benefits
•
Optimized solution for sulfur-free syngases
•
Targeting large single train ATR based H2 application in
energy transition projects
•
Process simplification due to clean syngas and CO2
capture only
•
Up to 50% lower CAPEX and 25% lower OPEX for
same syngas volumes than RectisolTM
•
Know-how from AL´s own operated plants and
RectisolTM demonstration unit
STATE OF THE ART: CCS TECHNOLOGIES 2023
16
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SUMMARY
BENEFITS
•
HSE-Friendly
•
Custom plant: flexible design
•
Moisture and other light compounds (O2, N2…) removal
•
High compactness
•
Low specific energy
•
Cost efficiency
CRYOCAPTM XLL (LARGE CO2 LIQUEFACTION)
Air Liquide has developed Cryocap
TM XLL, specifically
designed to liquefy large volumes of CO2. The solution
allows aggregation of CO2 from various emitters utilizing
possibly different types of carbon capture technologies.
On top of liquefying CO2, Cryocap
TM XLL also allows the
removal of moisture and other compounds (such as O2)
to meet CO2 sink specifications. The technology has been
developed for large scale and is able to reduce specific
power for CO2 liquefaction by 40% compared to existing
small scale CO2 liquefier used for industrial merchant
applications.
The technology is especially suited for CO2 industrial
hubs and basins where the CO2 needs to be transported
via ships, trucks, or trains. Cryocap
TM XLL is a HSE-friendly
solution that does not involve the use of any toxic or
flammable external refrigerant (such as propane). As a
single compressor is used for both the feed and the cycle,
it is also a very compact and cost effective solution.
CONTACT
Email: cryocap@airliquide.com
Web:
www.airliquide.com
AIR LIQUIDE
DESCRIPTION
The CryocapTM XLL process is proposed as an industrial
solution to compress, liquefy, and purify the raw CO₂
stream resulting from upstream units. The CO₂ feed gas
is compressed in the feed/recycle compressor, dried at an
intermediate pressure and then compressed again. The
compressed gas is cooled down and then routed to the
cold process. In the cold process, the high-pressure, dry
CO₂ is cooled down and split into various streams. One
of these streams is purified by distillation in the Stripping
Column to produce the liquid CO₂ product, which is routed
to the unit’s battery limits. The remaining streams are
expanded to different levels and vaporized in the main heat
exchanger, providing the refrigeration load required for the
liquefaction of the CO₂. Once vaporized, these streams
are recycled at ambient temperature to the feed/recycle
compressor. This configuration makes it possible to handle
the compression of the feed gas and the refrigeration with
a single compressor (so called self-refrigerated cycle).
Key Figures:
•
800 to 10,000+ tpd
•
Custom plant: flexible design
•
Liquefies CO2 at ambient temperature
•
5-25€/tonne CO₂ liquefied
•
Very low OPEX: 30-130 kWh/tonne CO2
•
HSE-friendly (CO2 cycle)
Reference Examples:
•
Design for 4 x 7000 tpd in Belgium (Antwerp@C)
•
FEED in Dunkirk, France (DARTAGNAN) - Awarded
CEF Funding
LONGSTANDING EXPERIENCE IN CO2 MANAGEMENT
Air Liquide has a longstanding experience in CO2 management, from capture, purification and liquefaction to storage and
transport from various sources. Air Liquide can also upgrade the recovered CO2 and provide it to various markets, such as
the agri-food industry (carbonation, preservation, and refrigerated transport), water treatment, chemicals…
Longstanding experience
in CO2 management
Air Liquide has a longstanding experience in CO2 management, from capture,
purification and liquefaction to storage and transport from various sources.
Air Liquide can also upgrade the recovered CO2 and provide it to various markets,
such as the agri-food industry (carbonation, preservation, and refrigerated
transport), water treatment, chemicals…
1
2
CO2 EMISSIONS
CARBON CAPTURE
•
Industrial processes (metallurgy, cement
manufacturing, ammonia and hydrogen
production, methanization, fermentation,...)
•
Hydrocarbons combustion
•
Biomass combustion
•
Waste incineration
Complexity and energy balance of carbon
capture operations mainly depend on:
•
Electricity and steam costs
and carbon footprint
•
Inlet CO2 stream characteristics
•
Expected outlet CO2 conditions (P,T)
and purity
CO2
CO2
recovery
Purification
& liquefaction
3
UTILISATION & SEQUESTRATION
•
Sequestration in deep salineaquifers,
in depleted oil fields or in coal seams
• Mineralization in basaltic underground rocks
•
Synthetic hydrocarbons
•
Chemicals, polymers
•
Building materials
•
Gas for industrial uses
•
Agri food
•
Enhanced Oil Recovery
Liquid or
gaseous CO2
Utilisation
Geological
sequestration
STATE OF THE ART: CCS TECHNOLOGIES 2023
18
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DESCRIPTION
PROPRIETARY AND PROVEN TECHNOLOGY
The technology behind the company’s business has robust
patent protection and offers best-in-class Health, Safety
and Environment (HSE) characteristics, along with high
energy efficiency. It can be applied to both existing and
new build plants, and has extensive real-world validation,
with 60,000 hours of operation to date across a range of
carbon emitting industries. Aker Carbon Capture considers
research, innovation, and technology development to be
key drivers of competitive advantage. The company has an
active program focused on reducing costs, developing and
qualifying new carbon capture technologies, and improving
carbon capture project economics. This includes capture
efficiency, further modularization, and the implementation
of digital capabilities.
The ACC™ proprietary solvents were developed in an
eight-year comprehensive R&D program (SOLVit) together
with industry players and Norwegian research partners.
Numerous solvent mixtures were tested and compared
regarding energy consumption, robustness, toxicity,
material compatibility, and – most importantly – HSE
performance. The SOLVit program resulted in energy-
efficient solvents, with no negative environmental impact
or occupational hazards. This results in reduced solvent
consumption, meaning reduced OPEX. Compared to
traditional amines our proprietary amines also minimize
degradation products, which can have a significant impact
on corrosion and the need for maintenance”.
The ACC™ capture technology including the ACC™ solvents
and ACC™ Emission System has been tested and verified
on flue gases from gas-fired and coal-fired power plants,
cement kilns, waste-to-energy plants, hydrogen production
plants, char manufacture and smelting, with 60,000 hours
of operating experience from the US, Germany, Scotland,
Sweden, Poland, and Norway. Based on the extensive
testing, the ACC™ capture technology is qualified by DNV
GL according to DNV-RP-A203 Qualification Procedures
for New Technology and DNV-RP-J201 Qualification
Procedures for CO2 Capture Technology.
Energy
optimization
is
critical
for
the
successful
implementation of carbon capture as it significantly reduces
the energy consumption of the process. At Aker Carbon
Capture, energy optimization, heat integration, and waste
heat recovery are prioritized focus areas. Aker Carbon
Capture offers several highly effective solutions for energy
optimization, tailored to specific industrial applications
and site-specific conditions. The recommended solution
is based on the overall energy performance of the parent
and the capture plants.
SUMMARY
BENEFITS
•
Highly energy-efficient capture process with innovative heat integration solutions.
•
Includes proprietary ACC™ advanced emission control system to prevent the formation of amine mist, which nearly
eliminates the emissions of amine and amine degradation products.
•
Verified via 60,000 hours of data for operating on flue gas from cement kilns, waste-to-energy plants, gas power
plants, hydrogen production, char production, smelting and refinery applications, through campaigns with our Mobile
Test Unit and at Technology Centre Mongstad.
ADVANCED AKER CARBON CAPTURE (ACC™)
Aker Carbon Capture is a pure-play carbon capture
company with solutions, services and technologies serving
a range of industries. The company has proprietary and
field-proven technology to enable carbon emission
reduction and removal in sectors such as cement, gas-to-
power, biomass and waste-to-energy, blue hydrogen, and
other hard-to-abate industries. Aker Carbon Capture’s
Advanced Carbon Capture (ACC™) technology has
been continuously developed since 2005 and offered
commercially since 2009.
The company’s business model covers the sale of
complete carbon capture units, license models including
supply of key equipment, aftermarket services and,
together with industrial partners, a full value chain Carbon
Capture as a Service model. In general, Aker Carbon
Capture’s plants include a high degree of modularity in
their designs, which is an important driver to reduce costs
and shorten delivery times.
We deeply believe partnerships are crucial to grow the
CCUS industry, such as the unique partnership we have
with Microsoft to pursue joint innovation and services to
accelerate the deployment of carbon capture. Aker Carbon
Capture’s overall purpose is to accelerate planet positive
by enabling carbon reduction and removal from industries
and energy solutions.
CONTACT
Email: ccus@akercarboncapture.com
Web:
www.akercarboncapture.com
AKER CARBON CAPTURE
•
Aker Carbon Capture’s ACC™ CO2 capture process, including CO2 liquefaction, intermediate storage and CO2
export has been qualified by DNV-GL according to DNV-RP-A203 Qualification Procedures for New Technology and
DNVRP-J201 Qualification Procedures for CO2 Capture Technology.
•
Includes extremely robust solvents for environmentally friendly operations. The proprietary ACC™ solvents are
characterized by low solvent degradation, which is associated with a low corrosion rate in the plant, low amine makeup
requirement, low emissions of amine degradation products, low demand for amine reclamation, and thereby, resulting
in low production of reclaimer waste.
Aker Carbon Capture’s Just Catch™
STATE OF THE ART: CCS TECHNOLOGIES 2023
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Aker Carbon Capture’s Advanced Carbon Capture (ACC™)"
Twence CCU (Copyright)
The main unit operations of the ACC™ process include
the Direct Contact Cooler (DCC), the absorber, and the
desorber columns, the reboiler, the reclaimer, the energy
saver, the flue gas fan, and a liquefaction unit with an
optional proprietary advance heat integration.
Flue gas from the client’s plant is extracted downstream
of any existing flue gas emission control units through the
flue gas fan. The flue gas is pre-treated in the DCC. The
purpose of the DCC is to cool the flue gas and to remove
any acid gases, such as SO2, HCl, and HF. Condensed
water from the flue gas will exit the DCC as a bleed stream.
Flue gas from the DCC is routed to the CO2 absorber
downstream of the booster fan. The CO2 absorber consists
of a CO2 absorption section in the lower part of the
column and a water wash section with an emission control
system in the upper part of the column. In the absorption
section, flue gas contacts the lean amine solvent in a
countercurrent flow regime, absorbing CO2 from the
flue gas. Continuing to the upper part of the column, the
emission control system including the ACC™ Anti-Mist
design cools and cleans the CO2-lean flue gas of traces
of amines and potential amine degradation products, thus
effectively preventing emissions of amine and potential
amine-degradation products in the form of aerosols. CO2-
lean flue gas is either emitted from the absorber stack or
returned to the existing flue gas stack downstream of the
flue gas extraction point.
CO2-rich amine is drained from the absorber sump. The
rich amine solvent is regenerated using steam. The steam
is condensed in a reboiler and returned to the battery limits
as hot condensate. The increase in temperature during the
indirect heating of rich solvent with steam strips the CO2
out of the solvent. The resulting lean amine is returned to
the absorber for reuse in the CO2 capture process, while
the CO2 exits the top of the desorber. The energy saver
consists of a proprietary process that reduces the steam
consumption in the reboiler.
CO2 may be compressed and e.g., fed into a regional
CO2 pipeline to be transported to permanent storage, or
compressed and liquified for transport by ship or truck. The
ACC proprietary technology solution enables internal heat
recovery from compression that also reduces the overall
steam requirement for the carbon capture plant.
To maintain high solvent performance, a reclaimer
is included to intermittently remove impurities and
degradation products from the amine solvent. A small
amount of concentrated liquid waste is generated in the
reclaimer. This reclaimer waste needs to be disposed of
batch-wise as chemical waste. Due to the low degradation
rate of the ACC™ solvents, along with a properly designed
DCC, the amount of reclaimer waste from the ACC™
process is very low compared to standard plants operating
with generic solvents such as MEA.
REFERENCE PROJECTS
Technology Center Mongstad (TCM)
Aker Carbon Capture designed and was awarded the EPC
delivery of the carbon capture test facility plant at TCM.
This full-scale CO2 capture plant captures CO2 from the
gas-fired combined heat and power plant and the catalytic
cracker at the Mongstad refinery in Norway. Different from
competitors, Aker Carbon Capture has not only tested our
ACC™ technology at the TCM facility but designed and
delivered the actual plant, which has been in continuous
operations since 2012.
Customer: Statoil (now Equinor).
Twence CCU
This first-of-a-kind project will enable the removal of CO2
from flue gases at Twence’s waste-to-energy installation
facility located at Hengelo, the Netherlands. The captured
and liquefied CO2 will be used primarily by greenhouses in
the horticultural sector, where it will enhance crop growth.
The delivery is planned to take place at the end of 2023.
CO2 capture capacity: 0.1 Mtpa
Brevik CCS
Aker Carbon Capture has been working together with
Heidelberg Materials Sement Norge and partners
in developing a full-scale CO2 capture, conditioning,
compression, heat integration, intermediate storage and
loading facility for their cement plant at Brevik in Norway.
CO2 is being captured from the flue gases of the cement
kiln using waste heat recovered from the cement plant
and the CO2 compression plant through a proprietary heat
integration technology. The ACC™ capture plant will be
the world’s first large-scale CO2 capture plant at a cement
plant, and is planned to be delivered in 2024. Brevik CCS
is part of the Norwegian Longship Project.
CO2 capture capacity: 0.4 Mtpa
Ørsted Kalundborg Hub
Aker Carbon Capture will deliver five Just Catch™ units,
which will be delivered to Ørsted’s wood chip-fired Asnæs
Power Station and the Avedøre Power Station’s straw-fired
boiler. Combined, these facilities will have an installed
design capture capacity of 500,000 tonnes CO2 per year.
Expected delivery will be in 2025.
STATE OF THE ART: CCS TECHNOLOGIES 2023
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BENEFITS
CO2 removal using amine scrubbing is a well-known
process used since 1920 in natural gas treatment. Axens
and IFPEN have acquired over 60 years of experience
in CO2 removal from natural gas through the licencing of
Advamine™ processes.
Although CO2 can be easily recovered from pressurized
gases with currently available technologies, its recovery
from low-pressure or flue gases leads to a significant
energy penalty. Furthermore, most solvents currently used
in the oil and gas or chemical industries, will be severely
degraded by the oxygen present in the flue gases. More
suited technologies are therefore required for most CCS
applications.
To address these challenges, Axens and IFPEN have been
involved in several R&D programs over the past years to
develop enhanced CO2 capture technologies. The DMX™
process is an outcome of these developments.
The DMX™ process is a CO2 capture process based on
absorption using a demixing solvent. The DMX™ solvent
consists of a mixture of two organic compounds in aqueous
solution, which is demixing under certain conditions of
temperature and CO2 partial pressure.
The DMX™ solvent has a high cyclic capacity (4 times
more than the MEA benchmark), whereas only the CO2-
rich phase needs to be regenerated. As it is very stable,
it may be regenerated at higher temperature than amine
solvents such as MEA, which allows producing CO2 at
higher pressure (up to 5 barg). Thanks to the properties of
DMX™ solvent, the DMX™ process has a great potential for
reducing the energy penalty and the cost of CO2 capture.
Compared to the first-generation absorption process using
30 wt.% MEA, the DMX™ process allows a 30% reduction
in energy penalty and the subsequent cost of the CO2
capture (main results from Octavius (ENEL) and Valorco
(coordinated by Arcelor Mittal and founded by ADEME)
projects). The DMX™ solvent is also less corrosive than
MEA, and therefore, carbon steel may be used as the
principal material, which reduces the CapEx, as compared
to the first-generation solvents.
Main Benefits of Axens’ DMX™ process are the following.
•
Versatile process applicable to multiple types of flue gases (for example: coal power stations, steel mill gas, FCC unit,
Steam Methane Reformer, waste incinerator, cement plant, district heating and also electricity from biomass). The
DMX™ process is well-adapted to CO2 capture on industrial smoke or industrial gas when the CO2 partial pressures are
low to medium, typically below 1 bara.
•
Low steam energy consumption
•
Thermally stable solvent with low degradation rate
•
CO2 produced readily under pressure up to 5 bars for significant compression cost-savings
•
High capture rate achievable (> 95%) and high purity of produced CO2 (> 99%)
•
- 30% of CO2 capture cost compared to 1st generation amines
CONTACT
Nadège Guernalec
Email: nadege.guernalec@axens.net
Web:
www.axens.net
SUMMARY
DMX™ PROCESS
AXENS
STATE OF THE ART: CCS TECHNOLOGIES 2023
24
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DESCRIPTION
The DMX™ process can be broken down into four main
sections.
A CO2 absorption section (absorber): the conditioned gas
is washed in a counter-current absorber with the DMX™
solvent. The absorber is equipped with an intercooling
stage to enhance the absorption capacities of the solvent
and reduce the solvent circulation to its minimum. A water
wash section is installed at the top of absorber to limit the
solvent losses with the treated flue gas. A DMX™ solvent
demixing and settling section (decanter): the CO2-rich
solvent recovered at the bottom of the absorber is pumped
and heated in the rich/lean solvent exchanger, leading to
demixing of the latter. After decantation, three phases are
obtained:
•
A liquid phase low in CO2 can be returned directly to
the absorption section.
•
A liquid phase rich in CO2 is directed to the
regeneration section.
•
A gas phase rich in CO2
A regeneration section (regenerator): the CO2-rich phase
coming from the settling section is thermally regenerated
by steam stripping effect (generated in situ with a reboiler
operating with medium-pressure steam) producing a
gaseous effluent rich in CO2 at the top of the column. The
regenerated heavy phase is sent to a regenerated solvent
hold up drum, before being recombined with the low CO2
light phase (from the settling section). It is then cooled
down through rich/lean solvent exchanger and lean solvent
cooler before being returned to the absorption section.
The gaseous CO2 streams recovered at the decanter
and regenerator overhead are cooled down to recover
condensed water before being mixed and routed at battery
limit under pressure.
After more than 10 years of development from laboratory
scale to global optimisation in the power and steel
industries, the DMX™ process has passed a new milestone
with its current demonstration at industrial scale, final
step before commercialization end of 2023 by Axens.
Operational since April 2023 at ArcelorMittal's steel mill in
Dunkirk, the unit is capturing the CO2 from blast furnace
gas at a capacity of 0.5t CO2/h. The first results obtained
are in line with the promises of the technology and
already confirm the efficiency and energy performance
of DMX™ technology. A whole series of operational
tests are conducted with 24/7 operation of the unit. The
capture rates obtained are greater than 90%. The pilot
also produces very pure CO2 (> 99.5%) while energy
consumption remains remarkably low.
The demonstration unit was built and is operated as part
of the European H2020 "3D" project bringing together 11
European partners including ArcelorMittal, Axens, IFPEN
and TotalEnergies. This project also studies the full-
scale CO₂ capture, conditioning, transport and storage
of 1 Mtpa CO₂ from blast furnace gas contributing to
the development of a CO₂ hub located in Dunkirk and
connected with the storage facilities like those foreseen
with the Northern Lights (or Longship).
Additional information is available at the following web
address: https://3d-ccus.com
STATE OF THE ART: CCS TECHNOLOGIES 2023
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DESCRIPTION
BRIGHTLOOP™ CHEMICAL LOOPING
Babcock & Wilcox partnered with The Ohio State University
to develop our BrightLoop chemical looping technology,
which can use a variety of fuel stocks to produce
hydrogen, syngas, steam, liquid fuel or methanol, and/or
power while also producing a stream of concentrated CO2
for sequestration and storage or other uses.
The patented BrightLoop process is based on the oxidation
and reduction of an iron-based oxygen carrier particle
and has the ability to capture a pure stream of hydrogen
and CO2 from gas and solid fuels – including biomass,
coal, waste fuels, natural gas, biogas, petroleum coke
(petcoke) or others. In this process, fuel reacts with the
oxygen-carrier particles in a reducer reactor (fuel reactor),
forming combustion byproducts, predominantly CO2, while
reducing the oxygen-carrier particles. The reduced oxygen-
carrier particles then move to a partial oxidizer (hydrogen
reactor) where they react with steam to partially oxidize the
particles and generate a stream of hydrogen.
The oxygen-carrier particles are then transported to a
combustor reactor (air reactor) where they are regenerated
with air back to their original state. The fuel and hydrogen
reactors use moving bed technology while the air
reactor uses fluidized-bed technology, both well-proven
technologies with which B&W has extensive experience.
Other emissions can be controlled using B&W’s complete
suite of environmental control technologies.
We are confident our BrightLoop technology will play
a major role in helping the world transition to a more
sustainable future, supporting the international goal of net-
zero greenhouse gas emissions by 2050.
SOLVEBRIGHT™ POST-COMBUSTION CO2 SCRUBBING
B&W’s
SolveBright
regenerable
solvent
absorption
technology scrubbing process came from decades
of decarbonization research and development. The
SolveBright carbon dioxide scrubbing system is a post-
combustion carbon capture technology that captures
CO2 directly from flue gas in an absorber using a
regenerable solvent. The CO2-laden solvent is sent to a
regenerator where it is heated, and the CO2 is released
as a concentrated stream for compression and storage
or beneficial uses. The solvent is then recycled to the
absorber for reuse.
While B&W’s solvent demonstrated superior performance
compared to more than 100 competing solvents during
our extensive testing procedures at the National Carbon
Capture Center, a major advantage of the SolveBright
process is solvent flexibility, which allows customization of
an optimal CAPEX and OPEX solution for each application.
SolveBright can be used with a variety of solvents and
we have the expertise and ability to use a wide range of
potential solvents.
B&W has extensive knowledge of combustion processes
– including many decades of experience with waste-
to-energy and biomass-to-energy plants – and thermal
management associated with combined heat and power
systems and can effectively integrate the carbon capture
system into an existing facility. This experience gives us the
ability to optimally integrate the SolveBright solution with
virtually any new or existing facility.
B&W’s solvent-based CO2 capture experience spans a
wide range of industries with various fuels and we can
offer total solution support -- from feasibility studies, pre-
FEED and pilot unit definition, to full-scale plants -- tailored
to the customer’s specific needs.
SUMMARY
CLIMATEBRIGHT™ DECARBONIZATION TECHNOLOGIES
The ClimateBright™ suite of revolutionary hydrogen and
decarbonization technologies from Babcock & Wilcox
(B&W) is designed to help customers in energy and
industrial sectors aggressively combat greenhouse gas
emissions and climate change. ClimateBright technologies
further strengthen B&W’s commitment to clean energy
progress and to helping customers worldwide address
the most significant environmental challenges in industrial
processes and energy generation.
ClimateBright has a wide range of clean energy solutions
to drive the energy transition through capture carbon and
production of hydrogen for industries including energy
production, food manufacturing, steel, cement, oil and gas,
pharmaceutical, petrochemical, carbon black, and pulp
and paper. Our technologies build on B&W’s core talents in
steam generation, combustion, and flue gas treatment, and
each addresses the emissions of CO2 from the combustion
of carbon-based fuels in a unique way:
1.
BrightLoop™ uses a chemical looping process around
a ferrous oxygen carrier to separate the products
of combustion of a carbon-based fuel into separate
streams of CO2 and oxygen depleted air, allowing for
the capture of CO2.
2. SolveBright™ is a post combustion capture process
using regenerable solvents.
3. OxyBright™ purifies the flue gas stream to near pure
CO2, simplifying its capture.
4. BrightGen™ eliminates the generation of CO2 by
switching to a non-carbon-based fuel.
5. Flue gas pre-treatment for post-combustion CO2
capture.
CONTACT
Email: marketing@babcock.com
Web:
www.babcock.com
BABCOCK & WILCOX
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OXYBRIGHT™ OXY-FUEL COMBUSTION - ADVANCED
CARBON CAPTURE TECHNOLOGY FOR STEAM
GENERATION
B&W’s oxy-combustion process can be used to generate
steam and power using a variety of fuels, including
coal, natural gas, biomass, oil and others. In the oxy-fuel
process, combustion air is replaced with nearly pure
oxygen and recirculated CO2. Nitrogen that would normally
be conveyed with the air through conventional air-fuel
firing is excluded and the resulting flue gas consists of
nearly pure CO2. The non-recirculated flue gas leaving the
boiler is cleaned using conventional particulate and sulfur
removal systems and sent to the compression purification
unit (CPU) where a high-purity CO2 stream is produced that
is suitable for transportation or other uses.
B&W provided oxy-fuel technology for use with coal
on the U.S. Department of Energy’s FutureGen 2.0
demonstration project in Illinois, which was to be a retrofit
of a 167-megawatt coal-fired power plant. Although
construction began in 2014, the project was canceled in
2016 due to redirection of DOE funding support. B&W has
continued to develop oxy-fuel technology and it is ready
for full-scale commercialization and deployment.
In March 2022, B&W announced its OxyBright and
biomass boiler-fired technologies would be part of the
world’s largest net-negative CO2 biomass-to-energy facility
to be developed by Fidelis New Energy at the Port of
Great Baton Rouge, Louisiana. Using B&W’s proprietary
BrightLoop™ technology, the plant will be designed to
turn biomass into low-carbon intensity hydrogen more
efficiently and affordably than any other processes,
spurring the production of 15 tons of it every day.
BRIGHTGEN™ HYDROGEN COMBUSTION
B&W’s BrightGen hydrogen combustion solution is
currently in operation at multiple refineries and industrial
facilities around the world and is available to customers
seeking a powerful hydrogen combustion solution for utility
and industrial applications where efficient, zero-carbon
dioxide-emissions energy generation is a goal.
Our highly reliable utility, industrial and FM package
boilers can be manufactured or retrofitted with BrightGen
technology to safely burn hydrogen or hydrogen-blended
fuels for virtually any need, including power, heating and
steam generation, and for industrial applications such as
refineries and petrochemical facilities.
When considering the potential for fuel switching from a
solid or gaseous fuel, and integrating hydrogen into the
combustion process, B&W conducts a complete evaluation
of the entire boiler system. This includes all combustion
equipment such as burners, ignitors, flame scanners and
fuel trains.
Our BrightGen technology is currently in use in more than
60 industrial boilers around the world.
FLUE GAS PRE-TREATMENT FOR POST-COMBUSTION
CO2 CAPTURE
Acid gases degrade the solvents used in a post-
combustion carbon capture system. B&W offers a
complete suite of environmental control technologies to
control sulfur dioxide (SO2), sulfur trioxide (SO3) – which
can form aerosols and cause loss of CO2 capture solvents
- hydrogen chloride (HCl), and hydrogen fluoride (HF) in the
pre-capture flue gas stream, as well as technologies for
other pollutants such as metals and particulates. Nitrogen
oxides (NOx) are also detrimental for CO2 capture solvents
and can lead to hazardous degradation products in the
process. CO2 scrubbing may also improve when particulate
matter is removed from the flue gas prior to the scrubbing
process.
B&W has many decades of experience in emissions control
solutions, pioneering technologies that have helped
customers comply with stringent emissions regulations for
more than 50 years.
Our solutions include:
•
Wet flue gas desulfurization (FGD) scrubbers
•
Wet gas scrubbers (WGS)
•
Spray dryer absorbers (SDA)
•
Circulating dry scrubbers (CDS)
•
Dry sorbent injection (DSI)
•
Wet and dry electrostatic precipitators (ESP)
•
Fabric filter baghouses
•
Direct contact coolers (DCC)
SUMMARY
B&W has a broad range of unique and innovative
technologies and processes for carbon capture, hydrogen
generation and hydrogen combustion, including:
•
CO2 Removal – Capture (OxyBright, SolveBright,
BrightLoop) Direct Carbon Removal CDR (DAC)
•
CO2 Reduction – Efficiency improvements and fuel
mixing (CH4 + H2 – coal + biomass)
•
CO2 Avoidance – Replacing carbon-intensive power
generation with renewables (green steam, LDES,
solar) or fuel switching and combustion of hydrogen or
ammonia – (BrightGen, electrolyzers, BrighLoop)
•
CO2 Reuse – Capture carbon for beneficial use –
P2X (biogenic CO2), food & beverage use (OxyBright,
SolveBright, BrightLoop)
•
CO2 Storage – Capture and store (OxyBright,
SolveBright, BrightLoop)
•
Low Carbon Intensity Hydrogen Generation –
(BrightLoop, electrolyzers)
•
Hydrogen Combustion (BrightGen)
•
Flue
Gas
Pre-Treatment
(full
suite
of
B&W
environmental technologies)
More information on B&W’s ClimateBright suite of products
is available at www.babcock.com.
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DESCRIPTION
Captura’s approach is to remove CO2 from the ocean to
effectively ‘make room’ for the ocean to then draw down
additional CO2 from the atmosphere. The technology
features a flow of seawater passing through the plant,
which is treated to remove its CO2 content before it is
returned to the ocean.
When the decarbonized seawater is released back into
the ocean, an equivalent quantity of atmospheric CO2 will
be drawn down as the surface ocean and atmosphere re-
equilibrates. As wind and wave patterns facilitate mixing of
the surface layer of the ocean, when plants are optimally
located, atmospheric CO2 is pulled down into the ocean to
replace the same amount of CO2 that the Captura system
originally removed. In this way, for every ton of CO2 Captura
systems remove from seawater, the ocean removes a ton
of CO2 from the atmosphere.
The Captura process begins by pulling a stream of filtered
seawater into the system. Around 0.5% of this water is
diverted and pre-processed to purify it into brine. Captura’s
proprietary electrodialysis technology then dissociates the
salt and water in the brine into an acid and alkali base. This
acid is added to the original flow of seawater, triggering
a chemical reaction that draws the CO2 out. The process
is accelerated using a gas-liquid contactor and vacuum
pump. The CO2 is captured as a gas stream, ready for
subsequent sequestration or utilization. This leaves a flow
of acidic, decarbonized seawater in the system. The alkali
base is re-introduced to neutralize the acidic seawater,
after which it is returned to the ocean to subsequently
draw down an equivalent quantity of atmospheric CO2.
Captura is currently undergoing a rigorous piloting
program to prove out the technology, which consists
of three separate systems. The first one, an end-to-end
demonstration capable of removing 1 ton of CO2/year,
is fully operational off the coast of Newport Beach, CA
at Caltech’s research hub, Kerckhoff Marine Laboratory.
The next pilot, a 100-ton CO2/year system, has been
successfully operating end-to-end in Captura’s labs and will
be installed at AltaSea at the Port of Los Angeles to begin
ocean field trials in summer of 2023. Lastly, a ~1,000-ton
CO2/year pilot is planned for 2024.
Captura’s technology has been third-party validated by
several prominent expert entities in the climate space,
including XPRIZE, U.S. Department of Energy’s APRA-E,
and Frontier Climate. In January 2023, Captura announced
its Series A financing, led by Equinor Ventures.
SUMMARY
BENEFITS
•
Low Cost: Captura’s technology provides savings in capital and operation compared to many other carbon removal
technologies. No purpose-built air contactors or absorbents, lower energy requirement, widespread use of standard
industrial equipment, lack of by-products requiring disposal and the ability to leverage off-peak renewable electricity
inherently lowers costs.
•
Scalability: Captura’s use of the ocean, which covers ~70% of the planet, means the technology is deployable
virtually anywhere there is ocean globally. Captura does not require any precious or rare-Earth elements as inputs,
avoiding supply chain constraints that affect a broad range of clean energy technologies. Large increases in scale of
our process only require minimal adjustments to our system rather than replications of multiple parts (as in modular
approaches), making capacity growth highly accessible.
•
Ocean Health: Captura’s approach does not add anything, such as alkaline substances, to the ocean. Our process
returns CO2-depleted seawater with a slightly lower acidity to the ocean, which is quickly dispersed. Both this effluent
and the placement of our technology in semi-enclosed areas, such as bays and coral reefs, can help to address ocean
acidification.
•
Utilization: The Captura process produces a measurable and verifiable stream of CO2 to generate high-quality carbon
credits. The CO2 can also be used in the production of low-carbon products.
DIRECT OCEAN CAPTURE
The planet’s oceans are carbon removal powerhouses
working hard to combat climate change, absorbing ~30%
of all emissions we release into the air. However, this
comes at the cost of ocean acidification. As the added
CO2 concentration grows, seawater becomes increasingly
acidic, threatening the health of ocean life and marine
ecosystems.
Captura has developed a Direct Ocean Capture approach
that harnesses the carbon removal powers of oceans
without contributing to ocean acidification.
Captura offers safe, scalable, and verifiable low-cost
atmospheric carbon removal by leveraging the world’s
largest, existing, natural and no-cost atmospheric CO2
absorber – the ocean. With minimal to no impacts on the
environment and using only renewable electricity and
seawater as inputs, Captura’s technology generates a
stream of CO2 that can then be sequestered or utilized to
make low-carbon products.
With no purpose-built air contactors, no absorbents, and no
by-products, Captura’s solution enables large-scale carbon
removal at a lower cost.
CONTACT
Email: info@capturacorp.com
Web:
www.capturacorp.com
CAPTURA
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DESCRIPTION
CARBONCAPT process of CO2 capture is one of the Post
Combustion CCUS technologies.
After dust precipitation in ESP or Bag Filter the flue gases
come to CARBONCAPT plant for further treatment.
CARBONCAPT process involves chemical absorption of
gaseous CO2 by highly selective amine-based solvent and
executed in three principal stages:
1.
First stage – COOLING of the flue gases by water.
After leaving the ESP flue gases are drawn up through
the COOLING COLUMN (CC) for cooling it from 350-
370°C down to 65-70°C by water injection. The
diameter and height of the CC as well as the amount
of nozzles depends upon the volume and temperature
of the flue gases, drawn through the CC.
2. Second stage - ABSORBING of CO2 by highly selective
absorbing solvent. The cooled down flue gases are
drawn up through ABSORBER COLUMN (AC). In the
AC the flue gases react with FLEXOL-CacboStrip
absorbing solvent, thus the chemical absorption of CO2
is taking place and the CO2-rich solvent is obtained.
The diameter and height of AC and the amount of trays
depends mostly upon the reactivity of the absorbing
solvent, partial pressure of CO2 to be absorbed, and
the solvent circulation factor. There is a thumb rule:
the lower the temperature of CO2 and the higher the
pressure in the AC, the more effective process of CO2
stripping is taking place, but in certain cases this rule
is not the case at all: the basic engineering should
be developed and individual project calculation to be
done for every CO2 capture unit.
3. Third stage – DESORBING of CO2 from the CO2-rich
absorbing solvent. The extraction of carbon dioxide
from the CO2-rich FLEXOL-CarboStrip solvent occurs
by increasing the solvent temperature. As a result
the 95% gaseous CO2 returns to gaseous state and is
drawn to a liquefaction station. The FLEXOL-CarboStrip
solvent is cooled, regenerated and pumped back
to the top of the ABSORBING COLUMN for further
circulation.
Today we offer two versions of CarbonCapt technology:
CarbonCapt HP (High Pressure) process with FLEXOL-
CarboStrip A4 (Advanced Amine Activated Absorbent) as a
solvent, as well as CarbonCapt LP (Low Pressure) process,
where FLEXOL-CarboStrip A5 (Advanced Amino-Acid
Activated Absorbent) is used. Both versions are cost and
energy effective and provide for low CAPEX and OPEX.
SUMMARY
BENEFITS
•
Process is well-proven in durable operation in multiple plants
•
Scalable and extremely cost effective at big capture projects
•
Easy and predictable maintenance
•
Low CAPEX and OPEX
•
Provides for a very little impact on the environment
CARBONCAPT CHEMICAL ABSORPTION TECHNOLOGY
The existing technologies of Carbon Capture are
characterized by high power and thermal energy
consumption, but the selective chemical absorption of
gaseous CO2 prevail over the other technologies due to its
well proven efficiency in a number of long-term operation
at the US and Canada power plants and today all the CCUS
community, focused on chemical absorption processes
have a challenge to make this technology less expensive,
and more accessible to the CO2 intensive sectors of the
global economy.
The expected higher demand for cement and concrete
after Covid19 Pandemic will evidently lead to a sharp
growth of CO2 emissions from the cement industry in
the upcoming years. Today the urgent need for sufficient
reduction of CO2 emissions all around the world makes this
technology vital, if we want to provide green planet Earth
for the next generations.
Here we present benefits and a brief description of
CARBONCAPT process, the Post combustion Carbon
dioxide Capture technology.
CONTACT
Web:
www.carboncapt.com
CARBONCAPT TECHNOLOGIES CO. LTD.
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DESCRIPTION
In the EDM the anions and cations are separated from
the amine solution and concentrated in an aqueous
“brine” stream for disposal. Anion and cation selective
membranes, divided by spacers, are installed between
anode and cathode end plates and operated in a “sheet
flow” order.
The spacers designation is to ease the flow distribution
between the membranes and to direct amine and brine
to the relevant channels. The membranes are sequenced
in such a way, that the amine solution enters the channel
between an anion and cation permeable membrane,
the anions move towards the anode through the anion
permeable membrane, and the cations move towards the
cathode through the cation permeable membrane.
On the opposite side of the selective membranes the
ions migrating from brine to the respective electrodes are
precluded by alternating sequence of the membranes: the
anion, passing through the anion selective membrane into
brine is also prevented from a solvent channel, the next
installed is a cation selective membrane, which will never
allow the intrusion of the anion.
Our Mobile ElectroDialysis Module is installed in a 40”
container and can be easily transported for “Heat Stable
Salts withdrawal as a Service” function. For this purpose
we use the following algorithm: our specialists will send
you the questionnaire to be filled out with the detailed
description of the problem, process flowsheet, main
process parameters and type of the solvent, used at the
amine CO2 capture unit.
We will also request a sample of regenerated solvent
in order to analyze the approximate improvement of
operation. After the basic calculations are performed and
scope of works is defined we submit a price proposal to
the Customer. After the offer is accepted we come to the
site and connect our Mobile EDM module to the existing
amine carbon capture plant as follows:
1.
The EDM module to be installed in the bypass line
of the regenerated solvent, pumped to the top of
Absorber column,
2. Solvent temperature at the EDM module inlet should
not exceed 80°C
3. Pressure is 2-5 kg/cm2
4. Power supply and water source to be provided
5. Needed plot of land is 60 m2
i.e. for 2 pcs 40” containers allocation.
SUMMARY
BENEFITS
•
High efficiency of HSS, SO2 and carboxylic acids removal,
•
Modular design guarantees easy scaling up,
•
Minimal environment friendly wastes,
•
Reasnable cost of «HSS Withdrawal as a Service»,
•
Duration of amine solvent lifetime is prolonged.
CARBONCAPT MOBILE ELECTRODIALYSIS MODULE (EDM)
The existing technologies of Post Combustion chemical
Carbon Capture widely use the different types of amine-
based solvents. These are various formulations, based
on different types of amines, i.e. Monoethanolamine
(MEA),
Diethanolamine
(DEA),
Methyldiethanolamine
(MDEA) as a basic component and Piperazine (PP), used
as reaction activator. All these amine-based solvents are
doomed to degrade, be lost and contaminated during the
circulation and the most important problem here is Heat
Stable Salts (HSS) formation. HSS usually exist as amine
salts of ionic nature, such as acetate, chloride, formate,
oxalate, thiosulphate, thiocyanate and similar. All of
them are thermally stable and not dissociated during the
regeneration process. The HSS presence in the solvent
results in the following:
•
Excessive consumption of amine and loss of its activity
towards CO2
•
Increased corrosion of equipment steel surfaces - HSS
act as corrosion accelerators
•
Fouling, due to salts deposition
CONTACT
Web:
www.carboncapt.com
CARBONCAPT TECHNOLOGIES CO. LTD.
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DESCRIPTION
Carbon Clean has amassed a deep understanding of
industrial carbon capture technologies since its inception in
2009, working with commercial and academic partners to
test and validate its solutions. Its proven technologies are
delivering for industrial partners around the world and it
has technology references across 49 sites.
Carbon Clean delivered the world’s first subsidy-free, fully
commercial, industrial-scale carbon capture and utilization
plant at Tuticorin Alkali Chemicals and Fertilizers Limited in
India in October 2016. The plant is installed on a coal-fired
boiler, and is designed to capture 60,000 tonnes of CO2
per year, which is then converted into soda ash (sodium
carbonate) – an ingredient used in household products,
glass manufacturing, and paper production.
In 2023, Carbon Clean announced its 50th commercial
project – to deliver carbon capture equipment capable
of capturing 70,000 tonnes of biogenic CO2 per year for
Ørsted’s FlagshipONE facility in Sweden, Europe’s largest
green methanol project. FlagshipONE will supply 50,000
tonnes of eMethanol per year to the shipping industry,
which today accounts for around 3% of global carbon
emissions.
Carbon Clean is fully focused on making carbon capture
more accessible to hard-to-abate industries. Its next
generation of standardized, fully modular carbon capture
technology, CycloneCC will be crucial to accelerating the
global deployment of CCUS.
CycloneCC will be pre-fabricated, enabling an on-site
installation period of eight weeks and so reducing costly
operational disruptions. Additionally, as a fully modular
solution, units can be added in line with a company’s
decarbonization ambitions and investment capacity, either
solo or alongside other decarbonization solutions.
Carbon Clean is also working towards a Carbon Capture as
a Service (CCaaS) offering, where customers pay a cost per
tonne of carbon. This will further de-risk the investment for
companies and ensure performance is optimized over the
lifetime of the technology, by drawing on Carbon Clean’s
operational expertize.
CYCLONECC
Carbon Clean has developed a fully modular technology,
CycloneCC, that is vital for scaling industrial carbon capture
deployment to achieve global net zero targets.
CycloneCC addresses two major concerns from industries
considering carbon capture – cost and space. As a
modular, pre-fabricated and skid-mounted carbon capture
solution, CycloneCC reduces the overall cost of carbon
capture by up to 50% and has a physical footprint that is
up to 50% smaller than conventional carbon capture units.
CycloneCC intensifies the traditional solvent capture
process through the combination of two process
intensification technologies:
•
Rotating packed beds (RPBs) process equipment
technology
•
Carbon Clean’s proprietary amine-promoted buffer salt
solvent technology (APBS-CDRMax®)
The APBS-CDRMax® solvent is extremely effective in
capturing CO2, and the RPBs provide a highly efficient
environment for the absorption of CO2 and solvent
regeneration.
SUMMARY
BENEFITS
CycloneCC is a modular, pre-fabricated and skid-mounted carbon capture solution that will radically impact the economics
of carbon capture and industrial decarbonization.
CycloneCC’s benefits include:
•
Compact and cost-effective: Process intensification delivers a reduction in the size of the mass transfer equipment by
10 times and up to a 50% reduction in the overall unit footprint, compared to conventional carbon capture units. The
overall cost of carbon capture is reduced by up to 50%, with no loss in performance.
•
Easily scaled: CycloneCC is delivered in modular units that can be added over time to increase carbon capture
capacity in line with a company’s decarbonization strategy.
•
Standardized designs: Off-the-shelf, ready-made engineering designs for standard capacities and specifications
deliver cost and delivery efficiencies.
•
Minimal disruption: By using modular designs and shop-fabricated skids, site infrastructure requirements are
reduced, resulting in easier integration with existing industrial operations for minimal disruption and maximum cost-
effectiveness, and simpler plant maintenance.
•
Proven technology: Carbon Clean has over a decade of experience in designing, building, and operating industrial
carbon capture systems and has technology references across 49 sites around the world. Its engineering excellence
and proven results are at the heart of CycloneCC.
CYCLONECC
Carbon Clean is a global leader in carbon capture solutions
for essential hard-to-abate industries. The company’s
technology, significantly reduces the costs of carbon
capture when compared to existing solutions.
Carbon Clean is an innovation leader in the carbon capture
sector, with over 80 active patent assets across 15 patent
families covering over 30 countries. The company’s
standardized, fully modular carbon capture technology,
CycloneCC will accelerate the global adoption of carbon
capture in key industries that have few other available
options to decarbonize.
The size and cost of carbon capture technology have
historically
been
significant
barriers
to
adoption.
CycloneCC overcomes these barriers; its overall footprint
is up to 50% smaller than a conventional plant and it can
capture CO2 at a cost that is up to 50% less per tonne
than conventional carbon capture systems. It achieves
this through a combination of two proven process
intensification technologies – Carbon Clean’s advanced,
proprietary amine-promoted buffer salt solvent (APBS-
CDRMax®) and rotating packed beds (RPBs).
CycloneCC will be pre-fabricated in fully engineered
modules and available in standard capacities. It has already
been fully tested at 1 tpd at Altrad Babcock’s Emissions
Reduction Test Facility in Scotland and a number of 10 tpd
demonstration units will be commissioned shortly with
select industrial partners in the Middle East and North
America. Commercialization of CycloneCC at 100 tpd is
also underway in North America and Europe.
As a compact and modular solution, CycloneCC is
particularly suited for use with small to mid-size emission
point sources and can be installed at multiple locations
across a site.
CONTACT
Email: info@carbonclean.com
Web:
www.carbonclean.com
CARBON CLEAN
2
re technologies and
ve their net zero
operating industrial
anies globally to
ng solutions that will
se the sector –
cerns from industries
fication technologies:
APBS-CDRMax®) and
ventional carbon capture.
arbon capture down to
ready to install and with
and
GCCSI - State of the Art: CCS Technologies 2022
STATE OF THE ART: CCS TECHNOLOGIES 2023
38
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RPBs have been used in commercial applications since
the 1960s, however, their use in the post-combustion CO₂
capture process is a new application.
The RPB contains a disk of packing material which rotates
about its axis. The centrifugal force generated through
the rotational motion of the packed bed in an RPB is
significantly greater than the gravitational force seen in
conventional packed columns, making RPBs much more
effective in mass transfer operations.
The liquid films and droplets created in the packing
material are remarkably thinner, which increases the
surface area to volume ratio of the liquid. This results in
faster and higher mass transfer efficiency between the gas
and liquid phases.
The mass transfer improvement allows the RPB to be up
to 10 times smaller than traditional columns to accomplish
the same results. The combination of RPBs and APBS-
CDRMax® provides:
•
Smaller equipment sizes at equivalent performance
– using RPBs in the absorber/stripper results in more
than one order of magnitude reduction in equipment
size
•
Better mass and heat transfer between the liquid and
gas phases through thinner liquid films produced by a
centrifugal force
•
More intense turbulent flow relative to conventional
columns
The APBS-CDRMax® solvent in the stripper RPB also
reduces heat requirements and improves efficiency of
heat transfer, collectively reducing the cost to regenerate
solvents. Additionally, there are lower degradation and
corrosion rates, improving solvent make-up and waste
disposal, and a lower pump and cooling water duty.
Further optimizations will be achieved through the use
of a digital twin solution, enabling CycloneCC units to be
operated remotely to deliver improved plant and energy
efficiency, as well as potentially reducing project execution
time by 20-40%.
Carbon Clean’s CycloneCC technology development
process includes rigorous assessment of the technology
with academic partners, as well as scaling and adapting
the technology to industrial processes with commercial
partners.
CycloneCC has been successfully pilot tested at 1 tpd
at Altrad Babcock’s Emissions Reduction Test Facility in
Scotland, and 10 tpd demonstration units will be operational
with select industrial partners in the Middle East and North
America in the coming months. Commercialization of
CycloneCC at 100 tpd is also underway in North America
and Europe.
The radically smaller size and cost of CycloneCC offers
the potential for industries to achieve far greater emission
reductions. Deployment of this technology can also grow
in line with a company’s decarbonization strategy. Lower
overall costs make it possible to incorporate CCUS into
existing and future operations, enabling businesses to
scale over time to meet their targets and allowing them
to participate in the global reduction of carbon emissions
sooner.
APBS-CDRMAX® SOLVENT
Carbon Clean’s APBS-CDRMax® solvent has been
formulated to optimize carbon capture performance. Its
innovative, patented formulation of amines and salts –
amine-promoted buffer salts – offers both the high kinetic
reactivity of an amine and the low regeneration energy of a
buffer salt. The result is a unique, fast-acting, high-capacity
carbon capture solvent that delivers higher performance in
any existing solvent-based carbon capture system.
The solvent chemistry allows for rapid removal of carbon
dioxide from flue gases with CO₂ concentrations ranging
between 2.5-25 vol.% and produces CO₂ with a purity of
≥99.5 vol% on a dry basis, reducing regeneration energy
requirements as well as greater stability and lower
corrosivity. Comprehensive testing has validated the
benefits that APBS-CDRMax® delivers including:
•
20x less corrosion and 10x less degradation
•
10-25% lower energy demand for the capture and
regeneration process
•
5x longer solvent life and 86% less solvent make-up
•
A higher performance efficiency with less foaming,
leading to 50% reduction in ongoing chemical
requirement and waste disposal costs, reducing amine
carryover and the need for anti-foaming additives
•
A reduction in solvent emissions to parts per billions
(ppb) levels, which meets environmental regulatory
requirements and facilitates approvals
GCCSI - State of the Art: CCS Technologies 2022
CycloneCC 10 TPD RPB
CycloneCC 100 TPD visualisation showing its relative size compared to a conventional carbon capture plant
STATE OF THE ART: CCS TECHNOLOGIES 2023
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DESCRIPTION
DAC technology captures CO2 by pulling in atmospheric
air. Then, through a series of chemical reactions, CO2 is
extracted from the air while returning the rest of the air to
the environment. DAC is a different, and complementary,
technology to point-source carbon capture and storage
which removes CO2 from industrial flue gas instead of the
atmosphere. Within hub or cluster CO2 storage projects,
DAC can bring important value by delivering CO2 capacity
with relatively stable purity and supply.
CE’s DAC technology approach is focused on achieving
large, industrial scale at low-cost. To help achieve this, CE’s
solution borrows existing and widely used equipment and
processes from other industries, innovating and integrating
them to deliver a DAC system based on largely known
supply chains, and reliable equipment costs.
Our process begins with an air contactor that is adapted
from industrial cooling towers to bring in high volumes
of air, which passes across thin plastic surfaces that
have potassium hydroxide solution flowing over them.
This commodity chemical binds with the carbon dioxide
molecules, removing them from the air and trapping them
in the solution in the form of a potassium carbonate salt.
The carbonate is then precipitated out of solution in the
form of calcium carbonate pellets in a pellet reactor.
In the last major step of the process, the carbon dioxide-
carrying pellets are moved from the pellet reactor to a
calciner where they are heated to high temperatures
causing them to break down and release the CO2 as
a concentrated gas. To close the second loop in CE’s
process, the calcium oxide left from the calcination process
is mixed with water in the slaker to rehydrate it, and then
it is fed back into the pellet reactor, beginning the cycle
again.
To help minimize waste and consumables across CE’s
process, the DAC technology uses chemical reactions and
this closed loop system to absorb CO2 from the air (see
below).
There are a number of applications for atmospheric CO2
captured through DAC, but CE is focused on delivering two
types of industrial solutions:
1.
When paired with secure geologic storage, DAC can
deliver the permanent and verifiable removal of CO2
from the atmosphere. This provides a mechanism
to help difficult-to-decarbonize sectors, like aviation,
address their emissions faster and at a lower cost
than many existing mitigation solutions. In the future,
in a post net-zero world, these same facilities could
be used to address legacy emissions, creating an
opportunity for climate restoration.
2. AIR TO FUELSTM solutions can enable captured
atmospheric CO2 to be combined with hydrogen
to produce low carbon intensity fuel that is drop-in
compatible with existing vehicles and infrastructure.
DEPLOYMENT APPROACH
To enable rapid and widespread deployment of DAC
solutions, CE licenses its technology to development
partners around the globe so multiple plants can be
built in parallel. Alongside regional partners, CE and our
global deployment partner 1PointFive – a subsidiary of
Occidental’s Low Carbon Ventures - bring a standardized
‘design one, build many’ approach to deployment.
This approach combines the partners’ DAC technology,
large-scale
carbon
dioxide
management,
project
experience and extensive storage infrastructure. CE will
provide the DAC technology and market support, while
1PointFive builds and deploys the DAC plants, leveraging
Occidental’s strong project engineering and delivery
expertise. This helps support the rapid build-out of large-
scale facilities, as we work to duplicate near identical plants
adjusted for location specific considerations.
SUMMARY
BENEFITS
Key features of CE’s DAC technology:
•
Scalable – Industrial facilities that use CE’s DAC technology can be built in one or more trains, each capable of
capturing a megatonne of CO2 annually using known equipment with industrial precedent.
•
Standardized design - Alongside partners, we bring a standardized ‘design one, build many’ approach to deployment,
working to duplicate near identical plants adjusted for location specific considerations. This helps support the rapid
build-out of large-scale facilities.
•
Industrial precedent - At CE, we’ve built our DAC technology around industrial precedent by utilizing known equipment
and suppliers, and then innovating, adapting and integrating them to create our DAC system. This means our system
can be built at industrial scales largely with existing supply chains.
•
Closed chemical cycle - Our DAC technology captures CO2 from the air in a closed “chemical loop” that re-uses the
same capture chemicals with minimal waste.
DIRECT AIR CAPTURE
Direct Air Capture (DAC) is a technology that captures
carbon dioxide (CO2) directly from the atmosphere with
an engineered system. This is similar to how trees absorb
CO2 for photosynthesis, except DAC does it much faster,
with a much smaller land footprint, and delivers the
CO2 in a concentrated, compressed form. The captured
atmospheric CO2 can then be permanently and safely
stored in geologic reservoirs to deliver negative emissions,
or used to produce low carbon intensity products, such as
diesel and aviation fuel that work in existing aircraft and
infrastructure.
For more than a decade, Carbon Engineering (CE) has
pioneered a liquid sorbent-based DAC system, optimized
for scale. Today, CE is working with partners to deploy
large-scale commercial facilities globally.
CONTACT
Email: info@carbonengineering.com
Web:
www.carbonengineering.com
CARBON ENGINEERING LTD.
STATE OF THE ART: CCS TECHNOLOGIES 2023
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CARBON ENGINEERING’S INNOVATION CENTRE
Built in 2021, CE’s Innovation Centre in Squamish, B.C.
provides an environment where our engineers and
technicians conduct ongoing technology development,
testing, and analysis. This center enables CE to continue
optimizing our DAC solution to drive down the cost of
capture per tonne.
The facility contains all the major components of large-
scale, commercial DAC facilities so engineers can test
and validate technology enhancements in an integrated
system. It includes an air contactor, pellet reactor, calciner,
and slaker, alongside an extensive laboratory facility. The
next generation technologies developed here in Squamish
will then be introduced to commercial facilities worldwide
to help drive down emissions and achieve net zero targets.
COMMERCIAL FACILITIES UNDERWAY
The first commercial facility to use CE’s DAC technology –
being developed by 1PointFive – is under construction in
the United States. This first-of-its-kind facility is expected to
be capable of extracting 500,000 tonnes of atmospheric
CO2 annually once complete.
Last year, CE announced front-end planning and
engineering had begun for DAC facilities at a second site
in the U.S., in Kleberg County, Texas. Using the design
one, build many approach, the site is expected to provide
access for the potential construction of multiple DAC
facilities that would be capable of collectively removing up
to 30 million tonnes of carbon dioxide from the atmosphere
annually for dedicated sequestration.
This work provides a blueprint for global projects,
supporting the design of additional facilities already
progressing in multiple markets around the world. Please
contact CE if you are interested in licensing our technology
to build new, clean-infrastructure projects in your
jurisdiction.
Carbon Engineering’s Innovation Centre and Research & Development Headquarters located in Squamish, Canada.
Artist rendering of the design of the first large-scale plant to use CE’s technology.
STATE OF THE ART: CCS TECHNOLOGIES 2023
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DESCRIPTION
NEXT-GENERATION INNOVATION
An innovative UK cleantech company, we’ve been at the
forefront of developing carbon capture technology for over
a decade. Our foundations are rooted in innovation, bright
ideas, ingenuity, and dedicated people.
We were founded in 2009 as a spin-out company from
the University of Leeds when our Founder, Professor Chris
Rayner, and his research team were working with CO2 to
find new solutions to the carbon capture problem, building
on his 20 years’ experience in the field. Their progressive
work attracted investment and C-Capture was born.
Our proprietary, next generation technology is based
on fundamentally different chemistry that is amine free.
C-Capture’s patented solvent-based technology captures
carbon dioxide (CO2) from industrial emissions to help
combat climate change. It has distinct chemical properties
which mean it uses significantly less energy, has lower
costs and environmental risks, and has a wider range
of industrial applications than traditional carbon capture
technologies.
The low cost of capture using C-Capture’s technology is
derived from the reduced energy demand of our process.
C-Capture’s solvent components are all highly thermally
stable, meaning that higher desorber temperatures can be
achieved, creating far greater CO2 pressures on its release,
and reducing the compression energy to prepare CO2
product for transport and storage.
The robust nature of C-Capture’s solvent makes it highly
resistant to oxidation and aging, making it suitable for
industrial applications that traditional amine-based solvents
cannot address (without significant additional capital
investment, complexity, and risk), such as steel, cement,
waste-to-energy, and refinery catalytic cracker off-gases.
This resistance also leads to longer solvent life, further
reducing costs.
The advantages of C-Capture’s patented technology
mean it has the potential to break through the barriers
that are currently preventing the widespread adoption of
carbon capture technology which in turn make a globally
significant contribution to mitigate the impacts of climate
change.
SUMMARY
BENEFITS
Our proprietary technology uses less energy and is lower cost than other commercially available technologies. It is
environmentally benign and extremely robust.
•
A novel approach that is amine free, our solvent is inherently biodegradable, non-hazardous, and environmentally
benign.
•
Our process releases CO2 more readily than amine-based systems, resulting in a significantly lower parasitic energy
demand.
NEXT GENERATION CARBON CAPTURE TECHNOLOGY
C-Capture’s proprietary next generation carbon capture
technology is a true innovation in the sector, and a potential
gamechanger for industries looking to decarbonize their
processes.
Our
patented
solvent-based
technology
selectively
removes carbon dioxide (CO2) from a mixed gas stream.
Our mission is to deploy it on industrial emissions using a
post-combustion capture approach.
Based on fundamentally different chemistry to other
commercially available solutions, C-Capture’s carbon
capture technology is amine free and environmentally
benign. It also uses less energy and is lower cost.
Well suited to the large-scale capture of carbon dioxide
and extremely robust, C-Capture’s carbon capture
technology can be deployed on most processes requiring
CO2 separation from other gases. It is robust enough to
withstand even the very challenging flue gases emitted by
difficult-to-decarbonize industries including cement, steel,
glass, energy from waste, hydrogen production facilities,
and power stations.
The advantages of our solution creates the potential for
our solvent to break through the barriers that are currently
preventing the widespread adoption of carbon capture and
storage (CCS) technology to mitigate the impacts of climate
change.
CONTACT
Email: info@c-capture.co.uk
Web:
www.c-capture.co.uk
C-CAPTURE
•
Significantly reduced process energy requirements (~1.8 GJ/tonne CO2) due to low steam requirements and reduced
costs of compression due to higher CO2 release pressure.
•
Suitable for use in difficult-to-decarbonize industries with a proven high tolerance to flue gas impurities, including O2,
particulates, and acid gases such as NOx and SOx.
•
High tolerance to impurities reduces the need for feed-gas pre-cleaning.
•
Significantly less corrosive than amine-based equivalents, reducing operations and maintenance costs.
•
Reduced solvent management costs due to high thermal, chemical, and oxidative stability, and low volatility, which
minimizes solvent losses per tonne of CO2 captured.
STATE OF THE ART: CCS TECHNOLOGIES 2023
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INTERNATIONAL AWARD-WINNING CARBON CAPTURE
TECHNOLOGY
C-Capture’s next generation carbon capture technology
was awarded the trophy in the ‘Energy’ category of the
2022 IChemE Global Awards.
The international honours are widely considered as the
world’s most prestigious chemical engineering awards and
a global celebration of excellence in the field. The Energy
award recognizes excellence in efficient energy use or the
development of energy production methods that reduce
energy intensity. Our technology was also a finalist in the
Sustainability category which recognizes excellence in
sourcing and consuming materials, reducing waste, and/or
optimising the product life cycles.
BECCS – A WORLD FIRST
C-Capture’s technology was deployed to pilot the first
bioenergy carbon capture storage (BECCS) project of its
kind in Europe, at Drax Power Station, in North Yorkshire,
UK.
The plant successfully proved that our proprietary solvent
can isolate CO2 from the flue gases that are released when
biomass is used to generate electricity. A major milestone
in carbon capture, this pilot was the first time in the world
that CO2 had been captured from the combustion of a
100% biomass feedstock, and a major milestone on the
road to achieving negative emissions through BECCS,
which is an important part of the raft of solutions required
to combat climate change.
DEMONSTRATING OUR TECHNOLOGY
C-Capture’s technology is already at Technology Readiness
Level (TRL) of 7 and expected to reach 8 by the end of
2023.
Our work continues at the UK’s largest biomass power
station
to
continue
our
commercialization
journey.
C-Capture’s fully integrated pilot plant at Drax Power
Station was successfully commissioned at the end of 2022
and builds on the experience gained from our previous
prototyping and pilots.
The plant incorporates every unit operation and control
mechanism that will be present in a full commercial unit. It
has been designed to capture between 1 and 5 tonnes of
CO2 a day.
Currently operating on synthetic flue gas (air/CO2) each
element of the process is being explored and tested in a
highly controlled environment. This enables us to map
out a clearly defined operating envelope and provide the
highest-quality data to customers on how our technology
will work within their industry. These data also provide proof
of our key capture performance metrics, so we can deliver
technoeconomic evaluations of our technology for specific
industry applications and projects.
When this scope testing is completed, the unit will be
moved to Drax’s CCUS Innovation Area and operated on
biomass-derived flue gas.
By the end 2023 C-Capture will have one year of operation
on the pilot unit at Drax along with extensive real-world flue
gas trials across key hard-to-abate industries. On the back
of this success, we are working to identify the location of
our first commercial demonstration unit which will showcase
our unique technology at an industrially relevant scale (50-
200 tonnes CO2 capture per day).
PROOF OF THE ROBUSTNESS OF OUR TECHNOLOGY
Alongside the current pilot unit at Drax, C-Capture is
building and installing smaller test units – Carbon Capture
Solvent Compatibility Units (CCSCUs) – across several
hard-to-abate industries. The objective for these is to
demonstrate the robustness of our technology within
specific applications and provide proof of the exceptionally
long lifetime of our solvent.
A fully automated and containerized, small scale carbon
capture plant that runs on real flue gas, each CCSCU
replicates the temperatures, pressures, and solvent
composition changes that would be found in full-scale
capture cycle. By replicating the real-world process
conditions, but in a low resource intensity manner, we can
rapidly gather high quality data to quantify online solvent
loss and degradation rates within specific applications.
Since September 2022, the first of our CCSCUs has been
carrying out a lifetime test on the biomass-derived flue gas
from Drax’s boilers. The results to date, combined with
data previously gathered from laboratory testing, indicate
that C-Capture’s innovative solvent technology is highly
compatible with biomass flue gas.
ACCELERATING
THE
DEPLOYMENT
OF
CARBON
CAPTURE TECHNOLOGY
We will demonstrate the compatibility of our technology
within several hard-to-abate industries as part of our
pioneering XLR8 CCS project.
During 2023, C-Capture will deploy three more CCSCUs
to trial and assess the compatibility of our solvent with real-
world flue gas across the cement, glass and energy from
waste sectors.
This multi-industry, multi-million-pound project, XLR8 CCS
– Accelerating the Deployment of a Low-Cost Carbon
Capture Solution for Hard-to-Abate Industries, is supported
by £1.7m in funding from the UK Government’s Net Zero
Innovation Portfolio (NZIP). The funding is part of the
£20 million Carbon Capture, Usage and Storage (CCUS)
Innovation 2.0 programme which is aimed at accelerating
the deployment of next-generation CCUS technology in the
UK.
C-Capture’s XLR8 CCS project will demonstrate that a
low-cost carbon capture solution is a reality for difficult-to-
decarbonize industries in the race to net zero. A critical step
in the fight against climate change to de-risk future CCS
projects and investments at commercial scale and deliver
the cost reductions required to decarbonize all industry
sectors.
The project will prove that C-Capture’s next generation
carbon capture solvent is compatible with a wide variety
of harsh, real-world industrial emissions, which are major
contributors to global carbon levels.
STATE OF THE ART: CCS TECHNOLOGIES 2023
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DESCRIPTION
CAPSOLEOP® - SAFE, ENERGY EFFICIENT AND COST
COMPETITIVE END-OF-PIPE CO2 CAPTURE
A simplified overview of the CapsolEoP® process is
presented in Figure 1. The CO2 rich flue gas is compressed
to around 5-8 bar (to achieve a partial CO2 pressure of 0.7
bar) before it enters the bottom of the absorber, where the
pressurized flue gas reacts with the downwards flowing
HPC solvent. The CO2 lean flue gas leaves the absorber
column at the top. The CO2 rich solvent leaves the
absorber at the bottom, is depressurized, and led to the
top of the desorber, where the partial CO2 pressure is low,
forcing the solvent to release its high CO2 content to the
steam flow. The pure CO2 leaves the top of the desorber,
from where it can be liquified and further processed. The
lean solvent is led back to the top section of the absorber,
and the cycle continues.
SUMMARY
BENEFITS
•
Cost competitive: The patented energy recirculation enables lowest carbon capture costs and flexibility to monetize
heat and/or electricity from the capture unit.
•
Safe solvent, free of harmful emissions: The use of Hot Potassium Carbonate (HPC) is non-toxic, non-flammable, non-
carcinogenic and environmentally friendly.
•
Low solvent degradation minimizes cost of solvent makeup.
•
Flexible and scalable: A single CapsolEoP® unit can process flue gas from plants with emissions of up to maximum 2.5
million tonnes of CO2 per year (with flue gas CO2 concentration of 20%).
CAPSOLEOP® AND CAPSOLGT®
Capsol Technologies has developed and offers safe,
environmentally friendly, energy-efficient and affordable
carbon capture technologies for large scale emitters
like Energy-from-Waste (EfW), biomass plants, cement
producers, gas power stations, and other CO2 emitting
industrial facilities utilising the safe and proven Hot
Potassium Carbonate (HPC) solvent.
HPC as an absorption solvent for CO2 is well-documented
and used in thousands of plants globally in multiple
industries. However, until recently, the use of HPC for post-
combustion capture of CO2 from flue gases was discarded
as a viable option due to the high energy demand (and
hence cost) required to pressurize the flue gas. To solve
this, Capsol Technologies has developed the CapsolEoP®
(end-of-pipe) technology – a standalone, retrofit unit, with
a patented energy recirculation process, which offers
low capture cost and the flexibility to monetize heat and
electricity in the capture process.
Building
on
the
CapsolEoP®
technology,
Capsol
Technologies has recently developed an optimized carbon
capture process for gas turbines - CapsolGT® - which
generate additional electricity while capturing 95%+ of the
CO2 from the exhaust gases of open cycle gas turbines,
introducing carbon capture as a revenue source.
CONTACT
Email: tone.bekkestad@capsoltechnologies.com
Web:
www.capsoltechnologies.com
CAPSOL TECHNOLOGIES
•
Two or more units will operate in parallel for facilities with emissions of more than 2.5 Mtpa CO2
•
CapsolGT® is optimized for 4-100 MWe turbines
•
Minimal plant impact: The system can be run on electricity only. There is no external steam required. No modification
of the host plant is needed
•
Experienced team: Technical and commercial experts from the Energy, Chemical and Oil & Gas industry, with 25+
years’ experience
Figure 1
Figure 2
STATE OF THE ART: CCS TECHNOLOGIES 2023
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CapsolEoP® can be run on electricity only or use excess
steam from the host plant, if available. Thus, a costly
investment in external steam production, or reconstruction
and balance of the host plant, is not required.
CapsolEoP® offers great flexibility – optimizing either for
minimum electricity consumption, or for maximum internal
heat generation, for example for district heating.
The CapsolEoP® heat recirculation can efficiently produce
1.3 bar steam from water at 75° to 90 °C by heat pumping. In
addition, process waste heat (at temperatures above 75 °C)
from the host plant may be used in the CapsolEoP® process
to decrease the energy demand of the overall system
(when optimized for minimum electricity consumption).
Alternatively, the capture plant can be optimized to add
valuable energy in the form of heat to a district heating
network, with a minimal increase in electricity consumption.
The CapsolEoP® solution can also commercially make
use of the energy from the CO2 compressor intercoolers
(in the liquefaction plant) by integration into the energy
recirculation. In addition, depending on the temperature,
the energy in the flue gas entering the CapsolEoP® unit
can also be used in the heat recirculation process. Whether
to optimize for lowest electricity consumption or maximum
heat into the district heating system is reviewed for each
specific plant based on close dialogue with the plant
owner.
CAPSOLGT® - INTEGRATED CARBON CAPTURE FOR
GAS TURBINES
CapsolGT® - Capsol Technologies’ carbon capture solution
for open cycle gas turbines, capturing 95%+ of the carbon
dioxide while enabling additional electricity generation, is
a solution optimized for 4-100 MWe gas turbines that do
not require turbine modifications, in addition to introducing
carbon capture as a revenue source.
Highly efficient gas turbines provide low CO2 concentrated,
hot flue gas streams with temperatures typically around
500-600 °C. Before entering the core of the capture cycle,
the flue gas heat is recovered, utilising the pressurized
clean gas absorber stream, to generate an overall surplus
of electricity. In comparison with a typical combined cycle
gas turbine plant (CCGT) with end-of-pipe carbon capture,
CapsolGT® provides a low cost, less complex and high
capture rate alternative. The overall cooling demand is also
lower, and the plant is able to provide valuable heat 30 –
105 °C, if required.
The solution can be applied to a variety of applications,
such as gas engines, diesel generators and other industrial
facilities where hot waste heat streams could be utilized.
The steam required for the process is exclusively
generated within the capture system, by the means of
electricity. CapsolGT® avoids the costly investment into a
separate steam boiler and additional end-of-pipe carbon
capture system. With less equipment, lower external
cooling requirements and water neutrality, CapsolGT®
achieves higher overall plant efficiencies. CapsolGT® can
operate without additional supply of water, in fact, there is
the possibility to accumulate significant amount of water
and waste heats, which can be utilized, for example for
external steam production or water supply.
CAPSOLGO® – EFFECTIVE DEMONSTRATION
CAMPAIGN TO ACCELERATE YOUR CARBON CAPTURE
PROJECT
CapsolGo® is the answer to the many challenges of
industrial emitters, who consider investing into a full-scale
carbon capture plant. CapsolGo® is a small-scale carbon
capture demonstration unit for industrial facilities such as
Energy-from-Waste and biomass power plants, as well
as cement factories. CapsolGo® consists of two, easily
deployable shipping containers, stacked on top of each
other to minimize footprint, which are easy to install. The
only infrastructure required is electricity, compressed
air, demineralized water, and of course, the flue gas. The
captured CO2 can be fed back to the flue gas stack, or it
can be liquefied to demonstrate utilization options.
CapsolGo® is provided with an all-inclusive package:
transport,
installation,
deinstallation,
operation,
and
reporting by an independent party. CapsolGo® offers many
advantages for industrial emitters, including:
1.
The opportunity to experience Capsol Technologies’
energy-efficient technology to verify the effectiveness
of our carbon capture technology before investing in a
full-scale plant
2. Experience the safe and environmentally friendly
carbon capture solvent potassium carbonate (HPC).
An increasing number of industrial facilities have heard
about potassium carbonate and understand the many
advantages of it, like lower capture and material costs,
in addition to being widely available and no risk of
harmful emissions. CapsolGo® provides a powerful tool
to demonstrate safe carbon capture to stakeholders
3. During a CapsolGo® campaign, the plant’s specific
flue gas and operation is tested to define an optimal
solvent blend for the full-scale carbon capture plant.
4. Operation and maintenance teams can get familiar
with Capsol’s technology and prepare for the full-
scale operation. The public, such as residents, can
experience the environmentally friendly carbon
capture solution live, in person.
With an independent test report, plant owners will be able
to accelerate their decision processes towards the full-
scale plant and enhance the quality of their soft funding
applications.
With a capture capacity of several hundred tonnes of CO2
per year, CapsolGo® enables maximum insights about the
technology, while at the same time making it affordable.
CapsolGo® unit 1 at Filbornaverket, Helsingborg, Sweden.
CapsolGo® unit 2 at German EfW (Energy-from-Waste) plant.
Figure 3
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DESCRIPTION
HyCaps is a hybrid technology that combines mature solvent technology with membrane technology to overcome inherent
limitations while retaining or enhancing their advantages – as shown in Figure 1.
Figure 1 - Combining two technologies efficiently in HyCaps.
SUMMARY
BENEFITS
HyCaps is a hybrid technology that takes advantage of both the highly selective nature of solvent absorption technology
and the controlled flow regime of membrane technology. HyCaps provides the following benefits over conventional
solvent absorption technology.
•
HyCaps modules provide very high surface area to volume ratios. Consequently, the equipment size for carbon
capture is significantly reduced compared to conventional solvent absorption columns.
•
The separation of the solvent and flue gas streams by the membrane, eliminates solvent foaming, flooding and
reduces liquid channeling, the major operating issues in solvent absorption in packed columns. Also, there is no need
for solvent redistribution.
•
The HyCaps modules can be oriented in any direction without impacting the performance. Lower footprint, flexibility in
orientation and its modular design enables HyCaps’ capture process to be easily accommodated into limited spaces,
making the technology ideally suited for retrofit applications as well as incorporation into new build designs.
•
Solvent regeneration does not require reboiling/phase change, significantly reducing the solvent regeneration energy
as compared to the conventional absorption technology.
•
Ultimately, HyCaps is a very cost competitive technology with potential to reduce CO2 emissions in hard-to-abate
sector, oil & gas, onshore and offshore oil and gas platforms, ship-based processes, biogas upgradation and many
more.
HYCAPS- HYBRID CAPTURE SOLUTION
Operating since 2003, CO2CRC is a world leader in carbon
capture, utilization and storage (CCUS) research. CO2CRC
works with national and international discipline leaders,
manages interdisciplinary and inter-institutional research
projects, has well-established, decade-long relationships,
strong international brand recognition, and an outstanding
health and safety record. CO2CRC develops and trials next
generation low-emission technologies in commercially
relevant, first-of-a-kind demonstrations.
CO2CRC Ltd. in collaboration with its research partners in
Australia has developed a hybrid CO2 capture technology,
HyCaps. HyCaps combines solvent absorption and
membrane separation in a single process, which exploits
the advantages of both technologies to achieve efficient
carbon capture. The HyCaps process has proven its ability
to be highly efficient at carbon capture with reduced
energy requirements. HyCaps is modular, scalable and its
footprint is substantially lower than the conventional amine
solvent process for CO2 absorption, making it suitable
for retrofitting existing plants thereby promoting faster
implementation of carbon capture utilisation and storage
(CCUS).
CONTACT
Email: Jaikant.pandit@CO2crc.com.au
Web:
www.CO2crc.com.au
CO2CRC LTD.
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COST EFFECTIVE TECHNOLOGY
Initial technoeconomic analysis done for the CO2
capture with 18% CO2 in the flue gas indicates the cost
effectiveness of HyCaps technology. HyCaps modules
has 5000-6000 m2 surface area per m3 of the volume
as compared to 500-800 m2/m3 for the conventional
packed columns. As a result, HyCaps modules have a
reduced equipment footprint by 70%. Significant reduction
in equipment size is also a factor in reduced CAPEX for
HyCaps. The avoidance of solvent boiling and lower
operating temperature results in a low energy demand for
regeneration, and the low quality heat/waste heat from the
plant can be utilized within the system, making the whole
regeneration a low OPEX process. When compared to
conventional solvent process the operating cost of HyCaps
is about 60% lower as shown in Figure 3.
The development of the hybrid HyCaps represents a new
approach in carbon capture that has clear advantages in
terms of energy requirement and footprint, compared
to conventional technology. Critically, the technology,
proven at three different industrial pilot plants in Australia,
has demonstrated the deployment readiness of HyCaps
to address carbon emissions from industrial sources
including the hard-to-abate sector. HyCaps is a modular,
compact, and scalable technology that can be applied to
post combustion as well as pre combustion CO2 capture
processes. Due to its compact design, flexible orientation
and ease of installation, it is suitable to be retrofitted to any
industry with limited space but not limited to hard-to-abate
sector, mobile process platforms like FPSO, and ship-based
processes.
TECHNOLOGY DEVELOPMENT
CO2CRC Ltd and its research partners have successfully
demonstrated the potential of HyCaps technology for
both post-combustion and pre-combustion carbon capture
scenarios. This novel technology represents over a decade
of laboratory research and three pilot plant industrial
trials: The 30 wt% monoethanolamine (MEA) solvent was
chosen for pilot testing because of its well characterized
performance and the industry standard for CO2 solvent
absorption. Hence, the performance of the HyCaps pilot
plant could be directly correlated with conventional solvent
absorption processes, with improvements in carbon
capture efficiency and energy penalty directly correlated
to the HyCaps technology. In this process, the solvent
regeneration operating temperature ranged between 90
to 102 °C, well below the solvent vaporization temperature
of 105 °C. Hence, the pilot plant proved that carbon capture
and solvent regeneration could occur without a bulk
solvent phase change.
To ensure rapid scale-up of HyCaps technology, the
membrane based HyCaps modules chosen were based
on commercially available membranes, which were
originally developed for other gas separation applications.
Therefore, the technology can be rapidly adopted by
industry and expanded without the need for membrane
material development or the construction of sophisticated
membrane fabrication facilities.
It is also important to note that ongoing developments on
either the solvent or membrane systems can be transferred
seamlessly to the HyCaps module – a further benefit of the
system that will ensure its future relevance to the industry.
NEXT STEPS
With three successful pilot demonstrations in different industrial environments, HyCaps has achieved a technology
readiness level (TRL) 6. HyCaps is a cost competitive CO2 capture technology and is ready for scale up and large-scale
demonstration. As a next step, CO2CRC is working on a scaled up design for the equipment and is looking for potential
funding and collaboration opportunities to test and showcase HyCaps technology in different industrial applications and
environmental conditions.
Figure 3- Cost effectiveness of HyCaps compared to conventional solvent process for CO2 capture from flue gas having 18% CO2.
Figure 2 is a typical flow sheet of the HyCaps process. The
flowsheet is similar to that of conventional solvent CO2
capture systems but with the HyCaps module replacing the
conventional packed columns for absorption and solvent
regeneration. The process involves the transfer of CO2 from
the gas mix through a hollow-fiber membrane, where it is
chemically absorbed into a solvent. In solvent regeneration
with HyCaps, the physical separation of the solvent and
gas phases by the membrane enables carbon dioxide to
be drawn from the enriched solvent phase into the gas
phase. This enables solvent regeneration to be achieved
at temperatures lower than conventional packed columns
and the solvent regeneration can be achieved without
vaporisation of the solvent. By avoiding vaporisation of the
solvent, the HyCaps process reduces the energy demand
of the solvent regeneration significantly.
Figure 2 - HyCaps process undertaking carbon capture and solvent regeneration.
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SUMMARY
BENEFITS
•
Simplicity: LCDesign® process configuration is simplified compared to both the traditional amine system and advanced
technologies.
•
Scalability: LCDesign® can be scaled from 1 to 7,000 tpd or more.
•
Affordability: LCDesign® is truly the most affordable carbon capture system in the market with the lowest CAPEX &
OPEX.
•
Integrability: LCdesign® can be fitted with a new or existing Pre-/Post- Combustion process.
•
Suitability: LCDesign® can capture CO2 from any gas stream at wide CO2 content (from 2.5 to 70 volume %)
•
Performability: LCDesign® can be designed to capture CO2 at any recovery ratio (up to 99%) lower energy compared
to conventional solvent-based techniques.
•
Solvent Availability: DeltaSolv® solvents are commercially available with no royalty fees.
•
Emission Reduction: LCDesign® reduces emissions to atmosphere to the minimum with DeltaWash™ technology.
•
Operation Philosophy: LCDesign® requires a minimum operation attention and can be designed to be automated (no
need for site staff 24/7)
•
Operation flexibility: LCDesign® can be operated in a wide range of gas and liquid loads (30 to 120% design load)
•
Team Expertise: Delta Team are professionally trained and skilled carbon capture designers with experience in
Construction, Commissioning, Operating and Troubleshooting Plant Operations.
•
Project Execution: DELTA can work alongside the EPC Firms of your choice.
•
Maturity: LCDesign® Technology Readiness Level (TRL) is 9 and it is Build Ready!
LCDESIGN®, DELTA RECLAIMER®, DELTSOLV®
DELTA CleanTech is globally recognized as a leading
provider of technology for Pre- / Post- Combustion Carbon
Capture from industrial sources, enabling significant
and economical reduction of greenhouse gas emissions
since 2004. DELTA’s goal is to deliver practical solutions
to reduce greenhouse gas emissions and help solve the
challenges of energy security.
Through its commercial relationships, DELTA implements
the Best Commercial Technologies (BCT) in carbon capture
and utilization with leading EPC’s and Fabricators around
the world.
Delta has developed its own proprietary technologies as
follows;
•
Low-Cost Design Carbon Capture System, LCDesign®
•
Solvent Purification & Recycling System, Delta
Reclaimer®
The collective experiences from over 100 Carbon Capture
Projects worldwide provides Delta a distinct advantage.
Delta has successfully designed carbon capture plants with
capacity from 1 to 7,000 metric tonne of CO2 per day (tpd).
CONTACT
Email: jallison@deltacleantech.com
Web:
www.deltacleantech.com
DELTA CLEANTECH
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DESCRIPTION
BELCO® WET SCRUBBING
BELCO® scrubbing is the leading technology used in
oil refineries for cleaning flue gas from FCCUs that are
typically operated uninterrupted for 5–7 year periods.
Particulate Matter (PM) (including mist and aerosols), SOx
and NOx are controlled in a single up-flow tower with a
staged cleaning approach that supports optimizing system
configurations to meet specific application needs, while
minimizing flue gas pressure drop and system costs.
Common acid gas buffering reagents (NaOH, NaCO3 and
Mg(OH)2) are typically used for FCCU and other oil refinery
applications (fluid cokers, power boilers and fired heaters).
The use of other reagents is also supported.
With BELCO® scrubbing, hot-dirty flue gas is quenched/
saturated flowing into a horizontal inlet in the lower portion
of an up-flow tower. When NOx control is required, gas
that is rich in ozone is injected into oxidized NOx for easily
scrubbed HNO3. Acid gases and coarser PM are removed
with buffered water sprays as gas flows up through
the vertical tower. Finer PM is removed with a unique
particulate growth and buffered water spray filtration stage.
Liquid droplets are removed in a final stage at the top of
the tower.
SUMMARY
HIGHLIGHTS
•
Proven scrubbing performance for severe service hot dirty flue gas applications
•
500+ scrubbing installations with unique BELCO® and DynaWave® technologies
•
Refinery FCCUs, boilers, heaters, fluid cokers and SRUs installations
•
Sulfuric acid plants, metallurgical plants, cement kilns, power plants, and incinerator installations
•
Capable of meeting extremely low particulate matter, SOx and NOx concentrations
•
Robust non-plugging scrubbing designs using open towers
•
Compact plot space requirements
•
Minimal energy and water usage
•
Brink® brownian diffusion mist eliminators for clean flue gas applications and amine emissions reduction
ELESSENT FLUE GAS PRE-CLEANING FOR CARBON CAPTURE UNITS (CCUS)
Elessent Clean Technologies (Elessent) provides wet gas
cleaning systems for pre-cleaning and cooling hot dirty
flue gas streams ahead of carbon capture units (CCUs) for
CO2 reduction. Elessent’s BELCO® scrubbing technology
is in widespread use on refinery fluid catalytic cracking
units (FCCUs), fluid cokers, boilers, and process heaters.
Our DynaWave® scrubbing technology is in use on many
applications that include refinery sulfur recovery units
(SRUs), sulfuric acid plants, metallurgical plants, cement
kilns, power plants, incinerators and other applications
requiring robust flue gas cleaning. Originally developed
and used to minimize flue gas atmospheric emissions, our
wet scrubbing technologies can meet the extremely low
flue gas contaminant concentrations specified by CCU
suppliers for particulate matter (PM), sulfur oxides (SOx),
nitrogen oxides (NOx) and aerosols. Flue gas cooling to
meet low moisture (H2O) content and low temperature
requirements for some CCU technologies can also be
provided. Where additional control of acid mists, aerosols
and/or fine particulate is required, for more meeting more
stringent cleaning requirements, Elessent can incorporate
the use of wet electrostatic precipitators (WESPs) for dirty
flue gases or Brink® brownian diffusion fiber bed mist
eliminators. Elessent’s Brink® mist eliminators are also well
suited for controlling amine mist downstream of amine-
based CO2 absorption units.
CONTACT
Email: ernie.levinski@elessentctcom
Web:
www.elessentct.com
ELESSENT CLEAN TECHNOLOGIES
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DYNAWAVE® WET SCRUBBING
DynaWave® scrubbing is widely used for gas cleaning on
refinery SRUs, sulfuric acid plants, metallurgical plants,
cement kilns, power plants, and incinerators. Cleaning
is provided using a unique reverse-jet technology within
a single vessel. Systems are customized for specific
application requirements for removal of PM, acid gases
(SOx, HCl, HBr, H2S, HCN, Br2, Cl2, I2, F2), NH3 and/or
NOx. The technology supports the use of a wide variety
of common acid gas buffering reagents, as well as
specialized reagents that include caustic, soda ash, lime,
limestone, zinc oxide, magnesium hydroxide, ammonia,
and hydrogen peroxide. Other reagents can be used in
special applications like Cement Kiln Dust (CKD) in cement
plants and Black Powder in zinc plants.
Hot dirty gas flows down into the inlet barrel while buffered
liquid is sprayed upward into the barrel. Liquid collides with
the down-flowing gas to create the “froth zone”, a region of
extreme turbulence with a high rate of mass transfer. Clean,
water-saturated gas continues through the scrubber vessel
to mist removal devices. The liquid reverses direction and
returns to the vessel sump for recycling back to the reverse
jet nozzle.
BRINK® FIBER BED MIST ELIMINATORS
Used in 5000+ facilities around the world, Brink® mist
eliminators provide effective elimination of fine aerosol
mists, submicron oil smoke and soluble solids from a wide
range of gas streams. Originally developed for use in
phosphoric acid plants, custom engineered systems are
used for a broad range of industries including everything
from sulfuric acid to asphalt manufacturing, plastic
extrusion, metalworking and many more. For CCUs, Brink®
mist eliminators may be used as part of our BELCO® and
DynaWave® wet scrubbing systems, or as a separate
system ahead of or after a CCU.
Using Brownian diffusion principles, Brink® mist eliminators
consist of thick layers of very fine fibers placed between
two concentric cylindrical screens or cages. Fiber beds
are placed within a collection vessel to allow for gas to be
conveyed through the devices. Mist and aerosols collect
on the fiber bed and coalesce to form liquid films that drain
down through and out of the filter by gravity. These devices
offer exceptional collection efficiency for meeting stringent
emission guarantees, and in cases where insoluble
particulate content in the gas is low, they can achieve many
years of trouble-free operation.
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DESCRIPTION
A key advantage of fuel cell power generation over
combustion heat engine systems is that fuel is converted
to power more directly through an electrochemical non-
combustion reaction. This direct conversion is more
efficient and avoids the production of pollutants such as
NOX and particulates associated with combustion based
power generation. Fuel cells are electrochemical devices
comprised of negative and positive electrodes that can
be connected in a variety of series or parallel electrical
configurations to get the desired system voltage. The
negative electrodes produce electrons, and the positive
electrodes consume electrons, producing the electrical
current. Chemical reactions at the electrodes drive the
electron production and consumption. An electrolyte
layer between the electrodes supports ion transfer from
positive to negative electrodes to maintain charge balance
as electrons are produced and consumed. In fuel cells the
chemicals that drive the power reaction are continuously
fed into the cells during power production. Typically, a
fuel flows through the negative electrodes (anodes) and
air flows through the positive electrodes (cathodes). The
fuel is often hydrogen, but in the case of carbonate fuel
cells methane (from natural gas or biogas) is used and
converted to hydrogen inside the fuel cell.
In carbonate fuel cells the electrochemical reactions are
supported by an electrolyte layer in which carbonate ions
serve as the ion bridge that completes the electrical circuit.
During power generation the carbonate ion transfer results
in carbon dioxide being produced in the fuel electrodes
and consumed in the air electrodes. This carbon dioxide
flux is what is used for carbon capture. The cell and stack
structure and electrochemical reactions are illustrated
below:
Carbonate stacks are made up of individual cell packages containing the fuel electrodes, air electrodes, and a porous
ceramic matrix layer containing the carbonate ion electrolyte. The fuel electrodes in a carbonate stack also support the
reforming of methane to hydrogen, which is then consumed by the fuel cell reaction to make power. The reforming reaction
will produce one molecule of carbon dioxide for each molecule of methane fuel. The fuel electrode reaction also produces
additional carbon dioxide (four more molecules for each methane input), which is recycled back to the air electrodes, where
the extra four molecules are consumed. The recycle system is part of the mechanical balance of plant of a carbonate fuel
cell powerplant. Extracting carbon dioxide from this recycle stream and replacing it with external carbon dioxide from a flue
gas is the key to the carbonate fuel cell carbon capture approach.
SUMMARY
BENEFITS
•
Co-production of power during carbon capture, which provides an additional revenue stream to offset the cost of
carbon capture.
•
Co-production of clean water from the fuel cell reaction, which can be used to offset water requirements of the coal or
gas system that CO2 is being captured from.
•
NOX destruction. Reactions occurring on the carbonate electrode surfaces destroy NOX, so processing flue gas in
a carbonate fuel cell system will destroy up to 70% of the NOX in the flue gas, reducing or eliminating capital and
operating costs for NOX destruction equipment.
FUEL CELL BASED CARBON CAPTURE SOLUTIONS
FuelCell Energy, Inc is a provider of power generation
and hydrogen solutions based on high temperature
electrochemical technologies. One of those platforms, the
molten carbonate fuel cell, offers a unique approach to
capturing carbon dioxide from power generation or thermal
sources while simultaneously producing power. The
company has been offering power generation platforms
based on the carbonate fuel cell technology commercially
since 2003, and over 200 MW of systems are in operation
around the world. Carbonate fuel cells generate power
in electrochemical reactions that are supported by an
electrolyte layer in which carbonate ions serve as the ion
bridge that completes the electrical circuit. A side effect
of this basic characteristic of the technology is that carbon
dioxide introduced at the air electrode is transferred
through the electrolyte layer to the fuel electrode, where
it is more highly concentrated and easy to remove. This
means that a carbonate electrochemical cell can be used
as a carbon purification membrane – transferring CO2
from a dilute oxidant stream to a more concentrated fuel
exhaust stream. These cells are not developmental items –
they are industrial scale components configured into large
cell-stacks in MW-scale fuel cell powerplant systems that
are commercially deployed around the world today, and
an effort is underway to optimize the cell configuration for
carbon capture.
CONTACT
Email: info@fce.com
Web:
www.fuelcellenergy.com
FUELCELL ENERGY
•
Modular, can be deployed incrementally to manage capital outlay and changes in the cost of power, and to address a
wide scale of application sizes.
•
Wide range of applications, from industrial thermal sources as well as coal or natural gas power generation systems
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Using carbonate fuel cells for carbon capture involves adding additional process equipment to the powerplant mechanical
balance of plant, as illustrated below. In a standard carbonate powerplant, CO2 produced at the anode is recycled back
to the cathode to provide the CO2 needed by the air electrodes. If the concentrated CO2 in the anode exhaust stream
is extracted from the system and not recycled back to the cathode, an external source of CO2 can support the cathode
reaction. This external source can be the exhaust from another powerplant or an industrial source. The dilute CO2 in the
external flue gas will be reacted at the fuel cell cathodes and transferred to the anode stream, from which it can be easily
separated for sequestration or utilization.
The size of the carbonate powerplant required to capture CO2 from a specific source depends on the size of the source
and the CO2 emission rate. A 2.8MW carbonate fuel cell powerplant during normal power operation is transferring about
3200 kg of CO2 per hour from the cathode to anode streams in the stack modules. In carbon capture mode, this system
could capture and purify up to 2300 kg per hour of external CO2 in addition to the CO2 from the powerplant fuel input. The
amount of capture at various fuel cell powerplant sizes is shown in this figure:
The modular nature of the fuel cell system allows a wide
range of system applications. Powerplants rated at single to
tens of MW output can be used for industrial applications,
such as capture from boilers, and are particularly attractive
in industries that use carbon dioxide, where on-site
combined heat, power, and CO2 production can provide
cost, sustainability, and resiliency advantages. Powerplants
rated at 100’s of MW can be used to capture CO2 from
petrochemical or large power generation systems.
These large-scale carbonate carbon capture systems will
ultimately be specially designed with larger scale balance
of plant systems than today’s commercial powerplant
products. In the near term, smaller scale capture systems
have been configured based on the current generation of
commercially available 1.4MW stack modules. Large fuel
cell systems based on multiple powerplants have become
common in bulk power generation applications. The largest
such system so far is a 59 MW system using forty-two
1.4MW fuel cell modules located in Hwasung City, South
Korea, shown below.
As FuelCell Energy develops early projects using currently
available fuel cell equipment, the company is working with
ExxonMobil in a joint development effort to optimize the
performance of the fuel cells in carbon capture mode, and
to develop advanced stack module and system designs to
address large scale carbon capture applications.
Standard System
Carbon Capture Modification
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DESCRIPTION
Heirloom was founded in 2020 by Shashank Samala,
the former co-founder of industrial automation software
provider Tempo, who grew up in southeast India where he
saw first-hand how those contributing the least to climate
change were most impacted by its effects.
Wanting to scale a negative emissions technology that had
the capability of scaling to sequester billions of tons of CO2
each year, Shashank co-founded Heirloom in 2020 with Dr
Noah McQueen, a researcher in the lab of Professor Jen
Wilcox at the University of Pennsylvania.
Heirloom’s technology uses the world’s second most
abundant material, limestone (calcium carbonate -
CaCO3) to capture carbon dioxide (CO2) directly from the
atmosphere, and then permanently and safely stores that
CO2 so that it doesn’t return to the air. The company’s
mission is to remove 1 billion tons of carbon from the
atmosphere by 2035, a figure which represents 20% of
today’s annual U.S. emissions and 10% of global carbon
removal needed annually by 2050.
Limestone is made up of calcium oxide (CaO) and CO2.
When CO2 is removed from the limestone, the calcium
oxide wants to return to its natural limestone state. It
becomes “thirsty” for CO2 and acts like a sponge –
pulling CO2 from the atmosphere. Heirloom’s technology
accelerates this natural property of limestone, reducing the
time it takes to absorb CO2 from years to just three days.
The process works by heating limestone mineral powder in
a renewable-energy powered kiln to remove the CO2. The
powder is then spread onto vertically-stacked trays where
well-trained algorithms inform how to treat the limestone to
optimize its ability to uptake CO2. The limestone powder
is looped through the system to continuously sponge
CO2 from the atmosphere - a cyclic process that not only
reduces costs but also reduces how much mineral must be
mined.
Heirloom is backed by some of the most well-known
climate investors in the world, including Breakthrough
Energy Ventures, Microsoft, Lower Carbon Capital, Prelude,
Carbon Direct, Ahren Innovation Capital, Marc Benioff’s
Time Ventures, Alexis Ohanian’s 776 and Breyer Capital.
The company raised a $53 million Series A in 2022, and is
currently operating America’s only operational DAC facility.
Heirloom has sold carbon removal credits to Stripe, Klarna
and Shopify, and recently signed a deal with Microsoft to
deliver permanent carbon removal credits in the coming
years.
In early 2023, Heirloom achieved a milestone by removing
CO2 from the atmosphere and permanently storing it
in concrete for the first time ever. This first-of-its-kind
application is significant because concrete is currently the
only permanent storage vehicle available for CO2 removed
from the atmosphere in the United States. Concrete
storage of atmospheric CO2 will enable companies like
Heirloom to advance technologies and begin to scale
without waiting for other storage options – such as
underground wells – to open up.
SUMMARY
BENEFITS
Heirloom’s technology is designed to drive down the cost of CO2 removal to achieve gigaton scale quickly. A number of
features drive this cost reduction, including:
•
Low-cost inputs – Heirloom uses limestone to capture CO2 from the atmosphere. Making up four percent of the Earth’s
surface and costing just $10-50 a ton, limestone is more abundant, far less expensive, and easier to source than the
engineered materials used by other DAC technologies.
•
Modular design – Heirloom’s carbon removal facilities are built for simple, mass manufacturing and have independent
components and processes that can be optimized over time.
•
Powered by data – Heirloom’s technology gathers millions of data points every month on parameters that govern how
quickly our technology can pull CO2 from the atmosphere. This data enables us to continually train the algorithms that
power our automated facilities to optimize their uptake of CO2 – further increasing our output and reducing cost.
HEIRLOOM’S DIRECT AIR CAPTURE TECHNOLOGY
Heirloom’s Direct Air Capture (DAC) technology rapidly
accelerates the natural ability of limestone to absorb
CO2 from the air from a timespan of years to days. The
technology removes atmospheric CO2 in a way that is
permanent, low-cost and scalable. Founded in 2020
by the world’s leading experts in CO2 removal and serial
deep-tech entrepreneurs, Heirloom is currently operating
one of a very small number of DAC facilities in the United
States that is permanently storing CO2, and its customers
are the world’s biggest buyers of carbon removal including
Microsoft, Stripe, Klarna, Shopify and more. Heirloom is
backed by some of the world’s best climate investors
including Breakthrough Energy Ventures, Microsoft, Lower
Carbon Capital, Prelude, Carbon Direct, Ahren Innovation
Capital, Marc Benioff’s Time Ventures, Alexis Ohanian’s
776 and Breyer Capital.
CONTACT
Email: hello@heirloomcarbon.com
Web:
www.heirloomcarbon.com
HEIRLOOM
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DESCRIPTION
CERI’S CO2 CAPTURE TECHNOLOGIES
CERI has developed a broad spectrum of CO2 capture
technologies and systems built for the coal and gas-
fired power plants, waste-to-energy plants, steel plants
and refinery plants. We started R&D and engineering
demonstration back in 2006. With over 16 years of
experience, we expertise in providing engineering services
including the development of high-performance CO2
solvents, solvent recovery and purification technology,
carbon capture process design and optimization, high-
efficiency equipment design, power plant integrated
design optimization, engineering design, construction,
commissioning and operation. Those are not limited
to post-combustion CO2 capture, but can also apply to
pre-combustion CO2 capture, CO2 utilization and CO2
sequestration.
The followings are CERI’s cutting edge commercial CO2
capture technologies:
•
Advanced Amine Absorbent. CERI has developed a
series of commercial blended amines solvents named
HNC-1~HNC-5. The advanced amine, HNC-5 solvent
has been validated for more than 20,000 hours in
Shanghai Shidongkou 120,000 tonne/annum CO2
capture facility, with the solvent loss rate of 40% of
conventional amine and regeneration energy below
2.8 GJ/tCO2, reducing 20% CO2 capture cost.
•
Next-generation
Amine
Absorbent.
CERI
is
developing the next generation HNC-6 solvent
technology incorporating higher cyclic loading faster
reaction kinetics, low energy consumption, low solvent
degradation, low corrosivity with attractive technical
feasibility (viscosity, wettability) and environmentally
benign benefits in terms of low toxicity and volatility.
•
Slurry-based CO2 Absorbent. CERI has developed
potassium carbonate slurry-based CO2 capture
absorbent and process which is validated in the lab-
scale pilot plant. The regeneration energy is 2.6GJ/
tCO2, absorbent cost is 20% that of conventional
amine and solvent loss cost is 22%~50% that of MEA.
•
Next-generation Phase Change CO2 Absorbent.
CERI has developed phase-change CO2 absorbent
that can realize the automatic phase separation of
rich liquid after CO2 absorption. The phase-change
CO2 absorbent was tested at the 1,000 tonne/annum
phase-change carbon capture industrial device in
Huaneng Changchun Thermal Power Plant. After
CO2 absorption, the self-concentrated biphasic CO2
absorbent can split into two liquid/liquid phase by itself.
Almost all absorbed CO2 transfer into the rich phase
(more than 95%). Only the rich phase is transferred to
the regeneration system for CO2 desorption. Results
show a regeneration energy reduction up to 40% than
the conventional amine MEA.
CERI is currently the leading CO2 capture technology
provider in China, and has accumulated a wealth of
intellectual property achievements such as patents,
standards, research and industrial papers through over
16 years of R&D and technology demonstration. We have
been awarded with top-tier prizes in China’s Electric
Power Science and Technology Award, National Energy
Science and Technology Award, Outstanding Contribution
Award in US CCUS Technology Award, United Nations
Environmental-Friendly Demonstration Project Award, etc.
We have built a number of international and domestic
CO2 capture facilities, spanning from Beijing Gaobeidian
coal-fired power 3,000 tonne/annum CO2 capture facility,
Shanghai Shidongkou coal-fired power 120,000 tonne/
annum post combustion CO2 capture facility, Tianjin
GreenGen IGCC 100,000 tonne/annum pre-combustion
CO2 capture facility, Taiyuan steel plant 45,000 tonne/
annum industrial CO2 capture project, Zhejiang Pinghu
waste-to-energy plant CO2 capture facility, to the future
Australia Glencore’s Surat Basin 110,000 tonne/annum CCS
Project and Huaneng Longdong 1.5 million tonne/annum
CCUS project.
SUMMARY
BENEFITS
•
Built up on R&D, we can realize the seamless connection from research, to engineering demonstration, and to
commercial operation
•
Broad spectrum of engineering capabilities from technology engineering design, equipment procurement,
construction, commissioning and operation
•
Extensive experience and skills in commercial carbon capture technology, from the Shanghai Shidongkou 120,000
tonne/annum CO2 capture demonstration facility built in 2009, to the scale-up project of 1,500,000 tonne/ annum CCS
project which is in construction in the Huaneng Zhengning Energy Base in west of China
•
Leading the development of the international standard ISO/WD27927 “Key performance parameters and
characterization methods of absorption liquids for post-combustion CO2 capture”
•
We have established close collaboration with overseas academics and industries, from “China US Clean Energy
Research Center”, “China Europe CCUS Technology Cooperation”, and “China Italy CCS Technology Cooperation”,
and “International Carbon Capture Testing Center Network Platform (ITCN)”
HUANENG CLEAN ENERGY RESEARCH INSTITUTE
China Huaneng Clean Energy Research Institute (CERI)
has developed a variety of high-performance carbon
capture technologies such as the advanced amine
absorbent, slurry-based CO2 capture absorbent, and
next-generation phase change CO2 capture absorbent.
We have established independent intellectual property
rights and a complete set of technology system for CO2
capture in coal/gas power plants, and technologies have
been demonstrated in multiple international and domestic
carbon capture plants. CERI has built up the first-tier
research and development platforms, such as the “National
Key Laboratory of High-Efficiency Flexible Coal Power
Generation and Carbon Capture Utilization and Storage”,
“Beijing Key Laboratory for Carbon Dioxide Capture and
Treatment” and the partner of “International Carbon
Capture Testing Center Network Platform (ITCN)”.
CERI has demonstrated its carbon capture technologies in
over 16 coal or gas fired power plants. We have validated
our commercial advanced amine technology for over
20,000 hours operation in the 120,000 tonne/annum post-
combustion CO2 capture facility in Shanghai Shidongkou
coal-fired power plant. We are constructing the world’s
largest post-combustion CO2 capture and storage project
1,500,000 tonne/annum CO2 from Huaneng Zhengning
Energy Base, a 10 GW multi-energy infrastructure in
the west of China. We are exporting our CO2 capture
technology overseas to build the 110,000 tonne/annum
CO2 capture project retrofitting to Millmerran coal-fired
power plant in Queensland in Australia.
CERI can provide a broad spectrum of engineering services
including collaboration in R&D for CO2 capture solvent
development, process engineering design, high-efficiency
equipment design and procurement, plant debugging
and commissioning, catalyst design and synthesis for
CO2 utilization, engineering design for desulphurization
(deSOx), denitrification (deNOx), and CO2 storage in saline
aquifers.
CONTACT
Email: hm_liu@qny.chng.com.cn
Web:
www.chng.com.cn/en
HUANENG CLEAN ENERGY RESEARCH
INSTITUTE
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70
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HIGHLIGHTED CO2 CAPTURE PROJECTS DEVELOPED
BY CERI
CERI has been actively exploring high-efficiency, cost-
effective carbon capture technologies, and built a number
of projects, both in China and overseas. The timeline of
CERI carbon capture project development is shown in the
diagram on the previous page.
In July 2008, China’s first post-combustion CO2 capture
facility, capturing 3,000 tonne/year CO2, commenced
operation in Huaneng Beijing Gaobeidian Power Plant.
The facility is independently designed and constructed by
CERI. This project marks the first pilot test of CO2 capture
technology in coal-fired power in China.
In 2009, CERI scaled up its engineering expertise to build
a 120,000 CO2 capturing facility in Shanghai Shidongkou
No.2 ultra-supercritical coal-fired power plant. It is well
known as a pioneer CCUS project in China, and it was
the world’s largest post-combustion CO2 capture project
retrofitted to a coal-fired power plant at that time. The
energy consumption of this CO2 capture facility was <2.8
GJ/tonne CO2 at the capture ratio over 90%, a significant
improvement over the first-generation amine solvent using
MEA. Today, Shidongkou Post-combustion Carbon Capture
Project has achieved over 22,000 operation hours, the
world’s longest operating post-combustion capture plant.
The project was the first one to show that the cost of post-
combustion CO2 capture can be far below $100 back
in 2009. The construction was completed in less than 7
months which showed the China speed of construction, a
pathway for cost reduction in CAPEX.
In 2013, CERI built China’s first gas-fired carbon capture
pilot plant in Beijing, capturing 1,000 tonne/annum CO2.
This facility became the key testing platform for the
validation of the capture technologies we developed in the
lab.
In 2016, CERI started operation of the first pre-combustion
CO2 capture unit in China. This CO2 capture facility is the
world’s largest and, capable of conducting experiments
under flexible loads and operating conditions.
CCS PROJECTS IN DEVELOPMENT
1. Shanghai Shidongkou 120,000 tonne/annum phase-
change CO2 capture project.
This project is to scale up CERI’s phase-change CO2
capture technology at 120,000 tonne/annum capacity, and
to complete industrial verification and reach a performance
target at ≤2.3GJ/tCO2 regenerated energy and ≤1.0kg/tCO2
solvent loss. The phase change CO2 capture technology
was successfully demonstrated at the 1,000 tonne/annum
phase-change carbon capture pilot plant in Huaneng
Changchun Thermal Power Plant in 2020.
ITEMS
SHANGHAI
SHIDONGKOU COAL-
FIRED POWER CO2
CAPTURE FACILITY
IGCC PRE-
COMBUSTION
CARBON CAPTURE
FACILITY
HAINAN
INTERNATIONAL
CO2 CAPTURE TEST
PLATFORM
HUANENG LONGDONG
ENERGY BASE CCS
PROJECT
Capture
Process
Post combustion
Pre-Combustion
Post combustion
Post combustion
Feature
Supercritical coal-fired
power plant, CO2 12-
15% in flue gas
IGCC based full chain
CCS
NG combustion flue gas,
CO2 ~4% in flue gas
Advanced ultra-supercritical
coal-fired power plant, CO2
10-14% in flue gas
Scale
120,000tpa CO2
100,000tpa CO2
(30MWth)
2,000tpa CO2
1,500,000tpa CO2
Regeneration
Energy
consumption
<2.8GJ/t CO2
<2.3GJ/t CO2
3.0GJ/tCO2
<2.3GJ/t CO2
Capture Ratio
>85%
-
>90%
>90%
CO2 Purity
Food Grade, >99.997%
-
Industrial use
Others
Largest PCC unit then,
have been operating
10 years continually
-
Open for international
collaboration for
technology testing and
verification
Will be the world’s largest PCC
plant when built
Capture cost
300-400RMB/t CO2
-
Real NGCC flue gas
condition
Captured CO2 for EOR and
dedicated geological storage
2. Huaneng international CO2 capture test platform for
Natural Gas Combined Cycle power plant in Hainan
Island, China
The 2,000 tonne/annum international CO2 capture
testing platform uses real flue gas from the Natural Gas
Combined Cycle (NGCC) power plant located in Yangpu,
Hainan Island, China. Hainan has 30-day visa-free access
for international visitors. This enables international
collaboration for testing and validating carbon capture
technologies. Huaneng Clean Energy Research Institute is
a partner of International Test Center Network, and the only
one in China.
3. Glencore Surat Basin 110,000 tonne/annum CCS
Project in Queensland Australia
We are developing the post-combustion CO2 capture
project retrofitting to the Millmerran coal-fired power plant
in Queensland, Australia. The project can capture 110,000
tonne/annum CO2. It will build a demonstration scale but
also scalable post-combustion CO2 capture plant. Once
built, it will be the first commercial post-combustion CO2
capture project in Australia, and first China post combustion
CO2 capture technology export overseas.
4. Huaneng Longdong 1,500,000 Tonne/Annum CCUS
Project
This million-tonne scale CCUS project is in construction.
Once built by 2024, this project will become China’s first
million-tonne carbon capture and storage facility in the
power sector, and the largest post-combustion CO2 capture
facility in the world. This project deploys China Huaneng’s
next-generation HNC series CO2 capture technology. CO2
will be captured from the slipstream of Unit 1 of the 2x1,000
MW ultra-supercritical coal-fired power plant, at the newly
build China Huaneng Longdong Energy Base in Northwest
China. The CCUS project will reduce 1.5 million tonnes per
annum CO2 emission, at a regeneration heat duty below
2.3 GJ/tonne CO2, and CO2 capture cost is around RMB
220 per tonne CO2 captured (<USD $35). The captured
CO2 will be transported via pipeline in the supercritical
phase. Around 1 million tonne per annum CO2 will be
stored via dedicated geological storage in the nearby
geological sites, and 0.5 million tonnes per annum CO2 will
be sent to CNPC oil fields for enhanced oil recovery.
The project will present a revolutionary low-cost
decarbonization option for coal-fired power generation,
as well as a flexible operation model for the peak-load
regulating coal-fired power unit and CCS working along
with the increasing penetration of renewable energy in
power generation. The Longdong Energy Base itself is a
multi-energy infrastructure with 8 GW renewables and 2
GW ultra-supercritical coal fired power.
STATE OF THE ART: CCS TECHNOLOGIES 2023
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SUMMARY
BENEFITS
DESCRIPTION
•
Significant track record in Carbon Capture with vast technology portfolio
•
Honeywell has a vast portfolio of carbon capture technologies that help support industry leaders to move towards a
lower carbon footprint. Out of experts can work with you to determine the best solution to meeting your CO2 emission
goals
CHALLENGES FOR INDUSTRY LEADERS
•
Legal, regulatory, and financial frameworks need to
continue progressing
•
Large scale projects remain a significant hurdle due to
energy requirements
•
Full ecosystem that embodies all elements of carbon
capture to support fast-moving
CHEMICAL SOLVENTS
AmineGuard™ & Amine Guard FS Process
MEA based system that is mature, reliable, and easy
to operate, with >600 units licensed and in operation.
Removes CO2 from natural gas, syngas, & blast furnace
gas.
Benfield™
Inorganic solvent based system for pressurized gas
streams (natural gas, syngas, ethylene oxide) >650 units in
operation.
Advanced Solvent for Carbon Capture (ASCC)
Second Generation amine based system targeting hard to
abate flue gases from power, steel, cement, natural gas,
industrials, refining & petrochemical industries.
PHYSICAL SOLVENTS
SeparALL
™ Process
Physical Solvent (non toxic & non flammable) for high
pressure gasification streams selectively removes H2S/CO2
utilizing Selexol™ solvent.
ADSORBENTS
Polybed™ Pressure Swing Adsorption (PSA) System
A process that utilizes a series of pressurization and
depressurization cycles with adsorbents and cycles
for H2 purification and CO2 rejection (>1150 units, 3
operating in CO2 application). PSAs are often paired with
other separation technologies to optimize CO2 capture
capabilities.
CRYOGENICS & MEMBRANES
Separex™ Membrane Systems
High, partial-pressure CO₂ capture, significant experience
in onshore & offshore capturing and sequestering (>300
units) Requires minimal rotating equipment, no chemical
reagent replacement, and minimal maintenance, Designed
for operational simplicity.
Ortloff CO₂ Fractionation
Solvent-free option, all-electric process (no steam required)
with fewer subsystems and a smaller footprint than a
solvent system, delivers CO₂ as a high purity liquid product.
TECHNOLOGY DELIVERY
Honeywell can provide technology as initial studies to
define best path forward, transfers the technology through
license, engineering, key mechanical equipment, solvent,
adsorbents, services and modular supply.
PRE COMBUSTION CARBON CAPTURE SOLUTIONS
Honeywell UOP has provided innovative hydrogen
processing solutions to refineries and other industries for
five decades. Today, refineries can implement Honeywell
H2 Solutions at scale and low cost, achieving significant
sustainability impact.
Honeywell H2 Solutions include multiple carbon capture
flow schemes you can tailor to your requirements for
hydrogen yield, hydrogen purity, CO2 purity, steam use, or
capital and operating cost needs.
Ready today, Honeywell H2 Solutions is a suite of proven
carbon capture technologies to help you meet stringent
emissions goals and gain fast, profitable entry into the
growing hydrogen economy.
The fact is, hydrogen is a clean-burning fuel that can
decarbonize hard-to-abate segments as long as it’s
produced using a low-carbon route. Low-carbon hydrogen
can be an economical solution for decarbonizing
petrochemical,
refining,
transportation,
and
power
generation businesses.
NAME OF TECHNOLOGY
A PATH TO CARBON NEUTRALITY STARTS TODAY
With a global focus on combatting climate change, industry
leaders are aggressively seeking technology solutions that
limit greenhouse gas emissions.
This is especially critical for carbon-intensive industrial
markets
such
as
power,
steel,
cement,
refining,
petrochemicals, hydrogen and natural gas processing
where reducing environmental impact has been difficult.
There are many avenues a company can take to meet
sustainability goals – and a drive towards carbon
neutrality is gaining prominence as a key driver of meeting
commitments. While many companies are taking the first
steps towards carbon neutrality with more energy-efficient
machinery and processes, technology supporting these
initiatives is continuously evolving and improving, and
companies need to keep up.
CARBON CAPTURE TECHNOLOGIES AND THEIR ROLE
IN SUSTAINABLE OPERATIONS
Deciding what sustainability initiatives to implement to
start your company’s journey towards more environment-
friendly processes can be daunting. From making
commitments to plant a certain number of trees to
implementing energy- efficient processes, there are
multiple pathways leading towards more carbon-neutral
operations, some of which can be integrated immediately,
but others require longer-term planning.
Carbon capture, utilization and storage (CCUS) is a key
technology for reducing greenhouse gas emissions.
According to the International Energy Agency, carbon
capture capacity must increase more than 20 times to
enable the capture of 840 Mtpa CO2 by 2030 to meet
global emission goals.
Incorporating carbon capture technologies into production
is an effective path industrial companies can take to reduce
their environmental impact and prevent harmful emissions
from entering the atmosphere. However, carbon capture is
a broad and complex field, requiring in-depth knowledge
of both the technology and industry to effectively execute.
CONTACT
Email: nathan.lozanoski@honeywell.com
Web:
www.pmt.honeywell.com
HONEYWELL
STATE OF THE ART: CCS TECHNOLOGIES 2023
74
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PROOF POINTS
Wabash Valley Resources
•
Selected to provide integration of modular MOLSIV,
Modular Ortloff CO2 Fractionation System, & Modular
PSA
•
Demonstrates large scale commercially viable clean
H2 and CCUS projects under current US regulatory
and policy framework
XOM Baytown
•
Honeywell UOP’s carbon capture technology will be
integrated into the design of ExxonMobil’s low-carbon
hydrogen production facility and enable it to capture
more than 98% (1) of associated CO2 emissions.
•
ExxonMobil will deploy one of Honeywell’s carbon
capture technologies – Honeywell’s CO2 Fractionation
and Hydrogen Purification System - at its integrated
complex in Baytown, Texas. This technology is
expected to enable ExxonMobil to capture about
7 million tons of carbon dioxide (CO2) per year, the
equivalent of the emission of 1.5 million of automobiles
for one year (2).
•
High purity H2 produced from Pressure Swing
Adsorption and PolysepTM Membrane Technologies
•
ExxonMobil’s H2 production project’s goal is to reduce,
by up to 30%, Scope 1 and Scope 2 emissions at their
Baytown facility (3).
PRECOMBUSTION SOLUTIONS – OPTIMIZED
THROUGH COMBINED PSA AND CRYOGENIC
FRACTIONATION TECHNOLOGY POLYBED™
Pressure Swing Adsorption (PSA) System
•
Selectively separates high purity Hydrogen from
syngas streams to minimize carbon slip into the
product and maximize production rate. PSAs selective
for CO2 are also used within the optimized Pre-
combustion flow scheme to minimize CO2 emissions
from the process
•
Field performance tests prove the performance of
PSA systems with an on-stream factor of 99.8+% and
specified adsorbent life of more than 20 years.
•
PSAs product streams from a Hydrogen Production
Unit can deliver Hydrogen with minimal pressure drop
and at a Hydrogen purity of up to 99.99% with the
ability to provide lower concentrations as needed
Ortloff CO₂ Fractionation
•
A solvent-free option, all-electric process (no steam
required) with fewer subsystems and a smaller
footprint than a solvent system for
•
Proprietary Mixed Refrigerant and design minimizes
equipment count and size of this Cryogenic
Fractionation system
•
Ability to manage temperature at point of separation
within a tight range enables very effective first-pass
CO2 recovery
POST-COMBUSTION ADVANCED SOLVENT
TECHNOLOGY UNLOCKS POTENTIAL
In collaboration with the University of Texas, Honeywell is
proud to offer a new advanced solvent technology to lower
CO₂ emissions generated from combustion flue gases
in hard-to-abate industries, such as power, steel, cement,
refining, petrochemical and other industrial plants.
Utilizing an advanced solvent, this point source CO₂
removal technology enables CO₂ to be captured at a lower
cost through greater efficiency using smaller equipment.
This creates viable project economics today as countries
across the globe progress to meet their sustainability
targets (4). It can be retrofitted within existing plants or
included as part of a new installation.
PROOF POINTS
•
Over 20 years of development at the University of
Texas at Austin
•
Pilot plant testing since 2006 with CO2 concentrations
from 4-20 vol%
•
Flue gas flow rates of 350-600 CFM at pilot plant
DEMONSTRATION AT NATIONAL CARBON CAPTURE
CENTER
•
0.5 MW coal fired flue gas, 1500 CFM flow with 8tpd
CO2 capture
•
CO2 Concentrations tested @ 12% (2018), 4% (2019), &
4% (2023)
•
Solvent performs well with oxygen up to 15 vol%
•
Three campaigns completed with 8000+ hours of
testing
1.
CO2 equivalent emissions is a calculated value based on the combined carbon compounds emitted from the Hydrogen
production and Carbon Capture equipment plus the combined carbon compounds in the H2 product.
2. Based on the EPA’s GHG equivalency calculator comparing nearly 7 million tons of CO2 per year with gasoline-
powered passenger vehicles on the road.
3. Based on press release issued Feb 15, 2023, announcing HON H2 tech in Exxon Baytown facility.
4. Lower cost of CO₂ capture based on comparing estimated capital and operating costs of this solution against other
conventional amine solvents in same applications. CO₂ pricing considers current policies of $50/ton tax credit (USA
per IRS Section 45Q for permanent storage) and $60/ton (UK and Europe – approximate averages from August 2021
through country/regional Emission Trading Systems and as reported by IHS Markit).
Minimum Carbon Intensity
Advanced Solvent Carbon Capture
Advanced Solvent
/w high mass transfer rates
– Shorter Absorber
– 30% cost savings
High pressure stripper
delivers CO2 at 5-6 barg,
reducing Compressor
Capex & Opex
-Enabled by low solvent
degradation
Patented, Low
energy heat
exchanger design
2.1+ GJ/t CO2
CO2 produced to meet project off-take requirements
and can act as a single unit operation for separation &
liquefaction Optimized Flow Scheme.
•
Leverages PSA selectivity to produce Carbon-Free
Hydrogen product and Hydrogen fuel streams
•
First-pass CO2 recovery optimized for PSA tail gas
stream
•
Exhausts the CO2 at the CO2 Product stream, as any
carbon molecules not captured in the first pass are
recycled through the process to extinction
•
Flexible design provides the ability to trade off Capital
and Operating costs with expected process emissions
STATE OF THE ART: CCS TECHNOLOGIES 2023
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DESCRIPTION
The K2-CO2 process comprises of a dry section and wet
section connected in series.
The dry section comprises of the Air Pollution Control
system and heat recovery stages to meet the heat needs
required by the carbon capture process.
This section can utilize existing air pollution control
equipment (dedusting, deSOx, deNOx) on-site with the
integration of heat recovery stages or can be provided as
new equipment. It must be noted that the flue gas can exit
the system by bypassing the wet section via an exhaust
stack to maintain continuous emission compliance in the
event of an emergency or maintenance on the wet system.
The wet section comprises of a deSOx process, CO2
absorption, and CO2 cooling and concentration.
The deSOx process provides further removal of
contaminants and additional conditioning of the flue gas
stream to begin the CO2 recovery process.
The absorption section, utilizing the well-known carbon
capture technology of Hot Potassium Carbonate (HPC),
absorbs CO2 from the flue gas stream into the HPC
water solution. The remaining flue gases, which have
already been treated in the dry section, are emitted to the
atmosphere.
The CO2-rich HPC solution is then heated to release the
highly concentrated CO2 product in a stripping process.
The HPC solution is regenerated and injected into the
absorber in a loop system, requiring no continuous make-
up of the solution.
The CO2 is collected, conditioned, and sent for the chosen
use or storage solution for the process. The captured CO2
can be sent to the conditioning plant, designed to deliver
the desired CO2 quality, pressure and temperature for use
or storage: underground, for enhanced oil recovery or
mineralization.
The conditioning technology is adapted to the effective
needs and can cover from simple storage/delivery in gas
phase to purification and liquefaction or compression to
supercritical conditions.
The K2-CO2 HPC process is a classic absorption/stripping
process but is operated at relatively low pressures (typically
0.5-5 barg) and integrates all possible heat recovery
stages. The process is designed to have zero external heat
needs, making it less energy-intensive than other CCUS
technologies, including those utilizing a similar solvent or
amine-based systems. It can be applied to a wide range of
industrial processes such as glass, steel, biomass/waste
incineration.
HPC technology has been chosen against amines for
several reasons. These include that HPC solution is safe
for people and the environment, non-volatile, stable,
inexpensive, and based on a readily and worldwide
available basic component that is not provided by a
propriety source, manufacturer, or licensor.
SUMMARY
BENEFITS
•
No Upstream Process Modifications: Our systems integrate into existing processes without upstream modification of
conditions or fuel required and include Use and/or Storage, providing tailored solutions to the unique process and site.
•
Energy Efficient: Energy demands for heating/cooling and expansion/compression are minimized through energy re-
use throughout the process.
•
Cost Effective: Minimal changes to combustion process, waste heat recovery, and solvent regeneration provide a cost-
effective solution for CCUS in small to medium size emitters.
•
Continuous Compliance: Highly effective air pollution control technology is integrated for other flue gas pollutants.
INTEGRATION OF CO2 CAPTURE AND SEQUESTRATION OR USE
K2-CO2 delivers fully integrated turnkey Carbon Capture
Use & Sequestration (CCUS) solutions targeting small and
medium scale industrial emitters.
Our portfolio includes turnkey solutions to satisfy from the
exit of combustion source to the exhaust stack including
Carbon Capture integrated with flue gas conditioning,
waste heat recovery, and reuse or sequestration.
These solutions integrate into an existing process without
impacting the production, resulting in a reduction of
environmental emissions, overall energy impact, and CO2
footprint.
Our team leverages its extensive experience as industrial
flue gas treatment integrators to offer a safe, energy-
efficient, “bolt-on” carbon capture system utilizing Hot
Potassium Carbonate (HPC) solvent with the needed
conditioning for sequestration or reuse.
The HPC-solvent process for CO2 capture, licensed by
Giammarco Vetrocoke, is used globally in industries such
as chemical plants with high CO2 concentrations in the flue
gas: K2-CO2 has extended the usefulness to lower CO2
concentrations, making it suitable for most combustion-
derived flue gas.
CONTACT
Email: info@k2-CO2.com
Web:
www.k2-CO2.com
K2-CO2
•
Safe and Environmentally Friendly: Hot Potassium Carbonate (HPC) is a non-flammable, nontoxic, stable and
inexpensive solvent, eliminating the need for harmful and corrosive amine-based capture processes.
•
Tailor-made: CO2 is delivered at conditions defined by the downstream process, easily reaching Food & Beverage
quality if required
Schematic representation of K2-CO2 typical process with
indication of the main heat recovery stages; solution is always
customized in function of the flue gas characteristics.
STATE OF THE ART: CCS TECHNOLOGIES 2023
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DESCRIPTION
The UNO MK 3 process consists of a catalytically enhanced
precipitating potassium carbonate solvent technology
engineered to capture 90+ per cent of carbon dioxide (CO2)
emissions from heavy industry sources such as cement
plants, power stations (pre- and post-combustion) and
other large CO2 emitting industries. Following the invention
of the UNO MK 3 process within the Cooperative Research
Centre for Greenhouse Gas Technologies (CO2CRC), the
technology has subsequently been developed over the
last decade by KC8 Capture Technologies in conjunction
with the University of Melbourne in Australia.
Potassium carbonate (K2CO3) has been used in solvent
absorption processes in chemical industries for many
years (i.e. the Benfield process). The patented UNO MK
3 process provides a unique update to this established
technology, making it highly efficient for CO2 capture at low
pressure. The UNO MK 3 process contains the absorption
and regeneration stages of a standard solvent absorption
process. However, unlike a standard liquid-based solvent
system, a KHCO3 precipitate is allowed to form. Removing
this constraint allows UNO MK 3 to be operated with
concentrated solvent and greater solvent loadings. That, in
turn, allows for greater working capacities, lower circulation
rates and drives down energy requirements.
To handle solid precipitation in the process, KC8 Capture
has conducted extensive R&D to identify and adapt existing
process units to meet the challenging requirements.
Central to this has been our patented refinement of
Turbulent Bed Contactor technology to not only facilitate
suitable solids tolerance in the absorber unit, but also
provide process intensification, resulting in reduced
column height relative to conventional amine processes.
A key benefit of potassium carbonate-based solvents is the
significantly lower volatility compared with amine-based
solvents. The volatile emissions from amine-based solvents
can be significant and usually requires an additional water
wash sections as well as continuous solvent make-up. In
contrast, the UNO MK 3 process neither requires a water
wash stage, nor complex reclamation sections to achieve
economic viability.
The UNO MK 3 process is capable of handling a wide
range of applications, including both pre- and post-
combustion electricity generation and other industrial
CO2 emitting processes. It is unaffected by the impurities
in a range of fuel source including black coal, brown coal,
natural gas and emissions from cement, iron and steel and
other heavy industries. Due to its oxygen tolerance and low
volatility, it is also highly applicable in capture from natural
gas turbines in either open or closed cycle flue gases. It
also has the capacity to be applied either as a new build or
retrofit application.
SUMMARY
BENEFITS
•
Lower cost – achieving up to 50% reduction compared to the best amine equivalent due to major improvements in
both CAPEX and OPEX expenditure
•
Lower energy usage - performing up to 15% less than the best amine technology principally due to reboiler energy
requirements typically under 2.5 GJ/tonne CO2
•
Oxygen, SOx and NOx tolerant process - allowing diverse application portfolio including difficult to abate sectors such
as cement, steel and waste-to-energy
•
Low cost, safe solvent with pre-existing supply capacity – with current potassium carbonate market orders of
magnitude larger than forecast CO2 capture demand requirements
•
Small plant footprint - achieved through higher solvent loadings that lead to a process size reduction and patented
concentric column design for larger operations.
•
No toxic by-products and low solvent volatility – eliminating need for toxic waste disposal, complex wash stages and
solvent reclamation units
•
Superior environmental performance – particularly benefitting from environmentally benign solvent, lack of toxic by-
products and low solvent volatility
•
Low impact retrofit integration – design options to provide minimal upstream process impact, or alternatively to
maximize heat integration with existing systems to optimize process synergies
•
Option to time shift energy demands – The increased loading capacity and solvent price point makes large scale
solvent storage for time shifted regeneration economically viable in many situation
UNO MK 3
KC8 Capture Technologies is commercialising industry
leading carbon capture technology that provides an
affordable pathway to reduce greenhouse gas emissions
from the use of fossil fuels and heavy industries around the
world.
Our revolutionary UNO MK 3 technology utilizes a novel
precipitating potassium carbonate (K2CO3) solvent, enabled
through our patented solids tolerant absorber design. The
formation of potassium bicarbonate solids in the system
allows for greater solvent loading and lower circulating
solvent volumes relative to both the Benfield process and
conventional amine systems.
Further benefits of the novel solvent include a process size
reduction, reducing both CAPEX cost and plant footprint,
and decreased reboiler energy usage. These, along with
other key advantages, allow for the UNO MK 3 technology
to be built and operated at up to 50% lower overall costs
compared to the best existing amine based equivalent.
Another key advantage of the precipitating potassium
carbonate solvent is its tolerance of oxygen, SOx and
NOx in the source flue gas. This opens up the technology
application range to difficult to abate sectors such as
cement and steel, as well as energy sectors with additional
challenges such as waste-to-energy and gas turbine-based
power generation.
Major environmental and safety benefits are also realized
with the UNO MK 3 technology, with its environmentally
benign and non-volatile solvent alongside the lack of toxic
by-product production proving to be of particular strategic
advantage relative to its equivalent amine competitors.
The solvent stability and non-volatility also reduces solvent
loss due to degradation and eliminates the need for wash
stages and reclamation units.
The UNO MK 3 has already been demonstrated at the pilot
scale on industrial flue gasses, and two demonstration
scale facilities are in late stage design, both of which are
scheduled to begin operation in 2024. These will directly
demonstrate the UNO MK 3 capabilities in both difficult
to abate industrial and power sectors in their respective
projects. Planned FEED studies are also predicted to
confirm current estimates that the technology can achieve
carbon capture in the price range of $35-40 / tonne CO2.
CONTACT
Email: greg.ross@KC8capture.com
Web:
www.KC8capture.com
KC8 CAPTURE TECHNOLOGIES
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Looking ahead, KC8 has created a range of configurations
in relation to large scale single stream contacting systems.
This includes a novel patented concentric single stream
absorption and stripping combined column, which
uses concrete and/or geopolymers as the material of
construction. This enables larger column diameters
and improves CAPEX performance comparative to
conventional steel arrangements. Applications in a single
train are now possible for large emission sources.
Pilot plant testing of UNO MK 3 has been completed under
real flue gas conditions at Hazelwood Power Station in
the Latrobe Valley, Australia, and we are currently in the
process of implementing two demonstration facilities of the
UNO MK 3 technology.
The first of these is a 10 - 15 tpd CO2 PACER demonstration
facility being built in partnership with Cement Australia, with
the plant processing clinker flue gas from a pre-existing
industrial plant. Operations will be located at a Cement
Australia facility in Gladstone, Australia, and are forecast to
begin operations in Q1 2024.
The second demonstration plant has been facilitated by
our success in the recent US DoE FleCCS project. During
the first stage of this project, KC8 Capture demonstrated
that the UNO MK3 in conjunction with pre-existing NGCC
and/or OCGT turbines can, based on independent
economic analysis, be widely and profitably deployed in
future near-zero emission grids. Stage 2 involves a physical
demonstration of the technology, which will be on a similar
5 - 10 tpd scale to the PACER project but will focus on
the lower CO2 concentrations found in gas turbine flue
gas. This plant will be installed at the NCCC test centre in
Alabama, USA, with operations forecast to begin Q3 2024.
These two projects will take KC8 Capture through to a
TRL of 7-8, at which point we will be ready to commence
construction of commercial scale facilities. Current
estimates are that typical applications at full scale will be
able to achieve CO2 capture costs of $35-40 /tonne.
Figure 1: Conventional dual absorption / stripping column
configuration
Figure 2: KC8 patented concentric absorption / stripping column
HOW OUR TECHNOLOGY WORKS
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DESCRIPTION
CCUS is a critical component of a circular carbon economy.
Linde is a forerunner in this area with a portfolio of products
and solutions that helps its customers fulfill their net-zero
emission targets. Here are a few examples:
•
Heidelberg Materials and Linde have established
a joint venture to build and operate a state-of-the-
art carbon dioxide capture and liquefaction plant at
Heidelberg Materials’ Lengfurt, Germany, plant. CO2
will be separated directly from part of the exhaust gas
stream from the cement clinker kiln using an amine
scrubbing system specially developed for flue gases.
Linde will also supply equipment for purification and
liquefaction, tanks for intermediate storage of the
product, and loading facilities.
•
Groundbreaking recently took place for a major
carbon capture pilot project: the 10-megawatt project
at City Water, Light and Power (CWLP) in Springfield,
Illinois. The Linde/BASF Advanced Post-Combustion
CO2 Capture Technology used in this project is a major
step in demonstrating how capture technologies can
be successfully integrated into industrial facilities to
reduce CO2 emissions.
•
Linde has signed a long-term agreement with
ExxonMobil for the off-take of carbon dioxide
associated
with
Linde’s
new
clean
hydrogen
production in Beaumont, Texas. Under the terms of the
agreement, ExxonMobil will transport and permanently
store up to 2.2 million metric tons of carbon dioxide
each year from Linde’s hydrogen production facility,
equivalent to the emissions from nearly half a million
cars per year.
•
Linde’s engagement in CCUS extends to fostering
innovation. To this end, Linde has opened its first
R&D center for CCUS technologies in Saudi Arabia’s
Dhahran Techno Valley. Aside from developing
solutions, the center will offer training and education
for professionals, customers, and universities.
TECHNOLOGIES FOR A LARGE VARIETY OF CARBON
INTENSITIES AND SOURCES
The projects and innovative activities described above rely
on our extensive portfolio of technologies and services
along the whole CO₂ value chain. When deciding which
solution to select, the company’s engineers first verify
which CO₂ concentrations need to be addressed – low,
medium, or high (Figure 1). Linde provides solutions for
many different CO₂ emitting industries. The technologies
are further divided into their suitability for the CO₂ source,
whether it be flue gas, natural gas, syngas, or tail gas.
Figure 1: Overview of Linde’s tecnology portfolio along the CO2 value chain.
1 OASE® is a registered trademark of BASF SE
SUMMARY
BENEFITS
Linde’s offering relating to CCUS:
•
Economical and technical feasibility studies
•
CO2 capture as a service (build, own, operate)
•
Full engineering, procurement, construction (EPC) solution
•
EPC services
•
Training of operational and maintenance personnel
CARBON MANAGEMENT AS A SERVICE
As efforts to reduce greenhouse gases, such as carbon
dioxide (CO2), intensify, finding a reliable supplier who
can navigate the complexity of large-scale, multi-year
projects is essential for industries such as oil & gas,
chemicals, steel, cement, and power generation. Linde has
extensive, proven expertise in the treatment of CO2 along
its entire value chain, including its separation, purification,
compression, and liquefaction. Furthermore, the company
helps its customers explore all their options to store or
potentially reuse captured carbon in other processes.
Linde also covers carbon sequestration and collaborates
with other companies around the globe.
Projects for managing carbon are performed in the
framework
of
an
EPC
(engineering,
procurement,
construction) or as a BOO (build, own, operate). At the same
time, Linde invests in own plants and aims to minimize CO2
emissions in its own production and operations.
CONTACT
Email: ccus@linde.com
Web:
www.engineering.linde.com/CO2
LINDE
Linde provides services along the whole value chain
Logistics and
application
Conditioning
Capture and Processing
CO2 content in sources
<3%
>98%
Medium
High
Low
Power generation
Olefins production
Iron and steel production
Cement and lime production
Steam Methane Reformer (SMR)
flue gas
SMR syngas
Gasification
Partial Oxidation (POX)
Auto Thermal Reforming (ATR)
Direct Reduced Iron (DRI) process
Oxyfuel processes
Chemicals production
Natural gas sweetening
Linde technologies cover a broad range of CO2 containing gas streams
Sources
Flue gas
Natural gas
Syngas
Tailgas
OASE® blue
Amine wash
HISORP® CC
HISELECT®
Rectisol®
Pressure Swing Adsorption (PSA)
CO2 Processing Unit (CPU)
Compression
and dehydration
Liquefaction
Tank farms &
loading stations
Logistics and
distribution
Storage (CCS)
Industrial
Synthesis
Food and
beverage
Electronics
1
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FOR GAS STREAMS WITH LOW CO₂ CONTENT
OASE® blue technology for Post-Combustion CO2
Capture (PCC)
Post Combustion CO2 Capture (PCC) is a mature option
to capture CO2 from flue gas streams and thus ensure
compliance with increasingly strict emissions thresholds.
With the OASE® blue technology, CO2 is removed from
the flue gas through chemical scrubbing with an aqueous
amine-based solvent (Figure 2). It can be implemented
downstream
of
existing
assets
without
interfering
with upstream processes. For new assets, advanced
plant integration concepts and optimized total costs of
ownership can be accomplished.
The optimal design of turnkey facilities using OASE® blue
technology has been jointly developed by BASF and Linde.
It leverages BASF’s capabilities in high-performance gas
treatment technologies and Linde’s strength and proven
track record in design and delivery of turnkey industrial
plants. This results in an optimal interplay of solvent,
process design, equipment, and plant integration.
The technology can be applied to flue gases from various
sources, such as different types of power plants, gas
motors, steam generators, cement plants, and furnaces,
just to name a few. It easily covers a spectrum from 3 to
25 vol% CO₂ content in the flue gas. The technology allows
for CO2 capture rates higher than 95% and generates
a CO2 product purity of 99.9 vol% (dry). This purity is in
compliance with the CO2 product specification in most
cases. Therefore, a further purification step may not be
necessary.
This high-performance CO2 capture technology in
combination with our solid track record in large-scale gas
treatment plants ensure low risk in EPC projects.
Highlights
•
Compact footprint
•
High CO2 capture rate even at low CO2 concentrations
•
20% lower energy consumption and 20% lower
circulation rate compared to MEA solution
•
Low solvent degradation rate even at elevated
oxygen content in flue gas, and therefore low solvent
consumption rate
•
Different options for energy and heat integration
•
Unique emissions control technology for minimum
environmental impact
•
> 500 OASE® gas treatment plants in operation for
different applications
•
> 65,000 hours of operational experience with OASE®
blue
•
Reference plants in Germany and the United States
FOR GAS STREAMS WITH LOW TO MEDIUM CO₂
CONTENT
Amine wash
Amine wash processes are the standard for CO2 removal
from steam methane reforming (SMR)-based hydrogen,
syngas, and ammonia plants. CO2 capture from syngas
(Figure 3) is a proven technology, which achieves a CO2
recovery rate of 99.9%. Further advantages include a low
investment and favorable operating costs. Amine wash
units can be installed in various areas of a plant, from low-
to high-pressure applications. They are also suitable for
advanced CO2 removal as well as simultaneous removal
of CO2 and sulfur. Amine wash units can also be combined
with other Linde technologies, such as the Linde Ammonia
Concept (LAC™), or with cryogenic processes for carbon
monoxide production.
Highlights
•
State-of-the-art process
•
Compact design
•
Favorable design for low-pressure and high-pressure
applications
•
Compatible for CO₂ removal and/or sulfur removal
Figure 2: OASE® blue post-combustion CO2 capture (PCC) process
Flue gas
Pre-conditioning
Power generation / SMR /
Production of cement, lime,
iron, steel and olefins
Absorption
Emissions control
Power generation / SMR /
Production of cement, lime,
iron, steel and olefins
Heat
recovery
Regeneration
Reclaiming
product
OASE® is a registered trademark of BASF SE
Figure 3: Amine wash-based CO2 capture process from syngas
CO2 containing
syngas
Amine-based
CO2 removal system
Gaseous CO2
(wet)
CO2 capture
rate >99.9%
SMR / ATR / POX
Temperature Swing
Absorption (TSA)
Gaseous (dry)
CO2 product
to sequestration
Lean
syngas
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HISORP® CC
HISORP® CC is a mature carbon capturing process based
on adsorption and cryogenic separation technologies. It
follows a toolbox approach for customizing the process
setup on a case-to-case basis with the aim to minimize the
carbon footprint of CO2-emitting industries.
HISORP® CC can be applied for pre- and post-combustion
carbon capture from various CO2-emitting sources. One
application is for blue hydrogen production plants (both
for new builds and retrofits), such as SMR, autothermal
reforming (ATR), partial oxidation (POX), and gasification.
Here, the toolbox approach shows its advantages by
optimally combining separation technologies to minimize
carbon intensity and maximize hydrogen production. To
produce blue hydrogen, HISORP® CC can be applied in
the syngas or the tail gas route of the hydrogen Pressure
Swing Adsorption (PSA) of existing SMRs and ATRs.
Especially for newly built ATR and POX reactors, HISORP®
CC is used for carbon capture in the tail gas of the H2 PSA
with advantages regarding reliability of H2 production
and specific energy consumption for CO2 removal. In
addition, for existing SMRs, post-combustion CO2 capture
(PCC) from the flue gas is often the preferred approach to
minimize carbon intensity. Furthermore, HISORP® CC can
be applied for PCC from various other flue gases of hard-
to-abate CO2 sources, e.g., cement and lime production,
steel production, and power generation.
HISORP® CC achieves overall CO2 capture rates of up to
99.7% and is flexible in regard to scale (covering all relevant
industrial sizes), CO2 feed concentration, the state of the
CO2 export product (in gaseous, liquid, or supercritical
form), and all purity levels (e.g., industrial grade or high-
purity food & beverage grade).
Highlights
•
Combines Linde’s inhouse adsorptive and cryogenic
technologies
•
Individual HISORP® CC concepts for different feed
streams by using Linde’s toolbox
•
Flexible in size and scale
•
All individual process units within the HISORP®
CC process are in operation and have technology
readiness level 9
•
HISORP® CC can be adapted to various CO2 product
requirements (gaseous/liquid/supercritical CO2, purity
grade for sequestration or utilization)
•
Packaged unit design (pre-manufactured & workshop
tested) for minimized on site construction effort
•
CO2 capture rate >99%
•
No steam required (only electrical power)
•
No consumption, handling, makeup, and disposal of
chemical washing agents
•
No hydrogen losses when applied for CO2 capture in
blue hydrogen production
•
Includes
smart
pre-treatment
for
trace-impurity
removal from flue gases
HISELECT® powered by Evonik membranes
The HISELECT® membrane was originally developed
with a focus on natural gas and process gas industries.
For natural gas resources with sour and acid fractions,
membranes are an excellent alternative to conventional
amine wash systems for acid gas removal. Driven by partial
pressure difference, the HISELECT® membrane works like
a semi-permeable barrier and separates the feed gas into
a low-pressure permeate, rich in the gas to be removed
or recovered (such as CO2), and a high-pressure retentate
with a low content of these components. A typical setup
of a gas processing unit with membranes is shown in
Figure 5. HISELECT® membranes efficiently remove CO2
from natural gas over a wide flow rate and concentration
range. The membranes demonstrate high selectivity
for CO2, irrespective of high hydrogen content (HHC)
and CO2 partial pressure. Additionally, strong resistance
to unsaturated hydrocarbons, mechanical robustness,
and high resistance to hydrogen sulfide (H2S) result in
low maintenance requirements and a rapid return on
investment. Beside applications in natural gas sweetening,
HISELECT® membrane technology can also be applied in
hybrid solutions with pressure-swing or temperature-swing
adsorption units to efficiently remove CO2 or other gases
from process gases.
Highlights
•
Low CAPEX and OPEX with high operational flexibility
•
High separation capacity and high selectivity for
maximum recovery rates and high purities
•
Ability to tailor membrane capacity and selectivity to
customer requirements
•
High volume efficiency due to optimized packing of
hollow fiber membranes
•
Production flexibility with wide feed stream condition
range and supporting temperatures up to 100°C and
pressures up to 200 bar
•
Resistant to CO2 partial pressure of up to 50 bar
•
Robust and stable performance over time under harsh
operating conditions, reducing need for overdesign
•
Reduced pre-treatment effort due to excellent
resistance to heavy hydrocarbons and plasticization
•
Mechanical resistance to process fluctuations during
operation
Figure 4: HISORP® CC: Mature toolbox approach to reduce CO2 emissions from various industries.
Figure 5: Typical process design of a gas processing unit with HISELECT® for natural gas acid removal
Raw NG
upstream
Membrane
separation II
Membrane pre-treatment
Membrane
separation I
CO2 removal
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Rectisol® wash unit
Linde’s Rectisol® wash unit is able to extract sour gas
from syngas. The solution uses proven technology that
is adjusted to the actual needs and requirements of plant
operators. Its application in syngas is indicated in Figure 6.
It is flexible with respect to upstream syngas generation as
well as gas specification for downstream applications.
Rectisol® can either be used for selective removal of
CO2 and sulfur, or it can be designed for designated
CO2 capture. In case of selective removal of CO2 and
sulfur, about 99% of the CO2 can be captured sulfur-free,
which means that no additional desulfurization units are
required. Rectisol® can be integrated with other Linde gas
processing technologies (such as downstream PSA and
cryogenic processes). Nominal capacities can vary widely,
from small-scale plants (30,000 Nm3/h feed gas) up to high
one-train capacity plants (2,000,000 Nm3/h feed gas).
Highlights
•
State-of-the-art process
•
Used for the treatment of feed gas containing sulfur
and CO2
•
Water- and sulfur-free CO2 product for further
processing
•
Enriched H2S fraction can be realized within one
process
•
Easy solvent handling (chemically stable, low cost, and
readily available on the market)
•
Enhanced trace component handling
•
Low product losses (H2 and CO)
FOR GAS STREAMS WITH MEDIUM TO HIGH CO₂
CONTENT
CO₂ PSA
Linde’s pressure swing adsorption (PSA) system is an
innovative, efficient, and low CAPEX technology for the
recovery of CO2 from process gas streams covering a wide
concentration range, such as from process gases including
syngas streams and iron and steel production off-gases, as
shown in Figure 7.
In the case of syngas, PSA technology is used to recover
CO2 from upstream, high-pressure raw syngas streams
or low-pressure off-gas streams generated by SMR or
gasification processes. In many cases, PSA technology is
a more cost-effective alternative to conventional washing
systems due to its lower investment and operating costs.
In the iron and steel industry, PSA technology can be
used to efficiently remove CO2 in direct reduction or
blast furnace off-gases. The process removes maximum
amounts of CO2 yet leaves valuable gas components,
such as H2, CO, and CH4, in the gas stream for further
processing.
A CO2 PSA unit can achieve a product purity of up to 95
vol%, with unit capacities ranging from a few thousand
Nm3/h to around 300,000 Nm3/h.
Highlights
•
Mature and robust purification technology
•
No electricity consumption
•
No steam required for regeneration (thereby no
additional CO₂ generation)
•
No solvent is applied
•
No negative environmental impact due to the
emissions of solvent traces in exhausts or CO₂ product
•
No extra cost for solvent makeup and handling
•
Low CAPEX and OPEX
Figure 6: Typical Rectisol® process design for CO2 capture from syngas
SMR / ATR / POX
CO2 + H2S / COS
containing syngas
Rectisol® wash unit
CO2 removal system
Lean syngas
Gaseous CO2 (dry)
CO2 capture rate >99%
H2S / COS fraction to SRU
Gaseous
CO2 product to
sequestration
Figure 7: Typical CO2 PSA process design for efficient capture of CO2 from process gases
Low / medium / high CO2
concentration source
CO2 PSA
CO2 export
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CO₂ PROCESSING UNIT
Linde’s CO2 Processing Unit (CPU) is applied to purify CO2
-containing gas streams to provide typical CO2 product
specifications for a variety of industrial applications.
Typical CPU feed gas streams are CO2-rich gases
generated from CO2 capture processes, flue gases from
oxy-fuel combustion processes, and CO2-rich off-gases
from chemical plants, such as ammonia, ethylene oxide,
methanol, or ethanol plants. As shown in Figure 8, an
extended toolbox of processes and technologies allows for
the removal of different trace components, such as sulfur-
or nitrogen-containing compounds, hydrocarbons, heavy
metals, and air gases.
Linde initially developed and commercialized the CPU
technology to treat oxy-fuel flue gases at an oxy-fuel lignite-
fired power plant at Schwarze Pumpe, Germany. More
recently, Linde’s CPU has been considered for oxy-fuel
projects in the cement industry. Mature CO2 processing
technologies in combination with Linde’s track record
in large-scale gas-treatment plants ensure low-risk EPC
projects for clients.
Highlights
•
Mature and robust purification technology
•
Reference plant in Schwarze Pumpe, Germany, for
treatment of oxy-fuel flue gases
•
Multiple EPC and Linde operation references for
production of food-, chemical-, and electronics-grade
CO2
•
Standardized and skid-mounted modules as well as
large-scale customized, stick-built solutions available
CO₂ COMPRESSION/DEHYDRATION
CO2 compression and dehydration (see Figure 9) are the
most common process units in all CO2 plants. If the CO2
purity already meets specification requirements after the
CO2 capture process, the downstream CO2 treatment
usually involves compression and dehydration. It is also a
typical process unit for CPU and CO2 liquefaction plants.
Depending on the plant capacity, different types of
compressors can be used, such as piston, screw, and turbo
compressors. And depending on local costs for utilities,
electrical or steam-driven compressors can be employed.
The targeted CO2 product pressure is defined by the
downstream application or distribution concept. Pressures
of up to a maximum of 215 bar have been realized.
Compressor stations not only compress the main CO2
feed gas stream, but can also be used to integrate and
compress boil-off gases from storage tanks and other CO2-
rich vents from the plant.
Highlights
•
Mature and robust technology
•
Various options for compressor type
•
Multiple references for different scales worldwide
Figure 8: Typical CO2 Processing Unit (CPU) design
Oxyfuel plant /
CO2 capture plant /
Chemical plant
product
Liquefaction and
rectification with
refrigeration unit
Purification
toolbox II
Purification
toolbox I
Compression
Raw CO2
Figure 9: Typical CO2 compression and drying process design
Chemical plant /
CO2 capture plant
Drying
CO2 compression
Raw CO2
product
Vent
Boil-off from
storage
Other
recycles
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CO2 LIQUEFACTION
CO2 liquefaction, as shown in Figure 10, can be an
additional process step attached to a CO2 capture and
processing plant. For example, when CO2 is purified
by means of cryogenic separation (rectification), CO2
liquefaction is involved. In addition, CO2 liquefaction might
be required because of the CO2 logistics concept when
transporting it via road trailers, trains, or ships.
Linde’s largest liquefaction plant, in operation since 2015,
is producing approximately 1,350 tons of CO2 per day. The
CO2 is used in enhanced methanol and urea production.
Additional large-scale plant references can be found
in Norway and the United States for carbon capture
and storage (CCS) and food applications, respectively.
Depending on local needs, the integration concept, safety
considerations, and cost efficiency, different refrigerants
can be considered for use in the refrigeration unit.
Highlights
•
Mature and robust technology
•
Various options for refrigerants available
•
Extended reference list at various product capacities
•
Standardized and skid-mounted modules as well as
large-scale customized, stick-built solutions available
CO₂ TANK FARM AND LOADING STATIONS
Linde offers state-of-the-art tank farms to store liquid CO2.
A range of configurations are available. For example,
the storage tanks can be spherical or cylindrical (vertical
or horizontal). Tank farms can be equipped with boil-off
gas re-liquefaction as well as integration of gas return
lines. Moreover, an essential component of a tank farm
is a loading station. While most tank farms feature trailer
loading stations, Linde has also built train and ship loading
stations (see Figure 11). This covers the whole range of
potential distribution concepts.
Highlights
•
Extended reference list at various product capacities
•
High degree of standardization and skidded packages
to reduce CAPEX
Figure 10: Typical CO2 liquefaction process design
Chemical plant /
CO2 capture plant /
CO2 processing units
Raw CO2
Rectification
Sub-cooler
Refrigeration unit
Liquefier
Vent gas
Vent gas
treatment
Liquid CO2
to storage
Figure 11: CO2 tank farm and loading station
CO2 liquefier
Liquid CO2
Boil-off
liquefaction
Storage
Distribution
Boil-off to
compression
Gas return
lines
Ship loading
Train loading
Truck loading
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DESCRIPTION
SECTION 1: TECHNOLOGY DEVELOPMENT
NET Power has developed and optimized its technology
during more than a decade of research, development,
and operational demonstration. From the very beginning,
the NET Power Cycle was designed to overcome the
challenges faced by both conventional and renewable
energy technologies pursuing grid-scale decarbonization.
It solves the energy "trilemma" by providing clean,
affordable, and dispatchable power. By meeting these
three criteria, NET Power is able to integrate into existing
grid infrastructure and markets while delivering additional
benefits, such as capturing nearly all carbon emissions.
NET Power achieves this through its unique combination
of oxy-combustion of natural gas with a supercritical CO2
power cycle. In the process, natural gas is burned using a
mixture of oxygen and CO2. The combustion produces CO2
and water, which are added to the CO2 process stream
at high pressure. The high-pressure fluid flows through a
turboexpander, which produces power and condenses
water from the process fluid while capturing the CO2. Most
CO2 returns to the process through compression and
pumping, while a stream of continuously captured CO2
is removed from the process at high purity and pressure
suitable for permanent storage or utilization. The result:
carbon emissions are contained during the process, so
there's no need for costly post-combustion capture.
In more detail, The NET Power Cycle can be broken into
seven steps:
1.
Air Separation: The NET Power Cycle begins by
purifying and compressing atmospheric air into the
separation systems. An insulated, specially engineered
“cold box” then separates the air into its component
gas molecules (including oxygen, argon, and nitrogen).
2. Oxy-Combustion: The oxygen filtered out in the air
separation unit (ASU) is combusted with natural gas
and recuperated supercritical carbon dioxide in a
series of parallel, direct-fired combustors feeding
the turbine-generator. The natural gas is burned in
99.5% pure oxygen and CO2 resulting in a stream of
predominantly steam and CO2.
3. Turboexpander: The combustion process creates a
high-pressure CO2 working fluid that expands and
turns the turboexpander to generate electricity.
4.
Heat Exchanger: The turboexpander reduces the
pressure of the CO2, which exhausts to a series of
recuperative heat exchangers to cool.
5. Water Separator: The byproducts of the oxy-
combustion process are water and CO2. As the
working fluid cools, it is routed through a condensed
water circulation loop that condenses the water vapor
and separates the low-pressure, high purity CO2.
6. Compressor: Some of the high purity CO2 is removed
and exported via pipeline for sequestration or
utilization, and the remaining CO2 is re-compressed
in adiabatic and isothermal processes, where process
heat and mass are recycled.
7.
Recirculation:
Recycled
CO2
is
reheated
and
recirculated to be mixed with natural gas and oxygen
in the combustor, starting the cycle again.
SUMMARY
BENEFITS
The utility-scale NET Power system is being designed to achieve the following benefits:
•
Clean: Average Carbon Intensity (CI) of 58g CO2e/kWh and can capture CO2 at rates >97%, providing for 87% CO2
emissions reduction in comparison to conventional Combined Cycle Gas Turbine (CCGT) technology. No risk of NOx,
SOx, or particulate emissions.
•
Reliable: Provides 24/7 dispatchable, baseload power with a targeted capacity factor of 92.5%, power ramp rates of
10% to 15% per minute, and 0% to 100% load following capabilities while capturing all emissions.
•
Low-Cost: Initial NET Power plants target a levelized cost of energy between $26-/MWh.
•
Utilizes Existing Infrastructure: NET Power plants can leverage existing pipeline and electricity transmission networks
for planning and operations.
“THE ENERGY TRIFECTA” - CLEAN, RELIABLE, & LOW-COST ENERGY FROM NATURAL GAS.
NET Power delivers the “energy trifecta” – clean, reliable,
and affordable energy from natural gas.
NET Power combines a semi-closed loop cycle that
inherently captures CO2 and produces power. The
company combines oxy-combustion and a supercritical
CO2 (sCO2) power cycle to deliver on-demand natural gas
power while capturing nearly all emissions. The CO2 from
oxy-combustion is recirculated back to the combustor and
a portion is exported for utilization or sequestration.
NET Power’s recent momentum is built upon more than
a decade of milestones, including key investments,
construction and testing at a 50 MWth demonstration
facility in La Porte, Texas, a slate of strategic engagements,
and the announcement of its first commercial facility in
West Texas. In February 2022, NET Power formed a Joint
Development Agreement with Baker Hughes to advance
the design of key turbomachinery and equipment used in
the NET Power Cycle. In June 2023, NET Power completed
its business combination with RICE Acquisition Corp II
(NYSE:RONI), making Net Power a publicly traded company
(NYSE:NPWR).
CONTACT
Scott Martin, Chief Technology Officer
Email: netpower.media@netpower.com
NET POWER
•
Compact Footprint: Less than 50% footprint of a similarly sized CCGT facility with post-combustion capture; further
enables use of brownfields sites.
•
Value of Carbon: The NET Power Cycle inherently captures high-purity, pressurized CO2 for sequestration or utilization
in Enhanced Oil Recovery, eFuels, synthetic chemicals, and product integration.
Figure 1: The NET Power Process
STATE OF THE ART: CCS TECHNOLOGIES 2023
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Figure 2: NET Power’s La Porte Demonstration Facility
NET Power is developing a 300 MW Class utility-scale
power plant producing clean, dispatchable energy
alongside 850 Mtpa of high-pressure, high-purity CO2
and 500 gallons of water per minute at a target net
efficiency approaching 50% for the first generation of
plants. Electricity output is designed to be ramped at a
rate of 10%-15% per minute with full carbon capture across
the operating spectrum. Meanwhile, criteria pollutants are
avoided and CO2 emissions are captured as an inherent
feature of the cycle.
This performance is possible by using pure oxygen
instead of air in the combustion process; the byproducts
of combustion are primarily water and CO2. Rather than
intaking new air with each cycle and releasing emissions
into the atmosphere like a traditional gas turbine, the cycle
extracts the remaining heat from the exhausted working
fluid and reintroduces a substantial portion of CO2 back
into the turboexpander after removing the water. The
semi-closed-loop cycle recirculates the vast majority of
the combustion-derived CO2 as the working fluid used for
power generation in the turboexpander. In this way, CO2
is inherently captured at high pressure as a fundamental
feature of the cycle and not as an add-on process.
The use of sCO2 as the working fluid offers two main
advantages. First, CO2 has a higher specific heat than other
gases (e.g., air) due to its high molecular weight. Second,
supercritical CO2 has the density and compressibility of
a liquid while having gas-like viscosity. These physical
properties enable NET Power facilities to use smaller
equipment when compared to similarly rated conventional
power plants. Its high-pressure operation also allows
for significant power production at the turboexpander.
In addition, the high density of a CO2 working fluid
allows pumping to replace centrifugal compression for
pressurization, which further enhances cycle efficiency.
Smaller equipment requires a smaller footprint (3.24 to
5.38 ha for NET Power plant) and, therefore, land use for
the plant is approximately 40 to 50% less in comparison
to similar output gas-fired power plants (7.5 to 11 ha for
combined cycle gas turbine).
SECTION 2: DEMONSTRATION FACILITY
In order to demonstrate the NET Power Cycle at scale,
the company designed and built a test facility in La Porte,
Texas. The facility, commissioned in 2018, covers five acres
and has over 1,500 operational hours as of October 2022.
During testing, the test cycle underwent start-up, shutdown,
and transient/excursion tests at key operating points. This
included building CO2 inventory, shedding CO2 inventory,
verification of process chemistry, validation of control and
safety systems, operations of pumps and compressors,
and testing of process stability and controllability. In late
2021, the facility achieved synchronization with the Texas
ERCOT grid.
During this testing, the facility completed multiple 24-
hour test campaigns while further validating stop/
start sequences, steady state operation, and ramping
operations, allowing for the refining of the plant control
system. The facility has also successfully exceeded
numerous utility-scale plant specifications, including
turboexpander inlet temperature and balance of plant
operating pressures. In addition to achieving these
milestones in technical validation, the plant informs the
design of NET Power's commercial product - the utility-
scale 300 MW Class plant. The NET Power test facility also
drives further development of key intellectual property
and procedures, as well as enabling hands-on training for
future NET Power technical, operations, and maintenance
personnel.
SECTION 3: JOINT DEVELOPMENT AGREEMENT (JDA)
NET Power formed a strategic partnership with Baker
Hughes in February 2022 through a Joint Development
Agreement (JDA) supporting the technical and commercial
deployment of NET Power’s technology. As part of the
agreement, Baker Hughes has invested cash equity into
NET Power and is partnering in the global development
and commercialization of NET Power technology.
As part of this technical development program, Baker
Hughes is leveraging its advanced technology capabilities
to develop supercritical CO2 turboexpanders and other
critical pumping and compression technology for NET
Power facilities. Baker Hughes also brings a deep
experience in systems integration and process knowledge,
which will help benefit NET Power's design and
deployment. The structure of the JDA facilitates the sharing
of best practices and lessons learned, while also aligning
commercial efforts globally through joint marketing of the
technology.
The JDA program has entered its development stage in
2023. Testing on the first industrial-scale combustor and
turboexpander will begin in 2025 at La Porte in preparation
for the first utility-scale deployment and commercial
operation of a full-scale NET Power facility.
SECTION 4: NEXT STEPS
In November 2022, NET Power announced that its first
utility-scale plant will be built in West Texas. The new plant
will capture CO2 at unit-wide rates above 97% and utilize
both currently operating CO2 transport and subsurface
infrastructure to store captured CO2. The project will be
supported by a strategic consortium of partners consisting
of leading developers, power plant operators, CO2
transportation & storage experts, offtake specialists, and
technology providers. Additionally, NET Power intends to
leverage existing tax incentives, such as 45Q, and DOE
funding opportunities like grants and loans, to support and
further de-risk the first project. The successful deployment
of NET Power's first utility-scale plant will pave the way for
other commercial projects already in development.
NET Power is currently engaged in discussions globally
with companies and governments pursuing clean,
reliable, and low-cost power. Many global markets present
incredible opportunities, and NET Power is actively
identifying these bright spots to ensure decision-makers
are aware of the technology’s immediate potential.
Several use cases present immediate hub opportunities.
Pairing NET Power with Direct Air Capture (DAC) is one
exciting application. DAC deployments require significant
amounts of reliable, low-cost, emissions-free power to
maximize their negative emissions impact and economics.
DAC facilities require clean, baseload power generation
and are unable to quickly ramp in response to variable
renewable energy (VRE) production. Alternatively, DAC
projects are forced to rely on grid backup, storage, or grid
power itself to operate at high capacity factors, driving up
costs and impacting overall carbon intensity.
NET Power has emerged as a leader in solving the major
challenges of large-scale DAC deployment and can
accelerate the economic case for direct carbon removal.
NET Power is also exploring integration with chemical
production facilities that have both on-site power demand
and a utilization opportunity for the CO2 produced in the
Cycle.
Another application for NET Power’s technology is in
replacing retiring baseload plants. Approximately 500 GW
of natural gas, coal, and nuclear retirement candidates
in the United States are within 40 miles of CO2 storage.
This proximity, coupled with NET Power’s unique ability to
leverage brownfield facilities due to its compact footprint,
means an extraordinary number of brownfield sites can
be repowered with clean, dispatchable, and low-cost
NET Power facilities. NET Power has received significant
inquiries from independent power producers and electric
utilities, especially in regions with high VRE production or
retiring baseload assets.
NET Power is uniquely positioned to deliver the energy
trifecta of low-cost, reliable, and clean electricity and has
established the partnerships and pathways to deliver on
this mission. NET Power has successfully demonstrated its
technology at the 50 MWth scale and will soon deliver its
first utility-scale 300 MW Class facility. The company, along
with its commercial and technical partners, are accelerating
the energy transition and the CCUS market.
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SUMMARY
BENEFITS
Enzymatic carbon capture is reliable
•
Requires less equipment, lowering the risk of potential downtime
•
Involves no prototype equipment – everything is built at scale
•
Avoids the risk of more stringent regulatory requirements
Enzymatic carbon capture is efficient
•
Yields high purity CO2 (≥ 99%)
•
Can capture > 95% of CO2 in flue gas
•
Runs on less costly, low-grade residual heat
•
Involves less equipment to build, operate and maintain
•
Tolerates flue gas contaminants (no pre-treatment necessary)
Enzymatic carbon capture is sustainable
•
Uses a non-toxic, biodegradable solvent
•
Produces no toxic waste and forms no toxic aerosols
•
Solvent relies on a renewable resources in the production
ENZYMATIC CARBON CAPTURE
Amines enable you to capture carbon efficiently. But did
you know there is an equally efficient solution for carbon
capture that is truly sustainable? It also can cost less. By
replacing amines with a powerful biocatalyst – enzymes
– you not only avoid the risks associated with toxic
chemicals. You can reap the rewards for decades.
Enzymatic carbon capture is a proven technology that can
make your process more reliable, efficient and sustainable.
If your plant – like many – produces waste heat, you have
an especially compelling reason to use biocatalysts.
Novozymes and Saipem (see separate listing) have joined
forces to deliver carbon capture solutions based on
enzyme (biocatalyst) technology. Novozymes is the world
leader in industrial enzymes and has unmatched expertise
in solving industrial challenges with biotechnology. Saipem
is a carbon capture process and equipment expert with
more than 60 years of demonstrated expertise in EPC.
Together we are changing the future of carbon capture.
Together we can improve yours.
CONTACT
Email: KLSL@novozymes.com
Web:
www.novozymes.com
NOVOZYMES
DESCRIPTION
ARE AMINES WORTH THE RISK?
The overall process of amine-based carbon capture is
sound. However, its dependence on toxic chemicals is
steeped in uncertainty.
Some of the current risks you face with an amine-based
system:
•
The energy-intensive high temperatures required for
the process are costly. Amines have a parasitic load
(energy penalty) of 20-30% for CO2 capture; experts
forecast that amine systems can get only 10-20% more
efficient.
•
The toxic degradation products generated need
additional handling.
•
More – and more costly – equipment is required than
with our biotech-enabled alternative. More equipment
equals higher maintenance costs and greater
downtime risks.
•
Worker health issues can arise.
•
Amines, produced from the hazardous chemicals
ethylene oxide and ammonia, strain Earth’s limited
resources.
Longer term, it also pays to consider these risks:
•
Regulations are likely to change as the push to achieve
net-zero emissions intensifies and more plants use
amine-based carbon capture.
•
Meeting the IPCC’s goal of capturing 1,000 million
tonnes CO2 in 2030 will require doubling amine MEA
production. What will regulators say to twice as many
amines based on hazardous chemicals flooding the
market every year?
•
Will you be allowed to keep using chemicals in the
same way? Will you want to? Where will plants displace
millions of tonnes of amines and other second-
generation solvents?
•
Pressures on processing and processing equipment
are likely to increase, putting more limits on your plant,
wastewater stream and sludge.
BIOTECHNOLOGY IS TRANSFORMING INDUSTRY
Novozymes already helps more than 30 different industries
boost efficiency and sustainability with enzymes (biological
catalysts). Enzymes are proteins found everywhere in
nature. When one substance needs to be transformed into
another, nature uses enzymes to speed up and control the
process.
For example, our industrial enzymes have been enabling
low-carbon fuel technologies and sustainable biorefining
for decades.
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REPLACE AMINES WITH BIOTECHNOLOGY
To minimize the risk and maximize the value of carbon
capture, forward-thinking businesses are considering
replacing toxic amines with biocatalysts.
This proven biotechnology, called enzymatic carbon
capture, is powerful enough to meet the toughest industrial
challenges. And it’s sustainable enough to stand up to the
toughest scrutiny.
BIOCATALYSTS BENEFIT YOUR BUSINESS TODAY AND
TOMORROW
Enzymatic carbon capture delivers CO2 absorption capacity
and kinetics on par with amine solutions. It has a capture
efficiency of above 95% with CO2 purity of >99%.
Biocatalytic enzyme technology can strip CO2 at lower
temperatures, saving valuable energy. Unlike the amine-
based approach, enzymatic carbon capture does not
require costly, energy-consuming steam. Instead, it
consumes a low level of the plant’s energy output,
translating into up to 20% lower energy costs if waste heat
is available.
You also have less equipment to build, operate and
maintain with enzymatic carbon capture and there’s
no prototype equipment – everything is built at scale,
simplifying implementation.
There are no worker health issues to handle and no need
to clean the wastewater when replacing solvent with a
benign salt solution and biodegradable enzymes. No
toxic degradation products or aerosols need handling or
cleaning. Operators face fewer risks.
ONLY NOVOZYMES AND SAIPEM CAN DELIVER A
BIOLOGICAL SOLUTION THAT STANDS UP TO YOUR
TOUGHEST CHALLENGES
Our enzymatic carbon capture process is very similar to the
established post-combustion process – it simply replaces
toxic amines with biocatalytic enzymes. And, it requires
less equipment.
The novel catalyzed solvent solution offers strong
chemical stability, non-toxicity, non-volatility and low-grade
temperature regeneration.
The catalyst is an enzyme type used by all living organisms
to regulate CO2. Called carbonic anhydrase, this biocatalyst
is used in the absorber, along with carbonate. When the
flue gas passes through the absorber, the enzyme converts
the CO2 to bicarbonate, binding it in the bicarbonate. When
the circulating bicarbonate fluid reaches the stripper, it
must be heated to only 75°C to release the CO2 – rather
than the 100°C required for amine-based carbon capture.
Enzymatic CO2 regulation has been evolved by nature over
millions of years. Highly efficient, the carbonic anhydrase
enzyme provides 1 million catalytic reactions per second
per molecule.
Our unique partnership combines Novozymes’ cutting-
edge enzyme expertise with Saipem’s unmatched carbon
capture processes and equipment know-how. Saipem
supplies the carbon capture process and equipment; we
supply the enzymes that optimize the process.
We bring our game-changing catalyzed solvent technology
and world-class project delivery capabilities. Thanks to our
global supply chain and technical expertise, we have a
track record of delivering reliable solutions to industry for
more than 70 years.
YOU CAN START YOUR CARBON CAPTURE PROJECT
NOW
Enzymatic carbon capture offers the same level of maturity
(TRL-8) as advanced amine and other second-generation
solvents but has much greater potential.
Saipem and Novozymes are offering both “CO2 Solutions
by Saipem” to the market and “Bluenzyme,” a standardized,
modular turnkey solution that reduces implementation from
3 years to 1.5 years (see Saipem listing for details).
Now you can achieve your decarbonization goals with
operationally and environmentally sustainable technology.
Enzymatic carbon capture from Novozymes and Saipem
minimizes your risks and maximizes value.
Novozymes’ industrial enzymes are used at pulp and paper mills around the world to reduce the use of harsh chemicals such as
chlorine dioxide in pulp bleaching.
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DESCRIPTION
A STEP-CHANGE IN INNOVATION
Carbon capture is central to any realistic plan for
decarbonizing
hard-to-abate
sectors,
according
to
the International Energy Agency (IEA). However, the
Intergovernmental Panel on Climate Change (IPCC) states
that “deployment of carbon capture lags severely behind
the schedule required to meet global climate mitigation
targets”. Traditional liquid amine systems are currently the
go-to method for capturing CO2, however, the extreme
amount of energy required to regenerate the solvents
results in a cost barrier that has been prohibitive to the
technology’s widespread adoption. Nuada has developed
a
patented,
ultra-energy
efficient
carbon
capture
technology that overcomes these deployment barriers and
enables end-users in hard-to-abate industries to achieve
their Net Zero targets whilst minimizing the impact on their
bottom line.
Nuada is building advanced filtration machines that utilize
ground-breaking MOF solid sorbent materials and operate
via vacuum swing adsorption (VPSA) - a mature already
scaled, gas separation technology. The technology enables
the efficient separation of CO2 from process emissions via
a “heatless” and solvent-free process. By using pressure
rather than heat, the energy requirements for carbon
capture decrease by up to 80% versus the state-of-the-
art scrubbing solutions. This represents a step change in
innovation that slash the operating costs that long held
back the mass adoption of carbon capture in hard-to-abate
industries.
Nuada’s technology is an end-of-pipe (EoP) solution
designed for point-source carbon capture. During the
process, the CO2-rich flue gas is conditioned and routed to
the carbon capture unit where carbon dioxide is selectively
captured by the MOF filters. The lean flue gas returns to the
stack to be released into the atmosphere. Once the MOF
filters are suitably saturated, they are regenerated by using
vacuum (instead of heat) and release the captured CO2 into
a high-purity stream, ready for downstream operations.
During this regeneration, the CO2-rich feed gas is diverted
to another parallel column, yielding a continuous removal
process.
NUADA SCOUT – TAILORED PILOTING PROGRAMMES
Nuada is offering tailored pilot programmes through Nuada
Scout, a service that helps industrial emitters to assure
their decision-making on carbon capture investments
with accurate field data. Nuada Scout is an end-to-end
testing service that allows industrial emitters to experience
the benefits of Nuada’s advanced carbon capture
technology through a short demonstration campaign. This
comprehensive service includes transport, installation,
operation, testing, and decommissioning of a pilot plant
configured to site-specific flue gas. Nuada Scout provides
a prefabricated, containerized plant for quick and accurate
in-field assessment of Nuada’s carbon capture technology.
This ISO container carries the core unit operations needed
to evaluate carbon capture at a 1tpd (one tonne per day)
scale, with scope to bolt-on post-treatment packages for
full chain CCUS (carbon capture, utilization, and storage)
assessments. The installation of this plant-in-a-box requires
little site preparation and minimal utility usage. All needed
to get started is the plant’s emissions plus an electrical
supply. Emitters can benchmark Nuada’s ultra-energy
efficient technology using real infield data and verify the
benefits through a short and tailored test programme. This
resource-efficient testing service provides the benefit to
gain critical operational insights and de-risk investment
decisions when selecting the optimal technology for a
plant.
CAPTURING THE FUTURE
Nuada has formed partnerships with the Global Cement
and Concrete Association (GCCA) and leading cement
companies such as Buzzi Unicem, Cementir Holding,
and Heidelberg Materials, to pilot test the technology
in their cement production sites. The first pilot plant
by Nuada will be operational during the summer of
2023, with trials starting from Buzzi Unicem’s cement
plant in Monselice, Italy. Additionally, Nuada is actively
discussing
demonstration
opportunities
with
other
suitable sectors as steelmaking, waste-to-energy, and
blue hydrogen production, to verify the technology’s in-
field performance and flexibility for treating various off-gas
streams. Successful demonstrations would help establish
Nuada’s presence in the CCUS market and expedite the
technology’s commercial deployment. Compared to other
next-generation technologies, the scale-up route for Nuada
is less challenging since the manufacturing capabilities
and supply chains for VPSA systems are readily available
to facilitate rapid large-scale deployment. Moreover,
Nuada has successfully scaled up the in-house sorbent
production, being already able to meet the material
requirements of commercial-scale units.
SUMMARY
BENEFITS
•
Ultra-Energy Efficient: By using pressure instead of heat to separate CO2, the energy penalty is reduced by up to 80%
compared to incumbent solutions.
•
No Complex Integration: No steam is required; The machines are powered solely by electricity and can be easily
integrated into existing processes.
•
Mature Process Technology: The manufacturing capabilities and supply chains already exist for rapid large-scale
deployment, unlike other 2nd generation technologies. VPSA is a mature and proven separation technology that has
been industrially applied at scale for decades.
•
Flexible Applications: The use of very selective MOF sorbents enables to treat a broad spectrum of off-gases and
capture CO2 from multiple point sources.
THE NEXT GENERATION OF CARBON CAPTURE TECHNOLOGY
Nuada is a vertically integrated carbon capture company
that strives to decarbonize hard-to-abate sectors through
its
proprietary
next-generation
technology.
Nuada
deploys filtration machines by combining advanced solid
adsorbents (Metal-Organic Frameworks or MOFs) with
proven vacuum swing technology (VPSA) to vacuum
CO2 out of industrial emissions through a “heatless” and
solvent-free process. This represents a step change in
innovation and yields an ultra-energy efficient system that
reduces the energy penalty by up to 80% compared to
incumbent solutions. Nuada has successfully demonstrated
its advanced CO2 capture technology at bench scale and is
now piloting the technology to the field with the backing
of the Global Cement & Concrete Association (GCCA)
and leading cement companies. The first pilot plant will
be installed and tested in Buzzi Unicem’s cement plant
in Monselice (Italy) in the summer of 2023, while Nuada
is actively discussing demonstration campaigns in other
suitable sectors such as steel, waste-to-energy, and blue
hydrogen.
CONTACT
Email: contact@nuadaCO2.com
Web:
www.nuadaCO2.com
NUADA
•
Scalable: The modular nature of the technology provides the flexibility for capturing CO2 at different scales and de-
risking carbon capture investments.
•
Minimum environmental impact: The filters consist of stable solid sorbents with minimum environmental impact,
unlike solvents which can evaporate and release hazardous emissions.
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SUMMARY
BENEFITS
The CANSOLV™ CO2 Capture System can capture up to 99% of CO2 from post-combustion streams and is proven for CCS
at a 1 Mtpa CO2-capture scale. It offers:
•
a high-purity CO2 stream suitable for sequestration or utilization projects;
•
a highly adaptable, standalone system suitable for retrofitting and greenfield developments across a wide variety of
industrial applications, gas flow rates and CO2 concentrations;
•
low operating costs;
•
continuous technological developments to reduce capture costs and energy requirements through extensive research
and development, targeted piloting and demonstration campaigns;
•
optimum integration with wider plant energy, space and utilities provisions;
•
pilot plant performance verification for in-situ flue gases for every type of emitter;
•
wide range of unit sizes, from small and mid-sized modular offerings through to large-scale bespoke designs;
•
project execution and construction management excellence.
CANSOLV™ CO2 CAPTURE SYSTEM
Shell Catalysts & Technologies, in partnership with Technip
Energies, offer a leading, amine-based, high-capacity post-
combustion carbon capture technology, CANSOLV™ CO2
Capture System, that is robust and proven, and has an
established record of performing cost-effectively in a range
of industries. Shell’s CANSOLV™ CO2 Capture System
captures up to 99% of the CO2 from post-combustion
streams, for example, from power stations, waste-to-
energy units, cement processing, chemical plants and
other industrial facilities.
As a standalone, low-pressure, CO2 capture technology,
CANSOLV™ CO2 Capture System is well-suited for either
retrofitting to existing plants or including in greenfield
developments. It uses a regenerable proprietary amine
to capture CO2 that is released as a pure stream, which
makes the technology highly suitable for CCS projects.
Following technical and economic evaluations, capturing
CO2 from flue gas using the CANSOLV™ CO2 Capture
System may emerge as the preferred option because of
the key features such as:
•
CO2 purity: The high purity CO2 product enables CCS
or utilization downstream of the plant.
•
Adaptability:
The
standalone
system
is
highly
adaptable to retrofit scenarios and greenfield projects,
a wide variety of industrial applications, gas flow rates
and CO2 concentrations. Units have been designed for
CO2 concentrations from 3.5 to 27% and treating gas
flow rates from 11,000 to 4,500,000 Nm3/h.
•
Asset integrity: The system has been designed for
reliability through its high turndown capacity and
the solvent’s resistance to oxidative and thermal
degradation.
CONTACT
Justin Swain - justin.swain@shell.com
Julie Cranga - julie.cranga@technipenergies.com
www.shell.com
www.technipenergies.com
SHELL & TECHNIP ENERGIES ALLIANCE
•
Low waste: The process uses a regenerable solvent,
so very little waste by-product is generated, which can
reduce project costs as the effluents are minimal.
•
Low operating costs: The system offers cutting-edge
performance. For example, its low parasitic energy
consumption, fast kinetics and low volatility help to
reduce the cost of operation and amine consumption.
•
Track record: The technology is proven in large-scale
CCS applications, having captured more than 5 Mtpa
CO2 from a power station flue gas in Canada since its
start-up in 2014.
Technip Energies support integration of CANSOLV™
CO2 Capture System into both new build and existing
plants. With a strong focus on optimum heat and energy
integration, intelligent use of space and tie-ins, enhanced
constructability and construction methodologies and
project management excellence, Technip Energies ensure
the best possible application of CANSOLV™ System for
each facility.
Shell Catalysts & Technologies and Technip Energies
have been working as an alliance since 2012, developing
continuous
technology
improvements
to
enhance
performance and reduce both capital and operational
expenditure. We have been working in partnership to
deliver a wide range of carbon capture unit sizes and
offerings, to meet the needs of every emitter. Our pilot
plant facilities offer in-situ testing and performance
verification for all types of flue gas, whereas our small to
mid-scale modular and containerized units deliver cost
and schedule enhancements and project execution risk
reduction in comparison with conventional bespoke
approaches. Our robust, large-scale bespoke designs have
been proven to cater to the most complex of projects and
world first applications.
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DESCRIPTION
PROCESS DESCRIPTION
Figure 1 shows the CANSOLV™ CO2 Capture System. The
key steps are:
1.
Feed gas is quenched and saturated in a circulated
water pre-scrubber.
2. Gas contacts the lean amine solution in a counter-
current mass transfer, packed absorption column.
3. CO2 is absorbed and the treated gas exits to
atmosphere.
4. Midway along the column, partially loaded amine is
removed from the tower, cooled and reintroduced
over a layer of mass-transfer packing.
5. CO2-rich amine from the absorption column is pumped
through a lean–rich amine heat exchanger and then
on to the regeneration column.
6. Rising, low-pressure saturated steam in the column
regenerates the lean amine solution. CO2 is recovered
as a pure, water-saturated product.
7.
Lean amine is pumped from the stripper reboiler to the
absorption column for reuse in capturing CO2.
8. The CO2 is directed to by-product management
systems.
9. Energy is recovered through a system such as a
mechanical vapour recompression compressor and/
or a condensate flash, which helps to reduce the net
reboiler duty requirements for amine regeneration.
PROOF POINT: SASKPOWER 1 MTPA CCS PROJECT
Because of tighter regulations, SaskPower needed to
reduce CO2 and SO2 emissions at its Boundary Dam power
station in Saskatchewan, Canada, which is a significant
source of power for the region. After carefully evaluating
a range of technical options, SaskPower chose to add
a CANSOLV™ SO2–CO2 Integrated Capture System for
combined carbon capture and flue-gas desulphurization.
It opted to do this for a 150-MW unit that was due for
refurbishment. This involved adding a 55-m-tall CO2
absorber, a 40-m-tall CO2 stripper, a 31-m tall SO2 absorber
and a 17-m-tall SO2 stripper. In 2014, the power station
became the first in the world to successfully use CCS at
scale. The plant has been in operation now for over 7 years
with the capacity to capture up to 1 Mtpa CO2, thereby
helping SaskPower to meet strict Canadian regulations
on CO2 emissions from coal-fired power stations and
thus retain its licence to operate. The CO2 is compressed,
transported through pipelines and permanently stored in
deep geological formations as part of an enhanced-oil-
recovery operation. The captured SO2 is converted to 60
t/d of a marketable sulphuric acid that can be used as a
feedstock for the local fertiliser industry. The learnings from
this still-operating, first-of-a-kind deployment continue to
help develop Shell’s CANSOLV™ CO2 capture system and
promote and develop CCS projects globally.
PROOF POINT: POLARIS CCS PROJECT
Shell’s CANSOLV™ CO2 Capture System has been selected
for the proposed Polaris CCS project, one of a series of
low-carbon opportunities being explored to decarbonize
the Scotford complex, Alberta, Canada, to create one
of Shell’s proposed five global energy and chemicals
parks. The initial phase is expected to start operations in
about the middle of the current decade, subject to a final
investment decision by Shell, which is expected in 2023.
Polaris would have storage capacity of about 300 million
tonnes of CO2 over the life of the project. When fully built,
Polaris would contribute to the region becoming a blue
hydrogen hub.
PROOF
POINT:
HAFSLUND
OSLO
CELSIO
CCS
PROJECT
Shell Catalysts & Technologies and Technip Energies are
supporting Hafslund Oslo Celsio to build the world’s first
carbon capture facility on a waste-to-energy plant as part
of a full value chain, with transportation and permanent
storage. The carbon capture plant at the waste to energy
facility in Oslo will reduce the city of Oslo’s fossil CO2
emissions by 17%. As their partner from initial concept
through to construction, Shell Catalysts & Technologies
and Technip Energies are assisting Hafslund Oslo Celsio
to turn their ambition into commercial reality. With the
opening ceremony on site in September 2022 and laying
the initial groundwork for the commercial plant, Shell
Catalysts & Technologies and Technip Energies are now
continuing their joint journey to final project delivery and
operation by 2026.
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DESCRIPTION
CO2 CAPTURE TECHNOLOGY FOR LOW PARTIAL
PRESSURE FLUE GAS
NRICI started the research on CO2 capture technology for
low partial pressure flue gas as early as 1980s. With MEA
solvent as the main body, in response to the problems of
corrosion and degradation of flue gas carbon capture
units in the industry at that time, NRICI has developed the
corresponding corrosion inhibitor and antioxidant system
and formed the first generation of flue gas carbon capture
solvent and technology, which was successfully applied
in the flue gas CO2 recovery unit of natural gas boiler in
Guizhou Chitianhua Group in 1999. After that, it has been
applied in Huaneng Beijing Thermal Power Plant 3000 t/
a CO2 recovery unit and Huaneng Shanghai Shidongkou
Power Plant 120,000 t/ a flue gas carbon capture unit,
which has promoted the development of CCUS in China.
By 2015, NRICI successfully screened a high-efficiency and
low-energy capture solvent MA-1 after basic research, lab
scale test and 5Nm3/h test research. After industrialized
pilot study on 40,000 t/a CO2 capture unit in Shengli Power
Plant, it successfully carried out industrialized application
in Sichuan Vinylon Plant, and the results showed that,
compared with the original MEA method, the solvent
circulation volume decreases by 34.7%, the regeneration
energy consumption decreases by 41.8%, the consumption
of circulating water is reduced by 200 t/h, and the cost
is significantly reduced under the condition that the
production requirements are met.
By 2020, NRICI continued to optimize the solvent and
technology, and successfully developed a new high-
efficiency and low-energy capture solvent MA-2. According
to the results of the small-scale and pilot-scale test study,
the comprehensive performance of this solvent is better
than other existing absorption systems on the market, and
finally applied to the largest coal-fired power plant flue gas
carbon capture unit in operation in China - Guohua Jinjie
Power Plant 150,000 t/a flue
gas carbon capture unit. The application result s howed
that under the optimized test conditions, the capture rate
is 96%, the regeneration energy consumption is <2.4GJ/
tCO2, and the operating loss is ~1.0kg/tCO2, and the overall
level reaches the international advanced level.
NCMA DECARBONIZATION TECHNOLOGY
NRICI started research on polyamine decarbonisation
technology
from
the
1980s
and
developed
the
NCMA decarbonisation technology in 2003. Through
proprietary decarbonization solvents, flexible process
flow and precisely matched process parameters, NCMA
decarbonisation technology is able to achieve customized
requirements for CO2 content in purified gas, down
to meeting the requirements for CO2 in the feed gas
to deep-cooled separation systems such as LNG, and
outperforms similar products in the industry in terms of
corrosion and foaming. NRICI’s NCMA decarbonisation
technology has been successfully applied to more than
a hundred decarbonisation units from different gas
sources, extensively proving its fine balance between
decarbonisation performance and energy saving and
consumption reduction. Typical applications include the
natural gas decarbonisation unit at Songnan gas field,
the synthesis gas decarbonisation unit at Chongqing
Fuyuan fertiliser plant, the drygas decarbonisation and
desulphurisation unit at Wuhan Petrochemical refinery, and
the blast furnace gas decarbonisation unit at Xinjiang Bayi
Steel.
CATALYTIC HOT CARBONATE DECARBONIZATION
TECHNOLOGY
Depending on the type of reaction cycle gas, the current
NRICI catalytichotcarbonate decarbonisation technology
is mainly applied to two gas sources, the Fischer-Tropsch
reaction cycle gas and the EOEG cycle gas.
In
the
area
of
Fischer-Tropsch
recirculating
gas
decarbonisation, NRICI started the development of a pilot
process package as early as 2005, and has now formed a
monopoly in the field of recirculating gas decarbonisation
for coal-to-oil projects in China. Typical application cases
include Shaanxi Future Energy’s 1 million t/a and Shenhua
Ningxia Coal’s 2 x 2 million t/a coal-to-oil circulating gas
decarbonisation plant.
In the field of EOEG recirculating gas decarbonisation,
NRICI has successfully reduced the CO2 molar fraction
of the reactor inlet gas from 4.45% to below 2% after
a domestic modification at Sinopec Tianjin Branch in
2009. Subsequently, it has been successfully applied in
PetroChina Xinjiang Dushanzi Petrochemical and Sinopec
Maoming Branch. The application results show that th
technology has achieved better performance indicators
than overseas introduced technologies
SUMMARY
BENEFITS
•
Rich experience in carbon capture engineering, able to skillfully solve various problems encountered during the
operation of industrial carbon capture units.
•
Well established testing and analysis facilities, able to carry out various small- scale and pilot- scale test studies in the
field of carbon capture and utilization
•
Continuous R&D capability, able to continuously optimize and improve the existing carbon capture solvents,
processes and equipment.
•
Advanced technology user, overall at a domestic leading international advanced level in the field of carbon capture
technology.
•
Customised Technology solutions, provide the best technical solutions to obtain the most economical and efficient
carbon capture products according to customer needs.
NAME OF TECHNOLOGY
SINOPEC Nanjing Research Institute of Chemical Industry
Co., Ltd. (NRICI) was founded in 1958, formerly known as
Nanjing Chemical Industrial Institute of the Ministry of
Chemical Industry, is a technology enterprise specialized in
the research, development, design and production of the
chemical products.
NRICI has long been committed to the research and
development of CO2 capture and utilization technology.
Presently, 3 types of CO2 capture technologies have
achieved mature industrial applications, including CO2
capture technology for low partial pressure flue gas,
NCMA decarbonization technology, catalytic hot carbonate
decarbonization technology. Besides, NRICI is developing
new carbon capture and utilization technologies, such
as new solvents, membrane separation, chemical and
mineralization utilization, etc.
CONTACT
Email: guobs.nhgs@sinopec.com
Web:
www.sinopec.com
SINOPEC NANJING RESEARCH INSTITUTE OF
CHEMICAL INDUSTRY CO. , LTD
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NEW CO2 CAPTURE SOLVENTS
In addition to traditional amine solvents, NRICI has also
carried out research and development of new CO2
capture solvents such as ionic liquids, amino acid salts
and phase change absorbent. As CO2 capture solvents
with the potential to replace amine solvents for large-scale
industrialisation in the future, ionic liquids, amino acid salts
and phase change absorbent have significant advantages
in a reas such as loss, stability and energy consumption. At
present, the ionic liquid flue gas carbon capture technology
has completed a 50Nm3/h pilot test, while the amino acid
salt and phase change absorber have completed a 3Nm3/h
enlarge test, and a pilot test of 50Nm3/h phase change
absorbent for flue gas CO2 capture is underway. In the
future, NRICI will continue to optimise and improve the
formulation and process in order to realise the industrial
application of the new CO2 capture solvent as soon as
possible.
ADSORPTION METHOD
The adsorption method of CO2 capture technology can
effectively overcome the problems of easy volatility,
high energy consumption and corrosiveness of the
absorption method, which is one of the main research
directions of CO2 capture technology at present. NRICI,
in cooperation with Sichuan University, has jointly
carried out the development of amine-loaded porous
adsorbent decarbonisation technology. 1 Nm3/h solid
amine adsorption for CO2 capture has been completed,
and the developed adsorbent has an adsorption capacity
>160mgCO2/g after 50 adsorption and desorption cycles,
and the total energy consumption is about 2.39 GJ/tCO2.
In addition, NRICI together with Nanjing Normal University,
has carried out research on integrated CO adsorption-
catalytic conversion technology. Smallscale test has shown
that the preferred bifunctional adsorbent has a CO2 capture
efficiency greater than 90%, a CO2 conversion rate greater
than 80% and a selectivity greater than 95%.
MEMBRANE SEPARATION METHOD
Membrane separation is a promising method for capturing
CO2 from flue gas due to its simplicity, low investment
in equipment, low energy consumption, flexibility in
operation and small footprint. NRICI, together with Tianjin
University and Dalian Institute of Chemical Physics,
CAS, based on national key R&D projects, has carried
out a 30Nm3 /h pilot test and a 50,000Nm3 /d industrial
demonstration research. Among them, the 50,000Nm3 /d
industrial demonstration is the first in China for membrane
separation with independent intellectual property rights.
The demonstration results showed that the CO2 purity
is >95% and CO2 recovery rate is >80% after three-stage
membrane separation, which has reached the international
advanced level.
Figure 1: 50Nm3/h ionic liquid pilot test
Figure 3: 50000Nm3/d membrane separation demonstration
Figure 2: 3Nm3/h phase change absorber enlarge test
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DESCRIPTION
OXYFUEL
Oxyfuel is a mature and robust technology based on
commercially proven components. When used in plants
firing carbon neutral fuels, including biomass, residues, and
waste, Oxyfuel leads to overall negative carbon emissions
or the production of biogenic and sustainably sourced CO2
for further synthesis.
The technology was demonstrated at a 30 MWth facility
in the Fundacion Ciudad de la Energia (CIUDEN), Spain
during the 2010s, accumulating thousands of operational
hours under various conditions.. Subsequently, commercial
development with partners led to the completion of FEED
activities and development of a readily available 300 MWe
Oxyfuel power plant design. SFW’s engineering and R&D
experts have continued to develop the solution and adapt
innovations into the delivery of new carbon capture plant
designs.
Oxyfuel applied in circulating fluidized beds (CFBs)
allows capturing carbon and taking full advantage of the
efficient circulation and management of solids and gases.
Beside the fuel flexibility, CFBs hydrodynamics enable
different fluidizing gas regimes, switching between air and
oxyfuel mode or different oxygen enrichment levels while
maintaining elevated performance of energy generation.
Oxyfuel can be applied as a retrofit in existing CFB plants
or as part of a new build project. In both scenarios, the
efficient energy generation leads to lower emissions per
unit of energy and can increase the gross production of
energy from the power plant or industrial boiler.
The technology allows sector coupling and industrial
synergy, whereas by-product oxygen from hydrogen
electrolysis can be utilized reducing production costs for
both capturing carbon and the further synthesis of green
chemicals, fuels and materials.
FEATURED PROJECT:
30 MWTH OXYFUEL PLANT IN PONFERRADA, SPAIN
SFW realized a carbon capture demonstration plant in
cooperation with Endesa and CIUDEN during 2009-2017
(see picture left). SFW’s ongoing project development
activities in close collaboration with industrial partners aims
for commercial operation starting from 2026 for Oxyfuel
fired biomass and energy from waste plants.
•
No additional OPEX related to solvent procurement
and waste disposal
•
Can be applied as part of a post-combustion capture
solution such as Calcium looping (CaL)
SUMMARY
BENEFITS
•
Wide applicability to solid, gas and liquid fuels
•
Increases operational flexibility compared to air-fired units
•
More efficient energy generation, higher fuel capacity in similar sized air-fired units
•
Low energy penalty of 1.7 GJ/tCO2, mainly consumed in oxygen production and CO2 compression
•
Enables sector coupling and oxygen synergy with green H2 synthesis plants, further reducing the energy penalty
•
New builds for optimized Oxyfuel performance reduce equipment sizing
OXYFUEL SOLUTIONS
SFW’s Circulating Fluidized Bed (CFB) technology can
be operated in an oxygen-rich environment allowing the
highly efficient recovery of heat and power. This produces
a concentrated CO2 stream readily available for capture
purposes rather than the typical flue gas emitted.
By replacing air in typical energy generation units with
oxygen and recirculated CO2 rich gas, capturing emissions
becomes part of the integrated energy production step.
This leads to significant reduction in energy penalty
typically required with capturing CO2 from diluted flue gas.
CONTACT
Email: mohamed.magdeldin@shi-g.com
Web:
www.shi-fw.com
SUMITOMO SHI FW
Schematic of SFW fluidized bed solutions. Source (Sumitomo
SHI FW)
Gas composition and heat flux ratio in SFW fluidized bed solution
in both Air fired and Oxyfuel operation. Source (Sumitomo SHI
FW)
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DESCRIPTION
CALCIUM LOOPING
Calcium looping or CaL utilizes a natural and non-toxic
sorbent, calcium, to capture and release high purity CO2.
The energy required to capture CO2 is supplied via the
oxyfuel calcination of sustainably sourced bio-residues and
waste.
CaL creates added value for industrial plant operators in
the form of circular economy applications, decarbonizing
energy
generation
and
enabling
sector
coupling
opportunities. In essence, CaL addresses scope 1, 2
and 3 emissions. CaL is supplied either as a tail-end
configuration, capturing CO2 and producing energy and
lime, or as an integrated configuration in which the capture
system exchanges material and heat streams with existing
industrial units.
As such, CaL can be integrated to any industrial emission
source, especially those with an existing lime cycle in
operation such as cement, steel, and pulp and paper. The
sorbent purged from the capture system, a mixture of lime
and valuable minerals, is a viable feedstock, for the green
manufacturing of construction materials.
Like oxyfuel, CaL provides synergy with green hydrogen
plants, whereas cheap and available by-product oxygen
is utilized for the carbon capture purposes. This leads to
reductions in capture costs and the efficient synthesis of
carbon negative fuels and materials.
CaL is a multiproduct technology which drives project
feasbility due to numerous potential revenue streams, such
as, excess electricity, high quality heat, waste gate fees,
carbon removal credits, calcined lime and hydrogen or
nitrogen from the oxygen production plant.
Calcium Looping has been tested and demonstrated since
2012 under industrial operating conditions at the La Pareda
power plant, Spain. Sumitomo SHI FW has supplied the
demonstration unit and continued to support innovation
with our technical advisory services
FEATURED PROJECTS:
1.7 MW CaL demo plant in LaPareda, Spain
Supplied and commissioned by Sumitomo SHI FW in
2012, the plant (see picture left) demonstrated a capture
efficiency of over 90%. The plant has continued to operate
flexibly for over 5000 hours under different process
conditions to optimize the technology.
CaLby2030 project for hard to abate sectors
Sumitomo SHI FW will design and engineer three
integrated CaL pilot plants to be operated in relevant
industrial environment across Europe. The demonstration
campaigns will be carried out with the aim of exceeding
90% CO2 capture rates and even approaching 99% in
specific configurations. The demonstrated results will be
then scaled up to generate concepts and basic designs
for the commercial carbon capture projects for Thomas
Zement’s integrated cement plant in Karsdorf, Germany,
Alleima’s Sandviken steelworks plant in Sweden, Hunosa’s
LaPareda power plant in Spain and IREN’s waste to energy
plants in Italy.
HERCCULES project for WtE plants
SFW will engineer a CaL carbon capture plant to be
installed at the Milan Silla-2 waste-to-energy plant,
owned and managed by a2a Ambiente, a member of the
a2a group. The plant is one of the largest Italian waste
management facilities that handles around 550 000
tons of municipal solid waste and non-hazardous special
waste per year. The pilot plant will operate for up to 4000
hours and the project will conclude with the design and
development of FOAK commercial size facility.
SUMMARY
BENEFITS
Added value in the form of revenue streams from green electricity and lime
•
CO2 capture efficiency higher than 90%
•
Lower energy penalty than from other post combustion capture technologies
•
Captures other acid gases present in flue gas
•
Fluidized bed can handle challenging flue gas conditions (higher temperature and level of impurities compared to
liquid solvent solutions such as amine scrubbing)
•
Commercially available, scalable, and cost-effective components
•
Can be integrated to emission source in cement, steel and other carbon intensive industry
•
Sector coupling and oxygen synergy with green H2 synthesis plants
CALCIUM LOOPING
SFW’s Calcium Looping (CaL) is a scalable and retrofittable
post combustion CO2 capture technology based on
Circulating Fluidised Bed reactors (CFBs). The technology
is built on SFW’s experience of delivering over 500 CFB
commercial units.
It is a cost- and environmentally effective and highly
adaptable solution for capturing carbon emissions from
multiple industries. With Calcium Looping technology, we
at SFW serve the energy from waste, cement, steel, pulp &
paper and metallurgical industries.
CONTACT
Email: mohamed.magdeldin@shi-g.com
Web:
www.shi-fw.com
SUMITOMO SHI FW (SFW)
Sector coupling opportunity and material flows enabled by CaL
capture system (Source: HERCCULES project)
CaL industrial cases examined in the CaLby2030 project
(Source: CaLby2030 project)
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DESCRIPTION
HOT POTASSIUM CARBONATE, HPC
SFW’s Hot Potassium Carbonate (HPC) capture technology
starts with the cooling and compression of flue gas to
enhance CO2 absorption. The capture system removes
CO2 and regenerates the solvent via the following
reversible reaction:
K2CO3 + CO2 + H2O ↔ 2KHCO3.
Expanding the CO2 depleted flue gases over an expander,
recovers a large part of the compression energy. The heat
recuperated from the flue gas and product CO2 streams
is used internally in the capture system and the remaining
heat can be exported to an available district heating
network.
The SFW HPC plant is aimed at producing biogenic CO2
from retrofitting biomass and waste to energy plants with
carbon capture, creating potentially negative emissions or
providing biogenic carbon for e-fuel synthesis.
The carbon capture plant can also be delivered as part of
a new build wasteWOIMA® waste-to-energy plant, or be
retrofitted to any other CO2 emitting source.
•
The HPC process gives a high capture rate over 90%
and produces a CO2 product and yields a high purity
CO2 product suitable for compression purposes.
•
The HPC process can be powered by electricity, or
a combination of steam and electricity, giving more
flexibility.
•
The Full Electric Capsol EoP® technology claims for
a low energy consumption between 0.7 and 1.5 GJ/
ton CO2 captured and minimizes the disturbance of
existing operations at the site during construction.
•
The heat recovered from the HPC process can be
recovered in district heating
SUMMARY
BENEFITS
•
HPC is a well-proven carbon capture process with hundreds of references and decades of operational experience in
the chemical and Oil & Gas industries.
•
Potassium carbonate is a widely and freely available material that is tolerant to oxygen, non-toxic, non-volatile, and
non-carcinogenic.
•
This makes the HPC solvent low-cost with low make-up need, reducing the solvent management cost of the carbon
capture plant.
•
It further ensures that the HPC solvent does not pose risks to environment and health, facilitating simpler permitting.
HOT POTASSIUM CARBONATE
SFW’s liquid solvent based carbon capture solution is
based on the well-proven Hot Potassium Carbonate (HPC)
process, enabling capture rates of over 90% from industrial
stacks. HPC is a widely available, low-cost, safe, and
environmentally friendly solvent.
The
SFW
HPC
solution
includes
the
proprietary
Capsol EoP® End-Of-Pipe technology for lower energy
consumption in the process than comparable post-
combustion capture technologies. The solutions can be
powered with electricity only or a combination of power
and steam, giving more flexibility in implementation.
CONTACT
Email: mohamed.magdeldin@shi-g.com
Web:
www.shi-fw.com
SUMITOMO SHI FW
Schematic of HPC solution (Source: Capsol Technologies AS)
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DESCRIPTION
TOSHIBA’S CARBON CAPTURE TECHNOLOGY IMPLEMENTATION FLOW
Toshiba has focused on continuing research and development activities for post-combustion CO2 capture technology
and possess its own pilot plant for testing and development of high-performance amine-based solvents, efficient process
design conditions, degradation evaluations and applied it to various commercial plants.
Toshiba has developed the high-performance amine solvents (TS-1), and most efficient amine emission mitigation
technology which uses spray type washing system to minimize amine emissions levels which are safe for human and
aquatic life in surrounding atmosphere.
SUMMARY
BENEFITS
•
Significantly low recovery energy demand resulting in low steam consumption
•
Low solvent degradation and low amine loss resulting in longer service life
•
Possess extensive experience with integrated utilities, operations and maintenance of carbon capture plant with coal/
biomass /incineration (WtE) plant.
•
Applicable to both existing and new builds power plants and providing CO2 purity in excess of 99.9%.
•
Adapting to customer’s demand for both full and partial CO2 capture.
•
Possess own pilot plant to carry out in-house research & development activities.
AMINE-BASED POST-COMBUSTION CAPTURE TECHNOLOGY
Amine-based post-combustion CO2 capture is a promising
technique that can be employed at large scale to various
flue gases safely in order to ensure a substantial reduction
in CO2 emissions from man-made sources of CO2 such as
the power generation industry, cement industry, iron, and
steel industry and so on. Based on this understanding,
Toshiba has focused on developing post-combustion CO2
capture technology since 2007 and has designed and
constructed a 10- tpd CO2 scale pilot plant at Mikawa city,
Japan in September 2009 which accomplished more than
13,000 hours of operation at present with live flue gases
from biomass/coal-fired thermal power plant. Through the
long operation of its own pilot plant in Mikawa, Toshiba
demonstrated high reliability and stable operation under a
wide range of process conditions which eventually allowed
Toshiba to deploy its proven CO2 capture technology at a
commercial scale at Saga Incineration plant (10 tpd CO2
scale) and Demonstration plant of 600 tpd CO2 scale in
Japan. Toshiba also developed and employed its own
proprietary amine-based aqueous solution and efficient
process techniques in aforesaid commercial projects which
have shown significant reduction in CO2 recovery energy,
less degradation of solvent, and lower amine emissions.
CONTACT
Email: keisuke1.hasegawa@toshiba.co.jp
Web:
www.global.toshiba/ww/company/energy.html
TOSHIBA ENERGY SYSTEMS & SOLUTIONS
CORPORATION
Picture of Mikawa pilot plant
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SAGA CCU PLANT 10 TPD CO2
•
World’s first commercial-use CCU system constructed
in a waste incineration plant.
•
CO2 offtake primarily used for algae cultivation
and also used for cucumber cultivation as a smart
agriculture.
•
Accomplished long hours of operation (more than 6
years) of capturing CO2 from live flue gases from waste
incineration plant having variable CO2 concentrations.
•
Demonstrated
easy
integration
techniques
of
operating CO2 capture plant with waste incineration
plant.
•
Possess know-how of stable plant operation and real-
time performance data including solvent degradation.
•
Possess experience working as a partner to Saga city
incineration plant and can act as an important partner
to guide on integrated plant operation.
Specification
•
Location: Saga City, Saga City Waste incineration (WtE)
plant
•
Commenced Operation: September 2016
•
Source Gas: Flue gas from Waste incineration (WtE)
plant
•
Captured CO2: 10 tpd CO2
•
Capture rate: > 90%
•
CO2 Purity: > 99.9%
CO2 CAPTURE DEMONSTRATION PLANT 600 TPD CO2
OF MINISTRY OF THE ENVIRONMENT, JAPAN
•
World’s first BECCS ready project integrated with 100%
Biomass based thermal power plant.
•
This plant captures 600 tpd CO2 from the flue gas of
the Mikawa Power Plant (more than 50% of its total
emissions) and is integrated with this power plant
with turbine extraction steam feeding the energy for
desorbing CO2 at the stripper.
•
CO2 capture plant applied with Toshiba proprietary
solvent TS-1 with CO2 concentration as 15vol% in dry
basis
•
Demonstrated integrated operation of CO2 capture
plant with 100% Biomass based thermal power plant.
•
This Demonstration Plant applied with Toshiba novel
technology Spray type washing system that has shown
drastic effect of suppressing total amine emission to
the atmosphere.
•
Toshiba is also the Steam turbine system supplier and
has immense experience of steam turbine operation.
Thus, we can integrate CO2 capture plant with thermal
power plant and have experience of integration of
large size CO2 capture plant in this Ministry of the
Environment project
Specification
•
Location : Omuta City, Fukuoka Inside Mikawa Thermal
Power Plant
•
(Property of SIGMA POWER Ariake Co.Ltd.)
•
Commenced Operation : October 2020
•
Source Gas : Flue gas from biomass fired thermal
power plant
•
Captured CO2 : 600 tpd CO2
•
Solvent : Toshiba solvent-1 (TS-1)
•
CO2 in flue gas : 15 vol.% in dry base
•
Capture rate : > 90%
THE FUTURE OF AMINE SOLVENT TECHNOLOGY
DEVELOPMENT
Toshiba currently involves in developing the next
generation of amine solvents that achieves low energy
levels similar to TS-1, while also having characteristics of
better stability (resistance to degradation) and low amine
emission.
After conducting long-term testing, we plan to supply it to
the market for our customers.
Specifically, regarding lower amine emissions, Toshiba
intends to offer a pathbreaking technology with very low
amine emission by combining Toshiba’s proprietary spray
technology with the low amine emission next-generation
solvent.
MIKAWA PILOT PLANT 10 TPD CO2
Tested
in-house
developed
amine
based
solvent
performance (CO2 capture amount, CO2 capture rate,
CO2 recovery energy, etc.) against CO2 gas concentration
ranging from 4 to 30 vol %.
•
Evaluated
system
improvement
with
various
components.
•
Demonstrated more than 13,000 hours of operation
on a live flue gas of biomass/coal fired thermal power
plant
•
Achieved CO2 recovery energy less than 2.4 GJ/ ton-
CO2 (At 90% CO2 Capture, CO2 Conc. approx. 12% vol)
Specification
•
Location: Omuta City, Fukuoka Inside Mikawa Thermal
Power Plant (Property of SIGMA POWER Ariake
Co.Ltd.)
•
Commenced Operation: September 2009
•
Source Gas: Flue gas from biomass/coal fired thermal
power plant
•
Captured CO2: 10 tpd CO2
•
Capture rate: > 90%
Picture of Saga CCU commercial plant
Picture of Demonstration plant of Ministry of the Environment,
Japan
STATE OF THE ART: CCS TECHNOLOGIES 2023
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DESCRIPTION
CO2 CAPTURE PLANT PROCESS
The Svante carbon capture process consists of a series of
steps which include passing flue gas, regenerating steam,
and conditioning air through structured adsorbent beds in
a specific order.
1.
Adsorption: The first step in the process is the
introduction of the feed gas into the structured
adsorbent beds, where CO2 is adsorbed onto the
surface of the adsorbent, while the remainder of the
flue gas mainly N2, O2 and H2O is sent to the stack as
spent/exhaust gas.
2. Regeneration: The CO2-rich adsorbent bed then
rotates to a sector of the process where low pressure
steam flows through it, requiring only a small amount
of superheat to overcome heat losses from the
system. This is the first regeneration step, where
steam regenerates the adsorbent, releasing a stream
composed primarily of CO2 and steam.
3. Conditioning: After regeneration with steam, the
bed rotates through a sector of the process where
heated ambient air is used to condition and cool the
structured adsorbent. The ambient air stream, termed
Conditioning Gas, removes most of the water vapor
from the adsorbent. The adsorption, regeneration, and
conditioning functions described above are integrated
and implemented in the RAM, as shown in the figure
below.
Svante is on the 2023 Global Cleantech 100 and was
ranked second among private companies in the Corporate
Knights Future 50 Fastest-Growing Sustainable Companies
in Canada. Svante was also acknowledged in the 2023
XB100, the definitive ranking of the world’s top 100 private
deep tech companies, hosted by XPRIZE and Bessemer
Venture Partners.
For more information on Svante, visit www.svanteinc.com.
SUMMARY
BENEFITS
•
Svante’s technology utilizes a single piece of compact equipment enabling a competitive reduction in capital costs
compared to first generation approaches.
•
Capacity is scalable in multiples of individual Rotating Adsorption Machines (RAMs) between 500 and 5000 tpd of
CO2 captured, depending on the application and product purity requirements.
•
Svante’s technology is flexible by using different adsorbents and can target low and high concentration industrial flue
gases.
•
Inherent ability to load follow and start and stop extremely quickly by easily controlling the rotation speed of the RAM.
This feature enables CO2 capture from intermittent process such as lime production PFR kilns and electric arc furnaces.
•
Svante’s proprietary VeloxoTherm™ process is environmentally friendly based on novel Structured Adsorbent Beds
(SAB), which are not subject to nitrosamine and nitramine emissions.
•
No process safety associated with new hazardous chemicals being brought onsite.
•
Svante has built world-class collaborations and partnerships with world-class organizations across the CCUS value
chain, including project developers, engineering, construction, and procurement companies, as well as utilization,
transportation, and sequestration entities, which enables Svante’s customers manage their CO2 emissions from source
to sink.
CO2 CAPTURE PLANT PROCESS
Capturing of CO2 from industrial operations using chemical
solvents is technically proven, but the costs in terms
of capital and energy use are high and the potential
for toxic chemical emissions has prompted developers
to seek other technological approaches. One avenue
showing promise is the use of solid adsorbents. Svante
Technologies Inc. (Svante) has developed a novel solution
to capture large-scale CO2 emissions from hard-to-abate
industries such as cement, hydrogen, oil & gas, aluminum,
chemicals, pulp & paper, and more. The CO2 captured can
be either safely stored deep underground or used to make
other products in a closed loop. Svante’s post-combustion
capture technology is currently being deployed in the field
at pilot plant-scale by industry leaders in the energy and
cement manufacturing sectors, including:
CO2MENT Pilot Plant Project: Lafarge Canada and Svante
launched this one tonne per day (tpd) project in 2019 at
a cement plant in Richmond, British Columbia, Canada.
The CO2 captured here is planned to be used to make
products such as sustainable aviation fuel, makeup bases,
snowboard waxes, and more.
Cenovus: (formerly Husky Energy): This is a 30 tpd
demonstration plant, which launched in 2019 at an
industrial facility in Lloydminster, Saskatchewan, Canada.
Chevron USA: Svante’s latest pilot-scale project, a carbon
capture plant set to capture 25 tpd came online in the
Spring of 2023 in Bakersfield, California, USA.
In addition, several engineering projects for commercial-
scale carbon capture projects ranging from 500 to 4,500
tpd are underway in North America and Europe.
To date, Svante has attracted more than US318M
with Chevron New Energies as the lead investor. Other
participants included new and existing investors from large
entities such as GE Vernova, 3M Ventures (the venture
capital arm of 3M), United Airlines Ventures, Samsung
Ventures, and more.
The company is currently expanding its commercial filter
manufacturing facility in Canada. In 2024, the new facility,
The Centre of Excellence for Carbon Capture & Removal,
located in Burnaby, British Columbia, Canada will have
an annual capacity to deliver filter modules capable of
removing 5 Mtpa CO2.
CONTACT
Email: cnitta@svanteinc.com
Web:
www.svanteinc.com
SVANTE
Svante’s energy efficient and low-cost technology, the
VeloxoTherm™ carbon capture process, is an intensified
rapid-cycle Temperature Swing Adsorption (TSA) system
using advanced Structured Adsorbent Beds (SAB). This
novel process is designed to capture CO2 directly from
industrial sources and release pure CO2 in less than
60 seconds, compared to hours for other technologies
and requiring significantly less capital cost. The capture
process is implemented via a device similar to that of
regenerative air heaters widely used in power plants, in
which a proprietary structured adsorbent is arranged on
a circular rotating structure, known as a Rotary Adsorption
Machine (RAM). The device simultaneously exposes
different segments of the structure to each step of the
TSA cycle. A key advancement is the development of
innovative adsorbent materials, which enable the use of a
rapid temperature swing cycle.
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TRANSPORT
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DESCRIPTION
Transmission is often considered to be the low-tech
piece in the CCUS value chain, however a vast pipeline
expansion is needed if CCUS is to take its place in the
Future Energy world. The arms of this new pipeline
network will reach throughout populated areas and must
be designed to prevent rupture, “running fracture” and the
hazards of CO2 gas release.
Impurities in CO2 can adversely affect transmission pipeline
design and operation. In the coming era of growth, fluid
“quality” specifications will emerge, and will be eventually
regulated for hubs and networks. However, many CCUS
projects will require “point-to-point” transmission pipelines.
These may seek to transmit and inject CO2 with challenging
impurities such as hydrogen sulphide, and potentially
increased water content, in an effort to reduce the overall
capital and operating cost of the supply chain.
Whilst pipeline design standards such as DNV-RP-F104
(Design and Operation of Carbon Dioxide Pipelines)
continues to evolve, the process of designing a pipeline
is far from fully codified. It can also be very iterative and
inefficient.
An ill-disciplined and unstructured approach to design can
easily lead to multiple repetitions of the design, impacting
design cost and schedule. Worse still, it can leave the
project owner with some doubt as to whether their final
design is actually optimal from either a capex or an
operability perspective.
GHD’s pipeline engineering team is based in Australia but
works with pipelines worldwide. The Australian pipeline
standard, AS 2885 provides specific design methods for
oil and gas pipelines, with some guidance on CO2 design.
This standard encourages a risk-based and thoughtful
design process and is an excellent platform from which to
develop a formal method to reach optimal CO2 pipeline
designs, without multiple iterations.
GHD will design CO2 pipelines for any jurisdiction in full
compliance with the nominated pipeline standard, however
our journey to reach this destination follows the robust
design methodology that we have developed.
SUMMARY
BENEFITS
•
Reduced FEED cost and schedule
•
Minimal risk when procuring pipeline material
•
Maximum flexibility and operability of installed pipeline assets
•
Sound basis for capex estimating at the end of FEED
GHD OPTIMISED CO2 PIPELINE DESIGN
GHD presents its CO2 pipeline design method, outlining
the importance and complexity of reaching optimal
designs. The GHD method is focused and systematic. It
drives towards the optimal pipeline design with a minimum
of iteration.
For a pipeline, Front End Engineering Design (FEED)
typically takes the design to an advanced state, especially
in the specification of the pipeline steel.
This enables pipeline material to be ordered shortly after
the financial investment decision is made, which is often
necessary due to its long delivery time. FEED also refines
the route, designs major crossings, and allows other long
lead items to be procured. GHD’s approach facilitates
these steps and avoids the common experience of
needing to repeat complex design work as the pipeline
design “evolves”.
CONTACT
Email: anthony.mills@ghd.com
Web:
www.ghd.com/en/
GHD
Inputs
-
Injection pressure
– Flow Scenarios
– Concept route
– Temps
–
Heat xfer coeff
–
Composition
– Topography
– Flow liner (unlikely) ?
– Booster pump sites
where power is available
Outputs
– Inlet Pressure
– NOM Pipe Size(s)
– Pump location & duty confirmed
– Design Pressure
Approximate wall thickness
using design factor from
previous CO2 designs
NO
Gas comp
Operating
P&T
Det Des
Feed
Feed
Concept
Steady state hydraulics
Informal estimate of design
pressure
Release modelling
Safety
Management
Study
Further Inputs
-
Refine route
-
Location analysis
-
Threat analysis
-
Cyclic pressure ?
-
Crossing types
-
Subsea design ?
Outputs
-
Location classes
-
High Consequence zones
-
Fracture control req’ts
-
MLV Spacing
Wall thickness calc
Fracture Control Plan
Market
Check-in
Materials Study
-
Corrosion
-
Stress corrosion cracking
Operations Inputs
-
Start up
-
Stop and cool
-
Restart
-
Depressuring
-
Slugging
-
Hydrates
-
Free water margin
Flow Assurance
(Transient hydraulics)
Injection well design
Crack
arrestors
practical
(Y/N)
Validated
assumption of
200-250J
toughness
available
Validity of
Empirical
Method OK ?
Yes- Proceed
No- Use Failure
Strain Locus
Modelling
Select
strength
Grade
Topo and geotech surveys
(can be FEED or early
Detailed Design)
Detailed Design Tasks
-
Onshore and Offshore detailed design
-
Line pipe procurement
-
Facilities design
-
Crossing design
-
Bending philosophy
-
Others.
Output:
Selected Wall Thickness
Outputs
-
Moisture spec
-
Corrosion allowance ?
-
Min design temp
Outputs
-
Steel type
-
Special req’ts ?
STATE OF THE ART: CCS TECHNOLOGIES 2023
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DON’T CRACK!
BUT IF YOU DO CRACK- TRY TO PULL IT TOGETHER…
The classic concern with CO2 pipelines is running ductile
fracture, where the pipeline “unzips” over an extended
length, thus multiplying the chances that the failure and
subsequent fluid release will coincide with and harm the
public.
“Crack arrestors” were historically used on older pipelines,
but in many cases were applied in a tokenistic way at long
intervals that sometimes failed to meaningfully lower risk
levels. Recent and currently planned projects rely instead
in “intrinsic arrest” pipe, which will arrest running cracks
within a reasonable distance. Fracture control almost
always ends up determining the final wall thickness.
Leading researchers in the field have taken designers
on a challenging journey since 2019. Prior to this time,
CO2 pipelines were designed using a modified “Batelle
Two Curve” (BTCM) method. This method used well
known software- DUCTOUGH™ to model the running
crack and GASDECOM™ to model CO2 decompression.
However, it was recognised that resulting designs could
be unconservative and potentially still be vulnerable to
running ductile fractures.
Since then, a number of methods have been proposed in
quick succession, as shown in the following diagram.
OTHER THINGS TO JUGGLE
Whilst all of this is playing out, the hydraulic modelling
from the Concept stage is expanded into “flow assurance”
work. This considers all the transient conditions where the
real challenge in operating CO2 pipelines occurs, such
as how to start and stop the pipeline, cool-downs, and
depressurization. These processes need to consider the
dangers of hydrate formation, rapid free-water corrosion,
and auto-refrigeration embrittlement.
These design strands weave together to culminate in the
full specification of the pipe material, as well as a good
understanding of the route that the pipeline traverses
and how it will be built. GHD can then estimate costs
more accurately and pipe material can be purchased with
confidence.
GHD reaches out to developers of CCUS projects
worldwide. Our key CCUS team is based in Houston and
Brisbane, Australia. We provide engineering all the way
from CO2 capture plant through to reservoir pore space.
Our pipeline design work is leading-edge but resides
within a complete service offering that also includes CCUS
approvals and environmental work.
At the time of writing, proponents really face a choice
between three main design outcomes:
•
Employ a “conservative design”, which requires
only lab-scale material tests to validate. This usually
involves extra millimetres of steel, and potentially even
over-sizing of the pipeline in order to be able to safely
rely on the results of historical burst tests. However, it
is a valid technique for shorter pipelines.
•
Procure pipe samples and perform full scale burst
tests- this method is likely to produce the most
efficient design on large projects, but extends lead
time considerably.
•
Undertake “Special Assessments”, which involve
highly specialised computer modelling of the running
fracture. (GHD is acquainted with the very few
institutions who can perform this.)
In any of these approaches, it is necessary to know the
phase envelope of the CO2 with its various impurities and
then to identify the temperatures and pressures of different
operating points along the pipeline and in different
seasons. Special modifications to the classical equations of
state may be needed to accurately predict the saturation
pressure.
The designer can then predict how the supercritical
or dense phase CO2 will decompress. When the fluid
saturation line is encountered, the fluid becomes a boiling
liquid that evolves large quantities of CO2 vapour, tending
to maintain the pressure and causing the crack to “keep
running”.
The figure below shows how GHD assessed this on a
recent project.
As at mid-2023, it is possible that the industry leaders are
reverting to highly corrected versions of the BTCM. GHD
continues to track these developments.
The process begins during Concept stage, by defining
fundamentals such as the injection pressure of the target
geo-reservoir. This stage is dominated by the process
of “Steady State Hydraulics”, which allows the pipeline
diameter and design pressure to be nominally set and
determines the need for mainline pump station(s).
Cost estimates using factored metrics from the natural gas
pipeline industry allow the pipeline to be costed at this
stage and if the overall CCUS project appears attractive,
then pipeline design enters the next stage- FEED.
A CO2 pipeline FEED by GHD starts with a materials study,
which identifies any special requirements such as stress
corrosion cracking resistance and proposes a grade of
steel that is likely to be optimal. API 5L Grade X65 is a
likely starting point, however GHD checks in with pipe
merchants at this stage to identify any trends in the market,
which might promote a different strength steel, which may
then increase or decrease wall thickness and therefore
steel tonnage.
Also, during FEED, the pipeline route becomes “real”.
Geographically localized threats to the safety of the
pipeline are identified, as are nearby population centres.
Advanced software such as PHAST™, SLAB™ and CHARM™
are utilised to simulate the release and abrupt partitioning
of CO2 its gaseous and solid (snow) ambient phases and
to examine how prevailing wind and topography might
transport the plume over unexpectedly long distances.
The effect of contaminants such as H2S that are potentially
more dangerous than the CO2 itself is also considered.
AS 2885 calls for a Safety Management Study to formalize
this mile-by-mile risk assessment of the pipeline route,
and GHD advocates this process for pipelines in all
jurisdictions. The results from this process combine with
further design inputs to produce a tentative wall thickness
selection and the process then begins of designing the
pipeline’s “fracture resistance”. A new generation of
pipeline steels has appeared in the last few years. These
offer stellar toughness as measured using the conventional
“Charpy” test but are behaving unusually in some of the
other standard material tests..
STATE OF THE ART: CCS TECHNOLOGIES 2023
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DESCRIPTION
JFE’S MARTENSITIC CRA TUBING
JFE Steel is an integrated steel mill, having various type
of steel product lineup. JFE is also a global supplier of
martensitic stainless steel, especially for Oil Country
Tubular Goods (OCTG) and has wide range of expertise
for steel pipe materials and connection systems. OCTG
were first manufactured and shipped at JFE Steel Chita
Works in 1971. Since then, JFE has been developing and
supplying martensitic CRA tubing globally. Starting from
first 13Cr martensitic stainless sales in 1984, JFE has further
developed with the expertise in the corrosion research
the martensitic CRA materials, from modified 13CR (named
JFE-HP2-13CR) up to 15CR-17CR (named JFE-UHP™-15CR
and JFE-UHP™-17CR) and supplied to the operators of oil &
gas industry with great satisfaction.
JFE’S PREMIUM CONNECTION
JFE’s connection development started in early 1980s. In
the 1990s, JFE introduced the JFEBEAR™. More recently,
in 2011, the JFELION™ connections were developed,
designed to meet today’s toughest well conditions
and industry testing protocols. These JFE’s flagship
connections have been globally supplied over 400,000mt
and 100,000mt, respectively, with satisfaction. In 2018,
JFE have established the connection testing laboratory at
JFE Connections America (JCA) to further accelerate the
connection development and evaluation.
APPLICATIONS OF CRA TUBING AND CONNECTION TO
CO2 UNDERGROUND STORAGE WELLS
With the growing global demand and necessity for carbon
reduction, JFE sets great priority on the supplying of tubing
and connection for the CO2 underground storage wells.
In general, CO2 accelerate the corrosion of injection tubing
material because the CO2 decreases the pH of water. If
other corrosive impurities such as SO2, NO2 and O2 are
included in the CO2, severity to the CO2 tubing will be
increased further.
JFE has evaluated their martensitic CRA grades including
JFE-UHP™-15CR and JFE-UHP™-17CR tubing where they
have shown great CO2 resistant corrosion performance
against certain CCS simulated environments. Some of the
evaluation results were published in the technical paper1)
for AMPP Annual Conference (former NACE International’s
CORROSION Conference & Expo),and will be presented in
the Eurocorr 2023 (The Annual Congress of The European
Federation of Corrosion) as well.
JFE has also evaluated the sealability performance on their
robust JFELION™ connection simulating worst case thermal
shock during CCS operations. JFELION™
showed seal performance even after temperature cycles
between -35C/ambient temperature and rapid cooling with
a temperature drop of 80 degrees Celsius.
JFE has been involved intensely in the material selection
discussion and supply of the tubing for CCS projects.
Starting from 2008, JFE has supplied the CRA tubing with
their premium connections to several CCS projects globally
as shown below in Table 1.
JFE would continue to put weight on the investigation
studies to establish further confidence in different impurity
and water chloride levels depending on the CO2 source/
well environment. JFE is collaborating and discussing
with the operators/industry for optimization and supply
of the CRA tubing for future CCS projects, enhancing the
worldwide storage capacity.
SUMMARY
BENEFITS
JFE-UHP™-15CR and JFE-UHP™-17CR Tubing have following benefits which could contribute the popularization of clients’
CCS projects.
•
Tubing with corrosion resistance against CO2 with contaminated gas condition
•
Lower cost compared to duplex stainless steel and higher CRA tubing
•
Shorter delivery time compared to duplex stainless steel and higher CRA tubing
•
Delivered with JFE’s robust premium connection such as JFEBEAR™ and JFELION™
JFE-UHPTM-15CR AND JFE-UHPTM-17CR TUBING
JFE Steel has been playing a key role of supplying the oil
& gas industry with martensitic corrosion resistant alloy
(CRA) tubing with their own robust premium connections.
With the growing global demand and necessity for carbon
reduction, JFE now sets great priority on the supplying of
tubing and connection for the CO2 underground storage
wells. JFE has evaluated their martensitic CRA grades
including JFE-UHP™-15CR and JFE-UHP™-17CR tubing
together with the JFELION™ connection for the application
in CO2 underground storage wells, where they have shown
great and promising performance for the usage. Starting
from 2008, JFE has supplied the CRA tubing with their
premium connections to several CCS projects globally
to demonstrate the feasibility of CCS and increase the
storage capacity. JFE would continue the collaboration and
discussion with the customers/operators to contribute to
the CCS projects.
CONTACT
Email: h-takai@jfe-steel.co.jp
Web:
www.jfe-steel.co.jp/en/index.html
JFE STEEL CORPORATION
Figure 1: Example of CO2 Corrosion
CO2 Corrosion
No Corrosion
Carbon Steel After 1 year Operation
JFE Material After 1 Year Operation
STATE OF THE ART: CCS TECHNOLOGIES 2023
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REFERENCE
1.
Yuichi Kamo, Kenichiro Eguchi and Hiroyuki Takai, “Corrosion Behavior of Martensite-Based Stainless Steels in
Chloride Solutions Saturated with CO2 Containing Impurity Gases,” AMPP Annual Conference 2023, paper No. 18908
(Denver, Colorado,2023)
YEAR
AREA
MATERIAL
GRADE
OD
(INCH)
WT (POUNDS/
FEET)
CONNECTION
PROJECT TYPE
2008
N. America
HP2-13Cr-95
7
29
JFEBEAR
Commercial
2009
N. America
HP2-13Cr-95
4.5
18.9
JFEBEAR
Commercial
2008
N. America
13Cr-80
9.625
47
JFEBEAR
Commercial
2009
N. America
13Cr-85
4.5
12.6
JFEBEAR
Commercial
2009
Oceania
L80-13Cr
5.5
17
JFEBEAR
Pilot
2014
Japan
L80-13Cr
3.5
12.7
JFEBEAR
Pilot
2014
Japan
HP2-13Cr-110
3.5
12.7
JFEBEAR
Pilot
2022
Oceania
HP2-13Cr-95M
3.5
9.2
JFEBEAR
Commercial
2022
Oceania
L80-13Cr
4.5
13.5
JFEBEAR
Pilot
2022
N. America
L80
9.5
47/53.5
API 5B
Pilot
2022
Europe
UHP17Cr-110
7
29
JFELION
Commercial
2023
Japan
HP1-13Cr-110
OD:2.375” ~ 7”
JFEBEAR
Pilot
2023
N. America
L80-13Cr etc.
OD:2.875” ~ 5.5”
JFEBEAR
Pilot
2024
Asia
HP1-13Cr-110
7
29
JFELION
Pilot
2024
Asia
UHP17Cr-110
7
29
JFELION
Commercial
(Under discussion)
Table 1: JFE’s Steel Pipe Supply Record for CO2 Injection. (Include Projects Under Discussion)
Figure 2: Image of JFE-UHPTM-15CR and JFE-UHPTM-17CR
Figure 3: Image of JFE Premium Connection (JFEBEARTM, JFELIONTM)
Figure 4: JFEBEARTM, JFELIONTM company logos
STATE OF THE ART: CCS TECHNOLOGIES 2023
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DESCRIPTION
WHAT IS DUOLINE 20 GRE LINED TUBING?
Duoline 20 is a Glass Reinforced Epoxy (GRE) composite
liner, which is inserted inside steel tubing to protect it from
corrosion due to CO2, free O2, H2S, chlorides, water, and
other constituents which may exist in the process fluids.
This tubing is used downhole in injection and production
wells. Duoline GRE also mitigates solid deposition inside
the tubing.
Tubing made Carbon steel, lined with Duoline 20 GRE, can
be utilized instead of expensive chrome and higher alloy
steel grades, which are often the appropriate material for
resistance to CO2.
Duoline 20 GRE Lined tubulars have been successfully
employed in a variety of applications where they have
been exposed to extreme process conditions – high
temperatures, high pressures, high concentrations of
dissolved gases, high chlorides, and high flow rates as
well as mechanical “stresses” during multiple downhole
interventions. The success of the technology is based
on extensive testing and trials conducted by operators
worldwide over five decades.
Duoline GRE liners are a proven flow assurance enabler.
Benefits derived from the properties of the system include
elimination of solid deposition, higher flow rates, reduced
frictional losses and higher fluid temperature retention.
These are attributed to the smoother surface of the Duoline
GRE compared to steel, as well as the added insulation
provided by the layers of grout and GRE. Enhanced
flow assurance allows a more consistent, uninterrupted
injectivity rate.
Duoline GRE has been proven to withstand:
•
Temperatures from -51 °C (-60 °F) to 144 °C (291°F)
•
More than 300,000 ppm chlorides
•
100% wet, dry and dense phase CO2
•
Over 18,000 psi pressure
Duoline 20 has been a workhorse in CO2 injection
wells since 1984. This track record provides significant
experience for knowledge transfer into material selection
for carbon injection and utilization downhole in global
CCUS projects.
DESCRIPTION
The Duoline 20 Lining system consists of a fiberglass
reinforced epoxy resin composite liner cemented inside
low alloy carbon steel tubing. The cement transfers fluid
pressure to the steel. The ends of the liner are protected
from mechanical damage by end caps called flares. A
polymeric Corrosion Barrier Ring extends the corrosion
barrier across the coupling between two adjacent flares.
DUOLINE 20 GRE LINED TUBING IN CO2 INJECTION
The first miscible CO2 Injection EOR project in Canada
began in 1984 in the Joffre Viking Tertiary Oil Unit by
Vikor Resources and the Alberta Oil Sands Technology
and Research Authority. This is the first known successful
application of fibreglass-lined tubing to combat CO2
corrosion.
Since then, Duoline 20 has been used extensively by
Equinor, ExxonMobil and Oxy in CO2 injection wells. In the
United States, nearly 20 million feet of Duoline GRE Lined
tubing has been used in CO2 injection wells. In 1996, Statoil
were among the first to use Duoline GRE Lined Tubing in
offshore Water Alternating CO2 (WAG) wells.
Duoline 20 has since become the gold standard for tubing
material in CO2 injection wells, CO2 WAG wells, carbonated
water injection wells and hydrocarbon producers with high
CO2 concentrations. Duoline GRE has been tested and
field-proven to withstand dense phase CO2 (wet and dry)
and low pH solutions from dissolved CO2, for decades.
Duoline 20 GRE lined tubing offers attractive savings
compared to capital intensive high-chrome materials that
are often the metallic selection for CO2 applications.
CCUS projects depend on dehydration of the CO2 gas
to prevent corrosion. It is undoubtedly challenging to
maintain the 100% absence of moisture downhole. The
impact of residual water from the reservoir during shut-in
of CO2 injection wells is also a concern. In such cases, the
dehydration of the gas will prove ineffective in combatting
corrosion downhole. This risk necessitates a pre-emptive
corrosion prevention strategy.
SUMMARY
BENEFITS
There are two distinct contributions that Duoline 20 GRE lined tubing can make to reducing the carbon footprint of a CCUS
project.
•
Firstly, Duoline 20 GRE lining provides a corrosion barrier which protects carbon steel tubing for decades. The
combined system costs a fraction of chrome and higher alloy steel tubing. Additionally, unlike sensitive alloy steels,
Duoline GRE liners will offer consistent corrosion protection irrespective of contaminants in the flue gases from
different industrial sources over the life of the project.
•
Secondly, eliminating the use of chemicals for corrosion inhibition means eliminating carbon emissions from chemical
manufacture, transportation, and injection into the wells over the life of the well.
The above benefits of applying Duoline 20 GRE Lined tubing in CCUS applications enable significant reductions in CAPEX
and OPEX over the lifecycle of the wells. This in turn enhances the overall viability of the project.
DUOLINE 20® FIBERGLASS (GRE) LINED TUBING IN CO2 INJECTION AND SEQUESTRATION
As CCUS projects are driven by the common goal of
reducing global carbon emissions, the technologies
employed in these projects have a critical role to play
in achieving this goal. In several cases, existing ageing
infrastructure from oil or gas field projects is repurposed
for injecting CO2 for up to five more decades. Maxtube
provides a technology that contributes to increasing the
longevity of the asset while reducing the cost and overall
carbon footprint of the project.
Maxtube Limited are the proud owners of Duoline
Technologies in the United States. Duoline are the
pioneers of Fiberglass (GRE) Internal Lining systems, used
to prevent corrosion in downhole tubulars. Over 110 million
feet of Duoline GRE lined tubing has been installed in over
55,000 wells worldwide.
CONTACT
Email: ccs@maxtube.com
Web:
www.maxtube.com
MAXTUBE
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Over the life of CCUS projects, it is expected that the
injected gas may be contaminated with NOx, SOx and
other contaminants from flue gases generated at various
industrial sources. The performance of metallic alternatives
is sensitive to variations in the composition of process
fluids. Duoline GRE liners, on the other hand, will offer
consistent corrosion resistance irrespective of variations in
constituents over the life of the project.
The selection of Duoline GRE lined tubing provides added
insurance against potential process interruptions on the
surface. Any disruption to surface facilities for dehydration
or treatment of the injected gas will not interrupt CO2
injection if the material used downhole is able to withstand
all corrosive elements. It is also noteworthy that repairs due
to avoidable downhole failures are far costlier and time-
consuming than repairs on the surface. Such cases justify
the added insurance of Duoline GRE lining of tubing.
The above points demonstrate how Duoline GRE
enhances the integrity and flow assurance of CO2 injection
systems thereby reducing the overall carbon footprint of
the project. Duoline GRE Lined tubing offers substantial
value to the overall economic and environmental viability
of CCUS projects. Whether the well is completed onshore
or offshore, platform or subsea, Duoline GRE lining is a
single solution for tubing corrosion prevention and flow
assurance.
INDUSTRY AND REGULATORY AUTHORITY
ENDORSEMENTS
Duoline GRE liners have been tested extensively for
resistance to exposure to a variety of industry chemicals,
full-scale combined loading inside tubing, pressure
cycling, high erosional velocities, fatigue, and durability
when exposed to downhole, coiled tubing and wireline,
interventions.
Saudi Aramco, Shell, BP, Eni, and Statoil have conducted
tests to confirm the viability of Duoline 20 GRE lined tubing
as an alternative to chrome alloy steels.
Eni performed qualification tests on Duoline 20 GRE Lined
tubing for high-velocity gas production. These include
tests to confirm the erosion resistance and mechanical
properties of Duoline GRE which proved that its fatigue
resistance is about nine times higher than super-duplex
stainless steel. Direct impact and straight pipe test
results showed a very good resistance of Duoline GRE
comparable to that of a Nickel Alloy 625 sample under
similar conditions.
BP performed comprehensive testing to demonstrate
the fatigue resistance of the system. Duoline GRE lined
assemblies were internally pressurized to 8,000 psi
and exposed to one million load cycles. They were also
subjected to ISO 13679 loading in the first quadrant. None
of the assemblies showed any leaks or signs of damage to
the GRE liner and the components in the connection area.
Duoline GRE has been used in wells with temperatures up
to 145 °C (293 °F) and has also been tested for resistance
to temperatures as low as -51 °C (-60 °F). The resistance of
Duoline GRE to temperature swings is particularly relevant
considering the phase change sensitivity of CO2 relative
to temperature and pressure. Additional testing is planned
to confirm the integrity of the system when exposed to
uncontrolled flash freezing due to rapid pressure drop.
Operators have tested the compatibility of the Duoline
20 GRE Lining System with several premium connections.
These confirm that the Duoline’s GRE lining process
and system components do not affect the connection
dimensions, torque values and gas sealability. Duoline
20 GRE Lining systems have been applied on premium
connection tubing from Tenaris, Vallourec, JFE, and Voest
Alpine, among others.
In the US, experience and good practices recorded in
the field of CO2 injection are documented as regulatory
alternatives and operating practices for the geological
sequestration of CO2 by the United States’ Environmental
Protection Agency (USEPA). Federal Requirements under
the Underground Injection Control (UIC) Program for CO2
sequestration wells, are codified in the US Code of Federal
Regulations, known as the Geologic Sequestration Rule,
which establishes a new class of injection well (Class VI)
and sets minimum technical criteria and well construction
guidelines for these wells for the purpose of protecting
underground sources of drinking water (USDWs). This
guidance describes the construction requirements for an
approved Class VI injection well wherein GRE lined tubing
is well accounted for.
VALUE ADDITION FROM FLOW ASSURANCE BENEFITS
Duoline GRE retains its surface smoothness over its life
which retards, and even eliminates, the nucleation and
subsequent deposition of solids such as scales, paraffins
and hydrates on its surface hence enhancing flow
assurance in wells.
Flow assurance benefits derived from Duoline 20 GRE
Lining have also been attributed to the thermal insulation
provided to the steel by the fiberglass and grout. Eni and
Pertamina have published findings of higher temperature
retention in wells with Duoline GRE lined tubing compared
to bare steel tubing.
For higher thermal insulation requirements, Duoline
can engineer a lining solution compatible with Vacuum
Insulated Tubing (VIT) to combine superior corrosion
resistance with superlative thermal insulation.
Duoline GRE lining system has also been applied to
flowlines. Eni, Shell, and Apache subsidiaries have been
using Duoline GRE lined tubing to construct flowlines
used for the transportation of oil and water. In a worldwide
first, Shell constructed a high-pressure flowline network
using premium connection tubing. In such a system, the
combination of the metal-to-metal seal in the premium
connection tubing, and the Duoline GRE backed by the
steel body of the pipe, ensure that there is no permeation
of dissolved gases through the flowline into the
atmosphere.
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STORAGE
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DESCRIPTION
CMG has been involved in subsurface modeling of the
application of CO2 in the enhanced oil production since the
late 1980’s centered around our GEM reservoir simulator.
Following the Kyoto Protocol in 1998 a change in focus
resulted in the forming of a research consortium between
Research Institute of Innovative Technology for the Earth
(RITE) and Japan Oil Engineering and CMG to enhance
GEM to produce the required capabilities allowing
predictive modeling of the CO2 storage process in deep
saline aquifers.
Further investigations and extensions of the modeling
environment at this time also led to the investigation of CO2
injection into coal seams. This process provided two main
benefits: The potential increase in methane production
due to preferential replacement of the CH4 by CO2 on the
coal surface; as well as the long-term storage of CO2 as it
adhered to the coal surface.
As the safety and liability frameworks were gradually
created, understanding the ability to safely store CO2
underground; the ability to contain the CO2 over extended
periods of hundreds or even thousands of years; and
the type of physical mechanisms that take place over
both the short- and long-term storage, were crucial to
moving the concept of aquifer storage forward. CMG’s
GEM reservoir simulator, originally designed for oil and
gas extraction modeling, was enhanced to provide the
physical mechanisms required to simulate CO2 behavior in
underground formations. This involved:
•
Detailed CO2 solubility calculations for the subsurface
fluids; as well as molecular dispersion and diffusion
models
•
Geochemical modeling to capture the geochemical
interactions between the injected CO2; the reservoir
fluids; and the minerals present in the aquifer rock.
•
Geomechanical analysis of the stresses induced
to determine seal integrity and fault movement;
reactivation of inactive faults leading to undesired flow
and leakage.
•
Temperature effect on fluid movement, geochemical
reactions, and geomechanical response.
•
Coupling to surface facilities
CMG’s CoFlow solution is an Integrated Reservoir &
Production System Modelling software that allows detailed
analysis of the well and pipeline systems feeding CO2
into the subsurface, modelling steady state flow in the
pipeline system. CoFlow’s multi-fidelity, multi-disciplinary,
collaborative modeling environment, allows reservoir and
production engineers to make informed decisions on large
integrated oil and gas projects and is fully integrated with
GEM to provide an end-to-end software solution to model
CO2 transport and storage.
For over 45 years, CMG has brought industry-first
technologies to the market through extensive research
and collaboration. In our recent collaboration, CMG joined
hands with Kongsberg to form a research consortium with
10 other oil and gas industry partners to investigate CO2
storage in depleted oil and gas systems. This consortium
has resulted in software that links Kongsberg’s LedaFlow
transient pipe and well modeling product with CMG’s GEM
reservoir simulator to accurately capture the CO2 behavior
during transport and storage, focusing on the ability to
start up and shut down injection operations safely and
effectively.
Further enhancements of CMG’s GEM simulator have also
been developed over the years to allow for the additional
complications of storage in the low pressure (and lower
temperature) depleted oil and gas reservoirs
1.
Pure CO2 behavior as well as impure mixtures, and the
mixing with existing reservoir hydrocarbons.
2. Rapid cooling to subzero temperatures around
the injection wells and the consequences of such
temperature changes to the local well environment
and ability to inject.
More recently, with the latest software development of
Focus CCS, customers have access to a solution that
supports their process from end-to-end, fast-tracks their
time-to-value, and allows them to make business critical
decisions regarding new CCS ventures, through faster and
more efficient model creation, and automated regulatory
reporting.
CMG’s commitment to bringing industry-first solutions
to market, coupled with high-quality user experience
and expert customer support has always set us apart
from the competition. CMG’s dedicated support team is
comprised of practicing reservoir simulation engineers
who will answer your questions, assist with installation
and resolve technical issues to keep your business
running smoothly. Our team of experienced and skilled
professionals guide users through an immersive online
or in-person learning process that builds capabilities that
can be directly applied to real-world projects. Customer
Success and Consulting experts average at least 10 years
of engineering experience and offer over 30 courses that
cover all recovery processes and reservoir challenges, with
dedicated training facilities and global support.
SUMMARY
BENEFITS
•
De-risk a range of Energy Transition projects related to CO2 storage; H2 storage and production; and geothermal
processes
•
Analyse the subsurface uncertainties associated with injection and storage of CO2
•
Quantify the storage volumes; long term stability; and applicable injection rates for CO2 storage projects
•
Satisfy regulatory requirements through determining the long-term safe containment of CO2
INNOVATORS IN SIMULATION TECHNOLOGY
Computer Modelling Group Ltd. (CMG) (TSX: CMG) is a
global software and consulting company that combines
science and technology with deep industry expertise to
solve complex subsurface and surface challenges for the
new energy industry around the world. For over 45 years,
we have helped organizations unlock value from their
assets through continuous innovation and consultation.
Our expertise spreads across a broad spectrum of energy
workflows, and our technology can help energy companies
navigate this complex and changing landscape. CMG is
headquartered in Calgary, AB, with offices in Houston,
London, Dubai, Bogota, Bengaluru, and Kuala Lumpur.
INNOVATION TO ADVANCE A NEW ENERGY SYSTEM
Longer forecasting timescales, limited subsurface data,
and public safety and environmental concerns increase the
complexity of carbon storage projects exponentially. CMG’s
20 years of experience in helping energy companies use
CO2 injection to enhance oil recovery can be applied to
accelerate the transition safely and effectively to a low-
carbon future. Our knowledge and real-world experience
allow us to help companies in oil and gas and other
carbon-intensive industries like refining, power generation,
and manufacturing make the transition.
CONTACT
Email: Mark.Edmondson@cmgl.ca
Web:
www.cmgl.ca/; https://accelerate.cmgl.ca
CMG
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DESCRIPTION
Exploration Analyst is a straightforward Common Risk
Segment mapping tool based in ESRI’s ArcMap or ArcPro
that convolves any combination of geologic, environmental,
regulatory, infrastructure, or other geospatial inputs to
calculate storage volumetrics and Chance of Success on
a map basis. Because Exploration Analyst has an easy-to-
master user interface and standard ESRI data structures
it can be easily adopted and integrated into existing or
evolving workflows. Exploration Analyst workflows can
be standardized and shared and even run in batch. The
concepts and functionality have been honed by decades
of deployment in the hydrocarbon industry, with clear
translation to carbon storage application.
SUMMARY
BENEFITS
•
Agnostic compilation of proprietary, vendor, and public data.
•
Efficient integration of inputs from multiple disciplines that facilitates communication among diverse team members.
•
Auditable conclusions that can be validated against well results.
•
Volumetrics and risk evaluated in a single application.
•
Inputs may be rigorously derived from data, loosely sketched from concepts, or anything in between.
•
Workflows can be standardised and shared using Tasks, as well as run in batch using Exploration Analyst’s
geoprocessing tools.
EXPLORATION ANALYST TO MAP AND EVALUATE STORAGE PLAY POTENTIAL
Exploration Analyst is an extension to Esri’s ArcMap and
ArcGIS Pro software that assesses potential storage
capacity, maps storage segments with common risk
profiles, and high-grades storage areas with the best
Chance of Success (COS). Exploration Analyst can
validate COS maps against well results, calculate prospect
volumetrics, perform multi-criteria block or lease analyses,
as well as evaluate competitor positions and support
portfolio strategy. Exploration Analyst creates individual
COS layers for separate geological elements that
contribute to successful storage, including reservoir, trap,
and seal factors. Layers can be constructed from data or
sketched from concepts, and are then combined into a
geologic play-chance model. Additional environmental,
regulatory, infrastructure, or other elements can be added
to the analysis as required. Exploration Analyst provides
a wide range of summary maps, graphs, and reports to
quickly and intuitively communicate results.
CONTACT
Email: Richard.Webb@getech.com
Web:
www.getech.com
GETECH
Risked storage capacity, by stratigraphic unit
Regional integrated Chance of Success
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DESCRIPTION
Getech prepares detailed regional (102 - 105 km2) fault
maps to support client evaluation of seal integrity and
the potential for induced seismicity, as well as to guide
additional, more detailed, investigations including the
design of seismic monitoring networks and the acquisition
of project specific 3D seismic surveys. The process begins
with an inventory of existing Getech and client geophysical
data, including gravity, magnetic, and seismic. The data
are integrated and processed with advanced techniques
including filtering, reduction to pole, and various derivatives
appropriate to the specific local question addressed by
the investigation. Getech (alone, or in collaboration with
the client) synthesize and evaluate available literature and
other publicly available geoscience data against Getech
global plate-tectonic models to establish a fundamental
tectonic framework. Faults are interpreted from the
processed geophysical data by human and machine
methods, including by Automated Coherent Lineament
Analysis and Selection (ACLAS, Cascone et al. 2017,
Geophysics, v. 82. P. G87-G100, https://doi.org/10.1190/
geo2016-0337.1), and iteratively compared to topographic,
remote-sensing, and geologic data to describe each fault
according to its relative importance for compromising seals
or inducing seismicity, and according to its kinematics.
Individual faults are grouped into families of structures that
share kinematic and activation histories. Fault-segment
azimuths are compared to publicly-available regional stress
orientations (± client local measurements, for example from
image or caliper logs) to evaluate slip propensity. Fault
interpretations are iteratively combined with 2D, 2.5D,
and 3D inversion of gravity and magnetic data to sharpen
the interpretation of subsurface lithologic geometry,
including depth to significant boundaries, for example
crystalline basement or clastic/carbonate transitions. The
2.5D modelling also investigates lithologic variations
within constrained geologic units via density (gravity) or
susceptibility (magnetic) variation. Results are delivered in
industry-standard, fully attributed, electronic files for a wide
range of analytic platforms (for example ESRI ArcGIS, QGIS,
Petrel, KINGDOM, Geographix, CPS3, IESX, SEG-Y, SPS,
UKOOA, OGP, Landmark, ZMap and OpenWorks).
SUMMARY
BENEFITS
•
Can be applied anywhere, even where seismic or well data are sparse.
•
Existing Getech database, especially good in US Lower 48 onshore and shallow water, allows immediate project
initiation without additional geophysical data acquisition.
•
Total project time from kick-off to final delivery can be weeks instead of months or years.
•
Existing Getech datasets are regionally consistent, they do not require compilation and QC of diverse legacy data, for
example seismic surveys of varying vintage, quality and acquisition/processing parameters.
•
Proven approach has been validated over many years in hydrocarbon and geothermal applications worldwide.
REGIONAL FAULT MAPPING TO EVALUATE SEAL INTEGRITY AND INDUCED SEISMICITY RISK
Getech regional (102-105 km2) fault mapping starts with the
world’s most comprehensive and quality-controlled gravity
and magnetics database, applies advanced processing
(including high-pass filtering, total horizontal derivative, and
tilt angle), creates robust 2D, 2.5D, and 3D inversions, and
picks potential faults using Automated Coherent Lineament
Analysis and Selection (ACLAS), a process developed
and published by Getech. Additional client geophysical
data can be integrated to enhance the analysis, but is
not required. Potential faults are iteratively validated and
classified into temporal and kinematic families using
available topographic, remote-sensing, and geologic
(including seismic) data and Getech’s plate-tectonic
models. Fault azimuths are compared to regional stress
measurements to evaluate the chance for fault segments
to be under extension or compression. The regional fault
framework can be used on its own or serve as the basis
for more detailed local interpretation, including planning
seismic-monitoring networks or 3D seismic acquisition.
CONTACT
Email: Simon.Campbell@Getech.com
Web:
www.getech.com
GETECH
Regional fault mapping symbolized by crustal scale and
kinematics
Regional fault mapping symbolized by activation history
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DESCRIPTION
One of the initial challenges facing the global development
of Carbon Capture and Storage (CCS) is the identification
and characterization of subsurface storage sites. While
depleted oil and gas fields represent some of the best
understood and commercially viable targets, there is simply
not enough storage volume to tackle the scale of the
challenge. Saline formations are porous and permeable
reservoir horizons that contain saline fluid as opposed to
hydrocarbons and have a much larger storage potential.
Fortunately, the concept of exploring for suitable saline
formations shares many similarities with play-based
exploration for hydrocarbon reservoirs. As part of the
energy transition effort, our geoscientists have been
focused on adapting traditional oil and gas workflows,
gathering datasets, and investigating stratigraphy to help
with CO2 storage identification. These workflows are
underpinned by data and a global tectonostratigraphic
model, combined with geoscience principles to enable a
consistent global coverage of inputs for fairway analysis.
Workflow results are collated together in storage atlases
that provide immediate overviews of the storage potential
and risks associated with assessed intervals. This enables
a user to quickly familiarise themselves with the breadth of
stratigraphic potential in a target area.
The consistent, reproducible screening workflows on
CO2 Storage Screen, provide teams with an accelerated
understanding of the subsurface and helps identify suitable
saline aquifers for CO2 storage. The efficiency gains of
cloud technology and leveraging a wealth of subsurface
context, means that within minutes users can test storage
concepts, investigate risks, and make informed decisions
without significant investments of time and resources.
The underpinning Neftex® Predictions context supports
those without location specific subsurface understanding.
In addition, comparing fairways via Prospective Storage
Resource Calculation (PSR) provides initial ranking of play
potential, allowing a user to quickly build a custom portfolio
of storage targets anywhere around the world.
For users who wish to understand the deeper context,
including the search for analogues or access to
stratigraphy, tectonic or climate frameworks, a full
subscription to Neftex® Predictions is recommended. This
access will help the user gain a deeper understanding with
the Neftex® interpretative framework and the wealth of
conditioned and contextualised subsurface data.
For more information on how DecisionSpace® 365 CO2
Storage Screen or a comprehensive Neftex® subscription
can meet the challenge of screening for suitable storage
locations, please contact us.
SUMMARY
BENEFITS
•
Answer in minutes – Reduce the time required to generate a play fairway evaluation for CO2 storage potential from
weeks to minutes, with comprehensive analysis, evaluation of multiple concepts and Prospective Storage Resource
Calculation
•
Any play, anywhere - Model driven interpretive inputs allow global usage regardless of data coverage or exploration
history
•
Proceed with confidence – Identify suitable saline aquifers for CO2 storage with Neftex® Predictions unique integration
•
Consistent analysis – Inputs supported by the Neftex® Predictions global tectono-stratigraphic framework deliver
a consistent analysis regardless of differences in geography or stratigraphy
•
Integrated assessment – Assess both the geographic and temporal distribution of play elements and risks related
to reservoir, seal, supercriticality, or operations
•
Connected workflows – Bring screened outputs into geospatial software or DecisionSpace® 365 applications
•
Quickly tap into an area – Regional storage atlases provide immediate overviews
•
Portfolio risk and ranking
CO2 STORAGE SCREEN
Screening, leading to site selection, is the first stage of the
carbon sequestration workflow. This involves identifying
stratigraphic units with storage potential and identifying
locations with the greatest prospectivity. DecisionSpace®
365 CO2 Storage Screen builds on over 20 years of
subsurface insights to provide users with the subsurface
context to rapidly screen sequestration targets around the
world. Our screening inputs are derived from disparate,
often siloed, publicly available data, combined with
global subsurface models and geoscience principles, to
extrapolate into white space and provide insight into data
lean saline aquifers. Different stratigraphic units can be
rapidly and uniformly assessed to test multiple scenarios
or compare multiple fairways within the cloud hosted
screening application. Storage volume calculations and
risk assessments are collated in storage atlases to provide
users with the understanding required to select potential
storage intervals from an existing portfolio.
HALLIBURTON
Play Fairway evaluation for
CO2 storage potential
CONTACT
Scan the code to contact
our Sustainability Experts
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DESCRIPTION
DWP takes well design and engineering through a standard
process that can be customized for CCS well construction
and design criteria.
DWP’s offset well analysis enables the automated design
of a new well by comparing operator defined KPIs and
design parameters. It uses drag-drop capabilities to
create a blueprint for the new design to automatically
run engineering calculations for the new well. Offset well
analysis includes:
•
Casing depth selection
•
Casing specifications
•
Bottomhole Assembly (BHA) selection
•
Fluid design
•
Well barrier management
•
Well operating parameters
DWP has detailed business process management
workflows for the feasibility of a well prospect and the
design of the well. A cloud based integrated suite of well
construction technology, including EDT, takes the well
construction process from trajectory design to completions
design and analysis. Higher well construction performance
is achieved by incorporating drilling decision optimization
with integrated workflows.
WELLCAT™ SOFTWARE FOR CCS WELLS
WellCat™ software is part of the EDM suite and provides a
precise solution for both wellbore analysis and integrated
casing and tubing design. It calculates accurate downhole
temperature and pressure profiles, which can be used for
pipe-body movement and casing and tubing load analysis
for production scenarios and CO2 injection. WellCat™
software helps understand various challenges in CCS wells
and different load scenarios.
DRILLING DESIGN
The Drill Design module simulates flow and heat transfer
during drilling operations, providing full transient analysis.
CASING DESIGN
The Casing Design module analyzes casing loads, design
integrity, and buckling behavior under complex mechanical,
fluid pressure, and thermal-loading conditions with
standard and automatic load-case generation. Analysis
may be performed in conjunction with the Drill Design
and Production Design modules, including tubingless
configurations.
SUMMARY
BENEFITS
Digital Well Program® outcomes:
•
Improved decision-making on drilling parameters using comprehensive and proven engineering
•
Reduced time to select the optimum design by 60-80% due to running multiple design scenarios
•
Automated workflows allow engineers to work on high value business decisions
•
Perform advanced analysis through trusted Engineer’s Desktop™ computer software.
•
Automatic update of design as new real time data is available
•
Integration of the well plan with well site operations for real-time plan adjustments
Modelling and operational best practices can be leveraged to minimize the risk of chemical corrosion and mechanical
property degradation. NETool™ software simulations enable an image of the expected behaviour of injected CO2 in specific
reservoirs. Temperature, pressure, and flow of CO2 in the wellbore are estimated to ensure the injected CO2 remains within
the safe boundaries. Preliminary CO2 injection screening and probabilistic system assessments help enable decisions in
preliminary stages of a CCS project.
CO2 STORAGE WELL CONSTRUCTION & INJECTIVITY TECHNOLOGY
Digitally Integrated Well Construction is Halliburton’s
approach to plan, design, and execute a well using
Collaborative Well Engineering and Integrated Automation.
As part of this approach, the Digital Well Program® (DWP)
web based application integrates offset-well analysis with
industry-proven engineering algorithms, and reporting
tools to fast-track a cost-effective well program approval
process and well delivery, while supporting continuous
improvement of well design. Implementation of a DWP
solution can help address most concerns including, reduce
well program preparation time, increase well reliability,
accelerate end-to-end well delivery, while lowering cost.
CO2 injection modelling requires dedicated wellbore
simulations to ensure operations are planned within
safe and effective limits. NETool™ software is a steady-
state numerical simulator that provides user-friendly
comprehensive modelling with the capabilities required for
a simple vertical well, a long horizontal well, or a multilateral
well with complex completions.
CONTACT
Scan the code to contact
our Sustainability Experts
HALLIBURTON
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ANNULAR BARRIER DESIGN
Halliburton offers a tiered portfolio of chemical barriers
tailored to the injection plan and isolation zone of interest.
These solutions include non-Portland solutions, such as
ThermaLock™ cement system or WellLock® resin system,
a resin-modified cement, CorrosaLock™ cement system,
and a Portland based solution, CorrosaCem™ cement
system. When combined with multi-stage cementing
and mechanical barriers, additional benefits may result in
maximized annular fluid separation, increased cement lift
to surface, and the presence of a secondary barrier.
PRODUCTION DESIGN (INJECTIVITY AND FLOW
ASSESSMENTS)
This module simulates fluid and heat transfer during
completion, production, injection, stimulation, testing,
and well-service operations. Transient and steady-state
analysis for single-phase and multiphase flow can be done
with initial conditions defined by thermal results from the
Drill Design module. It also offers linked analyses with the
Tube Design and Casing Design modules. New collapse
load assessments are incorporated (Bureau of Safety and
Environmental Enforcement (BSEE), Well Containment
Screening Tool (WCST)).
TUBE DESIGN
The Tube Design module analyzes tubing loads and
movements, buckling behavior, and design integrity
under complex mechanical, fluid-pressure, and thermal-
loading conditions with standard and automatic load-case
generation. Tube Design offers linked analyses with the
Production Design module.
MULTI-STRING DESIGN
The Multi-string Design module predicts pressure and
volume changes due to annular pressure buildup (APB)
when the well system heats up as a result of drilling or
production operations or the injection of hot fluids into
the well. The Multi-string Design module determines the
movement that occurs at the wellhead during the life of the
well. Analyses are linked to Drill Design, Production Design,
Tube Design, and Casing Design modules.
NETOOL
™ SOFTWARE
NETool™ software is a steady-state numerical simulator that
provides comprehensive modeling for the most complex
wells. Designed for completion engineers operating
CO2 injection wells, this tool is a highly detailed wellbore
and completion simulator for CO2 storage design. From
injection well design to execution control, it incorporates
the functionality required for all phases of injectivity
planning and operations. It manages outflux injection
profiles along the wellbore, which gives a clear picture
of the CO2 injection zones, especially in horizontal wells.
Its compositional simulation provides accurate phase
behaviour in changing pressure–temperature conditions
along the wellbore and built–in component properties
allow for the creation of high complexity EOS models.
Figure 1: Digital Well Program® - Offset Well Analysis
Figure 2: Digital Well Program® - Design Feasibility (Plan)
Figure 3: WellCat® Software
Figure 4: NETool™ Completions and CO2 Phase Behaviour Analysis
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DESCRIPTION
The DecisionSpace® 365 CO2 Storage Solution optimizes
modelling and interpretation at each critical stage of
the CO2 life cycle using a flexible approach to accessing
tools. The solution facilitates specific workflows designed
between applications to optimize modelling and create
greater efficiency for timely results and decisions.
Within the umbrella of CO2 Storage Solution, CO2 Storage
Plume is an integrated suite of high-resolution modelling
tools and simulators for CO2 storage exploration,
monitoring, and prediction. The software addresses key
aspects of CO2 storage workflows: formation storage
prospecting, capacity estimation, well injectivity, formation
pressurization, plume trapping, and dissolved CO2
dispersal.
•
Prospect for new storage sites
•
Assess capacity and containment for CO2 storage
•
Match storage monitoring data
•
Predict the long-term fate and risks of a storage site in
the post-operational phase
CO2
Migration
simulator:
A
CO2-adapted
invasion
percolation simulator for free-phase plume modelling. CO2
Migration is built on the state-of-the-art Permedia® CO2
migration simulator, providing extremely high-resolution
models of gravity-segregated plume distributions in
heterogeneous storage settings.
CO2 BOS simulator: A fast multi-threaded Black Oil
Simulator, developed to specifically handle CO2 storage
and solubility. Specially adapted for two-phase plume and
brine modelling, CO2 BOS addresses reservoir engineering
workflows for CO2 modelling in saline formation settings.
It is specifically tuned to run CO2 injection out-of-the-box,
with built-in CO2 injection scheduling, PVT, and solubility
handling.
CO2 Flow simulator: CO2 Flow is a high-resolution
hydrodynamic solver for modelling CO2 storage related
pressure changes. With a well modelling scheme that
handles CO2 injection rates and injection interval pressures,
CO2 Flow offers a high-resolution regional simulation
for testing the boundary conditions of high-resolution
heterogeneous meshes for regional pressure models.
CO2 Dashboard: CO2-specific equation-of-state and PVT
wizard for initializing simulations. The CO2 Dashboard
is used to initialize model conditions: gas and brine
phase density, compressibility, viscosity, solubility, and
interfacial tension. The wizard has been validated against
several published works containing both theoretical and
experimental data. Initial model conditions for these key
properties can be automatically transferred from the
Dashboard to the CO2 simulators.
MODEL CALIBRATION
The iSTAR™ intelligent drilling and logging platform and
wireline Xaminer® (XSI™, XMR™, STX™, RDT™) services
provide the necessary detailed rock and fluid properties,
structure and fault analysis, rock mechanics, pressures,
and samples to characterize and simulate a CO2 storage
site fully Integrated rock analysis provides detailed
heterogeneity and texture mapping to logs and fast CO2
relative permeabilities and sensitivity to advance simulation
while waiting for physical core.
The ability to “see” small quantities of CO2 outside the
injection reservoir is critical for confirming well integrity and
that no CO2 has entered diffusion or aquifer zones above
the injection reservoirs.
IntelliSat™ pulsed neutron logging service is Halliburton’s
latest generation Multi-Detector pulsed neutron tool
that provides accurate and robust Sigma, Hydrogen
Index and Carbon/Oxygen ratios from the wellbore
environment. It also measures individual energy yields for
aluminium, carbon, silicon, oxygen, and 21 other discrete
elements. This is the only tool that gives definitive change
in saturation which will impact injection conformance
monitoring and update to simulations.
A strong differentiator of Halliburton’s IntelliSat™ pulsed
neutron logging service is the use of a third detector.
This Long detector is designed to read primarily neutron
interactions in a partially gas filled environment given
the low density of gas. This gas saturation measurement,
SatG™ (Chen, Jacobson, Guo, SPWLA-2015-AAA), derived
from long inelastic count rates, is even more sensitive
in the presence of CO2. A methodology derived by
Halliburton for CO2 injection in depleted gas zones yields
a SatQ, (Quintero, Guo, Gales SPWLA-2022-0091) which
represents the CO2 saturation in the near borehole region,
exclusively.
The tool’s superior and unique resolution of 2% (Sigma,
C/O) allows for detection of minute changes in CO2
saturation whether the injection is in depleted gas or water
zones.
SUMMARY
BENEFITS
DecisionSpace® 365 CO2 Storage Plume leverages Permedia® CO2 software to couple robust reservoir, CO2 migration,
and customized black oil simulators with an easy-to-use interface. These are integrated through a single wizard to help
users set up simulation parameters and runs with easy-to-follow workflows.
CO2 Storage Plume is flexible and able to consume existing models in a variety of data types. It allows the user to complete
an end-to-end CO2 workflow for prospecting, regional pressure modelling, plume modelling, and injection modelling.
STORAGE CHARACTERIZATION AND PLUME SIMULATION
DecisionSpace® 365 CO2 Storage Solution is a highly
flexible cloud-based solution designed to evolve and grow
with the needs of the industry as CO2 projects are initiated
and developed.
It is designed to facilitate data interpretation, modeling,
and design of a CO2 storage site from the first stages of
site selection to site characterization, scenario modelling
for storage resources estimation and containment and CO2
injection assessments.
Understanding CO2 displacement in injection intervals is
important for developing effective injection strategies and
estimating storage capacity. Detailed storage resource
information is updated into DecisionSpace® 365 CO2
Storage Plume software to update and confirm simulation
models. Key information acquired by Halliburton’s
iSTAR™ intelligent drilling and logging platform and
wireline Xaminer® logging services provide the detailed
characterization and data to model a CO2 storage site.
HALLIBURTON
Sleipner Plume Visualization
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DESCRIPTION
The safe and successful design and operation of
CO2 injection and observation wells requires careful
consideration of several technical challenges. To maintain
well integrity, it is essential to understand the reservoir and
factors such as caprock integrity, potential leak paths, and
legacy, plugged, and abandoned (P&A) wells.
Analyzing cement condition and bonding confirms
zonal isolation and/or identifies the possibility of fluid
migration through channelling or poor cement areas.
These technologies are acoustic, therefore are affected
by the fluids, solids, and scaling material in the well. The
Circumferential Acoustic Scanning Tool (CAST™) is an
ultrasonic tool that provides high-resolution images in
cased holes. The tool’s interchangeable head rotates a full
360° and contains a high-frequency acoustic transducer
to provide a comprehensive evaluation of the pipe and
cement. The CAST™ tool determines the casing thickness
for pipe inspection and determines the type of material in
the annular space between the casing and borehole wall.
Advanced software analysis is available which can provide
additional information on cement bond and well integrity.
Halliburton’s Radial Cement Bond Log (RCBL™) tool
captures downhole data to ensure a reliable cement-bond
evaluation for a full range of thru-tubing logging and casing
completions, from small diameter tubing to large casings.
The Halliburton Electromagnetic Pipe Xaminer® V (EPX™
V) pipe inspection service quantifies metal loss in one
to five concentric strings of pipe in a wellbore using
accurate High-Definition Frequency (HDF) technology. This
capability and 1 11/16” OD enable examining the whole well
in one trip and assessing pipe condition quickly through
tubing. This unmatched capability enables customers to
reduce diagnostic time, obtain comprehensive information
for monitoring programs, and determine the right solution
for a nonconformity in their completion.
With the DataSphere® monitoring systems platform,
Halliburton delivers a broad portfolio of highly accurate,
Quartz based sensor solutions that give advanced
pressure and temperature insights. This extensive portfolio
is AWES certified and includes LinX® behind casing
wireless monitoring, Opsis® tubing deployed gauges, and
industry leading DataSphere Array multi-point pressure
temperature allowing for distributed pressure sensors
across all injection intervals. The various sensor solutions
within the DataSphere platform feature field proven,
robust solutions including single billet mandrels with
no connection, full redundancy, a range of metallurgy
and thread connections, and unparalleled deployment
options allowing for reliable, efficient installation. These
sensor solutions combine to provide zonal connectivity
insights, CO2 migration patterns, and reliable life of well
confirmation of containment.
Advanced solutions that encompass an array of monitoring
tools, including Distributed Acoustic Sensing (DAS),
Distributed Temperature Sensing (DTS), microdeformation
monitoring (tiltmeters, GNSS, InSAR), and Microseismic
monitoring, providing accurate insights.
DAS monitors acoustic signals within the wellbore to
identify potential leaks and establish their exact locations,
while DTS tracks temperature changes that signify
fluid movement and possible leak points. Collectively,
they provide a thorough understanding of the wellbore
environment to facilitate early detection and remediation of
wellbore integrity issues.
The risks of out of zone injections (OOZI), where CO2
migrates beyond the target storage area, may pose
potential threats to the environment and storage integrity.
DAS and DTS help monitor and detect OOZI. DAS senses
variations in fluid movement and pressure that may
indicate CO2 migrating out of the target zone, while DTS
identifies temperature anomalies related to out of zone
CO2 migration. By utilizing these tools, rapid detection is
enabled, to help ensure containment and conformity.
Microseismic monitoring plays a critical role in caprock
integrity
monitoring
by
capturing
and
analyzing
microseismic events to detect fracture propagation and
fluid migration within the caprock. Combining surface
microseismic monitoring with DAS microseismic improves
event detectability and location accuracy, ensuring a
comprehensive understanding of subsurface dynamics
and enhancing caprock integrity protection.
Old, inaccessible legacv wells can be monitored with
surface
techniques
and
far-field
microdeformation
techniques. These measurements provide a svstematic
approach to caprock and well integrity monitoring.
Downhole and surface sensors combine to provide a
robust and integrated solution, which will deliver valuable
reservoir insights as well as superior performance and
enhanced well-monitoring capabilities. With our MMV
solutions, our customers can have confidence in the
reliability and accuracy of their implemented monitoring
systems to enable optimal CCS operations.
SUMMARY
BENEFITS
Benefits from the holistic cap rock and well integrity monitoring system can be outlined as follows:
•
Comprehensive azimuthal cement evaluation to insure injection zone isolation and containment with CAST™
(Circumferential Acoustic Scanning Tool)
•
Radial bond log and baseline tubular inspection for time lapse comparison of erosion and/or corrosion with EPX™
(Electromagnetic Pipe Xaminer®, CAST™ or MFC (multi-finger caliper)
•
Active pressure and temperature monitoring in the wellbore, multi-point P/T across the reservoir, caprock and in
A-annulus and/or B-annulus with DataSphere® Opsis®, Array and LinX®
•
Active well integrity monitoring with LinX®, DTS and DAS
CAPROCK AND WELL INTEGRITY MONITORING: SUBSURFACE (IN-WELL) MMV SOLUTIONS
Well integrity plays a vital role in the profitability of a project
or asset. Regular well inspection provides assurance of
the system’s integrity and containment, which reduces
uncertainties and risks associated with CO2 storage
like erosion from drilling or workovers, corrosion, and
geomechanics constraints. Unexpected well damage
or containment issues can jeopardize assets and CO2
containment.
Caprock and well integrity are critical monitoring objectives
for MMV (Measurement, Monitoring and Verification) plans.
Well sensor measurements acquired with DataSphere®
monitoring systems, as well as Distributed Temperature
Sensing (DTS) fiber optics and Distributed Acoustic
Sensing (DAS) provide a holistic monitoring approach
where both tubular and caprock leaks can be determined
in real time. A downhole system can be combined with
seabed monitoring solutions such as tiltmeters and seismic
to design a system that is scalable alongside the CO2
injection radius growth.
HALLIBURTON
•
Ability to monitor far field cap rock condition with DAS Microseismic
•
Combining surface pressure measurements with tiltmeter microdeformation monitoring, available both on land and
subsea, results in robust caprock monitoring
•
Approach for legacy, plugged, and abandoned wells for well integrity screening with Microdeformation monitoring
•
Integrate with Clariti® View to provide a seamless solution to access Array sensor data remotely from any device,
without having to install or maintain the infrastructure necessary. The monitoring platform stores data in a secure cloud
and provides access via the Clariti View visualization dashboard, where the operator can view live data, download
historic data and set alert triggers to stay ahead of any remediation needs. This also helps ensure the operator meets
regulatory agency reporting requirements with up-to-date information.”
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DESCRIPTION
Conformance and containment, pillars of any MMV plan,
must be ensured to achieve a successful CCS operation.
Conformance can be achieved by ensuring the injected
CO2 behavior in the storage complex matches the models,
while containment is fulfilled by putting in safeguards
to have the CO2 plume confined in the reservoir and
preventing any uncontrolled release of fluids through the
primary or secondary seals. To achieve conformance and
containment, the CO2 plume needs to be monitored and
tracked throughout the lifetime of the project, while also
monitoring caprock integrity.
Given its higher resolution and image quality, VSP (Vertical
Seismic Profiling) is an effective tool for monitoring
and tacking the CO2 plume. DAS has emerged as a
cost-effective alternative to conventional VSP, offering
comparable imaging quality. Halliburton offers FiberVSP™
service, a DAS based VSP solution, that when combined
with other monitoring tools, provides a comprehensive
approach to monitor and track the CO2 plume.
Key Features of Halliburton’s FiberVSP™ service:
•
DAS enables the capture of high-resolution subsurface
images, which is essential for accurate CO2 plume
tracking and caprock integrity monitoring. Featuring a
denser sensor array than traditional geophones, DAS
collects extensive, top-quality data with exceptional
spatial and temporal resolution
•
By requiring a much smaller footprint at the wellsite,
DAS offers a cost-effective solution for VSP surveys to
enable more repeatability
•
To
address
diverse
CCS
applications
and
environments, the fiber optic cable can be permanently
installed for long-term monitoring or deployed for
temporary surveys, providing flexibility in MMV plans
In conjunction with FiberVSP™ service, Halliburton offers
Microdeformation Monitoring as an additional tool for CO2
plume and caprock integrity monitoring. This technology
has been in commercial use for over 30 years and is robust
across a wide range of formation properties. It provides
valuable model calibration data and is more cost-effective
than repeat seismic surveys.
Continuous CO2 injection could potentially cause fluid
migration in formations either by moving through the rock
matrix or by opening a fracture system. Both processes
result in rock motion transmitted elastically in all directions,
which can be detected at the ground surface or seabed
with precise measurements. These insights are essential to
ensure the containment and conformity of CCS initiatives.
Three main technologies in Microdeformation Monitoring
—tiltmeters, GNSS (Global Navigation Satellite Systems),
and InSAR (Interferometric Synthetic Aperture Radar)—
can be combined to optimize monitoring programs. They
offer reliable caprock breach detection, long-term fluid
balance tracking, and calibration values for reservoir and
fracture growth models. Each one contributes to MMV plan
compliance in CCS projects.
Tiltmeters are extremely sensitive instruments used to
map hydraulic fracture orientation for treatments as deep
as 5000 meters and provide rough locations of fluid
volumetric centers for shallower processes. These sensors
can be used on surface, downhole, or marinized to be used
for seabed deformation monitoring.
GNSS, which includes the United States’ GPS constellation,
has a lower measurement resolution than tiltmeters but
can be integrated into a tiltmeter array to limit long-term
measurement uncertainties. The advantages of GNSS
include three-axis measurements and absolute output
relative to a global frame of reference. Incorporating a
few GNSS measurements into a tiltmeter provides both
short-term sensitivity and confidence in deformation
measurements over project timescales.
InSAR uses radar measurements, primarily from purpose-
built satellites or airborne systems, to measure motion
at near GNSS levels of sensitivity over a large area with
fine pixel resolution. Dense coverage ensures that areas
requiring higher precision monitoring are not overlooked.
The combination of tiltmeters, GNSS, and InSAR
technologies offers a comprehensive and adaptable
solution for monitoring caprock and well integrity in CCS
projects. By leveraging these techniques, operators can
help ensure MMV plan compliance and promote the long-
term viability and safety of CCS initiatives.
SUMMARY
BENEFITS
•
Comprehensive monitoring: Combining FiberVSP™ with Microdeformation Monitoring techniques offers a robust
approach for tracking CO2 plumes and ensuring caprock integrity throughout CCS projects
•
Model calibration: Microdeformation Monitoring provides valuable data for calibrating reservoir and fracture growth
models to enhance the accuracy of predictions
•
Early leak detection: FiberVSP™ and Microdeformation Monitoring technologies contribute to swift identification and
precise localization of leaks, allowing for timely remediation
•
Improved safety and containment: By effectively tracking fluid movement and detecting potential breaches, FiberVSP™
and Microdeformation Monitoring help ensure the CO2 plume remains confined within the reservoir
CAPROCK INTEGRITY & CO2 PLUME MONITORING: SURFACE/SEABED MMV SOLUTIONS
Conformance and containment are crucial for successful
CCS operations and require CO2 plume monitoring
and caprock integrity throughout the project’s lifetime.
Halliburton’s
FiberVSP™,
a
Distributed
Acoustic
Sensing (DAS) based solution, captures high-resolution
subsurface images and provides a cost-effective, versatile
approach for CO2 plume tracking. When combined with
Microdeformation
Monitoring
technologies—tiltmeters,
GNSS, and InSAR—offer reliable caprock breach detection,
long-term fluid balance tracking, and calibration values
for reservoir and fracture growth models to ensure
MMV (Measurement, Monitoring and Verification) plan
compliance.
HALLIBURTON
Microdetormation measurement through Tiltmeters
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DESCRIPTION
Since relatively few carbon sequestration projects are
online to use as analogs, the subsurface assessments
of these projects rely heavily on reservoir simulation.
Geoscience and engineering teams collaborate to build
geocellular models and upscale for dynamic simulation of
storage reservoirs.
NSAI has built hundreds of models and has efficient, fit-for-
purpose workflows that can tailor a model to the specific
needs of any client. These models can provide insight into
key reservoir uncertainties pre-injection or deep insight
into storage mechanisms once history-matched to actual
performance data.
NSAI is also an industry leader in gas storage evaluations in
North America. We have worked over 40 storage projects
for our clients, assisting in area of review (AoR) updates,
identifying and resolving wellbore issues, field studies,
litigation, and more.
This experience has given NSAI a thorough understanding
of all storage containment issues, with expertise in studies
to support initial permitting and ongoing regulatory
obligations. Additionally, NSAI has prepared thousands of
reports using the definitions of the Petroleum Resources
Management System (PRMS) of the Society of Petroleum
Engineers (SPE). The SPE’s classification system for CO2
storage, the Storage Resources Management System
(SRMS), closely parallels the PRMS, and commerciality of
projects is a key aspect.
Beyond storage fees, tax credits, and government
subsidies, CCS projects evaluated under SRMS can be
coupled with a revenue- and CO2-generating project for
commercial determinations. NSAI’s time-tested processes
for evaluating project technical and economic aspects are
highly respected in the investor community.
SUMMARY
BENEFITS
•
Experience – NSAI has over 60 years of experience in integrated subsurface studies, providing technical and advisory
services for clients in over 100 countries, both onshore and offshore. NSAI has evaluated dozens of natural gas
storage projects and more than 10 permanent CO2 sequestration projects.
•
Reputation – NSAI is known for the high quality of our work, the excellent service we provide to our clients, our strong
respect for confidentiality, and our independence from the clients and properties for which we prepare evaluations.
•
Expertise – NSAI has the technical skills needed for all subsurface aspects of CCS projects, including well planning,
regional geology characterization, local geologic structural mapping, storage reservoir characterization, log and core
data analysis, fluid PVT analysis, static and dynamic simulation modeling, and injection performance surveillance.
•
Trusted Analysis and Advice – At NSAI, our goal is to be more than just a consultant; we strive to be a trusted advisor
to our clients through full project life cycles and beyond.
GEOLOGIC MODELING, RESERVOIR SIMULATION AND CARBON STORAGE CERTIFICATIONS
Whether injecting into depleted hydrocarbon-bearing
formations or into regionally extensive aquifers, NSAI has
the expertise to certify the subsurface aspects of your
carbon capture project. As a leader providing petroleum
engineering and geology evaluation services to industry for
over 60 years, NSAI staff can bring to bear an unparalleled
skill set.
NSAI has geological staff that are experts at seismic
interpretation and integration of well data to map
formations, as well as reservoir engineering teams that are
experts in dynamic modeling of fluid flow and CO2 storage
processes. NSAI also employs specialized economic
modeling software and capabilities to accurately quantify
project value.
CONTACT
Email: info@nsai-petro.com
Web:
www.netherlandsewell.com
NETHERLAND, SEWELL & ASSOCIATES, INC.
NSAI integrated geologic modeling and reservoir simulation of Sleipner Field CCS Project CO2 plume migration.
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DESCRIPTION
CARBON STORAGE RESOURCES MANAGEMENT
In a low-carbon environment, underground CO2 storage
has the potential to be a cash-flow generating asset. This
includes both mature, operational CCS projects as well as
immature, future CCS projects. Like all corporate assets,
CO2 storage owners should track and estimate the value
of all CO2 storage assets. Quorum’s Carbon Storage
Resources Management solution enables CCS operators
to analyze the capacity of their CO2 storage assets and
understand how that capacity is changing over time.
Benefits
•
Track and analyze the full portfolio of CO2 storage
assets – Quorum’s Carbon Storage Resources
Management application serves as a single source of
truth for a full portfolio of CO2 storage assets.
•
Supports SPE’s CO2 Storage Resources Management
System (SRMS) - align with the industry standard
framework for managing and reporting CO2 storage
resources.
•
Spend less time gathering data – engineers will have
more time to analyze storage resources data and
support decision-making.
•
Reduce risk of data entry errors – company-specific
data quality checks to identify errors early in the data
gathering workflow.
•
Scalable for companies of all sizes - from small
independents to international supermajors, companies
around the world can take advantage of our solution.
•
Future proof your CO2 storage business – capture
and report CO2 storage resource estimates in a
structured manner in preparation for future regulatory
requirements.
Description
Quorum’s Carbon Storage Resources Management is
a cloud-based solution that captures storage estimates
across a resource owner’s full portfolio of assets from
mature, operational projects to less mature contingent or
prospective storage resources. It is a best practice for a
resource owner to gather estimates for all storage assets
– to understand their value in the context of all corporate
assets and prioritize investment accordingly.
The capacity of CO2 storage assets changes year-over-
year for a variety of reasons such as reservoir performance
or economic conditions. Quorum’s Carbon Storage
Resources Management solution reconciles year-over-
year changes allowing a CO2 storage owner to understand
which factors are driving fluctuations in estimated reservoir
capacity. The diagram below illustrates the change in CO2
storage estimates over the course of a year. The starting
estimate is represented by the bar on the left side. The
ending estimate is represented by the bar on the right side.
The items in between reconcile the difference in starting
and ending estimates due to technical or economic factors:
Quorum’s Carbon Storage Resources Management
application is an extension of one of Quorum’s world-class
software applications. Our application, Quorum Reserves,
is used by oil and gas producers to track, estimate, and
analyze oil and gas volumes in underground reservoirs.
The same technology in Quorum Reserves has been used
for Quorum’s Carbon Storage Resources Management
software application.
SUMMARY
BENEFITS
•
In-depth analysis to support decision-making
•
Understand the value of your assets and unlock their hidden value
•
Greater consistency across asset teams
•
Spend less time compiling data and ensuring data quality
•
Transparency and governance to your data and processes
•
Future-proof your business as the energy transition accelerates
CCUS OFFERINGS BY QUORUM
Quorum Software is a leading provider of energy software
worldwide, serving more than 1,800 customers across the
entire energy value chain in over 55 countries. Quorum’s
solutions power growth and profitability for energy
businesses by connecting people, workflows, and systems
with decision-ready data. Twenty years ago, we delivered
the industry’s first software for gas plant accountants,
and today our solutions streamline business operations
with industry-forward data standards and integrations.
The global energy industry trusts Quorum’s experts and
applications to successfully navigate the energy transition
while delivering value today and into the future.
For more information, visit www.quorumsoftware.com.
Quorum is developing solutions for the energy transition
in many different areas including a) Carbon Capture,
Utilization, and Sequestration b) Corporate Planning &
Strategy c) Emissions Management d) Hydrogen & RNG,
and e) Utility Scale Renewables. Below we outline a portion
of our energy transition portfolio specific to CCUS. For a
complete picture, please see our website:
https://www.quorumsoftware.com/solutions/energy-
transition/
CONTACT
Email: ccus@quorumsoftware.com
Web:
www.quorumsoftware.com
QUORUM SOFTWARE
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PETROVR
Planning and developing Carbon Capture, Utilization and
Storage projects necessitates the integration of the input
of many technical and commercial functions. The quality
of this integration, together with the ability to assess
effectively and transparently all alternative development
options, is essential to maximising the value of these
projects. Furthermore, these projects are fraught with
uncertainties, from the storage capacity, the costs and
performance of all the wells and facilities involved as well
as scheduling of the execution and operational activities.
Throughout the maturation of these projects, storage
owners are faced with decisions such as how many CO2
injection wells are needed, what should the capacity of
transmission pipelines and/or processing facilities be, and
how to manage risks associated with the development?
Each of these decisions will impact the success of the
project both in terms of financial success and amount of
CO2 that can be captured and safely stored. Quorum’s
PetroVR application empowers engineers and planners
to assess and compare all the development alternatives
available, factoring in the impact of the risks and
uncertainties into the decision-making process throughout
the maturation process of these large and complex CCUS
projects.
Benefits
•
Enhance CCUS project evaluation through integrating
simulation covering all technical and commercial
aspects in one single application.
•
Streamline CCUS project evaluation by integrating
simulation of all technical and commercial aspects into
a single, comprehensive application.
•
Improve the quality of the CCUS project development
decisions throughout the project maturation process
with the ability to assess and compare transparently
and consistently the various development alternatives
available, understand the trade-offs between these,
and select the one that fits best your corporate
strategic objectives. Understand the impact of the
project risks and uncertainties and factor this into the
decision-making process.
•
Simulate the development of your CCUS project under
uncertainties through Monte Carlo analysis.
•
Manage production goals and net-zero commitments
– actualize the challenges of net-zero development
with easily configurable tooling to enable development
planning and production optimization.
Description
Quorum’s PetroVR application is a comprehensive full-
cycle, integrated simulation software for exploration and
development projects including specific functionalities to
cover the CCUS use-case.
PetroVR is built on more than 20 years of oil & gas field
development experience. It permits engineers and
planners to configure the model of their asset as necessary
to reflect specific areas of complexity. It has an integrated
simulation capability where users can specify any object
and associated activities necessary to model their project
throughout its life cycle. This includes reservoirs, wells, and
facilities but also specific CO2 storage: CO2 injection wells
and CO2 injection facilities. An illustration is provided in the
figure below.
The application simulates the project execution and
operation in a time step fashion covering the entire life of
the project, consistently applying inputs, constraints and
rules as specified by the user and thereby computing the
expected production and injection volumes as well as
the associated costs incurred through time, allowing the
assessment of the economic viability of the project.
Storage Resources Management Standard (SRMS)
The Society of Petroleum Engineers (SPE) has developed
a common framework for resource owners to account
for CO2 storage resources called the Storage Resources
Management Standard (SRMS). Quorum’s Carbon Storage
Resources Management application aligns with the SRMS
framework.
The above diagram illustrates the structure of the SRMS
framework. It has two axes. The vertical axis indicates the
maturity of a CCS project which is measured by the chance
of commerciality. The most mature projects are accounted
for as “capacity”, followed by ‘contingent storage
resources’ and finally the least mature “prospective
storage resources.” The horizontal axis indicates the range
of uncertainty of CO2 storage capacity in a resource. As a
project matures toward commerciality there is typically a
narrower range of uncertainty. Resource owners usually
capture three deterministic estimates of a CO2 storage
resource: a low estimate, a best estimate, and a high
estimate.
A standardized framework such as the SRMS empowers
CCS operators to have a common basis of understanding
to describe CO2 storage resources in different jurisdictions
across different companies. Quorum’s Carbon Storage
Resource Management application aligns with the
SRMS framework. Like other resource-based industries,
Quorum foresees a regulatory environment that requires
CCS operators to publicly disclose their CO2 storage
resources using a framework such as the SRMS. Quorum
recommends that operators future-proof their CO2 storage
business by adopting a standardized, auditable application
to capture storage resource estimates.
Please see our website: https://www.quorumsoftware.com/
solutions/energy-transition/carbon-capture-utilization-and-
sequestration/carbon-storage-resources-management/
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FLOWCAL
The Carbon Capture and Storage (CCS) process involves
collecting (capture) CO2 from industrial processes or from
the atmosphere, transporting the CO2 via pipelines and
injecting it into underground geologic formations. During
this highly technical process, CO2 is handled in both
gas and liquids (supercritical) phases making accurate
measurement data management both a challenge and a
requirement for successful and ongoing profitability of CCS
projects.
The responsibility of custody transfer measurement points
means CO2 must be measured and correctly accounted
for at the capture point, pipeline inlets, pipeline outlets,
pipeline linepack/inventory, storage injection points, and
finally, the storage inventory must also be tracked and
balanced. A CCS operator must have a strong toolset to
consolidate, review, correct and distribute an immense
amount of measurement data across the organization.
In addition, the CCS operator must perform this with the
knowledge that the measured CO2 and inventory are
accurate to minimize legal and financial exposure and
maximize revenue.
FLOWCAL by Quorum is the tool that enables CCS
operators manage CO2 measurement data.
Benefits
•
Support for CO2 measurement in both gas and liquids
(dense) phase
•
Support for a wide range of metering technologies
such as coriolis, ultrasonic, orifice, linepack/linefill,
caverns, etc.
•
Compliance with measurement industry standards and
regulations
•
Physical balancing by volume and mass
•
Meet internal and external audit requirements.
•
Financial risk reduction/elimination
Description
FLOWCAL by Quorum Software is one of the most robust
measurement data management systems available,
streamlining the measurement process and optimizing
data integrity. Designed to operate as a data warehouse
capable of serving the needs of an entire organization,
FLOWCAL provides a corporate solution for the most
demanding system requirements. It can be applied to
CO2 measurement, hydrocarbon measurement (gas and
liquids), helium and hydrogen measurement.
FLOWCAL is used by the largest energy producers and
midstream operators to ensure every drop of hydrocarbon
is reviewed and accounted for. New CCS operators are
starting to rely on FLOWCAL to ensure their stringent
measurement needs are met in support of their financial
goals. FLOWCAL has an extensive toolset to avoid costly
errors by using validation routines that flag erroneous
data and identify issues in the field, reduce measurement
uncertainty, identify ‘Lost And Unaccounted For’, physical
system balance, and minimize risk by ensuring compliance,
data transparency and a complete secure audit trail.
In addition to simulation capabilities, PetroVR has an
advanced scenario manager enabling the easy and
transparent generation of alternative development scenario
models. This functionality facilitates the comparison of the
development alternatives identified by the user making the
“what if” analysis easy, transparent, and greatly enhancing
the ability to generate insights into the trade-offs between
decisions.
Many project engineers and planners rely on aggregating
inputs from various spreadsheets to model their field
development plan and possible alternatives. While
spreadsheets are flexible, they are prone to errors. The
approach is often cumbersome, time-consuming and does
not offer any standardization across asset teams. PetroVR
permits companies to replace spreadsheet modelling with
a powerful business simulation approach that integrates all
the elements of their project.
The PetroVR application facilitates probabilistic analysis
through its easy-to-use Monte Carlo functionality. Users
can specify the range of uncertainty for every input variable
that they need to consider in the evaluation of the project
and generate the full range of expected outcome for any
selected value measure reflecting all the uncertainties
specified (see example below). CCUS are large and
complex projects with many technical uncertainties as
well as commercial. Factoring these uncertainties in the
decision-making process is essential.
Quorum’s PetroVR application has a long-standing track
record of adding value and reducing risks associated with
field development. CCUS operators can take advantage of
this application’s powerful simulation, scenario analysis and
probabilistic evaluation capabilities to guide and support
their project development decision-making.
Please see our website: https://www.quorumsoftware.
com/solutions/planning-economics-reserves/asset-
development-planning/petrovr/
CO2 Transportation and Injection Balance
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In summary, FLOWCAL enables CCS operators to review,
correct, and account each CO2 molecule whether it is
in gas or dense phase, in the pipeline or in underground
storage. FLOWCAL can manage CO2 custody transfer
data, balance the captured versus the injected CO2, keep
track of CO2 inventories in the pipe and underground,
and provide a holistic view of the CO2 moved across the
CCS operation. System balancing can be managed from
gas volume balance, liquids volume balance, and mass
balance perspective providing a bird’s eye view of the
entire CCS system. Please see our website: https://www.
quorumsoftware.com/solutions/measurement/gas-liquid-
measurement/
Dense phase CO2 volume statement
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FULL VALUE CHAIN
STATE OF THE ART: CCS TECHNOLOGIES 2023
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DESCRIPTION
Industrial carbon dioxide (CO2) emissions are a significant
contributor to global warming and climate change.
According to the Intergovernmental Panel on Climate
Change (IPCC), one of the key measures for countries
to accelerate their efforts toward achieving net zero
emissions in accordance with the Paris Agreement, is
the adoption and implementation of carbon capture
and storage (CCS) technologies. A crucial aspect of a
CCS system is the design and operation of its network
infrastructure which encompasses gathering and export
pipelines, storage facilities, compressors, heaters, coolers,
pumps and injection systems for safe and reliable transport
and storage of CO2 in subsurface formations.
However, transitioning from the design phase to the
operational phase of any CCS network project poses
significant challenges especially as the transportation and
permanent storage of CO2 is different when compared
to hydrocarbons specifically around understanding CO2
corrosion and its thermodynamics. To date, most CO2
sequestration experiences has been around enhanced oil
and gas recovery (EOR/EGR). The challenges are made
more difficult with the implementation of hub & cluster
type networks. The complexity arises with having multiple
emitters and sources of CO2 flowing into the network with
varying pressures, temperatures, and impurity composition.
Therefore, there is an identified need for a comprehensive
modelling solution of the entire value chain of a CCS
network, which would not only assist in the design phase
as a proof-of-concept tool and provide detailed simulations,
but also deployed as a predictive and real-time operational
solution throughout the entire lifecycle of the network.
Such a digital model would help reduce investment costs,
operational expenditures and mitigate operational risks.
To address this knowledge gap in the CCS segment, ABB
has developed an integrated digital solution called ABB
Balance of Operations which harnesses the capabilities
of digital twins for different aspects of a CCS network.
This digital solution specifically focuses on two important
parts of a CCS network, namely the transportation and
permanent storage of CO2.
During operations, on the above-surface element, this
solution is capable of managing CO2 flow assurance and
conduct CO2 thermodynamic modeling in real-time, as
well as respond to the transients and interruptions within
the network in real-time with regards to loss of emitter(s),
well shut-ins, as well as pressure, temperature and
flowrates fluctuation to provide responsive and flexible
operation of the CCS cluster network. It is also able to
analyze composition of impurities in individual CO2 streams
from multiple emitters, calculate the blended emission
composition from multiple emitters, and compute to predict
corrosion factors, ensuring safety and reliability of the
network infrastructure and its operation.
On the subsurface element of the CCS network, this
solution is able to model the subsurface formation in 3D
and in real-time in terms of its capacity, containment and
injectivity. This allows for the availability of real-time data
and parameters such as injection pressure, temperature
and flowrates to be input into an optimization system.
A digital optimizer then computes and provides optimized
setpoints for key operational aspects such as compression,
heating, cooling and tight injection profiles according to the
operational philosophy across multiple injection wells with
varied subsurface pressures. The solution is also capable
of modeling and forecasting the dispersion of CO2 within
the subsurface formation throughout the lifecycle of the
network. This optimization process ensures minimization
of energy consumption and ensures high availability of the
network.
ABB Balance of Operations for CCS networks is an
integrated
holistic
digital
solution
which
ensures
operational flexibility and reliability through the entire
operational lifecycle of a CCS network. It caters to the
complexities of a CCS network by providing capabilities
such as full-chain modeling of the CCS network, analysis
of CO2 flow streams in terms of impurity composition,
calculation of blended CO2 emission composition,
computation and prediction of corrosion factors, modeling
of subsurface geological formations, and optimization
of energy consumption through compression, pumping,
heating, cooling and injection rates. This solution aims to
ensure high operational availability, infrastructural safety,
and de-risk CCS network operations whilst optimizing
operational costs.
SUMMARY
BENEFITS
ABB CCS Balance of Operations embodies an end-to-end digital solution with energy optimization capabilities, focused on
ensuring safe, reliable, and efficient operation of CCS networks with the following core functionalities:
•
Leading-edge modelling of CO2 processes and impurities
•
Subsurface geological lifecycle modelling for CO2 dispersion
•
Autonomous and optimized operation for real-time transient response
•
Smart heating, cooling and energy-optimized compressor and pump control
•
CO2 injection profile management
•
Real-time CO2 corrosion prediction
•
Training, simulation, and ‘look-ahead’ or ‘what-if’ scenario analysis for planning
•
Enablement for autonomous operations
ABB BALANCE OF OPERATIONS FOR CCS NETWORKS
ABB is a prominent provider of electrification, controls/
automation,
telecommunication,
and
digital
(ECTD)
solutions to energy industries, including carbon capture
and sequestration (CCS). As a technology partner to the
energy industry, ABB has advanced its comprehensive
sustainability
portfolio
by
integrating
cutting-edge
technology known as ABB Balance of Operations for CCS
networks. Our patented product is tailored specifically to
enhance the efficiency and management of CCS network
operations from the emitters through to and including
the subsurface storage formations, encompassing the
complete network lifecycle.
CONTACT
Email: daniel.tay@my.abb.com
Web:
www.new.abb.com
ABB PROCESS AUTOMATION
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DESCRIPTION
Across the carbon capture value chain, digital solutions
for capture, transportation and storage can address the
key challenges to successful commercialization and wide-
scale deployment of CCUS, by helping to reduce costs,
minimize risks and ensure confidence in long-term solutions.
Additionally, risk and reliability software evaluates project
plans and economic feasibility by analyzing the effect of
factors such as the equipment reliability and capacities,
operations logic, storage limits, maintenance practices,
logistics alternatives, weather, and market conditions. This
dynamic, event-driven modeling technology can provide
an accurate prediction of future performance to justify
investment and operation decisions that will minimize the
risks and will maximize profits across the asset lifecycle.
Digital Solutions from AspenTech can be used across the
value chain by different stakeholders to:
•
Prioritize investment options
•
Help to make technology more economic to deploy it at
a wider scale
•
Accelerate project execution
•
Improve efficiency in operations
RESEARCH & DEVELOPMENT OF CAPTURE PROCESSES
Digital technologies, using well-known process simulators
Aspen Plus® and Aspen HYSYS®, can help to perform
technical and economic analysis through rigorous modeling
of carbon capture or conversion of CO2 into valuable
products, by representing the complex chemistry and
thermodynamics.
GEOLOGIC CHARACTERIZATION
Characterization of geologic storage candidates with
efficient subsurface studies to confirm technical and
economic feasibility, disclose technical details of the
proposed site and enhance confidence to support permit
applications.
PROJECT SCALE-UP AND EXECUTION
AspenTech’s Concurrent Engineering solution leverages
digital technologies that improve collaboration between
Licensors, Engineering & Construction companies, and
owner-operators. Models used on previous technology
development and R&D stages provide early visibility to
help improve CAPEX allocation across any future projects
and eliminate risks. Digital tools provide insights to size and
select equipment and identify the need for corrosion or other
types of sensors that could reduce the CAPEX needed.
Scale-up uncertainties can be further evaluated with Aspen
Fidelis™ to consider alternative processes and prioritize
capital options. This dynamic, event-driven modeling
technology can provide an accurate prediction of future
performance to justify investment and operation decisions
that will minimize the risks and will maximize profits across
the asset lifecycle.
CAPTURE TECHNO-ECONOMICS
Process modeling can further optimize capture processes
and improve economics. AspenTech’s integrated economics,
energy and emission analysis, enables iteration of process
configurations, to reduce costs and carbon footprint,
identifying the right tradeoff between capture efficiency and
energy consumption.
In December 2022, AspenTech announced a partnership
with Saudi Aramco to provide a unique, integrated modelling
and optimization solution that will enable capital intensive
industries to address the identification of the most promising
carbon capture and utilization paths by simultaneously
considering economics, process design and operations
constraints and CO2 reduction. The goal of this innovation
is to enable businesses to make evidence-based decisions
in support of adopting carbon management strategies that
optimize and accelerate sustainable operations.
CARBON CAPTURE OPERATIONS
Models from the design stages can be used for high-fidelity
Operator Training Systems to help staff be prepared once
the process is up and running. In addition to that, advanced
process control technologies like Aspen DMC3, can improve
the stability of the process, and reduce energy use in key
unit operations.
LONG-TERM MONITORING OF GEOLOGICAL STORAGE
In the long term, during operation of the carbon
management system and at the post-closure stage, digital
technology is crucial to enable reliable, transparent and
auditable records of the performance of the carbon storage
asset. Time lapse (4D) seismic monitoring allows the imaging
of the growth of the CO2 plume in the reservoir and helps
demonstrate both containment and conformance. Today’s
AspenTech Subsurface Science & Engineering provides the
tools to analyze and interpret monitoring measurements
and to update performance prediction through 3D model
calibration.
Integrated digitalization strategies for CCS, and related
sustainability initiatives, will ensure long-term business
resilience during the demanding and volatile Energy
Transition. Choosing the right partner to guide your journey
will be critical to tackle the magnitude of this challenge and
the transformation required. AspenTech understands the
value of partnership and the deep and lasting bonds that
come from continuous engagement, working side-by-side
with customers to identify new applications as they adapt to
changing market demands while also ensuring sustainability
progress.
SUMMARY
BENEFITS
•
Drive innovation in the development of new carbon capture technologies
•
Evaluate risk in CCS systems to make informed investment decisions across the value chain
•
Reduce capital and operational expenditures in carbon capture processes with rigorous process simulation
•
Accelerate cost-effective commercialization and scale-up of carbon capture processes with optimized process designs
•
Screen storage/sequestration candidates & select storage locations by evaluating capacity, containment and site
ability for injection and monitoring performance
•
Optimize injection conditions during storage and track CO2 movements in the subsurface to demonstrate regulatory
conformance
CARBON CAPTURE AND STORAGE SOLUTIONS
Digital technologies are crucial enablers for continuous
innovation, economic scale of technologies, accelerated
implementation, and complete confidence in geological
CO2 storage.
AspenTech is an industrial software company for capital-
intensive industries with a long history of innovation
that started over 40 years ago with the first process
flowsheet simulator. AspenTech digital portfolio provides
a comprehensive, holistic approach to asset optimization
across design, operations and maintenance.
For the carbon capture value chain, an end-to-end solution
includes optimization of capture, transportation and
storage. AspenTech process simulation software already
has a strong track record of helping companies improve
operational efficiency and reduce emissions and is even
more crucial to CCUS.
The powerful combination of AspenTech breakthroughs
in process simulation, subsurface geophysical and
geological modeling, AI-powered hybrid modeling, process
optimization software and digital grid management can
deliver results at scale—both economically and at an
accelerated pace to meet the requirements of industrial
carbon mitigation.
CONTACT
Email: gerardo.munoz@aspentech.com
Web:
www.aspentech.com
ASPEN TECHNOLOGY
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DESCRIPTION
Baker Hughes has been supplying unbonded flexible pipe
to the offshore oil & gas industry for more than 30 years,
supporting the development of such projects that face some
of the harshest conditions in the world. An unbonded flexible
pipe is made up of a series of polymer and metallic layers
that are uniquely configured to suit each project’s specific
requirements.
The traditional oil & gas industry is witnessing a remarkable
surge in demand for CO2-compatible pipelines, primarily
fueled by the unique challenges posed by CO2-rich pre-
salt reservoirs in Brazil. In these projects, CO2 stripped from
the pre-salt fields’ production fluids is reinjected into the
reservoirs at high pressures.
Baker Hughes has undertaken significant research and
development over more than five years to support the
use of its conventional flexible pipe products in CO2-rich
applications. This research, which includes small-, mid- and
full-scale tests, has led to a detailed understanding of the
critical design parameters for transporting CO2. A review by
an Independent Verifying Authority has led to an approved
‘safe envelope’ of operating conditions under which no
failure modes, including stress corrosion cracking, will occur.
Baker Hughes’ proven expertise in CO2-rich applications
has positioned the company as a leading supplier of flexible
pipes, with more than 70km of such pipes already installed.
These CO2-compatible products leverage the same set of
standard materials and manufacturing techniques employed
in more traditional applications, ensuring consistent quality
and performance across the board.
Based on the product’s capability and track record, Baker
Hughes’ flexible pipes are equally suitable for use in CCS
applications and there are clear value propositions for
this product. For example, shallow water CCS dynamic
applications necessitate a technology that can withstand
CO2 and a high-fatigue environment. Only an unbonded
flexible pipe has a proven track record in both.
When used as infield flowlines, flexible pipes can lead to
a lower total-installed cost than rigid pipes. Furthermore,
flexibles remove the need for rigid jumpers, which require
metrology and fabrication before installation. This hugely
benefits the schedule at the most critical time – shortly
before start-up.
Baker Hughes remains committed to providing cutting-
edge, reliable solutions for the offshore oil & gas industry,
while simultaneously addressing the growing need for CO2-
compatible pipelines in CCS applications. By consistently
delivering high-quality, innovative products, Baker Hughes
cements its position as a trusted partner, helping to shape a
sustainable future for the energy sector.
SUMMARY
BENEFITS
•
Proven capability for high-pressure CO2 transportation using standard materials and product design
•
Project schedule is hugely benefited when compared to rigid alternatives
•
Enabling technology for shallow-water dynamic CO2 risers
OFFSHORE FLEXIBLE PIPES
Subsea CCS projects require pipelines for transportation of CO2 to the reservoir. Key requirements of these pipelines
include technical capability, cost-effectiveness and risk reduction. Baker Hughes unbonded flexible pipes have a proven
track record in CO2-rich applications that address these technical requirements. Baker Hughes’ flexible pipe product has
the potential to offer significant cost and risk benefits to a CCS project compared to alternative options such as rigid pipes.
CONTACT
Email: gianluca.difederico@bakerhughes.com
Web:
www.bakerhughes.com
BAKER HUGHES
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DESCRIPTION
The Regenerative Froth Contactor (RFC) provided by
ICS is an innovative gas/liquid absorption co-current
contactor system equipped with the Corrugated Screen
Packing (CSP) that offers promising reductions in
equipment size versus conventional absorbers. The RFC
absorber represents a cutting-edge technology. It is static
equipment, having no moving parts, and operates in a
downward gas- liquid ‘co-flow’ configuration, with pulse
regime hydrodynamic condition. While conventional
absorbers work with a thin film of liquid over the packing
itself, the CSP is made of convoluted screens that
maximize the solvent pulsing effect while minimizing the
metal packing material; by inducing the RFC to operate
under a froth condition in two phase flow, the diffusivity film
over the traditional packing surface is replaced by millions
of bubbles and droplets in the volume of the tower. These
bubbles are created as bands of froth collapse and are
regenerated. The liquid and gas phases enter the tower co-
currently from the top, flow through the absorber in pulsing
regime and are disengaged at the bottom of the tower. The
pulse flow is not imposed by a mechanical stimulation but
set up as a purely hydrodynamic multi-phase phenomenon
depending on the phases flow rates and the CSP design.
The gas passes through multiple zones of froth along the
absorber and gas components gets absorbed into the
solvent.
In carbon capture application, the CO2 will be transferred
from the gas into the liquid phase in the froth present
throughout the whole volume of the column. The
RFC absorber/reactor design enables the system to
accommodate high gas flow rates and liquid/gas ratios
at acceptable back pressure and without encountering
flooding in the column. RFC systems can also be used
in processes with precipitating solvents or high levels of
entrained solids, leading to 3-phase contactors. There is
minimal-to-no fouling or additional pressure drop penalty
with RFC technology, even under high particulate loads
and high viscosity.
Based on the selected gas/liquid system’s physical
properties (e.g. viscosity, presence of solid precipitation),
the geometry of the CSP packing can be selected to
enforce a coarser/thinner froth.
Applications of the RFC technology can be used across
various carbon capture platforms, ranging from natural
gas treatment, post-combustion capture, and air pollution
control, e.g., indoor air quality management, direct air
capture
SUMMARY
BENEFITS
•
Higher mass transfer rate
•
Significant absorption tower height reduction
•
Significant absorption tower cross-sectional area and footprint reduction
•
Fouling and salts deposition resistance
•
Limited impact of high viscosity on mass transfer rate
REGENERATIVE FROTH CONTACTOR
Baker Hughes has acquired a Canadian start-up, Industrial
Climate Solutions (ICS), to further strengthen engineering
technology developments through process intensification.
The technology provided by ICS is the Regenerative Froth
Contactor (RFC) equipped with Corrugated Screen Packing
(CSP). The RFC operates in co-current flow under the pulse
regime generated by the gas and liquid phases that flow
through the CSP packing, a static equipment. The RFC
provides an increase of effective mass transfer surface that
reduces the required packing volume, within admissible
pressure drop values for the process. The technology
is solvent-agnostic and has been validated at lab scale.
ICS is currently conducting the implementation for post-
combustion carbon capture applications within Baker
Hughes portfolio.
CONTACT
Email: gianluca.difederico@bakerhughes.com
Web:
www.bakerhughes.com
BAKER HUGHES
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SUMMARY
BENEFITS
•
Demonstrated low specific thermal energy consumption of 2.6 GJ/ton CO2
•
Uses ammonia, a commodity chemical that is easily procured and not bound to a specific supplier
•
Stable reagent. Unlike amine-based solvent systems, it does not suffer from thermal and oxidative degradations
•
Flexible for process integration. Allows efficient-direct high temperature waste heat utilization or direct electrical
heating without the degradation of solvent performance
•
Tolerant towards oxygen in flue gas and towards contaminants such as SOx and NOx
•
Produces less harmful emissions and potentially useful by-products
•
Regenerates CO2 at high purity (> 99.5%) at elevated pressure, thus requiring less compression energy for the
downstream CO2 product
CHILLED AMMONIA PROCESS
The Chilled Ammonia Process (CAP) was developed to
address the challenges of removing carbon dioxide from
low-pressure flue gases, which were generated by fossil-
fuel-based power plants and industrial emissions points,
such as coal-fired power plants, waste-to-energy power
plants, biomass power plants, cement plants, refineries,
and petrochemical complexes.
CAP is a post-combustion carbon-capture process that
uses a non-proprietary solvent formulation based on
ammonia. Ammonia is a low-cost, inorganic commodity
chemical, readily available on the global market from
multiple sources and not bound to any specific supplier.
It is also stable, tolerant to flue gas contaminants and
typically exhibits very low and controllable loss in the CAP
process. Moreover, green ammonia (produced from green
hydrogen) could be used instead of conventional ammonia
in the CAP process.
Amine-based solvents have a tendency to degrade
as a result of exposure to hot environments (thermal
degradation), in the presence of oxygen (oxidative
degradation) and in acid gas reactions (such as NOx).
The degradation results in a reduction of performance,
solvent loss, equipment corrosion and the generation of
volatile degradation compounds that are emitted into the
treated flue gas, including nitrosamines, which are known
carcinogens. Such degradation phenomena are absent
for CAP, as the process uses an ammonia-based solvent,
which is inorganic. CAP has the added advantage of being
able to regenerate CO2 at elevated pressure, resulting in
reduced energy costs to liquefy or further compress the
CO2 downstream.
CAP has been validated at several test facilities with a
design capacity of up to 100 ktpa CO2, treating flue gases
generated by oil boilers, coal boilers and industrial off-
gases. A CAP plant designed to capture up to 80 ktpa
CO2 has been operated at Test Centre Mongstad (TCM)
in Norway for 2 years, where it demonstrated low specific
thermal energy consumption of 2.6 GJ/ton CO2 on refinery
cracker offgas (12.5 -16.0% CO2). The testing at TCM also
demonstrated CAP’s ability for quick start-up, low ammonia
emissions, high CO2 product purity and meeting targeted
CO2 capture rates.
CONTACT
Email: gianluca.difederico@bakerhughes.com
Web:
www.bakerhughes.com
BAKER HUGHES
Flue Gas In
DCC
Flue Gas
Condensate
Flue Gas
Blower
CO2
Absorber
CO2
Regenerator
Reboiler
Steam In
Return
Condensate
REF
REF
DCH
Treated
Flue Gas
Water
Wash
NH3 Stripper
Cooling
Steam
REF
CW
Product CO2
to Compression
Chiller System
REF
CO2 Wash
Flue Gas
Water
Rich Solution
Lean Solution
CO2
NH3/CO2
REF
Refrigerant
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DESCRIPTION
The Chilled Ammonia Process (CAP) uses an ammoniated
aqueous carbonate solution to absorb CO2 from the flue
gases at ambient pressure and low temperature. Unlike
other technologies, the functionality of the ammonium
solution is not affected by oxygen and easily purged of
heat stable salts formed by trace acidic components,
which may pass dedicated flue gas preconditioning steps.
Moreover, since its gaseous emissions and liquid waste
streams are non-toxic, no additional treatment facilities are
required.
A simplified process flow diagram of the CAP technology is
shown in the accompanying figure and the process can be
described as follows.
Inlet flue gas first undergoes cooling via a direct contact
cooler (DCC) that enables the contact of gas with cooling
and chilled water to lower the flue gas temperature to a
suitable level (typically below 15 °C), which is needed for
the CO2 absorption process and water balance. Most of the
water vapour contained in the flue gas is removed in this
step, which reduces the volumetric gas flow and increases
the CO2 concentration. For conventional amine-based
solvents, a flue gas pre-treatment step is required, which
is typically integrated with the DCC to reduce NOx, SOx
and other contaminants in the flue gas to very low levels
to decrease degradation and formation of heat-stable salts
when the flue gas interacts with the solvent. However, for
CAP, this pre-treatment step is typically not required as
the ammonia-based solvent is able to tolerate these flue
gas contaminants. Strong acids such as SOx react with
ammonia and form heat-stable salts, which are withdrawn
from the system as an aqueous by-product.
Cooled flue gas from the DCC enters the bottom of the
absorber column, where it is washed counter-currently
with lean ammonia-based solvent (orange line). CO2
is selectively removed from the flue gas in a chemical
absorption process using the alkaline lean solvent. The
lean solvent is a solution comprising ammonia, water
and CO2 where different species (ammonium carbamate,
ammonium bicarbonate, ammonium carbonate and a
limited amount of free ammonia in an aqueous solution)
are in equilibrium. The dissolved ammonia species react
with CO2 from the flue gas in the absorber by shifting the
species’ equilibria towards bicarbonate. The CO2-rich
solvent (green line) leaves at the bottom of the absorber
and is sent to the regenerator section, where it is heated
to a temperature high enough for CO2 to be released
from the solvent. A reboiler located at the bottom of the
regenerator column provides the heat to the solvent. The
heating source is typically steam, although hot oil or heat
from a direct-fired or electric heater can also be used due
to the absence of thermal degradation.
Heat is imparted to the solvent to shift the equilibria to
ammonia-rich species releasing the absorbed CO2, which
leaves at the top of the regenerator column. Compared
to the amine-based post-combustion technologies that
regenerate CO2 at near atmospheric pressure, CAP
regenerates CO2 at an elevated pressure (14 bar - 25
bar[a)), which reduces the downstream compression power
requirements.
Regenerated lean solvent (orange line) is returned to the
absorber after undergoing cooling through heat exchange
with the cold rich solvent in the lean-rich heat exchanger,
which simultaneously heats the rich solvent. This is an
important heat integration step that significantly reduces
the reboiler heat requirement.
Treated flue gas exiting the top of the absorber column
contains residual CO2 and ammonia, which is recovered
with a water wash step to prevent unacceptable emissions
of ammonia into the atmosphere. After the water wash
step, the flue gas is routed to a flue gas heater. A guard
system is integrated with the flue gas heater, which relies
on the injection of sulfuric acid to neutralize any residual
ammonia, converting it into ammonium sulphate. The flue
gas is reheated with warm water condensed from the DCC,
which serves to raise the temperature of the final treated
flue gas to a temperature high enough to be released into
the stack and to optimize the water balance of the system.
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DESCRIPTION
MSP is a post-combustion technology that is applicable to
a wide range of flue gases. It uses a blend of ammonium
and potassium-based salts to absorb CO2 from flue gases
at ambient pressure and temperature. The stability of the
inorganic solvent used by MSP’s ammonium solution
is not affected by oxygen and shows high tolerance to
acidic trace components present in the incoming flue gas.
The process is characterized by very low emissions and
produces little-to-no toxic waste.
A simplified process flow diagram of the MSP technology is
depicted in the accompanying figure and the process can
be described as follows.
Inlet flue gas first undergoes cooling to 20 - 30 °C in a direct
contact cooler (DCC) and subsequently enters Absorber
1, where it contacts the mixed salt solvent counter-
currently. The mixed salt solvent in Absorber 1, which has
a higher concentration of ammonium-based species than
potassium-based species (high ammonia/potassium ratio),
performs the bulk removal of CO2, absorbing 60-80% of
the CO2 in the flue gas. The remaining CO2 is absorbed in
Absorber 2, which operates with the mixed-salt solvent with
a lower ratio of ammonium-based species to potassium-
based species than that of the solvent feed of Absorber 1.
Absorber 2 performs the trim removal of CO2 to achieve
an overall CO2 capture rate of more than 90% and reduces
the ammonia slip from Absorber 1. A water wash located at
the top of Absorber 2 further reduces the ammonia content
in the treated flue gas to ensure that it meets the ammonia
emission limits.
Both absorbers operate with liquid recycle using heat
exchangers to remove the heat of reaction and keep
the solution at the optimum temperature for efficient
absorption and minimum ammonia slip. The CO2-rich
solvent collected from the absorbers is sent to the
regenerator for regeneration via an integrated rich-lean
heat exchanger network that is designed to recover
sensible heat.
Heat is supplied to the regenerator via a reboiler located
at the bottom of the column. The increase in temperature
releases CO2 as a gas and regenerates the mixed-salt
solvent to be returned to Absorber 1 and Absorber 2.
CO2 is released at an elevated pressure of 10 - 20 bar(a)
from the regenerator column, which serves to reduce the
downstream CO2 compression power requirements.
The CO2-lean mixed salt solvent is drawn from the lower-
middle stage of the column and sent back to Absorber 1
to perform bulk CO2 removal. Near the bottom of the
regenerator where the temperature is higher, ammonia is
vaporized, resulting in a lean solvent with low ammonia/
potassium ratio, which is returned to Absorber 2 where it
performs the trim removal of CO2 and reduces ammonia
losses.
SUMMARY
BENEFITS
•
Reduced reboiler energy consumption of 2.0 – 2.3 GJ/ton CO2
•
Uses inexpensive, industrially available chemicals (potassium and ammonium salts)
•
Stable reagent. Unlike amine-based solvent systems, it does not suffer from thermal and oxidative degradation
•
Tolerant towards oxygen in flue gas and to contaminants such as SOx and NOx
•
Regenerates CO2 at elevated pressure, thus requiring less compression energy for the downstream CO2 product
•
Reduced auxiliary electricity loads
MIXED-SALT PROCESS
Baker Hughes uses the Mixed-Salt Process (MSP) for
CO2 capture under license from SRI International. SRI
International received support from the US Department
of Energy’s Office of Fossil Energy and National Energy
Technology Laboratory (NETL) for the development of this
technology.
MSP is a post-combustion carbon-capture process that
uses a novel solvent formulation, which is based on
potassium carbonate and ammonium salts. Both chemicals
are low-cost, inorganic commodity chemicals, and readily
available on the global market from multiple sources.
The inorganic solvent used by MSP is tolerant to flue gas
contaminants (such as SOx, NOx, and O2), unaffected
by thermal and oxidative degradation, results in lower
emissions, lower toxicity, and higher CO2 regeneration
pressure
compared
to
conventional
amine-based
solutions. MSP has been demonstrated at the capacity of
0.25 tpd at the SRI campus in Menlo Park, USA. A 10 tpd
pilot-scale plant to demonstrate the MSP technology at the
University of Illinois is currently in the design phase.
CONTACT
Email: gianluca.difederico@bakerhughes.com
Web:
www.bakerhughes.com
BAKER HUGHES
Flue Gas In
DCC
Flue Gas
Condensate
Flue Gas
Blower
Absorber
1
CO2
Regenerator
Reboiler
Steam In
Return
Condensate
CW
CW
CW
CO2 Ovhd
Reflux
Product CO2
to Compression
Absorber
2
CW
Water Wash
Treated
Flue Gas
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DESCRIPTION
Compact Carbon Capture has transformed the process
equipment used in post-combustion carbon capture by
introducing rotation and high G-forces to capture CO2. The
G-forces are created in several cross-flow rotating packed
beds. CO2-lean solvent is distributed from the inner axis
and horizontally flung outwards in the direction of the wall
of the column, while the flue gas moves vertically from the
bottom to the top. Mass transfer takes place between the
flue gas and the solvent in a cross-flow type arrangement.
Due to the rotation of the packed bed within the column
that induces high centrifugal forces (60-100 G-force), the
solvent is accelerated when it hits the packing structure,
forming small droplets. This generates a large vapor-liquid
contact area compared to traditional static mass transfer
technology that rely on gravity. The larger contact area
between gas and liquid results in a faster mass transfer of
CO2 from the flue gas into the solvent droplets, resulting
in a much shorter absorber column height compared to
conventional, static absorber columns.
The high G-forces allow for the application of highly viscous
solvents that improve the process efficiency. Higher
solvent concentration results in higher absorption rates.
When this is combined with the compactness introduced
by the process intensification, a considerably lower solvent
volume is needed, and the pump capacity needed for
solvent transfer is reduced.
The compact stripper is a combined reboiler and desorber
unit that can operate at higher pressures and handle highly
viscous solvents. High-speed rotation of the stripper unit
introduces turbulence and high G-force to the solvent
regeneration, which are advantageous for mass and heat
transfer, resulting in very compact equipment. The rotating
bed desorber/stripper can be described as a lightweight
pressurized shell-and-tube heat exchanger where the
“hot-side” tube bundle rotates to generate the centrifugal
force required to produce small solvent droplets. Instead
of a static regenerator column with attached reboiler in
a conventional solvent-based system, CCC™ will have a
single compact rotating bed/flash drum that both heats the
rich solvent and flashes off CO2 to generate a high purity
(>99%) CO2 product stream.
SUMMARY
BENEFITS
•
Up to 75% reduction in the overall size of the capture plant compared to conventional technologies
•
Up to 50% reduction in capital expenditure compared to conventional technologies
•
The possibility to reduce operating expenses significantly by using new, viscous, and efficient solvents
•
Reduced lead time through standardized and containerized production, design thinking for simplified logistics, and
decreased demand for civil works
•
Modular scalability to increase the deployment speed of CO2 capture equipment. For example, it is possible to invest
in partial capture right away and increase the capture capacity at a later stage.
COMPACT CARBON CAPTURE (CCC)
Baker Hughes acquired Compact Carbon Capture (CCC),
a pioneering technology development company based
in Bergen, Norway, that specializes in compact carbon
capture solutions. CCC employs the rotating packed bed
technology, a novel process intensification that utilizes
centrifugal acceleration to intensify mass transfer, thereby
reducing the equipment size and cost. CCC’s technology
is solvent-agnostic and in principle, can be applied to any
solvent developed for post-combustion carbon capture.
Using its rotating packed bed technology, CCC drastically
increases the vapor-liquid contact area, overcoming the
traditional hydraulics limitations. Compared to traditional
solvent-based systems using static equipment, CCC’s
enhanced mass transfer results in reduced residence time
in both the absorber and the regenerator, thereby requiring
much smaller equipment.
CCC is currently validated at the pilot scale at Equinor’s
test facilities (PLAB) in Porsgrunn, Norway. Steps for further
advancement are ongoing, with a demonstration plant at
the 15 tpd scale currently in the engineering stage.
CONTACT
Email: gianluca.difederico@bakerhughes.com
Web:
www.bakerhughes.com
BAKER HUGHES
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DESCRIPTION
SUMMARY
BENEFITS
•
Reduced compression train parasitic power consumption
•
Optimized high compression ratio across a wide range of flow rates
•
Optimum rotor balance for low vibration level
•
Easily accessible components for maintenance
•
Automatic capacity control and safety system to reliably match any operating condition
•
Reduced lead time through standardized and containerized production, design thinking for simplified logistics, and
decreased demand for civil works
TRANSPORTATION
Leveraging its extensive domain expertise in compression
and pumping technologies from decades of experience in
related areas such as urea and liquefied natural gas, Baker
Hughes has the comprehensive capabilities to make the
compression of CO2 safer, easier and more cost-effective
for CCUS applications. Baker Hughes has focused its
attention on customizing complete compression trains
suited for the unique characteristics of CO2 so that these
can operate more efficiently and minimize the overall
parasitic power consumption of CCUS processes.
Baker Hughes offers a range of products, including
reciprocating, centrifugal and integrally geared CO2
compressors, as well as centrifugal CO2 pumps. These
technologies have undergone years of proven in-field
performance. Baker Hughes has also continued to develop
and optimize these technologies at our global research
centres, performing extensive testing in both laboratory
and in-field environments before launching these products
for our customers’ use.
CONTACT
Email: gianluca.difederico@bakerhughes.com
Web:
www.bakerhughes.com
BAKER HUGHES
The operating envelope for CO2 delivery to sequestration
sites is very broad in terms of volumetric flow and delivery
pressure. It ranges from several thousand m3/h at relatively
low pressures, up to a few hundred m3/h at extremely high
pressures (700-800 bar). Baker Hughes offers a range of
customizable CO2 compression systems, depending on site
conditions such as delivery pressure, temperature, cooling
sources and gas composition. General configuration
options for CO2 compression are shown in the table below.
PRESSURE
CONFIGURATION OPTIONS
< 200 bar
In-line compressor
Integrally geared compressor
+ pump
> 200 bar
In-line compressor + HP pump
Integrally geared compressor
with MP pump + HP pump
MP = medium pressure; HP = high pressure
Baker Hughes has optimized the configuration of the
overall CO2 compressor-pump train for CCUS applications.
This includes the selection of the intermediate pressure
between the last compression stage and the pump suction
with the goal of decreasing the total power consumption
and cost.
Integrally geared compressors
The main advantage of integrally geared centrifugal
compressors are that coolers can be installed after each
stand-alone stage. Baker Hughes’ design features a
bull gear and from one to four high-speed pinions, with
one or two impellers mounted on each pinion shaft.
Stand-alone stages optimize impeller speed and allow
impellers to operate at higher peripheral speed and level
of compression. Each stage can be fitted with inlet guide
vanes to eliminate the need for recirculation for partial
loads. The net result is a high efficiency operation that
requires less work than an in-line compressor.
In-line centrifugal compressors
Baker Hughes has supplied more than 200 in-line
compressor units with discharge pressure within the
range of 200 bar. The typical train arrangement includes
a steam turbine or electric motor that drives a low-speed,
horizontally split compressor, and a high-speed barrel
compressor through an increasing gearbox, typically
followed by a pump for CO2 injection. For applications
where the CO2 stream contains H2S and water, Baker
Hughes uses primarily stainless steel for improved
corrosion resistance.
Pumps
Baker Hughes’ development of its high-pressure CO2
injection pumps rely on the experience of over 1,000 multi-
stage centrifugal pumps for liquefied gas applications. Our
multistage barrel pump is a good fit for CO2 applications,
providing better overall efficiency compared with the in-
line rotor configurations, thanks to its opposing back-to-
back impeller configuration.
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DESCRIPTION
SUMMARY
BENEFITS
•
Collect multiple measurements with a single cable including distributed fibre optic sensing, pressure/temperature
gauges for well integrity, compaction monitoring, and seismic data.
•
Utilizes CoreBright™ hydrogen resistant fibres to limit the effects of hydrogen darkening
•
Cable is cladded with robust Inc 825 corrosion-resistant nickel alloy for maximum protection against chemicals,
abrasion, crimping and crush.
•
Continuous cable with no orbital welds
•
Fibre In Metal Tube (FIMT) utilizes continuous (splice-free) fibres throughout
•
Equipped with excess fibre to ensure that no strain is transferred to the optical fibre core during deployment or
operation. Excess fibre compensates for thermal expansion, as well as tubing stretch.
SUREVIEW™ WITH COREBRIGHT™ OPTICAL FIBRE
Reliable downhole measurement of well and reservoir
parameters is imperative to the success of geological
sequestration
projects.
Baker
Hughes
is
uniquely
positioned
to
holistically
address
the
monitoring
challenges. Baker Hughes leverages a broad portfolio of
technology and experience across permanent downhole
gauges, microseismic monitoring, wireline monitoring, and
fibre optic solutions. Specifically, fibre optic monitoring
is an effective solution to gather a range of real-time
data downhole. These systems can provide distributed
temperature, acoustic & strain measurements, transmit
point gauge data, and capture seismic measurements for
use in vertical seismic profiling. The majority of traditional
downhole fibre optic installations are intended for 10-
20 years of hydrocarbon production life. However, the
geological sequestration projects can require much longer
service life. SureVIEW™ with CoreBright™ technology is a
proprietary fibre optic cable design with industry-leading
40+ years of reliability and unique resistance to common
hydrogen darkening failure.
CONTACT
Email: gianluca.difederico@bakerhughes.com
Web:
www.bakerhughes.com
BAKER HUGHES
SureVIEW™ downhole cable by Baker Hughes uses
CoreBright™ optical fibre, which leads the industry in
hydrogen darkening resistance, a leading cause of failure
for fibre optic systems over time. CoreBright™ fibre is
constructed from pure silica that minimizes hydrogen
darkening. The cable also includes a layer of hydrogen-
absorbing gel. This combination provides the industry’s
best protection against hydrogen darkening.
Fabricating a downhole optical cable with the performance
and reliability demanded by our industry requires a
sophisticated understanding of fibre design, fibre coatings,
cable manufacturing processes, and cable construction.
Fibres are typically coated, often with carbon, to prevent
this hydrogen darkening. However, over time, this coating
can break down or suffer from uneven application during
manufacturing. A well applied coating will likely break
down in about 20 years, particularly at higher temperatures
(above 150 °C). CoreBright™ fibre offers its extended
lifetime through a simple principle: instead of attempting
to avoid hydrogen damage by trying to block hydrogen,
CoreBright™ optical fibre avoids the hydrogen damage by
preventing the reaction between the SiO2 structure of the
optical fibre and the hydrogen. In addition, Baker Hughes’
fibre optic cables are fitted with hydrogen scavenging gels
to further reduce darkening risk.
In this way, Baker Hughes’ solution is unique: the fibre will
not darken, and reliable readings over the full life of the
installation are assured. Independent testing has concluded
that CoreBright™ optical fibre is the only fibre in the industry
that is suitable for harsh downhole environments over a
long duration. It is the only known fibre that was designed
for, and has demonstrated, long-term immunity to first and
second-order hydrogen darkening effects.
1
SureVIEW™ fibre optic cables, powered by CoreBright™
fibre, have been installed in over 300 wells worldwide. As
of today, there are no instances of hydrogen darkening
ever experienced. In addition, during high-temperature
monitoring work performed by Baker Hughes for electrical
submersible pumps where it is common practice to test the
fibre as the pumps are pulled, the CoreBright™ fibre has
maintained its mechanical and optical reliability in every
instance. Proof-testing of the fibre showed levels that are
typical of ‘as-built’ condition and demonstrated negligible
changes in optical loss profiles.
High reliability and longevity enable the use of fibre optic
measurement in more applications particularly behind the
casing where workover is likely impossible. Baker Hughes’
SureVIEW™ downhole cable is expected to improve data
quality and facilitate better decision-making in geological
sequestration today.
1
tedTemperatures Under Hydrogen Conditions”, SEAFOM Industry Meeting (Dec. 2012)
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DESCRIPTION
SUMMARY
BENEFITS
•
Provides superior reliability in long-life and/or demanding (high-pressure and high-temperature) applications
•
Derives finest pressure/temperature measurement resolution attainable
•
Deploys multiple gauge combinations on a single standardized carrier
•
Eliminates the need for additional splices, increases reliability, and reduces installation time through unique
construction configurations with fewer connections
•
Deploys multiple gauges, flowmeters, and valve positions to provide redundant readings
•
Serves as platform for future developments
SURESENS™ QPT ELITE PDHG
Well-known pressure and temperature are key to proper
functioning throughout a CO2 storage system. For most
applications, the best way to monitor these parameters is
with permanent downhole gauges (PDHGs). These gauges
can be used as a standalone means of measurement or
as calibration for a fibre optic-based or other extensive
measurement system. Baker Hughes leverages the
quality and performance of the SureSENS™ line to execute
integrated monitoring solutions that combine point gauges,
fibre optics, along with periodic means of measurement
such as wireline logging data.
CONTACT
Email: gianluca.difederico@bakerhughes.com
Web:
www.bakerhughes.com
BAKER HUGHES
1
tedTemperatures Under Hydrogen Conditions”, SEAFOM Industry Meeting (Dec. 2012)
The SureSENS™ QPT ELITE gauge for permanent
downhole installations measures static and dynamic
pressures and temperatures while introducing a step
change in reliability and accuracy. The gauge is qualified
for operation at pressures less than 35,000 psi (2,414
bar) and temperatures up to 225 °C (437 °F). The static
and dynamic pressure information obtained can be used
to determine the effects of injection and plume growth
on monitoring wells, monitor injection characteristics,
and provide input or validation to reservoir models. The
SureSENS™ QPT ELITE gauge includes the new ELITE
electronics package, built upon Baker Hughes’ industry-
leading STAR hybrid electronic package design. The
ELITE electronics package incorporates an application-
specific integrated circuit (ASIC), providing a new level
of reliability to the industry. Baker Hughes provides three
configuration options—single, dual, and triple gauge. The
single-gauge configuration is an economical option that
will also permit the smallest possible running diameter
for a streamlined, slim-hole gauge carrier. A dual-gauge
configuration provides isolated operational redundancy
of electronics and transducer at any given installation
point. Each gauge in a dual package operates individually,
providing independent measurements for data redundancy
and integrity verification. The triple gauge option can offer
redundancy or be ported to record three independent
pressure measurements. The shorter carrier for a side-by-
side triple-gauge assembly also retains a slim hole running
outside diameter.
For applications requiring long active life and high
data accuracy, even in demanding high-pressure/high-
temperature type environments, the SureSENS™ QPT ELITE
gauge system provides a flexible and reliable solution.
Being highly robust, the SureSENS™ QPT ELITE gauge
maintains mechanical integrity by deep-penetration and
high vacuum, electron-beam fusion welds, without the
need for filler material. Only two fittings, the pressure port
and the tubing encapsulated conductor (TEC), are required
to interface the gauge with the carrier. The gauge pressure
interface connection to the carrier can be externally
tested in the direction in which it will experience pressure,
eliminating the need for an internal pressure test tool.
The TEC’s primary seal is a dual metal-to-metal pressure-
testable interface. The mechanical package is completely
integrated into the gauge assembly, which eliminates the
requirement for external Y-block components.
Gauge Carrier configured with QPT ELITE permanent downhole gauge
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DESCRIPTION
SUMMARY
BENEFITS
•
Maximize storage capacity within safety limits
•
Compliance with regulations
•
Monitor structure integrity (cap-rock & faults)
•
Distinguish induced versus natural seismicity
•
Avoid water breakthrough
MICROSEISMIC MONITORING SERVICES
Monitoring seismicity is essential to guarantee the integrity
of geological sequestration reservoirs and caverns. In
terms of physical integrity, seismicity in the cap rock is an
indicator of the risk of catastrophic failure. At the reservoir
scale, seismicity at faults can identify the reactivation
by fluid injection or that they provide a pathway to the
surface for the stored fluids. With more public attention
towards induced seismicity and environmental impact
of human activity, reputational integrity is becoming as
important as physical integrity. It is therefore becoming
essential to detect growing activity trends before critical
situation happens to support operators’ injection program.
Baker Hughes provides the whole range of customized
microseismic services and instrumentation to provide
lifetime monitoring of CCS assets.
CONTACT
Email: gianluca.difederico@bakerhughes.com
Web:
www.bakerhughes.com
BAKER HUGHES
1
tedTemperatures Under Hydrogen Conditions”, SEAFOM Industry Meeting (Dec. 2012)
The range of the monitoring solution can be described in
3 distinct stages that can be performed as a whole or as
independent services.
Network design
In this phase, consideration is given to the project’s
constrains (regulatory, geological, operational and logistical)
and advanced modelling is used to determine the most
cost-effective network that will meet the project’s objectives.
This network can consist of a specific technology (surface or
downhole solutions with analogic geophone or fibre optics)
to be deployed, but can also have a combination of them to
benefit from their different capabilities.
Installation and maintenance
Baker Hughes ensures supply of all the required
instrumentation: surface sensors, shallow buried sensors
(100 m), borehole sensors, surface electronics, fibre optics,
digitizers, and fully equipped seismic cabinets. Where not
internally developed, Baker Hughes works with trusted
suppliers with long-term relationships to develop reliable
hardware (Mean Time Between Failures of more than five
years) with advanced capabilities.
Baker Hughes installs and maintains all the instrumentation,
including borehole sensors. The requirement for preventive
maintenance is extremely low (one visit a year at most). This
allows us to operate sites all over the world. Most of the sites
are totally autonomous, relying on solar panels for power
and 4G networks for communications.
Monitoring - Processing
A dedicated team of experts processes the data and
reports on the seismicity through a dedicated web portal.
The portal allows the operator to visualize the seismicity in
two-dimensions (2D) or 3D along with the well trajectories
and formation interfaces and offers statistical analysis
capabilities. It also plays the monitoring network’s state of
health and expected sensitivity in real time. Pressure and/or
flow rate curves can be displayed along with seismic rates to
easily relate any seismic activity to its probable cause.
Automation of the process can be utilised to enhance
the processing solution by adding 24/7 services such as
traffic light systems that will alert the operator when critical
seismicity is reached, and the prediction of the level of
seismic risk for the upcoming hours using machine learning.
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DESCRIPTION
SUMMARY
BENEFITS
•
Core longer even in fractured or other jam-prone formations by neutralizing up to two jamming events
•
Full-closure catcher completely seas inner tube to prevent loss even when the core is unconsolidated
•
The HT30™ Max core barrel system delivers larger, longer samples than other systems
•
Unobstructed ‘slick’ entry eliminates risk of jam at core’s centre
CORTIVA™ CORING SYSTEM
Seal integrity is key to the success of any geological
sequestration project. Along with the logging and
measurement technology, taking physical cores is one
of the best ways to characterize these structures. Core
samples retrieved with traditional coring systems can often
break and become jammed or lost in a hole. Jams and
poor core quality can lead to re-runs that incur significant
additional cost. The CORTIVA™ coring system improves
efficiency and de-risks core recovery through the use of a
fully-closed and jam-mitigating core barrel. By combining
these key features, CORTIVA™ shortens the time and costs
required to cut and retrieve a core sample by ensuring the
whole core section is retrieved safely in a single trip.
CONTACT
Email: gianluca.difederico@bakerhughes.com
Web:
www.bakerhughes.com
BAKER HUGHES
Core jamming during coring operations and/or loss of friable
core material during trip-outs leads to additional coring runs,
resulting in increased rig time and cost. Jams that occur
inside the inner tube of a core barrel can often be mitigated
by certain jam-mitigation techniques, allowing coring to
continue. However, jams that occur in the core catcher,
provoked by the mechanical interaction of the core with the
catcher mechanism, would not be mitigated by such anti-
jamming technologies. These typically occur in formations
that are a mixture of fractured (jamming-prone) and friable
rock. This type of complex, coring application demands
technologies beyond what is currently available in the
market. Competitors have either standalone jam mitigation
systems for jam-prone formations, or full-closure catcher
systems for unconsolidated/friable rock.
Baker
Hughes
combines
the
benefits
of
various
technologies to improve the efficiency of coring operations
in complex formations. With its CORTIVA™ full-closure system
with jam mitigation technology, Baker Hughes combines
the JamBuster™ jam mitigation coring system and the
HydroLift™ full-closure catcher system−industry standards
for jam mitigation and recovery of friable rock to improve
the efficiency and recovery of high-quality core in complex
fractured and friable formations.
The Baker Hughes patented JamBuster™ system neutralizes
jams inside the inner tube through concentric inner core
barrel sleeves that automatically telescope if a core
becomes jammed in the core barrel, allowing coring to
continue without interruption. The HydroLift™ system
efficiently recovers high-quality, intact core samples
collected in soft, or unconsolidated formations. The system’s
slick, unobstructed entry eliminates the risk of jamming at
the core catcher for the incoming core, while the full closure
mechanism secures the core, thus preventing loss of friable/
loose formation during trip-out.
The CORTIVA™ full-closure system with jam mitigation
technology is also integrated with HT30™ Max core barrel
system to deliver an unmatched core size. It also reduces
core acquisition costs by acquiring longer, high-quality core
samples per run, even in harsh environments.
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DESCRIPTION
SUMMARY
BENEFITS
•
Delivers high performance across a wide temperature range
•
Compatible in a range of environments including corrosion-inhibited fluids and reservoir fluids
•
Resistant to sour conditions
•
Single compound simplifies material recommendations and testing for well planning across all seals including packing
elements, O-rings, and bonded seals
•
Extends life of seal, further improving reliability
•
Meets ISO 23936-2 and API 11D1 standard
APTUM™ DOWNHOLE SEALS
In geological sequestration, completion integrity for any
well penetrating the target storage interval is key to
maintaining storage integrity over the life of the project.
Chemical corrosion inhibitors and reservoir’s environmental
factors can be damaging to elastomer seals over time.
The most common sealing elastomers in the industry
today often force a choice between effectiveness at low
temperatures or chemical compatibility with corrosion
inhibitors. Aptum™ seal systems, along with industry-
leading packers such as the Premier™ NXT removable
production packer, perform at lower, more appropriate
temperatures for CCUS and yet maintain excellent
chemical compatibility and mechanical properties. With
Aptum™ seals in the completion, operators can better
protect their metal tubulars and equipment without fear of
elastomer degradation.
CONTACT
Email: gianluca.difederico@bakerhughes.com
Web:
www.bakerhughes.com
BAKER HUGHES
In typical well completions, the injection or monitoring
tubing string is isolated from the well casing by a production
packer. This packer creates a mechanical anchor and
a seal between the tubing and casing. The four main
elastomers currently used in these packer element systems
to seal between the tubing and the casing are Nitrile (NBR),
hydrogenated Nitrile (HNBR), Aflas (FEPM), and Viton (FKM).
These elastomers provide an excellent range of capabilities
for most applications. However, in each case, there are trade-
offs, which can introduce risks and costs to an operation.
For instance, NBR has balanced mechanical properties
and performs well even at lower temperatures. However,
its chemical resistance, particularly to corrosion inhibitors,
is quite low. Aflas, on the other hand, is excellent for use in
many inhibited brines, but has significant limitations in lower
temperatures. Baker Hughes set out to develop a balanced
element system that could be used confidently in a broader
range of applications – carbon storage being a prime
example.
Aptum™ seals are compatible with a range of industry
standard corrosion inhibitors while still maintaining sealing
capabilities in low downhole temperatures.
Carbon
storage
applications
can
create
corrosive
environments when CO2 becomes mixed with water and
other fluids in the wellbore. Completion equipment can
often be exposed to hydrocarbons, formation water, CO2
and a host of other corrosive fluids. A common and effective
way of combating this corrosion is to treat the completion
fluids with corrosion inhibitors. These corrosion inhibitors
protect the metallic components of the completion including
the casing, tubing, and packer body. However, they can also
degrade the elastomer. As mentioned earlier, elastomers
with excellent compatibility with inhibited fluids often have
temperature limitations.
Many target formations for sequestration are shallow and
have lower temperatures, making them difficult applications
for elastomers such as Aflas. Add the potential for significant
cooling during various phases of CO2-injection operations,
and a new solution is needed. Aptum™ provides excellent
performance at 4 °C (40 °F) yet maintains long-term
compatibility with bromide- and chloride-inhibited brines.
When used as a part of the Premier™ removable production
packer, Aptum™ seals enable a secure seal between the
tubing and the casing, create a reliable mechanical anchor
for the tubing string throughout extreme temperature and
pressure changes, and is easily removed from the well for
workover or plug and abandonment activities.
MATERIALS
TEMPERATURE
40 °F (4 °C)
TEMPERATURE
350 °F (177 °C)
INHIBITED
BRINE >200 °F
(93.3 °C)
BROMIDE
RESISTANCE
OIL-BASED
MUD
RESISTANCE
H2S
RESISTANCE
>10%
BALANCED
MECHANICAL
PROPERTIES
PRODUCED
RESERVOIR
FLUIDS
Aptum Seal
Nitrile (NBR)
Hydrogenated Nitrile (HNBR)
Viton (FKM)
Aflas (FEPM)
Due to excessive swelling, limit exposure to oil-based mud (OBM) during run-in
Due to excessive swelling, O-rings and packing elements require back-up mechanisms to reduce extrusion
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DESCRIPTION
SUMMARY
BENEFITS
•
Provides a robust rock-to-rock barrier
•
Reduces cost and time associated with section milling
•
Decreased health, safety & environment (HSE) risk for personnel on site
•
Reduces requirements for rig capability, swarf handling, and other specialized equipment
•
Eliminates the need for swarf cleaning, transport, and disposal
HEAVY METAL™ SWARF-FREE SECTION MILLING
Many of the world’s most promising geological targets for
large scale CO2 storage exist in and above late-life and
depleted hydrocarbon plays. Late-life fields often have
many existing wells that penetrate the target storage
geology and can pose seal integrity risks. Baker Hughes
offers advanced plug and abandonment solutions to
ensure that the integrity of aging infrastructure is not
compromised for the life of the sequestration project.
During plug and abandonment operations, it is sometimes
required to remove a section of the casing and adjacent
cement sheath to expose the formation. This process is
called section milling. Section milling operations provide
an effective downhole seal during plug and abandonment
by setting a cement plug directly across the geologic seal
- removing metal tubulars and potentially failed cement.
However, section milling operations can be challenging,
which makes its large scale use less appealing.
Additionally,
conventional
section
milling
requires
specialized equipment to handle the cuttings or ‘swarf’ that
are brought to surface during milling operations. HEAVY
METAL™ swarf-free section milling system increases the
efficiency while decreasing the cost and carbon footprint of
section milling operations. By improving the performance
and economics of section milling operations, wells can be
plugged more effectively and with less long-term risk of
seal integrity issues.
CONTACT
Email: gianluca.difederico@bakerhughes.com
Web:
www.bakerhughes.com
BAKER HUGHES
Section milling is a conventional method for casing removal
during plug and abandonment (P&A) operations where
annular well integrity is compromised or questioned. The
removal of casing by milling a window provides full access
to the virgin formation, enabling placement of a rock-to-
rock barrier. Swarf is an unavoidable by-product of section
milling, generating thousands of pounds of these sharp
metal cuttings that have to be removed from the well.
Retrieving and handling the swarf is a time-consuming and
costly process that poses additional health, safety, and
environmental (HSE) risks, and oftentimes operators will
opt for less reliable options, such as perf-and-wash, just to
avoid swarf.
Baker Hughes offers the HEAVY METAL™ swarf-free section
milling service to provide a reliable solution without the
negative side effects of swarf. It eliminates swarf to surface
through a unique upwards milling process, depositing
swarf deep in the rathole, while still enabling a secure
rock-to-rock barrier. This unique service reduces time
and costs in half, eliminating the need for swarf removal
and the risks that swarf presents to people, equipment,
and the environment. The bottomhole assembly (BHA)
consists of multiple tools providing different functions to
enable upwards section milling using normal right hand
drill pipe connections without any rotation at surface. A
torque isolator allows uninterrupted axial movement and
continuously isolates reactive torque of the left-hand mud
motor, while milling upwards. The mud motor requires
circulation from surface and provides downhole left-hand-
rotation and torque to the section mill and auger.
The
system’s
section
mill
features
upward-facing
knives that utilize METAL MUNCHER™ advanced milling
technology (AMT) carbide cutting structures and allow
upward milling and reaming in one run—even in long
laterals. The section mill cuts through the casing at the
bottom of the window, mills upwards to the desired
distance, and then reliably retracts its knives at the top of
the window.
The auger continuously transports any swarf created from
the window to the bottom of the rathole, leaving it all in the
well, while providing a window free of swarf. Because the
swarf does not have to be circulated to surface, there is no
need to change over to a high viscosity milling fluid, saving
additional cost and logistics.
A Baker Hughes dedicated project management team
can oversee the entire P&A project—from planning phase
through final abandonment— all with a strong focus
on safety and efficiency. With a single point of contact,
customers achieve a simplified, streamlined process that
helps reduce time and minimize risk.
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SUMMARY
BENEFITS
•
Unique combination of products and services across the full CCUS value chain including the expanding applications
for Cryogenic Carbon Capture™ (CCC™).
•
Over 15 years’ experience and participation in 8 large-scale CCUS projects and 2 current 30 Tonnes Per Day (tpd)
CCC™ projects.
•
Full product range includes fans, heaters, compressors, CO2 capture and processing hardware, storage tanks,
transportation tanks and remote monitoring systems for both gas and liquid.
•
Chart’s CCC™ Systems are providing results without the use of chemicals or contaminants, providing significant cost
and energy savings.
•
Significant knowledge of the processes and challenges of energy intensive hard to abate industries such as Power, Oil
& Gas, Petrochemical, Steel and Cement.
CARBON CAPTURE, UTILIZATION AND STORAGE
CHART INDUSTRIES, INC.
Carbon Capture, Utilization and Storage (CCUS) is a
necessity, not an option, and could contribute up to 20% of
global emissions reductions required (International Energy
Agency). One hundred times the current levels of carbon
capture will be needed by 2050 to keep global warming
below 1.5°C.
Chart Industries, Inc. is a global leader in the design,
engineering and manufacturing of process technology
and equipment. With more than 80 years’ experience
in industrial gases and diverse knowledge in cryogenic
processes, Chart delivers the effective solutions to tackle
carbon emission challenges.
In March 2023, Chart completed the acquisition of
Howden, a leading global provider of mission critical air
and gas handling products and services for over 165
years. The combination of Chart and Howden expands
the offering of products and services to provide a unique
range of efficient, sustainable and innovative technologies
to support customers in all stages of the CCUS value chain.
CONTACT
Email: Mark.Courtney@howden.com
Web:
www.chartindustries.com
www.howden.com/en-gb
DESCRIPTION
EFFICIENT AND INNOVATIVE SOLUTIONS ACROSS THE
FULL CCUS VALUE CHAIN
CO2 Capture and Separation
CO2 is captured either at source (Post Combustion/Post
Process Capture) or from the air (Direct Air Capture).
Post Combustion Capture
Post Combustion Capture is the process of capturing
CO2 emissions at source before they are released into
the atmosphere, which is particularly relevant for large-
scale industrial facilities which rely on fossil fuels. This
includes facilities such as power plants, cement production
facilities and chemical plants where limited alternative
clean fuel sources are available. Capture at source
allows these industries to continue to operate without
releasing significant levels of CO2. Howden supports post-
combustion capture with booster fans, gas-gas heaters
and oxidation blowers.
Many other industrial processes, like fermentation or
chemical reactions, also generate large quantities of CO2
that is also best captured at relatively high concentration at
source.
Howden is a world leader in Mechanical Vapour
Recompression (MVR) technologies, which is a key
element for reduced energy in the separation of CO2 from
the solvent that captured the CO2. Roots Blowers and
Howden Turbo Compressors or blowers form the basis of
the MVR systems.
Direct Air Capture (DAC)
Direct Air Capture is the process of capturing CO2 directly
from the ambient air using fans to draw in the air and then
trap the CO2. Both Chart and Howden provide the low-
pressure axial fans that would be mounted on top of a DAC
tower to draw air through a recirculating fluid or through
a solid sorbent which traps the CO2 from the ambient air.
DAC is an emerging technology and as the technology
develops further, will benefit from higher pressure
centrifugal fans, a core capability of Howden.
Cryogenic Carbon Capture™ (CCC)
In addition to traditional carbon capture methods, Chart
offers Cryogenic Carbon Capture™ systems, which as the
names implies, uses the thermodynamics of pressure
and low temperatures to separate the CO2 from plant or
process exhaust. The CO2 is captured, separated, purified
and pressurized in a single process, and delivered as a
high-purity liquid ready for transport, storage or re-use.
More information about the full CCC process can be found
later in this article.
CO2 purification and dehydration
After it is captured, the CO2 is then purified, treated and
prepared for permanent storage (sequestration) or direct
usage. Depending on the required capacity, flexibility,
reliability and efficiency, the most suitable Howden
compression technologies can be selected from screw,
centrifugal, piston or diaphragm compressors to compress
and condense the CO2 ready for transport, storage or use.
In some cases there is an opportunity for substantial
operational and energy cost savings by using multi
machine systems where Howden can select individual
compressors based on optimization of full and part-load
performance, CAPEX and OPEX.
Transport, Storage and Use
After the CO2 has been separated and processed, it is then
transported from where it was captured either to a storage
site for permanent storage or for direct use.
Transport
There are multiple ways the CO2 can be transported
including transporting it in a pressurized tank by car, railway
or ships, or through a pipeline. Depending on the specific
requirements, Howden can supply a screw, reciprocating
or centrifugal compressor to transport the gas, and boost it
for injection & Enhanced Oil Recovery (EOR) purposes.
Storage of CO2 in Gas or Liquid
CO2 can be stored as a liquid or a gas depending on the
downstream use. For decades Chart has provided leading
cryogenic CO2 storage solutions for the industrial gas
market from transportable liquid cylinders such as the
Dura-Cyl® and Carbo-Max® equipment for pilot and small-
scale systems to industrial bulk tanks, CO2 ISO units or
CO2 tank trucks. Chart’s solutions have been in service for
decades and are available globally to support customers in
CO2.
Howden Turbo fans to produce bioethanol from CO2 at Arcelor
Mittal
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Sequestration of CO2 Gases
CO2 sequestration is the process of permanently storing
the captured CO2. Often permanent sequestration
is referenced to mean storage deep underground in
geological formations such as saline formations, oil and
natural gas reservoirs, coal seams, basalt formations and
organic-rich shales. Howden compressors can boost
pressure to over 200 bar for injection of the CO2 into these
porous rock formations to permanently trap it away from
the atmosphere. As this is a growing field of study, there are
methods of permanent sequestration of CO2 (or converted
derivatives) to extend to agriculture soil amendments and
water and matter entrainment, binding the CO2 molecule in
a way that prevents future release.
Direct Use or Re-use of CO2 (Utilization)
The captured CO2 gas can be used in a wide range of
industries such as production of materials, urea/fertiliser
production, food and beverage, healthcare, water
treatment, refrigeration, indoor agriculture and biofuel
production. Chart provides the CO2 tank and mobile
storage solutions to enable CO2 reuse or distribution.
Howden has been optimizing its compressors to handle
CO2 for many decades. In the many diverse industries that
can utilise captured CO2, such as the Food and Beverage
industry, Howden already supplies tailor made screw,
diaphragm, piston and centrifugal compressors to plants
around the world.
Chart - Carbon Capture System Solutions
Cryogenic Carbon Capture™ (CCC)
Cryogenic Carbon Capture™ is a post-combustion
technology that reduces carbon emissions from fossil
fueled power stations, cement, steel, and other industrial
facilities using cryogenics to separate the CO2 in a highly
efficient process delivering high-purity, liquid CO2 (LCO2)
ready for transportation, storage and use.
Chart acquired Sustainable Energy Solutions (SES) in 2020
to scale and commercialize the CCC process with the
potential to reduce carbon emissions from all types of post-
combustion emissions sources by 95% to 99% and remove
other pollutants, such as sulphur oxides, nitrogen oxides,
and mercury, at half the cost and energy of alternative
carbon capture technologies. Current projects are proving
the large-scale reliability, efficiency, and scalability of the
CCC process to achieve cost-effective carbon capture for
power and industrial markets.
The CCC technology uses phase change to separate
CO2 and other pollutants from exhaust gases. Cooling the
exhaust gas results in the CO2 gas transforming into a solid
without passing through the liquid phase (desublimation);
the CO2 is then separated from the remaining gas,
pressurized, and melted resulting in liquid CO2 ready for
transportation and use.
The CCC process is minimally invasive and highly efficient,
effectively utilizing heat integration to achieve up to a
50% reduction in parasitic energy demand depending
on project-specific conditions compared to an amine
absorption process.
While traditional carbon capture methods seek to lower
the Carbon Intensity (CI) scores of many applications, the
unique liquefaction process of CCC cleans the carbon
meaning it can be resold or reused as Liquid CO2. An
example of this is the oil and gas industry, where the
CO2 can be used for enhanced oil recovery. SES has
also demonstrated use of the CO2 for a variety of cases
including curing concrete and converting the CO2 to useful
products.
Chart’s CCC process results in high purity LCO2, which
can be used in a range of applications including chemical
manufacturing, synthetic fuel production, concrete curing,
food and beverage and enhancing plant growth at
commercial nurseries. Chart engineers and manufactures
the low-pressure cryogenic storage tanks, transportation
equipment, loading and unloading skids, and end user
re-use equipment for multiple applications of CO2. From
storage tanks of 1000m3 size to ISO units, to MicroBulk
solutions, Chart can deliver the effective solutions for re-
use on site or re-use in a range of applications.
Small-scale
Carbon
Capture
with
Earthly
Labs
Technology
Earthly Labs technology is uniquely designed to capture
carbon dioxide waste from lower volume, higher
concentration sources such as breweries, wineries and
biogas and purifying CO2 for beverage quality reuse.
Earthly Labs offers a full solution including CO2 capture
hardware, software, installation, and remote monitoring
services. The CO2 is captured, purified, monitored and
reused. The technology is proven, compact and cost
effective, capturing millions of carbon dioxide molecules
annually helping customers save thousands in CO2 and
reducing greenhouse gas emissions.
An example of where the Earthly Labs technology is making
a significant impact is craft breweries. The CO2 is captured
from fermentation tanks and pushed through a foam trap
into the compact CO2 capture unit, where all purification,
compression and liquefaction is carried out. The resulting
Liquid CO2 from the process is then transferred into a
Chart storage tank and the brewer uses the liquid CO2
to carbonate their beer and purge tanks. In addition to
reducing their carbon emissions every week, the breweries
are reducing supply chain risk in an increasing volatile CO2
market, reducing their use of industrial CO2, reducing costs
and advancing their sustainability goals.
Small-scale Carbon Capture with Earthy Labs Technology
Chart Industries product offerings for Cryogenic Carbon Capture™ (CCC™)
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SUMMARY
CO2
H2
CARBON CAPTURE, UTILIZATION, AND STORAGE
CHEVRON NEW ENERGIES
In a growing world faced with complex energy challenges,
innovative solutions are required to deliver a lower carbon
future. At Chevron New Energies, we understand the
importance of addressing climate change and accelerating
lower carbon solutions. Chevron’s strength has always
been solving big, complex energy challenges.
Our
Company’s
energy
transition
approach
is
straightforward: we are lowering the carbon intensity of
our operations and growing lower carbon businesses
by leveraging our capabilities, assets, and customer
relationships. We are scaling and commercializing new
businesses to meet customers’ lower carbon ambitions
through a portfolio of energy solutions that include carbon
capture, utilization, and storage; hydrogen; carbon offsets;
emerging technologies; and renewable fuels and products.
We aim to help reduce emissions of the essential industries,
such as refining, petrochemicals, steel, and cement that
enable modern society for a better tomorrow.
CONTACT
Email: newenergies@chevron.com
Web:
www.chevron.com/operations/new-energies
BENEFITS
•
Chevron New Energies is well-placed to be a CCUS leader building upon our capabilities, assets, and customer
relationships.
•
We bring decades of operational experience and a proven track record of carbon capture projects.
•
We are one of few companies with the ability to execute across the CCUS value chain and scale this critical technology.
•
Our direct experience in understanding and driving portfolio-wide emissions reductions enables us to collaborate with
customers to help solve their lower carbon needs.
•
We are a full-service provider with a balanced approach to develop decarbonization solutions with customers in our
key geographies of North America and Asia Pacific.
•
Chevron has committed $10B total capital toward lower carbon energy by 2028 to progress our ambitions.
DESCRIPTION
SCALING CCUS
Carbon capture, utilization, and storage (CCUS) is a critical
enabler for achieving global net zero goals. Chevron
New Energies is advancing CCUS and next generation
technologies by scaling viable lower carbon solutions
across the value chain to help our company and industrial
customers reach their lower carbon ambitions. We are
targeting 25 million tonnes of CO2 per year in equity
storage by the end of this decade, with a focus on
developing regional hubs that leverage our existing and
new partnerships with customers, governments, and
industry.
Chevron is actively evaluating multiple locations globally
to implement CCUS solutions. We see a future in the
development of CO₂ hubs where emissions from multiple
sources are combined for permanent sequestration in
underground storage reservoirs. As hub concepts and
projects are developed, neighboring industrial plants and
third-party emitters can be enrolled as potential partners
and customers.
We are investing in and piloting emerging technologies
across the CCUS value chain to reduce costs, develop new
ways to capture, use, and sequester CO2, with the goal of
scaling these solutions.
We’re also taking action to reduce the carbon intensity
of our own operations. Using the marginal abatement
cost curve (MACC) process, we have direct experience
in understanding and driving portfolio-wide emissions
reductions. We can leverage this experience to collaborate
with customers to help address their lower carbon needs.
Chevron has committed $10B in total capital towards
lower carbon energy by 2028 to help progress our energy
transition ambitions.
PROJECT AND PARTNERSHIP HIGHLIGHTS
Chevron brings decades of operational experience through
our large-scale deployment of CO2 injection in the United
States over the last 40 years. We have safely operated a
CO₂ pipeline in Colorado for 35 years. This experience is
coupled with our capabilities in drilling, geology, injection,
pipeline operations, monitoring and managing pressure in
wells, and our ability to successfully bring together diverse
stakeholders across the value chain.
In Australia, the Chevron-operated Gorgon liquefied
natural gas (LNG) facility incorporates one of the world’s
largest integrated carbon capture and storage (CCS)
systems. Naturally occurring CO₂ found in the offshore gas
reservoirs that supply the Gorgon LNG facility is injected
into a large sandstone formation two kilometers beneath
Barrow Island. More than 7.8MM tonnes of GHG emissions
have been captured and stored since the system started
up in mid-2019; we expect to mitigate more than 100MM
tonnes of CO₂ over the life of the project.
Carbon Capture demonstration with Svante and National Energy Technology Laboratory (project #DE-FE0031944)
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Chevron recently became the operator of Bayou Bend
CCS, a carbon capture and storage project located along
the Texas Gulf Coast. We announced an expansion of its
CO2 storage footprint through the acquisition of nearly
100,000 acres onshore in Chambers and Jefferson
Counties, Texas. With a gross storage capacity of more
than one billion metric tons, Bayou Bend CCS is positioned
to be one of the largest carbon storage projects in the
United States, and a leading transportation and storage
solution for industrial emitters located in the Houston Ship
Channel and Beaumont / Port Arthur region, one of the
largest industrial corridors in the country.
Chevron aims to reduce the carbon intensity in San
Joaquin Valley, CA. The proposed carbon capture and
storage project at our Eastridge facility entails installing
CO2 post-combustion capture equipment, compressing
the CO2, and then injecting the CO2 into the subsurface for
permanent storage.
Chevron New Energies is a part of three joint ventures
that have been granted an interest in three offshore
greenhouse gas storage assessment permits in Australia.
Additionally, Chevron announced a memorandum of
understanding with Air Liquide, Keppel Infrastructure and
PetroChina to advance the development of large-scale
CCUS solutions in Singapore.
We are investing in CCUS technologies (e.g., Carbon
Clean Solutions, Svante, Blue Planet, Ocean GeoLoop)
to bring early insights through pilot programs – often
utilizing Chevron’s existing assets -- and to accelerate
commercialization of promising technologies.
We are advancing a project awarded from the U.S.
Department of Energy (#DE-FE0031944) to pilot technology
that captures CO2 from post-combustion gas at our Kern
River Carbon Capture site in San Joaquin Valley, California.
In collaboration with Svante and the National Energy
Technology Laboratory, we launched a 6-month pilot of
Svante technology at scale in November 2022 with the
goal to reduce CO2 capture costs and help commercialize
this technology.
ACCELERATING LOWER CARBON SOLUTIONS
Our capabilities, assets, and customer relationships will
serve as a platform for rapid growth in the years to come.
We bring a unique set of capabilities to each of these areas.
Our existing assets span the value chain and are in areas
where we can facilitate demand based on cost-competitive
supply combined with appropriate policy support. We have
strong relationships with key customers and partners,
which will be critical in developing economic projects that
can scale quickly across a complex value chain.
Innovation, partnerships, and policy will be key drivers
of change. We begin with a portfolio of existing assets
and decades of experience as a strong foundation for
future growth. We’ve successfully managed complex
joint ventures all over the world. We have deep technical
expertise and a long history of advancing and adopting
external
innovation.
We
have
strong
commercial
capabilities and experience managing rapidly changing
businesses.
Managing
diverse
stakeholder
and
government interests is something we do every day.
Chevron’s credibility and reputation make us the partner
of choice, bringing access to new opportunities. Chevron
New Energies is taking action to help build the lower
carbon energy system of tomorrow.
Employees at Chevron’s Gorgon Project in Australia
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DESCRIPTION
CCUS PROJECT PIPELINE IN ENI
Eni has decades of experience in the storage of natural
gas in depleted fields and is applying its experience
and expertise to repurpose existing infrastructure into
permanent carbon dioxide storage hubs to decarbonize
both its own industrial activities and those of 3rd parties.
In Norway, Eni is partner of Sleipner, the first CCUS project
in Europe, successfully in operation since 1996. In the
United Kingdom, Eni is the T&S Operator of the Hynet
North West consortium, which has been selected by the
government as one of the two priority CCS projects that will
contribute to the Country decarbonization strategy. Hynet
is on track to be ready to start operation in 2025 with the
capability to inject 4.5 Mtpa (potential up to 10 Mtpa after
2030) in depleted gas fields offshore Liverpool Bay.
In Italy, Eni is developing the CCS Ravenna Hub project in a
joint venture with Snam. Located off the coast of Ravenna
and based on the large capacity of depleted gas fields in
the Adriatic Sea, this will be the first CO2 storage project in
Italy and potentially the largest one in the Mediterranean
Area. Phase 1 of the project, already authorized by Italian
authorities, will start operations in 2024 with 25 ktpa
capacity. The industrial phase, with an injection capacity
of 4Mtpa and a potential expansion to over 10Mtpa after
2030 is scheduled to start in 2026.
Outside Europe, Eni is evaluating other CCS opportunities
in Libya, Egypt, Algeria, and Australia. Globally all these
projects will store a gross volume of carbon dioxide of
around 30 Mtpa in 2030.
CAPTURE
Carbon Capture is the most significant element in terms of
costs along the CCUS chain: 60-70% of the total cost.
Hence, while there are several well proven technologies
that have been applied for decades, improved processes
as well as innovative solutions are being developed at
global level with the purpose of cost optimization.
To be able to address the widest possible range of industrial
emissions, Eni is developing proprietary separation
technology as well as monitoring and incorporating in its
technology portfolio the different capture technologies that
are commercially available or under development around
the world.
Several activities have been carried out to de-risk the
application of novel technologies, both through ad hoc
experimentation in our labs and through collaborations and
experimental campaigns in specialized R&D centers.
R&D areas of interest in capture technology are, among
others:
•
Absorption (e.g., amine, carbonate-based solvents)
•
Adsorption (solid materials)
•
Membranes separation
SUMMARY
BENEFITS
•
Full in-house competence along the CCUS value chain
•
Strategic distribution of depleted reservoirs in the North Sea and Mediterranean areas near industrial emitters
•
Cost-effective storage solutions through repurposing of existing infrastructures
•
Demonstrated competency to manage complex projects from our long successful track record in the O&G industry
•
Strong R&D capabilities to unlock value from capture & utilization technology portfolios
•
Proprietary technology and tools for modeling and monitoring
CARBON CAPTURE, UTILIZATION, AND STORAGE SOLUTIONS
Eni is building a leadership position as a provider of
decarbonization services, based on a portfolio of cross-
business technology solutions and a balanced mix of low
carbon products in order to effectively address scope
1+2+3 emissions. Eni’s strategy aims to deliver a secure and
sustainable energy system, while keeping a sharp focus on
a just energy transition and value creation for stakeholders.
Carbon Capture, Utilization, and Storage (CCUS) is one
of the main pillars of this strategy. Specifically, we are
addressing industry needs, in particular for the Hard-to-
Abate sectors. As a global energy company with decades
of experience and leader in technological development,
Eni already has an extensive heritage in operations,
subsurface characterization, modeling, and monitoring.
This know-how has been transferred to CCUS leveraging
on existing upstream assets, including depleted reservoirs
and offshore infrastructures strategically distributed in
the North Sea and Mediterranean regions. This allows for
the delivery of projects both in a timely and cost effective
manner.
An additional element of this strategy is the strong R&D and
technical capabilities to support emitters in the selection of
the most effective capture solutions. They are identified
among a wide technology portfolio that relies on strategic
collaborations with leading technology providers as well as
on our own proprietary technologies.
CONTACT
Email: roberto.ferrario@eni.com
Web:
www.eni.com
ENI
PROJECT PIPELINE
UNDER DEVELOPMENT
NEW INITIATIVES
IN OPERATION
UK
- Hynet
Norway- Sleipner
Italy
Ravenna
Libya
- BES
Egypt
Australia
Algeria
STATE OF THE ART: CCS TECHNOLOGIES 2023
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STORAGE
Eni’s remarkable experience in exploration and field
development has been transferred, in recent years, to CO2
storage projects.
Eni’s centralized G&G (Geological and Geophysical)
technical services can provide advanced technologies
and methodologies, which are strictly linked to high-level
competencies and commitment towards innovation. The
very same approach is applied to CO2 storage projects.
The re-purposing of competences from O&G exploration
to CCS is based on a solid knowledge of how integrated
specialistic studies should be carried out.
This starts from seismic processing, imaging and inversion,
activities where Eni can take advantage of one of the most
powerful HPC machines in the industry. Eni G&G workflow
includes rock physics modeling, sedimentological studies,
structural and fault seal analysis, basin-scale migration,
using commercial and proprietary software as e-SimbaTM.
All the specialistic studies are carried out internally,
maximizing the communication between the different
technical teams and project management. The adopted
multidisciplinary approach to characterize the storage
complex through the subsurface modeling benefits from
continuously updating the technologies.
Eni’s consolidated experience in reservoir modeling has
also been transferred to storage projects. To support this
kind of analysis, Eni is increasingly using Echelon, the
proprietary simulator developed to exploit all internal HPC
capabilities. In the framework of CO2 injection modeling,
further functions are under implementation in order to
accurately consider all the processes that take place when
CO2 is injected in the porous medium.
The modeling of CO2 storage in depleted fields requires
additional input data for the geochemical-mineralogical
characterization of rocks and fluids. Eni has developed
a multidisciplinary workflow that integrates laboratory
tests (i.e., ageing experiments at reservoir conditions) and
numerical procedures (i.e., thermodynamic parameter
estimation) to identify, model, and quantify the main
reactive processes induced by exogenous CO2. The
approach can also be used for investigating the sealing
efficiency of cap rock by integrating geochemical analyses
with fluid breakthrough pressure tests and geomechanical
tests.
Eni has developed subsurface characterization and
modeling workflows that integrate laboratory analysis with
static, dynamic and geomechanical modeling.
Starting from a 3D fluid-dynamic model, validated through
historical data, specialistic studies are implemented to
guide the definition of the optimal injection profile. The
complete interdisciplinary simulation workflow includes:
•
geomechanical studies to assess thermal effect due to
the injection of a cold fluid within a warm formation
•
geomechanical studies for fault stability caprock
integrity evaluations
•
geochemical studies to assess the effect on
petrophysical properties and injectivity during the
injection period
•
flow assurance analysis to assess the bottom hole
temperature and the well head conditions, to properly
design the full CO2 supply equipment (well-heads,
flowlines, compressors).
UTILIZATION
Eni is developing a proprietary technology for CO2
utilization through mineralization. The basic principle is a
spontaneous process in nature. Silicate minerals containing
magnesium, calcium, and/or iron react with CO2 to form
very stable, inert, and non-toxic carbonate phases, in which
CO2 is permanently fixed.
Eni has optimized the reaction conditions, reaching
the complete conversion of the mineral in a short
time. Therefore, the process could be suitable for an
industrial application and the product could be used as
a Supplementary Cementitious Material (SCM) in the
formulation of cement.
Moreover, Eni is looking into e-fuels production as a
complementary way of CO2 utilization: green H2 and CO2
are combined to produce different kind synthetic carbon
neutral fuels. In particular, Eni is currently developing a
proprietary technology for SNG (synthetic natural gas)
production: a pilot unit is about to be built and operated in
an Italian industrial site in the frame of NextGenEU funding
program.
MONITORING
In all CO2 storage projects, whether they are in depleted
fields or in saline formations, monitoring activities play a
fundamental role, both to guarantee the effectiveness of
CO2 containment in the selected site and to comply with
National and International directives. Regarding monitoring
activities, Eni has twenty years of expertise in the sector,
related both to the use of proprietary technologies and
or testing innovative technologies through the direct
cooperation with innovative service suppliers.
In this direction, the Eni’s Monitoring strategy is based also
in the development of proprietary instruments, as follow:
•
MMV multidisciplinary workflow;
•
E-VPMS™: Vibroacoustic Pipeline Monitoring System
(patented technology, developed in house R&D
project);
•
Clean Sea: patented offshore hybrid AUV/ROV system,
for simultaneous environmental and asset integrity
inspections;
•
Well Monitoring: several internal R&D projects are in
place, aimed to monitor well integrity, well performance
and plume migration.
The monitoring plan is a fundamental document, which
reports the actions to be followed throughout all project
phases, including the preliminary phase, the injection
period and the post-injection period.
The MMV refer to the Risk Assessment and also contain
references regarding the closure and post-closure plans.
Typically, Eni’s monitoring approach has been developed
with the aim to ensure:
1.
The ability to compare on field measurements with
data provided by static and dynamic models;
2. Identify any significant on field evidence;
3. Detect any CO2 migrations and/or losses;
4. Detect any significant negative effects on the
surrounding environment, and in particular on drinking
water, human population and users of the surrounding
biosphere;
5. Evaluate the effectiveness of any corrective measures
taken.
The monitoring plan is designed according to the following
principles:
•
Compliance with existing legislation: the monitoring
plan must comply with regulatory requirements.
•
Risk-based:
Monitoring
activities
are
identified
through a systematic risk assessment. The scope
and frequency of monitoring activities depend on the
outcome of the risk analysis.
•
Site-specific: Monitoring technologies are selected
for each monitoring task based on the result of site-
specific feasibility assessments and then custom-
designed to ensure optimal monitoring performance
under specific storage site conditions.
•
Adaptive: Storage site performance and monitoring
systems are continuously evaluated and updated.
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DESCRIPTION
1. OVERVIEW OF THE TOMAKOMAI PROJECT
The Tomakomai CCS Demonstration Project is an offshore
CCS project in Japan. The CO2 source is offgas from an
HPU (Hydrogen Production Unit) of an oil refinery located
in the coastal area of the Tomakomai Port. CO2 captured by
an activated amine process is compressed and injected by
two highly deviated injection wells drilled from an onshore
site targeting two offshore reservoirs (Fig. 1).
2. KEY RESULTS OF TOMAKOMAI PROJECT
2.1 CO2 CAPTURE
The CO2 capture process used in the Tomakomai project
is a commercially proven amine scrubbing process (OASE®
by BASF), and the capture facility is comprised of a two-
stage CO2 absorption tower, a CO2 stripping tower and a
Low-Pressure Flash Tower (LPFT), as shown in Fig.2. The
maximum CO2 capture rate is 25.3 tonnes per hour.
The two-stage absorption system shown in Fig. 3 results
in a significant reduction of the amine reboiler heat
consumption in the CO2 stripping tower as only a small
amount of semi-lean amine needs to be sent to the CO2
stripping tower. The reboiler heat consumption was
measured as approximately 0.9 GJ/t CO2 or less, which
is a significantly lower energy consumption than that of a
conventional one-stage absorption system. The purity of
the captured CO2 was greater than 99% (dry basis) at the
top of the LPFT.
SUMMARY
BENEFITS
JCCS can share the following knowledge and experience acquired from the Tomakomai Project.
•
Capture and compression technologies (excluding inherent knowhow belonging to the process licensor)
•
Injection and monitoring technologies
•
Public outreach experiences
STORAGE
Japan CCS Co., Ltd. (JCCS) was founded in May 2008 when
a group of major companies with expertise in CCS-related
fields, including electric power, petroleum, oil development,
and plant engineering, joined forces to answer the Japanese
government’s call for development of CCS technology.
JCCS has been conducting the Tomakomai CCS
Demonstration
Project,
Japan’s
first
full-chain
CCS
demonstration project in Tomakomai City, Hokkaido
Prefecture, Japan since JFY2012 (JFY: Japanese fiscal
year from April to March). The project was commissioned
to JCCS by the Ministry of Economy, Trade and Industry
(METI) between JFY2012 and 2017, and from JFY2018
by New Energy and Industrial Technology Development
Organization (NEDO) with subsidies from METI.
The main objectives and tasks of the project are as follows:
•
Demonstrate a full-chain CCS system from capture to
storage
•
Demonstrate that the CCS system is safe and reliable
•
Remove concerns about earthquakes by the data
collected by establishing:
•
No influence by natural earthquakes on CO2 stored
•
No perceptible earth tremors induced by CO2
injection
•
Disclose project information and data and enhance
understanding of CCS by local residents
•
Acquire operational technology as well as strive
towards practical implementation.
The target of 300,000 tonnes of CO2 injection was
achieved in November 2019. Post-injection monitoring is
currently being conducted. No micro-seismicity or natural
earthquakes attributable to CO2 injection were detected
in the vicinity of the injection area. The time-lapse monitor
seismic surveys indicated clear anomalies reflecting the
evolution of the CO2 plume. The project is being conducted
with the understanding and support of the local community.
CONTACT
Email: info@japanccs.com
Web:
www.japanccs.com
JAPAN CCS CO., LTD.
Fig. 3 Geological cross section
Fig. 1 Bird’s-eye View of capture and injection facilities of the Tomakomai Project
Fig. 2 Two stage absorption process
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2.2 CO2 INJECTION AND MONITORING
A geological cross section is shown in Fig.4 with profiles
of the deviated injection wells. The Tomakomai project
targets two independent reservoirs of different depths
and different lithofacies; the Lower Quaternary Moebetsu
formation at about 1,000 to 1,200 m in depth and 3 km off
the coastline, and the volcanic and volcaniclastic layers of
the Miocene Takinoue formation at about 2,400 to 3,000
m in depth and 4 km offshore.
Onshore monitoring facilities were comprised of a seismic
station and three observation wells with pressure and
temperature sensors and seismic sensors. Offshore
facilities were comprised of an OBC (ocean bottom cable)
with 72 seismic sensors and four OBSs (ocean bottom
seismometers).
The facilities were deployed as shown in Fig.5 and started
operation on February 1, 2015, thirteen months before the
start of CO2 injection. CO2 injection into the Moebetsu
formation began on April 6, 2016 and was terminated with
the cumulative amount at 300,012 tonnes on November
22, 2019. CO2 injections into the Takinoue Formation were
conducted from February 6 to February 23, 2018, and from
July 31 to September 1, 2018. The injectivity of the Takinoue
formation was much lower than expected, and therefore
the cumulative injection of CO2 was 98 tonnes.
To date, no seismicity attributable to CO2 injection has
been detected in the vicinity of the reservoirs (Fig.6).
Seismic surveys at cumulative CO2 injection of approx.
65,000, 207,000 and 300,000 tonnes into the Moebetsu
Formation detected anomalies, indicating evolution of the
CO2 plume (Fig.7). Seasonal marine environmental surveys
have detected no indications of seepage of the injected
CO2.
As a result of an optimization study of the monitoring
system and the marine environmental survey, some
monitoring facilities and works have been discontinued
after JFY 2021.
3. PUBLIC OUTREACH ACTIVITIES
As the project is being conducted close to the center of
Tomakomai, a large industrial city including active fishing
with a population of approximately 170,000, securing
the trust of the local community through sustained
communication, in particular with the local government
and fishery cooperatives has been an important step in
achieving the smooth delivery of the project. A key factor
was the strong support of the city mayor and the local
government, which formed the Tomakomai CCS Promotion
Association in April 2010 (re-organized in October 2021 to
Tomakomai CCUS/Zero Carbon Promotion Association),
chaired by the mayor of Tomakomai and comprised
of all the major local industries including the fishery
cooperatives.
JCCS also places emphasis on removing concerns
regarding earthquakes and securing trust in the safety of
Japan’s CCS technology through various public outreach
activities such as forums for local residents, panel
exhibitions, exhibits at environmental conferences, site
tours, lectures, and experiment classes for schoolchildren.
We have also maintained an information disclosure system
in the city hall of Tomakomai.
Fig. 5 Results of micro-seismicity of monitoring
Fig. 6 Results of 3D seismic survey
Fig. 4 Layout of monitoring system of the project
STATE OF THE ART: CCS TECHNOLOGIES 2023
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including adsorbent-based capture, new solvents, and
novel configurations for solvent-based technologies.
In addition to our carbon capture technology, we design
and supply gas dehydration and conditioning systems.
Our diverse gas dehydration portfolio includes triethylene
glycol (TEG) units, BASF Sorbead® adsorbents and
molecular sieves adsorbents. We are uniquely positioned
to select the most optimum CO2 dehydration technology
considering the dry CO2 specification, and overall
CAPEX and OPEX of these systems. This expertise has
allowed us to successfully execute more than 100 gas
dehydration projects globally which has enabled us to
achieve high-energy recovery and low-glycol loss in our
glycol-based dehydration packages and modules, which
are compact, lightweight, and small in footprint. We are
developing the next generation of digitalized desiccant-
based dehydration systems, enabling remote monitoring
of operations which will enhance the desiccant lifetime,
reduce energy requirements and OPEX of the system.
Our CO2 dehydration systems reduce the water dewpoint,
preventing hydrate formation, condensation, and corrosion
in the downstream processes. Other CO2 conditioning
packages include removing contaminants like oxygen,
H2S and Mercury and then compression for end use. We
are also currently developing off-the-shelf engineered
standardized modular dehydration packages.
SUMMARY
BENEFITS
NOV is a one-stop-shop, offering capabilities to support throughout the entire value chain. These benefits include:
•
Established execution and global supply chain models, featuring local, low-cost fabrication and decreased delivery
times
•
Experience in standardized system and equipment packages to drive efficiency
•
Precision with large-scale projects, resulting in lower engineering design and project management
•
Research and development activity to keep customers involved with the latest CCUS technology advancements
•
Vast well construction capabilities for geological storage to streamline vendor operations
CARBON CAPTURE, UTILIZATION, AND STORAGE SOLUTIONS
The transition to cleaner, carbon-neutral energy, coupled
with the growth in decarbonization methods, is one of the
most significant technological shifts to happen in modern
history. Throughout our 150 years of experience at NOV,
we have pioneered innovations that have enabled our
customers to safely produce abundant energy while
minimizing the environmental impact of their operations.
The energy industry depends on our deep expertise and
technology to assist in advancing the energy transition
toward a more sustainable future.
We have joined the movement and our goal is simple:
rejuvenate to improve upon what we already offer,
repurpose technology and equipment traditionally used
in oil and gas operations, and reposition the skills and
knowledge from oil and gas toward the energy transition.
Carbon Capture, Utilization, and Storage (CCUS) is one
initiative where our gas processing technologists and
process system experts have been able to utilize their
core competencies to design a carbon capture system
for post-combustion flue gas. Within upstream oil and gas,
our Wellstream Processing group is recognized as the
global leader in delivering gas processing technologies
and process systems. This expertise is cultivated from
our 35-year history of executing more than 350 complex
gas treatment and conditioning projects in close to 50
countries worldwide.
Our post-combustion carbon capture technology is
fully commercial, scalable, and adaptable to any flue gas
application. This solvent-based post-combustion capture
design utilizes a proprietary solvent that removes more
than 90% of carbon dioxide. The scalability of our solution
supports a wide range of applications and industries.
We are actively engaged in performing and supporting
carbon capture pre-FEED/FEED studies in a variety of
flue gas applications including hydrogen, steel, power
generation, oil & gas, paper and pulp, ethanol, waste-to-
energy, and ammonia. We are reducing the cost of capture
by deploying NOV’s expertise in standardizing equipment
packages and developing CO2 point source specific
product lines.
We are also involved in strategic partnerships to develop
new carbon capture technologies that are focused on
reducing the cost and improving the overall economics of
implementing carbon capture. To address the challenges
of implementing capture on smaller emitters below
100,000 tons per year, we are exploring new technologies
CONTACT
Email: PF-CCUSMarketing@nov.com
Web:
www.nov.com
NOV
DESCRIPTION
Industry-leading solutions for CO2 projects of any size are
also available for transport, offshore offloading, injection,
and storage. Our growing suite of automation, control,
and monitoring solutions also support safe and reliable
operations. A sampling of our solutions across CCUS
includes:
TRANSPORTATION
•
For more than 80 years, Tuboscope has provided
products and services that improve asset performance
and maximize useful life. Our TK™-Corrosion control
products and pipeline connection systems have
successfully been used in CO2 and carbon capture
applications, efficiently transporting waste, preventing
severe deterioration of line pipe and downhole tubing
due to the corrosive nature of carbon containing
wastewater.
•
The
proprietary
suite
of
Tube-Kote™
coatings
addresses all operating environments, providing
superior corrosion protection, deposit mitigation and
improved hydraulics. When used with our pipeline
connection systems, the result is a continuous coated
surface throughout the connection area and improved
pipeline integrity and efficiency.
•
Our TK-Liner, GRE lined carbon steel pipe, delivers
excellent corrosion protection in highly corrosive
environments, as well as thermal insulation for
downhole tubulars and flowlines.
•
For more than 50 years, composite pipe has been used
in CO2 injection lines, high- and low-pressure pipelines,
ductwork, WAG systems, and other challenging
carbon capture and transportation applications. Our
products are ideal for these critical applications due
to their ability to handle concentrations of up to 100%
CO2. Composite solutions bring excellent corrosion
resistance without the additional cost of cathodic
protections or coatings traditional metallic materials
require.
•
Our energy efficient horizontal pumping systems
are an ideal option to boost CO2 pressure for
pipeline entry. Tying into our variable frequency
drive (VFD), users control the speed of the pump to
adjust discharge pressure and flow rate, as needed.
Additionally, automation, control, and monitoring
solutions drive productivity and improve safety and
reliability.
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OFFSHORE OFFLOADING, INJECTION, AND STORAGE
•
We assist customers with offshore CO2 transfer, from
terminal or storage vessel to shuttle vessel, shuttle
vessel to storage facilities/well, or from shuttle vessel
to storage and injection vessel. Transfer and mooring
systems are important to secure vessels and ensure
safe and reliable CO2 injection offshore.
•
Our Single Anchor Loading (SAL) and Submerged
Swivel and Yoke (SSY) systems are used in shallow
waters, while our Submerged Turret Loading (STL)
system is used in deep water locations. The SAL
system is designed for shuttling operations where
continuous injections are not required, also known as
batch wise injection. Alternately, the STL is suited for
both shuttling and permanent mooring/continuous
operation in deeper waters (50 m – 2500 m). The
SSY is the preferable solution for permanent moored/
continuous operation systems in shallow waters (15
m – 60 m). Technology choice and individual system
complexity levels are also subject to specific seabed,
soil, and weather conditions for the given terminal or
storage aquifer/reservoir location.
•
Our portfolio of dynamic high-pressure unbonded
flexible pipes is compatible with CO2. Already used
in deep waters for CO2 enhanced oil recovery
injection (EOR), our offshore flexible pipes are equally
applicable for injection into permanent storage.
•
We also develop solutions for safe and efficient
vessel integration of our technologies for CO2 transfer
interfaces, which include the Bow Loading System
(BLS) and the Stern Discharge System (SDS). These
high performing, field proven technologies have been
used in the oil and gas industry for decades and are
easily converted to CO2 transfer in all three pressure
and temperature levels considered for CO2 handling.
•
Our full suite of drilling technologies offers many
solutions for drilling into saline aquifers or depleted
oil and gas reservoirs for permanent CO2 storage. We
offer a complete suite of tubulars and bottom hole
assembly (BHA) tools, as well as drilling optimization
services.
RESEARCH AND TECHNOLOGY
We are home to multiple research and technology
centers. Two of our facilities are specifically linked to
NOV’s low carbon initiatives, the Springett Technology
Center located just outside of Houston in Navasota, Texas,
and the Flotta facility in Orkney, Scotland located in the
heart of the Orkney Net Zero Ecosystem. We can rapidly
produce prototypes and test technology for customers
with expanding capabilities to support more low carbon
initiatives. Additionally, our lab services for low carbon
supports
environmental
impact
research,
surveys,
atmospheric monitoring, and permits.
As solutions to support decarbonization continue to evolve,
NOV will remain at the forefront solving challenges and
partnering with customers across the entire CCUS value
chain. Please let us know if we can assist with your next
project by emailing corporatemarketing@nov.com.
CCUS VALUE CHAIN INFOGRAPHIC
NOV technology supports the entire CCUS value chain.
1 Emission source
2 Carbon capture system
3 Onshore CO2 injection well
4 Terminal for offshore CO2 transportation
5 Transportation vessel
6 Vessel for offshore offloading and CO2 injection
7 Re-purposed offshore platform for CO2 injection
8 Offshore injection well for CO2
CARBON CAPTURE SYSTEM
Our built-for-purpose carbon capture system is a solvent
based, post-combustion capture design that removes more
than 90% of carbon dioxide.
SUBMERGED TURRET LOADING
An optimal solution for deep water locations, our
Submerged Turret Loading (STL) system is designed for
shuttling and permanent mooring or continuous operation.
Our STL ensures safe and secure injection offshore.
Submerged Turret Loading
Carbon Capture System
CCUS Value Chain Infographic
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DESCRIPTION
Reservoir simulation is a key technology used in different
phases of a CO2 storage project. Early in the screening
phase, models are built to estimate capacity, test critical
operational parameters and eventually select a potential
site over another. New simulation campaigns are typically
run during appraisal and to create a project development
plan. Finally, reservoir simulators are also used to estimate
contingency and uncertainty for project costs and in
determining plume migration conformance for storage site
closure.
The OpenGoSim (OGS) software package provides
simulation capabilities to predict the long-term effects of
storing CO2 in saline aquifers and depleted hydrocarbon
fields. Engineers and researchers can run large-scale
simulations to model the CO2 migration and temperature
change in detail. The simulator offers a number of accurate
and easy-to-use built-in options to characterise CO2 and
its mixture with residual hydrocarbons, while modelling
CO2 dissolution in brine and temperature effects. It utilises
mathematical models designed specifically for CCS
applications, to improve efficiency and usability when
compared to traditional reservoir simulators developed
for hydrocarbon recovery and often readapted to model
CO2 storage. The software is highly scalable and can use
a large number of computer processors to reduce the
time needed to simulate large areas of the order of 100
x 100 km, for hundreds or thousands of years, as is often
required by CCS studies.
The OGS project started in 2015 building on PFLOTRAN,
an open-source software developed by the cooperation of
several US national labs (Los Alamos, Sandia, Oak Ridge,
Berkley, Pacific Northwest). PFLOTRAN was developed to
enhance the understanding of a number of environmental
problems,
especially
those
that
require
long-term
simulations and significant computational resources, such
as nuclear waste management.
Thanks to support from Equinor, the UK government,
and private investors, OGS has developed a reservoir
engineering capability tailored to CO2 storage, which
now fits into the industry workflow, and has been used in
several CCS projects across Europe with ongoing uptake
in other regions. The core simulator remains open-source,
facilitating cooperations with academia to accelerate
R&D, while OGS has developed a front-end and an
application to leverage cloud computing resources and
to increase the simulator portability and usability. Beyond
industry adoption, the software is being used by several
universities worldwide and government institutes (e.g.
British Geological Survey) in support of research activities,
and lately has been selected by Imperial College and
Cambridge University to commercialise some CCS-specific
upscale techniques and reduced-physics models within
the StrataTrapper project.
SUMMARY
BENEFITS
•
Advanced modelling of CO2 including thermal effects
•
Well-established parallel-computing technology to speed up simulations
•
Cloud technology to run models from your laptop
•
No upfront license fees
•
Affordable support packages
OPENGOSIM CO2 STORAGE SOFTWARE SUITE
OpenGoSim (OGS) has developed PFLOTRAN-OGS, a
reservoir simulation package centred on CO2 geological
storage. The simulator can model CO2 storage in both
saline aquifers and depleted hydrocarbon fields.
The documentation of the software capabilities and the
user manual is available through the OpenGoSim website.
PFLOTRAN-OGS is open-source software that can be
downloaded for free, and users can install and use it on
their own without any support.
As the company that is developing and maintaining
PFLOTRAN-OGS, OpenGoSim offers: (1) commercial
support for an annual subscription fee, (2) a windows
installer with pre- and post-processing capabilities and (3) a
solution for cloud deployment.
CONTACT
Email: Rita@opengosim.com
Web:
www.opengosim.com
OPENGOSIM
PFLOTRAN-OGS
A reservoir simulator dedicated
to CO2 storage.
Hamilton (UK): CO2 injection into a depleted gas field
Smeaheia (Norway): CO2 injection into a saline aquifer
STATE OF THE ART: CCS TECHNOLOGIES 2023
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DESCRIPTION
CHEMICAL SOLVENTS
We are developing novel amine solvents with energy
utilization from low-grade waste heat. We succeeded in the
development of amine solvents that could reduce the CO2
capture energy by 40% compared with conventional amine
solvents. Some novel amine solvents are in industrial use
and have been adopted in two domestic commercial
plants.
Membrane
MEMBRANE
We are developing organic membranes, such as
molecular-gate membranes, and inorganic membranes,
such as zeolite, silica, and palladium membranes. For
organic membranes, we are working on a molecular-gate
membrane module, which can separate and capture CO2
from a mixed gas, including H2 and CO2, generated from
the production process obtaining H2 from hydrocarbons.
For inorganic membranes, we are working on separation
between water and alcohol, CO2 and CH4, and MCH
(Methylcyclohexane) and H2.
SUMMARY
BENEFITS
•
Useful CO2 capture data using various amine compounds that have been accumulated over 20 years
•
Liquid and solid absorption materials to effectively capture CO2 using low-temperature steam
•
Organic and inorganic membrane technology that can separate CO2, alcohol, H2O, H2
•
Materials for direct air capture (DAC) technology
•
Membrane reactor technology for CO2 utilization
INNOVATIVE CO2 CAPTURE TECHNOLOGIES WITH CHEMICAL ABSORPTION,
ADSORPTION, AND MEMBRANES
The Research Institute of Innovative Technology for the
Earth (RITE) is dedicated to developing innovative CO2
capture technologies and to providing world-leading R&D
and innovation results with a special focus on chemical
absorption, adsorption, and the membrane separation
process. Our research topics cover the development of
new materials and innovative manufacturing processes
and high-efficiency CO2 capture systems. As for chemical
absorption, the solvent developed in our project has been
put to practical use in a commercial CO2 capture process
owned by a private Japanese company. For adsorption,
pilot-scale tests of solid sorbents with good CO2 desorption
performance at low temperatures with adsorption
systems are being conducted in collaboration with private
companies using flue gas from coal-fired power plants.
Recently, we started to develop new absorbents for low-
concentration CO2 capture at natural gas-fired power
plants with private companies. Furthermore, the direct
air capture (DAC) process which captures CO2 from the
atmosphere is proceeded as a national project by RITE
in collaboration with a private company to develop an
innovative solid sorbent and effective capture system. With
the target of separating CO2 from a highly pressurized gas
stream using a low-cost, energy-saving process, we have
been developing membranes and membrane elements.
They are potentially applied in the integrated coal
gasification combined cycle (IGCC) and blue-hydrogen
production.
Efforts are also being made toward the standardization
of CO2 capture. As the only organization in Japan that
is a member of the International Test Center Network
(abbreviated as ITCN, a global association of facilities
around the world that promotes the research and
development of CO2 capture technology), RITE regularly
exchanges information with overseas ITCN members.
In addition, we are conducting the project “Establish
a common base for evaluating the standards of CO2
separation materials,” which started in 2022, and we have
initiated the establishment of Japan’s first real-gas test
center at RITE.
These studies are based on results obtained from projects,
JPNP13012, JPNP16002, JPNP18016 and JPNP21014
commissioned by the New Energy and Industrial
Technology Development Organization (NEDO).
CONTACT
Email: kagaku@rite.or.jp
Web:
www.rite.or.jp
RESEARCH INSTITUTE OF INNOVATIVE
TECHNOLOGY FOR THE EARTH
Industrial use second plant
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SOLID SORBENT
We are developing novel solid sorbents (porous sorbents
modified with amines that are used in chemical solvents).
Optimum amines and porous supports are chosen
depending on the CO2 concentration. We are working on
effective CO2 separation from coal-fired power plants (CO2
concentration: around 13%), natural gas power plants (CO2
concentration: around 4%), and the air (CO2 concentration:
around 0.04%).
ESTABLISHMENT OF A COMMON EVALUATION
STANDARD FOR CO2 CAPTURE MATERIALS
We promote efforts to establish common evaluation
standards for CO2 capture technologies. We are
developing standard evaluation methods for various CO2
separation materials, while keeping pace with international
trends in this field. In addition, we will found a real gas
test center at RITE and support the development of CO2
separation materials by domestic companies, research
institutes, and others.
SCOPE
We will further actively participate in the development of
technology for CO2 separation and recovery, including
chemical absorption, solid sorbents, and membrane
separation.
The
chemical
absorption
process
will
be enhanced by the development of practical high-
performance chemical solvents. For solid-sorbent-based
technology, a pilot-scale test capturing 40t-CO2 per
day from flue gas at a coal-fired power plant has been
scheduled for second half of FY 2023–2024, while a new
project aims to develop innovative solid sorbents for CO2
capture from natural gas power plants will be started.
Regarding the DAC technology, we will accelerate its
development toward a small-scale on-site demonstration at
Expo 2025 Osaka, Kansai. As for membrane separation, in
FY 2023, we will complete the fabrication of a prototype
for a commercial-size membrane module and develop
a plan for a field test, aiming to move forward into the
development phase. About the Real Gas Test Center, its
detailed design will be conducted in FY 2023. We will
survey potential users to determine the key configurations
desired and to make the center user-friendly for domestic
researchers working on CO2 separation materials. It will be
open by the end of FY 2024.
In the future, RITE will be fully committed to the above-
mentioned
research
topics.
For
carbon
capture
technologies in a stage very close to practical applications,
we will conduct scale-up studies and tests under real-gas
conditions with the aim of establishing the technology at
an early stage. In sustainable development scenarios for
decarbonization, negative emissions technologies, such
as DACCS (direct air capture with carbon storage), are
expected to make significant contributions. Therefore,
it is necessary to handle these low-concentration CO2
emission sources. As the CO2 concentration decreases,
the amount of gas to be treated increases, and the
oxygen concentration also increases. The development
of materials at low cost with superior stability and a
corresponding system is highly important. We will
accelerate the development of these technologies so that
we can implement low-cost, energy-saving CO2 capture
technologies into our societies as soon as possible.
Efforts will also be devoted to effectively use the captured
CO2. We will develop the technology of CO2 fixation
into carbonates using steel slag and waste concrete
and explore technology for recycling CO2 into fuel and
chemical feedstocks.
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DESCRIPTION
ADVANCED TRAFFIC LIGHT SYSTEM (ATLS)
There are concerns about earthquakes induced by the
formation pressure increase from CO2 injections. This has
led CO2 injection sites to undertake various monitoring
activities such as seismic monitoring. To leverage the data
acquired from these monitoring systems, the CO2 storage
research group has been developing a management
system for CO2 injections called the advanced traffic light
system (ATLS). For hot dry rock geothermal power or
enhanced geothermal systems (EGS), a traffic light system
(TLS) has been developed to label a level of safety using
traffic light colors, i.e., green, yellow, and red, judging by the
observed data of microseismicity. The proposed ATLS is a
system equipped with advanced functions to utilize data
from all monitoring systems such as seismic observations
at a CO2 injection site and the injection status there.
The ATLS is designed to identify any irregularities as early
as possible and send the feedback to the CO2 injection
operation. The system would enable the operator to
control the CO2 injection rates in accordance with the
information provided by the ATLS and to undertake the
necessary countermeasures.
The figure below illustrates a schematic view of the
workflow of the ATLS. After obtaining the ground
motion data, the extraction of the seismic events and
the identification of their locations are automatically
carried out. In parallel, the latest hypocenter catalog is
obtained from the Japan Methodological Agency (JMA)
which is used to exclude the natural earthquakes from
the catalog generated in the ATLS. Using the continuous
observation data for two years or more in Tomakomai,
it was demonstrated that the ATLS has the capability to
automatically analyze the ground motion data and to locate
each of the detected microseismic events at the injection
point.
The frequency and locations of the micro- and natural
earthquakes in the monitoring area and the colors of traffic
light determined by the ATLS are displayed.
SUMMARY
BENEFITS
•
Procedures and detection technology to monitor offshore CO2 leakage in case of emergency
•
Operational control system to detect abnormal signs during CO2 injection and prevent induced seismicity
•
Optical fiber sensing technology to monitor CO2 and reservoir conditions to ensure safe CO2 geological storage
•
CO2 microbubble injection technology that drastically creates efficient CO2 injection
PRACTICAL TECHNOLOGIES FOR CARBON DIOXIDE GEOLOGICAL STORAGE
Research Institute of Innovative Technology for the Earth
(RITE) has been engaged in the research and development
of carbon dioxide (CO2) geological storage for a quarter
of a century. We have conducted Japan’s first CO2
geological storage project in the 2000s and set the stage
for the feasibility of CCS through fundamental research
on monitoring technology, analysis, and prediction of CO2
behavior in geological formations based on observational
data and analysis of rock properties. In the first half of
the 2010s, the fundamental technologies for CCS were
developed, and in the latter half of the 2010s, technological
development was promoted with the aim of establishing
technologies that can be utilized in commercial-scale
projects.
For the implementation of CCS in society, it is important to
establish not only technology but also social acceptance
and improvement of the economy. Social acceptance
of CCS is related to the possibility of induced seismicity
and the environmental concerns. RITE provides various
safety management technologies to reduce the risk of
CO2 geological storage, increase social acceptability, and
improve the economy.
CONTACT
Email: co2srg@rite.or.jp
Web:
www.rite.or.jp
RESEARCH INSTITUTE OF INNOVATIVE
TECHNOLOGY FOR THE EARTH
An example of the output from ATLS
Flow diagram of ATLS
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MICROBUBBLE CO2 INJECTION TECHNOLOGY
Microbubble CO2 injection is a technology to generate
microbubble CO2 by supplying CO2 into a special filter
and to inject the bubbles into a pore space in formation.
Using the microbubble technology, we have collaborated
to improve CO2 storage efficiency with Tokyo Gas.
The features of this technology have the potential to
maximize the pore space utilization in geological CO2
storage, use low-permeability formations that have not
been considered storage formations, and enhance the oil
recovery rates.
We, in collaboration with JAPEX, conducted a field test to
examine the level of storage efficiency at their Sarukawa
oil field in Akita. The selected formation was a 900 m deep
sand formation, which bears oil. The oil is trapped in the
formation with little natural flow. We did a Haff and Puff test,
injecting CO2 and water at a ratio of 9:1 and then pumping
the formation fluid out.
The results are summarized in the table below. This shows
that the microbubble CO2 injection technique has the
potential to improve the efficiency of the CO2 injection,
CO2 storage, and oil recovery in comparison with the
conventional methods.
storage complexes, to the sea. Reservoirs are generally
at the depth of around 1 kilometer or deeper under the
seabed. According to a simulation conducted previously,
the amount of time that CO2 migrates from a reservoir to
the seabed right above would be more than 5 years. As
the pathway of the CO2 migration would depend on the
characteristics of the formations between the reservoir
and the seabed, the CO2 would not necessarily leak into
the sea in the area right above the reservoir. Taking this
into consideration, we propose the following strategy for
monitoring. Initially, we should direct the focus on the deep
formations including the reservoir to detect signs of CO2
migration from the reservoir. Then, if detected, we move
to the in-depth investigation, targeting the overburden, to
narrow the potential area for CO2 to leak out. Finally, we
prove a narrowed area to detect the signals of the leaked
CO2 in the water column.
The leaked CO2 must be in the gaseous phase under the
temperature and pressure conditions at the seabed of
the shallow sea to ensure that CO2 should not go out as
bubbles from the seabed if it gets leaked. Monitoring to
confirm that there are no bubbles from the seabed can be,
therefore, an option for leakage monitoring.
Sonar is used extensively to detect bubbles in the sea and
bubbles of gases such as methane. We have developed a
methodology to use the side-scan sonar (SSS) technology,
which is applicable in wide-area scanning to detect CO2
bubbles. SSS is a tool to produce images of objects in the
water column and topographic features of the seabed by
emitting sonic pulses from both sides of the SSS to the
vertical section perpendicular to the direction of its travel
and receiving its reflection. We conducted an experiment
to test whether the SSS can detect CO2 bubbles released
on the seabed under various conditions. Our findings
demonstrate that the SSS is capable of detecting the
bubbles released at a rate of higher than 2–4 tons per
annum and that the distance between the neighboring
observation lines in the monitoring should be shorter than
the altitude of the SSS, i.e., the distance between SSS and
the seabed beneath it.
INTO THE SEA
As CO2 storage sites are deliberately selected to store
CO2 stably and safely, it is considered that CO2 leakage
from geological reservoirs is remotely possible. However,
monitoring CO2 behavior is essential as there are public
concerns regarding CO2 leakage. In addition, when storing
CO2 in the sub-seabed geological formations in Japan, it
is mandated to assess the marine environmental impacts
based on the supposition of the CO2 leakage and to
monitor and verify that there are no signs of CO2 leakage
or migration from the reservoir. To identify the signs of
CO2 leakage, the scope of monitoring should cover an
extensive range from deep geological formations, including
System concept of DFOS
An example of formation strain measurement
Results of the field test
Side-scan sonar used in the experiment
CO2
CONVENTIONAL
MICROBUBBLE
Injection
5.6t
(0.6t/day x 10 days)
20.0t
(2.0t/day x 10 days)
Collected
2.1t
3.9t
Stored
3.5t
16.1t
Rate of Stored
62%
80%
OPTICAL FIBER SENSING TECHNOLOGY
In geological CO2 storage, it is essential to monitor not only
the location of CO2 plume but also the area of the pressure
propagation. There are number of technologies suitable
for such monitoring, for example, distributed fiber optical
sensing (DFOS).
The DFOS system is capable of acquiring spatially
continuous data and has been applied in various
fields. The DFOS can act as a multi-sensor system to
capture temperatures, pressures, strains, and vibrations
simultaneously by installing multiple fibers together. The
system is potentially considerably cheaper than a case
where several sensors are installed.
•
Distributed acoustic sensing (DAS)
•
Monitoring the CO2 plume in the reservoir by
using an optic fiber cable as a seismic sensor
•
Distributed strain sensing (DSS)
•
Monitoring
the
geological
stability
of
the
reservoirs and cap-rocks by measuring the strain
in the formations due to the pressure changes
associated with the CO2 injection
•
Distributed temperature sensing (DTS)
•
Capturing the signs of a CO2 leakage by
monitoring the temperature changes around the
injection wells and CO2 pipelines
We have developed the DFOS system over several years
and now demonstrate it in the fields in Japan and overseas,
as shown in the figure below.
We have designed a noble optical fiber cable that contains
multiple fibers filled with a resin substance in a stainless
steel tube to overcome the installation challenges in the
deep wells. The sensitivity of the hard steel cable was
validated with the water injection test at the domestic site.
At the CCS site in North Dakota, USA, we demonstrated
an integrated monitoring system using DAS, DSS, and DTS
with the developed optical fiber cable. We monitor the
integrity of the CO2 pipeline and the injection/observation
wells continuously to detect any potential damage to the
apparatus. Furthermore, we monitor the injected CO2
continuously using the DAS-vertical seismic profiling (VSP)
system with permanent seismic sources.
At the pilot test sites in Australia, we are promoting
demonstration tests of the DFOS system for fault
monitoring. We monitor the CO2 migration along/across the
shallow faults and examine the fault stability at the deep
faults.
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DESCRIPTION
MOSS ECO-X™
Moss Maritime | ECO Drilling Floaters (mossww.com)
The Moss CS-series of semisubmersible catamaran
platforms is one of the world’s most field-proven and
successful platform designs for harsh environments, and
the state-of-the-art ECO-X™ platform represents a quantum
leap in the direction of more sustainable drilling operations.
The ECO-X™ is built with a focus on energy efficiency,
reduced emissions, and improved safety, making it an ideal
platform for drilling carbon storage wells in environmentally
sensitive areas. The design features a state-of-the-art
hybrid power system, which combines diesel-electric
and battery power to reduce fuel consumption and CO2
emissions. Additionally, the platform is equipped with a
high-performance drilling system and advanced safety and
automation systems to ensure efficient and safe drilling
operations.
The Moss CS has already been successfully utilized for
well-drilling operations around the globe, demonstrating
its effectiveness and reliability. Its advanced design and
capabilities make it an ideal platform for carbon storage
projects worldwide, helping to mitigate climate change by
safely and efficiently storing CO2 in geological formations.
DRILLING FLEET
Saipem owns and operates a world-class offshore drilling
fleet capable of conducting drilling operations in the most
challenging conditions. The fleet includes several high-
tech and advanced drilling units, including the Moss CS
semisubmersible catamaran platforms.
Saipem’s offshore drilling fleet has the latest drilling
technology, ensuring clients receive safe, efficient
and reliable drilling services. The fleet is operated by
experienced and highly skilled crews trained to handle the
most complex drilling operations.
SUMMARY
BENEFITS
•
Field-proven drilling capability in the harshest and deepest environments
•
Environmentally sustainable drilling operations with the Moss CS ECO-X™ semi-sub catamaran platform
•
End-to-end capabilities in CO2 storage projects
•
Successful track record in both onshore and offshore
MOSS ECO-X™
Saipem is a global leader in the engineering, drilling
and construction of large projects for the energy and
infrastructure sectors and provides a full range of net
zero-oriented services for its clients operating in both the
energy transition and the offshore and onshore oil & gas
sectors. Saipem is highly specialized in carbon capture,
transport, storage and utilization and has a proven track
record in successful CO2 projects. Saipem’s subsidiary
Moss Maritime has developed high-tech drilling units such
as the Moss CS semisubmersible catamaran platforms
perfectly designed for drilling operations of CO2 injection
wells. The company’s experience includes successful
onshore and offshore projects worldwide.
CONTACT
Email: info.offshore.drilling@saipem.com
Web:
www.saipem.com
SAIPEM
Saipem Scarabeo 8, a last generation semisubmersible drilling rig
Moss ECO-X™
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DESCRIPTION
CO2 SOLUTIONS BY SAIPEM TECHNOLOGY
CO2 Solutions by Saipem is a cutting-edge technology that
uses enzymatic carbon capture to capture carbon dioxide
emissions from industrial processes. The post-combustion
capture process involves three columns, each with a
specific role in capturing and separating CO2.
•
Quench Tower: cools the flue gas, condenses much
of the water vapour and manages particulates and
contaminants.
•
Absorber: captures the CO2 in the solvent at near
atmospheric pressure.
•
Desorber: releases the CO2 at high purity and
regenerates the solvent at low temperature.
Enzymes play a vital role as a catalyst in the CO2 capture
process. The enzyme used in the process is known as
carbonic anhydrase, which accelerates the reaction
between CO2 and water to produce bicarbonate ions. The
carbonate solvent used in the process is simply water,
potassium carbonate, and the enzyme. This solvent has
unique properties that make it ideal for post-combustion
CO2 capture. One of its most important characteristics is
its stability under oxidative conditions and in the presence
of flue gas contaminants, eliminating the production of
degradation byproducts. Additionally, the non-volatile
solvent is non-toxic, making it safer to handle and dispose
of than traditional amine-based solvents.
The St-Félicien first-of-a-kind carbon capture plant in
Quebec, Canada, tested the CO2 Solutions by Saipem
technology. It captured over 90% of CO2 emissions
and confirmed the solvent’s remarkable stability and
low-temperature
performance.
The
plant
operated
effectively under varying process conditions and flue gas
compositions, thus proving the potential of the technology
to mitigate greenhouse gas emissions.
Saipem’s CO2 Solutions technology has potential
applications in various industries, including power
generation, cement production, steelmaking and other
hard-to-abate industries. By integrating with existing
industrial processes, the technology can capture CO2
emissions and reduce greenhouse gas emissions. Heat
integration with the host site can eliminate thermal energy
costs and provide additional economic benefits. While
further development and improvements are possible, such
as increasing the scale of the process, the non-toxic and
non-reactive nature of the enzyme and carbonate system
used in the process makes significant technological
improvements challenging. The robustness and resilience
of the enzyme ensure the process’s stability and efficiency
over long periods.
BLUENZYME PRODUCTS
Bluenzyme is a revolutionary product line developed by
Saipem that leverages the enzymatic carbon capture
technology of CO2 Solutions by Saipem.
Saipem’s modular design and fabrication expertise makes
Bluenzyme products a cost-effective and ready-made
solution for industrial clients.
The benefits of modular design and fabrication include:
•
Reduced construction time and costs: modules
are built off-site in a controlled environment, with
standardized fabrication processes and stringent
quality controls, reducing in-situ construction time and
costs.
•
Reduced environmental impact: modular construction
generates less waste and is more energy-efficient than
traditional stick-built methods.
•
Flexibility: modular units can be easily integrated within
existing facilities with a Plug & Play concept.
•
Improved safety: modular construction reduces the
need for on-site work and improves safety conditions
for workers.
Combining the benefits of CO2 Solutions by Saipem
technology
with
modular
design
and
fabrication,
Bluenzyme modular products offer a sustainable, cost-
effective, and ready-made solution for reducing carbon
emissions and improving operational efficiency. The
technology’s unique features, including enzymatic carbon
capture and a stable, non-toxic and non-volatile carbonate
solvent, make it a powerful and environmentally friendly
alternative to traditional carbon capture methods.
SUMMARY
BENEFITS
•
Non-toxic, non-volatile and stable carbonate solvent reducing environmental impact
•
Solvent regeneration with low-grade residual heat at 80°C significantly reducing or eliminating thermal heat costs and
providing higher efficiency
•
Low-complexity process with fewer pieces of equipment, leading to lower CAPEX and OPEX costs and easy operation
•
Elimination of operational and environmental risks associated with traditional amine-based solvents
•
More tolerant to SOx and NOx than traditional technologies.
CO2 SOLUTIONS BY SAIPEM
Are you seeking how to reduce your carbon footprint
with low environmental impact and financial cost? CO2
Solutions by Saipem technology into Bluenzyme modular
products is the answer. These solutions use advanced
enzymatic carbon capture technologies that catch CO2
emissions from industrial processes, making them more
efficient, cost-effective, and environmentally friendly than
traditional methods. With a stable, non-toxic carbonate
solvent and enzymes as a catalyst, CO2 Solutions by
Saipem technology eliminates many risks associated
with traditional carbon capture. Moreover, with Saipem’s
modular design and fabrication expertise, Bluenzyme
ready-made products are cost-effective and sustainable.
Enable your energy transition today with CO2 Solutions by
Saipem technology and Bluenzyme modular products.
CONTACT
Email: info@CO2solutions.com
Web:
www.saipem.com/en/solutions/renewables/carbon-capture
SAIPEM
BLUENZYME PRODUCTS:
•
Modular design for various industrial applications, including oil and gas, petrochemicals, power production and hard-
to-abate sectors
•
Utilization of CO2 Solutions by Saipemw technology for efficient and sustainable carbon capture
•
Reduced construction time and costs through modular fabrication
•
Improved quality control and safety with standardized processes
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Figure 2 – Bluenzyme products: Modular approach for quick execution
Figure 4 – Seamless Installation: The Bluenzyme modular unit – swift to deploy, exceptionally efficient, and environmentally
sustainable.
Figure 3 – Streamlined Efficiency: Bluenzyme 200, fully operational 18 months after order, features a 35m X 40m footprint inclusive of
storage and E&I modules
Figure 1 – Industrially-proven CO2 Solutions by SAIPEM technology
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SUMMARY
BENEFITS
•
CO2 reporting and accounting. Flow metering will become necessary for fiscal purposes, custody transfer and
compliance with future regulatory measurements. SICK provides solid experience from thousands of custody transfer
applications with natural gas. This experience can be transferred for each step of the CCUS value chain to ensure
accurate flow measurement and precise reporting.
•
Process efficiency. Carbon capture processes require a high degree of efficiency to improve their economic and
environmental attractiveness. The measurement of CO2 content and the remaining components after the capture
process is essential for control and optimization purposes. SICK has more than 10 years of experience with pilot
installations.
•
Quality control. Regardless of the destination of the captured CO2 (storage or utilization), it is important to control the
quality of the gas and possible impurities that can have a negative influence on the later steps of the CCUS network
and ensure protection of the environment.
•
SICK LifeTime Services. SICK LifeTime Services is a comprehensive set of high-quality services provided to support
the entire life cycle of products and applications from plant walk-through to upgrades. LifeTime Services range from
product-independent consulting to traditional product services.
GAS ANALYSIS AND FLOW METERING FOR CCUS
CONTACT
Email: Aurelie.Moll@sick.de
Web:
www.sick.com
SICK
From factory automation to logistics automation and
process automation – SICK drives industries with sensors.
As a technology and market leader, SICK provides sensors
and application solutions that create the perfect basis for
controlling processes securely and efficiently, protecting
individuals from accidents, and preventing damage to the
environment.
Founded in 1946 by Dr.-Ing. h. c. Erwin Sick, the company
with headquarters in Waldkirch, Germany ranks among
the technological market leaders. With more than 50
subsidiaries and equity investments as well as numerous
agencies, SICK maintains a presence all around the
globe. In the 2022 fiscal year, SICK had more than 11,900
employees worldwide and a group revenue of around EUR
2.2 billion.
Sensor Intelligence. For all requirements.
When movement becomes collaboration, when industrial
systems have to be flexible, and when clean solutions are
the key, then customer can certainly benefit from SICK’s
many years of experience. As an innovation leader and
pioneer in the development of groundbreaking sensor
technology, we offer solutions that are already up to the
challenges of the future today. With intelligent sensor
technology that collects data and evaluates it in real
time, adapts to its environment and communicates in the
network.
Process Automation
SICK’s Process Automation division offers sensors
and tailored system solutions as well as services for
analysis and process measurement technology. When
measuring emissions, they monitor the legally prescribed
gas components, accurately record dust and particle
emissions and measure volume throughput. The ultrasonic
technology by SICK is one of the leaders in the precise
flow measurement of natural gas in the pipeline distribution
network as well as for process gases and steam. SICK’s
measurement technology solutions make a valuable
contribution to resource-saving plant control in the primary
industries.
Sensor solutions for CCUS
SICK already has solutions to support the complete CCUS
value chain, when it comes to continuous gas analysis or
CO2 flow metering.
SICK creates innovations for a sustainable future!
We create completely new solutions in co-creation with our partners. Taking years of experiences from emission
monitoring and gas flow measurement to overcome the challenges of precise and continuous monitoring and
control of CO2 value streams.
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Reliable turnkey solution for CO2 metering
The FLOWSKID flow metering system is a full gas flow
metering system. It is provided by SICK as a turnkey
solution for transfer applications. The system is flexible
in design and provides highly accurate measurement
data. With FLOWSIC600 or FLOWSIC600-XT gas flow
meters as the heart of the metering skid, system reliability
can be assured. The metering skid can be customized
with
instrumentation
including
gas
analysers,
gas
chromatographs, and supervisory computers – system
solutions made by SICK! It is manufactured according to
ISO standards and is of the highest quality in line with the
latest DIN, ANSI, and ASME standards. This means the
system will fulfil local regulations and requirements.
Space and protection for measurement and analysis
technology
Container solutions are primarily used to protect the
installed
analyser
systems
from
extreme
ambient
conditions such as heat, cold, dust, wind, earthquakes
and corrosive or explosive atmospheres. They also offer
advantages for transport as well as on-site installation and
maintenance. At the factory, everything is coordinated
and pre-installed in the container in a clear manner. Each
container can be equipped to fit individual customer
requirements. The installation of transformers and UPS,
extinguishing, climate and gas warning systems is possible,
as is the implementation of sample point switching or
complex redundancy and signal concepts.
DESCRIPTION
Continuous gas analysers for quality measurement and
reporting
Carbon capture processes produce a highly concentrated
gas with more than 90% CO2 by volume. On the other hand,
there are the low carbon emissions to the environment,
which have to be reported for taxation purposes. The gas
mixtures contain other components that can be considered
impurities, and which can be corrosive, and either have an
influence on downstream process steps or are harmful to
the environment.
To control and optimize the efficiency of processes and
emissions along the CCUS value chain, SICK continuous
gas analysers accurately measure the concentrations in
CO2 and other components in the gas mixture. Together
with SICK’s precise gas flow measurement, a true mass
flow output is also available. Such measurements are
essential prior to transportation, storage or utilization of
CO2.
Depending on the application, SICK can offer different
measuring technologies, including:
•
In-situ gas analysers accurately measuring CO2
directly in the gas flow without gas sampling. The
reliability, precision and short response time offer key
advantages for efficient process control.
•
Extractive analysers from SICK ensure continuous
monitoring of multiple components simultaneously
such as CO2, H2O, HCl, SO2, CO, NOx, NH3 and
O2 with high accuracy to control and optimize the
CCUS processes. The most suitable analyser can be
selected depending on the application, the measuring
conditions, and the requested measuring parameters.
Gas flow measurement for transfer and process
applications
Carbon dioxide can be captured from different emission
sources and then collected and transported via pipelines
or ships for further handling steps such as storage or
utilization. Gas flow measurements are necessary at each
transfer point to control the quantity of captured CO2 or the
volume stored or transferred.
Accurate gas metering allows for precise accounting to
companies or calculation of CO2 taxes and credits based
on regulations. With our experience in custody transfer
applications for natural gas which can be easily transferred
to CO2 and our highly reliable ultrasonic gas flow meters,
SICK provides the precise data required to operate the
CCUS value chain. The FLOWSIC600/-XT gas flow meters
deliver optimal measurement performance and provide
the highest rated gas metering accuracy. Thanks to
PowerIn Technology™, the FLOWSIC600-XT also ensures
that measurements continue to be taken and data is
stored even in the event of a power failure. The rugged
design provides both the fault-free and maintenance free
systems. Due to the direct path layout, the signals are not
reflected inside the device and are thus not affected by
contamination. This results in long-term system stability
and accuracy.
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SUMMARY
NAME OF TECHNOLOGY SERVICE PROVIDER
CONTACT
Email: ccus@slb.com
Web:
www.ccus.slb.com
SLB
Carbon capture and storage (CCS) is a critical component
of advancing decarbonization and achieving the Paris
Agreement’s climate change goals. As a technology
leader in CCS and in the development of decarbonization
and alternative energy solutions, SLB is actively
progressing CCS technologies and business models to
enable widespread adoption of CCS.
What SLB brings to achieve these goals is more than
90 years of experience in characterizing and modelling
underground rock formations and in designing and
constructing wells. SLB’s acquisition of Cameron in 2016
added a rich legacy in gas processing and pressure control
equipment. For decades, we have been deploying digital
tools and sophisticated sensors to improve operations,
minimize risk, and monitor assets, including the use of
automation, artificial intelligence, and comprehensive data
management.
We applied this know-how to become an early technology
leader in carbon capture for enhanced oil recovery (EOR)
applications. Thirty-five years ago, we helped build the
world’s first commercial CO2 plant at the SACROC Field in
West Texas.
For over two decades, SLB has participated in more than
120 CCS projects around the globe, in different geological
contexts and for various industry sectors. This hands-on
experience, combined with our technology leadership,
gives us unique insights into the varied complexities
posed by CO2 sequestration. In order to overcome these
challenges, we have united the diverse disciplines of
geoscience and engineering to develop innovative,
integrated end-to-end processes that enable us to deliver
sequestration projects anywhere in the world.
SLB has explored creating strategic partnerships with
emitters to assess, develop, and operate projects spanning
the entire CCS value chain, from capture to storage.
The scope of collaboration goes beyond subsurface
requirements and includes project economics, technology
selection, business models, and permitting for a CCS
project. By partnering with leaders in a range of strategic
sectors, we are demonstrating viable and scalable CCS
solutions across a wide range of industries. For example,
we are exploring with Lafarge Holcim the feasibility of
capturing carbon emissions from cement plants.
In addition to our deep expertise, technological leadership,
and experience in creating viable CCS solutions, SLB is
uniquely positioned to help scale up the manufacturing
of CCS technologies. We are leveraging our more than
80 technology centres and extensive manufacturing
capabilities around the world to industrialize and deploy
CCS technologies globally.
SLB is developing, adapting, and applying innovative
technologies in scalable business models to provide
our customers and partners with economically viable
solutions across the CCS value chain. In this “State of the
Art: CCS Technologies 2023” report, we highlight some of
the advanced technologies in our portfolio that significantly
support the CCS industry today, organized into three
sections:
•
Capture, Gas Processing, and Transport
•
Storage Selection, Design, and Construction
•
Storage Monitoring, Verification, and Reporting.
CAPTURE, GAS PROCESSING, AND TRANSPORT
Highlighted Technologies and Services in our Portfolio
Capture and gas processing technologies
•
Symmetry process software platform, available in our
DELFI cognitive E&P environment
•
CYNARA acid gas removal membrane system
•
Amine gas treating systems
•
SULFATREAT H2S removal adsorbent
•
Process Live data-enriched performance service
Transport technologies
•
OLGA dynamic multiphase flow simulator, available in
our DELFI environment
•
Horizontal pumping systems for pressure boosting
during transport
•
Low-emission valves
Our Symmetry process software platform enables the
design and simulation of CO2 capture process workflows
in one environment that integrates pipelines, capture and
compression facilities, and safety models while ensuring
consistent thermodynamics and fluid characterization
across the full system. The use of the Symmetry platform
in several CCS projects in Canada was key in rightsizing
the process design and accurately modelling the phase
envelope and control system integration. For each
project, the Symmetry platform identified operational
improvements
and
minimized
health,
safety,
and
environment (HSE) risks.
The choice of capture technology depends on the purity of
the CO2 stream and whether capture is pre-, post-, or oxy-
combustion. Comprehensive evaluation of these options in
the Symmetry platform can achieve the optimum system in
terms of both technical and economic feasibility.
Once CO2 is captured, a variety of treatment technologies
may be needed. SLB offers both membrane systems and
amine gas treatment systems in a range of designs and
sizes to meet specific project requirements. The CYNARA
acid gas removal membrane system works to separate
CO2 and H2S from natural gas via preferential permeation
of the smaller acid gas molecules. The separated CO2 can
be transported and sequestered at a selected storage site.
Monitoring valves and gas membrane systems with
Process Live data-enriched performance service provides
real-time status reports of performance and automates
event detection. These insights mitigate the risk of
downtime and reduce inventory costs. Using Process Live
service, we currently are providing uptime assurance and
treatment optimization of 4.92 Mtpa CO2.
The OLGA dynamic multiphase flow simulator models
and simulates the transportation of CO2 from capture to
injection. This enables a comprehensive understanding of
optimal operating conditions to ensure that CO2 remains in
phase.
When transporting CO2 between facilities, horizontal
pumping systems provide the necessary pressure boost
to maintain it in a fluid state. SLB has more than 15 years
of experience with a wide variety of CO2 transport
operations. We understand how the selection of
appropriate seals, valves, production chemicals, and
maintenance schedules plays a critical role in equipment
longevity and operational safety.
To date, SLB has installed thousands of industrial valves
in various CO2 and gas processing applications. In
addition to enabling remote operation, these low-emission
valves incorporate custom seals that reinforce their
operational integrity. Some of the valves in this portfolio are
manufactured to minimize leaks across the life of the valve.
To reduce maintenance downtime, our production
chemistry technologies address specific problems of
corrosion and hydrate formation.
STORAGE SELECTION, DESIGN, AND CONSTRUCTION
SLB has developed a wide range of risk assessment
methods for screening geological formations and for
identifying the most suitable site by conducting site
characterization assessments. This in-depth assessment
and evaluation of key criteria (such as storage capacity,
injectivity, and containment) enables our customers to
minimize cost while ensuring secure long-term CO2
storage.
STATE OF THE ART: CCS TECHNOLOGIES 2023
242
BACK TO TABLE OF CONTENTS
Integral to our involvement in CCS projects is our more
than 35 years of petrotechnical software development
experience paired with deep domain knowledge. End-
to-end digital technologies harness this experience and
expertise to drive workflows that screen, rank, design,
model, simulate, and analyse every phase of the CCS
project’s life cycle.
By conducting the workflows within the DELFI cognitive
exploration and production (E&P) environment, we leverage
artificial intelligence and machine learning. For example,
the interpretation workflows used to build a model of a
storage site benefits from a 10× to 20× acceleration in
workflow time by employing machine learning. Reservoir
simulations benefit from high performance computing
capabilities that reduce simulation time so that the
engineers can focus on analysing results and exploring
the full uncertainty space. The DELFI environment was
recently selected by the Northern Lights joint venture
between Equinor, Shell, and TotalEnergies to streamline
subsurface workflows and longer-term modelling and
surveillance of CO2 sequestration.
Once the storage site has been selected and the project
commissioned, we leverage our decades of expertise
in well construction to optimize construction operations,
including the selection and installation of monitoring
methods.
Well integrity has been identified as the biggest risk
contributing to leakage of CO2 from underground carbon
storage sites. EverCRETE CO2-resistant cement system
enables more efficient and secure underground storage
compared with ordinary Portland cement. Whereas
ordinary Portland cement is not resistant to CO2 fluids and
can degrade in a few weeks or less, the reaction between
CO2 fluids and the EverCRETE system results in a stable
structure after two weeks, and mechanical and chemical
properties are no longer affected.
SLB designs and manufactures specialized wellheads,
seals, and gate valves for achieving permanent
underground sequestration of CO2. Our corrosion-
resistant equipment is constructed with a customized
coating to withstand aggressive environments under any
temperature conditions. The metal and elastomer seals
used in these wellhead systems are proved to endure
demanding
pressures,
temperatures,
and
corrosive
environments.
STORAGE MONITORING, VERIFICATION, AND
REPORTING
Securing CO2 storage and containment over long periods
of time requires properly monitoring the CO2 plume and
integrity of the wells. A cost-effective combination of
sensors and monitoring protocols can deliver optimum
performance control and risk management in compliance
with regulatory requirements.
Monitoring strategy design must address
•
what is to be monitored
•
what are the property variations
•
how will those variations occur
For a monitoring strategy to meet its objectives in terms
of assurance, verification, and cost optimization, a holistic
solution design and modelling workflow is required.
Critical to the success of the monitoring strategy design
is the incorporation of dynamic geomechanical modelling,
such as using our ECLIPSE, INTERSECT, and VISAGE
simulators, for predicting subsurface behaviour and
identifying the key parameters and their uncertainties.
This informs the design and planning of appropriate
geophysical measurements. A successful monitoring
strategy is able to history match the dynamic modelling
against field observation to identify anomalies and
update the subsurface model, monitoring strategy, and
risk model accordingly in real time.
Updating models requires timely measurements, for which
a primary objective is to minimize data acquisition time and
effort without adversely affecting interpretation quality.
Our versatile and highly sensitive distributed fibre-optic
sensing technology plays a significant role in achieving
this balance by providing continuous data in both time
and space. Optiq fiber-optic solutions bring multidomain
distributed sensing capabilities to CCS projects for
significant
efficiency
improvements
in
time-lapse
reservoir monitoring through permanent fibre installation
or temporarily deployed fibre wireline cables.
In a 2016 project with the US Department of Energy and
Archer Daniels Midland Company (ADM), we installed
modular intelligent completion equipment and Optiq
solutions to enable real-time monitoring and control of the
subsurface storage. Together, we captured from ADM’s
ethanol facility more than 2.5 Mt CO2 over a period of three
years.
Highlighted Technologies and Services in our Portfolio
Site selection and design digital tools, available in our
DELFI cognitive E&P environment
•
OLGA dynamic multiphase flow simulator
•
Petrel E&P software platform
•
ECLIPSE industry reference reservoir simulator
•
INTERSECT high-resolution reservoir simulator
•
VISAGE finite-element geomechanics simulator
•
Symmetry process software platform, available in our
DELFI environment
Formation evaluation technologies
•
Litho Scanner high-definition spectroscopy and
laboratory
services
for
X-ray
diffraction,
X-ray
fluorescence,
and
Fourier
transform
infrared
spectroscopy
•
MR Scanner expert magnetic resonance and CMR-
MagniPHI high-definition NMR service; triple-combo
measurements for porosity, permeability, and capillary
pressure; and laboratory services for routine and
special core analysis, tight rock analysis, and mercury-
injection capillary pressure measurement
•
FMI-HD high-definition formation microimager, Quanta
Geo photorealistic reservoir geology service, and
laboratory services for whole core description, core
fracture description, and goniometry
•
Sonic Scanner acoustic scanning platform, MDT
modular formation dynamics tester minifrac, XL-
Rock large-volume rotary sidewall coring service,
and laboratory services for unconfined compressive
strength, triaxial stress testing, and pore volume
compressibility
•
MDT modular formation dynamics tester, Ora intelligent
wireline formation testing platform, and laboratory
services for water analysis
•
PressureXpress
reservoir
pressure-while-logging
service
•
CoreFlow digital rock and fluid analytics services
•
High-resolution well testing services
Well construction technologies
•
DrillPlan coherent well construction planning solution
•
EverCRETE CO2-resistant cement system
•
Wellhead equipment: compact wellheads, monoblock
Christmas trees, coated FLS extreme-service API 6A
slab-style gate valves, elastomer seals, metal-to-metal
seals, MRD recessed-bore metal-to-metal seals
Well integrity technologies
•
Wellbarrier well integrity life cycle solution
•
Isolation Scanner cement evaluation service
•
PS Platform production services platform multifinger
imaging tool (PMIT)
•
Slim cement mapping tool (SCMT)
•
UCI ultrasonic casing imager, USI ultrasonic imager,
and PowerEcho and PowerFlex annular barrier
evaluation services
•
EM Pipe Scanner electromagnetic casing inspection
tool
Monitoring, verification and reporting technologies
•
Optiq SLB fiber-optic solutions
•
Pulsar multifunction pulsed neutron service and CHFR
cased hole formation resistivity tool
•
Optiq StreamLINE polymer-locked fiber-optic wireline
conveyance
•
Permanent gauges and pressure falloff (PFO) testing
•
Isolation Scanner cement evaluation service and UCI
ultrasonic casing imager
SLB as a Partner
Your company does not have to embark on its CCUS
journey alone. SLB is a global technology company with
the reach and resources to support your company’s CCUS
initiatives. Whether you require assistance evaluating
the feasibility of your assets for carbon storage, services
for CCUS well design, engineering and construction,or
discrete CCUS technologies for your CCUS well
construction, monitoring, measurement, or verification
requirements,SLB has the technologies and services your
CCUS project requires.
CHFR, CMR-MagniPHI, CoreFlow, CYNARA, DELFI, DrillPlan,
ECLIPSE, EM Pipe Scanner, EverCRETE, FLS, FMI-HD, INTERSECT,
Isolation Scanner, Litho Scanner, MDT, MRD, MR Scanner, OLGA,
Optiq, Optiq Seismic, Optiq StreamLINE, Ora, Petrel, PowerEcho,
PowerFlex, PressureXpress, Process Live, PS Platform, Pulsar,
Quanta Geo, Sonic Scanner, Symmetry, SULFATREAT, UCI, USI,
VISAGE, Wellbarrier, WellWatcher PS3, and XL-Rock are marks of
SLB or a SLB company.
Illustration of the Northern Lights CCS project (Courtesy of
Equinor)
ADM Overhead View
STATE OF THE ART: CCS TECHNOLOGIES 2023
244
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Printed by Oriak Books, Nairobi, Kenya.
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
TABLE OF CONTENTS
LIST OF CASE STUDIES.......................................................................................................................................................vii
LIST OF TABLES ������...............................................................................................................................................................vii
LIST OF FIGURES ���..............................................................................................................................................................viii
FOREWORD ������������................................................................................................................................................................ix
ABOUT THE STUDY................................................................................................................................................................x
ABOUT THE NETWORK OF AFRICAN SCIENCE ACADEMIES.
.........................................................................xiii
ABOUT THE INTERACADEMY PARTNERSHIP.
.........................................................................................................xiii
EXECUTIVE SUMMARY.
.....................................................................................................................................................xiv
COMMONLY USED ABBREVIATIONS.......................................................................................................................xxiii
GLOSSARY OF TERMS.....................................................................................................................................................xxiv
CHAPTER ONE:
DECARBONISATION OF TRANSPORT AND ADAPTATION TO CLIMATE CHANGE
1.1
Introduction.............................................................................................................................................................1
1.2
Current Status of Decarbonisation of Transport in Africa.
..............................................................................6
1.3
Strategies for Decarbonising Road Transport..................................................................................................8
1.4
The Enable-Avoid-Shift-Improve-Resilience Approach to Decarbonisation of Transport.
......................9
1.5
Benefits of Decarbonisation of Transport in Africa.
......................................................................................12
1.5.1
Environmental Benefits.
....................................................................................................................12
1.5.2
Economic Benefits.
............................................................................................................................12
1.5.3
Social Benefits....................................................................................................................................13
1.6
Challenges in the Transition to Decarbonised Transportation.
..................................................................14
1.6.1
Systemic Barriers.
...............................................................................................................................14
1.6.2
Electricity Supply and Infrastructure.
..............................................................................................14
1.6.3
High Cost and Accessibility of Electric Vehicles..........................................................................15
1.6.4
Insufficient Policy Frameworks and Incentives.............................................................................15
1.6.5
Workforce and Industry....................................................................................................................15
1.6.6
Underinvestment in Public and Active Transport........................................................................15
1.6.7
Poor Coordination and Non-inclusivity.........................................................................................16
CHAPTER TWO:
ACCELERATING DECARBONISATION OF TRANSPORT IN AFRICA
2.1
Policies and Regulations....................................................................................................................................17
2.2
Policy Instruments...............................................................................................................................................20
2.2.1
Market-Based Instruments...............................................................................................................20
2.2.2
Regulatory Instruments.
....................................................................................................................20
2.2.3
Direct Provision.
..................................................................................................................................21
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2.2.4
Information Provision........................................................................................................................21
2.3
Business Models and Solutions.
.......................................................................................................................22
2.3.1
Local Assembly and Manufacturing.
..............................................................................................22
2.3.2
Auto Parts Manufacturing.
................................................................................................................25
2.3.3
Battery Swapping Stations...............................................................................................................26
2.3.4
Localised Battery Storage.
................................................................................................................27
2.3.5
Pay-As-You-Go Charging.
.................................................................................................................28
2.3.6
Solar Charging Stations....................................................................................................................28
2.3.7
Vehicle-to-Grid...................................................................................................................................29
2.3.8
Battery Recycling.
...............................................................................................................................30
2.3.9
Conversion of Internal Combustion Engine Vehicles to Electric.
.............................................31
2.4
Data-Driven Decision Making.
..........................................................................................................................34
2.5
Findings and Recommendations.
....................................................................................................................36
CHAPTER THREE:
SAFEGUARDING VULNERABLE ELECTRICITY GRIDS: ACCESSIBILITY, GENERATION,
TRANSMISSION AND DISTRIBUTION
3.1
Current State and Challenges of Electricity in Africa.
...................................................................................38
3.2
State of the Electrical Grid and Potential Burden from Electric Vehicles.
.................................................39
3.3
Impact of Adopting Electric Vehicles on the Electricity Distribution System..........................................41
3.4
Impact of Adopting Electric Vehicles on the Electricity Transmission System........................................41
3.5
Impact of Adopting Electric Vehicles on Electricity Generation................................................................42
3.6
Impact of Adopting Electric Vehicles on Electricity Accessibility.
..............................................................42
3.7
Findings and Recommendations.
....................................................................................................................43
CHAPTER FOUR:
DECARBONISATION OF TRANSPORT IN THE CONTEXT OF SUSTAINABLE TRANSPORTATION
IN AFRICA
4.1
Defining Sustainable Transportation...............................................................................................................44
4.2
Decarbonisation of Transport and Sustainable Development Goals in Africa.......................................45
4.3
Sustainable Urban Transport Development..................................................................................................47
4.4
Smart Cities and Intelligent Transport Systems.............................................................................................47
4.5
Compact Land Use and Transit-Oriented Development............................................................................49
4.6
Mass Rapid Transit.
..............................................................................................................................................49
4.7
Integrated Urban Planning and Policy Making.
.............................................................................................57
4.8
Rural-Urban Connectivity.
..................................................................................................................................58
4.9
Finding and Recommendation........................................................................................................................61
CHAPTER FIVE:
POLICY OPTIONS AND IMPLICATIONS
5.1
Disrupting Dominant Regimes in the Transport Sector.
..............................................................................62
5.2
Promotion of Electric Vehicles..........................................................................................................................64
5.3
Cost-Benefit analysis of Electric Vehicles Compared to Internal Combustion Engine Vehicles.........64
5.4
Minimising Tax Revenue Losses.......................................................................................................................68
5.5
Transport Sector Governance, Institutional Framework and Policy Ownership.....................................69
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
5.6
Investments in Public Transport.
.......................................................................................................................70
5.7
Investments in Renewable Energy.
..................................................................................................................71
5.8
Promote Non-Motorised Transport.................................................................................................................72
5.9
Technology, and Innovations for Sustainable Mobility................................................................................75
5.10 Transition Principles............................................................................................................................................77
5.11 Sustainable Electric Vehicle Supply and Value Chains................................................................................79
5.12 Environmental and Social Impacts of Electric Vehicles...............................................................................80
5.13 Financing Decarbonisation of Road Transport in Africa.
.............................................................................81
5.13.1 Concessional Climate Finance.
.......................................................................................................81
5.13.2 Grants and Subsidies........................................................................................................................83
5.13.3 Carbon Markets.
.................................................................................................................................83
5.14 Findings and Recommendations.
....................................................................................................................84
CHAPTER SIX:
CONCLUSION
���������..............................................................................................................................................................86
REFERENCES ����������..............................................................................................................................................................88
Appendices
Appendix A:
National aggregate cost advantage of electric vehicles in select African countries by 2030........................101
Appendix B:
Guest Practitioners at Working Group workshop in Nairobi, Kenya and list of presentations.......................102
LIST OF CASE STUDIES
Case Study 1: BasiGo —pioneering electric public transportation in Nairobi, Kenya..............................................23
Case Study 2: Electrifying paratransit vehicles in Stellenbosch, South Africa...........................................................32
Case Study 3: Implementing net zero transport in Kigali, Rwanda.............................................................................50
Case Study 4: Light rail train in Addis Ababa, Ethiopia.
.................................................................................................52
Case Study 5: Electric mass rapid transit in Dakar, Senegal.
.........................................................................................55
Case Study 6: Enhancing the walking environment in Kisumu, Kenya.
......................................................................60
Case Study 7: Roam, electrifying motorcycles in Africa.
................................................................................................76
LIST OF TABLES
Table 1: Transport-sector emissions reduction targets of select African countries:.
....................................................7
Table 2: The Enable-Avoid-Shift-Improve-Resilience framework and its application to sustainable transport
in Africa ������������������...............................................................................................................................................................10
Table 3: Simulation of electric vehicle energy consumption.........................................................................................36
Table 4: Projected electric vehicle power system impacts in African countries.
........................................................40
Table 5: Contribution of decarbonised transport towards select sustainable development goals......................46
Table 6: Comparing cost elements for electric and internal combustion engine vehicles in Thailand................65
Table 7: National aggregate cost advantage of electric vehicle adoption in select African countries by 2030.
.....66
Table 8: Comparing cost elements for electric vs fossil fueled motorbike.................................................................67
LIST OF Boxes
BOX 1: Questions that framed the study on decarbonisation in Africa.
........................................................................xi
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LIST OF FIGURES
Figure 1: Global transport emissions by region (1990–2020)..........................................................................................2
Figure 2: Transport sector emissions in select African countries.....................................................................................3
Figure 3: Mode of transport in selected African cities (2013)..........................................................................................3
Figure 4: Popular paratransit vehicles in Africa and their names.....................................................................................4
Figure 5: Motorcycles in the streets of Kigali, Rwanda......................................................................................................5
Figure 6: Transport sector GHG emissions mitigation and adaptation actions............................................................6
Figure 7: Mitigation actions by enable-avoid-shift-improve approach.......................................................................11
Figure 8: BasiGo bus in Nairobi, Kenya.............................................................................................................................23
Figure 9: Local manufacturing of electric buses in Nairobi, Kenya..............................................................................24
Figure 10: Two- and three-wheelers in Mombasa, Kenya.
.............................................................................................24
Figure 11: Key components of an electric vehicle..........................................................................................................25
Figure 12: Ampersand’s electric vehicle battery swapping station in Kigali, Rwanda.............................................26
Figure 13: Trailer-based battery swapping model for long-distance transport........................................................27
Figure 14: Example of a battery bank used to charge electric vehicles in Berlin.
.....................................................27
Figure 15: Electric vehicle roaming.
...................................................................................................................................28
Figure 16: Solar powered charging station for electric vehicles in Kigali, Rwanda..................................................29
Figure 17: Electric vehicle with solar charging components........................................................................................29
Figure 18: Illustration of the vehicle to grid concept......................................................................................................30
Figure 19: The electric retrofitted minibus taxi (original model from 2009)..............................................................32
Figure 20: Vehicle with combustion-related components removed.
..........................................................................33
Figure 21: Comparison of per-vehicle power profiles from passenger-based tracking.........................................34
Figure 22: Comparing energy efficiency models in paratransit vehicles...................................................................35
Figure 23: Access to electricity in Africa as a share of population in 2020.
................................................................39
Figure 24: Linking transport to sustainable development goals.
.................................................................................45
Figure 25: Integrated intelligent transport system in smart cities................................................................................48
Figure 26: Car free day exercise in Kigali, Rwanda.........................................................................................................50
Figure 27: Impact of limiting vehicular traffic on air pollution in Kigali, Rwanda......................................................50
Figure 28: Light rail system in Addis Ababa, Ethiopia....................................................................................................52
Figure 29: Dar rapid transit system, Dar es Salaam, Tanzania.......................................................................................53
Figure 30: Electric-powered bus rapid transit in Dakar, Senegal.................................................................................55
Figure 31: Dedicated bus rapid transit lane in Dakar, Senegal....................................................................................56
Figure 32: Motorcycles navigating diverse rural terrain in Africa.
................................................................................59
Figure 33: Artist’s impression of a pedestrian friendly transportation terminus in Kisumu, Kenya.......................60
Figure 34: Example of a microcar.
......................................................................................................................................61
Figure 35: The multi-level perspective framework for complex sustainability transitions.
......................................63
Figure 36: Modes of transport used in Nairobi, Kenya..................................................................................................72
Figure 37: Pedestrian footpath in Nairobi, Kenya.
...........................................................................................................73
Figure 38: Non-motorised policies in African countries................................................................................................74
Figure 39: A motorcycle rider charging his own battery at a Roam hub....................................................................76
Figure 40: Cost of implementing Nationally Determined Contributions in Africa (2020–2030), USD billions.......82
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
Globally, transportation contributes about a quarter of all greenhouse gas emissions.
While major carbon-emitting economies receive much attention, Africa offers a unique
opportunity to explore reduction strategies. Despite low motorisation rates, the continent
could emerge as a leader in decarbonising transport. Shifting away from fossil fuels
offers economic, environmental, health, and infrastructural advantages. Africa’s abundant
renewable energy and youthful workforce make electrifying transport promising. Though
some governments have taken steps to reduce fossil fuel use, coordinated efforts are
needed to secure the continent’s energy future. This entails policies and transport plans that
promote sustainable mobility, including by promoting affordable electric vehicles, reliable
electricity, and supportive infrastructure in urban and rural areas. This report aligns with the
African Union’s Agenda 2063, which envisions an energy system powered predominantly
by renewable sources, bolstered by a robust local manufacturing sector. It also supports
Sustainable Development Goal 7 of the United Nations’ Agenda 2030, which seeks to
guarantee universal access to affordable, reliable, sustainable, and modern energy.
This report focuses on the role of road transportation in reducing GHG emissions in Africa. It
examines the broad spectrum of challenges and opportunities, covering policy, institutional
capacity, strategic and technological considerations, financial and social factors, and legal
and regulatory frameworks. Most importantly, the report provides a perspective on how
policymakers and key stakeholders can effectively navigate and manage the complex
transition towards a net zero-carbon transport system in Africa. The genesis of this report
was a collaborative effort involving the Network of African Science Academies (NASAC)
and the InterAcademy Partnership (IAP). It builds upon previous work by the European
Academies Science Advisory Council (EASAC), published in 2019 and a 2021 workshop co-
organised by NASAC and IAP
. The study aimed to leverage current research to harmonise
transport decarbonisation policies across Africa, identify knowledge gaps, and suggest
practical policy measures at local, national, and regional levels. Through rigorous analysis
of the continent’s potential, real, and exigent demand for transport, the report postulates
findings and recommendations that acknowledge the diverse and complex landscape
of the continent. It underscores the necessity for customised strategies in decarbonising
transport, which may vary significantly by country, based on national circumstances.
We extend our deepest gratitude to all contributors, especially the dedicated working group
members whose innovative approaches helped achieve the report’s goals. We also thank
the peer reviewers for their invaluable feedback, which ensured the recommendations
were merit-based and scientifically sound. Special thanks to the staff of the NASAC and
IAP secretariats, whose dedication made this report possible, and to the ClimateWorks
Foundation and the African Climate Foundation for their financial support. Thank you very
much!
Prof. Mahouton Norbert
Dr. Margaret Hamburg
Prof. Masresha Fetene
Hounkonnou
Co-President, IAP
Co-President, IAP
President, NASAC
FOREWORD
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This study aims to assess the challenges and opportunities for the decarbonisation
of transport in Africa by addressing cross-cutting issues of policies, institutional and
technical capacity, strategies, technologies, financing, and social considerations as well
as legal and regulatory frameworks. It was carried out collaboratively by the Network of
African Scientific Academies (NASAC) and the InterAcademy Partnership (IAP) with the
sponsorship of the Climate Works Foundation and the African Climate Foundation. The
study emerged out of a November 2021 workshop organised jointly by IAP and NASAC
and builds on other studies focused on issues related to decarbonisation of transport in
Africa.
The questions that frame this report are shown in Box 1. Except for question (7), which
relates to transportation during the COVID-19 pandemic and had become irrelevant by
the time of the writing of this report, these framing questions are addressed in Chapters
2 to 5 of this report.
BOX 1: Questions that framed the study on decarbonisation of transport in Africa
1. How can governments in Africa harness the economic, environmental, and social
benefits of decarbonisation of transport?
2.
What would it take to accelerate electric vehicle adoption consistent with
national climate goals? Will other forms of low carbon fuels and fuel efficiency
play a significant role?
3. How can planning and urban design help drive transformation of the transport
sector?
4. What are the best solutions for rural areas, and for maintaining rural-urban
connectivity in an environmentally sustainable manner?
5. What lessons can be learnt and adopted/scaled-up from regional and global
best practices?
6. How can non-motorised transport be further utilised?
7. Which transport reforms could COVID-19 help accelerate?
8. How can informal bus networks and local rideshare apps be incentivised to use
electric vehicles? How can digitisation help support this transformation?
9. How can legal and regulatory mechanisms promote investment in low-carbon
transport?
10. How can opportunities for local vehicle manufacturing support a long-term
vision for sustainable transportation?
The study builds on the success of a similar project by IAP’s European Academy Network
(EASAC, 2019) and is therefore the second of IAP’s regional reports on the topic. Funding
permitting, regional reports would be produced in a similar manner for the Americas and
ABOUT THE STUDY
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
Asia by IAP’s constituent regional networks for those regions, namely, the InterAmerican
Network of Academies of Science (IANAS) and Association of Academies and Societies
of Science in Asia (AASSA). If funds are available, the project will culminate in an over-
arching global report and a final workshop to review the similarities and differences
among the four regions.
Working Group Members and Project Secretariat Profiles
1. Prof. Kouzou Abdallah, (Working Group Chair) is full professor at Djelfa University,
Algeria, head of the research team on Power Electronics and Power Quality,
collaborator researcher and member of the Smart Grid Center at Texas A&M in Doha,
Qatar (SGC-Q).
2. Prof. Thinus Booysen is professor and the Chair of the Internet of Things at the Faculty
of Engineering at Stellenbosch University, South Africa. He is the Director of the MTN
Mobile Intelligence Lab and a partner in the Stellenbosch Smart Mobility Lab.
3. Dr. Samuel Bwalya is a green economy consultant for the government of Zambia and
the immediate past Managing Director of the Development Bank of Zambia (DBZ).
Bwalya is a past UNDP Country Director and Resident Representative for Nigeria and
Ethiopia.
4. Prof. Chux Daniels is associate professor at the Graduate School of Technology
Management (GSTM), University of Pretoria (South Africa) and a Research Fellow
in Science, Technology, and Innovation (STI) Policy at Science Policy Research Unit
(SPRU), University of Sussex Business School (UK).
5. Dr. Mafini Dosso (PhD, PMP®) is an economist of innovation and industry, former project
leader at the European Commission Joint Research Centre (Spain), senior expert in
inclusive territorial development, intellectual property and sustainable innovation
policies, co-founder & head of research at Organisation Internationale de l’Innovation
pour des Territoires et Industries Durables (OIITID) in Abidjan, Côte d’Ivoire.
6. Mr. Daniel Essel is the deputy director with the policy, planning, monitoring and
evaluation Directorate of the Ministry of Transport, Ghana.
7. Prof. Akii Ibhadode is distinguished professor of Manufacturing Engineering and a
former Shell professor of Lightweight Automobile Engine Development (2016–2020).
He is the former vice-chancellor of the Federal University of Petroleum Resources,
Effurun, Nigeria, from 2015–2020.
8. Ms. Irene Iradukunda is a sustainable Development & Climate Change scientist who
works at UNDP
. She previously contributed to the development of climate impact
calculation tools of different transportation modes at Vuba Corp. She is former
Business Development Manager at Yego Innovision, a Rwandan startup in the public
transportation industry.
9. Ms Irene Karani is currently a Ph.D researcher in climate change. She was formerly the
Africa Climate Director at the Children’s Investment Fund Foundation and the NIRAS
Africa Regional Director. She has contributed to climate policy and programme
implementation at regional and national levels.
10. Dr. Ahmed Osama is the director of the Centre of Mobility Research in Egypt. He
received his PhD in transportation engineering from the University of British Columbia,
where he had been a research assistant at the Bureau of Intelligent Transportation
Systems and Freight Security.
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Rigorous peer-review is a hallmark of both NASAC and IAP studies. We are grateful to the
following reviewers for their constructive comments:
•
Prof. Abubakar Sani Sambo, former Director-General, Energy Commission of Nigeria.
•
Mr. Chris Kost, Africa Director, Institute for Transportation and Development Policy.
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Prof. Kefa Otiso, Department of Geography, Bowling Green State University, USA.
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Prof. Wim van Saarloos, President, European Academies Science Advisory Council
(EASAC) (2023–2025).
•
Prof. Winnie V. Mitullah, Institute of Development Studies, University of Nairobi,
Kenya.
•
Prof. Zarina Patel, Associate Professor of Human Geography, Department of
Environmental and Geographical Science, University of Cape Town, who coordinated
the review process.
Project Secretariat
Dr. Evans Avedi
Study Co-Director
Network of African Science Academies
Kenya
Mr. Moses Ogutu
Study Co-Director,
InterAcademy Partnership
United States
Dr. Jackie Kado
Executive Director
Network of African Science Academies
Kenya
Dr. Ourania Kosti
Executive Director
InterAcademy Partnership
United States
Mr. Jack Omondi
Project Officer
Network of African Science Academies
Kenya
Ms. Sophia Nordt
Research Associate
InterAcademy Partnership
United States
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
ABOUT THE NETWORK OF
AFRICAN SCIENCE ACADEMIES
The Network of African Science Academies (NASAC) is a network of 30 merit-based
national academies in Africa. NASAC’s main objective is to unite science academies and
facilitate discussions on the scientific aspects of challenges of common concern, make
joint statements, and provide science-informed advice to policy and decision-makers
in Africa. Additionally, NASAC creates awareness of the value of science academies to
socio-economic development and works with scientists to establish science academies in
countries where none exist. NASAC’s networking capacity serves as an effective resource
for communicating appropriate thematic information and coordinating efforts among
different sectors and stakeholders in academia, policy, and society. Specifically, through its
membership, NASAC continues to provide advice to regional bodies and organisations
on science-related issues of importance to Africa’s development. It has also enhanced the
capacity of academies in Africa to improve their roles as independent science advisors
to governments and to strengthen their national, regional, and international functions.
NASAC is the affiliate network for the InterAcademy Partnership in Africa. The secretariat
of NASAC is based in Nairobi, Kenya. More information is available at www.nasaconline.
org.
ABOUT THE
INTERACADEMY PARTNERSHIP
The InterAcademy Partnership (IAP) is a global network of 150 academies of science,
engineering, and medicine. With its four regional networks—in Africa (NASAC),
the Americas (the InterAmerican Network of Academies of Sciences, IANAS),
Asia/Oceania (the Association of Academies and Societies of Sciences in Asia,
AASSA) and Europe (the European Academies Science Advisory Council, EASAC),
IAP provides a platform for mobilising regional and national expertise on wide-
ranging issues of global importance, and for facilitating cooperation with other
key stakeholders and potential partners. IAP’s secretariat offices are hosted by The
World Academy of Sciences in Trieste, Italy, and the National Academy of Sciences
in Washington, DC, USA. More information is available at www.interacademies.org.
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EXECUTIVE SUMMARY
The transportation sector is a significant contributor to global greenhouse gas emissions,
accounting for nearly a quarter of total emissions globally. Transportation is also a critical
enabler of Africa’s economic transformation and is featured prominently in Africa’s
Agenda 2063. As climate change concerns continue to grow it is critical to decarbonise
transportation in Africa, where future carbon emissions are expected to grow rapidly.
This study, undertaken collaboratively by the InterAcademy Partnership and the Network
of African Science Academies, assesses the challenges and opportunities for the
decarbonisation of transport in Africa. It also reviews policies, institutional and technical
capacities, strategies, technologies, financing, and social factors, as well as requisite legal
and regulatory frameworks that need to be implemented to achieve decarbonisation of
transport. The report reaffirms the dual response of decarbonisation to the escalating
threats of climate change and the development of sustainable transportation in Africa.
Currently, Africa contributes 4% of global transport emissions, however, emissions are
projected to increase rapidly over the next two decades spurred by rapid urbanisation,
economic growth, and rising motorisation rates in Africa. Therefore, the continent
needs to adopt and proactively implement decarbonisation strategies to generate
significant environmental, economic, and social benefits. Environmentally, the shift from
fossil fuel-dependent vehicles to cleaner alternatives, such as electric vehicles (EVs)
powered by renewable energy sources like hydropower, solar, or wind, will significantly
reduce air pollution, diminish reliance on imported fossil fuels, and enhance Africa’s
energy independence. A transition to decarbonised transportation will contribute to
the preservation of Africa’s rich biodiversity and natural landscapes, that are currently
under threat because of rising pollution and their unsustainable utilisation. Economically,
decarbonised and sustainable transport solutions can spur economic development,
alleviate poverty, and improve transport accessibility, while reducing carbon emissions
to safeguard the environment. Socially, sustainable transportation improves access to
transport for all communities, promotes public health, and creates new job opportunities.
It also presents an essential strategy for countries to meet their Nationally Determined
Contributions (NDC) targets.
With improvements in the availability and access to clean energy sources (electricity),
widespread adoption of electric mobility presents a viable alternative to traditional fossil-
fuel-based transport and has the greatest potential to reduce carbon emissions. In this
vein, Africa’s developing transport infrastructure and rich renewable energy resources
offer the opportunity to adopt cutting-edge, low-emission technologies such as EVs
without the significant overhaul required in more entrenched transport systems. In terms
of economic growth and opportunities, Africa could become an exemplar in developing
efficient new mass transportation systems with low carbon emission.
This report highlights the critical role of enhancing public transportation systems through
the development of mass rapid transit (MRT) systems, including bus rapid transit (BRT) and
light rail trains (LRT), recognised as a bedrock of sustainable urban mobility. Furthermore,
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
it underscores the need to promote non-motorised transportation methods, such as
cycling and walking, as indispensable elements of a sustainable, inclusive, and efficient
transport system in Africa.
Decarbonising road transport inherently disrupts the established and often entrenched
regimes within the transport sector. These include the fossil fuel industry, transport sector
operators, and institutions and institutional frameworks that govern transport systems
in Africa. Therefore, a collaborative approach among governments, industry, public,
and civil society actors is essential to achieving a holistic, inclusive, and transformative
transition. Research and innovation, alongside enabling policies and regulations, are vital
inputs in the transition to low-carbon transport systems.
The goal of a decarbonised transport sector in Africa requires comprehensive policy and
regulatory reforms, increased investment in green technologies and innovations, and
incentives. It also requires a change in mindset, culture, and a shift in consumer behaviour
to foster sustainable transport practices as well as institutional, infrastructural, and cultural
barriers head-on. The report provides strategic insights and innovative solutions for
overcoming these challenges and for fostering partnerships for sustainable transport.
In addition to a focus on passenger vehicles and urban transportation — owing to their
immediate potential for impactful decarbonisation — the report recognises the broader
spectrum of transportation modes, including heavy-duty vehicles (HDVs), rail transport,
and the disparities between urban and rural transportation infrastructure. HDVs are
instrumental for Africa’s logistics and freight systems, and present their own unique
challenges and opportunities for decarbonisation. While rail transport currently faces
significant barriers such as underinvestment, inadequate infrastructure, and regulatory
hurdles, it holds immense potential when it comes to development of sustainable
transport. Improving existing rail transport systems can significantly reduce road
congestion, lower emissions, and foster regional connectivity.
Given the long-term nature of systemic changes required for transitions such as
decarbonisation, and mindful of the varied contexts across African countries, this
report intentionally avoids specifying implementation timelines. Each country’s journey
towards sustainable transport will be unique, influenced by its specific socio-economic,
geographical, and political landscapes. The absence of rigid timelines provides a flexible
approach that allows for tailored national strategies and approaches to decarbonisation,
based on the insights and recommendations of the report.
FINDINGS
1. Decarbonisation of transport is already taking place across Africa. There are
numerous ongoing projects aimed at decarbonising transport in different cities and
in the sub-regions of Africa. These projects, such as the growing adoption of electric
mobility solutions, bus rapid transit (BRT) systems, and light rail transport (LRT).
There is also an emphasis on non-motorised transport such as walking and cycling
demonstrate local successes in decarbonisation, with significant economic, social,
and environmental benefits.
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2. The Enable-Avoid-Shift-Improve-Resilience (EASIR) approach is an appropriate
strategy for the decarbonisation of transport across Africa. The EASIR approach’s
holistic nature, combining enabling policies, mechanisms to reduce travel demand,
the promotion of sustainable transportation modes, improvements in vehicle and fuel
efficiency, and enhancing the resilience of transportation systems directly addresses
the multi-dimensional challenges of transport decarbonisation on the continent. The
EASIR framework aligns with Africa’s specific needs and global sustainability goals,
underscoring its suitability. This finding is supported by analysis of successful case
studies within the continent where elements of the EASIR approach have already
been implemented, demonstrating tangible benefits in reducing carbon emissions
and enhancing sustainable mobility. Case studies described in this report include the
adoption of enabling policies such as EV incentives in Morocco and Kenya, the shift
towards sustainable modes such as Rwanda’s investments in cycling infrastructure,
and South Africa’s push for biofuel usage to improve fuel efficiency.
3. Policy and regulatory instruments can facilitate the decarbonisation of transport.
African governments are employing a diverse range of policy instruments to accelerate
the decarbonisation of transport at continental and local levels. These are categorised
into four main types: (1) market-based instruments (such as taxes, subsidies, fees,
quotas, import duties, and penalties) (2) regulatory instruments (licenses, limits,
prohibitions, laws); (3) direct provisions (governments directly providing goods or
services to its citizens); and (4) information provisions (dissemination of relevant,
accurate, and timely information to the public). Market-based tools, like subsidies for
electric vehicle purchases in Morocco and carbon taxes in South Africa, incentivise
cleaner transport options. Regulatory measures, including emissions standards
and vehicle import restrictions, have been implemented in Egypt and Kenya to
curb pollution and encourage the adoption of cleaner vehicles. Direct provisions
are evident in Ethiopia’s investment in the Addis Ababa light rail system, directly
enhancing public transport infrastructure. Information provisions play a crucial role
in raising awareness and changing public behaviour towards sustainable transport
options, as seen in Nigeria’s campaigns promoting electric motorcycles. These varied
policy tools, backed by strategic planning and investments, are critical to boosting
the effectiveness of decarbonisation efforts across the continent.
4. Decarbonisation of transport has the potential to drive industrial growth and
create green job opportunities across Africa. There is growing local assembly and
manufacturing of EVs in Africa, as well as initiatives to convert gasoline-powered
vehicles, including Africa’s paratransit vehicles, to electric propulsion in African
countries including Kenya, South Africa, and Nigeria. The conversion of ICE vehicles
to EVs particularly presents enormous potential considering the vast amount
of used vehicles in Africa. Meanwhile, with the necessary infrastructure already
present, existing ICE vehicle manufacturers could pivot to EV production if properly
incentivised. These examples demonstrate that the continent’s abundance of skilled
mechanics, combined with ingenuity and resourcefulness that African innovators
demonstrate, provide the groundwork for a sustainable, scalable model of EV
development tailored to the unique needs and opportunities of the rapidly emerging
African EV market, while contributing to the global advancement of electric mobility.
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
Opportunities extend into EV auto parts and battery manufacturing, leveraging
Africa’s critical mineral resources, alongside innovative business models like pay-
as-you-go charging and solar charging stations, taking advantage of the continent’s
abundant sunlight. While strategic policies to support local vehicle manufacturing are
emerging in various African countries, the realisation of broad industrial ambitions
requires a commitment to building the necessary human capital by skilling, up-
skilling, and re-skilling, especially among the youth, women, and unemployed.
5. Transport electrification in Africa will increase the demand for electricity, and the
current fragility of the electric grid poses a critical concern for the viability and
sustainability of electric mobility. Adopting EVs will have significant impact on the
electricity system in terms of generation, transmission, distribution, and accessibility.
While EVs could also play a role in stabilising the grid, for example, through a vehicle-
to-grid (V2G) approach, understanding the current state of power systems in Africa
is crucial in evaluating the impact of EV deployment across African countries, as
electricity is a central pillar of Africa’s energy infrastructure. The capacity, reliability,
and reach of these systems play a key role in determining how effectively EVs can
be integrated and supported. Increased demand from EVs necessitates robust and
diverse generation facilities and power sources. Transmission networks will need to
be upgraded to handle the increased load, especially during peak charging times,
requiring a resilient infrastructure. On the other hand, the distribution system will
face changes in load patterns, particularly in residential areas with home charging,
demanding smarter and more responsive grid solutions. In the meantime, despite
the strong case for the electrification of transport in Africa, the lack of adequate
investment in the power sector and insufficient research on the impacts of this
electrification hinders the development of innovative solutions, the exploration of
technology applications, and the conceptualisation, design, and implementation of
effective strategies.
6. Prioritising electrification of transport for the less costly, higher mileage, and
extensively used vehicle segments in Africa could streamline the adoption of EVs,
maximising environmental benefits and economic efficiency. Analysis indicates
that two- and three-wheelers, along with passenger buses on high-use routes, are
attractive candidates for the first stages of transport electrification efforts. Similarly,
four-wheelers, taxis, ride-sharing vehicles, and other commercial fleets are identified
as more suitable for early electrification compared to less intensively used private
family cars.
7. An integrated sustainable transport strategy that includes mass rapid transport
and non-motorised transport can enhance decarbonisation of transport. A holistic
approach to sustainable transport can not only reduce carbon emissions but also
has the potential to alleviate negative traffic externalities, thereby contributing to a
healthier environment and improved quality of life. In Africa, where urbanisation is
rapidly increasing, the need for efficient and sustainable transportation systems is
more pronounced than ever. The implementation of mass rapid transit systems, such
as the bus rapid transit (BRT) systems in Lagos, Nigeria, and Dar es Salaam, Tanzania,
exemplifies proactive steps towards sustainable urban mobility. Additionally, the
development of light rail projects, like the Addis Ababa Light Rail in Ethiopia, serves not
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only to decrease reliance on individual car usage but also to spearhead the transition
towards electrification of public transport networks. Similarly, the development and
adoption of non-motorised transport (NMT) infrastructure plays a crucial role in
shaping sustainable urban mobility landscapes. In Africa, several examples highlight
the progress and commitment towards enhancing NMT facilities. For instance, Nairobi
in Kenya, and Cape Town in South Africa have taken significant strides in developing
bicycle paths and pedestrian walkways, inspired by the success of Rwanda’s Kigali
Car-Free Days, which promote active transport and raise environmental awareness.
8. Inadequate financial frameworks hinder decarbonisation efforts in Africa, limiting
the continent’s ability to leverage transport decarbonisation as a catalyst for
industrial growth and innovation. The establishment of a robust EV ecosystem,
already stimulated by the emergence of local assembly and manufacturing of EVs,
ambitious innovations such as the conversion of gasoline-powered vehicles to electric
propulsion, battery swapping, and investments in renewable energy systems, as well
as in inclusive non-motorised transport infrastructure, are constrained by inadequate
financial frameworks. The success of these transport sectors, which are crucial for
creating a new economic paradigm, generating green jobs, fostering technological
innovation, and establishing new markets within the automotive industry, depends
heavily on the availability of funding and investment. The scarcity of robust financial
structures and investment may stem from multiple factors, including African countries’
challenges in developing comprehensive financial policies and frameworks such
incentives for EV buyers, and the hesitation of investors, who may not fully recognise
the opportunities within the continent’s evolving EV market. Therefore, addressing
these financial barriers and enhancing investor confidence is crucial for unlocking
the transformative power of decarbonisation through electrification in Africa.
9. Decarbonisation efforts compete with existing transport and oil industry regimes
that benefit from the manufacture, sale, maintenance, and deployment of fossil fuel-
based vehicles. Entrenched regimes often have established powerful interests that are
resistant to change due to financial, political, or ideological reasons. Decarbonisation
involves reducing dependence on oil and other fossil fuels, which are the primary
energy sources for conventional ICE vehicles. For transport sector operators such as
the companies and organisations involved in manufacturing, operating, or maintaining
transportation systems, decarbonisation will require adoption of new technologies,
change of business models, and compliance with appropriate regulations. Similarly,
policies, regulations, and incentives that encourage the adoption of cleaner
transportation modes will disrupt institutional frameworks such as subsidies that
have historically supported the fossil-fuel industry and transport systems or the
associated fuel tax revenues for governments. Crucially, decarbonisation policies
inherently challenge the status quo and can lead to significant economic, social, and
institutional changes and tensions. To navigate competing interests, it is essential to
actively engage stakeholders from traditional transport and fuel industries in crafting
a shared vision for the future of transportation on the continent, while highlighting
the economic, environmental, and social benefits. Such collaborations might include
engagement with fuel industry representatives to explore the development of electric
charging infrastructure as a new business venture, and shifting the perspective
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from competition to complementary roles in the evolving transport ecosystem.
Engaging stakeholders not as adversaries but as partners in progress can facilitate
the development of integrated solutions that address economic, environmental, and
social goals.
10. Progress towards decarbonised and sustainable transportation can be achieved
and accelerated by adopting a common position on sustainable transport across
Africa. While the African Union’s Climate Change and Resilient Development
Strategy and Action Plan (CCRDSAP) 2022–2032 already provides a comprehensive
framework for climate action, including in transport, a distinct strategy or position
dedicated to sustainable transport does not currently exist. Such a strategy would
align with overarching continental and global objectives for climate change priorities
and enable Africa to capitalise on economies of scale and enhance its collective
bargaining power on issues related to decarbonisation and overall improvement of
the transport sector. Adopting a common position on sustainable transport across
Africa does not imply a one-size-fits-all policy. Instead, a common framework should
be based on shared principles that recognises the diversity of national circumstances
and allows for flexibility in implementation.
RECOMMENDATIONS
1. City and regional authorities in Africa should promote local decarbonisation efforts.
City and urban authorities should actively share insights and best practices on local
decarbonisation efforts within Africa to accelerate their adoption continent-wide.
This includes creating platforms for knowledge exchange, setting up pilot projects,
and establishing benchmarks for success. Regional authorities should spearhead
the establishment of agencies to enhance governance and collaboration within
Africa’s transport sector. The formation of such bodies, exemplified by the African
Association of Urban Transport Authorities (AAUTA), demonstrates a commitment
to improving urban mobility across several countries. The AAUTA is a collaboration
between the Greater Abidjan Urban Mobility Authority and the Africa Transport
Policy Programme, incorporating over 40 urban transport leaders from 13 African
countries. It aims to facilitate the exchange of best practices and lessons learned
in urban transport system management, promote public-private partnerships, and
strengthen cooperation with development partners.
2. Governments in Africa should implement the Enable-Avoid-Shift-Improve-
Resilience (EASIR) approach for sustainable transport. This approach combines
enabling policies, mechanisms to reduce travel demand, promotion of sustainable
transportation modes, and enhancements in vehicle and fuel efficiency. It aligns with
global best practices and supports Africa’s strategic sustainable development goals.
3. Governments in Africa should provide incentives to industries to promote and
support local manufacturing. This includes local manufacturing of electric batteries
and production and assembly of EVs, including two- and three-wheelers (motorcycles
and tuk-tuks, respectively) as well as buses. This can be done through the provision
of both policy and regulatory incentives such as tax breaks, subsidies, and facilitating
partnerships between local industries and international companies. Such incentives
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will not only help achieve decarbonisation of transport goals but also drive inclusive
economic growth in line with Africa’s Agenda 2063 and the United Nations SDGs.
4. Governments in Africa, industry, and academia should establish research
partnerships to investigate energy demands and expected impact of EVs on the
grid. These research collaborations can also assess the potential for charging EVs
with renewable energy sources as well as on increasing local contents on EVs. In
doing so, policy decisions on EV adoption and charging infrastructure will be context-
specific, evidence-informed, and based on actual data.
5. Governments in Africa should develop comprehensive financing and policy
instruments to support the upgrade of power grid systems, the construction of EV
charging networks, and overall improve the public transport infrastructure. Innovative
climate financing instruments can include infrastructure funding, blended finance,
and green bonds, alongside taxes. This type of financing and policy instruments will
encourage the acquisition of EVs, foreign investment, and inclusive business models
that foster participation of SMEs and start-ups in the EV business ecosystem. In
addition, governments can expand policy support to foster international cooperation,
resource mobilisation, and the development of sustainable business models for
electric mobility, leveraging existing approaches such as the Green Climate Fund
aimed to use flexible financing solutions and climate investment expertise.
6. Governments in Africa should prioritise the electrification of vehicle segments that
provide the most immediate and highest decarbonisation benefits. Decarbonisation
efforts should focus on electrifying two- and three-wheelers, as well as passenger
buses operating on high-use routes, due to their lower costs, high mileage, and
extensive use. These segments present a significant opportunity for immediate
impact. Additionally, four-wheelers such as taxis, ride-sharing vehicles, and other
commercial fleets should be targeted in early decarbonisation efforts, given their
frequent use and greater potential for reducing emissions. However, it is also critical
to consider the role of private family cars. While these vehicles may not have the same
high usage as commercial fleets on a per-vehicle basis, their cumulative impact due
to sheer volume can be substantial. Tailored strategies based on vehicle use patterns
and ownership costs are needed for this vehicle segment, as part of a comprehensive
approach to electrifying four-wheelers.
7. Governments in Africa should implement stricter policies and regulations that
support emission reduction during the transition to decarbonising the transport
sector. While the transition towards EVs presents a significant opportunity for
emission reduction, the potential of regulatory measures to curb emissions from
existing ICE vehicles also needs to be a priority. Stricter emission standards for
vehicles, as well as the introduction of policies that discourage the importation of
older, more polluting cars, could significantly support emission reduction goals.
Policies banning or restricting old and high-emitting vehicles from metropolitan
centres have been shown to reduce urban pollution and encourage the adoption
of cleaner transportation alternatives while also improving air quality, and enhancing
public health and the quality of life in urban areas.
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8. Governments in Africa and other stakeholders should implement just transition
principles to foster a holistic and socially inclusive decarbonisation of transport.
Just Transition Principles advocate for a shift towards a sustainable economy that
prioritises equity and access for all, including vulnerable groups and marginalised
communities such as women, persons with disabilities and older persons, indigenous
communities, low-income populations, and residents of rural areas. Just transition
principles also safeguard against exacerbating existing inequalities by adopting
gender and socially inclusive approaches when formulating transportation policies,
for example by addressing safety issues that prevent women from engaging in active
transportation, such as walking, and by addressing equity between women and men
in the transport workforce. Developing accessible infrastructure such as sidewalks,
ramps, and elevators in bus parks and on vehicles caters towards the needs of
persons with disabilities and older persons. Finally, just transition principles promote
investing in infrastructure that supports both urban and rural transportation needs
and rural urban connectivity, ensuring that decarbonisation benefits are equitably
distributed across all regions.
9. Governments in Africa should improve existing transportation systems and adopt
sustainable land-use development. Improving existing transport systems and
adopting sustainable land-use developments such as compact and mixed-use
development and transit-oriented development, are essential strategies for African
governments to promote economic prosperity, social inclusion, environmental
sustainability, and resilience. By prioritising these measures, African countries can
create more liveable, equitable, and sustainable cities and communities for current
and future generations. For instance, by investing in more efficient and accessible
public transit options, including mass rapid transit options such as BRT and light
rail transit systems, cities can significantly lower their carbon footprint. In addition,
creating safer and more appealing conditions for active transportation, like walking
and cycling, through dedicated bike lanes and pedestrian zones not only promotes a
healthier lifestyle, but also reduces emissions.
10. Governments in Africa should actively foster strategic collaborations, robust
advocacy, and innovation to advance sustainable transport across the continent.
Partnering with industry, academia, and global civil society can enable governments
to harness the power of advocacy and strategic collaborations in amplifying the call
for the adoption of low-carbon transport technologies and practices. In this case,
governments can utilise targeted policies, regulation, and financial incentives to
challenge and disrupt the dominance of fossil fuels and support businesses in their
transition to environmentally friendly operations.
11. Governments in Africa should establish a unified framework for decarbonised
and sustainable transport aligned with continental aspirations and global climate
change targets. This framework can build on existing blueprints, including the
African Union’s visionary policies, and agreements such as the Climate Change and
Resilient Development Strategy and Action Plan (CCRDSAP) 2022–2032, the 2023
Nairobi Declaration, Agenda 2063, Programme for Infrastructure Development
in Africa (PIDA), the African Renewable Energy Initiative, the Paris Agreement, and
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its Nationally Determined Contributions and national long-term climate strategies
of various African countries. A common position on sustainable transport not
only aligns with overarching continental and global objectives but also leverages
collective bargaining power in negotiations to secure technology transfers, financial
investments, and international support essential for the transition. Moreover, a pan-
African consensus on sustainable transport can pave the way for the establishment of
harmonised policies and interoperable infrastructure tailored to the continent’s unique
challenges and opportunities. A common approach with time-bound objectives will
serve as milestones, guiding the phased implementation of sustainable transport
initiatives across Africa, ensuring that progress is both measurable and aligned with
the overarching goal of fostering environmental sustainability and overall sustainable
development, in line with Africa’s Agenda 2063.
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COMMONLY USED ABBREVIATIONS
AASSA Association of Academies and Societies of Sciences in Asia
EASIR Enable-Avoid-Shift-Improve-Resilience
AU African Union
BRT Bus Rapid Transit
CO2 Carbon Dioxide
EASAC European Academies Science Advisory Council
EU European Union
EV Electric Vehicle
GHG Greenhouse Gas
IANAS InterAmerican Network of Academies of Sciences
IAP InterAcademy Partnership
ICE Internal Combustion Engine
IEA International Energy Agency
MRT Mass Rapid Transit
NASAC Network of African Science Academies
NDC Nationally Determined Contributions
NMT Non-Motorised Transport
PIDA Programme for Infrastructure Development in Africa
R&D Research and Development
SDG Sustainable Development Goals
SSATP Sub-Saharan Africa Transport Policy Program
UN United Nations
UNFCCC United Nations Framework Convention on Climate Change
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GLOSSARY OF TERMS
Avoid-Shift-Improve (ASI) framework: is a sustainability approach that emphasises
three key strategies for reducing environmental impacts and promoting sustainable
development. The avoid strategy focuses on avoiding or minimising activities that have
negative environmental or social consequences. The shift strategy involves shifting from
unsustainable practices or behaviours to more sustainable alternatives. The improve
strategy focuses on continuously improving existing processes, products, and systems to
enhance their sustainability performance.
Enable-Avoid-Shift-Improve-Resilience (EASIR) framework: An expanded approach
to the traditional Avoid-Shift-Improve (ASI) that incorporates two additional strategies
– enable and resilience - to promote a holistic approach aimed at enhancing transport
decarbonisation and adaptation. The enable strategy establishes the foundational
governance, laws, institutions, and financial arrangements necessary for effective
decarbonisation policies. Lastly, the resilience strategy aims to enhance the resilience and
adaptive capacity of transport infrastructure to withstand environmental, technological,
and socio-economic changes.
Battery swapping: is a technology and service used primarily in electric vehicles (EVs)
where the depleted battery of an electric vehicle is quickly replaced with a fully charged
one. This process is typically performed at specialised battery swapping stations rather
than recharging the battery through conventional charging methods.
Bus Rapid Transit (BRT) systems: are high-capacity public transportation systems that
aim to provide fast, efficient, and reliable bus services with features typically associated
with rail transit but at a lower cost. BRT systems generally include dedicated lanes or
corridors, stations with off-board fare collection, level boarding, priority at intersections,
and frequent service.
Carbon markets: are mechanisms designed to reduce greenhouse gas (GHG) emissions
by putting a price on carbon dioxide (CO2) and other greenhouse gases. The concept
behind carbon markets is to create financial incentives for industries and businesses to
reduce their emissions by allowing them to buy and sell emissions allowances.
Carbon credits: are a tradable permit or certificate representing the right to emit one ton
of carbon dioxide (CO2) or its equivalent. They are a key component of carbon markets
and emissions trading systems, allowing businesses and governments to buy and sell the
right to emit greenhouse gases within a regulated framework.
Concessional climate finance: refers to financial support provided by governments,
international organisations, or other entities at below-market interest rates or with other
favourable terms to help countries, particularly developing nations, address climate
change challenges and transition to low-carbon, climate-resilient development pathways.
Electric vehicles (EVs): are vehicles that are powered, either partially or entirely, by
electricity stored in rechargeable batteries or other energy storage devices. Unlike
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traditional internal combustion engine vehicles that rely on fossil fuels such as gasoline
or diesel, electric vehicles use electricity as their primary source of energy for propulsion.
Electric vehicle (EV) roaming: refers to the ability for EV drivers to use charging stations
operated by different charging networks or providers with a single access or payment
method. Just as mobile phone users can roam onto different cellular networks while
traveling, EV roaming enables drivers to access charging infrastructure across various
charging networks without needing multiple memberships or payment accounts.
Greenhouse gas emissions: refer to the release of gases into the atmosphere that trap
heat, leading to the greenhouse effect and contributing to global warming and climate
change.
Green bonds: are a type of fixed-income financial instrument specifically earmarked to
fund projects with environmental benefits. They are essentially debt securities issued
by governments, municipalities, corporations, or financial institutions to raise capital
for projects or activities aimed at addressing climate change, promoting renewable
energy, enhancing energy efficiency, supporting sustainable land use, improving waste
management, or other environmentally beneficial initiatives.
Green technologies: also known as clean or sustainable technologies, refer to innovations
and practices that are designed to reduce environmental impact, promote resource
efficiency, and contribute to sustainable development. These technologies aim to address
environmental challenges such as climate change, pollution, resource depletion, and
biodiversity loss by minimising emissions of greenhouse gases, pollutants, and waste
while maximising the use of renewable resources.
Heavy-duty vehicles (HDVs): are vehicles designed to transport goods or passengers
with a gross vehicle weight rating (GVWR) exceeding 8,500 pounds (3,855 kilograms).
These vehicles are typically larger and more powerful than light-duty vehicles and are
used for various purposes, including freight transportation, public transit, construction,
and agriculture. Heavy-duty vehicles play a critical role in the global economy by
facilitating the movement of goods and people over long distances and in diverse
operating conditions.
Light rail transit (LRT): is a form of urban rail transit characterised by its flexibility, capacity,
and integration into urban environments. LRT systems typically operate on a combination
of dedicated rights-of-way, semi-exclusive lanes, and mixed traffic, allowing them to
provide efficient and reliable service in urban and suburban areas.
Low carbon cities: also known as sustainable cities or eco-cities, are urban areas that
prioritise environmental sustainability, reduce greenhouse gas emissions, and promote
resilience to climate change impacts. These cities adopt integrated approaches to
urban planning, transportation, energy, waste management, and other aspects of urban
development to minimise their carbon footprint and enhance quality of life for residents.
Mass Rapid Transit (MRT): refers to a high-capacity urban public transportation system
designed to efficiently move large numbers of passengers within a metropolitan area.
MRT systems typically consist of electrified trains that run on dedicated tracks, providing
fast, reliable, and frequent service to commuters.
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Nationally Determined Contributions (NDCs): are the pledges and commitments made
by individual countries to reduce their greenhouse gas emissions and adapt to the
impacts of climate change under the United Nations Framework Convention on Climate
Change (UNFCCC). Each country submits its NDC as part of the international effort to
address climate change, particularly in the context of the Paris Agreement.
Net zero-carbon: refers to achieving a balance between the amount of greenhouse
gases emitted into the atmosphere and the amount removed from the atmosphere. In
other words, it means that the emissions of carbon dioxide (CO2) and other greenhouse
gases are equal to the amount that is either offset or sequestered, resulting in no net
addition to the atmosphere’s greenhouse gas concentration.
Non-motorised transport (NMT): refers to any form of transportation that does not rely
on motorised vehicles, such as cars, motorcycles, or buses, to move people or goods.
Instead, NMT relies on human power or animal power for propulsion. Common examples
of non-motorised transport include walking, cycling, skating, and the use of non-
motorised carts or wagons. NMT is often considered more sustainable, environmentally
friendly, and healthier compared to motorised transport options, as it produces fewer
emissions and promotes physical activity.
Off-grid energy solutions: refers to systems that provide electricity independently
of traditional utility grids. These solutions are designed to meet the energy needs of
individuals, communities, or facilities that are not connected to centralised power grids.
These systems typically utilise renewable energy sources such as solar, wind, hydro,
or biomass to generate electricity. Off-grid energy solutions often incorporate energy
storage technologies such as batteries or pumped hydro storage to store excess energy
for use during periods of low renewable energy generation or high demand.
Paratransit system: refers to a type of public passenger transportation that is characterised
by its flexibility and operates by demand without having fixed schedules and is operated
by private entities with minimal oversight and investment from government.
Renewable energy: refers to energy derived from naturally replenished sources that
are not depleted when used. Unlike fossil fuels, which are finite and contribute to
environmental pollution and climate change, renewable energy sources are abundant,
clean, and sustainable. They offer significant potential for reducing greenhouse gas
emissions, enhancing energy security, and promoting economic development.
Vehicle-to-Grid (V2G) technologies: are technologies that enables electric vehicles (EVs)
to interact with the electricity grid, allowing them to not only consume electricity but also
to provide electricity back to the grid when needed. V2G systems essentially turn EV
batteries into energy storage units that can be tapped into during peak demand periods
or to help stabilise the grid.
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CHAPTER ONE
DECARBONISATION of TRANSPORT and
ADAPTATION TO CLIMATE CHANGE
The Paris Agreement set an ambitious global goal of limiting global warming to 1.5°
Celsius above pre-industrial levels. To achieve this, global greenhouse gas emissions
must peak by 2025, decrease by 43% by 2030, and reach net zero by 2050, as outlined by
the United Nations. Under the Paris Agreement, parties are required to submit Nationally
Determined Contributions (NDCs) to the United Nations Framework Convention on
Climate Change (UNFCCC). Transitioning to transportation systems with lower carbon
emissions enables countries to significantly advance towards fulfilling their Paris
Agreement commitments. Beyond the environmental, economic, and social advantages,
the decarbonisation of transport is a crucial strategy for countries to meet their NDC
targets. This chapter provides the necessary background, outlines the study’s objectives,
and delves into the benefits, challenges, and strategies of decarbonising transport
and adapting to climate change. It underscores the critical need for transitioning to
sustainable transport systems and adapting to the rapidly changing climate realities.
1.1 Introduction
The transport sector accounts for nearly a quarter of global energy-related greenhouse gas
(GHG) emissions (IPCC, 2022). In 2022, worldwide carbon dioxide (CO2) emissions from
transportation were estimated at eight gigatonne, a 3% increase from 2021, according to
the International Energy Agency (IEA). From 1990 to 2022, emissions from transportation
grew at an average rate of 1.7% annually, faster than any other sector, except for industrial
emissions which rose at the same rate (IEA, 2023). Transportation emissions are driven by
the sector’s reliance on fossil fuels, which account for 90% of transport energy needs.
Road transportation accounts for 75% of all transport sector emissions, with passenger
vehicles, including cars and buses being the primary contributors (Tiseo, 2023). The
health and financial impacts associated with current greenhouse gas emissions from
transportation are enormous. It is estimated that, globally, pollution from the transport
sector is responsible for the loss of about 7.8 million lives annually, an economic cost
of USD 1 trillion in health damages (Anenberg, et al., 2019). In 2013, the estimated cost
of premature deaths due to air pollution in Africa was approximately USD 450 billion
(Ayetor, et al., 2021).
Africa is a small contributor (4%) to global transport emissions due to its small market and
low levels of vehicle ownership (UNFCCC, 2023). As Figure 1 shows, Africa’s contribution
to global transport GHG emissions has historically been minimal. While all regions
have seen an increase in emissions over time, Sub-Saharan Africa’s emissions growth is
relatively gradual and remains significantly lower compared to North America, East Asia
and Pacific, and Europe and Central Asia. The average CO2 emissions per person per
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2
year in Africa are only 0.8 tonnes. This is significantly lower than the global average of 4.8
tonnes. However, emissions from Africa’s transportation are increasing at an estimated
rate of approximately 7% annually, in stark contrast to the lower growth rates observed
in other regions (SLOCAT, 2021). For example, in the United States the annual increase
of transportation emission was less than 1% between 1990 and 2017, and in the United
Kingdom 0.12% in the same period (Ayetor, et al., 2021). With the current economic and
social growth occurring, Africa is expected to experience exponential growth in transport
motorisation along with the concomitant increase in transport-related greenhouse gas
emissions and adverse health effects in the coming decade.
Egypt, South Africa, Nigeria, Libya, Morocco, Kenya, and Ghana have the highest
motorisation rates in Africa and are responsible for more than 70% of Africa’s emissions
from the transport sector (Figure 2) (Ayetor, et al., 2021). The rapid rate of motorisation
of African cities has led to chronic traffic congestion and high levels of pollution. The lack
of fuel quality standards and the dumping of old and inefficient vehicles in the continent
further exacerbates the negative impacts of increasing motorisation on air quality.
It is estimated that 85% of vehicles in Africa are used vehicles imported from Europe,
the United States, and Japan (Ayetor, et al., 2021). Many of these vehicles would fail
roadworthiness tests and emission inspections in exporting countries but are dumped in
African countries which often have weaker or no vehicle emission regulations.
Geographical and socio-economic factors shape transportation choices in Africa. Despite
a rapid motorisation rate, on average, 80% of the continent’s urban population lacks
access to personal vehicles and a large proportion does not have access to motorised
public transit services. Non-motorised modes of transport such as walking and cycling
comprise the majority of urban trips (Sietchiping, et al., 2012). In some African cities, most
journeys are made on foot while most motorised trips are made using informal motorcycle
taxis or minibuses (Deeb, et al., 2022). According to Friedrich Ebert Stiftung (2020), in
2013, the average mode of transport across 14 African cities showed that walking was
the most prevalent at 34%, followed by private cars at 22%, matatus/minibuses at 18%,
motorcycles at 11%, buses at 9%, and other modes at 6% (Figure 3). Given the rise in
Figure 1: Global transport emissions by region (1990–2020)
1990
North American Region
East Asia and Pacific
Europe and Central Asia
Middle East and North Africa
Latin America and Caribbean
Sub-Saharan Africa
2.2 Gt
CO2o
1.7 Gt
1.1 Gt
500 Mt
1993
1996
1999
2002
2005
2008
2011
2014
2017
2020
CLIMATEWATCH
Historical GHC emissions
Data source: Climate Watch; Location: East Asia and Pacific, Europe and Central Asia,
Latin America and Caribbean, Middle East and North Africa, North America Region,
Sub-Saharan Africa; Sectors/Subsectors: Transportation; Gases: All GHG; Calculation: Total;
Show data by Regions.
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
Dar es
Salaam,
Tanzania
Addis
Ababa,
Ethiopia
Accra,
Ghana
Abidjan,
Côte
d’Ivoire
Average
of 14
African
countries
Nairobi,
Kenya
(2007)
44%
2%
15%
29%
9%
Walking
KEY
Mode of Transport in Selected African Countries
Motorcycle
Private car
Minibus
Bus
Other
34%
11%
18%
27%
6%
22%
47%
19%
11%
12%
22%
52%
10%
30%
12%
20%
26%
10%
0%
20%
30%
40%
50%
60%
70%
80%
90%
100%
Mode of share
11%
61%
35%
incomes since then, it is probable that the use of private cars has increased, as higher
earnings typically encourage a shift towards more private forms of transportation.
Public, or semi-public transport plays a significant role in most African cities. The most
widely used public transportation system in many urban and semi-urban areas is the
paratransit system. Paratransit refers to a type of public passenger transportation that is
characterised by its flexibility and operates by demand without having fixed schedules
and is operated by private entities with minimal oversight and investment from
government (SLOCAT, 2021).
215
445
776
987
1614
1985
2205
2561
2761
3847
6918
7287
17254
18200
35239
53034
65000
Cape Verde
South Sudan
Burkina Faso
Mauritius
Togo
Botswana
Benin
Uganda
Namibia
Ethiopia
Ghana
Kenya
Morocco
Libya
Nigeria
South Africa
Egypt
10000
0
20000
30000
Carbon Dioxide Emissions (Giga Gramme)
40000
50000
60000
70000
Figure 2: Transport sector emissions in select African countries.
Source: Adapted from Ayetor, et al. (2021)
Figure 3: Mode of transport in selected African cities (2013)
Source: Friedrich Ebert Stiftung (2020)
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The local names for paratransit vehicles vary across countries; medium-sized minivans
or buses that accommodate 9 to 25 passengers are called matatus in Kenya, minibus
taxis in South Africa (see Figure 4), and dala dala in Tanzania. Paratransit vehicles also
include tricycle (three-wheelers) taxis in Ghana and motorcycle (two-wheelers) taxis
in several eastern and western regions of Africa. Approximately 98% of commuters in
Dar es Salaam (Tanzania), 91% in Kampala (Uganda), 90% in Lagos (Nigeria), 65% in
Yaoundé (Cameroon), 82% in Algiers (Algeria), and 70% in Johannesburg (South Africa)
rely on paratransit transportation (Giliomee, et al., 2023).
Figure 4: Popular paratransit vehicles in Africa and their names
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
The popularity of paratransit vehicles makes them critical for consideration in transport
decarbonisation. Despite their ubiquitous nature in Africa, paratransit vehicles are
generally old, and electrifying them could reduce their tailpipe emissions while reducing
operating and maintenance costs for operators (see Case Study 2 in Chapter 2).
In many African countries, where road quality is often poor and urban areas are congested,
motorcycles (two-wheelers) — locally known as boda boda in East Africa, okada in
Nigeria, and moto in Rwanda (see Figure 5) — are the preferred mode of transport. Their
agility allows them to efficiently navigate through varied terrains and gridlocked traffic,
outperforming four-wheelers and other vehicles.
Figure 5. Motorcycles in the streets of Kigali, Rwanda
Photo credit: Moses Ogutu, IAP staff
Two- and three-wheelers (also known as tricycles or tuk-tuks for three-wheelers)
have become increasingly popular in Africa and other emerging markets due to
their availability, affordability, and adaptability. These vehicle segments which are
predominantly purchased new in Africa, are projected to become a dominant force in
Sub-Saharan Africa’s sustainable mobility transformative agenda (Powering Renewable
Energy Opportunities, 2023). They are particularly advantageous for low-income
countries and cost-effective to produce and are generally cheaper to electrify than buses
and heavy-duty vehicles, as discussed in the cost benefit analysis of EVs in Section 5.3 in
Chapter 5. Their smaller batteries can be charged via mini grids, making them suitable
for areas with limited access to reliable electricity grid infrastructure (see Case Study
7 in Section 5.9). Additionally, they can benefit from a battery-swap model, wherein a
depleted battery is exchanged for a fully charged one at a designated swap station (see
Sections 2.3.3 and 5.9).
African countries could leverage the growing preference for two- and three-wheelers
to decarbonise this sector. For African EV manufacturers, prioritising the development
and production of two- and three-wheelers presents a strategic short-term approach,
alongside the production of four-wheelers and other vehicle segments (Cash, 2022).
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However, EV manufacturers need to design electric motorcycles suited to the needs
and landscape of the continent as most of the electric motorcycles in the continent
imported from China and India are not well-suited for African conditions, they are costly,
face unreliable electric and charging infrastructure, especially in rural areas (Powering
Renewable Energy Opportunities, 2023).
1.2 Current Status of Decarbonisation of Transport in Africa
The Paris Agreement sets an ambitious global goal of limiting global warming to 1.5°
Celsius above pre-industrial levels. Achieving this goal requires that global greenhouse
gas emissions peak by 2025, decline by 43% by 2030, and fall to net zero by 2050
(The United Nations, n.d.). The Paris Agreement mandates parties to submit Nationally
Determined Contributions (NDCs) to the United Nations Framework Convention on
Climate Change (UNFCCC). Although implementation is voluntary, the NDCs aim to
reach specific targets and objectives and require periodic updates. The first generation
of NDCs, submitted by 191 countries, covered over 90% of global energy-related and
industrial process CO2 emissions, with certain targets conditional on international support
for technology, finance, and means towards implementation (SLOCAT, 2022). NDCs are
updated by each country every five years to demonstrate progression from the previous
NDC, reflecting the country’s “highest possible ambition”.
African countries have set ambitious goals to reduce transport sector emissions in line
with the Paris Agreement. For example, Burkina Faso, the Gambia, Guinea, Ethiopia,
Liberia, Nigeria and South Sudan have demonstrated commitment to decarbonise the
transport sector by setting targets in their NDCs. Moreover, Burundi, Ethiopia, Rwanda,
Sierra Leone, South Sudan, and Togo have defined the adoption and promotion of
electric mobility (e-mobility) as one measure to transform their transport sector. Table 1
indicates transport-sector emission reduction targets of select countries in Africa.
Figure 6: Transport sector GHG emissions mitigation and adaptation actions.
Source: SLOCAT (2022)
Low carbon fuels
& energy vectors
29%
Innovation
& upscaling
2%
Electrification
15%
Transport system
improvements
22%
Mode shift demand
management
32%
Informational
& educational
16%
Institutional
& regulatory
31%
Structural
technical
53%
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(b) Transport mitigation
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As shown in Figure 6 (b), transport mitigation actions included in second-generation
NDCs focus on mode shift and demand management (32% of all actions), followed by
fuel and energy efficiency (29%), transport system improvements (22%) and electrification
(15%) (SLOCAT, 2022). Countries like Cape Verde, Congo, Ethiopia, Rwanda, Seychelles,
Sierra Leone, and South Sudan included in their NDCs’ actions to electrify public buses
as an entry point for long term efforts towards more comprehensive electrification of
Table 1: Transport-sector emissions reduction targets of select African countries
Country
Transport GHG emission targets in the NDC
Algeria
Committed to reduce greenhouse emissions by 22% by 2030
relative to business as usual.
Egypt
Aims to reduce emissions by 7% below the business as usual.
Eswatini
Aims to reduce emissions from transport by introducing commercial
use of 10% ethanol blend in petrol and conducting studies to assess
the adoption of electric mobility options.
Gambia
Intends to reduce emissions by 22% below the business as usual
Guinea
Intends to unconditionally reduce emissions by 10% below the
business as usual.
Liberia
Intends to lower emissions by 15% below the business as usual.
Mauritania
Intends to lower emissions by 1%, of which 5.21% of the target is
unconditional, below the business as usual.
Namibia
Intends to reduce emissions by 7% below the business as usual.
Mauritius
Intends to reduce emissions by 8%, below the business as usual.
Rwanda
Intends to reduce emissions by 9% through adoption of EVs and
10% through improved vehicle standards below the business as
usual.
Seychelles
Intends to reduce emissions by 30% by focusing on gasoline
vehicles.
Sierra Leone
Commits to implementing low GHG fuels and incentives for vehicle
demand reduction.
Somali
Intends to lower emissions by 56%, below the business as usual.
South Sudan
Intends to reduce emissions by 44% below the business as usual.
Sudan
Intends to reduce emissions by 1% below the business as usual.
Uganda
Intends to reduce emissions by 29% below the business as usual.
Zimbabwe
Intends to reduce emissions by 1% through transport economy fuel
policies and fuel efficiency improvements; and 1% by shifting from
private to public transport.
Source: UNFCCC NDC registry. https://unfccc.int/NDCREG
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transport (SLOCAT, 2022). Figure 6 (a) shows transport adaptation actions which relate
to road infrastructure resilience, majorly incorporated into design and planning of the
transport systems and infrastructure.
Supporting transport electrification with renewable energy is crucial for reducing
emissions in the transport sector. Despite the mitigation benefits of using renewable
energy to electrify the transport sector, few countries have linked transport electrification
with using renewable energy for manufacturing and operating the vehicles. Only 10% of
transport mitigation actions in Africa pertain to alternative fuels, and less than 3% mention
the use of renewable energy. Among the submitted NDCs, Burkina Faso, Morocco,
Namibia, South Sudan, and Tanzania stand out for linking transport to renewable energy.
Meanwhile, Cape Verde has set a target to electrify at least 25% of its land-borne transport
fleet (new road vehicles) by 2030, supported by renewable energy sources (SLOCAT,
2022). To enhance transport resilience and reduce vulnerability to climate change
impacts, countries are expected to communicate their adaptation strategies in their
NDCs. Thus, many African countries have featured transport adaptation actions in NDCs
submitted, with 25 NDCs incorporating such measures. Notably, over half of these actions
are geared towards enhancing the resilience of road infrastructure. Additionally, close
to one-third of all transport adaptation actions revolve around integrating adaptation
strategies into the design and planning of transport systems and infrastructure (SLOCAT,
2022).
1.3 Strategies for Decarbonising Road Transport
Replacing technologies that use fossil fuels (such as coal, oil, and natural gas) for
electrification with those based on renewable energy sources (like solar, wind, and
hydro), can play an important role in the decarbonisation of transport. Electric vehicles are
generally more environmentally friendly than their petrol or diesel counterparts, producing
fewer greenhouse gases, pollutants and noise. While EVs have higher emissions during
the production stage, this is offset by lower emissions over their lifespan. Currently,
electric vehicles emit 17-30% less GHG than traditional cars (European Environment
Agency, 2018). With advancements in manufacturing efficiency and cleaner electricity
production, the life-cycle emissions of electric vehicles could be reduced by at least 73%
by 2050 (European Environment Agency, 2018). Except for the initial capital cost, currently
between 30–40% higher than an equivalent ICE vehicle (Gallizzi, 2022), EVs also have
lower operational and maintenance costs, making them cheaper overall (see Section 5.3).
Approximately 14% of all new vehicles sold in 2022 globally were EVs, a rise of 9%
compared to 2021 (IEA, 2023). China, the European Union, and the United States, three
major global automotive markets, have the highest rates of adoption of passenger EVs.
China accounted for 47% of EV sales in 2021, followed by the EU (37%) and the United
States (12%) (Kendall, et al., 2023). China, the EU, and the United States are expected
to only sell EVs by 2035, and by 2050, 80% of the world’s vehicle sales are expected
to be electric (Mckinsey, 2022). As global vehicle manufacturers move towards phasing
out internal combustion engines within the next few decades, it becomes increasingly
important for developing countries, including those in Africa, to follow the trend of
transition to electric mobility. This shift is crucial to prevent these nations from becoming
repositories for high-emission vehicles phased out in advanced economies, and to
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ensure alignment with global trends towards more sustainable transportation.
Demand for EVs in Africa is rising, but data are limited. In 2021, Africa’s EV market had an
estimated value of USD 11.94 billion and is projected to reach USD 21.39 billion by 2027
(MordorIntelligence, 2023). South Africa, for example, is expected to have high demand
for EVs, including from the paratransit transport sector (see Case Study 2 in Chapter 2). A
recent study demonstrated significant interest among South African paratransit owners
and drivers to adopt EVs in the future but emphasised the need to address concerns
related to EV vehicle performance, safety, reliability, environmental impact, and operating
costs (Hull, et al., 2023).
While adoption of electric vehicles can help address pollution, it does not necessarily
resolve other transport sector challenges in Africa such as congestion and road safety, or
the large amount of land that transport infrastructure may require. Consequently, while
imperative, electrification of transport needs to be considered as an integral component
of a broader, more comprehensive strategy for developing sustainable transport systems
in Africa, such as the EASIR approach. Implementing a holistic approach that includes
effective urban planning, the adoption of mass rapid transit (MRT), bus rapid transit (BRT)
and non-motorised transport (NMT), along with the transition to EVs, is crucial not only
for mitigating climate change, but also for assisting countries in achieving their Nationally
Determined Contributions (NDC) targets. Overall, transitioning to a decarbonised
transport sector offers an opportunity for broader environmental consciousness and the
adoption of sustainable practices across various sectors.
1.4. The Enable-Avoid-Shift-Improve-Resilience Approach
to Decarbonisation of Transport
Decarbonisation of the transport sector requires robust political frameworks and policies
that aim to reduce emissions from transport, such as deployment of EVs, along with a
consistent plan to eliminate ICE vehicles while establishing safer, reliable, and accessible
non-motorised transport infrastructure in the continent. The Enable-Avoid-Shift-Improve-
Resilience (EASIR) approach provides a framework for the strategies for decarbonisation
of transport in Africa.
Initially developed in the early 1990s as the ASI approach, the framework sought to (1)
improve access to jobs, goods and services while enabling users to avoid motorised trips
by smarter land use and logistics planning; (2) shift the transport of goods and persons to
the most efficient mode; and (3) improve the efficiency and environmental performance
of transport systems through improved vehicle, fuel, and network operations and
management technologies. The successful development and implementation of any
policy depends on the existence of effective institutional or governance frameworks.
The Sub-Saharan Africa Transport Policy Program (SSATP), an international partnership
administered by the World Bank, proposed a fourth action pillar—Enable—to complement
the ASI approach based on the specificities of the African context. Since enable actions
are the prerequisites that make other actions in ASI possible, SSATP has proposed
putting enable first, thereby converting ASI into the EASI policy framework, guiding
decarbonisation of transport and transport accessibility reforms in Africa.
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
The 2022 World Bank report Pathways to Electric Mobility in the Sahel: Two- and Three-
Wheelers in Bamako and Ouagadougou, proposed the addition of another pillar—
resilience. The report, which assessed the potential for electrification of two-wheelers and
three-wheelers due to their dominance in the African market highlighted the resiliency
of these modes of transport despite the challenges they face. Like most parts of Africa,
in Bamako, Mali, two-wheelers are used for private travel, commercial passenger travel,
freight transport, and in motor taxis, while in Ouagadougou, Burkina Faso, they are used
primarily as private vehicles. In both cities, three-wheelers are used predominantly for
freight transport. The inclusion of a Resilience pillar thus recognises the necessity of
creating or enhancing the resilience and adaptive capacity of transport systems and
infrastructure to withstand various stresses and shocks, including those exacerbated by
climate change, environmental degradation, and social changes as exemplified by two-
and three-wheelers in Africa (World Bank, 2022).
The EASIR approach can be adopted by individual transport users, companies, and
policymakers as shown in Table 2. For individual consumers of transport services such as
passengers, there is a need for awareness of the impact of the transport sector in climate
change as well as a mindset shift, and the adoption of sustainable modes of transport.
For companies, adopting the approach requires a transformational shift in the way they
operate — how they source, use, consume, and think about energy, and how they engage
with multiple stakeholders. For governments and investors, there is a need for significant
policy and financial commitments.
Climate adaptation and mitigation actions adopted by African countries in their NDCs
(see Section 1.2 of this Chapter) align with elements of the EASIR approach. Applications
of EASIR actions through integrated, intermodal, and balanced approaches are vital to
achieving sustainable low carbon transport. Relative to NDCs globally, EASIR actions in
Africa are slightly more balanced, with 30% representing shift actions compared to 25%
at the global level. Improve actions such as vehicle improvements make up 53% of all
actions in the region, which is the lowest among all regions and slightly below the global
level (58%) (SLOCAT, 2022), as outlined in Figure 7.
Figure 7: Mitigation actions by enable-avoid-shift-improve approach.
Source: Adapted from GIZ (2022)
Avoid
4%
4%
33%
52%
53%
30%
First-generation NDCs
Second-generation NDCs
Shift
Improve
Mitigation actions by Avoid–Shift–Improve
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1.5 Benefits of Decarbonisation of Transport in Africa
The benefits of decarbonising transport in Africa can be broadly categorised into
environmental, economic, and social. These are discussed in some detail in the following
sections.
1.5.1 Environmental Benefits
Transitioning from fossil fuel-dependent vehicles to cleaner alternatives such as EVs
supported by renewable energy sources like hydropower, solar and wind power will not
only decrease air pollution, but also lessen reliance on imported fossil fuels, promoting
energy independence. The environmental benefits also extend beyond immediate
emission reductions. Embracing green transportation technologies can contribute to
the preservation of Africa’s rich biodiversity and natural landscapes, often threatened
by pollution and unsustainable development practices. The abundant sunshine and
vast landscapes offer an ideal setting for harnessing solar energy, a potentially pivotal
source for powering EVs and the necessary charging infrastructure. Another positive
impact includes a decrease in noise pollution as EVs are significantly quieter than ICE
vehicles. Moreover, as discussed in Chapter 4, decarbonising transport also offers an
opportunity for sustainable transport and urban development, in line with the United
Nations’ Sustainable Development Goals (SDGs).
1.5.2 Economic Benefits
Sustainable transport solutions can promote economic development, reduce poverty,
and improve access to transport while also reducing carbon emissions and protecting the
environment (see Chapter 4). Unlike developed regions facing the difficult challenge of
transitioning from an “old economy,” Africa has an advantage in that it can directly invest
in a green economy, bypassing traditional, emission-heavy models of development.
Within the transportation sector, current low motorisation rates mean that the continent
can more easily focus on adoption of clean transportation models, for both personal cars
and mass transit systems. Moreover, the continent is endowed with vast natural resources
and a wealth of untapped renewable energy potential. These assets, if leveraged
effectively, have the potential to not only contribute to reducing emissions but also to
create substantial job opportunities, drive technological advancements, and stimulate
sustainable economic growth.
One area with significant economic potential is the automotive sector. In developed
markets, established auto manufacturers hold a dominant position, making it challenging
for new vehicle manufacturers to enter the market, unless they showcase significant
innovations in product development. Conversely, the African market remains untapped
and offers promising opportunities for new entrants. The relative simplicity of EV
production and the significant localisation of several key components (excluding batteries)
offer opportunities for domestic production in many low-and middle-income countries.
Innovative start-ups in Kenya (for example, BasiGo, Roam, Kiri, and Kuza Automotive),
Uganda (for example, Kiira Motors Corporation), Rwanda (for example, Ampersand), and
South Africa indicate the viability of diversifying the vehicle manufacturing industry in
Africa (see Chapter 2).
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
The emerging EV component supply and value chain thus offers significant economic
advantages. As the demand for traditional ICE vehicle components wanes, a new market
for EV-specific components, particularly batteries and electric drives, is rapidly expanding.
With its rich reserves of essential minerals like cobalt and lithium, crucial for battery
production, Africa is already recognised as a vital source of raw materials. Investing in
local manufacturing of EVs and EV components could further provide opportunities for
the development of automotive exports, which would stimulate economic growth and
innovation in the automotive and related supply and value chains.
Transition to electric transportation also offers an opportunity to reduce the import bill
and foreign exchange outflows associated with imports of fuel and used vehicles, since
countries may save up to 50% in refuelling costs by transitioning to EV fleets (Scott, et
al., 2023). Meanwhile, export of automotive products will result in associated foreign
exchange earnings, potentially bolstering foreign reserves and further strengthening
economic resilience and reducing macroeconomic vulnerabilities to energy-induced
external shocks. Conversely, these positive macroeconomic effects will not be the same
for all African countries. Fuel-importing countries stand to reap significant economic
benefits from substituting hydrocarbon imports with domestically generated renewable
energy forms. For petroleum-exporting African countries, fuel exports are a significant
source of public revenue that drives economic growth and prosperity. As a result, they
will have to invest in alternative revenue sources by diversifying hydrocarbon value
chains to sustain the positive effects of the petroleum sector on public finances and on
the domestic economy. In many countries, petroleum taxation is a dependable source
of public revenue, although the level of dependence and flexibility to shift to other
sustainable tax revenue sources vary widely across Africa. For example, tax revenues on
petroleum products accounts for as much as 60% of total tax revenues in Nigeria, Gabon,
Equatorial Guinea, and Angola, and less than a third in oil-importing countries such as
Kenya and Botswana. Regardless, all countries will need to make fiscal adjustments to
accommodate these changes and to proactively transition their public revenues systems
away from hydrocarbons to new and more sustainable alternatives.
1.5.3 Social Benefits
The social benefits of sustainable transportation include improved accessibility of transport
for all people and benefits related to public health and job creation. Sustainable mobility
solutions promote accessible and affordable transportation options for all members of
society, including those with limited mobility or financial resources, compared to transport
systems focused on serving private vehicles. Public transportation, cycling infrastructure,
and walking paths are examples of inclusive transportation modes that can be utilised
by people of different socio-economic backgrounds. For urban residents, the use of low-
emission vehicles such as EVs and alternative modes like walking and cycling can reduce
air pollution, leading to improvements in the quality of life for all. Meanwhile, the transition
to decarbonised transport could result in increased social equity across socioeconomic
groups in towns and cities across Africa. Designing or adopting new buses presents
an opportunity to consider the needs of persons with disabilities in the design of the
bus itself as well as in bus-parking infrastructure, following the Just Transition Principles
(discussed in Chapter 5). Moreover, since transport decarbonisation will impact urban
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design, it presents an opportunity to consider the needs of low-income communities
and vulnerable groups in urban development and transport planning. Furthermore, EVs
operate more smoothly and quietly than ICE cars since electric motors generate less
noise and vibration, which may lead to a safer, more pleasurable and relaxing driving
experience.
1.6 Challenges in the Transition to Decarbonised
Transportation
The transition to decarbonised transport in Africa faces several challenges, which can be
categorised into issues related to electric vehicles (EVs), public and active transport, and
broader systemic challenges.
1.6.1 Systemic Barriers
The entrenched nature of fossil fuel energy systems, traditional transportation operators,
and existing governance systems creates significant systemic barriers to decarbonisation.
These entities often have established, powerful interests that are resistant to change
due to financial, political, or ideological reasons. Overcoming these barriers requires
not only technological innovation but also changes in policy, consumer behaviour,
and investment patterns. The challenge is to dismantle these entrenched systems in
a way that is economically and socially sustainable, while rapidly advancing towards
greener alternatives. The multi-level perspective framework for understanding complex
sustainability transitions involving multiple regimes and stakeholders (discussed in
Chapter 5, Section 5.1) offers insights into how to disrupt these regimes and the complex
transition to decarbonisation.
1.6.2 Electricity Supply and Infrastructure
A stable and ample supply of electricity is a prerequisite for EVs. However, many countries
in Africa struggle with inconsistent power supplies which could potentially limit the
effectiveness of a transition to electric vehicles (see discussion in Chapter 3). The lack of
infrastructure and irregular power supply results in high electricity costs.
Although not unique to Africa, the sparsity of charging stations results in range anxiety
(the fear of running out of power while driving with no place to recharge). Range anxiety
is one of the main reasons cited as limiting large uptake of e-mobility by many private
vehicle owners. Solutions such as battery swapping can address range anxiety, especially
for long-distance travel and in rural areas of Africa where electricity supply may be
intermittent. Battery swapping is the process of removing depleted batteries from an
EV and replacing it with a charged one (see discussion of business models in Chapter
2). Battery swapping ensures that the ‘recharge’ is almost instant, ensuring the user can
continue their journey, minus the minimal time taken to replace the battery. Meanwhile,
some countries, like Egypt and Rwanda, are mitigating high electricity costs through
special tariffs for charging stations. Egypt offers set prices for EV charging (operators are
provided with official licenses) and Rwanda has capped tariffs for charging stations with
charge point operators at USD 10 cents/kWh (instead of 20 cents/kWh) and reducing
tariffs for charges during off-peak hours.
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
1.6.3 High Cost and Accessibility of Electric Vehicles
The initial high cost of EVs makes them less accessible in a continent with significant
economic constraints. Financial institutions view the EV market as risky, offering high-
interest rates for EV financing, discouraging uptake. As a result, many EVs on the market
remain more expensive than ICE vehicles. For example, in South Africa, an electric car is,
on average, twice as expensive as a new ICE vehicle (Valero & Wink, 2022).
In addition, there is a dependency on imported technology and expertise in the EV sector,
hindering local industry development and innovation. Local EV industry development,
innovation, design, and production can help counteract this dependency challenge. Two
such examples are the electrification of public buses in Kenya (see Case Study 1, Section
2.3.1), and the conversion of paratransit vehicles from ICE to EVs in South Africa (see
Case Study 2, Section 2.3.9).
1.6.4 Insufficient Policy Frameworks and Incentives
Robust policy frameworks and incentives are essential to support the widespread
adoption of clean transportation. These measures should include VAT and custom duty
exceptions, alongside initiatives to encourage financial institutions to develop accessible
vehicle-financing packages for EV buyers. While such policy frameworks and incentives
are in development, as discussed in Chapters 2 and 5 of this report, they remain
insufficient or entirely lacking in many countries. Chapter 5 specifically outlines how
these frameworks, including financial institution engagement strategies, can effectively
promote the uptake of clean transportation models.
1.6.5 Workforce and Industry
The shift from traditional automotive manufacturing and maintenance to greener
technologies is a complex transition for the workforce and industry. The transition
requires retraining workers, adapting existing manufacturing facilities, and developing
new skill sets aligned with green technologies such as EV production and maintenance,
or management of renewable energy systems. Moreover, the transition must be
managed in a way that minimises job losses in traditional industries and creates new
employment opportunities in the green sector. This requires significant commitment
from all stakeholders.
1.6.6 Underinvestment in Public and Active Transport
The lack of sufficient investment in public and active transport infrastructure severely
restricts the development of sustainable transport options. This underinvestment
leads to inadequate, unreliable, or non-existent public transit systems and discourages
active transport modes like cycling and walking due to safety concerns and lack of
supporting infrastructure. Expanding and maintaining efficient public transit systems, as
well as developing infrastructure for non-motorised transport, are crucial for reducing
dependency on personal vehicles and lowering emissions (see discussion in Chapter 4).
This requires not only financial investment but also strategic urban planning to integrate
different modes of transport effectively.
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1.6.7 Poor Coordination and Non-inclusivity
Many African countries struggle with poor transport planning, coordination, and
implementation, leading to fragmented and inefficient systems. This issue is compounded
by non-inclusive infrastructural development, which often fails to consider the diverse
needs of all population segments, including women, the elderly, and persons with
disabilities. There is a critical need for integrated transport planning that considers the
unique needs of different groups, thereby ensuring equitable access to transport services.
This includes designing safe, accessible, and user-friendly transportation systems that
cater to the needs of vulnerable populations and promote inclusive mobility.
These challenges highlight the critical need for coordinated efforts among governments,
industry stakeholders, and international partners to successfully navigate the shift towards
a decarbonised transport sector. A holistic approach that addresses technical, economic,
social, and political dimensions is essential to overcome these obstacles and achieve
sustainable transport solutions.
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
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ACCELERATING DECARBONISATION OF
TRANSPORT IN AFRICA
African countries are already engaged in efforts to decarbonise road transport. This
chapter explores some of these efforts and how to accelerate them. It highlights business
models and solutions that are necessary in addressing issues that hinder uptake of
electric vehicles such as lack of affordability and unreliable charging infrastructure.
These include local manufacturing of EVs, innovative charging models, and financing
mechanisms. This chapter also underscores the importance of adopting data-driven and
evidence-based approaches in policy planning and decision-making to hasten the shift
towards decarbonised transport across the continent.
2.1 Policies and Regulations
Policies and regulations to decarbonise transport in Africa have been adopted across
various levels—continental, regional, and national. At the continental level, the African
Union’s Programme for Infrastructure Development in Africa (PIDA) aims to facilitate
regional integration by improving physical infrastructure in Africa by developing road
networks, railways, ports, and airports to enhance connectivity between countries. PIDA
also looks to expand the electric grid network across Africa, focusing on both renewable
and non-renewable energy sources to ensure a sustainable and reliable power supply
(AfDB, n.d.). The programme is crucial for addressing Africa’s infrastructure deficit, which
is a major barrier to trade, economic growth, and development.
Similarly, Agenda 2063, Africa’s blueprint for developing inclusive and sustainable
socio-economic development, includes a commitment to promote sustainable and
efficient transportation systems across the continent (African Union, 2015). Agenda 2063
underscores the development of sustainable transportation infrastructure, the use of
alternative fuels, and the adoption of clean energy technologies (African Union, 2015).
Equally, the African Renewable Energy Initiative aims to achieve universal access to
renewable energy in Africa by 2025 (AREI, 2016). This initiative promotes the adoption
of renewable energy technologies such as solar charging of EVs (discussed in Chapters
3 and 5) in the transport sector. Building on these foundational efforts, the AU has
strengthened its commitment to climate action by adopting the Climate Change and
Resilient Development Strategy and Action Plan (CCRDSAP) 2022–2032 (African Union,
2022). CCRDSAP serves as a comprehensive framework for joint climate action at the
continental level, enabling African countries to collectively address climate change and
resilience. It encourages partnership development and supports the decarbonisation
of critical sectors, including transport and energy. This strategy aligns with the African
countries’ commitments under the Paris Agreement, drawing guidance from national
climate efforts as outlined in the Nationally Determined Contributions and national long-
CHAPTER TWO
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term strategies for resilient development and decarbonisation. Additionally, the AU’s
Nairobi Declaration that was adopted at the inaugural Africa Climate Summit emphasises
the urgent need for decarbonising the global economy, advocating for equality and
shared prosperity (African Union, 2023). The Declaration urges African countries to
accelerate decarbonisation in transport, electricity, and industrial sectors by adopting
smart, digital, and efficient technologies, such as battery storage, synthetic fuels, and
renewable energy sources (African Union, 2023).
As noted previously, 85% of vehicles imported in Africa are used vehicles (Ayetor et al.,
2021). Until recently, there were no uniform vehicle standards across Africa (Kithome,
2019). To align with the trade policy requirements as outlined in the African Continental
Free Trade Agreement (AfCFTA), the African Organisation for Standardisation
(ARSO) and the African Export-Import Bank (Afreximbank) collaborated to harmonise
standards and conformity assessment in the automotive sector to stimulate and boost
trade among vehicle and parts manufacturers. The partnership led to the alignment
of 13 standards, encompassing roadworthiness, automotive fuels, transportation of
hazardous goods by road, classifications of motor vehicles and trailers, cross-border
road transport management, vehicle homologation, and suggestions to embrace global
standards (Kithome, 2021). This harmonisation was also in line with recommendations
of a 2020 UNEP report on the climate effects of the vehicle-import industry. The report
recommended the development of coordinated regulations at the global or regional
levels to regulate trade-in used vehicles to end the trade of unsafe, obsolete, dirty, and
faulty used vehicles (United Nations, 2020).
Regulations play a crucial role in driving the decarbonisation of transport in Africa
and can have either positive or negative impacts on the process. At the national level,
several countries have developed policies and regulations to promote and facilitate the
decarbonisation of transport. Kenya’s National Climate Change Action Plan includes a
focus on promoting electric vehicles, investment in non-motorised transport and public
transport, and reducing emissions from the transport sector (Ministry of Environment and
Forestry, 2021). In addition, Kenya’s National Automotive Policy aims to develop national
capacities for competitive automotive products manufacturing anchored on training,
innovation, research, and development. The strategy aims to increase the exports of
automotive products to the East African region from 5% in 2018 to 15% by 2022 (Kenya
National Assembly, 2022). To achieve this target, the government introduced incentive
plans on locally assembled vehicles with the aim of replacing imported vehicles with locally
assembled ones. However, due to increased competition from used vehicle markets and
weak domestic vehicle production facilities, this target was not met (ReportLinker, 2023).
South Africa’s Automotive Production and Development Programme (APDP) aims to
stimulate the expansion of the automotive production sector by providing incentives
for both domestic and foreign manufacturers. While the primary goal is to boost local
production, promoting the local automotive industry can facilitate the introduction and
adoption of cleaner and more fuel-efficient vehicle technologies. South Africa also
provides EV incentives, which, if integrated with local production strategies, can foster
cleaner transportation. In addition, the South African Automotive Masterplan (SAAM,
2021–2035) aims to support the production of 1% of global vehicles, or 1.4 million
vehicles (both electric and non-electric) per annum in South Africa by 2035, which will
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
enhance the country’s status in the global vehicle production ranking (International
Trade Administration, 2024).
In Rwanda, a 2010 Ministerial Order mandated that exhaust fumes of motor vehicles be
included in the annual roadworthiness test and traffic police have acquired emissions
inspection equipment, including those that can perform on-the-spot emissions checks
(see Figure 8). In March 2022, Rwanda National Police (RNP), the body mandated with
implementing motor vehicle emissions standards, together with other environmental
institutions, launched the “Healthy Vehicle, Cleaner Skies,” a campaign to reduce air
pollution in Kigali (Rwanda National Police, 2022). The campaign targeted operators
of fossil-fuel powered vehicles and machinery, encouraging them to ensure that these
vehicles and machines are kept in optimal working conditions, thereby minimising
emissions.
Meanwhile, Rwanda’s strategic plan on electric mobility adaptation aims to have 20% of
buses, 30% of motorcycles, and 8% of cars electrified by 2030 and provides substantial
savings on fuel imports (Republic of Rwanda, 2021). Rwanda’s government also
invested USD 900 million and USD 190 million for EVs and vehicle emissions standards,
respectively (UNEP
, 2022). Rwanda has also launched a pilot project in partnership with
Volkswagen to manufacture EVs locally (Volkswagen, 2019).
In Nigeria, the National Automotive Industry Development Plan (NAIDP) 2023–2033 aims
to revive the automobile industry by providing incentives for local vehicle production and
assembly through tax breaks and import restrictions on second-hand vehicles (NADDC,
2023). It imposes a 40% local content requirement and aims to ensure 30% local
production of EVs by 2033 (NADDC, 2023). This decreases reliance on older, imported
vehicles, which are often less fuel-efficient and more polluting. This shift becomes
particularly impactful as local producers begin to transition towards the production of
electric vehicles.
In Morocco, the National Energy Strategy targets a significant reduction in the transport
sector’s reliance on fossil fuels, aiming for a 24.5% decrease in energy consumption
by 2030 (Rim et al., 2021). The National Logistics Strategy seeks to enhance the
sustainability of the government fleet by increasing the share of green cars (defined
as hybrid or electric) by 30% (Benabdelaziz, n.d.); for example, the Post Office
committed to electrifying a fleet of about 225 of its vehicles. Through the Programme
for the Improvement of Urban Public Transport, Morocco aims to renew taxi fleets and
extend tramway lines in Casablanca and Rabat to reduce public transport emissions
(Benabdelaziz, n.d.). Tax incentives, infrastructure development, and training initiatives
have also positioned Morocco as an attractive location for automotive investment,
especially for manufacturing of EVs and hybrid vehicles.
Ghana’s Automotive Development Policy (GADP) aims to position the country as a
fully integrated and competitive industrial hub for the automotive industry in the West
Africa region. This includes attracting major global vehicle manufacturers to establish
assembly plants in the country. By promoting local assembly and reducing the reliance
on imported used vehicles, Ghana can influence the type and efficiency of vehicles on its
roads, potentially favouring cleaner, low-emission options (Ministry of Trade and Industry,
2019).
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The policies highlighted above offer a strategic blueprint for promoting sustainable
transport solutions across Africa. They underscore the critical role of well-crafted policy
instruments as accelerators in the continent’s transport sector decarbonisation, a
theme that is further elaborated in Section 2.2 which categorises various types of policy
instruments.
2.2 Policy Instruments
Policy instruments play a critical role in advancing decarbonisation efforts in Africa.
There are generally four types of policy instruments that are utilised or can be utilised
by African governments: (1) market-based instruments (such as taxes, subsidies, fees,
quotas, and penalties); (2) regulatory instruments (licenses, limits, prohibitions, laws); (3)
direct provisions; and (4) information provisions. These policy instruments can be used
to spur or stifle transport decarbonisation and are discussed below.
2.2.1 Market-Based Instruments
Market-based instruments seek to alter incentives of economic agents to promote
desirable behaviour and action to foster economic efficiency and promote social equity
and environmental sustainability. Market-based instruments normally take the form
of taxes and public subsidies incentivising private investment. For EVs, they include
incentives that promote local manufacturing, distribution, purchase, and assembly of EV
charging infrastructure and services needed to encourage electric mobility. As noted in
Section 1.6, a challenge with accelerating EV adoption is slow market development of
charging services; often only established when adoption rates reach the level required
to support a commercial charging service model. Conversely, consumers are unlikely to
adopt EVs in the absence of reliable and affordable EV charging services. For NMT, they
include incentives that enhance the development of accompanying infrastructure such
as bike lanes, pedestrian walkways, and bike-sharing programmes to make the more
accessible and appealing to the public. Local governments should encourage the use of
NMT, and public transportation, for example, through subsidies for the poor instead of
building infrastructure for private vehicles as seen in many African cities (UN-Habitat, 2022).
For MRT, governments can implement land use policies that encourage development
around MRT stations, such as higher density zoning or improved permitting processes
for transit-oriented developments. This can create vibrant, mixed-use communities that
are easily accessible by MRT, driving ridership and increasing property values.
2.2.2 Regulatory Instruments
Regulatory instruments include a wide range of command-and-control instruments
implemented in the form of rules and regulations, standards and limits, restrictions
placed on access, extraction and production, trade, and consumption of certain goods
and services in the economy. Regulatory instruments that have been deployed in the
transport and allied sectors need to be assessed for consistency with supporting efforts
to transition to carbon neutral transportation to achieve the net-zero targets as outlined in
the 2015 Paris Agreement. Such an assessment can identify regulations that run contrary
to these efforts and possible reformation. It is critical to ensure that the regulatory
instruments are holistic and foster policy coherence while also being cost-effective.
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
Several countries, including Algeria, Chad, Kenya, Mauritius, and Seychelles, have used
regulatory instruments to prohibit importation of second-hand vehicles of a certain
age in a bid to reduce carbon emissions (UNEP
, 2017). For example, in Algeria, Chad,
Mauritius, and Seychelles, an imported diesel vehicle cannot be older than three years;
in Kenya, Mauritania, and Namibia, eight years; in Benin, Democratic Republic of Congo,
and Eritrea, 10 years; and in Liberia, Nigeria, and Eswatini, 12 years (UNEP
, 2017). Other
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reduce carbon emissions (UNEP
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EVs and charging service ecosystems require specific supporting regulatory instruments
that address various aspects of usage. This may include standards for the construction
and operation of charging stations, guidelines on the sourcing and disposal of EV
batteries, safety protocols, and incentives to encourage EV adoption. Moreover,
regulations can also consider the integration of EV infrastructure with existing urban and
rural environments, to ensure accessibility and convenience for users.
Infrastructure standards and regulations can also enhance road safety and promote the
integration of different transport modes, such as linking NMT with public transportation
systems in African countries. These could include implementing urban speed limits,
establishing clear rules for yielding to pedestrians at crossings, and setting penalties for
reckless driving that endangers NMT users. Additionally, regulations could support NMT
integration with public transport by mandating the provision of bike racks on buses and
trains and ensuring that transit stations are accessible by foot or bike.”
2.2.3 Direct Provision
Direct provision instruments occur when governments directly provide goods or services
to its citizens, rather than through market mechanisms or private sector entities. These
instruments are often used in areas where the government deems it essential to have
direct control to ensure equitable access, quality, and efficiency, or where the market may
fail to provide these goods or services adequately.
Direct provision instruments offer an alternative option for African governments to
support critical aspects of decarbonised transport, such as the adoption of EVs. In
addition to market- and policy-based instruments, governments can play an important
role in providing enabling infrastructure needed to make public and non-motorised
transport, mass rapid transit, and electric mobility business models profitable and
sustainable. Governments can directly invest in and build EV charging stations across
cities and along major highways, and in rural areas to support the lack of commercial
provision. This will alleviate range anxiety and position EVs as a more viable option for
consumers. Moreover, direct provision of electric public transit and the electrification of
government fleets (official government vehicles) can also set positive precedents for EV
adoption while creating a stable demand for EVs and charging infrastructure, ultimately
attracting private investors.
2.2.4 Information Provision
Information provision entails the dissemination of relevant, accurate, and timely
information to the public or specific target groups to increase public education and
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awareness. This provision can play an important role in shaping and changing public
preferences and behaviour in the selection of transport options. For instance, some
consumers perceive electric vehicles as expensive and have adopted a “wait and
see” approach while continuing to use ICE vehicles (Alanazi, 2023). Even in countries
with incentives for EV purchases, consumers may be unaware of such incentives. The
utilisation of efficient strategies for information sharing on EVs, including the promotion
of existing incentives for EVs, and e-mobility modes in general, will assist the transition
to sustainable transport. Furthermore, to change consumer attitudes and behaviour
(preferences) on walking and cycling when appropriate infrastructure is available, public
awareness and campaigns to battle misinformation are required.
2.3 Business Models and Solutions
EVs have high upfront cost compared to ICE vehicles and current EV charging
infrastructure is inadequate, causing range anxiety amongst potential customers and
hindering uptake. New business and financing models can address both the issue of
affordability and access to charging infrastructure to accelerate adoption of EVs in Africa.
Business models and solutions include local assembly and manufacturing, conversion
of ICE vehicles to EVs, auto parts manufacturing, battery swapping, Pay-As-You-Go
charging, solar charging stations, vehicle to grid, integrated mobility platforms, and
battery recycling and are discussed below. The business models can incorporate EVs
charging at large supermarket complexes and large hospitals, as well as private charging
at homes and offices.
2.3.1 Local Assembly and Manufacturing
Local manufacturing of EVs can create jobs and reduce the cost of EVs, making them
more accessible to consumers. Policies that support local manufacturing, coupled
with the infusion of technology and skills into the local market, could position Africa as
a potential EV hub for local and regional markets. Several countries, including Egypt,
Kenya, Morocco, Nigeria, Rwanda, and South Africa have policies supporting local
vehicle manufacturing (see Section 2.1), and have attracted both global automakers and
new innovative e-mobility companies.
Global companies involved in the manufacturing or assembly of electric vehicles in Africa
include Nissan and BMW in South Africa, Volkswagen in Rwanda, Hyundai Kona in Nigeria,
and Renault in Morocco. BYD (Build Your Dreams), a Chinese multinational company
known for affordable EVs and batteries, has shown interest in the African market through
partnerships with local companies. Aside from the popular brands, Africa is increasingly
developing its own vehicle brands. Emerging African manufactured brands include Kiira
Motors (Uganda), Innoson Vehicle Manufacturing (Nigeria), Katanka (Ghana), Mobius
(Kenya), Laraki (Morocco), and Birkin Cars (South Africa). Companies like Kiira Motors
in Uganda, Mobility for Africa in Zimbabwe, Ampersand in Rwanda, and BasiGo and
Roam in Kenya (see Case Study 1 and Figure 9) aim to develop and manufacture electric
vehicles tailored to the specific needs and conditions of the continent.
Unlike all other vehicle segments, two-wheelers, or motorcycles (called boda bodas
in much of East Africa, okadas in Nigeria, and taxi-motos in most English-speaking
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
Figure 8. BasiGo bus in Nairobi, Kenya
Source: BasiGo (2023)
Case Study 1
BasiGo — pioneering electric public transportation in Nairobi, Kenya
Rapid urbanisation in Nairobi and other major Kenyan cities has led to an influx of vehicles
on the road. The prominence of matatus and buses has significantly contributed to the
escalating issues of traffic congestion and air pollution. Launched in Kenya, BasiGo’s
mission centres on transforming public transportation by introducing electric buses,
contributing to sustainable urban mobility, and reducing carbon emissions. BasiGo
initiated operations by importing electric buses and setting up charging infrastructure
in strategic locations along busy transit routes and points where buses typically stop for
the night, ensuring buses could be conveniently charged overnight or during off-peak
hours. Through a partnership with the Chinese EV manufacturer BYD, BasiGo introduced
two 25-seat buses to kickstart a pilot project. The company adopted a business model
that allows bus operators to pay for the buses and their batteries under a Pay-As-You-
Drive system. Under this system, operators have two options for adopting electric buses:
purchasing the bus without the expensive battery and leasing the battery or leasing the
entire bus including the battery with a small initial deposit. Both options include free
access to BasiGo charging stations and maintenance services from BasiGo’s technicians.
This approach treats the battery, a significant part of an EVs cost, as a service rather than
a one-time purchase and thus lowers the entry barrier for operators accustomed to the
high upfront costs of diesel buses. BasiGo prioritised training drivers and maintenance
personnel and launched awareness campaigns to educate the public on the multiple
benefits of transitioning to electric transportation. According to Samuel Kamunya, head
of business development at BasiGo, who briefed the Working Group, BasiGo faced a set
of challenges while pioneering electrification of Kenya’s public transportation. The most
significant challenge was the initial investment needed to procure pilot electric buses,
necessary parts, and to set up the essential charging infrastructure. Additionally, there
was “range anxiety” among potential users and stakeholders, stemming from concerns
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Figure 9. Local manufacturing of electric buses in Nairobi, Kenya
Source: ROAM (2024)
about the driving range, and availability and accessibility of charging stations. Moreover,
the entrenched cultural and economic importance of the traditional “matatus” and buses
in Kenya’s transportation landscape initially made it challenging to achieve immediate
broad acceptance among transport operators. BasiGo has made a notable environmental
impact by preventing the use of 178,307 tonnes of diesel, resulting in a substantial
reduction of 426 tonnes of carbon emissions. Economically, operators have experienced
tangible benefits, with a notable reduction in operational costs. The economic relief
comes from the diminished need for regular maintenance and the complete elimination
of fuel expenses inherent to traditional buses. Furthermore, the public’s reception of
BasiGo’s initiative has been overwhelmingly positive. Commuters have expressed their
appreciation for the buses, citing the quieter rides, absence of pollutants, and the overall
enhanced comfort.
BasiGo plans to have 1,000 buses on Nairobi’s roads by 2025 and has secured more
than 100 reservations from operators. Kenya produces over 70% of its electricity from
renewable sources, making the transition to electric buses not only environmentally
beneficial but also cost-effective for operators. BasiGo is exploring potential
collaborations with renewable energy providers to ensure sustainable charging
solutions. Despite ongoing challenges, BasiGo’s success stands as a promising
example for other African countries considering the adoption of EVs in public
transport. In recognition of this potential, in June 2023, BasiGo received a USD 1.5
million grant from the US Agency for International Development (USAID) to pilot its
pay-as-you-drive model in Kigali, Rwanda, further expanding its innovative approach
to sustainable transportation (USAID, 2023).
Figure 10. Two- and three-wheelers in Mombasa, Kenya
Photo credit: Moses Ogutu, IAP staff
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
African countries) and three-wheelers (called tuktuks in much of East Africa) are largely
purchased new in Africa (Kiruga, 2019) (Figure 10). The vehicle segments are easier to
electrify and have gained more traction in Africa and other emerging markets because
of their availability, affordability, and flexibility. For instance, two- and three-wheelers EV
sales in East Africa are gaining traction. They are better for low-income countries and
low-cost production since they are generally cheaper to electrify compared to buses
and heavy-duty vehicles. They have smaller batteries which can be charged through a
mini-grid, making them suitable for use in areas with low access to reliable electricity-
grid infrastructure. They can also benefit from a battery-swap model, in which a depleted
battery is replaced with a fully charged battery from a designated “swap station”. Two- and
three-wheelers can make the transition more financially feasible, especially for countries
with limited resources (Mckinsey, 2022). For African EV manufacturers, focusing on two-
and three-wheeled vehicles in the short term could make sense, and transition to four-
wheeled vehicles in richer areas would offer a sustainable pathway to decarbonisation of
the transport sector (Cash, 2022).
2.3.2 Auto Parts Manufacturing
Auto parts manufacturing presents a viable opportunity for businesses in many countries
interested in supplying to both domestic and international markets. The local production
of auto parts could also generate export revenue and create new employment
opportunities. The major parts of an electric vehicle include electric motor, DC-DC
converter (electronic circuit or electromechanical devices that convert a source of direct
current [DC] from one voltage level to another), power inverter traction battery pack,
charge port controller, onboard charger auxiliary batteries, thermal system (cooling), and
transmission, as shown in Figure 11.
Figure 11. Key components of an electric vehicle.
Source: Sambo (2023)
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These parts are made from a combination of materials including steel, aluminium,
magnesium, lead, nickel, lithium, petrochemicals (plastics), magnets, and copper. Africa
is rich in these minerals, and there are also industries that trade or process these materials
that could form both the supply and value chains for these materials for existing and
future auto parts manufacturing.
2.3.3 Battery Swapping Stations
Battery swapping involves replacing a depleted battery of an EV with a fully charged
one. Instead of waiting for a battery to charge, battery-swapping stations allow users
to simply replace the battery and go. This model, widely implemented in Asia, could
solve problems related to long charging times and the limited availability of charging
infrastructure in Africa. In China, one company, Nio, has established over 1,200 battery
swapping stations, and plans to have 4,000 stations by 2025. Gogoro, a Taiwanese
energy company, has implemented battery swapping in their operational model for
urban electric two-wheel scooters and motorcycles, with more than 2000 swapping
stations available in Taiwan. Ampersand, a Rwandan EV company, has implemented
battery swapping in their paratransit system with single-passenger motorcycle taxis
with some of its swapping stations strategically located near solar powered charging
stations or gasoline stations, enhancing the visibility of the EV ecosystem (Figure 12).
Meanwhile, Spiro, a Benin-based start-up, aims to deploy more than 1.2 million batteries
for electric two-wheelers by establishing battery swapping stations (Lewis, 2023). The
company has operations across Benin, Togo, Rwanda, and Kenya.
Battery swapping provides an alternative to traditional charging methods and is especially
suitable for regions such as Africa where fast-charging infrastructure might be too expensive
or technically challenging. In addition to reducing “range anxiety,” (discussed in Chapter
4) for potential EV owners, battery swapping could also result in battery standardisation
(technologies and sizes to enhance the swapping process), simplifying the supply chain.
Hand-swappable batteries can be used for smaller vehicles, but pose significant
challenges for larger vehicles. Large vehicles might require expensive and integrated
robotic systems to swap out the battery of a larger EV. Sub-Saharan Africa has a unique
model where the same vehicle (a minibus taxi, MBT) is used for both urban and long-
Figure 12. Ampersand’s electric vehicle battery swapping station in Kigali, Rwanda
Photo credit: Moses Ogutu, IAP staff
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
distance applications, presenting challenges for electrification (Akpa et al., 2016). A
solution to this challenge was proposed by Giliomee et al. (2023), who developed a
hot-swappable trailer battery bank to eliminate the mechanical challenges of battery
swapping and reduce the recharging time during long-distance travel. The group
quantified the energy expenditure of an electric minibus taxi (eMBT) for long-distance
travel, proposed an operational plan for routes in South Africa, evaluated the impact on
the electrical grid, and suggested offsetting the strain with solar power installations to
reduce net greenhouse gas emissions (Giliomee et al., 2023).
A second study evaluates implemen-tation of battery-equipped trailers that can supply
extra energy to the EVs and increase their range, while the depleted battery can be
unhooked and replaced with a fully charged one — reducing recharging downtime in
time-critical long-distance paratransit in SSA. The use of the battery bank trailer (see
Figure 13) reduces the number of stops required and the total trip time, benefiting both
the MBT operator and the environment. Using the battery bank trailer also protects the
longevity of the internal battery, as the external battery is primarily used for energy and
allows for easy upgrades.
Figure 13. Trailer-based battery swapping model for long-distance transport.
Photo credit: MJ Booysen, working group member
2.3.4 Localised Battery Storage
Localised battery storage can be used to
address EV charging needs, particularly in
sunny regions like Africa where solar energy is
abundant. These systems store excess energy
during peak production times and release
it as needed, ensuring a consistent charge
rate and therefore balancing demand with
renewable energy availability. Research has
shown that a local storage of approximately
half the vehicle’s battery size is sufficient to
ameliorate the impact of each vehicle on the
grid and to optimise utilisation of available
renewable sources (Füßl et al., 2022). Figure
14 shows an example of a battery storage
solution.
Figure 14: Example of a battery bank used to charge
electric vehicles in Berlin. The battery bank charges slowly
from the grid, but discharges quickly into the vehicles.
Photo credit: JH Giliomee
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2.3.5 Pay-As-You-Go Charging
The Pay-As-You-Go charging model is a model where users pay for charging on a per-use
basis. This model can remove the barrier to EV adoption for those concerned about the
costs of home charging equipment, as it offers a flexible payment structure for consumers.
Moreover, it encourages entrepreneurs to establish more charging stations as there is a
viable payment system. Making EVs accessible to a larger portion of the population will
result in increased adoption rates and stimulate market competition by pushing other
companies to offer better lease or rental deals. Pay-As-You-Go models that facilitate EV
roaming can be particularly useful. Roaming allows drivers to charge anywhere with one
single account instead of requiring charging at a specific brand of charger.
Figure 15. Electric vehicle roaming
Source: EV Roaming Foundation
2.3.6 Solar Charging Stations
Given the abundance of sunlight in most of Africa, combining solar energy with EV
charging makes the electrification of transport more sustainable. Such stations could
be set up in urban and rural areas, providing affordable and green energy (Figure
16). Harnessing abundant solar energy will reduce dependency on non-renewable
electricity sources, while the integration of clean energy with clean transport deepens the
environmental impacts. In this instance, hybrid EVs with both solar-charging capabilities
and traditional electric charging options, such as those illustrated in Figure 17, are more
appropriate. This dual approach ensures vehicles can remain operational under various
conditions, maximising their efficiency and reducing reliance on fossil fuels.
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2.3.7 Vehicle-to-Grid
Vehicle-to-Grid (V2G) technology enables EVs to supply electricity back to the power
grid, transforming them into mobile energy storage units. This system allows EVs to both
draw electricity from the grid and supply it back, thereby stabilising and supporting the
grid during peak times or energy shortages (see Figure 18). Denmark has demonstrated
the viability of V2G systems through a collaboration between Nissan, the local energy
company Enel, and EV owners. In this model, EV owners in Denmark can monetise the
energy stored in their vehicle batteries by feeding it back into the grid at times of high
demand, thus enhancing grid stability and facilitating the integration of renewable
energy sources (Nissan Motor Corporation, 2016). This concept holds significant
promise for Africa, where the abundant renewable energy resources could be leveraged
Figure 16. Solar powered charging station for electric vehicles in Kigali, Rwanda
Source: Moses Ogutu, IAP staff
Figure 17. Electric vehicle with solar charging components.
Source: Sambo (2023)
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30
to create a sustainable and resilient energy system. With the appropriate infrastructure
investments, Africa could harness its extensive renewable energy systems, such as solar
and wind power, to support a continent-wide implementation of V2G technologies. This
would not only aid in stabilising the energy grid but also in maximising the utilisation of
renewable energy.
2.3.8 Battery Recycling
Once EV batteries are no longer fit for transport usage, they can still hold significant
residual capacity. These batteries can be repurposed for stationary energy storage
applications like grid support or domestic energy storage, creating a secondary revenue
stream and enhancing sustainability. Notable examples include a partnership between
the auto manufacturing company Nissan and the power management company Eaton.
Eaton introduced a residential energy storage solution called xStorage, which uses
Grid
Back-up
Storage
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Figure 18: Illustration of the vehicle-to-grid concept
Source: adapted from Ravi & Aziz (2022)
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
repurposed batteries from Nissan Leaf vehicles to store excess energy. Homeowners
can then use these during peak periods or power outages (Nissan Motor Corporation,
2016). Similarly, in Gothenburg, Sweden, old bus batteries are used to store energy in
apartment buildings (AB Volvo, 2019). These batteries capture and store solar energy
generated from panels on the building, which can then be utilised during peak times.
These examples highlight the potential of repurposed EV batteries in providing cost-
effective, sustainable energy storage solutions, aiding in grid stabilisation, and furthering
the goals of a circular economy. The development of these recycling formats in Europe
was encouraged through legislative policy instruments. In China and the European
Union, manufacturers are required to pay for the cost of collecting and recycling electric
vehicle components, and similar laws are being considered in the United States (Lim,
2021). Similar models could be applied in African countries.
2.3.9 Conversion of Internal Combustion Engine Vehicles to Electric
Innovators in several African countries have pioneered the transformation of ICE
vehicles into EVs by replacing the ICE engine with EV components. For example, in
South Africa, researchers at Stellenbosch University have made notable strides by
successfully converting paratransit minibus taxis from gasoline to electric power (Lacock
et al., 2023), as discussed in Case Study 2 in this section. The continent’s abundance of
skilled mechanics and workshops, coupled with a vast supply of used cars, combined
with ingenuity and resourcefulness that African innovators consistently demonstrate,
lay the groundwork for a sustainable, scalable model of vehicle conversion. In turn, this
approach expands the different paths of achieving scalable adoption of EVs in Africa as
it encourages local innovators, engineers, and entrepreneurs to develop solutions and
business models tailored to the unique needs and opportunities of the rapidly emerging
African EV market, while contributing to the global knowledge pool of electric mobility.
To illustrate further, even BasiGo (Case Study 1) discussed in Section 2.3.1 in this chapter,
represents conversion of existing gasoline vehicles to EV powertrain. BasiGo works with
the same traditional manufactures of ICE vehicles in Kenya. The only exception is that
instead of using an ICE component, the vehicle is fitted with EV components.
The infrastructure required for this transformative manufacturing route is thus already in
place since many conversions are being carried out in general mechanical workshops
already equipped with some of the necessary, albeit basic tools and equipment. To
achieve scalable production, only moderate expansions will be required. This might
include, for example, the introduction of materials handling equipment like cranes
and conveyors, which can help accommodate increased volume and complexity of
operations.
In addition to creating a new economic paradigm, generating jobs, fostering technological
innovation, and establishing new markets within the automotive industry, the conversion
of ICE vehicles to EVs potentially positions the continent as a world leader in sustainable
transport. This could, for example, result in foreign investment, partnerships, collaborative
projects on electric mobility, and overall impact in shaping the future of transportation.
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Figure 19. The electric retrofitted minibus taxi (original model from 2009)
(a) Completed retrofitted taxi. (b) Retrofitted electric vehicle’s electronic dashboard
and controls (Drive (D), Neutral (N), Reverse (R) (Lacock, et al., 2023)
Case Study 2
Electrifying paratransit vehicles in Stellenbosch, South Africa
Despite South Africa’s ongoing electricity challenges, there is an interest among paratransit
industry operators to transition to electric transportation. However, their willingness to
immediately transition their fleet from ICE vehicles to electric alternatives is inhibited
by concerns related to vehicle performance, safety, reliability, environmental impact,
and operating costs (Hull, et al., 2023; Lacock et al., 2023). Up to 72% of commuters
use paratransit in South Africa (Lacock, et al., 2023), therefore electrification of this sector
would be a big step toward the decarbonisation of transport in the country.
Building on the study, innovators at Stellenbosch University in South Africa have embarked
on a project to convert paratransit vehicles into EVs. The team successfully retrofitted
(converted) a Toyota Hiace Ses’fikile, commonly used in the South Africa paratransit
industry, from an ICE propulsion to electric propulsion. The process involved testing
various elements such as weight, torque, and speed to verify the feasibility of retrofitting.
Retrofitting vehicles allows older cars to stay in use while decreasing emissions, even
Case Study continued on next page
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
Figure 20. Vehicle with combustion-related components removed
(a) Front view of the stripped vehicle. (b) Empty engine compartment. (c) Bottom view of stripped vehicle before
electric motor and prop-shaft installation. (d) Electric motor with prop shaft (protective cover not shown). (e) Radiator
for the electric motor coolant (Lacock, et al., 2023)
though they need to comply with local and national roadworthiness standards (Lacock
et al., 2023). The researchers computed the electric charging needs of these vehicles
and proposed alternative charging and battery swapping models. This assessment
involves analysing the energy efficiency of the taxis, which refers to the amount of energy
consumed per unit of distance travelled. By examining the energy efficiency under
various driving conditions, the researchers gained insights into the efficiency variations
and estimated the achievable range for different battery sizes. They also analysed the
total energy requirements of the taxis throughout a typical day of operations.
While the adoption of this process for the paratransit industry would greatly impact the
overall decarbonisation goals of South Africa, it is vital to also consider the impact of
widescale EVs usage on the supply of electricity. The authors note that the electrification
of “all minibus taxis in South Africa could add a load of 5% of what the grid can currently
deliver” (Stellenbosch University, 2023). The issues of electric grid are further discussed in
Chapter 3.
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2.4 Data-Driven Decision Making
Africa has one of the world’s fastest motorisation rates, and evidence-based policy
planning and decision-making are critical. However, African countries lack rigorous
collection of transport-related data and a coordinated system to disseminate data when
available. For example, accurate data collection in analysing the energy demand of EVs in
Africa can directly impact the successful decarbonisation of informal paratransit through
electrification (Collett & Hirmer, 2021).
In the case of paratransit vehicles widely used in Africa, four main data capturing methods
are used in Africa: passenger-based tracking, vehicle-based tracking, roadside-based
counting, and household travel surveys, with the passenger-based tracking being the
most used (Rix et al., 2022). Traditional methods for capturing transportation data, such
as manually recording inflows and outflows of passengers or equipping passengers
themselves to track the vehicles, have many drawbacks, including human error and
limitations in tracking individual vehicles. Vehicle tracking technology, while more
expensive to set up, provides more accurate and reliable data as it is not influenced by
human behaviour. Analysis of the estimated power profile of electric vehicle charging
conducted by Booysen et al. (2022) showed disparity between passenger-based tracking
and vehicle-based tracking, with the vehicle-based tracking dataset providing a more
precise representation of the vehicle’s energy requirements (see Figure 21).
Accurate data collection is also needed to assess energy efficiency values for electric
vehicles. (Abraham et al., 2023) compared the methodologies and simulation tools used
in two studies on electric minibus taxis in South Africa that projected different energy
efficiency values for these vehicles: 0.39kWh/km (Hull, et al., 2023) and 0.93kWh/km
(Abraham et al., 2023). Hull et al., (2023) used high-frequency data, while (Abraham et
Figure 21. Comparison of per-vehicle power profiles from passenger-based tracking
Source: Adapted from Booysen, et al. (2022)
20 k
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15 k
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al., 2023) used low-frequency data. The low-frequency data require artificial up sampling
to capture acceleration and deceleration patterns (further referred to as simulated data),
while high-frequency data require more bandwidth and storage. Hull et al., (2023) limited
their study to 62 trips in different driving conditions, while Abraham et al. tracked nine
taxis over two years, providing a more complete representation of movement patterns.
The researchers in the Abraham study also had a more complete representation of
microscopic acceleration, deceleration patterns, and route details. The simulation tool
used by Abraham et al. is designed for low-frequency data, while high-frequency data
are needed to accurately simulate an EV model. Abraham et al.’s simulation tool uses
a driver model and road network obtained from OpenStreetMap to predict the route
a vehicle would have taken to up sample the low-frequency data. Differences in these
virtualisations and the effect thereof on subsequent energy analysis were pointed out by
(Giliomee et al., 2023). The two studies also used different EV models, which calculate
the energy requirements of the vehicles. (Abraham et al., 2023) used a well-tested and
peer-reviewed third-party EV model by Kurczveil et al., (2014) bundled with the SUMO
software, while Hull et al. (2023) developed their own custom EV model, which has had
significantly less testing and public exposure.
Given that there are no electric minibuses in Sub-Saharan Africa to validate any of the
models and assumptions, it is crucial to choose realistic and representative parameters
for accurate planning and thus implement simulation tools that are representative of
actual mobility. Figure 22 shows the improvement in energy efficiency between the
models after aligning input parameters for the simulation.
After eliminating all the discrepancies between the two simulation tools for a given data
input, a final efficiency estimation is obtained that ranges from 0.49 to 0.53 kWh/km, as
shown in Table 3.
Figure 22. Comparing energy efficiency models in paratransit vehicles
Source: Adapted from Abraham, et al. (2023)
Energy consumption (kWh/km)
Abraham data
Abraham Sim
Abraham data
Hull Sim
Hull data
(Down sampled)
Abraham Sim
Hull data
(Down sampled)
Hull Sim
Hull data
(Original)
Hull Sim
Configuration
Abraham data
Abraham Sim
Abraham data
Hull Sim
Hull data
(Down sampled)
Abraham Sim
Hull data
(Down sampled)
Hull Sim
Hull data
(Original)
Hull Sim
(b) Final
1.4
(a) Original (replicated)
1.2
1.0
0.8
0.6
0.4
0.2
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Decarbonisation of transport is already taking place
City and regional authorities in Africa should
across Africa. There are numerous ongoing
promote and scale up local decarbonisation
projects aimed at decarbonising transport in
efforts. City and urban authorities should
different cities and in the sub-regions of Africa.
actively share insights and best practices on
These projects, such as the growing adoption
local decarbonisation efforts within Africa to
of electric mobility solutions, bus rapid transit
accelerate their adoption continent-wide. This
(BRT) systems, and light rail transport (LRT).
includes creating platforms for knowledge
There is also an emphasis on non-motorised
exchange, setting up pilot projects, and
transport such as walking and cycling
establishing benchmarks for success. Regional
demonstrating local successes in
authorities should spearhead the
decarbonisation, with significant economic,
establishment of agencies to enhance
social, and environmental benefits.
governance and collaboration within Africa’s
transport sector.
Policy and regulatory instruments can facilitate
Governments in Africa should implement stricter
the decarbonisation of transport. African
policies and regulations that support emission
governments are employing a diverse
reduction during the transition to decarbonising the
range of policy instruments to accelerate the
transport sector. Stricter emission standards for
decarbonisation of transport at continental
vehicles, as well as the introduction of policies
and local levels. These are categorised into
that discourage the importation of older, more
four main types: (1) market-based instruments
polluting cars, could significantly support
(such as taxes, subsidies, fees, quotas,
emission reduction goals. Policies banning
import duties, and penalties) (2) regulatory
or restricting old and high-emitting vehicles
instruments (licenses, limits, prohibitions
from metropolitan centres have been shown
laws); (3) direct provisions (governments
to reduce urban pollution and encourage the
directly providing goods or services to its
adoption of cleaner transportation alternatives
citizens); and (4) information provisions
while also improving air quality, and
(dissemination of relevant, accurate, and
enhancing public health and the quality of life
timely information to the public).
in urban areas.
Decarbonisation of transport has the potential
Governments in Africa should implement stricter
to drive industrial growth and create green job
policies and regulations that support emission
opportunities across Africa. There is growing
reduction during the transition to decarbonising the
local assembly and manufacturing of EVs
transport sector. Stricter emission standards for
Continued on next page
Table 3: Simulation of electric vehicle energy consumption
Hull Data
Hull Data
Abraham Data
(Downsampled)
(Original)
Abraham
Hull
Abraham
Hull
Hull
Simulator
Simulator
Simulator
Simulator
Simulator
Replicated original
results
0.88a
0.42
0.88
0.45
0.39
Final result
0.50
0.50
0.53
0.53
0.49
The deviation from the originally reported 0.93kWh/km is addressed earlier in the paper
(Abraham et al., 2023).
2.5 Findings and Recommendations
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
in Africa, as well as initiatives to convert
vehicles, as well as the introduction of policies
gasoline-powered vehicles, including popular
that discourage the importation of older, more
paratransit vehicles, to electric propulsion
polluting cars, could significantly support
in various African countries which provide
emission reduction goals. Policies banning
enormous opportunities for industrial growth
or restricting old and high-emitting vehicles
and innovation. Opportunities extend into
from metropolitan centres have been shown
EV auto parts and battery manufacturing,
to reduce urban pollution and encourage the
leveraging Africa’s critical mineral resources,
adoption of cleaner transportation alternatives
alongside innovative business models like
while also improving air quality, and
pay-as-you-go charging and solar charging
enhancing public health and the quality of life
stations, taking advantage of the continent’s
in urban areas.
abundant sunlight.
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CHAPTER THREE
SAFEGUARDING VULNERABLE ELECTRICITY GRIDS:
ACCESSIBILITY, GENERATION, TRANSMISSION AND
DISTRIBUTION
Africa’s electricity grids are characterised by infrastructural flaws, inefficiencies, limited
coverage, and lack of government oversight, preventing universal access to electricity
and hampering the continent’s development. Transmission and distribution networks on
the continent require major improvement and are likely to become the real bottleneck in
Africa’s sustainable development. This chapter reviews the current state and challenges
of electricity in Africa, and the potential impact of large-scale adoption of EVs. The
discussion highlights the need for additional research to fully understand how the
transition to EVs might affect Africa’s electrical grid and power distribution networks.
3.1 Current State and Challenges of Electricity in Africa
Sub-Saharan Africa is the least electrified region, with around 567 million people
representing about 43% of the total population without access to electricity in 2021,
according to the 2023 energy progress report published jointly by a group of international
agencies, including the World Bank and the International Energy Association (IEA,
IRENA, UNSD, World Bank and WHO, 2023). According to the report, while Africa has
made steady progress in electrification in the past decade, the number of people
without access has generally remained stagnant between 2011 and 2021 due to rapid
population growth (see Figure 23).
Electric shortages are frequent in many countries. For instance, in Southern Africa, except
for Angola and Botswana, widespread power cuts have been common in the past decade
(Crisis24, 2023). South Africa, the continent’s most industrialised economy, with the largest
grid and access to electrification, has experienced rolling blackouts, locally known as
“load shedding”, of up to 10 hours a day. Load shedding occurs when electricity demand
outstrips supply. To stabilise production and maintain voltage, authorities deliberately
turn off parts of the grid in a rotating schedule to manage and equalize distribution of
electricity (Crisis24, 2023). Short-term power outages elevate operational risks as they
lead to increased instances of theft, violence, road accidents, and disruptions in transport
and communication systems.
Nearly four out of five firms in Sub-Saharan Africa report regular and lengthy outages as
significant impediment to business operations, according to the World Bank Enterprise
surveys (Oseni, 2019). A high proportion of businesses in the region (53%) own or share
a generator, the highest rate worldwide. Using backup power systems costs triple the
price of regular electricity in places like Nigeria and Uganda (Oseni, 2019).
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Furthermore, certain communities — such as those in informal urban settlements or in rural
areas — face greater challenges in obtaining reliable electricity. In 2021, approximately 8 out
of 10 people lacking electricity resided in rural areas, most of them in Sub-Saharan Africa
(IEA, IRENA, UNSD, World Bank and WHO, 2023). This hinders equal opportunities for
economic development and improvement in quality of life among various societal sectors.
The primary reason for lack of access is the high cost of electricity; even when services are
available, they are often unaffordable (Barasa, 2021). Additionally, while there is significant
focus on expanding the reach of the electric grid, there is less attention to making electricity
more affordable (Barasa, 2021). Consider the cost of running a refrigerator for a year in
African countries compared to industrialised countries such as the United Kingdom. One
comparative study found that it costs 49% of average GDP per capita in Liberia and 13%
in Rwanda to run a refrigerator compared to negligible cost of (less than 1%) in the United
Kingdom (Hairsine, 2023). This disparity highlights the significant economic burden of
basic appliance use in African countries compared to industrialised ones.
3.2 State of the Electrical Grid and Potential Burden from
Electric Vehicles
Adopting EVs will have significant impact on the electricity system in terms of generation,
transmission, distribution, and accessibility (Table 4). While Africa has made progress in
expanding its electric grid, the power utility infrastructure continues to underperform in
many countries, subjecting the grid to fluctuations (Dioha, et al., 2022). The status of the
power systems is a major consideration when assessing the impact of deploying EVs in
African countries since electricity forms a central pillar of Africa’s energy infrastructure.
The capacity, reliability and reach of these systems play a key role in determining how
effectively EVs can be integrated and supported.
Figure 23: Access to electricity in Africa as a share of population in 2020.
Source: World Bank (2020)
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Table 4: Projected electric vehicle power system impacts in African countries
Category
Impacts
African Countries context
Power
Demand
Increased energy
consumption leads to an
altered daily load
curve, modified peak load
in terms of magnitude,
duration, and timing, as
well as heightened load
profile variability and
uncertainty.
Location, weather, demographics,
and driving patterns influence EV
adoption, power consumption, and
charging behaviour; electric two- and
three-wheelers dominate; economic,
regulatory, and geographical
difficulties in establishing ‘public
charging infrastructure’.
Generation
System
Additional electricity
generation is required,
necessitating new capacity
investments for security
and adequacy, leading to
increased power system
emissions, high ramping
needs from sharp power
demand spikes, and a
heightened demand for
ancillary services.
Existing challenges with electricity
access include security and reliability
issues, high generation investment
needs due to rapidly growing
demand, carbon-intensive generation
capacities that often rely on inefficient
fossil fuel units, and poor market
regulation coupled with difficulties in
providing reserves.
Transmission
System
Risk of congestion and
distortion of electricity
prices; increased need
for transmission capacity;
increased need for reactive
power.
Limited interconnectivity and cross-
border capacity; lacking regulations
for appropriate transmission system
to encourage investments; high
investment needs to maintain
adequate.
Distribution
System
Overloading feeders and
transformers, necessitating
capacity upgrades;
increased power losses;
voltage deviations; power
quality issues, such as
harmonic distortion.
Weak, poorly designed distribution
systems; high distribution system
losses; high rate of transformer failures
and maintenance need; insufficient
management, standards, and
regulations; low awareness of power
quality issues; and high reinforcement
needs due to growing demand.
Source: Adapted from (World Bank and Energy Sector Management Assistance Program,
2023)
Increased demand from EVs necessitates more robust and diverse generation facilities and
power sources. Transmission networks will need to be upgraded to handle the increased
load, especially during peak charging times, requiring more resilient infrastructure. The
distribution system faces changes in load patterns, particularly in residential areas with
home charging, demanding smarter and more responsive grid solutions. As EV adoption
grows, these changes will require careful planning, investment, and innovation to ensure
the electricity system remains reliable, efficient, and capable of meeting new demands.
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3.3 Impact of Adopting Electric Vehicles on the Electricity
Distribution System
The impact on the distribution network is perhaps the most immediate and visible.
Widespread use of EVs introduces new patterns of electricity consumption, especially
where home charging solutions are prevalent. This shift can lead to significant changes
in load profiles, with increased demand during evenings when people typically charge
their vehicles at home (Dioha, et al., 2022). During the early stages of deployment of EVs,
the impacts on power distribution was not prioritised by decision-makers (World Bank
and Energy Sector Management Assistance Program, 2023). Utility providers assumed
existing capacity was sufficient and the adoption would be gradual to allow network
adaptation. Yet, as EV usage has grown, the potential effects on power distribution, such
as transformer overloads, power losses, and voltage fluctuations, have become crucial
issues (World Bank and Energy Sector Management Assistance Program, 2023).
While EVs can handle intermittent supply due to their storage capacity, the additional load
on grids, especially in countries with energy shortages, can worsen existing problems. In
contexts like South Africa where blackouts are common, there’s growing concern about
how to sustainably power EVs and the resulting strain on the already fragile electrical
infrastructure given the substantial costs to the economy. The Reserve Bank of South
Africa estimates that load shedding costs the economy approximately ZAR 899 million
(USD 50 million) daily (Naidoo, 2023), suggesting that the economy subsidises excess
electricity usage. With load shedding costing the economy ZAR 25/kWh (USD 1.25/kWh)
and assuming EV efficiency is 5 km/kWh, the economic subsidy for electric mobility is
approximately ZAR 6/km (USD 0.3/km) when charged directly from the grid, effectively
(Booysen, et al., 2023).
Moreover, as electric two-wheelers are introduced, they are expected to significantly
impact local power distribution in rural areas. To effectively address these challenges, a
comprehensive approach is needed that focuses on establishing robust infrastructure,
installing suitable chargers tailored to local needs and gaining a thorough understanding
of both charging behaviour and the levels of EV penetration.
3.4 Impact of Adopting Electric Vehicles on the Electricity
Transmission System
Alongside the need for increased generation capacity, the adoption of EVs necessitates
substantial upgrades to the existing electricity transmission infrastructure. The adoption
of electric vehicles naturally results in increased demand for electricity, especially during
charging times, and this can strain the transmission systems. Therefore, it is imperative
to evaluate and determine the spatial distance between areas with highest EV load
(charging demand) and essential power units, particularly in large geographical regions
relying on centralised power generation or transmission system. This assessment can
help ensure efficient energy distribution and system stability.
Power transmission networks in the continent are usually unreliable and poorly
developed, both in countries and in cross-country transmissions, leading to frequent
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failures and high losses. Losses due to distribution and transmission cost USD 5 billion
annually in sub-Saharan Africa (Adams, et al., 2020). Furthermore, the yearly investment
required in Africa from 2015 to 2040 for expansion of transmission is between USD 3.2
billion and USD 4.3 billion (AfDB, 2019). Other challenges include the risk of gradual
oscillation or frequent control on the tie lines when power generation units stop working.
In Nigeria, for instance, preventing deviation or strengthening frequency control is vital for
efficient deregulation of the power market (Vanfretti, et al., 2009). Inadequate regulatory
frameworks of market electricity trading, little involvement of private investment, or
lack of policies of the transmission systems are some of the challenges that need to be
considered when planning, operating, and expanding the transmission. The temporal
and spatial availability of renewable energy sources like wind and solar can also impact
power transmission systems and should be integrated into the accounting of EV demand
or supply shocks when possible. In general, modernisation of transmission lines, coupled
with the integration of advanced technologies such as smart grids, becomes imperative
to ensure that these increased loads can be managed efficiently and reliably.
3.5 Impact of Adopting Electric Vehicles on Electricity
Generation
The transition to EVs markedly elevates the demand for electricity, necessitating additional
energy supply over and above the standard or customary distribution levels. By 2021, EVs
used 55 million megawatt-hours of electricity, approximately 0.2% of the global energy
consumption. It is estimated that by 2030, EVs will consume approximately 4% of total
global energy and 10% by 2040, exerting more pressure on the national grids (World
Bank and Energy Sector Management Assistance Program, 2023). This heightened
demand necessitates not only the expansion of existing power generation facilities, but
also the development of new ones. The move towards EVs thus acts as a catalyst for the
expansion of green energy sources like solar, wind, and hydroelectric power, aligning with
global efforts to decarbonise energy systems. Globally, countries that have embraced EVs,
such as the United States, have developed strategies to bolster their energy production
capacities, with a keen focus on sustainable sources such as renewables (US National
Academies of Sciences, Engineering, and Medicine, 2021). The additional electricity
needed to power electric vehicles can be harnessed from renewables (see Section 5.7).
EVs with solar-charging capabilities such as solar roofs (discussed in Chapter 2) can even
charge while on the road, further reducing demand for power.
3.6 Impact of Adopting Electric Vehicles on Electricity
Accessibility
The rise of EVs also brings into focus the issue of accessibility and affordability of charging
infrastructure. For EVs to be a viable option for a broader population, there needs to
be an adequate and easily accessible network of charging stations. This requirement
is particularly crucial in densely populated urban areas and along major transportation
corridors. Globally, China’s approach in creating a vast network of public charging stations
exemplifies the efforts needed to support wide-scale EV adoption. In Africa, countries
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Transport electrification in Africa will increase the
Governments in Africa, industry, and
demand for electricity, and the current fragility of
academia should establish research
the electric grid poses a critical concern for the
partnerships to investigate energy demands
viability and sustainability of electric mobility.
and expected impact of EVs on the grid.
Adopting EVs will have significant impact on
These research collaborations can also assess
the electricity system in terms of generation,
the potential for charging EVs with renewable
transmission, distribution, and accessibility.
energy sources as well as on increasing local
Understanding the current state of power
contents on EVs. In doing so, policy decisions
systems in Africa is crucial in evaluating the
on EV adoption and charging infrastructure
impact of EV deployment across African
will be context-specific, evidence-informed,
countries, as electricity is a central pillar of
and based on actual data.
Africa’s energy infrastructure.
Prioritising electrification of transport for the
Governments in Africa should prioritise the
less costly, higher mileage, and extensively used
electrification of vehicle segments that provide
vehicle segments in Africa could streamline the
the most immediate and highest decarbonisation
adoption of EVs, maximising environmental
benefits. Decarbonisation efforts should focus
benefits and economic efficiency. Analysis
on electrifying two- and three-wheelers,
indicates that two- and three-wheelers, along
as well as passenger buses operating on
with passenger buses on high-use routes,
high-use routes, due to their lower costs,
are attractive candidates for the first stages
high mileage, and extensive use. These
of transport electrification efforts. Similarly,
segments present a significant opportunity
four-wheelers, taxis, ride-sharing vehicles, and
for immediate impact. However, in countries
other commercial fleets are identified as more
where it is feasible to decarbonise heavy-duty
suitable for early electrification compared to
vehicles and less intensively used cars, such
less intensively used private family cars.
efforts should be pursued concurrently.
like Rwanda (Case Study 3 in Chapter 4), Kenya (Case Study 1 in Chapter 2), and South
Africa have been working on large scale charging infrastructures that can support large-
scale EV adoptions. Availability of large-scale public charging infrastructure can not only
ensure the practicality of using EVs for daily commutes but also addresses range anxiety
concerns, making EVs more attractive option for consumers.
Ensuring an affordable power supply is also essential for creating an accessible electric
vehicle charging ecosystem. Some African countries have started to regulate their
electricity prices for EV consumers. For instance, in March 2023, the Energy and Petroleum
Regulatory Authority (EPRA) in Kenya approved a special e-mobility tariff effective for three
years (Odhiambo, et al., 2023). The e-mobility tariff is set at USD 0.12 per kWh for energy
consumption of up to 15,000 kWh during peak periods, and USD 0.06 per kWh of the
same quantity during off-peak periods before taxes and other related charges are added
to the total cost of consumption (Odhiambo, et al., 2023). The e-mobility tariff is lower than
the general domestic tariff (USD 0.16 per kWh for consumption above 100 kWh) and the
commercial tariff (USD 0.15 per kWh for the same quantity). The special electric mobility
tariff is considered a step in the right direction towards incentivising power supply for EVs.
3.7 Findings and Recommendations
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DECARBONISATION OF TRANSPORT IN THE CONTEXT
OF SUSTAINABLE TRANSPORTATION IN AFRICA
Every society requires a reliable means of transport to drive its socioeconomic development
and growth. There is a correlation between the level and quality of transport infrastructure
and productivity and economic growth. When transport options are reliable, productivity
and economic growth improves (Zhang & Cheng, 2023). Among the multiplier effects
that can result from an effective transport infrastructure are enhanced market access,
increased employment opportunities, and new investments. When transport infrastructure
is insufficient in terms of capacity or dependability, economic losses such as diminished
or missed opportunities can lead to a decline in the quality of life (Rodrigue, 2020).
Moreover, availability of other essential amenities such as food and water depend on
good transportation services. For instance, good road networks between rural and urban
areas ensure that foods from farms reach the market in time leading to decreases in post-
harvest food losses. Decarbonisation of transport in Africa can only be achieved within
the broader context of establishing a sustainable transportation system, in line with the
sustainable development of goals (SDGs).
4.1 Defining Sustainable Transportation
In its 2016 report, the UN Secretary-General’s High-level Advisory Group on Sustainable
Transport defined sustainable transport as the provision of services and infrastructure
for the mobility of people and goods — advancing economic and social development to
benefit today’s and future generations — in a manner that is safe, affordable, accessible,
efficient, and resilient, while minimising carbon and other emissions and environmental
impact (UNEP
, 2016). The High-Level Advisory Group’s report, titled Mobilising
Sustainable Transport for Development, underscored the pivotal role of sustainable
transport in achieving the SDGs and the Paris Agreement on Climate Change.
Sustainable transport is connected to various SDG targets, either directly as a core
element, or indirectly as a secondary factor (see Figure 24). Sustainable road transport
aims to address societal issues, economic efficiencies, and environmental protection. In
addressing societal issues, sustainable transportation can increase the quality of life and
of living standards and can ensure that transportation systems are accessible to people
of all ages, abilities, and income levels. For economic efficiency, sustainable transport
promotes mobility systems that are adaptable, cost-effective, efficient, and which provide
value for money over their life cycle including construction, operation, and maintenance.
It also involves investing in infrastructure that supports sustainable modes of transport.
Finally, sustainable transport focuses on the interplay between the industry’s practices
and the physical environment, such as the reduction of the transportation’s environmental
CHAPTER FOUR
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
impact—particularly in terms of greenhouse gas emissions, and air and noise pollution.
It also encourages the use of low-emission vehicles such as EVs and car-sharing and
promotes alternative modes of transport like trains, cycling, and walking.
4.2 Decarbonisation of Transport and Sustainable
Development Goals in Africa
Decarbonisation of transport in Africa can significantly contribute to sustainable
transport’s economic, environmental, and social goals, and aligns with both the core and
secondary SDGs described in Figure 24. Because this report focuses on road transport,
the following discussions will focus on how decarbonisation of transport can contribute
to select SDGs related to road transport, with a particular focus on sustainable cities and
communities (SDG 11). Sustainable urban transportation is crucial to the achievement
of other SDGs such as health and well-being (SDG 3), especially for urban populations
which have the most transport pollution and climate change (SDG13). Meanwhile,
the transition to decarbonisation can contribute to the achievement of other goals,
such as those focused on decent work and economic growth (SDG 8), through green
jobs that emerge during the energy transition and new industries, such as the electric
SUSTAINABLE
DEVELOPMENT
Core SDGs
Secondary SDGs
Health & wellbeing
Industry & infrastructure
Sustainable cities
Energy systems
Work & economic growth
Consumption & production
3
7
8
12
Climate change
Water ecosystems
13
14
Land ecosystems
15
9
11
Sustainable
Transportation
Modes
Society
Economy
Environment
Safety
Health
Disturbance
Access
Opportunity
Material
and Energy
Growth
Employment
Pricing
Competitiveness
Climate
change
Air quality
Noise
Footprint
Waste
Operations
Infrastructures
Figure 24: Linking transport to sustainable development goals.
Source: Adapted from Rodrigue (2020)
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46
vehicle manufacturing and related innovations, arise. Table 5 provides an overview of
how decarbonisation of transport contributes to the realisation of select economic,
environmental, and social development in Africa.
Table 5: Contribution of decarbonised transport towards select sustainable
development goals
SDG
Indicator
Goal
Social
Impact
• Good Health and Well-Being (SDG 3): Decarbonised transport reduces
air pollution, leading to lower incidences of respiratory and
cardiovascular diseases. For example, replacing diesel buses with
electric ones in congested cities like Lagos, Nairobi, or Cairo could
significantly reduce air pollution, positively impacting public health.
• Gender Equality (SDG 5): Safe, accessible transport systems can
empower women by improving access to education and employment
opportunities, including through just transition policies.
• Sustainable Cities and Communities (SDG 11): Decarbonised transport
systems, such as efficient public transit and pedestrian friendly urban
design, enhance the quality of urban life, making cities more liveable
and inclusive.
Economic
Impact
• Decent Work and Economic Growth (SDG 8): Transitioning to a low
carbon transport sector can create new jobs in renewable energy,
electric vehicle production, and infrastructure development.
• Industry, Innovation, and Infrastructure (SDG 9): Decarbonisation of
transport can drive innovation in green technology and infrastructure
development.
Environmental
Impact
• Affordable and Clean Energy (SDG 7): Decarbonisation of transport
involves a shift to electric vehicles powered by renewable energy
sources, promoting the use of sustainable energy. For example, 86.98%
of electricity is generated from renewable sources in Kenya (KenInvest,
2023), with the majority coming from geothermal and hydroelectricity.
This means that EVs in the country will rely on purely sustainable
electricity.
• Climate Action (SDG 13): By reducing greenhouse gas emissions,
decarbonisation of transport directly contributes to climate change
mitigation.
• Life Below Water (SDG 14) and Life on Land (SDG 15): Reduced
emissions and cleaner air from decarbonised transport indirectly benefit
marine and terrestrial ecosystems by decreasing overall pollution and
mitigating the impacts of climate change. Though not directly related to
transport, the Great Green Wall initiative, which focuses on the Sahel
region, demonstrates a broad commitment to environmental
sustainability, which decarbonised transport can complement.
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
4.3 Sustainable Urban Transport Development
Africa is expected to experience rapid urbanisation in the coming decades, with more
people moving from rural to urban areas (United Nations, 2017). Rapid urbanisation in
the continent is driven largely by a host of factors, including natural population growth,
rural-urban migration, the demographic and spatial expansion of urban settlements,
reclassification of rural areas to urban areas, and crisis events like conflicts and disasters
(Teye, 2018). With rapid and often unplanned urbanisation, city authorities are confronted
with the challenges of unregulated and spiralling low-density settlements (urban
sprawl), overcrowded inner-cities, and slums and rapid motorisation. Urban sprawl can
complicate the planning of sustainable urban transportation. Urban sprawl occurs when
urban populations move from higher density towns and cities to lower density and less
developed but growing residential areas in the outskirts of a town. One major impact of
urban sprawl is increased reliance on road vehicles, longer commute times, and longer
daily travel distance, since the sprawled settlements are not always connected to public
transit systems (Mwaura & Kost, 2017). A car-dependent culture results in high energy
consumption, more emissions, and smog, and can also have health-related impacts.
Urban sprawl can also result in development of dense and irregular settlements, such as
slums, which make planning for public services such as transportation and other social
services difficult (Saghir & Santoro, 2018). Studies have revealed that in cities across
Africa, jobs are often not reachable within an hour using public transport (ITDP
, 2019;
Brookings, 2023). This highlights a significant disconnect between urban development
and transportation efficiency on the continent. It also suggests that despite Africa
experiencing the world’s fastest rate of urbanisation, its cities are failing to fully harness
the economic benefits typically associated with urban growth.
Policymakers can project future transportation needs of the cities and implement
medium and long-term plans that incorporate decarbonisation transportation policies.
This can involve identification of strategic hotspots where most people live, and those
that are likely to experience future urban and transportation pressure and invest in mass
transit systems to limit the number of personal cars (including EVs) and pressure on the
roads. Potential approaches to achieving sustainable urban planning include:
•
promoting compact and mixed-use development including through the development
of smart cities;
•
implementing low-carbon transportation services;
•
promoting sustainable road transport policies;
•
ensuring road user preparedness;
•
integrating transport sector decision-making agencies.
4.4 Smart Cities and Intelligent Transport Systems
Smart cities have emerged as an efficient approach to sustainable urban development.
Smart cities leverage technology to enhance efficiency, sustainability, and quality of life
in the urban environment. This includes the deployment of intelligent transport systems
(ITS) (Platzer, 2021) that encompass services like e-hailing, bike sharing, car sharing, and
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advanced traffic management technologies. As illustrated in Figure 25, the smart city
transportation model operates on a foundation of smart infrastructure, which includes
connected and sustainable multi-modal transport options, such as buses, bikes, and
trains, all working in tandem with automated systems like toll and fare collection. Data
integration is key in this system, drawing from diverse sources like emergency services,
weather forecasts and traffic updates to optimise the flow and safety of transport. Smart
services are delivered through a central command centre which oversees a variety of
systems, from smart parking and automatic vehicle locating to driver monitoring and
vehicle health monitoring systems. These integrated services work together to minimise
travel times, enhance route management, and improve overall traffic management. With
real-time data and analytics, the system can promptly respond to incidents, adjust traffic
signals to reduce wait times, and provide timely updates to commuters, contributing to a
more resilient and adaptable urban transportation network.
Figure 25: Integrated intelligent transport system in smart cities
Many African countries are actively engaged in developing smart cities, a trend that
signifies the continent’s push towards technological innovation and sustainable
urbanisation. Kenya’s Konza Technopolis, approximately 60 kilometres south of Nairobi,
is a comprehensive smart city project designed to spur technological innovation and
boost the information technology (IT) sector. This ambitious project includes world-class
infrastructure, a business district, a research-oriented university campus, and residential
areas. In Rwanda, the Kigali Smart City Project is transforming the capital with smart
infrastructure solutions like intelligent traffic lights to alleviate congestion and a city-wide
Wi-Fi network to enhance connectivity. In Nigeria, Lagos is pioneering the Eko Atlantic
Project, a city built on reclaimed land from the Atlantic Ocean. Eko Atlantic stands out for
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its self-sufficiency and sustainability, featuring energy-efficient buildings, an independent
clean energy supply, advanced urban water management, and integrated smart city
technologies aimed at improving residents’ quality of life. Mauritius is another noteworthy
example, with its series of smart city projects like Ebène CyberCity, Mon Trésor Smart
City, Moka Smart City, Côte d’Or Smart City, and Cap Tamarin Smart City. These projects
are at the heart of Mauritius’s strategy to modernise infrastructure and improve living
standards, emphasising eco-friendly practices and sustainable community development.
These initiatives demonstrate Africa’s strong commitment to leveraging technology and
sustainability in its urban development strategies, and directly addressing the challenges
and opportunities presented by the continent’s rapidly urbanising landscape.
4.5 Compact Land Use and Transit-Oriented Development
Compact and mixed-use development is an urban planning strategy that blends
residential, commercial, and institutional land uses, promoting proximity of different
amenities. Compact and mixed-use development are a fundamental component of
transit-oriented development (TOD) which focuses on creating vibrant, sustainable
communities centred around public transport infrastructure. The communities are
designed to encourage walking, cycling and the use of public transit, while minimising
reliance on private vehicles (ITDP
, 2017). TOD also promotes providing a range of
affordable housing options to accommodate diverse income levels and support inclusive
communities, establishment of transit-supportive policies, quality public spaces, and
cycling and pedestrian-oriented infrastructure (ITDP
, 2017). By designing pedestrian
and cyclist-friendly streetscapes and encouraging mixed-use zoning, this approach can
foster active transport while also enhancing the walkability and accessibility of cities. This
approach also has the potential to facilitate social equity benefits, such as affordable
housing and improved access to services for low-income communities, which, in turn,
can decrease transportation costs and enhance economic opportunities. The application
of ITS in compact and mixed-use developments enhances their effectiveness. For
instance, real-time traffic updates and data analytics provided by ITS can assist in
optimising routing and scheduling, improving the overall transportation experience for
both commuters and operators. City officials, armed with this data, can make informed
decisions that further the quality of life for residents, as is the case of Kigali, Rwanda (Case
Study 3 on this Chapter).
4.6 Mass Rapid Transit
Urban transportation systems that rely mostly on private vehicles or low-capacity transport
vehicles such as paratransit systems, whether electric or not, will inevitably encounter
or continue to experience challenges around congestion and parking. The solution to
reducing the allure of private vehicle use lies in the availability of quality public transport
systems that bypass traffic jams and road congestion (ITDP
, 2023). An example of this
mass rapid transit (MRT) or rapid transit is a type of high-capacity public transportation
typically developed and used in urban settings. MRT systems including metros, light rail
train (LRT), and bus rapid transit (BRT) have emerged as vital solutions to urban transport
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Figure 26: Car free day exercise in Kigali, Rwanda
Image Source: Ashimwe (2022)
Time
PM2.5 [µg/m3]
0:00
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Hourly mean variation of PM2.5 from 2017 to 2020 in Kigali
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Figure 27: Impact of limiting vehicular traffic on air pollution in Kigali, Rwanda
Source: Kalisa, et al. (2021)
Case Study 3:
Implementing net zero transport in Kigali, Rwanda
In 2016, Rwanda established the Kigali Car Free Day as part of efforts to make Kigali a
more environmentally sustainable city. During the car free day, motorists are encouraged
to ditch their vehicles and motorbikes and a road of approximately 10 km is for motorised
transport. The car free day encourages the use of non-motorised transport such as
cycling and walking. In addition to reducing traffic congestion and air pollution, it has
helped cement a culture of walking and cycling among the population. Car-free days are
found to reduce fine particulate matter (PM2.5) such as dust, dirt, soot, or smoke in the
air by approximately 15%, leading to a 3.7% reduction in total PM2.5 pollutions in the city
annually (Figure 27) (Kalisa & Sudmant, 2022).
Other initiatives implemented by the government include deployment of electric
vehicles and motorcycles, establishment of charging infrastructure. The government
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challenges. MRTs offer the potential for high-capacity, reliable, and efficient public
transportation, and contribute significantly to reducing urban congestion, pollution, and
greenhouse gas emissions. The adoption of MRT systems can contribute to the goals of
decarbonised transport, if they are electrified, as well as to the modernisation of urban
transportation in Africa.
Several African cities have recognised the benefits of MRT systems and have begun
to implement them. These include the Algiers Metro (Algeria), Addis Ababa Light
Rail (Ethiopia) (Case Study 4), Cairo Metro (Egypt), Lagos Rail Mass Transit (Nigeria),
Casablanca Tramway (Morocco), and the Gautrain (South Africa).
also launched the Rwandan Green Fund (FONERWA), which supports projects focused
on climate change mitigation, adaptation, and sustainable development. Rwanda has
also made significant positive changes in reforming its public transport system aiming
to improve accessibility, efficiency, and sustainability such as implementation of smart
payment systems.
Rwanda has also established car-free zones, to restrict the use of cars in certain regions
of the city of Kigali. The purpose of these car free zones is to reduce vehicle traffic and
promote pedestrian-friendly transportation in urban centres. Within cities, car-free zones
contribute to reductions in both GHG emissions and air pollution. Since they encourage
physical activity and a healthier lifestyle by providing safe and accessible spaces for
people to walk, jog, cycle, or participate in recreational activities, they contribute to health
and wellbeing. Furthermore, due to reduced parking facilities, they encourage use of
public transportation systems, such as buses.
The city of Kigali has also established dedicated bike lanes, providing safe and convenient
routes for cyclists. There are also bicycle taxis and bike rental programmes which charge
as low as one dollar per ride. Moreover, Rwanda aims to increase the share of hybrid cars
in its vehicle fleet, particularly in the public transport sector. There were approximately
1,500 hybrid cars and about 5,000 electric motorbikes, respectively, in Rwanda as of
September 2021. Affordable electric motorbikes are being introduced into the market
through government and private initiatives. There were about 80 public and private
charging stations as of September 2021 located in urban centres, commercial areas,
and along major transportation routes. Solar-powered charging stations are also being
explored to leverage renewable energy resources.
Rwanda has developed various incentives to promote e-mobility. These include tax
incentives and import duty exemptions, subsidies, and financial support for purchase of
EVs, charging infrastructure, reduced registration fees, and lower road taxes for hybrid
and EVs. There are also incentives for the conversion of traditional motorcycles to electric
motorcycles. Other measures include stricter emission standards for vehicles, integration
of electric mobility considerations in urban planning and transportation policies, and
development of guidelines and standards for the installation of charging stations and
infrastructure. In 2020, Rwanda committed to invest 900 million USD and 190 million in
electric vehicles and vehicle emissions standards, respectively.
Rwanda’s car free-day has become a reference point for healthy lifestyles and
decarbonisation initiatives, as other African countries such as Ethiopia, Kenya, Uganda,
and Zimbabwe are introducing their own car-free days (United Nations, 2020).
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Figure 28: Light rail system in Addis Ababa, Ethiopia
Source: Assefa, et al. (2016)
Case Study 4:
Light rail train in Addis Ababa, Ethiopia
In Addis Ababa, transportation is responsible for 47% of CO2 emissions. Operational
since 2015, the Addis Ababa light rail is Africa’s first light rail train (LRT) system. It stretches
over 34 kilometres and has significantly improved urban mobility in Ethiopia’s capital by
offering an affordable and faster alternative to buses and paratransit transport (Figure
28). Currently, the LRT service is transporting approximately 120,000 passengers daily,
using 17 trains on both routes (Woldeamanuel, et al., 2022), though it has a capacity
to transport up to 60,000 individuals per hour (C40 Cities, 2016). The train operates
on Ethiopia’s predominantly renewable energy-powered grid, utilising hydropower,
geothermal, and wind resources.
Impacts: The project was expected to lower emissions by 55,000 tonnes of CO2
annually in 2015 when it began operations to 170,000 tonnes of CO2 by 2030 (C40
Cities, 2016). Moreover, since LRT systems are less land-intensive than conventional
roads, the project will decrease the burden of transport on urban ecosystems.
Socially, the train significantly reduced commuting time to work because of its higher
than average speed of 10 km/hour, while the LRT has 22 km/hour. Economic and
social benefits such as jobs and improved health have also come from the project.
Several cities have also adopted bus rapid transit (BRT) systems, recognising them as
cost-effective solutions that can improve urban mobility and address congestion. BRT
systems are characterised by dedicated bus lanes, modern stations, and priority at traffic
signals, and offer many of the advantages of a tram or light rail system but at a fraction of
the cost and with greater flexibility. BRT systems have become a popular option for cities
looking to upgrade their public transport networks without the extensive infrastructure
and investment required for rail. Examples of BRT systems in Africa include:
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a. Dar es Salaam, Tanzania — DART (Dar Rapid Transit): The DART system is the first
BRT system in east Africa. It extends over 20.9 kilometres and transports 172,000
passengers daily, providing quicker travel via high-capacity buses. Since it began
operations in 2016, the DART has transformed Dar es Salaam city’s public transport
system and is often touted as a model for other African countries on how to develop
and operate BRT systems in cities with unregulated paratransit systems (ITDP
, 2017).
In 2018, the city of Dar es Salaam became the first African city to win the Sustainable
Transport Award due to its BRT system and other transformative improvements to
transit, cycling, and walking (Sustainable Transport Award, 2018).
Figure 29: Dar rapid transit system, Dar es Salaam, Tanzania
Source: Institute for Transportation and Development Policy (2019)
b. Lagos, Nigeria — Lagos BRT: Launched in 2008, Lagos busway was the first BRT-
like system to be built in Africa and has continued to expand. It was designed to
create a more efficient and organised public transportation system in Lagos. The
system has been successful in reducing commute times, improving the reliability
of bus services, and serving as a more affordable transport option for millions of
Lagos residents.
c. Johannesburg, South Africa — Rea Vaya: This BRT system serves the Johannesburg
metropolitan area, offering a fast, safe, and affordable public transportation option.
Rea Vaya is known for its efficiency and safety and has significantly improved public
transport in Johannesburg, reducing reliance on private vehicles.
d. Cairo, Egypt: While traditionally known for its extensive metro system, Cairo is also
in the process of developing a BRT system to complement its existing transportation
network. Once operational, it’s expected to significantly improve urban mobility in
Cairo, reducing traffic congestion and providing a quicker and more reliable mode
of transport.
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e. Accra, Ghana – Aayalolo: Accra’s busway, known as Aayalolo, aims to provide a
more organised and efficient bus service to reduce travel times and improve public
transport. Although not a BRT, it offers designated BRT-like lanes for buses and
aims to make public transport more attractive and efficient, thereby improving daily
commutes.
f. Nairobi, Kenya: Nairobi’s planned BRT system is part of an urban renewal initiative
to address the city’s notorious traffic congestion and improve public transport.
Once implemented, it’s expected to provide a faster, reliable, and more efficient
transportation option for Nairobi’s growing population.
Globally, while BRT systems have been adopted widely, the majority are powered by
traditional fossil fuels. In Africa the scenario is similar, with electric-powered BRT systems
being a relatively new concept. Only one African country, Senegal, (see Case Study 5),
currently has an electric BRT system. However, there is growing interest and incremental
adoption of electric buses in public transport fleets. Considering the potential benefits
of EVs and the evolving landscape of transportation technology, African cities have
compelling reasons to consider adopting electric-powered BRT systems; including their
high passenger transport capacity and ability to address the environmental and health
concerns associated with increasing urbanisation.
When it comes to urban development, MRT systems play a pivotal role in fostering
compact, sustainable urban environments. They reduce the demand for expansive road
networks and parking spaces, paving the way for increased green spaces and mitigating
urban sprawl. For instance, well-developed and efficient MRT and BRT systems can
encourage people to shift from private cars to public transport. This modal shift is essential
for reducing traffic congestion, lowering emissions, and promoting more sustainable
urban mobility. In addition to providing efficient and affordable transportation, BRT
systems often spur economic development along their routes, encouraging investment
and improving access to jobs and services.
While challenges such as finance remain, the continued development and expansion of
MRT systems across the continent will be crucial for sustainable urban development and
the overall well-being of African cities. For better function and maximised usage, these
new and existing MRT projects, especially railways, can be integrated into comprehensive
intermodal transport systems in three ways.
First, establishing seamless connections between rail and other modes of transport
is crucial. This means strategically locating railway stations to ensure they are easily
accessible from major urban centres and are well-connected to local public transport
networks, such as bus and minibus services. Planning for last-mile connectivity, through
options like shared taxis, biking facilities or walkable pathways, is also vital to ensure the
smooth transition of passengers and cargo from trains to their final destinations.
Second, and especially for passenger transport, synchronisation of schedules and
ticketing systems across different modes of transportation can greatly enhance the user
experience and efficiency and encourage usage. Implementing integrated ticketing
systems that cover trains, buses, and other local transport options can simplify travel for
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Case Study 5:
Electric mass rapid transit in Dakar, Senegal
The capital city of Senegal, Dakar is one of the fastest growing cities in the world that is
expected to have a projected population of 6.5 million by 2025. This makes it imperative
for the city to modernise its transportation infrastructure to match its expanding needs
and dynamic urban environment. Consequently, Dakar’s transportation landscape has
been revolutionised with the introduction of the Dakar Regional Express Train (TER) and
bus rapid transit (BRT), which are expected to significantly enhance urban mobility and
promote sustainable transit. Both systems are central to Senegal’s strategy for an efficient,
eco-friendly, and integrated urban transport network.
Bus Rapid Transit: Launched in December 2023, the Dakar BRT system (Figure 30), is the
first all-electric BRT in Africa and signifies a major leap in enhancing clean transportation
in African cities. The project is expected to provide a host of socioeconomic benefits,
including improved travel and emissions reductions. Through its dedicated bus-only
lanes (Figure 31), fixed routes and stops, predictable timetables, and a safe ride for
up to 320,000 people daily commuters. It aims to enhance access to jobs, health, and
education services, particularly for women and other low-income residents, with 59% of
job opportunities in Dakar being reachable in an hour or less. The BRT also contributes to
improved air quality and to a significant reduction in greenhouse gas emissions and align
well with climate change mitigation efforts.
With Dakar’s air pollutants at levels seven times higher than advisable (Dewast, 2019),
largely due to vehicle emissions, the new BRT system aims to ameliorate air quality.
Encouraging the switch from private cars to public transit, it is projected to significantly
cut air pollution and greenhouse gases, with the World Bank anticipating a decrease
of 1.2 million tonnes in GHG emissions over three decades, equivalent to removing
260,000 cars from the roads (World Bank, 2023). The implementation of the BRT also
comes with the introduction of the city’s first dedicated bike lanes alongside the BRT
route, complemented by substantial eco-conscious landscape improvements such as
trees and various plants.
Figure 30: Electric-powered bus rapid transit in Dakar, Senegal
Source: Chen, et al. (2023)
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The BRT includes performance indicators to ensure best-in-class quality of service,
punctuality, safe operations, GPS-connected vehicles, modern payment system for users
through contactless smart cards, improved security with video surveillance, appropriate
signposting, and lighting systems, as well as pedestrian safety (World Bank, 2023).
Figure 31: Dedicated bus rapid transit lane in Dakar, Senegal
Source: Chen, et al. (2023)
Since Dakar’s transport challenges are similar to other African cities’, the project serves as a
blueprint for the introduction of electric-powered BRT systems in Africa as the experience
and lessons learned can be shared and replicated in other urban areas. According to
the World Bank, it demonstrates the impact of collaborative financing, involving multiple
development partners and the private sector. The project was backed by multiple entities,
including the World Bank, the European Investment Bank, IFC, MIGA, the government,
and the private sector. Electrification of the BRT’s buses was made possible with USD 144
million in private sector financing, delivered through a public-private partnership (PPP)
implemented with the support of IFC. This exemplifies how substantial the infrastructure
funding gap is in developing countries and illustrates the successful mobilisation of
private capital for urban transport development.
Dakar Regional Express Train (TER): Launched in 2021, the TER is a flagship project
under the Emerging Senegal Plan (Government of Senegal, 2023), aiming to provide
fast, secure, reliable, and affordable transportation. The railway boasts a 36-km line
with 13 stations, employing latest rail technologies, including the European Rail Traffic
Management System for high-capacity operations, carrying 115,000 passengers daily at
speeds up to 150 km/h. It significantly reduces pollution by 32%, enhancing urban health
and mobility. The TER not only boosts economic productivity and quality of life but is also
set to expand, further integrating into Dakar’s transportation network (AfDB, 2022).
Both the BRT and TER are critical components of Senegal’s vision for an efficient,
sustainable, and accessible urban transportation system. They represent a significant
investment in public infrastructure, aiming to enhance the daily lives of residents, reduce
environmental impacts, and set a precedent for future transportation projects in Africa
and other developing regions.
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passengers, making it more appealing to use public transport. Moreover, incorporating
digital technology and data analytics into transport planning can significantly improve
the efficiency and attractiveness of the rail network. Utilising real-time data for managing
schedules, predicting maintenance needs, and optimising routes can enhance the
reliability and performance of railway systems.
Finally, effective communication and collaboration among various stakeholders —
including government entities, private sector partners, and local communities — are
essential for the success of these projects. This collaborative approach ensures that the
railway developments are aligned with broader urban and regional planning goals and
that they meet the actual needs of the populations they serve.
4.7 Integrated Urban Planning and Policy Making
The optimal approach to incorporating climate-friendly transport options into urban
areas is in their planning phase. This entails implementing measures to guarantee the
harmonisation of all sectorial plans and the integration of climate-friendly transport and
land use considerations throughout all stages (Kumar, et al., 2016). In many cities, the
responsibility for land use or spatial planning and transport planning rests with different
public-sector agencies. For instance, in Ghana, national agencies like the Land-Use
and Spatial Planning Authority and the National Development Planning Commission
are tasked with planning and developing settlements. However, many other entities
such as the Ministry of Roads and Highways, Ministry of Railway Development, the
Ministry of Transport and the Ministry of Local Government, Decentralisation and
Rural Development and including the Ghana Highway Authority, the Department
of Urban Roads, Department of Feeder Roads, the Department of Transport entities
have responsibility for transport issues. While the National Development Planning
Commission (NDPC) is geared towards establishing a unified framework for planning,
other national and regional institutions continue to develop and carry out their own
plans, programmes, and projects with minimal consultation with NDPC. To address
institutional fragmentation and discourse, planning activities need to be streamlined for
more effective and coordinated delivery. Transforming the transport system is possible
through strengthening local governments’ capacities to develop and implement
efficient urban development plans and incorporating them into the national financial and
regulatory framework (UN-Habitat, 2009). Governments can promote transit-oriented
development which incorporates compact and mixed-use development, cycling and
walking designs, well-connected street networks, and affordable housing options,
thus, fostering connectivity, inclusivity, and sustainability. Low-carbon transportation
policies such as low-emission zones, congestion charges, and parking policies that
discourage car use can help reduce greenhouse gas emissions from the transport
sector. Planners and urban designers can work with policymakers to implement these
policies by conducting research to identify the most effective strategies, engaging
with stakeholders to build support for the policies, and monitoring and evaluating the
effectiveness of policies.
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4.8 Rural-Urban Connectivity
Rural-urban connectivity refers to the capacity for connecting areas (cities, towns, and
villages) and people, by physical and non-physical means, through transport and
communication (Avery, 2017). It measures the distance and ease with which people,
goods and services move between and within rural and urban nodes (locations). Rural-
urban connectivity is also highly correlated with economic development (affluence) and
is an important indicator of transport development in Africa. High rural-urban connectivity
is generally associated with low market integration and productivity and is an indicator
of the depth of income disparities between rural and urban households and localities.
Africa’s rural-urban connectivity landscape varies from one country to another depending
on the level of socio-economic development, population, rate of urbanisation, and
geographical and climatic conditions among others. Intergovernmental Panel on
Climate Change (IPCC) that 45% of the global population lives in rural areas and 90%
of these reside in developing countries (IPCC, 2014). This number is higher in Africa at
approximately 52%, with Burundi having one of the highest proportions of people living
in rural areas estimated at about 86% and Gabon the lowest at less than 10%.
Despite the important role that rural-urban connectivity plays in igniting the growth and
prosperity of rural economies, most countries prioritise investment on urban transport
networks and infrastructure at the expense of rural regions. For instance, just a third (34%)
of the rural population in Sub Saharan Africa (SSA) has access to road networks, compared
to 90% in East Asia and the Pacific countries (Workman & McPherson, 2020). Besides, the
average length of a road connecting two geographical locations or cities, as measured by
the circuitousness ratio, an indicator of how curvy a road connecting two cities or locations
is also high in Africa compared to the rest of the developing world (Prieto-Curiel, et al.,
2023). This is because of Africa’s complex physical terrain. Connecting rural and urban
locations often involves meandering road networks to avoid landscapes such as mountains,
rivers, and wetlands. This not only increases the economic and environmental cost of
constructing and maintaining requisite transport infrastructure networks and systems to
ease rural-urban connectivity, but also increases travel time and subsequently carbon
emissions from motorised road transport. In general, the quality of road infrastructure is
relatively poor in Africa compared to other developing regions such as Asia and Latin
America. The road quality index, developed by the World Economic Forum and used in
computing global competitive index rates, estimates Africa’s road quality at 3.43 points in
a 7-point scale, compared to 4.39 in Asia, and 4.95 in OECD countries. The road quality
index in Egypt, Rwanda, Mauritius, Morocco, and South Africa ranges from 4.7 to 5.1 while
in Chad, Mauritania, Madagascar, DRC, Angola, and Mozambique, it ranges from 1.9 to
2.4 points. Improving rural-urban connectivity could help narrow down disparities and
promote equitable growth between rural and urban regions.
The poor-quality road infrastructure in rural areas is in part responsible for the large
increase in motorcycles in Africa in the last decades. In 2022, the number of registered
motorcycles in Sub-Saharan Africa was estimated at 27 million, compared to 5 million in
2010 (FIA Foundation, 2022). The number of registered motorcycles in Africa is expected
to increase at an average annual rate of 9.54% between 2022 and 2030 (FIA Foundation,
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
2022). In rural areas, motorcycle taxis provide over 70% of passenger and goods transport
annually (Jenkins, et al., 2021).
Motorcycles are flexible and better at navigating complex rural terrain and overcrowded
urban streets, and in moving people from door to door with greater fuel efficiency
(Figure 32). They are convenient, fast, affordable, and mobile phone penetration has
made them easily accessible on-demand through a simple text or phone call within rural
communities. However, given the unregulated nature of their operations, motorcycles
account for more than half of road deaths (and as high as 70%) in many Sub-Saharan
countries, in both rural and urban settings (FIA Foundation, 2022).
Figure 32: Motorcycles navigating diverse rural terrain in Africa
Photo credit: Jack Omondi, NASAC staff.
Given the high usage of motorcycles in many African regions, integrating safety measures
for motorcycles into road design could enhance their safety. Similarly, electrifying the
continent’s large motorcycle fleet will also help Africa to achieve its climate change
mitigation and the SDGs. In addition, promoting multimodal transport strategies such as
integrating walking and cycling infrastructure with planned or existing public transport
systems can enhance sustainable transport, as illustrated in Case Study 6.
Within the urban context, in addition to motorcycles and three-wheelers, electric
microcars (Figure 34) also present a promising avenue for reducing greenhouse gas
emissions while enhancing urban transport efficiency. Microcars are very small and
lightweight vehicles. They are typically designed for short-distance urban travel and
are known for their compact dimensions, which makes them well-suited for navigating
crowded city streets and for ease of parking (Elmasry, et al., 2024).
From a social perspective, microcars offer an affordable and accessible means of
transportation, especially in densely populated urban areas where traffic congestion
and limited parking are persistent challenges. Their small footprints make them ideal for
navigating narrow city streets, thus improving urban mobility. Environmentally, microcars
are often powered by electric or hybrid engines, which further diminishes their carbon
footprints (Elmasry, et al., 2024). Furthermore, the production of microcars generally
requires fewer resources than standard vehicles, contributing to a more sustainable
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Case Study 6:
Enhancing the walking environment in Kisumu, Kenya
Kisumu, a key hub in western Kenya, has experienced a boom in infrastructure projects
due to its role as a regional commercial, educational, and administrative centre. This
growth has brought urban mobility issues common in emerging African cities, such as
rising car traffic, inefficient public transport, and inadequate facilities for walking and
cycling.
In Kisumu, non-motorised transport (NMT) is predominant: 53% of daily trips are on foot,
13% by matatu, 13% by boda-boda, and smaller percentages by other modes. Kisumu’s
flat terrain makes it suitable for walking, cycling, and driving tuktuks and microcars.
However, infrastructure often prioritises motorised transport. To address this, Kisumu
introduced the Kisumu Sustainable Mobility Plan (KSMP), supported by UN-Habitat
and the Institute for Transportation and Development Policy (ITDP). The city is now
implementing designs focusing on pedestrian and cyclist safety (Figure 33). For example,
the USD 2.2 million Kisumu Triangle involves upgrading 1.5 km of pathways with features
like wide footpaths, streetlights, public toilets, and measures to prioritise pedestrians. The
project’s second phase will invest USD 6 million to enhance eight km of roads, aligning
them with Kenya’s 2011 policy that expressly includes walking and cycling facilities in new
urban road projects.
Figure 33: Artist’s impression of a pedestrian friendly transportation terminus in Kisumu, Kenya
Source: Institute for Transportation and Development Policy (2020)
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An integrated sustainable transport
Governments in Africa should improve
strategy that includes mass rapid transit
existing transportation systems and
and non-motorised transport can enhance
adopt and scale up sustainable land-use
decarbonisation of transport. A holistic
development. Improving existing transport
approach to sustainable transport can
systems and adopting sustainable land-
not only reduce carbon emissions but
use developments such as compact and
also has the potential to alleviate negative
mixed-use development and transit-oriented
traffic externalities, thereby contributing
development, are essential strategies for
to a healthier environment and improved
African governments to promote economic
quality of life. In Africa, where urbanisation is
prosperity, social inclusion, environmental
rapidly increasing, the need for efficient and
sustainability, and resilience. For instance,
sustainable transportation systems is more
by investing in more efficient and accessible
pronounced than ever. The implementation
public transit options, including mass rapid
of mass rapid transit systems, such as the
transit options such as BRT and light rail
bus rapid transit (BRT) development of light
transit systems, cities can significantly lower
rail projects, and non-motorised transport
their carbon footprint. In addition, creating
infrastructure and policies serves not only
safer and more appealing conditions for
to decrease reliance on individual car usage
active transportation, like walking and cycling,
but also to spearhead the transition towards
through dedicated bike lanes and pedestrian
electrification of public transport networks.
zones not only promotes a healthier lifestyle,
but also reduces emissions.
Figure 34: Example of a microcar.
Source: Moses Ogutu, IAP Staff.
manufacturing process that can also be adopted by African countries. Still, it is crucial
to address potential challenges, such as the need for charging infrastructure for electric
microcars and ensuring that these vehicles meet safety standards. Microcars have
already been introduced in some African countries including South Africa which has
many microcar models. For instance, at the Smarter Mobility Africa Summit, held in South
Africa in October 2021, a notable highlight was the showcase of a compact electric
microcar by Funky Electric (Piper, 2023). Further cementing this trend, in June 2023, City
Blitz, an electric microcar was introduced in the South African market (Droppa, 2023). A
shift towards smaller, more efficient vehicles could be particularly relevant in the context
of Africa’s urban dynamics.
4.9 Finding and Recommendation
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POLICY OPTIONS AND IMPLICATIONS
Innovative policies and regulations aimed at fostering cleaner transportation alternatives
are essential in realising decarbonised and sustainable transport objectives. The policy
options and implications explored in this chapter seek to address the broad spectrum
of needs and challenges associated with the decarbonisation of transport in Africa.
Recognising that no single policy pathway suits all countries in the continent, the
adoption and implementation of policies needs to be customised to fit the specific
priorities and conditions of each country. Central to the transition towards decarbonised
transport, however, is ensuring a just transition, one that is equitable and inclusive for all
stakeholders involved.
While regulations are essential for driving the decarbonisation of transport in Africa,
policymakers must carefully balance the need for environmental protection with
considerations of economic viability, equity, and social welfare. Collaborative and
inclusive policymaking processes, informed by robust stakeholder engagement and
evidence-based analysis, are essential to maximise the positive impacts and minimise
the potential drawbacks of regulatory interventions in the transportation sector.
Some of the positive impacts’ regulations play in decarbonisation of transport in Africa
include emission reduction, promotion of cleaner technologies, creation of conducive
environment for investment in sustainable transportation infrastructure and technologies
and reduction on reliance on private vehicles and encouragement of modal shifts
towards more sustainable modes of transport. However, stringent regulations can impose
additional costs on vehicle manufacturers, distributors, and consumers. Distortion
of market dynamics hinder competition, leading to inefficiencies and unintended
consequences, and limited enforcement capacity and institutional weaknesses that can
undermine the effectiveness of regulations aimed at decarbonising transport.
5.1 Disrupting Dominant Regimes in the Transport Sector
Policies and processes of decarbonising road transport will result in the disruption
of existing and often dominant regimes in the transportation sector. These regimes
include the oil or fossil fuel industry, transport sector operators, and the institutions and
institutional frameworks that govern these transport systems. Decarbonisation involves
reducing dependence on oil and other fossil fuels, which are the primary energy sources
for conventional ICE vehicles. Transitioning to low-carbon or zero-carbon alternatives like
EVs significantly impacts the demand for fossil fuels. For transport sector operators such
as the companies and organisations involved in manufacturing, operating, or maintaining
transportation systems, decarbonisation will require them to adopt new technologies,
change business models, and comply with different regulations. For instance, car
CHAPTER FIVE
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manufacturers will need to shift from producing traditional vehicles to electric ones, while
vehicle owners and both private and public service providers will need to acquire new
vehicles. Decarbonisation efforts will necessitate new or revised policies, regulations, and
incentives to encourage the adoption of cleaner transportation modes. This could disrupt
existing institutional frameworks that have traditionally supported existing regimes,
such as subsidies that have historically supported the fossil-fuel industry and transport
systems or the associated fuel tax revenues for governments (discussed in Section 5.4).
Decarbonisation policies inherently challenge the status quo and can lead to significant
economic, social, and institutional changes and tensions.
The Multi-Level Perspective (MLP), a framework for understanding challenges associated
with complex sustainability transitions encompassing multiple actors, including
businesses, consumers, social movements, policymakers, academia, media, and investors
(Geels, 2019) has been applied to assess the speeds and natures of transitions across
countries, such as electric mobility in the UK and Germany, and offers a useful lens for
understanding the challenges associated with decarbonising transport. Figure 35 depicts
the MLP
, highlighting its three analytical levels (niche–regime–landscape) and temporal
phases (emergence, diffusion, and reconfiguration). This arrangement facilitates the
identification and visualisation of influences and interactions across various levels.
The MLP argues that for transformative innovations such as EVs to be effectively adopted,
some essential factors need to be considered (Medina-Molinaa, et al., 2022). First, it is
important to understand the regime—that is the dominant actors, practices, and rules
that govern the current system—and the implications of maintaining the existing regime.
Second, because the regime constitutes a social and technical system, it is important to
Landscape developments put pressure on existing regime
Landscape
Regime
Niches
Emergence
Diffusion
Reconfiguration
Time
The regime is dynamically stable
New configuration breaks through, taking
advantage of ‘windows of opportunity’.
Adjustments occur in regime
Small networks of actors support innovation
on the basis of expectations and visions
Learning and experiments take place
Markets & consumer
preferences
Industry
Policy
Technology
Culture
Science
Figure 35: The multi-level perspective framework for complex sustainability transitions.
Source: Adapted from International Science Council (2019)’s adaptation of Geels (2019).
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understand how to disrupt the regime and what the associated consequences may be.
Disrupting the regime to usher in a more sustainable and decarbonised system may
occur, for example, by introducing alternative (and often more sustainable) practices from
niche actors or taking advantage of landscape pressures or “shock events” (such as the
COVID-19 pandemic). Changes in the global contexts, such as increased awareness of
climate change impacts by society, can also provide opportunities for destabilising the
regime to allow transition to sustainable solutions. Third, all five subcategories of regimes
(policy, science and technology, industry practices, market and user preferences, and
culture) need to simultaneously change to transition successfully to a sustainable socio-
technical system. Regimes are typically stable systems and difficult to disrupt for various
reasons: the sub-regimes are aligned, mutually dependent, re-enforcing, evolving, and
subject to the same set of rules. This points to the importance of niches, which according to
the MLP
, is where alternative approaches to socio-technical transformation, and innovative
practices with potential to transform (change, disrupt, destabilise) regimes occur.
Thus, for successful decarbonisation of transport to occur, strategies are needed to
address these regime dimensions comprehensively, recognising that focusing on one
area (like policy) without considering others (such as technology, market preferences,
and culture) is unlikely to yield transformative change.
In addition to the business models and solutions discussed in Chapter 2, the policy
options and implications presented in this chapter attempt to address most of the
identified needs and challenges to decarbonisation of transport in Africa. African
countries have unique and differing needs, and no single policy pathway can meet the
needs of all countries. The adoption and application of policy pathways for decarbonising
transport needs to be tailored to the specific priorities and prerequisites of individual
countries.
5.2 Promotion of Electric Vehicles
Many countries around the world including countries in Africa such as Egypt, Kenya,
Mauritius, Rwanda, South Africa, and Uganda have developed policies to promote
the use of EVs such as subsidies, tax incentives, and development of affordable and
accessible charging infrastructure (see Section 2.1). EVs offer significant cost advantages
over ICE vehicles in terms of operating expenses. EVs have lower fuel costs, as electricity
is generally cheaper than gasoline or diesel, leading to substantial savings over the
vehicle’s lifetime. EVs also have fewer moving components, hence they require less
maintenance. As a result of the electric motor’s durability relative to ICEs, they also have
longer lifespans.
5.3 Cost-Benefit analysis of Electric Vehicles Compared to
Internal Combustion Engine Vehicles
The total cost approach is widely utilised to compare the costs of acquiring and operating
EVs compared with those of conventional vehicles (Liu, et al., 2021; Wu, et al., 2015). This
method aggregates the purchase price and operating expenses, such as maintenance,
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battery replacement, energy, fuel, financing, and insurance costs for various electric
mobility modes — including cars, buses, and two-wheelers — and contrasts them with
their conventional counterparts. Additionally, it factors in the external benefits and costs
associated with decarbonisation, such as environmental and health impacts. To enable
cross-country comparisons, the total costs are adjusted for taxes and subsidies, which
significantly affect the final acquisition and operational expenses of EVs. Table 6 applies
the total cost approach to provide a comparative cost-benefit analysis of EVs versus ICE
vehicles, using Thailand as a case study (Suttakul, et al., 2022).
Table 6: Comparing cost elements for electric and internal combustion engine
vehicles in Thailand
Type
Total
Cost of
Ownership
(TCO)
(USD)
Deprecation
Cost
(USD)
Energy
Cost
(USD)
Battery
Cost
(USD)
Other
Costs
(USD)
Internal
Combustion
Engine (ICE)
61,190.00
26,311.70
23,864.10
611.90
10,402.30
Hybrid
Electric
Vehicles
(HEV)
54,940.00
29,118.20
13,735.00
1,098.80
10,988.00
Plug-in
Hybrid
Electric
Vehicles
(PH)EV
55,940.00
33,564.00
7,831.60
2,797.00
11,747.40
Battery
Electric
Vehicles
(BEV)
60,890.00
34,098.40
6,089.00
10,960.20
9,742.40
Note: Depreciation cost reflect capital cost for the vehicle over its life cycle.
Source: Suttakul, et al. (2022)
Table 6 compares the costs of owning and operating an ICE vehicle against three types
of EVs over a 15-year period: hybrid electric vehicles (HEVs), plug-in hybrid electric
vehicles (PHEVs), and battery electric vehicles (BEVs). HEVs combine a petrol engine with
a battery-powered electric drivetrain without plug-in capability. PHEVs feature both a
petrol engine and an electric drivetrain, with the ability to recharge via plug-in. BEVs are
fully electric with plug-in charging but do not use petrol.
The analysis shows that while BEVs vehicles have a higher initial cost, over a 15-year
horizon they have a marginal cost advantage over ICE vehicles (60,890 vs 61,190).
However, BEVs offer substantially lower energy costs, at just a quarter of that of ICE
vehicles, with battery costs —18% of total EV costs — being the main expense. With
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advancements in EV and battery technology, the costs associated with depreciation
and batteries are expected to decrease, making BEVs much more economical than ICE
vehicles. This shift will likely ease the transition to BEVs, assuming other concerns, such as
range anxiety and infrastructure limitations, are addressed. Currently, HEVs and PHEVs
face a cost advantage of USD 6,250 compared to ICE vehicles, aznd this gap is expected
to widen as the technology becomes more affordable. It should be noted that Table 6
focuses only on direct costs which include maintenance, battery replacement, energy
and fuel, financing, insurance, and related expenses. The direct costs do not account for
the environmental and social implications associated with using either type of vehicle,
which are significant factors in the push for decarbonisation to mitigate GHG emissions
and advance the global climate agenda. These broader impacts are detailed in Table
7 in this section, and Appendix A, both of which compare the national aggregate cost
advantage of EVs in select African countries.
Table 7: National aggregate cost advantage of electric vehicle adoption in
select African countries by 2030
Countries
Charging
infrastructure Cost
Advantage (USD)
Capital Cost
Advantage (USD)
Operating Cost
Advantage (USD)
Subtotal (USD)
Externality (USD)
Cost Advantage
(Economic Analysis)
(USD)
Net taxes subsidies
(fiscal wedge) (USD)
Economic Cost
Advantage plus
fiscal wedge (USD)
Egypt
-4107
-13010
15300
-1817
19019
17202
10165
8348
Ethiopia
-1512
-4692
6920
716
1330
2046
11359
12075
Ghana
-3017
-6241
10846
1588
2494
4082
9346
10934
Nigeria
-4330
-6511
10850
9
1934
1943
-1112
-1103
Rwanda
-2762
-5112
6356
-1518
1760
242
25110
23592
Source: Briceno-Garmendia, et al. (2023)
Although the upfront capital costs of acquiring EVs are high, these vehicles typically have
a lifespan of around 15 years. Hence, the costs and benefits are calculated over this period
using the World Bank’s approved discount rate of 7% (Briceno-Garmendia, et al., 2023).
Egypt and Nigeria face the highest costs in providing charging infrastructure, translating
into higher capital costs compared to countries like Ethiopia and Rwanda. The capital cost
differential for EVs ranges from USD 5,112 in Rwanda to USD 13,010 in Egypt, relative
to the cost of acquiring and operating an equivalent ICE vehicle, which spans between
USD 10,000 to USD 20,000 for the countries examined. Initially, acquiring an EV is at least
10% more expensive than an ICE vehicle, but this gap narrows to 5% when considering
positive fiscal incentives such as lower EV taxes. In Ethiopia, the fiscal incentives are so
substantial that they eliminate the cost disparity between EVs and ICE vehicles.
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EVs are preferred for their minimal GHG emissions, which translates to significant
environmental and social benefits over ICE vehicles. These benefits, or externalities,
are computed and presented in column 6. When these external benefits are added to
the operating costs of EVs, the net cost advantage under the 30x30 decarbonisation
scenario target becomes positive for all countries studied. Egypt, in particular, sees
higher external benefits due to its dense population. This scenario posits a net social
advantage in acquiring and operating EVs, supporting the goal of 30% of new cars and
buses and over 70% of two- and three-wheelers being electric by 2030.
The fiscal benefits of adopting EVs, which result in lower taxes for importers compared to
ICE vehicles, range from USD 8,348 in Egypt to USD 23,592 in Rwanda, where favourable
taxes on EVs significantly reduce their purchase price compared to ICE vehicles. The
Rwandan case shows how effective fiscal policies can internalise environmental costs to
promote electric mobility, sustainability, and social inclusion through improved health
outcomes.
Similar to four-wheeled electric vehicles (EVs), electric motorcycles offer notable cost
savings compared to their fossil-fueled counterparts. These savings manifest across
various operational aspects, highlighting the financial benefits of adopting electric
mobility in two-wheeled transportation. One of the most significant areas of savings is in
energy (fuel vs. electricity), service and maintenance costs. Data based on models like the
Roam Air — an electric motorcycle — illustrate a marked reduction in these expenses (see
Table 8). Electric motorcycles incur service and maintenance costs of just USD 0.035 per
10 kilometres, a stark contrast to the USD 0.05 per 10 kilometres required for traditional
motorcycles. This represents a 33% reduction in service and maintenance expenses, a
saving attributed to the simplified mechanical design of electric vehicles. The reduction
in service and maintenance expenses increases over the product lifetime from 33% up
to 70%, due to faster deterioration of parts requiring lubrication and higher vibrations in
fossil fuel vehicles. The absence of conventional engine components reduces the need for
regular oil changes and minimises the number of moving parts susceptible to wear and
tear. Moreover, the operational or running costs of electric motorcycles further emphasise
their economic advantage. Operating at a cost of only USD 0.08 per 10 kilometres, electric
motorcycles present a significantly cheaper option than fossil-fueled motorcycles, which
have running costs of USD 0.288 per 10 kilometres. This 68% reduction in running costs
can accumulate to substantial long-term savings for owners, particularly beneficial for
those who frequently rely on their motorcycles for daily commutes or leisure.
Table 8: Comparing cost elements for electric vs fossil fueled motorbike
Aspect
Fossil Fueled
Motorcycle
Electric
Motorcycle
Improvement
Service & Maintenance Cost (per
10 KM)
USD 0.05
USD 0.035
33% cheaper
Emissions (CO2 per KM)
27g
0g
97% reduction
Running Cost (per 10 KM)
USD 0.288
USD 0.08
68% reduction
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In conclusion, a cost-benefit analysis that encompasses environmental and social costs
can powerfully inform public policy options and the design of optimal fiscal incentives for
promoting electric mobility. It underscores the critical role that fiscal and monetary policies
play as economic instruments in fostering electric mobility and the decarbonisation of
transport, both in Africa and beyond.
5.4 Minimising Tax Revenue Losses
Fuel tax losses represent one of the biggest challenges for most governments with the
transition to EVs. In January 2022, the United Kingdom projected losses of about USD
6.8 billion annually in fuel duty within eight years due to the transition to EVs (Goodrich,
2022). As fuel duties comprise approximately a third of yearly revenues in the country,
this posed a great threat to the tax income used to enhance, operate, and maintain
motorways, with EVs already representing over 10% of the domestic vehicle market.
Similarly, fuel is an important tax revenue base in many African countries. For instance,
the government of Ghana collects eight different taxes on each litre of fuel sold. These
comprise of levies for energy debt recovery, energy fund, energy sector recovery,
price stabilisation and recovery, road fund, sanitation and pollution, special petroleum
tax and unified pricing petroleum fund (Acheampong, 2022). The fuel pump price is
therefore higher for Ghanaian motorists at about USD 1.14 per litre, relative to those
paid by motorists in Nigeria (USD 0.169), Togo (USD 0.91), and Ivory Coast (USD 1.076)
(Goodrich, 2022). Reduced consumption of fuel through the introduction of EVs would
thus result in reduced tax income. While some governments may hesitate to adopt
EVs due to this reduction, the lost income can be recovered by shifting tax handles to
alternative broad-base taxes, such those on telecommunication and mobile financial
services. Governments will get more revenues through the surge in electricity purchases
to charge EVs and the import taxes of EVs. Other compensating revenue sources would
include increasing carbon taxes on hydrocarbons uses and excise duties, road taxes,
and other levies on motor vehicles more generally where a motor vehicle becomes a
new alternative tax base. Road pricing schemes in which motorists pay based on the
time, distance and location travelled can also be adopted. In this case, road toll fees can
be an alternative compensating tax base for fuel.
African governments heavily subsidise fossil fuels, at an average cost of 1.4% GDP to
cushion consumers against rising global oil prices. But this creates heavy fiscal debt.
For instance, Nigeria spent more than USD 30 billion on fuel subsidies in the past 15
years, resulting in a significant budget deficit (Goodrich, 2022). On the other hand,
Kenya’s petroleum expenditure in 2021 was about USD 2.6 billion, widening the trade/
balance of payments deficit (Brookings, 2023). If EVs can gain traction in these countries,
government spending could be channelled away from fossil fuel subsidies towards other
sectors such as clean energy development and other poverty reduction initiatives.
Oil producing countries like Angola, Equatorial Guinea, and Nigeria may be hesitant
about global and continental phase-out of ICEs in the near future because of the need
to safeguard the oil exports that sustained their economies. In 2019, the Nigerian senate
unanimously rejected a bill which sought to phase out ICEs by 2035 (IOA, 2022). While
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reforms that seek to regulate petroleum products such fuel prices will remain fraught with
economic and political contestations, in the longer term, EVs are expected to replace
ICE vehicles, leaving oil-producing countries with no choice but to support the adoption
of EVs and pursue other pathways for diversifying petroleum value chains away from
fossils. Besides, there are numerous uses of oil and gas apart from its use as fuels for
transportation, electricity generation, and in industries.
5.5 Transport Sector Governance, Institutional Framework
and Policy Ownership
A major challenge in governing road transportation in Africa is the absence of sustained
actions and long-term strategic planning in the sector (Sustainable Mobility for All, 2022).
Often, national and subnational governments struggle to effectively tackle mobility
issues due to a lack of comprehensive planning. Moreover, even when such plans are in
place, their implementation is frequently inadequate. It is common for new plans to be
introduced, only to be replaced when a change in administration occurs. The incoming
authorities often disregard the efforts made by their predecessors and hastily modify or
halt ongoing programmes rather than sustain them for political expediency.
Furthermore, the effectiveness of these programmes is hindered by the lack of
coordination and monitoring among the various entities involved in road transport
(Sustainable Mobility for All, 2022). Responsibilities are frequently dispersed among
different national, subnational, metropolitan, or local entities without clear delineation,
leading to confusion, neglect, and even duplication of roles leading to inefficiencies
in programme implementation. These factors contribute to an environment where
private stakeholders can easily overstep boundaries and take advantage of the poorly
regulated context.
One way to address these challenges is to establish a transport planning and regulatory
metropolitan agency, particularly for major cities and metropolitan areas. This institution
would assume the role of the lead authority for transport planning, regulation of public
transport supply, and improvements to the transport system, including parking and
traffic management. Examples of successful initiatives include the Lagos Metropolitan
Area Transportation Authority (LAMATA), which has broad powers and independent
resources over transport planning in Lagos, Nigeria. LAMATA is recognised for reviving
a previously dysfunctional and unregulated transport system (Gomez-Ibanez, 2015). The
implementation of such agencies can be difficult, and strong political commitment and
sufficient resources are necessary to ensure their effectiveness.
African countries have also explored the formation of regional transport infrastructure
agencies encompassing several countries including the establishment of the African
Association of Urban Transport Authorities (AAUTA) in February 2023 (Kaori & Malgrace,
2023). The initiative emerged through a collaboration between The Greater Abidjan
Urban Mobility Authority (AMUGA), or Autorité de la mobilité urbaine dans le Grand
Abidjan, and the Africa Transport Policy Program (SSATP), which is an international
partnership administered by the World Bank (Niina & Annin, 2023). The AAUTA brings
together over 40 urban transport leaders from 13 African countries. It aims to serve as a
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dedicated platform for African urban transport authorities (UTAs) to meet and exchange
lessons learnt and good practices related to planning, coordinating, regulating, financing
and managing urban transport systems, and promote public-private partnerships that
provide the best conditions for mobilising resources and strengthening cooperation
with partners in development (Kaori & Malgrace, 2023). Regional initiatives such as
these can foster learning and collaboration in transport sector governance across
Africa, especially in the context of the renewed urban designs that are necessary to
accommodate electric mobility.
In addition to the AAUTA initiative, city authorities can also follow the example of the C40
Cities Climate Leadership Group, which unites 96 cities globally in a concerted effort to
combat climate change. Through this platform, cities share strategies, innovations, and
actionable plans, thereby cultivating a global network of municipal leaders committed to
the reduction of greenhouse gas emissions and the development of resilient, low-carbon
urban environments. The C40 initiative demonstrates the potential of collaborative
platforms to inspire similar efforts within Africa, thereby enhancing the continent’s capacity
for transport decarbonisation. By leveraging collective expertise and initiatives, such
collaborations can drive significant progress in regional sustainable development efforts.
5.6 Investments in Public Transport
Investments in public transport systems such as mass rapid transit modes (light rail
and bus rapid transit (discussed in Section 4.6) are an effective way of reducing carbon
emissions in the transport sector. Cities across the world, in both developed and emerging
economies such as Bogota (Colombia), Sao Paulo (Brazil), and Jakarta (Indonesia) have
invested in these systems, and have seen significant emissions reductions and improved
public transportation. To benefit from the environmental and social benefits associated
with public transportation systems such as mass rapid transit, countries need to:
•
Prioritise investment in public transit infrastructure: Investing in public transit
infrastructure, such as bus rapid transit (BRT) systems, light rail, and commuter rail,
can significantly improve public transit in Africa, in turn reducing transport sector
emissions as populations reduce reliance on personal cars. Countries such as
Ethiopia, Kenya, and Tanzania have already made progress in this area by investing
in BRT systems, expanding existing rail networks, and building new commuter rail
systems (as discussed in Section 4.6).
•
Develop integrated transportation systems: Integrated transportation systems
connect different modes of transportation, such as buses, taxis, and trains, and
improve the efficiency and convenience of public transit. Cities such as Lagos,
Nigeria, have implemented integrated transportation systems that allow passengers
to use a single ticket to access multiple modes of transportation (AfDB, 2019), making
it convenient and attractive to users.
•
Encourage public-private partnerships: Public-private partnerships can help increase
private investment in public transit and improve the quality of service and innovation
in transport systems. For example, in Rwanda, the government has partnered with
private companies to establish a new dedicated bus lanes (DBL) system. Dedicated
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bus lanes for public transport in the country are expected to be operational on a pilot
basis in mid-2024 (TRT Africa, 2023). Public-private partnerships have successfully
been utilised to enhance public transport systems around the world, including in
infrastructure financing and development.
•
Prioritise safety and security: Improving safety and security of public transit systems
can help to increase ridership and improve the overall perception of public transit.
Measures such as installing CCTV cameras, hiring security personnel, and improving
lighting in and around transit stations can help to enhance safety and security (Lierop
& El-Geneidy, 2016).
• Implement innovative fare collection systems: Implementing innovative fare
collection systems, such as smart cards and mobile payments, can help to improve
the efficiency and convenience of public transit. For example, Kenya has proposed
to implement a smart card system for its upcoming BRT system, which could help
reduce fare evasion and improve the overall customer experience (The World
Bank, 2017).
5.7 Investments in Renewable Energy
Electric vehicles could maximise their contribution towards decarbonisation efforts if
the electricity used for charging them comes from renewable energy sources such as
geothermal, hydroelectric, solar, wind power or biofuels. Africa is naturally endowed with
these renewable energy sources. For instance, hydropower is widespread, particularly in
east and central Africa, with countries like Ethiopia and the Democratic Republic of Congo
harnessing river systems to generate hydroelectricity. Solar and wind power are also
increasingly being utilised due to Africa’s abundant sun and favourable wind conditions,
especially in the north and in parts of East Africa. Geothermal energy is also being tapped
in the Rift Valley, notably in Kenya, which is the top geothermal power producer in Africa.
Increased adoption of EVs can drive the demand for cleaner energy, acting as a catalyst for
further investment in renewable energy infrastructure. Increased adoption of EVs can also
create a positive feedback loop, where the growth of e-mobility spurs decarbonisation
of the electric grid itself. In addition to supporting regulation, investments in renewable
energies can be enhanced through innovative financing mechanisms such as green
bonds, which are specifically destined for the funding or refunding of green projects — that
is, projects that are sustainable and socially responsible in areas as diverse as renewable
energy, energy efficiency, clean transportation or responsible waste management (AfDB,
2019).
Off-grid energy solutions that provide electricity independently of the traditional
centralised electrical grid can also serve areas where it is either too expensive or
impractical to connect to the grid. Examples of common off-grid energy solutions
include solar photovoltaic systems, wind turbines, micro-hydro power, biomass and
biogas systems, battery storage systems, and hybrid systems that combine two or more
of power systems to ensure a consistent and reliable power supply. Off-grid solutions are
crucial for enhancing energy access in remote or underserved areas and are also a part
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of the strategy for many regions to increase the use of renewable and sustainable energy
sources (Nyarko, et al., 2023).
5.8 Promote Non-Motorised Transport
Non-motorised transport (NMT) such as cycling, walking, and other human-powered
transport can significantly reduce carbon emissions in the transport sector. Many cities
in Europe have invested in cycling infrastructure, such as bike lanes and bike parking
facilities, which have encouraged people to cycle instead of drive. A study by the European
Cyclists’ Federation (ECF) found that increased cycling could reduce carbon emissions
from the transport sector by up to 10% by 2050 (European Cyclists’ Federation, 2015).
NMT, especially walking, is the dominant mode of transport in Africa, since between 33%
and 90% of trips are made as a pedestrian (Sub-Saharan Africa Transport Policy Program
(SSATP), 2015). Walking is popular in Africa because of many factors including favourable
weather, short trips, poverty, and the high cost of private and public transit (Hernandez,
et al., 2021). Figure 36 compares modes of transport in Nairobi, the capital city of Kenya.
Walking
Public transport
(Bus/minibus/
matatu)
Cycling
Two-wheeler
(Bodaboda)
Own private car
Three-wheeler
*Bajaj/Tuktuk)
Own private
motorcycle
Office transport
service
Taxis (Uber, Bolt)
Daily
1–2/3–4 days a week
1–3 days a month/ Once a month
1–2 times a year
never
90%
3% 3%
30%
13%
7%
49%
10%
84%
4%
2%
19%
7%
3% 3%
68%
8%
21%
23%
5%
43%
2%
81%
8%
2%
6%
3%
13%
1%
56%
25%
5%
91%
3%
2%
3%
1%
95%
2%
1%
Figure 36: Modes of transport used in Nairobi, Kenya
Source: Mitullah (2023)
NMT infrastructure remains underdeveloped in Africa. In many countries, it is common
to find pedestrians walking across and along major arterials and highways, as there are
often no secondary roads that could be used as an alternative. When NMT infrastructure
such as footpaths are available they are sometimes poorly designed or frequently ill-
maintained, leading to secondary problems such as inaccessibility for people with
mobility challenges (e.g., those in a wheelchair or with a walking stick) drainage problems,
inadequate lighting, and poor landscaping that make them unsafe or unattractive for
users (Vanderschuren, et al., 2022). Figure 37 shows a finished walkway in Nairobi;
instead of the pathway being located on the sides of the road, it is in the centre of a busy
road, forcing pedestrians to cross the street to utilise it (IDS-VREF MAC study 2020–2021,
pedestrians in Nairobi).
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
Many who opt for non-motorised transport thus suffer from challenges such as road
injuries and fatalities. Africa has the highest proportion of pedestrian and cyclist deaths,
accounting for 44% of the total number of road deaths (United Nations, 2023). Many
of these can be prevented by implementing policies that promote NMTs. NMT policies
in Africa, though increasing, are limited to a few countries. As Figure 38 illustrates,
NMT policies are either adopted at the national level (for example, as part of a national
transport master plan) or sub-national level (for example, by a local city), with some
countries having both.
African countries can adopt and improve non-motorised transport in several ways
including:
•
Developing a cycling and walking infrastructure that is safe, comfortable, and
accessible: Providing dedicated and well-designed bike lanes and pedestrian paths
can encourage more people to walk and cycle. Amsterdam and Copenhagen have
shown that investing in cycling infrastructure can result in significant increases in
the number of people cycling (Pucher & Buehler, 2008). Access to high-quality bike
lanes is key since it can enhance a shift to a near-zero carbon form of transport and
improve the health and safety of people. A study of European cities found that even
occasional cyclists (once or twice weekly) had 84% lower CO2 emissions per person
from all daily travel than non-cyclists (Systems Change Lab, 2023). The study noted
that if 10% of the population was to change travel behaviour from driving to cycling,
emissions from transportation would be expected to drop by about 10%.
• Implementing policies that support active transportation: Governments can
implement policies such as active transportation plans, complete streets policies,
and incentives for employers to promote active transportation. Complete streets
is a transportation policy and design approach that requires streets to be planned,
designed, operated, and maintained to enable safe, convenient, and comfortable
travel and access for all anticipated roadway users, regardless of their age,
Figure 37: Pedestrian footpath in Nairobi, Kenya
Source: Moses Ogutu, IAP.
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abilities, or mode of travel. This can help create a culture of walking and cycling
and encourage more people to choose active modes of transportation. One
such example is Rwanda (see Case Study 3). Moreover, African countries should
design manuals for urban areas to mainstream proven practice street designs that
promote the use of sustainable modes of transport and enhance the safety of
vulnerable road users like cyclists and pedestrians.
• Involving the community in planning and design: Engaging with the local
community and understanding their needs and preferences is essential when
planning cycling and walking infrastructure. This can help ensure that the
infrastructure is designed to meet the needs of the community and is, therefore,
more likely to be used by people.
Figure 38: Non-motorised policies in African countries
Source: Adapted from Collaboration for Active Mobility in Africa
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•
Encouraging multi-modal transportation: Encouraging people to use a combination
of transportation modes can help reduce car use and increase the use of walking
and cycling. Providing facilities such as bike parking and bike share schemes can
encourage people to combine cycling with public transportation. Paths and crossings
should also be cogniant of the specific needs of women, children, and the elderly.
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Addressing safety concerns: Addressing safety concerns is crucial for encouraging
more people to walk and cycle. This can be achieved through infrastructure
improvements such as well-lit paths and crossings.
5.9 Technology and Innovations for Sustainable Mobility
Technology transfer is key to driving innovation and the shift to sustainable transport
in Africa, particularly in regard to the adoption of electric vehicles (EVs) and related
infrastructure. Technology transfer in transportation is giving rise to new forms of
flexible, shared mobility and on-demand services. The use of such technologies has
enabled the integration of multiple transportation modes in Africa and is facilitating
more environmentally friendly, predictable, and high-volume trips. To scale and achieve
this technology transfer in transportation in Africa, it is essential to create partnerships
between developed countries which are early adopters of EVs, and emerging African
countries. These collaborations would facilitate access to EV technologies, including
those under copyright protections, crucial for decarbonising transport globally. African
transport tech startups are at the forefront of this sustainable transition, with more than 500
startups active across the continent (Briter Bridges, 2023; GSMA, 2023). These startups
have attracted significant investment, securing around USD 1.4 billion over the past four
years, primarily in passenger solutions, multi-tier systems, and logistics services (GSMA,
2023). They are not only the third most attractive sector in Africa’s startup landscape, but
are also pivotal in offering solutions to the continent’s transportation challenges, focusing
on reliability, affordability, and reduced carbon emissions. These startups such as Roam
in east Africa (see Case study 7 in this Section) are often adapting foreign technologies to
suit local conditions, terrains, environmental challenges, and infrastructure needs.
Despite their innovative approaches, including the use of intelligent transport systems
and big data analytics, these startups face considerable challenges like inadequate
infrastructure, funding shortages, and limited managerial expertise (Dosso, 2022). Skilled
roles such as design engineers and solar technicians are scarce, often leading startups
to depend on expatriate talent. To overcome these barriers and continue advancing, it is
crucial for these startups to engage in long-term research and development, partnerships
that integrate advanced knowledge and technologies from established companies and
research institutions. While policy support in Africa is gradually improving, sustainable
mobility startups still struggle to obtain localised data on market practices and demands.
Intervening policy is needed to encourage and support these startups.
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Case Study 7:
Roam, electrifying motorcycles in Africa
Passenger buses and the popular two-wheelers (motorcycles or motor taxis) are the main
public transport vehicles serving the growing population of African cities but are also
some of the highest carbon-emitting vehicles on the market (SitatiI, et al., 2022). Founded
in 2017, Roam is an East Africa based company with the vision of electrifying the African
transport and energy systems. Roam initially focused on electric conversions, converting
ICE vehicles to EVs, but later evolved to provide tailored solutions to meet local market
demand through business segments that now include an electric motorcycle (two-
wheelers) designed in Kenya and tailored for Africa (Roam Air); electric bus production
for Kenyan and African public transport sectors (Roam Transit), which produces the
Roam Move and Roam Rapid; off-the-shelf energy and charging products (Roam Energy
& Charging); and tailored software applications to fleet owners, business operators,
financiers and others that includes a mobile application for chargers and transactions
(Roam Canopy).
Roam’s research found that ownership of the battery and the system increases product
lifetime, providing the best performance and the lowest total cost of ownership. In the
case of motorcycles (Roam Air), the company provides each user with a home charger
that allows users to charge at home and anywhere at any time (Figure 39). The company
also established ROAM Hubs, multi-purpose electric charging stations that act as an
ecosystem solution for motorcycle operators. The hubs offer battery rental services and
public charging access, and are outfitted with after-sales support, including spare parts
and maintenance services provided by skilled technicians.
Figure 39: A motorcycle rider charging his own battery at a Roam hub
Source: ROAM (2024)
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5.10 Just Transition Principles
The decarbonisation of the economy is reshaping labour markets and workforce skills in
complex and dynamic ways, influenced by global trends like technological advancements
and demographic changes (International Labour Organisation, 2022). As e-mobility
is increasing, various segments of the conventional automobile value chain, spanning
manufacturing, sales, and service sectors will become obsolete or undergo significant
transformations. These changes are likely to result in job losses in the conventional ICE
vehicle industry, while at the same time creating new job opportunities in the EV industry.
This transition will require upskilling existing workers and training new ones. In Africa,
where many transport jobs are informal, workers often lack social safety nets and access
to essential resources like credit or insurance, which will make it challenging for them to
adapt their business models to these changes.
To ensure socially equitable and inclusive outcomes alongside environmental
sustainability, Africa needs to ensure that the transition to a net-zero economy follows a
just transition approach. A just transition through social justice has been recognised as
a fundamental precondition for sustainable transport (Bongardt, et al., 2023). According
to the International Labour Organisation, (ILO) a just transition means greening the
In line with the goal of achieving climate impact with speed and scale, home charging
allows for deployment without the need for capital intensive charging infrastructure.
Public infrastructure can be used assupport, rather than as a necessity. The lower cost of
this strategy lowers operating cost by 28% to the end user. The motorcycle components
subject to maintenance have been designed to be serviceable with common ICE
components. This allows owners to have flexibility and low cost in maintenance. In
addition, the hubs serve as public access locations for software and technology updates
on the motorcycles making them one-stop-shops for the varying needs of the operators.
The hubs are open to other EV players, with several already leveraging this infrastructure
today. This open EV platform enables the industry to scale faster, reducing the higher
amortisation of closed architecture charging infrastructure being pushed to the end user.
Roam’s electric motorcycles have made a notable environmental impact, with each
kilometre driven on the Roam Air mitigating 58 g/CO2e. The social and economic
impacts are equally significant, with every dollar invested in Roam generating a social
return of $2.4 through reduced ownership costs and increased income for users. Over 3
million kilometres have been covered by Roam’s electric motorcycles, underscoring the
widespread adoption and effectiveness of their solutions.
Roam’s journey has yielded valuable insights, including the importance of vertical
integration, the demand for low-cost ownership, and the effectiveness of designing for
local conditions. The higher upfront cost remains the primary barrier to faster adoption
rates. However, the significantly lower operational costs ensure a more affordable total
cost of ownership in the long run. Overcoming this barrier requires achieving economies
of scale, possible through innovative financing methods such as non-dilutive funding, non-
recourse debt, first-loss guarantee funds, and carbon financing.
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economy in a way that is as fair and inclusive as possible to everyone concerned, creating
decent work opportunities and leaving no one behind (ILO, 2021). Just transitions involve
maximising the social and economic opportunities of climate action, while minimising
and carefully managing any challenges—including through effective social dialogue
among all impacted groups, and respect for fundamental labour principles and rights.
Ensuring a just transition is important for all economic sectors, including transport.
The ILO’s “Guidelines for a Just Transition towards Environmentally Sustainable Economies
and Societies for All” (ILO, 2015) highlights key principles for effective transport
decarbonisation, and just transition, including:
•
Safeguarding worker rights: A just transition places a strong emphasis on
safeguarding workers’ rights and livelihoods during the transition. It advocates for
retraining and reskilling programmes, fair employment opportunities in emerging
sectors, and maintaining social protections. As decarbonisation of transport will result
in job losses and demand new skills, governments, private sector, non-governmental
organisations and other stakeholders need to work together to implement
programmes to support workers in the transport sector.
•
Ensuring stakeholder participation, equity, and inclusion: A just transition prioritises
social equity and inclusion, ensuring that no group or population is disproportionately
burdened or excluded from the benefits of the transition. This involves paying
particular attention to marginalised and vulnerable groups, including women,
indigenous communities, low-income populations, and residents of rural areas. It
aims to correct historical inequalities, promote equal opportunities, and ensure fair
cost and benefit distribution. Historically, the transport system has not addressed
the safety of women or equity between women and men in the transport workforce
(International Transport Forum, 2022). Moreover, persons with disabilities and older
persons (PWDOD) also have unique challenges that hinder their mobility and
access to effective transportation services. In Africa, key transport issues affecting
PWDOD include inaccessible infrastructure like missing sidewalks, ramps, and
elevators, especially for wheelchair users, a lack of vehicles adapted for their needs,
and insufficient awareness among transport staff about their requirements. Lack of
accessible transport significantly hinders persons with disabilities and older persons
from participating in economic activities, as evidenced by the Kenya Integrated
Household Budget Survey (KIHBS) 2015/2016, which revealed that over half of
the persons with disabilities in both urban and rural areas face mobility-related
challenges that impede their ability to engage in work or access education and
welfare services, thus isolating them from critical societal functions and opportunities
for economic independence (KIPPRA, 2020).
•
The move towards decarbonisation of transport in Africa offers a chance to
improve inclusivity and accessibility for these groups. Solutions include developing
infrastructure with features like ramps and elevators at transportation hubs, upgrading
vehicle fleets with accessibility features especially for new EVs, integrating technology
for enhanced access, and increasing awareness and training among transport
operators and staff. An example of this includes South Africa’s MyCiTi Integrated
Rapid Transport System in Cape Town. MyCiTi stands as the first universally accessible
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transport system in Sub-Saharan Africa that explicitly prioritised universal accessibility
from its inception by integrating all the essential features to accommodate passengers
with various mobility needs. These universal access features include tactile paving to
assist visually impaired individuals in navigating to stations and platforms, induction
loops at ticket kiosks for the hearing impaired, and CCTV surveillance both on
buses and at stations for enhanced security. Additionally, the service offers boarding
bridges on buses along residential and central city routes, ensuring level access from
bus stops directly onto the buses for those who need it (DiSA, 2024).
•
Integrating Sustainable Development Goals: A just transition recognises the
interconnection of social and environmental challenges and seeks to address them
concurrently, promoting a holistic approach to sustainability. This involves integrating
decarbonisation policies with broader socio-environmental actions for cohesive and
effective sustainability strategies, as discussed in Chapter 4.
The Sustainable Mobility for All (SuM4All) Partnership, a global initiative for international
cooperation on transport and mobility issues advocates for the integration of just
transition principles in sustainable mobility in developing countries in areas such as
governance, equity and climate finance (SuM4All, 2022). It emphasises the need to
develop transport systems and policy priorities to achieve the greatest socioeconomic
benefits for all and notes that even though high-income countries have incentivised the
purchase of EV passenger vehicles through purchase subsidies, this approach may not
be applicable in low-income African countries. Since the upfront capital costs of EVs
are relatively high, limiting their uptake at scale in low-income countries in Africa, the
SuM4All partnership suggests that in some countries, a push towards EV adoption can be
delayed until supporting infrastructure and ecosystem are developed. Therefore, scarce
public resources should instead be focused on improving the transport system through
measures like the provision of adequate, safe, comfortable, inclusive, and sustainable
public transport (SuM4All, 2022).
5.11 Sustainable Electric Vehicle Supply and Value Chains
The principal materials used in the production of EVs and EV batteries such as cobalt,
lithium, and nickel, continue to be in short supply as demand and prices increase. The
price of lithium rose seven-fold between 2021 and 2022 (IEA, 2022). EVs use lithium-
ion batteries, and most EVs require six times the amount of minerals a non-electric
car requires (IEA, 2022). Africa has a large concentration of the minerals required
to manufacture EVs, including global deposits of cobalt (54%), manganese (46%),
bauxite (24%), graphite (21.2%) and vanadium (16%) (Anon., n.d.). The Democratic
Republic of Congo (DRC) alone accounts for 70% of the world’s cobalt production
and more than 50% of the world’s reserves (Anon., n.d.). Nevertheless, despite the
continent’s vast reserves, it remains a net exporter of the minerals, largely operating
the primary stage of the mineral value chain (mining), approximated at USD 8.8
trillion by 2025 (Anon., n.d.).
For African countries to participate effectively in the EV value chain, they will need
to break their overdependence on mineral exports by establishing more value by
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strengthening production capacities, mineral-driven industrialisation, and increasing
their exports of value-added products. Moreover, investment incentives can be used to
attract investors to develop manufacturing facilities such as battery manufacturing locally.
Other suggestions include establishing a robust and coherent continental green mineral
strategy to fast-track development of the region’s green mineral resources to take
advantage of the economic opportunities associated with the global energy transition
and investing in research and development. Examples include the uYilo e-mobility
initiative in South Africa, which is developing facilities including national accredited
material and battery testing, battery manufacture, second-life usage, recycling and
vehicle-to-grid technology and developing suitable strategies and policies to enhance
sustainability across the battery supply chain (Anon., n.d.).
5.12 Environmental and Social Impacts of Electric Vehicles
The current life cycle of EV batteries could impede the attainment of several SDGs,
including those related to climate action, health, education, and decent work. For example,
cobalt mines in the Democratic Republic of Congo have been reported to violate human
rights, with workers both adults and children working in perilous conditions that expose
them to fatal accidents and long-term health damage (Amnesty International, 2016).
Cobalt mining generates environmentally damaging by-products, like sulphuric acid,
which can harm aquatic life (EVBox, 2023). Similarly, lithium extraction involves a water-
intensive process that can contaminate and divert vital water resources, especially in rural
areas with scarce water supply.
Research by the International Council on Clean Transportation (ICCT) indicates that
battery production contributes significantly to the environmental impact caused by
EVs, accounting for between 35% and 41% at the EV manufacturing stage (Guzek, et
al., 2024). While EVs share many parts with traditional vehicles, their battery recycling is
less efficient. Only about 5% of lithium batteries are recycled globally, a stark contrast
to the 99% recycling rate of lead car batteries in the United States (Continental Battery
System, 2023). Furthermore, compared to lead batteries, lithium batteries come in
many shapes and sizes, and component ratios vary from one manufacturer to another.
Each requires a specialised skill to break down given the differences in electric circuitry,
making the process time-consuming and labour-intensive. Non-recycled batteries pose
environmental risks when disposed of in landfills.
The EV industry needs to operate in a manner that is both sustainable and ethically
responsible, contributing to a greener economy while upholding the rights and well-being
of workers and communities. This can be achieved through adherence to Environmental,
Social, and Governance (ESG) standards and the principles of the UN Global Compact.
The UN Global Compact offers detailed guidance to reinforce labour standards in
business operations, emphasising principles like the freedom of association, recognition
of collective bargaining rights (Principle 3), elimination of forced and compulsory labour
(Principle 4), and the abolition of child labour (Principle 6) (United Nations, n.d.).
African and global governments can enforce UN Global Compact principles in EV
production by enacting and enforcing legislation aligned with labour and environmental
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standards, establishing robust monitoring and compliance systems, and fostering public-
private partnerships for best practices. Incentives can be provided for compliance and
penalties for non-adherence.
5.13 Financing Decarbonisation of Road Transport in Africa
One of the foremost challenges for the successful decarbonisation of many sectors,
including transport, is access to finance. The development of a robust charging
infrastructure for electric vehicles, for example, requires significant financial resources.
Infrastructure retrofitting, especially in densely populated urban areas, can be logistically
complex and time-consuming. Many African countries already struggle with high levels
of public debt, making it difficult to allocate sufficient resources to decarbonisation
initiatives. Furthermore, the lack of a well-established regulatory framework and
policy incentives for clean transportation discourages private sector investment in the
continent’s decarbonisation.
Financing decarbonisation of road transport requires a diverse and strategic approach,
leveraging funds from multiple sources including multilateral institutions, private
investors, and public sector budgets. These funds can be channelled into a range of
project from supporting acquisition of EVs and charging infrastructure development
to re-designing of public transit systems, each with unique social and economic
returns. By most estimates, the scale of financing channelled towards meeting Paris
Agreement targets falls significantly short of that required. The IPCC approximates
that an annual investment of between USD 1.6 to USD 3.8 trillion is needed to meet
these objectives. However, the current annual climate financing flows are about USD
600 billion (Guzmán, et al., 2022). Of the 53 African countries that have submitted their
Nationally Determined Contributions, 51 have provided data on the estimated costs
associated with implementing these commitments. Collectively, Africa has a GDP of a
USD 2.4 trillion, indicating that 10% of the continent’s yearly GDP needs to be mobilised
above and beyond current flows yearly for the next 10 years. Based on these data, it
will cost approximately USD 2.8 trillion between 2020 and 2030 to implement Africa’s
NDCs alone. Africa requires support from international public sources and international
private sectors to implement their NDCs. Even though many African countries have
expressed high needs (Figure 40), these needs could be underestimated because of
lack of guidance and capacity to make accurate assessments and inadequate data from
vulnerable communities and subnational governments. Mitigation efforts account for
the largest share of reported needs between 2020 and 2030, at 66% of the total finance
needed (Guzmán, et al., 2022). Mitigation needs are predominantly split across four
sectors, with transport accounting for the largest share of mitigation funding (58%),
followed by energy (24%), agriculture and other land use (9%), and industry (7%).
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5.13.1 Concessional Climate Finance
Concessional climate finance consists of grant and non-grant instruments, which are
provided with below-market interest rates and target high impact projects that overlap
across both development and climate such as sustainable transport projects. In Africa,
concessional climate financing is basically concessional loans or grants sourced from
major multilateral, bilateral, regional, and national financial institutions. One of the
currently existing concessional financing instruments that can be leveraged include
the Multilateral Development Bank (MDB)’s Working Group (WG) on sustainable
transport funding transport projects in developing countries. As part of the 2012
Rio+20 commitment for sustainable transport, the WG consisting of eight MDBs had
a commitment of USD 175 billion in grants and loans targeting sustainable transport
projects in developing countries (SLOCAT, 2021).
Moreover, the African Development Bank, through its Sustainable Energy Fund for Africa
(SEFA), provided a technical assistance grant of USD 1 million to the Green Mobility
Facility for Africa (GMFA) (AfDB, 2023). The purpose of the grant was to support the
establishment of a favourable environment for EVs, the applicable business models,
knowledge sharing, and guidelines for private sector participation in developing
bankable projects in the EV sector. Some of the countries that benefited from the grant
include Kenya, Morocco, Nigeria, Rwanda, Senegal, Sierra Leone, and South Sudan
(AfDB, 2023).
Equally, the Global Facility to Decarbonise Transport (GFDT), a multi-donor trust, is
spearheading the development of an investment facility to unlock development and
climate finance for low-carbon transport projects in Sub-Saharan Africa. The regional facility
will assist countries in the region to harmonise policies and investment programmes to
$ 1,200
Public climate finance
committed
Climate finance needs
(from other sources)
Cost of
implementing
NDCs
Other
1,000 800
600 400
20 0
Western Africa
Southern Africa
Central Africa
Northern Africa
Eastern Africa
USD Billion
Figure 40: Cost of implementing Nationally Determined Contributions in Africa (2020-2030), USD billions.
Source: Adapted from Guzmán, et al. (2022)
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enhance electric buses, cars and two- and three-wheelers. By bringing more development
and climate financing into countries and cities in Sub-Saharan Africa, this new facility will
make a vital contribution to support decarbonisation of transport across the region. It
will also help to enhance transport accessibility for some of the region’s most vulnerable
communities, especially by supporting reforms to modernise public transport.
5.13.2 Grants and Subsidies
Grants and subsidies such as tax incentives can help early-stage business models to
develop. In East Africa, a few established EV companies have attracted larger investments
led by either development-finance institutions or strategic partners in their market. Asset
finance companies, manufacturers looking to expand to Africa, and U.S. technology
firms have succeeded in their pilot projects and fundraising by focusing on the specific
aspects of the EV market. Electric vehicle companies that secured funding to scale their
businesses include Ampersand Company (operating in East Africa but primarily in
Rwanda) which secured USD 9 million in debt from International Development Finance
Corporation, and ROAM in Kenya that secured a USD 7.5 million in equity and grants
from One Ventures, while Zembo in Uganda obtained USD 3.4 million from Toyota,
DOB Equity, and InfraCo. Moreover, development finance-partner organisations are
also promoting the scaling up of e-mobility solutions in Africa. For instance, Siemens
Foundation is providing grant capital on a project-to-project basis, and has supported
multiple e-mobility enterprises with grants for Research and Development in Ghana,
Uganda, and Kenya (Siemens, 2023)
5.13.3 Carbon Markets
Carbon markets refer to trading systems in which carbon credits are sold and bought.
Carbon markets have emerged as significant tools for activating and scaling up the
uptake of EVs, as they offer a compelling mechanism to accelerate the transition towards
cleaner transportation by linking financial incentives with the reduction of carbon
emissions. Individuals or companies can use carbon markets to offset GHG emissions by
purchasing carbon credits from entities that reduce, remove, or avoid GHG emissions.
One tradable credit equals one tonne of carbon dioxide or the equivalent amount of
different GHG avoided, reduced, or sequestered (UNDP
, 2022). When a credit is used
to avoid, reduce, or sequester emissions, it becomes an offset and is no longer tradable.
The Africa Carbon Markets Initiative (ACMI) was launched at the 27th UNFCCC Conference
of Parties (COP27) in Egypt in 2022. The initiative aims to drastically scale VCMs across
Africa by: (1) unlocking the USD 6 billion in revenue by 2030 and more than USD 120
billion by 2050; (2) scaling the market to 300 million carbon credits retired yearly by 2030
and 1.5 billion credits yearly by 2050; (3) supporting 30 million jobs by 2030 and more than
110 million jobs by 2050; and (4) sharing the revenue transparently and equitably with
local communities (ACMI, 2022). The launching of the initiative resulted in commitments
from seven African countries (Burundi, Gabon, Kenya, Malawi, Mozambique, Nigeria
and Togo) to develop country carbon activation plans (Climate, 2023), while USD 200
million was secured in advanced market commitments from international corporates. In
2022, Mauto, a leading electric two-wheeler company in Africa, signed a USD 5 million
transaction agreement in the VCM with Aera and Myclimate. The agreement covers the
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Decarbonisation efforts compete with existing
Governments in Africa should actively foster strategic
transport and oil industry regimes that benefit from
collaborations, robust advocacy, and innovation to
the manufacture, sale, maintenance, and
advance sustainable transport across the continent.
deployment of fossil fuel-based vehicles. To
Partnering with industry, academia, and global civil
navigate competing interests, it is essential to actively
society can enable governments to harness the
engage stakeholders from traditional transport and
power of advocacy and strategic collaborations in
fuel industries in crafting a shared vision for the future
amplifying the call for the adoption of low-carbon
of transportation on the continent, while highlighting
transport technologies and practices.
the economic, environmental, and social benefits.
Governments in Africa and other stakeholders should
implement just transition principles to foster a holistic
and socially inclusive decarbonisation of transport. Just
transition principles advocate for a shift towards a
sustainable economy that prioritises equity and
access for all, including vulnerable groups and
marginalised communities such as women, persons
with disabilities and older persons, indigenous
communities, low-income populations, and residents
of rural areas.
Inadequate financial frameworks hinder
Governments in Africa should develop comprehensive
decarbonisation efforts in Africa, limiting
financing and policy instruments to support the
the continent’s ability to leverage transport
upgrade of power grid systems, the construction of
decarbonisation as a catalyst for industrial growth
EV charging networks, and overall improve the public
and innovation. The scarcity of robust financial
transport infrastructure. Innovative climate financing
structures and investment may stem from multiple
instruments can include infrastructure funding,
factors, including African countries’ challenges in
blended finance, and green bonds, alongside
developing comprehensive financial policies and
taxes. This type of financing and policy instruments
removal or reduction of emissions generated by Mauto, which plans to deploy more
than 2 million e-motor bikes in Africa by 2030. To certify its achievements in social and
environmental commitments, Mauto intends to obtain the Sustainable Development
Verified Impact Standard (SD VISta) label by VERRA (Whitlock, 2022)
While carbon credits and carbon markets can be used to raise climate finance which
can be invested in setting up the charging infrastructure and to subsidise EVs, they
are practically challenging to implement. There’s a risk that they can enable continued
emissions through offsets rather than direct reductions, potentially undermining long-
term climate goals. Stringent regulations and oversight are essential to ensure carbon
credits lead to verifiable, real emission reductions, and not just offsets. Additionally,
integrating social and environmental justice considerations into carbon market
mechanisms can help ensure more equitable and effective outcomes.
In addition to carbon credits, governments can also implement a carbon taxation regime
to finance decarbonisation efforts. During the 2022 Africa Climate Summit, more than 20
countries adopted the Nairobi Declaration, which called for a global tax on the use and
trade of fossil fuels in Africa (African Union, 2023).
5.14 Findings and Recommendations
Continued on next page
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frameworks such unclear guidelines and incentives
can help attract private investment and mobilise
that encourage private sector participation and
capital for MRT and NMT infrastructure, encourage
innovation to invest in MRT and NMT, incentives
the acquisition of EVs, foreign investment, and
for EV buyers, and the hesitation of investors, who
inclusive business models that foster participation
may not fully recognise the opportunities within
of SMEs and start-ups in the EV business ecosystem.
the continent’s evolving EV market. Therefore,
Governments can also expand policy support
addressing these financial barriers and enhancing
to foster international cooperation, resource
investor confidence is crucial for unlocking the
mobilisation, and the development of sustainable
transformative power of decarbonisation through
business models for electric mobility, leveraging
electrification in Africa.
existing approaches such as the Green Climate Fund.
Progress towards decarbonised and sustainable
Governments in Africa should establish a unified
transportation can be achieved and accelerated
framework for decarbonised and sustainable transport
by adopting a common position on sustainable
aligned with continental aspirations and global climate
transport across Africa. While the African Union’s
change targets. This framework can build on existing
Climate Change and Resilient Development Strategy
blueprints, including the African Union’s visionary
and Action Plan (CCRDSAP) 2022–2032 already
policies, and agreements such as the CCRDSAP
provides a comprehensive framework for climate
2022–2032, the 2023 Nairobi Declaration, Agenda
action, including in transport, a distinct strategy or
2063, Programme for Infrastructure Development in
position dedicated to sustainable transport does
Africa (PIDA), the African Renewable Energy Initiative,
not currently exist. Adopting a common position on
the Paris Agreement, and its Nationally Determined
sustainable transport across Africa does not imply a
Contributions and national long-term climate
one-size-fits-all policy. Instead, a common framework
strategies of various African countries. A common
should be based on shared principles that
position on sustainable transport not only aligns
recognises the diversity of national circumstances
with overarching continental and global objectives
and allows for flexibility in implementation.
but also leverages collective bargaining power in
negotiations to secure technology transfers, financial
investments, and international support essential for
the transition
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CONCLUSION
The transportation sector significantly contributes to global greenhouse gas emissions,
accounting for nearly a quarter of total emissions globally. Transportation is also a critical
enabler of
Africa’s economic transformation, and is prominently featured in
Africa’s
Agenda
2063. Given the urgent concerns over climate change, decarbonising transportation in
Africa is crucial, especially as emissions are expected to increase rapidly under current
trends. This study, conducted collaboratively by the NASAC and the IAP
, assessed the
current status, challenges, and opportunities for decarbonisation of transport in Africa.
It reviewed policies, institutional and technical capacities, strategies, technologies,
financing, social factors, and the necessary legal and regulatory frameworks. Through
the working group that prepared this report, several recommendations for Governments
and other stakeholders in Africa have been proposed. The key recommendations in this
section are intended to be illustrative rather than being exhaustive as comprehensive
listing and discussion of issue specific recommendations are presented at the end of
each of the preceding chapters of the report. In summary, the study recommends:
•
Promote local decarbonisation efforts to accelerate their adoption continent-wide.
•
Implement the Enable-Avoid-Shift-Improve-Resilience (EASIR) Approach for
Sustainable Transport.
•
Provide incentives to industries to promote and support local manufacturing.
•
Establish research partnerships with industry and academia to investigate energy
demands and expected impact of electric vehicles (EV) on the grid, and to evaluate
alternative energy sources and load shifting techniques.
•
Develop comprehensive financing and policy instruments to support the upgrade
of power grid systems, the construction of EV charging networks, and overall
improvement of the public transport infrastructure.
•
Prioritise the electrification of vehicle segments that provide the most immediate and
highest decarbonisation benefits.
•
Implement stricter rules and regulations that support emission reduction during the
transition to decarbonising the transport sector.
•
Implement Just Transition principles to foster a holistic and socially inclusive
decarbonisation of transport.
•
Improve existing transport systems and adopt sustainable land-use development.
•
Actively foster strategic collaborations, robust advocacy, and innovation to advance
sustainable transport across the continent.
•
Establish a unified framework for decarbonised and sustainable transport aligned
with continental aspirations and global climate change targets.
CHAPTER SIX
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The expert working group emphasises that adopting a common position on sustainable
and decarbonised transport in Africa does not imply a one-size-fits-all policy. Instead,
Africa can adopt a common framework that is based on shared principles that recognises
the diversity of national circumstances and allows for flexibility in implementation. The
working group further categorically states that decarbonisation is not synonymous
to electrification. While electrification can contribute to decarbonisation by replacing
carbon-intensive energy sources with cleaner electricity, decarbonisation encompasses
a broader set of strategies aimed at reducing overall carbon emissions across all sectors
of the economy.
The findings and recommendations presented in this report underscore the need for
ongoing research to explore more effective strategies and actions that can accelerate
the transition to a net-zero carbon emission target by 2050, as stipulated in the Paris
Agreement. Although this study primarily focused on road transport, it has emphasized
that decarbonising transport in Africa requires a holistic approach. This entails integrating
various modes of transport including rail, walking and cycling, and considering factors
such as urban planning, energy sources, technological innovations, policy frameworks,
and societal behavior. Only through a comprehensive, multi-dimensional strategy that
addresses these interconnected elements can meaningful progress be made toward
sustainable and efficient transport systems across the continent.
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Appendix A:
National aggregate cost advantage of electric vehicles in
select African countries by 2030
Countries
Charging
infrastructure Cost
Advantage (USD)
Capital Cost
Advantage (USD)
Operating Cost
Advantage (USD)
Subtotal (USD)
Externality (USD)
Cost Advantage
(Economic
Analysis) (USD)
Net taxes
subsidies (fiscal
wedge) (USD)
Economic Cost
Advantage plus
fiscal wedge (USD)
Egypt
-4107
-13010
15300
-1817
19019
17202
10165
8348
Ethiopia
-1512
-4692
6920
716
1330
2046
11359
12075
Ghana
-3017
-6241
10846
1588
2494
4082
9346
10934
Nigeria
-4330
-6511
10850
9
1934
1943
-1112
-1103
Rwanda
-2762
-5112
6356
-1518
1760
242
25110
23592
Buses
Egypt
-6036
-12107
27579
9437
38150
47587
8806
18243
Ethiopia
-1545
-3375
6809
1890
1327
3217
10787
12676
Ghana
-3675
-7738
13212
1800
3249
5048
11965
13765
Nigeria
-2668
-6418
5222
-3863
890
-2973
-938
-4801
Rwanda
-3054
-7116
5825
-4346
1790
-2556
24523
20178
Four Wheelers (motor vehicles)
Egypt
-567
-1100
880
-787
1416
629
1256
469
Ethiopia
-142
-1173
376
-939
64
-875
1093
154
Ghana
-232
-290
413
-110
80
-30
332
222
Nigeria
-342
308
1043
1009
198
1206
29
1038
Rwanda
-249
18
246
15
59
74
1268
1283
Two-wheelers
Egypt
0
-202
265
63
203
266
93
156
Ethiopia
0
-172
129
-43
23
-20
223
180
Ghana
0
-71
290
219
56
275
220
439
Nigeria
0
-12
254
243
47
290
-27
216
Rwanda
0
-32
148
115
33
149
425
540
Source: Briceno-Garmendia et al. (2023).
Appendices
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Appendix B:
Guest Practitioners at Working Group workshop in Nairobi,
Kenya and list of presentations
Name
Country
Organisation
Title of Presentation
Prof. Winnie
Mitullah
Kenya
The University of
Nairobi
The role of Non-Motorised Transport
(NMT) in Decarbonisation of
Transport in Africa
Mr. Gideon
Neethling
South
Africa
Golden Arrow
Bus Service
(GABS)
The potential and challenges for
large scale introduction of electric
buses in South Africa.
Prof.
Abubakar S.
Sambo
Nigeria
Usmanu
Danfodiyo
University
Sokoto
Sustainable development of EVs in
Nigeria: Charging stations, research
and development (R&D) and the way
forward in a situation of electricity
inadequacy
Mr. Hilton
Musk
South
Africa
Rubicon
EV charging infrastructure: Installing
& operating an EV charging network
in South Africa.
Mr. Samuel
Kamunya
Kenya
BasiGo
The role of e-mobility start-ups and
innovation in growth of e-mobility
and accelerating transition towards a
decarbonisation of road transport in
Africa.
Giliomee
Johan
South
Africa
Stellenbosch
University
Provided additional inputs in chapter
2 and 3 of the report
DECARBONISATION OF
TRANSPORT IN AFRICA:
Opportunities, Challenges and Policy Options
The transportation sector is a significant contributor of greenhouse gases,
accounting for nearly a quarter of total emissions globally. Transportation is also
a critical enabler of Africa’s economic transformation and features prominently
in the African Union’s Agenda 2063. With growing climate change
concerns, it is critical to decarbonise transportation because future
carbon emissions are expected to increase. For this reason, the
Network of Science Academies (NASAC) and InterAcademy
Partnership (IAP) appointed an expert working group to
conduct a study to assess the opportunities, challenges
and policy options for decarbonisation of transport
in Africa and prepare this report. This report also
examines the necessary legal and regulatory
frameworks, policies, institutional and technical
capacities, strategies, technologies, financing,
and social aspects that can contribute to the
decarbonisation of transport in the continent.
The report also included pertinent findings
and recommendations for a holistic transition
to decarbonised transportation, which African
governments and other stakeholders should
take into account.
This report can also be found on the NASAC
website: www.nasaconline.org.
HUGH BARLOW
Consultant CCS Technology
SHAHRZAD S M SHAHI
Consultant CCS Technology
MATTHEW LOUGHREY
Principal Consultant CCS Technology
TECHNICAL REPORT
STATE OF THE ART:
CCS TECHNOLOGIES 2023
STATE OF THE ART: CCS TECHNOLOGIES 2023
2
BACK TO TABLE OF CONTENTS
CONTENTS
FOREWORD
4
CAPTURE
6
AIR LIQUIDE
8
AKER CARBON CAPTURE
18
AXENS
22
B&W
26
CAPTURA
30
CARBONCAPT
32
CARBON CLEAN
36
CARBON ENGINEERING
40
C-CAPTURE
44
CAPSOL TECHNOLOGIES
48
CO2CRC
52
DELTA CLEAN TECH
56
ELESSENT CLEAN TECHNOLOGIES
58
FUELCELL ENERGY
62
HEIRLOOM
66
HUANENG CLEAN ENERGY RESEARCH INSTITUTE (HNCERI)
68
HONEYWELL
72
K2CO2
76
KC8CAPTURE
78
LINDE
82
NET POWER
94
NOVOZYMES
98
NUADA (FORMERLY MOF TECHNOLOGIES)
102
SHELL AND TECHNIP ENERGIES
104
SINOPEC NANJING CHEMICALS RESEARCH INSTITUTE
108
SUMITOMO SHI FW
112
TOSHIBA
118
SVANTE
122
TRANSPORT
124
GHD
126
JFE STEEL
130
MAXTUBE GROUP
134
STORAGE
138
CMG
140
GETECH
142
HALLIBURTON
146
NSAI-PETRO
158
QUORUM SOFTWARE
160
FULL VALUE CHAIN
168
ABB
170
ASPENTECH
172
BAKER HUGHES
174
CHART & HOWDEN
200
CHEVRON
204
ENI
208
JCCS
212
NOV
216
OPENGOSIM LTD
220
RITE
222
SAIPEM
230
SICK
236
SLB
240
STATE OF THE ART: CCS TECHNOLOGIES 2023
4
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FOREWORD
There is an urgent need for innovative, new technologies
to reduce greenhouse gas emissions to tackle climate
change and meet net-zero targets. Carbon Capture and
Storage (CCS) covers a range of technologies that will be
crucial in supporting these global efforts.
The uptake of CCS is growing at an unprecedented
rate. While early CCS projects targeted easier to capture
emissions sources, projects further into the energy
transition need to address harder to abate emissions
that are more expensive and challenging to address.
Technological advancements are essential to improving
the economics and ensuring the successful application of
CCS to these more challenging emissions sources.
This year’s Technology Compendium expands on the
inaugural version in all categories with several new
technologies. One of the key advancements is the
development of new and improved methods for capturing
carbon dioxide, including several new technologies
utilizing calcium looping and metal organic frameworks
(MOFs). For transport and storage, new technologies
focused on robust design and monitoring are supporting
the need to provide safe and optimized transport and
storage infrastructure. This highlights the ongoing work
to develop technologies to improve energy efficiency,
reduce costs, and improve infrastructure performance for
future CCS projects.
The year’s Technology Compendium continues to
showcase the breadth and depth of commercially-
available CCS technologies worldwide. We look forward
to seeing further growth and development of CCS
technologies in coming years as we continue to fight the
threat of climate change.
Matt Loughrey
Principal – CCS Technologies
Global CCS Institute
July 2023
Acknowledgements
We are grateful for the contributions and support of all the technology companies who have contributed to this
publication.
Thank you to Hugh Barlow and Shahrzad Shahi for their invaluable editing and coordination of this report.
Special mentions also go to Yi Wu, Yasuo Murakami, Kazuko Miyashita, Erin Billeri, Spencer Schecht, Bruno Gerrits,
and Sarah Hardman of the Global CCS Institute for their efforts and support.
STATE OF THE ART: CCS TECHNOLOGIES 2023
6
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CAPTURE
STATE OF THE ART: CCS TECHNOLOGIES 2023
8
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The first industrial deployment of this technology was made
in Port-Jerome, France (Cryocap™ H2), at the largest SMR
Hydrogen production unit operated by Air Liquide. Since
its startup in 2015, the plant has captured 100 ktpa CO2
from an existing SMR while boosting H2 production. The
plant has been designed for ease of scalability; wherein all
equipment in Port Jerome will be purely upscaled to larger
scale CCS projects. After 8 years of operation, the Port
Jerome site demonstrated:
•
Proven robustness of design - no aging of key
components over time
•
Very high reliability: No H2 production interruption, CO2
availability > 99%
•
Performances confirmed and stable over time
•
Improvement thanks to continuous capitalization from
operation to design
Port Jerome is one of the 4 sites in Europe able to produce
Hydrogen certified low carbon, and has been integrated as
a pilot site for the project CertifHy, the first Guarantee of
Origin (GO) platform for Green and Low-Carbon Hydrogen.
All Cryocap™ products benefit from 8 years of return of
operational experience gained in Port Jerome.
Air Liquide has always been committed to innovation
by improving its vast portfolio of patented technologies
and customized solutions to meet and exceed customer
expectations in terms of efficiency, safety, reliability and
competitiveness to achieve energy transition goals. As a
top technology provider with a longstanding experience
in Engineering, Procurement, and Construction (EPC), we
cover the entire project life-cycle: license engineering
services / proprietary equipment, high-end engineering
& design capabilities, project management & execution
services. In addition, we also offer efficient customer
services through our worldwide set-up.
SUMMARY
BENEFITS
The entire Cryocap™ suite was designed to address the challenges experienced from traditional capture solutions. Our
customers value the following Cryocap™ features:
•
Minimizes overall carbon footprint: the technologies are electrically-driven (negligible steam) which maximize the CO2
avoided by reduced indirect CO2 emissions, with high CO2 recovery (92 - 99%), and can be paired with renewable or
low-carbon power supply
•
High intrinsic process efficiency: the technology bricks are used in their optimum range
•
Safety and no toxicity: solvent-free, and no toxic or flammable gases used
•
Match the end specifications and high CO2 product purity: all Cryocap™ produce either high pressure gaseous or liquid
CO2 at marginal extra cost and can meet the most stringent CO2 specifications (>99.9%v)
•
Favor synergies and optimize space: 1-step capture and liquefaction for any stream containing >15% CO2 (dry basis),
very compact solutions with flexible layout configuration and simplified infrastructure compared to steam-based
solutions
•
Improve productivity: for some applications (H2 and steel), installing our product improves the efficiency of the original
process or enable the co-production of valuable molecules (e.g. Cryocap™ H2 increase H2 production up to 20%)
CRYOCAPTMW (H2, FG, OXY, STEEL, NG)
Air
Liquide
has
been
designing
gas
separation
technologies for more than 100 years, and has leveraged
its industrial demonstration units on power plants, steel
blast furnaces, and H2 production plants to develop the
Cryocap™ product line. Cryocap™ is an award-winning
proprietary technological innovation for CO2 capture that is
unique in the world, using a cryogenic process (involving
low temperatures to separate gases). Cryocap™ can be
adapted to specific applications combining a variety of Air
Liquide technologies. Customers can reduce their CO₂
emissions by up to 99% and have the possibility to valorize
other molecules contained in the feed gas (e.g. CO, H2, etc).
Cryocap™ is a robust and pioneering technology available
to service customers looking to reduce the carbon footprint
of their production facilities.
To date, Cryocap™ is the only full-scale cryogenic capture
technology with an industrial reference in operation in the
world. Driven by innovation and the need to decarbonize
carbon intensive processes, Cryocap™ reference examples
date back to 2005 and the product line has since then
been selected for multiple engineering studies, pre-
Front End Engineering & Design (pre-FEED), FEED, and
implementation across four continents for a diverse set of
industries. To further showcase its innovative and efficient
design in CO2 capture, Cryocap™ has resulted in several
patent filings. It has also consistently been recognized by
US and EU experts through several grant awards by EU
Innovation Fund and US Department of Energy (DOE) in
2021 and 2022.
Our portfolio of cryogenic technologies includes:
•
Cryocap™ H2 for hydrogen production: Steam Methane
Reformer (SMR), AutoThermal Reforming (ATR), or
Partial Oxidation (POX)
•
Cryocap™ FG for flue gases (optimal: >15% CO2 dry
basis)
•
Cryocap™ Oxy for oxy combustion
•
Cryocap™ Steel for steel production
•
Cryocap™ NG for acid natural gas fields
•
Cryocap™ XLL for large scale liquefaction (in a separate
section)
CONTACT
Email: cryocap@airliquide.com
Web:
www.airliquide.com
AIR LIQUIDE
DESCRIPTION
CRYOCAP™ H2
Based on its extensive experience in hydrogen production units, Air Liquide has developed a technology capable of
capturing the CO2 emitted during hydrogen production (by SMR or ATR or POX). This proprietary technology is the subject
of several patents and allows customers to make significant cost reductions.
STATE OF THE ART: CCS TECHNOLOGIES 2023
10
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On top of capturing and liquefying the CO2 in one step,
it is the only technology that can reduce CO2 emissions
during the production process while boosting hydrogen
production by 13 to 20%. It has the lowest cost on the
market for CO2 capture in hydrogen production units
(especially compared to activated MDEA), and can be
adapted to existing and future hydrogen production units.
The technology uses cryogenic purification to separate
the CO2 from Pressure Swing Adsorption (PSA) offgas,
containing typically 40-50%v CO2. The PSA offgas is
compressed, dried and sent to a cryogenic unit, where
the CO₂ is separated from the other components by a
combination of partial condensation and distillation. A
pure and pressurized CO₂ flow is produced from the cold
process. The non-condensed gases are recycled through
a membrane system to recover H₂ and CO₂. Residual
gas is sent to the burners of the H₂ production plant. The
CO₂ product is compressed up to supercritical pressure
or liquefied and stored in liquid storage. Liquid CO₂
can also be directly withdrawn from the cold process at
marginal costs. The CO₂ can be then liquefied and purified
to meet CO₂ specifications of local industrial markets
(agri-food, water treatment, etc.) or transport systems for
sequestration. Cryocap™ H₂ can be installed for greenfield
and brownfield H₂ plants.
Key Figures:
•
Capacity: from 300 - 10,000 tpd
•
Hydrogen production: increase of 13 - 20%
•
Avoided CO2 cost reduction: up to 40% compared to
MDEA
•
OPEX + CAPEX: 30-50 €/tCO₂ captured
•
Gaseous or liquid CO2
•
More than 99% of CO₂ and H₂ recovery from syngas
Main Applications:
•
H₂ production (SMR or ATR), POx, any syngas with
>15% CO2
Reference / Project Examples:
•
2012 - Industrial CCU EPC for 300 tpd in France
•
2019 - Industrial CCS pre-FEED in EU (Air Liquide SMR)
•
2020 - Industrial CCS FEED in Belgium (Air Liquide
SMR)
•
2021 - Award by Dutch SDE++ for Porthos project and
by EU Innovation fund for Kairos@C project (both Air
Liquide SMR)
•
2022 - Selection by US DOE for FEED in USA (Air
Liquide SMR)
•
2022 - Industrial CCU EPC project in Grandpuits,
France (with TotalEnergies)
CRYOCAP™ FG
Air Liquide developed a dedicated capture technology
in order to address low-hanging fruits of the high-
concentrated sources: industrial flue gases. Many high
CO2-emitting industries have concentrated sources of
CO2 emissions above 15%, such as hydrogen production
with SMR, cement and lime production, blast furnaces in
hot metal production, and FCC in refineries. These high-
concentrated sources are estimated to represent around
50% of the global industrial direct emissions. Additionally,
Cryocap™ FG can also significantly abate NOx emissions
from flue gas and to deliver the on-spec liquid CO2 product
at its battery limits, thereby reducing the number of process
units and interfaces, and increasing the level of overall
optimization and reliability.
Cryocap™ FG is a separation process based on the
combination of adsorption and cryogenic separation.
The flue gas is first compressed, dried and sent to a PSA
(Pressure Swing Adsorption). The PSA pre-concentrates
the CO₂ in the offgas. It is compressed then sent to a cold
process. There, the CO₂ is recovered by the combination
of partial condensation and distillation, which allow the
removal of various elements such as O₂, Ar, N₂, NO and CO.
The CO₂ product is compressed, condensed and pumped
up to supercritical pressure or directly produced as liquid.
The pressurized nitrogen from the PSA is expanded to
recover energy.
Key Figures:
•
Capacity: 300 – 10,000 tpd
•
PSA-assisted CO2 condensation
•
Compressors, PSA and cryo process can be located in
two different plots
•
Smart impurities management (high NOx)
•
40 to 80 €/tCO₂ captured
•
Gaseous or liquid CO2
•
CO2 capture rate: up to 98%
Main Applications:
•
Flue gases or off gases with CO2 content >= 15% (SMR,
cement/lime, steel blast furnace, refineries (FCC),
waste incineration/biomass power plant, pulp & paper)
Reference / Project Examples:
•
2020 - Industrial CCS Engineering Study for 2,000 tpd
in EU (FCC)
•
2021 - Industrial CCS Process Design Package +
License for 2400 tpd in EU (SMR)
•
2021 - Selection by US DOE for a FEED on largest
single kiln for Holcim St. Genevieve plant in US (e.g.
10,000 tpd CO2)
•
2022 - Two awards by EU Innovation Fund for FOIK
cryogenic capture on lime flue gas (Lhoist Réty) and
cement single line kiln (Lafarge Holcim Kujawy)
•
2022 - Two selections by US DOE for FEED on Gulf
Coast SMR and a Direct Reduction Iron (DRI HBI)
(Arcelormittal, previously Voestalpine)
CRYOCAP™ OXY
Cryocap™ Oxy uses oxy-fuel combustion exhaust as a
feedstock. Its unique technological bricks include flue gas
drying, dust filtration, and cryogenic purification. Through
this technology, a high rate of CO2 recovery is achieved,
and can reduce atmospheric emissions from power plants
to almost zero (emissions of NOx, SOx, fine particles and
Hg).
The flue gas issued from the cement or lime or power plant
is first treated in a pre-treatment unit, which aims to cool
the gas and remove the SOx, HF, HCl, most of the NOx,
and dust. Then, the gas is compressed and dried before
entering the cryogenic purification unit. In the cold process,
CO₂ is recovered by combination of partial condensation
and distillation, which allows the removal of the heavy
compounds such as NOx and the light elements such as
O₂, Ar, N₂, NO and CO. The CO₂ product is compressed,
condensed and pumped up to supercritical pressure or
directly produced under liquid state.
Key Figures:
•
Capacity: 1,000 and 15,000 tpd
•
30 - 50 €/tCO₂ captured
•
Energy savings through residual gas
•
Gaseous or liquid CO2
•
Enriched flue gas above 60% CO2
•
Smart impurities management (high NOx)
•
CO2 capture rate: 90-98%
Main Applications:
•
Cement/Lime
•
Power plant
•
Any applications with CO2 concentration >40%
Reference / Project Examples:
•
2008 - Demo CCS EP for 200 tpd in France (Total -
oxyfuels)
•
2010 - Pilot CCS EP for 80 tpd in Australia (Callide)
•
2012 - Pilot CCS EPC for 200 tpd in Spain (CIUDEN)
•
2014 - Industrial CCS FEED for 3500 tpd in US
(Futuregen)
•
2015 - Industrial CCS FEED for 1500 tpd in France
(Lafarge - cement)
•
2021 - Awarded by Innovation Fund for ~1MTPY
(EQIOM - cement)
CRYOCAP™ STEEL
This solution was designed to specifically capture CO2 from
steel making plants, with CO2 stream concentrations of 20-
50%. The gas is first compressed, dried and sent to a PSA
(Pressure Swing Adsorption). The PSA pre-concentrates
the CO₂ in the offgas while producing a CO rich stream.
The pre-concentrated CO₂ stream is compressed and
sent to a cold process. There, the CO₂ is recovered by
combination of partial condensation and distillation, which
allows the removal of the light elements such as Ar, N₂, H2
and CO₂. The CO₂ product can be produced as a gaseous
or liquid product. The pressurized CO-rich stream is either
recycled to the blast furnace or used to produce fuels.
Key Figures:
•
Capacity: from 300 - 5,000+ tpd
•
Compact and flexible footprint: compressors, PSA and
cold-box can be located in three different plots
•
25-60 €/t CO₂ captured
•
Gaseous or liquid CO2
•
CO2 capture rate: 80 to 95%
Main Applications:
•
Iron and Steel Production
Reference / Project Examples:
•
2005 - Pilot CCS EPC for 40 tpd (pre-concentration
part) in Sweden (MEFOS)
•
2012 - Industrial CCS FEED for 3,600 tpd in France
(ULCOS)
•
2019 - CCU for 800 tpd (pre-concentration part) in
Belgium (Steelanol)
2020 - CCU LCO2 Pre-FEED for 350 tpd in Korea
CRYOCAP™ NG
The CO₂ rich natural gas is first dried and sent to a cold
process where the CO₂ is separated from the other
components through a combination of partial condensation
and distillation. High CO₂ partial pressure favors the partial
condensation of CO₂ and therefore, makes its separation
from natural gas even easier. The non-condensable gas
is enriched in methane and sent to a membrane for final
purification. The CO₂ purity of the product corresponds
to pipeline specifications, generally 1 - 10 mol%. The CO₂-
enriched permeate stream of the membrane is sent back
to the cold process. The CO₂ and heavy hydrocarbons
condense in the cold process and are collected at
high pressure. NGL recovery is possible with almost no
additional cost. Cryocap™ NG is tolerant to some content of
H₂S. Cryocap™ NG also allows for bulk removal of H₂S from
NG.
Key Figures:
•
Up to 1,000,000 Nm3/h
•
Separation cost: less than 1 USD/MMBTU
•
Capex savings: > 50% vs. amine absorption (at high
CO₂ content)
Main Applications:
•
Natural gas with high CO2 content (>35%)
STATE OF THE ART: CCS TECHNOLOGIES 2023
12
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SUMMARY
BENEFITS
•
Fully referenced in all applicable scales and different applications
•
Process uses inexpensive, available and chemically stable solvent
•
Technology provides low operating costs and high availability
•
Process configuration can be tailored to optimize CAPEX and OPEX figures
AMINE SOLUTIONS, RECTISOL
TM, AND RECTICAPTM
Air Liquide engineers solvent based technologies such
as amine to capture CO2 from synthesis gas or flue gas.
Through long term partnerships with the key amine license
providers, Air Liquide has installed 80+ units and benefits
from its long-term operational experience of amine units.
Considered as the industrial base case, amine technology
can deliver high purity gaseous CO2 (99+%) at low
pressure, which can be combined with CryocapTM XLL.
For CO2 capture on flue gases with low CO2 concentration
(below 10%), amine technology remains the most
competitive solution, provided the availability of large
amounts of excess steam or high grade heat. Air Liquide is
also offering proprietary technologies for CO2 capture from
synthesis gas (RectisolTM, RecticapTM).
CONTACT
Email: gas-treatment@airliquide.com
(for Amine Wash)
hydrogen-syngas@airliquide.com
(for Rectisol and Recticap)
AIR LIQUIDE
DESCRIPTION
ACID GAS REMOVAL – AMINE WASH
The process configuration and solvent selection will be
tailored according to feedstock and sweet gas application.
Air Liquide can offer very energy-efficient processes
such as the BASF OASE® purple or OASE® yellow as well
as other proprietary or generic amines for pipeline or
liquefied natural gas specifications. This process presents
the advantage of very low hydrocarbon co-absorption.
With selective processes, deep H2S removal with low to
moderate CO2 co-absorption can be achieved for pipeline
specifications. Capacity is up to 1,500,000 Nm³/h per train.
CO2 REMOVAL FROM FLUE GAS (3-25% CO2) - AMINE
WASH
Air Liquide offers energy efficient solutions with highly
stable, low maintenance solvents based on proprietary
second generation amines. CO2 capture rates of up to 97%
can be reached irrespective of the feed’s CO2 content, and
CO2 product specifications of up to >99.9%. Capacity Up
to 1,500,000 Nm³/h feed per train, up to 4,000 tpd CO2
per train. Trace components such as particles and SOx are
handled in the upstream pretreatment.
Key Figures:
•
99.7% availability
•
Max 16% O2 in flue gas
•
Range: min 150 tpd CO2 - max 4000 tpd CO2
•
Capture rate: 85 to 97%
•
CO2 up to 2.5 bara w/o compression
•
CO2 purity up to 99.9%
•
Particles & SOx handled upstream of amine wash
•
Low electrical power consumption
Main Applications:
•
Flue gases or off gasses from industrial sources with
CO2 content 3% to 25% - (SMR, cement/lime, steel
blast furnace, refineries (FCC), biomass power plant,
pulp & paper)
Reference / Project Examples:
•
5 units in operation, 6 OASE Blue references from
BASF
CO2 REMOVAL FROM SYNGAS - AMINE WASH
Air Liquide offers highly energy-efficient processes such
as BASF OASE® white. The process configuration will
be tailored according to treated gas requirements and
CO2 product specification as well as optimized CAPEX
and OPEX. The process can be heat-integrated with the
upstream gas generation. CO2 specifications in the treated
gas < 20 ppm are achievable, making this process ideal
for CO2 removal upstream of any coldbox or ammonia
process. CO2 capture rates from syngas of >99% can be
achieved to produce a decarbonized hydrogen product.
Since the process has a very low co-absorption even at
higher feed gas pressures, CO2 product specifications with
CO2 > 99% are achievable.
Key Figures:
•
99.7% availability
•
Capacity: from 100 - 3500 tpd CO2
•
Capture rate up to 99.9% on feed gas
•
Spec: up to 50ppm CO2 in treated gas
•
CO2 at ~1.2 bara, purity of up to 99.3%
•
Low electrical power consumption
•
Solvent regeneration is done using heat, with possible
heat integration with existing hydrogen plant
Main Applications:
•
H2 production (SMR, POX, ATR)
•
Syngas with~15% to 20% CO2. Oxo-syngas with 5% to
15% CO2
Reference / Project Examples:
•
30 OASE references, 80 amine wash units in total
STATE OF THE ART: CCS TECHNOLOGIES 2023
14
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RECTISOL
™
Harmful acid gases contained in raw gases from any gasification are removed by absorption with a physical solvent (cold
methanol). Rectisol™ is the leading process when it comes to the purification of gasification-based syngas for catalytic
applications (production of syngas, methanol, ammonia, or Fischer-Tropsch) as well as hydrogen and syngas for power
production. Using inexpensive solvent in combination with optimized heat integration, the Rectisol™ process has extremely
low operating costs and high availability.
Key Figures
•
50,000 - 1,000,000 Nm³/hr per train (feed gas)
•
H2S + COS removal rate < 0.08 ppm
•
CO2 removal rate up to 5-50 ppm
•
Special setups for removal of mercaptans, metal
carbonyls and BTX available
•
Accumulation of all harmful contaminants within the
acid gas to be safely processed in a SRU
•
An additional compressor can be added to increase
capture rate
Main Applications:
•
H2, Methanol production, Sustainable Aviation Fuels
Reference / Project Examples:
•
+ 30 References
RECTICAP™
Recticap™ is an optimized Rectisol™ concept tailored for
energy transition projects focused on ATR based low-
carbon H2 to produce low cost low-carbon hydrogen in
large capacities (>300,000 kNm³/hr) at moderate to high
pressures (>25 bar). In contrast to a Rectisol™, Recticap™
removes only CO₂ from the raw hydrogen/ syngas and
has hence a simplified process setup with reduced capital
expenditures. The solution allows up to 98% CO2 capture
from syngas. Dry CO2 capture-ready at >98.5% purity is
achievable.
Recticap Benefits
•
Optimized solution for sulfur-free syngases
•
Targeting large single train ATR based H2 application in
energy transition projects
•
Process simplification due to clean syngas and CO2
capture only
•
Up to 50% lower CAPEX and 25% lower OPEX for
same syngas volumes than RectisolTM
•
Know-how from AL´s own operated plants and
RectisolTM demonstration unit
STATE OF THE ART: CCS TECHNOLOGIES 2023
16
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SUMMARY
BENEFITS
•
HSE-Friendly
•
Custom plant: flexible design
•
Moisture and other light compounds (O2, N2…) removal
•
High compactness
•
Low specific energy
•
Cost efficiency
CRYOCAPTM XLL (LARGE CO2 LIQUEFACTION)
Air Liquide has developed Cryocap
TM XLL, specifically
designed to liquefy large volumes of CO2. The solution
allows aggregation of CO2 from various emitters utilizing
possibly different types of carbon capture technologies.
On top of liquefying CO2, Cryocap
TM XLL also allows the
removal of moisture and other compounds (such as O2)
to meet CO2 sink specifications. The technology has been
developed for large scale and is able to reduce specific
power for CO2 liquefaction by 40% compared to existing
small scale CO2 liquefier used for industrial merchant
applications.
The technology is especially suited for CO2 industrial
hubs and basins where the CO2 needs to be transported
via ships, trucks, or trains. Cryocap
TM XLL is a HSE-friendly
solution that does not involve the use of any toxic or
flammable external refrigerant (such as propane). As a
single compressor is used for both the feed and the cycle,
it is also a very compact and cost effective solution.
CONTACT
Email: cryocap@airliquide.com
Web:
www.airliquide.com
AIR LIQUIDE
DESCRIPTION
The CryocapTM XLL process is proposed as an industrial
solution to compress, liquefy, and purify the raw CO₂
stream resulting from upstream units. The CO₂ feed gas
is compressed in the feed/recycle compressor, dried at an
intermediate pressure and then compressed again. The
compressed gas is cooled down and then routed to the
cold process. In the cold process, the high-pressure, dry
CO₂ is cooled down and split into various streams. One
of these streams is purified by distillation in the Stripping
Column to produce the liquid CO₂ product, which is routed
to the unit’s battery limits. The remaining streams are
expanded to different levels and vaporized in the main heat
exchanger, providing the refrigeration load required for the
liquefaction of the CO₂. Once vaporized, these streams
are recycled at ambient temperature to the feed/recycle
compressor. This configuration makes it possible to handle
the compression of the feed gas and the refrigeration with
a single compressor (so called self-refrigerated cycle).
Key Figures:
•
800 to 10,000+ tpd
•
Custom plant: flexible design
•
Liquefies CO2 at ambient temperature
•
5-25€/tonne CO₂ liquefied
•
Very low OPEX: 30-130 kWh/tonne CO2
•
HSE-friendly (CO2 cycle)
Reference Examples:
•
Design for 4 x 7000 tpd in Belgium (Antwerp@C)
•
FEED in Dunkirk, France (DARTAGNAN) - Awarded
CEF Funding
LONGSTANDING EXPERIENCE IN CO2 MANAGEMENT
Air Liquide has a longstanding experience in CO2 management, from capture, purification and liquefaction to storage and
transport from various sources. Air Liquide can also upgrade the recovered CO2 and provide it to various markets, such as
the agri-food industry (carbonation, preservation, and refrigerated transport), water treatment, chemicals…
Longstanding experience
in CO2 management
Air Liquide has a longstanding experience in CO2 management, from capture,
purification and liquefaction to storage and transport from various sources.
Air Liquide can also upgrade the recovered CO2 and provide it to various markets,
such as the agri-food industry (carbonation, preservation, and refrigerated
transport), water treatment, chemicals…
1
2
CO2 EMISSIONS
CARBON CAPTURE
•
Industrial processes (metallurgy, cement
manufacturing, ammonia and hydrogen
production, methanization, fermentation,...)
•
Hydrocarbons combustion
•
Biomass combustion
•
Waste incineration
Complexity and energy balance of carbon
capture operations mainly depend on:
•
Electricity and steam costs
and carbon footprint
•
Inlet CO2 stream characteristics
•
Expected outlet CO2 conditions (P,T)
and purity
CO2
CO2
recovery
Purification
& liquefaction
3
UTILISATION & SEQUESTRATION
•
Sequestration in deep salineaquifers,
in depleted oil fields or in coal seams
• Mineralization in basaltic underground rocks
•
Synthetic hydrocarbons
•
Chemicals, polymers
•
Building materials
•
Gas for industrial uses
•
Agri food
•
Enhanced Oil Recovery
Liquid or
gaseous CO2
Utilisation
Geological
sequestration
STATE OF THE ART: CCS TECHNOLOGIES 2023
18
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DESCRIPTION
PROPRIETARY AND PROVEN TECHNOLOGY
The technology behind the company’s business has robust
patent protection and offers best-in-class Health, Safety
and Environment (HSE) characteristics, along with high
energy efficiency. It can be applied to both existing and
new build plants, and has extensive real-world validation,
with 60,000 hours of operation to date across a range of
carbon emitting industries. Aker Carbon Capture considers
research, innovation, and technology development to be
key drivers of competitive advantage. The company has an
active program focused on reducing costs, developing and
qualifying new carbon capture technologies, and improving
carbon capture project economics. This includes capture
efficiency, further modularization, and the implementation
of digital capabilities.
The ACC™ proprietary solvents were developed in an
eight-year comprehensive R&D program (SOLVit) together
with industry players and Norwegian research partners.
Numerous solvent mixtures were tested and compared
regarding energy consumption, robustness, toxicity,
material compatibility, and – most importantly – HSE
performance. The SOLVit program resulted in energy-
efficient solvents, with no negative environmental impact
or occupational hazards. This results in reduced solvent
consumption, meaning reduced OPEX. Compared to
traditional amines our proprietary amines also minimize
degradation products, which can have a significant impact
on corrosion and the need for maintenance”.
The ACC™ capture technology including the ACC™ solvents
and ACC™ Emission System has been tested and verified
on flue gases from gas-fired and coal-fired power plants,
cement kilns, waste-to-energy plants, hydrogen production
plants, char manufacture and smelting, with 60,000 hours
of operating experience from the US, Germany, Scotland,
Sweden, Poland, and Norway. Based on the extensive
testing, the ACC™ capture technology is qualified by DNV
GL according to DNV-RP-A203 Qualification Procedures
for New Technology and DNV-RP-J201 Qualification
Procedures for CO2 Capture Technology.
Energy
optimization
is
critical
for
the
successful
implementation of carbon capture as it significantly reduces
the energy consumption of the process. At Aker Carbon
Capture, energy optimization, heat integration, and waste
heat recovery are prioritized focus areas. Aker Carbon
Capture offers several highly effective solutions for energy
optimization, tailored to specific industrial applications
and site-specific conditions. The recommended solution
is based on the overall energy performance of the parent
and the capture plants.
SUMMARY
BENEFITS
•
Highly energy-efficient capture process with innovative heat integration solutions.
•
Includes proprietary ACC™ advanced emission control system to prevent the formation of amine mist, which nearly
eliminates the emissions of amine and amine degradation products.
•
Verified via 60,000 hours of data for operating on flue gas from cement kilns, waste-to-energy plants, gas power
plants, hydrogen production, char production, smelting and refinery applications, through campaigns with our Mobile
Test Unit and at Technology Centre Mongstad.
ADVANCED AKER CARBON CAPTURE (ACC™)
Aker Carbon Capture is a pure-play carbon capture
company with solutions, services and technologies serving
a range of industries. The company has proprietary and
field-proven technology to enable carbon emission
reduction and removal in sectors such as cement, gas-to-
power, biomass and waste-to-energy, blue hydrogen, and
other hard-to-abate industries. Aker Carbon Capture’s
Advanced Carbon Capture (ACC™) technology has
been continuously developed since 2005 and offered
commercially since 2009.
The company’s business model covers the sale of
complete carbon capture units, license models including
supply of key equipment, aftermarket services and,
together with industrial partners, a full value chain Carbon
Capture as a Service model. In general, Aker Carbon
Capture’s plants include a high degree of modularity in
their designs, which is an important driver to reduce costs
and shorten delivery times.
We deeply believe partnerships are crucial to grow the
CCUS industry, such as the unique partnership we have
with Microsoft to pursue joint innovation and services to
accelerate the deployment of carbon capture. Aker Carbon
Capture’s overall purpose is to accelerate planet positive
by enabling carbon reduction and removal from industries
and energy solutions.
CONTACT
Email: ccus@akercarboncapture.com
Web:
www.akercarboncapture.com
AKER CARBON CAPTURE
•
Aker Carbon Capture’s ACC™ CO2 capture process, including CO2 liquefaction, intermediate storage and CO2
export has been qualified by DNV-GL according to DNV-RP-A203 Qualification Procedures for New Technology and
DNVRP-J201 Qualification Procedures for CO2 Capture Technology.
•
Includes extremely robust solvents for environmentally friendly operations. The proprietary ACC™ solvents are
characterized by low solvent degradation, which is associated with a low corrosion rate in the plant, low amine makeup
requirement, low emissions of amine degradation products, low demand for amine reclamation, and thereby, resulting
in low production of reclaimer waste.
Aker Carbon Capture’s Just Catch™
STATE OF THE ART: CCS TECHNOLOGIES 2023
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Aker Carbon Capture’s Advanced Carbon Capture (ACC™)"
Twence CCU (Copyright)
The main unit operations of the ACC™ process include
the Direct Contact Cooler (DCC), the absorber, and the
desorber columns, the reboiler, the reclaimer, the energy
saver, the flue gas fan, and a liquefaction unit with an
optional proprietary advance heat integration.
Flue gas from the client’s plant is extracted downstream
of any existing flue gas emission control units through the
flue gas fan. The flue gas is pre-treated in the DCC. The
purpose of the DCC is to cool the flue gas and to remove
any acid gases, such as SO2, HCl, and HF. Condensed
water from the flue gas will exit the DCC as a bleed stream.
Flue gas from the DCC is routed to the CO2 absorber
downstream of the booster fan. The CO2 absorber consists
of a CO2 absorption section in the lower part of the
column and a water wash section with an emission control
system in the upper part of the column. In the absorption
section, flue gas contacts the lean amine solvent in a
countercurrent flow regime, absorbing CO2 from the
flue gas. Continuing to the upper part of the column, the
emission control system including the ACC™ Anti-Mist
design cools and cleans the CO2-lean flue gas of traces
of amines and potential amine degradation products, thus
effectively preventing emissions of amine and potential
amine-degradation products in the form of aerosols. CO2-
lean flue gas is either emitted from the absorber stack or
returned to the existing flue gas stack downstream of the
flue gas extraction point.
CO2-rich amine is drained from the absorber sump. The
rich amine solvent is regenerated using steam. The steam
is condensed in a reboiler and returned to the battery limits
as hot condensate. The increase in temperature during the
indirect heating of rich solvent with steam strips the CO2
out of the solvent. The resulting lean amine is returned to
the absorber for reuse in the CO2 capture process, while
the CO2 exits the top of the desorber. The energy saver
consists of a proprietary process that reduces the steam
consumption in the reboiler.
CO2 may be compressed and e.g., fed into a regional
CO2 pipeline to be transported to permanent storage, or
compressed and liquified for transport by ship or truck. The
ACC proprietary technology solution enables internal heat
recovery from compression that also reduces the overall
steam requirement for the carbon capture plant.
To maintain high solvent performance, a reclaimer
is included to intermittently remove impurities and
degradation products from the amine solvent. A small
amount of concentrated liquid waste is generated in the
reclaimer. This reclaimer waste needs to be disposed of
batch-wise as chemical waste. Due to the low degradation
rate of the ACC™ solvents, along with a properly designed
DCC, the amount of reclaimer waste from the ACC™
process is very low compared to standard plants operating
with generic solvents such as MEA.
REFERENCE PROJECTS
Technology Center Mongstad (TCM)
Aker Carbon Capture designed and was awarded the EPC
delivery of the carbon capture test facility plant at TCM.
This full-scale CO2 capture plant captures CO2 from the
gas-fired combined heat and power plant and the catalytic
cracker at the Mongstad refinery in Norway. Different from
competitors, Aker Carbon Capture has not only tested our
ACC™ technology at the TCM facility but designed and
delivered the actual plant, which has been in continuous
operations since 2012.
Customer: Statoil (now Equinor).
Twence CCU
This first-of-a-kind project will enable the removal of CO2
from flue gases at Twence’s waste-to-energy installation
facility located at Hengelo, the Netherlands. The captured
and liquefied CO2 will be used primarily by greenhouses in
the horticultural sector, where it will enhance crop growth.
The delivery is planned to take place at the end of 2023.
CO2 capture capacity: 0.1 Mtpa
Brevik CCS
Aker Carbon Capture has been working together with
Heidelberg Materials Sement Norge and partners
in developing a full-scale CO2 capture, conditioning,
compression, heat integration, intermediate storage and
loading facility for their cement plant at Brevik in Norway.
CO2 is being captured from the flue gases of the cement
kiln using waste heat recovered from the cement plant
and the CO2 compression plant through a proprietary heat
integration technology. The ACC™ capture plant will be
the world’s first large-scale CO2 capture plant at a cement
plant, and is planned to be delivered in 2024. Brevik CCS
is part of the Norwegian Longship Project.
CO2 capture capacity: 0.4 Mtpa
Ørsted Kalundborg Hub
Aker Carbon Capture will deliver five Just Catch™ units,
which will be delivered to Ørsted’s wood chip-fired Asnæs
Power Station and the Avedøre Power Station’s straw-fired
boiler. Combined, these facilities will have an installed
design capture capacity of 500,000 tonnes CO2 per year.
Expected delivery will be in 2025.
STATE OF THE ART: CCS TECHNOLOGIES 2023
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BENEFITS
CO2 removal using amine scrubbing is a well-known
process used since 1920 in natural gas treatment. Axens
and IFPEN have acquired over 60 years of experience
in CO2 removal from natural gas through the licencing of
Advamine™ processes.
Although CO2 can be easily recovered from pressurized
gases with currently available technologies, its recovery
from low-pressure or flue gases leads to a significant
energy penalty. Furthermore, most solvents currently used
in the oil and gas or chemical industries, will be severely
degraded by the oxygen present in the flue gases. More
suited technologies are therefore required for most CCS
applications.
To address these challenges, Axens and IFPEN have been
involved in several R&D programs over the past years to
develop enhanced CO2 capture technologies. The DMX™
process is an outcome of these developments.
The DMX™ process is a CO2 capture process based on
absorption using a demixing solvent. The DMX™ solvent
consists of a mixture of two organic compounds in aqueous
solution, which is demixing under certain conditions of
temperature and CO2 partial pressure.
The DMX™ solvent has a high cyclic capacity (4 times
more than the MEA benchmark), whereas only the CO2-
rich phase needs to be regenerated. As it is very stable,
it may be regenerated at higher temperature than amine
solvents such as MEA, which allows producing CO2 at
higher pressure (up to 5 barg). Thanks to the properties of
DMX™ solvent, the DMX™ process has a great potential for
reducing the energy penalty and the cost of CO2 capture.
Compared to the first-generation absorption process using
30 wt.% MEA, the DMX™ process allows a 30% reduction
in energy penalty and the subsequent cost of the CO2
capture (main results from Octavius (ENEL) and Valorco
(coordinated by Arcelor Mittal and founded by ADEME)
projects). The DMX™ solvent is also less corrosive than
MEA, and therefore, carbon steel may be used as the
principal material, which reduces the CapEx, as compared
to the first-generation solvents.
Main Benefits of Axens’ DMX™ process are the following.
•
Versatile process applicable to multiple types of flue gases (for example: coal power stations, steel mill gas, FCC unit,
Steam Methane Reformer, waste incinerator, cement plant, district heating and also electricity from biomass). The
DMX™ process is well-adapted to CO2 capture on industrial smoke or industrial gas when the CO2 partial pressures are
low to medium, typically below 1 bara.
•
Low steam energy consumption
•
Thermally stable solvent with low degradation rate
•
CO2 produced readily under pressure up to 5 bars for significant compression cost-savings
•
High capture rate achievable (> 95%) and high purity of produced CO2 (> 99%)
•
- 30% of CO2 capture cost compared to 1st generation amines
CONTACT
Nadège Guernalec
Email: nadege.guernalec@axens.net
Web:
www.axens.net
SUMMARY
DMX™ PROCESS
AXENS
STATE OF THE ART: CCS TECHNOLOGIES 2023
24
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DESCRIPTION
The DMX™ process can be broken down into four main
sections.
A CO2 absorption section (absorber): the conditioned gas
is washed in a counter-current absorber with the DMX™
solvent. The absorber is equipped with an intercooling
stage to enhance the absorption capacities of the solvent
and reduce the solvent circulation to its minimum. A water
wash section is installed at the top of absorber to limit the
solvent losses with the treated flue gas. A DMX™ solvent
demixing and settling section (decanter): the CO2-rich
solvent recovered at the bottom of the absorber is pumped
and heated in the rich/lean solvent exchanger, leading to
demixing of the latter. After decantation, three phases are
obtained:
•
A liquid phase low in CO2 can be returned directly to
the absorption section.
•
A liquid phase rich in CO2 is directed to the
regeneration section.
•
A gas phase rich in CO2
A regeneration section (regenerator): the CO2-rich phase
coming from the settling section is thermally regenerated
by steam stripping effect (generated in situ with a reboiler
operating with medium-pressure steam) producing a
gaseous effluent rich in CO2 at the top of the column. The
regenerated heavy phase is sent to a regenerated solvent
hold up drum, before being recombined with the low CO2
light phase (from the settling section). It is then cooled
down through rich/lean solvent exchanger and lean solvent
cooler before being returned to the absorption section.
The gaseous CO2 streams recovered at the decanter
and regenerator overhead are cooled down to recover
condensed water before being mixed and routed at battery
limit under pressure.
After more than 10 years of development from laboratory
scale to global optimisation in the power and steel
industries, the DMX™ process has passed a new milestone
with its current demonstration at industrial scale, final
step before commercialization end of 2023 by Axens.
Operational since April 2023 at ArcelorMittal's steel mill in
Dunkirk, the unit is capturing the CO2 from blast furnace
gas at a capacity of 0.5t CO2/h. The first results obtained
are in line with the promises of the technology and
already confirm the efficiency and energy performance
of DMX™ technology. A whole series of operational
tests are conducted with 24/7 operation of the unit. The
capture rates obtained are greater than 90%. The pilot
also produces very pure CO2 (> 99.5%) while energy
consumption remains remarkably low.
The demonstration unit was built and is operated as part
of the European H2020 "3D" project bringing together 11
European partners including ArcelorMittal, Axens, IFPEN
and TotalEnergies. This project also studies the full-
scale CO₂ capture, conditioning, transport and storage
of 1 Mtpa CO₂ from blast furnace gas contributing to
the development of a CO₂ hub located in Dunkirk and
connected with the storage facilities like those foreseen
with the Northern Lights (or Longship).
Additional information is available at the following web
address: https://3d-ccus.com
STATE OF THE ART: CCS TECHNOLOGIES 2023
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DESCRIPTION
BRIGHTLOOP™ CHEMICAL LOOPING
Babcock & Wilcox partnered with The Ohio State University
to develop our BrightLoop chemical looping technology,
which can use a variety of fuel stocks to produce
hydrogen, syngas, steam, liquid fuel or methanol, and/or
power while also producing a stream of concentrated CO2
for sequestration and storage or other uses.
The patented BrightLoop process is based on the oxidation
and reduction of an iron-based oxygen carrier particle
and has the ability to capture a pure stream of hydrogen
and CO2 from gas and solid fuels – including biomass,
coal, waste fuels, natural gas, biogas, petroleum coke
(petcoke) or others. In this process, fuel reacts with the
oxygen-carrier particles in a reducer reactor (fuel reactor),
forming combustion byproducts, predominantly CO2, while
reducing the oxygen-carrier particles. The reduced oxygen-
carrier particles then move to a partial oxidizer (hydrogen
reactor) where they react with steam to partially oxidize the
particles and generate a stream of hydrogen.
The oxygen-carrier particles are then transported to a
combustor reactor (air reactor) where they are regenerated
with air back to their original state. The fuel and hydrogen
reactors use moving bed technology while the air
reactor uses fluidized-bed technology, both well-proven
technologies with which B&W has extensive experience.
Other emissions can be controlled using B&W’s complete
suite of environmental control technologies.
We are confident our BrightLoop technology will play
a major role in helping the world transition to a more
sustainable future, supporting the international goal of net-
zero greenhouse gas emissions by 2050.
SOLVEBRIGHT™ POST-COMBUSTION CO2 SCRUBBING
B&W’s
SolveBright
regenerable
solvent
absorption
technology scrubbing process came from decades
of decarbonization research and development. The
SolveBright carbon dioxide scrubbing system is a post-
combustion carbon capture technology that captures
CO2 directly from flue gas in an absorber using a
regenerable solvent. The CO2-laden solvent is sent to a
regenerator where it is heated, and the CO2 is released
as a concentrated stream for compression and storage
or beneficial uses. The solvent is then recycled to the
absorber for reuse.
While B&W’s solvent demonstrated superior performance
compared to more than 100 competing solvents during
our extensive testing procedures at the National Carbon
Capture Center, a major advantage of the SolveBright
process is solvent flexibility, which allows customization of
an optimal CAPEX and OPEX solution for each application.
SolveBright can be used with a variety of solvents and
we have the expertise and ability to use a wide range of
potential solvents.
B&W has extensive knowledge of combustion processes
– including many decades of experience with waste-
to-energy and biomass-to-energy plants – and thermal
management associated with combined heat and power
systems and can effectively integrate the carbon capture
system into an existing facility. This experience gives us the
ability to optimally integrate the SolveBright solution with
virtually any new or existing facility.
B&W’s solvent-based CO2 capture experience spans a
wide range of industries with various fuels and we can
offer total solution support -- from feasibility studies, pre-
FEED and pilot unit definition, to full-scale plants -- tailored
to the customer’s specific needs.
SUMMARY
CLIMATEBRIGHT™ DECARBONIZATION TECHNOLOGIES
The ClimateBright™ suite of revolutionary hydrogen and
decarbonization technologies from Babcock & Wilcox
(B&W) is designed to help customers in energy and
industrial sectors aggressively combat greenhouse gas
emissions and climate change. ClimateBright technologies
further strengthen B&W’s commitment to clean energy
progress and to helping customers worldwide address
the most significant environmental challenges in industrial
processes and energy generation.
ClimateBright has a wide range of clean energy solutions
to drive the energy transition through capture carbon and
production of hydrogen for industries including energy
production, food manufacturing, steel, cement, oil and gas,
pharmaceutical, petrochemical, carbon black, and pulp
and paper. Our technologies build on B&W’s core talents in
steam generation, combustion, and flue gas treatment, and
each addresses the emissions of CO2 from the combustion
of carbon-based fuels in a unique way:
1.
BrightLoop™ uses a chemical looping process around
a ferrous oxygen carrier to separate the products
of combustion of a carbon-based fuel into separate
streams of CO2 and oxygen depleted air, allowing for
the capture of CO2.
2. SolveBright™ is a post combustion capture process
using regenerable solvents.
3. OxyBright™ purifies the flue gas stream to near pure
CO2, simplifying its capture.
4. BrightGen™ eliminates the generation of CO2 by
switching to a non-carbon-based fuel.
5. Flue gas pre-treatment for post-combustion CO2
capture.
CONTACT
Email: marketing@babcock.com
Web:
www.babcock.com
BABCOCK & WILCOX
STATE OF THE ART: CCS TECHNOLOGIES 2023
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OXYBRIGHT™ OXY-FUEL COMBUSTION - ADVANCED
CARBON CAPTURE TECHNOLOGY FOR STEAM
GENERATION
B&W’s oxy-combustion process can be used to generate
steam and power using a variety of fuels, including
coal, natural gas, biomass, oil and others. In the oxy-fuel
process, combustion air is replaced with nearly pure
oxygen and recirculated CO2. Nitrogen that would normally
be conveyed with the air through conventional air-fuel
firing is excluded and the resulting flue gas consists of
nearly pure CO2. The non-recirculated flue gas leaving the
boiler is cleaned using conventional particulate and sulfur
removal systems and sent to the compression purification
unit (CPU) where a high-purity CO2 stream is produced that
is suitable for transportation or other uses.
B&W provided oxy-fuel technology for use with coal
on the U.S. Department of Energy’s FutureGen 2.0
demonstration project in Illinois, which was to be a retrofit
of a 167-megawatt coal-fired power plant. Although
construction began in 2014, the project was canceled in
2016 due to redirection of DOE funding support. B&W has
continued to develop oxy-fuel technology and it is ready
for full-scale commercialization and deployment.
In March 2022, B&W announced its OxyBright and
biomass boiler-fired technologies would be part of the
world’s largest net-negative CO2 biomass-to-energy facility
to be developed by Fidelis New Energy at the Port of
Great Baton Rouge, Louisiana. Using B&W’s proprietary
BrightLoop™ technology, the plant will be designed to
turn biomass into low-carbon intensity hydrogen more
efficiently and affordably than any other processes,
spurring the production of 15 tons of it every day.
BRIGHTGEN™ HYDROGEN COMBUSTION
B&W’s BrightGen hydrogen combustion solution is
currently in operation at multiple refineries and industrial
facilities around the world and is available to customers
seeking a powerful hydrogen combustion solution for utility
and industrial applications where efficient, zero-carbon
dioxide-emissions energy generation is a goal.
Our highly reliable utility, industrial and FM package
boilers can be manufactured or retrofitted with BrightGen
technology to safely burn hydrogen or hydrogen-blended
fuels for virtually any need, including power, heating and
steam generation, and for industrial applications such as
refineries and petrochemical facilities.
When considering the potential for fuel switching from a
solid or gaseous fuel, and integrating hydrogen into the
combustion process, B&W conducts a complete evaluation
of the entire boiler system. This includes all combustion
equipment such as burners, ignitors, flame scanners and
fuel trains.
Our BrightGen technology is currently in use in more than
60 industrial boilers around the world.
FLUE GAS PRE-TREATMENT FOR POST-COMBUSTION
CO2 CAPTURE
Acid gases degrade the solvents used in a post-
combustion carbon capture system. B&W offers a
complete suite of environmental control technologies to
control sulfur dioxide (SO2), sulfur trioxide (SO3) – which
can form aerosols and cause loss of CO2 capture solvents
- hydrogen chloride (HCl), and hydrogen fluoride (HF) in the
pre-capture flue gas stream, as well as technologies for
other pollutants such as metals and particulates. Nitrogen
oxides (NOx) are also detrimental for CO2 capture solvents
and can lead to hazardous degradation products in the
process. CO2 scrubbing may also improve when particulate
matter is removed from the flue gas prior to the scrubbing
process.
B&W has many decades of experience in emissions control
solutions, pioneering technologies that have helped
customers comply with stringent emissions regulations for
more than 50 years.
Our solutions include:
•
Wet flue gas desulfurization (FGD) scrubbers
•
Wet gas scrubbers (WGS)
•
Spray dryer absorbers (SDA)
•
Circulating dry scrubbers (CDS)
•
Dry sorbent injection (DSI)
•
Wet and dry electrostatic precipitators (ESP)
•
Fabric filter baghouses
•
Direct contact coolers (DCC)
SUMMARY
B&W has a broad range of unique and innovative
technologies and processes for carbon capture, hydrogen
generation and hydrogen combustion, including:
•
CO2 Removal – Capture (OxyBright, SolveBright,
BrightLoop) Direct Carbon Removal CDR (DAC)
•
CO2 Reduction – Efficiency improvements and fuel
mixing (CH4 + H2 – coal + biomass)
•
CO2 Avoidance – Replacing carbon-intensive power
generation with renewables (green steam, LDES,
solar) or fuel switching and combustion of hydrogen or
ammonia – (BrightGen, electrolyzers, BrighLoop)
•
CO2 Reuse – Capture carbon for beneficial use –
P2X (biogenic CO2), food & beverage use (OxyBright,
SolveBright, BrightLoop)
•
CO2 Storage – Capture and store (OxyBright,
SolveBright, BrightLoop)
•
Low Carbon Intensity Hydrogen Generation –
(BrightLoop, electrolyzers)
•
Hydrogen Combustion (BrightGen)
•
Flue
Gas
Pre-Treatment
(full
suite
of
B&W
environmental technologies)
More information on B&W’s ClimateBright suite of products
is available at www.babcock.com.
STATE OF THE ART: CCS TECHNOLOGIES 2023
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DESCRIPTION
Captura’s approach is to remove CO2 from the ocean to
effectively ‘make room’ for the ocean to then draw down
additional CO2 from the atmosphere. The technology
features a flow of seawater passing through the plant,
which is treated to remove its CO2 content before it is
returned to the ocean.
When the decarbonized seawater is released back into
the ocean, an equivalent quantity of atmospheric CO2 will
be drawn down as the surface ocean and atmosphere re-
equilibrates. As wind and wave patterns facilitate mixing of
the surface layer of the ocean, when plants are optimally
located, atmospheric CO2 is pulled down into the ocean to
replace the same amount of CO2 that the Captura system
originally removed. In this way, for every ton of CO2 Captura
systems remove from seawater, the ocean removes a ton
of CO2 from the atmosphere.
The Captura process begins by pulling a stream of filtered
seawater into the system. Around 0.5% of this water is
diverted and pre-processed to purify it into brine. Captura’s
proprietary electrodialysis technology then dissociates the
salt and water in the brine into an acid and alkali base. This
acid is added to the original flow of seawater, triggering
a chemical reaction that draws the CO2 out. The process
is accelerated using a gas-liquid contactor and vacuum
pump. The CO2 is captured as a gas stream, ready for
subsequent sequestration or utilization. This leaves a flow
of acidic, decarbonized seawater in the system. The alkali
base is re-introduced to neutralize the acidic seawater,
after which it is returned to the ocean to subsequently
draw down an equivalent quantity of atmospheric CO2.
Captura is currently undergoing a rigorous piloting
program to prove out the technology, which consists
of three separate systems. The first one, an end-to-end
demonstration capable of removing 1 ton of CO2/year,
is fully operational off the coast of Newport Beach, CA
at Caltech’s research hub, Kerckhoff Marine Laboratory.
The next pilot, a 100-ton CO2/year system, has been
successfully operating end-to-end in Captura’s labs and will
be installed at AltaSea at the Port of Los Angeles to begin
ocean field trials in summer of 2023. Lastly, a ~1,000-ton
CO2/year pilot is planned for 2024.
Captura’s technology has been third-party validated by
several prominent expert entities in the climate space,
including XPRIZE, U.S. Department of Energy’s APRA-E,
and Frontier Climate. In January 2023, Captura announced
its Series A financing, led by Equinor Ventures.
SUMMARY
BENEFITS
•
Low Cost: Captura’s technology provides savings in capital and operation compared to many other carbon removal
technologies. No purpose-built air contactors or absorbents, lower energy requirement, widespread use of standard
industrial equipment, lack of by-products requiring disposal and the ability to leverage off-peak renewable electricity
inherently lowers costs.
•
Scalability: Captura’s use of the ocean, which covers ~70% of the planet, means the technology is deployable
virtually anywhere there is ocean globally. Captura does not require any precious or rare-Earth elements as inputs,
avoiding supply chain constraints that affect a broad range of clean energy technologies. Large increases in scale of
our process only require minimal adjustments to our system rather than replications of multiple parts (as in modular
approaches), making capacity growth highly accessible.
•
Ocean Health: Captura’s approach does not add anything, such as alkaline substances, to the ocean. Our process
returns CO2-depleted seawater with a slightly lower acidity to the ocean, which is quickly dispersed. Both this effluent
and the placement of our technology in semi-enclosed areas, such as bays and coral reefs, can help to address ocean
acidification.
•
Utilization: The Captura process produces a measurable and verifiable stream of CO2 to generate high-quality carbon
credits. The CO2 can also be used in the production of low-carbon products.
DIRECT OCEAN CAPTURE
The planet’s oceans are carbon removal powerhouses
working hard to combat climate change, absorbing ~30%
of all emissions we release into the air. However, this
comes at the cost of ocean acidification. As the added
CO2 concentration grows, seawater becomes increasingly
acidic, threatening the health of ocean life and marine
ecosystems.
Captura has developed a Direct Ocean Capture approach
that harnesses the carbon removal powers of oceans
without contributing to ocean acidification.
Captura offers safe, scalable, and verifiable low-cost
atmospheric carbon removal by leveraging the world’s
largest, existing, natural and no-cost atmospheric CO2
absorber – the ocean. With minimal to no impacts on the
environment and using only renewable electricity and
seawater as inputs, Captura’s technology generates a
stream of CO2 that can then be sequestered or utilized to
make low-carbon products.
With no purpose-built air contactors, no absorbents, and no
by-products, Captura’s solution enables large-scale carbon
removal at a lower cost.
CONTACT
Email: info@capturacorp.com
Web:
www.capturacorp.com
CAPTURA
STATE OF THE ART: CCS TECHNOLOGIES 2023
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DESCRIPTION
CARBONCAPT process of CO2 capture is one of the Post
Combustion CCUS technologies.
After dust precipitation in ESP or Bag Filter the flue gases
come to CARBONCAPT plant for further treatment.
CARBONCAPT process involves chemical absorption of
gaseous CO2 by highly selective amine-based solvent and
executed in three principal stages:
1.
First stage – COOLING of the flue gases by water.
After leaving the ESP flue gases are drawn up through
the COOLING COLUMN (CC) for cooling it from 350-
370°C down to 65-70°C by water injection. The
diameter and height of the CC as well as the amount
of nozzles depends upon the volume and temperature
of the flue gases, drawn through the CC.
2. Second stage - ABSORBING of CO2 by highly selective
absorbing solvent. The cooled down flue gases are
drawn up through ABSORBER COLUMN (AC). In the
AC the flue gases react with FLEXOL-CacboStrip
absorbing solvent, thus the chemical absorption of CO2
is taking place and the CO2-rich solvent is obtained.
The diameter and height of AC and the amount of trays
depends mostly upon the reactivity of the absorbing
solvent, partial pressure of CO2 to be absorbed, and
the solvent circulation factor. There is a thumb rule:
the lower the temperature of CO2 and the higher the
pressure in the AC, the more effective process of CO2
stripping is taking place, but in certain cases this rule
is not the case at all: the basic engineering should
be developed and individual project calculation to be
done for every CO2 capture unit.
3. Third stage – DESORBING of CO2 from the CO2-rich
absorbing solvent. The extraction of carbon dioxide
from the CO2-rich FLEXOL-CarboStrip solvent occurs
by increasing the solvent temperature. As a result
the 95% gaseous CO2 returns to gaseous state and is
drawn to a liquefaction station. The FLEXOL-CarboStrip
solvent is cooled, regenerated and pumped back
to the top of the ABSORBING COLUMN for further
circulation.
Today we offer two versions of CarbonCapt technology:
CarbonCapt HP (High Pressure) process with FLEXOL-
CarboStrip A4 (Advanced Amine Activated Absorbent) as a
solvent, as well as CarbonCapt LP (Low Pressure) process,
where FLEXOL-CarboStrip A5 (Advanced Amino-Acid
Activated Absorbent) is used. Both versions are cost and
energy effective and provide for low CAPEX and OPEX.
SUMMARY
BENEFITS
•
Process is well-proven in durable operation in multiple plants
•
Scalable and extremely cost effective at big capture projects
•
Easy and predictable maintenance
•
Low CAPEX and OPEX
•
Provides for a very little impact on the environment
CARBONCAPT CHEMICAL ABSORPTION TECHNOLOGY
The existing technologies of Carbon Capture are
characterized by high power and thermal energy
consumption, but the selective chemical absorption of
gaseous CO2 prevail over the other technologies due to its
well proven efficiency in a number of long-term operation
at the US and Canada power plants and today all the CCUS
community, focused on chemical absorption processes
have a challenge to make this technology less expensive,
and more accessible to the CO2 intensive sectors of the
global economy.
The expected higher demand for cement and concrete
after Covid19 Pandemic will evidently lead to a sharp
growth of CO2 emissions from the cement industry in
the upcoming years. Today the urgent need for sufficient
reduction of CO2 emissions all around the world makes this
technology vital, if we want to provide green planet Earth
for the next generations.
Here we present benefits and a brief description of
CARBONCAPT process, the Post combustion Carbon
dioxide Capture technology.
CONTACT
Web:
www.carboncapt.com
CARBONCAPT TECHNOLOGIES CO. LTD.
STATE OF THE ART: CCS TECHNOLOGIES 2023
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DESCRIPTION
In the EDM the anions and cations are separated from
the amine solution and concentrated in an aqueous
“brine” stream for disposal. Anion and cation selective
membranes, divided by spacers, are installed between
anode and cathode end plates and operated in a “sheet
flow” order.
The spacers designation is to ease the flow distribution
between the membranes and to direct amine and brine
to the relevant channels. The membranes are sequenced
in such a way, that the amine solution enters the channel
between an anion and cation permeable membrane,
the anions move towards the anode through the anion
permeable membrane, and the cations move towards the
cathode through the cation permeable membrane.
On the opposite side of the selective membranes the
ions migrating from brine to the respective electrodes are
precluded by alternating sequence of the membranes: the
anion, passing through the anion selective membrane into
brine is also prevented from a solvent channel, the next
installed is a cation selective membrane, which will never
allow the intrusion of the anion.
Our Mobile ElectroDialysis Module is installed in a 40”
container and can be easily transported for “Heat Stable
Salts withdrawal as a Service” function. For this purpose
we use the following algorithm: our specialists will send
you the questionnaire to be filled out with the detailed
description of the problem, process flowsheet, main
process parameters and type of the solvent, used at the
amine CO2 capture unit.
We will also request a sample of regenerated solvent
in order to analyze the approximate improvement of
operation. After the basic calculations are performed and
scope of works is defined we submit a price proposal to
the Customer. After the offer is accepted we come to the
site and connect our Mobile EDM module to the existing
amine carbon capture plant as follows:
1.
The EDM module to be installed in the bypass line
of the regenerated solvent, pumped to the top of
Absorber column,
2. Solvent temperature at the EDM module inlet should
not exceed 80°C
3. Pressure is 2-5 kg/cm2
4. Power supply and water source to be provided
5. Needed plot of land is 60 m2
i.e. for 2 pcs 40” containers allocation.
SUMMARY
BENEFITS
•
High efficiency of HSS, SO2 and carboxylic acids removal,
•
Modular design guarantees easy scaling up,
•
Minimal environment friendly wastes,
•
Reasnable cost of «HSS Withdrawal as a Service»,
•
Duration of amine solvent lifetime is prolonged.
CARBONCAPT MOBILE ELECTRODIALYSIS MODULE (EDM)
The existing technologies of Post Combustion chemical
Carbon Capture widely use the different types of amine-
based solvents. These are various formulations, based
on different types of amines, i.e. Monoethanolamine
(MEA),
Diethanolamine
(DEA),
Methyldiethanolamine
(MDEA) as a basic component and Piperazine (PP), used
as reaction activator. All these amine-based solvents are
doomed to degrade, be lost and contaminated during the
circulation and the most important problem here is Heat
Stable Salts (HSS) formation. HSS usually exist as amine
salts of ionic nature, such as acetate, chloride, formate,
oxalate, thiosulphate, thiocyanate and similar. All of
them are thermally stable and not dissociated during the
regeneration process. The HSS presence in the solvent
results in the following:
•
Excessive consumption of amine and loss of its activity
towards CO2
•
Increased corrosion of equipment steel surfaces - HSS
act as corrosion accelerators
•
Fouling, due to salts deposition
CONTACT
Web:
www.carboncapt.com
CARBONCAPT TECHNOLOGIES CO. LTD.
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DESCRIPTION
Carbon Clean has amassed a deep understanding of
industrial carbon capture technologies since its inception in
2009, working with commercial and academic partners to
test and validate its solutions. Its proven technologies are
delivering for industrial partners around the world and it
has technology references across 49 sites.
Carbon Clean delivered the world’s first subsidy-free, fully
commercial, industrial-scale carbon capture and utilization
plant at Tuticorin Alkali Chemicals and Fertilizers Limited in
India in October 2016. The plant is installed on a coal-fired
boiler, and is designed to capture 60,000 tonnes of CO2
per year, which is then converted into soda ash (sodium
carbonate) – an ingredient used in household products,
glass manufacturing, and paper production.
In 2023, Carbon Clean announced its 50th commercial
project – to deliver carbon capture equipment capable
of capturing 70,000 tonnes of biogenic CO2 per year for
Ørsted’s FlagshipONE facility in Sweden, Europe’s largest
green methanol project. FlagshipONE will supply 50,000
tonnes of eMethanol per year to the shipping industry,
which today accounts for around 3% of global carbon
emissions.
Carbon Clean is fully focused on making carbon capture
more accessible to hard-to-abate industries. Its next
generation of standardized, fully modular carbon capture
technology, CycloneCC will be crucial to accelerating the
global deployment of CCUS.
CycloneCC will be pre-fabricated, enabling an on-site
installation period of eight weeks and so reducing costly
operational disruptions. Additionally, as a fully modular
solution, units can be added in line with a company’s
decarbonization ambitions and investment capacity, either
solo or alongside other decarbonization solutions.
Carbon Clean is also working towards a Carbon Capture as
a Service (CCaaS) offering, where customers pay a cost per
tonne of carbon. This will further de-risk the investment for
companies and ensure performance is optimized over the
lifetime of the technology, by drawing on Carbon Clean’s
operational expertize.
CYCLONECC
Carbon Clean has developed a fully modular technology,
CycloneCC, that is vital for scaling industrial carbon capture
deployment to achieve global net zero targets.
CycloneCC addresses two major concerns from industries
considering carbon capture – cost and space. As a
modular, pre-fabricated and skid-mounted carbon capture
solution, CycloneCC reduces the overall cost of carbon
capture by up to 50% and has a physical footprint that is
up to 50% smaller than conventional carbon capture units.
CycloneCC intensifies the traditional solvent capture
process through the combination of two process
intensification technologies:
•
Rotating packed beds (RPBs) process equipment
technology
•
Carbon Clean’s proprietary amine-promoted buffer salt
solvent technology (APBS-CDRMax®)
The APBS-CDRMax® solvent is extremely effective in
capturing CO2, and the RPBs provide a highly efficient
environment for the absorption of CO2 and solvent
regeneration.
SUMMARY
BENEFITS
CycloneCC is a modular, pre-fabricated and skid-mounted carbon capture solution that will radically impact the economics
of carbon capture and industrial decarbonization.
CycloneCC’s benefits include:
•
Compact and cost-effective: Process intensification delivers a reduction in the size of the mass transfer equipment by
10 times and up to a 50% reduction in the overall unit footprint, compared to conventional carbon capture units. The
overall cost of carbon capture is reduced by up to 50%, with no loss in performance.
•
Easily scaled: CycloneCC is delivered in modular units that can be added over time to increase carbon capture
capacity in line with a company’s decarbonization strategy.
•
Standardized designs: Off-the-shelf, ready-made engineering designs for standard capacities and specifications
deliver cost and delivery efficiencies.
•
Minimal disruption: By using modular designs and shop-fabricated skids, site infrastructure requirements are
reduced, resulting in easier integration with existing industrial operations for minimal disruption and maximum cost-
effectiveness, and simpler plant maintenance.
•
Proven technology: Carbon Clean has over a decade of experience in designing, building, and operating industrial
carbon capture systems and has technology references across 49 sites around the world. Its engineering excellence
and proven results are at the heart of CycloneCC.
CYCLONECC
Carbon Clean is a global leader in carbon capture solutions
for essential hard-to-abate industries. The company’s
technology, significantly reduces the costs of carbon
capture when compared to existing solutions.
Carbon Clean is an innovation leader in the carbon capture
sector, with over 80 active patent assets across 15 patent
families covering over 30 countries. The company’s
standardized, fully modular carbon capture technology,
CycloneCC will accelerate the global adoption of carbon
capture in key industries that have few other available
options to decarbonize.
The size and cost of carbon capture technology have
historically
been
significant
barriers
to
adoption.
CycloneCC overcomes these barriers; its overall footprint
is up to 50% smaller than a conventional plant and it can
capture CO2 at a cost that is up to 50% less per tonne
than conventional carbon capture systems. It achieves
this through a combination of two proven process
intensification technologies – Carbon Clean’s advanced,
proprietary amine-promoted buffer salt solvent (APBS-
CDRMax®) and rotating packed beds (RPBs).
CycloneCC will be pre-fabricated in fully engineered
modules and available in standard capacities. It has already
been fully tested at 1 tpd at Altrad Babcock’s Emissions
Reduction Test Facility in Scotland and a number of 10 tpd
demonstration units will be commissioned shortly with
select industrial partners in the Middle East and North
America. Commercialization of CycloneCC at 100 tpd is
also underway in North America and Europe.
As a compact and modular solution, CycloneCC is
particularly suited for use with small to mid-size emission
point sources and can be installed at multiple locations
across a site.
CONTACT
Email: info@carbonclean.com
Web:
www.carbonclean.com
CARBON CLEAN
2
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ve their net zero
operating industrial
anies globally to
ng solutions that will
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APBS-CDRMax®) and
ventional carbon capture.
arbon capture down to
ready to install and with
and
GCCSI - State of the Art: CCS Technologies 2022
STATE OF THE ART: CCS TECHNOLOGIES 2023
38
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RPBs have been used in commercial applications since
the 1960s, however, their use in the post-combustion CO₂
capture process is a new application.
The RPB contains a disk of packing material which rotates
about its axis. The centrifugal force generated through
the rotational motion of the packed bed in an RPB is
significantly greater than the gravitational force seen in
conventional packed columns, making RPBs much more
effective in mass transfer operations.
The liquid films and droplets created in the packing
material are remarkably thinner, which increases the
surface area to volume ratio of the liquid. This results in
faster and higher mass transfer efficiency between the gas
and liquid phases.
The mass transfer improvement allows the RPB to be up
to 10 times smaller than traditional columns to accomplish
the same results. The combination of RPBs and APBS-
CDRMax® provides:
•
Smaller equipment sizes at equivalent performance
– using RPBs in the absorber/stripper results in more
than one order of magnitude reduction in equipment
size
•
Better mass and heat transfer between the liquid and
gas phases through thinner liquid films produced by a
centrifugal force
•
More intense turbulent flow relative to conventional
columns
The APBS-CDRMax® solvent in the stripper RPB also
reduces heat requirements and improves efficiency of
heat transfer, collectively reducing the cost to regenerate
solvents. Additionally, there are lower degradation and
corrosion rates, improving solvent make-up and waste
disposal, and a lower pump and cooling water duty.
Further optimizations will be achieved through the use
of a digital twin solution, enabling CycloneCC units to be
operated remotely to deliver improved plant and energy
efficiency, as well as potentially reducing project execution
time by 20-40%.
Carbon Clean’s CycloneCC technology development
process includes rigorous assessment of the technology
with academic partners, as well as scaling and adapting
the technology to industrial processes with commercial
partners.
CycloneCC has been successfully pilot tested at 1 tpd
at Altrad Babcock’s Emissions Reduction Test Facility in
Scotland, and 10 tpd demonstration units will be operational
with select industrial partners in the Middle East and North
America in the coming months. Commercialization of
CycloneCC at 100 tpd is also underway in North America
and Europe.
The radically smaller size and cost of CycloneCC offers
the potential for industries to achieve far greater emission
reductions. Deployment of this technology can also grow
in line with a company’s decarbonization strategy. Lower
overall costs make it possible to incorporate CCUS into
existing and future operations, enabling businesses to
scale over time to meet their targets and allowing them
to participate in the global reduction of carbon emissions
sooner.
APBS-CDRMAX® SOLVENT
Carbon Clean’s APBS-CDRMax® solvent has been
formulated to optimize carbon capture performance. Its
innovative, patented formulation of amines and salts –
amine-promoted buffer salts – offers both the high kinetic
reactivity of an amine and the low regeneration energy of a
buffer salt. The result is a unique, fast-acting, high-capacity
carbon capture solvent that delivers higher performance in
any existing solvent-based carbon capture system.
The solvent chemistry allows for rapid removal of carbon
dioxide from flue gases with CO₂ concentrations ranging
between 2.5-25 vol.% and produces CO₂ with a purity of
≥99.5 vol% on a dry basis, reducing regeneration energy
requirements as well as greater stability and lower
corrosivity. Comprehensive testing has validated the
benefits that APBS-CDRMax® delivers including:
•
20x less corrosion and 10x less degradation
•
10-25% lower energy demand for the capture and
regeneration process
•
5x longer solvent life and 86% less solvent make-up
•
A higher performance efficiency with less foaming,
leading to 50% reduction in ongoing chemical
requirement and waste disposal costs, reducing amine
carryover and the need for anti-foaming additives
•
A reduction in solvent emissions to parts per billions
(ppb) levels, which meets environmental regulatory
requirements and facilitates approvals
GCCSI - State of the Art: CCS Technologies 2022
CycloneCC 10 TPD RPB
CycloneCC 100 TPD visualisation showing its relative size compared to a conventional carbon capture plant
STATE OF THE ART: CCS TECHNOLOGIES 2023
40
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DESCRIPTION
DAC technology captures CO2 by pulling in atmospheric
air. Then, through a series of chemical reactions, CO2 is
extracted from the air while returning the rest of the air to
the environment. DAC is a different, and complementary,
technology to point-source carbon capture and storage
which removes CO2 from industrial flue gas instead of the
atmosphere. Within hub or cluster CO2 storage projects,
DAC can bring important value by delivering CO2 capacity
with relatively stable purity and supply.
CE’s DAC technology approach is focused on achieving
large, industrial scale at low-cost. To help achieve this, CE’s
solution borrows existing and widely used equipment and
processes from other industries, innovating and integrating
them to deliver a DAC system based on largely known
supply chains, and reliable equipment costs.
Our process begins with an air contactor that is adapted
from industrial cooling towers to bring in high volumes
of air, which passes across thin plastic surfaces that
have potassium hydroxide solution flowing over them.
This commodity chemical binds with the carbon dioxide
molecules, removing them from the air and trapping them
in the solution in the form of a potassium carbonate salt.
The carbonate is then precipitated out of solution in the
form of calcium carbonate pellets in a pellet reactor.
In the last major step of the process, the carbon dioxide-
carrying pellets are moved from the pellet reactor to a
calciner where they are heated to high temperatures
causing them to break down and release the CO2 as
a concentrated gas. To close the second loop in CE’s
process, the calcium oxide left from the calcination process
is mixed with water in the slaker to rehydrate it, and then
it is fed back into the pellet reactor, beginning the cycle
again.
To help minimize waste and consumables across CE’s
process, the DAC technology uses chemical reactions and
this closed loop system to absorb CO2 from the air (see
below).
There are a number of applications for atmospheric CO2
captured through DAC, but CE is focused on delivering two
types of industrial solutions:
1.
When paired with secure geologic storage, DAC can
deliver the permanent and verifiable removal of CO2
from the atmosphere. This provides a mechanism
to help difficult-to-decarbonize sectors, like aviation,
address their emissions faster and at a lower cost
than many existing mitigation solutions. In the future,
in a post net-zero world, these same facilities could
be used to address legacy emissions, creating an
opportunity for climate restoration.
2. AIR TO FUELSTM solutions can enable captured
atmospheric CO2 to be combined with hydrogen
to produce low carbon intensity fuel that is drop-in
compatible with existing vehicles and infrastructure.
DEPLOYMENT APPROACH
To enable rapid and widespread deployment of DAC
solutions, CE licenses its technology to development
partners around the globe so multiple plants can be
built in parallel. Alongside regional partners, CE and our
global deployment partner 1PointFive – a subsidiary of
Occidental’s Low Carbon Ventures - bring a standardized
‘design one, build many’ approach to deployment.
This approach combines the partners’ DAC technology,
large-scale
carbon
dioxide
management,
project
experience and extensive storage infrastructure. CE will
provide the DAC technology and market support, while
1PointFive builds and deploys the DAC plants, leveraging
Occidental’s strong project engineering and delivery
expertise. This helps support the rapid build-out of large-
scale facilities, as we work to duplicate near identical plants
adjusted for location specific considerations.
SUMMARY
BENEFITS
Key features of CE’s DAC technology:
•
Scalable – Industrial facilities that use CE’s DAC technology can be built in one or more trains, each capable of
capturing a megatonne of CO2 annually using known equipment with industrial precedent.
•
Standardized design - Alongside partners, we bring a standardized ‘design one, build many’ approach to deployment,
working to duplicate near identical plants adjusted for location specific considerations. This helps support the rapid
build-out of large-scale facilities.
•
Industrial precedent - At CE, we’ve built our DAC technology around industrial precedent by utilizing known equipment
and suppliers, and then innovating, adapting and integrating them to create our DAC system. This means our system
can be built at industrial scales largely with existing supply chains.
•
Closed chemical cycle - Our DAC technology captures CO2 from the air in a closed “chemical loop” that re-uses the
same capture chemicals with minimal waste.
DIRECT AIR CAPTURE
Direct Air Capture (DAC) is a technology that captures
carbon dioxide (CO2) directly from the atmosphere with
an engineered system. This is similar to how trees absorb
CO2 for photosynthesis, except DAC does it much faster,
with a much smaller land footprint, and delivers the
CO2 in a concentrated, compressed form. The captured
atmospheric CO2 can then be permanently and safely
stored in geologic reservoirs to deliver negative emissions,
or used to produce low carbon intensity products, such as
diesel and aviation fuel that work in existing aircraft and
infrastructure.
For more than a decade, Carbon Engineering (CE) has
pioneered a liquid sorbent-based DAC system, optimized
for scale. Today, CE is working with partners to deploy
large-scale commercial facilities globally.
CONTACT
Email: info@carbonengineering.com
Web:
www.carbonengineering.com
CARBON ENGINEERING LTD.
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CARBON ENGINEERING’S INNOVATION CENTRE
Built in 2021, CE’s Innovation Centre in Squamish, B.C.
provides an environment where our engineers and
technicians conduct ongoing technology development,
testing, and analysis. This center enables CE to continue
optimizing our DAC solution to drive down the cost of
capture per tonne.
The facility contains all the major components of large-
scale, commercial DAC facilities so engineers can test
and validate technology enhancements in an integrated
system. It includes an air contactor, pellet reactor, calciner,
and slaker, alongside an extensive laboratory facility. The
next generation technologies developed here in Squamish
will then be introduced to commercial facilities worldwide
to help drive down emissions and achieve net zero targets.
COMMERCIAL FACILITIES UNDERWAY
The first commercial facility to use CE’s DAC technology –
being developed by 1PointFive – is under construction in
the United States. This first-of-its-kind facility is expected to
be capable of extracting 500,000 tonnes of atmospheric
CO2 annually once complete.
Last year, CE announced front-end planning and
engineering had begun for DAC facilities at a second site
in the U.S., in Kleberg County, Texas. Using the design
one, build many approach, the site is expected to provide
access for the potential construction of multiple DAC
facilities that would be capable of collectively removing up
to 30 million tonnes of carbon dioxide from the atmosphere
annually for dedicated sequestration.
This work provides a blueprint for global projects,
supporting the design of additional facilities already
progressing in multiple markets around the world. Please
contact CE if you are interested in licensing our technology
to build new, clean-infrastructure projects in your
jurisdiction.
Carbon Engineering’s Innovation Centre and Research & Development Headquarters located in Squamish, Canada.
Artist rendering of the design of the first large-scale plant to use CE’s technology.
STATE OF THE ART: CCS TECHNOLOGIES 2023
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DESCRIPTION
NEXT-GENERATION INNOVATION
An innovative UK cleantech company, we’ve been at the
forefront of developing carbon capture technology for over
a decade. Our foundations are rooted in innovation, bright
ideas, ingenuity, and dedicated people.
We were founded in 2009 as a spin-out company from
the University of Leeds when our Founder, Professor Chris
Rayner, and his research team were working with CO2 to
find new solutions to the carbon capture problem, building
on his 20 years’ experience in the field. Their progressive
work attracted investment and C-Capture was born.
Our proprietary, next generation technology is based
on fundamentally different chemistry that is amine free.
C-Capture’s patented solvent-based technology captures
carbon dioxide (CO2) from industrial emissions to help
combat climate change. It has distinct chemical properties
which mean it uses significantly less energy, has lower
costs and environmental risks, and has a wider range
of industrial applications than traditional carbon capture
technologies.
The low cost of capture using C-Capture’s technology is
derived from the reduced energy demand of our process.
C-Capture’s solvent components are all highly thermally
stable, meaning that higher desorber temperatures can be
achieved, creating far greater CO2 pressures on its release,
and reducing the compression energy to prepare CO2
product for transport and storage.
The robust nature of C-Capture’s solvent makes it highly
resistant to oxidation and aging, making it suitable for
industrial applications that traditional amine-based solvents
cannot address (without significant additional capital
investment, complexity, and risk), such as steel, cement,
waste-to-energy, and refinery catalytic cracker off-gases.
This resistance also leads to longer solvent life, further
reducing costs.
The advantages of C-Capture’s patented technology
mean it has the potential to break through the barriers
that are currently preventing the widespread adoption of
carbon capture technology which in turn make a globally
significant contribution to mitigate the impacts of climate
change.
SUMMARY
BENEFITS
Our proprietary technology uses less energy and is lower cost than other commercially available technologies. It is
environmentally benign and extremely robust.
•
A novel approach that is amine free, our solvent is inherently biodegradable, non-hazardous, and environmentally
benign.
•
Our process releases CO2 more readily than amine-based systems, resulting in a significantly lower parasitic energy
demand.
NEXT GENERATION CARBON CAPTURE TECHNOLOGY
C-Capture’s proprietary next generation carbon capture
technology is a true innovation in the sector, and a potential
gamechanger for industries looking to decarbonize their
processes.
Our
patented
solvent-based
technology
selectively
removes carbon dioxide (CO2) from a mixed gas stream.
Our mission is to deploy it on industrial emissions using a
post-combustion capture approach.
Based on fundamentally different chemistry to other
commercially available solutions, C-Capture’s carbon
capture technology is amine free and environmentally
benign. It also uses less energy and is lower cost.
Well suited to the large-scale capture of carbon dioxide
and extremely robust, C-Capture’s carbon capture
technology can be deployed on most processes requiring
CO2 separation from other gases. It is robust enough to
withstand even the very challenging flue gases emitted by
difficult-to-decarbonize industries including cement, steel,
glass, energy from waste, hydrogen production facilities,
and power stations.
The advantages of our solution creates the potential for
our solvent to break through the barriers that are currently
preventing the widespread adoption of carbon capture and
storage (CCS) technology to mitigate the impacts of climate
change.
CONTACT
Email: info@c-capture.co.uk
Web:
www.c-capture.co.uk
C-CAPTURE
•
Significantly reduced process energy requirements (~1.8 GJ/tonne CO2) due to low steam requirements and reduced
costs of compression due to higher CO2 release pressure.
•
Suitable for use in difficult-to-decarbonize industries with a proven high tolerance to flue gas impurities, including O2,
particulates, and acid gases such as NOx and SOx.
•
High tolerance to impurities reduces the need for feed-gas pre-cleaning.
•
Significantly less corrosive than amine-based equivalents, reducing operations and maintenance costs.
•
Reduced solvent management costs due to high thermal, chemical, and oxidative stability, and low volatility, which
minimizes solvent losses per tonne of CO2 captured.
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INTERNATIONAL AWARD-WINNING CARBON CAPTURE
TECHNOLOGY
C-Capture’s next generation carbon capture technology
was awarded the trophy in the ‘Energy’ category of the
2022 IChemE Global Awards.
The international honours are widely considered as the
world’s most prestigious chemical engineering awards and
a global celebration of excellence in the field. The Energy
award recognizes excellence in efficient energy use or the
development of energy production methods that reduce
energy intensity. Our technology was also a finalist in the
Sustainability category which recognizes excellence in
sourcing and consuming materials, reducing waste, and/or
optimising the product life cycles.
BECCS – A WORLD FIRST
C-Capture’s technology was deployed to pilot the first
bioenergy carbon capture storage (BECCS) project of its
kind in Europe, at Drax Power Station, in North Yorkshire,
UK.
The plant successfully proved that our proprietary solvent
can isolate CO2 from the flue gases that are released when
biomass is used to generate electricity. A major milestone
in carbon capture, this pilot was the first time in the world
that CO2 had been captured from the combustion of a
100% biomass feedstock, and a major milestone on the
road to achieving negative emissions through BECCS,
which is an important part of the raft of solutions required
to combat climate change.
DEMONSTRATING OUR TECHNOLOGY
C-Capture’s technology is already at Technology Readiness
Level (TRL) of 7 and expected to reach 8 by the end of
2023.
Our work continues at the UK’s largest biomass power
station
to
continue
our
commercialization
journey.
C-Capture’s fully integrated pilot plant at Drax Power
Station was successfully commissioned at the end of 2022
and builds on the experience gained from our previous
prototyping and pilots.
The plant incorporates every unit operation and control
mechanism that will be present in a full commercial unit. It
has been designed to capture between 1 and 5 tonnes of
CO2 a day.
Currently operating on synthetic flue gas (air/CO2) each
element of the process is being explored and tested in a
highly controlled environment. This enables us to map
out a clearly defined operating envelope and provide the
highest-quality data to customers on how our technology
will work within their industry. These data also provide proof
of our key capture performance metrics, so we can deliver
technoeconomic evaluations of our technology for specific
industry applications and projects.
When this scope testing is completed, the unit will be
moved to Drax’s CCUS Innovation Area and operated on
biomass-derived flue gas.
By the end 2023 C-Capture will have one year of operation
on the pilot unit at Drax along with extensive real-world flue
gas trials across key hard-to-abate industries. On the back
of this success, we are working to identify the location of
our first commercial demonstration unit which will showcase
our unique technology at an industrially relevant scale (50-
200 tonnes CO2 capture per day).
PROOF OF THE ROBUSTNESS OF OUR TECHNOLOGY
Alongside the current pilot unit at Drax, C-Capture is
building and installing smaller test units – Carbon Capture
Solvent Compatibility Units (CCSCUs) – across several
hard-to-abate industries. The objective for these is to
demonstrate the robustness of our technology within
specific applications and provide proof of the exceptionally
long lifetime of our solvent.
A fully automated and containerized, small scale carbon
capture plant that runs on real flue gas, each CCSCU
replicates the temperatures, pressures, and solvent
composition changes that would be found in full-scale
capture cycle. By replicating the real-world process
conditions, but in a low resource intensity manner, we can
rapidly gather high quality data to quantify online solvent
loss and degradation rates within specific applications.
Since September 2022, the first of our CCSCUs has been
carrying out a lifetime test on the biomass-derived flue gas
from Drax’s boilers. The results to date, combined with
data previously gathered from laboratory testing, indicate
that C-Capture’s innovative solvent technology is highly
compatible with biomass flue gas.
ACCELERATING
THE
DEPLOYMENT
OF
CARBON
CAPTURE TECHNOLOGY
We will demonstrate the compatibility of our technology
within several hard-to-abate industries as part of our
pioneering XLR8 CCS project.
During 2023, C-Capture will deploy three more CCSCUs
to trial and assess the compatibility of our solvent with real-
world flue gas across the cement, glass and energy from
waste sectors.
This multi-industry, multi-million-pound project, XLR8 CCS
– Accelerating the Deployment of a Low-Cost Carbon
Capture Solution for Hard-to-Abate Industries, is supported
by £1.7m in funding from the UK Government’s Net Zero
Innovation Portfolio (NZIP). The funding is part of the
£20 million Carbon Capture, Usage and Storage (CCUS)
Innovation 2.0 programme which is aimed at accelerating
the deployment of next-generation CCUS technology in the
UK.
C-Capture’s XLR8 CCS project will demonstrate that a
low-cost carbon capture solution is a reality for difficult-to-
decarbonize industries in the race to net zero. A critical step
in the fight against climate change to de-risk future CCS
projects and investments at commercial scale and deliver
the cost reductions required to decarbonize all industry
sectors.
The project will prove that C-Capture’s next generation
carbon capture solvent is compatible with a wide variety
of harsh, real-world industrial emissions, which are major
contributors to global carbon levels.
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DESCRIPTION
CAPSOLEOP® - SAFE, ENERGY EFFICIENT AND COST
COMPETITIVE END-OF-PIPE CO2 CAPTURE
A simplified overview of the CapsolEoP® process is
presented in Figure 1. The CO2 rich flue gas is compressed
to around 5-8 bar (to achieve a partial CO2 pressure of 0.7
bar) before it enters the bottom of the absorber, where the
pressurized flue gas reacts with the downwards flowing
HPC solvent. The CO2 lean flue gas leaves the absorber
column at the top. The CO2 rich solvent leaves the
absorber at the bottom, is depressurized, and led to the
top of the desorber, where the partial CO2 pressure is low,
forcing the solvent to release its high CO2 content to the
steam flow. The pure CO2 leaves the top of the desorber,
from where it can be liquified and further processed. The
lean solvent is led back to the top section of the absorber,
and the cycle continues.
SUMMARY
BENEFITS
•
Cost competitive: The patented energy recirculation enables lowest carbon capture costs and flexibility to monetize
heat and/or electricity from the capture unit.
•
Safe solvent, free of harmful emissions: The use of Hot Potassium Carbonate (HPC) is non-toxic, non-flammable, non-
carcinogenic and environmentally friendly.
•
Low solvent degradation minimizes cost of solvent makeup.
•
Flexible and scalable: A single CapsolEoP® unit can process flue gas from plants with emissions of up to maximum 2.5
million tonnes of CO2 per year (with flue gas CO2 concentration of 20%).
CAPSOLEOP® AND CAPSOLGT®
Capsol Technologies has developed and offers safe,
environmentally friendly, energy-efficient and affordable
carbon capture technologies for large scale emitters
like Energy-from-Waste (EfW), biomass plants, cement
producers, gas power stations, and other CO2 emitting
industrial facilities utilising the safe and proven Hot
Potassium Carbonate (HPC) solvent.
HPC as an absorption solvent for CO2 is well-documented
and used in thousands of plants globally in multiple
industries. However, until recently, the use of HPC for post-
combustion capture of CO2 from flue gases was discarded
as a viable option due to the high energy demand (and
hence cost) required to pressurize the flue gas. To solve
this, Capsol Technologies has developed the CapsolEoP®
(end-of-pipe) technology – a standalone, retrofit unit, with
a patented energy recirculation process, which offers
low capture cost and the flexibility to monetize heat and
electricity in the capture process.
Building
on
the
CapsolEoP®
technology,
Capsol
Technologies has recently developed an optimized carbon
capture process for gas turbines - CapsolGT® - which
generate additional electricity while capturing 95%+ of the
CO2 from the exhaust gases of open cycle gas turbines,
introducing carbon capture as a revenue source.
CONTACT
Email: tone.bekkestad@capsoltechnologies.com
Web:
www.capsoltechnologies.com
CAPSOL TECHNOLOGIES
•
Two or more units will operate in parallel for facilities with emissions of more than 2.5 Mtpa CO2
•
CapsolGT® is optimized for 4-100 MWe turbines
•
Minimal plant impact: The system can be run on electricity only. There is no external steam required. No modification
of the host plant is needed
•
Experienced team: Technical and commercial experts from the Energy, Chemical and Oil & Gas industry, with 25+
years’ experience
Figure 1
Figure 2
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CapsolEoP® can be run on electricity only or use excess
steam from the host plant, if available. Thus, a costly
investment in external steam production, or reconstruction
and balance of the host plant, is not required.
CapsolEoP® offers great flexibility – optimizing either for
minimum electricity consumption, or for maximum internal
heat generation, for example for district heating.
The CapsolEoP® heat recirculation can efficiently produce
1.3 bar steam from water at 75° to 90 °C by heat pumping. In
addition, process waste heat (at temperatures above 75 °C)
from the host plant may be used in the CapsolEoP® process
to decrease the energy demand of the overall system
(when optimized for minimum electricity consumption).
Alternatively, the capture plant can be optimized to add
valuable energy in the form of heat to a district heating
network, with a minimal increase in electricity consumption.
The CapsolEoP® solution can also commercially make
use of the energy from the CO2 compressor intercoolers
(in the liquefaction plant) by integration into the energy
recirculation. In addition, depending on the temperature,
the energy in the flue gas entering the CapsolEoP® unit
can also be used in the heat recirculation process. Whether
to optimize for lowest electricity consumption or maximum
heat into the district heating system is reviewed for each
specific plant based on close dialogue with the plant
owner.
CAPSOLGT® - INTEGRATED CARBON CAPTURE FOR
GAS TURBINES
CapsolGT® - Capsol Technologies’ carbon capture solution
for open cycle gas turbines, capturing 95%+ of the carbon
dioxide while enabling additional electricity generation, is
a solution optimized for 4-100 MWe gas turbines that do
not require turbine modifications, in addition to introducing
carbon capture as a revenue source.
Highly efficient gas turbines provide low CO2 concentrated,
hot flue gas streams with temperatures typically around
500-600 °C. Before entering the core of the capture cycle,
the flue gas heat is recovered, utilising the pressurized
clean gas absorber stream, to generate an overall surplus
of electricity. In comparison with a typical combined cycle
gas turbine plant (CCGT) with end-of-pipe carbon capture,
CapsolGT® provides a low cost, less complex and high
capture rate alternative. The overall cooling demand is also
lower, and the plant is able to provide valuable heat 30 –
105 °C, if required.
The solution can be applied to a variety of applications,
such as gas engines, diesel generators and other industrial
facilities where hot waste heat streams could be utilized.
The steam required for the process is exclusively
generated within the capture system, by the means of
electricity. CapsolGT® avoids the costly investment into a
separate steam boiler and additional end-of-pipe carbon
capture system. With less equipment, lower external
cooling requirements and water neutrality, CapsolGT®
achieves higher overall plant efficiencies. CapsolGT® can
operate without additional supply of water, in fact, there is
the possibility to accumulate significant amount of water
and waste heats, which can be utilized, for example for
external steam production or water supply.
CAPSOLGO® – EFFECTIVE DEMONSTRATION
CAMPAIGN TO ACCELERATE YOUR CARBON CAPTURE
PROJECT
CapsolGo® is the answer to the many challenges of
industrial emitters, who consider investing into a full-scale
carbon capture plant. CapsolGo® is a small-scale carbon
capture demonstration unit for industrial facilities such as
Energy-from-Waste and biomass power plants, as well
as cement factories. CapsolGo® consists of two, easily
deployable shipping containers, stacked on top of each
other to minimize footprint, which are easy to install. The
only infrastructure required is electricity, compressed
air, demineralized water, and of course, the flue gas. The
captured CO2 can be fed back to the flue gas stack, or it
can be liquefied to demonstrate utilization options.
CapsolGo® is provided with an all-inclusive package:
transport,
installation,
deinstallation,
operation,
and
reporting by an independent party. CapsolGo® offers many
advantages for industrial emitters, including:
1.
The opportunity to experience Capsol Technologies’
energy-efficient technology to verify the effectiveness
of our carbon capture technology before investing in a
full-scale plant
2. Experience the safe and environmentally friendly
carbon capture solvent potassium carbonate (HPC).
An increasing number of industrial facilities have heard
about potassium carbonate and understand the many
advantages of it, like lower capture and material costs,
in addition to being widely available and no risk of
harmful emissions. CapsolGo® provides a powerful tool
to demonstrate safe carbon capture to stakeholders
3. During a CapsolGo® campaign, the plant’s specific
flue gas and operation is tested to define an optimal
solvent blend for the full-scale carbon capture plant.
4. Operation and maintenance teams can get familiar
with Capsol’s technology and prepare for the full-
scale operation. The public, such as residents, can
experience the environmentally friendly carbon
capture solution live, in person.
With an independent test report, plant owners will be able
to accelerate their decision processes towards the full-
scale plant and enhance the quality of their soft funding
applications.
With a capture capacity of several hundred tonnes of CO2
per year, CapsolGo® enables maximum insights about the
technology, while at the same time making it affordable.
CapsolGo® unit 1 at Filbornaverket, Helsingborg, Sweden.
CapsolGo® unit 2 at German EfW (Energy-from-Waste) plant.
Figure 3
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DESCRIPTION
HyCaps is a hybrid technology that combines mature solvent technology with membrane technology to overcome inherent
limitations while retaining or enhancing their advantages – as shown in Figure 1.
Figure 1 - Combining two technologies efficiently in HyCaps.
SUMMARY
BENEFITS
HyCaps is a hybrid technology that takes advantage of both the highly selective nature of solvent absorption technology
and the controlled flow regime of membrane technology. HyCaps provides the following benefits over conventional
solvent absorption technology.
•
HyCaps modules provide very high surface area to volume ratios. Consequently, the equipment size for carbon
capture is significantly reduced compared to conventional solvent absorption columns.
•
The separation of the solvent and flue gas streams by the membrane, eliminates solvent foaming, flooding and
reduces liquid channeling, the major operating issues in solvent absorption in packed columns. Also, there is no need
for solvent redistribution.
•
The HyCaps modules can be oriented in any direction without impacting the performance. Lower footprint, flexibility in
orientation and its modular design enables HyCaps’ capture process to be easily accommodated into limited spaces,
making the technology ideally suited for retrofit applications as well as incorporation into new build designs.
•
Solvent regeneration does not require reboiling/phase change, significantly reducing the solvent regeneration energy
as compared to the conventional absorption technology.
•
Ultimately, HyCaps is a very cost competitive technology with potential to reduce CO2 emissions in hard-to-abate
sector, oil & gas, onshore and offshore oil and gas platforms, ship-based processes, biogas upgradation and many
more.
HYCAPS- HYBRID CAPTURE SOLUTION
Operating since 2003, CO2CRC is a world leader in carbon
capture, utilization and storage (CCUS) research. CO2CRC
works with national and international discipline leaders,
manages interdisciplinary and inter-institutional research
projects, has well-established, decade-long relationships,
strong international brand recognition, and an outstanding
health and safety record. CO2CRC develops and trials next
generation low-emission technologies in commercially
relevant, first-of-a-kind demonstrations.
CO2CRC Ltd. in collaboration with its research partners in
Australia has developed a hybrid CO2 capture technology,
HyCaps. HyCaps combines solvent absorption and
membrane separation in a single process, which exploits
the advantages of both technologies to achieve efficient
carbon capture. The HyCaps process has proven its ability
to be highly efficient at carbon capture with reduced
energy requirements. HyCaps is modular, scalable and its
footprint is substantially lower than the conventional amine
solvent process for CO2 absorption, making it suitable
for retrofitting existing plants thereby promoting faster
implementation of carbon capture utilisation and storage
(CCUS).
CONTACT
Email: Jaikant.pandit@CO2crc.com.au
Web:
www.CO2crc.com.au
CO2CRC LTD.
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COST EFFECTIVE TECHNOLOGY
Initial technoeconomic analysis done for the CO2
capture with 18% CO2 in the flue gas indicates the cost
effectiveness of HyCaps technology. HyCaps modules
has 5000-6000 m2 surface area per m3 of the volume
as compared to 500-800 m2/m3 for the conventional
packed columns. As a result, HyCaps modules have a
reduced equipment footprint by 70%. Significant reduction
in equipment size is also a factor in reduced CAPEX for
HyCaps. The avoidance of solvent boiling and lower
operating temperature results in a low energy demand for
regeneration, and the low quality heat/waste heat from the
plant can be utilized within the system, making the whole
regeneration a low OPEX process. When compared to
conventional solvent process the operating cost of HyCaps
is about 60% lower as shown in Figure 3.
The development of the hybrid HyCaps represents a new
approach in carbon capture that has clear advantages in
terms of energy requirement and footprint, compared
to conventional technology. Critically, the technology,
proven at three different industrial pilot plants in Australia,
has demonstrated the deployment readiness of HyCaps
to address carbon emissions from industrial sources
including the hard-to-abate sector. HyCaps is a modular,
compact, and scalable technology that can be applied to
post combustion as well as pre combustion CO2 capture
processes. Due to its compact design, flexible orientation
and ease of installation, it is suitable to be retrofitted to any
industry with limited space but not limited to hard-to-abate
sector, mobile process platforms like FPSO, and ship-based
processes.
TECHNOLOGY DEVELOPMENT
CO2CRC Ltd and its research partners have successfully
demonstrated the potential of HyCaps technology for
both post-combustion and pre-combustion carbon capture
scenarios. This novel technology represents over a decade
of laboratory research and three pilot plant industrial
trials: The 30 wt% monoethanolamine (MEA) solvent was
chosen for pilot testing because of its well characterized
performance and the industry standard for CO2 solvent
absorption. Hence, the performance of the HyCaps pilot
plant could be directly correlated with conventional solvent
absorption processes, with improvements in carbon
capture efficiency and energy penalty directly correlated
to the HyCaps technology. In this process, the solvent
regeneration operating temperature ranged between 90
to 102 °C, well below the solvent vaporization temperature
of 105 °C. Hence, the pilot plant proved that carbon capture
and solvent regeneration could occur without a bulk
solvent phase change.
To ensure rapid scale-up of HyCaps technology, the
membrane based HyCaps modules chosen were based
on commercially available membranes, which were
originally developed for other gas separation applications.
Therefore, the technology can be rapidly adopted by
industry and expanded without the need for membrane
material development or the construction of sophisticated
membrane fabrication facilities.
It is also important to note that ongoing developments on
either the solvent or membrane systems can be transferred
seamlessly to the HyCaps module – a further benefit of the
system that will ensure its future relevance to the industry.
NEXT STEPS
With three successful pilot demonstrations in different industrial environments, HyCaps has achieved a technology
readiness level (TRL) 6. HyCaps is a cost competitive CO2 capture technology and is ready for scale up and large-scale
demonstration. As a next step, CO2CRC is working on a scaled up design for the equipment and is looking for potential
funding and collaboration opportunities to test and showcase HyCaps technology in different industrial applications and
environmental conditions.
Figure 3- Cost effectiveness of HyCaps compared to conventional solvent process for CO2 capture from flue gas having 18% CO2.
Figure 2 is a typical flow sheet of the HyCaps process. The
flowsheet is similar to that of conventional solvent CO2
capture systems but with the HyCaps module replacing the
conventional packed columns for absorption and solvent
regeneration. The process involves the transfer of CO2 from
the gas mix through a hollow-fiber membrane, where it is
chemically absorbed into a solvent. In solvent regeneration
with HyCaps, the physical separation of the solvent and
gas phases by the membrane enables carbon dioxide to
be drawn from the enriched solvent phase into the gas
phase. This enables solvent regeneration to be achieved
at temperatures lower than conventional packed columns
and the solvent regeneration can be achieved without
vaporisation of the solvent. By avoiding vaporisation of the
solvent, the HyCaps process reduces the energy demand
of the solvent regeneration significantly.
Figure 2 - HyCaps process undertaking carbon capture and solvent regeneration.
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SUMMARY
BENEFITS
•
Simplicity: LCDesign® process configuration is simplified compared to both the traditional amine system and advanced
technologies.
•
Scalability: LCDesign® can be scaled from 1 to 7,000 tpd or more.
•
Affordability: LCDesign® is truly the most affordable carbon capture system in the market with the lowest CAPEX &
OPEX.
•
Integrability: LCdesign® can be fitted with a new or existing Pre-/Post- Combustion process.
•
Suitability: LCDesign® can capture CO2 from any gas stream at wide CO2 content (from 2.5 to 70 volume %)
•
Performability: LCDesign® can be designed to capture CO2 at any recovery ratio (up to 99%) lower energy compared
to conventional solvent-based techniques.
•
Solvent Availability: DeltaSolv® solvents are commercially available with no royalty fees.
•
Emission Reduction: LCDesign® reduces emissions to atmosphere to the minimum with DeltaWash™ technology.
•
Operation Philosophy: LCDesign® requires a minimum operation attention and can be designed to be automated (no
need for site staff 24/7)
•
Operation flexibility: LCDesign® can be operated in a wide range of gas and liquid loads (30 to 120% design load)
•
Team Expertise: Delta Team are professionally trained and skilled carbon capture designers with experience in
Construction, Commissioning, Operating and Troubleshooting Plant Operations.
•
Project Execution: DELTA can work alongside the EPC Firms of your choice.
•
Maturity: LCDesign® Technology Readiness Level (TRL) is 9 and it is Build Ready!
LCDESIGN®, DELTA RECLAIMER®, DELTSOLV®
DELTA CleanTech is globally recognized as a leading
provider of technology for Pre- / Post- Combustion Carbon
Capture from industrial sources, enabling significant
and economical reduction of greenhouse gas emissions
since 2004. DELTA’s goal is to deliver practical solutions
to reduce greenhouse gas emissions and help solve the
challenges of energy security.
Through its commercial relationships, DELTA implements
the Best Commercial Technologies (BCT) in carbon capture
and utilization with leading EPC’s and Fabricators around
the world.
Delta has developed its own proprietary technologies as
follows;
•
Low-Cost Design Carbon Capture System, LCDesign®
•
Solvent Purification & Recycling System, Delta
Reclaimer®
The collective experiences from over 100 Carbon Capture
Projects worldwide provides Delta a distinct advantage.
Delta has successfully designed carbon capture plants with
capacity from 1 to 7,000 metric tonne of CO2 per day (tpd).
CONTACT
Email: jallison@deltacleantech.com
Web:
www.deltacleantech.com
DELTA CLEANTECH
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DESCRIPTION
BELCO® WET SCRUBBING
BELCO® scrubbing is the leading technology used in
oil refineries for cleaning flue gas from FCCUs that are
typically operated uninterrupted for 5–7 year periods.
Particulate Matter (PM) (including mist and aerosols), SOx
and NOx are controlled in a single up-flow tower with a
staged cleaning approach that supports optimizing system
configurations to meet specific application needs, while
minimizing flue gas pressure drop and system costs.
Common acid gas buffering reagents (NaOH, NaCO3 and
Mg(OH)2) are typically used for FCCU and other oil refinery
applications (fluid cokers, power boilers and fired heaters).
The use of other reagents is also supported.
With BELCO® scrubbing, hot-dirty flue gas is quenched/
saturated flowing into a horizontal inlet in the lower portion
of an up-flow tower. When NOx control is required, gas
that is rich in ozone is injected into oxidized NOx for easily
scrubbed HNO3. Acid gases and coarser PM are removed
with buffered water sprays as gas flows up through
the vertical tower. Finer PM is removed with a unique
particulate growth and buffered water spray filtration stage.
Liquid droplets are removed in a final stage at the top of
the tower.
SUMMARY
HIGHLIGHTS
•
Proven scrubbing performance for severe service hot dirty flue gas applications
•
500+ scrubbing installations with unique BELCO® and DynaWave® technologies
•
Refinery FCCUs, boilers, heaters, fluid cokers and SRUs installations
•
Sulfuric acid plants, metallurgical plants, cement kilns, power plants, and incinerator installations
•
Capable of meeting extremely low particulate matter, SOx and NOx concentrations
•
Robust non-plugging scrubbing designs using open towers
•
Compact plot space requirements
•
Minimal energy and water usage
•
Brink® brownian diffusion mist eliminators for clean flue gas applications and amine emissions reduction
ELESSENT FLUE GAS PRE-CLEANING FOR CARBON CAPTURE UNITS (CCUS)
Elessent Clean Technologies (Elessent) provides wet gas
cleaning systems for pre-cleaning and cooling hot dirty
flue gas streams ahead of carbon capture units (CCUs) for
CO2 reduction. Elessent’s BELCO® scrubbing technology
is in widespread use on refinery fluid catalytic cracking
units (FCCUs), fluid cokers, boilers, and process heaters.
Our DynaWave® scrubbing technology is in use on many
applications that include refinery sulfur recovery units
(SRUs), sulfuric acid plants, metallurgical plants, cement
kilns, power plants, incinerators and other applications
requiring robust flue gas cleaning. Originally developed
and used to minimize flue gas atmospheric emissions, our
wet scrubbing technologies can meet the extremely low
flue gas contaminant concentrations specified by CCU
suppliers for particulate matter (PM), sulfur oxides (SOx),
nitrogen oxides (NOx) and aerosols. Flue gas cooling to
meet low moisture (H2O) content and low temperature
requirements for some CCU technologies can also be
provided. Where additional control of acid mists, aerosols
and/or fine particulate is required, for more meeting more
stringent cleaning requirements, Elessent can incorporate
the use of wet electrostatic precipitators (WESPs) for dirty
flue gases or Brink® brownian diffusion fiber bed mist
eliminators. Elessent’s Brink® mist eliminators are also well
suited for controlling amine mist downstream of amine-
based CO2 absorption units.
CONTACT
Email: ernie.levinski@elessentctcom
Web:
www.elessentct.com
ELESSENT CLEAN TECHNOLOGIES
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DYNAWAVE® WET SCRUBBING
DynaWave® scrubbing is widely used for gas cleaning on
refinery SRUs, sulfuric acid plants, metallurgical plants,
cement kilns, power plants, and incinerators. Cleaning
is provided using a unique reverse-jet technology within
a single vessel. Systems are customized for specific
application requirements for removal of PM, acid gases
(SOx, HCl, HBr, H2S, HCN, Br2, Cl2, I2, F2), NH3 and/or
NOx. The technology supports the use of a wide variety
of common acid gas buffering reagents, as well as
specialized reagents that include caustic, soda ash, lime,
limestone, zinc oxide, magnesium hydroxide, ammonia,
and hydrogen peroxide. Other reagents can be used in
special applications like Cement Kiln Dust (CKD) in cement
plants and Black Powder in zinc plants.
Hot dirty gas flows down into the inlet barrel while buffered
liquid is sprayed upward into the barrel. Liquid collides with
the down-flowing gas to create the “froth zone”, a region of
extreme turbulence with a high rate of mass transfer. Clean,
water-saturated gas continues through the scrubber vessel
to mist removal devices. The liquid reverses direction and
returns to the vessel sump for recycling back to the reverse
jet nozzle.
BRINK® FIBER BED MIST ELIMINATORS
Used in 5000+ facilities around the world, Brink® mist
eliminators provide effective elimination of fine aerosol
mists, submicron oil smoke and soluble solids from a wide
range of gas streams. Originally developed for use in
phosphoric acid plants, custom engineered systems are
used for a broad range of industries including everything
from sulfuric acid to asphalt manufacturing, plastic
extrusion, metalworking and many more. For CCUs, Brink®
mist eliminators may be used as part of our BELCO® and
DynaWave® wet scrubbing systems, or as a separate
system ahead of or after a CCU.
Using Brownian diffusion principles, Brink® mist eliminators
consist of thick layers of very fine fibers placed between
two concentric cylindrical screens or cages. Fiber beds
are placed within a collection vessel to allow for gas to be
conveyed through the devices. Mist and aerosols collect
on the fiber bed and coalesce to form liquid films that drain
down through and out of the filter by gravity. These devices
offer exceptional collection efficiency for meeting stringent
emission guarantees, and in cases where insoluble
particulate content in the gas is low, they can achieve many
years of trouble-free operation.
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DESCRIPTION
A key advantage of fuel cell power generation over
combustion heat engine systems is that fuel is converted
to power more directly through an electrochemical non-
combustion reaction. This direct conversion is more
efficient and avoids the production of pollutants such as
NOX and particulates associated with combustion based
power generation. Fuel cells are electrochemical devices
comprised of negative and positive electrodes that can
be connected in a variety of series or parallel electrical
configurations to get the desired system voltage. The
negative electrodes produce electrons, and the positive
electrodes consume electrons, producing the electrical
current. Chemical reactions at the electrodes drive the
electron production and consumption. An electrolyte
layer between the electrodes supports ion transfer from
positive to negative electrodes to maintain charge balance
as electrons are produced and consumed. In fuel cells the
chemicals that drive the power reaction are continuously
fed into the cells during power production. Typically, a
fuel flows through the negative electrodes (anodes) and
air flows through the positive electrodes (cathodes). The
fuel is often hydrogen, but in the case of carbonate fuel
cells methane (from natural gas or biogas) is used and
converted to hydrogen inside the fuel cell.
In carbonate fuel cells the electrochemical reactions are
supported by an electrolyte layer in which carbonate ions
serve as the ion bridge that completes the electrical circuit.
During power generation the carbonate ion transfer results
in carbon dioxide being produced in the fuel electrodes
and consumed in the air electrodes. This carbon dioxide
flux is what is used for carbon capture. The cell and stack
structure and electrochemical reactions are illustrated
below:
Carbonate stacks are made up of individual cell packages containing the fuel electrodes, air electrodes, and a porous
ceramic matrix layer containing the carbonate ion electrolyte. The fuel electrodes in a carbonate stack also support the
reforming of methane to hydrogen, which is then consumed by the fuel cell reaction to make power. The reforming reaction
will produce one molecule of carbon dioxide for each molecule of methane fuel. The fuel electrode reaction also produces
additional carbon dioxide (four more molecules for each methane input), which is recycled back to the air electrodes, where
the extra four molecules are consumed. The recycle system is part of the mechanical balance of plant of a carbonate fuel
cell powerplant. Extracting carbon dioxide from this recycle stream and replacing it with external carbon dioxide from a flue
gas is the key to the carbonate fuel cell carbon capture approach.
SUMMARY
BENEFITS
•
Co-production of power during carbon capture, which provides an additional revenue stream to offset the cost of
carbon capture.
•
Co-production of clean water from the fuel cell reaction, which can be used to offset water requirements of the coal or
gas system that CO2 is being captured from.
•
NOX destruction. Reactions occurring on the carbonate electrode surfaces destroy NOX, so processing flue gas in
a carbonate fuel cell system will destroy up to 70% of the NOX in the flue gas, reducing or eliminating capital and
operating costs for NOX destruction equipment.
FUEL CELL BASED CARBON CAPTURE SOLUTIONS
FuelCell Energy, Inc is a provider of power generation
and hydrogen solutions based on high temperature
electrochemical technologies. One of those platforms, the
molten carbonate fuel cell, offers a unique approach to
capturing carbon dioxide from power generation or thermal
sources while simultaneously producing power. The
company has been offering power generation platforms
based on the carbonate fuel cell technology commercially
since 2003, and over 200 MW of systems are in operation
around the world. Carbonate fuel cells generate power
in electrochemical reactions that are supported by an
electrolyte layer in which carbonate ions serve as the ion
bridge that completes the electrical circuit. A side effect
of this basic characteristic of the technology is that carbon
dioxide introduced at the air electrode is transferred
through the electrolyte layer to the fuel electrode, where
it is more highly concentrated and easy to remove. This
means that a carbonate electrochemical cell can be used
as a carbon purification membrane – transferring CO2
from a dilute oxidant stream to a more concentrated fuel
exhaust stream. These cells are not developmental items –
they are industrial scale components configured into large
cell-stacks in MW-scale fuel cell powerplant systems that
are commercially deployed around the world today, and
an effort is underway to optimize the cell configuration for
carbon capture.
CONTACT
Email: info@fce.com
Web:
www.fuelcellenergy.com
FUELCELL ENERGY
•
Modular, can be deployed incrementally to manage capital outlay and changes in the cost of power, and to address a
wide scale of application sizes.
•
Wide range of applications, from industrial thermal sources as well as coal or natural gas power generation systems
STATE OF THE ART: CCS TECHNOLOGIES 2023
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Using carbonate fuel cells for carbon capture involves adding additional process equipment to the powerplant mechanical
balance of plant, as illustrated below. In a standard carbonate powerplant, CO2 produced at the anode is recycled back
to the cathode to provide the CO2 needed by the air electrodes. If the concentrated CO2 in the anode exhaust stream
is extracted from the system and not recycled back to the cathode, an external source of CO2 can support the cathode
reaction. This external source can be the exhaust from another powerplant or an industrial source. The dilute CO2 in the
external flue gas will be reacted at the fuel cell cathodes and transferred to the anode stream, from which it can be easily
separated for sequestration or utilization.
The size of the carbonate powerplant required to capture CO2 from a specific source depends on the size of the source
and the CO2 emission rate. A 2.8MW carbonate fuel cell powerplant during normal power operation is transferring about
3200 kg of CO2 per hour from the cathode to anode streams in the stack modules. In carbon capture mode, this system
could capture and purify up to 2300 kg per hour of external CO2 in addition to the CO2 from the powerplant fuel input. The
amount of capture at various fuel cell powerplant sizes is shown in this figure:
The modular nature of the fuel cell system allows a wide
range of system applications. Powerplants rated at single to
tens of MW output can be used for industrial applications,
such as capture from boilers, and are particularly attractive
in industries that use carbon dioxide, where on-site
combined heat, power, and CO2 production can provide
cost, sustainability, and resiliency advantages. Powerplants
rated at 100’s of MW can be used to capture CO2 from
petrochemical or large power generation systems.
These large-scale carbonate carbon capture systems will
ultimately be specially designed with larger scale balance
of plant systems than today’s commercial powerplant
products. In the near term, smaller scale capture systems
have been configured based on the current generation of
commercially available 1.4MW stack modules. Large fuel
cell systems based on multiple powerplants have become
common in bulk power generation applications. The largest
such system so far is a 59 MW system using forty-two
1.4MW fuel cell modules located in Hwasung City, South
Korea, shown below.
As FuelCell Energy develops early projects using currently
available fuel cell equipment, the company is working with
ExxonMobil in a joint development effort to optimize the
performance of the fuel cells in carbon capture mode, and
to develop advanced stack module and system designs to
address large scale carbon capture applications.
Standard System
Carbon Capture Modification
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DESCRIPTION
Heirloom was founded in 2020 by Shashank Samala,
the former co-founder of industrial automation software
provider Tempo, who grew up in southeast India where he
saw first-hand how those contributing the least to climate
change were most impacted by its effects.
Wanting to scale a negative emissions technology that had
the capability of scaling to sequester billions of tons of CO2
each year, Shashank co-founded Heirloom in 2020 with Dr
Noah McQueen, a researcher in the lab of Professor Jen
Wilcox at the University of Pennsylvania.
Heirloom’s technology uses the world’s second most
abundant material, limestone (calcium carbonate -
CaCO3) to capture carbon dioxide (CO2) directly from the
atmosphere, and then permanently and safely stores that
CO2 so that it doesn’t return to the air. The company’s
mission is to remove 1 billion tons of carbon from the
atmosphere by 2035, a figure which represents 20% of
today’s annual U.S. emissions and 10% of global carbon
removal needed annually by 2050.
Limestone is made up of calcium oxide (CaO) and CO2.
When CO2 is removed from the limestone, the calcium
oxide wants to return to its natural limestone state. It
becomes “thirsty” for CO2 and acts like a sponge –
pulling CO2 from the atmosphere. Heirloom’s technology
accelerates this natural property of limestone, reducing the
time it takes to absorb CO2 from years to just three days.
The process works by heating limestone mineral powder in
a renewable-energy powered kiln to remove the CO2. The
powder is then spread onto vertically-stacked trays where
well-trained algorithms inform how to treat the limestone to
optimize its ability to uptake CO2. The limestone powder
is looped through the system to continuously sponge
CO2 from the atmosphere - a cyclic process that not only
reduces costs but also reduces how much mineral must be
mined.
Heirloom is backed by some of the most well-known
climate investors in the world, including Breakthrough
Energy Ventures, Microsoft, Lower Carbon Capital, Prelude,
Carbon Direct, Ahren Innovation Capital, Marc Benioff’s
Time Ventures, Alexis Ohanian’s 776 and Breyer Capital.
The company raised a $53 million Series A in 2022, and is
currently operating America’s only operational DAC facility.
Heirloom has sold carbon removal credits to Stripe, Klarna
and Shopify, and recently signed a deal with Microsoft to
deliver permanent carbon removal credits in the coming
years.
In early 2023, Heirloom achieved a milestone by removing
CO2 from the atmosphere and permanently storing it
in concrete for the first time ever. This first-of-its-kind
application is significant because concrete is currently the
only permanent storage vehicle available for CO2 removed
from the atmosphere in the United States. Concrete
storage of atmospheric CO2 will enable companies like
Heirloom to advance technologies and begin to scale
without waiting for other storage options – such as
underground wells – to open up.
SUMMARY
BENEFITS
Heirloom’s technology is designed to drive down the cost of CO2 removal to achieve gigaton scale quickly. A number of
features drive this cost reduction, including:
•
Low-cost inputs – Heirloom uses limestone to capture CO2 from the atmosphere. Making up four percent of the Earth’s
surface and costing just $10-50 a ton, limestone is more abundant, far less expensive, and easier to source than the
engineered materials used by other DAC technologies.
•
Modular design – Heirloom’s carbon removal facilities are built for simple, mass manufacturing and have independent
components and processes that can be optimized over time.
•
Powered by data – Heirloom’s technology gathers millions of data points every month on parameters that govern how
quickly our technology can pull CO2 from the atmosphere. This data enables us to continually train the algorithms that
power our automated facilities to optimize their uptake of CO2 – further increasing our output and reducing cost.
HEIRLOOM’S DIRECT AIR CAPTURE TECHNOLOGY
Heirloom’s Direct Air Capture (DAC) technology rapidly
accelerates the natural ability of limestone to absorb
CO2 from the air from a timespan of years to days. The
technology removes atmospheric CO2 in a way that is
permanent, low-cost and scalable. Founded in 2020
by the world’s leading experts in CO2 removal and serial
deep-tech entrepreneurs, Heirloom is currently operating
one of a very small number of DAC facilities in the United
States that is permanently storing CO2, and its customers
are the world’s biggest buyers of carbon removal including
Microsoft, Stripe, Klarna, Shopify and more. Heirloom is
backed by some of the world’s best climate investors
including Breakthrough Energy Ventures, Microsoft, Lower
Carbon Capital, Prelude, Carbon Direct, Ahren Innovation
Capital, Marc Benioff’s Time Ventures, Alexis Ohanian’s
776 and Breyer Capital.
CONTACT
Email: hello@heirloomcarbon.com
Web:
www.heirloomcarbon.com
HEIRLOOM
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DESCRIPTION
CERI’S CO2 CAPTURE TECHNOLOGIES
CERI has developed a broad spectrum of CO2 capture
technologies and systems built for the coal and gas-
fired power plants, waste-to-energy plants, steel plants
and refinery plants. We started R&D and engineering
demonstration back in 2006. With over 16 years of
experience, we expertise in providing engineering services
including the development of high-performance CO2
solvents, solvent recovery and purification technology,
carbon capture process design and optimization, high-
efficiency equipment design, power plant integrated
design optimization, engineering design, construction,
commissioning and operation. Those are not limited
to post-combustion CO2 capture, but can also apply to
pre-combustion CO2 capture, CO2 utilization and CO2
sequestration.
The followings are CERI’s cutting edge commercial CO2
capture technologies:
•
Advanced Amine Absorbent. CERI has developed a
series of commercial blended amines solvents named
HNC-1~HNC-5. The advanced amine, HNC-5 solvent
has been validated for more than 20,000 hours in
Shanghai Shidongkou 120,000 tonne/annum CO2
capture facility, with the solvent loss rate of 40% of
conventional amine and regeneration energy below
2.8 GJ/tCO2, reducing 20% CO2 capture cost.
•
Next-generation
Amine
Absorbent.
CERI
is
developing the next generation HNC-6 solvent
technology incorporating higher cyclic loading faster
reaction kinetics, low energy consumption, low solvent
degradation, low corrosivity with attractive technical
feasibility (viscosity, wettability) and environmentally
benign benefits in terms of low toxicity and volatility.
•
Slurry-based CO2 Absorbent. CERI has developed
potassium carbonate slurry-based CO2 capture
absorbent and process which is validated in the lab-
scale pilot plant. The regeneration energy is 2.6GJ/
tCO2, absorbent cost is 20% that of conventional
amine and solvent loss cost is 22%~50% that of MEA.
•
Next-generation Phase Change CO2 Absorbent.
CERI has developed phase-change CO2 absorbent
that can realize the automatic phase separation of
rich liquid after CO2 absorption. The phase-change
CO2 absorbent was tested at the 1,000 tonne/annum
phase-change carbon capture industrial device in
Huaneng Changchun Thermal Power Plant. After
CO2 absorption, the self-concentrated biphasic CO2
absorbent can split into two liquid/liquid phase by itself.
Almost all absorbed CO2 transfer into the rich phase
(more than 95%). Only the rich phase is transferred to
the regeneration system for CO2 desorption. Results
show a regeneration energy reduction up to 40% than
the conventional amine MEA.
CERI is currently the leading CO2 capture technology
provider in China, and has accumulated a wealth of
intellectual property achievements such as patents,
standards, research and industrial papers through over
16 years of R&D and technology demonstration. We have
been awarded with top-tier prizes in China’s Electric
Power Science and Technology Award, National Energy
Science and Technology Award, Outstanding Contribution
Award in US CCUS Technology Award, United Nations
Environmental-Friendly Demonstration Project Award, etc.
We have built a number of international and domestic
CO2 capture facilities, spanning from Beijing Gaobeidian
coal-fired power 3,000 tonne/annum CO2 capture facility,
Shanghai Shidongkou coal-fired power 120,000 tonne/
annum post combustion CO2 capture facility, Tianjin
GreenGen IGCC 100,000 tonne/annum pre-combustion
CO2 capture facility, Taiyuan steel plant 45,000 tonne/
annum industrial CO2 capture project, Zhejiang Pinghu
waste-to-energy plant CO2 capture facility, to the future
Australia Glencore’s Surat Basin 110,000 tonne/annum CCS
Project and Huaneng Longdong 1.5 million tonne/annum
CCUS project.
SUMMARY
BENEFITS
•
Built up on R&D, we can realize the seamless connection from research, to engineering demonstration, and to
commercial operation
•
Broad spectrum of engineering capabilities from technology engineering design, equipment procurement,
construction, commissioning and operation
•
Extensive experience and skills in commercial carbon capture technology, from the Shanghai Shidongkou 120,000
tonne/annum CO2 capture demonstration facility built in 2009, to the scale-up project of 1,500,000 tonne/ annum CCS
project which is in construction in the Huaneng Zhengning Energy Base in west of China
•
Leading the development of the international standard ISO/WD27927 “Key performance parameters and
characterization methods of absorption liquids for post-combustion CO2 capture”
•
We have established close collaboration with overseas academics and industries, from “China US Clean Energy
Research Center”, “China Europe CCUS Technology Cooperation”, and “China Italy CCS Technology Cooperation”,
and “International Carbon Capture Testing Center Network Platform (ITCN)”
HUANENG CLEAN ENERGY RESEARCH INSTITUTE
China Huaneng Clean Energy Research Institute (CERI)
has developed a variety of high-performance carbon
capture technologies such as the advanced amine
absorbent, slurry-based CO2 capture absorbent, and
next-generation phase change CO2 capture absorbent.
We have established independent intellectual property
rights and a complete set of technology system for CO2
capture in coal/gas power plants, and technologies have
been demonstrated in multiple international and domestic
carbon capture plants. CERI has built up the first-tier
research and development platforms, such as the “National
Key Laboratory of High-Efficiency Flexible Coal Power
Generation and Carbon Capture Utilization and Storage”,
“Beijing Key Laboratory for Carbon Dioxide Capture and
Treatment” and the partner of “International Carbon
Capture Testing Center Network Platform (ITCN)”.
CERI has demonstrated its carbon capture technologies in
over 16 coal or gas fired power plants. We have validated
our commercial advanced amine technology for over
20,000 hours operation in the 120,000 tonne/annum post-
combustion CO2 capture facility in Shanghai Shidongkou
coal-fired power plant. We are constructing the world’s
largest post-combustion CO2 capture and storage project
1,500,000 tonne/annum CO2 from Huaneng Zhengning
Energy Base, a 10 GW multi-energy infrastructure in
the west of China. We are exporting our CO2 capture
technology overseas to build the 110,000 tonne/annum
CO2 capture project retrofitting to Millmerran coal-fired
power plant in Queensland in Australia.
CERI can provide a broad spectrum of engineering services
including collaboration in R&D for CO2 capture solvent
development, process engineering design, high-efficiency
equipment design and procurement, plant debugging
and commissioning, catalyst design and synthesis for
CO2 utilization, engineering design for desulphurization
(deSOx), denitrification (deNOx), and CO2 storage in saline
aquifers.
CONTACT
Email: hm_liu@qny.chng.com.cn
Web:
www.chng.com.cn/en
HUANENG CLEAN ENERGY RESEARCH
INSTITUTE
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HIGHLIGHTED CO2 CAPTURE PROJECTS DEVELOPED
BY CERI
CERI has been actively exploring high-efficiency, cost-
effective carbon capture technologies, and built a number
of projects, both in China and overseas. The timeline of
CERI carbon capture project development is shown in the
diagram on the previous page.
In July 2008, China’s first post-combustion CO2 capture
facility, capturing 3,000 tonne/year CO2, commenced
operation in Huaneng Beijing Gaobeidian Power Plant.
The facility is independently designed and constructed by
CERI. This project marks the first pilot test of CO2 capture
technology in coal-fired power in China.
In 2009, CERI scaled up its engineering expertise to build
a 120,000 CO2 capturing facility in Shanghai Shidongkou
No.2 ultra-supercritical coal-fired power plant. It is well
known as a pioneer CCUS project in China, and it was
the world’s largest post-combustion CO2 capture project
retrofitted to a coal-fired power plant at that time. The
energy consumption of this CO2 capture facility was <2.8
GJ/tonne CO2 at the capture ratio over 90%, a significant
improvement over the first-generation amine solvent using
MEA. Today, Shidongkou Post-combustion Carbon Capture
Project has achieved over 22,000 operation hours, the
world’s longest operating post-combustion capture plant.
The project was the first one to show that the cost of post-
combustion CO2 capture can be far below $100 back
in 2009. The construction was completed in less than 7
months which showed the China speed of construction, a
pathway for cost reduction in CAPEX.
In 2013, CERI built China’s first gas-fired carbon capture
pilot plant in Beijing, capturing 1,000 tonne/annum CO2.
This facility became the key testing platform for the
validation of the capture technologies we developed in the
lab.
In 2016, CERI started operation of the first pre-combustion
CO2 capture unit in China. This CO2 capture facility is the
world’s largest and, capable of conducting experiments
under flexible loads and operating conditions.
CCS PROJECTS IN DEVELOPMENT
1. Shanghai Shidongkou 120,000 tonne/annum phase-
change CO2 capture project.
This project is to scale up CERI’s phase-change CO2
capture technology at 120,000 tonne/annum capacity, and
to complete industrial verification and reach a performance
target at ≤2.3GJ/tCO2 regenerated energy and ≤1.0kg/tCO2
solvent loss. The phase change CO2 capture technology
was successfully demonstrated at the 1,000 tonne/annum
phase-change carbon capture pilot plant in Huaneng
Changchun Thermal Power Plant in 2020.
ITEMS
SHANGHAI
SHIDONGKOU COAL-
FIRED POWER CO2
CAPTURE FACILITY
IGCC PRE-
COMBUSTION
CARBON CAPTURE
FACILITY
HAINAN
INTERNATIONAL
CO2 CAPTURE TEST
PLATFORM
HUANENG LONGDONG
ENERGY BASE CCS
PROJECT
Capture
Process
Post combustion
Pre-Combustion
Post combustion
Post combustion
Feature
Supercritical coal-fired
power plant, CO2 12-
15% in flue gas
IGCC based full chain
CCS
NG combustion flue gas,
CO2 ~4% in flue gas
Advanced ultra-supercritical
coal-fired power plant, CO2
10-14% in flue gas
Scale
120,000tpa CO2
100,000tpa CO2
(30MWth)
2,000tpa CO2
1,500,000tpa CO2
Regeneration
Energy
consumption
<2.8GJ/t CO2
<2.3GJ/t CO2
3.0GJ/tCO2
<2.3GJ/t CO2
Capture Ratio
>85%
-
>90%
>90%
CO2 Purity
Food Grade, >99.997%
-
Industrial use
Others
Largest PCC unit then,
have been operating
10 years continually
-
Open for international
collaboration for
technology testing and
verification
Will be the world’s largest PCC
plant when built
Capture cost
300-400RMB/t CO2
-
Real NGCC flue gas
condition
Captured CO2 for EOR and
dedicated geological storage
2. Huaneng international CO2 capture test platform for
Natural Gas Combined Cycle power plant in Hainan
Island, China
The 2,000 tonne/annum international CO2 capture
testing platform uses real flue gas from the Natural Gas
Combined Cycle (NGCC) power plant located in Yangpu,
Hainan Island, China. Hainan has 30-day visa-free access
for international visitors. This enables international
collaboration for testing and validating carbon capture
technologies. Huaneng Clean Energy Research Institute is
a partner of International Test Center Network, and the only
one in China.
3. Glencore Surat Basin 110,000 tonne/annum CCS
Project in Queensland Australia
We are developing the post-combustion CO2 capture
project retrofitting to the Millmerran coal-fired power plant
in Queensland, Australia. The project can capture 110,000
tonne/annum CO2. It will build a demonstration scale but
also scalable post-combustion CO2 capture plant. Once
built, it will be the first commercial post-combustion CO2
capture project in Australia, and first China post combustion
CO2 capture technology export overseas.
4. Huaneng Longdong 1,500,000 Tonne/Annum CCUS
Project
This million-tonne scale CCUS project is in construction.
Once built by 2024, this project will become China’s first
million-tonne carbon capture and storage facility in the
power sector, and the largest post-combustion CO2 capture
facility in the world. This project deploys China Huaneng’s
next-generation HNC series CO2 capture technology. CO2
will be captured from the slipstream of Unit 1 of the 2x1,000
MW ultra-supercritical coal-fired power plant, at the newly
build China Huaneng Longdong Energy Base in Northwest
China. The CCUS project will reduce 1.5 million tonnes per
annum CO2 emission, at a regeneration heat duty below
2.3 GJ/tonne CO2, and CO2 capture cost is around RMB
220 per tonne CO2 captured (<USD $35). The captured
CO2 will be transported via pipeline in the supercritical
phase. Around 1 million tonne per annum CO2 will be
stored via dedicated geological storage in the nearby
geological sites, and 0.5 million tonnes per annum CO2 will
be sent to CNPC oil fields for enhanced oil recovery.
The project will present a revolutionary low-cost
decarbonization option for coal-fired power generation,
as well as a flexible operation model for the peak-load
regulating coal-fired power unit and CCS working along
with the increasing penetration of renewable energy in
power generation. The Longdong Energy Base itself is a
multi-energy infrastructure with 8 GW renewables and 2
GW ultra-supercritical coal fired power.
STATE OF THE ART: CCS TECHNOLOGIES 2023
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SUMMARY
BENEFITS
DESCRIPTION
•
Significant track record in Carbon Capture with vast technology portfolio
•
Honeywell has a vast portfolio of carbon capture technologies that help support industry leaders to move towards a
lower carbon footprint. Out of experts can work with you to determine the best solution to meeting your CO2 emission
goals
CHALLENGES FOR INDUSTRY LEADERS
•
Legal, regulatory, and financial frameworks need to
continue progressing
•
Large scale projects remain a significant hurdle due to
energy requirements
•
Full ecosystem that embodies all elements of carbon
capture to support fast-moving
CHEMICAL SOLVENTS
AmineGuard™ & Amine Guard FS Process
MEA based system that is mature, reliable, and easy
to operate, with >600 units licensed and in operation.
Removes CO2 from natural gas, syngas, & blast furnace
gas.
Benfield™
Inorganic solvent based system for pressurized gas
streams (natural gas, syngas, ethylene oxide) >650 units in
operation.
Advanced Solvent for Carbon Capture (ASCC)
Second Generation amine based system targeting hard to
abate flue gases from power, steel, cement, natural gas,
industrials, refining & petrochemical industries.
PHYSICAL SOLVENTS
SeparALL
™ Process
Physical Solvent (non toxic & non flammable) for high
pressure gasification streams selectively removes H2S/CO2
utilizing Selexol™ solvent.
ADSORBENTS
Polybed™ Pressure Swing Adsorption (PSA) System
A process that utilizes a series of pressurization and
depressurization cycles with adsorbents and cycles
for H2 purification and CO2 rejection (>1150 units, 3
operating in CO2 application). PSAs are often paired with
other separation technologies to optimize CO2 capture
capabilities.
CRYOGENICS & MEMBRANES
Separex™ Membrane Systems
High, partial-pressure CO₂ capture, significant experience
in onshore & offshore capturing and sequestering (>300
units) Requires minimal rotating equipment, no chemical
reagent replacement, and minimal maintenance, Designed
for operational simplicity.
Ortloff CO₂ Fractionation
Solvent-free option, all-electric process (no steam required)
with fewer subsystems and a smaller footprint than a
solvent system, delivers CO₂ as a high purity liquid product.
TECHNOLOGY DELIVERY
Honeywell can provide technology as initial studies to
define best path forward, transfers the technology through
license, engineering, key mechanical equipment, solvent,
adsorbents, services and modular supply.
PRE COMBUSTION CARBON CAPTURE SOLUTIONS
Honeywell UOP has provided innovative hydrogen
processing solutions to refineries and other industries for
five decades. Today, refineries can implement Honeywell
H2 Solutions at scale and low cost, achieving significant
sustainability impact.
Honeywell H2 Solutions include multiple carbon capture
flow schemes you can tailor to your requirements for
hydrogen yield, hydrogen purity, CO2 purity, steam use, or
capital and operating cost needs.
Ready today, Honeywell H2 Solutions is a suite of proven
carbon capture technologies to help you meet stringent
emissions goals and gain fast, profitable entry into the
growing hydrogen economy.
The fact is, hydrogen is a clean-burning fuel that can
decarbonize hard-to-abate segments as long as it’s
produced using a low-carbon route. Low-carbon hydrogen
can be an economical solution for decarbonizing
petrochemical,
refining,
transportation,
and
power
generation businesses.
NAME OF TECHNOLOGY
A PATH TO CARBON NEUTRALITY STARTS TODAY
With a global focus on combatting climate change, industry
leaders are aggressively seeking technology solutions that
limit greenhouse gas emissions.
This is especially critical for carbon-intensive industrial
markets
such
as
power,
steel,
cement,
refining,
petrochemicals, hydrogen and natural gas processing
where reducing environmental impact has been difficult.
There are many avenues a company can take to meet
sustainability goals – and a drive towards carbon
neutrality is gaining prominence as a key driver of meeting
commitments. While many companies are taking the first
steps towards carbon neutrality with more energy-efficient
machinery and processes, technology supporting these
initiatives is continuously evolving and improving, and
companies need to keep up.
CARBON CAPTURE TECHNOLOGIES AND THEIR ROLE
IN SUSTAINABLE OPERATIONS
Deciding what sustainability initiatives to implement to
start your company’s journey towards more environment-
friendly processes can be daunting. From making
commitments to plant a certain number of trees to
implementing energy- efficient processes, there are
multiple pathways leading towards more carbon-neutral
operations, some of which can be integrated immediately,
but others require longer-term planning.
Carbon capture, utilization and storage (CCUS) is a key
technology for reducing greenhouse gas emissions.
According to the International Energy Agency, carbon
capture capacity must increase more than 20 times to
enable the capture of 840 Mtpa CO2 by 2030 to meet
global emission goals.
Incorporating carbon capture technologies into production
is an effective path industrial companies can take to reduce
their environmental impact and prevent harmful emissions
from entering the atmosphere. However, carbon capture is
a broad and complex field, requiring in-depth knowledge
of both the technology and industry to effectively execute.
CONTACT
Email: nathan.lozanoski@honeywell.com
Web:
www.pmt.honeywell.com
HONEYWELL
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PROOF POINTS
Wabash Valley Resources
•
Selected to provide integration of modular MOLSIV,
Modular Ortloff CO2 Fractionation System, & Modular
PSA
•
Demonstrates large scale commercially viable clean
H2 and CCUS projects under current US regulatory
and policy framework
XOM Baytown
•
Honeywell UOP’s carbon capture technology will be
integrated into the design of ExxonMobil’s low-carbon
hydrogen production facility and enable it to capture
more than 98% (1) of associated CO2 emissions.
•
ExxonMobil will deploy one of Honeywell’s carbon
capture technologies – Honeywell’s CO2 Fractionation
and Hydrogen Purification System - at its integrated
complex in Baytown, Texas. This technology is
expected to enable ExxonMobil to capture about
7 million tons of carbon dioxide (CO2) per year, the
equivalent of the emission of 1.5 million of automobiles
for one year (2).
•
High purity H2 produced from Pressure Swing
Adsorption and PolysepTM Membrane Technologies
•
ExxonMobil’s H2 production project’s goal is to reduce,
by up to 30%, Scope 1 and Scope 2 emissions at their
Baytown facility (3).
PRECOMBUSTION SOLUTIONS – OPTIMIZED
THROUGH COMBINED PSA AND CRYOGENIC
FRACTIONATION TECHNOLOGY POLYBED™
Pressure Swing Adsorption (PSA) System
•
Selectively separates high purity Hydrogen from
syngas streams to minimize carbon slip into the
product and maximize production rate. PSAs selective
for CO2 are also used within the optimized Pre-
combustion flow scheme to minimize CO2 emissions
from the process
•
Field performance tests prove the performance of
PSA systems with an on-stream factor of 99.8+% and
specified adsorbent life of more than 20 years.
•
PSAs product streams from a Hydrogen Production
Unit can deliver Hydrogen with minimal pressure drop
and at a Hydrogen purity of up to 99.99% with the
ability to provide lower concentrations as needed
Ortloff CO₂ Fractionation
•
A solvent-free option, all-electric process (no steam
required) with fewer subsystems and a smaller
footprint than a solvent system for
•
Proprietary Mixed Refrigerant and design minimizes
equipment count and size of this Cryogenic
Fractionation system
•
Ability to manage temperature at point of separation
within a tight range enables very effective first-pass
CO2 recovery
POST-COMBUSTION ADVANCED SOLVENT
TECHNOLOGY UNLOCKS POTENTIAL
In collaboration with the University of Texas, Honeywell is
proud to offer a new advanced solvent technology to lower
CO₂ emissions generated from combustion flue gases
in hard-to-abate industries, such as power, steel, cement,
refining, petrochemical and other industrial plants.
Utilizing an advanced solvent, this point source CO₂
removal technology enables CO₂ to be captured at a lower
cost through greater efficiency using smaller equipment.
This creates viable project economics today as countries
across the globe progress to meet their sustainability
targets (4). It can be retrofitted within existing plants or
included as part of a new installation.
PROOF POINTS
•
Over 20 years of development at the University of
Texas at Austin
•
Pilot plant testing since 2006 with CO2 concentrations
from 4-20 vol%
•
Flue gas flow rates of 350-600 CFM at pilot plant
DEMONSTRATION AT NATIONAL CARBON CAPTURE
CENTER
•
0.5 MW coal fired flue gas, 1500 CFM flow with 8tpd
CO2 capture
•
CO2 Concentrations tested @ 12% (2018), 4% (2019), &
4% (2023)
•
Solvent performs well with oxygen up to 15 vol%
•
Three campaigns completed with 8000+ hours of
testing
1.
CO2 equivalent emissions is a calculated value based on the combined carbon compounds emitted from the Hydrogen
production and Carbon Capture equipment plus the combined carbon compounds in the H2 product.
2. Based on the EPA’s GHG equivalency calculator comparing nearly 7 million tons of CO2 per year with gasoline-
powered passenger vehicles on the road.
3. Based on press release issued Feb 15, 2023, announcing HON H2 tech in Exxon Baytown facility.
4. Lower cost of CO₂ capture based on comparing estimated capital and operating costs of this solution against other
conventional amine solvents in same applications. CO₂ pricing considers current policies of $50/ton tax credit (USA
per IRS Section 45Q for permanent storage) and $60/ton (UK and Europe – approximate averages from August 2021
through country/regional Emission Trading Systems and as reported by IHS Markit).
Minimum Carbon Intensity
Advanced Solvent Carbon Capture
Advanced Solvent
/w high mass transfer rates
– Shorter Absorber
– 30% cost savings
High pressure stripper
delivers CO2 at 5-6 barg,
reducing Compressor
Capex & Opex
-Enabled by low solvent
degradation
Patented, Low
energy heat
exchanger design
2.1+ GJ/t CO2
CO2 produced to meet project off-take requirements
and can act as a single unit operation for separation &
liquefaction Optimized Flow Scheme.
•
Leverages PSA selectivity to produce Carbon-Free
Hydrogen product and Hydrogen fuel streams
•
First-pass CO2 recovery optimized for PSA tail gas
stream
•
Exhausts the CO2 at the CO2 Product stream, as any
carbon molecules not captured in the first pass are
recycled through the process to extinction
•
Flexible design provides the ability to trade off Capital
and Operating costs with expected process emissions
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DESCRIPTION
The K2-CO2 process comprises of a dry section and wet
section connected in series.
The dry section comprises of the Air Pollution Control
system and heat recovery stages to meet the heat needs
required by the carbon capture process.
This section can utilize existing air pollution control
equipment (dedusting, deSOx, deNOx) on-site with the
integration of heat recovery stages or can be provided as
new equipment. It must be noted that the flue gas can exit
the system by bypassing the wet section via an exhaust
stack to maintain continuous emission compliance in the
event of an emergency or maintenance on the wet system.
The wet section comprises of a deSOx process, CO2
absorption, and CO2 cooling and concentration.
The deSOx process provides further removal of
contaminants and additional conditioning of the flue gas
stream to begin the CO2 recovery process.
The absorption section, utilizing the well-known carbon
capture technology of Hot Potassium Carbonate (HPC),
absorbs CO2 from the flue gas stream into the HPC
water solution. The remaining flue gases, which have
already been treated in the dry section, are emitted to the
atmosphere.
The CO2-rich HPC solution is then heated to release the
highly concentrated CO2 product in a stripping process.
The HPC solution is regenerated and injected into the
absorber in a loop system, requiring no continuous make-
up of the solution.
The CO2 is collected, conditioned, and sent for the chosen
use or storage solution for the process. The captured CO2
can be sent to the conditioning plant, designed to deliver
the desired CO2 quality, pressure and temperature for use
or storage: underground, for enhanced oil recovery or
mineralization.
The conditioning technology is adapted to the effective
needs and can cover from simple storage/delivery in gas
phase to purification and liquefaction or compression to
supercritical conditions.
The K2-CO2 HPC process is a classic absorption/stripping
process but is operated at relatively low pressures (typically
0.5-5 barg) and integrates all possible heat recovery
stages. The process is designed to have zero external heat
needs, making it less energy-intensive than other CCUS
technologies, including those utilizing a similar solvent or
amine-based systems. It can be applied to a wide range of
industrial processes such as glass, steel, biomass/waste
incineration.
HPC technology has been chosen against amines for
several reasons. These include that HPC solution is safe
for people and the environment, non-volatile, stable,
inexpensive, and based on a readily and worldwide
available basic component that is not provided by a
propriety source, manufacturer, or licensor.
SUMMARY
BENEFITS
•
No Upstream Process Modifications: Our systems integrate into existing processes without upstream modification of
conditions or fuel required and include Use and/or Storage, providing tailored solutions to the unique process and site.
•
Energy Efficient: Energy demands for heating/cooling and expansion/compression are minimized through energy re-
use throughout the process.
•
Cost Effective: Minimal changes to combustion process, waste heat recovery, and solvent regeneration provide a cost-
effective solution for CCUS in small to medium size emitters.
•
Continuous Compliance: Highly effective air pollution control technology is integrated for other flue gas pollutants.
INTEGRATION OF CO2 CAPTURE AND SEQUESTRATION OR USE
K2-CO2 delivers fully integrated turnkey Carbon Capture
Use & Sequestration (CCUS) solutions targeting small and
medium scale industrial emitters.
Our portfolio includes turnkey solutions to satisfy from the
exit of combustion source to the exhaust stack including
Carbon Capture integrated with flue gas conditioning,
waste heat recovery, and reuse or sequestration.
These solutions integrate into an existing process without
impacting the production, resulting in a reduction of
environmental emissions, overall energy impact, and CO2
footprint.
Our team leverages its extensive experience as industrial
flue gas treatment integrators to offer a safe, energy-
efficient, “bolt-on” carbon capture system utilizing Hot
Potassium Carbonate (HPC) solvent with the needed
conditioning for sequestration or reuse.
The HPC-solvent process for CO2 capture, licensed by
Giammarco Vetrocoke, is used globally in industries such
as chemical plants with high CO2 concentrations in the flue
gas: K2-CO2 has extended the usefulness to lower CO2
concentrations, making it suitable for most combustion-
derived flue gas.
CONTACT
Email: info@k2-CO2.com
Web:
www.k2-CO2.com
K2-CO2
•
Safe and Environmentally Friendly: Hot Potassium Carbonate (HPC) is a non-flammable, nontoxic, stable and
inexpensive solvent, eliminating the need for harmful and corrosive amine-based capture processes.
•
Tailor-made: CO2 is delivered at conditions defined by the downstream process, easily reaching Food & Beverage
quality if required
Schematic representation of K2-CO2 typical process with
indication of the main heat recovery stages; solution is always
customized in function of the flue gas characteristics.
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DESCRIPTION
The UNO MK 3 process consists of a catalytically enhanced
precipitating potassium carbonate solvent technology
engineered to capture 90+ per cent of carbon dioxide (CO2)
emissions from heavy industry sources such as cement
plants, power stations (pre- and post-combustion) and
other large CO2 emitting industries. Following the invention
of the UNO MK 3 process within the Cooperative Research
Centre for Greenhouse Gas Technologies (CO2CRC), the
technology has subsequently been developed over the
last decade by KC8 Capture Technologies in conjunction
with the University of Melbourne in Australia.
Potassium carbonate (K2CO3) has been used in solvent
absorption processes in chemical industries for many
years (i.e. the Benfield process). The patented UNO MK
3 process provides a unique update to this established
technology, making it highly efficient for CO2 capture at low
pressure. The UNO MK 3 process contains the absorption
and regeneration stages of a standard solvent absorption
process. However, unlike a standard liquid-based solvent
system, a KHCO3 precipitate is allowed to form. Removing
this constraint allows UNO MK 3 to be operated with
concentrated solvent and greater solvent loadings. That, in
turn, allows for greater working capacities, lower circulation
rates and drives down energy requirements.
To handle solid precipitation in the process, KC8 Capture
has conducted extensive R&D to identify and adapt existing
process units to meet the challenging requirements.
Central to this has been our patented refinement of
Turbulent Bed Contactor technology to not only facilitate
suitable solids tolerance in the absorber unit, but also
provide process intensification, resulting in reduced
column height relative to conventional amine processes.
A key benefit of potassium carbonate-based solvents is the
significantly lower volatility compared with amine-based
solvents. The volatile emissions from amine-based solvents
can be significant and usually requires an additional water
wash sections as well as continuous solvent make-up. In
contrast, the UNO MK 3 process neither requires a water
wash stage, nor complex reclamation sections to achieve
economic viability.
The UNO MK 3 process is capable of handling a wide
range of applications, including both pre- and post-
combustion electricity generation and other industrial
CO2 emitting processes. It is unaffected by the impurities
in a range of fuel source including black coal, brown coal,
natural gas and emissions from cement, iron and steel and
other heavy industries. Due to its oxygen tolerance and low
volatility, it is also highly applicable in capture from natural
gas turbines in either open or closed cycle flue gases. It
also has the capacity to be applied either as a new build or
retrofit application.
SUMMARY
BENEFITS
•
Lower cost – achieving up to 50% reduction compared to the best amine equivalent due to major improvements in
both CAPEX and OPEX expenditure
•
Lower energy usage - performing up to 15% less than the best amine technology principally due to reboiler energy
requirements typically under 2.5 GJ/tonne CO2
•
Oxygen, SOx and NOx tolerant process - allowing diverse application portfolio including difficult to abate sectors such
as cement, steel and waste-to-energy
•
Low cost, safe solvent with pre-existing supply capacity – with current potassium carbonate market orders of
magnitude larger than forecast CO2 capture demand requirements
•
Small plant footprint - achieved through higher solvent loadings that lead to a process size reduction and patented
concentric column design for larger operations.
•
No toxic by-products and low solvent volatility – eliminating need for toxic waste disposal, complex wash stages and
solvent reclamation units
•
Superior environmental performance – particularly benefitting from environmentally benign solvent, lack of toxic by-
products and low solvent volatility
•
Low impact retrofit integration – design options to provide minimal upstream process impact, or alternatively to
maximize heat integration with existing systems to optimize process synergies
•
Option to time shift energy demands – The increased loading capacity and solvent price point makes large scale
solvent storage for time shifted regeneration economically viable in many situation
UNO MK 3
KC8 Capture Technologies is commercialising industry
leading carbon capture technology that provides an
affordable pathway to reduce greenhouse gas emissions
from the use of fossil fuels and heavy industries around the
world.
Our revolutionary UNO MK 3 technology utilizes a novel
precipitating potassium carbonate (K2CO3) solvent, enabled
through our patented solids tolerant absorber design. The
formation of potassium bicarbonate solids in the system
allows for greater solvent loading and lower circulating
solvent volumes relative to both the Benfield process and
conventional amine systems.
Further benefits of the novel solvent include a process size
reduction, reducing both CAPEX cost and plant footprint,
and decreased reboiler energy usage. These, along with
other key advantages, allow for the UNO MK 3 technology
to be built and operated at up to 50% lower overall costs
compared to the best existing amine based equivalent.
Another key advantage of the precipitating potassium
carbonate solvent is its tolerance of oxygen, SOx and
NOx in the source flue gas. This opens up the technology
application range to difficult to abate sectors such as
cement and steel, as well as energy sectors with additional
challenges such as waste-to-energy and gas turbine-based
power generation.
Major environmental and safety benefits are also realized
with the UNO MK 3 technology, with its environmentally
benign and non-volatile solvent alongside the lack of toxic
by-product production proving to be of particular strategic
advantage relative to its equivalent amine competitors.
The solvent stability and non-volatility also reduces solvent
loss due to degradation and eliminates the need for wash
stages and reclamation units.
The UNO MK 3 has already been demonstrated at the pilot
scale on industrial flue gasses, and two demonstration
scale facilities are in late stage design, both of which are
scheduled to begin operation in 2024. These will directly
demonstrate the UNO MK 3 capabilities in both difficult
to abate industrial and power sectors in their respective
projects. Planned FEED studies are also predicted to
confirm current estimates that the technology can achieve
carbon capture in the price range of $35-40 / tonne CO2.
CONTACT
Email: greg.ross@KC8capture.com
Web:
www.KC8capture.com
KC8 CAPTURE TECHNOLOGIES
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Looking ahead, KC8 has created a range of configurations
in relation to large scale single stream contacting systems.
This includes a novel patented concentric single stream
absorption and stripping combined column, which
uses concrete and/or geopolymers as the material of
construction. This enables larger column diameters
and improves CAPEX performance comparative to
conventional steel arrangements. Applications in a single
train are now possible for large emission sources.
Pilot plant testing of UNO MK 3 has been completed under
real flue gas conditions at Hazelwood Power Station in
the Latrobe Valley, Australia, and we are currently in the
process of implementing two demonstration facilities of the
UNO MK 3 technology.
The first of these is a 10 - 15 tpd CO2 PACER demonstration
facility being built in partnership with Cement Australia, with
the plant processing clinker flue gas from a pre-existing
industrial plant. Operations will be located at a Cement
Australia facility in Gladstone, Australia, and are forecast to
begin operations in Q1 2024.
The second demonstration plant has been facilitated by
our success in the recent US DoE FleCCS project. During
the first stage of this project, KC8 Capture demonstrated
that the UNO MK3 in conjunction with pre-existing NGCC
and/or OCGT turbines can, based on independent
economic analysis, be widely and profitably deployed in
future near-zero emission grids. Stage 2 involves a physical
demonstration of the technology, which will be on a similar
5 - 10 tpd scale to the PACER project but will focus on
the lower CO2 concentrations found in gas turbine flue
gas. This plant will be installed at the NCCC test centre in
Alabama, USA, with operations forecast to begin Q3 2024.
These two projects will take KC8 Capture through to a
TRL of 7-8, at which point we will be ready to commence
construction of commercial scale facilities. Current
estimates are that typical applications at full scale will be
able to achieve CO2 capture costs of $35-40 /tonne.
Figure 1: Conventional dual absorption / stripping column
configuration
Figure 2: KC8 patented concentric absorption / stripping column
HOW OUR TECHNOLOGY WORKS
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DESCRIPTION
CCUS is a critical component of a circular carbon economy.
Linde is a forerunner in this area with a portfolio of products
and solutions that helps its customers fulfill their net-zero
emission targets. Here are a few examples:
•
Heidelberg Materials and Linde have established
a joint venture to build and operate a state-of-the-
art carbon dioxide capture and liquefaction plant at
Heidelberg Materials’ Lengfurt, Germany, plant. CO2
will be separated directly from part of the exhaust gas
stream from the cement clinker kiln using an amine
scrubbing system specially developed for flue gases.
Linde will also supply equipment for purification and
liquefaction, tanks for intermediate storage of the
product, and loading facilities.
•
Groundbreaking recently took place for a major
carbon capture pilot project: the 10-megawatt project
at City Water, Light and Power (CWLP) in Springfield,
Illinois. The Linde/BASF Advanced Post-Combustion
CO2 Capture Technology used in this project is a major
step in demonstrating how capture technologies can
be successfully integrated into industrial facilities to
reduce CO2 emissions.
•
Linde has signed a long-term agreement with
ExxonMobil for the off-take of carbon dioxide
associated
with
Linde’s
new
clean
hydrogen
production in Beaumont, Texas. Under the terms of the
agreement, ExxonMobil will transport and permanently
store up to 2.2 million metric tons of carbon dioxide
each year from Linde’s hydrogen production facility,
equivalent to the emissions from nearly half a million
cars per year.
•
Linde’s engagement in CCUS extends to fostering
innovation. To this end, Linde has opened its first
R&D center for CCUS technologies in Saudi Arabia’s
Dhahran Techno Valley. Aside from developing
solutions, the center will offer training and education
for professionals, customers, and universities.
TECHNOLOGIES FOR A LARGE VARIETY OF CARBON
INTENSITIES AND SOURCES
The projects and innovative activities described above rely
on our extensive portfolio of technologies and services
along the whole CO₂ value chain. When deciding which
solution to select, the company’s engineers first verify
which CO₂ concentrations need to be addressed – low,
medium, or high (Figure 1). Linde provides solutions for
many different CO₂ emitting industries. The technologies
are further divided into their suitability for the CO₂ source,
whether it be flue gas, natural gas, syngas, or tail gas.
Figure 1: Overview of Linde’s tecnology portfolio along the CO2 value chain.
1 OASE® is a registered trademark of BASF SE
SUMMARY
BENEFITS
Linde’s offering relating to CCUS:
•
Economical and technical feasibility studies
•
CO2 capture as a service (build, own, operate)
•
Full engineering, procurement, construction (EPC) solution
•
EPC services
•
Training of operational and maintenance personnel
CARBON MANAGEMENT AS A SERVICE
As efforts to reduce greenhouse gases, such as carbon
dioxide (CO2), intensify, finding a reliable supplier who
can navigate the complexity of large-scale, multi-year
projects is essential for industries such as oil & gas,
chemicals, steel, cement, and power generation. Linde has
extensive, proven expertise in the treatment of CO2 along
its entire value chain, including its separation, purification,
compression, and liquefaction. Furthermore, the company
helps its customers explore all their options to store or
potentially reuse captured carbon in other processes.
Linde also covers carbon sequestration and collaborates
with other companies around the globe.
Projects for managing carbon are performed in the
framework
of
an
EPC
(engineering,
procurement,
construction) or as a BOO (build, own, operate). At the same
time, Linde invests in own plants and aims to minimize CO2
emissions in its own production and operations.
CONTACT
Email: ccus@linde.com
Web:
www.engineering.linde.com/CO2
LINDE
Linde provides services along the whole value chain
Logistics and
application
Conditioning
Capture and Processing
CO2 content in sources
<3%
>98%
Medium
High
Low
Power generation
Olefins production
Iron and steel production
Cement and lime production
Steam Methane Reformer (SMR)
flue gas
SMR syngas
Gasification
Partial Oxidation (POX)
Auto Thermal Reforming (ATR)
Direct Reduced Iron (DRI) process
Oxyfuel processes
Chemicals production
Natural gas sweetening
Linde technologies cover a broad range of CO2 containing gas streams
Sources
Flue gas
Natural gas
Syngas
Tailgas
OASE® blue
Amine wash
HISORP® CC
HISELECT®
Rectisol®
Pressure Swing Adsorption (PSA)
CO2 Processing Unit (CPU)
Compression
and dehydration
Liquefaction
Tank farms &
loading stations
Logistics and
distribution
Storage (CCS)
Industrial
Synthesis
Food and
beverage
Electronics
1
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FOR GAS STREAMS WITH LOW CO₂ CONTENT
OASE® blue technology for Post-Combustion CO2
Capture (PCC)
Post Combustion CO2 Capture (PCC) is a mature option
to capture CO2 from flue gas streams and thus ensure
compliance with increasingly strict emissions thresholds.
With the OASE® blue technology, CO2 is removed from
the flue gas through chemical scrubbing with an aqueous
amine-based solvent (Figure 2). It can be implemented
downstream
of
existing
assets
without
interfering
with upstream processes. For new assets, advanced
plant integration concepts and optimized total costs of
ownership can be accomplished.
The optimal design of turnkey facilities using OASE® blue
technology has been jointly developed by BASF and Linde.
It leverages BASF’s capabilities in high-performance gas
treatment technologies and Linde’s strength and proven
track record in design and delivery of turnkey industrial
plants. This results in an optimal interplay of solvent,
process design, equipment, and plant integration.
The technology can be applied to flue gases from various
sources, such as different types of power plants, gas
motors, steam generators, cement plants, and furnaces,
just to name a few. It easily covers a spectrum from 3 to
25 vol% CO₂ content in the flue gas. The technology allows
for CO2 capture rates higher than 95% and generates
a CO2 product purity of 99.9 vol% (dry). This purity is in
compliance with the CO2 product specification in most
cases. Therefore, a further purification step may not be
necessary.
This high-performance CO2 capture technology in
combination with our solid track record in large-scale gas
treatment plants ensure low risk in EPC projects.
Highlights
•
Compact footprint
•
High CO2 capture rate even at low CO2 concentrations
•
20% lower energy consumption and 20% lower
circulation rate compared to MEA solution
•
Low solvent degradation rate even at elevated
oxygen content in flue gas, and therefore low solvent
consumption rate
•
Different options for energy and heat integration
•
Unique emissions control technology for minimum
environmental impact
•
> 500 OASE® gas treatment plants in operation for
different applications
•
> 65,000 hours of operational experience with OASE®
blue
•
Reference plants in Germany and the United States
FOR GAS STREAMS WITH LOW TO MEDIUM CO₂
CONTENT
Amine wash
Amine wash processes are the standard for CO2 removal
from steam methane reforming (SMR)-based hydrogen,
syngas, and ammonia plants. CO2 capture from syngas
(Figure 3) is a proven technology, which achieves a CO2
recovery rate of 99.9%. Further advantages include a low
investment and favorable operating costs. Amine wash
units can be installed in various areas of a plant, from low-
to high-pressure applications. They are also suitable for
advanced CO2 removal as well as simultaneous removal
of CO2 and sulfur. Amine wash units can also be combined
with other Linde technologies, such as the Linde Ammonia
Concept (LAC™), or with cryogenic processes for carbon
monoxide production.
Highlights
•
State-of-the-art process
•
Compact design
•
Favorable design for low-pressure and high-pressure
applications
•
Compatible for CO₂ removal and/or sulfur removal
Figure 2: OASE® blue post-combustion CO2 capture (PCC) process
Flue gas
Pre-conditioning
Power generation / SMR /
Production of cement, lime,
iron, steel and olefins
Absorption
Emissions control
Power generation / SMR /
Production of cement, lime,
iron, steel and olefins
Heat
recovery
Regeneration
Reclaiming
product
OASE® is a registered trademark of BASF SE
Figure 3: Amine wash-based CO2 capture process from syngas
CO2 containing
syngas
Amine-based
CO2 removal system
Gaseous CO2
(wet)
CO2 capture
rate >99.9%
SMR / ATR / POX
Temperature Swing
Absorption (TSA)
Gaseous (dry)
CO2 product
to sequestration
Lean
syngas
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HISORP® CC
HISORP® CC is a mature carbon capturing process based
on adsorption and cryogenic separation technologies. It
follows a toolbox approach for customizing the process
setup on a case-to-case basis with the aim to minimize the
carbon footprint of CO2-emitting industries.
HISORP® CC can be applied for pre- and post-combustion
carbon capture from various CO2-emitting sources. One
application is for blue hydrogen production plants (both
for new builds and retrofits), such as SMR, autothermal
reforming (ATR), partial oxidation (POX), and gasification.
Here, the toolbox approach shows its advantages by
optimally combining separation technologies to minimize
carbon intensity and maximize hydrogen production. To
produce blue hydrogen, HISORP® CC can be applied in
the syngas or the tail gas route of the hydrogen Pressure
Swing Adsorption (PSA) of existing SMRs and ATRs.
Especially for newly built ATR and POX reactors, HISORP®
CC is used for carbon capture in the tail gas of the H2 PSA
with advantages regarding reliability of H2 production
and specific energy consumption for CO2 removal. In
addition, for existing SMRs, post-combustion CO2 capture
(PCC) from the flue gas is often the preferred approach to
minimize carbon intensity. Furthermore, HISORP® CC can
be applied for PCC from various other flue gases of hard-
to-abate CO2 sources, e.g., cement and lime production,
steel production, and power generation.
HISORP® CC achieves overall CO2 capture rates of up to
99.7% and is flexible in regard to scale (covering all relevant
industrial sizes), CO2 feed concentration, the state of the
CO2 export product (in gaseous, liquid, or supercritical
form), and all purity levels (e.g., industrial grade or high-
purity food & beverage grade).
Highlights
•
Combines Linde’s inhouse adsorptive and cryogenic
technologies
•
Individual HISORP® CC concepts for different feed
streams by using Linde’s toolbox
•
Flexible in size and scale
•
All individual process units within the HISORP®
CC process are in operation and have technology
readiness level 9
•
HISORP® CC can be adapted to various CO2 product
requirements (gaseous/liquid/supercritical CO2, purity
grade for sequestration or utilization)
•
Packaged unit design (pre-manufactured & workshop
tested) for minimized on site construction effort
•
CO2 capture rate >99%
•
No steam required (only electrical power)
•
No consumption, handling, makeup, and disposal of
chemical washing agents
•
No hydrogen losses when applied for CO2 capture in
blue hydrogen production
•
Includes
smart
pre-treatment
for
trace-impurity
removal from flue gases
HISELECT® powered by Evonik membranes
The HISELECT® membrane was originally developed
with a focus on natural gas and process gas industries.
For natural gas resources with sour and acid fractions,
membranes are an excellent alternative to conventional
amine wash systems for acid gas removal. Driven by partial
pressure difference, the HISELECT® membrane works like
a semi-permeable barrier and separates the feed gas into
a low-pressure permeate, rich in the gas to be removed
or recovered (such as CO2), and a high-pressure retentate
with a low content of these components. A typical setup
of a gas processing unit with membranes is shown in
Figure 5. HISELECT® membranes efficiently remove CO2
from natural gas over a wide flow rate and concentration
range. The membranes demonstrate high selectivity
for CO2, irrespective of high hydrogen content (HHC)
and CO2 partial pressure. Additionally, strong resistance
to unsaturated hydrocarbons, mechanical robustness,
and high resistance to hydrogen sulfide (H2S) result in
low maintenance requirements and a rapid return on
investment. Beside applications in natural gas sweetening,
HISELECT® membrane technology can also be applied in
hybrid solutions with pressure-swing or temperature-swing
adsorption units to efficiently remove CO2 or other gases
from process gases.
Highlights
•
Low CAPEX and OPEX with high operational flexibility
•
High separation capacity and high selectivity for
maximum recovery rates and high purities
•
Ability to tailor membrane capacity and selectivity to
customer requirements
•
High volume efficiency due to optimized packing of
hollow fiber membranes
•
Production flexibility with wide feed stream condition
range and supporting temperatures up to 100°C and
pressures up to 200 bar
•
Resistant to CO2 partial pressure of up to 50 bar
•
Robust and stable performance over time under harsh
operating conditions, reducing need for overdesign
•
Reduced pre-treatment effort due to excellent
resistance to heavy hydrocarbons and plasticization
•
Mechanical resistance to process fluctuations during
operation
Figure 4: HISORP® CC: Mature toolbox approach to reduce CO2 emissions from various industries.
Figure 5: Typical process design of a gas processing unit with HISELECT® for natural gas acid removal
Raw NG
upstream
Membrane
separation II
Membrane pre-treatment
Membrane
separation I
CO2 removal
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Rectisol® wash unit
Linde’s Rectisol® wash unit is able to extract sour gas
from syngas. The solution uses proven technology that
is adjusted to the actual needs and requirements of plant
operators. Its application in syngas is indicated in Figure 6.
It is flexible with respect to upstream syngas generation as
well as gas specification for downstream applications.
Rectisol® can either be used for selective removal of
CO2 and sulfur, or it can be designed for designated
CO2 capture. In case of selective removal of CO2 and
sulfur, about 99% of the CO2 can be captured sulfur-free,
which means that no additional desulfurization units are
required. Rectisol® can be integrated with other Linde gas
processing technologies (such as downstream PSA and
cryogenic processes). Nominal capacities can vary widely,
from small-scale plants (30,000 Nm3/h feed gas) up to high
one-train capacity plants (2,000,000 Nm3/h feed gas).
Highlights
•
State-of-the-art process
•
Used for the treatment of feed gas containing sulfur
and CO2
•
Water- and sulfur-free CO2 product for further
processing
•
Enriched H2S fraction can be realized within one
process
•
Easy solvent handling (chemically stable, low cost, and
readily available on the market)
•
Enhanced trace component handling
•
Low product losses (H2 and CO)
FOR GAS STREAMS WITH MEDIUM TO HIGH CO₂
CONTENT
CO₂ PSA
Linde’s pressure swing adsorption (PSA) system is an
innovative, efficient, and low CAPEX technology for the
recovery of CO2 from process gas streams covering a wide
concentration range, such as from process gases including
syngas streams and iron and steel production off-gases, as
shown in Figure 7.
In the case of syngas, PSA technology is used to recover
CO2 from upstream, high-pressure raw syngas streams
or low-pressure off-gas streams generated by SMR or
gasification processes. In many cases, PSA technology is
a more cost-effective alternative to conventional washing
systems due to its lower investment and operating costs.
In the iron and steel industry, PSA technology can be
used to efficiently remove CO2 in direct reduction or
blast furnace off-gases. The process removes maximum
amounts of CO2 yet leaves valuable gas components,
such as H2, CO, and CH4, in the gas stream for further
processing.
A CO2 PSA unit can achieve a product purity of up to 95
vol%, with unit capacities ranging from a few thousand
Nm3/h to around 300,000 Nm3/h.
Highlights
•
Mature and robust purification technology
•
No electricity consumption
•
No steam required for regeneration (thereby no
additional CO₂ generation)
•
No solvent is applied
•
No negative environmental impact due to the
emissions of solvent traces in exhausts or CO₂ product
•
No extra cost for solvent makeup and handling
•
Low CAPEX and OPEX
Figure 6: Typical Rectisol® process design for CO2 capture from syngas
SMR / ATR / POX
CO2 + H2S / COS
containing syngas
Rectisol® wash unit
CO2 removal system
Lean syngas
Gaseous CO2 (dry)
CO2 capture rate >99%
H2S / COS fraction to SRU
Gaseous
CO2 product to
sequestration
Figure 7: Typical CO2 PSA process design for efficient capture of CO2 from process gases
Low / medium / high CO2
concentration source
CO2 PSA
CO2 export
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CO₂ PROCESSING UNIT
Linde’s CO2 Processing Unit (CPU) is applied to purify CO2
-containing gas streams to provide typical CO2 product
specifications for a variety of industrial applications.
Typical CPU feed gas streams are CO2-rich gases
generated from CO2 capture processes, flue gases from
oxy-fuel combustion processes, and CO2-rich off-gases
from chemical plants, such as ammonia, ethylene oxide,
methanol, or ethanol plants. As shown in Figure 8, an
extended toolbox of processes and technologies allows for
the removal of different trace components, such as sulfur-
or nitrogen-containing compounds, hydrocarbons, heavy
metals, and air gases.
Linde initially developed and commercialized the CPU
technology to treat oxy-fuel flue gases at an oxy-fuel lignite-
fired power plant at Schwarze Pumpe, Germany. More
recently, Linde’s CPU has been considered for oxy-fuel
projects in the cement industry. Mature CO2 processing
technologies in combination with Linde’s track record
in large-scale gas-treatment plants ensure low-risk EPC
projects for clients.
Highlights
•
Mature and robust purification technology
•
Reference plant in Schwarze Pumpe, Germany, for
treatment of oxy-fuel flue gases
•
Multiple EPC and Linde operation references for
production of food-, chemical-, and electronics-grade
CO2
•
Standardized and skid-mounted modules as well as
large-scale customized, stick-built solutions available
CO₂ COMPRESSION/DEHYDRATION
CO2 compression and dehydration (see Figure 9) are the
most common process units in all CO2 plants. If the CO2
purity already meets specification requirements after the
CO2 capture process, the downstream CO2 treatment
usually involves compression and dehydration. It is also a
typical process unit for CPU and CO2 liquefaction plants.
Depending on the plant capacity, different types of
compressors can be used, such as piston, screw, and turbo
compressors. And depending on local costs for utilities,
electrical or steam-driven compressors can be employed.
The targeted CO2 product pressure is defined by the
downstream application or distribution concept. Pressures
of up to a maximum of 215 bar have been realized.
Compressor stations not only compress the main CO2
feed gas stream, but can also be used to integrate and
compress boil-off gases from storage tanks and other CO2-
rich vents from the plant.
Highlights
•
Mature and robust technology
•
Various options for compressor type
•
Multiple references for different scales worldwide
Figure 8: Typical CO2 Processing Unit (CPU) design
Oxyfuel plant /
CO2 capture plant /
Chemical plant
product
Liquefaction and
rectification with
refrigeration unit
Purification
toolbox II
Purification
toolbox I
Compression
Raw CO2
Figure 9: Typical CO2 compression and drying process design
Chemical plant /
CO2 capture plant
Drying
CO2 compression
Raw CO2
product
Vent
Boil-off from
storage
Other
recycles
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CO2 LIQUEFACTION
CO2 liquefaction, as shown in Figure 10, can be an
additional process step attached to a CO2 capture and
processing plant. For example, when CO2 is purified
by means of cryogenic separation (rectification), CO2
liquefaction is involved. In addition, CO2 liquefaction might
be required because of the CO2 logistics concept when
transporting it via road trailers, trains, or ships.
Linde’s largest liquefaction plant, in operation since 2015,
is producing approximately 1,350 tons of CO2 per day. The
CO2 is used in enhanced methanol and urea production.
Additional large-scale plant references can be found
in Norway and the United States for carbon capture
and storage (CCS) and food applications, respectively.
Depending on local needs, the integration concept, safety
considerations, and cost efficiency, different refrigerants
can be considered for use in the refrigeration unit.
Highlights
•
Mature and robust technology
•
Various options for refrigerants available
•
Extended reference list at various product capacities
•
Standardized and skid-mounted modules as well as
large-scale customized, stick-built solutions available
CO₂ TANK FARM AND LOADING STATIONS
Linde offers state-of-the-art tank farms to store liquid CO2.
A range of configurations are available. For example,
the storage tanks can be spherical or cylindrical (vertical
or horizontal). Tank farms can be equipped with boil-off
gas re-liquefaction as well as integration of gas return
lines. Moreover, an essential component of a tank farm
is a loading station. While most tank farms feature trailer
loading stations, Linde has also built train and ship loading
stations (see Figure 11). This covers the whole range of
potential distribution concepts.
Highlights
•
Extended reference list at various product capacities
•
High degree of standardization and skidded packages
to reduce CAPEX
Figure 10: Typical CO2 liquefaction process design
Chemical plant /
CO2 capture plant /
CO2 processing units
Raw CO2
Rectification
Sub-cooler
Refrigeration unit
Liquefier
Vent gas
Vent gas
treatment
Liquid CO2
to storage
Figure 11: CO2 tank farm and loading station
CO2 liquefier
Liquid CO2
Boil-off
liquefaction
Storage
Distribution
Boil-off to
compression
Gas return
lines
Ship loading
Train loading
Truck loading
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DESCRIPTION
SECTION 1: TECHNOLOGY DEVELOPMENT
NET Power has developed and optimized its technology
during more than a decade of research, development,
and operational demonstration. From the very beginning,
the NET Power Cycle was designed to overcome the
challenges faced by both conventional and renewable
energy technologies pursuing grid-scale decarbonization.
It solves the energy "trilemma" by providing clean,
affordable, and dispatchable power. By meeting these
three criteria, NET Power is able to integrate into existing
grid infrastructure and markets while delivering additional
benefits, such as capturing nearly all carbon emissions.
NET Power achieves this through its unique combination
of oxy-combustion of natural gas with a supercritical CO2
power cycle. In the process, natural gas is burned using a
mixture of oxygen and CO2. The combustion produces CO2
and water, which are added to the CO2 process stream
at high pressure. The high-pressure fluid flows through a
turboexpander, which produces power and condenses
water from the process fluid while capturing the CO2. Most
CO2 returns to the process through compression and
pumping, while a stream of continuously captured CO2
is removed from the process at high purity and pressure
suitable for permanent storage or utilization. The result:
carbon emissions are contained during the process, so
there's no need for costly post-combustion capture.
In more detail, The NET Power Cycle can be broken into
seven steps:
1.
Air Separation: The NET Power Cycle begins by
purifying and compressing atmospheric air into the
separation systems. An insulated, specially engineered
“cold box” then separates the air into its component
gas molecules (including oxygen, argon, and nitrogen).
2. Oxy-Combustion: The oxygen filtered out in the air
separation unit (ASU) is combusted with natural gas
and recuperated supercritical carbon dioxide in a
series of parallel, direct-fired combustors feeding
the turbine-generator. The natural gas is burned in
99.5% pure oxygen and CO2 resulting in a stream of
predominantly steam and CO2.
3. Turboexpander: The combustion process creates a
high-pressure CO2 working fluid that expands and
turns the turboexpander to generate electricity.
4.
Heat Exchanger: The turboexpander reduces the
pressure of the CO2, which exhausts to a series of
recuperative heat exchangers to cool.
5. Water Separator: The byproducts of the oxy-
combustion process are water and CO2. As the
working fluid cools, it is routed through a condensed
water circulation loop that condenses the water vapor
and separates the low-pressure, high purity CO2.
6. Compressor: Some of the high purity CO2 is removed
and exported via pipeline for sequestration or
utilization, and the remaining CO2 is re-compressed
in adiabatic and isothermal processes, where process
heat and mass are recycled.
7.
Recirculation:
Recycled
CO2
is
reheated
and
recirculated to be mixed with natural gas and oxygen
in the combustor, starting the cycle again.
SUMMARY
BENEFITS
The utility-scale NET Power system is being designed to achieve the following benefits:
•
Clean: Average Carbon Intensity (CI) of 58g CO2e/kWh and can capture CO2 at rates >97%, providing for 87% CO2
emissions reduction in comparison to conventional Combined Cycle Gas Turbine (CCGT) technology. No risk of NOx,
SOx, or particulate emissions.
•
Reliable: Provides 24/7 dispatchable, baseload power with a targeted capacity factor of 92.5%, power ramp rates of
10% to 15% per minute, and 0% to 100% load following capabilities while capturing all emissions.
•
Low-Cost: Initial NET Power plants target a levelized cost of energy between $26-55/MWh.
•
Utilizes Existing Infrastructure: NET Power plants can leverage existing pipeline and electricity transmission networks
for planning and operations.
“THE ENERGY TRIFECTA” - CLEAN, RELIABLE, & LOW-COST ENERGY FROM NATURAL GAS.
NET Power delivers the “energy trifecta” – clean, reliable,
and affordable energy from natural gas.
NET Power combines a semi-closed loop cycle that
inherently captures CO2 and produces power. The
company combines oxy-combustion and a supercritical
CO2 (sCO2) power cycle to deliver on-demand natural gas
power while capturing nearly all emissions. The CO2 from
oxy-combustion is recirculated back to the combustor and
a portion is exported for utilization or sequestration.
NET Power’s recent momentum is built upon more than
a decade of milestones, including key investments,
construction and testing at a 50 MWth demonstration
facility in La Porte, Texas, a slate of strategic engagements,
and the announcement of its first commercial facility in
West Texas. In February 2022, NET Power formed a Joint
Development Agreement with Baker Hughes to advance
the design of key turbomachinery and equipment used in
the NET Power Cycle. In June 2023, NET Power completed
its business combination with RICE Acquisition Corp II
(NYSE:RONI), making Net Power a publicly traded company
(NYSE:NPWR).
CONTACT
Scott Martin, Chief Technology Officer
Email: netpower.media@netpower.com
NET POWER
•
Compact Footprint: Less than 50% footprint of a similarly sized CCGT facility with post-combustion capture; further
enables use of brownfields sites.
•
Value of Carbon: The NET Power Cycle inherently captures high-purity, pressurized CO2 for sequestration or utilization
in Enhanced Oil Recovery, eFuels, synthetic chemicals, and product integration.
Figure 1: The NET Power Process
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Figure 2: NET Power’s La Porte Demonstration Facility
NET Power is developing a 300 MW Class utility-scale
power plant producing clean, dispatchable energy
alongside 850 Mtpa of high-pressure, high-purity CO2
and 500 gallons of water per minute at a target net
efficiency approaching 50% for the first generation of
plants. Electricity output is designed to be ramped at a
rate of 10%-15% per minute with full carbon capture across
the operating spectrum. Meanwhile, criteria pollutants are
avoided and CO2 emissions are captured as an inherent
feature of the cycle.
This performance is possible by using pure oxygen
instead of air in the combustion process; the byproducts
of combustion are primarily water and CO2. Rather than
intaking new air with each cycle and releasing emissions
into the atmosphere like a traditional gas turbine, the cycle
extracts the remaining heat from the exhausted working
fluid and reintroduces a substantial portion of CO2 back
into the turboexpander after removing the water. The
semi-closed-loop cycle recirculates the vast majority of
the combustion-derived CO2 as the working fluid used for
power generation in the turboexpander. In this way, CO2
is inherently captured at high pressure as a fundamental
feature of the cycle and not as an add-on process.
The use of sCO2 as the working fluid offers two main
advantages. First, CO2 has a higher specific heat than other
gases (e.g., air) due to its high molecular weight. Second,
supercritical CO2 has the density and compressibility of
a liquid while having gas-like viscosity. These physical
properties enable NET Power facilities to use smaller
equipment when compared to similarly rated conventional
power plants. Its high-pressure operation also allows
for significant power production at the turboexpander.
In addition, the high density of a CO2 working fluid
allows pumping to replace centrifugal compression for
pressurization, which further enhances cycle efficiency.
Smaller equipment requires a smaller footprint (3.24 to
5.38 ha for NET Power plant) and, therefore, land use for
the plant is approximately 40 to 50% less in comparison
to similar output gas-fired power plants (7.5 to 11 ha for
combined cycle gas turbine).
SECTION 2: DEMONSTRATION FACILITY
In order to demonstrate the NET Power Cycle at scale,
the company designed and built a test facility in La Porte,
Texas. The facility, commissioned in 2018, covers five acres
and has over 1,500 operational hours as of October 2022.
During testing, the test cycle underwent start-up, shutdown,
and transient/excursion tests at key operating points. This
included building CO2 inventory, shedding CO2 inventory,
verification of process chemistry, validation of control and
safety systems, operations of pumps and compressors,
and testing of process stability and controllability. In late
2021, the facility achieved synchronization with the Texas
ERCOT grid.
During this testing, the facility completed multiple 24-
hour test campaigns while further validating stop/
start sequences, steady state operation, and ramping
operations, allowing for the refining of the plant control
system. The facility has also successfully exceeded
numerous utility-scale plant specifications, including
turboexpander inlet temperature and balance of plant
operating pressures. In addition to achieving these
milestones in technical validation, the plant informs the
design of NET Power's commercial product - the utility-
scale 300 MW Class plant. The NET Power test facility also
drives further development of key intellectual property
and procedures, as well as enabling hands-on training for
future NET Power technical, operations, and maintenance
personnel.
SECTION 3: JOINT DEVELOPMENT AGREEMENT (JDA)
NET Power formed a strategic partnership with Baker
Hughes in February 2022 through a Joint Development
Agreement (JDA) supporting the technical and commercial
deployment of NET Power’s technology. As part of the
agreement, Baker Hughes has invested cash equity into
NET Power and is partnering in the global development
and commercialization of NET Power technology.
As part of this technical development program, Baker
Hughes is leveraging its advanced technology capabilities
to develop supercritical CO2 turboexpanders and other
critical pumping and compression technology for NET
Power facilities. Baker Hughes also brings a deep
experience in systems integration and process knowledge,
which will help benefit NET Power's design and
deployment. The structure of the JDA facilitates the sharing
of best practices and lessons learned, while also aligning
commercial efforts globally through joint marketing of the
technology.
The JDA program has entered its development stage in
2023. Testing on the first industrial-scale combustor and
turboexpander will begin in 2025 at La Porte in preparation
for the first utility-scale deployment and commercial
operation of a full-scale NET Power facility.
SECTION 4: NEXT STEPS
In November 2022, NET Power announced that its first
utility-scale plant will be built in West Texas. The new plant
will capture CO2 at unit-wide rates above 97% and utilize
both currently operating CO2 transport and subsurface
infrastructure to store captured CO2. The project will be
supported by a strategic consortium of partners consisting
of leading developers, power plant operators, CO2
transportation & storage experts, offtake specialists, and
technology providers. Additionally, NET Power intends to
leverage existing tax incentives, such as 45Q, and DOE
funding opportunities like grants and loans, to support and
further de-risk the first project. The successful deployment
of NET Power's first utility-scale plant will pave the way for
other commercial projects already in development.
NET Power is currently engaged in discussions globally
with companies and governments pursuing clean,
reliable, and low-cost power. Many global markets present
incredible opportunities, and NET Power is actively
identifying these bright spots to ensure decision-makers
are aware of the technology’s immediate potential.
Several use cases present immediate hub opportunities.
Pairing NET Power with Direct Air Capture (DAC) is one
exciting application. DAC deployments require significant
amounts of reliable, low-cost, emissions-free power to
maximize their negative emissions impact and economics.
DAC facilities require clean, baseload power generation
and are unable to quickly ramp in response to variable
renewable energy (VRE) production. Alternatively, DAC
projects are forced to rely on grid backup, storage, or grid
power itself to operate at high capacity factors, driving up
costs and impacting overall carbon intensity.
NET Power has emerged as a leader in solving the major
challenges of large-scale DAC deployment and can
accelerate the economic case for direct carbon removal.
NET Power is also exploring integration with chemical
production facilities that have both on-site power demand
and a utilization opportunity for the CO2 produced in the
Cycle.
Another application for NET Power’s technology is in
replacing retiring baseload plants. Approximately 500 GW
of natural gas, coal, and nuclear retirement candidates
in the United States are within 40 miles of CO2 storage.
This proximity, coupled with NET Power’s unique ability to
leverage brownfield facilities due to its compact footprint,
means an extraordinary number of brownfield sites can
be repowered with clean, dispatchable, and low-cost
NET Power facilities. NET Power has received significant
inquiries from independent power producers and electric
utilities, especially in regions with high VRE production or
retiring baseload assets.
NET Power is uniquely positioned to deliver the energy
trifecta of low-cost, reliable, and clean electricity and has
established the partnerships and pathways to deliver on
this mission. NET Power has successfully demonstrated its
technology at the 50 MWth scale and will soon deliver its
first utility-scale 300 MW Class facility. The company, along
with its commercial and technical partners, are accelerating
the energy transition and the CCUS market.
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SUMMARY
BENEFITS
Enzymatic carbon capture is reliable
•
Requires less equipment, lowering the risk of potential downtime
•
Involves no prototype equipment – everything is built at scale
•
Avoids the risk of more stringent regulatory requirements
Enzymatic carbon capture is efficient
•
Yields high purity CO2 (≥ 99%)
•
Can capture > 95% of CO2 in flue gas
•
Runs on less costly, low-grade residual heat
•
Involves less equipment to build, operate and maintain
•
Tolerates flue gas contaminants (no pre-treatment necessary)
Enzymatic carbon capture is sustainable
•
Uses a non-toxic, biodegradable solvent
•
Produces no toxic waste and forms no toxic aerosols
•
Solvent relies on a renewable resources in the production
ENZYMATIC CARBON CAPTURE
Amines enable you to capture carbon efficiently. But did
you know there is an equally efficient solution for carbon
capture that is truly sustainable? It also can cost less. By
replacing amines with a powerful biocatalyst – enzymes
– you not only avoid the risks associated with toxic
chemicals. You can reap the rewards for decades.
Enzymatic carbon capture is a proven technology that can
make your process more reliable, efficient and sustainable.
If your plant – like many – produces waste heat, you have
an especially compelling reason to use biocatalysts.
Novozymes and Saipem (see separate listing) have joined
forces to deliver carbon capture solutions based on
enzyme (biocatalyst) technology. Novozymes is the world
leader in industrial enzymes and has unmatched expertise
in solving industrial challenges with biotechnology. Saipem
is a carbon capture process and equipment expert with
more than 60 years of demonstrated expertise in EPC.
Together we are changing the future of carbon capture.
Together we can improve yours.
CONTACT
Email: KLSL@novozymes.com
Web:
www.novozymes.com
NOVOZYMES
DESCRIPTION
ARE AMINES WORTH THE RISK?
The overall process of amine-based carbon capture is
sound. However, its dependence on toxic chemicals is
steeped in uncertainty.
Some of the current risks you face with an amine-based
system:
•
The energy-intensive high temperatures required for
the process are costly. Amines have a parasitic load
(energy penalty) of 20-30% for CO2 capture; experts
forecast that amine systems can get only 10-20% more
efficient.
•
The toxic degradation products generated need
additional handling.
•
More – and more costly – equipment is required than
with our biotech-enabled alternative. More equipment
equals higher maintenance costs and greater
downtime risks.
•
Worker health issues can arise.
•
Amines, produced from the hazardous chemicals
ethylene oxide and ammonia, strain Earth’s limited
resources.
Longer term, it also pays to consider these risks:
•
Regulations are likely to change as the push to achieve
net-zero emissions intensifies and more plants use
amine-based carbon capture.
•
Meeting the IPCC’s goal of capturing 1,000 million
tonnes CO2 in 2030 will require doubling amine MEA
production. What will regulators say to twice as many
amines based on hazardous chemicals flooding the
market every year?
•
Will you be allowed to keep using chemicals in the
same way? Will you want to? Where will plants displace
millions of tonnes of amines and other second-
generation solvents?
•
Pressures on processing and processing equipment
are likely to increase, putting more limits on your plant,
wastewater stream and sludge.
BIOTECHNOLOGY IS TRANSFORMING INDUSTRY
Novozymes already helps more than 30 different industries
boost efficiency and sustainability with enzymes (biological
catalysts). Enzymes are proteins found everywhere in
nature. When one substance needs to be transformed into
another, nature uses enzymes to speed up and control the
process.
For example, our industrial enzymes have been enabling
low-carbon fuel technologies and sustainable biorefining
for decades.
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REPLACE AMINES WITH BIOTECHNOLOGY
To minimize the risk and maximize the value of carbon
capture, forward-thinking businesses are considering
replacing toxic amines with biocatalysts.
This proven biotechnology, called enzymatic carbon
capture, is powerful enough to meet the toughest industrial
challenges. And it’s sustainable enough to stand up to the
toughest scrutiny.
BIOCATALYSTS BENEFIT YOUR BUSINESS TODAY AND
TOMORROW
Enzymatic carbon capture delivers CO2 absorption capacity
and kinetics on par with amine solutions. It has a capture
efficiency of above 95% with CO2 purity of >99%.
Biocatalytic enzyme technology can strip CO2 at lower
temperatures, saving valuable energy. Unlike the amine-
based approach, enzymatic carbon capture does not
require costly, energy-consuming steam. Instead, it
consumes a low level of the plant’s energy output,
translating into up to 20% lower energy costs if waste heat
is available.
You also have less equipment to build, operate and
maintain with enzymatic carbon capture and there’s
no prototype equipment – everything is built at scale,
simplifying implementation.
There are no worker health issues to handle and no need
to clean the wastewater when replacing solvent with a
benign salt solution and biodegradable enzymes. No
toxic degradation products or aerosols need handling or
cleaning. Operators face fewer risks.
ONLY NOVOZYMES AND SAIPEM CAN DELIVER A
BIOLOGICAL SOLUTION THAT STANDS UP TO YOUR
TOUGHEST CHALLENGES
Our enzymatic carbon capture process is very similar to the
established post-combustion process – it simply replaces
toxic amines with biocatalytic enzymes. And, it requires
less equipment.
The novel catalyzed solvent solution offers strong
chemical stability, non-toxicity, non-volatility and low-grade
temperature regeneration.
The catalyst is an enzyme type used by all living organisms
to regulate CO2. Called carbonic anhydrase, this biocatalyst
is used in the absorber, along with carbonate. When the
flue gas passes through the absorber, the enzyme converts
the CO2 to bicarbonate, binding it in the bicarbonate. When
the circulating bicarbonate fluid reaches the stripper, it
must be heated to only 75°C to release the CO2 – rather
than the 100°C required for amine-based carbon capture.
Enzymatic CO2 regulation has been evolved by nature over
millions of years. Highly efficient, the carbonic anhydrase
enzyme provides 1 million catalytic reactions per second
per molecule.
Our unique partnership combines Novozymes’ cutting-
edge enzyme expertise with Saipem’s unmatched carbon
capture processes and equipment know-how. Saipem
supplies the carbon capture process and equipment; we
supply the enzymes that optimize the process.
We bring our game-changing catalyzed solvent technology
and world-class project delivery capabilities. Thanks to our
global supply chain and technical expertise, we have a
track record of delivering reliable solutions to industry for
more than 70 years.
YOU CAN START YOUR CARBON CAPTURE PROJECT
NOW
Enzymatic carbon capture offers the same level of maturity
(TRL-8) as advanced amine and other second-generation
solvents but has much greater potential.
Saipem and Novozymes are offering both “CO2 Solutions
by Saipem” to the market and “Bluenzyme,” a standardized,
modular turnkey solution that reduces implementation from
3 years to 1.5 years (see Saipem listing for details).
Now you can achieve your decarbonization goals with
operationally and environmentally sustainable technology.
Enzymatic carbon capture from Novozymes and Saipem
minimizes your risks and maximizes value.
Novozymes’ industrial enzymes are used at pulp and paper mills around the world to reduce the use of harsh chemicals such as
chlorine dioxide in pulp bleaching.
STATE OF THE ART: CCS TECHNOLOGIES 2023
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DESCRIPTION
A STEP-CHANGE IN INNOVATION
Carbon capture is central to any realistic plan for
decarbonizing
hard-to-abate
sectors,
according
to
the International Energy Agency (IEA). However, the
Intergovernmental Panel on Climate Change (IPCC) states
that “deployment of carbon capture lags severely behind
the schedule required to meet global climate mitigation
targets”. Traditional liquid amine systems are currently the
go-to method for capturing CO2, however, the extreme
amount of energy required to regenerate the solvents
results in a cost barrier that has been prohibitive to the
technology’s widespread adoption. Nuada has developed
a
patented,
ultra-energy
efficient
carbon
capture
technology that overcomes these deployment barriers and
enables end-users in hard-to-abate industries to achieve
their Net Zero targets whilst minimizing the impact on their
bottom line.
Nuada is building advanced filtration machines that utilize
ground-breaking MOF solid sorbent materials and operate
via vacuum swing adsorption (VPSA) - a mature already
scaled, gas separation technology. The technology enables
the efficient separation of CO2 from process emissions via
a “heatless” and solvent-free process. By using pressure
rather than heat, the energy requirements for carbon
capture decrease by up to 80% versus the state-of-the-
art scrubbing solutions. This represents a step change in
innovation that slash the operating costs that long held
back the mass adoption of carbon capture in hard-to-abate
industries.
Nuada’s technology is an end-of-pipe (EoP) solution
designed for point-source carbon capture. During the
process, the CO2-rich flue gas is conditioned and routed to
the carbon capture unit where carbon dioxide is selectively
captured by the MOF filters. The lean flue gas returns to the
stack to be released into the atmosphere. Once the MOF
filters are suitably saturated, they are regenerated by using
vacuum (instead of heat) and release the captured CO2 into
a high-purity stream, ready for downstream operations.
During this regeneration, the CO2-rich feed gas is diverted
to another parallel column, yielding a continuous removal
process.
NUADA SCOUT – TAILORED PILOTING PROGRAMMES
Nuada is offering tailored pilot programmes through Nuada
Scout, a service that helps industrial emitters to assure
their decision-making on carbon capture investments
with accurate field data. Nuada Scout is an end-to-end
testing service that allows industrial emitters to experience
the benefits of Nuada’s advanced carbon capture
technology through a short demonstration campaign. This
comprehensive service includes transport, installation,
operation, testing, and decommissioning of a pilot plant
configured to site-specific flue gas. Nuada Scout provides
a prefabricated, containerized plant for quick and accurate
in-field assessment of Nuada’s carbon capture technology.
This ISO container carries the core unit operations needed
to evaluate carbon capture at a 1tpd (one tonne per day)
scale, with scope to bolt-on post-treatment packages for
full chain CCUS (carbon capture, utilization, and storage)
assessments. The installation of this plant-in-a-box requires
little site preparation and minimal utility usage. All needed
to get started is the plant’s emissions plus an electrical
supply. Emitters can benchmark Nuada’s ultra-energy
efficient technology using real infield data and verify the
benefits through a short and tailored test programme. This
resource-efficient testing service provides the benefit to
gain critical operational insights and de-risk investment
decisions when selecting the optimal technology for a
plant.
CAPTURING THE FUTURE
Nuada has formed partnerships with the Global Cement
and Concrete Association (GCCA) and leading cement
companies such as Buzzi Unicem, Cementir Holding,
and Heidelberg Materials, to pilot test the technology
in their cement production sites. The first pilot plant
by Nuada will be operational during the summer of
2023, with trials starting from Buzzi Unicem’s cement
plant in Monselice, Italy. Additionally, Nuada is actively
discussing
demonstration
opportunities
with
other
suitable sectors as steelmaking, waste-to-energy, and
blue hydrogen production, to verify the technology’s in-
field performance and flexibility for treating various off-gas
streams. Successful demonstrations would help establish
Nuada’s presence in the CCUS market and expedite the
technology’s commercial deployment. Compared to other
next-generation technologies, the scale-up route for Nuada
is less challenging since the manufacturing capabilities
and supply chains for VPSA systems are readily available
to facilitate rapid large-scale deployment. Moreover,
Nuada has successfully scaled up the in-house sorbent
production, being already able to meet the material
requirements of commercial-scale units.
SUMMARY
BENEFITS
•
Ultra-Energy Efficient: By using pressure instead of heat to separate CO2, the energy penalty is reduced by up to 80%
compared to incumbent solutions.
•
No Complex Integration: No steam is required; The machines are powered solely by electricity and can be easily
integrated into existing processes.
•
Mature Process Technology: The manufacturing capabilities and supply chains already exist for rapid large-scale
deployment, unlike other 2nd generation technologies. VPSA is a mature and proven separation technology that has
been industrially applied at scale for decades.
•
Flexible Applications: The use of very selective MOF sorbents enables to treat a broad spectrum of off-gases and
capture CO2 from multiple point sources.
THE NEXT GENERATION OF CARBON CAPTURE TECHNOLOGY
Nuada is a vertically integrated carbon capture company
that strives to decarbonize hard-to-abate sectors through
its
proprietary
next-generation
technology.
Nuada
deploys filtration machines by combining advanced solid
adsorbents (Metal-Organic Frameworks or MOFs) with
proven vacuum swing technology (VPSA) to vacuum
CO2 out of industrial emissions through a “heatless” and
solvent-free process. This represents a step change in
innovation and yields an ultra-energy efficient system that
reduces the energy penalty by up to 80% compared to
incumbent solutions. Nuada has successfully demonstrated
its advanced CO2 capture technology at bench scale and is
now piloting the technology to the field with the backing
of the Global Cement & Concrete Association (GCCA)
and leading cement companies. The first pilot plant will
be installed and tested in Buzzi Unicem’s cement plant
in Monselice (Italy) in the summer of 2023, while Nuada
is actively discussing demonstration campaigns in other
suitable sectors such as steel, waste-to-energy, and blue
hydrogen.
CONTACT
Email: contact@nuadaCO2.com
Web:
www.nuadaCO2.com
NUADA
•
Scalable: The modular nature of the technology provides the flexibility for capturing CO2 at different scales and de-
risking carbon capture investments.
•
Minimum environmental impact: The filters consist of stable solid sorbents with minimum environmental impact,
unlike solvents which can evaporate and release hazardous emissions.
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SUMMARY
BENEFITS
The CANSOLV™ CO2 Capture System can capture up to 99% of CO2 from post-combustion streams and is proven for CCS
at a 1 Mtpa CO2-capture scale. It offers:
•
a high-purity CO2 stream suitable for sequestration or utilization projects;
•
a highly adaptable, standalone system suitable for retrofitting and greenfield developments across a wide variety of
industrial applications, gas flow rates and CO2 concentrations;
•
low operating costs;
•
continuous technological developments to reduce capture costs and energy requirements through extensive research
and development, targeted piloting and demonstration campaigns;
•
optimum integration with wider plant energy, space and utilities provisions;
•
pilot plant performance verification for in-situ flue gases for every type of emitter;
•
wide range of unit sizes, from small and mid-sized modular offerings through to large-scale bespoke designs;
•
project execution and construction management excellence.
CANSOLV™ CO2 CAPTURE SYSTEM
Shell Catalysts & Technologies, in partnership with Technip
Energies, offer a leading, amine-based, high-capacity post-
combustion carbon capture technology, CANSOLV™ CO2
Capture System, that is robust and proven, and has an
established record of performing cost-effectively in a range
of industries. Shell’s CANSOLV™ CO2 Capture System
captures up to 99% of the CO2 from post-combustion
streams, for example, from power stations, waste-to-
energy units, cement processing, chemical plants and
other industrial facilities.
As a standalone, low-pressure, CO2 capture technology,
CANSOLV™ CO2 Capture System is well-suited for either
retrofitting to existing plants or including in greenfield
developments. It uses a regenerable proprietary amine
to capture CO2 that is released as a pure stream, which
makes the technology highly suitable for CCS projects.
Following technical and economic evaluations, capturing
CO2 from flue gas using the CANSOLV™ CO2 Capture
System may emerge as the preferred option because of
the key features such as:
•
CO2 purity: The high purity CO2 product enables CCS
or utilization downstream of the plant.
•
Adaptability:
The
standalone
system
is
highly
adaptable to retrofit scenarios and greenfield projects,
a wide variety of industrial applications, gas flow rates
and CO2 concentrations. Units have been designed for
CO2 concentrations from 3.5 to 27% and treating gas
flow rates from 11,000 to 4,500,000 Nm3/h.
•
Asset integrity: The system has been designed for
reliability through its high turndown capacity and
the solvent’s resistance to oxidative and thermal
degradation.
CONTACT
Justin Swain - justin.swain@shell.com
Julie Cranga - julie.cranga@technipenergies.com
www.shell.com
www.technipenergies.com
SHELL & TECHNIP ENERGIES ALLIANCE
•
Low waste: The process uses a regenerable solvent,
so very little waste by-product is generated, which can
reduce project costs as the effluents are minimal.
•
Low operating costs: The system offers cutting-edge
performance. For example, its low parasitic energy
consumption, fast kinetics and low volatility help to
reduce the cost of operation and amine consumption.
•
Track record: The technology is proven in large-scale
CCS applications, having captured more than 5 Mtpa
CO2 from a power station flue gas in Canada since its
start-up in 2014.
Technip Energies support integration of CANSOLV™
CO2 Capture System into both new build and existing
plants. With a strong focus on optimum heat and energy
integration, intelligent use of space and tie-ins, enhanced
constructability and construction methodologies and
project management excellence, Technip Energies ensure
the best possible application of CANSOLV™ System for
each facility.
Shell Catalysts & Technologies and Technip Energies
have been working as an alliance since 2012, developing
continuous
technology
improvements
to
enhance
performance and reduce both capital and operational
expenditure. We have been working in partnership to
deliver a wide range of carbon capture unit sizes and
offerings, to meet the needs of every emitter. Our pilot
plant facilities offer in-situ testing and performance
verification for all types of flue gas, whereas our small to
mid-scale modular and containerized units deliver cost
and schedule enhancements and project execution risk
reduction in comparison with conventional bespoke
approaches. Our robust, large-scale bespoke designs have
been proven to cater to the most complex of projects and
world first applications.
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DESCRIPTION
PROCESS DESCRIPTION
Figure 1 shows the CANSOLV™ CO2 Capture System. The
key steps are:
1.
Feed gas is quenched and saturated in a circulated
water pre-scrubber.
2. Gas contacts the lean amine solution in a counter-
current mass transfer, packed absorption column.
3. CO2 is absorbed and the treated gas exits to
atmosphere.
4. Midway along the column, partially loaded amine is
removed from the tower, cooled and reintroduced
over a layer of mass-transfer packing.
5. CO2-rich amine from the absorption column is pumped
through a lean–rich amine heat exchanger and then
on to the regeneration column.
6. Rising, low-pressure saturated steam in the column
regenerates the lean amine solution. CO2 is recovered
as a pure, water-saturated product.
7.
Lean amine is pumped from the stripper reboiler to the
absorption column for reuse in capturing CO2.
8. The CO2 is directed to by-product management
systems.
9. Energy is recovered through a system such as a
mechanical vapour recompression compressor and/
or a condensate flash, which helps to reduce the net
reboiler duty requirements for amine regeneration.
PROOF POINT: SASKPOWER 1 MTPA CCS PROJECT
Because of tighter regulations, SaskPower needed to
reduce CO2 and SO2 emissions at its Boundary Dam power
station in Saskatchewan, Canada, which is a significant
source of power for the region. After carefully evaluating
a range of technical options, SaskPower chose to add
a CANSOLV™ SO2–CO2 Integrated Capture System for
combined carbon capture and flue-gas desulphurization.
It opted to do this for a 150-MW unit that was due for
refurbishment. This involved adding a 55-m-tall CO2
absorber, a 40-m-tall CO2 stripper, a 31-m tall SO2 absorber
and a 17-m-tall SO2 stripper. In 2014, the power station
became the first in the world to successfully use CCS at
scale. The plant has been in operation now for over 7 years
with the capacity to capture up to 1 Mtpa CO2, thereby
helping SaskPower to meet strict Canadian regulations
on CO2 emissions from coal-fired power stations and
thus retain its licence to operate. The CO2 is compressed,
transported through pipelines and permanently stored in
deep geological formations as part of an enhanced-oil-
recovery operation. The captured SO2 is converted to 60
t/d of a marketable sulphuric acid that can be used as a
feedstock for the local fertiliser industry. The learnings from
this still-operating, first-of-a-kind deployment continue to
help develop Shell’s CANSOLV™ CO2 capture system and
promote and develop CCS projects globally.
PROOF POINT: POLARIS CCS PROJECT
Shell’s CANSOLV™ CO2 Capture System has been selected
for the proposed Polaris CCS project, one of a series of
low-carbon opportunities being explored to decarbonize
the Scotford complex, Alberta, Canada, to create one
of Shell’s proposed five global energy and chemicals
parks. The initial phase is expected to start operations in
about the middle of the current decade, subject to a final
investment decision by Shell, which is expected in 2023.
Polaris would have storage capacity of about 300 million
tonnes of CO2 over the life of the project. When fully built,
Polaris would contribute to the region becoming a blue
hydrogen hub.
PROOF
POINT:
HAFSLUND
OSLO
CELSIO
CCS
PROJECT
Shell Catalysts & Technologies and Technip Energies are
supporting Hafslund Oslo Celsio to build the world’s first
carbon capture facility on a waste-to-energy plant as part
of a full value chain, with transportation and permanent
storage. The carbon capture plant at the waste to energy
facility in Oslo will reduce the city of Oslo’s fossil CO2
emissions by 17%. As their partner from initial concept
through to construction, Shell Catalysts & Technologies
and Technip Energies are assisting Hafslund Oslo Celsio
to turn their ambition into commercial reality. With the
opening ceremony on site in September 2022 and laying
the initial groundwork for the commercial plant, Shell
Catalysts & Technologies and Technip Energies are now
continuing their joint journey to final project delivery and
operation by 2026.
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DESCRIPTION
CO2 CAPTURE TECHNOLOGY FOR LOW PARTIAL
PRESSURE FLUE GAS
NRICI started the research on CO2 capture technology for
low partial pressure flue gas as early as 1980s. With MEA
solvent as the main body, in response to the problems of
corrosion and degradation of flue gas carbon capture
units in the industry at that time, NRICI has developed the
corresponding corrosion inhibitor and antioxidant system
and formed the first generation of flue gas carbon capture
solvent and technology, which was successfully applied
in the flue gas CO2 recovery unit of natural gas boiler in
Guizhou Chitianhua Group in 1999. After that, it has been
applied in Huaneng Beijing Thermal Power Plant 3000 t/
a CO2 recovery unit and Huaneng Shanghai Shidongkou
Power Plant 120,000 t/ a flue gas carbon capture unit,
which has promoted the development of CCUS in China.
By 2015, NRICI successfully screened a high-efficiency and
low-energy capture solvent MA-1 after basic research, lab
scale test and 5Nm3/h test research. After industrialized
pilot study on 40,000 t/a CO2 capture unit in Shengli Power
Plant, it successfully carried out industrialized application
in Sichuan Vinylon Plant, and the results showed that,
compared with the original MEA method, the solvent
circulation volume decreases by 34.7%, the regeneration
energy consumption decreases by 41.8%, the consumption
of circulating water is reduced by 200 t/h, and the cost
is significantly reduced under the condition that the
production requirements are met.
By 2020, NRICI continued to optimize the solvent and
technology, and successfully developed a new high-
efficiency and low-energy capture solvent MA-2. According
to the results of the small-scale and pilot-scale test study,
the comprehensive performance of this solvent is better
than other existing absorption systems on the market, and
finally applied to the largest coal-fired power plant flue gas
carbon capture unit in operation in China - Guohua Jinjie
Power Plant 150,000 t/a flue
gas carbon capture unit. The application result s howed
that under the optimized test conditions, the capture rate
is 96%, the regeneration energy consumption is <2.4GJ/
tCO2, and the operating loss is ~1.0kg/tCO2, and the overall
level reaches the international advanced level.
NCMA DECARBONIZATION TECHNOLOGY
NRICI started research on polyamine decarbonisation
technology
from
the
1980s
and
developed
the
NCMA decarbonisation technology in 2003. Through
proprietary decarbonization solvents, flexible process
flow and precisely matched process parameters, NCMA
decarbonisation technology is able to achieve customized
requirements for CO2 content in purified gas, down
to meeting the requirements for CO2 in the feed gas
to deep-cooled separation systems such as LNG, and
outperforms similar products in the industry in terms of
corrosion and foaming. NRICI’s NCMA decarbonisation
technology has been successfully applied to more than
a hundred decarbonisation units from different gas
sources, extensively proving its fine balance between
decarbonisation performance and energy saving and
consumption reduction. Typical applications include the
natural gas decarbonisation unit at Songnan gas field,
the synthesis gas decarbonisation unit at Chongqing
Fuyuan fertiliser plant, the drygas decarbonisation and
desulphurisation unit at Wuhan Petrochemical refinery, and
the blast furnace gas decarbonisation unit at Xinjiang Bayi
Steel.
CATALYTIC HOT CARBONATE DECARBONIZATION
TECHNOLOGY
Depending on the type of reaction cycle gas, the current
NRICI catalytichotcarbonate decarbonisation technology
is mainly applied to two gas sources, the Fischer-Tropsch
reaction cycle gas and the EOEG cycle gas.
In
the
area
of
Fischer-Tropsch
recirculating
gas
decarbonisation, NRICI started the development of a pilot
process package as early as 2005, and has now formed a
monopoly in the field of recirculating gas decarbonisation
for coal-to-oil projects in China. Typical application cases
include Shaanxi Future Energy’s 1 million t/a and Shenhua
Ningxia Coal’s 2 x 2 million t/a coal-to-oil circulating gas
decarbonisation plant.
In the field of EOEG recirculating gas decarbonisation,
NRICI has successfully reduced the CO2 molar fraction
of the reactor inlet gas from 4.45% to below 2% after
a domestic modification at Sinopec Tianjin Branch in
2009. Subsequently, it has been successfully applied in
PetroChina Xinjiang Dushanzi Petrochemical and Sinopec
Maoming Branch. The application results show that th
technology has achieved better performance indicators
than overseas introduced technologies
SUMMARY
BENEFITS
•
Rich experience in carbon capture engineering, able to skillfully solve various problems encountered during the
operation of industrial carbon capture units.
•
Well established testing and analysis facilities, able to carry out various small- scale and pilot- scale test studies in the
field of carbon capture and utilization
•
Continuous R&D capability, able to continuously optimize and improve the existing carbon capture solvents,
processes and equipment.
•
Advanced technology user, overall at a domestic leading international advanced level in the field of carbon capture
technology.
•
Customised Technology solutions, provide the best technical solutions to obtain the most economical and efficient
carbon capture products according to customer needs.
NAME OF TECHNOLOGY
SINOPEC Nanjing Research Institute of Chemical Industry
Co., Ltd. (NRICI) was founded in 1958, formerly known as
Nanjing Chemical Industrial Institute of the Ministry of
Chemical Industry, is a technology enterprise specialized in
the research, development, design and production of the
chemical products.
NRICI has long been committed to the research and
development of CO2 capture and utilization technology.
Presently, 3 types of CO2 capture technologies have
achieved mature industrial applications, including CO2
capture technology for low partial pressure flue gas,
NCMA decarbonization technology, catalytic hot carbonate
decarbonization technology. Besides, NRICI is developing
new carbon capture and utilization technologies, such
as new solvents, membrane separation, chemical and
mineralization utilization, etc.
CONTACT
Email: guobs.nhgs@sinopec.com
Web:
www.sinopec.com
SINOPEC NANJING RESEARCH INSTITUTE OF
CHEMICAL INDUSTRY CO. , LTD
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NEW CO2 CAPTURE SOLVENTS
In addition to traditional amine solvents, NRICI has also
carried out research and development of new CO2
capture solvents such as ionic liquids, amino acid salts
and phase change absorbent. As CO2 capture solvents
with the potential to replace amine solvents for large-scale
industrialisation in the future, ionic liquids, amino acid salts
and phase change absorbent have significant advantages
in a reas such as loss, stability and energy consumption. At
present, the ionic liquid flue gas carbon capture technology
has completed a 50Nm3/h pilot test, while the amino acid
salt and phase change absorber have completed a 3Nm3/h
enlarge test, and a pilot test of 50Nm3/h phase change
absorbent for flue gas CO2 capture is underway. In the
future, NRICI will continue to optimise and improve the
formulation and process in order to realise the industrial
application of the new CO2 capture solvent as soon as
possible.
ADSORPTION METHOD
The adsorption method of CO2 capture technology can
effectively overcome the problems of easy volatility,
high energy consumption and corrosiveness of the
absorption method, which is one of the main research
directions of CO2 capture technology at present. NRICI,
in cooperation with Sichuan University, has jointly
carried out the development of amine-loaded porous
adsorbent decarbonisation technology. 1 Nm3/h solid
amine adsorption for CO2 capture has been completed,
and the developed adsorbent has an adsorption capacity
>160mgCO2/g after 50 adsorption and desorption cycles,
and the total energy consumption is about 2.39 GJ/tCO2.
In addition, NRICI together with Nanjing Normal University,
has carried out research on integrated CO adsorption-
catalytic conversion technology. Smallscale test has shown
that the preferred bifunctional adsorbent has a CO2 capture
efficiency greater than 90%, a CO2 conversion rate greater
than 80% and a selectivity greater than 95%.
MEMBRANE SEPARATION METHOD
Membrane separation is a promising method for capturing
CO2 from flue gas due to its simplicity, low investment
in equipment, low energy consumption, flexibility in
operation and small footprint. NRICI, together with Tianjin
University and Dalian Institute of Chemical Physics,
CAS, based on national key R&D projects, has carried
out a 30Nm3 /h pilot test and a 50,000Nm3 /d industrial
demonstration research. Among them, the 50,000Nm3 /d
industrial demonstration is the first in China for membrane
separation with independent intellectual property rights.
The demonstration results showed that the CO2 purity
is >95% and CO2 recovery rate is >80% after three-stage
membrane separation, which has reached the international
advanced level.
Figure 1: 50Nm3/h ionic liquid pilot test
Figure 3: 50000Nm3/d membrane separation demonstration
Figure 2: 3Nm3/h phase change absorber enlarge test
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DESCRIPTION
OXYFUEL
Oxyfuel is a mature and robust technology based on
commercially proven components. When used in plants
firing carbon neutral fuels, including biomass, residues, and
waste, Oxyfuel leads to overall negative carbon emissions
or the production of biogenic and sustainably sourced CO2
for further synthesis.
The technology was demonstrated at a 30 MWth facility
in the Fundacion Ciudad de la Energia (CIUDEN), Spain
during the 2010s, accumulating thousands of operational
hours under various conditions.. Subsequently, commercial
development with partners led to the completion of FEED
activities and development of a readily available 300 MWe
Oxyfuel power plant design. SFW’s engineering and R&D
experts have continued to develop the solution and adapt
innovations into the delivery of new carbon capture plant
designs.
Oxyfuel applied in circulating fluidized beds (CFBs)
allows capturing carbon and taking full advantage of the
efficient circulation and management of solids and gases.
Beside the fuel flexibility, CFBs hydrodynamics enable
different fluidizing gas regimes, switching between air and
oxyfuel mode or different oxygen enrichment levels while
maintaining elevated performance of energy generation.
Oxyfuel can be applied as a retrofit in existing CFB plants
or as part of a new build project. In both scenarios, the
efficient energy generation leads to lower emissions per
unit of energy and can increase the gross production of
energy from the power plant or industrial boiler.
The technology allows sector coupling and industrial
synergy, whereas by-product oxygen from hydrogen
electrolysis can be utilized reducing production costs for
both capturing carbon and the further synthesis of green
chemicals, fuels and materials.
FEATURED PROJECT:
30 MWTH OXYFUEL PLANT IN PONFERRADA, SPAIN
SFW realized a carbon capture demonstration plant in
cooperation with Endesa and CIUDEN during 2009-2017
(see picture left). SFW’s ongoing project development
activities in close collaboration with industrial partners aims
for commercial operation starting from 2026 for Oxyfuel
fired biomass and energy from waste plants.
•
No additional OPEX related to solvent procurement
and waste disposal
•
Can be applied as part of a post-combustion capture
solution such as Calcium looping (CaL)
SUMMARY
BENEFITS
•
Wide applicability to solid, gas and liquid fuels
•
Increases operational flexibility compared to air-fired units
•
More efficient energy generation, higher fuel capacity in similar sized air-fired units
•
Low energy penalty of 1.7 GJ/tCO2, mainly consumed in oxygen production and CO2 compression
•
Enables sector coupling and oxygen synergy with green H2 synthesis plants, further reducing the energy penalty
•
New builds for optimized Oxyfuel performance reduce equipment sizing
OXYFUEL SOLUTIONS
SFW’s Circulating Fluidized Bed (CFB) technology can
be operated in an oxygen-rich environment allowing the
highly efficient recovery of heat and power. This produces
a concentrated CO2 stream readily available for capture
purposes rather than the typical flue gas emitted.
By replacing air in typical energy generation units with
oxygen and recirculated CO2 rich gas, capturing emissions
becomes part of the integrated energy production step.
This leads to significant reduction in energy penalty
typically required with capturing CO2 from diluted flue gas.
CONTACT
Email: mohamed.magdeldin@shi-g.com
Web:
www.shi-fw.com
SUMITOMO SHI FW
Schematic of SFW fluidized bed solutions. Source (Sumitomo
SHI FW)
Gas composition and heat flux ratio in SFW fluidized bed solution
in both Air fired and Oxyfuel operation. Source (Sumitomo SHI
FW)
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DESCRIPTION
CALCIUM LOOPING
Calcium looping or CaL utilizes a natural and non-toxic
sorbent, calcium, to capture and release high purity CO2.
The energy required to capture CO2 is supplied via the
oxyfuel calcination of sustainably sourced bio-residues and
waste.
CaL creates added value for industrial plant operators in
the form of circular economy applications, decarbonizing
energy
generation
and
enabling
sector
coupling
opportunities. In essence, CaL addresses scope 1, 2
and 3 emissions. CaL is supplied either as a tail-end
configuration, capturing CO2 and producing energy and
lime, or as an integrated configuration in which the capture
system exchanges material and heat streams with existing
industrial units.
As such, CaL can be integrated to any industrial emission
source, especially those with an existing lime cycle in
operation such as cement, steel, and pulp and paper. The
sorbent purged from the capture system, a mixture of lime
and valuable minerals, is a viable feedstock, for the green
manufacturing of construction materials.
Like oxyfuel, CaL provides synergy with green hydrogen
plants, whereas cheap and available by-product oxygen
is utilized for the carbon capture purposes. This leads to
reductions in capture costs and the efficient synthesis of
carbon negative fuels and materials.
CaL is a multiproduct technology which drives project
feasbility due to numerous potential revenue streams, such
as, excess electricity, high quality heat, waste gate fees,
carbon removal credits, calcined lime and hydrogen or
nitrogen from the oxygen production plant.
Calcium Looping has been tested and demonstrated since
2012 under industrial operating conditions at the La Pareda
power plant, Spain. Sumitomo SHI FW has supplied the
demonstration unit and continued to support innovation
with our technical advisory services
FEATURED PROJECTS:
1.7 MW CaL demo plant in LaPareda, Spain
Supplied and commissioned by Sumitomo SHI FW in
2012, the plant (see picture left) demonstrated a capture
efficiency of over 90%. The plant has continued to operate
flexibly for over 5000 hours under different process
conditions to optimize the technology.
CaLby2030 project for hard to abate sectors
Sumitomo SHI FW will design and engineer three
integrated CaL pilot plants to be operated in relevant
industrial environment across Europe. The demonstration
campaigns will be carried out with the aim of exceeding
90% CO2 capture rates and even approaching 99% in
specific configurations. The demonstrated results will be
then scaled up to generate concepts and basic designs
for the commercial carbon capture projects for Thomas
Zement’s integrated cement plant in Karsdorf, Germany,
Alleima’s Sandviken steelworks plant in Sweden, Hunosa’s
LaPareda power plant in Spain and IREN’s waste to energy
plants in Italy.
HERCCULES project for WtE plants
SFW will engineer a CaL carbon capture plant to be
installed at the Milan Silla-2 waste-to-energy plant,
owned and managed by a2a Ambiente, a member of the
a2a group. The plant is one of the largest Italian waste
management facilities that handles around 550 000
tons of municipal solid waste and non-hazardous special
waste per year. The pilot plant will operate for up to 4000
hours and the project will conclude with the design and
development of FOAK commercial size facility.
SUMMARY
BENEFITS
Added value in the form of revenue streams from green electricity and lime
•
CO2 capture efficiency higher than 90%
•
Lower energy penalty than from other post combustion capture technologies
•
Captures other acid gases present in flue gas
•
Fluidized bed can handle challenging flue gas conditions (higher temperature and level of impurities compared to
liquid solvent solutions such as amine scrubbing)
•
Commercially available, scalable, and cost-effective components
•
Can be integrated to emission source in cement, steel and other carbon intensive industry
•
Sector coupling and oxygen synergy with green H2 synthesis plants
CALCIUM LOOPING
SFW’s Calcium Looping (CaL) is a scalable and retrofittable
post combustion CO2 capture technology based on
Circulating Fluidised Bed reactors (CFBs). The technology
is built on SFW’s experience of delivering over 500 CFB
commercial units.
It is a cost- and environmentally effective and highly
adaptable solution for capturing carbon emissions from
multiple industries. With Calcium Looping technology, we
at SFW serve the energy from waste, cement, steel, pulp &
paper and metallurgical industries.
CONTACT
Email: mohamed.magdeldin@shi-g.com
Web:
www.shi-fw.com
SUMITOMO SHI FW (SFW)
Sector coupling opportunity and material flows enabled by CaL
capture system (Source: HERCCULES project)
CaL industrial cases examined in the CaLby2030 project
(Source: CaLby2030 project)
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DESCRIPTION
HOT POTASSIUM CARBONATE, HPC
SFW’s Hot Potassium Carbonate (HPC) capture technology
starts with the cooling and compression of flue gas to
enhance CO2 absorption. The capture system removes
CO2 and regenerates the solvent via the following
reversible reaction:
K2CO3 + CO2 + H2O ↔ 2KHCO3.
Expanding the CO2 depleted flue gases over an expander,
recovers a large part of the compression energy. The heat
recuperated from the flue gas and product CO2 streams
is used internally in the capture system and the remaining
heat can be exported to an available district heating
network.
The SFW HPC plant is aimed at producing biogenic CO2
from retrofitting biomass and waste to energy plants with
carbon capture, creating potentially negative emissions or
providing biogenic carbon for e-fuel synthesis.
The carbon capture plant can also be delivered as part of
a new build wasteWOIMA® waste-to-energy plant, or be
retrofitted to any other CO2 emitting source.
•
The HPC process gives a high capture rate over 90%
and produces a CO2 product and yields a high purity
CO2 product suitable for compression purposes.
•
The HPC process can be powered by electricity, or
a combination of steam and electricity, giving more
flexibility.
•
The Full Electric Capsol EoP® technology claims for
a low energy consumption between 0.7 and 1.5 GJ/
ton CO2 captured and minimizes the disturbance of
existing operations at the site during construction.
•
The heat recovered from the HPC process can be
recovered in district heating
SUMMARY
BENEFITS
•
HPC is a well-proven carbon capture process with hundreds of references and decades of operational experience in
the chemical and Oil & Gas industries.
•
Potassium carbonate is a widely and freely available material that is tolerant to oxygen, non-toxic, non-volatile, and
non-carcinogenic.
•
This makes the HPC solvent low-cost with low make-up need, reducing the solvent management cost of the carbon
capture plant.
•
It further ensures that the HPC solvent does not pose risks to environment and health, facilitating simpler permitting.
HOT POTASSIUM CARBONATE
SFW’s liquid solvent based carbon capture solution is
based on the well-proven Hot Potassium Carbonate (HPC)
process, enabling capture rates of over 90% from industrial
stacks. HPC is a widely available, low-cost, safe, and
environmentally friendly solvent.
The
SFW
HPC
solution
includes
the
proprietary
Capsol EoP® End-Of-Pipe technology for lower energy
consumption in the process than comparable post-
combustion capture technologies. The solutions can be
powered with electricity only or a combination of power
and steam, giving more flexibility in implementation.
CONTACT
Email: mohamed.magdeldin@shi-g.com
Web:
www.shi-fw.com
SUMITOMO SHI FW
Schematic of HPC solution (Source: Capsol Technologies AS)
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DESCRIPTION
TOSHIBA’S CARBON CAPTURE TECHNOLOGY IMPLEMENTATION FLOW
Toshiba has focused on continuing research and development activities for post-combustion CO2 capture technology
and possess its own pilot plant for testing and development of high-performance amine-based solvents, efficient process
design conditions, degradation evaluations and applied it to various commercial plants.
Toshiba has developed the high-performance amine solvents (TS-1), and most efficient amine emission mitigation
technology which uses spray type washing system to minimize amine emissions levels which are safe for human and
aquatic life in surrounding atmosphere.
SUMMARY
BENEFITS
•
Significantly low recovery energy demand resulting in low steam consumption
•
Low solvent degradation and low amine loss resulting in longer service life
•
Possess extensive experience with integrated utilities, operations and maintenance of carbon capture plant with coal/
biomass /incineration (WtE) plant.
•
Applicable to both existing and new builds power plants and providing CO2 purity in excess of 99.9%.
•
Adapting to customer’s demand for both full and partial CO2 capture.
•
Possess own pilot plant to carry out in-house research & development activities.
AMINE-BASED POST-COMBUSTION CAPTURE TECHNOLOGY
Amine-based post-combustion CO2 capture is a promising
technique that can be employed at large scale to various
flue gases safely in order to ensure a substantial reduction
in CO2 emissions from man-made sources of CO2 such as
the power generation industry, cement industry, iron, and
steel industry and so on. Based on this understanding,
Toshiba has focused on developing post-combustion CO2
capture technology since 2007 and has designed and
constructed a 10- tpd CO2 scale pilot plant at Mikawa city,
Japan in September 2009 which accomplished more than
13,000 hours of operation at present with live flue gases
from biomass/coal-fired thermal power plant. Through the
long operation of its own pilot plant in Mikawa, Toshiba
demonstrated high reliability and stable operation under a
wide range of process conditions which eventually allowed
Toshiba to deploy its proven CO2 capture technology at a
commercial scale at Saga Incineration plant (10 tpd CO2
scale) and Demonstration plant of 600 tpd CO2 scale in
Japan. Toshiba also developed and employed its own
proprietary amine-based aqueous solution and efficient
process techniques in aforesaid commercial projects which
have shown significant reduction in CO2 recovery energy,
less degradation of solvent, and lower amine emissions.
CONTACT
Email: keisuke1.hasegawa@toshiba.co.jp
Web:
www.global.toshiba/ww/company/energy.html
TOSHIBA ENERGY SYSTEMS & SOLUTIONS
CORPORATION
Picture of Mikawa pilot plant
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SAGA CCU PLANT 10 TPD CO2
•
World’s first commercial-use CCU system constructed
in a waste incineration plant.
•
CO2 offtake primarily used for algae cultivation
and also used for cucumber cultivation as a smart
agriculture.
•
Accomplished long hours of operation (more than 6
years) of capturing CO2 from live flue gases from waste
incineration plant having variable CO2 concentrations.
•
Demonstrated
easy
integration
techniques
of
operating CO2 capture plant with waste incineration
plant.
•
Possess know-how of stable plant operation and real-
time performance data including solvent degradation.
•
Possess experience working as a partner to Saga city
incineration plant and can act as an important partner
to guide on integrated plant operation.
Specification
•
Location: Saga City, Saga City Waste incineration (WtE)
plant
•
Commenced Operation: September 2016
•
Source Gas: Flue gas from Waste incineration (WtE)
plant
•
Captured CO2: 10 tpd CO2
•
Capture rate: > 90%
•
CO2 Purity: > 99.9%
CO2 CAPTURE DEMONSTRATION PLANT 600 TPD CO2
OF MINISTRY OF THE ENVIRONMENT, JAPAN
•
World’s first BECCS ready project integrated with 100%
Biomass based thermal power plant.
•
This plant captures 600 tpd CO2 from the flue gas of
the Mikawa Power Plant (more than 50% of its total
emissions) and is integrated with this power plant
with turbine extraction steam feeding the energy for
desorbing CO2 at the stripper.
•
CO2 capture plant applied with Toshiba proprietary
solvent TS-1 with CO2 concentration as 15vol% in dry
basis
•
Demonstrated integrated operation of CO2 capture
plant with 100% Biomass based thermal power plant.
•
This Demonstration Plant applied with Toshiba novel
technology Spray type washing system that has shown
drastic effect of suppressing total amine emission to
the atmosphere.
•
Toshiba is also the Steam turbine system supplier and
has immense experience of steam turbine operation.
Thus, we can integrate CO2 capture plant with thermal
power plant and have experience of integration of
large size CO2 capture plant in this Ministry of the
Environment project
Specification
•
Location : Omuta City, Fukuoka Inside Mikawa Thermal
Power Plant
•
(Property of SIGMA POWER Ariake Co.Ltd.)
•
Commenced Operation : October 2020
•
Source Gas : Flue gas from biomass fired thermal
power plant
•
Captured CO2 : 600 tpd CO2
•
Solvent : Toshiba solvent-1 (TS-1)
•
CO2 in flue gas : 15 vol.% in dry base
•
Capture rate : > 90%
THE FUTURE OF AMINE SOLVENT TECHNOLOGY
DEVELOPMENT
Toshiba currently involves in developing the next
generation of amine solvents that achieves low energy
levels similar to TS-1, while also having characteristics of
better stability (resistance to degradation) and low amine
emission.
After conducting long-term testing, we plan to supply it to
the market for our customers.
Specifically, regarding lower amine emissions, Toshiba
intends to offer a pathbreaking technology with very low
amine emission by combining Toshiba’s proprietary spray
technology with the low amine emission next-generation
solvent.
MIKAWA PILOT PLANT 10 TPD CO2
Tested
in-house
developed
amine
based
solvent
performance (CO2 capture amount, CO2 capture rate,
CO2 recovery energy, etc.) against CO2 gas concentration
ranging from 4 to 30 vol %.
•
Evaluated
system
improvement
with
various
components.
•
Demonstrated more than 13,000 hours of operation
on a live flue gas of biomass/coal fired thermal power
plant
•
Achieved CO2 recovery energy less than 2.4 GJ/ ton-
CO2 (At 90% CO2 Capture, CO2 Conc. approx. 12% vol)
Specification
•
Location: Omuta City, Fukuoka Inside Mikawa Thermal
Power Plant (Property of SIGMA POWER Ariake
Co.Ltd.)
•
Commenced Operation: September 2009
•
Source Gas: Flue gas from biomass/coal fired thermal
power plant
•
Captured CO2: 10 tpd CO2
•
Capture rate: > 90%
Picture of Saga CCU commercial plant
Picture of Demonstration plant of Ministry of the Environment,
Japan
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DESCRIPTION
CO2 CAPTURE PLANT PROCESS
The Svante carbon capture process consists of a series of
steps which include passing flue gas, regenerating steam,
and conditioning air through structured adsorbent beds in
a specific order.
1.
Adsorption: The first step in the process is the
introduction of the feed gas into the structured
adsorbent beds, where CO2 is adsorbed onto the
surface of the adsorbent, while the remainder of the
flue gas mainly N2, O2 and H2O is sent to the stack as
spent/exhaust gas.
2. Regeneration: The CO2-rich adsorbent bed then
rotates to a sector of the process where low pressure
steam flows through it, requiring only a small amount
of superheat to overcome heat losses from the
system. This is the first regeneration step, where
steam regenerates the adsorbent, releasing a stream
composed primarily of CO2 and steam.
3. Conditioning: After regeneration with steam, the
bed rotates through a sector of the process where
heated ambient air is used to condition and cool the
structured adsorbent. The ambient air stream, termed
Conditioning Gas, removes most of the water vapor
from the adsorbent. The adsorption, regeneration, and
conditioning functions described above are integrated
and implemented in the RAM, as shown in the figure
below.
Svante is on the 2023 Global Cleantech 100 and was
ranked second among private companies in the Corporate
Knights Future 50 Fastest-Growing Sustainable Companies
in Canada. Svante was also acknowledged in the 2023
XB100, the definitive ranking of the world’s top 100 private
deep tech companies, hosted by XPRIZE and Bessemer
Venture Partners.
For more information on Svante, visit www.svanteinc.com.
SUMMARY
BENEFITS
•
Svante’s technology utilizes a single piece of compact equipment enabling a competitive reduction in capital costs
compared to first generation approaches.
•
Capacity is scalable in multiples of individual Rotating Adsorption Machines (RAMs) between 500 and 5000 tpd of
CO2 captured, depending on the application and product purity requirements.
•
Svante’s technology is flexible by using different adsorbents and can target low and high concentration industrial flue
gases.
•
Inherent ability to load follow and start and stop extremely quickly by easily controlling the rotation speed of the RAM.
This feature enables CO2 capture from intermittent process such as lime production PFR kilns and electric arc furnaces.
•
Svante’s proprietary VeloxoTherm™ process is environmentally friendly based on novel Structured Adsorbent Beds
(SAB), which are not subject to nitrosamine and nitramine emissions.
•
No process safety associated with new hazardous chemicals being brought onsite.
•
Svante has built world-class collaborations and partnerships with world-class organizations across the CCUS value
chain, including project developers, engineering, construction, and procurement companies, as well as utilization,
transportation, and sequestration entities, which enables Svante’s customers manage their CO2 emissions from source
to sink.
CO2 CAPTURE PLANT PROCESS
Capturing of CO2 from industrial operations using chemical
solvents is technically proven, but the costs in terms
of capital and energy use are high and the potential
for toxic chemical emissions has prompted developers
to seek other technological approaches. One avenue
showing promise is the use of solid adsorbents. Svante
Technologies Inc. (Svante) has developed a novel solution
to capture large-scale CO2 emissions from hard-to-abate
industries such as cement, hydrogen, oil & gas, aluminum,
chemicals, pulp & paper, and more. The CO2 captured can
be either safely stored deep underground or used to make
other products in a closed loop. Svante’s post-combustion
capture technology is currently being deployed in the field
at pilot plant-scale by industry leaders in the energy and
cement manufacturing sectors, including:
CO2MENT Pilot Plant Project: Lafarge Canada and Svante
launched this one tonne per day (tpd) project in 2019 at
a cement plant in Richmond, British Columbia, Canada.
The CO2 captured here is planned to be used to make
products such as sustainable aviation fuel, makeup bases,
snowboard waxes, and more.
Cenovus: (formerly Husky Energy): This is a 30 tpd
demonstration plant, which launched in 2019 at an
industrial facility in Lloydminster, Saskatchewan, Canada.
Chevron USA: Svante’s latest pilot-scale project, a carbon
capture plant set to capture 25 tpd came online in the
Spring of 2023 in Bakersfield, California, USA.
In addition, several engineering projects for commercial-
scale carbon capture projects ranging from 500 to 4,500
tpd are underway in North America and Europe.
To date, Svante has attracted more than US500millioninfundingsinceitwasfoundedin2007,withthelatestSeriesEfundraisingroundclosingatarecord−breakingUS318M
with Chevron New Energies as the lead investor. Other
participants included new and existing investors from large
entities such as GE Vernova, 3M Ventures (the venture
capital arm of 3M), United Airlines Ventures, Samsung
Ventures, and more.
The company is currently expanding its commercial filter
manufacturing facility in Canada. In 2024, the new facility,
The Centre of Excellence for Carbon Capture & Removal,
located in Burnaby, British Columbia, Canada will have
an annual capacity to deliver filter modules capable of
removing 5 Mtpa CO2.
CONTACT
Email: cnitta@svanteinc.com
Web:
www.svanteinc.com
SVANTE
Svante’s energy efficient and low-cost technology, the
VeloxoTherm™ carbon capture process, is an intensified
rapid-cycle Temperature Swing Adsorption (TSA) system
using advanced Structured Adsorbent Beds (SAB). This
novel process is designed to capture CO2 directly from
industrial sources and release pure CO2 in less than
60 seconds, compared to hours for other technologies
and requiring significantly less capital cost. The capture
process is implemented via a device similar to that of
regenerative air heaters widely used in power plants, in
which a proprietary structured adsorbent is arranged on
a circular rotating structure, known as a Rotary Adsorption
Machine (RAM). The device simultaneously exposes
different segments of the structure to each step of the
TSA cycle. A key advancement is the development of
innovative adsorbent materials, which enable the use of a
rapid temperature swing cycle.
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TRANSPORT
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DESCRIPTION
Transmission is often considered to be the low-tech
piece in the CCUS value chain, however a vast pipeline
expansion is needed if CCUS is to take its place in the
Future Energy world. The arms of this new pipeline
network will reach throughout populated areas and must
be designed to prevent rupture, “running fracture” and the
hazards of CO2 gas release.
Impurities in CO2 can adversely affect transmission pipeline
design and operation. In the coming era of growth, fluid
“quality” specifications will emerge, and will be eventually
regulated for hubs and networks. However, many CCUS
projects will require “point-to-point” transmission pipelines.
These may seek to transmit and inject CO2 with challenging
impurities such as hydrogen sulphide, and potentially
increased water content, in an effort to reduce the overall
capital and operating cost of the supply chain.
Whilst pipeline design standards such as DNV-RP-F104
(Design and Operation of Carbon Dioxide Pipelines)
continues to evolve, the process of designing a pipeline
is far from fully codified. It can also be very iterative and
inefficient.
An ill-disciplined and unstructured approach to design can
easily lead to multiple repetitions of the design, impacting
design cost and schedule. Worse still, it can leave the
project owner with some doubt as to whether their final
design is actually optimal from either a capex or an
operability perspective.
GHD’s pipeline engineering team is based in Australia but
works with pipelines worldwide. The Australian pipeline
standard, AS 2885 provides specific design methods for
oil and gas pipelines, with some guidance on CO2 design.
This standard encourages a risk-based and thoughtful
design process and is an excellent platform from which to
develop a formal method to reach optimal CO2 pipeline
designs, without multiple iterations.
GHD will design CO2 pipelines for any jurisdiction in full
compliance with the nominated pipeline standard, however
our journey to reach this destination follows the robust
design methodology that we have developed.
SUMMARY
BENEFITS
•
Reduced FEED cost and schedule
•
Minimal risk when procuring pipeline material
•
Maximum flexibility and operability of installed pipeline assets
•
Sound basis for capex estimating at the end of FEED
GHD OPTIMISED CO2 PIPELINE DESIGN
GHD presents its CO2 pipeline design method, outlining
the importance and complexity of reaching optimal
designs. The GHD method is focused and systematic. It
drives towards the optimal pipeline design with a minimum
of iteration.
For a pipeline, Front End Engineering Design (FEED)
typically takes the design to an advanced state, especially
in the specification of the pipeline steel.
This enables pipeline material to be ordered shortly after
the financial investment decision is made, which is often
necessary due to its long delivery time. FEED also refines
the route, designs major crossings, and allows other long
lead items to be procured. GHD’s approach facilitates
these steps and avoids the common experience of
needing to repeat complex design work as the pipeline
design “evolves”.
CONTACT
Email: anthony.mills@ghd.com
Web:
www.ghd.com/en/
GHD
Inputs
-
Injection pressure
– Flow Scenarios
– Concept route
– Temps
–
Heat xfer coeff
–
Composition
– Topography
– Flow liner (unlikely) ?
– Booster pump sites
where power is available
Outputs
– Inlet Pressure
– NOM Pipe Size(s)
– Pump location & duty confirmed
– Design Pressure
Approximate wall thickness
using design factor from
previous CO2 designs
NO
Gas comp
Operating
P&T
Det Des
Feed
Feed
Concept
Steady state hydraulics
Informal estimate of design
pressure
Release modelling
Safety
Management
Study
Further Inputs
-
Refine route
-
Location analysis
-
Threat analysis
-
Cyclic pressure ?
-
Crossing types
-
Subsea design ?
Outputs
-
Location classes
-
High Consequence zones
-
Fracture control req’ts
-
MLV Spacing
Wall thickness calc
Fracture Control Plan
Market
Check-in
Materials Study
-
Corrosion
-
Stress corrosion cracking
Operations Inputs
-
Start up
-
Stop and cool
-
Restart
-
Depressuring
-
Slugging
-
Hydrates
-
Free water margin
Flow Assurance
(Transient hydraulics)
Injection well design
Crack
arrestors
practical
(Y/N)
Validated
assumption of
200-250J
toughness
available
Validity of
Empirical
Method OK ?
Yes- Proceed
No- Use Failure
Strain Locus
Modelling
Select
strength
Grade
Topo and geotech surveys
(can be FEED or early
Detailed Design)
Detailed Design Tasks
-
Onshore and Offshore detailed design
-
Line pipe procurement
-
Facilities design
-
Crossing design
-
Bending philosophy
-
Others.
Output:
Selected Wall Thickness
Outputs
-
Moisture spec
-
Corrosion allowance ?
-
Min design temp
Outputs
-
Steel type
-
Special req’ts ?
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DON’T CRACK!
BUT IF YOU DO CRACK- TRY TO PULL IT TOGETHER…
The classic concern with CO2 pipelines is running ductile
fracture, where the pipeline “unzips” over an extended
length, thus multiplying the chances that the failure and
subsequent fluid release will coincide with and harm the
public.
“Crack arrestors” were historically used on older pipelines,
but in many cases were applied in a tokenistic way at long
intervals that sometimes failed to meaningfully lower risk
levels. Recent and currently planned projects rely instead
in “intrinsic arrest” pipe, which will arrest running cracks
within a reasonable distance. Fracture control almost
always ends up determining the final wall thickness.
Leading researchers in the field have taken designers
on a challenging journey since 2019. Prior to this time,
CO2 pipelines were designed using a modified “Batelle
Two Curve” (BTCM) method. This method used well
known software- DUCTOUGH™ to model the running
crack and GASDECOM™ to model CO2 decompression.
However, it was recognised that resulting designs could
be unconservative and potentially still be vulnerable to
running ductile fractures.
Since then, a number of methods have been proposed in
quick succession, as shown in the following diagram.
OTHER THINGS TO JUGGLE
Whilst all of this is playing out, the hydraulic modelling
from the Concept stage is expanded into “flow assurance”
work. This considers all the transient conditions where the
real challenge in operating CO2 pipelines occurs, such
as how to start and stop the pipeline, cool-downs, and
depressurization. These processes need to consider the
dangers of hydrate formation, rapid free-water corrosion,
and auto-refrigeration embrittlement.
These design strands weave together to culminate in the
full specification of the pipe material, as well as a good
understanding of the route that the pipeline traverses
and how it will be built. GHD can then estimate costs
more accurately and pipe material can be purchased with
confidence.
GHD reaches out to developers of CCUS projects
worldwide. Our key CCUS team is based in Houston and
Brisbane, Australia. We provide engineering all the way
from CO2 capture plant through to reservoir pore space.
Our pipeline design work is leading-edge but resides
within a complete service offering that also includes CCUS
approvals and environmental work.
At the time of writing, proponents really face a choice
between three main design outcomes:
•
Employ a “conservative design”, which requires
only lab-scale material tests to validate. This usually
involves extra millimetres of steel, and potentially even
over-sizing of the pipeline in order to be able to safely
rely on the results of historical burst tests. However, it
is a valid technique for shorter pipelines.
•
Procure pipe samples and perform full scale burst
tests- this method is likely to produce the most
efficient design on large projects, but extends lead
time considerably.
•
Undertake “Special Assessments”, which involve
highly specialised computer modelling of the running
fracture. (GHD is acquainted with the very few
institutions who can perform this.)
In any of these approaches, it is necessary to know the
phase envelope of the CO2 with its various impurities and
then to identify the temperatures and pressures of different
operating points along the pipeline and in different
seasons. Special modifications to the classical equations of
state may be needed to accurately predict the saturation
pressure.
The designer can then predict how the supercritical
or dense phase CO2 will decompress. When the fluid
saturation line is encountered, the fluid becomes a boiling
liquid that evolves large quantities of CO2 vapour, tending
to maintain the pressure and causing the crack to “keep
running”.
The figure below shows how GHD assessed this on a
recent project.
As at mid-2023, it is possible that the industry leaders are
reverting to highly corrected versions of the BTCM. GHD
continues to track these developments.
The process begins during Concept stage, by defining
fundamentals such as the injection pressure of the target
geo-reservoir. This stage is dominated by the process
of “Steady State Hydraulics”, which allows the pipeline
diameter and design pressure to be nominally set and
determines the need for mainline pump station(s).
Cost estimates using factored metrics from the natural gas
pipeline industry allow the pipeline to be costed at this
stage and if the overall CCUS project appears attractive,
then pipeline design enters the next stage- FEED.
A CO2 pipeline FEED by GHD starts with a materials study,
which identifies any special requirements such as stress
corrosion cracking resistance and proposes a grade of
steel that is likely to be optimal. API 5L Grade X65 is a
likely starting point, however GHD checks in with pipe
merchants at this stage to identify any trends in the market,
which might promote a different strength steel, which may
then increase or decrease wall thickness and therefore
steel tonnage.
Also, during FEED, the pipeline route becomes “real”.
Geographically localized threats to the safety of the
pipeline are identified, as are nearby population centres.
Advanced software such as PHAST™, SLAB™ and CHARM™
are utilised to simulate the release and abrupt partitioning
of CO2 its gaseous and solid (snow) ambient phases and
to examine how prevailing wind and topography might
transport the plume over unexpectedly long distances.
The effect of contaminants such as H2S that are potentially
more dangerous than the CO2 itself is also considered.
AS 2885 calls for a Safety Management Study to formalize
this mile-by-mile risk assessment of the pipeline route,
and GHD advocates this process for pipelines in all
jurisdictions. The results from this process combine with
further design inputs to produce a tentative wall thickness
selection and the process then begins of designing the
pipeline’s “fracture resistance”. A new generation of
pipeline steels has appeared in the last few years. These
offer stellar toughness as measured using the conventional
“Charpy” test but are behaving unusually in some of the
other standard material tests..
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DESCRIPTION
JFE’S MARTENSITIC CRA TUBING
JFE Steel is an integrated steel mill, having various type
of steel product lineup. JFE is also a global supplier of
martensitic stainless steel, especially for Oil Country
Tubular Goods (OCTG) and has wide range of expertise
for steel pipe materials and connection systems. OCTG
were first manufactured and shipped at JFE Steel Chita
Works in 1971. Since then, JFE has been developing and
supplying martensitic CRA tubing globally. Starting from
first 13Cr martensitic stainless sales in 1984, JFE has further
developed with the expertise in the corrosion research
the martensitic CRA materials, from modified 13CR (named
JFE-HP2-13CR) up to 15CR-17CR (named JFE-UHP™-15CR
and JFE-UHP™-17CR) and supplied to the operators of oil &
gas industry with great satisfaction.
JFE’S PREMIUM CONNECTION
JFE’s connection development started in early 1980s. In
the 1990s, JFE introduced the JFEBEAR™. More recently,
in 2011, the JFELION™ connections were developed,
designed to meet today’s toughest well conditions
and industry testing protocols. These JFE’s flagship
connections have been globally supplied over 400,000mt
and 100,000mt, respectively, with satisfaction. In 2018,
JFE have established the connection testing laboratory at
JFE Connections America (JCA) to further accelerate the
connection development and evaluation.
APPLICATIONS OF CRA TUBING AND CONNECTION TO
CO2 UNDERGROUND STORAGE WELLS
With the growing global demand and necessity for carbon
reduction, JFE sets great priority on the supplying of tubing
and connection for the CO2 underground storage wells.
In general, CO2 accelerate the corrosion of injection tubing
material because the CO2 decreases the pH of water. If
other corrosive impurities such as SO2, NO2 and O2 are
included in the CO2, severity to the CO2 tubing will be
increased further.
JFE has evaluated their martensitic CRA grades including
JFE-UHP™-15CR and JFE-UHP™-17CR tubing where they
have shown great CO2 resistant corrosion performance
against certain CCS simulated environments. Some of the
evaluation results were published in the technical paper1)
for AMPP Annual Conference (former NACE International’s
CORROSION Conference & Expo),and will be presented in
the Eurocorr 2023 (The Annual Congress of The European
Federation of Corrosion) as well.
JFE has also evaluated the sealability performance on their
robust JFELION™ connection simulating worst case thermal
shock during CCS operations. JFELION™
showed seal performance even after temperature cycles
between -35C/ambient temperature and rapid cooling with
a temperature drop of 80 degrees Celsius.
JFE has been involved intensely in the material selection
discussion and supply of the tubing for CCS projects.
Starting from 2008, JFE has supplied the CRA tubing with
their premium connections to several CCS projects globally
as shown below in Table 1.
JFE would continue to put weight on the investigation
studies to establish further confidence in different impurity
and water chloride levels depending on the CO2 source/
well environment. JFE is collaborating and discussing
with the operators/industry for optimization and supply
of the CRA tubing for future CCS projects, enhancing the
worldwide storage capacity.
SUMMARY
BENEFITS
JFE-UHP™-15CR and JFE-UHP™-17CR Tubing have following benefits which could contribute the popularization of clients’
CCS projects.
•
Tubing with corrosion resistance against CO2 with contaminated gas condition
•
Lower cost compared to duplex stainless steel and higher CRA tubing
•
Shorter delivery time compared to duplex stainless steel and higher CRA tubing
•
Delivered with JFE’s robust premium connection such as JFEBEAR™ and JFELION™
JFE-UHPTM-15CR AND JFE-UHPTM-17CR TUBING
JFE Steel has been playing a key role of supplying the oil
& gas industry with martensitic corrosion resistant alloy
(CRA) tubing with their own robust premium connections.
With the growing global demand and necessity for carbon
reduction, JFE now sets great priority on the supplying of
tubing and connection for the CO2 underground storage
wells. JFE has evaluated their martensitic CRA grades
including JFE-UHP™-15CR and JFE-UHP™-17CR tubing
together with the JFELION™ connection for the application
in CO2 underground storage wells, where they have shown
great and promising performance for the usage. Starting
from 2008, JFE has supplied the CRA tubing with their
premium connections to several CCS projects globally
to demonstrate the feasibility of CCS and increase the
storage capacity. JFE would continue the collaboration and
discussion with the customers/operators to contribute to
the CCS projects.
CONTACT
Email: h-takai@jfe-steel.co.jp
Web:
www.jfe-steel.co.jp/en/index.html
JFE STEEL CORPORATION
Figure 1: Example of CO2 Corrosion
CO2 Corrosion
No Corrosion
Carbon Steel After 1 year Operation
JFE Material After 1 Year Operation
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REFERENCE
1.
Yuichi Kamo, Kenichiro Eguchi and Hiroyuki Takai, “Corrosion Behavior of Martensite-Based Stainless Steels in
Chloride Solutions Saturated with CO2 Containing Impurity Gases,” AMPP Annual Conference 2023, paper No. 18908
(Denver, Colorado,2023)
YEAR
AREA
MATERIAL
GRADE
OD
(INCH)
WT (POUNDS/
FEET)
CONNECTION
PROJECT TYPE
2008
N. America
HP2-13Cr-95
7
29
JFEBEAR
Commercial
2009
N. America
HP2-13Cr-95
4.5
18.9
JFEBEAR
Commercial
2008
N. America
13Cr-80
9.625
47
JFEBEAR
Commercial
2009
N. America
13Cr-85
4.5
12.6
JFEBEAR
Commercial
2009
Oceania
L80-13Cr
5.5
17
JFEBEAR
Pilot
2014
Japan
L80-13Cr
3.5
12.7
JFEBEAR
Pilot
2014
Japan
HP2-13Cr-110
3.5
12.7
JFEBEAR
Pilot
2022
Oceania
HP2-13Cr-95M
3.5
9.2
JFEBEAR
Commercial
2022
Oceania
L80-13Cr
4.5
13.5
JFEBEAR
Pilot
2022
N. America
L80
9.5
47/53.5
API 5B
Pilot
2022
Europe
UHP17Cr-110
7
29
JFELION
Commercial
2023
Japan
HP1-13Cr-110
OD:2.375” ~ 7”
JFEBEAR
Pilot
2023
N. America
L80-13Cr etc.
OD:2.875” ~ 5.5”
JFEBEAR
Pilot
2024
Asia
HP1-13Cr-110
7
29
JFELION
Pilot
2024
Asia
UHP17Cr-110
7
29
JFELION
Commercial
(Under discussion)
Table 1: JFE’s Steel Pipe Supply Record for CO2 Injection. (Include Projects Under Discussion)
Figure 2: Image of JFE-UHPTM-15CR and JFE-UHPTM-17CR
Figure 3: Image of JFE Premium Connection (JFEBEARTM, JFELIONTM)
Figure 4: JFEBEARTM, JFELIONTM company logos
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DESCRIPTION
WHAT IS DUOLINE 20 GRE LINED TUBING?
Duoline 20 is a Glass Reinforced Epoxy (GRE) composite
liner, which is inserted inside steel tubing to protect it from
corrosion due to CO2, free O2, H2S, chlorides, water, and
other constituents which may exist in the process fluids.
This tubing is used downhole in injection and production
wells. Duoline GRE also mitigates solid deposition inside
the tubing.
Tubing made Carbon steel, lined with Duoline 20 GRE, can
be utilized instead of expensive chrome and higher alloy
steel grades, which are often the appropriate material for
resistance to CO2.
Duoline 20 GRE Lined tubulars have been successfully
employed in a variety of applications where they have
been exposed to extreme process conditions – high
temperatures, high pressures, high concentrations of
dissolved gases, high chlorides, and high flow rates as
well as mechanical “stresses” during multiple downhole
interventions. The success of the technology is based
on extensive testing and trials conducted by operators
worldwide over five decades.
Duoline GRE liners are a proven flow assurance enabler.
Benefits derived from the properties of the system include
elimination of solid deposition, higher flow rates, reduced
frictional losses and higher fluid temperature retention.
These are attributed to the smoother surface of the Duoline
GRE compared to steel, as well as the added insulation
provided by the layers of grout and GRE. Enhanced
flow assurance allows a more consistent, uninterrupted
injectivity rate.
Duoline GRE has been proven to withstand:
•
Temperatures from -51 °C (-60 °F) to 144 °C (291°F)
•
More than 300,000 ppm chlorides
•
100% wet, dry and dense phase CO2
•
Over 18,000 psi pressure
Duoline 20 has been a workhorse in CO2 injection
wells since 1984. This track record provides significant
experience for knowledge transfer into material selection
for carbon injection and utilization downhole in global
CCUS projects.
DESCRIPTION
The Duoline 20 Lining system consists of a fiberglass
reinforced epoxy resin composite liner cemented inside
low alloy carbon steel tubing. The cement transfers fluid
pressure to the steel. The ends of the liner are protected
from mechanical damage by end caps called flares. A
polymeric Corrosion Barrier Ring extends the corrosion
barrier across the coupling between two adjacent flares.
DUOLINE 20 GRE LINED TUBING IN CO2 INJECTION
The first miscible CO2 Injection EOR project in Canada
began in 1984 in the Joffre Viking Tertiary Oil Unit by
Vikor Resources and the Alberta Oil Sands Technology
and Research Authority. This is the first known successful
application of fibreglass-lined tubing to combat CO2
corrosion.
Since then, Duoline 20 has been used extensively by
Equinor, ExxonMobil and Oxy in CO2 injection wells. In the
United States, nearly 20 million feet of Duoline GRE Lined
tubing has been used in CO2 injection wells. In 1996, Statoil
were among the first to use Duoline GRE Lined Tubing in
offshore Water Alternating CO2 (WAG) wells.
Duoline 20 has since become the gold standard for tubing
material in CO2 injection wells, CO2 WAG wells, carbonated
water injection wells and hydrocarbon producers with high
CO2 concentrations. Duoline GRE has been tested and
field-proven to withstand dense phase CO2 (wet and dry)
and low pH solutions from dissolved CO2, for decades.
Duoline 20 GRE lined tubing offers attractive savings
compared to capital intensive high-chrome materials that
are often the metallic selection for CO2 applications.
CCUS projects depend on dehydration of the CO2 gas
to prevent corrosion. It is undoubtedly challenging to
maintain the 100% absence of moisture downhole. The
impact of residual water from the reservoir during shut-in
of CO2 injection wells is also a concern. In such cases, the
dehydration of the gas will prove ineffective in combatting
corrosion downhole. This risk necessitates a pre-emptive
corrosion prevention strategy.
SUMMARY
BENEFITS
There are two distinct contributions that Duoline 20 GRE lined tubing can make to reducing the carbon footprint of a CCUS
project.
•
Firstly, Duoline 20 GRE lining provides a corrosion barrier which protects carbon steel tubing for decades. The
combined system costs a fraction of chrome and higher alloy steel tubing. Additionally, unlike sensitive alloy steels,
Duoline GRE liners will offer consistent corrosion protection irrespective of contaminants in the flue gases from
different industrial sources over the life of the project.
•
Secondly, eliminating the use of chemicals for corrosion inhibition means eliminating carbon emissions from chemical
manufacture, transportation, and injection into the wells over the life of the well.
The above benefits of applying Duoline 20 GRE Lined tubing in CCUS applications enable significant reductions in CAPEX
and OPEX over the lifecycle of the wells. This in turn enhances the overall viability of the project.
DUOLINE 20® FIBERGLASS (GRE) LINED TUBING IN CO2 INJECTION AND SEQUESTRATION
As CCUS projects are driven by the common goal of
reducing global carbon emissions, the technologies
employed in these projects have a critical role to play
in achieving this goal. In several cases, existing ageing
infrastructure from oil or gas field projects is repurposed
for injecting CO2 for up to five more decades. Maxtube
provides a technology that contributes to increasing the
longevity of the asset while reducing the cost and overall
carbon footprint of the project.
Maxtube Limited are the proud owners of Duoline
Technologies in the United States. Duoline are the
pioneers of Fiberglass (GRE) Internal Lining systems, used
to prevent corrosion in downhole tubulars. Over 110 million
feet of Duoline GRE lined tubing has been installed in over
55,000 wells worldwide.
CONTACT
Email: ccs@maxtube.com
Web:
www.maxtube.com
MAXTUBE
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Over the life of CCUS projects, it is expected that the
injected gas may be contaminated with NOx, SOx and
other contaminants from flue gases generated at various
industrial sources. The performance of metallic alternatives
is sensitive to variations in the composition of process
fluids. Duoline GRE liners, on the other hand, will offer
consistent corrosion resistance irrespective of variations in
constituents over the life of the project.
The selection of Duoline GRE lined tubing provides added
insurance against potential process interruptions on the
surface. Any disruption to surface facilities for dehydration
or treatment of the injected gas will not interrupt CO2
injection if the material used downhole is able to withstand
all corrosive elements. It is also noteworthy that repairs due
to avoidable downhole failures are far costlier and time-
consuming than repairs on the surface. Such cases justify
the added insurance of Duoline GRE lining of tubing.
The above points demonstrate how Duoline GRE
enhances the integrity and flow assurance of CO2 injection
systems thereby reducing the overall carbon footprint of
the project. Duoline GRE Lined tubing offers substantial
value to the overall economic and environmental viability
of CCUS projects. Whether the well is completed onshore
or offshore, platform or subsea, Duoline GRE lining is a
single solution for tubing corrosion prevention and flow
assurance.
INDUSTRY AND REGULATORY AUTHORITY
ENDORSEMENTS
Duoline GRE liners have been tested extensively for
resistance to exposure to a variety of industry chemicals,
full-scale combined loading inside tubing, pressure
cycling, high erosional velocities, fatigue, and durability
when exposed to downhole, coiled tubing and wireline,
interventions.
Saudi Aramco, Shell, BP, Eni, and Statoil have conducted
tests to confirm the viability of Duoline 20 GRE lined tubing
as an alternative to chrome alloy steels.
Eni performed qualification tests on Duoline 20 GRE Lined
tubing for high-velocity gas production. These include
tests to confirm the erosion resistance and mechanical
properties of Duoline GRE which proved that its fatigue
resistance is about nine times higher than super-duplex
stainless steel. Direct impact and straight pipe test
results showed a very good resistance of Duoline GRE
comparable to that of a Nickel Alloy 625 sample under
similar conditions.
BP performed comprehensive testing to demonstrate
the fatigue resistance of the system. Duoline GRE lined
assemblies were internally pressurized to 8,000 psi
and exposed to one million load cycles. They were also
subjected to ISO 13679 loading in the first quadrant. None
of the assemblies showed any leaks or signs of damage to
the GRE liner and the components in the connection area.
Duoline GRE has been used in wells with temperatures up
to 145 °C (293 °F) and has also been tested for resistance
to temperatures as low as -51 °C (-60 °F). The resistance of
Duoline GRE to temperature swings is particularly relevant
considering the phase change sensitivity of CO2 relative
to temperature and pressure. Additional testing is planned
to confirm the integrity of the system when exposed to
uncontrolled flash freezing due to rapid pressure drop.
Operators have tested the compatibility of the Duoline
20 GRE Lining System with several premium connections.
These confirm that the Duoline’s GRE lining process
and system components do not affect the connection
dimensions, torque values and gas sealability. Duoline
20 GRE Lining systems have been applied on premium
connection tubing from Tenaris, Vallourec, JFE, and Voest
Alpine, among others.
In the US, experience and good practices recorded in
the field of CO2 injection are documented as regulatory
alternatives and operating practices for the geological
sequestration of CO2 by the United States’ Environmental
Protection Agency (USEPA). Federal Requirements under
the Underground Injection Control (UIC) Program for CO2
sequestration wells, are codified in the US Code of Federal
Regulations, known as the Geologic Sequestration Rule,
which establishes a new class of injection well (Class VI)
and sets minimum technical criteria and well construction
guidelines for these wells for the purpose of protecting
underground sources of drinking water (USDWs). This
guidance describes the construction requirements for an
approved Class VI injection well wherein GRE lined tubing
is well accounted for.
VALUE ADDITION FROM FLOW ASSURANCE BENEFITS
Duoline GRE retains its surface smoothness over its life
which retards, and even eliminates, the nucleation and
subsequent deposition of solids such as scales, paraffins
and hydrates on its surface hence enhancing flow
assurance in wells.
Flow assurance benefits derived from Duoline 20 GRE
Lining have also been attributed to the thermal insulation
provided to the steel by the fiberglass and grout. Eni and
Pertamina have published findings of higher temperature
retention in wells with Duoline GRE lined tubing compared
to bare steel tubing.
For higher thermal insulation requirements, Duoline
can engineer a lining solution compatible with Vacuum
Insulated Tubing (VIT) to combine superior corrosion
resistance with superlative thermal insulation.
Duoline GRE lining system has also been applied to
flowlines. Eni, Shell, and Apache subsidiaries have been
using Duoline GRE lined tubing to construct flowlines
used for the transportation of oil and water. In a worldwide
first, Shell constructed a high-pressure flowline network
using premium connection tubing. In such a system, the
combination of the metal-to-metal seal in the premium
connection tubing, and the Duoline GRE backed by the
steel body of the pipe, ensure that there is no permeation
of dissolved gases through the flowline into the
atmosphere.
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STORAGE
STATE OF THE ART: CCS TECHNOLOGIES 2023
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DESCRIPTION
CMG has been involved in subsurface modeling of the
application of CO2 in the enhanced oil production since the
late 1980’s centered around our GEM reservoir simulator.
Following the Kyoto Protocol in 1998 a change in focus
resulted in the forming of a research consortium between
Research Institute of Innovative Technology for the Earth
(RITE) and Japan Oil Engineering and CMG to enhance
GEM to produce the required capabilities allowing
predictive modeling of the CO2 storage process in deep
saline aquifers.
Further investigations and extensions of the modeling
environment at this time also led to the investigation of CO2
injection into coal seams. This process provided two main
benefits: The potential increase in methane production
due to preferential replacement of the CH4 by CO2 on the
coal surface; as well as the long-term storage of CO2 as it
adhered to the coal surface.
As the safety and liability frameworks were gradually
created, understanding the ability to safely store CO2
underground; the ability to contain the CO2 over extended
periods of hundreds or even thousands of years; and
the type of physical mechanisms that take place over
both the short- and long-term storage, were crucial to
moving the concept of aquifer storage forward. CMG’s
GEM reservoir simulator, originally designed for oil and
gas extraction modeling, was enhanced to provide the
physical mechanisms required to simulate CO2 behavior in
underground formations. This involved:
•
Detailed CO2 solubility calculations for the subsurface
fluids; as well as molecular dispersion and diffusion
models
•
Geochemical modeling to capture the geochemical
interactions between the injected CO2; the reservoir
fluids; and the minerals present in the aquifer rock.
•
Geomechanical analysis of the stresses induced
to determine seal integrity and fault movement;
reactivation of inactive faults leading to undesired flow
and leakage.
•
Temperature effect on fluid movement, geochemical
reactions, and geomechanical response.
•
Coupling to surface facilities
CMG’s CoFlow solution is an Integrated Reservoir &
Production System Modelling software that allows detailed
analysis of the well and pipeline systems feeding CO2
into the subsurface, modelling steady state flow in the
pipeline system. CoFlow’s multi-fidelity, multi-disciplinary,
collaborative modeling environment, allows reservoir and
production engineers to make informed decisions on large
integrated oil and gas projects and is fully integrated with
GEM to provide an end-to-end software solution to model
CO2 transport and storage.
For over 45 years, CMG has brought industry-first
technologies to the market through extensive research
and collaboration. In our recent collaboration, CMG joined
hands with Kongsberg to form a research consortium with
10 other oil and gas industry partners to investigate CO2
storage in depleted oil and gas systems. This consortium
has resulted in software that links Kongsberg’s LedaFlow
transient pipe and well modeling product with CMG’s GEM
reservoir simulator to accurately capture the CO2 behavior
during transport and storage, focusing on the ability to
start up and shut down injection operations safely and
effectively.
Further enhancements of CMG’s GEM simulator have also
been developed over the years to allow for the additional
complications of storage in the low pressure (and lower
temperature) depleted oil and gas reservoirs
1.
Pure CO2 behavior as well as impure mixtures, and the
mixing with existing reservoir hydrocarbons.
2. Rapid cooling to subzero temperatures around
the injection wells and the consequences of such
temperature changes to the local well environment
and ability to inject.
More recently, with the latest software development of
Focus CCS, customers have access to a solution that
supports their process from end-to-end, fast-tracks their
time-to-value, and allows them to make business critical
decisions regarding new CCS ventures, through faster and
more efficient model creation, and automated regulatory
reporting.
CMG’s commitment to bringing industry-first solutions
to market, coupled with high-quality user experience
and expert customer support has always set us apart
from the competition. CMG’s dedicated support team is
comprised of practicing reservoir simulation engineers
who will answer your questions, assist with installation
and resolve technical issues to keep your business
running smoothly. Our team of experienced and skilled
professionals guide users through an immersive online
or in-person learning process that builds capabilities that
can be directly applied to real-world projects. Customer
Success and Consulting experts average at least 10 years
of engineering experience and offer over 30 courses that
cover all recovery processes and reservoir challenges, with
dedicated training facilities and global support.
SUMMARY
BENEFITS
•
De-risk a range of Energy Transition projects related to CO2 storage; H2 storage and production; and geothermal
processes
•
Analyse the subsurface uncertainties associated with injection and storage of CO2
•
Quantify the storage volumes; long term stability; and applicable injection rates for CO2 storage projects
•
Satisfy regulatory requirements through determining the long-term safe containment of CO2
INNOVATORS IN SIMULATION TECHNOLOGY
Computer Modelling Group Ltd. (CMG) (TSX: CMG) is a
global software and consulting company that combines
science and technology with deep industry expertise to
solve complex subsurface and surface challenges for the
new energy industry around the world. For over 45 years,
we have helped organizations unlock value from their
assets through continuous innovation and consultation.
Our expertise spreads across a broad spectrum of energy
workflows, and our technology can help energy companies
navigate this complex and changing landscape. CMG is
headquartered in Calgary, AB, with offices in Houston,
London, Dubai, Bogota, Bengaluru, and Kuala Lumpur.
INNOVATION TO ADVANCE A NEW ENERGY SYSTEM
Longer forecasting timescales, limited subsurface data,
and public safety and environmental concerns increase the
complexity of carbon storage projects exponentially. CMG’s
20 years of experience in helping energy companies use
CO2 injection to enhance oil recovery can be applied to
accelerate the transition safely and effectively to a low-
carbon future. Our knowledge and real-world experience
allow us to help companies in oil and gas and other
carbon-intensive industries like refining, power generation,
and manufacturing make the transition.
CONTACT
Email: Mark.Edmondson@cmgl.ca
Web:
www.cmgl.ca/; https://accelerate.cmgl.ca
CMG
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DESCRIPTION
Exploration Analyst is a straightforward Common Risk
Segment mapping tool based in ESRI’s ArcMap or ArcPro
that convolves any combination of geologic, environmental,
regulatory, infrastructure, or other geospatial inputs to
calculate storage volumetrics and Chance of Success on
a map basis. Because Exploration Analyst has an easy-to-
master user interface and standard ESRI data structures
it can be easily adopted and integrated into existing or
evolving workflows. Exploration Analyst workflows can
be standardized and shared and even run in batch. The
concepts and functionality have been honed by decades
of deployment in the hydrocarbon industry, with clear
translation to carbon storage application.
SUMMARY
BENEFITS
•
Agnostic compilation of proprietary, vendor, and public data.
•
Efficient integration of inputs from multiple disciplines that facilitates communication among diverse team members.
•
Auditable conclusions that can be validated against well results.
•
Volumetrics and risk evaluated in a single application.
•
Inputs may be rigorously derived from data, loosely sketched from concepts, or anything in between.
•
Workflows can be standardised and shared using Tasks, as well as run in batch using Exploration Analyst’s
geoprocessing tools.
EXPLORATION ANALYST TO MAP AND EVALUATE STORAGE PLAY POTENTIAL
Exploration Analyst is an extension to Esri’s ArcMap and
ArcGIS Pro software that assesses potential storage
capacity, maps storage segments with common risk
profiles, and high-grades storage areas with the best
Chance of Success (COS). Exploration Analyst can
validate COS maps against well results, calculate prospect
volumetrics, perform multi-criteria block or lease analyses,
as well as evaluate competitor positions and support
portfolio strategy. Exploration Analyst creates individual
COS layers for separate geological elements that
contribute to successful storage, including reservoir, trap,
and seal factors. Layers can be constructed from data or
sketched from concepts, and are then combined into a
geologic play-chance model. Additional environmental,
regulatory, infrastructure, or other elements can be added
to the analysis as required. Exploration Analyst provides
a wide range of summary maps, graphs, and reports to
quickly and intuitively communicate results.
CONTACT
Email: Richard.Webb@getech.com
Web:
www.getech.com
GETECH
Risked storage capacity, by stratigraphic unit
Regional integrated Chance of Success
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DESCRIPTION
Getech prepares detailed regional (102 - 105 km2) fault
maps to support client evaluation of seal integrity and
the potential for induced seismicity, as well as to guide
additional, more detailed, investigations including the
design of seismic monitoring networks and the acquisition
of project specific 3D seismic surveys. The process begins
with an inventory of existing Getech and client geophysical
data, including gravity, magnetic, and seismic. The data
are integrated and processed with advanced techniques
including filtering, reduction to pole, and various derivatives
appropriate to the specific local question addressed by
the investigation. Getech (alone, or in collaboration with
the client) synthesize and evaluate available literature and
other publicly available geoscience data against Getech
global plate-tectonic models to establish a fundamental
tectonic framework. Faults are interpreted from the
processed geophysical data by human and machine
methods, including by Automated Coherent Lineament
Analysis and Selection (ACLAS, Cascone et al. 2017,
Geophysics, v. 82. P. G87-G100, https://doi.org/10.1190/
geo2016-0337.1), and iteratively compared to topographic,
remote-sensing, and geologic data to describe each fault
according to its relative importance for compromising seals
or inducing seismicity, and according to its kinematics.
Individual faults are grouped into families of structures that
share kinematic and activation histories. Fault-segment
azimuths are compared to publicly-available regional stress
orientations (± client local measurements, for example from
image or caliper logs) to evaluate slip propensity. Fault
interpretations are iteratively combined with 2D, 2.5D,
and 3D inversion of gravity and magnetic data to sharpen
the interpretation of subsurface lithologic geometry,
including depth to significant boundaries, for example
crystalline basement or clastic/carbonate transitions. The
2.5D modelling also investigates lithologic variations
within constrained geologic units via density (gravity) or
susceptibility (magnetic) variation. Results are delivered in
industry-standard, fully attributed, electronic files for a wide
range of analytic platforms (for example ESRI ArcGIS, QGIS,
Petrel, KINGDOM, Geographix, CPS3, IESX, SEG-Y, SPS,
UKOOA, OGP, Landmark, ZMap and OpenWorks).
SUMMARY
BENEFITS
•
Can be applied anywhere, even where seismic or well data are sparse.
•
Existing Getech database, especially good in US Lower 48 onshore and shallow water, allows immediate project
initiation without additional geophysical data acquisition.
•
Total project time from kick-off to final delivery can be weeks instead of months or years.
•
Existing Getech datasets are regionally consistent, they do not require compilation and QC of diverse legacy data, for
example seismic surveys of varying vintage, quality and acquisition/processing parameters.
•
Proven approach has been validated over many years in hydrocarbon and geothermal applications worldwide.
REGIONAL FAULT MAPPING TO EVALUATE SEAL INTEGRITY AND INDUCED SEISMICITY RISK
Getech regional (102-105 km2) fault mapping starts with the
world’s most comprehensive and quality-controlled gravity
and magnetics database, applies advanced processing
(including high-pass filtering, total horizontal derivative, and
tilt angle), creates robust 2D, 2.5D, and 3D inversions, and
picks potential faults using Automated Coherent Lineament
Analysis and Selection (ACLAS), a process developed
and published by Getech. Additional client geophysical
data can be integrated to enhance the analysis, but is
not required. Potential faults are iteratively validated and
classified into temporal and kinematic families using
available topographic, remote-sensing, and geologic
(including seismic) data and Getech’s plate-tectonic
models. Fault azimuths are compared to regional stress
measurements to evaluate the chance for fault segments
to be under extension or compression. The regional fault
framework can be used on its own or serve as the basis
for more detailed local interpretation, including planning
seismic-monitoring networks or 3D seismic acquisition.
CONTACT
Email: Simon.Campbell@Getech.com
Web:
www.getech.com
GETECH
Regional fault mapping symbolized by crustal scale and
kinematics
Regional fault mapping symbolized by activation history
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DESCRIPTION
One of the initial challenges facing the global development
of Carbon Capture and Storage (CCS) is the identification
and characterization of subsurface storage sites. While
depleted oil and gas fields represent some of the best
understood and commercially viable targets, there is simply
not enough storage volume to tackle the scale of the
challenge. Saline formations are porous and permeable
reservoir horizons that contain saline fluid as opposed to
hydrocarbons and have a much larger storage potential.
Fortunately, the concept of exploring for suitable saline
formations shares many similarities with play-based
exploration for hydrocarbon reservoirs. As part of the
energy transition effort, our geoscientists have been
focused on adapting traditional oil and gas workflows,
gathering datasets, and investigating stratigraphy to help
with CO2 storage identification. These workflows are
underpinned by data and a global tectonostratigraphic
model, combined with geoscience principles to enable a
consistent global coverage of inputs for fairway analysis.
Workflow results are collated together in storage atlases
that provide immediate overviews of the storage potential
and risks associated with assessed intervals. This enables
a user to quickly familiarise themselves with the breadth of
stratigraphic potential in a target area.
The consistent, reproducible screening workflows on
CO2 Storage Screen, provide teams with an accelerated
understanding of the subsurface and helps identify suitable
saline aquifers for CO2 storage. The efficiency gains of
cloud technology and leveraging a wealth of subsurface
context, means that within minutes users can test storage
concepts, investigate risks, and make informed decisions
without significant investments of time and resources.
The underpinning Neftex® Predictions context supports
those without location specific subsurface understanding.
In addition, comparing fairways via Prospective Storage
Resource Calculation (PSR) provides initial ranking of play
potential, allowing a user to quickly build a custom portfolio
of storage targets anywhere around the world.
For users who wish to understand the deeper context,
including the search for analogues or access to
stratigraphy, tectonic or climate frameworks, a full
subscription to Neftex® Predictions is recommended. This
access will help the user gain a deeper understanding with
the Neftex® interpretative framework and the wealth of
conditioned and contextualised subsurface data.
For more information on how DecisionSpace® 365 CO2
Storage Screen or a comprehensive Neftex® subscription
can meet the challenge of screening for suitable storage
locations, please contact us.
SUMMARY
BENEFITS
•
Answer in minutes – Reduce the time required to generate a play fairway evaluation for CO2 storage potential from
weeks to minutes, with comprehensive analysis, evaluation of multiple concepts and Prospective Storage Resource
Calculation
•
Any play, anywhere - Model driven interpretive inputs allow global usage regardless of data coverage or exploration
history
•
Proceed with confidence – Identify suitable saline aquifers for CO2 storage with Neftex® Predictions unique integration
•
Consistent analysis – Inputs supported by the Neftex® Predictions global tectono-stratigraphic framework deliver
a consistent analysis regardless of differences in geography or stratigraphy
•
Integrated assessment – Assess both the geographic and temporal distribution of play elements and risks related
to reservoir, seal, supercriticality, or operations
•
Connected workflows – Bring screened outputs into geospatial software or DecisionSpace® 365 applications
•
Quickly tap into an area – Regional storage atlases provide immediate overviews
•
Portfolio risk and ranking
CO2 STORAGE SCREEN
Screening, leading to site selection, is the first stage of the
carbon sequestration workflow. This involves identifying
stratigraphic units with storage potential and identifying
locations with the greatest prospectivity. DecisionSpace®
365 CO2 Storage Screen builds on over 20 years of
subsurface insights to provide users with the subsurface
context to rapidly screen sequestration targets around the
world. Our screening inputs are derived from disparate,
often siloed, publicly available data, combined with
global subsurface models and geoscience principles, to
extrapolate into white space and provide insight into data
lean saline aquifers. Different stratigraphic units can be
rapidly and uniformly assessed to test multiple scenarios
or compare multiple fairways within the cloud hosted
screening application. Storage volume calculations and
risk assessments are collated in storage atlases to provide
users with the understanding required to select potential
storage intervals from an existing portfolio.
HALLIBURTON
Play Fairway evaluation for
CO2 storage potential
CONTACT
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DESCRIPTION
DWP takes well design and engineering through a standard
process that can be customized for CCS well construction
and design criteria.
DWP’s offset well analysis enables the automated design
of a new well by comparing operator defined KPIs and
design parameters. It uses drag-drop capabilities to
create a blueprint for the new design to automatically
run engineering calculations for the new well. Offset well
analysis includes:
•
Casing depth selection
•
Casing specifications
•
Bottomhole Assembly (BHA) selection
•
Fluid design
•
Well barrier management
•
Well operating parameters
DWP has detailed business process management
workflows for the feasibility of a well prospect and the
design of the well. A cloud based integrated suite of well
construction technology, including EDT, takes the well
construction process from trajectory design to completions
design and analysis. Higher well construction performance
is achieved by incorporating drilling decision optimization
with integrated workflows.
WELLCAT™ SOFTWARE FOR CCS WELLS
WellCat™ software is part of the EDM suite and provides a
precise solution for both wellbore analysis and integrated
casing and tubing design. It calculates accurate downhole
temperature and pressure profiles, which can be used for
pipe-body movement and casing and tubing load analysis
for production scenarios and CO2 injection. WellCat™
software helps understand various challenges in CCS wells
and different load scenarios.
DRILLING DESIGN
The Drill Design module simulates flow and heat transfer
during drilling operations, providing full transient analysis.
CASING DESIGN
The Casing Design module analyzes casing loads, design
integrity, and buckling behavior under complex mechanical,
fluid pressure, and thermal-loading conditions with
standard and automatic load-case generation. Analysis
may be performed in conjunction with the Drill Design
and Production Design modules, including tubingless
configurations.
SUMMARY
BENEFITS
Digital Well Program® outcomes:
•
Improved decision-making on drilling parameters using comprehensive and proven engineering
•
Reduced time to select the optimum design by 60-80% due to running multiple design scenarios
•
Automated workflows allow engineers to work on high value business decisions
•
Perform advanced analysis through trusted Engineer’s Desktop™ computer software.
•
Automatic update of design as new real time data is available
•
Integration of the well plan with well site operations for real-time plan adjustments
Modelling and operational best practices can be leveraged to minimize the risk of chemical corrosion and mechanical
property degradation. NETool™ software simulations enable an image of the expected behaviour of injected CO2 in specific
reservoirs. Temperature, pressure, and flow of CO2 in the wellbore are estimated to ensure the injected CO2 remains within
the safe boundaries. Preliminary CO2 injection screening and probabilistic system assessments help enable decisions in
preliminary stages of a CCS project.
CO2 STORAGE WELL CONSTRUCTION & INJECTIVITY TECHNOLOGY
Digitally Integrated Well Construction is Halliburton’s
approach to plan, design, and execute a well using
Collaborative Well Engineering and Integrated Automation.
As part of this approach, the Digital Well Program® (DWP)
web based application integrates offset-well analysis with
industry-proven engineering algorithms, and reporting
tools to fast-track a cost-effective well program approval
process and well delivery, while supporting continuous
improvement of well design. Implementation of a DWP
solution can help address most concerns including, reduce
well program preparation time, increase well reliability,
accelerate end-to-end well delivery, while lowering cost.
CO2 injection modelling requires dedicated wellbore
simulations to ensure operations are planned within
safe and effective limits. NETool™ software is a steady-
state numerical simulator that provides user-friendly
comprehensive modelling with the capabilities required for
a simple vertical well, a long horizontal well, or a multilateral
well with complex completions.
CONTACT
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HALLIBURTON
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ANNULAR BARRIER DESIGN
Halliburton offers a tiered portfolio of chemical barriers
tailored to the injection plan and isolation zone of interest.
These solutions include non-Portland solutions, such as
ThermaLock™ cement system or WellLock® resin system,
a resin-modified cement, CorrosaLock™ cement system,
and a Portland based solution, CorrosaCem™ cement
system. When combined with multi-stage cementing
and mechanical barriers, additional benefits may result in
maximized annular fluid separation, increased cement lift
to surface, and the presence of a secondary barrier.
PRODUCTION DESIGN (INJECTIVITY AND FLOW
ASSESSMENTS)
This module simulates fluid and heat transfer during
completion, production, injection, stimulation, testing,
and well-service operations. Transient and steady-state
analysis for single-phase and multiphase flow can be done
with initial conditions defined by thermal results from the
Drill Design module. It also offers linked analyses with the
Tube Design and Casing Design modules. New collapse
load assessments are incorporated (Bureau of Safety and
Environmental Enforcement (BSEE), Well Containment
Screening Tool (WCST)).
TUBE DESIGN
The Tube Design module analyzes tubing loads and
movements, buckling behavior, and design integrity
under complex mechanical, fluid-pressure, and thermal-
loading conditions with standard and automatic load-case
generation. Tube Design offers linked analyses with the
Production Design module.
MULTI-STRING DESIGN
The Multi-string Design module predicts pressure and
volume changes due to annular pressure buildup (APB)
when the well system heats up as a result of drilling or
production operations or the injection of hot fluids into
the well. The Multi-string Design module determines the
movement that occurs at the wellhead during the life of the
well. Analyses are linked to Drill Design, Production Design,
Tube Design, and Casing Design modules.
NETOOL
™ SOFTWARE
NETool™ software is a steady-state numerical simulator that
provides comprehensive modeling for the most complex
wells. Designed for completion engineers operating
CO2 injection wells, this tool is a highly detailed wellbore
and completion simulator for CO2 storage design. From
injection well design to execution control, it incorporates
the functionality required for all phases of injectivity
planning and operations. It manages outflux injection
profiles along the wellbore, which gives a clear picture
of the CO2 injection zones, especially in horizontal wells.
Its compositional simulation provides accurate phase
behaviour in changing pressure–temperature conditions
along the wellbore and built–in component properties
allow for the creation of high complexity EOS models.
Figure 1: Digital Well Program® - Offset Well Analysis
Figure 2: Digital Well Program® - Design Feasibility (Plan)
Figure 3: WellCat® Software
Figure 4: NETool™ Completions and CO2 Phase Behaviour Analysis
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DESCRIPTION
The DecisionSpace® 365 CO2 Storage Solution optimizes
modelling and interpretation at each critical stage of
the CO2 life cycle using a flexible approach to accessing
tools. The solution facilitates specific workflows designed
between applications to optimize modelling and create
greater efficiency for timely results and decisions.
Within the umbrella of CO2 Storage Solution, CO2 Storage
Plume is an integrated suite of high-resolution modelling
tools and simulators for CO2 storage exploration,
monitoring, and prediction. The software addresses key
aspects of CO2 storage workflows: formation storage
prospecting, capacity estimation, well injectivity, formation
pressurization, plume trapping, and dissolved CO2
dispersal.
•
Prospect for new storage sites
•
Assess capacity and containment for CO2 storage
•
Match storage monitoring data
•
Predict the long-term fate and risks of a storage site in
the post-operational phase
CO2
Migration
simulator:
A
CO2-adapted
invasion
percolation simulator for free-phase plume modelling. CO2
Migration is built on the state-of-the-art Permedia® CO2
migration simulator, providing extremely high-resolution
models of gravity-segregated plume distributions in
heterogeneous storage settings.
CO2 BOS simulator: A fast multi-threaded Black Oil
Simulator, developed to specifically handle CO2 storage
and solubility. Specially adapted for two-phase plume and
brine modelling, CO2 BOS addresses reservoir engineering
workflows for CO2 modelling in saline formation settings.
It is specifically tuned to run CO2 injection out-of-the-box,
with built-in CO2 injection scheduling, PVT, and solubility
handling.
CO2 Flow simulator: CO2 Flow is a high-resolution
hydrodynamic solver for modelling CO2 storage related
pressure changes. With a well modelling scheme that
handles CO2 injection rates and injection interval pressures,
CO2 Flow offers a high-resolution regional simulation
for testing the boundary conditions of high-resolution
heterogeneous meshes for regional pressure models.
CO2 Dashboard: CO2-specific equation-of-state and PVT
wizard for initializing simulations. The CO2 Dashboard
is used to initialize model conditions: gas and brine
phase density, compressibility, viscosity, solubility, and
interfacial tension. The wizard has been validated against
several published works containing both theoretical and
experimental data. Initial model conditions for these key
properties can be automatically transferred from the
Dashboard to the CO2 simulators.
MODEL CALIBRATION
The iSTAR™ intelligent drilling and logging platform and
wireline Xaminer® (XSI™, XMR™, STX™, RDT™) services
provide the necessary detailed rock and fluid properties,
structure and fault analysis, rock mechanics, pressures,
and samples to characterize and simulate a CO2 storage
site fully Integrated rock analysis provides detailed
heterogeneity and texture mapping to logs and fast CO2
relative permeabilities and sensitivity to advance simulation
while waiting for physical core.
The ability to “see” small quantities of CO2 outside the
injection reservoir is critical for confirming well integrity and
that no CO2 has entered diffusion or aquifer zones above
the injection reservoirs.
IntelliSat™ pulsed neutron logging service is Halliburton’s
latest generation Multi-Detector pulsed neutron tool
that provides accurate and robust Sigma, Hydrogen
Index and Carbon/Oxygen ratios from the wellbore
environment. It also measures individual energy yields for
aluminium, carbon, silicon, oxygen, and 21 other discrete
elements. This is the only tool that gives definitive change
in saturation which will impact injection conformance
monitoring and update to simulations.
A strong differentiator of Halliburton’s IntelliSat™ pulsed
neutron logging service is the use of a third detector.
This Long detector is designed to read primarily neutron
interactions in a partially gas filled environment given
the low density of gas. This gas saturation measurement,
SatG™ (Chen, Jacobson, Guo, SPWLA-2015-AAA), derived
from long inelastic count rates, is even more sensitive
in the presence of CO2. A methodology derived by
Halliburton for CO2 injection in depleted gas zones yields
a SatQ, (Quintero, Guo, Gales SPWLA-2022-0091) which
represents the CO2 saturation in the near borehole region,
exclusively.
The tool’s superior and unique resolution of 2% (Sigma,
C/O) allows for detection of minute changes in CO2
saturation whether the injection is in depleted gas or water
zones.
SUMMARY
BENEFITS
DecisionSpace® 365 CO2 Storage Plume leverages Permedia® CO2 software to couple robust reservoir, CO2 migration,
and customized black oil simulators with an easy-to-use interface. These are integrated through a single wizard to help
users set up simulation parameters and runs with easy-to-follow workflows.
CO2 Storage Plume is flexible and able to consume existing models in a variety of data types. It allows the user to complete
an end-to-end CO2 workflow for prospecting, regional pressure modelling, plume modelling, and injection modelling.
STORAGE CHARACTERIZATION AND PLUME SIMULATION
DecisionSpace® 365 CO2 Storage Solution is a highly
flexible cloud-based solution designed to evolve and grow
with the needs of the industry as CO2 projects are initiated
and developed.
It is designed to facilitate data interpretation, modeling,
and design of a CO2 storage site from the first stages of
site selection to site characterization, scenario modelling
for storage resources estimation and containment and CO2
injection assessments.
Understanding CO2 displacement in injection intervals is
important for developing effective injection strategies and
estimating storage capacity. Detailed storage resource
information is updated into DecisionSpace® 365 CO2
Storage Plume software to update and confirm simulation
models. Key information acquired by Halliburton’s
iSTAR™ intelligent drilling and logging platform and
wireline Xaminer® logging services provide the detailed
characterization and data to model a CO2 storage site.
HALLIBURTON
Sleipner Plume Visualization
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DESCRIPTION
The safe and successful design and operation of
CO2 injection and observation wells requires careful
consideration of several technical challenges. To maintain
well integrity, it is essential to understand the reservoir and
factors such as caprock integrity, potential leak paths, and
legacy, plugged, and abandoned (P&A) wells.
Analyzing cement condition and bonding confirms
zonal isolation and/or identifies the possibility of fluid
migration through channelling or poor cement areas.
These technologies are acoustic, therefore are affected
by the fluids, solids, and scaling material in the well. The
Circumferential Acoustic Scanning Tool (CAST™) is an
ultrasonic tool that provides high-resolution images in
cased holes. The tool’s interchangeable head rotates a full
360° and contains a high-frequency acoustic transducer
to provide a comprehensive evaluation of the pipe and
cement. The CAST™ tool determines the casing thickness
for pipe inspection and determines the type of material in
the annular space between the casing and borehole wall.
Advanced software analysis is available which can provide
additional information on cement bond and well integrity.
Halliburton’s Radial Cement Bond Log (RCBL™) tool
captures downhole data to ensure a reliable cement-bond
evaluation for a full range of thru-tubing logging and casing
completions, from small diameter tubing to large casings.
The Halliburton Electromagnetic Pipe Xaminer® V (EPX™
V) pipe inspection service quantifies metal loss in one
to five concentric strings of pipe in a wellbore using
accurate High-Definition Frequency (HDF) technology. This
capability and 1 11/16” OD enable examining the whole well
in one trip and assessing pipe condition quickly through
tubing. This unmatched capability enables customers to
reduce diagnostic time, obtain comprehensive information
for monitoring programs, and determine the right solution
for a nonconformity in their completion.
With the DataSphere® monitoring systems platform,
Halliburton delivers a broad portfolio of highly accurate,
Quartz based sensor solutions that give advanced
pressure and temperature insights. This extensive portfolio
is AWES certified and includes LinX® behind casing
wireless monitoring, Opsis® tubing deployed gauges, and
industry leading DataSphere Array multi-point pressure
temperature allowing for distributed pressure sensors
across all injection intervals. The various sensor solutions
within the DataSphere platform feature field proven,
robust solutions including single billet mandrels with
no connection, full redundancy, a range of metallurgy
and thread connections, and unparalleled deployment
options allowing for reliable, efficient installation. These
sensor solutions combine to provide zonal connectivity
insights, CO2 migration patterns, and reliable life of well
confirmation of containment.
Advanced solutions that encompass an array of monitoring
tools, including Distributed Acoustic Sensing (DAS),
Distributed Temperature Sensing (DTS), microdeformation
monitoring (tiltmeters, GNSS, InSAR), and Microseismic
monitoring, providing accurate insights.
DAS monitors acoustic signals within the wellbore to
identify potential leaks and establish their exact locations,
while DTS tracks temperature changes that signify
fluid movement and possible leak points. Collectively,
they provide a thorough understanding of the wellbore
environment to facilitate early detection and remediation of
wellbore integrity issues.
The risks of out of zone injections (OOZI), where CO2
migrates beyond the target storage area, may pose
potential threats to the environment and storage integrity.
DAS and DTS help monitor and detect OOZI. DAS senses
variations in fluid movement and pressure that may
indicate CO2 migrating out of the target zone, while DTS
identifies temperature anomalies related to out of zone
CO2 migration. By utilizing these tools, rapid detection is
enabled, to help ensure containment and conformity.
Microseismic monitoring plays a critical role in caprock
integrity
monitoring
by
capturing
and
analyzing
microseismic events to detect fracture propagation and
fluid migration within the caprock. Combining surface
microseismic monitoring with DAS microseismic improves
event detectability and location accuracy, ensuring a
comprehensive understanding of subsurface dynamics
and enhancing caprock integrity protection.
Old, inaccessible legacv wells can be monitored with
surface
techniques
and
far-field
microdeformation
techniques. These measurements provide a svstematic
approach to caprock and well integrity monitoring.
Downhole and surface sensors combine to provide a
robust and integrated solution, which will deliver valuable
reservoir insights as well as superior performance and
enhanced well-monitoring capabilities. With our MMV
solutions, our customers can have confidence in the
reliability and accuracy of their implemented monitoring
systems to enable optimal CCS operations.
SUMMARY
BENEFITS
Benefits from the holistic cap rock and well integrity monitoring system can be outlined as follows:
•
Comprehensive azimuthal cement evaluation to insure injection zone isolation and containment with CAST™
(Circumferential Acoustic Scanning Tool)
•
Radial bond log and baseline tubular inspection for time lapse comparison of erosion and/or corrosion with EPX™
(Electromagnetic Pipe Xaminer®, CAST™ or MFC (multi-finger caliper)
•
Active pressure and temperature monitoring in the wellbore, multi-point P/T across the reservoir, caprock and in
A-annulus and/or B-annulus with DataSphere® Opsis®, Array and LinX®
•
Active well integrity monitoring with LinX®, DTS and DAS
CAPROCK AND WELL INTEGRITY MONITORING: SUBSURFACE (IN-WELL) MMV SOLUTIONS
Well integrity plays a vital role in the profitability of a project
or asset. Regular well inspection provides assurance of
the system’s integrity and containment, which reduces
uncertainties and risks associated with CO2 storage
like erosion from drilling or workovers, corrosion, and
geomechanics constraints. Unexpected well damage
or containment issues can jeopardize assets and CO2
containment.
Caprock and well integrity are critical monitoring objectives
for MMV (Measurement, Monitoring and Verification) plans.
Well sensor measurements acquired with DataSphere®
monitoring systems, as well as Distributed Temperature
Sensing (DTS) fiber optics and Distributed Acoustic
Sensing (DAS) provide a holistic monitoring approach
where both tubular and caprock leaks can be determined
in real time. A downhole system can be combined with
seabed monitoring solutions such as tiltmeters and seismic
to design a system that is scalable alongside the CO2
injection radius growth.
HALLIBURTON
•
Ability to monitor far field cap rock condition with DAS Microseismic
•
Combining surface pressure measurements with tiltmeter microdeformation monitoring, available both on land and
subsea, results in robust caprock monitoring
•
Approach for legacy, plugged, and abandoned wells for well integrity screening with Microdeformation monitoring
•
Integrate with Clariti® View to provide a seamless solution to access Array sensor data remotely from any device,
without having to install or maintain the infrastructure necessary. The monitoring platform stores data in a secure cloud
and provides access via the Clariti View visualization dashboard, where the operator can view live data, download
historic data and set alert triggers to stay ahead of any remediation needs. This also helps ensure the operator meets
regulatory agency reporting requirements with up-to-date information.”
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DESCRIPTION
Conformance and containment, pillars of any MMV plan,
must be ensured to achieve a successful CCS operation.
Conformance can be achieved by ensuring the injected
CO2 behavior in the storage complex matches the models,
while containment is fulfilled by putting in safeguards
to have the CO2 plume confined in the reservoir and
preventing any uncontrolled release of fluids through the
primary or secondary seals. To achieve conformance and
containment, the CO2 plume needs to be monitored and
tracked throughout the lifetime of the project, while also
monitoring caprock integrity.
Given its higher resolution and image quality, VSP (Vertical
Seismic Profiling) is an effective tool for monitoring
and tacking the CO2 plume. DAS has emerged as a
cost-effective alternative to conventional VSP, offering
comparable imaging quality. Halliburton offers FiberVSP™
service, a DAS based VSP solution, that when combined
with other monitoring tools, provides a comprehensive
approach to monitor and track the CO2 plume.
Key Features of Halliburton’s FiberVSP™ service:
•
DAS enables the capture of high-resolution subsurface
images, which is essential for accurate CO2 plume
tracking and caprock integrity monitoring. Featuring a
denser sensor array than traditional geophones, DAS
collects extensive, top-quality data with exceptional
spatial and temporal resolution
•
By requiring a much smaller footprint at the wellsite,
DAS offers a cost-effective solution for VSP surveys to
enable more repeatability
•
To
address
diverse
CCS
applications
and
environments, the fiber optic cable can be permanently
installed for long-term monitoring or deployed for
temporary surveys, providing flexibility in MMV plans
In conjunction with FiberVSP™ service, Halliburton offers
Microdeformation Monitoring as an additional tool for CO2
plume and caprock integrity monitoring. This technology
has been in commercial use for over 30 years and is robust
across a wide range of formation properties. It provides
valuable model calibration data and is more cost-effective
than repeat seismic surveys.
Continuous CO2 injection could potentially cause fluid
migration in formations either by moving through the rock
matrix or by opening a fracture system. Both processes
result in rock motion transmitted elastically in all directions,
which can be detected at the ground surface or seabed
with precise measurements. These insights are essential to
ensure the containment and conformity of CCS initiatives.
Three main technologies in Microdeformation Monitoring
—tiltmeters, GNSS (Global Navigation Satellite Systems),
and InSAR (Interferometric Synthetic Aperture Radar)—
can be combined to optimize monitoring programs. They
offer reliable caprock breach detection, long-term fluid
balance tracking, and calibration values for reservoir and
fracture growth models. Each one contributes to MMV plan
compliance in CCS projects.
Tiltmeters are extremely sensitive instruments used to
map hydraulic fracture orientation for treatments as deep
as 5000 meters and provide rough locations of fluid
volumetric centers for shallower processes. These sensors
can be used on surface, downhole, or marinized to be used
for seabed deformation monitoring.
GNSS, which includes the United States’ GPS constellation,
has a lower measurement resolution than tiltmeters but
can be integrated into a tiltmeter array to limit long-term
measurement uncertainties. The advantages of GNSS
include three-axis measurements and absolute output
relative to a global frame of reference. Incorporating a
few GNSS measurements into a tiltmeter provides both
short-term sensitivity and confidence in deformation
measurements over project timescales.
InSAR uses radar measurements, primarily from purpose-
built satellites or airborne systems, to measure motion
at near GNSS levels of sensitivity over a large area with
fine pixel resolution. Dense coverage ensures that areas
requiring higher precision monitoring are not overlooked.
The combination of tiltmeters, GNSS, and InSAR
technologies offers a comprehensive and adaptable
solution for monitoring caprock and well integrity in CCS
projects. By leveraging these techniques, operators can
help ensure MMV plan compliance and promote the long-
term viability and safety of CCS initiatives.
SUMMARY
BENEFITS
•
Comprehensive monitoring: Combining FiberVSP™ with Microdeformation Monitoring techniques offers a robust
approach for tracking CO2 plumes and ensuring caprock integrity throughout CCS projects
•
Model calibration: Microdeformation Monitoring provides valuable data for calibrating reservoir and fracture growth
models to enhance the accuracy of predictions
•
Early leak detection: FiberVSP™ and Microdeformation Monitoring technologies contribute to swift identification and
precise localization of leaks, allowing for timely remediation
•
Improved safety and containment: By effectively tracking fluid movement and detecting potential breaches, FiberVSP™
and Microdeformation Monitoring help ensure the CO2 plume remains confined within the reservoir
CAPROCK INTEGRITY & CO2 PLUME MONITORING: SURFACE/SEABED MMV SOLUTIONS
Conformance and containment are crucial for successful
CCS operations and require CO2 plume monitoring
and caprock integrity throughout the project’s lifetime.
Halliburton’s
FiberVSP™,
a
Distributed
Acoustic
Sensing (DAS) based solution, captures high-resolution
subsurface images and provides a cost-effective, versatile
approach for CO2 plume tracking. When combined with
Microdeformation
Monitoring
technologies—tiltmeters,
GNSS, and InSAR—offer reliable caprock breach detection,
long-term fluid balance tracking, and calibration values
for reservoir and fracture growth models to ensure
MMV (Measurement, Monitoring and Verification) plan
compliance.
HALLIBURTON
Microdetormation measurement through Tiltmeters
CONTACT
Scan the code to contact
our Sustainability Experts
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DESCRIPTION
Since relatively few carbon sequestration projects are
online to use as analogs, the subsurface assessments
of these projects rely heavily on reservoir simulation.
Geoscience and engineering teams collaborate to build
geocellular models and upscale for dynamic simulation of
storage reservoirs.
NSAI has built hundreds of models and has efficient, fit-for-
purpose workflows that can tailor a model to the specific
needs of any client. These models can provide insight into
key reservoir uncertainties pre-injection or deep insight
into storage mechanisms once history-matched to actual
performance data.
NSAI is also an industry leader in gas storage evaluations in
North America. We have worked over 40 storage projects
for our clients, assisting in area of review (AoR) updates,
identifying and resolving wellbore issues, field studies,
litigation, and more.
This experience has given NSAI a thorough understanding
of all storage containment issues, with expertise in studies
to support initial permitting and ongoing regulatory
obligations. Additionally, NSAI has prepared thousands of
reports using the definitions of the Petroleum Resources
Management System (PRMS) of the Society of Petroleum
Engineers (SPE). The SPE’s classification system for CO2
storage, the Storage Resources Management System
(SRMS), closely parallels the PRMS, and commerciality of
projects is a key aspect.
Beyond storage fees, tax credits, and government
subsidies, CCS projects evaluated under SRMS can be
coupled with a revenue- and CO2-generating project for
commercial determinations. NSAI’s time-tested processes
for evaluating project technical and economic aspects are
highly respected in the investor community.
SUMMARY
BENEFITS
•
Experience – NSAI has over 60 years of experience in integrated subsurface studies, providing technical and advisory
services for clients in over 100 countries, both onshore and offshore. NSAI has evaluated dozens of natural gas
storage projects and more than 10 permanent CO2 sequestration projects.
•
Reputation – NSAI is known for the high quality of our work, the excellent service we provide to our clients, our strong
respect for confidentiality, and our independence from the clients and properties for which we prepare evaluations.
•
Expertise – NSAI has the technical skills needed for all subsurface aspects of CCS projects, including well planning,
regional geology characterization, local geologic structural mapping, storage reservoir characterization, log and core
data analysis, fluid PVT analysis, static and dynamic simulation modeling, and injection performance surveillance.
•
Trusted Analysis and Advice – At NSAI, our goal is to be more than just a consultant; we strive to be a trusted advisor
to our clients through full project life cycles and beyond.
GEOLOGIC MODELING, RESERVOIR SIMULATION AND CARBON STORAGE CERTIFICATIONS
Whether injecting into depleted hydrocarbon-bearing
formations or into regionally extensive aquifers, NSAI has
the expertise to certify the subsurface aspects of your
carbon capture project. As a leader providing petroleum
engineering and geology evaluation services to industry for
over 60 years, NSAI staff can bring to bear an unparalleled
skill set.
NSAI has geological staff that are experts at seismic
interpretation and integration of well data to map
formations, as well as reservoir engineering teams that are
experts in dynamic modeling of fluid flow and CO2 storage
processes. NSAI also employs specialized economic
modeling software and capabilities to accurately quantify
project value.
CONTACT
Email: info@nsai-petro.com
Web:
www.netherlandsewell.com
NETHERLAND, SEWELL & ASSOCIATES, INC.
NSAI integrated geologic modeling and reservoir simulation of Sleipner Field CCS Project CO2 plume migration.
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DESCRIPTION
CARBON STORAGE RESOURCES MANAGEMENT
In a low-carbon environment, underground CO2 storage
has the potential to be a cash-flow generating asset. This
includes both mature, operational CCS projects as well as
immature, future CCS projects. Like all corporate assets,
CO2 storage owners should track and estimate the value
of all CO2 storage assets. Quorum’s Carbon Storage
Resources Management solution enables CCS operators
to analyze the capacity of their CO2 storage assets and
understand how that capacity is changing over time.
Benefits
•
Track and analyze the full portfolio of CO2 storage
assets – Quorum’s Carbon Storage Resources
Management application serves as a single source of
truth for a full portfolio of CO2 storage assets.
•
Supports SPE’s CO2 Storage Resources Management
System (SRMS) - align with the industry standard
framework for managing and reporting CO2 storage
resources.
•
Spend less time gathering data – engineers will have
more time to analyze storage resources data and
support decision-making.
•
Reduce risk of data entry errors – company-specific
data quality checks to identify errors early in the data
gathering workflow.
•
Scalable for companies of all sizes - from small
independents to international supermajors, companies
around the world can take advantage of our solution.
•
Future proof your CO2 storage business – capture
and report CO2 storage resource estimates in a
structured manner in preparation for future regulatory
requirements.
Description
Quorum’s Carbon Storage Resources Management is
a cloud-based solution that captures storage estimates
across a resource owner’s full portfolio of assets from
mature, operational projects to less mature contingent or
prospective storage resources. It is a best practice for a
resource owner to gather estimates for all storage assets
– to understand their value in the context of all corporate
assets and prioritize investment accordingly.
The capacity of CO2 storage assets changes year-over-
year for a variety of reasons such as reservoir performance
or economic conditions. Quorum’s Carbon Storage
Resources Management solution reconciles year-over-
year changes allowing a CO2 storage owner to understand
which factors are driving fluctuations in estimated reservoir
capacity. The diagram below illustrates the change in CO2
storage estimates over the course of a year. The starting
estimate is represented by the bar on the left side. The
ending estimate is represented by the bar on the right side.
The items in between reconcile the difference in starting
and ending estimates due to technical or economic factors:
Quorum’s Carbon Storage Resources Management
application is an extension of one of Quorum’s world-class
software applications. Our application, Quorum Reserves,
is used by oil and gas producers to track, estimate, and
analyze oil and gas volumes in underground reservoirs.
The same technology in Quorum Reserves has been used
for Quorum’s Carbon Storage Resources Management
software application.
SUMMARY
BENEFITS
•
In-depth analysis to support decision-making
•
Understand the value of your assets and unlock their hidden value
•
Greater consistency across asset teams
•
Spend less time compiling data and ensuring data quality
•
Transparency and governance to your data and processes
•
Future-proof your business as the energy transition accelerates
CCUS OFFERINGS BY QUORUM
Quorum Software is a leading provider of energy software
worldwide, serving more than 1,800 customers across the
entire energy value chain in over 55 countries. Quorum’s
solutions power growth and profitability for energy
businesses by connecting people, workflows, and systems
with decision-ready data. Twenty years ago, we delivered
the industry’s first software for gas plant accountants,
and today our solutions streamline business operations
with industry-forward data standards and integrations.
The global energy industry trusts Quorum’s experts and
applications to successfully navigate the energy transition
while delivering value today and into the future.
For more information, visit www.quorumsoftware.com.
Quorum is developing solutions for the energy transition
in many different areas including a) Carbon Capture,
Utilization, and Sequestration b) Corporate Planning &
Strategy c) Emissions Management d) Hydrogen & RNG,
and e) Utility Scale Renewables. Below we outline a portion
of our energy transition portfolio specific to CCUS. For a
complete picture, please see our website:
https://www.quorumsoftware.com/solutions/energy-
transition/
CONTACT
Email: ccus@quorumsoftware.com
Web:
www.quorumsoftware.com
QUORUM SOFTWARE
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PETROVR
Planning and developing Carbon Capture, Utilization and
Storage projects necessitates the integration of the input
of many technical and commercial functions. The quality
of this integration, together with the ability to assess
effectively and transparently all alternative development
options, is essential to maximising the value of these
projects. Furthermore, these projects are fraught with
uncertainties, from the storage capacity, the costs and
performance of all the wells and facilities involved as well
as scheduling of the execution and operational activities.
Throughout the maturation of these projects, storage
owners are faced with decisions such as how many CO2
injection wells are needed, what should the capacity of
transmission pipelines and/or processing facilities be, and
how to manage risks associated with the development?
Each of these decisions will impact the success of the
project both in terms of financial success and amount of
CO2 that can be captured and safely stored. Quorum’s
PetroVR application empowers engineers and planners
to assess and compare all the development alternatives
available, factoring in the impact of the risks and
uncertainties into the decision-making process throughout
the maturation process of these large and complex CCUS
projects.
Benefits
•
Enhance CCUS project evaluation through integrating
simulation covering all technical and commercial
aspects in one single application.
•
Streamline CCUS project evaluation by integrating
simulation of all technical and commercial aspects into
a single, comprehensive application.
•
Improve the quality of the CCUS project development
decisions throughout the project maturation process
with the ability to assess and compare transparently
and consistently the various development alternatives
available, understand the trade-offs between these,
and select the one that fits best your corporate
strategic objectives. Understand the impact of the
project risks and uncertainties and factor this into the
decision-making process.
•
Simulate the development of your CCUS project under
uncertainties through Monte Carlo analysis.
•
Manage production goals and net-zero commitments
– actualize the challenges of net-zero development
with easily configurable tooling to enable development
planning and production optimization.
Description
Quorum’s PetroVR application is a comprehensive full-
cycle, integrated simulation software for exploration and
development projects including specific functionalities to
cover the CCUS use-case.
PetroVR is built on more than 20 years of oil & gas field
development experience. It permits engineers and
planners to configure the model of their asset as necessary
to reflect specific areas of complexity. It has an integrated
simulation capability where users can specify any object
and associated activities necessary to model their project
throughout its life cycle. This includes reservoirs, wells, and
facilities but also specific CO2 storage: CO2 injection wells
and CO2 injection facilities. An illustration is provided in the
figure below.
The application simulates the project execution and
operation in a time step fashion covering the entire life of
the project, consistently applying inputs, constraints and
rules as specified by the user and thereby computing the
expected production and injection volumes as well as
the associated costs incurred through time, allowing the
assessment of the economic viability of the project.
Storage Resources Management Standard (SRMS)
The Society of Petroleum Engineers (SPE) has developed
a common framework for resource owners to account
for CO2 storage resources called the Storage Resources
Management Standard (SRMS). Quorum’s Carbon Storage
Resources Management application aligns with the SRMS
framework.
The above diagram illustrates the structure of the SRMS
framework. It has two axes. The vertical axis indicates the
maturity of a CCS project which is measured by the chance
of commerciality. The most mature projects are accounted
for as “capacity”, followed by ‘contingent storage
resources’ and finally the least mature “prospective
storage resources.” The horizontal axis indicates the range
of uncertainty of CO2 storage capacity in a resource. As a
project matures toward commerciality there is typically a
narrower range of uncertainty. Resource owners usually
capture three deterministic estimates of a CO2 storage
resource: a low estimate, a best estimate, and a high
estimate.
A standardized framework such as the SRMS empowers
CCS operators to have a common basis of understanding
to describe CO2 storage resources in different jurisdictions
across different companies. Quorum’s Carbon Storage
Resource Management application aligns with the
SRMS framework. Like other resource-based industries,
Quorum foresees a regulatory environment that requires
CCS operators to publicly disclose their CO2 storage
resources using a framework such as the SRMS. Quorum
recommends that operators future-proof their CO2 storage
business by adopting a standardized, auditable application
to capture storage resource estimates.
Please see our website: https://www.quorumsoftware.com/
solutions/energy-transition/carbon-capture-utilization-and-
sequestration/carbon-storage-resources-management/
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FLOWCAL
The Carbon Capture and Storage (CCS) process involves
collecting (capture) CO2 from industrial processes or from
the atmosphere, transporting the CO2 via pipelines and
injecting it into underground geologic formations. During
this highly technical process, CO2 is handled in both
gas and liquids (supercritical) phases making accurate
measurement data management both a challenge and a
requirement for successful and ongoing profitability of CCS
projects.
The responsibility of custody transfer measurement points
means CO2 must be measured and correctly accounted
for at the capture point, pipeline inlets, pipeline outlets,
pipeline linepack/inventory, storage injection points, and
finally, the storage inventory must also be tracked and
balanced. A CCS operator must have a strong toolset to
consolidate, review, correct and distribute an immense
amount of measurement data across the organization.
In addition, the CCS operator must perform this with the
knowledge that the measured CO2 and inventory are
accurate to minimize legal and financial exposure and
maximize revenue.
FLOWCAL by Quorum is the tool that enables CCS
operators manage CO2 measurement data.
Benefits
•
Support for CO2 measurement in both gas and liquids
(dense) phase
•
Support for a wide range of metering technologies
such as coriolis, ultrasonic, orifice, linepack/linefill,
caverns, etc.
•
Compliance with measurement industry standards and
regulations
•
Physical balancing by volume and mass
•
Meet internal and external audit requirements.
•
Financial risk reduction/elimination
Description
FLOWCAL by Quorum Software is one of the most robust
measurement data management systems available,
streamlining the measurement process and optimizing
data integrity. Designed to operate as a data warehouse
capable of serving the needs of an entire organization,
FLOWCAL provides a corporate solution for the most
demanding system requirements. It can be applied to
CO2 measurement, hydrocarbon measurement (gas and
liquids), helium and hydrogen measurement.
FLOWCAL is used by the largest energy producers and
midstream operators to ensure every drop of hydrocarbon
is reviewed and accounted for. New CCS operators are
starting to rely on FLOWCAL to ensure their stringent
measurement needs are met in support of their financial
goals. FLOWCAL has an extensive toolset to avoid costly
errors by using validation routines that flag erroneous
data and identify issues in the field, reduce measurement
uncertainty, identify ‘Lost And Unaccounted For’, physical
system balance, and minimize risk by ensuring compliance,
data transparency and a complete secure audit trail.
In addition to simulation capabilities, PetroVR has an
advanced scenario manager enabling the easy and
transparent generation of alternative development scenario
models. This functionality facilitates the comparison of the
development alternatives identified by the user making the
“what if” analysis easy, transparent, and greatly enhancing
the ability to generate insights into the trade-offs between
decisions.
Many project engineers and planners rely on aggregating
inputs from various spreadsheets to model their field
development plan and possible alternatives. While
spreadsheets are flexible, they are prone to errors. The
approach is often cumbersome, time-consuming and does
not offer any standardization across asset teams. PetroVR
permits companies to replace spreadsheet modelling with
a powerful business simulation approach that integrates all
the elements of their project.
The PetroVR application facilitates probabilistic analysis
through its easy-to-use Monte Carlo functionality. Users
can specify the range of uncertainty for every input variable
that they need to consider in the evaluation of the project
and generate the full range of expected outcome for any
selected value measure reflecting all the uncertainties
specified (see example below). CCUS are large and
complex projects with many technical uncertainties as
well as commercial. Factoring these uncertainties in the
decision-making process is essential.
Quorum’s PetroVR application has a long-standing track
record of adding value and reducing risks associated with
field development. CCUS operators can take advantage of
this application’s powerful simulation, scenario analysis and
probabilistic evaluation capabilities to guide and support
their project development decision-making.
Please see our website: https://www.quorumsoftware.
com/solutions/planning-economics-reserves/asset-
development-planning/petrovr/
CO2 Transportation and Injection Balance
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In summary, FLOWCAL enables CCS operators to review,
correct, and account each CO2 molecule whether it is
in gas or dense phase, in the pipeline or in underground
storage. FLOWCAL can manage CO2 custody transfer
data, balance the captured versus the injected CO2, keep
track of CO2 inventories in the pipe and underground,
and provide a holistic view of the CO2 moved across the
CCS operation. System balancing can be managed from
gas volume balance, liquids volume balance, and mass
balance perspective providing a bird’s eye view of the
entire CCS system. Please see our website: https://www.
quorumsoftware.com/solutions/measurement/gas-liquid-
measurement/
Dense phase CO2 volume statement
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FULL VALUE CHAIN
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DESCRIPTION
Industrial carbon dioxide (CO2) emissions are a significant
contributor to global warming and climate change.
According to the Intergovernmental Panel on Climate
Change (IPCC), one of the key measures for countries
to accelerate their efforts toward achieving net zero
emissions in accordance with the Paris Agreement, is
the adoption and implementation of carbon capture
and storage (CCS) technologies. A crucial aspect of a
CCS system is the design and operation of its network
infrastructure which encompasses gathering and export
pipelines, storage facilities, compressors, heaters, coolers,
pumps and injection systems for safe and reliable transport
and storage of CO2 in subsurface formations.
However, transitioning from the design phase to the
operational phase of any CCS network project poses
significant challenges especially as the transportation and
permanent storage of CO2 is different when compared
to hydrocarbons specifically around understanding CO2
corrosion and its thermodynamics. To date, most CO2
sequestration experiences has been around enhanced oil
and gas recovery (EOR/EGR). The challenges are made
more difficult with the implementation of hub & cluster
type networks. The complexity arises with having multiple
emitters and sources of CO2 flowing into the network with
varying pressures, temperatures, and impurity composition.
Therefore, there is an identified need for a comprehensive
modelling solution of the entire value chain of a CCS
network, which would not only assist in the design phase
as a proof-of-concept tool and provide detailed simulations,
but also deployed as a predictive and real-time operational
solution throughout the entire lifecycle of the network.
Such a digital model would help reduce investment costs,
operational expenditures and mitigate operational risks.
To address this knowledge gap in the CCS segment, ABB
has developed an integrated digital solution called ABB
Balance of Operations which harnesses the capabilities
of digital twins for different aspects of a CCS network.
This digital solution specifically focuses on two important
parts of a CCS network, namely the transportation and
permanent storage of CO2.
During operations, on the above-surface element, this
solution is capable of managing CO2 flow assurance and
conduct CO2 thermodynamic modeling in real-time, as
well as respond to the transients and interruptions within
the network in real-time with regards to loss of emitter(s),
well shut-ins, as well as pressure, temperature and
flowrates fluctuation to provide responsive and flexible
operation of the CCS cluster network. It is also able to
analyze composition of impurities in individual CO2 streams
from multiple emitters, calculate the blended emission
composition from multiple emitters, and compute to predict
corrosion factors, ensuring safety and reliability of the
network infrastructure and its operation.
On the subsurface element of the CCS network, this
solution is able to model the subsurface formation in 3D
and in real-time in terms of its capacity, containment and
injectivity. This allows for the availability of real-time data
and parameters such as injection pressure, temperature
and flowrates to be input into an optimization system.
A digital optimizer then computes and provides optimized
setpoints for key operational aspects such as compression,
heating, cooling and tight injection profiles according to the
operational philosophy across multiple injection wells with
varied subsurface pressures. The solution is also capable
of modeling and forecasting the dispersion of CO2 within
the subsurface formation throughout the lifecycle of the
network. This optimization process ensures minimization
of energy consumption and ensures high availability of the
network.
ABB Balance of Operations for CCS networks is an
integrated
holistic
digital
solution
which
ensures
operational flexibility and reliability through the entire
operational lifecycle of a CCS network. It caters to the
complexities of a CCS network by providing capabilities
such as full-chain modeling of the CCS network, analysis
of CO2 flow streams in terms of impurity composition,
calculation of blended CO2 emission composition,
computation and prediction of corrosion factors, modeling
of subsurface geological formations, and optimization
of energy consumption through compression, pumping,
heating, cooling and injection rates. This solution aims to
ensure high operational availability, infrastructural safety,
and de-risk CCS network operations whilst optimizing
operational costs.
SUMMARY
BENEFITS
ABB CCS Balance of Operations embodies an end-to-end digital solution with energy optimization capabilities, focused on
ensuring safe, reliable, and efficient operation of CCS networks with the following core functionalities:
•
Leading-edge modelling of CO2 processes and impurities
•
Subsurface geological lifecycle modelling for CO2 dispersion
•
Autonomous and optimized operation for real-time transient response
•
Smart heating, cooling and energy-optimized compressor and pump control
•
CO2 injection profile management
•
Real-time CO2 corrosion prediction
•
Training, simulation, and ‘look-ahead’ or ‘what-if’ scenario analysis for planning
•
Enablement for autonomous operations
ABB BALANCE OF OPERATIONS FOR CCS NETWORKS
ABB is a prominent provider of electrification, controls/
automation,
telecommunication,
and
digital
(ECTD)
solutions to energy industries, including carbon capture
and sequestration (CCS). As a technology partner to the
energy industry, ABB has advanced its comprehensive
sustainability
portfolio
by
integrating
cutting-edge
technology known as ABB Balance of Operations for CCS
networks. Our patented product is tailored specifically to
enhance the efficiency and management of CCS network
operations from the emitters through to and including
the subsurface storage formations, encompassing the
complete network lifecycle.
CONTACT
Email: daniel.tay@my.abb.com
Web:
www.new.abb.com
ABB PROCESS AUTOMATION
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DESCRIPTION
Across the carbon capture value chain, digital solutions
for capture, transportation and storage can address the
key challenges to successful commercialization and wide-
scale deployment of CCUS, by helping to reduce costs,
minimize risks and ensure confidence in long-term solutions.
Additionally, risk and reliability software evaluates project
plans and economic feasibility by analyzing the effect of
factors such as the equipment reliability and capacities,
operations logic, storage limits, maintenance practices,
logistics alternatives, weather, and market conditions. This
dynamic, event-driven modeling technology can provide
an accurate prediction of future performance to justify
investment and operation decisions that will minimize the
risks and will maximize profits across the asset lifecycle.
Digital Solutions from AspenTech can be used across the
value chain by different stakeholders to:
•
Prioritize investment options
•
Help to make technology more economic to deploy it at
a wider scale
•
Accelerate project execution
•
Improve efficiency in operations
RESEARCH & DEVELOPMENT OF CAPTURE PROCESSES
Digital technologies, using well-known process simulators
Aspen Plus® and Aspen HYSYS®, can help to perform
technical and economic analysis through rigorous modeling
of carbon capture or conversion of CO2 into valuable
products, by representing the complex chemistry and
thermodynamics.
GEOLOGIC CHARACTERIZATION
Characterization of geologic storage candidates with
efficient subsurface studies to confirm technical and
economic feasibility, disclose technical details of the
proposed site and enhance confidence to support permit
applications.
PROJECT SCALE-UP AND EXECUTION
AspenTech’s Concurrent Engineering solution leverages
digital technologies that improve collaboration between
Licensors, Engineering & Construction companies, and
owner-operators. Models used on previous technology
development and R&D stages provide early visibility to
help improve CAPEX allocation across any future projects
and eliminate risks. Digital tools provide insights to size and
select equipment and identify the need for corrosion or other
types of sensors that could reduce the CAPEX needed.
Scale-up uncertainties can be further evaluated with Aspen
Fidelis™ to consider alternative processes and prioritize
capital options. This dynamic, event-driven modeling
technology can provide an accurate prediction of future
performance to justify investment and operation decisions
that will minimize the risks and will maximize profits across
the asset lifecycle.
CAPTURE TECHNO-ECONOMICS
Process modeling can further optimize capture processes
and improve economics. AspenTech’s integrated economics,
energy and emission analysis, enables iteration of process
configurations, to reduce costs and carbon footprint,
identifying the right tradeoff between capture efficiency and
energy consumption.
In December 2022, AspenTech announced a partnership
with Saudi Aramco to provide a unique, integrated modelling
and optimization solution that will enable capital intensive
industries to address the identification of the most promising
carbon capture and utilization paths by simultaneously
considering economics, process design and operations
constraints and CO2 reduction. The goal of this innovation
is to enable businesses to make evidence-based decisions
in support of adopting carbon management strategies that
optimize and accelerate sustainable operations.
CARBON CAPTURE OPERATIONS
Models from the design stages can be used for high-fidelity
Operator Training Systems to help staff be prepared once
the process is up and running. In addition to that, advanced
process control technologies like Aspen DMC3, can improve
the stability of the process, and reduce energy use in key
unit operations.
LONG-TERM MONITORING OF GEOLOGICAL STORAGE
In the long term, during operation of the carbon
management system and at the post-closure stage, digital
technology is crucial to enable reliable, transparent and
auditable records of the performance of the carbon storage
asset. Time lapse (4D) seismic monitoring allows the imaging
of the growth of the CO2 plume in the reservoir and helps
demonstrate both containment and conformance. Today’s
AspenTech Subsurface Science & Engineering provides the
tools to analyze and interpret monitoring measurements
and to update performance prediction through 3D model
calibration.
Integrated digitalization strategies for CCS, and related
sustainability initiatives, will ensure long-term business
resilience during the demanding and volatile Energy
Transition. Choosing the right partner to guide your journey
will be critical to tackle the magnitude of this challenge and
the transformation required. AspenTech understands the
value of partnership and the deep and lasting bonds that
come from continuous engagement, working side-by-side
with customers to identify new applications as they adapt to
changing market demands while also ensuring sustainability
progress.
SUMMARY
BENEFITS
•
Drive innovation in the development of new carbon capture technologies
•
Evaluate risk in CCS systems to make informed investment decisions across the value chain
•
Reduce capital and operational expenditures in carbon capture processes with rigorous process simulation
•
Accelerate cost-effective commercialization and scale-up of carbon capture processes with optimized process designs
•
Screen storage/sequestration candidates & select storage locations by evaluating capacity, containment and site
ability for injection and monitoring performance
•
Optimize injection conditions during storage and track CO2 movements in the subsurface to demonstrate regulatory
conformance
CARBON CAPTURE AND STORAGE SOLUTIONS
Digital technologies are crucial enablers for continuous
innovation, economic scale of technologies, accelerated
implementation, and complete confidence in geological
CO2 storage.
AspenTech is an industrial software company for capital-
intensive industries with a long history of innovation
that started over 40 years ago with the first process
flowsheet simulator. AspenTech digital portfolio provides
a comprehensive, holistic approach to asset optimization
across design, operations and maintenance.
For the carbon capture value chain, an end-to-end solution
includes optimization of capture, transportation and
storage. AspenTech process simulation software already
has a strong track record of helping companies improve
operational efficiency and reduce emissions and is even
more crucial to CCUS.
The powerful combination of AspenTech breakthroughs
in process simulation, subsurface geophysical and
geological modeling, AI-powered hybrid modeling, process
optimization software and digital grid management can
deliver results at scale—both economically and at an
accelerated pace to meet the requirements of industrial
carbon mitigation.
CONTACT
Email: gerardo.munoz@aspentech.com
Web:
www.aspentech.com
ASPEN TECHNOLOGY
STATE OF THE ART: CCS TECHNOLOGIES 2023
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DESCRIPTION
Baker Hughes has been supplying unbonded flexible pipe
to the offshore oil & gas industry for more than 30 years,
supporting the development of such projects that face some
of the harshest conditions in the world. An unbonded flexible
pipe is made up of a series of polymer and metallic layers
that are uniquely configured to suit each project’s specific
requirements.
The traditional oil & gas industry is witnessing a remarkable
surge in demand for CO2-compatible pipelines, primarily
fueled by the unique challenges posed by CO2-rich pre-
salt reservoirs in Brazil. In these projects, CO2 stripped from
the pre-salt fields’ production fluids is reinjected into the
reservoirs at high pressures.
Baker Hughes has undertaken significant research and
development over more than five years to support the
use of its conventional flexible pipe products in CO2-rich
applications. This research, which includes small-, mid- and
full-scale tests, has led to a detailed understanding of the
critical design parameters for transporting CO2. A review by
an Independent Verifying Authority has led to an approved
‘safe envelope’ of operating conditions under which no
failure modes, including stress corrosion cracking, will occur.
Baker Hughes’ proven expertise in CO2-rich applications
has positioned the company as a leading supplier of flexible
pipes, with more than 70km of such pipes already installed.
These CO2-compatible products leverage the same set of
standard materials and manufacturing techniques employed
in more traditional applications, ensuring consistent quality
and performance across the board.
Based on the product’s capability and track record, Baker
Hughes’ flexible pipes are equally suitable for use in CCS
applications and there are clear value propositions for
this product. For example, shallow water CCS dynamic
applications necessitate a technology that can withstand
CO2 and a high-fatigue environment. Only an unbonded
flexible pipe has a proven track record in both.
When used as infield flowlines, flexible pipes can lead to
a lower total-installed cost than rigid pipes. Furthermore,
flexibles remove the need for rigid jumpers, which require
metrology and fabrication before installation. This hugely
benefits the schedule at the most critical time – shortly
before start-up.
Baker Hughes remains committed to providing cutting-
edge, reliable solutions for the offshore oil & gas industry,
while simultaneously addressing the growing need for CO2-
compatible pipelines in CCS applications. By consistently
delivering high-quality, innovative products, Baker Hughes
cements its position as a trusted partner, helping to shape a
sustainable future for the energy sector.
SUMMARY
BENEFITS
•
Proven capability for high-pressure CO2 transportation using standard materials and product design
•
Project schedule is hugely benefited when compared to rigid alternatives
•
Enabling technology for shallow-water dynamic CO2 risers
OFFSHORE FLEXIBLE PIPES
Subsea CCS projects require pipelines for transportation of CO2 to the reservoir. Key requirements of these pipelines
include technical capability, cost-effectiveness and risk reduction. Baker Hughes unbonded flexible pipes have a proven
track record in CO2-rich applications that address these technical requirements. Baker Hughes’ flexible pipe product has
the potential to offer significant cost and risk benefits to a CCS project compared to alternative options such as rigid pipes.
CONTACT
Email: gianluca.difederico@bakerhughes.com
Web:
www.bakerhughes.com
BAKER HUGHES
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DESCRIPTION
The Regenerative Froth Contactor (RFC) provided by
ICS is an innovative gas/liquid absorption co-current
contactor system equipped with the Corrugated Screen
Packing (CSP) that offers promising reductions in
equipment size versus conventional absorbers. The RFC
absorber represents a cutting-edge technology. It is static
equipment, having no moving parts, and operates in a
downward gas- liquid ‘co-flow’ configuration, with pulse
regime hydrodynamic condition. While conventional
absorbers work with a thin film of liquid over the packing
itself, the CSP is made of convoluted screens that
maximize the solvent pulsing effect while minimizing the
metal packing material; by inducing the RFC to operate
under a froth condition in two phase flow, the diffusivity film
over the traditional packing surface is replaced by millions
of bubbles and droplets in the volume of the tower. These
bubbles are created as bands of froth collapse and are
regenerated. The liquid and gas phases enter the tower co-
currently from the top, flow through the absorber in pulsing
regime and are disengaged at the bottom of the tower. The
pulse flow is not imposed by a mechanical stimulation but
set up as a purely hydrodynamic multi-phase phenomenon
depending on the phases flow rates and the CSP design.
The gas passes through multiple zones of froth along the
absorber and gas components gets absorbed into the
solvent.
In carbon capture application, the CO2 will be transferred
from the gas into the liquid phase in the froth present
throughout the whole volume of the column. The
RFC absorber/reactor design enables the system to
accommodate high gas flow rates and liquid/gas ratios
at acceptable back pressure and without encountering
flooding in the column. RFC systems can also be used
in processes with precipitating solvents or high levels of
entrained solids, leading to 3-phase contactors. There is
minimal-to-no fouling or additional pressure drop penalty
with RFC technology, even under high particulate loads
and high viscosity.
Based on the selected gas/liquid system’s physical
properties (e.g. viscosity, presence of solid precipitation),
the geometry of the CSP packing can be selected to
enforce a coarser/thinner froth.
Applications of the RFC technology can be used across
various carbon capture platforms, ranging from natural
gas treatment, post-combustion capture, and air pollution
control, e.g., indoor air quality management, direct air
capture
SUMMARY
BENEFITS
•
Higher mass transfer rate
•
Significant absorption tower height reduction
•
Significant absorption tower cross-sectional area and footprint reduction
•
Fouling and salts deposition resistance
•
Limited impact of high viscosity on mass transfer rate
REGENERATIVE FROTH CONTACTOR
Baker Hughes has acquired a Canadian start-up, Industrial
Climate Solutions (ICS), to further strengthen engineering
technology developments through process intensification.
The technology provided by ICS is the Regenerative Froth
Contactor (RFC) equipped with Corrugated Screen Packing
(CSP). The RFC operates in co-current flow under the pulse
regime generated by the gas and liquid phases that flow
through the CSP packing, a static equipment. The RFC
provides an increase of effective mass transfer surface that
reduces the required packing volume, within admissible
pressure drop values for the process. The technology
is solvent-agnostic and has been validated at lab scale.
ICS is currently conducting the implementation for post-
combustion carbon capture applications within Baker
Hughes portfolio.
CONTACT
Email: gianluca.difederico@bakerhughes.com
Web:
www.bakerhughes.com
BAKER HUGHES
STATE OF THE ART: CCS TECHNOLOGIES 2023
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SUMMARY
BENEFITS
•
Demonstrated low specific thermal energy consumption of 2.6 GJ/ton CO2
•
Uses ammonia, a commodity chemical that is easily procured and not bound to a specific supplier
•
Stable reagent. Unlike amine-based solvent systems, it does not suffer from thermal and oxidative degradations
•
Flexible for process integration. Allows efficient-direct high temperature waste heat utilization or direct electrical
heating without the degradation of solvent performance
•
Tolerant towards oxygen in flue gas and towards contaminants such as SOx and NOx
•
Produces less harmful emissions and potentially useful by-products
•
Regenerates CO2 at high purity (> 99.5%) at elevated pressure, thus requiring less compression energy for the
downstream CO2 product
CHILLED AMMONIA PROCESS
The Chilled Ammonia Process (CAP) was developed to
address the challenges of removing carbon dioxide from
low-pressure flue gases, which were generated by fossil-
fuel-based power plants and industrial emissions points,
such as coal-fired power plants, waste-to-energy power
plants, biomass power plants, cement plants, refineries,
and petrochemical complexes.
CAP is a post-combustion carbon-capture process that
uses a non-proprietary solvent formulation based on
ammonia. Ammonia is a low-cost, inorganic commodity
chemical, readily available on the global market from
multiple sources and not bound to any specific supplier.
It is also stable, tolerant to flue gas contaminants and
typically exhibits very low and controllable loss in the CAP
process. Moreover, green ammonia (produced from green
hydrogen) could be used instead of conventional ammonia
in the CAP process.
Amine-based solvents have a tendency to degrade
as a result of exposure to hot environments (thermal
degradation), in the presence of oxygen (oxidative
degradation) and in acid gas reactions (such as NOx).
The degradation results in a reduction of performance,
solvent loss, equipment corrosion and the generation of
volatile degradation compounds that are emitted into the
treated flue gas, including nitrosamines, which are known
carcinogens. Such degradation phenomena are absent
for CAP, as the process uses an ammonia-based solvent,
which is inorganic. CAP has the added advantage of being
able to regenerate CO2 at elevated pressure, resulting in
reduced energy costs to liquefy or further compress the
CO2 downstream.
CAP has been validated at several test facilities with a
design capacity of up to 100 ktpa CO2, treating flue gases
generated by oil boilers, coal boilers and industrial off-
gases. A CAP plant designed to capture up to 80 ktpa
CO2 has been operated at Test Centre Mongstad (TCM)
in Norway for 2 years, where it demonstrated low specific
thermal energy consumption of 2.6 GJ/ton CO2 on refinery
cracker offgas (12.5 -16.0% CO2). The testing at TCM also
demonstrated CAP’s ability for quick start-up, low ammonia
emissions, high CO2 product purity and meeting targeted
CO2 capture rates.
CONTACT
Email: gianluca.difederico@bakerhughes.com
Web:
www.bakerhughes.com
BAKER HUGHES
Flue Gas In
DCC
Flue Gas
Condensate
Flue Gas
Blower
CO2
Absorber
CO2
Regenerator
Reboiler
Steam In
Return
Condensate
REF
REF
DCH
Treated
Flue Gas
Water
Wash
NH3 Stripper
Cooling
Steam
REF
CW
Product CO2
to Compression
Chiller System
REF
CO2 Wash
Flue Gas
Water
Rich Solution
Lean Solution
CO2
NH3/CO2
REF
Refrigerant
STATE OF THE ART: CCS TECHNOLOGIES 2023
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DESCRIPTION
The Chilled Ammonia Process (CAP) uses an ammoniated
aqueous carbonate solution to absorb CO2 from the flue
gases at ambient pressure and low temperature. Unlike
other technologies, the functionality of the ammonium
solution is not affected by oxygen and easily purged of
heat stable salts formed by trace acidic components,
which may pass dedicated flue gas preconditioning steps.
Moreover, since its gaseous emissions and liquid waste
streams are non-toxic, no additional treatment facilities are
required.
A simplified process flow diagram of the CAP technology is
shown in the accompanying figure and the process can be
described as follows.
Inlet flue gas first undergoes cooling via a direct contact
cooler (DCC) that enables the contact of gas with cooling
and chilled water to lower the flue gas temperature to a
suitable level (typically below 15 °C), which is needed for
the CO2 absorption process and water balance. Most of the
water vapour contained in the flue gas is removed in this
step, which reduces the volumetric gas flow and increases
the CO2 concentration. For conventional amine-based
solvents, a flue gas pre-treatment step is required, which
is typically integrated with the DCC to reduce NOx, SOx
and other contaminants in the flue gas to very low levels
to decrease degradation and formation of heat-stable salts
when the flue gas interacts with the solvent. However, for
CAP, this pre-treatment step is typically not required as
the ammonia-based solvent is able to tolerate these flue
gas contaminants. Strong acids such as SOx react with
ammonia and form heat-stable salts, which are withdrawn
from the system as an aqueous by-product.
Cooled flue gas from the DCC enters the bottom of the
absorber column, where it is washed counter-currently
with lean ammonia-based solvent (orange line). CO2
is selectively removed from the flue gas in a chemical
absorption process using the alkaline lean solvent. The
lean solvent is a solution comprising ammonia, water
and CO2 where different species (ammonium carbamate,
ammonium bicarbonate, ammonium carbonate and a
limited amount of free ammonia in an aqueous solution)
are in equilibrium. The dissolved ammonia species react
with CO2 from the flue gas in the absorber by shifting the
species’ equilibria towards bicarbonate. The CO2-rich
solvent (green line) leaves at the bottom of the absorber
and is sent to the regenerator section, where it is heated
to a temperature high enough for CO2 to be released
from the solvent. A reboiler located at the bottom of the
regenerator column provides the heat to the solvent. The
heating source is typically steam, although hot oil or heat
from a direct-fired or electric heater can also be used due
to the absence of thermal degradation.
Heat is imparted to the solvent to shift the equilibria to
ammonia-rich species releasing the absorbed CO2, which
leaves at the top of the regenerator column. Compared
to the amine-based post-combustion technologies that
regenerate CO2 at near atmospheric pressure, CAP
regenerates CO2 at an elevated pressure (14 bar - 25
bar[a)), which reduces the downstream compression power
requirements.
Regenerated lean solvent (orange line) is returned to the
absorber after undergoing cooling through heat exchange
with the cold rich solvent in the lean-rich heat exchanger,
which simultaneously heats the rich solvent. This is an
important heat integration step that significantly reduces
the reboiler heat requirement.
Treated flue gas exiting the top of the absorber column
contains residual CO2 and ammonia, which is recovered
with a water wash step to prevent unacceptable emissions
of ammonia into the atmosphere. After the water wash
step, the flue gas is routed to a flue gas heater. A guard
system is integrated with the flue gas heater, which relies
on the injection of sulfuric acid to neutralize any residual
ammonia, converting it into ammonium sulphate. The flue
gas is reheated with warm water condensed from the DCC,
which serves to raise the temperature of the final treated
flue gas to a temperature high enough to be released into
the stack and to optimize the water balance of the system.
STATE OF THE ART: CCS TECHNOLOGIES 2023
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DESCRIPTION
MSP is a post-combustion technology that is applicable to
a wide range of flue gases. It uses a blend of ammonium
and potassium-based salts to absorb CO2 from flue gases
at ambient pressure and temperature. The stability of the
inorganic solvent used by MSP’s ammonium solution
is not affected by oxygen and shows high tolerance to
acidic trace components present in the incoming flue gas.
The process is characterized by very low emissions and
produces little-to-no toxic waste.
A simplified process flow diagram of the MSP technology is
depicted in the accompanying figure and the process can
be described as follows.
Inlet flue gas first undergoes cooling to 20 - 30 °C in a direct
contact cooler (DCC) and subsequently enters Absorber
1, where it contacts the mixed salt solvent counter-
currently. The mixed salt solvent in Absorber 1, which has
a higher concentration of ammonium-based species than
potassium-based species (high ammonia/potassium ratio),
performs the bulk removal of CO2, absorbing 60-80% of
the CO2 in the flue gas. The remaining CO2 is absorbed in
Absorber 2, which operates with the mixed-salt solvent with
a lower ratio of ammonium-based species to potassium-
based species than that of the solvent feed of Absorber 1.
Absorber 2 performs the trim removal of CO2 to achieve
an overall CO2 capture rate of more than 90% and reduces
the ammonia slip from Absorber 1. A water wash located at
the top of Absorber 2 further reduces the ammonia content
in the treated flue gas to ensure that it meets the ammonia
emission limits.
Both absorbers operate with liquid recycle using heat
exchangers to remove the heat of reaction and keep
the solution at the optimum temperature for efficient
absorption and minimum ammonia slip. The CO2-rich
solvent collected from the absorbers is sent to the
regenerator for regeneration via an integrated rich-lean
heat exchanger network that is designed to recover
sensible heat.
Heat is supplied to the regenerator via a reboiler located
at the bottom of the column. The increase in temperature
releases CO2 as a gas and regenerates the mixed-salt
solvent to be returned to Absorber 1 and Absorber 2.
CO2 is released at an elevated pressure of 10 - 20 bar(a)
from the regenerator column, which serves to reduce the
downstream CO2 compression power requirements.
The CO2-lean mixed salt solvent is drawn from the lower-
middle stage of the column and sent back to Absorber 1
to perform bulk CO2 removal. Near the bottom of the
regenerator where the temperature is higher, ammonia is
vaporized, resulting in a lean solvent with low ammonia/
potassium ratio, which is returned to Absorber 2 where it
performs the trim removal of CO2 and reduces ammonia
losses.
SUMMARY
BENEFITS
•
Reduced reboiler energy consumption of 2.0 – 2.3 GJ/ton CO2
•
Uses inexpensive, industrially available chemicals (potassium and ammonium salts)
•
Stable reagent. Unlike amine-based solvent systems, it does not suffer from thermal and oxidative degradation
•
Tolerant towards oxygen in flue gas and to contaminants such as SOx and NOx
•
Regenerates CO2 at elevated pressure, thus requiring less compression energy for the downstream CO2 product
•
Reduced auxiliary electricity loads
MIXED-SALT PROCESS
Baker Hughes uses the Mixed-Salt Process (MSP) for
CO2 capture under license from SRI International. SRI
International received support from the US Department
of Energy’s Office of Fossil Energy and National Energy
Technology Laboratory (NETL) for the development of this
technology.
MSP is a post-combustion carbon-capture process that
uses a novel solvent formulation, which is based on
potassium carbonate and ammonium salts. Both chemicals
are low-cost, inorganic commodity chemicals, and readily
available on the global market from multiple sources.
The inorganic solvent used by MSP is tolerant to flue gas
contaminants (such as SOx, NOx, and O2), unaffected
by thermal and oxidative degradation, results in lower
emissions, lower toxicity, and higher CO2 regeneration
pressure
compared
to
conventional
amine-based
solutions. MSP has been demonstrated at the capacity of
0.25 tpd at the SRI campus in Menlo Park, USA. A 10 tpd
pilot-scale plant to demonstrate the MSP technology at the
University of Illinois is currently in the design phase.
CONTACT
Email: gianluca.difederico@bakerhughes.com
Web:
www.bakerhughes.com
BAKER HUGHES
Flue Gas In
DCC
Flue Gas
Condensate
Flue Gas
Blower
Absorber
1
CO2
Regenerator
Reboiler
Steam In
Return
Condensate
CW
CW
CW
CO2 Ovhd
Reflux
Product CO2
to Compression
Absorber
2
CW
Water Wash
Treated
Flue Gas
STATE OF THE ART: CCS TECHNOLOGIES 2023
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DESCRIPTION
Compact Carbon Capture has transformed the process
equipment used in post-combustion carbon capture by
introducing rotation and high G-forces to capture CO2. The
G-forces are created in several cross-flow rotating packed
beds. CO2-lean solvent is distributed from the inner axis
and horizontally flung outwards in the direction of the wall
of the column, while the flue gas moves vertically from the
bottom to the top. Mass transfer takes place between the
flue gas and the solvent in a cross-flow type arrangement.
Due to the rotation of the packed bed within the column
that induces high centrifugal forces (60-100 G-force), the
solvent is accelerated when it hits the packing structure,
forming small droplets. This generates a large vapor-liquid
contact area compared to traditional static mass transfer
technology that rely on gravity. The larger contact area
between gas and liquid results in a faster mass transfer of
CO2 from the flue gas into the solvent droplets, resulting
in a much shorter absorber column height compared to
conventional, static absorber columns.
The high G-forces allow for the application of highly viscous
solvents that improve the process efficiency. Higher
solvent concentration results in higher absorption rates.
When this is combined with the compactness introduced
by the process intensification, a considerably lower solvent
volume is needed, and the pump capacity needed for
solvent transfer is reduced.
The compact stripper is a combined reboiler and desorber
unit that can operate at higher pressures and handle highly
viscous solvents. High-speed rotation of the stripper unit
introduces turbulence and high G-force to the solvent
regeneration, which are advantageous for mass and heat
transfer, resulting in very compact equipment. The rotating
bed desorber/stripper can be described as a lightweight
pressurized shell-and-tube heat exchanger where the
“hot-side” tube bundle rotates to generate the centrifugal
force required to produce small solvent droplets. Instead
of a static regenerator column with attached reboiler in
a conventional solvent-based system, CCC™ will have a
single compact rotating bed/flash drum that both heats the
rich solvent and flashes off CO2 to generate a high purity
(>99%) CO2 product stream.
SUMMARY
BENEFITS
•
Up to 75% reduction in the overall size of the capture plant compared to conventional technologies
•
Up to 50% reduction in capital expenditure compared to conventional technologies
•
The possibility to reduce operating expenses significantly by using new, viscous, and efficient solvents
•
Reduced lead time through standardized and containerized production, design thinking for simplified logistics, and
decreased demand for civil works
•
Modular scalability to increase the deployment speed of CO2 capture equipment. For example, it is possible to invest
in partial capture right away and increase the capture capacity at a later stage.
COMPACT CARBON CAPTURE (CCC)
Baker Hughes acquired Compact Carbon Capture (CCC),
a pioneering technology development company based
in Bergen, Norway, that specializes in compact carbon
capture solutions. CCC employs the rotating packed bed
technology, a novel process intensification that utilizes
centrifugal acceleration to intensify mass transfer, thereby
reducing the equipment size and cost. CCC’s technology
is solvent-agnostic and in principle, can be applied to any
solvent developed for post-combustion carbon capture.
Using its rotating packed bed technology, CCC drastically
increases the vapor-liquid contact area, overcoming the
traditional hydraulics limitations. Compared to traditional
solvent-based systems using static equipment, CCC’s
enhanced mass transfer results in reduced residence time
in both the absorber and the regenerator, thereby requiring
much smaller equipment.
CCC is currently validated at the pilot scale at Equinor’s
test facilities (PLAB) in Porsgrunn, Norway. Steps for further
advancement are ongoing, with a demonstration plant at
the 15 tpd scale currently in the engineering stage.
CONTACT
Email: gianluca.difederico@bakerhughes.com
Web:
www.bakerhughes.com
BAKER HUGHES
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DESCRIPTION
SUMMARY
BENEFITS
•
Reduced compression train parasitic power consumption
•
Optimized high compression ratio across a wide range of flow rates
•
Optimum rotor balance for low vibration level
•
Easily accessible components for maintenance
•
Automatic capacity control and safety system to reliably match any operating condition
•
Reduced lead time through standardized and containerized production, design thinking for simplified logistics, and
decreased demand for civil works
TRANSPORTATION
Leveraging its extensive domain expertise in compression
and pumping technologies from decades of experience in
related areas such as urea and liquefied natural gas, Baker
Hughes has the comprehensive capabilities to make the
compression of CO2 safer, easier and more cost-effective
for CCUS applications. Baker Hughes has focused its
attention on customizing complete compression trains
suited for the unique characteristics of CO2 so that these
can operate more efficiently and minimize the overall
parasitic power consumption of CCUS processes.
Baker Hughes offers a range of products, including
reciprocating, centrifugal and integrally geared CO2
compressors, as well as centrifugal CO2 pumps. These
technologies have undergone years of proven in-field
performance. Baker Hughes has also continued to develop
and optimize these technologies at our global research
centres, performing extensive testing in both laboratory
and in-field environments before launching these products
for our customers’ use.
CONTACT
Email: gianluca.difederico@bakerhughes.com
Web:
www.bakerhughes.com
BAKER HUGHES
The operating envelope for CO2 delivery to sequestration
sites is very broad in terms of volumetric flow and delivery
pressure. It ranges from several thousand m3/h at relatively
low pressures, up to a few hundred m3/h at extremely high
pressures (700-800 bar). Baker Hughes offers a range of
customizable CO2 compression systems, depending on site
conditions such as delivery pressure, temperature, cooling
sources and gas composition. General configuration
options for CO2 compression are shown in the table below.
PRESSURE
CONFIGURATION OPTIONS
< 200 bar
In-line compressor
Integrally geared compressor
+ pump
> 200 bar
In-line compressor + HP pump
Integrally geared compressor
with MP pump + HP pump
MP = medium pressure; HP = high pressure
Baker Hughes has optimized the configuration of the
overall CO2 compressor-pump train for CCUS applications.
This includes the selection of the intermediate pressure
between the last compression stage and the pump suction
with the goal of decreasing the total power consumption
and cost.
Integrally geared compressors
The main advantage of integrally geared centrifugal
compressors are that coolers can be installed after each
stand-alone stage. Baker Hughes’ design features a
bull gear and from one to four high-speed pinions, with
one or two impellers mounted on each pinion shaft.
Stand-alone stages optimize impeller speed and allow
impellers to operate at higher peripheral speed and level
of compression. Each stage can be fitted with inlet guide
vanes to eliminate the need for recirculation for partial
loads. The net result is a high efficiency operation that
requires less work than an in-line compressor.
In-line centrifugal compressors
Baker Hughes has supplied more than 200 in-line
compressor units with discharge pressure within the
range of 200 bar. The typical train arrangement includes
a steam turbine or electric motor that drives a low-speed,
horizontally split compressor, and a high-speed barrel
compressor through an increasing gearbox, typically
followed by a pump for CO2 injection. For applications
where the CO2 stream contains H2S and water, Baker
Hughes uses primarily stainless steel for improved
corrosion resistance.
Pumps
Baker Hughes’ development of its high-pressure CO2
injection pumps rely on the experience of over 1,000 multi-
stage centrifugal pumps for liquefied gas applications. Our
multistage barrel pump is a good fit for CO2 applications,
providing better overall efficiency compared with the in-
line rotor configurations, thanks to its opposing back-to-
back impeller configuration.
STATE OF THE ART: CCS TECHNOLOGIES 2023
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DESCRIPTION
SUMMARY
BENEFITS
•
Collect multiple measurements with a single cable including distributed fibre optic sensing, pressure/temperature
gauges for well integrity, compaction monitoring, and seismic data.
•
Utilizes CoreBright™ hydrogen resistant fibres to limit the effects of hydrogen darkening
•
Cable is cladded with robust Inc 825 corrosion-resistant nickel alloy for maximum protection against chemicals,
abrasion, crimping and crush.
•
Continuous cable with no orbital welds
•
Fibre In Metal Tube (FIMT) utilizes continuous (splice-free) fibres throughout
•
Equipped with excess fibre to ensure that no strain is transferred to the optical fibre core during deployment or
operation. Excess fibre compensates for thermal expansion, as well as tubing stretch.
SUREVIEW™ WITH COREBRIGHT™ OPTICAL FIBRE
Reliable downhole measurement of well and reservoir
parameters is imperative to the success of geological
sequestration
projects.
Baker
Hughes
is
uniquely
positioned
to
holistically
address
the
monitoring
challenges. Baker Hughes leverages a broad portfolio of
technology and experience across permanent downhole
gauges, microseismic monitoring, wireline monitoring, and
fibre optic solutions. Specifically, fibre optic monitoring
is an effective solution to gather a range of real-time
data downhole. These systems can provide distributed
temperature, acoustic & strain measurements, transmit
point gauge data, and capture seismic measurements for
use in vertical seismic profiling. The majority of traditional
downhole fibre optic installations are intended for 10-
20 years of hydrocarbon production life. However, the
geological sequestration projects can require much longer
service life. SureVIEW™ with CoreBright™ technology is a
proprietary fibre optic cable design with industry-leading
40+ years of reliability and unique resistance to common
hydrogen darkening failure.
CONTACT
Email: gianluca.difederico@bakerhughes.com
Web:
www.bakerhughes.com
BAKER HUGHES
SureVIEW™ downhole cable by Baker Hughes uses
CoreBright™ optical fibre, which leads the industry in
hydrogen darkening resistance, a leading cause of failure
for fibre optic systems over time. CoreBright™ fibre is
constructed from pure silica that minimizes hydrogen
darkening. The cable also includes a layer of hydrogen-
absorbing gel. This combination provides the industry’s
best protection against hydrogen darkening.
Fabricating a downhole optical cable with the performance
and reliability demanded by our industry requires a
sophisticated understanding of fibre design, fibre coatings,
cable manufacturing processes, and cable construction.
Fibres are typically coated, often with carbon, to prevent
this hydrogen darkening. However, over time, this coating
can break down or suffer from uneven application during
manufacturing. A well applied coating will likely break
down in about 20 years, particularly at higher temperatures
(above 150 °C). CoreBright™ fibre offers its extended
lifetime through a simple principle: instead of attempting
to avoid hydrogen damage by trying to block hydrogen,
CoreBright™ optical fibre avoids the hydrogen damage by
preventing the reaction between the SiO2 structure of the
optical fibre and the hydrogen. In addition, Baker Hughes’
fibre optic cables are fitted with hydrogen scavenging gels
to further reduce darkening risk.
In this way, Baker Hughes’ solution is unique: the fibre will
not darken, and reliable readings over the full life of the
installation are assured. Independent testing has concluded
that CoreBright™ optical fibre is the only fibre in the industry
that is suitable for harsh downhole environments over a
long duration. It is the only known fibre that was designed
for, and has demonstrated, long-term immunity to first and
second-order hydrogen darkening effects.
1
SureVIEW™ fibre optic cables, powered by CoreBright™
fibre, have been installed in over 300 wells worldwide. As
of today, there are no instances of hydrogen darkening
ever experienced. In addition, during high-temperature
monitoring work performed by Baker Hughes for electrical
submersible pumps where it is common practice to test the
fibre as the pumps are pulled, the CoreBright™ fibre has
maintained its mechanical and optical reliability in every
instance. Proof-testing of the fibre showed levels that are
typical of ‘as-built’ condition and demonstrated negligible
changes in optical loss profiles.
High reliability and longevity enable the use of fibre optic
measurement in more applications particularly behind the
casing where workover is likely impossible. Baker Hughes’
SureVIEW™ downhole cable is expected to improve data
quality and facilitate better decision-making in geological
sequestration today.
1
tedTemperatures Under Hydrogen Conditions”, SEAFOM Industry Meeting (Dec. 2012)
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DESCRIPTION
SUMMARY
BENEFITS
•
Provides superior reliability in long-life and/or demanding (high-pressure and high-temperature) applications
•
Derives finest pressure/temperature measurement resolution attainable
•
Deploys multiple gauge combinations on a single standardized carrier
•
Eliminates the need for additional splices, increases reliability, and reduces installation time through unique
construction configurations with fewer connections
•
Deploys multiple gauges, flowmeters, and valve positions to provide redundant readings
•
Serves as platform for future developments
SURESENS™ QPT ELITE PDHG
Well-known pressure and temperature are key to proper
functioning throughout a CO2 storage system. For most
applications, the best way to monitor these parameters is
with permanent downhole gauges (PDHGs). These gauges
can be used as a standalone means of measurement or
as calibration for a fibre optic-based or other extensive
measurement system. Baker Hughes leverages the
quality and performance of the SureSENS™ line to execute
integrated monitoring solutions that combine point gauges,
fibre optics, along with periodic means of measurement
such as wireline logging data.
CONTACT
Email: gianluca.difederico@bakerhughes.com
Web:
www.bakerhughes.com
BAKER HUGHES
1
tedTemperatures Under Hydrogen Conditions”, SEAFOM Industry Meeting (Dec. 2012)
The SureSENS™ QPT ELITE gauge for permanent
downhole installations measures static and dynamic
pressures and temperatures while introducing a step
change in reliability and accuracy. The gauge is qualified
for operation at pressures less than 35,000 psi (2,414
bar) and temperatures up to 225 °C (437 °F). The static
and dynamic pressure information obtained can be used
to determine the effects of injection and plume growth
on monitoring wells, monitor injection characteristics,
and provide input or validation to reservoir models. The
SureSENS™ QPT ELITE gauge includes the new ELITE
electronics package, built upon Baker Hughes’ industry-
leading STAR hybrid electronic package design. The
ELITE electronics package incorporates an application-
specific integrated circuit (ASIC), providing a new level
of reliability to the industry. Baker Hughes provides three
configuration options—single, dual, and triple gauge. The
single-gauge configuration is an economical option that
will also permit the smallest possible running diameter
for a streamlined, slim-hole gauge carrier. A dual-gauge
configuration provides isolated operational redundancy
of electronics and transducer at any given installation
point. Each gauge in a dual package operates individually,
providing independent measurements for data redundancy
and integrity verification. The triple gauge option can offer
redundancy or be ported to record three independent
pressure measurements. The shorter carrier for a side-by-
side triple-gauge assembly also retains a slim hole running
outside diameter.
For applications requiring long active life and high
data accuracy, even in demanding high-pressure/high-
temperature type environments, the SureSENS™ QPT ELITE
gauge system provides a flexible and reliable solution.
Being highly robust, the SureSENS™ QPT ELITE gauge
maintains mechanical integrity by deep-penetration and
high vacuum, electron-beam fusion welds, without the
need for filler material. Only two fittings, the pressure port
and the tubing encapsulated conductor (TEC), are required
to interface the gauge with the carrier. The gauge pressure
interface connection to the carrier can be externally
tested in the direction in which it will experience pressure,
eliminating the need for an internal pressure test tool.
The TEC’s primary seal is a dual metal-to-metal pressure-
testable interface. The mechanical package is completely
integrated into the gauge assembly, which eliminates the
requirement for external Y-block components.
Gauge Carrier configured with QPT ELITE permanent downhole gauge
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DESCRIPTION
SUMMARY
BENEFITS
•
Maximize storage capacity within safety limits
•
Compliance with regulations
•
Monitor structure integrity (cap-rock & faults)
•
Distinguish induced versus natural seismicity
•
Avoid water breakthrough
MICROSEISMIC MONITORING SERVICES
Monitoring seismicity is essential to guarantee the integrity
of geological sequestration reservoirs and caverns. In
terms of physical integrity, seismicity in the cap rock is an
indicator of the risk of catastrophic failure. At the reservoir
scale, seismicity at faults can identify the reactivation
by fluid injection or that they provide a pathway to the
surface for the stored fluids. With more public attention
towards induced seismicity and environmental impact
of human activity, reputational integrity is becoming as
important as physical integrity. It is therefore becoming
essential to detect growing activity trends before critical
situation happens to support operators’ injection program.
Baker Hughes provides the whole range of customized
microseismic services and instrumentation to provide
lifetime monitoring of CCS assets.
CONTACT
Email: gianluca.difederico@bakerhughes.com
Web:
www.bakerhughes.com
BAKER HUGHES
1
tedTemperatures Under Hydrogen Conditions”, SEAFOM Industry Meeting (Dec. 2012)
The range of the monitoring solution can be described in
3 distinct stages that can be performed as a whole or as
independent services.
Network design
In this phase, consideration is given to the project’s
constrains (regulatory, geological, operational and logistical)
and advanced modelling is used to determine the most
cost-effective network that will meet the project’s objectives.
This network can consist of a specific technology (surface or
downhole solutions with analogic geophone or fibre optics)
to be deployed, but can also have a combination of them to
benefit from their different capabilities.
Installation and maintenance
Baker Hughes ensures supply of all the required
instrumentation: surface sensors, shallow buried sensors
(100 m), borehole sensors, surface electronics, fibre optics,
digitizers, and fully equipped seismic cabinets. Where not
internally developed, Baker Hughes works with trusted
suppliers with long-term relationships to develop reliable
hardware (Mean Time Between Failures of more than five
years) with advanced capabilities.
Baker Hughes installs and maintains all the instrumentation,
including borehole sensors. The requirement for preventive
maintenance is extremely low (one visit a year at most). This
allows us to operate sites all over the world. Most of the sites
are totally autonomous, relying on solar panels for power
and 4G networks for communications.
Monitoring - Processing
A dedicated team of experts processes the data and
reports on the seismicity through a dedicated web portal.
The portal allows the operator to visualize the seismicity in
two-dimensions (2D) or 3D along with the well trajectories
and formation interfaces and offers statistical analysis
capabilities. It also plays the monitoring network’s state of
health and expected sensitivity in real time. Pressure and/or
flow rate curves can be displayed along with seismic rates to
easily relate any seismic activity to its probable cause.
Automation of the process can be utilised to enhance
the processing solution by adding 24/7 services such as
traffic light systems that will alert the operator when critical
seismicity is reached, and the prediction of the level of
seismic risk for the upcoming hours using machine learning.
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DESCRIPTION
SUMMARY
BENEFITS
•
Core longer even in fractured or other jam-prone formations by neutralizing up to two jamming events
•
Full-closure catcher completely seas inner tube to prevent loss even when the core is unconsolidated
•
The HT30™ Max core barrel system delivers larger, longer samples than other systems
•
Unobstructed ‘slick’ entry eliminates risk of jam at core’s centre
CORTIVA™ CORING SYSTEM
Seal integrity is key to the success of any geological
sequestration project. Along with the logging and
measurement technology, taking physical cores is one
of the best ways to characterize these structures. Core
samples retrieved with traditional coring systems can often
break and become jammed or lost in a hole. Jams and
poor core quality can lead to re-runs that incur significant
additional cost. The CORTIVA™ coring system improves
efficiency and de-risks core recovery through the use of a
fully-closed and jam-mitigating core barrel. By combining
these key features, CORTIVA™ shortens the time and costs
required to cut and retrieve a core sample by ensuring the
whole core section is retrieved safely in a single trip.
CONTACT
Email: gianluca.difederico@bakerhughes.com
Web:
www.bakerhughes.com
BAKER HUGHES
Core jamming during coring operations and/or loss of friable
core material during trip-outs leads to additional coring runs,
resulting in increased rig time and cost. Jams that occur
inside the inner tube of a core barrel can often be mitigated
by certain jam-mitigation techniques, allowing coring to
continue. However, jams that occur in the core catcher,
provoked by the mechanical interaction of the core with the
catcher mechanism, would not be mitigated by such anti-
jamming technologies. These typically occur in formations
that are a mixture of fractured (jamming-prone) and friable
rock. This type of complex, coring application demands
technologies beyond what is currently available in the
market. Competitors have either standalone jam mitigation
systems for jam-prone formations, or full-closure catcher
systems for unconsolidated/friable rock.
Baker
Hughes
combines
the
benefits
of
various
technologies to improve the efficiency of coring operations
in complex formations. With its CORTIVA™ full-closure system
with jam mitigation technology, Baker Hughes combines
the JamBuster™ jam mitigation coring system and the
HydroLift™ full-closure catcher system−industry standards
for jam mitigation and recovery of friable rock to improve
the efficiency and recovery of high-quality core in complex
fractured and friable formations.
The Baker Hughes patented JamBuster™ system neutralizes
jams inside the inner tube through concentric inner core
barrel sleeves that automatically telescope if a core
becomes jammed in the core barrel, allowing coring to
continue without interruption. The HydroLift™ system
efficiently recovers high-quality, intact core samples
collected in soft, or unconsolidated formations. The system’s
slick, unobstructed entry eliminates the risk of jamming at
the core catcher for the incoming core, while the full closure
mechanism secures the core, thus preventing loss of friable/
loose formation during trip-out.
The CORTIVA™ full-closure system with jam mitigation
technology is also integrated with HT30™ Max core barrel
system to deliver an unmatched core size. It also reduces
core acquisition costs by acquiring longer, high-quality core
samples per run, even in harsh environments.
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DESCRIPTION
SUMMARY
BENEFITS
•
Delivers high performance across a wide temperature range
•
Compatible in a range of environments including corrosion-inhibited fluids and reservoir fluids
•
Resistant to sour conditions
•
Single compound simplifies material recommendations and testing for well planning across all seals including packing
elements, O-rings, and bonded seals
•
Extends life of seal, further improving reliability
•
Meets ISO 23936-2 and API 11D1 standard
APTUM™ DOWNHOLE SEALS
In geological sequestration, completion integrity for any
well penetrating the target storage interval is key to
maintaining storage integrity over the life of the project.
Chemical corrosion inhibitors and reservoir’s environmental
factors can be damaging to elastomer seals over time.
The most common sealing elastomers in the industry
today often force a choice between effectiveness at low
temperatures or chemical compatibility with corrosion
inhibitors. Aptum™ seal systems, along with industry-
leading packers such as the Premier™ NXT removable
production packer, perform at lower, more appropriate
temperatures for CCUS and yet maintain excellent
chemical compatibility and mechanical properties. With
Aptum™ seals in the completion, operators can better
protect their metal tubulars and equipment without fear of
elastomer degradation.
CONTACT
Email: gianluca.difederico@bakerhughes.com
Web:
www.bakerhughes.com
BAKER HUGHES
In typical well completions, the injection or monitoring
tubing string is isolated from the well casing by a production
packer. This packer creates a mechanical anchor and
a seal between the tubing and casing. The four main
elastomers currently used in these packer element systems
to seal between the tubing and the casing are Nitrile (NBR),
hydrogenated Nitrile (HNBR), Aflas (FEPM), and Viton (FKM).
These elastomers provide an excellent range of capabilities
for most applications. However, in each case, there are trade-
offs, which can introduce risks and costs to an operation.
For instance, NBR has balanced mechanical properties
and performs well even at lower temperatures. However,
its chemical resistance, particularly to corrosion inhibitors,
is quite low. Aflas, on the other hand, is excellent for use in
many inhibited brines, but has significant limitations in lower
temperatures. Baker Hughes set out to develop a balanced
element system that could be used confidently in a broader
range of applications – carbon storage being a prime
example.
Aptum™ seals are compatible with a range of industry
standard corrosion inhibitors while still maintaining sealing
capabilities in low downhole temperatures.
Carbon
storage
applications
can
create
corrosive
environments when CO2 becomes mixed with water and
other fluids in the wellbore. Completion equipment can
often be exposed to hydrocarbons, formation water, CO2
and a host of other corrosive fluids. A common and effective
way of combating this corrosion is to treat the completion
fluids with corrosion inhibitors. These corrosion inhibitors
protect the metallic components of the completion including
the casing, tubing, and packer body. However, they can also
degrade the elastomer. As mentioned earlier, elastomers
with excellent compatibility with inhibited fluids often have
temperature limitations.
Many target formations for sequestration are shallow and
have lower temperatures, making them difficult applications
for elastomers such as Aflas. Add the potential for significant
cooling during various phases of CO2-injection operations,
and a new solution is needed. Aptum™ provides excellent
performance at 4 °C (40 °F) yet maintains long-term
compatibility with bromide- and chloride-inhibited brines.
When used as a part of the Premier™ removable production
packer, Aptum™ seals enable a secure seal between the
tubing and the casing, create a reliable mechanical anchor
for the tubing string throughout extreme temperature and
pressure changes, and is easily removed from the well for
workover or plug and abandonment activities.
MATERIALS
TEMPERATURE
40 °F (4 °C)
TEMPERATURE
350 °F (177 °C)
INHIBITED
BRINE >200 °F
(93.3 °C)
BROMIDE
RESISTANCE
OIL-BASED
MUD
RESISTANCE
H2S
RESISTANCE
>10%
BALANCED
MECHANICAL
PROPERTIES
PRODUCED
RESERVOIR
FLUIDS
Aptum Seal
Nitrile (NBR)
Hydrogenated Nitrile (HNBR)
Viton (FKM)
Aflas (FEPM)
Due to excessive swelling, limit exposure to oil-based mud (OBM) during run-in
Due to excessive swelling, O-rings and packing elements require back-up mechanisms to reduce extrusion
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DESCRIPTION
SUMMARY
BENEFITS
•
Provides a robust rock-to-rock barrier
•
Reduces cost and time associated with section milling
•
Decreased health, safety & environment (HSE) risk for personnel on site
•
Reduces requirements for rig capability, swarf handling, and other specialized equipment
•
Eliminates the need for swarf cleaning, transport, and disposal
HEAVY METAL™ SWARF-FREE SECTION MILLING
Many of the world’s most promising geological targets for
large scale CO2 storage exist in and above late-life and
depleted hydrocarbon plays. Late-life fields often have
many existing wells that penetrate the target storage
geology and can pose seal integrity risks. Baker Hughes
offers advanced plug and abandonment solutions to
ensure that the integrity of aging infrastructure is not
compromised for the life of the sequestration project.
During plug and abandonment operations, it is sometimes
required to remove a section of the casing and adjacent
cement sheath to expose the formation. This process is
called section milling. Section milling operations provide
an effective downhole seal during plug and abandonment
by setting a cement plug directly across the geologic seal
- removing metal tubulars and potentially failed cement.
However, section milling operations can be challenging,
which makes its large scale use less appealing.
Additionally,
conventional
section
milling
requires
specialized equipment to handle the cuttings or ‘swarf’ that
are brought to surface during milling operations. HEAVY
METAL™ swarf-free section milling system increases the
efficiency while decreasing the cost and carbon footprint of
section milling operations. By improving the performance
and economics of section milling operations, wells can be
plugged more effectively and with less long-term risk of
seal integrity issues.
CONTACT
Email: gianluca.difederico@bakerhughes.com
Web:
www.bakerhughes.com
BAKER HUGHES
Section milling is a conventional method for casing removal
during plug and abandonment (P&A) operations where
annular well integrity is compromised or questioned. The
removal of casing by milling a window provides full access
to the virgin formation, enabling placement of a rock-to-
rock barrier. Swarf is an unavoidable by-product of section
milling, generating thousands of pounds of these sharp
metal cuttings that have to be removed from the well.
Retrieving and handling the swarf is a time-consuming and
costly process that poses additional health, safety, and
environmental (HSE) risks, and oftentimes operators will
opt for less reliable options, such as perf-and-wash, just to
avoid swarf.
Baker Hughes offers the HEAVY METAL™ swarf-free section
milling service to provide a reliable solution without the
negative side effects of swarf. It eliminates swarf to surface
through a unique upwards milling process, depositing
swarf deep in the rathole, while still enabling a secure
rock-to-rock barrier. This unique service reduces time
and costs in half, eliminating the need for swarf removal
and the risks that swarf presents to people, equipment,
and the environment. The bottomhole assembly (BHA)
consists of multiple tools providing different functions to
enable upwards section milling using normal right hand
drill pipe connections without any rotation at surface. A
torque isolator allows uninterrupted axial movement and
continuously isolates reactive torque of the left-hand mud
motor, while milling upwards. The mud motor requires
circulation from surface and provides downhole left-hand-
rotation and torque to the section mill and auger.
The
system’s
section
mill
features
upward-facing
knives that utilize METAL MUNCHER™ advanced milling
technology (AMT) carbide cutting structures and allow
upward milling and reaming in one run—even in long
laterals. The section mill cuts through the casing at the
bottom of the window, mills upwards to the desired
distance, and then reliably retracts its knives at the top of
the window.
The auger continuously transports any swarf created from
the window to the bottom of the rathole, leaving it all in the
well, while providing a window free of swarf. Because the
swarf does not have to be circulated to surface, there is no
need to change over to a high viscosity milling fluid, saving
additional cost and logistics.
A Baker Hughes dedicated project management team
can oversee the entire P&A project—from planning phase
through final abandonment— all with a strong focus
on safety and efficiency. With a single point of contact,
customers achieve a simplified, streamlined process that
helps reduce time and minimize risk.
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SUMMARY
BENEFITS
•
Unique combination of products and services across the full CCUS value chain including the expanding applications
for Cryogenic Carbon Capture™ (CCC™).
•
Over 15 years’ experience and participation in 8 large-scale CCUS projects and 2 current 30 Tonnes Per Day (tpd)
CCC™ projects.
•
Full product range includes fans, heaters, compressors, CO2 capture and processing hardware, storage tanks,
transportation tanks and remote monitoring systems for both gas and liquid.
•
Chart’s CCC™ Systems are providing results without the use of chemicals or contaminants, providing significant cost
and energy savings.
•
Significant knowledge of the processes and challenges of energy intensive hard to abate industries such as Power, Oil
& Gas, Petrochemical, Steel and Cement.
CARBON CAPTURE, UTILIZATION AND STORAGE
CHART INDUSTRIES, INC.
Carbon Capture, Utilization and Storage (CCUS) is a
necessity, not an option, and could contribute up to 20% of
global emissions reductions required (International Energy
Agency). One hundred times the current levels of carbon
capture will be needed by 2050 to keep global warming
below 1.5°C.
Chart Industries, Inc. is a global leader in the design,
engineering and manufacturing of process technology
and equipment. With more than 80 years’ experience
in industrial gases and diverse knowledge in cryogenic
processes, Chart delivers the effective solutions to tackle
carbon emission challenges.
In March 2023, Chart completed the acquisition of
Howden, a leading global provider of mission critical air
and gas handling products and services for over 165
years. The combination of Chart and Howden expands
the offering of products and services to provide a unique
range of efficient, sustainable and innovative technologies
to support customers in all stages of the CCUS value chain.
CONTACT
Email: Mark.Courtney@howden.com
Web:
www.chartindustries.com
www.howden.com/en-gb
DESCRIPTION
EFFICIENT AND INNOVATIVE SOLUTIONS ACROSS THE
FULL CCUS VALUE CHAIN
CO2 Capture and Separation
CO2 is captured either at source (Post Combustion/Post
Process Capture) or from the air (Direct Air Capture).
Post Combustion Capture
Post Combustion Capture is the process of capturing
CO2 emissions at source before they are released into
the atmosphere, which is particularly relevant for large-
scale industrial facilities which rely on fossil fuels. This
includes facilities such as power plants, cement production
facilities and chemical plants where limited alternative
clean fuel sources are available. Capture at source
allows these industries to continue to operate without
releasing significant levels of CO2. Howden supports post-
combustion capture with booster fans, gas-gas heaters
and oxidation blowers.
Many other industrial processes, like fermentation or
chemical reactions, also generate large quantities of CO2
that is also best captured at relatively high concentration at
source.
Howden is a world leader in Mechanical Vapour
Recompression (MVR) technologies, which is a key
element for reduced energy in the separation of CO2 from
the solvent that captured the CO2. Roots Blowers and
Howden Turbo Compressors or blowers form the basis of
the MVR systems.
Direct Air Capture (DAC)
Direct Air Capture is the process of capturing CO2 directly
from the ambient air using fans to draw in the air and then
trap the CO2. Both Chart and Howden provide the low-
pressure axial fans that would be mounted on top of a DAC
tower to draw air through a recirculating fluid or through
a solid sorbent which traps the CO2 from the ambient air.
DAC is an emerging technology and as the technology
develops further, will benefit from higher pressure
centrifugal fans, a core capability of Howden.
Cryogenic Carbon Capture™ (CCC)
In addition to traditional carbon capture methods, Chart
offers Cryogenic Carbon Capture™ systems, which as the
names implies, uses the thermodynamics of pressure
and low temperatures to separate the CO2 from plant or
process exhaust. The CO2 is captured, separated, purified
and pressurized in a single process, and delivered as a
high-purity liquid ready for transport, storage or re-use.
More information about the full CCC process can be found
later in this article.
CO2 purification and dehydration
After it is captured, the CO2 is then purified, treated and
prepared for permanent storage (sequestration) or direct
usage. Depending on the required capacity, flexibility,
reliability and efficiency, the most suitable Howden
compression technologies can be selected from screw,
centrifugal, piston or diaphragm compressors to compress
and condense the CO2 ready for transport, storage or use.
In some cases there is an opportunity for substantial
operational and energy cost savings by using multi
machine systems where Howden can select individual
compressors based on optimization of full and part-load
performance, CAPEX and OPEX.
Transport, Storage and Use
After the CO2 has been separated and processed, it is then
transported from where it was captured either to a storage
site for permanent storage or for direct use.
Transport
There are multiple ways the CO2 can be transported
including transporting it in a pressurized tank by car, railway
or ships, or through a pipeline. Depending on the specific
requirements, Howden can supply a screw, reciprocating
or centrifugal compressor to transport the gas, and boost it
for injection & Enhanced Oil Recovery (EOR) purposes.
Storage of CO2 in Gas or Liquid
CO2 can be stored as a liquid or a gas depending on the
downstream use. For decades Chart has provided leading
cryogenic CO2 storage solutions for the industrial gas
market from transportable liquid cylinders such as the
Dura-Cyl® and Carbo-Max® equipment for pilot and small-
scale systems to industrial bulk tanks, CO2 ISO units or
CO2 tank trucks. Chart’s solutions have been in service for
decades and are available globally to support customers in
CO2.
Howden Turbo fans to produce bioethanol from CO2 at Arcelor
Mittal
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Sequestration of CO2 Gases
CO2 sequestration is the process of permanently storing
the captured CO2. Often permanent sequestration
is referenced to mean storage deep underground in
geological formations such as saline formations, oil and
natural gas reservoirs, coal seams, basalt formations and
organic-rich shales. Howden compressors can boost
pressure to over 200 bar for injection of the CO2 into these
porous rock formations to permanently trap it away from
the atmosphere. As this is a growing field of study, there are
methods of permanent sequestration of CO2 (or converted
derivatives) to extend to agriculture soil amendments and
water and matter entrainment, binding the CO2 molecule in
a way that prevents future release.
Direct Use or Re-use of CO2 (Utilization)
The captured CO2 gas can be used in a wide range of
industries such as production of materials, urea/fertiliser
production, food and beverage, healthcare, water
treatment, refrigeration, indoor agriculture and biofuel
production. Chart provides the CO2 tank and mobile
storage solutions to enable CO2 reuse or distribution.
Howden has been optimizing its compressors to handle
CO2 for many decades. In the many diverse industries that
can utilise captured CO2, such as the Food and Beverage
industry, Howden already supplies tailor made screw,
diaphragm, piston and centrifugal compressors to plants
around the world.
Chart - Carbon Capture System Solutions
Cryogenic Carbon Capture™ (CCC)
Cryogenic Carbon Capture™ is a post-combustion
technology that reduces carbon emissions from fossil
fueled power stations, cement, steel, and other industrial
facilities using cryogenics to separate the CO2 in a highly
efficient process delivering high-purity, liquid CO2 (LCO2)
ready for transportation, storage and use.
Chart acquired Sustainable Energy Solutions (SES) in 2020
to scale and commercialize the CCC process with the
potential to reduce carbon emissions from all types of post-
combustion emissions sources by 95% to 99% and remove
other pollutants, such as sulphur oxides, nitrogen oxides,
and mercury, at half the cost and energy of alternative
carbon capture technologies. Current projects are proving
the large-scale reliability, efficiency, and scalability of the
CCC process to achieve cost-effective carbon capture for
power and industrial markets.
The CCC technology uses phase change to separate
CO2 and other pollutants from exhaust gases. Cooling the
exhaust gas results in the CO2 gas transforming into a solid
without passing through the liquid phase (desublimation);
the CO2 is then separated from the remaining gas,
pressurized, and melted resulting in liquid CO2 ready for
transportation and use.
The CCC process is minimally invasive and highly efficient,
effectively utilizing heat integration to achieve up to a
50% reduction in parasitic energy demand depending
on project-specific conditions compared to an amine
absorption process.
While traditional carbon capture methods seek to lower
the Carbon Intensity (CI) scores of many applications, the
unique liquefaction process of CCC cleans the carbon
meaning it can be resold or reused as Liquid CO2. An
example of this is the oil and gas industry, where the
CO2 can be used for enhanced oil recovery. SES has
also demonstrated use of the CO2 for a variety of cases
including curing concrete and converting the CO2 to useful
products.
Chart’s CCC process results in high purity LCO2, which
can be used in a range of applications including chemical
manufacturing, synthetic fuel production, concrete curing,
food and beverage and enhancing plant growth at
commercial nurseries. Chart engineers and manufactures
the low-pressure cryogenic storage tanks, transportation
equipment, loading and unloading skids, and end user
re-use equipment for multiple applications of CO2. From
storage tanks of 1000m3 size to ISO units, to MicroBulk
solutions, Chart can deliver the effective solutions for re-
use on site or re-use in a range of applications.
Small-scale
Carbon
Capture
with
Earthly
Labs
Technology
Earthly Labs technology is uniquely designed to capture
carbon dioxide waste from lower volume, higher
concentration sources such as breweries, wineries and
biogas and purifying CO2 for beverage quality reuse.
Earthly Labs offers a full solution including CO2 capture
hardware, software, installation, and remote monitoring
services. The CO2 is captured, purified, monitored and
reused. The technology is proven, compact and cost
effective, capturing millions of carbon dioxide molecules
annually helping customers save thousands in CO2 and
reducing greenhouse gas emissions.
An example of where the Earthly Labs technology is making
a significant impact is craft breweries. The CO2 is captured
from fermentation tanks and pushed through a foam trap
into the compact CO2 capture unit, where all purification,
compression and liquefaction is carried out. The resulting
Liquid CO2 from the process is then transferred into a
Chart storage tank and the brewer uses the liquid CO2
to carbonate their beer and purge tanks. In addition to
reducing their carbon emissions every week, the breweries
are reducing supply chain risk in an increasing volatile CO2
market, reducing their use of industrial CO2, reducing costs
and advancing their sustainability goals.
Small-scale Carbon Capture with Earthy Labs Technology
Chart Industries product offerings for Cryogenic Carbon Capture™ (CCC™)
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SUMMARY
CO2
H2
CARBON CAPTURE, UTILIZATION, AND STORAGE
CHEVRON NEW ENERGIES
In a growing world faced with complex energy challenges,
innovative solutions are required to deliver a lower carbon
future. At Chevron New Energies, we understand the
importance of addressing climate change and accelerating
lower carbon solutions. Chevron’s strength has always
been solving big, complex energy challenges.
Our
Company’s
energy
transition
approach
is
straightforward: we are lowering the carbon intensity of
our operations and growing lower carbon businesses
by leveraging our capabilities, assets, and customer
relationships. We are scaling and commercializing new
businesses to meet customers’ lower carbon ambitions
through a portfolio of energy solutions that include carbon
capture, utilization, and storage; hydrogen; carbon offsets;
emerging technologies; and renewable fuels and products.
We aim to help reduce emissions of the essential industries,
such as refining, petrochemicals, steel, and cement that
enable modern society for a better tomorrow.
CONTACT
Email: newenergies@chevron.com
Web:
www.chevron.com/operations/new-energies
BENEFITS
•
Chevron New Energies is well-placed to be a CCUS leader building upon our capabilities, assets, and customer
relationships.
•
We bring decades of operational experience and a proven track record of carbon capture projects.
•
We are one of few companies with the ability to execute across the CCUS value chain and scale this critical technology.
•
Our direct experience in understanding and driving portfolio-wide emissions reductions enables us to collaborate with
customers to help solve their lower carbon needs.
•
We are a full-service provider with a balanced approach to develop decarbonization solutions with customers in our
key geographies of North America and Asia Pacific.
•
Chevron has committed $10B total capital toward lower carbon energy by 2028 to progress our ambitions.
DESCRIPTION
SCALING CCUS
Carbon capture, utilization, and storage (CCUS) is a critical
enabler for achieving global net zero goals. Chevron
New Energies is advancing CCUS and next generation
technologies by scaling viable lower carbon solutions
across the value chain to help our company and industrial
customers reach their lower carbon ambitions. We are
targeting 25 million tonnes of CO2 per year in equity
storage by the end of this decade, with a focus on
developing regional hubs that leverage our existing and
new partnerships with customers, governments, and
industry.
Chevron is actively evaluating multiple locations globally
to implement CCUS solutions. We see a future in the
development of CO₂ hubs where emissions from multiple
sources are combined for permanent sequestration in
underground storage reservoirs. As hub concepts and
projects are developed, neighboring industrial plants and
third-party emitters can be enrolled as potential partners
and customers.
We are investing in and piloting emerging technologies
across the CCUS value chain to reduce costs, develop new
ways to capture, use, and sequester CO2, with the goal of
scaling these solutions.
We’re also taking action to reduce the carbon intensity
of our own operations. Using the marginal abatement
cost curve (MACC) process, we have direct experience
in understanding and driving portfolio-wide emissions
reductions. We can leverage this experience to collaborate
with customers to help address their lower carbon needs.
Chevron has committed $10B in total capital towards
lower carbon energy by 2028 to help progress our energy
transition ambitions.
PROJECT AND PARTNERSHIP HIGHLIGHTS
Chevron brings decades of operational experience through
our large-scale deployment of CO2 injection in the United
States over the last 40 years. We have safely operated a
CO₂ pipeline in Colorado for 35 years. This experience is
coupled with our capabilities in drilling, geology, injection,
pipeline operations, monitoring and managing pressure in
wells, and our ability to successfully bring together diverse
stakeholders across the value chain.
In Australia, the Chevron-operated Gorgon liquefied
natural gas (LNG) facility incorporates one of the world’s
largest integrated carbon capture and storage (CCS)
systems. Naturally occurring CO₂ found in the offshore gas
reservoirs that supply the Gorgon LNG facility is injected
into a large sandstone formation two kilometers beneath
Barrow Island. More than 7.8MM tonnes of GHG emissions
have been captured and stored since the system started
up in mid-2019; we expect to mitigate more than 100MM
tonnes of CO₂ over the life of the project.
Carbon Capture demonstration with Svante and National Energy Technology Laboratory (project #DE-FE0031944)
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Chevron recently became the operator of Bayou Bend
CCS, a carbon capture and storage project located along
the Texas Gulf Coast. We announced an expansion of its
CO2 storage footprint through the acquisition of nearly
100,000 acres onshore in Chambers and Jefferson
Counties, Texas. With a gross storage capacity of more
than one billion metric tons, Bayou Bend CCS is positioned
to be one of the largest carbon storage projects in the
United States, and a leading transportation and storage
solution for industrial emitters located in the Houston Ship
Channel and Beaumont / Port Arthur region, one of the
largest industrial corridors in the country.
Chevron aims to reduce the carbon intensity in San
Joaquin Valley, CA. The proposed carbon capture and
storage project at our Eastridge facility entails installing
CO2 post-combustion capture equipment, compressing
the CO2, and then injecting the CO2 into the subsurface for
permanent storage.
Chevron New Energies is a part of three joint ventures
that have been granted an interest in three offshore
greenhouse gas storage assessment permits in Australia.
Additionally, Chevron announced a memorandum of
understanding with Air Liquide, Keppel Infrastructure and
PetroChina to advance the development of large-scale
CCUS solutions in Singapore.
We are investing in CCUS technologies (e.g., Carbon
Clean Solutions, Svante, Blue Planet, Ocean GeoLoop)
to bring early insights through pilot programs – often
utilizing Chevron’s existing assets -- and to accelerate
commercialization of promising technologies.
We are advancing a project awarded from the U.S.
Department of Energy (#DE-FE0031944) to pilot technology
that captures CO2 from post-combustion gas at our Kern
River Carbon Capture site in San Joaquin Valley, California.
In collaboration with Svante and the National Energy
Technology Laboratory, we launched a 6-month pilot of
Svante technology at scale in November 2022 with the
goal to reduce CO2 capture costs and help commercialize
this technology.
ACCELERATING LOWER CARBON SOLUTIONS
Our capabilities, assets, and customer relationships will
serve as a platform for rapid growth in the years to come.
We bring a unique set of capabilities to each of these areas.
Our existing assets span the value chain and are in areas
where we can facilitate demand based on cost-competitive
supply combined with appropriate policy support. We have
strong relationships with key customers and partners,
which will be critical in developing economic projects that
can scale quickly across a complex value chain.
Innovation, partnerships, and policy will be key drivers
of change. We begin with a portfolio of existing assets
and decades of experience as a strong foundation for
future growth. We’ve successfully managed complex
joint ventures all over the world. We have deep technical
expertise and a long history of advancing and adopting
external
innovation.
We
have
strong
commercial
capabilities and experience managing rapidly changing
businesses.
Managing
diverse
stakeholder
and
government interests is something we do every day.
Chevron’s credibility and reputation make us the partner
of choice, bringing access to new opportunities. Chevron
New Energies is taking action to help build the lower
carbon energy system of tomorrow.
Employees at Chevron’s Gorgon Project in Australia
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DESCRIPTION
CCUS PROJECT PIPELINE IN ENI
Eni has decades of experience in the storage of natural
gas in depleted fields and is applying its experience
and expertise to repurpose existing infrastructure into
permanent carbon dioxide storage hubs to decarbonize
both its own industrial activities and those of 3rd parties.
In Norway, Eni is partner of Sleipner, the first CCUS project
in Europe, successfully in operation since 1996. In the
United Kingdom, Eni is the T&S Operator of the Hynet
North West consortium, which has been selected by the
government as one of the two priority CCS projects that will
contribute to the Country decarbonization strategy. Hynet
is on track to be ready to start operation in 2025 with the
capability to inject 4.5 Mtpa (potential up to 10 Mtpa after
2030) in depleted gas fields offshore Liverpool Bay.
In Italy, Eni is developing the CCS Ravenna Hub project in a
joint venture with Snam. Located off the coast of Ravenna
and based on the large capacity of depleted gas fields in
the Adriatic Sea, this will be the first CO2 storage project in
Italy and potentially the largest one in the Mediterranean
Area. Phase 1 of the project, already authorized by Italian
authorities, will start operations in 2024 with 25 ktpa
capacity. The industrial phase, with an injection capacity
of 4Mtpa and a potential expansion to over 10Mtpa after
2030 is scheduled to start in 2026.
Outside Europe, Eni is evaluating other CCS opportunities
in Libya, Egypt, Algeria, and Australia. Globally all these
projects will store a gross volume of carbon dioxide of
around 30 Mtpa in 2030.
CAPTURE
Carbon Capture is the most significant element in terms of
costs along the CCUS chain: 60-70% of the total cost.
Hence, while there are several well proven technologies
that have been applied for decades, improved processes
as well as innovative solutions are being developed at
global level with the purpose of cost optimization.
To be able to address the widest possible range of industrial
emissions, Eni is developing proprietary separation
technology as well as monitoring and incorporating in its
technology portfolio the different capture technologies that
are commercially available or under development around
the world.
Several activities have been carried out to de-risk the
application of novel technologies, both through ad hoc
experimentation in our labs and through collaborations and
experimental campaigns in specialized R&D centers.
R&D areas of interest in capture technology are, among
others:
•
Absorption (e.g., amine, carbonate-based solvents)
•
Adsorption (solid materials)
•
Membranes separation
SUMMARY
BENEFITS
•
Full in-house competence along the CCUS value chain
•
Strategic distribution of depleted reservoirs in the North Sea and Mediterranean areas near industrial emitters
•
Cost-effective storage solutions through repurposing of existing infrastructures
•
Demonstrated competency to manage complex projects from our long successful track record in the O&G industry
•
Strong R&D capabilities to unlock value from capture & utilization technology portfolios
•
Proprietary technology and tools for modeling and monitoring
CARBON CAPTURE, UTILIZATION, AND STORAGE SOLUTIONS
Eni is building a leadership position as a provider of
decarbonization services, based on a portfolio of cross-
business technology solutions and a balanced mix of low
carbon products in order to effectively address scope
1+2+3 emissions. Eni’s strategy aims to deliver a secure and
sustainable energy system, while keeping a sharp focus on
a just energy transition and value creation for stakeholders.
Carbon Capture, Utilization, and Storage (CCUS) is one
of the main pillars of this strategy. Specifically, we are
addressing industry needs, in particular for the Hard-to-
Abate sectors. As a global energy company with decades
of experience and leader in technological development,
Eni already has an extensive heritage in operations,
subsurface characterization, modeling, and monitoring.
This know-how has been transferred to CCUS leveraging
on existing upstream assets, including depleted reservoirs
and offshore infrastructures strategically distributed in
the North Sea and Mediterranean regions. This allows for
the delivery of projects both in a timely and cost effective
manner.
An additional element of this strategy is the strong R&D and
technical capabilities to support emitters in the selection of
the most effective capture solutions. They are identified
among a wide technology portfolio that relies on strategic
collaborations with leading technology providers as well as
on our own proprietary technologies.
CONTACT
Email: roberto.ferrario@eni.com
Web:
www.eni.com
ENI
PROJECT PIPELINE
UNDER DEVELOPMENT
NEW INITIATIVES
IN OPERATION
UK
- Hynet
Norway- Sleipner
Italy
Ravenna
Libya
- BES
Egypt
Australia
Algeria
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STORAGE
Eni’s remarkable experience in exploration and field
development has been transferred, in recent years, to CO2
storage projects.
Eni’s centralized G&G (Geological and Geophysical)
technical services can provide advanced technologies
and methodologies, which are strictly linked to high-level
competencies and commitment towards innovation. The
very same approach is applied to CO2 storage projects.
The re-purposing of competences from O&G exploration
to CCS is based on a solid knowledge of how integrated
specialistic studies should be carried out.
This starts from seismic processing, imaging and inversion,
activities where Eni can take advantage of one of the most
powerful HPC machines in the industry. Eni G&G workflow
includes rock physics modeling, sedimentological studies,
structural and fault seal analysis, basin-scale migration,
using commercial and proprietary software as e-SimbaTM.
All the specialistic studies are carried out internally,
maximizing the communication between the different
technical teams and project management. The adopted
multidisciplinary approach to characterize the storage
complex through the subsurface modeling benefits from
continuously updating the technologies.
Eni’s consolidated experience in reservoir modeling has
also been transferred to storage projects. To support this
kind of analysis, Eni is increasingly using Echelon, the
proprietary simulator developed to exploit all internal HPC
capabilities. In the framework of CO2 injection modeling,
further functions are under implementation in order to
accurately consider all the processes that take place when
CO2 is injected in the porous medium.
The modeling of CO2 storage in depleted fields requires
additional input data for the geochemical-mineralogical
characterization of rocks and fluids. Eni has developed
a multidisciplinary workflow that integrates laboratory
tests (i.e., ageing experiments at reservoir conditions) and
numerical procedures (i.e., thermodynamic parameter
estimation) to identify, model, and quantify the main
reactive processes induced by exogenous CO2. The
approach can also be used for investigating the sealing
efficiency of cap rock by integrating geochemical analyses
with fluid breakthrough pressure tests and geomechanical
tests.
Eni has developed subsurface characterization and
modeling workflows that integrate laboratory analysis with
static, dynamic and geomechanical modeling.
Starting from a 3D fluid-dynamic model, validated through
historical data, specialistic studies are implemented to
guide the definition of the optimal injection profile. The
complete interdisciplinary simulation workflow includes:
•
geomechanical studies to assess thermal effect due to
the injection of a cold fluid within a warm formation
•
geomechanical studies for fault stability caprock
integrity evaluations
•
geochemical studies to assess the effect on
petrophysical properties and injectivity during the
injection period
•
flow assurance analysis to assess the bottom hole
temperature and the well head conditions, to properly
design the full CO2 supply equipment (well-heads,
flowlines, compressors).
UTILIZATION
Eni is developing a proprietary technology for CO2
utilization through mineralization. The basic principle is a
spontaneous process in nature. Silicate minerals containing
magnesium, calcium, and/or iron react with CO2 to form
very stable, inert, and non-toxic carbonate phases, in which
CO2 is permanently fixed.
Eni has optimized the reaction conditions, reaching
the complete conversion of the mineral in a short
time. Therefore, the process could be suitable for an
industrial application and the product could be used as
a Supplementary Cementitious Material (SCM) in the
formulation of cement.
Moreover, Eni is looking into e-fuels production as a
complementary way of CO2 utilization: green H2 and CO2
are combined to produce different kind synthetic carbon
neutral fuels. In particular, Eni is currently developing a
proprietary technology for SNG (synthetic natural gas)
production: a pilot unit is about to be built and operated in
an Italian industrial site in the frame of NextGenEU funding
program.
MONITORING
In all CO2 storage projects, whether they are in depleted
fields or in saline formations, monitoring activities play a
fundamental role, both to guarantee the effectiveness of
CO2 containment in the selected site and to comply with
National and International directives. Regarding monitoring
activities, Eni has twenty years of expertise in the sector,
related both to the use of proprietary technologies and
or testing innovative technologies through the direct
cooperation with innovative service suppliers.
In this direction, the Eni’s Monitoring strategy is based also
in the development of proprietary instruments, as follow:
•
MMV multidisciplinary workflow;
•
E-VPMS™: Vibroacoustic Pipeline Monitoring System
(patented technology, developed in house R&D
project);
•
Clean Sea: patented offshore hybrid AUV/ROV system,
for simultaneous environmental and asset integrity
inspections;
•
Well Monitoring: several internal R&D projects are in
place, aimed to monitor well integrity, well performance
and plume migration.
The monitoring plan is a fundamental document, which
reports the actions to be followed throughout all project
phases, including the preliminary phase, the injection
period and the post-injection period.
The MMV refer to the Risk Assessment and also contain
references regarding the closure and post-closure plans.
Typically, Eni’s monitoring approach has been developed
with the aim to ensure:
1.
The ability to compare on field measurements with
data provided by static and dynamic models;
2. Identify any significant on field evidence;
3. Detect any CO2 migrations and/or losses;
4. Detect any significant negative effects on the
surrounding environment, and in particular on drinking
water, human population and users of the surrounding
biosphere;
5. Evaluate the effectiveness of any corrective measures
taken.
The monitoring plan is designed according to the following
principles:
•
Compliance with existing legislation: the monitoring
plan must comply with regulatory requirements.
•
Risk-based:
Monitoring
activities
are
identified
through a systematic risk assessment. The scope
and frequency of monitoring activities depend on the
outcome of the risk analysis.
•
Site-specific: Monitoring technologies are selected
for each monitoring task based on the result of site-
specific feasibility assessments and then custom-
designed to ensure optimal monitoring performance
under specific storage site conditions.
•
Adaptive: Storage site performance and monitoring
systems are continuously evaluated and updated.
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DESCRIPTION
1. OVERVIEW OF THE TOMAKOMAI PROJECT
The Tomakomai CCS Demonstration Project is an offshore
CCS project in Japan. The CO2 source is offgas from an
HPU (Hydrogen Production Unit) of an oil refinery located
in the coastal area of the Tomakomai Port. CO2 captured by
an activated amine process is compressed and injected by
two highly deviated injection wells drilled from an onshore
site targeting two offshore reservoirs (Fig. 1).
2. KEY RESULTS OF TOMAKOMAI PROJECT
2.1 CO2 CAPTURE
The CO2 capture process used in the Tomakomai project
is a commercially proven amine scrubbing process (OASE®
by BASF), and the capture facility is comprised of a two-
stage CO2 absorption tower, a CO2 stripping tower and a
Low-Pressure Flash Tower (LPFT), as shown in Fig.2. The
maximum CO2 capture rate is 25.3 tonnes per hour.
The two-stage absorption system shown in Fig. 3 results
in a significant reduction of the amine reboiler heat
consumption in the CO2 stripping tower as only a small
amount of semi-lean amine needs to be sent to the CO2
stripping tower. The reboiler heat consumption was
measured as approximately 0.9 GJ/t CO2 or less, which
is a significantly lower energy consumption than that of a
conventional one-stage absorption system. The purity of
the captured CO2 was greater than 99% (dry basis) at the
top of the LPFT.
SUMMARY
BENEFITS
JCCS can share the following knowledge and experience acquired from the Tomakomai Project.
•
Capture and compression technologies (excluding inherent knowhow belonging to the process licensor)
•
Injection and monitoring technologies
•
Public outreach experiences
STORAGE
Japan CCS Co., Ltd. (JCCS) was founded in May 2008 when
a group of major companies with expertise in CCS-related
fields, including electric power, petroleum, oil development,
and plant engineering, joined forces to answer the Japanese
government’s call for development of CCS technology.
JCCS has been conducting the Tomakomai CCS
Demonstration
Project,
Japan’s
first
full-chain
CCS
demonstration project in Tomakomai City, Hokkaido
Prefecture, Japan since JFY2012 (JFY: Japanese fiscal
year from April to March). The project was commissioned
to JCCS by the Ministry of Economy, Trade and Industry
(METI) between JFY2012 and 2017, and from JFY2018
by New Energy and Industrial Technology Development
Organization (NEDO) with subsidies from METI.
The main objectives and tasks of the project are as follows:
•
Demonstrate a full-chain CCS system from capture to
storage
•
Demonstrate that the CCS system is safe and reliable
•
Remove concerns about earthquakes by the data
collected by establishing:
•
No influence by natural earthquakes on CO2 stored
•
No perceptible earth tremors induced by CO2
injection
•
Disclose project information and data and enhance
understanding of CCS by local residents
•
Acquire operational technology as well as strive
towards practical implementation.
The target of 300,000 tonnes of CO2 injection was
achieved in November 2019. Post-injection monitoring is
currently being conducted. No micro-seismicity or natural
earthquakes attributable to CO2 injection were detected
in the vicinity of the injection area. The time-lapse monitor
seismic surveys indicated clear anomalies reflecting the
evolution of the CO2 plume. The project is being conducted
with the understanding and support of the local community.
CONTACT
Email: info@japanccs.com
Web:
www.japanccs.com
JAPAN CCS CO., LTD.
Fig. 3 Geological cross section
Fig. 1 Bird’s-eye View of capture and injection facilities of the Tomakomai Project
Fig. 2 Two stage absorption process
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2.2 CO2 INJECTION AND MONITORING
A geological cross section is shown in Fig.4 with profiles
of the deviated injection wells. The Tomakomai project
targets two independent reservoirs of different depths
and different lithofacies; the Lower Quaternary Moebetsu
formation at about 1,000 to 1,200 m in depth and 3 km off
the coastline, and the volcanic and volcaniclastic layers of
the Miocene Takinoue formation at about 2,400 to 3,000
m in depth and 4 km offshore.
Onshore monitoring facilities were comprised of a seismic
station and three observation wells with pressure and
temperature sensors and seismic sensors. Offshore
facilities were comprised of an OBC (ocean bottom cable)
with 72 seismic sensors and four OBSs (ocean bottom
seismometers).
The facilities were deployed as shown in Fig.5 and started
operation on February 1, 2015, thirteen months before the
start of CO2 injection. CO2 injection into the Moebetsu
formation began on April 6, 2016 and was terminated with
the cumulative amount at 300,012 tonnes on November
22, 2019. CO2 injections into the Takinoue Formation were
conducted from February 6 to February 23, 2018, and from
July 31 to September 1, 2018. The injectivity of the Takinoue
formation was much lower than expected, and therefore
the cumulative injection of CO2 was 98 tonnes.
To date, no seismicity attributable to CO2 injection has
been detected in the vicinity of the reservoirs (Fig.6).
Seismic surveys at cumulative CO2 injection of approx.
65,000, 207,000 and 300,000 tonnes into the Moebetsu
Formation detected anomalies, indicating evolution of the
CO2 plume (Fig.7). Seasonal marine environmental surveys
have detected no indications of seepage of the injected
CO2.
As a result of an optimization study of the monitoring
system and the marine environmental survey, some
monitoring facilities and works have been discontinued
after JFY 2021.
3. PUBLIC OUTREACH ACTIVITIES
As the project is being conducted close to the center of
Tomakomai, a large industrial city including active fishing
with a population of approximately 170,000, securing
the trust of the local community through sustained
communication, in particular with the local government
and fishery cooperatives has been an important step in
achieving the smooth delivery of the project. A key factor
was the strong support of the city mayor and the local
government, which formed the Tomakomai CCS Promotion
Association in April 2010 (re-organized in October 2021 to
Tomakomai CCUS/Zero Carbon Promotion Association),
chaired by the mayor of Tomakomai and comprised
of all the major local industries including the fishery
cooperatives.
JCCS also places emphasis on removing concerns
regarding earthquakes and securing trust in the safety of
Japan’s CCS technology through various public outreach
activities such as forums for local residents, panel
exhibitions, exhibits at environmental conferences, site
tours, lectures, and experiment classes for schoolchildren.
We have also maintained an information disclosure system
in the city hall of Tomakomai.
Fig. 5 Results of micro-seismicity of monitoring
Fig. 6 Results of 3D seismic survey
Fig. 4 Layout of monitoring system of the project
STATE OF THE ART: CCS TECHNOLOGIES 2023
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including adsorbent-based capture, new solvents, and
novel configurations for solvent-based technologies.
In addition to our carbon capture technology, we design
and supply gas dehydration and conditioning systems.
Our diverse gas dehydration portfolio includes triethylene
glycol (TEG) units, BASF Sorbead® adsorbents and
molecular sieves adsorbents. We are uniquely positioned
to select the most optimum CO2 dehydration technology
considering the dry CO2 specification, and overall
CAPEX and OPEX of these systems. This expertise has
allowed us to successfully execute more than 100 gas
dehydration projects globally which has enabled us to
achieve high-energy recovery and low-glycol loss in our
glycol-based dehydration packages and modules, which
are compact, lightweight, and small in footprint. We are
developing the next generation of digitalized desiccant-
based dehydration systems, enabling remote monitoring
of operations which will enhance the desiccant lifetime,
reduce energy requirements and OPEX of the system.
Our CO2 dehydration systems reduce the water dewpoint,
preventing hydrate formation, condensation, and corrosion
in the downstream processes. Other CO2 conditioning
packages include removing contaminants like oxygen,
H2S and Mercury and then compression for end use. We
are also currently developing off-the-shelf engineered
standardized modular dehydration packages.
SUMMARY
BENEFITS
NOV is a one-stop-shop, offering capabilities to support throughout the entire value chain. These benefits include:
•
Established execution and global supply chain models, featuring local, low-cost fabrication and decreased delivery
times
•
Experience in standardized system and equipment packages to drive efficiency
•
Precision with large-scale projects, resulting in lower engineering design and project management
•
Research and development activity to keep customers involved with the latest CCUS technology advancements
•
Vast well construction capabilities for geological storage to streamline vendor operations
CARBON CAPTURE, UTILIZATION, AND STORAGE SOLUTIONS
The transition to cleaner, carbon-neutral energy, coupled
with the growth in decarbonization methods, is one of the
most significant technological shifts to happen in modern
history. Throughout our 150 years of experience at NOV,
we have pioneered innovations that have enabled our
customers to safely produce abundant energy while
minimizing the environmental impact of their operations.
The energy industry depends on our deep expertise and
technology to assist in advancing the energy transition
toward a more sustainable future.
We have joined the movement and our goal is simple:
rejuvenate to improve upon what we already offer,
repurpose technology and equipment traditionally used
in oil and gas operations, and reposition the skills and
knowledge from oil and gas toward the energy transition.
Carbon Capture, Utilization, and Storage (CCUS) is one
initiative where our gas processing technologists and
process system experts have been able to utilize their
core competencies to design a carbon capture system
for post-combustion flue gas. Within upstream oil and gas,
our Wellstream Processing group is recognized as the
global leader in delivering gas processing technologies
and process systems. This expertise is cultivated from
our 35-year history of executing more than 350 complex
gas treatment and conditioning projects in close to 50
countries worldwide.
Our post-combustion carbon capture technology is
fully commercial, scalable, and adaptable to any flue gas
application. This solvent-based post-combustion capture
design utilizes a proprietary solvent that removes more
than 90% of carbon dioxide. The scalability of our solution
supports a wide range of applications and industries.
We are actively engaged in performing and supporting
carbon capture pre-FEED/FEED studies in a variety of
flue gas applications including hydrogen, steel, power
generation, oil & gas, paper and pulp, ethanol, waste-to-
energy, and ammonia. We are reducing the cost of capture
by deploying NOV’s expertise in standardizing equipment
packages and developing CO2 point source specific
product lines.
We are also involved in strategic partnerships to develop
new carbon capture technologies that are focused on
reducing the cost and improving the overall economics of
implementing carbon capture. To address the challenges
of implementing capture on smaller emitters below
100,000 tons per year, we are exploring new technologies
CONTACT
Email: PF-CCUSMarketing@nov.com
Web:
www.nov.com
NOV
DESCRIPTION
Industry-leading solutions for CO2 projects of any size are
also available for transport, offshore offloading, injection,
and storage. Our growing suite of automation, control,
and monitoring solutions also support safe and reliable
operations. A sampling of our solutions across CCUS
includes:
TRANSPORTATION
•
For more than 80 years, Tuboscope has provided
products and services that improve asset performance
and maximize useful life. Our TK™-Corrosion control
products and pipeline connection systems have
successfully been used in CO2 and carbon capture
applications, efficiently transporting waste, preventing
severe deterioration of line pipe and downhole tubing
due to the corrosive nature of carbon containing
wastewater.
•
The
proprietary
suite
of
Tube-Kote™
coatings
addresses all operating environments, providing
superior corrosion protection, deposit mitigation and
improved hydraulics. When used with our pipeline
connection systems, the result is a continuous coated
surface throughout the connection area and improved
pipeline integrity and efficiency.
•
Our TK-Liner, GRE lined carbon steel pipe, delivers
excellent corrosion protection in highly corrosive
environments, as well as thermal insulation for
downhole tubulars and flowlines.
•
For more than 50 years, composite pipe has been used
in CO2 injection lines, high- and low-pressure pipelines,
ductwork, WAG systems, and other challenging
carbon capture and transportation applications. Our
products are ideal for these critical applications due
to their ability to handle concentrations of up to 100%
CO2. Composite solutions bring excellent corrosion
resistance without the additional cost of cathodic
protections or coatings traditional metallic materials
require.
•
Our energy efficient horizontal pumping systems
are an ideal option to boost CO2 pressure for
pipeline entry. Tying into our variable frequency
drive (VFD), users control the speed of the pump to
adjust discharge pressure and flow rate, as needed.
Additionally, automation, control, and monitoring
solutions drive productivity and improve safety and
reliability.
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OFFSHORE OFFLOADING, INJECTION, AND STORAGE
•
We assist customers with offshore CO2 transfer, from
terminal or storage vessel to shuttle vessel, shuttle
vessel to storage facilities/well, or from shuttle vessel
to storage and injection vessel. Transfer and mooring
systems are important to secure vessels and ensure
safe and reliable CO2 injection offshore.
•
Our Single Anchor Loading (SAL) and Submerged
Swivel and Yoke (SSY) systems are used in shallow
waters, while our Submerged Turret Loading (STL)
system is used in deep water locations. The SAL
system is designed for shuttling operations where
continuous injections are not required, also known as
batch wise injection. Alternately, the STL is suited for
both shuttling and permanent mooring/continuous
operation in deeper waters (50 m – 2500 m). The
SSY is the preferable solution for permanent moored/
continuous operation systems in shallow waters (15
m – 60 m). Technology choice and individual system
complexity levels are also subject to specific seabed,
soil, and weather conditions for the given terminal or
storage aquifer/reservoir location.
•
Our portfolio of dynamic high-pressure unbonded
flexible pipes is compatible with CO2. Already used
in deep waters for CO2 enhanced oil recovery
injection (EOR), our offshore flexible pipes are equally
applicable for injection into permanent storage.
•
We also develop solutions for safe and efficient
vessel integration of our technologies for CO2 transfer
interfaces, which include the Bow Loading System
(BLS) and the Stern Discharge System (SDS). These
high performing, field proven technologies have been
used in the oil and gas industry for decades and are
easily converted to CO2 transfer in all three pressure
and temperature levels considered for CO2 handling.
•
Our full suite of drilling technologies offers many
solutions for drilling into saline aquifers or depleted
oil and gas reservoirs for permanent CO2 storage. We
offer a complete suite of tubulars and bottom hole
assembly (BHA) tools, as well as drilling optimization
services.
RESEARCH AND TECHNOLOGY
We are home to multiple research and technology
centers. Two of our facilities are specifically linked to
NOV’s low carbon initiatives, the Springett Technology
Center located just outside of Houston in Navasota, Texas,
and the Flotta facility in Orkney, Scotland located in the
heart of the Orkney Net Zero Ecosystem. We can rapidly
produce prototypes and test technology for customers
with expanding capabilities to support more low carbon
initiatives. Additionally, our lab services for low carbon
supports
environmental
impact
research,
surveys,
atmospheric monitoring, and permits.
As solutions to support decarbonization continue to evolve,
NOV will remain at the forefront solving challenges and
partnering with customers across the entire CCUS value
chain. Please let us know if we can assist with your next
project by emailing corporatemarketing@nov.com.
CCUS VALUE CHAIN INFOGRAPHIC
NOV technology supports the entire CCUS value chain.
1 Emission source
2 Carbon capture system
3 Onshore CO2 injection well
4 Terminal for offshore CO2 transportation
5 Transportation vessel
6 Vessel for offshore offloading and CO2 injection
7 Re-purposed offshore platform for CO2 injection
8 Offshore injection well for CO2
CARBON CAPTURE SYSTEM
Our built-for-purpose carbon capture system is a solvent
based, post-combustion capture design that removes more
than 90% of carbon dioxide.
SUBMERGED TURRET LOADING
An optimal solution for deep water locations, our
Submerged Turret Loading (STL) system is designed for
shuttling and permanent mooring or continuous operation.
Our STL ensures safe and secure injection offshore.
Submerged Turret Loading
Carbon Capture System
CCUS Value Chain Infographic
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DESCRIPTION
Reservoir simulation is a key technology used in different
phases of a CO2 storage project. Early in the screening
phase, models are built to estimate capacity, test critical
operational parameters and eventually select a potential
site over another. New simulation campaigns are typically
run during appraisal and to create a project development
plan. Finally, reservoir simulators are also used to estimate
contingency and uncertainty for project costs and in
determining plume migration conformance for storage site
closure.
The OpenGoSim (OGS) software package provides
simulation capabilities to predict the long-term effects of
storing CO2 in saline aquifers and depleted hydrocarbon
fields. Engineers and researchers can run large-scale
simulations to model the CO2 migration and temperature
change in detail. The simulator offers a number of accurate
and easy-to-use built-in options to characterise CO2 and
its mixture with residual hydrocarbons, while modelling
CO2 dissolution in brine and temperature effects. It utilises
mathematical models designed specifically for CCS
applications, to improve efficiency and usability when
compared to traditional reservoir simulators developed
for hydrocarbon recovery and often readapted to model
CO2 storage. The software is highly scalable and can use
a large number of computer processors to reduce the
time needed to simulate large areas of the order of 100
x 100 km, for hundreds or thousands of years, as is often
required by CCS studies.
The OGS project started in 2015 building on PFLOTRAN,
an open-source software developed by the cooperation of
several US national labs (Los Alamos, Sandia, Oak Ridge,
Berkley, Pacific Northwest). PFLOTRAN was developed to
enhance the understanding of a number of environmental
problems,
especially
those
that
require
long-term
simulations and significant computational resources, such
as nuclear waste management.
Thanks to support from Equinor, the UK government,
and private investors, OGS has developed a reservoir
engineering capability tailored to CO2 storage, which
now fits into the industry workflow, and has been used in
several CCS projects across Europe with ongoing uptake
in other regions. The core simulator remains open-source,
facilitating cooperations with academia to accelerate
R&D, while OGS has developed a front-end and an
application to leverage cloud computing resources and
to increase the simulator portability and usability. Beyond
industry adoption, the software is being used by several
universities worldwide and government institutes (e.g.
British Geological Survey) in support of research activities,
and lately has been selected by Imperial College and
Cambridge University to commercialise some CCS-specific
upscale techniques and reduced-physics models within
the StrataTrapper project.
SUMMARY
BENEFITS
•
Advanced modelling of CO2 including thermal effects
•
Well-established parallel-computing technology to speed up simulations
•
Cloud technology to run models from your laptop
•
No upfront license fees
•
Affordable support packages
OPENGOSIM CO2 STORAGE SOFTWARE SUITE
OpenGoSim (OGS) has developed PFLOTRAN-OGS, a
reservoir simulation package centred on CO2 geological
storage. The simulator can model CO2 storage in both
saline aquifers and depleted hydrocarbon fields.
The documentation of the software capabilities and the
user manual is available through the OpenGoSim website.
PFLOTRAN-OGS is open-source software that can be
downloaded for free, and users can install and use it on
their own without any support.
As the company that is developing and maintaining
PFLOTRAN-OGS, OpenGoSim offers: (1) commercial
support for an annual subscription fee, (2) a windows
installer with pre- and post-processing capabilities and (3) a
solution for cloud deployment.
CONTACT
Email: Rita@opengosim.com
Web:
www.opengosim.com
OPENGOSIM
PFLOTRAN-OGS
A reservoir simulator dedicated
to CO2 storage.
Hamilton (UK): CO2 injection into a depleted gas field
Smeaheia (Norway): CO2 injection into a saline aquifer
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DESCRIPTION
CHEMICAL SOLVENTS
We are developing novel amine solvents with energy
utilization from low-grade waste heat. We succeeded in the
development of amine solvents that could reduce the CO2
capture energy by 40% compared with conventional amine
solvents. Some novel amine solvents are in industrial use
and have been adopted in two domestic commercial
plants.
Membrane
MEMBRANE
We are developing organic membranes, such as
molecular-gate membranes, and inorganic membranes,
such as zeolite, silica, and palladium membranes. For
organic membranes, we are working on a molecular-gate
membrane module, which can separate and capture CO2
from a mixed gas, including H2 and CO2, generated from
the production process obtaining H2 from hydrocarbons.
For inorganic membranes, we are working on separation
between water and alcohol, CO2 and CH4, and MCH
(Methylcyclohexane) and H2.
SUMMARY
BENEFITS
•
Useful CO2 capture data using various amine compounds that have been accumulated over 20 years
•
Liquid and solid absorption materials to effectively capture CO2 using low-temperature steam
•
Organic and inorganic membrane technology that can separate CO2, alcohol, H2O, H2
•
Materials for direct air capture (DAC) technology
•
Membrane reactor technology for CO2 utilization
INNOVATIVE CO2 CAPTURE TECHNOLOGIES WITH CHEMICAL ABSORPTION,
ADSORPTION, AND MEMBRANES
The Research Institute of Innovative Technology for the
Earth (RITE) is dedicated to developing innovative CO2
capture technologies and to providing world-leading R&D
and innovation results with a special focus on chemical
absorption, adsorption, and the membrane separation
process. Our research topics cover the development of
new materials and innovative manufacturing processes
and high-efficiency CO2 capture systems. As for chemical
absorption, the solvent developed in our project has been
put to practical use in a commercial CO2 capture process
owned by a private Japanese company. For adsorption,
pilot-scale tests of solid sorbents with good CO2 desorption
performance at low temperatures with adsorption
systems are being conducted in collaboration with private
companies using flue gas from coal-fired power plants.
Recently, we started to develop new absorbents for low-
concentration CO2 capture at natural gas-fired power
plants with private companies. Furthermore, the direct
air capture (DAC) process which captures CO2 from the
atmosphere is proceeded as a national project by RITE
in collaboration with a private company to develop an
innovative solid sorbent and effective capture system. With
the target of separating CO2 from a highly pressurized gas
stream using a low-cost, energy-saving process, we have
been developing membranes and membrane elements.
They are potentially applied in the integrated coal
gasification combined cycle (IGCC) and blue-hydrogen
production.
Efforts are also being made toward the standardization
of CO2 capture. As the only organization in Japan that
is a member of the International Test Center Network
(abbreviated as ITCN, a global association of facilities
around the world that promotes the research and
development of CO2 capture technology), RITE regularly
exchanges information with overseas ITCN members.
In addition, we are conducting the project “Establish
a common base for evaluating the standards of CO2
separation materials,” which started in 2022, and we have
initiated the establishment of Japan’s first real-gas test
center at RITE.
These studies are based on results obtained from projects,
JPNP13012, JPNP16002, JPNP18016 and JPNP21014
commissioned by the New Energy and Industrial
Technology Development Organization (NEDO).
CONTACT
Email: kagaku@rite.or.jp
Web:
www.rite.or.jp
RESEARCH INSTITUTE OF INNOVATIVE
TECHNOLOGY FOR THE EARTH
Industrial use second plant
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SOLID SORBENT
We are developing novel solid sorbents (porous sorbents
modified with amines that are used in chemical solvents).
Optimum amines and porous supports are chosen
depending on the CO2 concentration. We are working on
effective CO2 separation from coal-fired power plants (CO2
concentration: around 13%), natural gas power plants (CO2
concentration: around 4%), and the air (CO2 concentration:
around 0.04%).
ESTABLISHMENT OF A COMMON EVALUATION
STANDARD FOR CO2 CAPTURE MATERIALS
We promote efforts to establish common evaluation
standards for CO2 capture technologies. We are
developing standard evaluation methods for various CO2
separation materials, while keeping pace with international
trends in this field. In addition, we will found a real gas
test center at RITE and support the development of CO2
separation materials by domestic companies, research
institutes, and others.
SCOPE
We will further actively participate in the development of
technology for CO2 separation and recovery, including
chemical absorption, solid sorbents, and membrane
separation.
The
chemical
absorption
process
will
be enhanced by the development of practical high-
performance chemical solvents. For solid-sorbent-based
technology, a pilot-scale test capturing 40t-CO2 per
day from flue gas at a coal-fired power plant has been
scheduled for second half of FY 2023–2024, while a new
project aims to develop innovative solid sorbents for CO2
capture from natural gas power plants will be started.
Regarding the DAC technology, we will accelerate its
development toward a small-scale on-site demonstration at
Expo 2025 Osaka, Kansai. As for membrane separation, in
FY 2023, we will complete the fabrication of a prototype
for a commercial-size membrane module and develop
a plan for a field test, aiming to move forward into the
development phase. About the Real Gas Test Center, its
detailed design will be conducted in FY 2023. We will
survey potential users to determine the key configurations
desired and to make the center user-friendly for domestic
researchers working on CO2 separation materials. It will be
open by the end of FY 2024.
In the future, RITE will be fully committed to the above-
mentioned
research
topics.
For
carbon
capture
technologies in a stage very close to practical applications,
we will conduct scale-up studies and tests under real-gas
conditions with the aim of establishing the technology at
an early stage. In sustainable development scenarios for
decarbonization, negative emissions technologies, such
as DACCS (direct air capture with carbon storage), are
expected to make significant contributions. Therefore,
it is necessary to handle these low-concentration CO2
emission sources. As the CO2 concentration decreases,
the amount of gas to be treated increases, and the
oxygen concentration also increases. The development
of materials at low cost with superior stability and a
corresponding system is highly important. We will
accelerate the development of these technologies so that
we can implement low-cost, energy-saving CO2 capture
technologies into our societies as soon as possible.
Efforts will also be devoted to effectively use the captured
CO2. We will develop the technology of CO2 fixation
into carbonates using steel slag and waste concrete
and explore technology for recycling CO2 into fuel and
chemical feedstocks.
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DESCRIPTION
ADVANCED TRAFFIC LIGHT SYSTEM (ATLS)
There are concerns about earthquakes induced by the
formation pressure increase from CO2 injections. This has
led CO2 injection sites to undertake various monitoring
activities such as seismic monitoring. To leverage the data
acquired from these monitoring systems, the CO2 storage
research group has been developing a management
system for CO2 injections called the advanced traffic light
system (ATLS). For hot dry rock geothermal power or
enhanced geothermal systems (EGS), a traffic light system
(TLS) has been developed to label a level of safety using
traffic light colors, i.e., green, yellow, and red, judging by the
observed data of microseismicity. The proposed ATLS is a
system equipped with advanced functions to utilize data
from all monitoring systems such as seismic observations
at a CO2 injection site and the injection status there.
The ATLS is designed to identify any irregularities as early
as possible and send the feedback to the CO2 injection
operation. The system would enable the operator to
control the CO2 injection rates in accordance with the
information provided by the ATLS and to undertake the
necessary countermeasures.
The figure below illustrates a schematic view of the
workflow of the ATLS. After obtaining the ground
motion data, the extraction of the seismic events and
the identification of their locations are automatically
carried out. In parallel, the latest hypocenter catalog is
obtained from the Japan Methodological Agency (JMA)
which is used to exclude the natural earthquakes from
the catalog generated in the ATLS. Using the continuous
observation data for two years or more in Tomakomai,
it was demonstrated that the ATLS has the capability to
automatically analyze the ground motion data and to locate
each of the detected microseismic events at the injection
point.
The frequency and locations of the micro- and natural
earthquakes in the monitoring area and the colors of traffic
light determined by the ATLS are displayed.
SUMMARY
BENEFITS
•
Procedures and detection technology to monitor offshore CO2 leakage in case of emergency
•
Operational control system to detect abnormal signs during CO2 injection and prevent induced seismicity
•
Optical fiber sensing technology to monitor CO2 and reservoir conditions to ensure safe CO2 geological storage
•
CO2 microbubble injection technology that drastically creates efficient CO2 injection
PRACTICAL TECHNOLOGIES FOR CARBON DIOXIDE GEOLOGICAL STORAGE
Research Institute of Innovative Technology for the Earth
(RITE) has been engaged in the research and development
of carbon dioxide (CO2) geological storage for a quarter
of a century. We have conducted Japan’s first CO2
geological storage project in the 2000s and set the stage
for the feasibility of CCS through fundamental research
on monitoring technology, analysis, and prediction of CO2
behavior in geological formations based on observational
data and analysis of rock properties. In the first half of
the 2010s, the fundamental technologies for CCS were
developed, and in the latter half of the 2010s, technological
development was promoted with the aim of establishing
technologies that can be utilized in commercial-scale
projects.
For the implementation of CCS in society, it is important to
establish not only technology but also social acceptance
and improvement of the economy. Social acceptance
of CCS is related to the possibility of induced seismicity
and the environmental concerns. RITE provides various
safety management technologies to reduce the risk of
CO2 geological storage, increase social acceptability, and
improve the economy.
CONTACT
Email: co2srg@rite.or.jp
Web:
www.rite.or.jp
RESEARCH INSTITUTE OF INNOVATIVE
TECHNOLOGY FOR THE EARTH
An example of the output from ATLS
Flow diagram of ATLS
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MICROBUBBLE CO2 INJECTION TECHNOLOGY
Microbubble CO2 injection is a technology to generate
microbubble CO2 by supplying CO2 into a special filter
and to inject the bubbles into a pore space in formation.
Using the microbubble technology, we have collaborated
to improve CO2 storage efficiency with Tokyo Gas.
The features of this technology have the potential to
maximize the pore space utilization in geological CO2
storage, use low-permeability formations that have not
been considered storage formations, and enhance the oil
recovery rates.
We, in collaboration with JAPEX, conducted a field test to
examine the level of storage efficiency at their Sarukawa
oil field in Akita. The selected formation was a 900 m deep
sand formation, which bears oil. The oil is trapped in the
formation with little natural flow. We did a Haff and Puff test,
injecting CO2 and water at a ratio of 9:1 and then pumping
the formation fluid out.
The results are summarized in the table below. This shows
that the microbubble CO2 injection technique has the
potential to improve the efficiency of the CO2 injection,
CO2 storage, and oil recovery in comparison with the
conventional methods.
storage complexes, to the sea. Reservoirs are generally
at the depth of around 1 kilometer or deeper under the
seabed. According to a simulation conducted previously,
the amount of time that CO2 migrates from a reservoir to
the seabed right above would be more than 5 years. As
the pathway of the CO2 migration would depend on the
characteristics of the formations between the reservoir
and the seabed, the CO2 would not necessarily leak into
the sea in the area right above the reservoir. Taking this
into consideration, we propose the following strategy for
monitoring. Initially, we should direct the focus on the deep
formations including the reservoir to detect signs of CO2
migration from the reservoir. Then, if detected, we move
to the in-depth investigation, targeting the overburden, to
narrow the potential area for CO2 to leak out. Finally, we
prove a narrowed area to detect the signals of the leaked
CO2 in the water column.
The leaked CO2 must be in the gaseous phase under the
temperature and pressure conditions at the seabed of
the shallow sea to ensure that CO2 should not go out as
bubbles from the seabed if it gets leaked. Monitoring to
confirm that there are no bubbles from the seabed can be,
therefore, an option for leakage monitoring.
Sonar is used extensively to detect bubbles in the sea and
bubbles of gases such as methane. We have developed a
methodology to use the side-scan sonar (SSS) technology,
which is applicable in wide-area scanning to detect CO2
bubbles. SSS is a tool to produce images of objects in the
water column and topographic features of the seabed by
emitting sonic pulses from both sides of the SSS to the
vertical section perpendicular to the direction of its travel
and receiving its reflection. We conducted an experiment
to test whether the SSS can detect CO2 bubbles released
on the seabed under various conditions. Our findings
demonstrate that the SSS is capable of detecting the
bubbles released at a rate of higher than 2–4 tons per
annum and that the distance between the neighboring
observation lines in the monitoring should be shorter than
the altitude of the SSS, i.e., the distance between SSS and
the seabed beneath it.
INTO THE SEA
As CO2 storage sites are deliberately selected to store
CO2 stably and safely, it is considered that CO2 leakage
from geological reservoirs is remotely possible. However,
monitoring CO2 behavior is essential as there are public
concerns regarding CO2 leakage. In addition, when storing
CO2 in the sub-seabed geological formations in Japan, it
is mandated to assess the marine environmental impacts
based on the supposition of the CO2 leakage and to
monitor and verify that there are no signs of CO2 leakage
or migration from the reservoir. To identify the signs of
CO2 leakage, the scope of monitoring should cover an
extensive range from deep geological formations, including
System concept of DFOS
An example of formation strain measurement
Results of the field test
Side-scan sonar used in the experiment
CO2
CONVENTIONAL
MICROBUBBLE
Injection
5.6t
(0.6t/day x 10 days)
20.0t
(2.0t/day x 10 days)
Collected
2.1t
3.9t
Stored
3.5t
16.1t
Rate of Stored
62%
80%
OPTICAL FIBER SENSING TECHNOLOGY
In geological CO2 storage, it is essential to monitor not only
the location of CO2 plume but also the area of the pressure
propagation. There are number of technologies suitable
for such monitoring, for example, distributed fiber optical
sensing (DFOS).
The DFOS system is capable of acquiring spatially
continuous data and has been applied in various
fields. The DFOS can act as a multi-sensor system to
capture temperatures, pressures, strains, and vibrations
simultaneously by installing multiple fibers together. The
system is potentially considerably cheaper than a case
where several sensors are installed.
•
Distributed acoustic sensing (DAS)
•
Monitoring the CO2 plume in the reservoir by
using an optic fiber cable as a seismic sensor
•
Distributed strain sensing (DSS)
•
Monitoring
the
geological
stability
of
the
reservoirs and cap-rocks by measuring the strain
in the formations due to the pressure changes
associated with the CO2 injection
•
Distributed temperature sensing (DTS)
•
Capturing the signs of a CO2 leakage by
monitoring the temperature changes around the
injection wells and CO2 pipelines
We have developed the DFOS system over several years
and now demonstrate it in the fields in Japan and overseas,
as shown in the figure below.
We have designed a noble optical fiber cable that contains
multiple fibers filled with a resin substance in a stainless
steel tube to overcome the installation challenges in the
deep wells. The sensitivity of the hard steel cable was
validated with the water injection test at the domestic site.
At the CCS site in North Dakota, USA, we demonstrated
an integrated monitoring system using DAS, DSS, and DTS
with the developed optical fiber cable. We monitor the
integrity of the CO2 pipeline and the injection/observation
wells continuously to detect any potential damage to the
apparatus. Furthermore, we monitor the injected CO2
continuously using the DAS-vertical seismic profiling (VSP)
system with permanent seismic sources.
At the pilot test sites in Australia, we are promoting
demonstration tests of the DFOS system for fault
monitoring. We monitor the CO2 migration along/across the
shallow faults and examine the fault stability at the deep
faults.
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DESCRIPTION
MOSS ECO-X™
Moss Maritime | ECO Drilling Floaters (mossww.com)
The Moss CS-series of semisubmersible catamaran
platforms is one of the world’s most field-proven and
successful platform designs for harsh environments, and
the state-of-the-art ECO-X™ platform represents a quantum
leap in the direction of more sustainable drilling operations.
The ECO-X™ is built with a focus on energy efficiency,
reduced emissions, and improved safety, making it an ideal
platform for drilling carbon storage wells in environmentally
sensitive areas. The design features a state-of-the-art
hybrid power system, which combines diesel-electric
and battery power to reduce fuel consumption and CO2
emissions. Additionally, the platform is equipped with a
high-performance drilling system and advanced safety and
automation systems to ensure efficient and safe drilling
operations.
The Moss CS has already been successfully utilized for
well-drilling operations around the globe, demonstrating
its effectiveness and reliability. Its advanced design and
capabilities make it an ideal platform for carbon storage
projects worldwide, helping to mitigate climate change by
safely and efficiently storing CO2 in geological formations.
DRILLING FLEET
Saipem owns and operates a world-class offshore drilling
fleet capable of conducting drilling operations in the most
challenging conditions. The fleet includes several high-
tech and advanced drilling units, including the Moss CS
semisubmersible catamaran platforms.
Saipem’s offshore drilling fleet has the latest drilling
technology, ensuring clients receive safe, efficient
and reliable drilling services. The fleet is operated by
experienced and highly skilled crews trained to handle the
most complex drilling operations.
SUMMARY
BENEFITS
•
Field-proven drilling capability in the harshest and deepest environments
•
Environmentally sustainable drilling operations with the Moss CS ECO-X™ semi-sub catamaran platform
•
End-to-end capabilities in CO2 storage projects
•
Successful track record in both onshore and offshore
MOSS ECO-X™
Saipem is a global leader in the engineering, drilling
and construction of large projects for the energy and
infrastructure sectors and provides a full range of net
zero-oriented services for its clients operating in both the
energy transition and the offshore and onshore oil & gas
sectors. Saipem is highly specialized in carbon capture,
transport, storage and utilization and has a proven track
record in successful CO2 projects. Saipem’s subsidiary
Moss Maritime has developed high-tech drilling units such
as the Moss CS semisubmersible catamaran platforms
perfectly designed for drilling operations of CO2 injection
wells. The company’s experience includes successful
onshore and offshore projects worldwide.
CONTACT
Email: info.offshore.drilling@saipem.com
Web:
www.saipem.com
SAIPEM
Saipem Scarabeo 8, a last generation semisubmersible drilling rig
Moss ECO-X™
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DESCRIPTION
CO2 SOLUTIONS BY SAIPEM TECHNOLOGY
CO2 Solutions by Saipem is a cutting-edge technology that
uses enzymatic carbon capture to capture carbon dioxide
emissions from industrial processes. The post-combustion
capture process involves three columns, each with a
specific role in capturing and separating CO2.
•
Quench Tower: cools the flue gas, condenses much
of the water vapour and manages particulates and
contaminants.
•
Absorber: captures the CO2 in the solvent at near
atmospheric pressure.
•
Desorber: releases the CO2 at high purity and
regenerates the solvent at low temperature.
Enzymes play a vital role as a catalyst in the CO2 capture
process. The enzyme used in the process is known as
carbonic anhydrase, which accelerates the reaction
between CO2 and water to produce bicarbonate ions. The
carbonate solvent used in the process is simply water,
potassium carbonate, and the enzyme. This solvent has
unique properties that make it ideal for post-combustion
CO2 capture. One of its most important characteristics is
its stability under oxidative conditions and in the presence
of flue gas contaminants, eliminating the production of
degradation byproducts. Additionally, the non-volatile
solvent is non-toxic, making it safer to handle and dispose
of than traditional amine-based solvents.
The St-Félicien first-of-a-kind carbon capture plant in
Quebec, Canada, tested the CO2 Solutions by Saipem
technology. It captured over 90% of CO2 emissions
and confirmed the solvent’s remarkable stability and
low-temperature
performance.
The
plant
operated
effectively under varying process conditions and flue gas
compositions, thus proving the potential of the technology
to mitigate greenhouse gas emissions.
Saipem’s CO2 Solutions technology has potential
applications in various industries, including power
generation, cement production, steelmaking and other
hard-to-abate industries. By integrating with existing
industrial processes, the technology can capture CO2
emissions and reduce greenhouse gas emissions. Heat
integration with the host site can eliminate thermal energy
costs and provide additional economic benefits. While
further development and improvements are possible, such
as increasing the scale of the process, the non-toxic and
non-reactive nature of the enzyme and carbonate system
used in the process makes significant technological
improvements challenging. The robustness and resilience
of the enzyme ensure the process’s stability and efficiency
over long periods.
BLUENZYME PRODUCTS
Bluenzyme is a revolutionary product line developed by
Saipem that leverages the enzymatic carbon capture
technology of CO2 Solutions by Saipem.
Saipem’s modular design and fabrication expertise makes
Bluenzyme products a cost-effective and ready-made
solution for industrial clients.
The benefits of modular design and fabrication include:
•
Reduced construction time and costs: modules
are built off-site in a controlled environment, with
standardized fabrication processes and stringent
quality controls, reducing in-situ construction time and
costs.
•
Reduced environmental impact: modular construction
generates less waste and is more energy-efficient than
traditional stick-built methods.
•
Flexibility: modular units can be easily integrated within
existing facilities with a Plug & Play concept.
•
Improved safety: modular construction reduces the
need for on-site work and improves safety conditions
for workers.
Combining the benefits of CO2 Solutions by Saipem
technology
with
modular
design
and
fabrication,
Bluenzyme modular products offer a sustainable, cost-
effective, and ready-made solution for reducing carbon
emissions and improving operational efficiency. The
technology’s unique features, including enzymatic carbon
capture and a stable, non-toxic and non-volatile carbonate
solvent, make it a powerful and environmentally friendly
alternative to traditional carbon capture methods.
SUMMARY
BENEFITS
•
Non-toxic, non-volatile and stable carbonate solvent reducing environmental impact
•
Solvent regeneration with low-grade residual heat at 80°C significantly reducing or eliminating thermal heat costs and
providing higher efficiency
•
Low-complexity process with fewer pieces of equipment, leading to lower CAPEX and OPEX costs and easy operation
•
Elimination of operational and environmental risks associated with traditional amine-based solvents
•
More tolerant to SOx and NOx than traditional technologies.
CO2 SOLUTIONS BY SAIPEM
Are you seeking how to reduce your carbon footprint
with low environmental impact and financial cost? CO2
Solutions by Saipem technology into Bluenzyme modular
products is the answer. These solutions use advanced
enzymatic carbon capture technologies that catch CO2
emissions from industrial processes, making them more
efficient, cost-effective, and environmentally friendly than
traditional methods. With a stable, non-toxic carbonate
solvent and enzymes as a catalyst, CO2 Solutions by
Saipem technology eliminates many risks associated
with traditional carbon capture. Moreover, with Saipem’s
modular design and fabrication expertise, Bluenzyme
ready-made products are cost-effective and sustainable.
Enable your energy transition today with CO2 Solutions by
Saipem technology and Bluenzyme modular products.
CONTACT
Email: info@CO2solutions.com
Web:
www.saipem.com/en/solutions/renewables/carbon-capture
SAIPEM
BLUENZYME PRODUCTS:
•
Modular design for various industrial applications, including oil and gas, petrochemicals, power production and hard-
to-abate sectors
•
Utilization of CO2 Solutions by Saipemw technology for efficient and sustainable carbon capture
•
Reduced construction time and costs through modular fabrication
•
Improved quality control and safety with standardized processes
STATE OF THE ART: CCS TECHNOLOGIES 2023
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Figure 2 – Bluenzyme products: Modular approach for quick execution
Figure 4 – Seamless Installation: The Bluenzyme modular unit – swift to deploy, exceptionally efficient, and environmentally
sustainable.
Figure 3 – Streamlined Efficiency: Bluenzyme 200, fully operational 18 months after order, features a 35m X 40m footprint inclusive of
storage and E&I modules
Figure 1 – Industrially-proven CO2 Solutions by SAIPEM technology
STATE OF THE ART: CCS TECHNOLOGIES 2023
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SUMMARY
BENEFITS
•
CO2 reporting and accounting. Flow metering will become necessary for fiscal purposes, custody transfer and
compliance with future regulatory measurements. SICK provides solid experience from thousands of custody transfer
applications with natural gas. This experience can be transferred for each step of the CCUS value chain to ensure
accurate flow measurement and precise reporting.
•
Process efficiency. Carbon capture processes require a high degree of efficiency to improve their economic and
environmental attractiveness. The measurement of CO2 content and the remaining components after the capture
process is essential for control and optimization purposes. SICK has more than 10 years of experience with pilot
installations.
•
Quality control. Regardless of the destination of the captured CO2 (storage or utilization), it is important to control the
quality of the gas and possible impurities that can have a negative influence on the later steps of the CCUS network
and ensure protection of the environment.
•
SICK LifeTime Services. SICK LifeTime Services is a comprehensive set of high-quality services provided to support
the entire life cycle of products and applications from plant walk-through to upgrades. LifeTime Services range from
product-independent consulting to traditional product services.
GAS ANALYSIS AND FLOW METERING FOR CCUS
CONTACT
Email: Aurelie.Moll@sick.de
Web:
www.sick.com
SICK
From factory automation to logistics automation and
process automation – SICK drives industries with sensors.
As a technology and market leader, SICK provides sensors
and application solutions that create the perfect basis for
controlling processes securely and efficiently, protecting
individuals from accidents, and preventing damage to the
environment.
Founded in 1946 by Dr.-Ing. h. c. Erwin Sick, the company
with headquarters in Waldkirch, Germany ranks among
the technological market leaders. With more than 50
subsidiaries and equity investments as well as numerous
agencies, SICK maintains a presence all around the
globe. In the 2022 fiscal year, SICK had more than 11,900
employees worldwide and a group revenue of around EUR
2.2 billion.
Sensor Intelligence. For all requirements.
When movement becomes collaboration, when industrial
systems have to be flexible, and when clean solutions are
the key, then customer can certainly benefit from SICK’s
many years of experience. As an innovation leader and
pioneer in the development of groundbreaking sensor
technology, we offer solutions that are already up to the
challenges of the future today. With intelligent sensor
technology that collects data and evaluates it in real
time, adapts to its environment and communicates in the
network.
Process Automation
SICK’s Process Automation division offers sensors
and tailored system solutions as well as services for
analysis and process measurement technology. When
measuring emissions, they monitor the legally prescribed
gas components, accurately record dust and particle
emissions and measure volume throughput. The ultrasonic
technology by SICK is one of the leaders in the precise
flow measurement of natural gas in the pipeline distribution
network as well as for process gases and steam. SICK’s
measurement technology solutions make a valuable
contribution to resource-saving plant control in the primary
industries.
Sensor solutions for CCUS
SICK already has solutions to support the complete CCUS
value chain, when it comes to continuous gas analysis or
CO2 flow metering.
SICK creates innovations for a sustainable future!
We create completely new solutions in co-creation with our partners. Taking years of experiences from emission
monitoring and gas flow measurement to overcome the challenges of precise and continuous monitoring and
control of CO2 value streams.
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Reliable turnkey solution for CO2 metering
The FLOWSKID flow metering system is a full gas flow
metering system. It is provided by SICK as a turnkey
solution for transfer applications. The system is flexible
in design and provides highly accurate measurement
data. With FLOWSIC600 or FLOWSIC600-XT gas flow
meters as the heart of the metering skid, system reliability
can be assured. The metering skid can be customized
with
instrumentation
including
gas
analysers,
gas
chromatographs, and supervisory computers – system
solutions made by SICK! It is manufactured according to
ISO standards and is of the highest quality in line with the
latest DIN, ANSI, and ASME standards. This means the
system will fulfil local regulations and requirements.
Space and protection for measurement and analysis
technology
Container solutions are primarily used to protect the
installed
analyser
systems
from
extreme
ambient
conditions such as heat, cold, dust, wind, earthquakes
and corrosive or explosive atmospheres. They also offer
advantages for transport as well as on-site installation and
maintenance. At the factory, everything is coordinated
and pre-installed in the container in a clear manner. Each
container can be equipped to fit individual customer
requirements. The installation of transformers and UPS,
extinguishing, climate and gas warning systems is possible,
as is the implementation of sample point switching or
complex redundancy and signal concepts.
DESCRIPTION
Continuous gas analysers for quality measurement and
reporting
Carbon capture processes produce a highly concentrated
gas with more than 90% CO2 by volume. On the other hand,
there are the low carbon emissions to the environment,
which have to be reported for taxation purposes. The gas
mixtures contain other components that can be considered
impurities, and which can be corrosive, and either have an
influence on downstream process steps or are harmful to
the environment.
To control and optimize the efficiency of processes and
emissions along the CCUS value chain, SICK continuous
gas analysers accurately measure the concentrations in
CO2 and other components in the gas mixture. Together
with SICK’s precise gas flow measurement, a true mass
flow output is also available. Such measurements are
essential prior to transportation, storage or utilization of
CO2.
Depending on the application, SICK can offer different
measuring technologies, including:
•
In-situ gas analysers accurately measuring CO2
directly in the gas flow without gas sampling. The
reliability, precision and short response time offer key
advantages for efficient process control.
•
Extractive analysers from SICK ensure continuous
monitoring of multiple components simultaneously
such as CO2, H2O, HCl, SO2, CO, NOx, NH3 and
O2 with high accuracy to control and optimize the
CCUS processes. The most suitable analyser can be
selected depending on the application, the measuring
conditions, and the requested measuring parameters.
Gas flow measurement for transfer and process
applications
Carbon dioxide can be captured from different emission
sources and then collected and transported via pipelines
or ships for further handling steps such as storage or
utilization. Gas flow measurements are necessary at each
transfer point to control the quantity of captured CO2 or the
volume stored or transferred.
Accurate gas metering allows for precise accounting to
companies or calculation of CO2 taxes and credits based
on regulations. With our experience in custody transfer
applications for natural gas which can be easily transferred
to CO2 and our highly reliable ultrasonic gas flow meters,
SICK provides the precise data required to operate the
CCUS value chain. The FLOWSIC600/-XT gas flow meters
deliver optimal measurement performance and provide
the highest rated gas metering accuracy. Thanks to
PowerIn Technology™, the FLOWSIC600-XT also ensures
that measurements continue to be taken and data is
stored even in the event of a power failure. The rugged
design provides both the fault-free and maintenance free
systems. Due to the direct path layout, the signals are not
reflected inside the device and are thus not affected by
contamination. This results in long-term system stability
and accuracy.
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SUMMARY
NAME OF TECHNOLOGY SERVICE PROVIDER
CONTACT
Email: ccus@slb.com
Web:
www.ccus.slb.com
SLB
Carbon capture and storage (CCS) is a critical component
of advancing decarbonization and achieving the Paris
Agreement’s climate change goals. As a technology
leader in CCS and in the development of decarbonization
and alternative energy solutions, SLB is actively
progressing CCS technologies and business models to
enable widespread adoption of CCS.
What SLB brings to achieve these goals is more than
90 years of experience in characterizing and modelling
underground rock formations and in designing and
constructing wells. SLB’s acquisition of Cameron in 2016
added a rich legacy in gas processing and pressure control
equipment. For decades, we have been deploying digital
tools and sophisticated sensors to improve operations,
minimize risk, and monitor assets, including the use of
automation, artificial intelligence, and comprehensive data
management.
We applied this know-how to become an early technology
leader in carbon capture for enhanced oil recovery (EOR)
applications. Thirty-five years ago, we helped build the
world’s first commercial CO2 plant at the SACROC Field in
West Texas.
For over two decades, SLB has participated in more than
120 CCS projects around the globe, in different geological
contexts and for various industry sectors. This hands-on
experience, combined with our technology leadership,
gives us unique insights into the varied complexities
posed by CO2 sequestration. In order to overcome these
challenges, we have united the diverse disciplines of
geoscience and engineering to develop innovative,
integrated end-to-end processes that enable us to deliver
sequestration projects anywhere in the world.
SLB has explored creating strategic partnerships with
emitters to assess, develop, and operate projects spanning
the entire CCS value chain, from capture to storage.
The scope of collaboration goes beyond subsurface
requirements and includes project economics, technology
selection, business models, and permitting for a CCS
project. By partnering with leaders in a range of strategic
sectors, we are demonstrating viable and scalable CCS
solutions across a wide range of industries. For example,
we are exploring with Lafarge Holcim the feasibility of
capturing carbon emissions from cement plants.
In addition to our deep expertise, technological leadership,
and experience in creating viable CCS solutions, SLB is
uniquely positioned to help scale up the manufacturing
of CCS technologies. We are leveraging our more than
80 technology centres and extensive manufacturing
capabilities around the world to industrialize and deploy
CCS technologies globally.
SLB is developing, adapting, and applying innovative
technologies in scalable business models to provide
our customers and partners with economically viable
solutions across the CCS value chain. In this “State of the
Art: CCS Technologies 2023” report, we highlight some of
the advanced technologies in our portfolio that significantly
support the CCS industry today, organized into three
sections:
•
Capture, Gas Processing, and Transport
•
Storage Selection, Design, and Construction
•
Storage Monitoring, Verification, and Reporting.
CAPTURE, GAS PROCESSING, AND TRANSPORT
Highlighted Technologies and Services in our Portfolio
Capture and gas processing technologies
•
Symmetry process software platform, available in our
DELFI cognitive E&P environment
•
CYNARA acid gas removal membrane system
•
Amine gas treating systems
•
SULFATREAT H2S removal adsorbent
•
Process Live data-enriched performance service
Transport technologies
•
OLGA dynamic multiphase flow simulator, available in
our DELFI environment
•
Horizontal pumping systems for pressure boosting
during transport
•
Low-emission valves
Our Symmetry process software platform enables the
design and simulation of CO2 capture process workflows
in one environment that integrates pipelines, capture and
compression facilities, and safety models while ensuring
consistent thermodynamics and fluid characterization
across the full system. The use of the Symmetry platform
in several CCS projects in Canada was key in rightsizing
the process design and accurately modelling the phase
envelope and control system integration. For each
project, the Symmetry platform identified operational
improvements
and
minimized
health,
safety,
and
environment (HSE) risks.
The choice of capture technology depends on the purity of
the CO2 stream and whether capture is pre-, post-, or oxy-
combustion. Comprehensive evaluation of these options in
the Symmetry platform can achieve the optimum system in
terms of both technical and economic feasibility.
Once CO2 is captured, a variety of treatment technologies
may be needed. SLB offers both membrane systems and
amine gas treatment systems in a range of designs and
sizes to meet specific project requirements. The CYNARA
acid gas removal membrane system works to separate
CO2 and H2S from natural gas via preferential permeation
of the smaller acid gas molecules. The separated CO2 can
be transported and sequestered at a selected storage site.
Monitoring valves and gas membrane systems with
Process Live data-enriched performance service provides
real-time status reports of performance and automates
event detection. These insights mitigate the risk of
downtime and reduce inventory costs. Using Process Live
service, we currently are providing uptime assurance and
treatment optimization of 4.92 Mtpa CO2.
The OLGA dynamic multiphase flow simulator models
and simulates the transportation of CO2 from capture to
injection. This enables a comprehensive understanding of
optimal operating conditions to ensure that CO2 remains in
phase.
When transporting CO2 between facilities, horizontal
pumping systems provide the necessary pressure boost
to maintain it in a fluid state. SLB has more than 15 years
of experience with a wide variety of CO2 transport
operations. We understand how the selection of
appropriate seals, valves, production chemicals, and
maintenance schedules plays a critical role in equipment
longevity and operational safety.
To date, SLB has installed thousands of industrial valves
in various CO2 and gas processing applications. In
addition to enabling remote operation, these low-emission
valves incorporate custom seals that reinforce their
operational integrity. Some of the valves in this portfolio are
manufactured to minimize leaks across the life of the valve.
To reduce maintenance downtime, our production
chemistry technologies address specific problems of
corrosion and hydrate formation.
STORAGE SELECTION, DESIGN, AND CONSTRUCTION
SLB has developed a wide range of risk assessment
methods for screening geological formations and for
identifying the most suitable site by conducting site
characterization assessments. This in-depth assessment
and evaluation of key criteria (such as storage capacity,
injectivity, and containment) enables our customers to
minimize cost while ensuring secure long-term CO2
storage.
STATE OF THE ART: CCS TECHNOLOGIES 2023
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Integral to our involvement in CCS projects is our more
than 35 years of petrotechnical software development
experience paired with deep domain knowledge. End-
to-end digital technologies harness this experience and
expertise to drive workflows that screen, rank, design,
model, simulate, and analyse every phase of the CCS
project’s life cycle.
By conducting the workflows within the DELFI cognitive
exploration and production (E&P) environment, we leverage
artificial intelligence and machine learning. For example,
the interpretation workflows used to build a model of a
storage site benefits from a 10× to 20× acceleration in
workflow time by employing machine learning. Reservoir
simulations benefit from high performance computing
capabilities that reduce simulation time so that the
engineers can focus on analysing results and exploring
the full uncertainty space. The DELFI environment was
recently selected by the Northern Lights joint venture
between Equinor, Shell, and TotalEnergies to streamline
subsurface workflows and longer-term modelling and
surveillance of CO2 sequestration.
Once the storage site has been selected and the project
commissioned, we leverage our decades of expertise
in well construction to optimize construction operations,
including the selection and installation of monitoring
methods.
Well integrity has been identified as the biggest risk
contributing to leakage of CO2 from underground carbon
storage sites. EverCRETE CO2-resistant cement system
enables more efficient and secure underground storage
compared with ordinary Portland cement. Whereas
ordinary Portland cement is not resistant to CO2 fluids and
can degrade in a few weeks or less, the reaction between
CO2 fluids and the EverCRETE system results in a stable
structure after two weeks, and mechanical and chemical
properties are no longer affected.
SLB designs and manufactures specialized wellheads,
seals, and gate valves for achieving permanent
underground sequestration of CO2. Our corrosion-
resistant equipment is constructed with a customized
coating to withstand aggressive environments under any
temperature conditions. The metal and elastomer seals
used in these wellhead systems are proved to endure
demanding
pressures,
temperatures,
and
corrosive
environments.
STORAGE MONITORING, VERIFICATION, AND
REPORTING
Securing CO2 storage and containment over long periods
of time requires properly monitoring the CO2 plume and
integrity of the wells. A cost-effective combination of
sensors and monitoring protocols can deliver optimum
performance control and risk management in compliance
with regulatory requirements.
Monitoring strategy design must address
•
what is to be monitored
•
what are the property variations
•
how will those variations occur
For a monitoring strategy to meet its objectives in terms
of assurance, verification, and cost optimization, a holistic
solution design and modelling workflow is required.
Critical to the success of the monitoring strategy design
is the incorporation of dynamic geomechanical modelling,
such as using our ECLIPSE, INTERSECT, and VISAGE
simulators, for predicting subsurface behaviour and
identifying the key parameters and their uncertainties.
This informs the design and planning of appropriate
geophysical measurements. A successful monitoring
strategy is able to history match the dynamic modelling
against field observation to identify anomalies and
update the subsurface model, monitoring strategy, and
risk model accordingly in real time.
Updating models requires timely measurements, for which
a primary objective is to minimize data acquisition time and
effort without adversely affecting interpretation quality.
Our versatile and highly sensitive distributed fibre-optic
sensing technology plays a significant role in achieving
this balance by providing continuous data in both time
and space. Optiq fiber-optic solutions bring multidomain
distributed sensing capabilities to CCS projects for
significant
efficiency
improvements
in
time-lapse
reservoir monitoring through permanent fibre installation
or temporarily deployed fibre wireline cables.
In a 2016 project with the US Department of Energy and
Archer Daniels Midland Company (ADM), we installed
modular intelligent completion equipment and Optiq
solutions to enable real-time monitoring and control of the
subsurface storage. Together, we captured from ADM’s
ethanol facility more than 2.5 Mt CO2 over a period of three
years.
Highlighted Technologies and Services in our Portfolio
Site selection and design digital tools, available in our
DELFI cognitive E&P environment
•
OLGA dynamic multiphase flow simulator
•
Petrel E&P software platform
•
ECLIPSE industry reference reservoir simulator
•
INTERSECT high-resolution reservoir simulator
•
VISAGE finite-element geomechanics simulator
•
Symmetry process software platform, available in our
DELFI environment
Formation evaluation technologies
•
Litho Scanner high-definition spectroscopy and
laboratory
services
for
X-ray
diffraction,
X-ray
fluorescence,
and
Fourier
transform
infrared
spectroscopy
•
MR Scanner expert magnetic resonance and CMR-
MagniPHI high-definition NMR service; triple-combo
measurements for porosity, permeability, and capillary
pressure; and laboratory services for routine and
special core analysis, tight rock analysis, and mercury-
injection capillary pressure measurement
•
FMI-HD high-definition formation microimager, Quanta
Geo photorealistic reservoir geology service, and
laboratory services for whole core description, core
fracture description, and goniometry
•
Sonic Scanner acoustic scanning platform, MDT
modular formation dynamics tester minifrac, XL-
Rock large-volume rotary sidewall coring service,
and laboratory services for unconfined compressive
strength, triaxial stress testing, and pore volume
compressibility
•
MDT modular formation dynamics tester, Ora intelligent
wireline formation testing platform, and laboratory
services for water analysis
•
PressureXpress
reservoir
pressure-while-logging
service
•
CoreFlow digital rock and fluid analytics services
•
High-resolution well testing services
Well construction technologies
•
DrillPlan coherent well construction planning solution
•
EverCRETE CO2-resistant cement system
•
Wellhead equipment: compact wellheads, monoblock
Christmas trees, coated FLS extreme-service API 6A
slab-style gate valves, elastomer seals, metal-to-metal
seals, MRD recessed-bore metal-to-metal seals
Well integrity technologies
•
Wellbarrier well integrity life cycle solution
•
Isolation Scanner cement evaluation service
•
PS Platform production services platform multifinger
imaging tool (PMIT)
•
Slim cement mapping tool (SCMT)
•
UCI ultrasonic casing imager, USI ultrasonic imager,
and PowerEcho and PowerFlex annular barrier
evaluation services
•
EM Pipe Scanner electromagnetic casing inspection
tool
Monitoring, verification and reporting technologies
•
Optiq SLB fiber-optic solutions
•
Pulsar multifunction pulsed neutron service and CHFR
cased hole formation resistivity tool
•
Optiq StreamLINE polymer-locked fiber-optic wireline
conveyance
•
Permanent gauges and pressure falloff (PFO) testing
•
Isolation Scanner cement evaluation service and UCI
ultrasonic casing imager
SLB as a Partner
Your company does not have to embark on its CCUS
journey alone. SLB is a global technology company with
the reach and resources to support your company’s CCUS
initiatives. Whether you require assistance evaluating
the feasibility of your assets for carbon storage, services
for CCUS well design, engineering and construction,or
discrete CCUS technologies for your CCUS well
construction, monitoring, measurement, or verification
requirements,SLB has the technologies and services your
CCUS project requires.
CHFR, CMR-MagniPHI, CoreFlow, CYNARA, DELFI, DrillPlan,
ECLIPSE, EM Pipe Scanner, EverCRETE, FLS, FMI-HD, INTERSECT,
Isolation Scanner, Litho Scanner, MDT, MRD, MR Scanner, OLGA,
Optiq, Optiq Seismic, Optiq StreamLINE, Ora, Petrel, PowerEcho,
PowerFlex, PressureXpress, Process Live, PS Platform, Pulsar,
Quanta Geo, Sonic Scanner, Symmetry, SULFATREAT, UCI, USI,
VISAGE, Wellbarrier, WellWatcher PS3, and XL-Rock are marks of
SLB or a SLB company.
Illustration of the Northern Lights CCS project (Courtesy of
Equinor)
ADM Overhead View
STATE OF THE ART: CCS TECHNOLOGIES 2023
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
TABLE OF CONTENTS
LIST OF CASE STUDIES.......................................................................................................................................................vii
LIST OF TABLES ������...............................................................................................................................................................vii
LIST OF FIGURES ���..............................................................................................................................................................viii
FOREWORD ������������................................................................................................................................................................ix
ABOUT THE STUDY................................................................................................................................................................x
ABOUT THE NETWORK OF AFRICAN SCIENCE ACADEMIES.
.........................................................................xiii
ABOUT THE INTERACADEMY PARTNERSHIP.
.........................................................................................................xiii
EXECUTIVE SUMMARY.
.....................................................................................................................................................xiv
COMMONLY USED ABBREVIATIONS.......................................................................................................................xxiii
GLOSSARY OF TERMS.....................................................................................................................................................xxiv
CHAPTER ONE:
DECARBONISATION OF TRANSPORT AND ADAPTATION TO CLIMATE CHANGE
1.1
Introduction.............................................................................................................................................................1
1.2
Current Status of Decarbonisation of Transport in Africa.
..............................................................................6
1.3
Strategies for Decarbonising Road Transport..................................................................................................8
1.4
The Enable-Avoid-Shift-Improve-Resilience Approach to Decarbonisation of Transport.
......................9
1.5
Benefits of Decarbonisation of Transport in Africa.
......................................................................................12
1.5.1
Environmental Benefits.
....................................................................................................................12
1.5.2
Economic Benefits.
............................................................................................................................12
1.5.3
Social Benefits....................................................................................................................................13
1.6
Challenges in the Transition to Decarbonised Transportation.
..................................................................14
1.6.1
Systemic Barriers.
...............................................................................................................................14
1.6.2
Electricity Supply and Infrastructure.
..............................................................................................14
1.6.3
High Cost and Accessibility of Electric Vehicles..........................................................................15
1.6.4
Insufficient Policy Frameworks and Incentives.............................................................................15
1.6.5
Workforce and Industry....................................................................................................................15
1.6.6
Underinvestment in Public and Active Transport........................................................................15
1.6.7
Poor Coordination and Non-inclusivity.........................................................................................16
CHAPTER TWO:
ACCELERATING DECARBONISATION OF TRANSPORT IN AFRICA
2.1
Policies and Regulations....................................................................................................................................17
2.2
Policy Instruments...............................................................................................................................................20
2.2.1
Market-Based Instruments...............................................................................................................20
2.2.2
Regulatory Instruments.
....................................................................................................................20
2.2.3
Direct Provision.
..................................................................................................................................21
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2.2.4
Information Provision........................................................................................................................21
2.3
Business Models and Solutions.
.......................................................................................................................22
2.3.1
Local Assembly and Manufacturing.
..............................................................................................22
2.3.2
Auto Parts Manufacturing.
................................................................................................................25
2.3.3
Battery Swapping Stations...............................................................................................................26
2.3.4
Localised Battery Storage.
................................................................................................................27
2.3.5
Pay-As-You-Go Charging.
.................................................................................................................28
2.3.6
Solar Charging Stations....................................................................................................................28
2.3.7
Vehicle-to-Grid...................................................................................................................................29
2.3.8
Battery Recycling.
...............................................................................................................................30
2.3.9
Conversion of Internal Combustion Engine Vehicles to Electric.
.............................................31
2.4
Data-Driven Decision Making.
..........................................................................................................................34
2.5
Findings and Recommendations.
....................................................................................................................36
CHAPTER THREE:
SAFEGUARDING VULNERABLE ELECTRICITY GRIDS: ACCESSIBILITY, GENERATION,
TRANSMISSION AND DISTRIBUTION
3.1
Current State and Challenges of Electricity in Africa.
...................................................................................38
3.2
State of the Electrical Grid and Potential Burden from Electric Vehicles.
.................................................39
3.3
Impact of Adopting Electric Vehicles on the Electricity Distribution System..........................................41
3.4
Impact of Adopting Electric Vehicles on the Electricity Transmission System........................................41
3.5
Impact of Adopting Electric Vehicles on Electricity Generation................................................................42
3.6
Impact of Adopting Electric Vehicles on Electricity Accessibility.
..............................................................42
3.7
Findings and Recommendations.
....................................................................................................................43
CHAPTER FOUR:
DECARBONISATION OF TRANSPORT IN THE CONTEXT OF SUSTAINABLE TRANSPORTATION
IN AFRICA
4.1
Defining Sustainable Transportation...............................................................................................................44
4.2
Decarbonisation of Transport and Sustainable Development Goals in Africa.......................................45
4.3
Sustainable Urban Transport Development..................................................................................................47
4.4
Smart Cities and Intelligent Transport Systems.............................................................................................47
4.5
Compact Land Use and Transit-Oriented Development............................................................................49
4.6
Mass Rapid Transit.
..............................................................................................................................................49
4.7
Integrated Urban Planning and Policy Making.
.............................................................................................57
4.8
Rural-Urban Connectivity.
..................................................................................................................................58
4.9
Finding and Recommendation........................................................................................................................61
CHAPTER FIVE:
POLICY OPTIONS AND IMPLICATIONS
5.1
Disrupting Dominant Regimes in the Transport Sector.
..............................................................................62
5.2
Promotion of Electric Vehicles..........................................................................................................................64
5.3
Cost-Benefit analysis of Electric Vehicles Compared to Internal Combustion Engine Vehicles.........64
5.4
Minimising Tax Revenue Losses.......................................................................................................................68
5.5
Transport Sector Governance, Institutional Framework and Policy Ownership.....................................69
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5.6
Investments in Public Transport.
.......................................................................................................................70
5.7
Investments in Renewable Energy.
..................................................................................................................71
5.8
Promote Non-Motorised Transport.................................................................................................................72
5.9
Technology, and Innovations for Sustainable Mobility................................................................................75
5.10 Transition Principles............................................................................................................................................77
5.11 Sustainable Electric Vehicle Supply and Value Chains................................................................................79
5.12 Environmental and Social Impacts of Electric Vehicles...............................................................................80
5.13 Financing Decarbonisation of Road Transport in Africa.
.............................................................................81
5.13.1 Concessional Climate Finance.
.......................................................................................................81
5.13.2 Grants and Subsidies........................................................................................................................83
5.13.3 Carbon Markets.
.................................................................................................................................83
5.14 Findings and Recommendations.
....................................................................................................................84
CHAPTER SIX:
CONCLUSION
���������..............................................................................................................................................................86
REFERENCES ����������..............................................................................................................................................................88
Appendices
Appendix A:
National aggregate cost advantage of electric vehicles in select African countries by 2030........................101
Appendix B:
Guest Practitioners at Working Group workshop in Nairobi, Kenya and list of presentations.......................102
LIST OF CASE STUDIES
Case Study 1: BasiGo —pioneering electric public transportation in Nairobi, Kenya..............................................23
Case Study 2: Electrifying paratransit vehicles in Stellenbosch, South Africa...........................................................32
Case Study 3: Implementing net zero transport in Kigali, Rwanda.............................................................................50
Case Study 4: Light rail train in Addis Ababa, Ethiopia.
.................................................................................................52
Case Study 5: Electric mass rapid transit in Dakar, Senegal.
.........................................................................................55
Case Study 6: Enhancing the walking environment in Kisumu, Kenya.
......................................................................60
Case Study 7: Roam, electrifying motorcycles in Africa.
................................................................................................76
LIST OF TABLES
Table 1: Transport-sector emissions reduction targets of select African countries:.
....................................................7
Table 2: The Enable-Avoid-Shift-Improve-Resilience framework and its application to sustainable transport
in Africa ������������������...............................................................................................................................................................10
Table 3: Simulation of electric vehicle energy consumption.........................................................................................36
Table 4: Projected electric vehicle power system impacts in African countries.
........................................................40
Table 5: Contribution of decarbonised transport towards select sustainable development goals......................46
Table 6: Comparing cost elements for electric and internal combustion engine vehicles in Thailand................65
Table 7: National aggregate cost advantage of electric vehicle adoption in select African countries by 2030.
.....66
Table 8: Comparing cost elements for electric vs fossil fueled motorbike.................................................................67
LIST OF Boxes
BOX 1: Questions that framed the study on decarbonisation in Africa.
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LIST OF FIGURES
Figure 1: Global transport emissions by region (1990–2020)..........................................................................................2
Figure 2: Transport sector emissions in select African countries.....................................................................................3
Figure 3: Mode of transport in selected African cities (2013)..........................................................................................3
Figure 4: Popular paratransit vehicles in Africa and their names.....................................................................................4
Figure 5: Motorcycles in the streets of Kigali, Rwanda......................................................................................................5
Figure 6: Transport sector GHG emissions mitigation and adaptation actions............................................................6
Figure 7: Mitigation actions by enable-avoid-shift-improve approach.......................................................................11
Figure 8: BasiGo bus in Nairobi, Kenya.............................................................................................................................23
Figure 9: Local manufacturing of electric buses in Nairobi, Kenya..............................................................................24
Figure 10: Two- and three-wheelers in Mombasa, Kenya.
.............................................................................................24
Figure 11: Key components of an electric vehicle..........................................................................................................25
Figure 12: Ampersand’s electric vehicle battery swapping station in Kigali, Rwanda.............................................26
Figure 13: Trailer-based battery swapping model for long-distance transport........................................................27
Figure 14: Example of a battery bank used to charge electric vehicles in Berlin.
.....................................................27
Figure 15: Electric vehicle roaming.
...................................................................................................................................28
Figure 16: Solar powered charging station for electric vehicles in Kigali, Rwanda..................................................29
Figure 17: Electric vehicle with solar charging components........................................................................................29
Figure 18: Illustration of the vehicle to grid concept......................................................................................................30
Figure 19: The electric retrofitted minibus taxi (original model from 2009)..............................................................32
Figure 20: Vehicle with combustion-related components removed.
..........................................................................33
Figure 21: Comparison of per-vehicle power profiles from passenger-based tracking.........................................34
Figure 22: Comparing energy efficiency models in paratransit vehicles...................................................................35
Figure 23: Access to electricity in Africa as a share of population in 2020.
................................................................39
Figure 24: Linking transport to sustainable development goals.
.................................................................................45
Figure 25: Integrated intelligent transport system in smart cities................................................................................48
Figure 26: Car free day exercise in Kigali, Rwanda.........................................................................................................50
Figure 27: Impact of limiting vehicular traffic on air pollution in Kigali, Rwanda......................................................50
Figure 28: Light rail system in Addis Ababa, Ethiopia....................................................................................................52
Figure 29: Dar rapid transit system, Dar es Salaam, Tanzania.......................................................................................53
Figure 30: Electric-powered bus rapid transit in Dakar, Senegal.................................................................................55
Figure 31: Dedicated bus rapid transit lane in Dakar, Senegal....................................................................................56
Figure 32: Motorcycles navigating diverse rural terrain in Africa.
................................................................................59
Figure 33: Artist’s impression of a pedestrian friendly transportation terminus in Kisumu, Kenya.......................60
Figure 34: Example of a microcar.
......................................................................................................................................61
Figure 35: The multi-level perspective framework for complex sustainability transitions.
......................................63
Figure 36: Modes of transport used in Nairobi, Kenya..................................................................................................72
Figure 37: Pedestrian footpath in Nairobi, Kenya.
...........................................................................................................73
Figure 38: Non-motorised policies in African countries................................................................................................74
Figure 39: A motorcycle rider charging his own battery at a Roam hub....................................................................76
Figure 40: Cost of implementing Nationally Determined Contributions in Africa (2020–2030), USD billions.......82
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
Globally, transportation contributes about a quarter of all greenhouse gas emissions.
While major carbon-emitting economies receive much attention, Africa offers a unique
opportunity to explore reduction strategies. Despite low motorisation rates, the continent
could emerge as a leader in decarbonising transport. Shifting away from fossil fuels
offers economic, environmental, health, and infrastructural advantages. Africa’s abundant
renewable energy and youthful workforce make electrifying transport promising. Though
some governments have taken steps to reduce fossil fuel use, coordinated efforts are
needed to secure the continent’s energy future. This entails policies and transport plans that
promote sustainable mobility, including by promoting affordable electric vehicles, reliable
electricity, and supportive infrastructure in urban and rural areas. This report aligns with the
African Union’s Agenda 2063, which envisions an energy system powered predominantly
by renewable sources, bolstered by a robust local manufacturing sector. It also supports
Sustainable Development Goal 7 of the United Nations’ Agenda 2030, which seeks to
guarantee universal access to affordable, reliable, sustainable, and modern energy.
This report focuses on the role of road transportation in reducing GHG emissions in Africa. It
examines the broad spectrum of challenges and opportunities, covering policy, institutional
capacity, strategic and technological considerations, financial and social factors, and legal
and regulatory frameworks. Most importantly, the report provides a perspective on how
policymakers and key stakeholders can effectively navigate and manage the complex
transition towards a net zero-carbon transport system in Africa. The genesis of this report
was a collaborative effort involving the Network of African Science Academies (NASAC)
and the InterAcademy Partnership (IAP). It builds upon previous work by the European
Academies Science Advisory Council (EASAC), published in 2019 and a 2021 workshop co-
organised by NASAC and IAP
. The study aimed to leverage current research to harmonise
transport decarbonisation policies across Africa, identify knowledge gaps, and suggest
practical policy measures at local, national, and regional levels. Through rigorous analysis
of the continent’s potential, real, and exigent demand for transport, the report postulates
findings and recommendations that acknowledge the diverse and complex landscape
of the continent. It underscores the necessity for customised strategies in decarbonising
transport, which may vary significantly by country, based on national circumstances.
We extend our deepest gratitude to all contributors, especially the dedicated working group
members whose innovative approaches helped achieve the report’s goals. We also thank
the peer reviewers for their invaluable feedback, which ensured the recommendations
were merit-based and scientifically sound. Special thanks to the staff of the NASAC and
IAP secretariats, whose dedication made this report possible, and to the ClimateWorks
Foundation and the African Climate Foundation for their financial support. Thank you very
much!
Prof. Mahouton Norbert
Dr. Margaret Hamburg
Prof. Masresha Fetene
Hounkonnou
Co-President, IAP
Co-President, IAP
President, NASAC
FOREWORD
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This study aims to assess the challenges and opportunities for the decarbonisation
of transport in Africa by addressing cross-cutting issues of policies, institutional and
technical capacity, strategies, technologies, financing, and social considerations as well
as legal and regulatory frameworks. It was carried out collaboratively by the Network of
African Scientific Academies (NASAC) and the InterAcademy Partnership (IAP) with the
sponsorship of the Climate Works Foundation and the African Climate Foundation. The
study emerged out of a November 2021 workshop organised jointly by IAP and NASAC
and builds on other studies focused on issues related to decarbonisation of transport in
Africa.
The questions that frame this report are shown in Box 1. Except for question (7), which
relates to transportation during the COVID-19 pandemic and had become irrelevant by
the time of the writing of this report, these framing questions are addressed in Chapters
2 to 5 of this report.
BOX 1: Questions that framed the study on decarbonisation of transport in Africa
1. How can governments in Africa harness the economic, environmental, and social
benefits of decarbonisation of transport?
2.
What would it take to accelerate electric vehicle adoption consistent with
national climate goals? Will other forms of low carbon fuels and fuel efficiency
play a significant role?
3. How can planning and urban design help drive transformation of the transport
sector?
4. What are the best solutions for rural areas, and for maintaining rural-urban
connectivity in an environmentally sustainable manner?
5. What lessons can be learnt and adopted/scaled-up from regional and global
best practices?
6. How can non-motorised transport be further utilised?
7. Which transport reforms could COVID-19 help accelerate?
8. How can informal bus networks and local rideshare apps be incentivised to use
electric vehicles? How can digitisation help support this transformation?
9. How can legal and regulatory mechanisms promote investment in low-carbon
transport?
10. How can opportunities for local vehicle manufacturing support a long-term
vision for sustainable transportation?
The study builds on the success of a similar project by IAP’s European Academy Network
(EASAC, 2019) and is therefore the second of IAP’s regional reports on the topic. Funding
permitting, regional reports would be produced in a similar manner for the Americas and
ABOUT THE STUDY
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
Asia by IAP’s constituent regional networks for those regions, namely, the InterAmerican
Network of Academies of Science (IANAS) and Association of Academies and Societies
of Science in Asia (AASSA). If funds are available, the project will culminate in an over-
arching global report and a final workshop to review the similarities and differences
among the four regions.
Working Group Members and Project Secretariat Profiles
1. Prof. Kouzou Abdallah, (Working Group Chair) is full professor at Djelfa University,
Algeria, head of the research team on Power Electronics and Power Quality,
collaborator researcher and member of the Smart Grid Center at Texas A&M in Doha,
Qatar (SGC-Q).
2. Prof. Thinus Booysen is professor and the Chair of the Internet of Things at the Faculty
of Engineering at Stellenbosch University, South Africa. He is the Director of the MTN
Mobile Intelligence Lab and a partner in the Stellenbosch Smart Mobility Lab.
3. Dr. Samuel Bwalya is a green economy consultant for the government of Zambia and
the immediate past Managing Director of the Development Bank of Zambia (DBZ).
Bwalya is a past UNDP Country Director and Resident Representative for Nigeria and
Ethiopia.
4. Prof. Chux Daniels is associate professor at the Graduate School of Technology
Management (GSTM), University of Pretoria (South Africa) and a Research Fellow
in Science, Technology, and Innovation (STI) Policy at Science Policy Research Unit
(SPRU), University of Sussex Business School (UK).
5. Dr. Mafini Dosso (PhD, PMP®) is an economist of innovation and industry, former project
leader at the European Commission Joint Research Centre (Spain), senior expert in
inclusive territorial development, intellectual property and sustainable innovation
policies, co-founder & head of research at Organisation Internationale de l’Innovation
pour des Territoires et Industries Durables (OIITID) in Abidjan, Côte d’Ivoire.
6. Mr. Daniel Essel is the deputy director with the policy, planning, monitoring and
evaluation Directorate of the Ministry of Transport, Ghana.
7. Prof. Akii Ibhadode is distinguished professor of Manufacturing Engineering and a
former Shell professor of Lightweight Automobile Engine Development (2016–2020).
He is the former vice-chancellor of the Federal University of Petroleum Resources,
Effurun, Nigeria, from 2015–2020.
8. Ms. Irene Iradukunda is a sustainable Development & Climate Change scientist who
works at UNDP
. She previously contributed to the development of climate impact
calculation tools of different transportation modes at Vuba Corp. She is former
Business Development Manager at Yego Innovision, a Rwandan startup in the public
transportation industry.
9. Ms Irene Karani is currently a Ph.D researcher in climate change. She was formerly the
Africa Climate Director at the Children’s Investment Fund Foundation and the NIRAS
Africa Regional Director. She has contributed to climate policy and programme
implementation at regional and national levels.
10. Dr. Ahmed Osama is the director of the Centre of Mobility Research in Egypt. He
received his PhD in transportation engineering from the University of British Columbia,
where he had been a research assistant at the Bureau of Intelligent Transportation
Systems and Freight Security.
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Rigorous peer-review is a hallmark of both NASAC and IAP studies. We are grateful to the
following reviewers for their constructive comments:
•
Prof. Abubakar Sani Sambo, former Director-General, Energy Commission of Nigeria.
•
Mr. Chris Kost, Africa Director, Institute for Transportation and Development Policy.
•
Prof. Kefa Otiso, Department of Geography, Bowling Green State University, USA.
•
Prof. Wim van Saarloos, President, European Academies Science Advisory Council
(EASAC) (2023–2025).
•
Prof. Winnie V. Mitullah, Institute of Development Studies, University of Nairobi,
Kenya.
•
Prof. Zarina Patel, Associate Professor of Human Geography, Department of
Environmental and Geographical Science, University of Cape Town, who coordinated
the review process.
Project Secretariat
Dr. Evans Avedi
Study Co-Director
Network of African Science Academies
Kenya
Mr. Moses Ogutu
Study Co-Director,
InterAcademy Partnership
United States
Dr. Jackie Kado
Executive Director
Network of African Science Academies
Kenya
Dr. Ourania Kosti
Executive Director
InterAcademy Partnership
United States
Mr. Jack Omondi
Project Officer
Network of African Science Academies
Kenya
Ms. Sophia Nordt
Research Associate
InterAcademy Partnership
United States
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ABOUT THE NETWORK OF
AFRICAN SCIENCE ACADEMIES
The Network of African Science Academies (NASAC) is a network of 30 merit-based
national academies in Africa. NASAC’s main objective is to unite science academies and
facilitate discussions on the scientific aspects of challenges of common concern, make
joint statements, and provide science-informed advice to policy and decision-makers
in Africa. Additionally, NASAC creates awareness of the value of science academies to
socio-economic development and works with scientists to establish science academies in
countries where none exist. NASAC’s networking capacity serves as an effective resource
for communicating appropriate thematic information and coordinating efforts among
different sectors and stakeholders in academia, policy, and society. Specifically, through its
membership, NASAC continues to provide advice to regional bodies and organisations
on science-related issues of importance to Africa’s development. It has also enhanced the
capacity of academies in Africa to improve their roles as independent science advisors
to governments and to strengthen their national, regional, and international functions.
NASAC is the affiliate network for the InterAcademy Partnership in Africa. The secretariat
of NASAC is based in Nairobi, Kenya. More information is available at www.nasaconline.
org.
ABOUT THE
INTERACADEMY PARTNERSHIP
The InterAcademy Partnership (IAP) is a global network of 150 academies of science,
engineering, and medicine. With its four regional networks—in Africa (NASAC),
the Americas (the InterAmerican Network of Academies of Sciences, IANAS),
Asia/Oceania (the Association of Academies and Societies of Sciences in Asia,
AASSA) and Europe (the European Academies Science Advisory Council, EASAC),
IAP provides a platform for mobilising regional and national expertise on wide-
ranging issues of global importance, and for facilitating cooperation with other
key stakeholders and potential partners. IAP’s secretariat offices are hosted by The
World Academy of Sciences in Trieste, Italy, and the National Academy of Sciences
in Washington, DC, USA. More information is available at www.interacademies.org.
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EXECUTIVE SUMMARY
The transportation sector is a significant contributor to global greenhouse gas emissions,
accounting for nearly a quarter of total emissions globally. Transportation is also a critical
enabler of Africa’s economic transformation and is featured prominently in Africa’s
Agenda 2063. As climate change concerns continue to grow it is critical to decarbonise
transportation in Africa, where future carbon emissions are expected to grow rapidly.
This study, undertaken collaboratively by the InterAcademy Partnership and the Network
of African Science Academies, assesses the challenges and opportunities for the
decarbonisation of transport in Africa. It also reviews policies, institutional and technical
capacities, strategies, technologies, financing, and social factors, as well as requisite legal
and regulatory frameworks that need to be implemented to achieve decarbonisation of
transport. The report reaffirms the dual response of decarbonisation to the escalating
threats of climate change and the development of sustainable transportation in Africa.
Currently, Africa contributes 4% of global transport emissions, however, emissions are
projected to increase rapidly over the next two decades spurred by rapid urbanisation,
economic growth, and rising motorisation rates in Africa. Therefore, the continent
needs to adopt and proactively implement decarbonisation strategies to generate
significant environmental, economic, and social benefits. Environmentally, the shift from
fossil fuel-dependent vehicles to cleaner alternatives, such as electric vehicles (EVs)
powered by renewable energy sources like hydropower, solar, or wind, will significantly
reduce air pollution, diminish reliance on imported fossil fuels, and enhance Africa’s
energy independence. A transition to decarbonised transportation will contribute to
the preservation of Africa’s rich biodiversity and natural landscapes, that are currently
under threat because of rising pollution and their unsustainable utilisation. Economically,
decarbonised and sustainable transport solutions can spur economic development,
alleviate poverty, and improve transport accessibility, while reducing carbon emissions
to safeguard the environment. Socially, sustainable transportation improves access to
transport for all communities, promotes public health, and creates new job opportunities.
It also presents an essential strategy for countries to meet their Nationally Determined
Contributions (NDC) targets.
With improvements in the availability and access to clean energy sources (electricity),
widespread adoption of electric mobility presents a viable alternative to traditional fossil-
fuel-based transport and has the greatest potential to reduce carbon emissions. In this
vein, Africa’s developing transport infrastructure and rich renewable energy resources
offer the opportunity to adopt cutting-edge, low-emission technologies such as EVs
without the significant overhaul required in more entrenched transport systems. In terms
of economic growth and opportunities, Africa could become an exemplar in developing
efficient new mass transportation systems with low carbon emission.
This report highlights the critical role of enhancing public transportation systems through
the development of mass rapid transit (MRT) systems, including bus rapid transit (BRT) and
light rail trains (LRT), recognised as a bedrock of sustainable urban mobility. Furthermore,
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
it underscores the need to promote non-motorised transportation methods, such as
cycling and walking, as indispensable elements of a sustainable, inclusive, and efficient
transport system in Africa.
Decarbonising road transport inherently disrupts the established and often entrenched
regimes within the transport sector. These include the fossil fuel industry, transport sector
operators, and institutions and institutional frameworks that govern transport systems
in Africa. Therefore, a collaborative approach among governments, industry, public,
and civil society actors is essential to achieving a holistic, inclusive, and transformative
transition. Research and innovation, alongside enabling policies and regulations, are vital
inputs in the transition to low-carbon transport systems.
The goal of a decarbonised transport sector in Africa requires comprehensive policy and
regulatory reforms, increased investment in green technologies and innovations, and
incentives. It also requires a change in mindset, culture, and a shift in consumer behaviour
to foster sustainable transport practices as well as institutional, infrastructural, and cultural
barriers head-on. The report provides strategic insights and innovative solutions for
overcoming these challenges and for fostering partnerships for sustainable transport.
In addition to a focus on passenger vehicles and urban transportation — owing to their
immediate potential for impactful decarbonisation — the report recognises the broader
spectrum of transportation modes, including heavy-duty vehicles (HDVs), rail transport,
and the disparities between urban and rural transportation infrastructure. HDVs are
instrumental for Africa’s logistics and freight systems, and present their own unique
challenges and opportunities for decarbonisation. While rail transport currently faces
significant barriers such as underinvestment, inadequate infrastructure, and regulatory
hurdles, it holds immense potential when it comes to development of sustainable
transport. Improving existing rail transport systems can significantly reduce road
congestion, lower emissions, and foster regional connectivity.
Given the long-term nature of systemic changes required for transitions such as
decarbonisation, and mindful of the varied contexts across African countries, this
report intentionally avoids specifying implementation timelines. Each country’s journey
towards sustainable transport will be unique, influenced by its specific socio-economic,
geographical, and political landscapes. The absence of rigid timelines provides a flexible
approach that allows for tailored national strategies and approaches to decarbonisation,
based on the insights and recommendations of the report.
FINDINGS
1. Decarbonisation of transport is already taking place across Africa. There are
numerous ongoing projects aimed at decarbonising transport in different cities and
in the sub-regions of Africa. These projects, such as the growing adoption of electric
mobility solutions, bus rapid transit (BRT) systems, and light rail transport (LRT).
There is also an emphasis on non-motorised transport such as walking and cycling
demonstrate local successes in decarbonisation, with significant economic, social,
and environmental benefits.
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2. The Enable-Avoid-Shift-Improve-Resilience (EASIR) approach is an appropriate
strategy for the decarbonisation of transport across Africa. The EASIR approach’s
holistic nature, combining enabling policies, mechanisms to reduce travel demand,
the promotion of sustainable transportation modes, improvements in vehicle and fuel
efficiency, and enhancing the resilience of transportation systems directly addresses
the multi-dimensional challenges of transport decarbonisation on the continent. The
EASIR framework aligns with Africa’s specific needs and global sustainability goals,
underscoring its suitability. This finding is supported by analysis of successful case
studies within the continent where elements of the EASIR approach have already
been implemented, demonstrating tangible benefits in reducing carbon emissions
and enhancing sustainable mobility. Case studies described in this report include the
adoption of enabling policies such as EV incentives in Morocco and Kenya, the shift
towards sustainable modes such as Rwanda’s investments in cycling infrastructure,
and South Africa’s push for biofuel usage to improve fuel efficiency.
3. Policy and regulatory instruments can facilitate the decarbonisation of transport.
African governments are employing a diverse range of policy instruments to accelerate
the decarbonisation of transport at continental and local levels. These are categorised
into four main types: (1) market-based instruments (such as taxes, subsidies, fees,
quotas, import duties, and penalties) (2) regulatory instruments (licenses, limits,
prohibitions, laws); (3) direct provisions (governments directly providing goods or
services to its citizens); and (4) information provisions (dissemination of relevant,
accurate, and timely information to the public). Market-based tools, like subsidies for
electric vehicle purchases in Morocco and carbon taxes in South Africa, incentivise
cleaner transport options. Regulatory measures, including emissions standards
and vehicle import restrictions, have been implemented in Egypt and Kenya to
curb pollution and encourage the adoption of cleaner vehicles. Direct provisions
are evident in Ethiopia’s investment in the Addis Ababa light rail system, directly
enhancing public transport infrastructure. Information provisions play a crucial role
in raising awareness and changing public behaviour towards sustainable transport
options, as seen in Nigeria’s campaigns promoting electric motorcycles. These varied
policy tools, backed by strategic planning and investments, are critical to boosting
the effectiveness of decarbonisation efforts across the continent.
4. Decarbonisation of transport has the potential to drive industrial growth and
create green job opportunities across Africa. There is growing local assembly and
manufacturing of EVs in Africa, as well as initiatives to convert gasoline-powered
vehicles, including Africa’s paratransit vehicles, to electric propulsion in African
countries including Kenya, South Africa, and Nigeria. The conversion of ICE vehicles
to EVs particularly presents enormous potential considering the vast amount
of used vehicles in Africa. Meanwhile, with the necessary infrastructure already
present, existing ICE vehicle manufacturers could pivot to EV production if properly
incentivised. These examples demonstrate that the continent’s abundance of skilled
mechanics, combined with ingenuity and resourcefulness that African innovators
demonstrate, provide the groundwork for a sustainable, scalable model of EV
development tailored to the unique needs and opportunities of the rapidly emerging
African EV market, while contributing to the global advancement of electric mobility.
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Opportunities extend into EV auto parts and battery manufacturing, leveraging
Africa’s critical mineral resources, alongside innovative business models like pay-
as-you-go charging and solar charging stations, taking advantage of the continent’s
abundant sunlight. While strategic policies to support local vehicle manufacturing are
emerging in various African countries, the realisation of broad industrial ambitions
requires a commitment to building the necessary human capital by skilling, up-
skilling, and re-skilling, especially among the youth, women, and unemployed.
5. Transport electrification in Africa will increase the demand for electricity, and the
current fragility of the electric grid poses a critical concern for the viability and
sustainability of electric mobility. Adopting EVs will have significant impact on the
electricity system in terms of generation, transmission, distribution, and accessibility.
While EVs could also play a role in stabilising the grid, for example, through a vehicle-
to-grid (V2G) approach, understanding the current state of power systems in Africa
is crucial in evaluating the impact of EV deployment across African countries, as
electricity is a central pillar of Africa’s energy infrastructure. The capacity, reliability,
and reach of these systems play a key role in determining how effectively EVs can
be integrated and supported. Increased demand from EVs necessitates robust and
diverse generation facilities and power sources. Transmission networks will need to
be upgraded to handle the increased load, especially during peak charging times,
requiring a resilient infrastructure. On the other hand, the distribution system will
face changes in load patterns, particularly in residential areas with home charging,
demanding smarter and more responsive grid solutions. In the meantime, despite
the strong case for the electrification of transport in Africa, the lack of adequate
investment in the power sector and insufficient research on the impacts of this
electrification hinders the development of innovative solutions, the exploration of
technology applications, and the conceptualisation, design, and implementation of
effective strategies.
6. Prioritising electrification of transport for the less costly, higher mileage, and
extensively used vehicle segments in Africa could streamline the adoption of EVs,
maximising environmental benefits and economic efficiency. Analysis indicates
that two- and three-wheelers, along with passenger buses on high-use routes, are
attractive candidates for the first stages of transport electrification efforts. Similarly,
four-wheelers, taxis, ride-sharing vehicles, and other commercial fleets are identified
as more suitable for early electrification compared to less intensively used private
family cars.
7. An integrated sustainable transport strategy that includes mass rapid transport
and non-motorised transport can enhance decarbonisation of transport. A holistic
approach to sustainable transport can not only reduce carbon emissions but also
has the potential to alleviate negative traffic externalities, thereby contributing to a
healthier environment and improved quality of life. In Africa, where urbanisation is
rapidly increasing, the need for efficient and sustainable transportation systems is
more pronounced than ever. The implementation of mass rapid transit systems, such
as the bus rapid transit (BRT) systems in Lagos, Nigeria, and Dar es Salaam, Tanzania,
exemplifies proactive steps towards sustainable urban mobility. Additionally, the
development of light rail projects, like the Addis Ababa Light Rail in Ethiopia, serves not
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only to decrease reliance on individual car usage but also to spearhead the transition
towards electrification of public transport networks. Similarly, the development and
adoption of non-motorised transport (NMT) infrastructure plays a crucial role in
shaping sustainable urban mobility landscapes. In Africa, several examples highlight
the progress and commitment towards enhancing NMT facilities. For instance, Nairobi
in Kenya, and Cape Town in South Africa have taken significant strides in developing
bicycle paths and pedestrian walkways, inspired by the success of Rwanda’s Kigali
Car-Free Days, which promote active transport and raise environmental awareness.
8. Inadequate financial frameworks hinder decarbonisation efforts in Africa, limiting
the continent’s ability to leverage transport decarbonisation as a catalyst for
industrial growth and innovation. The establishment of a robust EV ecosystem,
already stimulated by the emergence of local assembly and manufacturing of EVs,
ambitious innovations such as the conversion of gasoline-powered vehicles to electric
propulsion, battery swapping, and investments in renewable energy systems, as well
as in inclusive non-motorised transport infrastructure, are constrained by inadequate
financial frameworks. The success of these transport sectors, which are crucial for
creating a new economic paradigm, generating green jobs, fostering technological
innovation, and establishing new markets within the automotive industry, depends
heavily on the availability of funding and investment. The scarcity of robust financial
structures and investment may stem from multiple factors, including African countries’
challenges in developing comprehensive financial policies and frameworks such
incentives for EV buyers, and the hesitation of investors, who may not fully recognise
the opportunities within the continent’s evolving EV market. Therefore, addressing
these financial barriers and enhancing investor confidence is crucial for unlocking
the transformative power of decarbonisation through electrification in Africa.
9. Decarbonisation efforts compete with existing transport and oil industry regimes
that benefit from the manufacture, sale, maintenance, and deployment of fossil fuel-
based vehicles. Entrenched regimes often have established powerful interests that are
resistant to change due to financial, political, or ideological reasons. Decarbonisation
involves reducing dependence on oil and other fossil fuels, which are the primary
energy sources for conventional ICE vehicles. For transport sector operators such as
the companies and organisations involved in manufacturing, operating, or maintaining
transportation systems, decarbonisation will require adoption of new technologies,
change of business models, and compliance with appropriate regulations. Similarly,
policies, regulations, and incentives that encourage the adoption of cleaner
transportation modes will disrupt institutional frameworks such as subsidies that
have historically supported the fossil-fuel industry and transport systems or the
associated fuel tax revenues for governments. Crucially, decarbonisation policies
inherently challenge the status quo and can lead to significant economic, social, and
institutional changes and tensions. To navigate competing interests, it is essential to
actively engage stakeholders from traditional transport and fuel industries in crafting
a shared vision for the future of transportation on the continent, while highlighting
the economic, environmental, and social benefits. Such collaborations might include
engagement with fuel industry representatives to explore the development of electric
charging infrastructure as a new business venture, and shifting the perspective
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from competition to complementary roles in the evolving transport ecosystem.
Engaging stakeholders not as adversaries but as partners in progress can facilitate
the development of integrated solutions that address economic, environmental, and
social goals.
10. Progress towards decarbonised and sustainable transportation can be achieved
and accelerated by adopting a common position on sustainable transport across
Africa. While the African Union’s Climate Change and Resilient Development
Strategy and Action Plan (CCRDSAP) 2022–2032 already provides a comprehensive
framework for climate action, including in transport, a distinct strategy or position
dedicated to sustainable transport does not currently exist. Such a strategy would
align with overarching continental and global objectives for climate change priorities
and enable Africa to capitalise on economies of scale and enhance its collective
bargaining power on issues related to decarbonisation and overall improvement of
the transport sector. Adopting a common position on sustainable transport across
Africa does not imply a one-size-fits-all policy. Instead, a common framework should
be based on shared principles that recognises the diversity of national circumstances
and allows for flexibility in implementation.
RECOMMENDATIONS
1. City and regional authorities in Africa should promote local decarbonisation efforts.
City and urban authorities should actively share insights and best practices on local
decarbonisation efforts within Africa to accelerate their adoption continent-wide.
This includes creating platforms for knowledge exchange, setting up pilot projects,
and establishing benchmarks for success. Regional authorities should spearhead
the establishment of agencies to enhance governance and collaboration within
Africa’s transport sector. The formation of such bodies, exemplified by the African
Association of Urban Transport Authorities (AAUTA), demonstrates a commitment
to improving urban mobility across several countries. The AAUTA is a collaboration
between the Greater Abidjan Urban Mobility Authority and the Africa Transport
Policy Programme, incorporating over 40 urban transport leaders from 13 African
countries. It aims to facilitate the exchange of best practices and lessons learned
in urban transport system management, promote public-private partnerships, and
strengthen cooperation with development partners.
2. Governments in Africa should implement the Enable-Avoid-Shift-Improve-
Resilience (EASIR) approach for sustainable transport. This approach combines
enabling policies, mechanisms to reduce travel demand, promotion of sustainable
transportation modes, and enhancements in vehicle and fuel efficiency. It aligns with
global best practices and supports Africa’s strategic sustainable development goals.
3. Governments in Africa should provide incentives to industries to promote and
support local manufacturing. This includes local manufacturing of electric batteries
and production and assembly of EVs, including two- and three-wheelers (motorcycles
and tuk-tuks, respectively) as well as buses. This can be done through the provision
of both policy and regulatory incentives such as tax breaks, subsidies, and facilitating
partnerships between local industries and international companies. Such incentives
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will not only help achieve decarbonisation of transport goals but also drive inclusive
economic growth in line with Africa’s Agenda 2063 and the United Nations SDGs.
4. Governments in Africa, industry, and academia should establish research
partnerships to investigate energy demands and expected impact of EVs on the
grid. These research collaborations can also assess the potential for charging EVs
with renewable energy sources as well as on increasing local contents on EVs. In
doing so, policy decisions on EV adoption and charging infrastructure will be context-
specific, evidence-informed, and based on actual data.
5. Governments in Africa should develop comprehensive financing and policy
instruments to support the upgrade of power grid systems, the construction of EV
charging networks, and overall improve the public transport infrastructure. Innovative
climate financing instruments can include infrastructure funding, blended finance,
and green bonds, alongside taxes. This type of financing and policy instruments will
encourage the acquisition of EVs, foreign investment, and inclusive business models
that foster participation of SMEs and start-ups in the EV business ecosystem. In
addition, governments can expand policy support to foster international cooperation,
resource mobilisation, and the development of sustainable business models for
electric mobility, leveraging existing approaches such as the Green Climate Fund
aimed to use flexible financing solutions and climate investment expertise.
6. Governments in Africa should prioritise the electrification of vehicle segments that
provide the most immediate and highest decarbonisation benefits. Decarbonisation
efforts should focus on electrifying two- and three-wheelers, as well as passenger
buses operating on high-use routes, due to their lower costs, high mileage, and
extensive use. These segments present a significant opportunity for immediate
impact. Additionally, four-wheelers such as taxis, ride-sharing vehicles, and other
commercial fleets should be targeted in early decarbonisation efforts, given their
frequent use and greater potential for reducing emissions. However, it is also critical
to consider the role of private family cars. While these vehicles may not have the same
high usage as commercial fleets on a per-vehicle basis, their cumulative impact due
to sheer volume can be substantial. Tailored strategies based on vehicle use patterns
and ownership costs are needed for this vehicle segment, as part of a comprehensive
approach to electrifying four-wheelers.
7. Governments in Africa should implement stricter policies and regulations that
support emission reduction during the transition to decarbonising the transport
sector. While the transition towards EVs presents a significant opportunity for
emission reduction, the potential of regulatory measures to curb emissions from
existing ICE vehicles also needs to be a priority. Stricter emission standards for
vehicles, as well as the introduction of policies that discourage the importation of
older, more polluting cars, could significantly support emission reduction goals.
Policies banning or restricting old and high-emitting vehicles from metropolitan
centres have been shown to reduce urban pollution and encourage the adoption
of cleaner transportation alternatives while also improving air quality, and enhancing
public health and the quality of life in urban areas.
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8. Governments in Africa and other stakeholders should implement just transition
principles to foster a holistic and socially inclusive decarbonisation of transport.
Just Transition Principles advocate for a shift towards a sustainable economy that
prioritises equity and access for all, including vulnerable groups and marginalised
communities such as women, persons with disabilities and older persons, indigenous
communities, low-income populations, and residents of rural areas. Just transition
principles also safeguard against exacerbating existing inequalities by adopting
gender and socially inclusive approaches when formulating transportation policies,
for example by addressing safety issues that prevent women from engaging in active
transportation, such as walking, and by addressing equity between women and men
in the transport workforce. Developing accessible infrastructure such as sidewalks,
ramps, and elevators in bus parks and on vehicles caters towards the needs of
persons with disabilities and older persons. Finally, just transition principles promote
investing in infrastructure that supports both urban and rural transportation needs
and rural urban connectivity, ensuring that decarbonisation benefits are equitably
distributed across all regions.
9. Governments in Africa should improve existing transportation systems and adopt
sustainable land-use development. Improving existing transport systems and
adopting sustainable land-use developments such as compact and mixed-use
development and transit-oriented development, are essential strategies for African
governments to promote economic prosperity, social inclusion, environmental
sustainability, and resilience. By prioritising these measures, African countries can
create more liveable, equitable, and sustainable cities and communities for current
and future generations. For instance, by investing in more efficient and accessible
public transit options, including mass rapid transit options such as BRT and light
rail transit systems, cities can significantly lower their carbon footprint. In addition,
creating safer and more appealing conditions for active transportation, like walking
and cycling, through dedicated bike lanes and pedestrian zones not only promotes a
healthier lifestyle, but also reduces emissions.
10. Governments in Africa should actively foster strategic collaborations, robust
advocacy, and innovation to advance sustainable transport across the continent.
Partnering with industry, academia, and global civil society can enable governments
to harness the power of advocacy and strategic collaborations in amplifying the call
for the adoption of low-carbon transport technologies and practices. In this case,
governments can utilise targeted policies, regulation, and financial incentives to
challenge and disrupt the dominance of fossil fuels and support businesses in their
transition to environmentally friendly operations.
11. Governments in Africa should establish a unified framework for decarbonised
and sustainable transport aligned with continental aspirations and global climate
change targets. This framework can build on existing blueprints, including the
African Union’s visionary policies, and agreements such as the Climate Change and
Resilient Development Strategy and Action Plan (CCRDSAP) 2022–2032, the 2023
Nairobi Declaration, Agenda 2063, Programme for Infrastructure Development
in Africa (PIDA), the African Renewable Energy Initiative, the Paris Agreement, and
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its Nationally Determined Contributions and national long-term climate strategies
of various African countries. A common position on sustainable transport not
only aligns with overarching continental and global objectives but also leverages
collective bargaining power in negotiations to secure technology transfers, financial
investments, and international support essential for the transition. Moreover, a pan-
African consensus on sustainable transport can pave the way for the establishment of
harmonised policies and interoperable infrastructure tailored to the continent’s unique
challenges and opportunities. A common approach with time-bound objectives will
serve as milestones, guiding the phased implementation of sustainable transport
initiatives across Africa, ensuring that progress is both measurable and aligned with
the overarching goal of fostering environmental sustainability and overall sustainable
development, in line with Africa’s Agenda 2063.
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COMMONLY USED ABBREVIATIONS
AASSA Association of Academies and Societies of Sciences in Asia
EASIR Enable-Avoid-Shift-Improve-Resilience
AU African Union
BRT Bus Rapid Transit
CO2 Carbon Dioxide
EASAC European Academies Science Advisory Council
EU European Union
EV Electric Vehicle
GHG Greenhouse Gas
IANAS InterAmerican Network of Academies of Sciences
IAP InterAcademy Partnership
ICE Internal Combustion Engine
IEA International Energy Agency
MRT Mass Rapid Transit
NASAC Network of African Science Academies
NDC Nationally Determined Contributions
NMT Non-Motorised Transport
PIDA Programme for Infrastructure Development in Africa
R&D Research and Development
SDG Sustainable Development Goals
SSATP Sub-Saharan Africa Transport Policy Program
UN United Nations
UNFCCC United Nations Framework Convention on Climate Change
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GLOSSARY OF TERMS
Avoid-Shift-Improve (ASI) framework: is a sustainability approach that emphasises
three key strategies for reducing environmental impacts and promoting sustainable
development. The avoid strategy focuses on avoiding or minimising activities that have
negative environmental or social consequences. The shift strategy involves shifting from
unsustainable practices or behaviours to more sustainable alternatives. The improve
strategy focuses on continuously improving existing processes, products, and systems to
enhance their sustainability performance.
Enable-Avoid-Shift-Improve-Resilience (EASIR) framework: An expanded approach
to the traditional Avoid-Shift-Improve (ASI) that incorporates two additional strategies
– enable and resilience - to promote a holistic approach aimed at enhancing transport
decarbonisation and adaptation. The enable strategy establishes the foundational
governance, laws, institutions, and financial arrangements necessary for effective
decarbonisation policies. Lastly, the resilience strategy aims to enhance the resilience and
adaptive capacity of transport infrastructure to withstand environmental, technological,
and socio-economic changes.
Battery swapping: is a technology and service used primarily in electric vehicles (EVs)
where the depleted battery of an electric vehicle is quickly replaced with a fully charged
one. This process is typically performed at specialised battery swapping stations rather
than recharging the battery through conventional charging methods.
Bus Rapid Transit (BRT) systems: are high-capacity public transportation systems that
aim to provide fast, efficient, and reliable bus services with features typically associated
with rail transit but at a lower cost. BRT systems generally include dedicated lanes or
corridors, stations with off-board fare collection, level boarding, priority at intersections,
and frequent service.
Carbon markets: are mechanisms designed to reduce greenhouse gas (GHG) emissions
by putting a price on carbon dioxide (CO2) and other greenhouse gases. The concept
behind carbon markets is to create financial incentives for industries and businesses to
reduce their emissions by allowing them to buy and sell emissions allowances.
Carbon credits: are a tradable permit or certificate representing the right to emit one ton
of carbon dioxide (CO2) or its equivalent. They are a key component of carbon markets
and emissions trading systems, allowing businesses and governments to buy and sell the
right to emit greenhouse gases within a regulated framework.
Concessional climate finance: refers to financial support provided by governments,
international organisations, or other entities at below-market interest rates or with other
favourable terms to help countries, particularly developing nations, address climate
change challenges and transition to low-carbon, climate-resilient development pathways.
Electric vehicles (EVs): are vehicles that are powered, either partially or entirely, by
electricity stored in rechargeable batteries or other energy storage devices. Unlike
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traditional internal combustion engine vehicles that rely on fossil fuels such as gasoline
or diesel, electric vehicles use electricity as their primary source of energy for propulsion.
Electric vehicle (EV) roaming: refers to the ability for EV drivers to use charging stations
operated by different charging networks or providers with a single access or payment
method. Just as mobile phone users can roam onto different cellular networks while
traveling, EV roaming enables drivers to access charging infrastructure across various
charging networks without needing multiple memberships or payment accounts.
Greenhouse gas emissions: refer to the release of gases into the atmosphere that trap
heat, leading to the greenhouse effect and contributing to global warming and climate
change.
Green bonds: are a type of fixed-income financial instrument specifically earmarked to
fund projects with environmental benefits. They are essentially debt securities issued
by governments, municipalities, corporations, or financial institutions to raise capital
for projects or activities aimed at addressing climate change, promoting renewable
energy, enhancing energy efficiency, supporting sustainable land use, improving waste
management, or other environmentally beneficial initiatives.
Green technologies: also known as clean or sustainable technologies, refer to innovations
and practices that are designed to reduce environmental impact, promote resource
efficiency, and contribute to sustainable development. These technologies aim to address
environmental challenges such as climate change, pollution, resource depletion, and
biodiversity loss by minimising emissions of greenhouse gases, pollutants, and waste
while maximising the use of renewable resources.
Heavy-duty vehicles (HDVs): are vehicles designed to transport goods or passengers
with a gross vehicle weight rating (GVWR) exceeding 8,500 pounds (3,855 kilograms).
These vehicles are typically larger and more powerful than light-duty vehicles and are
used for various purposes, including freight transportation, public transit, construction,
and agriculture. Heavy-duty vehicles play a critical role in the global economy by
facilitating the movement of goods and people over long distances and in diverse
operating conditions.
Light rail transit (LRT): is a form of urban rail transit characterised by its flexibility, capacity,
and integration into urban environments. LRT systems typically operate on a combination
of dedicated rights-of-way, semi-exclusive lanes, and mixed traffic, allowing them to
provide efficient and reliable service in urban and suburban areas.
Low carbon cities: also known as sustainable cities or eco-cities, are urban areas that
prioritise environmental sustainability, reduce greenhouse gas emissions, and promote
resilience to climate change impacts. These cities adopt integrated approaches to
urban planning, transportation, energy, waste management, and other aspects of urban
development to minimise their carbon footprint and enhance quality of life for residents.
Mass Rapid Transit (MRT): refers to a high-capacity urban public transportation system
designed to efficiently move large numbers of passengers within a metropolitan area.
MRT systems typically consist of electrified trains that run on dedicated tracks, providing
fast, reliable, and frequent service to commuters.
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Nationally Determined Contributions (NDCs): are the pledges and commitments made
by individual countries to reduce their greenhouse gas emissions and adapt to the
impacts of climate change under the United Nations Framework Convention on Climate
Change (UNFCCC). Each country submits its NDC as part of the international effort to
address climate change, particularly in the context of the Paris Agreement.
Net zero-carbon: refers to achieving a balance between the amount of greenhouse
gases emitted into the atmosphere and the amount removed from the atmosphere. In
other words, it means that the emissions of carbon dioxide (CO2) and other greenhouse
gases are equal to the amount that is either offset or sequestered, resulting in no net
addition to the atmosphere’s greenhouse gas concentration.
Non-motorised transport (NMT): refers to any form of transportation that does not rely
on motorised vehicles, such as cars, motorcycles, or buses, to move people or goods.
Instead, NMT relies on human power or animal power for propulsion. Common examples
of non-motorised transport include walking, cycling, skating, and the use of non-
motorised carts or wagons. NMT is often considered more sustainable, environmentally
friendly, and healthier compared to motorised transport options, as it produces fewer
emissions and promotes physical activity.
Off-grid energy solutions: refers to systems that provide electricity independently
of traditional utility grids. These solutions are designed to meet the energy needs of
individuals, communities, or facilities that are not connected to centralised power grids.
These systems typically utilise renewable energy sources such as solar, wind, hydro,
or biomass to generate electricity. Off-grid energy solutions often incorporate energy
storage technologies such as batteries or pumped hydro storage to store excess energy
for use during periods of low renewable energy generation or high demand.
Paratransit system: refers to a type of public passenger transportation that is characterised
by its flexibility and operates by demand without having fixed schedules and is operated
by private entities with minimal oversight and investment from government.
Renewable energy: refers to energy derived from naturally replenished sources that
are not depleted when used. Unlike fossil fuels, which are finite and contribute to
environmental pollution and climate change, renewable energy sources are abundant,
clean, and sustainable. They offer significant potential for reducing greenhouse gas
emissions, enhancing energy security, and promoting economic development.
Vehicle-to-Grid (V2G) technologies: are technologies that enables electric vehicles (EVs)
to interact with the electricity grid, allowing them to not only consume electricity but also
to provide electricity back to the grid when needed. V2G systems essentially turn EV
batteries into energy storage units that can be tapped into during peak demand periods
or to help stabilise the grid.
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
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CHAPTER ONE
DECARBONISATION of TRANSPORT and
ADAPTATION TO CLIMATE CHANGE
The Paris Agreement set an ambitious global goal of limiting global warming to 1.5°
Celsius above pre-industrial levels. To achieve this, global greenhouse gas emissions
must peak by 2025, decrease by 43% by 2030, and reach net zero by 2050, as outlined by
the United Nations. Under the Paris Agreement, parties are required to submit Nationally
Determined Contributions (NDCs) to the United Nations Framework Convention on
Climate Change (UNFCCC). Transitioning to transportation systems with lower carbon
emissions enables countries to significantly advance towards fulfilling their Paris
Agreement commitments. Beyond the environmental, economic, and social advantages,
the decarbonisation of transport is a crucial strategy for countries to meet their NDC
targets. This chapter provides the necessary background, outlines the study’s objectives,
and delves into the benefits, challenges, and strategies of decarbonising transport
and adapting to climate change. It underscores the critical need for transitioning to
sustainable transport systems and adapting to the rapidly changing climate realities.
1.1 Introduction
The transport sector accounts for nearly a quarter of global energy-related greenhouse gas
(GHG) emissions (IPCC, 2022). In 2022, worldwide carbon dioxide (CO2) emissions from
transportation were estimated at eight gigatonne, a 3% increase from 2021, according to
the International Energy Agency (IEA). From 1990 to 2022, emissions from transportation
grew at an average rate of 1.7% annually, faster than any other sector, except for industrial
emissions which rose at the same rate (IEA, 2023). Transportation emissions are driven by
the sector’s reliance on fossil fuels, which account for 90% of transport energy needs.
Road transportation accounts for 75% of all transport sector emissions, with passenger
vehicles, including cars and buses being the primary contributors (Tiseo, 2023). The
health and financial impacts associated with current greenhouse gas emissions from
transportation are enormous. It is estimated that, globally, pollution from the transport
sector is responsible for the loss of about 7.8 million lives annually, an economic cost
of USD 1 trillion in health damages (Anenberg, et al., 2019). In 2013, the estimated cost
of premature deaths due to air pollution in Africa was approximately USD 450 billion
(Ayetor, et al., 2021).
Africa is a small contributor (4%) to global transport emissions due to its small market and
low levels of vehicle ownership (UNFCCC, 2023). As Figure 1 shows, Africa’s contribution
to global transport GHG emissions has historically been minimal. While all regions
have seen an increase in emissions over time, Sub-Saharan Africa’s emissions growth is
relatively gradual and remains significantly lower compared to North America, East Asia
and Pacific, and Europe and Central Asia. The average CO2 emissions per person per
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2
year in Africa are only 0.8 tonnes. This is significantly lower than the global average of 4.8
tonnes. However, emissions from Africa’s transportation are increasing at an estimated
rate of approximately 7% annually, in stark contrast to the lower growth rates observed
in other regions (SLOCAT, 2021). For example, in the United States the annual increase
of transportation emission was less than 1% between 1990 and 2017, and in the United
Kingdom 0.12% in the same period (Ayetor, et al., 2021). With the current economic and
social growth occurring, Africa is expected to experience exponential growth in transport
motorisation along with the concomitant increase in transport-related greenhouse gas
emissions and adverse health effects in the coming decade.
Egypt, South Africa, Nigeria, Libya, Morocco, Kenya, and Ghana have the highest
motorisation rates in Africa and are responsible for more than 70% of Africa’s emissions
from the transport sector (Figure 2) (Ayetor, et al., 2021). The rapid rate of motorisation
of African cities has led to chronic traffic congestion and high levels of pollution. The lack
of fuel quality standards and the dumping of old and inefficient vehicles in the continent
further exacerbates the negative impacts of increasing motorisation on air quality.
It is estimated that 85% of vehicles in Africa are used vehicles imported from Europe,
the United States, and Japan (Ayetor, et al., 2021). Many of these vehicles would fail
roadworthiness tests and emission inspections in exporting countries but are dumped in
African countries which often have weaker or no vehicle emission regulations.
Geographical and socio-economic factors shape transportation choices in Africa. Despite
a rapid motorisation rate, on average, 80% of the continent’s urban population lacks
access to personal vehicles and a large proportion does not have access to motorised
public transit services. Non-motorised modes of transport such as walking and cycling
comprise the majority of urban trips (Sietchiping, et al., 2012). In some African cities, most
journeys are made on foot while most motorised trips are made using informal motorcycle
taxis or minibuses (Deeb, et al., 2022). According to Friedrich Ebert Stiftung (2020), in
2013, the average mode of transport across 14 African cities showed that walking was
the most prevalent at 34%, followed by private cars at 22%, matatus/minibuses at 18%,
motorcycles at 11%, buses at 9%, and other modes at 6% (Figure 3). Given the rise in
Figure 1: Global transport emissions by region (1990–2020)
1990
North American Region
East Asia and Pacific
Europe and Central Asia
Middle East and North Africa
Latin America and Caribbean
Sub-Saharan Africa
2.2 Gt
CO2o
1.7 Gt
1.1 Gt
500 Mt
1993
1996
1999
2002
2005
2008
2011
2014
2017
2020
CLIMATEWATCH
Historical GHC emissions
Data source: Climate Watch; Location: East Asia and Pacific, Europe and Central Asia,
Latin America and Caribbean, Middle East and North Africa, North America Region,
Sub-Saharan Africa; Sectors/Subsectors: Transportation; Gases: All GHG; Calculation: Total;
Show data by Regions.
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
Dar es
Salaam,
Tanzania
Addis
Ababa,
Ethiopia
Accra,
Ghana
Abidjan,
Côte
d’Ivoire
Average
of 14
African
countries
Nairobi,
Kenya
(2007)
44%
2%
15%
29%
9%
Walking
KEY
Mode of Transport in Selected African Countries
Motorcycle
Private car
Minibus
Bus
Other
34%
11%
18%
27%
6%
22%
47%
19%
11%
12%
22%
52%
10%
30%
12%
20%
26%
10%
0%
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30%
40%
50%
60%
70%
80%
90%
100%
Mode of share
11%
61%
35%
incomes since then, it is probable that the use of private cars has increased, as higher
earnings typically encourage a shift towards more private forms of transportation.
Public, or semi-public transport plays a significant role in most African cities. The most
widely used public transportation system in many urban and semi-urban areas is the
paratransit system. Paratransit refers to a type of public passenger transportation that is
characterised by its flexibility and operates by demand without having fixed schedules
and is operated by private entities with minimal oversight and investment from
government (SLOCAT, 2021).
215
445
776
987
1614
1985
2205
2561
2761
3847
6918
7287
17254
18200
35239
53034
65000
Cape Verde
South Sudan
Burkina Faso
Mauritius
Togo
Botswana
Benin
Uganda
Namibia
Ethiopia
Ghana
Kenya
Morocco
Libya
Nigeria
South Africa
Egypt
10000
0
20000
30000
Carbon Dioxide Emissions (Giga Gramme)
40000
50000
60000
70000
Figure 2: Transport sector emissions in select African countries.
Source: Adapted from Ayetor, et al. (2021)
Figure 3: Mode of transport in selected African cities (2013)
Source: Friedrich Ebert Stiftung (2020)
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The local names for paratransit vehicles vary across countries; medium-sized minivans
or buses that accommodate 9 to 25 passengers are called matatus in Kenya, minibus
taxis in South Africa (see Figure 4), and dala dala in Tanzania. Paratransit vehicles also
include tricycle (three-wheelers) taxis in Ghana and motorcycle (two-wheelers) taxis
in several eastern and western regions of Africa. Approximately 98% of commuters in
Dar es Salaam (Tanzania), 91% in Kampala (Uganda), 90% in Lagos (Nigeria), 65% in
Yaoundé (Cameroon), 82% in Algiers (Algeria), and 70% in Johannesburg (South Africa)
rely on paratransit transportation (Giliomee, et al., 2023).
Figure 4: Popular paratransit vehicles in Africa and their names
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
The popularity of paratransit vehicles makes them critical for consideration in transport
decarbonisation. Despite their ubiquitous nature in Africa, paratransit vehicles are
generally old, and electrifying them could reduce their tailpipe emissions while reducing
operating and maintenance costs for operators (see Case Study 2 in Chapter 2).
In many African countries, where road quality is often poor and urban areas are congested,
motorcycles (two-wheelers) — locally known as boda boda in East Africa, okada in
Nigeria, and moto in Rwanda (see Figure 5) — are the preferred mode of transport. Their
agility allows them to efficiently navigate through varied terrains and gridlocked traffic,
outperforming four-wheelers and other vehicles.
Figure 5. Motorcycles in the streets of Kigali, Rwanda
Photo credit: Moses Ogutu, IAP staff
Two- and three-wheelers (also known as tricycles or tuk-tuks for three-wheelers)
have become increasingly popular in Africa and other emerging markets due to
their availability, affordability, and adaptability. These vehicle segments which are
predominantly purchased new in Africa, are projected to become a dominant force in
Sub-Saharan Africa’s sustainable mobility transformative agenda (Powering Renewable
Energy Opportunities, 2023). They are particularly advantageous for low-income
countries and cost-effective to produce and are generally cheaper to electrify than buses
and heavy-duty vehicles, as discussed in the cost benefit analysis of EVs in Section 5.3 in
Chapter 5. Their smaller batteries can be charged via mini grids, making them suitable
for areas with limited access to reliable electricity grid infrastructure (see Case Study
7 in Section 5.9). Additionally, they can benefit from a battery-swap model, wherein a
depleted battery is exchanged for a fully charged one at a designated swap station (see
Sections 2.3.3 and 5.9).
African countries could leverage the growing preference for two- and three-wheelers
to decarbonise this sector. For African EV manufacturers, prioritising the development
and production of two- and three-wheelers presents a strategic short-term approach,
alongside the production of four-wheelers and other vehicle segments (Cash, 2022).
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However, EV manufacturers need to design electric motorcycles suited to the needs
and landscape of the continent as most of the electric motorcycles in the continent
imported from China and India are not well-suited for African conditions, they are costly,
face unreliable electric and charging infrastructure, especially in rural areas (Powering
Renewable Energy Opportunities, 2023).
1.2 Current Status of Decarbonisation of Transport in Africa
The Paris Agreement sets an ambitious global goal of limiting global warming to 1.5°
Celsius above pre-industrial levels. Achieving this goal requires that global greenhouse
gas emissions peak by 2025, decline by 43% by 2030, and fall to net zero by 2050
(The United Nations, n.d.). The Paris Agreement mandates parties to submit Nationally
Determined Contributions (NDCs) to the United Nations Framework Convention on
Climate Change (UNFCCC). Although implementation is voluntary, the NDCs aim to
reach specific targets and objectives and require periodic updates. The first generation
of NDCs, submitted by 191 countries, covered over 90% of global energy-related and
industrial process CO2 emissions, with certain targets conditional on international support
for technology, finance, and means towards implementation (SLOCAT, 2022). NDCs are
updated by each country every five years to demonstrate progression from the previous
NDC, reflecting the country’s “highest possible ambition”.
African countries have set ambitious goals to reduce transport sector emissions in line
with the Paris Agreement. For example, Burkina Faso, the Gambia, Guinea, Ethiopia,
Liberia, Nigeria and South Sudan have demonstrated commitment to decarbonise the
transport sector by setting targets in their NDCs. Moreover, Burundi, Ethiopia, Rwanda,
Sierra Leone, South Sudan, and Togo have defined the adoption and promotion of
electric mobility (e-mobility) as one measure to transform their transport sector. Table 1
indicates transport-sector emission reduction targets of select countries in Africa.
Figure 6: Transport sector GHG emissions mitigation and adaptation actions.
Source: SLOCAT (2022)
Low carbon fuels
& energy vectors
29%
Innovation
& upscaling
2%
Electrification
15%
Transport system
improvements
22%
Mode shift demand
management
32%
Informational
& educational
16%
Institutional
& regulatory
31%
Structural
technical
53%
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(b) Transport mitigation
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As shown in Figure 6 (b), transport mitigation actions included in second-generation
NDCs focus on mode shift and demand management (32% of all actions), followed by
fuel and energy efficiency (29%), transport system improvements (22%) and electrification
(15%) (SLOCAT, 2022). Countries like Cape Verde, Congo, Ethiopia, Rwanda, Seychelles,
Sierra Leone, and South Sudan included in their NDCs’ actions to electrify public buses
as an entry point for long term efforts towards more comprehensive electrification of
Table 1: Transport-sector emissions reduction targets of select African countries
Country
Transport GHG emission targets in the NDC
Algeria
Committed to reduce greenhouse emissions by 22% by 2030
relative to business as usual.
Egypt
Aims to reduce emissions by 7% below the business as usual.
Eswatini
Aims to reduce emissions from transport by introducing commercial
use of 10% ethanol blend in petrol and conducting studies to assess
the adoption of electric mobility options.
Gambia
Intends to reduce emissions by 22% below the business as usual
Guinea
Intends to unconditionally reduce emissions by 10% below the
business as usual.
Liberia
Intends to lower emissions by 15% below the business as usual.
Mauritania
Intends to lower emissions by 1%, of which 5.21% of the target is
unconditional, below the business as usual.
Namibia
Intends to reduce emissions by 7% below the business as usual.
Mauritius
Intends to reduce emissions by 8%, below the business as usual.
Rwanda
Intends to reduce emissions by 9% through adoption of EVs and
10% through improved vehicle standards below the business as
usual.
Seychelles
Intends to reduce emissions by 30% by focusing on gasoline
vehicles.
Sierra Leone
Commits to implementing low GHG fuels and incentives for vehicle
demand reduction.
Somali
Intends to lower emissions by 56%, below the business as usual.
South Sudan
Intends to reduce emissions by 44% below the business as usual.
Sudan
Intends to reduce emissions by 1% below the business as usual.
Uganda
Intends to reduce emissions by 29% below the business as usual.
Zimbabwe
Intends to reduce emissions by 1% through transport economy fuel
policies and fuel efficiency improvements; and 1% by shifting from
private to public transport.
Source: UNFCCC NDC registry. https://unfccc.int/NDCREG
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transport (SLOCAT, 2022). Figure 6 (a) shows transport adaptation actions which relate
to road infrastructure resilience, majorly incorporated into design and planning of the
transport systems and infrastructure.
Supporting transport electrification with renewable energy is crucial for reducing
emissions in the transport sector. Despite the mitigation benefits of using renewable
energy to electrify the transport sector, few countries have linked transport electrification
with using renewable energy for manufacturing and operating the vehicles. Only 10% of
transport mitigation actions in Africa pertain to alternative fuels, and less than 3% mention
the use of renewable energy. Among the submitted NDCs, Burkina Faso, Morocco,
Namibia, South Sudan, and Tanzania stand out for linking transport to renewable energy.
Meanwhile, Cape Verde has set a target to electrify at least 25% of its land-borne transport
fleet (new road vehicles) by 2030, supported by renewable energy sources (SLOCAT,
2022). To enhance transport resilience and reduce vulnerability to climate change
impacts, countries are expected to communicate their adaptation strategies in their
NDCs. Thus, many African countries have featured transport adaptation actions in NDCs
submitted, with 25 NDCs incorporating such measures. Notably, over half of these actions
are geared towards enhancing the resilience of road infrastructure. Additionally, close
to one-third of all transport adaptation actions revolve around integrating adaptation
strategies into the design and planning of transport systems and infrastructure (SLOCAT,
2022).
1.3 Strategies for Decarbonising Road Transport
Replacing technologies that use fossil fuels (such as coal, oil, and natural gas) for
electrification with those based on renewable energy sources (like solar, wind, and
hydro), can play an important role in the decarbonisation of transport. Electric vehicles are
generally more environmentally friendly than their petrol or diesel counterparts, producing
fewer greenhouse gases, pollutants and noise. While EVs have higher emissions during
the production stage, this is offset by lower emissions over their lifespan. Currently,
electric vehicles emit 17-30% less GHG than traditional cars (European Environment
Agency, 2018). With advancements in manufacturing efficiency and cleaner electricity
production, the life-cycle emissions of electric vehicles could be reduced by at least 73%
by 2050 (European Environment Agency, 2018). Except for the initial capital cost, currently
between 30–40% higher than an equivalent ICE vehicle (Gallizzi, 2022), EVs also have
lower operational and maintenance costs, making them cheaper overall (see Section 5.3).
Approximately 14% of all new vehicles sold in 2022 globally were EVs, a rise of 9%
compared to 2021 (IEA, 2023). China, the European Union, and the United States, three
major global automotive markets, have the highest rates of adoption of passenger EVs.
China accounted for 47% of EV sales in 2021, followed by the EU (37%) and the United
States (12%) (Kendall, et al., 2023). China, the EU, and the United States are expected
to only sell EVs by 2035, and by 2050, 80% of the world’s vehicle sales are expected
to be electric (Mckinsey, 2022). As global vehicle manufacturers move towards phasing
out internal combustion engines within the next few decades, it becomes increasingly
important for developing countries, including those in Africa, to follow the trend of
transition to electric mobility. This shift is crucial to prevent these nations from becoming
repositories for high-emission vehicles phased out in advanced economies, and to
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
ensure alignment with global trends towards more sustainable transportation.
Demand for EVs in Africa is rising, but data are limited. In 2021, Africa’s EV market had an
estimated value of USD 11.94 billion and is projected to reach USD 21.39 billion by 2027
(MordorIntelligence, 2023). South Africa, for example, is expected to have high demand
for EVs, including from the paratransit transport sector (see Case Study 2 in Chapter 2). A
recent study demonstrated significant interest among South African paratransit owners
and drivers to adopt EVs in the future but emphasised the need to address concerns
related to EV vehicle performance, safety, reliability, environmental impact, and operating
costs (Hull, et al., 2023).
While adoption of electric vehicles can help address pollution, it does not necessarily
resolve other transport sector challenges in Africa such as congestion and road safety, or
the large amount of land that transport infrastructure may require. Consequently, while
imperative, electrification of transport needs to be considered as an integral component
of a broader, more comprehensive strategy for developing sustainable transport systems
in Africa, such as the EASIR approach. Implementing a holistic approach that includes
effective urban planning, the adoption of mass rapid transit (MRT), bus rapid transit (BRT)
and non-motorised transport (NMT), along with the transition to EVs, is crucial not only
for mitigating climate change, but also for assisting countries in achieving their Nationally
Determined Contributions (NDC) targets. Overall, transitioning to a decarbonised
transport sector offers an opportunity for broader environmental consciousness and the
adoption of sustainable practices across various sectors.
1.4. The Enable-Avoid-Shift-Improve-Resilience Approach
to Decarbonisation of Transport
Decarbonisation of the transport sector requires robust political frameworks and policies
that aim to reduce emissions from transport, such as deployment of EVs, along with a
consistent plan to eliminate ICE vehicles while establishing safer, reliable, and accessible
non-motorised transport infrastructure in the continent. The Enable-Avoid-Shift-Improve-
Resilience (EASIR) approach provides a framework for the strategies for decarbonisation
of transport in Africa.
Initially developed in the early 1990s as the ASI approach, the framework sought to (1)
improve access to jobs, goods and services while enabling users to avoid motorised trips
by smarter land use and logistics planning; (2) shift the transport of goods and persons to
the most efficient mode; and (3) improve the efficiency and environmental performance
of transport systems through improved vehicle, fuel, and network operations and
management technologies. The successful development and implementation of any
policy depends on the existence of effective institutional or governance frameworks.
The Sub-Saharan Africa Transport Policy Program (SSATP), an international partnership
administered by the World Bank, proposed a fourth action pillar—Enable—to complement
the ASI approach based on the specificities of the African context. Since enable actions
are the prerequisites that make other actions in ASI possible, SSATP has proposed
putting enable first, thereby converting ASI into the EASI policy framework, guiding
decarbonisation of transport and transport accessibility reforms in Africa.
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
The 2022 World Bank report Pathways to Electric Mobility in the Sahel: Two- and Three-
Wheelers in Bamako and Ouagadougou, proposed the addition of another pillar—
resilience. The report, which assessed the potential for electrification of two-wheelers and
three-wheelers due to their dominance in the African market highlighted the resiliency
of these modes of transport despite the challenges they face. Like most parts of Africa,
in Bamako, Mali, two-wheelers are used for private travel, commercial passenger travel,
freight transport, and in motor taxis, while in Ouagadougou, Burkina Faso, they are used
primarily as private vehicles. In both cities, three-wheelers are used predominantly for
freight transport. The inclusion of a Resilience pillar thus recognises the necessity of
creating or enhancing the resilience and adaptive capacity of transport systems and
infrastructure to withstand various stresses and shocks, including those exacerbated by
climate change, environmental degradation, and social changes as exemplified by two-
and three-wheelers in Africa (World Bank, 2022).
The EASIR approach can be adopted by individual transport users, companies, and
policymakers as shown in Table 2. For individual consumers of transport services such as
passengers, there is a need for awareness of the impact of the transport sector in climate
change as well as a mindset shift, and the adoption of sustainable modes of transport.
For companies, adopting the approach requires a transformational shift in the way they
operate — how they source, use, consume, and think about energy, and how they engage
with multiple stakeholders. For governments and investors, there is a need for significant
policy and financial commitments.
Climate adaptation and mitigation actions adopted by African countries in their NDCs
(see Section 1.2 of this Chapter) align with elements of the EASIR approach. Applications
of EASIR actions through integrated, intermodal, and balanced approaches are vital to
achieving sustainable low carbon transport. Relative to NDCs globally, EASIR actions in
Africa are slightly more balanced, with 30% representing shift actions compared to 25%
at the global level. Improve actions such as vehicle improvements make up 53% of all
actions in the region, which is the lowest among all regions and slightly below the global
level (58%) (SLOCAT, 2022), as outlined in Figure 7.
Figure 7: Mitigation actions by enable-avoid-shift-improve approach.
Source: Adapted from GIZ (2022)
Avoid
4%
4%
33%
52%
53%
30%
First-generation NDCs
Second-generation NDCs
Shift
Improve
Mitigation actions by Avoid–Shift–Improve
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1.5 Benefits of Decarbonisation of Transport in Africa
The benefits of decarbonising transport in Africa can be broadly categorised into
environmental, economic, and social. These are discussed in some detail in the following
sections.
1.5.1 Environmental Benefits
Transitioning from fossil fuel-dependent vehicles to cleaner alternatives such as EVs
supported by renewable energy sources like hydropower, solar and wind power will not
only decrease air pollution, but also lessen reliance on imported fossil fuels, promoting
energy independence. The environmental benefits also extend beyond immediate
emission reductions. Embracing green transportation technologies can contribute to
the preservation of Africa’s rich biodiversity and natural landscapes, often threatened
by pollution and unsustainable development practices. The abundant sunshine and
vast landscapes offer an ideal setting for harnessing solar energy, a potentially pivotal
source for powering EVs and the necessary charging infrastructure. Another positive
impact includes a decrease in noise pollution as EVs are significantly quieter than ICE
vehicles. Moreover, as discussed in Chapter 4, decarbonising transport also offers an
opportunity for sustainable transport and urban development, in line with the United
Nations’ Sustainable Development Goals (SDGs).
1.5.2 Economic Benefits
Sustainable transport solutions can promote economic development, reduce poverty,
and improve access to transport while also reducing carbon emissions and protecting the
environment (see Chapter 4). Unlike developed regions facing the difficult challenge of
transitioning from an “old economy,” Africa has an advantage in that it can directly invest
in a green economy, bypassing traditional, emission-heavy models of development.
Within the transportation sector, current low motorisation rates mean that the continent
can more easily focus on adoption of clean transportation models, for both personal cars
and mass transit systems. Moreover, the continent is endowed with vast natural resources
and a wealth of untapped renewable energy potential. These assets, if leveraged
effectively, have the potential to not only contribute to reducing emissions but also to
create substantial job opportunities, drive technological advancements, and stimulate
sustainable economic growth.
One area with significant economic potential is the automotive sector. In developed
markets, established auto manufacturers hold a dominant position, making it challenging
for new vehicle manufacturers to enter the market, unless they showcase significant
innovations in product development. Conversely, the African market remains untapped
and offers promising opportunities for new entrants. The relative simplicity of EV
production and the significant localisation of several key components (excluding batteries)
offer opportunities for domestic production in many low-and middle-income countries.
Innovative start-ups in Kenya (for example, BasiGo, Roam, Kiri, and Kuza Automotive),
Uganda (for example, Kiira Motors Corporation), Rwanda (for example, Ampersand), and
South Africa indicate the viability of diversifying the vehicle manufacturing industry in
Africa (see Chapter 2).
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
The emerging EV component supply and value chain thus offers significant economic
advantages. As the demand for traditional ICE vehicle components wanes, a new market
for EV-specific components, particularly batteries and electric drives, is rapidly expanding.
With its rich reserves of essential minerals like cobalt and lithium, crucial for battery
production, Africa is already recognised as a vital source of raw materials. Investing in
local manufacturing of EVs and EV components could further provide opportunities for
the development of automotive exports, which would stimulate economic growth and
innovation in the automotive and related supply and value chains.
Transition to electric transportation also offers an opportunity to reduce the import bill
and foreign exchange outflows associated with imports of fuel and used vehicles, since
countries may save up to 50% in refuelling costs by transitioning to EV fleets (Scott, et
al., 2023). Meanwhile, export of automotive products will result in associated foreign
exchange earnings, potentially bolstering foreign reserves and further strengthening
economic resilience and reducing macroeconomic vulnerabilities to energy-induced
external shocks. Conversely, these positive macroeconomic effects will not be the same
for all African countries. Fuel-importing countries stand to reap significant economic
benefits from substituting hydrocarbon imports with domestically generated renewable
energy forms. For petroleum-exporting African countries, fuel exports are a significant
source of public revenue that drives economic growth and prosperity. As a result, they
will have to invest in alternative revenue sources by diversifying hydrocarbon value
chains to sustain the positive effects of the petroleum sector on public finances and on
the domestic economy. In many countries, petroleum taxation is a dependable source
of public revenue, although the level of dependence and flexibility to shift to other
sustainable tax revenue sources vary widely across Africa. For example, tax revenues on
petroleum products accounts for as much as 60% of total tax revenues in Nigeria, Gabon,
Equatorial Guinea, and Angola, and less than a third in oil-importing countries such as
Kenya and Botswana. Regardless, all countries will need to make fiscal adjustments to
accommodate these changes and to proactively transition their public revenues systems
away from hydrocarbons to new and more sustainable alternatives.
1.5.3 Social Benefits
The social benefits of sustainable transportation include improved accessibility of transport
for all people and benefits related to public health and job creation. Sustainable mobility
solutions promote accessible and affordable transportation options for all members of
society, including those with limited mobility or financial resources, compared to transport
systems focused on serving private vehicles. Public transportation, cycling infrastructure,
and walking paths are examples of inclusive transportation modes that can be utilised
by people of different socio-economic backgrounds. For urban residents, the use of low-
emission vehicles such as EVs and alternative modes like walking and cycling can reduce
air pollution, leading to improvements in the quality of life for all. Meanwhile, the transition
to decarbonised transport could result in increased social equity across socioeconomic
groups in towns and cities across Africa. Designing or adopting new buses presents
an opportunity to consider the needs of persons with disabilities in the design of the
bus itself as well as in bus-parking infrastructure, following the Just Transition Principles
(discussed in Chapter 5). Moreover, since transport decarbonisation will impact urban
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design, it presents an opportunity to consider the needs of low-income communities
and vulnerable groups in urban development and transport planning. Furthermore, EVs
operate more smoothly and quietly than ICE cars since electric motors generate less
noise and vibration, which may lead to a safer, more pleasurable and relaxing driving
experience.
1.6 Challenges in the Transition to Decarbonised
Transportation
The transition to decarbonised transport in Africa faces several challenges, which can be
categorised into issues related to electric vehicles (EVs), public and active transport, and
broader systemic challenges.
1.6.1 Systemic Barriers
The entrenched nature of fossil fuel energy systems, traditional transportation operators,
and existing governance systems creates significant systemic barriers to decarbonisation.
These entities often have established, powerful interests that are resistant to change
due to financial, political, or ideological reasons. Overcoming these barriers requires
not only technological innovation but also changes in policy, consumer behaviour,
and investment patterns. The challenge is to dismantle these entrenched systems in
a way that is economically and socially sustainable, while rapidly advancing towards
greener alternatives. The multi-level perspective framework for understanding complex
sustainability transitions involving multiple regimes and stakeholders (discussed in
Chapter 5, Section 5.1) offers insights into how to disrupt these regimes and the complex
transition to decarbonisation.
1.6.2 Electricity Supply and Infrastructure
A stable and ample supply of electricity is a prerequisite for EVs. However, many countries
in Africa struggle with inconsistent power supplies which could potentially limit the
effectiveness of a transition to electric vehicles (see discussion in Chapter 3). The lack of
infrastructure and irregular power supply results in high electricity costs.
Although not unique to Africa, the sparsity of charging stations results in range anxiety
(the fear of running out of power while driving with no place to recharge). Range anxiety
is one of the main reasons cited as limiting large uptake of e-mobility by many private
vehicle owners. Solutions such as battery swapping can address range anxiety, especially
for long-distance travel and in rural areas of Africa where electricity supply may be
intermittent. Battery swapping is the process of removing depleted batteries from an
EV and replacing it with a charged one (see discussion of business models in Chapter
2). Battery swapping ensures that the ‘recharge’ is almost instant, ensuring the user can
continue their journey, minus the minimal time taken to replace the battery. Meanwhile,
some countries, like Egypt and Rwanda, are mitigating high electricity costs through
special tariffs for charging stations. Egypt offers set prices for EV charging (operators are
provided with official licenses) and Rwanda has capped tariffs for charging stations with
charge point operators at USD 10 cents/kWh (instead of 20 cents/kWh) and reducing
tariffs for charges during off-peak hours.
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
1.6.3 High Cost and Accessibility of Electric Vehicles
The initial high cost of EVs makes them less accessible in a continent with significant
economic constraints. Financial institutions view the EV market as risky, offering high-
interest rates for EV financing, discouraging uptake. As a result, many EVs on the market
remain more expensive than ICE vehicles. For example, in South Africa, an electric car is,
on average, twice as expensive as a new ICE vehicle (Valero & Wink, 2022).
In addition, there is a dependency on imported technology and expertise in the EV sector,
hindering local industry development and innovation. Local EV industry development,
innovation, design, and production can help counteract this dependency challenge. Two
such examples are the electrification of public buses in Kenya (see Case Study 1, Section
2.3.1), and the conversion of paratransit vehicles from ICE to EVs in South Africa (see
Case Study 2, Section 2.3.9).
1.6.4 Insufficient Policy Frameworks and Incentives
Robust policy frameworks and incentives are essential to support the widespread
adoption of clean transportation. These measures should include VAT and custom duty
exceptions, alongside initiatives to encourage financial institutions to develop accessible
vehicle-financing packages for EV buyers. While such policy frameworks and incentives
are in development, as discussed in Chapters 2 and 5 of this report, they remain
insufficient or entirely lacking in many countries. Chapter 5 specifically outlines how
these frameworks, including financial institution engagement strategies, can effectively
promote the uptake of clean transportation models.
1.6.5 Workforce and Industry
The shift from traditional automotive manufacturing and maintenance to greener
technologies is a complex transition for the workforce and industry. The transition
requires retraining workers, adapting existing manufacturing facilities, and developing
new skill sets aligned with green technologies such as EV production and maintenance,
or management of renewable energy systems. Moreover, the transition must be
managed in a way that minimises job losses in traditional industries and creates new
employment opportunities in the green sector. This requires significant commitment
from all stakeholders.
1.6.6 Underinvestment in Public and Active Transport
The lack of sufficient investment in public and active transport infrastructure severely
restricts the development of sustainable transport options. This underinvestment
leads to inadequate, unreliable, or non-existent public transit systems and discourages
active transport modes like cycling and walking due to safety concerns and lack of
supporting infrastructure. Expanding and maintaining efficient public transit systems, as
well as developing infrastructure for non-motorised transport, are crucial for reducing
dependency on personal vehicles and lowering emissions (see discussion in Chapter 4).
This requires not only financial investment but also strategic urban planning to integrate
different modes of transport effectively.
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1.6.7 Poor Coordination and Non-inclusivity
Many African countries struggle with poor transport planning, coordination, and
implementation, leading to fragmented and inefficient systems. This issue is compounded
by non-inclusive infrastructural development, which often fails to consider the diverse
needs of all population segments, including women, the elderly, and persons with
disabilities. There is a critical need for integrated transport planning that considers the
unique needs of different groups, thereby ensuring equitable access to transport services.
This includes designing safe, accessible, and user-friendly transportation systems that
cater to the needs of vulnerable populations and promote inclusive mobility.
These challenges highlight the critical need for coordinated efforts among governments,
industry stakeholders, and international partners to successfully navigate the shift towards
a decarbonised transport sector. A holistic approach that addresses technical, economic,
social, and political dimensions is essential to overcome these obstacles and achieve
sustainable transport solutions.
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ACCELERATING DECARBONISATION OF
TRANSPORT IN AFRICA
African countries are already engaged in efforts to decarbonise road transport. This
chapter explores some of these efforts and how to accelerate them. It highlights business
models and solutions that are necessary in addressing issues that hinder uptake of
electric vehicles such as lack of affordability and unreliable charging infrastructure.
These include local manufacturing of EVs, innovative charging models, and financing
mechanisms. This chapter also underscores the importance of adopting data-driven and
evidence-based approaches in policy planning and decision-making to hasten the shift
towards decarbonised transport across the continent.
2.1 Policies and Regulations
Policies and regulations to decarbonise transport in Africa have been adopted across
various levels—continental, regional, and national. At the continental level, the African
Union’s Programme for Infrastructure Development in Africa (PIDA) aims to facilitate
regional integration by improving physical infrastructure in Africa by developing road
networks, railways, ports, and airports to enhance connectivity between countries. PIDA
also looks to expand the electric grid network across Africa, focusing on both renewable
and non-renewable energy sources to ensure a sustainable and reliable power supply
(AfDB, n.d.). The programme is crucial for addressing Africa’s infrastructure deficit, which
is a major barrier to trade, economic growth, and development.
Similarly, Agenda 2063, Africa’s blueprint for developing inclusive and sustainable
socio-economic development, includes a commitment to promote sustainable and
efficient transportation systems across the continent (African Union, 2015). Agenda 2063
underscores the development of sustainable transportation infrastructure, the use of
alternative fuels, and the adoption of clean energy technologies (African Union, 2015).
Equally, the African Renewable Energy Initiative aims to achieve universal access to
renewable energy in Africa by 2025 (AREI, 2016). This initiative promotes the adoption
of renewable energy technologies such as solar charging of EVs (discussed in Chapters
3 and 5) in the transport sector. Building on these foundational efforts, the AU has
strengthened its commitment to climate action by adopting the Climate Change and
Resilient Development Strategy and Action Plan (CCRDSAP) 2022–2032 (African Union,
2022). CCRDSAP serves as a comprehensive framework for joint climate action at the
continental level, enabling African countries to collectively address climate change and
resilience. It encourages partnership development and supports the decarbonisation
of critical sectors, including transport and energy. This strategy aligns with the African
countries’ commitments under the Paris Agreement, drawing guidance from national
climate efforts as outlined in the Nationally Determined Contributions and national long-
CHAPTER TWO
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term strategies for resilient development and decarbonisation. Additionally, the AU’s
Nairobi Declaration that was adopted at the inaugural Africa Climate Summit emphasises
the urgent need for decarbonising the global economy, advocating for equality and
shared prosperity (African Union, 2023). The Declaration urges African countries to
accelerate decarbonisation in transport, electricity, and industrial sectors by adopting
smart, digital, and efficient technologies, such as battery storage, synthetic fuels, and
renewable energy sources (African Union, 2023).
As noted previously, 85% of vehicles imported in Africa are used vehicles (Ayetor et al.,
2021). Until recently, there were no uniform vehicle standards across Africa (Kithome,
2019). To align with the trade policy requirements as outlined in the African Continental
Free Trade Agreement (AfCFTA), the African Organisation for Standardisation
(ARSO) and the African Export-Import Bank (Afreximbank) collaborated to harmonise
standards and conformity assessment in the automotive sector to stimulate and boost
trade among vehicle and parts manufacturers. The partnership led to the alignment
of 13 standards, encompassing roadworthiness, automotive fuels, transportation of
hazardous goods by road, classifications of motor vehicles and trailers, cross-border
road transport management, vehicle homologation, and suggestions to embrace global
standards (Kithome, 2021). This harmonisation was also in line with recommendations
of a 2020 UNEP report on the climate effects of the vehicle-import industry. The report
recommended the development of coordinated regulations at the global or regional
levels to regulate trade-in used vehicles to end the trade of unsafe, obsolete, dirty, and
faulty used vehicles (United Nations, 2020).
Regulations play a crucial role in driving the decarbonisation of transport in Africa
and can have either positive or negative impacts on the process. At the national level,
several countries have developed policies and regulations to promote and facilitate the
decarbonisation of transport. Kenya’s National Climate Change Action Plan includes a
focus on promoting electric vehicles, investment in non-motorised transport and public
transport, and reducing emissions from the transport sector (Ministry of Environment and
Forestry, 2021). In addition, Kenya’s National Automotive Policy aims to develop national
capacities for competitive automotive products manufacturing anchored on training,
innovation, research, and development. The strategy aims to increase the exports of
automotive products to the East African region from 5% in 2018 to 15% by 2022 (Kenya
National Assembly, 2022). To achieve this target, the government introduced incentive
plans on locally assembled vehicles with the aim of replacing imported vehicles with locally
assembled ones. However, due to increased competition from used vehicle markets and
weak domestic vehicle production facilities, this target was not met (ReportLinker, 2023).
South Africa’s Automotive Production and Development Programme (APDP) aims to
stimulate the expansion of the automotive production sector by providing incentives
for both domestic and foreign manufacturers. While the primary goal is to boost local
production, promoting the local automotive industry can facilitate the introduction and
adoption of cleaner and more fuel-efficient vehicle technologies. South Africa also
provides EV incentives, which, if integrated with local production strategies, can foster
cleaner transportation. In addition, the South African Automotive Masterplan (SAAM,
2021–2035) aims to support the production of 1% of global vehicles, or 1.4 million
vehicles (both electric and non-electric) per annum in South Africa by 2035, which will
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enhance the country’s status in the global vehicle production ranking (International
Trade Administration, 2024).
In Rwanda, a 2010 Ministerial Order mandated that exhaust fumes of motor vehicles be
included in the annual roadworthiness test and traffic police have acquired emissions
inspection equipment, including those that can perform on-the-spot emissions checks
(see Figure 8). In March 2022, Rwanda National Police (RNP), the body mandated with
implementing motor vehicle emissions standards, together with other environmental
institutions, launched the “Healthy Vehicle, Cleaner Skies,” a campaign to reduce air
pollution in Kigali (Rwanda National Police, 2022). The campaign targeted operators
of fossil-fuel powered vehicles and machinery, encouraging them to ensure that these
vehicles and machines are kept in optimal working conditions, thereby minimising
emissions.
Meanwhile, Rwanda’s strategic plan on electric mobility adaptation aims to have 20% of
buses, 30% of motorcycles, and 8% of cars electrified by 2030 and provides substantial
savings on fuel imports (Republic of Rwanda, 2021). Rwanda’s government also
invested USD 900 million and USD 190 million for EVs and vehicle emissions standards,
respectively (UNEP
, 2022). Rwanda has also launched a pilot project in partnership with
Volkswagen to manufacture EVs locally (Volkswagen, 2019).
In Nigeria, the National Automotive Industry Development Plan (NAIDP) 2023–2033 aims
to revive the automobile industry by providing incentives for local vehicle production and
assembly through tax breaks and import restrictions on second-hand vehicles (NADDC,
2023). It imposes a 40% local content requirement and aims to ensure 30% local
production of EVs by 2033 (NADDC, 2023). This decreases reliance on older, imported
vehicles, which are often less fuel-efficient and more polluting. This shift becomes
particularly impactful as local producers begin to transition towards the production of
electric vehicles.
In Morocco, the National Energy Strategy targets a significant reduction in the transport
sector’s reliance on fossil fuels, aiming for a 24.5% decrease in energy consumption
by 2030 (Rim et al., 2021). The National Logistics Strategy seeks to enhance the
sustainability of the government fleet by increasing the share of green cars (defined
as hybrid or electric) by 30% (Benabdelaziz, n.d.); for example, the Post Office
committed to electrifying a fleet of about 225 of its vehicles. Through the Programme
for the Improvement of Urban Public Transport, Morocco aims to renew taxi fleets and
extend tramway lines in Casablanca and Rabat to reduce public transport emissions
(Benabdelaziz, n.d.). Tax incentives, infrastructure development, and training initiatives
have also positioned Morocco as an attractive location for automotive investment,
especially for manufacturing of EVs and hybrid vehicles.
Ghana’s Automotive Development Policy (GADP) aims to position the country as a
fully integrated and competitive industrial hub for the automotive industry in the West
Africa region. This includes attracting major global vehicle manufacturers to establish
assembly plants in the country. By promoting local assembly and reducing the reliance
on imported used vehicles, Ghana can influence the type and efficiency of vehicles on its
roads, potentially favouring cleaner, low-emission options (Ministry of Trade and Industry,
2019).
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The policies highlighted above offer a strategic blueprint for promoting sustainable
transport solutions across Africa. They underscore the critical role of well-crafted policy
instruments as accelerators in the continent’s transport sector decarbonisation, a
theme that is further elaborated in Section 2.2 which categorises various types of policy
instruments.
2.2 Policy Instruments
Policy instruments play a critical role in advancing decarbonisation efforts in Africa.
There are generally four types of policy instruments that are utilised or can be utilised
by African governments: (1) market-based instruments (such as taxes, subsidies, fees,
quotas, and penalties); (2) regulatory instruments (licenses, limits, prohibitions, laws); (3)
direct provisions; and (4) information provisions. These policy instruments can be used
to spur or stifle transport decarbonisation and are discussed below.
2.2.1 Market-Based Instruments
Market-based instruments seek to alter incentives of economic agents to promote
desirable behaviour and action to foster economic efficiency and promote social equity
and environmental sustainability. Market-based instruments normally take the form
of taxes and public subsidies incentivising private investment. For EVs, they include
incentives that promote local manufacturing, distribution, purchase, and assembly of EV
charging infrastructure and services needed to encourage electric mobility. As noted in
Section 1.6, a challenge with accelerating EV adoption is slow market development of
charging services; often only established when adoption rates reach the level required
to support a commercial charging service model. Conversely, consumers are unlikely to
adopt EVs in the absence of reliable and affordable EV charging services. For NMT, they
include incentives that enhance the development of accompanying infrastructure such
as bike lanes, pedestrian walkways, and bike-sharing programmes to make the more
accessible and appealing to the public. Local governments should encourage the use of
NMT, and public transportation, for example, through subsidies for the poor instead of
building infrastructure for private vehicles as seen in many African cities (UN-Habitat, 2022).
For MRT, governments can implement land use policies that encourage development
around MRT stations, such as higher density zoning or improved permitting processes
for transit-oriented developments. This can create vibrant, mixed-use communities that
are easily accessible by MRT, driving ridership and increasing property values.
2.2.2 Regulatory Instruments
Regulatory instruments include a wide range of command-and-control instruments
implemented in the form of rules and regulations, standards and limits, restrictions
placed on access, extraction and production, trade, and consumption of certain goods
and services in the economy. Regulatory instruments that have been deployed in the
transport and allied sectors need to be assessed for consistency with supporting efforts
to transition to carbon neutral transportation to achieve the net-zero targets as outlined in
the 2015 Paris Agreement. Such an assessment can identify regulations that run contrary
to these efforts and possible reformation. It is critical to ensure that the regulatory
instruments are holistic and foster policy coherence while also being cost-effective.
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
Several countries, including Algeria, Chad, Kenya, Mauritius, and Seychelles, have used
regulatory instruments to prohibit importation of second-hand vehicles of a certain
age in a bid to reduce carbon emissions (UNEP
, 2017). For example, in Algeria, Chad,
Mauritius, and Seychelles, an imported diesel vehicle cannot be older than three years;
in Kenya, Mauritania, and Namibia, eight years; in Benin, Democratic Republic of Congo,
and Eritrea, 10 years; and in Liberia, Nigeria, and Eswatini, 12 years (UNEP
, 2017). Other
countries have also banned use of ordinary diesel in preference of low sulphur diesel to
reduce carbon emissions (UNEP
, 2017).
EVs and charging service ecosystems require specific supporting regulatory instruments
that address various aspects of usage. This may include standards for the construction
and operation of charging stations, guidelines on the sourcing and disposal of EV
batteries, safety protocols, and incentives to encourage EV adoption. Moreover,
regulations can also consider the integration of EV infrastructure with existing urban and
rural environments, to ensure accessibility and convenience for users.
Infrastructure standards and regulations can also enhance road safety and promote the
integration of different transport modes, such as linking NMT with public transportation
systems in African countries. These could include implementing urban speed limits,
establishing clear rules for yielding to pedestrians at crossings, and setting penalties for
reckless driving that endangers NMT users. Additionally, regulations could support NMT
integration with public transport by mandating the provision of bike racks on buses and
trains and ensuring that transit stations are accessible by foot or bike.”
2.2.3 Direct Provision
Direct provision instruments occur when governments directly provide goods or services
to its citizens, rather than through market mechanisms or private sector entities. These
instruments are often used in areas where the government deems it essential to have
direct control to ensure equitable access, quality, and efficiency, or where the market may
fail to provide these goods or services adequately.
Direct provision instruments offer an alternative option for African governments to
support critical aspects of decarbonised transport, such as the adoption of EVs. In
addition to market- and policy-based instruments, governments can play an important
role in providing enabling infrastructure needed to make public and non-motorised
transport, mass rapid transit, and electric mobility business models profitable and
sustainable. Governments can directly invest in and build EV charging stations across
cities and along major highways, and in rural areas to support the lack of commercial
provision. This will alleviate range anxiety and position EVs as a more viable option for
consumers. Moreover, direct provision of electric public transit and the electrification of
government fleets (official government vehicles) can also set positive precedents for EV
adoption while creating a stable demand for EVs and charging infrastructure, ultimately
attracting private investors.
2.2.4 Information Provision
Information provision entails the dissemination of relevant, accurate, and timely
information to the public or specific target groups to increase public education and
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awareness. This provision can play an important role in shaping and changing public
preferences and behaviour in the selection of transport options. For instance, some
consumers perceive electric vehicles as expensive and have adopted a “wait and
see” approach while continuing to use ICE vehicles (Alanazi, 2023). Even in countries
with incentives for EV purchases, consumers may be unaware of such incentives. The
utilisation of efficient strategies for information sharing on EVs, including the promotion
of existing incentives for EVs, and e-mobility modes in general, will assist the transition
to sustainable transport. Furthermore, to change consumer attitudes and behaviour
(preferences) on walking and cycling when appropriate infrastructure is available, public
awareness and campaigns to battle misinformation are required.
2.3 Business Models and Solutions
EVs have high upfront cost compared to ICE vehicles and current EV charging
infrastructure is inadequate, causing range anxiety amongst potential customers and
hindering uptake. New business and financing models can address both the issue of
affordability and access to charging infrastructure to accelerate adoption of EVs in Africa.
Business models and solutions include local assembly and manufacturing, conversion
of ICE vehicles to EVs, auto parts manufacturing, battery swapping, Pay-As-You-Go
charging, solar charging stations, vehicle to grid, integrated mobility platforms, and
battery recycling and are discussed below. The business models can incorporate EVs
charging at large supermarket complexes and large hospitals, as well as private charging
at homes and offices.
2.3.1 Local Assembly and Manufacturing
Local manufacturing of EVs can create jobs and reduce the cost of EVs, making them
more accessible to consumers. Policies that support local manufacturing, coupled
with the infusion of technology and skills into the local market, could position Africa as
a potential EV hub for local and regional markets. Several countries, including Egypt,
Kenya, Morocco, Nigeria, Rwanda, and South Africa have policies supporting local
vehicle manufacturing (see Section 2.1), and have attracted both global automakers and
new innovative e-mobility companies.
Global companies involved in the manufacturing or assembly of electric vehicles in Africa
include Nissan and BMW in South Africa, Volkswagen in Rwanda, Hyundai Kona in Nigeria,
and Renault in Morocco. BYD (Build Your Dreams), a Chinese multinational company
known for affordable EVs and batteries, has shown interest in the African market through
partnerships with local companies. Aside from the popular brands, Africa is increasingly
developing its own vehicle brands. Emerging African manufactured brands include Kiira
Motors (Uganda), Innoson Vehicle Manufacturing (Nigeria), Katanka (Ghana), Mobius
(Kenya), Laraki (Morocco), and Birkin Cars (South Africa). Companies like Kiira Motors
in Uganda, Mobility for Africa in Zimbabwe, Ampersand in Rwanda, and BasiGo and
Roam in Kenya (see Case Study 1 and Figure 9) aim to develop and manufacture electric
vehicles tailored to the specific needs and conditions of the continent.
Unlike all other vehicle segments, two-wheelers, or motorcycles (called boda bodas
in much of East Africa, okadas in Nigeria, and taxi-motos in most English-speaking
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
Figure 8. BasiGo bus in Nairobi, Kenya
Source: BasiGo (2023)
Case Study 1
BasiGo — pioneering electric public transportation in Nairobi, Kenya
Rapid urbanisation in Nairobi and other major Kenyan cities has led to an influx of vehicles
on the road. The prominence of matatus and buses has significantly contributed to the
escalating issues of traffic congestion and air pollution. Launched in Kenya, BasiGo’s
mission centres on transforming public transportation by introducing electric buses,
contributing to sustainable urban mobility, and reducing carbon emissions. BasiGo
initiated operations by importing electric buses and setting up charging infrastructure
in strategic locations along busy transit routes and points where buses typically stop for
the night, ensuring buses could be conveniently charged overnight or during off-peak
hours. Through a partnership with the Chinese EV manufacturer BYD, BasiGo introduced
two 25-seat buses to kickstart a pilot project. The company adopted a business model
that allows bus operators to pay for the buses and their batteries under a Pay-As-You-
Drive system. Under this system, operators have two options for adopting electric buses:
purchasing the bus without the expensive battery and leasing the battery or leasing the
entire bus including the battery with a small initial deposit. Both options include free
access to BasiGo charging stations and maintenance services from BasiGo’s technicians.
This approach treats the battery, a significant part of an EVs cost, as a service rather than
a one-time purchase and thus lowers the entry barrier for operators accustomed to the
high upfront costs of diesel buses. BasiGo prioritised training drivers and maintenance
personnel and launched awareness campaigns to educate the public on the multiple
benefits of transitioning to electric transportation. According to Samuel Kamunya, head
of business development at BasiGo, who briefed the Working Group, BasiGo faced a set
of challenges while pioneering electrification of Kenya’s public transportation. The most
significant challenge was the initial investment needed to procure pilot electric buses,
necessary parts, and to set up the essential charging infrastructure. Additionally, there
was “range anxiety” among potential users and stakeholders, stemming from concerns
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Figure 9. Local manufacturing of electric buses in Nairobi, Kenya
Source: ROAM (2024)
about the driving range, and availability and accessibility of charging stations. Moreover,
the entrenched cultural and economic importance of the traditional “matatus” and buses
in Kenya’s transportation landscape initially made it challenging to achieve immediate
broad acceptance among transport operators. BasiGo has made a notable environmental
impact by preventing the use of 178,307 tonnes of diesel, resulting in a substantial
reduction of 426 tonnes of carbon emissions. Economically, operators have experienced
tangible benefits, with a notable reduction in operational costs. The economic relief
comes from the diminished need for regular maintenance and the complete elimination
of fuel expenses inherent to traditional buses. Furthermore, the public’s reception of
BasiGo’s initiative has been overwhelmingly positive. Commuters have expressed their
appreciation for the buses, citing the quieter rides, absence of pollutants, and the overall
enhanced comfort.
BasiGo plans to have 1,000 buses on Nairobi’s roads by 2025 and has secured more
than 100 reservations from operators. Kenya produces over 70% of its electricity from
renewable sources, making the transition to electric buses not only environmentally
beneficial but also cost-effective for operators. BasiGo is exploring potential
collaborations with renewable energy providers to ensure sustainable charging
solutions. Despite ongoing challenges, BasiGo’s success stands as a promising
example for other African countries considering the adoption of EVs in public
transport. In recognition of this potential, in June 2023, BasiGo received a USD 1.5
million grant from the US Agency for International Development (USAID) to pilot its
pay-as-you-drive model in Kigali, Rwanda, further expanding its innovative approach
to sustainable transportation (USAID, 2023).
Figure 10. Two- and three-wheelers in Mombasa, Kenya
Photo credit: Moses Ogutu, IAP staff
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
African countries) and three-wheelers (called tuktuks in much of East Africa) are largely
purchased new in Africa (Kiruga, 2019) (Figure 10). The vehicle segments are easier to
electrify and have gained more traction in Africa and other emerging markets because
of their availability, affordability, and flexibility. For instance, two- and three-wheelers EV
sales in East Africa are gaining traction. They are better for low-income countries and
low-cost production since they are generally cheaper to electrify compared to buses
and heavy-duty vehicles. They have smaller batteries which can be charged through a
mini-grid, making them suitable for use in areas with low access to reliable electricity-
grid infrastructure. They can also benefit from a battery-swap model, in which a depleted
battery is replaced with a fully charged battery from a designated “swap station”. Two- and
three-wheelers can make the transition more financially feasible, especially for countries
with limited resources (Mckinsey, 2022). For African EV manufacturers, focusing on two-
and three-wheeled vehicles in the short term could make sense, and transition to four-
wheeled vehicles in richer areas would offer a sustainable pathway to decarbonisation of
the transport sector (Cash, 2022).
2.3.2 Auto Parts Manufacturing
Auto parts manufacturing presents a viable opportunity for businesses in many countries
interested in supplying to both domestic and international markets. The local production
of auto parts could also generate export revenue and create new employment
opportunities. The major parts of an electric vehicle include electric motor, DC-DC
converter (electronic circuit or electromechanical devices that convert a source of direct
current [DC] from one voltage level to another), power inverter traction battery pack,
charge port controller, onboard charger auxiliary batteries, thermal system (cooling), and
transmission, as shown in Figure 11.
Figure 11. Key components of an electric vehicle.
Source: Sambo (2023)
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These parts are made from a combination of materials including steel, aluminium,
magnesium, lead, nickel, lithium, petrochemicals (plastics), magnets, and copper. Africa
is rich in these minerals, and there are also industries that trade or process these materials
that could form both the supply and value chains for these materials for existing and
future auto parts manufacturing.
2.3.3 Battery Swapping Stations
Battery swapping involves replacing a depleted battery of an EV with a fully charged
one. Instead of waiting for a battery to charge, battery-swapping stations allow users
to simply replace the battery and go. This model, widely implemented in Asia, could
solve problems related to long charging times and the limited availability of charging
infrastructure in Africa. In China, one company, Nio, has established over 1,200 battery
swapping stations, and plans to have 4,000 stations by 2025. Gogoro, a Taiwanese
energy company, has implemented battery swapping in their operational model for
urban electric two-wheel scooters and motorcycles, with more than 2000 swapping
stations available in Taiwan. Ampersand, a Rwandan EV company, has implemented
battery swapping in their paratransit system with single-passenger motorcycle taxis
with some of its swapping stations strategically located near solar powered charging
stations or gasoline stations, enhancing the visibility of the EV ecosystem (Figure 12).
Meanwhile, Spiro, a Benin-based start-up, aims to deploy more than 1.2 million batteries
for electric two-wheelers by establishing battery swapping stations (Lewis, 2023). The
company has operations across Benin, Togo, Rwanda, and Kenya.
Battery swapping provides an alternative to traditional charging methods and is especially
suitable for regions such as Africa where fast-charging infrastructure might be too expensive
or technically challenging. In addition to reducing “range anxiety,” (discussed in Chapter
4) for potential EV owners, battery swapping could also result in battery standardisation
(technologies and sizes to enhance the swapping process), simplifying the supply chain.
Hand-swappable batteries can be used for smaller vehicles, but pose significant
challenges for larger vehicles. Large vehicles might require expensive and integrated
robotic systems to swap out the battery of a larger EV. Sub-Saharan Africa has a unique
model where the same vehicle (a minibus taxi, MBT) is used for both urban and long-
Figure 12. Ampersand’s electric vehicle battery swapping station in Kigali, Rwanda
Photo credit: Moses Ogutu, IAP staff
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
distance applications, presenting challenges for electrification (Akpa et al., 2016). A
solution to this challenge was proposed by Giliomee et al. (2023), who developed a
hot-swappable trailer battery bank to eliminate the mechanical challenges of battery
swapping and reduce the recharging time during long-distance travel. The group
quantified the energy expenditure of an electric minibus taxi (eMBT) for long-distance
travel, proposed an operational plan for routes in South Africa, evaluated the impact on
the electrical grid, and suggested offsetting the strain with solar power installations to
reduce net greenhouse gas emissions (Giliomee et al., 2023).
A second study evaluates implemen-tation of battery-equipped trailers that can supply
extra energy to the EVs and increase their range, while the depleted battery can be
unhooked and replaced with a fully charged one — reducing recharging downtime in
time-critical long-distance paratransit in SSA. The use of the battery bank trailer (see
Figure 13) reduces the number of stops required and the total trip time, benefiting both
the MBT operator and the environment. Using the battery bank trailer also protects the
longevity of the internal battery, as the external battery is primarily used for energy and
allows for easy upgrades.
Figure 13. Trailer-based battery swapping model for long-distance transport.
Photo credit: MJ Booysen, working group member
2.3.4 Localised Battery Storage
Localised battery storage can be used to
address EV charging needs, particularly in
sunny regions like Africa where solar energy is
abundant. These systems store excess energy
during peak production times and release
it as needed, ensuring a consistent charge
rate and therefore balancing demand with
renewable energy availability. Research has
shown that a local storage of approximately
half the vehicle’s battery size is sufficient to
ameliorate the impact of each vehicle on the
grid and to optimise utilisation of available
renewable sources (Füßl et al., 2022). Figure
14 shows an example of a battery storage
solution.
Figure 14: Example of a battery bank used to charge
electric vehicles in Berlin. The battery bank charges slowly
from the grid, but discharges quickly into the vehicles.
Photo credit: JH Giliomee
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2.3.5 Pay-As-You-Go Charging
The Pay-As-You-Go charging model is a model where users pay for charging on a per-use
basis. This model can remove the barrier to EV adoption for those concerned about the
costs of home charging equipment, as it offers a flexible payment structure for consumers.
Moreover, it encourages entrepreneurs to establish more charging stations as there is a
viable payment system. Making EVs accessible to a larger portion of the population will
result in increased adoption rates and stimulate market competition by pushing other
companies to offer better lease or rental deals. Pay-As-You-Go models that facilitate EV
roaming can be particularly useful. Roaming allows drivers to charge anywhere with one
single account instead of requiring charging at a specific brand of charger.
Figure 15. Electric vehicle roaming
Source: EV Roaming Foundation
2.3.6 Solar Charging Stations
Given the abundance of sunlight in most of Africa, combining solar energy with EV
charging makes the electrification of transport more sustainable. Such stations could
be set up in urban and rural areas, providing affordable and green energy (Figure
16). Harnessing abundant solar energy will reduce dependency on non-renewable
electricity sources, while the integration of clean energy with clean transport deepens the
environmental impacts. In this instance, hybrid EVs with both solar-charging capabilities
and traditional electric charging options, such as those illustrated in Figure 17, are more
appropriate. This dual approach ensures vehicles can remain operational under various
conditions, maximising their efficiency and reducing reliance on fossil fuels.
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
2.3.7 Vehicle-to-Grid
Vehicle-to-Grid (V2G) technology enables EVs to supply electricity back to the power
grid, transforming them into mobile energy storage units. This system allows EVs to both
draw electricity from the grid and supply it back, thereby stabilising and supporting the
grid during peak times or energy shortages (see Figure 18). Denmark has demonstrated
the viability of V2G systems through a collaboration between Nissan, the local energy
company Enel, and EV owners. In this model, EV owners in Denmark can monetise the
energy stored in their vehicle batteries by feeding it back into the grid at times of high
demand, thus enhancing grid stability and facilitating the integration of renewable
energy sources (Nissan Motor Corporation, 2016). This concept holds significant
promise for Africa, where the abundant renewable energy resources could be leveraged
Figure 16. Solar powered charging station for electric vehicles in Kigali, Rwanda
Source: Moses Ogutu, IAP staff
Figure 17. Electric vehicle with solar charging components.
Source: Sambo (2023)
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to create a sustainable and resilient energy system. With the appropriate infrastructure
investments, Africa could harness its extensive renewable energy systems, such as solar
and wind power, to support a continent-wide implementation of V2G technologies. This
would not only aid in stabilising the energy grid but also in maximising the utilisation of
renewable energy.
2.3.8 Battery Recycling
Once EV batteries are no longer fit for transport usage, they can still hold significant
residual capacity. These batteries can be repurposed for stationary energy storage
applications like grid support or domestic energy storage, creating a secondary revenue
stream and enhancing sustainability. Notable examples include a partnership between
the auto manufacturing company Nissan and the power management company Eaton.
Eaton introduced a residential energy storage solution called xStorage, which uses
Grid
Back-up
Storage
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Figure 18: Illustration of the vehicle-to-grid concept
Source: adapted from Ravi & Aziz (2022)
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
repurposed batteries from Nissan Leaf vehicles to store excess energy. Homeowners
can then use these during peak periods or power outages (Nissan Motor Corporation,
2016). Similarly, in Gothenburg, Sweden, old bus batteries are used to store energy in
apartment buildings (AB Volvo, 2019). These batteries capture and store solar energy
generated from panels on the building, which can then be utilised during peak times.
These examples highlight the potential of repurposed EV batteries in providing cost-
effective, sustainable energy storage solutions, aiding in grid stabilisation, and furthering
the goals of a circular economy. The development of these recycling formats in Europe
was encouraged through legislative policy instruments. In China and the European
Union, manufacturers are required to pay for the cost of collecting and recycling electric
vehicle components, and similar laws are being considered in the United States (Lim,
2021). Similar models could be applied in African countries.
2.3.9 Conversion of Internal Combustion Engine Vehicles to Electric
Innovators in several African countries have pioneered the transformation of ICE
vehicles into EVs by replacing the ICE engine with EV components. For example, in
South Africa, researchers at Stellenbosch University have made notable strides by
successfully converting paratransit minibus taxis from gasoline to electric power (Lacock
et al., 2023), as discussed in Case Study 2 in this section. The continent’s abundance of
skilled mechanics and workshops, coupled with a vast supply of used cars, combined
with ingenuity and resourcefulness that African innovators consistently demonstrate,
lay the groundwork for a sustainable, scalable model of vehicle conversion. In turn, this
approach expands the different paths of achieving scalable adoption of EVs in Africa as
it encourages local innovators, engineers, and entrepreneurs to develop solutions and
business models tailored to the unique needs and opportunities of the rapidly emerging
African EV market, while contributing to the global knowledge pool of electric mobility.
To illustrate further, even BasiGo (Case Study 1) discussed in Section 2.3.1 in this chapter,
represents conversion of existing gasoline vehicles to EV powertrain. BasiGo works with
the same traditional manufactures of ICE vehicles in Kenya. The only exception is that
instead of using an ICE component, the vehicle is fitted with EV components.
The infrastructure required for this transformative manufacturing route is thus already in
place since many conversions are being carried out in general mechanical workshops
already equipped with some of the necessary, albeit basic tools and equipment. To
achieve scalable production, only moderate expansions will be required. This might
include, for example, the introduction of materials handling equipment like cranes
and conveyors, which can help accommodate increased volume and complexity of
operations.
In addition to creating a new economic paradigm, generating jobs, fostering technological
innovation, and establishing new markets within the automotive industry, the conversion
of ICE vehicles to EVs potentially positions the continent as a world leader in sustainable
transport. This could, for example, result in foreign investment, partnerships, collaborative
projects on electric mobility, and overall impact in shaping the future of transportation.
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Figure 19. The electric retrofitted minibus taxi (original model from 2009)
(a) Completed retrofitted taxi. (b) Retrofitted electric vehicle’s electronic dashboard
and controls (Drive (D), Neutral (N), Reverse (R) (Lacock, et al., 2023)
Case Study 2
Electrifying paratransit vehicles in Stellenbosch, South Africa
Despite South Africa’s ongoing electricity challenges, there is an interest among paratransit
industry operators to transition to electric transportation. However, their willingness to
immediately transition their fleet from ICE vehicles to electric alternatives is inhibited
by concerns related to vehicle performance, safety, reliability, environmental impact,
and operating costs (Hull, et al., 2023; Lacock et al., 2023). Up to 72% of commuters
use paratransit in South Africa (Lacock, et al., 2023), therefore electrification of this sector
would be a big step toward the decarbonisation of transport in the country.
Building on the study, innovators at Stellenbosch University in South Africa have embarked
on a project to convert paratransit vehicles into EVs. The team successfully retrofitted
(converted) a Toyota Hiace Ses’fikile, commonly used in the South Africa paratransit
industry, from an ICE propulsion to electric propulsion. The process involved testing
various elements such as weight, torque, and speed to verify the feasibility of retrofitting.
Retrofitting vehicles allows older cars to stay in use while decreasing emissions, even
Case Study continued on next page
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Figure 20. Vehicle with combustion-related components removed
(a) Front view of the stripped vehicle. (b) Empty engine compartment. (c) Bottom view of stripped vehicle before
electric motor and prop-shaft installation. (d) Electric motor with prop shaft (protective cover not shown). (e) Radiator
for the electric motor coolant (Lacock, et al., 2023)
though they need to comply with local and national roadworthiness standards (Lacock
et al., 2023). The researchers computed the electric charging needs of these vehicles
and proposed alternative charging and battery swapping models. This assessment
involves analysing the energy efficiency of the taxis, which refers to the amount of energy
consumed per unit of distance travelled. By examining the energy efficiency under
various driving conditions, the researchers gained insights into the efficiency variations
and estimated the achievable range for different battery sizes. They also analysed the
total energy requirements of the taxis throughout a typical day of operations.
While the adoption of this process for the paratransit industry would greatly impact the
overall decarbonisation goals of South Africa, it is vital to also consider the impact of
widescale EVs usage on the supply of electricity. The authors note that the electrification
of “all minibus taxis in South Africa could add a load of 5% of what the grid can currently
deliver” (Stellenbosch University, 2023). The issues of electric grid are further discussed in
Chapter 3.
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2.4 Data-Driven Decision Making
Africa has one of the world’s fastest motorisation rates, and evidence-based policy
planning and decision-making are critical. However, African countries lack rigorous
collection of transport-related data and a coordinated system to disseminate data when
available. For example, accurate data collection in analysing the energy demand of EVs in
Africa can directly impact the successful decarbonisation of informal paratransit through
electrification (Collett & Hirmer, 2021).
In the case of paratransit vehicles widely used in Africa, four main data capturing methods
are used in Africa: passenger-based tracking, vehicle-based tracking, roadside-based
counting, and household travel surveys, with the passenger-based tracking being the
most used (Rix et al., 2022). Traditional methods for capturing transportation data, such
as manually recording inflows and outflows of passengers or equipping passengers
themselves to track the vehicles, have many drawbacks, including human error and
limitations in tracking individual vehicles. Vehicle tracking technology, while more
expensive to set up, provides more accurate and reliable data as it is not influenced by
human behaviour. Analysis of the estimated power profile of electric vehicle charging
conducted by Booysen et al. (2022) showed disparity between passenger-based tracking
and vehicle-based tracking, with the vehicle-based tracking dataset providing a more
precise representation of the vehicle’s energy requirements (see Figure 21).
Accurate data collection is also needed to assess energy efficiency values for electric
vehicles. (Abraham et al., 2023) compared the methodologies and simulation tools used
in two studies on electric minibus taxis in South Africa that projected different energy
efficiency values for these vehicles: 0.39kWh/km (Hull, et al., 2023) and 0.93kWh/km
(Abraham et al., 2023). Hull et al., (2023) used high-frequency data, while (Abraham et
Figure 21. Comparison of per-vehicle power profiles from passenger-based tracking
Source: Adapted from Booysen, et al. (2022)
20 k
Passenger-based
Vehicle-based
15 k
10 k
Power (W)
5 k
0 k
00:00
03:00
06:00
09:00
12:00
Time
15:00
18:00
21:00
00:00
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
al., 2023) used low-frequency data. The low-frequency data require artificial up sampling
to capture acceleration and deceleration patterns (further referred to as simulated data),
while high-frequency data require more bandwidth and storage. Hull et al., (2023) limited
their study to 62 trips in different driving conditions, while Abraham et al. tracked nine
taxis over two years, providing a more complete representation of movement patterns.
The researchers in the Abraham study also had a more complete representation of
microscopic acceleration, deceleration patterns, and route details. The simulation tool
used by Abraham et al. is designed for low-frequency data, while high-frequency data
are needed to accurately simulate an EV model. Abraham et al.’s simulation tool uses
a driver model and road network obtained from OpenStreetMap to predict the route
a vehicle would have taken to up sample the low-frequency data. Differences in these
virtualisations and the effect thereof on subsequent energy analysis were pointed out by
(Giliomee et al., 2023). The two studies also used different EV models, which calculate
the energy requirements of the vehicles. (Abraham et al., 2023) used a well-tested and
peer-reviewed third-party EV model by Kurczveil et al., (2014) bundled with the SUMO
software, while Hull et al. (2023) developed their own custom EV model, which has had
significantly less testing and public exposure.
Given that there are no electric minibuses in Sub-Saharan Africa to validate any of the
models and assumptions, it is crucial to choose realistic and representative parameters
for accurate planning and thus implement simulation tools that are representative of
actual mobility. Figure 22 shows the improvement in energy efficiency between the
models after aligning input parameters for the simulation.
After eliminating all the discrepancies between the two simulation tools for a given data
input, a final efficiency estimation is obtained that ranges from 0.49 to 0.53 kWh/km, as
shown in Table 3.
Figure 22. Comparing energy efficiency models in paratransit vehicles
Source: Adapted from Abraham, et al. (2023)
Energy consumption (kWh/km)
Abraham data
Abraham Sim
Abraham data
Hull Sim
Hull data
(Down sampled)
Abraham Sim
Hull data
(Down sampled)
Hull Sim
Hull data
(Original)
Hull Sim
Configuration
Abraham data
Abraham Sim
Abraham data
Hull Sim
Hull data
(Down sampled)
Abraham Sim
Hull data
(Down sampled)
Hull Sim
Hull data
(Original)
Hull Sim
(b) Final
1.4
(a) Original (replicated)
1.2
1.0
0.8
0.6
0.4
0.2
0.0
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36
Decarbonisation of transport is already taking place
City and regional authorities in Africa should
across Africa. There are numerous ongoing
promote and scale up local decarbonisation
projects aimed at decarbonising transport in
efforts. City and urban authorities should
different cities and in the sub-regions of Africa.
actively share insights and best practices on
These projects, such as the growing adoption
local decarbonisation efforts within Africa to
of electric mobility solutions, bus rapid transit
accelerate their adoption continent-wide. This
(BRT) systems, and light rail transport (LRT).
includes creating platforms for knowledge
There is also an emphasis on non-motorised
exchange, setting up pilot projects, and
transport such as walking and cycling
establishing benchmarks for success. Regional
demonstrating local successes in
authorities should spearhead the
decarbonisation, with significant economic,
establishment of agencies to enhance
social, and environmental benefits.
governance and collaboration within Africa’s
transport sector.
Policy and regulatory instruments can facilitate
Governments in Africa should implement stricter
the decarbonisation of transport. African
policies and regulations that support emission
governments are employing a diverse
reduction during the transition to decarbonising the
range of policy instruments to accelerate the
transport sector. Stricter emission standards for
decarbonisation of transport at continental
vehicles, as well as the introduction of policies
and local levels. These are categorised into
that discourage the importation of older, more
four main types: (1) market-based instruments
polluting cars, could significantly support
(such as taxes, subsidies, fees, quotas,
emission reduction goals. Policies banning
import duties, and penalties) (2) regulatory
or restricting old and high-emitting vehicles
instruments (licenses, limits, prohibitions
from metropolitan centres have been shown
laws); (3) direct provisions (governments
to reduce urban pollution and encourage the
directly providing goods or services to its
adoption of cleaner transportation alternatives
citizens); and (4) information provisions
while also improving air quality, and
(dissemination of relevant, accurate, and
enhancing public health and the quality of life
timely information to the public).
in urban areas.
Decarbonisation of transport has the potential
Governments in Africa should implement stricter
to drive industrial growth and create green job
policies and regulations that support emission
opportunities across Africa. There is growing
reduction during the transition to decarbonising the
local assembly and manufacturing of EVs
transport sector. Stricter emission standards for
Continued on next page
Table 3: Simulation of electric vehicle energy consumption
Hull Data
Hull Data
Abraham Data
(Downsampled)
(Original)
Abraham
Hull
Abraham
Hull
Hull
Simulator
Simulator
Simulator
Simulator
Simulator
Replicated original
results
0.88a
0.42
0.88
0.45
0.39
Final result
0.50
0.50
0.53
0.53
0.49
The deviation from the originally reported 0.93kWh/km is addressed earlier in the paper
(Abraham et al., 2023).
2.5 Findings and Recommendations
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
in Africa, as well as initiatives to convert
vehicles, as well as the introduction of policies
gasoline-powered vehicles, including popular
that discourage the importation of older, more
paratransit vehicles, to electric propulsion
polluting cars, could significantly support
in various African countries which provide
emission reduction goals. Policies banning
enormous opportunities for industrial growth
or restricting old and high-emitting vehicles
and innovation. Opportunities extend into
from metropolitan centres have been shown
EV auto parts and battery manufacturing,
to reduce urban pollution and encourage the
leveraging Africa’s critical mineral resources,
adoption of cleaner transportation alternatives
alongside innovative business models like
while also improving air quality, and
pay-as-you-go charging and solar charging
enhancing public health and the quality of life
stations, taking advantage of the continent’s
in urban areas.
abundant sunlight.
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38
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CHAPTER THREE
SAFEGUARDING VULNERABLE ELECTRICITY GRIDS:
ACCESSIBILITY, GENERATION, TRANSMISSION AND
DISTRIBUTION
Africa’s electricity grids are characterised by infrastructural flaws, inefficiencies, limited
coverage, and lack of government oversight, preventing universal access to electricity
and hampering the continent’s development. Transmission and distribution networks on
the continent require major improvement and are likely to become the real bottleneck in
Africa’s sustainable development. This chapter reviews the current state and challenges
of electricity in Africa, and the potential impact of large-scale adoption of EVs. The
discussion highlights the need for additional research to fully understand how the
transition to EVs might affect Africa’s electrical grid and power distribution networks.
3.1 Current State and Challenges of Electricity in Africa
Sub-Saharan Africa is the least electrified region, with around 567 million people
representing about 43% of the total population without access to electricity in 2021,
according to the 2023 energy progress report published jointly by a group of international
agencies, including the World Bank and the International Energy Association (IEA,
IRENA, UNSD, World Bank and WHO, 2023). According to the report, while Africa has
made steady progress in electrification in the past decade, the number of people
without access has generally remained stagnant between 2011 and 2021 due to rapid
population growth (see Figure 23).
Electric shortages are frequent in many countries. For instance, in Southern Africa, except
for Angola and Botswana, widespread power cuts have been common in the past decade
(Crisis24, 2023). South Africa, the continent’s most industrialised economy, with the largest
grid and access to electrification, has experienced rolling blackouts, locally known as
“load shedding”, of up to 10 hours a day. Load shedding occurs when electricity demand
outstrips supply. To stabilise production and maintain voltage, authorities deliberately
turn off parts of the grid in a rotating schedule to manage and equalize distribution of
electricity (Crisis24, 2023). Short-term power outages elevate operational risks as they
lead to increased instances of theft, violence, road accidents, and disruptions in transport
and communication systems.
Nearly four out of five firms in Sub-Saharan Africa report regular and lengthy outages as
significant impediment to business operations, according to the World Bank Enterprise
surveys (Oseni, 2019). A high proportion of businesses in the region (53%) own or share
a generator, the highest rate worldwide. Using backup power systems costs triple the
price of regular electricity in places like Nigeria and Uganda (Oseni, 2019).
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Furthermore, certain communities — such as those in informal urban settlements or in rural
areas — face greater challenges in obtaining reliable electricity. In 2021, approximately 8 out
of 10 people lacking electricity resided in rural areas, most of them in Sub-Saharan Africa
(IEA, IRENA, UNSD, World Bank and WHO, 2023). This hinders equal opportunities for
economic development and improvement in quality of life among various societal sectors.
The primary reason for lack of access is the high cost of electricity; even when services are
available, they are often unaffordable (Barasa, 2021). Additionally, while there is significant
focus on expanding the reach of the electric grid, there is less attention to making electricity
more affordable (Barasa, 2021). Consider the cost of running a refrigerator for a year in
African countries compared to industrialised countries such as the United Kingdom. One
comparative study found that it costs 49% of average GDP per capita in Liberia and 13%
in Rwanda to run a refrigerator compared to negligible cost of (less than 1%) in the United
Kingdom (Hairsine, 2023). This disparity highlights the significant economic burden of
basic appliance use in African countries compared to industrialised ones.
3.2 State of the Electrical Grid and Potential Burden from
Electric Vehicles
Adopting EVs will have significant impact on the electricity system in terms of generation,
transmission, distribution, and accessibility (Table 4). While Africa has made progress in
expanding its electric grid, the power utility infrastructure continues to underperform in
many countries, subjecting the grid to fluctuations (Dioha, et al., 2022). The status of the
power systems is a major consideration when assessing the impact of deploying EVs in
African countries since electricity forms a central pillar of Africa’s energy infrastructure.
The capacity, reliability and reach of these systems play a key role in determining how
effectively EVs can be integrated and supported.
Figure 23: Access to electricity in Africa as a share of population in 2020.
Source: World Bank (2020)
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Table 4: Projected electric vehicle power system impacts in African countries
Category
Impacts
African Countries context
Power
Demand
Increased energy
consumption leads to an
altered daily load
curve, modified peak load
in terms of magnitude,
duration, and timing, as
well as heightened load
profile variability and
uncertainty.
Location, weather, demographics,
and driving patterns influence EV
adoption, power consumption, and
charging behaviour; electric two- and
three-wheelers dominate; economic,
regulatory, and geographical
difficulties in establishing ‘public
charging infrastructure’.
Generation
System
Additional electricity
generation is required,
necessitating new capacity
investments for security
and adequacy, leading to
increased power system
emissions, high ramping
needs from sharp power
demand spikes, and a
heightened demand for
ancillary services.
Existing challenges with electricity
access include security and reliability
issues, high generation investment
needs due to rapidly growing
demand, carbon-intensive generation
capacities that often rely on inefficient
fossil fuel units, and poor market
regulation coupled with difficulties in
providing reserves.
Transmission
System
Risk of congestion and
distortion of electricity
prices; increased need
for transmission capacity;
increased need for reactive
power.
Limited interconnectivity and cross-
border capacity; lacking regulations
for appropriate transmission system
to encourage investments; high
investment needs to maintain
adequate.
Distribution
System
Overloading feeders and
transformers, necessitating
capacity upgrades;
increased power losses;
voltage deviations; power
quality issues, such as
harmonic distortion.
Weak, poorly designed distribution
systems; high distribution system
losses; high rate of transformer failures
and maintenance need; insufficient
management, standards, and
regulations; low awareness of power
quality issues; and high reinforcement
needs due to growing demand.
Source: Adapted from (World Bank and Energy Sector Management Assistance Program,
2023)
Increased demand from EVs necessitates more robust and diverse generation facilities and
power sources. Transmission networks will need to be upgraded to handle the increased
load, especially during peak charging times, requiring more resilient infrastructure. The
distribution system faces changes in load patterns, particularly in residential areas with
home charging, demanding smarter and more responsive grid solutions. As EV adoption
grows, these changes will require careful planning, investment, and innovation to ensure
the electricity system remains reliable, efficient, and capable of meeting new demands.
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3.3 Impact of Adopting Electric Vehicles on the Electricity
Distribution System
The impact on the distribution network is perhaps the most immediate and visible.
Widespread use of EVs introduces new patterns of electricity consumption, especially
where home charging solutions are prevalent. This shift can lead to significant changes
in load profiles, with increased demand during evenings when people typically charge
their vehicles at home (Dioha, et al., 2022). During the early stages of deployment of EVs,
the impacts on power distribution was not prioritised by decision-makers (World Bank
and Energy Sector Management Assistance Program, 2023). Utility providers assumed
existing capacity was sufficient and the adoption would be gradual to allow network
adaptation. Yet, as EV usage has grown, the potential effects on power distribution, such
as transformer overloads, power losses, and voltage fluctuations, have become crucial
issues (World Bank and Energy Sector Management Assistance Program, 2023).
While EVs can handle intermittent supply due to their storage capacity, the additional load
on grids, especially in countries with energy shortages, can worsen existing problems. In
contexts like South Africa where blackouts are common, there’s growing concern about
how to sustainably power EVs and the resulting strain on the already fragile electrical
infrastructure given the substantial costs to the economy. The Reserve Bank of South
Africa estimates that load shedding costs the economy approximately ZAR 899 million
(USD 50 million) daily (Naidoo, 2023), suggesting that the economy subsidises excess
electricity usage. With load shedding costing the economy ZAR 25/kWh (USD 1.25/kWh)
and assuming EV efficiency is 5 km/kWh, the economic subsidy for electric mobility is
approximately ZAR 6/km (USD 0.3/km) when charged directly from the grid, effectively
(Booysen, et al., 2023).
Moreover, as electric two-wheelers are introduced, they are expected to significantly
impact local power distribution in rural areas. To effectively address these challenges, a
comprehensive approach is needed that focuses on establishing robust infrastructure,
installing suitable chargers tailored to local needs and gaining a thorough understanding
of both charging behaviour and the levels of EV penetration.
3.4 Impact of Adopting Electric Vehicles on the Electricity
Transmission System
Alongside the need for increased generation capacity, the adoption of EVs necessitates
substantial upgrades to the existing electricity transmission infrastructure. The adoption
of electric vehicles naturally results in increased demand for electricity, especially during
charging times, and this can strain the transmission systems. Therefore, it is imperative
to evaluate and determine the spatial distance between areas with highest EV load
(charging demand) and essential power units, particularly in large geographical regions
relying on centralised power generation or transmission system. This assessment can
help ensure efficient energy distribution and system stability.
Power transmission networks in the continent are usually unreliable and poorly
developed, both in countries and in cross-country transmissions, leading to frequent
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failures and high losses. Losses due to distribution and transmission cost USD 5 billion
annually in sub-Saharan Africa (Adams, et al., 2020). Furthermore, the yearly investment
required in Africa from 2015 to 2040 for expansion of transmission is between USD 3.2
billion and USD 4.3 billion (AfDB, 2019). Other challenges include the risk of gradual
oscillation or frequent control on the tie lines when power generation units stop working.
In Nigeria, for instance, preventing deviation or strengthening frequency control is vital for
efficient deregulation of the power market (Vanfretti, et al., 2009). Inadequate regulatory
frameworks of market electricity trading, little involvement of private investment, or
lack of policies of the transmission systems are some of the challenges that need to be
considered when planning, operating, and expanding the transmission. The temporal
and spatial availability of renewable energy sources like wind and solar can also impact
power transmission systems and should be integrated into the accounting of EV demand
or supply shocks when possible. In general, modernisation of transmission lines, coupled
with the integration of advanced technologies such as smart grids, becomes imperative
to ensure that these increased loads can be managed efficiently and reliably.
3.5 Impact of Adopting Electric Vehicles on Electricity
Generation
The transition to EVs markedly elevates the demand for electricity, necessitating additional
energy supply over and above the standard or customary distribution levels. By 2021, EVs
used 55 million megawatt-hours of electricity, approximately 0.2% of the global energy
consumption. It is estimated that by 2030, EVs will consume approximately 4% of total
global energy and 10% by 2040, exerting more pressure on the national grids (World
Bank and Energy Sector Management Assistance Program, 2023). This heightened
demand necessitates not only the expansion of existing power generation facilities, but
also the development of new ones. The move towards EVs thus acts as a catalyst for the
expansion of green energy sources like solar, wind, and hydroelectric power, aligning with
global efforts to decarbonise energy systems. Globally, countries that have embraced EVs,
such as the United States, have developed strategies to bolster their energy production
capacities, with a keen focus on sustainable sources such as renewables (US National
Academies of Sciences, Engineering, and Medicine, 2021). The additional electricity
needed to power electric vehicles can be harnessed from renewables (see Section 5.7).
EVs with solar-charging capabilities such as solar roofs (discussed in Chapter 2) can even
charge while on the road, further reducing demand for power.
3.6 Impact of Adopting Electric Vehicles on Electricity
Accessibility
The rise of EVs also brings into focus the issue of accessibility and affordability of charging
infrastructure. For EVs to be a viable option for a broader population, there needs to
be an adequate and easily accessible network of charging stations. This requirement
is particularly crucial in densely populated urban areas and along major transportation
corridors. Globally, China’s approach in creating a vast network of public charging stations
exemplifies the efforts needed to support wide-scale EV adoption. In Africa, countries
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Transport electrification in Africa will increase the
Governments in Africa, industry, and
demand for electricity, and the current fragility of
academia should establish research
the electric grid poses a critical concern for the
partnerships to investigate energy demands
viability and sustainability of electric mobility.
and expected impact of EVs on the grid.
Adopting EVs will have significant impact on
These research collaborations can also assess
the electricity system in terms of generation,
the potential for charging EVs with renewable
transmission, distribution, and accessibility.
energy sources as well as on increasing local
Understanding the current state of power
contents on EVs. In doing so, policy decisions
systems in Africa is crucial in evaluating the
on EV adoption and charging infrastructure
impact of EV deployment across African
will be context-specific, evidence-informed,
countries, as electricity is a central pillar of
and based on actual data.
Africa’s energy infrastructure.
Prioritising electrification of transport for the
Governments in Africa should prioritise the
less costly, higher mileage, and extensively used
electrification of vehicle segments that provide
vehicle segments in Africa could streamline the
the most immediate and highest decarbonisation
adoption of EVs, maximising environmental
benefits. Decarbonisation efforts should focus
benefits and economic efficiency. Analysis
on electrifying two- and three-wheelers,
indicates that two- and three-wheelers, along
as well as passenger buses operating on
with passenger buses on high-use routes,
high-use routes, due to their lower costs,
are attractive candidates for the first stages
high mileage, and extensive use. These
of transport electrification efforts. Similarly,
segments present a significant opportunity
four-wheelers, taxis, ride-sharing vehicles, and
for immediate impact. However, in countries
other commercial fleets are identified as more
where it is feasible to decarbonise heavy-duty
suitable for early electrification compared to
vehicles and less intensively used cars, such
less intensively used private family cars.
efforts should be pursued concurrently.
like Rwanda (Case Study 3 in Chapter 4), Kenya (Case Study 1 in Chapter 2), and South
Africa have been working on large scale charging infrastructures that can support large-
scale EV adoptions. Availability of large-scale public charging infrastructure can not only
ensure the practicality of using EVs for daily commutes but also addresses range anxiety
concerns, making EVs more attractive option for consumers.
Ensuring an affordable power supply is also essential for creating an accessible electric
vehicle charging ecosystem. Some African countries have started to regulate their
electricity prices for EV consumers. For instance, in March 2023, the Energy and Petroleum
Regulatory Authority (EPRA) in Kenya approved a special e-mobility tariff effective for three
years (Odhiambo, et al., 2023). The e-mobility tariff is set at USD 0.12 per kWh for energy
consumption of up to 15,000 kWh during peak periods, and USD 0.06 per kWh of the
same quantity during off-peak periods before taxes and other related charges are added
to the total cost of consumption (Odhiambo, et al., 2023). The e-mobility tariff is lower than
the general domestic tariff (USD 0.16 per kWh for consumption above 100 kWh) and the
commercial tariff (USD 0.15 per kWh for the same quantity). The special electric mobility
tariff is considered a step in the right direction towards incentivising power supply for EVs.
3.7 Findings and Recommendations
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DECARBONISATION OF TRANSPORT IN THE CONTEXT
OF SUSTAINABLE TRANSPORTATION IN AFRICA
Every society requires a reliable means of transport to drive its socioeconomic development
and growth. There is a correlation between the level and quality of transport infrastructure
and productivity and economic growth. When transport options are reliable, productivity
and economic growth improves (Zhang & Cheng, 2023). Among the multiplier effects
that can result from an effective transport infrastructure are enhanced market access,
increased employment opportunities, and new investments. When transport infrastructure
is insufficient in terms of capacity or dependability, economic losses such as diminished
or missed opportunities can lead to a decline in the quality of life (Rodrigue, 2020).
Moreover, availability of other essential amenities such as food and water depend on
good transportation services. For instance, good road networks between rural and urban
areas ensure that foods from farms reach the market in time leading to decreases in post-
harvest food losses. Decarbonisation of transport in Africa can only be achieved within
the broader context of establishing a sustainable transportation system, in line with the
sustainable development of goals (SDGs).
4.1 Defining Sustainable Transportation
In its 2016 report, the UN Secretary-General’s High-level Advisory Group on Sustainable
Transport defined sustainable transport as the provision of services and infrastructure
for the mobility of people and goods — advancing economic and social development to
benefit today’s and future generations — in a manner that is safe, affordable, accessible,
efficient, and resilient, while minimising carbon and other emissions and environmental
impact (UNEP
, 2016). The High-Level Advisory Group’s report, titled Mobilising
Sustainable Transport for Development, underscored the pivotal role of sustainable
transport in achieving the SDGs and the Paris Agreement on Climate Change.
Sustainable transport is connected to various SDG targets, either directly as a core
element, or indirectly as a secondary factor (see Figure 24). Sustainable road transport
aims to address societal issues, economic efficiencies, and environmental protection. In
addressing societal issues, sustainable transportation can increase the quality of life and
of living standards and can ensure that transportation systems are accessible to people
of all ages, abilities, and income levels. For economic efficiency, sustainable transport
promotes mobility systems that are adaptable, cost-effective, efficient, and which provide
value for money over their life cycle including construction, operation, and maintenance.
It also involves investing in infrastructure that supports sustainable modes of transport.
Finally, sustainable transport focuses on the interplay between the industry’s practices
and the physical environment, such as the reduction of the transportation’s environmental
CHAPTER FOUR
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
impact—particularly in terms of greenhouse gas emissions, and air and noise pollution.
It also encourages the use of low-emission vehicles such as EVs and car-sharing and
promotes alternative modes of transport like trains, cycling, and walking.
4.2 Decarbonisation of Transport and Sustainable
Development Goals in Africa
Decarbonisation of transport in Africa can significantly contribute to sustainable
transport’s economic, environmental, and social goals, and aligns with both the core and
secondary SDGs described in Figure 24. Because this report focuses on road transport,
the following discussions will focus on how decarbonisation of transport can contribute
to select SDGs related to road transport, with a particular focus on sustainable cities and
communities (SDG 11). Sustainable urban transportation is crucial to the achievement
of other SDGs such as health and well-being (SDG 3), especially for urban populations
which have the most transport pollution and climate change (SDG13). Meanwhile,
the transition to decarbonisation can contribute to the achievement of other goals,
such as those focused on decent work and economic growth (SDG 8), through green
jobs that emerge during the energy transition and new industries, such as the electric
SUSTAINABLE
DEVELOPMENT
Core SDGs
Secondary SDGs
Health & wellbeing
Industry & infrastructure
Sustainable cities
Energy systems
Work & economic growth
Consumption & production
3
7
8
12
Climate change
Water ecosystems
13
14
Land ecosystems
15
9
11
Sustainable
Transportation
Modes
Society
Economy
Environment
Safety
Health
Disturbance
Access
Opportunity
Material
and Energy
Growth
Employment
Pricing
Competitiveness
Climate
change
Air quality
Noise
Footprint
Waste
Operations
Infrastructures
Figure 24: Linking transport to sustainable development goals.
Source: Adapted from Rodrigue (2020)
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46
vehicle manufacturing and related innovations, arise. Table 5 provides an overview of
how decarbonisation of transport contributes to the realisation of select economic,
environmental, and social development in Africa.
Table 5: Contribution of decarbonised transport towards select sustainable
development goals
SDG
Indicator
Goal
Social
Impact
• Good Health and Well-Being (SDG 3): Decarbonised transport reduces
air pollution, leading to lower incidences of respiratory and
cardiovascular diseases. For example, replacing diesel buses with
electric ones in congested cities like Lagos, Nairobi, or Cairo could
significantly reduce air pollution, positively impacting public health.
• Gender Equality (SDG 5): Safe, accessible transport systems can
empower women by improving access to education and employment
opportunities, including through just transition policies.
• Sustainable Cities and Communities (SDG 11): Decarbonised transport
systems, such as efficient public transit and pedestrian friendly urban
design, enhance the quality of urban life, making cities more liveable
and inclusive.
Economic
Impact
• Decent Work and Economic Growth (SDG 8): Transitioning to a low
carbon transport sector can create new jobs in renewable energy,
electric vehicle production, and infrastructure development.
• Industry, Innovation, and Infrastructure (SDG 9): Decarbonisation of
transport can drive innovation in green technology and infrastructure
development.
Environmental
Impact
• Affordable and Clean Energy (SDG 7): Decarbonisation of transport
involves a shift to electric vehicles powered by renewable energy
sources, promoting the use of sustainable energy. For example, 86.98%
of electricity is generated from renewable sources in Kenya (KenInvest,
2023), with the majority coming from geothermal and hydroelectricity.
This means that EVs in the country will rely on purely sustainable
electricity.
• Climate Action (SDG 13): By reducing greenhouse gas emissions,
decarbonisation of transport directly contributes to climate change
mitigation.
• Life Below Water (SDG 14) and Life on Land (SDG 15): Reduced
emissions and cleaner air from decarbonised transport indirectly benefit
marine and terrestrial ecosystems by decreasing overall pollution and
mitigating the impacts of climate change. Though not directly related to
transport, the Great Green Wall initiative, which focuses on the Sahel
region, demonstrates a broad commitment to environmental
sustainability, which decarbonised transport can complement.
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
4.3 Sustainable Urban Transport Development
Africa is expected to experience rapid urbanisation in the coming decades, with more
people moving from rural to urban areas (United Nations, 2017). Rapid urbanisation in
the continent is driven largely by a host of factors, including natural population growth,
rural-urban migration, the demographic and spatial expansion of urban settlements,
reclassification of rural areas to urban areas, and crisis events like conflicts and disasters
(Teye, 2018). With rapid and often unplanned urbanisation, city authorities are confronted
with the challenges of unregulated and spiralling low-density settlements (urban
sprawl), overcrowded inner-cities, and slums and rapid motorisation. Urban sprawl can
complicate the planning of sustainable urban transportation. Urban sprawl occurs when
urban populations move from higher density towns and cities to lower density and less
developed but growing residential areas in the outskirts of a town. One major impact of
urban sprawl is increased reliance on road vehicles, longer commute times, and longer
daily travel distance, since the sprawled settlements are not always connected to public
transit systems (Mwaura & Kost, 2017). A car-dependent culture results in high energy
consumption, more emissions, and smog, and can also have health-related impacts.
Urban sprawl can also result in development of dense and irregular settlements, such as
slums, which make planning for public services such as transportation and other social
services difficult (Saghir & Santoro, 2018). Studies have revealed that in cities across
Africa, jobs are often not reachable within an hour using public transport (ITDP
, 2019;
Brookings, 2023). This highlights a significant disconnect between urban development
and transportation efficiency on the continent. It also suggests that despite Africa
experiencing the world’s fastest rate of urbanisation, its cities are failing to fully harness
the economic benefits typically associated with urban growth.
Policymakers can project future transportation needs of the cities and implement
medium and long-term plans that incorporate decarbonisation transportation policies.
This can involve identification of strategic hotspots where most people live, and those
that are likely to experience future urban and transportation pressure and invest in mass
transit systems to limit the number of personal cars (including EVs) and pressure on the
roads. Potential approaches to achieving sustainable urban planning include:
•
promoting compact and mixed-use development including through the development
of smart cities;
•
implementing low-carbon transportation services;
•
promoting sustainable road transport policies;
•
ensuring road user preparedness;
•
integrating transport sector decision-making agencies.
4.4 Smart Cities and Intelligent Transport Systems
Smart cities have emerged as an efficient approach to sustainable urban development.
Smart cities leverage technology to enhance efficiency, sustainability, and quality of life
in the urban environment. This includes the deployment of intelligent transport systems
(ITS) (Platzer, 2021) that encompass services like e-hailing, bike sharing, car sharing, and
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advanced traffic management technologies. As illustrated in Figure 25, the smart city
transportation model operates on a foundation of smart infrastructure, which includes
connected and sustainable multi-modal transport options, such as buses, bikes, and
trains, all working in tandem with automated systems like toll and fare collection. Data
integration is key in this system, drawing from diverse sources like emergency services,
weather forecasts and traffic updates to optimise the flow and safety of transport. Smart
services are delivered through a central command centre which oversees a variety of
systems, from smart parking and automatic vehicle locating to driver monitoring and
vehicle health monitoring systems. These integrated services work together to minimise
travel times, enhance route management, and improve overall traffic management. With
real-time data and analytics, the system can promptly respond to incidents, adjust traffic
signals to reduce wait times, and provide timely updates to commuters, contributing to a
more resilient and adaptable urban transportation network.
Figure 25: Integrated intelligent transport system in smart cities
Many African countries are actively engaged in developing smart cities, a trend that
signifies the continent’s push towards technological innovation and sustainable
urbanisation. Kenya’s Konza Technopolis, approximately 60 kilometres south of Nairobi,
is a comprehensive smart city project designed to spur technological innovation and
boost the information technology (IT) sector. This ambitious project includes world-class
infrastructure, a business district, a research-oriented university campus, and residential
areas. In Rwanda, the Kigali Smart City Project is transforming the capital with smart
infrastructure solutions like intelligent traffic lights to alleviate congestion and a city-wide
Wi-Fi network to enhance connectivity. In Nigeria, Lagos is pioneering the Eko Atlantic
Project, a city built on reclaimed land from the Atlantic Ocean. Eko Atlantic stands out for
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its self-sufficiency and sustainability, featuring energy-efficient buildings, an independent
clean energy supply, advanced urban water management, and integrated smart city
technologies aimed at improving residents’ quality of life. Mauritius is another noteworthy
example, with its series of smart city projects like Ebène CyberCity, Mon Trésor Smart
City, Moka Smart City, Côte d’Or Smart City, and Cap Tamarin Smart City. These projects
are at the heart of Mauritius’s strategy to modernise infrastructure and improve living
standards, emphasising eco-friendly practices and sustainable community development.
These initiatives demonstrate Africa’s strong commitment to leveraging technology and
sustainability in its urban development strategies, and directly addressing the challenges
and opportunities presented by the continent’s rapidly urbanising landscape.
4.5 Compact Land Use and Transit-Oriented Development
Compact and mixed-use development is an urban planning strategy that blends
residential, commercial, and institutional land uses, promoting proximity of different
amenities. Compact and mixed-use development are a fundamental component of
transit-oriented development (TOD) which focuses on creating vibrant, sustainable
communities centred around public transport infrastructure. The communities are
designed to encourage walking, cycling and the use of public transit, while minimising
reliance on private vehicles (ITDP
, 2017). TOD also promotes providing a range of
affordable housing options to accommodate diverse income levels and support inclusive
communities, establishment of transit-supportive policies, quality public spaces, and
cycling and pedestrian-oriented infrastructure (ITDP
, 2017). By designing pedestrian
and cyclist-friendly streetscapes and encouraging mixed-use zoning, this approach can
foster active transport while also enhancing the walkability and accessibility of cities. This
approach also has the potential to facilitate social equity benefits, such as affordable
housing and improved access to services for low-income communities, which, in turn,
can decrease transportation costs and enhance economic opportunities. The application
of ITS in compact and mixed-use developments enhances their effectiveness. For
instance, real-time traffic updates and data analytics provided by ITS can assist in
optimising routing and scheduling, improving the overall transportation experience for
both commuters and operators. City officials, armed with this data, can make informed
decisions that further the quality of life for residents, as is the case of Kigali, Rwanda (Case
Study 3 on this Chapter).
4.6 Mass Rapid Transit
Urban transportation systems that rely mostly on private vehicles or low-capacity transport
vehicles such as paratransit systems, whether electric or not, will inevitably encounter
or continue to experience challenges around congestion and parking. The solution to
reducing the allure of private vehicle use lies in the availability of quality public transport
systems that bypass traffic jams and road congestion (ITDP
, 2023). An example of this
mass rapid transit (MRT) or rapid transit is a type of high-capacity public transportation
typically developed and used in urban settings. MRT systems including metros, light rail
train (LRT), and bus rapid transit (BRT) have emerged as vital solutions to urban transport
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Figure 26: Car free day exercise in Kigali, Rwanda
Image Source: Ashimwe (2022)
Time
PM2.5 [µg/m3]
0:00
2:00
4:00
6:00
8:00
10:00
12:00
14:00
16:00
18:00
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22:00
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60
Car free days
Normal Sunday
Sunday week
Hourly mean variation of PM2.5 from 2017 to 2020 in Kigali
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40
30
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10
Figure 27: Impact of limiting vehicular traffic on air pollution in Kigali, Rwanda
Source: Kalisa, et al. (2021)
Case Study 3:
Implementing net zero transport in Kigali, Rwanda
In 2016, Rwanda established the Kigali Car Free Day as part of efforts to make Kigali a
more environmentally sustainable city. During the car free day, motorists are encouraged
to ditch their vehicles and motorbikes and a road of approximately 10 km is for motorised
transport. The car free day encourages the use of non-motorised transport such as
cycling and walking. In addition to reducing traffic congestion and air pollution, it has
helped cement a culture of walking and cycling among the population. Car-free days are
found to reduce fine particulate matter (PM2.5) such as dust, dirt, soot, or smoke in the
air by approximately 15%, leading to a 3.7% reduction in total PM2.5 pollutions in the city
annually (Figure 27) (Kalisa & Sudmant, 2022).
Other initiatives implemented by the government include deployment of electric
vehicles and motorcycles, establishment of charging infrastructure. The government
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challenges. MRTs offer the potential for high-capacity, reliable, and efficient public
transportation, and contribute significantly to reducing urban congestion, pollution, and
greenhouse gas emissions. The adoption of MRT systems can contribute to the goals of
decarbonised transport, if they are electrified, as well as to the modernisation of urban
transportation in Africa.
Several African cities have recognised the benefits of MRT systems and have begun
to implement them. These include the Algiers Metro (Algeria), Addis Ababa Light
Rail (Ethiopia) (Case Study 4), Cairo Metro (Egypt), Lagos Rail Mass Transit (Nigeria),
Casablanca Tramway (Morocco), and the Gautrain (South Africa).
also launched the Rwandan Green Fund (FONERWA), which supports projects focused
on climate change mitigation, adaptation, and sustainable development. Rwanda has
also made significant positive changes in reforming its public transport system aiming
to improve accessibility, efficiency, and sustainability such as implementation of smart
payment systems.
Rwanda has also established car-free zones, to restrict the use of cars in certain regions
of the city of Kigali. The purpose of these car free zones is to reduce vehicle traffic and
promote pedestrian-friendly transportation in urban centres. Within cities, car-free zones
contribute to reductions in both GHG emissions and air pollution. Since they encourage
physical activity and a healthier lifestyle by providing safe and accessible spaces for
people to walk, jog, cycle, or participate in recreational activities, they contribute to health
and wellbeing. Furthermore, due to reduced parking facilities, they encourage use of
public transportation systems, such as buses.
The city of Kigali has also established dedicated bike lanes, providing safe and convenient
routes for cyclists. There are also bicycle taxis and bike rental programmes which charge
as low as one dollar per ride. Moreover, Rwanda aims to increase the share of hybrid cars
in its vehicle fleet, particularly in the public transport sector. There were approximately
1,500 hybrid cars and about 5,000 electric motorbikes, respectively, in Rwanda as of
September 2021. Affordable electric motorbikes are being introduced into the market
through government and private initiatives. There were about 80 public and private
charging stations as of September 2021 located in urban centres, commercial areas,
and along major transportation routes. Solar-powered charging stations are also being
explored to leverage renewable energy resources.
Rwanda has developed various incentives to promote e-mobility. These include tax
incentives and import duty exemptions, subsidies, and financial support for purchase of
EVs, charging infrastructure, reduced registration fees, and lower road taxes for hybrid
and EVs. There are also incentives for the conversion of traditional motorcycles to electric
motorcycles. Other measures include stricter emission standards for vehicles, integration
of electric mobility considerations in urban planning and transportation policies, and
development of guidelines and standards for the installation of charging stations and
infrastructure. In 2020, Rwanda committed to invest 900 million USD and 190 million in
electric vehicles and vehicle emissions standards, respectively.
Rwanda’s car free-day has become a reference point for healthy lifestyles and
decarbonisation initiatives, as other African countries such as Ethiopia, Kenya, Uganda,
and Zimbabwe are introducing their own car-free days (United Nations, 2020).
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Figure 28: Light rail system in Addis Ababa, Ethiopia
Source: Assefa, et al. (2016)
Case Study 4:
Light rail train in Addis Ababa, Ethiopia
In Addis Ababa, transportation is responsible for 47% of CO2 emissions. Operational
since 2015, the Addis Ababa light rail is Africa’s first light rail train (LRT) system. It stretches
over 34 kilometres and has significantly improved urban mobility in Ethiopia’s capital by
offering an affordable and faster alternative to buses and paratransit transport (Figure
28). Currently, the LRT service is transporting approximately 120,000 passengers daily,
using 17 trains on both routes (Woldeamanuel, et al., 2022), though it has a capacity
to transport up to 60,000 individuals per hour (C40 Cities, 2016). The train operates
on Ethiopia’s predominantly renewable energy-powered grid, utilising hydropower,
geothermal, and wind resources.
Impacts: The project was expected to lower emissions by 55,000 tonnes of CO2
annually in 2015 when it began operations to 170,000 tonnes of CO2 by 2030 (C40
Cities, 2016). Moreover, since LRT systems are less land-intensive than conventional
roads, the project will decrease the burden of transport on urban ecosystems.
Socially, the train significantly reduced commuting time to work because of its higher
than average speed of 10 km/hour, while the LRT has 22 km/hour. Economic and
social benefits such as jobs and improved health have also come from the project.
Several cities have also adopted bus rapid transit (BRT) systems, recognising them as
cost-effective solutions that can improve urban mobility and address congestion. BRT
systems are characterised by dedicated bus lanes, modern stations, and priority at traffic
signals, and offer many of the advantages of a tram or light rail system but at a fraction of
the cost and with greater flexibility. BRT systems have become a popular option for cities
looking to upgrade their public transport networks without the extensive infrastructure
and investment required for rail. Examples of BRT systems in Africa include:
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a. Dar es Salaam, Tanzania — DART (Dar Rapid Transit): The DART system is the first
BRT system in east Africa. It extends over 20.9 kilometres and transports 172,000
passengers daily, providing quicker travel via high-capacity buses. Since it began
operations in 2016, the DART has transformed Dar es Salaam city’s public transport
system and is often touted as a model for other African countries on how to develop
and operate BRT systems in cities with unregulated paratransit systems (ITDP
, 2017).
In 2018, the city of Dar es Salaam became the first African city to win the Sustainable
Transport Award due to its BRT system and other transformative improvements to
transit, cycling, and walking (Sustainable Transport Award, 2018).
Figure 29: Dar rapid transit system, Dar es Salaam, Tanzania
Source: Institute for Transportation and Development Policy (2019)
b. Lagos, Nigeria — Lagos BRT: Launched in 2008, Lagos busway was the first BRT-
like system to be built in Africa and has continued to expand. It was designed to
create a more efficient and organised public transportation system in Lagos. The
system has been successful in reducing commute times, improving the reliability
of bus services, and serving as a more affordable transport option for millions of
Lagos residents.
c. Johannesburg, South Africa — Rea Vaya: This BRT system serves the Johannesburg
metropolitan area, offering a fast, safe, and affordable public transportation option.
Rea Vaya is known for its efficiency and safety and has significantly improved public
transport in Johannesburg, reducing reliance on private vehicles.
d. Cairo, Egypt: While traditionally known for its extensive metro system, Cairo is also
in the process of developing a BRT system to complement its existing transportation
network. Once operational, it’s expected to significantly improve urban mobility in
Cairo, reducing traffic congestion and providing a quicker and more reliable mode
of transport.
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e. Accra, Ghana – Aayalolo: Accra’s busway, known as Aayalolo, aims to provide a
more organised and efficient bus service to reduce travel times and improve public
transport. Although not a BRT, it offers designated BRT-like lanes for buses and
aims to make public transport more attractive and efficient, thereby improving daily
commutes.
f. Nairobi, Kenya: Nairobi’s planned BRT system is part of an urban renewal initiative
to address the city’s notorious traffic congestion and improve public transport.
Once implemented, it’s expected to provide a faster, reliable, and more efficient
transportation option for Nairobi’s growing population.
Globally, while BRT systems have been adopted widely, the majority are powered by
traditional fossil fuels. In Africa the scenario is similar, with electric-powered BRT systems
being a relatively new concept. Only one African country, Senegal, (see Case Study 5),
currently has an electric BRT system. However, there is growing interest and incremental
adoption of electric buses in public transport fleets. Considering the potential benefits
of EVs and the evolving landscape of transportation technology, African cities have
compelling reasons to consider adopting electric-powered BRT systems; including their
high passenger transport capacity and ability to address the environmental and health
concerns associated with increasing urbanisation.
When it comes to urban development, MRT systems play a pivotal role in fostering
compact, sustainable urban environments. They reduce the demand for expansive road
networks and parking spaces, paving the way for increased green spaces and mitigating
urban sprawl. For instance, well-developed and efficient MRT and BRT systems can
encourage people to shift from private cars to public transport. This modal shift is essential
for reducing traffic congestion, lowering emissions, and promoting more sustainable
urban mobility. In addition to providing efficient and affordable transportation, BRT
systems often spur economic development along their routes, encouraging investment
and improving access to jobs and services.
While challenges such as finance remain, the continued development and expansion of
MRT systems across the continent will be crucial for sustainable urban development and
the overall well-being of African cities. For better function and maximised usage, these
new and existing MRT projects, especially railways, can be integrated into comprehensive
intermodal transport systems in three ways.
First, establishing seamless connections between rail and other modes of transport
is crucial. This means strategically locating railway stations to ensure they are easily
accessible from major urban centres and are well-connected to local public transport
networks, such as bus and minibus services. Planning for last-mile connectivity, through
options like shared taxis, biking facilities or walkable pathways, is also vital to ensure the
smooth transition of passengers and cargo from trains to their final destinations.
Second, and especially for passenger transport, synchronisation of schedules and
ticketing systems across different modes of transportation can greatly enhance the user
experience and efficiency and encourage usage. Implementing integrated ticketing
systems that cover trains, buses, and other local transport options can simplify travel for
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Case Study 5:
Electric mass rapid transit in Dakar, Senegal
The capital city of Senegal, Dakar is one of the fastest growing cities in the world that is
expected to have a projected population of 6.5 million by 2025. This makes it imperative
for the city to modernise its transportation infrastructure to match its expanding needs
and dynamic urban environment. Consequently, Dakar’s transportation landscape has
been revolutionised with the introduction of the Dakar Regional Express Train (TER) and
bus rapid transit (BRT), which are expected to significantly enhance urban mobility and
promote sustainable transit. Both systems are central to Senegal’s strategy for an efficient,
eco-friendly, and integrated urban transport network.
Bus Rapid Transit: Launched in December 2023, the Dakar BRT system (Figure 30), is the
first all-electric BRT in Africa and signifies a major leap in enhancing clean transportation
in African cities. The project is expected to provide a host of socioeconomic benefits,
including improved travel and emissions reductions. Through its dedicated bus-only
lanes (Figure 31), fixed routes and stops, predictable timetables, and a safe ride for
up to 320,000 people daily commuters. It aims to enhance access to jobs, health, and
education services, particularly for women and other low-income residents, with 59% of
job opportunities in Dakar being reachable in an hour or less. The BRT also contributes to
improved air quality and to a significant reduction in greenhouse gas emissions and align
well with climate change mitigation efforts.
With Dakar’s air pollutants at levels seven times higher than advisable (Dewast, 2019),
largely due to vehicle emissions, the new BRT system aims to ameliorate air quality.
Encouraging the switch from private cars to public transit, it is projected to significantly
cut air pollution and greenhouse gases, with the World Bank anticipating a decrease
of 1.2 million tonnes in GHG emissions over three decades, equivalent to removing
260,000 cars from the roads (World Bank, 2023). The implementation of the BRT also
comes with the introduction of the city’s first dedicated bike lanes alongside the BRT
route, complemented by substantial eco-conscious landscape improvements such as
trees and various plants.
Figure 30: Electric-powered bus rapid transit in Dakar, Senegal
Source: Chen, et al. (2023)
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The BRT includes performance indicators to ensure best-in-class quality of service,
punctuality, safe operations, GPS-connected vehicles, modern payment system for users
through contactless smart cards, improved security with video surveillance, appropriate
signposting, and lighting systems, as well as pedestrian safety (World Bank, 2023).
Figure 31: Dedicated bus rapid transit lane in Dakar, Senegal
Source: Chen, et al. (2023)
Since Dakar’s transport challenges are similar to other African cities’, the project serves as a
blueprint for the introduction of electric-powered BRT systems in Africa as the experience
and lessons learned can be shared and replicated in other urban areas. According to
the World Bank, it demonstrates the impact of collaborative financing, involving multiple
development partners and the private sector. The project was backed by multiple entities,
including the World Bank, the European Investment Bank, IFC, MIGA, the government,
and the private sector. Electrification of the BRT’s buses was made possible with USD 144
million in private sector financing, delivered through a public-private partnership (PPP)
implemented with the support of IFC. This exemplifies how substantial the infrastructure
funding gap is in developing countries and illustrates the successful mobilisation of
private capital for urban transport development.
Dakar Regional Express Train (TER): Launched in 2021, the TER is a flagship project
under the Emerging Senegal Plan (Government of Senegal, 2023), aiming to provide
fast, secure, reliable, and affordable transportation. The railway boasts a 36-km line
with 13 stations, employing latest rail technologies, including the European Rail Traffic
Management System for high-capacity operations, carrying 115,000 passengers daily at
speeds up to 150 km/h. It significantly reduces pollution by 32%, enhancing urban health
and mobility. The TER not only boosts economic productivity and quality of life but is also
set to expand, further integrating into Dakar’s transportation network (AfDB, 2022).
Both the BRT and TER are critical components of Senegal’s vision for an efficient,
sustainable, and accessible urban transportation system. They represent a significant
investment in public infrastructure, aiming to enhance the daily lives of residents, reduce
environmental impacts, and set a precedent for future transportation projects in Africa
and other developing regions.
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passengers, making it more appealing to use public transport. Moreover, incorporating
digital technology and data analytics into transport planning can significantly improve
the efficiency and attractiveness of the rail network. Utilising real-time data for managing
schedules, predicting maintenance needs, and optimising routes can enhance the
reliability and performance of railway systems.
Finally, effective communication and collaboration among various stakeholders —
including government entities, private sector partners, and local communities — are
essential for the success of these projects. This collaborative approach ensures that the
railway developments are aligned with broader urban and regional planning goals and
that they meet the actual needs of the populations they serve.
4.7 Integrated Urban Planning and Policy Making
The optimal approach to incorporating climate-friendly transport options into urban
areas is in their planning phase. This entails implementing measures to guarantee the
harmonisation of all sectorial plans and the integration of climate-friendly transport and
land use considerations throughout all stages (Kumar, et al., 2016). In many cities, the
responsibility for land use or spatial planning and transport planning rests with different
public-sector agencies. For instance, in Ghana, national agencies like the Land-Use
and Spatial Planning Authority and the National Development Planning Commission
are tasked with planning and developing settlements. However, many other entities
such as the Ministry of Roads and Highways, Ministry of Railway Development, the
Ministry of Transport and the Ministry of Local Government, Decentralisation and
Rural Development and including the Ghana Highway Authority, the Department
of Urban Roads, Department of Feeder Roads, the Department of Transport entities
have responsibility for transport issues. While the National Development Planning
Commission (NDPC) is geared towards establishing a unified framework for planning,
other national and regional institutions continue to develop and carry out their own
plans, programmes, and projects with minimal consultation with NDPC. To address
institutional fragmentation and discourse, planning activities need to be streamlined for
more effective and coordinated delivery. Transforming the transport system is possible
through strengthening local governments’ capacities to develop and implement
efficient urban development plans and incorporating them into the national financial and
regulatory framework (UN-Habitat, 2009). Governments can promote transit-oriented
development which incorporates compact and mixed-use development, cycling and
walking designs, well-connected street networks, and affordable housing options,
thus, fostering connectivity, inclusivity, and sustainability. Low-carbon transportation
policies such as low-emission zones, congestion charges, and parking policies that
discourage car use can help reduce greenhouse gas emissions from the transport
sector. Planners and urban designers can work with policymakers to implement these
policies by conducting research to identify the most effective strategies, engaging
with stakeholders to build support for the policies, and monitoring and evaluating the
effectiveness of policies.
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4.8 Rural-Urban Connectivity
Rural-urban connectivity refers to the capacity for connecting areas (cities, towns, and
villages) and people, by physical and non-physical means, through transport and
communication (Avery, 2017). It measures the distance and ease with which people,
goods and services move between and within rural and urban nodes (locations). Rural-
urban connectivity is also highly correlated with economic development (affluence) and
is an important indicator of transport development in Africa. High rural-urban connectivity
is generally associated with low market integration and productivity and is an indicator
of the depth of income disparities between rural and urban households and localities.
Africa’s rural-urban connectivity landscape varies from one country to another depending
on the level of socio-economic development, population, rate of urbanisation, and
geographical and climatic conditions among others. Intergovernmental Panel on
Climate Change (IPCC) that 45% of the global population lives in rural areas and 90%
of these reside in developing countries (IPCC, 2014). This number is higher in Africa at
approximately 52%, with Burundi having one of the highest proportions of people living
in rural areas estimated at about 86% and Gabon the lowest at less than 10%.
Despite the important role that rural-urban connectivity plays in igniting the growth and
prosperity of rural economies, most countries prioritise investment on urban transport
networks and infrastructure at the expense of rural regions. For instance, just a third (34%)
of the rural population in Sub Saharan Africa (SSA) has access to road networks, compared
to 90% in East Asia and the Pacific countries (Workman & McPherson, 2020). Besides, the
average length of a road connecting two geographical locations or cities, as measured by
the circuitousness ratio, an indicator of how curvy a road connecting two cities or locations
is also high in Africa compared to the rest of the developing world (Prieto-Curiel, et al.,
2023). This is because of Africa’s complex physical terrain. Connecting rural and urban
locations often involves meandering road networks to avoid landscapes such as mountains,
rivers, and wetlands. This not only increases the economic and environmental cost of
constructing and maintaining requisite transport infrastructure networks and systems to
ease rural-urban connectivity, but also increases travel time and subsequently carbon
emissions from motorised road transport. In general, the quality of road infrastructure is
relatively poor in Africa compared to other developing regions such as Asia and Latin
America. The road quality index, developed by the World Economic Forum and used in
computing global competitive index rates, estimates Africa’s road quality at 3.43 points in
a 7-point scale, compared to 4.39 in Asia, and 4.95 in OECD countries. The road quality
index in Egypt, Rwanda, Mauritius, Morocco, and South Africa ranges from 4.7 to 5.1 while
in Chad, Mauritania, Madagascar, DRC, Angola, and Mozambique, it ranges from 1.9 to
2.4 points. Improving rural-urban connectivity could help narrow down disparities and
promote equitable growth between rural and urban regions.
The poor-quality road infrastructure in rural areas is in part responsible for the large
increase in motorcycles in Africa in the last decades. In 2022, the number of registered
motorcycles in Sub-Saharan Africa was estimated at 27 million, compared to 5 million in
2010 (FIA Foundation, 2022). The number of registered motorcycles in Africa is expected
to increase at an average annual rate of 9.54% between 2022 and 2030 (FIA Foundation,
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Decarbonisation of Transport in Africa: Opportunities, Challenges and Policy Options
2022). In rural areas, motorcycle taxis provide over 70% of passenger and goods transport
annually (Jenkins, et al., 2021).
Motorcycles are flexible and better at navigating complex rural terrain and overcrowded
urban streets, and in moving people from door to door with greater fuel efficiency
(Figure 32). They are convenient, fast, affordable, and mobile phone penetration has
made them easily accessible on-demand through a simple text or phone call within rural
communities. However, given the unregulated nature of their operations, motorcycles
account for more than half of road deaths (and as high as 70%) in many Sub-Saharan
countries, in both rural and urban settings (FIA Foundation, 2022).
Figure 32: Motorcycles navigating diverse rural terrain in Africa
Photo credit: Jack Omondi, NASAC staff.
Given the high usage of motorcycles in many African regions, integrating safety measures
for motorcycles into road design could enhance their safety. Similarly, electrifying the
continent’s large motorcycle fleet will also help Africa to achieve its climate change
mitigation and the SDGs. In addition, promoting multimodal transport strategies such as
integrating walking and cycling infrastructure with planned or existing public transport
systems can enhance sustainable transport, as illustrated in Case Study 6.
Within the urban context, in addition to motorcycles and three-wheelers, electric
microcars (Figure 34) also present a promising avenue for reducing greenhouse gas
emissions while enhancing urban transport efficiency. Microcars are very small and
lightweight vehicles. They are typically designed for short-distance urban travel and
are known for their compact dimensions, which makes them well-suited for navigating
crowded city streets and for ease of parking (Elmasry, et al., 2024).
From a social perspective, microcars offer an affordable and accessible means of
transportation, especially in densely populated urban areas where traffic congestion
and limited parking are persistent challenges. Their small footprints make them ideal for
navigating narrow city streets, thus improving urban mobility. Environmentally, microcars
are often powered by electric or hybrid engines, which further diminishes their carbon
footprints (Elmasry, et al., 2024). Furthermore, the production of microcars generally
requires fewer resources than standard vehicles, contributing to a more sustainable
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Case Study 6:
Enhancing the walking environment in Kisumu, Kenya
Kisumu, a key hub in western Kenya, has experienced a boom in infrastructure projects
due to its role as a regional commercial, educational, and administrative centre. This
growth has brought urban mobility issues common in emerging African cities, such as
rising car traffic, inefficient public transport, and inadequate facilities for walking and
cycling.
In Kisumu, non-motorised transport (NMT) is predominant: 53% of daily trips are on foot,
13% by matatu, 13% by boda-boda, and smaller percentages by other modes. Kisumu’s
flat terrain makes it suitable for walking, cycling, and driving tuktuks and microcars.
However, infrastructure often prioritises motorised transport. To address this, Kisumu
introduced the Kisumu Sustainable Mobility Plan (KSMP), supported by UN-Habitat
and the Institute for Transportation and Development Policy (ITDP). The city is now
implementing designs focusing on pedestrian and cyclist safety (Figure 33). For example,
the USD 2.2 million Kisumu Triangle involves upgrading 1.5 km of pathways with features
like wide footpaths, streetlights, public toilets, and measures to prioritise pedestrians. The
project’s second phase will invest USD 6 million to enhance eight km of roads, aligning
them with Kenya’s 2011 policy that expressly includes walking and cycling facilities in new
urban road projects.
Figure 33: Artist’s impression of a pedestrian friendly transportation terminus in Kisumu, Kenya
Source: Institute for Transportation and Development Policy (2020)
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An integrated sustainable transport
Governments in Africa should improve
strategy that includes mass rapid transit
existing transportation systems and
and non-motorised transport can enhance
adopt and scale up sustainable land-use
decarbonisation of transport. A holistic
development. Improving existing transport
approach to sustainable transport can
systems and adopting sustainable land-
not only reduce carbon emissions but
use developments such as compact and
also has the potential to alleviate negative
mixed-use development and transit-oriented
traffic externalities, thereby contributing
development, are essential strategies for
to a healthier environment and improved
African governments to promote economic
quality of life. In Africa, where urbanisation is
prosperity, social inclusion, environmental
rapidly increasing, the need for efficient and
sustainability, and resilience. For instance,
sustainable transportation systems is more
by investing in more efficient and accessible
pronounced than ever. The implementation
public transit options, including mass rapid
of mass rapid transit systems, such as the
transit options such as BRT and light rail
bus rapid transit (BRT) development of light
transit systems, cities can significantly lower
rail projects, and non-motorised transport
their carbon footprint. In addition, creating
infrastructure and policies serves not only
safer and more appealing conditions for
to decrease reliance on individual car usage
active transportation, like walking and cycling,
but also to spearhead the transition towards
through dedicated bike lanes and pedestrian
electrification of public transport networks.
zones not only promotes a healthier lifestyle,
but also reduces emissions.
Figure 34: Example of a microcar.
Source: Moses Ogutu, IAP Staff.
manufacturing process that can also be adopted by African countries. Still, it is crucial
to address potential challenges, such as the need for charging infrastructure for electric
microcars and ensuring that these vehicles meet safety standards. Microcars have
already been introduced in some African countries including South Africa which has
many microcar models. For instance, at the Smarter Mobility Africa Summit, held in South
Africa in October 2021, a notable highlight was the showcase of a compact electric
microcar by Funky Electric (Piper, 2023). Further cementing this trend, in June 2023, City
Blitz, an electric microcar was introduced in the South African market (Droppa, 2023). A
shift towards smaller, more efficient vehicles could be particularly relevant in the context
of Africa’s urban dynamics.
4.9 Finding and Recommendation
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POLICY OPTIONS AND IMPLICATIONS
Innovative policies and regulations aimed at fostering cleaner transportation alternatives
are essential in realising decarbonised and sustainable transport objectives. The policy
options and implications explored in this chapter seek to address the broad spectrum
of needs and challenges associated with the decarbonisation of transport in Africa.
Recognising that no single policy pathway suits all countries in the continent, the
adoption and implementation of policies needs to be customised to fit the specific
priorities and conditions of each country. Central to the transition towards decarbonised
transport, however, is ensuring a just transition, one that is equitable and inclusive for all
stakeholders involved.
While regulations are essential for driving the decarbonisation of transport in Africa,
policymakers must carefully balance the need for environmental protection with
considerations of economic viability, equity, and social welfare. Collaborative and
inclusive policymaking processes, informed by robust stakeholder engagement and
evidence-based analysis, are essential to maximise the positive impacts and minimise
the potential drawbacks of regulatory interventions in the transportation sector.
Some of the positive impacts’ regulations play in decarbonisation of transport in Africa
include emission reduction, promotion of cleaner technologies, creation of conducive
environment for investment in sustainable transportation infrastructure and technologies
and reduction on reliance on private vehicles and encouragement of modal shifts
towards more sustainable modes of transport. However, stringent regulations can impose
additional costs on vehicle manufacturers, distributors, and consumers. Distortion
of market dynamics hinder competition, leading to inefficiencies and unintended
consequences, and limited enforcement capacity and institutional weaknesses that can
undermine the effectiveness of regulations aimed at decarbonising transport.
5.1 Disrupting Dominant Regimes in the Transport Sector
Policies and processes of decarbonising road transport will result in the disruption
of existing and often dominant regimes in the transportation sector. These regimes
include the oil or fossil fuel industry, transport sector operators, and the institutions and
institutional frameworks that govern these transport systems. Decarbonisation involves
reducing dependence on oil and other fossil fuels, which are the primary energy sources
for conventional ICE vehicles. Transitioning to low-carbon or zero-carbon alternatives like
EVs significantly impacts the demand for fossil fuels. For transport sector operators such
as the companies and organisations involved in manufacturing, operating, or maintaining
transportation systems, decarbonisation will require them to adopt new technologies,
change business models, and comply with different regulations. For instance, car
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manufacturers will need to shift from producing traditional vehicles to electric ones, while
vehicle owners and both private and public service providers will need to acquire new
vehicles. Decarbonisation efforts will necessitate new or revised policies, regulations, and
incentives to encourage the adoption of cleaner transportation modes. This could disrupt
existing institutional frameworks that have traditionally supported existing regimes,
such as subsidies that have historically supported the fossil-fuel industry and transport
systems or the associated fuel tax revenues for governments (discussed in Section 5.4).
Decarbonisation policies inherently challenge the status quo and can lead to significant
economic, social, and institutional changes and tensions.
The Multi-Level Perspective (MLP), a framework for understanding challenges associated
with complex sustainability transitions encompassing multiple actors, including
businesses, consumers, social movements, policymakers, academia, media, and investors
(Geels, 2019) has been applied to assess the speeds and natures of transitions across
countries, such as electric mobility in the UK and Germany, and offers a useful lens for
understanding the challenges associated with decarbonising transport. Figure 35 depicts
the MLP
, highlighting its three analytical levels (niche–regime–landscape) and temporal
phases (emergence, diffusion, and reconfiguration). This arrangement facilitates the
identification and visualisation of influences and interactions across various levels.
The MLP argues that for transformative innovations such as EVs to be effectively adopted,
some essential factors need to be considered (Medina-Molinaa, et al., 2022). First, it is
important to understand the regime—that is the dominant actors, practices, and rules
that govern the current system—and the implications of maintaining the existing regime.
Second, because the regime constitutes a social and technical system, it is important to
Landscape developments put pressure on existing regime
Landscape
Regime
Niches
Emergence
Diffusion
Reconfiguration
Time
The regime is dynamically stable
New configuration breaks through, taking
advantage of ‘windows of opportunity’.
Adjustments occur in regime
Small networks of actors support innovation
on the basis of expectations and visions
Learning and experiments take place
Markets & consumer
preferences
Industry
Policy
Technology
Culture
Science
Figure 35: The multi-level perspective framework for complex sustainability transitions.
Source: Adapted from International Science Council (2019)’s adaptation of Geels (2019).
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understand how to disrupt the regime and what the associated consequences may be.
Disrupting the regime to usher in a more sustainable and decarbonised system may
occur, for example, by introducing alternative (and often more sustainable) practices from
niche actors or taking advantage of landscape pressures or “shock events” (such as the
COVID-19 pandemic). Changes in the global contexts, such as increased awareness of
climate change impacts by society, can also provide opportunities for destabilising the
regime to allow transition to sustainable solutions. Third, all five subcategories of regimes
(policy, science and technology, industry practices, market and user preferences, and
culture) need to simultaneously change to transition successfully to a sustainable socio-
technical system. Regimes are typically stable systems and difficult to disrupt for various
reasons: the sub-regimes are aligned, mutually dependent, re-enforcing, evolving, and
subject to the same set of rules. This points to the importance of niches, which according to
the MLP
, is where alternative approaches to socio-technical transformation, and innovative
practices with potential to transform (change, disrupt, destabilise) regimes occur.
Thus, for successful decarbonisation of transport to occur, strategies are needed to
address these regime dimensions comprehensively, recognising that focusing on one
area (like policy) without considering others (such as technology, market preferences,
and culture) is unlikely to yield transformative change.
In addition to the business models and solutions discussed in Chapter 2, the policy
options and implications presented in this chapter attempt to address most of the
identified needs and challenges to decarbonisation of transport in Africa. African
countries have unique and differing needs, and no single policy pathway can meet the
needs of all countries. The adoption and application of policy pathways for decarbonising
transport needs to be tailored to the specific priorities and prerequisites of individual
countries.
5.2 Promotion of Electric Vehicles
Many countries around the world including countries in Africa such as Egypt, Kenya,
Mauritius, Rwanda, South Africa, and Uganda have developed policies to promote
the use of EVs such as subsidies, tax incentives, and development of affordable and
accessible charging infrastructure (see Section 2.1). EVs offer significant cost advantages
over ICE vehicles in terms of operating expenses. EVs have lower fuel costs, as electricity
is generally cheaper than gasoline or diesel, leading to substantial savings over the
vehicle’s lifetime. EVs also have fewer moving components, hence they require less
maintenance. As a result of the electric motor’s durability relative to ICEs, they also have
longer lifespans.
5.3 Cost-Benefit analysis of Electric Vehicles Compared to
Internal Combustion Engine Vehicles
The total cost approach is widely utilised to compare the costs of acquiring and operating
EVs compared with those of conventional vehicles (Liu, et al., 2021; Wu, et al., 2015). This
method aggregates the purchase price and operating expenses, such as maintenance,
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battery replacement, energy, fuel, financing, and insurance costs for various electric
mobility modes — including cars, buses, and two-wheelers — and contrasts them with
their conventional counterparts. Additionally, it factors in the external benefits and costs
associated with decarbonisation, such as environmental and health impacts. To enable
cross-country comparisons, the total costs are adjusted for taxes and subsidies, which
significantly affect the final acquisition and operational expenses of EVs. Table 6 applies
the total cost approach to provide a comparative cost-benefit analysis of EVs versus ICE
vehicles, using Thailand as a case study (Suttakul, et al., 2022).
Table 6: Comparing cost elements for electric and internal combustion engine
vehicles in Thailand
Type
Total
Cost of
Ownership
(TCO)
(USD)
Deprecation
Cost
(USD)
Energy
Cost
(USD)
Battery
Cost
(USD)
Other
Costs
(USD)
Internal
Combustion
Engine (ICE)
61,190.00
26,311.70
23,864.10
611.90
10,402.30
Hybrid
Electric
Vehicles
(HEV)
54,940.00
29,118.20
13,735.00
1,098.80
10,988.00
Plug-in
Hybrid
Electric
Vehicles
(PH)EV
55,940.00
33,564.00
7,831.60
2,797.00
11,747.40
Battery
Electric
Vehicles
(BEV)
60,890.00
34,098.40
6,089.00
10,960.20
9,742.40
Note: Depreciation cost reflect capital cost for the vehicle over its life cycle.
Source: Suttakul, et al. (2022)
Table 6 compares the costs of owning and operating an ICE vehicle against three types
of EVs over a 15-year period: hybrid electric vehicles (HEVs), plug-in hybrid electric
vehicles (PHEVs), and battery electric vehicles (BEVs). HEVs combine a petrol engine with
a battery-powered electric drivetrain without plug-in capability. PHEVs feature both a
petrol engine and an electric drivetrain, with the ability to recharge via plug-in. BEVs are
fully electric with plug-in charging but do not use petrol.
The analysis shows that while BEVs vehicles have a higher initial cost, over a 15-year
horizon they have a marginal cost advantage over ICE vehicles (60,890 vs 61,190).
However, BEVs offer substantially lower energy costs, at just a quarter of that of ICE
vehicles, with battery costs —18% of total EV costs — being the main expense. With
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advancements in EV and battery technology, the costs associated with depreciation
and batteries are expected to decrease, making BEVs much more economical than ICE
vehicles. This shift will likely ease the transition to BEVs, assuming other concerns, such as
range anxiety and infrastructure limitations, are addressed. Currently, HEVs and PHEVs
face a cost advantage of USD 6,250 compared to ICE vehicles, aznd this gap is expected
to widen as the technology becomes more affordable. It should be noted that Table 6
focuses only on direct costs which include maintenance, battery replacement, energy
and fuel, financing, insurance, and related expenses. The direct costs do not account for
the environmental and social implications associated with using either type of vehicle,
which are significant factors in the push for decarbonisation to mitigate GHG emissions
and advance the global climate agenda. These broader impacts are detailed in Table
7 in this section, and Appendix A, both of which compare the national aggregate cost
advantage of EVs in select African countries.
Table 7: National aggregate cost advantage of electric vehicle adoption in
select African countries by 2030
Countries
Charging
infrastructure Cost
Advantage (USD)
Capital Cost
Advantage (USD)
Operating Cost
Advantage (USD)
Subtotal (USD)
Externality (USD)
Cost Advantage
(Economic Analysis)
(USD)
Net taxes subsidies
(fiscal wedge) (USD)
Economic Cost
Advantage plus
fiscal wedge (USD)
Egypt
-4107
-13010
15300
-1817
19019
17202
10165
8348
Ethiopia
-1512
-4692
6920
716
1330
2046
11359
12075
Ghana
-3017
-6241
10846
1588
2494
4082
9346
10934
Nigeria
-4330
-6511
10850
9
1934
1943
-1112
-1103
Rwanda
-2762
-5112
6356
-1518
1760
242
25110
23592
Source: Briceno-Garmendia, et al. (2023)
Although the upfront capital costs of acquiring EVs are high, these vehicles typically have
a lifespan of around 15 years. Hence, the costs and benefits are calculated over this period
using the World Bank’s approved discount rate of 7% (Briceno-Garmendia, et al., 2023).
Egypt and Nigeria face the highest costs in providing charging infrastructure, translating
into higher capital costs compared to countries like Ethiopia and Rwanda. The capital cost
differential for EVs ranges from USD 5,112 in Rwanda to USD 13,010 in Egypt, relative
to the cost of acquiring and operating an equivalent ICE vehicle, which spans between
USD 10,000 to USD 20,000 for the countries examined. Initially, acquiring an EV is at least
10% more expensive than an ICE vehicle, but this gap narrows to 5% when considering
positive fiscal incentives such as lower EV taxes. In Ethiopia, the fiscal incentives are so
substantial that they eliminate the cost disparity between EVs and ICE vehicles.
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EVs are preferred for their minimal GHG emissions, which translates to significant
environmental and social benefits over ICE vehicles. These benefits, or externalities,
are computed and presented in column 6. When these external benefits are added to
the operating costs of EVs, the net cost advantage under the 30x30 decarbonisation
scenario target becomes positive for all countries studied. Egypt, in particular, sees
higher external benefits due to its dense population. This scenario posits a net social
advantage in acquiring and operating EVs, supporting the goal of 30% of new cars and
buses and over 70% of two- and three-wheelers being electric by 2030.
The fiscal benefits of adopting EVs, which result in lower taxes for importers compared to
ICE vehicles, range from USD 8,348 in Egypt to USD 23,592 in Rwanda, where favourable
taxes on EVs significantly reduce their purchase price compared to ICE vehicles. The
Rwandan case shows how effective fiscal policies can internalise environmental costs to
promote electric mobility, sustainability, and social inclusion through improved health
outcomes.
Similar to four-wheeled electric vehicles (EVs), electric motorcycles offer notable cost
savings compared to their fossil-fueled counterparts. These savings manifest across
various operational aspects, highlighting the financial benefits of adopting electric
mobility in two-wheeled transportation. One of the most significant areas of savings is in
energy (fuel vs. electricity), service and maintenance costs. Data based on models like the
Roam Air — an electric motorcycle — illustrate a marked reduction in these expenses (see
Table 8). Electric motorcycles incur service and maintenance costs of just USD 0.035 per
10 kilometres, a stark contrast to the USD 0.05 per 10 kilometres required for traditional
motorcycles. This represents a 33% reduction in service and maintenance expenses, a
saving attributed to the simplified mechanical design of electric vehicles. The reduction
in service and maintenance expenses increases over the product lifetime from 33% up
to 70%, due to faster deterioration of parts requiring lubrication and higher vibrations in
fossil fuel vehicles. The absence of conventional engine components reduces the need for
regular oil changes and minimises the number of moving parts susceptible to wear and
tear. Moreover, the operational or running costs of electric motorcycles further emphasise
their economic advantage. Operating at a cost of only USD 0.08 per 10 kilometres, electric
motorcycles present a significantly cheaper option than fossil-fueled motorcycles, which
have running costs of USD 0.288 per 10 kilometres. This 68% reduction in running costs
can accumulate to substantial long-term savings for owners, particularly beneficial for
those who frequently rely on their motorcycles for daily commutes or leisure.
Table 8: Comparing cost elements for electric vs fossil fueled motorbike
Aspect
Fossil Fueled
Motorcycle
Electric
Motorcycle
Improvement
Service & Maintenance Cost (per
10 KM)
USD 0.05
USD 0.035
33% cheaper
Emissions (CO2 per KM)
27g
0g
97% reduction
Running Cost (per 10 KM)
USD 0.288
USD 0.08
68% reduction
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In conclusion, a cost-benefit analysis that encompasses environmental and social costs
can powerfully inform public policy options and the design of optimal fiscal incentives for
promoting electric mobility. It underscores the critical role that fiscal and monetary policies
play as economic instruments in fostering electric mobility and the decarbonisation of
transport, both in Africa and beyond.
5.4 Minimising Tax Revenue Losses
Fuel tax losses represent one of the biggest challenges for most governments with the
transition to EVs. In January 2022, the United Kingdom projected losses of about USD
6.8 billion annually in fuel duty within eight years due to the transition to EVs (Goodrich,
2022). As fuel duties comprise approximately a third of yearly revenues in the country,
this posed a great threat to the tax income used to enhance, operate, and maintain
motorways, with EVs already representing over 10% of the domestic vehicle market.
Similarly, fuel is an important tax revenue base in many African countries. For instance,
the government of Ghana collects eight different taxes on each litre of fuel sold. These
comprise of levies for energy debt recovery, energy fund, energy sector recovery,
price stabilisation and recovery, road fund, sanitation and pollution, special petroleum
tax and unified pricing petroleum fund (Acheampong, 2022). The fuel pump price is
therefore higher for Ghanaian motorists at about USD 1.14 per litre, relative to those
paid by motorists in Nigeria (USD 0.169), Togo (USD 0.91), and Ivory Coast (USD 1.076)
(Goodrich, 2022). Reduced consumption of fuel through the introduction of EVs would
thus result in reduced tax income. While some governments may hesitate to adopt
EVs due to this reduction, the lost income can be recovered by shifting tax handles to
alternative broad-base taxes, such those on telecommunication and mobile financial
services. Governments will get more revenues through the surge in electricity purchases
to charge EVs and the import taxes of EVs. Other compensating revenue sources would
include increasing carbon taxes on hydrocarbons uses and excise duties, road taxes,
and other levies on motor vehicles more generally where a motor vehicle becomes a
new alternative tax base. Road pricing schemes in which motorists pay based on the
time, distance and location travelled can also be adopted. In this case, road toll fees can
be an alternative compensating tax base for fuel.
African governments heavily subsidise fossil fuels, at an average cost of 1.4% GDP to
cushion consumers against rising global oil prices. But this creates heavy fiscal debt.
For instance, Nigeria spent more than USD 30 billion on fuel subsidies in the past 15
years, resulting in a significant budget deficit (Goodrich, 2022). On the other hand,
Kenya’s petroleum expenditure in 2021 was about USD 2.6 billion, widening the trade/
balance of payments deficit (Brookings, 2023). If EVs can gain traction in these countries,
government spending could be channelled away from fossil fuel subsidies towards other
sectors such as clean energy development and other poverty reduction initiatives.
Oil producing countries like Angola, Equatorial Guinea, and Nigeria may be hesitant
about global and continental phase-out of ICEs in the near future because of the need
to safeguard the oil exports that sustained their economies. In 2019, the Nigerian senate
unanimously rejected a bill which sought to phase out ICEs by 2035 (IOA, 2022). While
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reforms that seek to regulate petroleum products such fuel prices will remain fraught with
economic and political contestations, in the longer term, EVs are expected to replace
ICE vehicles, leaving oil-producing countries with no choice but to support the adoption
of EVs and pursue other pathways for diversifying petroleum value chains away from
fossils. Besides, there are numerous uses of oil and gas apart from its use as fuels for
transportation, electricity generation, and in industries.
5.5 Transport Sector Governance, Institutional Framework
and Policy Ownership
A major challenge in governing road transportation in Africa is the absence of sustained
actions and long-term strategic planning in the sector (Sustainable Mobility for All, 2022).
Often, national and subnational governments struggle to effectively tackle mobility
issues due to a lack of comprehensive planning. Moreover, even when such plans are in
place, their implementation is frequently inadequate. It is common for new plans to be
introduced, only to be replaced when a change in administration occurs. The incoming
authorities often disregard the efforts made by their predecessors and hastily modify or
halt ongoing programmes rather than sustain them for political expediency.
Furthermore, the effectiveness of these programmes is hindered by the lack of
coordination and monitoring among the various entities involved in road transport
(Sustainable Mobility for All, 2022). Responsibilities are frequently dispersed among
different national, subnational, metropolitan, or local entities without clear delineation,
leading to confusion, neglect, and even duplication of roles leading to inefficiencies
in programme implementation. These factors contribute to an environment where
private stakeholders can easily overstep boundaries and take advantage of the poorly
regulated context.
One way to address these challenges is to establish a transport planning and regulatory
metropolitan agency, particularly for major cities and metropolitan areas. This institution
would assume the role of the lead authority for transport planning, regulation of public
transport supply, and improvements to the transport system, including parking and
traffic management. Examples of successful initiatives include the Lagos Metropolitan
Area Transportation Authority (LAMATA), which has broad powers and independent
resources over transport planning in Lagos, Nigeria. LAMATA is recognised for reviving
a previously dysfunctional and unregulated transport system (Gomez-Ibanez, 2015). The
implementation of such agencies can be difficult, and strong political commitment and
sufficient resources are necessary to ensure their effectiveness.
African countries have also explored the formation of regional transport infrastructure
agencies encompassing several countries including the establishment of the African
Association of Urban Transport Authorities (AAUTA) in February 2023 (Kaori & Malgrace,
2023). The initiative emerged through a collaboration between The Greater Abidjan
Urban Mobility Authority (AMUGA), or Autorité de la mobilité urbaine dans le Grand
Abidjan, and the Africa Transport Policy Program (SSATP), which is an international
partnership administered by the World Bank (Niina & Annin, 2023). The AAUTA brings
together over 40 urban transport leaders from 13 African countries. It aims to serve as a
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dedicated platform for African urban transport authorities (UTAs) to meet and exchange
lessons learnt and good practices related to planning, coordinating, regulating, financing
and managing urban transport systems, and promote public-private partnerships that
provide the best conditions for mobilising resources and strengthening cooperation
with partners in development (Kaori & Malgrace, 2023). Regional initiatives such as
these can foster learning and collaboration in transport sector governance across
Africa, especially in the context of the renewed urban designs that are necessary to
accommodate electric mobility.
In addition to the AAUTA initiative, city authorities can also follow the example of the C40
Cities Climate Leadership Group, which unites 96 cities globally in a concerted effort to
combat climate change. Through this platform, cities share strategies, innovations, and
actionable plans, thereby cultivating a global network of municipal leaders committed to
the reduction of greenhouse gas emissions and the development of resilient, low-carbon
urban environments. The C40 initiative demonstrates the potential of collaborative
platforms to inspire similar efforts within Africa, thereby enhancing the continent’s capacity
for transport decarbonisation. By leveraging collective expertise and initiatives, such
collaborations can drive significant progress in regional sustainable development efforts.
5.6 Investments in Public Transport
Investments in public transport systems such as mass rapid transit modes (light rail
and bus rapid transit (discussed in Section 4.6) are an effective way of reducing carbon
emissions in the transport sector. Cities across the world, in both developed and emerging
economies such as Bogota (Colombia), Sao Paulo (Brazil), and Jakarta (Indonesia) have
invested in these systems, and have seen significant emissions reductions and improved
public transportation. To benefit from the environmental and social benefits associated
with public transportation systems such as mass rapid transit, countries need to:
•
Prioritise investment in public transit infrastructure: Investing in public transit
infrastructure, such as bus rapid transit (BRT) systems, light rail, and commuter rail,
can significantly improve public transit in Africa, in turn reducing transport sector
emissions as populations reduce reliance on personal cars. Countries such as
Ethiopia, Kenya, and Tanzania have already made progress in this area by investing
in BRT systems, expanding existing rail networks, and building new commuter rail
systems (as discussed in Section 4.6).
•
Develop integrated transportation systems: Integrated transportation systems
connect different modes of transportation, such as buses, taxis, and trains, and
improve the efficiency and convenience of public transit. Cities such as Lagos,
Nigeria, have implemented integrated transportation systems that allow passengers
to use a single ticket to access multiple modes of transportation (AfDB, 2019), making
it convenient and attractive to users.
•
Encourage public-private partnerships: Public-private partnerships can help increase
private investment in public transit and improve the quality of service and innovation
in transport systems. For example, in Rwanda, the government has partnered with
private companies to establish a new dedicated bus lanes (DBL) system. Dedicated
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bus lanes for public transport in the country are expected to be operational on a pilot
basis in mid-2024 (TRT Africa, 2023). Public-private partnerships have successfully
been utilised to enhance public transport systems around the world, including in
infrastructure financing and development.
•
Prioritise safety and security: Improving safety and security of public transit systems
can help to increase ridership and improve the overall perception of public transit.
Measures such as installing CCTV cameras, hiring security personnel, and improving
lighting in and around transit stations can help to enhance safety and security (Lierop
& El-Geneidy, 2016).
• Implement innovative fare collection systems: Implementing innovative fare
collection systems, such as smart cards and mobile payments, can help to improve
the efficiency and convenience of public transit. For example, Kenya has proposed
to implement a smart card system for its upcoming BRT system, which could help
reduce fare evasion and improve the overall customer experience (The World
Bank, 2017).
5.7 Investments in Renewable Energy
Electric vehicles could maximise their contribution towards decarbonisation efforts if
the electricity used for charging them comes from renewable energy sources such as
geothermal, hydroelectric, solar, wind power or biofuels. Africa is naturally endowed with
these renewable energy sources. For instance, hydropower is widespread, particularly in
east and central Africa, with countries like Ethiopia and the Democratic Republic of Congo
harnessing river systems to generate hydroelectricity. Solar and wind power are also
increasingly being utilised due to Africa’s abundant sun and favourable wind conditions,
especially in the north and in parts of East Africa. Geothermal energy is also being tapped
in the Rift Valley, notably in Kenya, which is the top geothermal power producer in Africa.
Increased adoption of EVs can drive the demand for cleaner energy, acting as a catalyst for
further investment in renewable energy infrastructure. Increased adoption of EVs can also
create a positive feedback loop, where the growth of e-mobility spurs decarbonisation
of the electric grid itself. In addition to supporting regulation, investments in renewable
energies can be enhanced through innovative financing mechanisms such as green
bonds, which are specifically destined for the funding or refunding of green projects — that
is, projects that are sustainable and socially responsible in areas as diverse as renewable
energy, energy efficiency, clean transportation or responsible waste management (AfDB,
2019).
Off-grid energy solutions that provide electricity independently of the traditional
centralised electrical grid can also serve areas where it is either too expensive or
impractical to connect to the grid. Examples of common off-grid energy solutions
include solar photovoltaic systems, wind turbines, micro-hydro power, biomass and
biogas systems, battery storage systems, and hybrid systems that combine two or more
of power systems to ensure a consistent and reliable power supply. Off-grid solutions are
crucial for enhancing energy access in remote or underserved areas and are also a part
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of the strategy for many regions to increase the use of renewable and sustainable energy
sources (Nyarko, et al., 2023).
5.8 Promote Non-Motorised Transport
Non-motorised transport (NMT) such as cycling, walking, and other human-powered
transport can significantly reduce carbon emissions in the transport sector. Many cities
in Europe have invested in cycling infrastructure, such as bike lanes and bike parking
facilities, which have encouraged people to cycle instead of drive. A study by the European
Cyclists’ Federation (ECF) found that increased cycling could reduce carbon emissions
from the transport sector by up to 10% by 2050 (European Cyclists’ Federation, 2015).
NMT, especially walking, is the dominant mode of transport in Africa, since between 33%
and 90% of trips are made as a pedestrian (Sub-Saharan Africa Transport Policy Program
(SSATP), 2015). Walking is popular in Africa because of many factors including favourable
weather, short trips, poverty, and the high cost of private and public transit (Hernandez,
et al., 2021). Figure 36 compares modes of transport in Nairobi, the capital city of Kenya.
Walking
Public transport
(Bus/minibus/
matatu)
Cycling
Two-wheeler
(Bodaboda)
Own private car
Three-wheeler
*Bajaj/Tuktuk)
Own private
motorcycle
Office transport
service
Taxis (Uber, Bolt)
Daily
1–2/3–4 days a week
1–3 days a month/ Once a month
1–2 times a year
never
90%
3% 3%
30%
13%
7%
49%
10%
84%
4%
2%
19%
7%
3% 3%
68%
8%
21%
23%
5%
43%
2%
81%
8%
2%
6%
3%
13%
1%
56%
25%
5%
91%
3%
2%
3%
1%
95%
2%
1%
Figure 36: Modes of transport used in Nairobi, Kenya
Source: Mitullah (2023)
NMT infrastructure remains underdeveloped in Africa. In many countries, it is common
to find pedestrians walking across and along major arterials and highways, as there are
often no secondary roads that could be used as an alternative. When NMT infrastructure
such as footpaths are available they are sometimes poorly designed or frequently ill-
maintained, leading to secondary problems such as inaccessibility for people with
mobility challenges (e.g., those in a wheelchair or with a walking stick) drainage problems,
inadequate lighting, and poor landscaping that make them unsafe or unattractive for
users (Vanderschuren, et al., 2022). Figure 37 shows a finished walkway in Nairobi;
instead of the pathway being located on the sides of the road, it is in the centre of a busy
road, forcing pedestrians to cross the street to utilise it (IDS-VREF MAC study 2020–2021,
pedestrians in Nairobi).
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Many who opt for non-motorised transport thus suffer from challenges such as road
injuries and fatalities. Africa has the highest proportion of pedestrian and cyclist deaths,
accounting for 44% of the total number of road deaths (United Nations, 2023). Many
of these can be prevented by implementing policies that promote NMTs. NMT policies
in Africa, though increasing, are limited to a few countries. As Figure 38 illustrates,
NMT policies are either adopted at the national level (for example, as part of a national
transport master plan) or sub-national level (for example, by a local city), with some
countries having both.
African countries can adopt and improve non-motorised transport in several ways
including:
•
Developing a cycling and walking infrastructure that is safe, comfortable, and
accessible: Providing dedicated and well-designed bike lanes and pedestrian paths
can encourage more people to walk and cycle. Amsterdam and Copenhagen have
shown that investing in cycling infrastructure can result in significant increases in
the number of people cycling (Pucher & Buehler, 2008). Access to high-quality bike
lanes is key since it can enhance a shift to a near-zero carbon form of transport and
improve the health and safety of people. A study of European cities found that even
occasional cyclists (once or twice weekly) had 84% lower CO2 emissions per person
from all daily travel than non-cyclists (Systems Change Lab, 2023). The study noted
that if 10% of the population was to change travel behaviour from driving to cycling,
emissions from transportation would be expected to drop by about 10%.
• Implementing policies that support active transportation: Governments can
implement policies such as active transportation plans, complete streets policies,
and incentives for employers to promote active transportation. Complete streets
is a transportation policy and design approach that requires streets to be planned,
designed, operated, and maintained to enable safe, convenient, and comfortable
travel and access for all anticipated roadway users, regardless of their age,
Figure 37: Pedestrian footpath in Nairobi, Kenya
Source: Moses Ogutu, IAP.
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abilities, or mode of travel. This can help create a culture of walking and cycling
and encourage more people to choose active modes of transportation. One
such example is Rwanda (see Case Study 3). Moreover, African countries should
design manuals for urban areas to mainstream proven practice street designs that
promote the use of sustainable modes of transport and enhance the safety of
vulnerable road users like cyclists and pedestrians.
• Involving the community in planning and design: Engaging with the local
community and understanding their needs and preferences is essential when
planning cycling and walking infrastructure. This can help ensure that the
infrastructure is designed to meet the needs of the community and is, therefore,
more likely to be used by people.
Figure 38: Non-motorised policies in African countries
Source: Adapted from Collaboration for Active Mobility in Africa
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Encouraging multi-modal transportation: Encouraging people to use a combination
of transportation modes can help reduce car use and increase the use of walking
and cycling. Providing facilities such as bike parking and bike share schemes can
encourage people to combine cycling with public transportation. Paths and crossings
should also be cogniant of the specific needs of women, children, and the elderly.
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Addressing safety concerns: Addressing safety concerns is crucial for encouraging
more people to walk and cycle. This can be achieved through infrastructure
improvements such as well-lit paths and crossings.
5.9 Technology and Innovations for Sustainable Mobility
Technology transfer is key to driving innovation and the shift to sustainable transport
in Africa, particularly in regard to the adoption of electric vehicles (EVs) and related
infrastructure. Technology transfer in transportation is giving rise to new forms of
flexible, shared mobility and on-demand services. The use of such technologies has
enabled the integration of multiple transportation modes in Africa and is facilitating
more environmentally friendly, predictable, and high-volume trips. To scale and achieve
this technology transfer in transportation in Africa, it is essential to create partnerships
between developed countries which are early adopters of EVs, and emerging African
countries. These collaborations would facilitate access to EV technologies, including
those under copyright protections, crucial for decarbonising transport globally. African
transport tech startups are at the forefront of this sustainable transition, with more than 500
startups active across the continent (Briter Bridges, 2023; GSMA, 2023). These startups
have attracted significant investment, securing around USD 1.4 billion over the past four
years, primarily in passenger solutions, multi-tier systems, and logistics services (GSMA,
2023). They are not only the third most attractive sector in Africa’s startup landscape, but
are also pivotal in offering solutions to the continent’s transportation challenges, focusing
on reliability, affordability, and reduced carbon emissions. These startups such as Roam
in east Africa (see Case study 7 in this Section) are often adapting foreign technologies to
suit local conditions, terrains, environmental challenges, and infrastructure needs.
Despite their innovative approaches, including the use of intelligent transport systems
and big data analytics, these startups face considerable challenges like inadequate
infrastructure, funding shortages, and limited managerial expertise (Dosso, 2022). Skilled
roles such as design engineers and solar technicians are scarce, often leading startups
to depend on expatriate talent. To overcome these barriers and continue advancing, it is
crucial for these startups to engage in long-term research and development, partnerships
that integrate advanced knowledge and technologies from established companies and
research institutions. While policy support in Africa is gradually improving, sustainable
mobility startups still struggle to obtain localised data on market practices and demands.
Intervening policy is needed to encourage and support these startups.
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Case Study 7:
Roam, electrifying motorcycles in Africa
Passenger buses and the popular two-wheelers (motorcycles or motor taxis) are the main
public transport vehicles serving the growing population of African cities but are also
some of the highest carbon-emitting vehicles on the market (SitatiI, et al., 2022). Founded
in 2017, Roam is an East Africa based company with the vision of electrifying the African
transport and energy systems. Roam initially focused on electric conversions, converting
ICE vehicles to EVs, but later evolved to provide tailored solutions to meet local market
demand through business segments that now include an electric motorcycle (two-
wheelers) designed in Kenya and tailored for Africa (Roam Air); electric bus production
for Kenyan and African public transport sectors (Roam Transit), which produces the
Roam Move and Roam Rapid; off-the-shelf energy and charging products (Roam Energy
& Charging); and tailored software applications to fleet owners, business operators,
financiers and others that includes a mobile application for chargers and transactions
(Roam Canopy).
Roam’s research found that ownership of the battery and the system increases product
lifetime, providing the best performance and the lowest total cost of ownership. In the
case of motorcycles (Roam Air), the company provides each user with a home charger
that allows users to charge at home and anywhere at any time (Figure 39). The company
also established ROAM Hubs, multi-purpose electric charging stations that act as an
ecosystem solution for motorcycle operators. The hubs offer battery rental services and
public charging access, and are outfitted with after-sales support, including spare parts
and maintenance services provided by skilled technicians.
Figure 39: A motorcycle rider charging his own battery at a Roam hub
Source: ROAM (2024)
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5.10 Just Transition Principles
The decarbonisation of the economy is reshaping labour markets and workforce skills in
complex and dynamic ways, influenced by global trends like technological advancements
and demographic changes (International Labour Organisation, 2022). As e-mobility
is increasing, various segments of the conventional automobile value chain, spanning
manufacturing, sales, and service sectors will become obsolete or undergo significant
transformations. These changes are likely to result in job losses in the conventional ICE
vehicle industry, while at the same time creating new job opportunities in the EV industry.
This transition will require upskilling existing workers and training new ones. In Africa,
where many transport jobs are informal, workers often lack social safety nets and access
to essential resources like credit or insurance, which will make it challenging for them to
adapt their business models to these changes.
To ensure socially equitable and inclusive outcomes alongside environmental
sustainability, Africa needs to ensure that the transition to a net-zero economy follows a
just transition approach. A just transition through social justice has been recognised as
a fundamental precondition for sustainable transport (Bongardt, et al., 2023). According
to the International Labour Organisation, (ILO) a just transition means greening the
In line with the goal of achieving climate impact with speed and scale, home charging
allows for deployment without the need for capital intensive charging infrastructure.
Public infrastructure can be used assupport, rather than as a necessity. The lower cost of
this strategy lowers operating cost by 28% to the end user. The motorcycle components
subject to maintenance have been designed to be serviceable with common ICE
components. This allows owners to have flexibility and low cost in maintenance. In
addition, the hubs serve as public access locations for software and technology updates
on the motorcycles making them one-stop-shops for the varying needs of the operators.
The hubs are open to other EV players, with several already leveraging this infrastructure
today. This open EV platform enables the industry to scale faster, reducing the higher
amortisation of closed architecture charging infrastructure being pushed to the end user.
Roam’s electric motorcycles have made a notable environmental impact, with each
kilometre driven on the Roam Air mitigating 58 g/CO2e. The social and economic
impacts are equally significant, with every dollar invested in Roam generating a social
return of $2.4 through reduced ownership costs and increased income for users. Over 3
million kilometres have been covered by Roam’s electric motorcycles, underscoring the
widespread adoption and effectiveness of their solutions.
Roam’s journey has yielded valuable insights, including the importance of vertical
integration, the demand for low-cost ownership, and the effectiveness of designing for
local conditions. The higher upfront cost remains the primary barrier to faster adoption
rates. However, the significantly lower operational costs ensure a more affordable total
cost of ownership in the long run. Overcoming this barrier requires achieving economies
of scale, possible through innovative financing methods such as non-dilutive funding, non-
recourse debt, first-loss guarantee funds, and carbon financing.
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economy in a way that is as fair and inclusive as possible to everyone concerned, creating
decent work opportunities and leaving no one behind (ILO, 2021). Just transitions involve
maximising the social and economic opportunities of climate action, while minimising
and carefully managing any challenges—including through effective social dialogue
among all impacted groups, and respect for fundamental labour principles and rights.
Ensuring a just transition is important for all economic sectors, including transport.
The ILO’s “Guidelines for a Just Transition towards Environmentally Sustainable Economies
and Societies for All” (ILO, 2015) highlights key principles for effective transport
decarbonisation, and just transition, including:
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Safeguarding worker rights: A just transition places a strong emphasis on
safeguarding workers’ rights and livelihoods during the transition. It advocates for
retraining and reskilling programmes, fair employment opportunities in emerging
sectors, and maintaining social protections. As decarbonisation of transport will result
in job losses and demand new skills, governments, private sector, non-governmental
organisations and other stakeholders need to work together to implement
programmes to support workers in the transport sector.
•
Ensuring stakeholder participation, equity, and inclusion: A just transition prioritises
social equity and inclusion, ensuring that no group or population is disproportionately
burdened or excluded from the benefits of the transition. This involves paying
particular attention to marginalised and vulnerable groups, including women,
indigenous communities, low-income populations, and residents of rural areas. It
aims to correct historical inequalities, promote equal opportunities, and ensure fair
cost and benefit distribution. Historically, the transport system has not addressed
the safety of women or equity between women and men in the transport workforce
(International Transport Forum, 2022). Moreover, persons with disabilities and older
persons (PWDOD) also have unique challenges that hinder their mobility and
access to effective transportation services. In Africa, key transport issues affecting
PWDOD include inaccessible infrastructure like missing sidewalks, ramps, and
elevators, especially for wheelchair users, a lack of vehicles adapted for their needs,
and insufficient awareness among transport staff about their requirements. Lack of
accessible transport significantly hinders persons with disabilities and older persons
from participating in economic activities, as evidenced by the Kenya Integrated
Household Budget Survey (KIHBS) 2015/2016, which revealed that over half of
the persons with disabilities in both urban and rural areas face mobility-related
challenges that impede their ability to engage in work or access education and
welfare services, thus isolating them from critical societal functions and opportunities
for economic independence (KIPPRA, 2020).
•
The move towards decarbonisation of transport in Africa offers a chance to
improve inclusivity and accessibility for these groups. Solutions include developing
infrastructure with features like ramps and elevators at transportation hubs, upgrading
vehicle fleets with accessibility features especially for new EVs, integrating technology
for enhanced access, and increasing awareness and training among transport
operators and staff. An example of this includes South Africa’s MyCiTi Integrated
Rapid Transport System in Cape Town. MyCiTi stands as the first universally accessible
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transport system in Sub-Saharan Africa that explicitly prioritised universal accessibility
from its inception by integrating all the essential features to accommodate passengers
with various mobility needs. These universal access features include tactile paving to
assist visually impaired individuals in navigating to stations and platforms, induction
loops at ticket kiosks for the hearing impaired, and CCTV surveillance both on
buses and at stations for enhanced security. Additionally, the service offers boarding
bridges on buses along residential and central city routes, ensuring level access from
bus stops directly onto the buses for those who need it (DiSA, 2024).
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Integrating Sustainable Development Goals: A just transition recognises the
interconnection of social and environmental challenges and seeks to address them
concurrently, promoting a holistic approach to sustainability. This involves integrating
decarbonisation policies with broader socio-environmental actions for cohesive and
effective sustainability strategies, as discussed in Chapter 4.
The Sustainable Mobility for All (SuM4All) Partnership, a global initiative for international
cooperation on transport and mobility issues advocates for the integration of just
transition principles in sustainable mobility in developing countries in areas such as
governance, equity and climate finance (SuM4All, 2022). It emphasises the need to
develop transport systems and policy priorities to achieve the greatest socioeconomic
benefits for all and notes that even though high-income countries have incentivised the
purchase of EV passenger vehicles through purchase subsidies, this approach may not
be applicable in low-income African countries. Since the upfront capital costs of EVs
are relatively high, limiting their uptake at scale in low-income countries in Africa, the
SuM4All partnership suggests that in some countries, a push towards EV adoption can be
delayed until supporting infrastructure and ecosystem are developed. Therefore, scarce
public resources should instead be focused on improving the transport system through
measures like the provision of adequate, safe, comfortable, inclusive, and sustainable
public transport (SuM4All, 2022).
5.11 Sustainable Electric Vehicle Supply and Value Chains
The principal materials used in the production of EVs and EV batteries such as cobalt,
lithium, and nickel, continue to be in short supply as demand and prices increase. The
price of lithium rose seven-fold between 2021 and 2022 (IEA, 2022). EVs use lithium-
ion batteries, and most EVs require six times the amount of minerals a non-electric
car requires (IEA, 2022). Africa has a large concentration of the minerals required
to manufacture EVs, including global deposits of cobalt (54%), manganese (46%),
bauxite (24%), graphite (21.2%) and vanadium (16%) (Anon., n.d.). The Democratic
Republic of Congo (DRC) alone accounts for 70% of the world’s cobalt production
and more than 50% of the world’s reserves (Anon., n.d.). Nevertheless, despite the
continent’s vast reserves, it remains a net exporter of the minerals, largely operating
the primary stage of the mineral value chain (mining), approximated at USD 8.8
trillion by 2025 (Anon., n.d.).
For African countries to participate effectively in the EV value chain, they will need
to break their overdependence on mineral exports by establishing more value by
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strengthening production capacities, mineral-driven industrialisation, and increasing
their exports of value-added products. Moreover, investment incentives can be used to
attract investors to develop manufacturing facilities such as battery manufacturing locally.
Other suggestions include establishing a robust and coherent continental green mineral
strategy to fast-track development of the region’s green mineral resources to take
advantage of the economic opportunities associated with the global energy transition
and investing in research and development. Examples include the uYilo e-mobility
initiative in South Africa, which is developing facilities including national accredited
material and battery testing, battery manufacture, second-life usage, recycling and
vehicle-to-grid technology and developing suitable strategies and policies to enhance
sustainability across the battery supply chain (Anon., n.d.).
5.12 Environmental and Social Impacts of Electric Vehicles
The current life cycle of EV batteries could impede the attainment of several SDGs,
including those related to climate action, health, education, and decent work. For example,
cobalt mines in the Democratic Republic of Congo have been reported to violate human
rights, with workers both adults and children working in perilous conditions that expose
them to fatal accidents and long-term health damage (Amnesty International, 2016).
Cobalt mining generates environmentally damaging by-products, like sulphuric acid,
which can harm aquatic life (EVBox, 2023). Similarly, lithium extraction involves a water-
intensive process that can contaminate and divert vital water resources, especially in rural
areas with scarce water supply.
Research by the International Council on Clean Transportation (ICCT) indicates that
battery production contributes significantly to the environmental impact caused by
EVs, accounting for between 35% and 41% at the EV manufacturing stage (Guzek, et
al., 2024). While EVs share many parts with traditional vehicles, their battery recycling is
less efficient. Only about 5% of lithium batteries are recycled globally, a stark contrast
to the 99% recycling rate of lead car batteries in the United States (Continental Battery
System, 2023). Furthermore, compared to lead batteries, lithium batteries come in
many shapes and sizes, and component ratios vary from one manufacturer to another.
Each requires a specialised skill to break down given the differences in electric circuitry,
making the process time-consuming and labour-intensive. Non-recycled batteries pose
environmental risks when disposed of in landfills.
The EV industry needs to operate in a manner that is both sustainable and ethically
responsible, contributing to a greener economy while upholding the rights and well-being
of workers and communities. This can be achieved through adherence to Environmental,
Social, and Governance (ESG) standards and the principles of the UN Global Compact.
The UN Global Compact offers detailed guidance to reinforce labour standards in
business operations, emphasising principles like the freedom of association, recognition
of collective bargaining rights (Principle 3), elimination of forced and compulsory labour
(Principle 4), and the abolition of child labour (Principle 6) (United Nations, n.d.).
African and global governments can enforce UN Global Compact principles in EV
production by enacting and enforcing legislation aligned with labour and environmental
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standards, establishing robust monitoring and compliance systems, and fostering public-
private partnerships for best practices. Incentives can be provided for compliance and
penalties for non-adherence.
5.13 Financing Decarbonisation of Road Transport in Africa
One of the foremost challenges for the successful decarbonisation of many sectors,
including transport, is access to finance. The development of a robust charging
infrastructure for electric vehicles, for example, requires significant financial resources.
Infrastructure retrofitting, especially in densely populated urban areas, can be logistically
complex and time-consuming. Many African countries already struggle with high levels
of public debt, making it difficult to allocate sufficient resources to decarbonisation
initiatives. Furthermore, the lack of a well-established regulatory framework and
policy incentives for clean transportation discourages private sector investment in the
continent’s decarbonisation.
Financing decarbonisation of road transport requires a diverse and strategic approach,
leveraging funds from multiple sources including multilateral institutions, private
investors, and public sector budgets. These funds can be channelled into a range of
project from supporting acquisition of EVs and charging infrastructure development
to re-designing of public transit systems, each with unique social and economic
returns. By most estimates, the scale of financing channelled towards meeting Paris
Agreement targets falls significantly short of that required. The IPCC approximates
that an annual investment of between USD 1.6 to USD 3.8 trillion is needed to meet
these objectives. However, the current annual climate financing flows are about USD
600 billion (Guzmán, et al., 2022). Of the 53 African countries that have submitted their
Nationally Determined Contributions, 51 have provided data on the estimated costs
associated with implementing these commitments. Collectively, Africa has a GDP of a
USD 2.4 trillion, indicating that 10% of the continent’s yearly GDP needs to be mobilised
above and beyond current flows yearly for the next 10 years. Based on these data, it
will cost approximately USD 2.8 trillion between 2020 and 2030 to implement Africa’s
NDCs alone. Africa requires support from international public sources and international
private sectors to implement their NDCs. Even though many African countries have
expressed high needs (Figure 40), these needs could be underestimated because of
lack of guidance and capacity to make accurate assessments and inadequate data from
vulnerable communities and subnational governments. Mitigation efforts account for
the largest share of reported needs between 2020 and 2030, at 66% of the total finance
needed (Guzmán, et al., 2022). Mitigation needs are predominantly split across four
sectors, with transport accounting for the largest share of mitigation funding (58%),
followed by energy (24%), agriculture and other land use (9%), and industry (7%).
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5.13.1 Concessional Climate Finance
Concessional climate finance consists of grant and non-grant instruments, which are
provided with below-market interest rates and target high impact projects that overlap
across both development and climate such as sustainable transport projects. In Africa,
concessional climate financing is basically concessional loans or grants sourced from
major multilateral, bilateral, regional, and national financial institutions. One of the
currently existing concessional financing instruments that can be leveraged include
the Multilateral Development Bank (MDB)’s Working Group (WG) on sustainable
transport funding transport projects in developing countries. As part of the 2012
Rio+20 commitment for sustainable transport, the WG consisting of eight MDBs had
a commitment of USD 175 billion in grants and loans targeting sustainable transport
projects in developing countries (SLOCAT, 2021).
Moreover, the African Development Bank, through its Sustainable Energy Fund for Africa
(SEFA), provided a technical assistance grant of USD 1 million to the Green Mobility
Facility for Africa (GMFA) (AfDB, 2023). The purpose of the grant was to support the
establishment of a favourable environment for EVs, the applicable business models,
knowledge sharing, and guidelines for private sector participation in developing
bankable projects in the EV sector. Some of the countries that benefited from the grant
include Kenya, Morocco, Nigeria, Rwanda, Senegal, Sierra Leone, and South Sudan
(AfDB, 2023).
Equally, the Global Facility to Decarbonise Transport (GFDT), a multi-donor trust, is
spearheading the development of an investment facility to unlock development and
climate finance for low-carbon transport projects in Sub-Saharan Africa. The regional facility
will assist countries in the region to harmonise policies and investment programmes to
$ 1,200
Public climate finance
committed
Climate finance needs
(from other sources)
Cost of
implementing
NDCs
Other
$ 1,000
$ 800
$ 600
$ 400
$ 20
$ 0
Western Africa
Southern Africa
Central Africa
Northern Africa
Eastern Africa
USD Billion
Figure 40: Cost of implementing Nationally Determined Contributions in Africa (2020-2030), USD billions.
Source: Adapted from Guzmán, et al. (2022)
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enhance electric buses, cars and two- and three-wheelers. By bringing more development
and climate financing into countries and cities in Sub-Saharan Africa, this new facility will
make a vital contribution to support decarbonisation of transport across the region. It
will also help to enhance transport accessibility for some of the region’s most vulnerable
communities, especially by supporting reforms to modernise public transport.
5.13.2 Grants and Subsidies
Grants and subsidies such as tax incentives can help early-stage business models to
develop. In East Africa, a few established EV companies have attracted larger investments
led by either development-finance institutions or strategic partners in their market. Asset
finance companies, manufacturers looking to expand to Africa, and U.S. technology
firms have succeeded in their pilot projects and fundraising by focusing on the specific
aspects of the EV market. Electric vehicle companies that secured funding to scale their
businesses include Ampersand Company (operating in East Africa but primarily in
Rwanda) which secured USD 9 million in debt from International Development Finance
Corporation, and ROAM in Kenya that secured a USD 7.5 million in equity and grants
from One Ventures, while Zembo in Uganda obtained USD 3.4 million from Toyota,
DOB Equity, and InfraCo. Moreover, development finance-partner organisations are
also promoting the scaling up of e-mobility solutions in Africa. For instance, Siemens
Foundation is providing grant capital on a project-to-project basis, and has supported
multiple e-mobility enterprises with grants for Research and Development in Ghana,
Uganda, and Kenya (Siemens, 2023)
5.13.3 Carbon Markets
Carbon markets refer to trading systems in which carbon credits are sold and bought.
Carbon markets have emerged as significant tools for activating and scaling up the
uptake of EVs, as they offer a compelling mechanism to accelerate the transition towards
cleaner transportation by linking financial incentives with the reduction of carbon
emissions. Individuals or companies can use carbon markets to offset GHG emissions by
purchasing carbon credits from entities that reduce, remove, or avoid GHG emissions.
One tradable credit equals one tonne of carbon dioxide or the equivalent amount of
different GHG avoided, reduced, or sequestered (UNDP
, 2022). When a credit is used
to avoid, reduce, or sequester emissions, it becomes an offset and is no longer tradable.
The Africa Carbon Markets Initiative (ACMI) was launched at the 27th UNFCCC Conference
of Parties (COP27) in Egypt in 2022. The initiative aims to drastically scale VCMs across
Africa by: (1) unlocking the USD 6 billion in revenue by 2030 and more than USD 120
billion by 2050; (2) scaling the market to 300 million carbon credits retired yearly by 2030
and 1.5 billion credits yearly by 2050; (3) supporting 30 million jobs by 2030 and more than
110 million jobs by 2050; and (4) sharing the revenue transparently and equitably with
local communities (ACMI, 2022). The launching of the initiative resulted in commitments
from seven African countries (Burundi, Gabon, Kenya, Malawi, Mozambique, Nigeria
and Togo) to develop country carbon activation plans (Climate, 2023), while USD 200
million was secured in advanced market commitments from international corporates. In
2022, Mauto, a leading electric two-wheeler company in Africa, signed a USD 5 million
transaction agreement in the VCM with Aera and Myclimate. The agreement covers the
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Decarbonisation efforts compete with existing
Governments in Africa should actively foster strategic
transport and oil industry regimes that benefit from
collaborations, robust advocacy, and innovation to
the manufacture, sale, maintenance, and
advance sustainable transport across the continent.
deployment of fossil fuel-based vehicles. To
Partnering with industry, academia, and global civil
navigate competing interests, it is essential to actively
society can enable governments to harness the
engage stakeholders from traditional transport and
power of advocacy and strategic collaborations in
fuel industries in crafting a shared vision for the future
amplifying the call for the adoption of low-carbon
of transportation on the continent, while highlighting
transport technologies and practices.
the economic, environmental, and social benefits.
Governments in Africa and other stakeholders should
implement just transition principles to foster a holistic
and socially inclusive decarbonisation of transport. Just
transition principles advocate for a shift towards a
sustainable economy that prioritises equity and
access for all, including vulnerable groups and
marginalised communities such as women, persons
with disabilities and older persons, indigenous
communities, low-income populations, and residents
of rural areas.
Inadequate financial frameworks hinder
Governments in Africa should develop comprehensive
decarbonisation efforts in Africa, limiting
financing and policy instruments to support the
the continent’s ability to leverage transport
upgrade of power grid systems, the construction of
decarbonisation as a catalyst for industrial growth
EV charging networks, and overall improve the public
and innovation. The scarcity of robust financial
transport infrastructure. Innovative climate financing
structures and investment may stem from multiple
instruments can include infrastructure funding,
factors, including African countries’ challenges in
blended finance, and green bonds, alongside
developing comprehensive financial policies and
taxes. This type of financing and policy instruments
removal or reduction of emissions generated by Mauto, which plans to deploy more
than 2 million e-motor bikes in Africa by 2030. To certify its achievements in social and
environmental commitments, Mauto intends to obtain the Sustainable Development
Verified Impact Standard (SD VISta) label by VERRA (Whitlock, 2022)
While carbon credits and carbon markets can be used to raise climate finance which
can be invested in setting up the charging infrastructure and to subsidise EVs, they
are practically challenging to implement. There’s a risk that they can enable continued
emissions through offsets rather than direct reductions, potentially undermining long-
term climate goals. Stringent regulations and oversight are essential to ensure carbon
credits lead to verifiable, real emission reductions, and not just offsets. Additionally,
integrating social and environmental justice considerations into carbon market
mechanisms can help ensure more equitable and effective outcomes.
In addition to carbon credits, governments can also implement a carbon taxation regime
to finance decarbonisation efforts. During the 2022 Africa Climate Summit, more than 20
countries adopted the Nairobi Declaration, which called for a global tax on the use and
trade of fossil fuels in Africa (African Union, 2023).
5.14 Findings and Recommendations
Continued on next page
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frameworks such unclear guidelines and incentives
can help attract private investment and mobilise
that encourage private sector participation and
capital for MRT and NMT infrastructure, encourage
innovation to invest in MRT and NMT, incentives
the acquisition of EVs, foreign investment, and
for EV buyers, and the hesitation of investors, who
inclusive business models that foster participation
may not fully recognise the opportunities within
of SMEs and start-ups in the EV business ecosystem.
the continent’s evolving EV market. Therefore,
Governments can also expand policy support
addressing these financial barriers and enhancing
to foster international cooperation, resource
investor confidence is crucial for unlocking the
mobilisation, and the development of sustainable
transformative power of decarbonisation through
business models for electric mobility, leveraging
electrification in Africa.
existing approaches such as the Green Climate Fund.
Progress towards decarbonised and sustainable
Governments in Africa should establish a unified
transportation can be achieved and accelerated
framework for decarbonised and sustainable transport
by adopting a common position on sustainable
aligned with continental aspirations and global climate
transport across Africa. While the African Union’s
change targets. This framework can build on existing
Climate Change and Resilient Development Strategy
blueprints, including the African Union’s visionary
and Action Plan (CCRDSAP) 2022–2032 already
policies, and agreements such as the CCRDSAP
provides a comprehensive framework for climate
2022–2032, the 2023 Nairobi Declaration, Agenda
action, including in transport, a distinct strategy or
2063, Programme for Infrastructure Development in
position dedicated to sustainable transport does
Africa (PIDA), the African Renewable Energy Initiative,
not currently exist. Adopting a common position on
the Paris Agreement, and its Nationally Determined
sustainable transport across Africa does not imply a
Contributions and national long-term climate
one-size-fits-all policy. Instead, a common framework
strategies of various African countries. A common
should be based on shared principles that
position on sustainable transport not only aligns
recognises the diversity of national circumstances
with overarching continental and global objectives
and allows for flexibility in implementation.
but also leverages collective bargaining power in
negotiations to secure technology transfers, financial
investments, and international support essential for
the transition
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CONCLUSION
The transportation sector significantly contributes to global greenhouse gas emissions,
accounting for nearly a quarter of total emissions globally. Transportation is also a critical
enabler of
Africa’s economic transformation, and is prominently featured in
Africa’s
Agenda
2063. Given the urgent concerns over climate change, decarbonising transportation in
Africa is crucial, especially as emissions are expected to increase rapidly under current
trends. This study, conducted collaboratively by the NASAC and the IAP
, assessed the
current status, challenges, and opportunities for decarbonisation of transport in Africa.
It reviewed policies, institutional and technical capacities, strategies, technologies,
financing, social factors, and the necessary legal and regulatory frameworks. Through
the working group that prepared this report, several recommendations for Governments
and other stakeholders in Africa have been proposed. The key recommendations in this
section are intended to be illustrative rather than being exhaustive as comprehensive
listing and discussion of issue specific recommendations are presented at the end of
each of the preceding chapters of the report. In summary, the study recommends:
•
Promote local decarbonisation efforts to accelerate their adoption continent-wide.
•
Implement the Enable-Avoid-Shift-Improve-Resilience (EASIR) Approach for
Sustainable Transport.
•
Provide incentives to industries to promote and support local manufacturing.
•
Establish research partnerships with industry and academia to investigate energy
demands and expected impact of electric vehicles (EV) on the grid, and to evaluate
alternative energy sources and load shifting techniques.
•
Develop comprehensive financing and policy instruments to support the upgrade
of power grid systems, the construction of EV charging networks, and overall
improvement of the public transport infrastructure.
•
Prioritise the electrification of vehicle segments that provide the most immediate and
highest decarbonisation benefits.
•
Implement stricter rules and regulations that support emission reduction during the
transition to decarbonising the transport sector.
•
Implement Just Transition principles to foster a holistic and socially inclusive
decarbonisation of transport.
•
Improve existing transport systems and adopt sustainable land-use development.
•
Actively foster strategic collaborations, robust advocacy, and innovation to advance
sustainable transport across the continent.
•
Establish a unified framework for decarbonised and sustainable transport aligned
with continental aspirations and global climate change targets.
CHAPTER SIX
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The expert working group emphasises that adopting a common position on sustainable
and decarbonised transport in Africa does not imply a one-size-fits-all policy. Instead,
Africa can adopt a common framework that is based on shared principles that recognises
the diversity of national circumstances and allows for flexibility in implementation. The
working group further categorically states that decarbonisation is not synonymous
to electrification. While electrification can contribute to decarbonisation by replacing
carbon-intensive energy sources with cleaner electricity, decarbonisation encompasses
a broader set of strategies aimed at reducing overall carbon emissions across all sectors
of the economy.
The findings and recommendations presented in this report underscore the need for
ongoing research to explore more effective strategies and actions that can accelerate
the transition to a net-zero carbon emission target by 2050, as stipulated in the Paris
Agreement. Although this study primarily focused on road transport, it has emphasized
that decarbonising transport in Africa requires a holistic approach. This entails integrating
various modes of transport including rail, walking and cycling, and considering factors
such as urban planning, energy sources, technological innovations, policy frameworks,
and societal behavior. Only through a comprehensive, multi-dimensional strategy that
addresses these interconnected elements can meaningful progress be made toward
sustainable and efficient transport systems across the continent.
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Abraham, C. J., Rix, A. & Booysen, M. J., 2023. Aligned Simulation Models for Simulating
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Appendix A:
National aggregate cost advantage of electric vehicles in
select African countries by 2030
Countries
Charging
infrastructure Cost
Advantage (USD)
Capital Cost
Advantage (USD)
Operating Cost
Advantage (USD)
Subtotal (USD)
Externality (USD)
Cost Advantage
(Economic
Analysis) (USD)
Net taxes
subsidies (fiscal
wedge) (USD)
Economic Cost
Advantage plus
fiscal wedge (USD)
Egypt
-4107
-13010
15300
-1817
19019
17202
10165
8348
Ethiopia
-1512
-4692
6920
716
1330
2046
11359
12075
Ghana
-3017
-6241
10846
1588
2494
4082
9346
10934
Nigeria
-4330
-6511
10850
9
1934
1943
-1112
-1103
Rwanda
-2762
-5112
6356
-1518
1760
242
25110
23592
Buses
Egypt
-6036
-12107
27579
9437
38150
47587
8806
18243
Ethiopia
-1545
-3375
6809
1890
1327
3217
10787
12676
Ghana
-3675
-7738
13212
1800
3249
5048
11965
13765
Nigeria
-2668
-6418
5222
-3863
890
-2973
-938
-4801
Rwanda
-3054
-7116
5825
-4346
1790
-2556
24523
20178
Four Wheelers (motor vehicles)
Egypt
-567
-1100
880
-787
1416
629
1256
469
Ethiopia
-142
-1173
376
-939
64
-875
1093
154
Ghana
-232
-290
413
-110
80
-30
332
222
Nigeria
-342
308
1043
1009
198
1206
29
1038
Rwanda
-249
18
246
15
59
74
1268
1283
Two-wheelers
Egypt
0
-202
265
63
203
266
93
156
Ethiopia
0
-172
129
-43
23
-20
223
180
Ghana
0
-71
290
219
56
275
220
439
Nigeria
0
-12
254
243
47
290
-27
216
Rwanda
0
-32
148
115
33
149
425
540
Source: Briceno-Garmendia et al. (2023).
Appendices
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102
Appendix B:
Guest Practitioners at Working Group workshop in Nairobi,
Kenya and list of presentations
Name
Country
Organisation
Title of Presentation
Prof. Winnie
Mitullah
Kenya
The University of
Nairobi
The role of Non-Motorised Transport
(NMT) in Decarbonisation of
Transport in Africa
Mr. Gideon
Neethling
South
Africa
Golden Arrow
Bus Service
(GABS)
The potential and challenges for
large scale introduction of electric
buses in South Africa.
Prof.
Abubakar S.
Sambo
Nigeria
Usmanu
Danfodiyo
University
Sokoto
Sustainable development of EVs in
Nigeria: Charging stations, research
and development (R&D) and the way
forward in a situation of electricity
inadequacy
Mr. Hilton
Musk
South
Africa
Rubicon
EV charging infrastructure: Installing
& operating an EV charging network
in South Africa.
Mr. Samuel
Kamunya
Kenya
BasiGo
The role of e-mobility start-ups and
innovation in growth of e-mobility
and accelerating transition towards a
decarbonisation of road transport in
Africa.
Giliomee
Johan
South
Africa
Stellenbosch
University
Provided additional inputs in chapter
2 and 3 of the report
DECARBONISATION OF
TRANSPORT IN AFRICA:
Opportunities, Challenges and Policy Options
The transportation sector is a significant contributor of greenhouse gases,
accounting for nearly a quarter of total emissions globally. Transportation is also
a critical enabler of Africa’s economic transformation and features prominently
in the African Union’s Agenda 2063. With growing climate change
concerns, it is critical to decarbonise transportation because future
carbon emissions are expected to increase. For this reason, the
Network of Science Academies (NASAC) and InterAcademy
Partnership (IAP) appointed an expert working group to
conduct a study to assess the opportunities, challenges
and policy options for decarbonisation of transport
in Africa and prepare this report. This report also
examines the necessary legal and regulatory
frameworks, policies, institutional and technical
capacities, strategies, technologies, financing,
and social aspects that can contribute to the
decarbonisation of transport in the continent.
The report also included pertinent findings
and recommendations for a holistic transition
to decarbonised transportation, which African
governments and other stakeholders should
take into account.
This report can also be found on the NASAC
website: www.nasaconline.org.
HUGH BARLOW
Consultant CCS Technology
SHAHRZAD S M SHAHI
Consultant CCS Technology
MATTHEW LOUGHREY
Principal Consultant CCS Technology
TECHNICAL REPORT
STATE OF THE ART:
CCS TECHNOLOGIES 2023
STATE OF THE ART: CCS TECHNOLOGIES 2023
2
BACK TO TABLE OF CONTENTS
CONTENTS
FOREWORD
4
CAPTURE
6
AIR LIQUIDE
8
AKER CARBON CAPTURE
18
AXENS
22
B&W
26
CAPTURA
30
CARBONCAPT
32
CARBON CLEAN
36
CARBON ENGINEERING
40
C-CAPTURE
44
CAPSOL TECHNOLOGIES
48
CO2CRC
52
DELTA CLEAN TECH
56
ELESSENT CLEAN TECHNOLOGIES
58
FUELCELL ENERGY
62
HEIRLOOM
66
HUANENG CLEAN ENERGY RESEARCH INSTITUTE (HNCERI)
68
HONEYWELL
72
K2CO2
76
KC8CAPTURE
78
LINDE
82
NET POWER
94
NOVOZYMES
98
NUADA (FORMERLY MOF TECHNOLOGIES)
102
SHELL AND TECHNIP ENERGIES
104
SINOPEC NANJING CHEMICALS RESEARCH INSTITUTE
108
SUMITOMO SHI FW
112
TOSHIBA
118
SVANTE
122
TRANSPORT
124
GHD
126
JFE STEEL
130
MAXTUBE GROUP
134
STORAGE
138
CMG
140
GETECH
142
HALLIBURTON
146
NSAI-PETRO
158
QUORUM SOFTWARE
160
FULL VALUE CHAIN
168
ABB
170
ASPENTECH
172
BAKER HUGHES
174
CHART & HOWDEN
200
CHEVRON
204
ENI
208
JCCS
212
NOV
216
OPENGOSIM LTD
220
RITE
222
SAIPEM
230
SICK
236
SLB
240
STATE OF THE ART: CCS TECHNOLOGIES 2023
4
BACK TO TABLE OF CONTENTS
FOREWORD
There is an urgent need for innovative, new technologies
to reduce greenhouse gas emissions to tackle climate
change and meet net-zero targets. Carbon Capture and
Storage (CCS) covers a range of technologies that will be
crucial in supporting these global efforts.
The uptake of CCS is growing at an unprecedented
rate. While early CCS projects targeted easier to capture
emissions sources, projects further into the energy
transition need to address harder to abate emissions
that are more expensive and challenging to address.
Technological advancements are essential to improving
the economics and ensuring the successful application of
CCS to these more challenging emissions sources.
This year’s Technology Compendium expands on the
inaugural version in all categories with several new
technologies. One of the key advancements is the
development of new and improved methods for capturing
carbon dioxide, including several new technologies
utilizing calcium looping and metal organic frameworks
(MOFs). For transport and storage, new technologies
focused on robust design and monitoring are supporting
the need to provide safe and optimized transport and
storage infrastructure. This highlights the ongoing work
to develop technologies to improve energy efficiency,
reduce costs, and improve infrastructure performance for
future CCS projects.
The year’s Technology Compendium continues to
showcase the breadth and depth of commercially-
available CCS technologies worldwide. We look forward
to seeing further growth and development of CCS
technologies in coming years as we continue to fight the
threat of climate change.
Matt Loughrey
Principal – CCS Technologies
Global CCS Institute
July 2023
Acknowledgements
We are grateful for the contributions and support of all the technology companies who have contributed to this
publication.
Thank you to Hugh Barlow and Shahrzad Shahi for their invaluable editing and coordination of this report.
Special mentions also go to Yi Wu, Yasuo Murakami, Kazuko Miyashita, Erin Billeri, Spencer Schecht, Bruno Gerrits,
and Sarah Hardman of the Global CCS Institute for their efforts and support.
STATE OF THE ART: CCS TECHNOLOGIES 2023
6
BACK TO TABLE OF CONTENTS
CAPTURE
STATE OF THE ART: CCS TECHNOLOGIES 2023
8
BACK TO TABLE OF CONTENTS
The first industrial deployment of this technology was made
in Port-Jerome, France (Cryocap™ H2), at the largest SMR
Hydrogen production unit operated by Air Liquide. Since
its startup in 2015, the plant has captured 100 ktpa CO2
from an existing SMR while boosting H2 production. The
plant has been designed for ease of scalability; wherein all
equipment in Port Jerome will be purely upscaled to larger
scale CCS projects. After 8 years of operation, the Port
Jerome site demonstrated:
•
Proven robustness of design - no aging of key
components over time
•
Very high reliability: No H2 production interruption, CO2
availability > 99%
•
Performances confirmed and stable over time
•
Improvement thanks to continuous capitalization from
operation to design
Port Jerome is one of the 4 sites in Europe able to produce
Hydrogen certified low carbon, and has been integrated as
a pilot site for the project CertifHy, the first Guarantee of
Origin (GO) platform for Green and Low-Carbon Hydrogen.
All Cryocap™ products benefit from 8 years of return of
operational experience gained in Port Jerome.
Air Liquide has always been committed to innovation
by improving its vast portfolio of patented technologies
and customized solutions to meet and exceed customer
expectations in terms of efficiency, safety, reliability and
competitiveness to achieve energy transition goals. As a
top technology provider with a longstanding experience
in Engineering, Procurement, and Construction (EPC), we
cover the entire project life-cycle: license engineering
services / proprietary equipment, high-end engineering
& design capabilities, project management & execution
services. In addition, we also offer efficient customer
services through our worldwide set-up.
SUMMARY
BENEFITS
The entire Cryocap™ suite was designed to address the challenges experienced from traditional capture solutions. Our
customers value the following Cryocap™ features:
•
Minimizes overall carbon footprint: the technologies are electrically-driven (negligible steam) which maximize the CO2
avoided by reduced indirect CO2 emissions, with high CO2 recovery (92 - 99%), and can be paired with renewable or
low-carbon power supply
•
High intrinsic process efficiency: the technology bricks are used in their optimum range
•
Safety and no toxicity: solvent-free, and no toxic or flammable gases used
•
Match the end specifications and high CO2 product purity: all Cryocap™ produce either high pressure gaseous or liquid
CO2 at marginal extra cost and can meet the most stringent CO2 specifications (>99.9%v)
•
Favor synergies and optimize space: 1-step capture and liquefaction for any stream containing >15% CO2 (dry basis),
very compact solutions with flexible layout configuration and simplified infrastructure compared to steam-based
solutions
•
Improve productivity: for some applications (H2 and steel), installing our product improves the efficiency of the original
process or enable the co-production of valuable molecules (e.g. Cryocap™ H2 increase H2 production up to 20%)
CRYOCAPTMW (H2, FG, OXY, STEEL, NG)
Air
Liquide
has
been
designing
gas
separation
technologies for more than 100 years, and has leveraged
its industrial demonstration units on power plants, steel
blast furnaces, and H2 production plants to develop the
Cryocap™ product line. Cryocap™ is an award-winning
proprietary technological innovation for CO2 capture that is
unique in the world, using a cryogenic process (involving
low temperatures to separate gases). Cryocap™ can be
adapted to specific applications combining a variety of Air
Liquide technologies. Customers can reduce their CO₂
emissions by up to 99% and have the possibility to valorize
other molecules contained in the feed gas (e.g. CO, H2, etc).
Cryocap™ is a robust and pioneering technology available
to service customers looking to reduce the carbon footprint
of their production facilities.
To date, Cryocap™ is the only full-scale cryogenic capture
technology with an industrial reference in operation in the
world. Driven by innovation and the need to decarbonize
carbon intensive processes, Cryocap™ reference examples
date back to 2005 and the product line has since then
been selected for multiple engineering studies, pre-
Front End Engineering & Design (pre-FEED), FEED, and
implementation across four continents for a diverse set of
industries. To further showcase its innovative and efficient
design in CO2 capture, Cryocap™ has resulted in several
patent filings. It has also consistently been recognized by
US and EU experts through several grant awards by EU
Innovation Fund and US Department of Energy (DOE) in
2021 and 2022.
Our portfolio of cryogenic technologies includes:
•
Cryocap™ H2 for hydrogen production: Steam Methane
Reformer (SMR), AutoThermal Reforming (ATR), or
Partial Oxidation (POX)
•
Cryocap™ FG for flue gases (optimal: >15% CO2 dry
basis)
•
Cryocap™ Oxy for oxy combustion
•
Cryocap™ Steel for steel production
•
Cryocap™ NG for acid natural gas fields
•
Cryocap™ XLL for large scale liquefaction (in a separate
section)
CONTACT
Email: cryocap@airliquide.com
Web:
www.airliquide.com
AIR LIQUIDE
DESCRIPTION
CRYOCAP™ H2
Based on its extensive experience in hydrogen production units, Air Liquide has developed a technology capable of
capturing the CO2 emitted during hydrogen production (by SMR or ATR or POX). This proprietary technology is the subject
of several patents and allows customers to make significant cost reductions.
STATE OF THE ART: CCS TECHNOLOGIES 2023
10
BACK TO TABLE OF CONTENTS
On top of capturing and liquefying the CO2 in one step,
it is the only technology that can reduce CO2 emissions
during the production process while boosting hydrogen
production by 13 to 20%. It has the lowest cost on the
market for CO2 capture in hydrogen production units
(especially compared to activated MDEA), and can be
adapted to existing and future hydrogen production units.
The technology uses cryogenic purification to separate
the CO2 from Pressure Swing Adsorption (PSA) offgas,
containing typically 40-50%v CO2. The PSA offgas is
compressed, dried and sent to a cryogenic unit, where
the CO₂ is separated from the other components by a
combination of partial condensation and distillation. A
pure and pressurized CO₂ flow is produced from the cold
process. The non-condensed gases are recycled through
a membrane system to recover H₂ and CO₂. Residual
gas is sent to the burners of the H₂ production plant. The
CO₂ product is compressed up to supercritical pressure
or liquefied and stored in liquid storage. Liquid CO₂
can also be directly withdrawn from the cold process at
marginal costs. The CO₂ can be then liquefied and purified
to meet CO₂ specifications of local industrial markets
(agri-food, water treatment, etc.) or transport systems for
sequestration. Cryocap™ H₂ can be installed for greenfield
and brownfield H₂ plants.
Key Figures:
•
Capacity: from 300 - 10,000 tpd
•
Hydrogen production: increase of 13 - 20%
•
Avoided CO2 cost reduction: up to 40% compared to
MDEA
•
OPEX + CAPEX: 30-50 €/tCO₂ captured
•
Gaseous or liquid CO2
•
More than 99% of CO₂ and H₂ recovery from syngas
Main Applications:
•
H₂ production (SMR or ATR), POx, any syngas with
>15% CO2
Reference / Project Examples:
•
2012 - Industrial CCU EPC for 300 tpd in France
•
2019 - Industrial CCS pre-FEED in EU (Air Liquide SMR)
•
2020 - Industrial CCS FEED in Belgium (Air Liquide
SMR)
•
2021 - Award by Dutch SDE++ for Porthos project and
by EU Innovation fund for Kairos@C project (both Air
Liquide SMR)
•
2022 - Selection by US DOE for FEED in USA (Air
Liquide SMR)
•
2022 - Industrial CCU EPC project in Grandpuits,
France (with TotalEnergies)
CRYOCAP™ FG
Air Liquide developed a dedicated capture technology
in order to address low-hanging fruits of the high-
concentrated sources: industrial flue gases. Many high
CO2-emitting industries have concentrated sources of
CO2 emissions above 15%, such as hydrogen production
with SMR, cement and lime production, blast furnaces in
hot metal production, and FCC in refineries. These high-
concentrated sources are estimated to represent around
50% of the global industrial direct emissions. Additionally,
Cryocap™ FG can also significantly abate NOx emissions
from flue gas and to deliver the on-spec liquid CO2 product
at its battery limits, thereby reducing the number of process
units and interfaces, and increasing the level of overall
optimization and reliability.
Cryocap™ FG is a separation process based on the
combination of adsorption and cryogenic separation.
The flue gas is first compressed, dried and sent to a PSA
(Pressure Swing Adsorption). The PSA pre-concentrates
the CO₂ in the offgas. It is compressed then sent to a cold
process. There, the CO₂ is recovered by the combination
of partial condensation and distillation, which allow the
removal of various elements such as O₂, Ar, N₂, NO and CO.
The CO₂ product is compressed, condensed and pumped
up to supercritical pressure or directly produced as liquid.
The pressurized nitrogen from the PSA is expanded to
recover energy.
Key Figures:
•
Capacity: 300 – 10,000 tpd
•
PSA-assisted CO2 condensation
•
Compressors, PSA and cryo process can be located in
two different plots
•
Smart impurities management (high NOx)
•
40 to 80 €/tCO₂ captured
•
Gaseous or liquid CO2
•
CO2 capture rate: up to 98%
Main Applications:
•
Flue gases or off gases with CO2 content >= 15% (SMR,
cement/lime, steel blast furnace, refineries (FCC),
waste incineration/biomass power plant, pulp & paper)
Reference / Project Examples:
•
2020 - Industrial CCS Engineering Study for 2,000 tpd
in EU (FCC)
•
2021 - Industrial CCS Process Design Package +
License for 2400 tpd in EU (SMR)
•
2021 - Selection by US DOE for a FEED on largest
single kiln for Holcim St. Genevieve plant in US (e.g.
10,000 tpd CO2)
•
2022 - Two awards by EU Innovation Fund for FOIK
cryogenic capture on lime flue gas (Lhoist Réty) and
cement single line kiln (Lafarge Holcim Kujawy)
•
2022 - Two selections by US DOE for FEED on Gulf
Coast SMR and a Direct Reduction Iron (DRI HBI)
(Arcelormittal, previously Voestalpine)
CRYOCAP™ OXY
Cryocap™ Oxy uses oxy-fuel combustion exhaust as a
feedstock. Its unique technological bricks include flue gas
drying, dust filtration, and cryogenic purification. Through
this technology, a high rate of CO2 recovery is achieved,
and can reduce atmospheric emissions from power plants
to almost zero (emissions of NOx, SOx, fine particles and
Hg).
The flue gas issued from the cement or lime or power plant
is first treated in a pre-treatment unit, which aims to cool
the gas and remove the SOx, HF, HCl, most of the NOx,
and dust. Then, the gas is compressed and dried before
entering the cryogenic purification unit. In the cold process,
CO₂ is recovered by combination of partial condensation
and distillation, which allows the removal of the heavy
compounds such as NOx and the light elements such as
O₂, Ar, N₂, NO and CO. The CO₂ product is compressed,
condensed and pumped up to supercritical pressure or
directly produced under liquid state.
Key Figures:
•
Capacity: 1,000 and 15,000 tpd
•
30 - 50 €/tCO₂ captured
•
Energy savings through residual gas
•
Gaseous or liquid CO2
•
Enriched flue gas above 60% CO2
•
Smart impurities management (high NOx)
•
CO2 capture rate: 90-98%
Main Applications:
•
Cement/Lime
•
Power plant
•
Any applications with CO2 concentration >40%
Reference / Project Examples:
•
2008 - Demo CCS EP for 200 tpd in France (Total -
oxyfuels)
•
2010 - Pilot CCS EP for 80 tpd in Australia (Callide)
•
2012 - Pilot CCS EPC for 200 tpd in Spain (CIUDEN)
•
2014 - Industrial CCS FEED for 3500 tpd in US
(Futuregen)
•
2015 - Industrial CCS FEED for 1500 tpd in France
(Lafarge - cement)
•
2021 - Awarded by Innovation Fund for ~1MTPY
(EQIOM - cement)
CRYOCAP™ STEEL
This solution was designed to specifically capture CO2 from
steel making plants, with CO2 stream concentrations of 20-
50%. The gas is first compressed, dried and sent to a PSA
(Pressure Swing Adsorption). The PSA pre-concentrates
the CO₂ in the offgas while producing a CO rich stream.
The pre-concentrated CO₂ stream is compressed and
sent to a cold process. There, the CO₂ is recovered by
combination of partial condensation and distillation, which
allows the removal of the light elements such as Ar, N₂, H2
and CO₂. The CO₂ product can be produced as a gaseous
or liquid product. The pressurized CO-rich stream is either
recycled to the blast furnace or used to produce fuels.
Key Figures:
•
Capacity: from 300 - 5,000+ tpd
•
Compact and flexible footprint: compressors, PSA and
cold-box can be located in three different plots
•
25-60 €/t CO₂ captured
•
Gaseous or liquid CO2
•
CO2 capture rate: 80 to 95%
Main Applications:
•
Iron and Steel Production
Reference / Project Examples:
•
2005 - Pilot CCS EPC for 40 tpd (pre-concentration
part) in Sweden (MEFOS)
•
2012 - Industrial CCS FEED for 3,600 tpd in France
(ULCOS)
•
2019 - CCU for 800 tpd (pre-concentration part) in
Belgium (Steelanol)
2020 - CCU LCO2 Pre-FEED for 350 tpd in Korea
CRYOCAP™ NG
The CO₂ rich natural gas is first dried and sent to a cold
process where the CO₂ is separated from the other
components through a combination of partial condensation
and distillation. High CO₂ partial pressure favors the partial
condensation of CO₂ and therefore, makes its separation
from natural gas even easier. The non-condensable gas
is enriched in methane and sent to a membrane for final
purification. The CO₂ purity of the product corresponds
to pipeline specifications, generally 1 - 10 mol%. The CO₂-
enriched permeate stream of the membrane is sent back
to the cold process. The CO₂ and heavy hydrocarbons
condense in the cold process and are collected at
high pressure. NGL recovery is possible with almost no
additional cost. Cryocap™ NG is tolerant to some content of
H₂S. Cryocap™ NG also allows for bulk removal of H₂S from
NG.
Key Figures:
•
Up to 1,000,000 Nm3/h
•
Separation cost: less than 1 USD/MMBTU
•
Capex savings: > 50% vs. amine absorption (at high
CO₂ content)
Main Applications:
•
Natural gas with high CO2 content (>35%)
STATE OF THE ART: CCS TECHNOLOGIES 2023
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SUMMARY
BENEFITS
•
Fully referenced in all applicable scales and different applications
•
Process uses inexpensive, available and chemically stable solvent
•
Technology provides low operating costs and high availability
•
Process configuration can be tailored to optimize CAPEX and OPEX figures
AMINE SOLUTIONS, RECTISOL
TM, AND RECTICAPTM
Air Liquide engineers solvent based technologies such
as amine to capture CO2 from synthesis gas or flue gas.
Through long term partnerships with the key amine license
providers, Air Liquide has installed 80+ units and benefits
from its long-term operational experience of amine units.
Considered as the industrial base case, amine technology
can deliver high purity gaseous CO2 (99+%) at low
pressure, which can be combined with CryocapTM XLL.
For CO2 capture on flue gases with low CO2 concentration
(below 10%), amine technology remains the most
competitive solution, provided the availability of large
amounts of excess steam or high grade heat. Air Liquide is
also offering proprietary technologies for CO2 capture from
synthesis gas (RectisolTM, RecticapTM).
CONTACT
Email: gas-treatment@airliquide.com
(for Amine Wash)
hydrogen-syngas@airliquide.com
(for Rectisol and Recticap)
AIR LIQUIDE
DESCRIPTION
ACID GAS REMOVAL – AMINE WASH
The process configuration and solvent selection will be
tailored according to feedstock and sweet gas application.
Air Liquide can offer very energy-efficient processes
such as the BASF OASE® purple or OASE® yellow as well
as other proprietary or generic amines for pipeline or
liquefied natural gas specifications. This process presents
the advantage of very low hydrocarbon co-absorption.
With selective processes, deep H2S removal with low to
moderate CO2 co-absorption can be achieved for pipeline
specifications. Capacity is up to 1,500,000 Nm³/h per train.
CO2 REMOVAL FROM FLUE GAS (3-25% CO2) - AMINE
WASH
Air Liquide offers energy efficient solutions with highly
stable, low maintenance solvents based on proprietary
second generation amines. CO2 capture rates of up to 97%
can be reached irrespective of the feed’s CO2 content, and
CO2 product specifications of up to >99.9%. Capacity Up
to 1,500,000 Nm³/h feed per train, up to 4,000 tpd CO2
per train. Trace components such as particles and SOx are
handled in the upstream pretreatment.
Key Figures:
•
99.7% availability
•
Max 16% O2 in flue gas
•
Range: min 150 tpd CO2 - max 4000 tpd CO2
•
Capture rate: 85 to 97%
•
CO2 up to 2.5 bara w/o compression
•
CO2 purity up to 99.9%
•
Particles & SOx handled upstream of amine wash
•
Low electrical power consumption
Main Applications:
•
Flue gases or off gasses from industrial sources with
CO2 content 3% to 25% - (SMR, cement/lime, steel
blast furnace, refineries (FCC), biomass power plant,
pulp & paper)
Reference / Project Examples:
•
5 units in operation, 6 OASE Blue references from
BASF
CO2 REMOVAL FROM SYNGAS - AMINE WASH
Air Liquide offers highly energy-efficient processes such
as BASF OASE® white. The process configuration will
be tailored according to treated gas requirements and
CO2 product specification as well as optimized CAPEX
and OPEX. The process can be heat-integrated with the
upstream gas generation. CO2 specifications in the treated
gas < 20 ppm are achievable, making this process ideal
for CO2 removal upstream of any coldbox or ammonia
process. CO2 capture rates from syngas of >99% can be
achieved to produce a decarbonized hydrogen product.
Since the process has a very low co-absorption even at
higher feed gas pressures, CO2 product specifications with
CO2 > 99% are achievable.
Key Figures:
•
99.7% availability
•
Capacity: from 100 - 3500 tpd CO2
•
Capture rate up to 99.9% on feed gas
•
Spec: up to 50ppm CO2 in treated gas
•
CO2 at ~1.2 bara, purity of up to 99.3%
•
Low electrical power consumption
•
Solvent regeneration is done using heat, with possible
heat integration with existing hydrogen plant
Main Applications:
•
H2 production (SMR, POX, ATR)
•
Syngas with~15% to 20% CO2. Oxo-syngas with 5% to
15% CO2
Reference / Project Examples:
•
30 OASE references, 80 amine wash units in total
STATE OF THE ART: CCS TECHNOLOGIES 2023
14
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RECTISOL
™
Harmful acid gases contained in raw gases from any gasification are removed by absorption with a physical solvent (cold
methanol). Rectisol™ is the leading process when it comes to the purification of gasification-based syngas for catalytic
applications (production of syngas, methanol, ammonia, or Fischer-Tropsch) as well as hydrogen and syngas for power
production. Using inexpensive solvent in combination with optimized heat integration, the Rectisol™ process has extremely
low operating costs and high availability.
Key Figures
•
50,000 - 1,000,000 Nm³/hr per train (feed gas)
•
H2S + COS removal rate < 0.08 ppm
•
CO2 removal rate up to 5-50 ppm
•
Special setups for removal of mercaptans, metal
carbonyls and BTX available
•
Accumulation of all harmful contaminants within the
acid gas to be safely processed in a SRU
•
An additional compressor can be added to increase
capture rate
Main Applications:
•
H2, Methanol production, Sustainable Aviation Fuels
Reference / Project Examples:
•
+ 30 References
RECTICAP™
Recticap™ is an optimized Rectisol™ concept tailored for
energy transition projects focused on ATR based low-
carbon H2 to produce low cost low-carbon hydrogen in
large capacities (>300,000 kNm³/hr) at moderate to high
pressures (>25 bar). In contrast to a Rectisol™, Recticap™
removes only CO₂ from the raw hydrogen/ syngas and
has hence a simplified process setup with reduced capital
expenditures. The solution allows up to 98% CO2 capture
from syngas. Dry CO2 capture-ready at >98.5% purity is
achievable.
Recticap Benefits
•
Optimized solution for sulfur-free syngases
•
Targeting large single train ATR based H2 application in
energy transition projects
•
Process simplification due to clean syngas and CO2
capture only
•
Up to 50% lower CAPEX and 25% lower OPEX for
same syngas volumes than RectisolTM
•
Know-how from AL´s own operated plants and
RectisolTM demonstration unit
STATE OF THE ART: CCS TECHNOLOGIES 2023
16
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SUMMARY
BENEFITS
•
HSE-Friendly
•
Custom plant: flexible design
•
Moisture and other light compounds (O2, N2…) removal
•
High compactness
•
Low specific energy
•
Cost efficiency
CRYOCAPTM XLL (LARGE CO2 LIQUEFACTION)
Air Liquide has developed Cryocap
TM XLL, specifically
designed to liquefy large volumes of CO2. The solution
allows aggregation of CO2 from various emitters utilizing
possibly different types of carbon capture technologies.
On top of liquefying CO2, Cryocap
TM XLL also allows the
removal of moisture and other compounds (such as O2)
to meet CO2 sink specifications. The technology has been
developed for large scale and is able to reduce specific
power for CO2 liquefaction by 40% compared to existing
small scale CO2 liquefier used for industrial merchant
applications.
The technology is especially suited for CO2 industrial
hubs and basins where the CO2 needs to be transported
via ships, trucks, or trains. Cryocap
TM XLL is a HSE-friendly
solution that does not involve the use of any toxic or
flammable external refrigerant (such as propane). As a
single compressor is used for both the feed and the cycle,
it is also a very compact and cost effective solution.
CONTACT
Email: cryocap@airliquide.com
Web:
www.airliquide.com
AIR LIQUIDE
DESCRIPTION
The CryocapTM XLL process is proposed as an industrial
solution to compress, liquefy, and purify the raw CO₂
stream resulting from upstream units. The CO₂ feed gas
is compressed in the feed/recycle compressor, dried at an
intermediate pressure and then compressed again. The
compressed gas is cooled down and then routed to the
cold process. In the cold process, the high-pressure, dry
CO₂ is cooled down and split into various streams. One
of these streams is purified by distillation in the Stripping
Column to produce the liquid CO₂ product, which is routed
to the unit’s battery limits. The remaining streams are
expanded to different levels and vaporized in the main heat
exchanger, providing the refrigeration load required for the
liquefaction of the CO₂. Once vaporized, these streams
are recycled at ambient temperature to the feed/recycle
compressor. This configuration makes it possible to handle
the compression of the feed gas and the refrigeration with
a single compressor (so called self-refrigerated cycle).
Key Figures:
•
800 to 10,000+ tpd
•
Custom plant: flexible design
•
Liquefies CO2 at ambient temperature
•
5-25€/tonne CO₂ liquefied
•
Very low OPEX: 30-130 kWh/tonne CO2
•
HSE-friendly (CO2 cycle)
Reference Examples:
•
Design for 4 x 7000 tpd in Belgium (Antwerp@C)
•
FEED in Dunkirk, France (DARTAGNAN) - Awarded
CEF Funding
LONGSTANDING EXPERIENCE IN CO2 MANAGEMENT
Air Liquide has a longstanding experience in CO2 management, from capture, purification and liquefaction to storage and
transport from various sources. Air Liquide can also upgrade the recovered CO2 and provide it to various markets, such as
the agri-food industry (carbonation, preservation, and refrigerated transport), water treatment, chemicals…
Longstanding experience
in CO2 management
Air Liquide has a longstanding experience in CO2 management, from capture,
purification and liquefaction to storage and transport from various sources.
Air Liquide can also upgrade the recovered CO2 and provide it to various markets,
such as the agri-food industry (carbonation, preservation, and refrigerated
transport), water treatment, chemicals…
1
2
CO2 EMISSIONS
CARBON CAPTURE
•
Industrial processes (metallurgy, cement
manufacturing, ammonia and hydrogen
production, methanization, fermentation,...)
•
Hydrocarbons combustion
•
Biomass combustion
•
Waste incineration
Complexity and energy balance of carbon
capture operations mainly depend on:
•
Electricity and steam costs
and carbon footprint
•
Inlet CO2 stream characteristics
•
Expected outlet CO2 conditions (P,T)
and purity
CO2
CO2
recovery
Purification
& liquefaction
3
UTILISATION & SEQUESTRATION
•
Sequestration in deep salineaquifers,
in depleted oil fields or in coal seams
• Mineralization in basaltic underground rocks
•
Synthetic hydrocarbons
•
Chemicals, polymers
•
Building materials
•
Gas for industrial uses
•
Agri food
•
Enhanced Oil Recovery
Liquid or
gaseous CO2
Utilisation
Geological
sequestration
STATE OF THE ART: CCS TECHNOLOGIES 2023
18
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DESCRIPTION
PROPRIETARY AND PROVEN TECHNOLOGY
The technology behind the company’s business has robust
patent protection and offers best-in-class Health, Safety
and Environment (HSE) characteristics, along with high
energy efficiency. It can be applied to both existing and
new build plants, and has extensive real-world validation,
with 60,000 hours of operation to date across a range of
carbon emitting industries. Aker Carbon Capture considers
research, innovation, and technology development to be
key drivers of competitive advantage. The company has an
active program focused on reducing costs, developing and
qualifying new carbon capture technologies, and improving
carbon capture project economics. This includes capture
efficiency, further modularization, and the implementation
of digital capabilities.
The ACC™ proprietary solvents were developed in an
eight-year comprehensive R&D program (SOLVit) together
with industry players and Norwegian research partners.
Numerous solvent mixtures were tested and compared
regarding energy consumption, robustness, toxicity,
material compatibility, and – most importantly – HSE
performance. The SOLVit program resulted in energy-
efficient solvents, with no negative environmental impact
or occupational hazards. This results in reduced solvent
consumption, meaning reduced OPEX. Compared to
traditional amines our proprietary amines also minimize
degradation products, which can have a significant impact
on corrosion and the need for maintenance”.
The ACC™ capture technology including the ACC™ solvents
and ACC™ Emission System has been tested and verified
on flue gases from gas-fired and coal-fired power plants,
cement kilns, waste-to-energy plants, hydrogen production
plants, char manufacture and smelting, with 60,000 hours
of operating experience from the US, Germany, Scotland,
Sweden, Poland, and Norway. Based on the extensive
testing, the ACC™ capture technology is qualified by DNV
GL according to DNV-RP-A203 Qualification Procedures
for New Technology and DNV-RP-J201 Qualification
Procedures for CO2 Capture Technology.
Energy
optimization
is
critical
for
the
successful
implementation of carbon capture as it significantly reduces
the energy consumption of the process. At Aker Carbon
Capture, energy optimization, heat integration, and waste
heat recovery are prioritized focus areas. Aker Carbon
Capture offers several highly effective solutions for energy
optimization, tailored to specific industrial applications
and site-specific conditions. The recommended solution
is based on the overall energy performance of the parent
and the capture plants.
SUMMARY
BENEFITS
•
Highly energy-efficient capture process with innovative heat integration solutions.
•
Includes proprietary ACC™ advanced emission control system to prevent the formation of amine mist, which nearly
eliminates the emissions of amine and amine degradation products.
•
Verified via 60,000 hours of data for operating on flue gas from cement kilns, waste-to-energy plants, gas power
plants, hydrogen production, char production, smelting and refinery applications, through campaigns with our Mobile
Test Unit and at Technology Centre Mongstad.
ADVANCED AKER CARBON CAPTURE (ACC™)
Aker Carbon Capture is a pure-play carbon capture
company with solutions, services and technologies serving
a range of industries. The company has proprietary and
field-proven technology to enable carbon emission
reduction and removal in sectors such as cement, gas-to-
power, biomass and waste-to-energy, blue hydrogen, and
other hard-to-abate industries. Aker Carbon Capture’s
Advanced Carbon Capture (ACC™) technology has
been continuously developed since 2005 and offered
commercially since 2009.
The company’s business model covers the sale of
complete carbon capture units, license models including
supply of key equipment, aftermarket services and,
together with industrial partners, a full value chain Carbon
Capture as a Service model. In general, Aker Carbon
Capture’s plants include a high degree of modularity in
their designs, which is an important driver to reduce costs
and shorten delivery times.
We deeply believe partnerships are crucial to grow the
CCUS industry, such as the unique partnership we have
with Microsoft to pursue joint innovation and services to
accelerate the deployment of carbon capture. Aker Carbon
Capture’s overall purpose is to accelerate planet positive
by enabling carbon reduction and removal from industries
and energy solutions.
CONTACT
Email: ccus@akercarboncapture.com
Web:
www.akercarboncapture.com
AKER CARBON CAPTURE
•
Aker Carbon Capture’s ACC™ CO2 capture process, including CO2 liquefaction, intermediate storage and CO2
export has been qualified by DNV-GL according to DNV-RP-A203 Qualification Procedures for New Technology and
DNVRP-J201 Qualification Procedures for CO2 Capture Technology.
•
Includes extremely robust solvents for environmentally friendly operations. The proprietary ACC™ solvents are
characterized by low solvent degradation, which is associated with a low corrosion rate in the plant, low amine makeup
requirement, low emissions of amine degradation products, low demand for amine reclamation, and thereby, resulting
in low production of reclaimer waste.
Aker Carbon Capture’s Just Catch™
STATE OF THE ART: CCS TECHNOLOGIES 2023
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Aker Carbon Capture’s Advanced Carbon Capture (ACC™)"
Twence CCU (Copyright)
The main unit operations of the ACC™ process include
the Direct Contact Cooler (DCC), the absorber, and the
desorber columns, the reboiler, the reclaimer, the energy
saver, the flue gas fan, and a liquefaction unit with an
optional proprietary advance heat integration.
Flue gas from the client’s plant is extracted downstream
of any existing flue gas emission control units through the
flue gas fan. The flue gas is pre-treated in the DCC. The
purpose of the DCC is to cool the flue gas and to remove
any acid gases, such as SO2, HCl, and HF. Condensed
water from the flue gas will exit the DCC as a bleed stream.
Flue gas from the DCC is routed to the CO2 absorber
downstream of the booster fan. The CO2 absorber consists
of a CO2 absorption section in the lower part of the
column and a water wash section with an emission control
system in the upper part of the column. In the absorption
section, flue gas contacts the lean amine solvent in a
countercurrent flow regime, absorbing CO2 from the
flue gas. Continuing to the upper part of the column, the
emission control system including the ACC™ Anti-Mist
design cools and cleans the CO2-lean flue gas of traces
of amines and potential amine degradation products, thus
effectively preventing emissions of amine and potential
amine-degradation products in the form of aerosols. CO2-
lean flue gas is either emitted from the absorber stack or
returned to the existing flue gas stack downstream of the
flue gas extraction point.
CO2-rich amine is drained from the absorber sump. The
rich amine solvent is regenerated using steam. The steam
is condensed in a reboiler and returned to the battery limits
as hot condensate. The increase in temperature during the
indirect heating of rich solvent with steam strips the CO2
out of the solvent. The resulting lean amine is returned to
the absorber for reuse in the CO2 capture process, while
the CO2 exits the top of the desorber. The energy saver
consists of a proprietary process that reduces the steam
consumption in the reboiler.
CO2 may be compressed and e.g., fed into a regional
CO2 pipeline to be transported to permanent storage, or
compressed and liquified for transport by ship or truck. The
ACC proprietary technology solution enables internal heat
recovery from compression that also reduces the overall
steam requirement for the carbon capture plant.
To maintain high solvent performance, a reclaimer
is included to intermittently remove impurities and
degradation products from the amine solvent. A small
amount of concentrated liquid waste is generated in the
reclaimer. This reclaimer waste needs to be disposed of
batch-wise as chemical waste. Due to the low degradation
rate of the ACC™ solvents, along with a properly designed
DCC, the amount of reclaimer waste from the ACC™
process is very low compared to standard plants operating
with generic solvents such as MEA.
REFERENCE PROJECTS
Technology Center Mongstad (TCM)
Aker Carbon Capture designed and was awarded the EPC
delivery of the carbon capture test facility plant at TCM.
This full-scale CO2 capture plant captures CO2 from the
gas-fired combined heat and power plant and the catalytic
cracker at the Mongstad refinery in Norway. Different from
competitors, Aker Carbon Capture has not only tested our
ACC™ technology at the TCM facility but designed and
delivered the actual plant, which has been in continuous
operations since 2012.
Customer: Statoil (now Equinor).
Twence CCU
This first-of-a-kind project will enable the removal of CO2
from flue gases at Twence’s waste-to-energy installation
facility located at Hengelo, the Netherlands. The captured
and liquefied CO2 will be used primarily by greenhouses in
the horticultural sector, where it will enhance crop growth.
The delivery is planned to take place at the end of 2023.
CO2 capture capacity: 0.1 Mtpa
Brevik CCS
Aker Carbon Capture has been working together with
Heidelberg Materials Sement Norge and partners
in developing a full-scale CO2 capture, conditioning,
compression, heat integration, intermediate storage and
loading facility for their cement plant at Brevik in Norway.
CO2 is being captured from the flue gases of the cement
kiln using waste heat recovered from the cement plant
and the CO2 compression plant through a proprietary heat
integration technology. The ACC™ capture plant will be
the world’s first large-scale CO2 capture plant at a cement
plant, and is planned to be delivered in 2024. Brevik CCS
is part of the Norwegian Longship Project.
CO2 capture capacity: 0.4 Mtpa
Ørsted Kalundborg Hub
Aker Carbon Capture will deliver five Just Catch™ units,
which will be delivered to Ørsted’s wood chip-fired Asnæs
Power Station and the Avedøre Power Station’s straw-fired
boiler. Combined, these facilities will have an installed
design capture capacity of 500,000 tonnes CO2 per year.
Expected delivery will be in 2025.
STATE OF THE ART: CCS TECHNOLOGIES 2023
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BENEFITS
CO2 removal using amine scrubbing is a well-known
process used since 1920 in natural gas treatment. Axens
and IFPEN have acquired over 60 years of experience
in CO2 removal from natural gas through the licencing of
Advamine™ processes.
Although CO2 can be easily recovered from pressurized
gases with currently available technologies, its recovery
from low-pressure or flue gases leads to a significant
energy penalty. Furthermore, most solvents currently used
in the oil and gas or chemical industries, will be severely
degraded by the oxygen present in the flue gases. More
suited technologies are therefore required for most CCS
applications.
To address these challenges, Axens and IFPEN have been
involved in several R&D programs over the past years to
develop enhanced CO2 capture technologies. The DMX™
process is an outcome of these developments.
The DMX™ process is a CO2 capture process based on
absorption using a demixing solvent. The DMX™ solvent
consists of a mixture of two organic compounds in aqueous
solution, which is demixing under certain conditions of
temperature and CO2 partial pressure.
The DMX™ solvent has a high cyclic capacity (4 times
more than the MEA benchmark), whereas only the CO2-
rich phase needs to be regenerated. As it is very stable,
it may be regenerated at higher temperature than amine
solvents such as MEA, which allows producing CO2 at
higher pressure (up to 5 barg). Thanks to the properties of
DMX™ solvent, the DMX™ process has a great potential for
reducing the energy penalty and the cost of CO2 capture.
Compared to the first-generation absorption process using
30 wt.% MEA, the DMX™ process allows a 30% reduction
in energy penalty and the subsequent cost of the CO2
capture (main results from Octavius (ENEL) and Valorco
(coordinated by Arcelor Mittal and founded by ADEME)
projects). The DMX™ solvent is also less corrosive than
MEA, and therefore, carbon steel may be used as the
principal material, which reduces the CapEx, as compared
to the first-generation solvents.
Main Benefits of Axens’ DMX™ process are the following.
•
Versatile process applicable to multiple types of flue gases (for example: coal power stations, steel mill gas, FCC unit,
Steam Methane Reformer, waste incinerator, cement plant, district heating and also electricity from biomass). The
DMX™ process is well-adapted to CO2 capture on industrial smoke or industrial gas when the CO2 partial pressures are
low to medium, typically below 1 bara.
•
Low steam energy consumption
•
Thermally stable solvent with low degradation rate
•
CO2 produced readily under pressure up to 5 bars for significant compression cost-savings
•
High capture rate achievable (> 95%) and high purity of produced CO2 (> 99%)
•
- 30% of CO2 capture cost compared to 1st generation amines
CONTACT
Nadège Guernalec
Email: nadege.guernalec@axens.net
Web:
www.axens.net
SUMMARY
DMX™ PROCESS
AXENS
STATE OF THE ART: CCS TECHNOLOGIES 2023
24
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DESCRIPTION
The DMX™ process can be broken down into four main
sections.
A CO2 absorption section (absorber): the conditioned gas
is washed in a counter-current absorber with the DMX™
solvent. The absorber is equipped with an intercooling
stage to enhance the absorption capacities of the solvent
and reduce the solvent circulation to its minimum. A water
wash section is installed at the top of absorber to limit the
solvent losses with the treated flue gas. A DMX™ solvent
demixing and settling section (decanter): the CO2-rich
solvent recovered at the bottom of the absorber is pumped
and heated in the rich/lean solvent exchanger, leading to
demixing of the latter. After decantation, three phases are
obtained:
•
A liquid phase low in CO2 can be returned directly to
the absorption section.
•
A liquid phase rich in CO2 is directed to the
regeneration section.
•
A gas phase rich in CO2
A regeneration section (regenerator): the CO2-rich phase
coming from the settling section is thermally regenerated
by steam stripping effect (generated in situ with a reboiler
operating with medium-pressure steam) producing a
gaseous effluent rich in CO2 at the top of the column. The
regenerated heavy phase is sent to a regenerated solvent
hold up drum, before being recombined with the low CO2
light phase (from the settling section). It is then cooled
down through rich/lean solvent exchanger and lean solvent
cooler before being returned to the absorption section.
The gaseous CO2 streams recovered at the decanter
and regenerator overhead are cooled down to recover
condensed water before being mixed and routed at battery
limit under pressure.
After more than 10 years of development from laboratory
scale to global optimisation in the power and steel
industries, the DMX™ process has passed a new milestone
with its current demonstration at industrial scale, final
step before commercialization end of 2023 by Axens.
Operational since April 2023 at ArcelorMittal's steel mill in
Dunkirk, the unit is capturing the CO2 from blast furnace
gas at a capacity of 0.5t CO2/h. The first results obtained
are in line with the promises of the technology and
already confirm the efficiency and energy performance
of DMX™ technology. A whole series of operational
tests are conducted with 24/7 operation of the unit. The
capture rates obtained are greater than 90%. The pilot
also produces very pure CO2 (> 99.5%) while energy
consumption remains remarkably low.
The demonstration unit was built and is operated as part
of the European H2020 "3D" project bringing together 11
European partners including ArcelorMittal, Axens, IFPEN
and TotalEnergies. This project also studies the full-
scale CO₂ capture, conditioning, transport and storage
of 1 Mtpa CO₂ from blast furnace gas contributing to
the development of a CO₂ hub located in Dunkirk and
connected with the storage facilities like those foreseen
with the Northern Lights (or Longship).
Additional information is available at the following web
address: https://3d-ccus.com
STATE OF THE ART: CCS TECHNOLOGIES 2023
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DESCRIPTION
BRIGHTLOOP™ CHEMICAL LOOPING
Babcock & Wilcox partnered with The Ohio State University
to develop our BrightLoop chemical looping technology,
which can use a variety of fuel stocks to produce
hydrogen, syngas, steam, liquid fuel or methanol, and/or
power while also producing a stream of concentrated CO2
for sequestration and storage or other uses.
The patented BrightLoop process is based on the oxidation
and reduction of an iron-based oxygen carrier particle
and has the ability to capture a pure stream of hydrogen
and CO2 from gas and solid fuels – including biomass,
coal, waste fuels, natural gas, biogas, petroleum coke
(petcoke) or others. In this process, fuel reacts with the
oxygen-carrier particles in a reducer reactor (fuel reactor),
forming combustion byproducts, predominantly CO2, while
reducing the oxygen-carrier particles. The reduced oxygen-
carrier particles then move to a partial oxidizer (hydrogen
reactor) where they react with steam to partially oxidize the
particles and generate a stream of hydrogen.
The oxygen-carrier particles are then transported to a
combustor reactor (air reactor) where they are regenerated
with air back to their original state. The fuel and hydrogen
reactors use moving bed technology while the air
reactor uses fluidized-bed technology, both well-proven
technologies with which B&W has extensive experience.
Other emissions can be controlled using B&W’s complete
suite of environmental control technologies.
We are confident our BrightLoop technology will play
a major role in helping the world transition to a more
sustainable future, supporting the international goal of net-
zero greenhouse gas emissions by 2050.
SOLVEBRIGHT™ POST-COMBUSTION CO2 SCRUBBING
B&W’s
SolveBright
regenerable
solvent
absorption
technology scrubbing process came from decades
of decarbonization research and development. The
SolveBright carbon dioxide scrubbing system is a post-
combustion carbon capture technology that captures
CO2 directly from flue gas in an absorber using a
regenerable solvent. The CO2-laden solvent is sent to a
regenerator where it is heated, and the CO2 is released
as a concentrated stream for compression and storage
or beneficial uses. The solvent is then recycled to the
absorber for reuse.
While B&W’s solvent demonstrated superior performance
compared to more than 100 competing solvents during
our extensive testing procedures at the National Carbon
Capture Center, a major advantage of the SolveBright
process is solvent flexibility, which allows customization of
an optimal CAPEX and OPEX solution for each application.
SolveBright can be used with a variety of solvents and
we have the expertise and ability to use a wide range of
potential solvents.
B&W has extensive knowledge of combustion processes
– including many decades of experience with waste-
to-energy and biomass-to-energy plants – and thermal
management associated with combined heat and power
systems and can effectively integrate the carbon capture
system into an existing facility. This experience gives us the
ability to optimally integrate the SolveBright solution with
virtually any new or existing facility.
B&W’s solvent-based CO2 capture experience spans a
wide range of industries with various fuels and we can
offer total solution support -- from feasibility studies, pre-
FEED and pilot unit definition, to full-scale plants -- tailored
to the customer’s specific needs.
SUMMARY
CLIMATEBRIGHT™ DECARBONIZATION TECHNOLOGIES
The ClimateBright™ suite of revolutionary hydrogen and
decarbonization technologies from Babcock & Wilcox
(B&W) is designed to help customers in energy and
industrial sectors aggressively combat greenhouse gas
emissions and climate change. ClimateBright technologies
further strengthen B&W’s commitment to clean energy
progress and to helping customers worldwide address
the most significant environmental challenges in industrial
processes and energy generation.
ClimateBright has a wide range of clean energy solutions
to drive the energy transition through capture carbon and
production of hydrogen for industries including energy
production, food manufacturing, steel, cement, oil and gas,
pharmaceutical, petrochemical, carbon black, and pulp
and paper. Our technologies build on B&W’s core talents in
steam generation, combustion, and flue gas treatment, and
each addresses the emissions of CO2 from the combustion
of carbon-based fuels in a unique way:
1.
BrightLoop™ uses a chemical looping process around
a ferrous oxygen carrier to separate the products
of combustion of a carbon-based fuel into separate
streams of CO2 and oxygen depleted air, allowing for
the capture of CO2.
2. SolveBright™ is a post combustion capture process
using regenerable solvents.
3. OxyBright™ purifies the flue gas stream to near pure
CO2, simplifying its capture.
4. BrightGen™ eliminates the generation of CO2 by
switching to a non-carbon-based fuel.
5. Flue gas pre-treatment for post-combustion CO2
capture.
CONTACT
Email: marketing@babcock.com
Web:
www.babcock.com
BABCOCK & WILCOX
STATE OF THE ART: CCS TECHNOLOGIES 2023
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OXYBRIGHT™ OXY-FUEL COMBUSTION - ADVANCED
CARBON CAPTURE TECHNOLOGY FOR STEAM
GENERATION
B&W’s oxy-combustion process can be used to generate
steam and power using a variety of fuels, including
coal, natural gas, biomass, oil and others. In the oxy-fuel
process, combustion air is replaced with nearly pure
oxygen and recirculated CO2. Nitrogen that would normally
be conveyed with the air through conventional air-fuel
firing is excluded and the resulting flue gas consists of
nearly pure CO2. The non-recirculated flue gas leaving the
boiler is cleaned using conventional particulate and sulfur
removal systems and sent to the compression purification
unit (CPU) where a high-purity CO2 stream is produced that
is suitable for transportation or other uses.
B&W provided oxy-fuel technology for use with coal
on the U.S. Department of Energy’s FutureGen 2.0
demonstration project in Illinois, which was to be a retrofit
of a 167-megawatt coal-fired power plant. Although
construction began in 2014, the project was canceled in
2016 due to redirection of DOE funding support. B&W has
continued to develop oxy-fuel technology and it is ready
for full-scale commercialization and deployment.
In March 2022, B&W announced its OxyBright and
biomass boiler-fired technologies would be part of the
world’s largest net-negative CO2 biomass-to-energy facility
to be developed by Fidelis New Energy at the Port of
Great Baton Rouge, Louisiana. Using B&W’s proprietary
BrightLoop™ technology, the plant will be designed to
turn biomass into low-carbon intensity hydrogen more
efficiently and affordably than any other processes,
spurring the production of 15 tons of it every day.
BRIGHTGEN™ HYDROGEN COMBUSTION
B&W’s BrightGen hydrogen combustion solution is
currently in operation at multiple refineries and industrial
facilities around the world and is available to customers
seeking a powerful hydrogen combustion solution for utility
and industrial applications where efficient, zero-carbon
dioxide-emissions energy generation is a goal.
Our highly reliable utility, industrial and FM package
boilers can be manufactured or retrofitted with BrightGen
technology to safely burn hydrogen or hydrogen-blended
fuels for virtually any need, including power, heating and
steam generation, and for industrial applications such as
refineries and petrochemical facilities.
When considering the potential for fuel switching from a
solid or gaseous fuel, and integrating hydrogen into the
combustion process, B&W conducts a complete evaluation
of the entire boiler system. This includes all combustion
equipment such as burners, ignitors, flame scanners and
fuel trains.
Our BrightGen technology is currently in use in more than
60 industrial boilers around the world.
FLUE GAS PRE-TREATMENT FOR POST-COMBUSTION
CO2 CAPTURE
Acid gases degrade the solvents used in a post-
combustion carbon capture system. B&W offers a
complete suite of environmental control technologies to
control sulfur dioxide (SO2), sulfur trioxide (SO3) – which
can form aerosols and cause loss of CO2 capture solvents
- hydrogen chloride (HCl), and hydrogen fluoride (HF) in the
pre-capture flue gas stream, as well as technologies for
other pollutants such as metals and particulates. Nitrogen
oxides (NOx) are also detrimental for CO2 capture solvents
and can lead to hazardous degradation products in the
process. CO2 scrubbing may also improve when particulate
matter is removed from the flue gas prior to the scrubbing
process.
B&W has many decades of experience in emissions control
solutions, pioneering technologies that have helped
customers comply with stringent emissions regulations for
more than 50 years.
Our solutions include:
•
Wet flue gas desulfurization (FGD) scrubbers
•
Wet gas scrubbers (WGS)
•
Spray dryer absorbers (SDA)
•
Circulating dry scrubbers (CDS)
•
Dry sorbent injection (DSI)
•
Wet and dry electrostatic precipitators (ESP)
•
Fabric filter baghouses
•
Direct contact coolers (DCC)
SUMMARY
B&W has a broad range of unique and innovative
technologies and processes for carbon capture, hydrogen
generation and hydrogen combustion, including:
•
CO2 Removal – Capture (OxyBright, SolveBright,
BrightLoop) Direct Carbon Removal CDR (DAC)
•
CO2 Reduction – Efficiency improvements and fuel
mixing (CH4 + H2 – coal + biomass)
•
CO2 Avoidance – Replacing carbon-intensive power
generation with renewables (green steam, LDES,
solar) or fuel switching and combustion of hydrogen or
ammonia – (BrightGen, electrolyzers, BrighLoop)
•
CO2 Reuse – Capture carbon for beneficial use –
P2X (biogenic CO2), food & beverage use (OxyBright,
SolveBright, BrightLoop)
•
CO2 Storage – Capture and store (OxyBright,
SolveBright, BrightLoop)
•
Low Carbon Intensity Hydrogen Generation –
(BrightLoop, electrolyzers)
•
Hydrogen Combustion (BrightGen)
•
Flue
Gas
Pre-Treatment
(full
suite
of
B&W
environmental technologies)
More information on B&W’s ClimateBright suite of products
is available at www.babcock.com.
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DESCRIPTION
Captura’s approach is to remove CO2 from the ocean to
effectively ‘make room’ for the ocean to then draw down
additional CO2 from the atmosphere. The technology
features a flow of seawater passing through the plant,
which is treated to remove its CO2 content before it is
returned to the ocean.
When the decarbonized seawater is released back into
the ocean, an equivalent quantity of atmospheric CO2 will
be drawn down as the surface ocean and atmosphere re-
equilibrates. As wind and wave patterns facilitate mixing of
the surface layer of the ocean, when plants are optimally
located, atmospheric CO2 is pulled down into the ocean to
replace the same amount of CO2 that the Captura system
originally removed. In this way, for every ton of CO2 Captura
systems remove from seawater, the ocean removes a ton
of CO2 from the atmosphere.
The Captura process begins by pulling a stream of filtered
seawater into the system. Around 0.5% of this water is
diverted and pre-processed to purify it into brine. Captura’s
proprietary electrodialysis technology then dissociates the
salt and water in the brine into an acid and alkali base. This
acid is added to the original flow of seawater, triggering
a chemical reaction that draws the CO2 out. The process
is accelerated using a gas-liquid contactor and vacuum
pump. The CO2 is captured as a gas stream, ready for
subsequent sequestration or utilization. This leaves a flow
of acidic, decarbonized seawater in the system. The alkali
base is re-introduced to neutralize the acidic seawater,
after which it is returned to the ocean to subsequently
draw down an equivalent quantity of atmospheric CO2.
Captura is currently undergoing a rigorous piloting
program to prove out the technology, which consists
of three separate systems. The first one, an end-to-end
demonstration capable of removing 1 ton of CO2/year,
is fully operational off the coast of Newport Beach, CA
at Caltech’s research hub, Kerckhoff Marine Laboratory.
The next pilot, a 100-ton CO2/year system, has been
successfully operating end-to-end in Captura’s labs and will
be installed at AltaSea at the Port of Los Angeles to begin
ocean field trials in summer of 2023. Lastly, a ~1,000-ton
CO2/year pilot is planned for 2024.
Captura’s technology has been third-party validated by
several prominent expert entities in the climate space,
including XPRIZE, U.S. Department of Energy’s APRA-E,
and Frontier Climate. In January 2023, Captura announced
its Series A financing, led by Equinor Ventures.
SUMMARY
BENEFITS
•
Low Cost: Captura’s technology provides savings in capital and operation compared to many other carbon removal
technologies. No purpose-built air contactors or absorbents, lower energy requirement, widespread use of standard
industrial equipment, lack of by-products requiring disposal and the ability to leverage off-peak renewable electricity
inherently lowers costs.
•
Scalability: Captura’s use of the ocean, which covers ~70% of the planet, means the technology is deployable
virtually anywhere there is ocean globally. Captura does not require any precious or rare-Earth elements as inputs,
avoiding supply chain constraints that affect a broad range of clean energy technologies. Large increases in scale of
our process only require minimal adjustments to our system rather than replications of multiple parts (as in modular
approaches), making capacity growth highly accessible.
•
Ocean Health: Captura’s approach does not add anything, such as alkaline substances, to the ocean. Our process
returns CO2-depleted seawater with a slightly lower acidity to the ocean, which is quickly dispersed. Both this effluent
and the placement of our technology in semi-enclosed areas, such as bays and coral reefs, can help to address ocean
acidification.
•
Utilization: The Captura process produces a measurable and verifiable stream of CO2 to generate high-quality carbon
credits. The CO2 can also be used in the production of low-carbon products.
DIRECT OCEAN CAPTURE
The planet’s oceans are carbon removal powerhouses
working hard to combat climate change, absorbing ~30%
of all emissions we release into the air. However, this
comes at the cost of ocean acidification. As the added
CO2 concentration grows, seawater becomes increasingly
acidic, threatening the health of ocean life and marine
ecosystems.
Captura has developed a Direct Ocean Capture approach
that harnesses the carbon removal powers of oceans
without contributing to ocean acidification.
Captura offers safe, scalable, and verifiable low-cost
atmospheric carbon removal by leveraging the world’s
largest, existing, natural and no-cost atmospheric CO2
absorber – the ocean. With minimal to no impacts on the
environment and using only renewable electricity and
seawater as inputs, Captura’s technology generates a
stream of CO2 that can then be sequestered or utilized to
make low-carbon products.
With no purpose-built air contactors, no absorbents, and no
by-products, Captura’s solution enables large-scale carbon
removal at a lower cost.
CONTACT
Email: info@capturacorp.com
Web:
www.capturacorp.com
CAPTURA
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DESCRIPTION
CARBONCAPT process of CO2 capture is one of the Post
Combustion CCUS technologies.
After dust precipitation in ESP or Bag Filter the flue gases
come to CARBONCAPT plant for further treatment.
CARBONCAPT process involves chemical absorption of
gaseous CO2 by highly selective amine-based solvent and
executed in three principal stages:
1.
First stage – COOLING of the flue gases by water.
After leaving the ESP flue gases are drawn up through
the COOLING COLUMN (CC) for cooling it from 350-
370°C down to 65-70°C by water injection. The
diameter and height of the CC as well as the amount
of nozzles depends upon the volume and temperature
of the flue gases, drawn through the CC.
2. Second stage - ABSORBING of CO2 by highly selective
absorbing solvent. The cooled down flue gases are
drawn up through ABSORBER COLUMN (AC). In the
AC the flue gases react with FLEXOL-CacboStrip
absorbing solvent, thus the chemical absorption of CO2
is taking place and the CO2-rich solvent is obtained.
The diameter and height of AC and the amount of trays
depends mostly upon the reactivity of the absorbing
solvent, partial pressure of CO2 to be absorbed, and
the solvent circulation factor. There is a thumb rule:
the lower the temperature of CO2 and the higher the
pressure in the AC, the more effective process of CO2
stripping is taking place, but in certain cases this rule
is not the case at all: the basic engineering should
be developed and individual project calculation to be
done for every CO2 capture unit.
3. Third stage – DESORBING of CO2 from the CO2-rich
absorbing solvent. The extraction of carbon dioxide
from the CO2-rich FLEXOL-CarboStrip solvent occurs
by increasing the solvent temperature. As a result
the 95% gaseous CO2 returns to gaseous state and is
drawn to a liquefaction station. The FLEXOL-CarboStrip
solvent is cooled, regenerated and pumped back
to the top of the ABSORBING COLUMN for further
circulation.
Today we offer two versions of CarbonCapt technology:
CarbonCapt HP (High Pressure) process with FLEXOL-
CarboStrip A4 (Advanced Amine Activated Absorbent) as a
solvent, as well as CarbonCapt LP (Low Pressure) process,
where FLEXOL-CarboStrip A5 (Advanced Amino-Acid
Activated Absorbent) is used. Both versions are cost and
energy effective and provide for low CAPEX and OPEX.
SUMMARY
BENEFITS
•
Process is well-proven in durable operation in multiple plants
•
Scalable and extremely cost effective at big capture projects
•
Easy and predictable maintenance
•
Low CAPEX and OPEX
•
Provides for a very little impact on the environment
CARBONCAPT CHEMICAL ABSORPTION TECHNOLOGY
The existing technologies of Carbon Capture are
characterized by high power and thermal energy
consumption, but the selective chemical absorption of
gaseous CO2 prevail over the other technologies due to its
well proven efficiency in a number of long-term operation
at the US and Canada power plants and today all the CCUS
community, focused on chemical absorption processes
have a challenge to make this technology less expensive,
and more accessible to the CO2 intensive sectors of the
global economy.
The expected higher demand for cement and concrete
after Covid19 Pandemic will evidently lead to a sharp
growth of CO2 emissions from the cement industry in
the upcoming years. Today the urgent need for sufficient
reduction of CO2 emissions all around the world makes this
technology vital, if we want to provide green planet Earth
for the next generations.
Here we present benefits and a brief description of
CARBONCAPT process, the Post combustion Carbon
dioxide Capture technology.
CONTACT
Web:
www.carboncapt.com
CARBONCAPT TECHNOLOGIES CO. LTD.
STATE OF THE ART: CCS TECHNOLOGIES 2023
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DESCRIPTION
In the EDM the anions and cations are separated from
the amine solution and concentrated in an aqueous
“brine” stream for disposal. Anion and cation selective
membranes, divided by spacers, are installed between
anode and cathode end plates and operated in a “sheet
flow” order.
The spacers designation is to ease the flow distribution
between the membranes and to direct amine and brine
to the relevant channels. The membranes are sequenced
in such a way, that the amine solution enters the channel
between an anion and cation permeable membrane,
the anions move towards the anode through the anion
permeable membrane, and the cations move towards the
cathode through the cation permeable membrane.
On the opposite side of the selective membranes the
ions migrating from brine to the respective electrodes are
precluded by alternating sequence of the membranes: the
anion, passing through the anion selective membrane into
brine is also prevented from a solvent channel, the next
installed is a cation selective membrane, which will never
allow the intrusion of the anion.
Our Mobile ElectroDialysis Module is installed in a 40”
container and can be easily transported for “Heat Stable
Salts withdrawal as a Service” function. For this purpose
we use the following algorithm: our specialists will send
you the questionnaire to be filled out with the detailed
description of the problem, process flowsheet, main
process parameters and type of the solvent, used at the
amine CO2 capture unit.
We will also request a sample of regenerated solvent
in order to analyze the approximate improvement of
operation. After the basic calculations are performed and
scope of works is defined we submit a price proposal to
the Customer. After the offer is accepted we come to the
site and connect our Mobile EDM module to the existing
amine carbon capture plant as follows:
1.
The EDM module to be installed in the bypass line
of the regenerated solvent, pumped to the top of
Absorber column,
2. Solvent temperature at the EDM module inlet should
not exceed 80°C
3. Pressure is 2-5 kg/cm2
4. Power supply and water source to be provided
5. Needed plot of land is 60 m2
i.e. for 2 pcs 40” containers allocation.
SUMMARY
BENEFITS
•
High efficiency of HSS, SO2 and carboxylic acids removal,
•
Modular design guarantees easy scaling up,
•
Minimal environment friendly wastes,
•
Reasnable cost of «HSS Withdrawal as a Service»,
•
Duration of amine solvent lifetime is prolonged.
CARBONCAPT MOBILE ELECTRODIALYSIS MODULE (EDM)
The existing technologies of Post Combustion chemical
Carbon Capture widely use the different types of amine-
based solvents. These are various formulations, based
on different types of amines, i.e. Monoethanolamine
(MEA),
Diethanolamine
(DEA),
Methyldiethanolamine
(MDEA) as a basic component and Piperazine (PP), used
as reaction activator. All these amine-based solvents are
doomed to degrade, be lost and contaminated during the
circulation and the most important problem here is Heat
Stable Salts (HSS) formation. HSS usually exist as amine
salts of ionic nature, such as acetate, chloride, formate,
oxalate, thiosulphate, thiocyanate and similar. All of
them are thermally stable and not dissociated during the
regeneration process. The HSS presence in the solvent
results in the following:
•
Excessive consumption of amine and loss of its activity
towards CO2
•
Increased corrosion of equipment steel surfaces - HSS
act as corrosion accelerators
•
Fouling, due to salts deposition
CONTACT
Web:
www.carboncapt.com
CARBONCAPT TECHNOLOGIES CO. LTD.
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DESCRIPTION
Carbon Clean has amassed a deep understanding of
industrial carbon capture technologies since its inception in
2009, working with commercial and academic partners to
test and validate its solutions. Its proven technologies are
delivering for industrial partners around the world and it
has technology references across 49 sites.
Carbon Clean delivered the world’s first subsidy-free, fully
commercial, industrial-scale carbon capture and utilization
plant at Tuticorin Alkali Chemicals and Fertilizers Limited in
India in October 2016. The plant is installed on a coal-fired
boiler, and is designed to capture 60,000 tonnes of CO2
per year, which is then converted into soda ash (sodium
carbonate) – an ingredient used in household products,
glass manufacturing, and paper production.
In 2023, Carbon Clean announced its 50th commercial
project – to deliver carbon capture equipment capable
of capturing 70,000 tonnes of biogenic CO2 per year for
Ørsted’s FlagshipONE facility in Sweden, Europe’s largest
green methanol project. FlagshipONE will supply 50,000
tonnes of eMethanol per year to the shipping industry,
which today accounts for around 3% of global carbon
emissions.
Carbon Clean is fully focused on making carbon capture
more accessible to hard-to-abate industries. Its next
generation of standardized, fully modular carbon capture
technology, CycloneCC will be crucial to accelerating the
global deployment of CCUS.
CycloneCC will be pre-fabricated, enabling an on-site
installation period of eight weeks and so reducing costly
operational disruptions. Additionally, as a fully modular
solution, units can be added in line with a company’s
decarbonization ambitions and investment capacity, either
solo or alongside other decarbonization solutions.
Carbon Clean is also working towards a Carbon Capture as
a Service (CCaaS) offering, where customers pay a cost per
tonne of carbon. This will further de-risk the investment for
companies and ensure performance is optimized over the
lifetime of the technology, by drawing on Carbon Clean’s
operational expertize.
CYCLONECC
Carbon Clean has developed a fully modular technology,
CycloneCC, that is vital for scaling industrial carbon capture
deployment to achieve global net zero targets.
CycloneCC addresses two major concerns from industries
considering carbon capture – cost and space. As a
modular, pre-fabricated and skid-mounted carbon capture
solution, CycloneCC reduces the overall cost of carbon
capture by up to 50% and has a physical footprint that is
up to 50% smaller than conventional carbon capture units.
CycloneCC intensifies the traditional solvent capture
process through the combination of two process
intensification technologies:
•
Rotating packed beds (RPBs) process equipment
technology
•
Carbon Clean’s proprietary amine-promoted buffer salt
solvent technology (APBS-CDRMax®)
The APBS-CDRMax® solvent is extremely effective in
capturing CO2, and the RPBs provide a highly efficient
environment for the absorption of CO2 and solvent
regeneration.
SUMMARY
BENEFITS
CycloneCC is a modular, pre-fabricated and skid-mounted carbon capture solution that will radically impact the economics
of carbon capture and industrial decarbonization.
CycloneCC’s benefits include:
•
Compact and cost-effective: Process intensification delivers a reduction in the size of the mass transfer equipment by
10 times and up to a 50% reduction in the overall unit footprint, compared to conventional carbon capture units. The
overall cost of carbon capture is reduced by up to 50%, with no loss in performance.
•
Easily scaled: CycloneCC is delivered in modular units that can be added over time to increase carbon capture
capacity in line with a company’s decarbonization strategy.
•
Standardized designs: Off-the-shelf, ready-made engineering designs for standard capacities and specifications
deliver cost and delivery efficiencies.
•
Minimal disruption: By using modular designs and shop-fabricated skids, site infrastructure requirements are
reduced, resulting in easier integration with existing industrial operations for minimal disruption and maximum cost-
effectiveness, and simpler plant maintenance.
•
Proven technology: Carbon Clean has over a decade of experience in designing, building, and operating industrial
carbon capture systems and has technology references across 49 sites around the world. Its engineering excellence
and proven results are at the heart of CycloneCC.
CYCLONECC
Carbon Clean is a global leader in carbon capture solutions
for essential hard-to-abate industries. The company’s
technology, significantly reduces the costs of carbon
capture when compared to existing solutions.
Carbon Clean is an innovation leader in the carbon capture
sector, with over 80 active patent assets across 15 patent
families covering over 30 countries. The company’s
standardized, fully modular carbon capture technology,
CycloneCC will accelerate the global adoption of carbon
capture in key industries that have few other available
options to decarbonize.
The size and cost of carbon capture technology have
historically
been
significant
barriers
to
adoption.
CycloneCC overcomes these barriers; its overall footprint
is up to 50% smaller than a conventional plant and it can
capture CO2 at a cost that is up to 50% less per tonne
than conventional carbon capture systems. It achieves
this through a combination of two proven process
intensification technologies – Carbon Clean’s advanced,
proprietary amine-promoted buffer salt solvent (APBS-
CDRMax®) and rotating packed beds (RPBs).
CycloneCC will be pre-fabricated in fully engineered
modules and available in standard capacities. It has already
been fully tested at 1 tpd at Altrad Babcock’s Emissions
Reduction Test Facility in Scotland and a number of 10 tpd
demonstration units will be commissioned shortly with
select industrial partners in the Middle East and North
America. Commercialization of CycloneCC at 100 tpd is
also underway in North America and Europe.
As a compact and modular solution, CycloneCC is
particularly suited for use with small to mid-size emission
point sources and can be installed at multiple locations
across a site.
CONTACT
Email: info@carbonclean.com
Web:
www.carbonclean.com
CARBON CLEAN
2
re technologies and
ve their net zero
operating industrial
anies globally to
ng solutions that will
se the sector –
cerns from industries
fication technologies:
APBS-CDRMax®) and
ventional carbon capture.
arbon capture down to
ready to install and with
and
GCCSI - State of the Art: CCS Technologies 2022
STATE OF THE ART: CCS TECHNOLOGIES 2023
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RPBs have been used in commercial applications since
the 1960s, however, their use in the post-combustion CO₂
capture process is a new application.
The RPB contains a disk of packing material which rotates
about its axis. The centrifugal force generated through
the rotational motion of the packed bed in an RPB is
significantly greater than the gravitational force seen in
conventional packed columns, making RPBs much more
effective in mass transfer operations.
The liquid films and droplets created in the packing
material are remarkably thinner, which increases the
surface area to volume ratio of the liquid. This results in
faster and higher mass transfer efficiency between the gas
and liquid phases.
The mass transfer improvement allows the RPB to be up
to 10 times smaller than traditional columns to accomplish
the same results. The combination of RPBs and APBS-
CDRMax® provides:
•
Smaller equipment sizes at equivalent performance
– using RPBs in the absorber/stripper results in more
than one order of magnitude reduction in equipment
size
•
Better mass and heat transfer between the liquid and
gas phases through thinner liquid films produced by a
centrifugal force
•
More intense turbulent flow relative to conventional
columns
The APBS-CDRMax® solvent in the stripper RPB also
reduces heat requirements and improves efficiency of
heat transfer, collectively reducing the cost to regenerate
solvents. Additionally, there are lower degradation and
corrosion rates, improving solvent make-up and waste
disposal, and a lower pump and cooling water duty.
Further optimizations will be achieved through the use
of a digital twin solution, enabling CycloneCC units to be
operated remotely to deliver improved plant and energy
efficiency, as well as potentially reducing project execution
time by 20-40%.
Carbon Clean’s CycloneCC technology development
process includes rigorous assessment of the technology
with academic partners, as well as scaling and adapting
the technology to industrial processes with commercial
partners.
CycloneCC has been successfully pilot tested at 1 tpd
at Altrad Babcock’s Emissions Reduction Test Facility in
Scotland, and 10 tpd demonstration units will be operational
with select industrial partners in the Middle East and North
America in the coming months. Commercialization of
CycloneCC at 100 tpd is also underway in North America
and Europe.
The radically smaller size and cost of CycloneCC offers
the potential for industries to achieve far greater emission
reductions. Deployment of this technology can also grow
in line with a company’s decarbonization strategy. Lower
overall costs make it possible to incorporate CCUS into
existing and future operations, enabling businesses to
scale over time to meet their targets and allowing them
to participate in the global reduction of carbon emissions
sooner.
APBS-CDRMAX® SOLVENT
Carbon Clean’s APBS-CDRMax® solvent has been
formulated to optimize carbon capture performance. Its
innovative, patented formulation of amines and salts –
amine-promoted buffer salts – offers both the high kinetic
reactivity of an amine and the low regeneration energy of a
buffer salt. The result is a unique, fast-acting, high-capacity
carbon capture solvent that delivers higher performance in
any existing solvent-based carbon capture system.
The solvent chemistry allows for rapid removal of carbon
dioxide from flue gases with CO₂ concentrations ranging
between 2.5-25 vol.% and produces CO₂ with a purity of
≥99.5 vol% on a dry basis, reducing regeneration energy
requirements as well as greater stability and lower
corrosivity. Comprehensive testing has validated the
benefits that APBS-CDRMax® delivers including:
•
20x less corrosion and 10x less degradation
•
10-25% lower energy demand for the capture and
regeneration process
•
5x longer solvent life and 86% less solvent make-up
•
A higher performance efficiency with less foaming,
leading to 50% reduction in ongoing chemical
requirement and waste disposal costs, reducing amine
carryover and the need for anti-foaming additives
•
A reduction in solvent emissions to parts per billions
(ppb) levels, which meets environmental regulatory
requirements and facilitates approvals
GCCSI - State of the Art: CCS Technologies 2022
CycloneCC 10 TPD RPB
CycloneCC 100 TPD visualisation showing its relative size compared to a conventional carbon capture plant
STATE OF THE ART: CCS TECHNOLOGIES 2023
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DESCRIPTION
DAC technology captures CO2 by pulling in atmospheric
air. Then, through a series of chemical reactions, CO2 is
extracted from the air while returning the rest of the air to
the environment. DAC is a different, and complementary,
technology to point-source carbon capture and storage
which removes CO2 from industrial flue gas instead of the
atmosphere. Within hub or cluster CO2 storage projects,
DAC can bring important value by delivering CO2 capacity
with relatively stable purity and supply.
CE’s DAC technology approach is focused on achieving
large, industrial scale at low-cost. To help achieve this, CE’s
solution borrows existing and widely used equipment and
processes from other industries, innovating and integrating
them to deliver a DAC system based on largely known
supply chains, and reliable equipment costs.
Our process begins with an air contactor that is adapted
from industrial cooling towers to bring in high volumes
of air, which passes across thin plastic surfaces that
have potassium hydroxide solution flowing over them.
This commodity chemical binds with the carbon dioxide
molecules, removing them from the air and trapping them
in the solution in the form of a potassium carbonate salt.
The carbonate is then precipitated out of solution in the
form of calcium carbonate pellets in a pellet reactor.
In the last major step of the process, the carbon dioxide-
carrying pellets are moved from the pellet reactor to a
calciner where they are heated to high temperatures
causing them to break down and release the CO2 as
a concentrated gas. To close the second loop in CE’s
process, the calcium oxide left from the calcination process
is mixed with water in the slaker to rehydrate it, and then
it is fed back into the pellet reactor, beginning the cycle
again.
To help minimize waste and consumables across CE’s
process, the DAC technology uses chemical reactions and
this closed loop system to absorb CO2 from the air (see
below).
There are a number of applications for atmospheric CO2
captured through DAC, but CE is focused on delivering two
types of industrial solutions:
1.
When paired with secure geologic storage, DAC can
deliver the permanent and verifiable removal of CO2
from the atmosphere. This provides a mechanism
to help difficult-to-decarbonize sectors, like aviation,
address their emissions faster and at a lower cost
than many existing mitigation solutions. In the future,
in a post net-zero world, these same facilities could
be used to address legacy emissions, creating an
opportunity for climate restoration.
2. AIR TO FUELSTM solutions can enable captured
atmospheric CO2 to be combined with hydrogen
to produce low carbon intensity fuel that is drop-in
compatible with existing vehicles and infrastructure.
DEPLOYMENT APPROACH
To enable rapid and widespread deployment of DAC
solutions, CE licenses its technology to development
partners around the globe so multiple plants can be
built in parallel. Alongside regional partners, CE and our
global deployment partner 1PointFive – a subsidiary of
Occidental’s Low Carbon Ventures - bring a standardized
‘design one, build many’ approach to deployment.
This approach combines the partners’ DAC technology,
large-scale
carbon
dioxide
management,
project
experience and extensive storage infrastructure. CE will
provide the DAC technology and market support, while
1PointFive builds and deploys the DAC plants, leveraging
Occidental’s strong project engineering and delivery
expertise. This helps support the rapid build-out of large-
scale facilities, as we work to duplicate near identical plants
adjusted for location specific considerations.
SUMMARY
BENEFITS
Key features of CE’s DAC technology:
•
Scalable – Industrial facilities that use CE’s DAC technology can be built in one or more trains, each capable of
capturing a megatonne of CO2 annually using known equipment with industrial precedent.
•
Standardized design - Alongside partners, we bring a standardized ‘design one, build many’ approach to deployment,
working to duplicate near identical plants adjusted for location specific considerations. This helps support the rapid
build-out of large-scale facilities.
•
Industrial precedent - At CE, we’ve built our DAC technology around industrial precedent by utilizing known equipment
and suppliers, and then innovating, adapting and integrating them to create our DAC system. This means our system
can be built at industrial scales largely with existing supply chains.
•
Closed chemical cycle - Our DAC technology captures CO2 from the air in a closed “chemical loop” that re-uses the
same capture chemicals with minimal waste.
DIRECT AIR CAPTURE
Direct Air Capture (DAC) is a technology that captures
carbon dioxide (CO2) directly from the atmosphere with
an engineered system. This is similar to how trees absorb
CO2 for photosynthesis, except DAC does it much faster,
with a much smaller land footprint, and delivers the
CO2 in a concentrated, compressed form. The captured
atmospheric CO2 can then be permanently and safely
stored in geologic reservoirs to deliver negative emissions,
or used to produce low carbon intensity products, such as
diesel and aviation fuel that work in existing aircraft and
infrastructure.
For more than a decade, Carbon Engineering (CE) has
pioneered a liquid sorbent-based DAC system, optimized
for scale. Today, CE is working with partners to deploy
large-scale commercial facilities globally.
CONTACT
Email: info@carbonengineering.com
Web:
www.carbonengineering.com
CARBON ENGINEERING LTD.
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CARBON ENGINEERING’S INNOVATION CENTRE
Built in 2021, CE’s Innovation Centre in Squamish, B.C.
provides an environment where our engineers and
technicians conduct ongoing technology development,
testing, and analysis. This center enables CE to continue
optimizing our DAC solution to drive down the cost of
capture per tonne.
The facility contains all the major components of large-
scale, commercial DAC facilities so engineers can test
and validate technology enhancements in an integrated
system. It includes an air contactor, pellet reactor, calciner,
and slaker, alongside an extensive laboratory facility. The
next generation technologies developed here in Squamish
will then be introduced to commercial facilities worldwide
to help drive down emissions and achieve net zero targets.
COMMERCIAL FACILITIES UNDERWAY
The first commercial facility to use CE’s DAC technology –
being developed by 1PointFive – is under construction in
the United States. This first-of-its-kind facility is expected to
be capable of extracting 500,000 tonnes of atmospheric
CO2 annually once complete.
Last year, CE announced front-end planning and
engineering had begun for DAC facilities at a second site
in the U.S., in Kleberg County, Texas. Using the design
one, build many approach, the site is expected to provide
access for the potential construction of multiple DAC
facilities that would be capable of collectively removing up
to 30 million tonnes of carbon dioxide from the atmosphere
annually for dedicated sequestration.
This work provides a blueprint for global projects,
supporting the design of additional facilities already
progressing in multiple markets around the world. Please
contact CE if you are interested in licensing our technology
to build new, clean-infrastructure projects in your
jurisdiction.
Carbon Engineering’s Innovation Centre and Research & Development Headquarters located in Squamish, Canada.
Artist rendering of the design of the first large-scale plant to use CE’s technology.
STATE OF THE ART: CCS TECHNOLOGIES 2023
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DESCRIPTION
NEXT-GENERATION INNOVATION
An innovative UK cleantech company, we’ve been at the
forefront of developing carbon capture technology for over
a decade. Our foundations are rooted in innovation, bright
ideas, ingenuity, and dedicated people.
We were founded in 2009 as a spin-out company from
the University of Leeds when our Founder, Professor Chris
Rayner, and his research team were working with CO2 to
find new solutions to the carbon capture problem, building
on his 20 years’ experience in the field. Their progressive
work attracted investment and C-Capture was born.
Our proprietary, next generation technology is based
on fundamentally different chemistry that is amine free.
C-Capture’s patented solvent-based technology captures
carbon dioxide (CO2) from industrial emissions to help
combat climate change. It has distinct chemical properties
which mean it uses significantly less energy, has lower
costs and environmental risks, and has a wider range
of industrial applications than traditional carbon capture
technologies.
The low cost of capture using C-Capture’s technology is
derived from the reduced energy demand of our process.
C-Capture’s solvent components are all highly thermally
stable, meaning that higher desorber temperatures can be
achieved, creating far greater CO2 pressures on its release,
and reducing the compression energy to prepare CO2
product for transport and storage.
The robust nature of C-Capture’s solvent makes it highly
resistant to oxidation and aging, making it suitable for
industrial applications that traditional amine-based solvents
cannot address (without significant additional capital
investment, complexity, and risk), such as steel, cement,
waste-to-energy, and refinery catalytic cracker off-gases.
This resistance also leads to longer solvent life, further
reducing costs.
The advantages of C-Capture’s patented technology
mean it has the potential to break through the barriers
that are currently preventing the widespread adoption of
carbon capture technology which in turn make a globally
significant contribution to mitigate the impacts of climate
change.
SUMMARY
BENEFITS
Our proprietary technology uses less energy and is lower cost than other commercially available technologies. It is
environmentally benign and extremely robust.
•
A novel approach that is amine free, our solvent is inherently biodegradable, non-hazardous, and environmentally
benign.
•
Our process releases CO2 more readily than amine-based systems, resulting in a significantly lower parasitic energy
demand.
NEXT GENERATION CARBON CAPTURE TECHNOLOGY
C-Capture’s proprietary next generation carbon capture
technology is a true innovation in the sector, and a potential
gamechanger for industries looking to decarbonize their
processes.
Our
patented
solvent-based
technology
selectively
removes carbon dioxide (CO2) from a mixed gas stream.
Our mission is to deploy it on industrial emissions using a
post-combustion capture approach.
Based on fundamentally different chemistry to other
commercially available solutions, C-Capture’s carbon
capture technology is amine free and environmentally
benign. It also uses less energy and is lower cost.
Well suited to the large-scale capture of carbon dioxide
and extremely robust, C-Capture’s carbon capture
technology can be deployed on most processes requiring
CO2 separation from other gases. It is robust enough to
withstand even the very challenging flue gases emitted by
difficult-to-decarbonize industries including cement, steel,
glass, energy from waste, hydrogen production facilities,
and power stations.
The advantages of our solution creates the potential for
our solvent to break through the barriers that are currently
preventing the widespread adoption of carbon capture and
storage (CCS) technology to mitigate the impacts of climate
change.
CONTACT
Email: info@c-capture.co.uk
Web:
www.c-capture.co.uk
C-CAPTURE
•
Significantly reduced process energy requirements (~1.8 GJ/tonne CO2) due to low steam requirements and reduced
costs of compression due to higher CO2 release pressure.
•
Suitable for use in difficult-to-decarbonize industries with a proven high tolerance to flue gas impurities, including O2,
particulates, and acid gases such as NOx and SOx.
•
High tolerance to impurities reduces the need for feed-gas pre-cleaning.
•
Significantly less corrosive than amine-based equivalents, reducing operations and maintenance costs.
•
Reduced solvent management costs due to high thermal, chemical, and oxidative stability, and low volatility, which
minimizes solvent losses per tonne of CO2 captured.
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INTERNATIONAL AWARD-WINNING CARBON CAPTURE
TECHNOLOGY
C-Capture’s next generation carbon capture technology
was awarded the trophy in the ‘Energy’ category of the
2022 IChemE Global Awards.
The international honours are widely considered as the
world’s most prestigious chemical engineering awards and
a global celebration of excellence in the field. The Energy
award recognizes excellence in efficient energy use or the
development of energy production methods that reduce
energy intensity. Our technology was also a finalist in the
Sustainability category which recognizes excellence in
sourcing and consuming materials, reducing waste, and/or
optimising the product life cycles.
BECCS – A WORLD FIRST
C-Capture’s technology was deployed to pilot the first
bioenergy carbon capture storage (BECCS) project of its
kind in Europe, at Drax Power Station, in North Yorkshire,
UK.
The plant successfully proved that our proprietary solvent
can isolate CO2 from the flue gases that are released when
biomass is used to generate electricity. A major milestone
in carbon capture, this pilot was the first time in the world
that CO2 had been captured from the combustion of a
100% biomass feedstock, and a major milestone on the
road to achieving negative emissions through BECCS,
which is an important part of the raft of solutions required
to combat climate change.
DEMONSTRATING OUR TECHNOLOGY
C-Capture’s technology is already at Technology Readiness
Level (TRL) of 7 and expected to reach 8 by the end of
2023.
Our work continues at the UK’s largest biomass power
station
to
continue
our
commercialization
journey.
C-Capture’s fully integrated pilot plant at Drax Power
Station was successfully commissioned at the end of 2022
and builds on the experience gained from our previous
prototyping and pilots.
The plant incorporates every unit operation and control
mechanism that will be present in a full commercial unit. It
has been designed to capture between 1 and 5 tonnes of
CO2 a day.
Currently operating on synthetic flue gas (air/CO2) each
element of the process is being explored and tested in a
highly controlled environment. This enables us to map
out a clearly defined operating envelope and provide the
highest-quality data to customers on how our technology
will work within their industry. These data also provide proof
of our key capture performance metrics, so we can deliver
technoeconomic evaluations of our technology for specific
industry applications and projects.
When this scope testing is completed, the unit will be
moved to Drax’s CCUS Innovation Area and operated on
biomass-derived flue gas.
By the end 2023 C-Capture will have one year of operation
on the pilot unit at Drax along with extensive real-world flue
gas trials across key hard-to-abate industries. On the back
of this success, we are working to identify the location of
our first commercial demonstration unit which will showcase
our unique technology at an industrially relevant scale (50-
200 tonnes CO2 capture per day).
PROOF OF THE ROBUSTNESS OF OUR TECHNOLOGY
Alongside the current pilot unit at Drax, C-Capture is
building and installing smaller test units – Carbon Capture
Solvent Compatibility Units (CCSCUs) – across several
hard-to-abate industries. The objective for these is to
demonstrate the robustness of our technology within
specific applications and provide proof of the exceptionally
long lifetime of our solvent.
A fully automated and containerized, small scale carbon
capture plant that runs on real flue gas, each CCSCU
replicates the temperatures, pressures, and solvent
composition changes that would be found in full-scale
capture cycle. By replicating the real-world process
conditions, but in a low resource intensity manner, we can
rapidly gather high quality data to quantify online solvent
loss and degradation rates within specific applications.
Since September 2022, the first of our CCSCUs has been
carrying out a lifetime test on the biomass-derived flue gas
from Drax’s boilers. The results to date, combined with
data previously gathered from laboratory testing, indicate
that C-Capture’s innovative solvent technology is highly
compatible with biomass flue gas.
ACCELERATING
THE
DEPLOYMENT
OF
CARBON
CAPTURE TECHNOLOGY
We will demonstrate the compatibility of our technology
within several hard-to-abate industries as part of our
pioneering XLR8 CCS project.
During 2023, C-Capture will deploy three more CCSCUs
to trial and assess the compatibility of our solvent with real-
world flue gas across the cement, glass and energy from
waste sectors.
This multi-industry, multi-million-pound project, XLR8 CCS
– Accelerating the Deployment of a Low-Cost Carbon
Capture Solution for Hard-to-Abate Industries, is supported
by £1.7m in funding from the UK Government’s Net Zero
Innovation Portfolio (NZIP). The funding is part of the
£20 million Carbon Capture, Usage and Storage (CCUS)
Innovation 2.0 programme which is aimed at accelerating
the deployment of next-generation CCUS technology in the
UK.
C-Capture’s XLR8 CCS project will demonstrate that a
low-cost carbon capture solution is a reality for difficult-to-
decarbonize industries in the race to net zero. A critical step
in the fight against climate change to de-risk future CCS
projects and investments at commercial scale and deliver
the cost reductions required to decarbonize all industry
sectors.
The project will prove that C-Capture’s next generation
carbon capture solvent is compatible with a wide variety
of harsh, real-world industrial emissions, which are major
contributors to global carbon levels.
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DESCRIPTION
CAPSOLEOP® - SAFE, ENERGY EFFICIENT AND COST
COMPETITIVE END-OF-PIPE CO2 CAPTURE
A simplified overview of the CapsolEoP® process is
presented in Figure 1. The CO2 rich flue gas is compressed
to around 5-8 bar (to achieve a partial CO2 pressure of 0.7
bar) before it enters the bottom of the absorber, where the
pressurized flue gas reacts with the downwards flowing
HPC solvent. The CO2 lean flue gas leaves the absorber
column at the top. The CO2 rich solvent leaves the
absorber at the bottom, is depressurized, and led to the
top of the desorber, where the partial CO2 pressure is low,
forcing the solvent to release its high CO2 content to the
steam flow. The pure CO2 leaves the top of the desorber,
from where it can be liquified and further processed. The
lean solvent is led back to the top section of the absorber,
and the cycle continues.
SUMMARY
BENEFITS
•
Cost competitive: The patented energy recirculation enables lowest carbon capture costs and flexibility to monetize
heat and/or electricity from the capture unit.
•
Safe solvent, free of harmful emissions: The use of Hot Potassium Carbonate (HPC) is non-toxic, non-flammable, non-
carcinogenic and environmentally friendly.
•
Low solvent degradation minimizes cost of solvent makeup.
•
Flexible and scalable: A single CapsolEoP® unit can process flue gas from plants with emissions of up to maximum 2.5
million tonnes of CO2 per year (with flue gas CO2 concentration of 20%).
CAPSOLEOP® AND CAPSOLGT®
Capsol Technologies has developed and offers safe,
environmentally friendly, energy-efficient and affordable
carbon capture technologies for large scale emitters
like Energy-from-Waste (EfW), biomass plants, cement
producers, gas power stations, and other CO2 emitting
industrial facilities utilising the safe and proven Hot
Potassium Carbonate (HPC) solvent.
HPC as an absorption solvent for CO2 is well-documented
and used in thousands of plants globally in multiple
industries. However, until recently, the use of HPC for post-
combustion capture of CO2 from flue gases was discarded
as a viable option due to the high energy demand (and
hence cost) required to pressurize the flue gas. To solve
this, Capsol Technologies has developed the CapsolEoP®
(end-of-pipe) technology – a standalone, retrofit unit, with
a patented energy recirculation process, which offers
low capture cost and the flexibility to monetize heat and
electricity in the capture process.
Building
on
the
CapsolEoP®
technology,
Capsol
Technologies has recently developed an optimized carbon
capture process for gas turbines - CapsolGT® - which
generate additional electricity while capturing 95%+ of the
CO2 from the exhaust gases of open cycle gas turbines,
introducing carbon capture as a revenue source.
CONTACT
Email: tone.bekkestad@capsoltechnologies.com
Web:
www.capsoltechnologies.com
CAPSOL TECHNOLOGIES
•
Two or more units will operate in parallel for facilities with emissions of more than 2.5 Mtpa CO2
•
CapsolGT® is optimized for 4-100 MWe turbines
•
Minimal plant impact: The system can be run on electricity only. There is no external steam required. No modification
of the host plant is needed
•
Experienced team: Technical and commercial experts from the Energy, Chemical and Oil & Gas industry, with 25+
years’ experience
Figure 1
Figure 2
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CapsolEoP® can be run on electricity only or use excess
steam from the host plant, if available. Thus, a costly
investment in external steam production, or reconstruction
and balance of the host plant, is not required.
CapsolEoP® offers great flexibility – optimizing either for
minimum electricity consumption, or for maximum internal
heat generation, for example for district heating.
The CapsolEoP® heat recirculation can efficiently produce
1.3 bar steam from water at 75° to 90 °C by heat pumping. In
addition, process waste heat (at temperatures above 75 °C)
from the host plant may be used in the CapsolEoP® process
to decrease the energy demand of the overall system
(when optimized for minimum electricity consumption).
Alternatively, the capture plant can be optimized to add
valuable energy in the form of heat to a district heating
network, with a minimal increase in electricity consumption.
The CapsolEoP® solution can also commercially make
use of the energy from the CO2 compressor intercoolers
(in the liquefaction plant) by integration into the energy
recirculation. In addition, depending on the temperature,
the energy in the flue gas entering the CapsolEoP® unit
can also be used in the heat recirculation process. Whether
to optimize for lowest electricity consumption or maximum
heat into the district heating system is reviewed for each
specific plant based on close dialogue with the plant
owner.
CAPSOLGT® - INTEGRATED CARBON CAPTURE FOR
GAS TURBINES
CapsolGT® - Capsol Technologies’ carbon capture solution
for open cycle gas turbines, capturing 95%+ of the carbon
dioxide while enabling additional electricity generation, is
a solution optimized for 4-100 MWe gas turbines that do
not require turbine modifications, in addition to introducing
carbon capture as a revenue source.
Highly efficient gas turbines provide low CO2 concentrated,
hot flue gas streams with temperatures typically around
500-600 °C. Before entering the core of the capture cycle,
the flue gas heat is recovered, utilising the pressurized
clean gas absorber stream, to generate an overall surplus
of electricity. In comparison with a typical combined cycle
gas turbine plant (CCGT) with end-of-pipe carbon capture,
CapsolGT® provides a low cost, less complex and high
capture rate alternative. The overall cooling demand is also
lower, and the plant is able to provide valuable heat 30 –
105 °C, if required.
The solution can be applied to a variety of applications,
such as gas engines, diesel generators and other industrial
facilities where hot waste heat streams could be utilized.
The steam required for the process is exclusively
generated within the capture system, by the means of
electricity. CapsolGT® avoids the costly investment into a
separate steam boiler and additional end-of-pipe carbon
capture system. With less equipment, lower external
cooling requirements and water neutrality, CapsolGT®
achieves higher overall plant efficiencies. CapsolGT® can
operate without additional supply of water, in fact, there is
the possibility to accumulate significant amount of water
and waste heats, which can be utilized, for example for
external steam production or water supply.
CAPSOLGO® – EFFECTIVE DEMONSTRATION
CAMPAIGN TO ACCELERATE YOUR CARBON CAPTURE
PROJECT
CapsolGo® is the answer to the many challenges of
industrial emitters, who consider investing into a full-scale
carbon capture plant. CapsolGo® is a small-scale carbon
capture demonstration unit for industrial facilities such as
Energy-from-Waste and biomass power plants, as well
as cement factories. CapsolGo® consists of two, easily
deployable shipping containers, stacked on top of each
other to minimize footprint, which are easy to install. The
only infrastructure required is electricity, compressed
air, demineralized water, and of course, the flue gas. The
captured CO2 can be fed back to the flue gas stack, or it
can be liquefied to demonstrate utilization options.
CapsolGo® is provided with an all-inclusive package:
transport,
installation,
deinstallation,
operation,
and
reporting by an independent party. CapsolGo® offers many
advantages for industrial emitters, including:
1.
The opportunity to experience Capsol Technologies’
energy-efficient technology to verify the effectiveness
of our carbon capture technology before investing in a
full-scale plant
2. Experience the safe and environmentally friendly
carbon capture solvent potassium carbonate (HPC).
An increasing number of industrial facilities have heard
about potassium carbonate and understand the many
advantages of it, like lower capture and material costs,
in addition to being widely available and no risk of
harmful emissions. CapsolGo® provides a powerful tool
to demonstrate safe carbon capture to stakeholders
3. During a CapsolGo® campaign, the plant’s specific
flue gas and operation is tested to define an optimal
solvent blend for the full-scale carbon capture plant.
4. Operation and maintenance teams can get familiar
with Capsol’s technology and prepare for the full-
scale operation. The public, such as residents, can
experience the environmentally friendly carbon
capture solution live, in person.
With an independent test report, plant owners will be able
to accelerate their decision processes towards the full-
scale plant and enhance the quality of their soft funding
applications.
With a capture capacity of several hundred tonnes of CO2
per year, CapsolGo® enables maximum insights about the
technology, while at the same time making it affordable.
CapsolGo® unit 1 at Filbornaverket, Helsingborg, Sweden.
CapsolGo® unit 2 at German EfW (Energy-from-Waste) plant.
Figure 3
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DESCRIPTION
HyCaps is a hybrid technology that combines mature solvent technology with membrane technology to overcome inherent
limitations while retaining or enhancing their advantages – as shown in Figure 1.
Figure 1 - Combining two technologies efficiently in HyCaps.
SUMMARY
BENEFITS
HyCaps is a hybrid technology that takes advantage of both the highly selective nature of solvent absorption technology
and the controlled flow regime of membrane technology. HyCaps provides the following benefits over conventional
solvent absorption technology.
•
HyCaps modules provide very high surface area to volume ratios. Consequently, the equipment size for carbon
capture is significantly reduced compared to conventional solvent absorption columns.
•
The separation of the solvent and flue gas streams by the membrane, eliminates solvent foaming, flooding and
reduces liquid channeling, the major operating issues in solvent absorption in packed columns. Also, there is no need
for solvent redistribution.
•
The HyCaps modules can be oriented in any direction without impacting the performance. Lower footprint, flexibility in
orientation and its modular design enables HyCaps’ capture process to be easily accommodated into limited spaces,
making the technology ideally suited for retrofit applications as well as incorporation into new build designs.
•
Solvent regeneration does not require reboiling/phase change, significantly reducing the solvent regeneration energy
as compared to the conventional absorption technology.
•
Ultimately, HyCaps is a very cost competitive technology with potential to reduce CO2 emissions in hard-to-abate
sector, oil & gas, onshore and offshore oil and gas platforms, ship-based processes, biogas upgradation and many
more.
HYCAPS- HYBRID CAPTURE SOLUTION
Operating since 2003, CO2CRC is a world leader in carbon
capture, utilization and storage (CCUS) research. CO2CRC
works with national and international discipline leaders,
manages interdisciplinary and inter-institutional research
projects, has well-established, decade-long relationships,
strong international brand recognition, and an outstanding
health and safety record. CO2CRC develops and trials next
generation low-emission technologies in commercially
relevant, first-of-a-kind demonstrations.
CO2CRC Ltd. in collaboration with its research partners in
Australia has developed a hybrid CO2 capture technology,
HyCaps. HyCaps combines solvent absorption and
membrane separation in a single process, which exploits
the advantages of both technologies to achieve efficient
carbon capture. The HyCaps process has proven its ability
to be highly efficient at carbon capture with reduced
energy requirements. HyCaps is modular, scalable and its
footprint is substantially lower than the conventional amine
solvent process for CO2 absorption, making it suitable
for retrofitting existing plants thereby promoting faster
implementation of carbon capture utilisation and storage
(CCUS).
CONTACT
Email: Jaikant.pandit@CO2crc.com.au
Web:
www.CO2crc.com.au
CO2CRC LTD.
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COST EFFECTIVE TECHNOLOGY
Initial technoeconomic analysis done for the CO2
capture with 18% CO2 in the flue gas indicates the cost
effectiveness of HyCaps technology. HyCaps modules
has 5000-6000 m2 surface area per m3 of the volume
as compared to 500-800 m2/m3 for the conventional
packed columns. As a result, HyCaps modules have a
reduced equipment footprint by 70%. Significant reduction
in equipment size is also a factor in reduced CAPEX for
HyCaps. The avoidance of solvent boiling and lower
operating temperature results in a low energy demand for
regeneration, and the low quality heat/waste heat from the
plant can be utilized within the system, making the whole
regeneration a low OPEX process. When compared to
conventional solvent process the operating cost of HyCaps
is about 60% lower as shown in Figure 3.
The development of the hybrid HyCaps represents a new
approach in carbon capture that has clear advantages in
terms of energy requirement and footprint, compared
to conventional technology. Critically, the technology,
proven at three different industrial pilot plants in Australia,
has demonstrated the deployment readiness of HyCaps
to address carbon emissions from industrial sources
including the hard-to-abate sector. HyCaps is a modular,
compact, and scalable technology that can be applied to
post combustion as well as pre combustion CO2 capture
processes. Due to its compact design, flexible orientation
and ease of installation, it is suitable to be retrofitted to any
industry with limited space but not limited to hard-to-abate
sector, mobile process platforms like FPSO, and ship-based
processes.
TECHNOLOGY DEVELOPMENT
CO2CRC Ltd and its research partners have successfully
demonstrated the potential of HyCaps technology for
both post-combustion and pre-combustion carbon capture
scenarios. This novel technology represents over a decade
of laboratory research and three pilot plant industrial
trials: The 30 wt% monoethanolamine (MEA) solvent was
chosen for pilot testing because of its well characterized
performance and the industry standard for CO2 solvent
absorption. Hence, the performance of the HyCaps pilot
plant could be directly correlated with conventional solvent
absorption processes, with improvements in carbon
capture efficiency and energy penalty directly correlated
to the HyCaps technology. In this process, the solvent
regeneration operating temperature ranged between 90
to 102 °C, well below the solvent vaporization temperature
of 105 °C. Hence, the pilot plant proved that carbon capture
and solvent regeneration could occur without a bulk
solvent phase change.
To ensure rapid scale-up of HyCaps technology, the
membrane based HyCaps modules chosen were based
on commercially available membranes, which were
originally developed for other gas separation applications.
Therefore, the technology can be rapidly adopted by
industry and expanded without the need for membrane
material development or the construction of sophisticated
membrane fabrication facilities.
It is also important to note that ongoing developments on
either the solvent or membrane systems can be transferred
seamlessly to the HyCaps module – a further benefit of the
system that will ensure its future relevance to the industry.
NEXT STEPS
With three successful pilot demonstrations in different industrial environments, HyCaps has achieved a technology
readiness level (TRL) 6. HyCaps is a cost competitive CO2 capture technology and is ready for scale up and large-scale
demonstration. As a next step, CO2CRC is working on a scaled up design for the equipment and is looking for potential
funding and collaboration opportunities to test and showcase HyCaps technology in different industrial applications and
environmental conditions.
Figure 3- Cost effectiveness of HyCaps compared to conventional solvent process for CO2 capture from flue gas having 18% CO2.
Figure 2 is a typical flow sheet of the HyCaps process. The
flowsheet is similar to that of conventional solvent CO2
capture systems but with the HyCaps module replacing the
conventional packed columns for absorption and solvent
regeneration. The process involves the transfer of CO2 from
the gas mix through a hollow-fiber membrane, where it is
chemically absorbed into a solvent. In solvent regeneration
with HyCaps, the physical separation of the solvent and
gas phases by the membrane enables carbon dioxide to
be drawn from the enriched solvent phase into the gas
phase. This enables solvent regeneration to be achieved
at temperatures lower than conventional packed columns
and the solvent regeneration can be achieved without
vaporisation of the solvent. By avoiding vaporisation of the
solvent, the HyCaps process reduces the energy demand
of the solvent regeneration significantly.
Figure 2 - HyCaps process undertaking carbon capture and solvent regeneration.
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SUMMARY
BENEFITS
•
Simplicity: LCDesign® process configuration is simplified compared to both the traditional amine system and advanced
technologies.
•
Scalability: LCDesign® can be scaled from 1 to 7,000 tpd or more.
•
Affordability: LCDesign® is truly the most affordable carbon capture system in the market with the lowest CAPEX &
OPEX.
•
Integrability: LCdesign® can be fitted with a new or existing Pre-/Post- Combustion process.
•
Suitability: LCDesign® can capture CO2 from any gas stream at wide CO2 content (from 2.5 to 70 volume %)
•
Performability: LCDesign® can be designed to capture CO2 at any recovery ratio (up to 99%) lower energy compared
to conventional solvent-based techniques.
•
Solvent Availability: DeltaSolv® solvents are commercially available with no royalty fees.
•
Emission Reduction: LCDesign® reduces emissions to atmosphere to the minimum with DeltaWash™ technology.
•
Operation Philosophy: LCDesign® requires a minimum operation attention and can be designed to be automated (no
need for site staff 24/7)
•
Operation flexibility: LCDesign® can be operated in a wide range of gas and liquid loads (30 to 120% design load)
•
Team Expertise: Delta Team are professionally trained and skilled carbon capture designers with experience in
Construction, Commissioning, Operating and Troubleshooting Plant Operations.
•
Project Execution: DELTA can work alongside the EPC Firms of your choice.
•
Maturity: LCDesign® Technology Readiness Level (TRL) is 9 and it is Build Ready!
LCDESIGN®, DELTA RECLAIMER®, DELTSOLV®
DELTA CleanTech is globally recognized as a leading
provider of technology for Pre- / Post- Combustion Carbon
Capture from industrial sources, enabling significant
and economical reduction of greenhouse gas emissions
since 2004. DELTA’s goal is to deliver practical solutions
to reduce greenhouse gas emissions and help solve the
challenges of energy security.
Through its commercial relationships, DELTA implements
the Best Commercial Technologies (BCT) in carbon capture
and utilization with leading EPC’s and Fabricators around
the world.
Delta has developed its own proprietary technologies as
follows;
•
Low-Cost Design Carbon Capture System, LCDesign®
•
Solvent Purification & Recycling System, Delta
Reclaimer®
The collective experiences from over 100 Carbon Capture
Projects worldwide provides Delta a distinct advantage.
Delta has successfully designed carbon capture plants with
capacity from 1 to 7,000 metric tonne of CO2 per day (tpd).
CONTACT
Email: jallison@deltacleantech.com
Web:
www.deltacleantech.com
DELTA CLEANTECH
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DESCRIPTION
BELCO® WET SCRUBBING
BELCO® scrubbing is the leading technology used in
oil refineries for cleaning flue gas from FCCUs that are
typically operated uninterrupted for 5–7 year periods.
Particulate Matter (PM) (including mist and aerosols), SOx
and NOx are controlled in a single up-flow tower with a
staged cleaning approach that supports optimizing system
configurations to meet specific application needs, while
minimizing flue gas pressure drop and system costs.
Common acid gas buffering reagents (NaOH, NaCO3 and
Mg(OH)2) are typically used for FCCU and other oil refinery
applications (fluid cokers, power boilers and fired heaters).
The use of other reagents is also supported.
With BELCO® scrubbing, hot-dirty flue gas is quenched/
saturated flowing into a horizontal inlet in the lower portion
of an up-flow tower. When NOx control is required, gas
that is rich in ozone is injected into oxidized NOx for easily
scrubbed HNO3. Acid gases and coarser PM are removed
with buffered water sprays as gas flows up through
the vertical tower. Finer PM is removed with a unique
particulate growth and buffered water spray filtration stage.
Liquid droplets are removed in a final stage at the top of
the tower.
SUMMARY
HIGHLIGHTS
•
Proven scrubbing performance for severe service hot dirty flue gas applications
•
500+ scrubbing installations with unique BELCO® and DynaWave® technologies
•
Refinery FCCUs, boilers, heaters, fluid cokers and SRUs installations
•
Sulfuric acid plants, metallurgical plants, cement kilns, power plants, and incinerator installations
•
Capable of meeting extremely low particulate matter, SOx and NOx concentrations
•
Robust non-plugging scrubbing designs using open towers
•
Compact plot space requirements
•
Minimal energy and water usage
•
Brink® brownian diffusion mist eliminators for clean flue gas applications and amine emissions reduction
ELESSENT FLUE GAS PRE-CLEANING FOR CARBON CAPTURE UNITS (CCUS)
Elessent Clean Technologies (Elessent) provides wet gas
cleaning systems for pre-cleaning and cooling hot dirty
flue gas streams ahead of carbon capture units (CCUs) for
CO2 reduction. Elessent’s BELCO® scrubbing technology
is in widespread use on refinery fluid catalytic cracking
units (FCCUs), fluid cokers, boilers, and process heaters.
Our DynaWave® scrubbing technology is in use on many
applications that include refinery sulfur recovery units
(SRUs), sulfuric acid plants, metallurgical plants, cement
kilns, power plants, incinerators and other applications
requiring robust flue gas cleaning. Originally developed
and used to minimize flue gas atmospheric emissions, our
wet scrubbing technologies can meet the extremely low
flue gas contaminant concentrations specified by CCU
suppliers for particulate matter (PM), sulfur oxides (SOx),
nitrogen oxides (NOx) and aerosols. Flue gas cooling to
meet low moisture (H2O) content and low temperature
requirements for some CCU technologies can also be
provided. Where additional control of acid mists, aerosols
and/or fine particulate is required, for more meeting more
stringent cleaning requirements, Elessent can incorporate
the use of wet electrostatic precipitators (WESPs) for dirty
flue gases or Brink® brownian diffusion fiber bed mist
eliminators. Elessent’s Brink® mist eliminators are also well
suited for controlling amine mist downstream of amine-
based CO2 absorption units.
CONTACT
Email: ernie.levinski@elessentctcom
Web:
www.elessentct.com
ELESSENT CLEAN TECHNOLOGIES
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DYNAWAVE® WET SCRUBBING
DynaWave® scrubbing is widely used for gas cleaning on
refinery SRUs, sulfuric acid plants, metallurgical plants,
cement kilns, power plants, and incinerators. Cleaning
is provided using a unique reverse-jet technology within
a single vessel. Systems are customized for specific
application requirements for removal of PM, acid gases
(SOx, HCl, HBr, H2S, HCN, Br2, Cl2, I2, F2), NH3 and/or
NOx. The technology supports the use of a wide variety
of common acid gas buffering reagents, as well as
specialized reagents that include caustic, soda ash, lime,
limestone, zinc oxide, magnesium hydroxide, ammonia,
and hydrogen peroxide. Other reagents can be used in
special applications like Cement Kiln Dust (CKD) in cement
plants and Black Powder in zinc plants.
Hot dirty gas flows down into the inlet barrel while buffered
liquid is sprayed upward into the barrel. Liquid collides with
the down-flowing gas to create the “froth zone”, a region of
extreme turbulence with a high rate of mass transfer. Clean,
water-saturated gas continues through the scrubber vessel
to mist removal devices. The liquid reverses direction and
returns to the vessel sump for recycling back to the reverse
jet nozzle.
BRINK® FIBER BED MIST ELIMINATORS
Used in 5000+ facilities around the world, Brink® mist
eliminators provide effective elimination of fine aerosol
mists, submicron oil smoke and soluble solids from a wide
range of gas streams. Originally developed for use in
phosphoric acid plants, custom engineered systems are
used for a broad range of industries including everything
from sulfuric acid to asphalt manufacturing, plastic
extrusion, metalworking and many more. For CCUs, Brink®
mist eliminators may be used as part of our BELCO® and
DynaWave® wet scrubbing systems, or as a separate
system ahead of or after a CCU.
Using Brownian diffusion principles, Brink® mist eliminators
consist of thick layers of very fine fibers placed between
two concentric cylindrical screens or cages. Fiber beds
are placed within a collection vessel to allow for gas to be
conveyed through the devices. Mist and aerosols collect
on the fiber bed and coalesce to form liquid films that drain
down through and out of the filter by gravity. These devices
offer exceptional collection efficiency for meeting stringent
emission guarantees, and in cases where insoluble
particulate content in the gas is low, they can achieve many
years of trouble-free operation.
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DESCRIPTION
A key advantage of fuel cell power generation over
combustion heat engine systems is that fuel is converted
to power more directly through an electrochemical non-
combustion reaction. This direct conversion is more
efficient and avoids the production of pollutants such as
NOX and particulates associated with combustion based
power generation. Fuel cells are electrochemical devices
comprised of negative and positive electrodes that can
be connected in a variety of series or parallel electrical
configurations to get the desired system voltage. The
negative electrodes produce electrons, and the positive
electrodes consume electrons, producing the electrical
current. Chemical reactions at the electrodes drive the
electron production and consumption. An electrolyte
layer between the electrodes supports ion transfer from
positive to negative electrodes to maintain charge balance
as electrons are produced and consumed. In fuel cells the
chemicals that drive the power reaction are continuously
fed into the cells during power production. Typically, a
fuel flows through the negative electrodes (anodes) and
air flows through the positive electrodes (cathodes). The
fuel is often hydrogen, but in the case of carbonate fuel
cells methane (from natural gas or biogas) is used and
converted to hydrogen inside the fuel cell.
In carbonate fuel cells the electrochemical reactions are
supported by an electrolyte layer in which carbonate ions
serve as the ion bridge that completes the electrical circuit.
During power generation the carbonate ion transfer results
in carbon dioxide being produced in the fuel electrodes
and consumed in the air electrodes. This carbon dioxide
flux is what is used for carbon capture. The cell and stack
structure and electrochemical reactions are illustrated
below:
Carbonate stacks are made up of individual cell packages containing the fuel electrodes, air electrodes, and a porous
ceramic matrix layer containing the carbonate ion electrolyte. The fuel electrodes in a carbonate stack also support the
reforming of methane to hydrogen, which is then consumed by the fuel cell reaction to make power. The reforming reaction
will produce one molecule of carbon dioxide for each molecule of methane fuel. The fuel electrode reaction also produces
additional carbon dioxide (four more molecules for each methane input), which is recycled back to the air electrodes, where
the extra four molecules are consumed. The recycle system is part of the mechanical balance of plant of a carbonate fuel
cell powerplant. Extracting carbon dioxide from this recycle stream and replacing it with external carbon dioxide from a flue
gas is the key to the carbonate fuel cell carbon capture approach.
SUMMARY
BENEFITS
•
Co-production of power during carbon capture, which provides an additional revenue stream to offset the cost of
carbon capture.
•
Co-production of clean water from the fuel cell reaction, which can be used to offset water requirements of the coal or
gas system that CO2 is being captured from.
•
NOX destruction. Reactions occurring on the carbonate electrode surfaces destroy NOX, so processing flue gas in
a carbonate fuel cell system will destroy up to 70% of the NOX in the flue gas, reducing or eliminating capital and
operating costs for NOX destruction equipment.
FUEL CELL BASED CARBON CAPTURE SOLUTIONS
FuelCell Energy, Inc is a provider of power generation
and hydrogen solutions based on high temperature
electrochemical technologies. One of those platforms, the
molten carbonate fuel cell, offers a unique approach to
capturing carbon dioxide from power generation or thermal
sources while simultaneously producing power. The
company has been offering power generation platforms
based on the carbonate fuel cell technology commercially
since 2003, and over 200 MW of systems are in operation
around the world. Carbonate fuel cells generate power
in electrochemical reactions that are supported by an
electrolyte layer in which carbonate ions serve as the ion
bridge that completes the electrical circuit. A side effect
of this basic characteristic of the technology is that carbon
dioxide introduced at the air electrode is transferred
through the electrolyte layer to the fuel electrode, where
it is more highly concentrated and easy to remove. This
means that a carbonate electrochemical cell can be used
as a carbon purification membrane – transferring CO2
from a dilute oxidant stream to a more concentrated fuel
exhaust stream. These cells are not developmental items –
they are industrial scale components configured into large
cell-stacks in MW-scale fuel cell powerplant systems that
are commercially deployed around the world today, and
an effort is underway to optimize the cell configuration for
carbon capture.
CONTACT
Email: info@fce.com
Web:
www.fuelcellenergy.com
FUELCELL ENERGY
•
Modular, can be deployed incrementally to manage capital outlay and changes in the cost of power, and to address a
wide scale of application sizes.
•
Wide range of applications, from industrial thermal sources as well as coal or natural gas power generation systems
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Using carbonate fuel cells for carbon capture involves adding additional process equipment to the powerplant mechanical
balance of plant, as illustrated below. In a standard carbonate powerplant, CO2 produced at the anode is recycled back
to the cathode to provide the CO2 needed by the air electrodes. If the concentrated CO2 in the anode exhaust stream
is extracted from the system and not recycled back to the cathode, an external source of CO2 can support the cathode
reaction. This external source can be the exhaust from another powerplant or an industrial source. The dilute CO2 in the
external flue gas will be reacted at the fuel cell cathodes and transferred to the anode stream, from which it can be easily
separated for sequestration or utilization.
The size of the carbonate powerplant required to capture CO2 from a specific source depends on the size of the source
and the CO2 emission rate. A 2.8MW carbonate fuel cell powerplant during normal power operation is transferring about
3200 kg of CO2 per hour from the cathode to anode streams in the stack modules. In carbon capture mode, this system
could capture and purify up to 2300 kg per hour of external CO2 in addition to the CO2 from the powerplant fuel input. The
amount of capture at various fuel cell powerplant sizes is shown in this figure:
The modular nature of the fuel cell system allows a wide
range of system applications. Powerplants rated at single to
tens of MW output can be used for industrial applications,
such as capture from boilers, and are particularly attractive
in industries that use carbon dioxide, where on-site
combined heat, power, and CO2 production can provide
cost, sustainability, and resiliency advantages. Powerplants
rated at 100’s of MW can be used to capture CO2 from
petrochemical or large power generation systems.
These large-scale carbonate carbon capture systems will
ultimately be specially designed with larger scale balance
of plant systems than today’s commercial powerplant
products. In the near term, smaller scale capture systems
have been configured based on the current generation of
commercially available 1.4MW stack modules. Large fuel
cell systems based on multiple powerplants have become
common in bulk power generation applications. The largest
such system so far is a 59 MW system using forty-two
1.4MW fuel cell modules located in Hwasung City, South
Korea, shown below.
As FuelCell Energy develops early projects using currently
available fuel cell equipment, the company is working with
ExxonMobil in a joint development effort to optimize the
performance of the fuel cells in carbon capture mode, and
to develop advanced stack module and system designs to
address large scale carbon capture applications.
Standard System
Carbon Capture Modification
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DESCRIPTION
Heirloom was founded in 2020 by Shashank Samala,
the former co-founder of industrial automation software
provider Tempo, who grew up in southeast India where he
saw first-hand how those contributing the least to climate
change were most impacted by its effects.
Wanting to scale a negative emissions technology that had
the capability of scaling to sequester billions of tons of CO2
each year, Shashank co-founded Heirloom in 2020 with Dr
Noah McQueen, a researcher in the lab of Professor Jen
Wilcox at the University of Pennsylvania.
Heirloom’s technology uses the world’s second most
abundant material, limestone (calcium carbonate -
CaCO3) to capture carbon dioxide (CO2) directly from the
atmosphere, and then permanently and safely stores that
CO2 so that it doesn’t return to the air. The company’s
mission is to remove 1 billion tons of carbon from the
atmosphere by 2035, a figure which represents 20% of
today’s annual U.S. emissions and 10% of global carbon
removal needed annually by 2050.
Limestone is made up of calcium oxide (CaO) and CO2.
When CO2 is removed from the limestone, the calcium
oxide wants to return to its natural limestone state. It
becomes “thirsty” for CO2 and acts like a sponge –
pulling CO2 from the atmosphere. Heirloom’s technology
accelerates this natural property of limestone, reducing the
time it takes to absorb CO2 from years to just three days.
The process works by heating limestone mineral powder in
a renewable-energy powered kiln to remove the CO2. The
powder is then spread onto vertically-stacked trays where
well-trained algorithms inform how to treat the limestone to
optimize its ability to uptake CO2. The limestone powder
is looped through the system to continuously sponge
CO2 from the atmosphere - a cyclic process that not only
reduces costs but also reduces how much mineral must be
mined.
Heirloom is backed by some of the most well-known
climate investors in the world, including Breakthrough
Energy Ventures, Microsoft, Lower Carbon Capital, Prelude,
Carbon Direct, Ahren Innovation Capital, Marc Benioff’s
Time Ventures, Alexis Ohanian’s 776 and Breyer Capital.
The company raised a $53 million Series A in 2022, and is
currently operating America’s only operational DAC facility.
Heirloom has sold carbon removal credits to Stripe, Klarna
and Shopify, and recently signed a deal with Microsoft to
deliver permanent carbon removal credits in the coming
years.
In early 2023, Heirloom achieved a milestone by removing
CO2 from the atmosphere and permanently storing it
in concrete for the first time ever. This first-of-its-kind
application is significant because concrete is currently the
only permanent storage vehicle available for CO2 removed
from the atmosphere in the United States. Concrete
storage of atmospheric CO2 will enable companies like
Heirloom to advance technologies and begin to scale
without waiting for other storage options – such as
underground wells – to open up.
SUMMARY
BENEFITS
Heirloom’s technology is designed to drive down the cost of CO2 removal to achieve gigaton scale quickly. A number of
features drive this cost reduction, including:
•
Low-cost inputs – Heirloom uses limestone to capture CO2 from the atmosphere. Making up four percent of the Earth’s
surface and costing just $10-50 a ton, limestone is more abundant, far less expensive, and easier to source than the
engineered materials used by other DAC technologies.
•
Modular design – Heirloom’s carbon removal facilities are built for simple, mass manufacturing and have independent
components and processes that can be optimized over time.
•
Powered by data – Heirloom’s technology gathers millions of data points every month on parameters that govern how
quickly our technology can pull CO2 from the atmosphere. This data enables us to continually train the algorithms that
power our automated facilities to optimize their uptake of CO2 – further increasing our output and reducing cost.
HEIRLOOM’S DIRECT AIR CAPTURE TECHNOLOGY
Heirloom’s Direct Air Capture (DAC) technology rapidly
accelerates the natural ability of limestone to absorb
CO2 from the air from a timespan of years to days. The
technology removes atmospheric CO2 in a way that is
permanent, low-cost and scalable. Founded in 2020
by the world’s leading experts in CO2 removal and serial
deep-tech entrepreneurs, Heirloom is currently operating
one of a very small number of DAC facilities in the United
States that is permanently storing CO2, and its customers
are the world’s biggest buyers of carbon removal including
Microsoft, Stripe, Klarna, Shopify and more. Heirloom is
backed by some of the world’s best climate investors
including Breakthrough Energy Ventures, Microsoft, Lower
Carbon Capital, Prelude, Carbon Direct, Ahren Innovation
Capital, Marc Benioff’s Time Ventures, Alexis Ohanian’s
776 and Breyer Capital.
CONTACT
Email: hello@heirloomcarbon.com
Web:
www.heirloomcarbon.com
HEIRLOOM
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DESCRIPTION
CERI’S CO2 CAPTURE TECHNOLOGIES
CERI has developed a broad spectrum of CO2 capture
technologies and systems built for the coal and gas-
fired power plants, waste-to-energy plants, steel plants
and refinery plants. We started R&D and engineering
demonstration back in 2006. With over 16 years of
experience, we expertise in providing engineering services
including the development of high-performance CO2
solvents, solvent recovery and purification technology,
carbon capture process design and optimization, high-
efficiency equipment design, power plant integrated
design optimization, engineering design, construction,
commissioning and operation. Those are not limited
to post-combustion CO2 capture, but can also apply to
pre-combustion CO2 capture, CO2 utilization and CO2
sequestration.
The followings are CERI’s cutting edge commercial CO2
capture technologies:
•
Advanced Amine Absorbent. CERI has developed a
series of commercial blended amines solvents named
HNC-1~HNC-5. The advanced amine, HNC-5 solvent
has been validated for more than 20,000 hours in
Shanghai Shidongkou 120,000 tonne/annum CO2
capture facility, with the solvent loss rate of 40% of
conventional amine and regeneration energy below
2.8 GJ/tCO2, reducing 20% CO2 capture cost.
•
Next-generation
Amine
Absorbent.
CERI
is
developing the next generation HNC-6 solvent
technology incorporating higher cyclic loading faster
reaction kinetics, low energy consumption, low solvent
degradation, low corrosivity with attractive technical
feasibility (viscosity, wettability) and environmentally
benign benefits in terms of low toxicity and volatility.
•
Slurry-based CO2 Absorbent. CERI has developed
potassium carbonate slurry-based CO2 capture
absorbent and process which is validated in the lab-
scale pilot plant. The regeneration energy is 2.6GJ/
tCO2, absorbent cost is 20% that of conventional
amine and solvent loss cost is 22%~50% that of MEA.
•
Next-generation Phase Change CO2 Absorbent.
CERI has developed phase-change CO2 absorbent
that can realize the automatic phase separation of
rich liquid after CO2 absorption. The phase-change
CO2 absorbent was tested at the 1,000 tonne/annum
phase-change carbon capture industrial device in
Huaneng Changchun Thermal Power Plant. After
CO2 absorption, the self-concentrated biphasic CO2
absorbent can split into two liquid/liquid phase by itself.
Almost all absorbed CO2 transfer into the rich phase
(more than 95%). Only the rich phase is transferred to
the regeneration system for CO2 desorption. Results
show a regeneration energy reduction up to 40% than
the conventional amine MEA.
CERI is currently the leading CO2 capture technology
provider in China, and has accumulated a wealth of
intellectual property achievements such as patents,
standards, research and industrial papers through over
16 years of R&D and technology demonstration. We have
been awarded with top-tier prizes in China’s Electric
Power Science and Technology Award, National Energy
Science and Technology Award, Outstanding Contribution
Award in US CCUS Technology Award, United Nations
Environmental-Friendly Demonstration Project Award, etc.
We have built a number of international and domestic
CO2 capture facilities, spanning from Beijing Gaobeidian
coal-fired power 3,000 tonne/annum CO2 capture facility,
Shanghai Shidongkou coal-fired power 120,000 tonne/
annum post combustion CO2 capture facility, Tianjin
GreenGen IGCC 100,000 tonne/annum pre-combustion
CO2 capture facility, Taiyuan steel plant 45,000 tonne/
annum industrial CO2 capture project, Zhejiang Pinghu
waste-to-energy plant CO2 capture facility, to the future
Australia Glencore’s Surat Basin 110,000 tonne/annum CCS
Project and Huaneng Longdong 1.5 million tonne/annum
CCUS project.
SUMMARY
BENEFITS
•
Built up on R&D, we can realize the seamless connection from research, to engineering demonstration, and to
commercial operation
•
Broad spectrum of engineering capabilities from technology engineering design, equipment procurement,
construction, commissioning and operation
•
Extensive experience and skills in commercial carbon capture technology, from the Shanghai Shidongkou 120,000
tonne/annum CO2 capture demonstration facility built in 2009, to the scale-up project of 1,500,000 tonne/ annum CCS
project which is in construction in the Huaneng Zhengning Energy Base in west of China
•
Leading the development of the international standard ISO/WD27927 “Key performance parameters and
characterization methods of absorption liquids for post-combustion CO2 capture”
•
We have established close collaboration with overseas academics and industries, from “China US Clean Energy
Research Center”, “China Europe CCUS Technology Cooperation”, and “China Italy CCS Technology Cooperation”,
and “International Carbon Capture Testing Center Network Platform (ITCN)”
HUANENG CLEAN ENERGY RESEARCH INSTITUTE
China Huaneng Clean Energy Research Institute (CERI)
has developed a variety of high-performance carbon
capture technologies such as the advanced amine
absorbent, slurry-based CO2 capture absorbent, and
next-generation phase change CO2 capture absorbent.
We have established independent intellectual property
rights and a complete set of technology system for CO2
capture in coal/gas power plants, and technologies have
been demonstrated in multiple international and domestic
carbon capture plants. CERI has built up the first-tier
research and development platforms, such as the “National
Key Laboratory of High-Efficiency Flexible Coal Power
Generation and Carbon Capture Utilization and Storage”,
“Beijing Key Laboratory for Carbon Dioxide Capture and
Treatment” and the partner of “International Carbon
Capture Testing Center Network Platform (ITCN)”.
CERI has demonstrated its carbon capture technologies in
over 16 coal or gas fired power plants. We have validated
our commercial advanced amine technology for over
20,000 hours operation in the 120,000 tonne/annum post-
combustion CO2 capture facility in Shanghai Shidongkou
coal-fired power plant. We are constructing the world’s
largest post-combustion CO2 capture and storage project
1,500,000 tonne/annum CO2 from Huaneng Zhengning
Energy Base, a 10 GW multi-energy infrastructure in
the west of China. We are exporting our CO2 capture
technology overseas to build the 110,000 tonne/annum
CO2 capture project retrofitting to Millmerran coal-fired
power plant in Queensland in Australia.
CERI can provide a broad spectrum of engineering services
including collaboration in R&D for CO2 capture solvent
development, process engineering design, high-efficiency
equipment design and procurement, plant debugging
and commissioning, catalyst design and synthesis for
CO2 utilization, engineering design for desulphurization
(deSOx), denitrification (deNOx), and CO2 storage in saline
aquifers.
CONTACT
Email: hm_liu@qny.chng.com.cn
Web:
www.chng.com.cn/en
HUANENG CLEAN ENERGY RESEARCH
INSTITUTE
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HIGHLIGHTED CO2 CAPTURE PROJECTS DEVELOPED
BY CERI
CERI has been actively exploring high-efficiency, cost-
effective carbon capture technologies, and built a number
of projects, both in China and overseas. The timeline of
CERI carbon capture project development is shown in the
diagram on the previous page.
In July 2008, China’s first post-combustion CO2 capture
facility, capturing 3,000 tonne/year CO2, commenced
operation in Huaneng Beijing Gaobeidian Power Plant.
The facility is independently designed and constructed by
CERI. This project marks the first pilot test of CO2 capture
technology in coal-fired power in China.
In 2009, CERI scaled up its engineering expertise to build
a 120,000 CO2 capturing facility in Shanghai Shidongkou
No.2 ultra-supercritical coal-fired power plant. It is well
known as a pioneer CCUS project in China, and it was
the world’s largest post-combustion CO2 capture project
retrofitted to a coal-fired power plant at that time. The
energy consumption of this CO2 capture facility was <2.8
GJ/tonne CO2 at the capture ratio over 90%, a significant
improvement over the first-generation amine solvent using
MEA. Today, Shidongkou Post-combustion Carbon Capture
Project has achieved over 22,000 operation hours, the
world’s longest operating post-combustion capture plant.
The project was the first one to show that the cost of post-
combustion CO2 capture can be far below $100 back
in 2009. The construction was completed in less than 7
months which showed the China speed of construction, a
pathway for cost reduction in CAPEX.
In 2013, CERI built China’s first gas-fired carbon capture
pilot plant in Beijing, capturing 1,000 tonne/annum CO2.
This facility became the key testing platform for the
validation of the capture technologies we developed in the
lab.
In 2016, CERI started operation of the first pre-combustion
CO2 capture unit in China. This CO2 capture facility is the
world’s largest and, capable of conducting experiments
under flexible loads and operating conditions.
CCS PROJECTS IN DEVELOPMENT
1. Shanghai Shidongkou 120,000 tonne/annum phase-
change CO2 capture project.
This project is to scale up CERI’s phase-change CO2
capture technology at 120,000 tonne/annum capacity, and
to complete industrial verification and reach a performance
target at ≤2.3GJ/tCO2 regenerated energy and ≤1.0kg/tCO2
solvent loss. The phase change CO2 capture technology
was successfully demonstrated at the 1,000 tonne/annum
phase-change carbon capture pilot plant in Huaneng
Changchun Thermal Power Plant in 2020.
ITEMS
SHANGHAI
SHIDONGKOU COAL-
FIRED POWER CO2
CAPTURE FACILITY
IGCC PRE-
COMBUSTION
CARBON CAPTURE
FACILITY
HAINAN
INTERNATIONAL
CO2 CAPTURE TEST
PLATFORM
HUANENG LONGDONG
ENERGY BASE CCS
PROJECT
Capture
Process
Post combustion
Pre-Combustion
Post combustion
Post combustion
Feature
Supercritical coal-fired
power plant, CO2 12-
15% in flue gas
IGCC based full chain
CCS
NG combustion flue gas,
CO2 ~4% in flue gas
Advanced ultra-supercritical
coal-fired power plant, CO2
10-14% in flue gas
Scale
120,000tpa CO2
100,000tpa CO2
(30MWth)
2,000tpa CO2
1,500,000tpa CO2
Regeneration
Energy
consumption
<2.8GJ/t CO2
<2.3GJ/t CO2
3.0GJ/tCO2
<2.3GJ/t CO2
Capture Ratio
>85%
-
>90%
>90%
CO2 Purity
Food Grade, >99.997%
-
Industrial use
Others
Largest PCC unit then,
have been operating
10 years continually
-
Open for international
collaboration for
technology testing and
verification
Will be the world’s largest PCC
plant when built
Capture cost
300-400RMB/t CO2
-
Real NGCC flue gas
condition
Captured CO2 for EOR and
dedicated geological storage
2. Huaneng international CO2 capture test platform for
Natural Gas Combined Cycle power plant in Hainan
Island, China
The 2,000 tonne/annum international CO2 capture
testing platform uses real flue gas from the Natural Gas
Combined Cycle (NGCC) power plant located in Yangpu,
Hainan Island, China. Hainan has 30-day visa-free access
for international visitors. This enables international
collaboration for testing and validating carbon capture
technologies. Huaneng Clean Energy Research Institute is
a partner of International Test Center Network, and the only
one in China.
3. Glencore Surat Basin 110,000 tonne/annum CCS
Project in Queensland Australia
We are developing the post-combustion CO2 capture
project retrofitting to the Millmerran coal-fired power plant
in Queensland, Australia. The project can capture 110,000
tonne/annum CO2. It will build a demonstration scale but
also scalable post-combustion CO2 capture plant. Once
built, it will be the first commercial post-combustion CO2
capture project in Australia, and first China post combustion
CO2 capture technology export overseas.
4. Huaneng Longdong 1,500,000 Tonne/Annum CCUS
Project
This million-tonne scale CCUS project is in construction.
Once built by 2024, this project will become China’s first
million-tonne carbon capture and storage facility in the
power sector, and the largest post-combustion CO2 capture
facility in the world. This project deploys China Huaneng’s
next-generation HNC series CO2 capture technology. CO2
will be captured from the slipstream of Unit 1 of the 2x1,000
MW ultra-supercritical coal-fired power plant, at the newly
build China Huaneng Longdong Energy Base in Northwest
China. The CCUS project will reduce 1.5 million tonnes per
annum CO2 emission, at a regeneration heat duty below
2.3 GJ/tonne CO2, and CO2 capture cost is around RMB
220 per tonne CO2 captured (<USD $35). The captured
CO2 will be transported via pipeline in the supercritical
phase. Around 1 million tonne per annum CO2 will be
stored via dedicated geological storage in the nearby
geological sites, and 0.5 million tonnes per annum CO2 will
be sent to CNPC oil fields for enhanced oil recovery.
The project will present a revolutionary low-cost
decarbonization option for coal-fired power generation,
as well as a flexible operation model for the peak-load
regulating coal-fired power unit and CCS working along
with the increasing penetration of renewable energy in
power generation. The Longdong Energy Base itself is a
multi-energy infrastructure with 8 GW renewables and 2
GW ultra-supercritical coal fired power.
STATE OF THE ART: CCS TECHNOLOGIES 2023
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SUMMARY
BENEFITS
DESCRIPTION
•
Significant track record in Carbon Capture with vast technology portfolio
•
Honeywell has a vast portfolio of carbon capture technologies that help support industry leaders to move towards a
lower carbon footprint. Out of experts can work with you to determine the best solution to meeting your CO2 emission
goals
CHALLENGES FOR INDUSTRY LEADERS
•
Legal, regulatory, and financial frameworks need to
continue progressing
•
Large scale projects remain a significant hurdle due to
energy requirements
•
Full ecosystem that embodies all elements of carbon
capture to support fast-moving
CHEMICAL SOLVENTS
AmineGuard™ & Amine Guard FS Process
MEA based system that is mature, reliable, and easy
to operate, with >600 units licensed and in operation.
Removes CO2 from natural gas, syngas, & blast furnace
gas.
Benfield™
Inorganic solvent based system for pressurized gas
streams (natural gas, syngas, ethylene oxide) >650 units in
operation.
Advanced Solvent for Carbon Capture (ASCC)
Second Generation amine based system targeting hard to
abate flue gases from power, steel, cement, natural gas,
industrials, refining & petrochemical industries.
PHYSICAL SOLVENTS
SeparALL
™ Process
Physical Solvent (non toxic & non flammable) for high
pressure gasification streams selectively removes H2S/CO2
utilizing Selexol™ solvent.
ADSORBENTS
Polybed™ Pressure Swing Adsorption (PSA) System
A process that utilizes a series of pressurization and
depressurization cycles with adsorbents and cycles
for H2 purification and CO2 rejection (>1150 units, 3
operating in CO2 application). PSAs are often paired with
other separation technologies to optimize CO2 capture
capabilities.
CRYOGENICS & MEMBRANES
Separex™ Membrane Systems
High, partial-pressure CO₂ capture, significant experience
in onshore & offshore capturing and sequestering (>300
units) Requires minimal rotating equipment, no chemical
reagent replacement, and minimal maintenance, Designed
for operational simplicity.
Ortloff CO₂ Fractionation
Solvent-free option, all-electric process (no steam required)
with fewer subsystems and a smaller footprint than a
solvent system, delivers CO₂ as a high purity liquid product.
TECHNOLOGY DELIVERY
Honeywell can provide technology as initial studies to
define best path forward, transfers the technology through
license, engineering, key mechanical equipment, solvent,
adsorbents, services and modular supply.
PRE COMBUSTION CARBON CAPTURE SOLUTIONS
Honeywell UOP has provided innovative hydrogen
processing solutions to refineries and other industries for
five decades. Today, refineries can implement Honeywell
H2 Solutions at scale and low cost, achieving significant
sustainability impact.
Honeywell H2 Solutions include multiple carbon capture
flow schemes you can tailor to your requirements for
hydrogen yield, hydrogen purity, CO2 purity, steam use, or
capital and operating cost needs.
Ready today, Honeywell H2 Solutions is a suite of proven
carbon capture technologies to help you meet stringent
emissions goals and gain fast, profitable entry into the
growing hydrogen economy.
The fact is, hydrogen is a clean-burning fuel that can
decarbonize hard-to-abate segments as long as it’s
produced using a low-carbon route. Low-carbon hydrogen
can be an economical solution for decarbonizing
petrochemical,
refining,
transportation,
and
power
generation businesses.
NAME OF TECHNOLOGY
A PATH TO CARBON NEUTRALITY STARTS TODAY
With a global focus on combatting climate change, industry
leaders are aggressively seeking technology solutions that
limit greenhouse gas emissions.
This is especially critical for carbon-intensive industrial
markets
such
as
power,
steel,
cement,
refining,
petrochemicals, hydrogen and natural gas processing
where reducing environmental impact has been difficult.
There are many avenues a company can take to meet
sustainability goals – and a drive towards carbon
neutrality is gaining prominence as a key driver of meeting
commitments. While many companies are taking the first
steps towards carbon neutrality with more energy-efficient
machinery and processes, technology supporting these
initiatives is continuously evolving and improving, and
companies need to keep up.
CARBON CAPTURE TECHNOLOGIES AND THEIR ROLE
IN SUSTAINABLE OPERATIONS
Deciding what sustainability initiatives to implement to
start your company’s journey towards more environment-
friendly processes can be daunting. From making
commitments to plant a certain number of trees to
implementing energy- efficient processes, there are
multiple pathways leading towards more carbon-neutral
operations, some of which can be integrated immediately,
but others require longer-term planning.
Carbon capture, utilization and storage (CCUS) is a key
technology for reducing greenhouse gas emissions.
According to the International Energy Agency, carbon
capture capacity must increase more than 20 times to
enable the capture of 840 Mtpa CO2 by 2030 to meet
global emission goals.
Incorporating carbon capture technologies into production
is an effective path industrial companies can take to reduce
their environmental impact and prevent harmful emissions
from entering the atmosphere. However, carbon capture is
a broad and complex field, requiring in-depth knowledge
of both the technology and industry to effectively execute.
CONTACT
Email: nathan.lozanoski@honeywell.com
Web:
www.pmt.honeywell.com
HONEYWELL
STATE OF THE ART: CCS TECHNOLOGIES 2023
74
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PROOF POINTS
Wabash Valley Resources
•
Selected to provide integration of modular MOLSIV,
Modular Ortloff CO2 Fractionation System, & Modular
PSA
•
Demonstrates large scale commercially viable clean
H2 and CCUS projects under current US regulatory
and policy framework
XOM Baytown
•
Honeywell UOP’s carbon capture technology will be
integrated into the design of ExxonMobil’s low-carbon
hydrogen production facility and enable it to capture
more than 98% (1) of associated CO2 emissions.
•
ExxonMobil will deploy one of Honeywell’s carbon
capture technologies – Honeywell’s CO2 Fractionation
and Hydrogen Purification System - at its integrated
complex in Baytown, Texas. This technology is
expected to enable ExxonMobil to capture about
7 million tons of carbon dioxide (CO2) per year, the
equivalent of the emission of 1.5 million of automobiles
for one year (2).
•
High purity H2 produced from Pressure Swing
Adsorption and PolysepTM Membrane Technologies
•
ExxonMobil’s H2 production project’s goal is to reduce,
by up to 30%, Scope 1 and Scope 2 emissions at their
Baytown facility (3).
PRECOMBUSTION SOLUTIONS – OPTIMIZED
THROUGH COMBINED PSA AND CRYOGENIC
FRACTIONATION TECHNOLOGY POLYBED™
Pressure Swing Adsorption (PSA) System
•
Selectively separates high purity Hydrogen from
syngas streams to minimize carbon slip into the
product and maximize production rate. PSAs selective
for CO2 are also used within the optimized Pre-
combustion flow scheme to minimize CO2 emissions
from the process
•
Field performance tests prove the performance of
PSA systems with an on-stream factor of 99.8+% and
specified adsorbent life of more than 20 years.
•
PSAs product streams from a Hydrogen Production
Unit can deliver Hydrogen with minimal pressure drop
and at a Hydrogen purity of up to 99.99% with the
ability to provide lower concentrations as needed
Ortloff CO₂ Fractionation
•
A solvent-free option, all-electric process (no steam
required) with fewer subsystems and a smaller
footprint than a solvent system for
•
Proprietary Mixed Refrigerant and design minimizes
equipment count and size of this Cryogenic
Fractionation system
•
Ability to manage temperature at point of separation
within a tight range enables very effective first-pass
CO2 recovery
POST-COMBUSTION ADVANCED SOLVENT
TECHNOLOGY UNLOCKS POTENTIAL
In collaboration with the University of Texas, Honeywell is
proud to offer a new advanced solvent technology to lower
CO₂ emissions generated from combustion flue gases
in hard-to-abate industries, such as power, steel, cement,
refining, petrochemical and other industrial plants.
Utilizing an advanced solvent, this point source CO₂
removal technology enables CO₂ to be captured at a lower
cost through greater efficiency using smaller equipment.
This creates viable project economics today as countries
across the globe progress to meet their sustainability
targets (4). It can be retrofitted within existing plants or
included as part of a new installation.
PROOF POINTS
•
Over 20 years of development at the University of
Texas at Austin
•
Pilot plant testing since 2006 with CO2 concentrations
from 4-20 vol%
•
Flue gas flow rates of 350-600 CFM at pilot plant
DEMONSTRATION AT NATIONAL CARBON CAPTURE
CENTER
•
0.5 MW coal fired flue gas, 1500 CFM flow with 8tpd
CO2 capture
•
CO2 Concentrations tested @ 12% (2018), 4% (2019), &
4% (2023)
•
Solvent performs well with oxygen up to 15 vol%
•
Three campaigns completed with 8000+ hours of
testing
1.
CO2 equivalent emissions is a calculated value based on the combined carbon compounds emitted from the Hydrogen
production and Carbon Capture equipment plus the combined carbon compounds in the H2 product.
2. Based on the EPA’s GHG equivalency calculator comparing nearly 7 million tons of CO2 per year with gasoline-
powered passenger vehicles on the road.
3. Based on press release issued Feb 15, 2023, announcing HON H2 tech in Exxon Baytown facility.
4. Lower cost of CO₂ capture based on comparing estimated capital and operating costs of this solution against other
conventional amine solvents in same applications. CO₂ pricing considers current policies of $50/ton tax credit (USA
per IRS Section 45Q for permanent storage) and $60/ton (UK and Europe – approximate averages from August 2021
through country/regional Emission Trading Systems and as reported by IHS Markit).
Minimum Carbon Intensity
Advanced Solvent Carbon Capture
Advanced Solvent
/w high mass transfer rates
– Shorter Absorber
– 30% cost savings
High pressure stripper
delivers CO2 at 5-6 barg,
reducing Compressor
Capex & Opex
-Enabled by low solvent
degradation
Patented, Low
energy heat
exchanger design
2.1+ GJ/t CO2
CO2 produced to meet project off-take requirements
and can act as a single unit operation for separation &
liquefaction Optimized Flow Scheme.
•
Leverages PSA selectivity to produce Carbon-Free
Hydrogen product and Hydrogen fuel streams
•
First-pass CO2 recovery optimized for PSA tail gas
stream
•
Exhausts the CO2 at the CO2 Product stream, as any
carbon molecules not captured in the first pass are
recycled through the process to extinction
•
Flexible design provides the ability to trade off Capital
and Operating costs with expected process emissions
STATE OF THE ART: CCS TECHNOLOGIES 2023
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DESCRIPTION
The K2-CO2 process comprises of a dry section and wet
section connected in series.
The dry section comprises of the Air Pollution Control
system and heat recovery stages to meet the heat needs
required by the carbon capture process.
This section can utilize existing air pollution control
equipment (dedusting, deSOx, deNOx) on-site with the
integration of heat recovery stages or can be provided as
new equipment. It must be noted that the flue gas can exit
the system by bypassing the wet section via an exhaust
stack to maintain continuous emission compliance in the
event of an emergency or maintenance on the wet system.
The wet section comprises of a deSOx process, CO2
absorption, and CO2 cooling and concentration.
The deSOx process provides further removal of
contaminants and additional conditioning of the flue gas
stream to begin the CO2 recovery process.
The absorption section, utilizing the well-known carbon
capture technology of Hot Potassium Carbonate (HPC),
absorbs CO2 from the flue gas stream into the HPC
water solution. The remaining flue gases, which have
already been treated in the dry section, are emitted to the
atmosphere.
The CO2-rich HPC solution is then heated to release the
highly concentrated CO2 product in a stripping process.
The HPC solution is regenerated and injected into the
absorber in a loop system, requiring no continuous make-
up of the solution.
The CO2 is collected, conditioned, and sent for the chosen
use or storage solution for the process. The captured CO2
can be sent to the conditioning plant, designed to deliver
the desired CO2 quality, pressure and temperature for use
or storage: underground, for enhanced oil recovery or
mineralization.
The conditioning technology is adapted to the effective
needs and can cover from simple storage/delivery in gas
phase to purification and liquefaction or compression to
supercritical conditions.
The K2-CO2 HPC process is a classic absorption/stripping
process but is operated at relatively low pressures (typically
0.5-5 barg) and integrates all possible heat recovery
stages. The process is designed to have zero external heat
needs, making it less energy-intensive than other CCUS
technologies, including those utilizing a similar solvent or
amine-based systems. It can be applied to a wide range of
industrial processes such as glass, steel, biomass/waste
incineration.
HPC technology has been chosen against amines for
several reasons. These include that HPC solution is safe
for people and the environment, non-volatile, stable,
inexpensive, and based on a readily and worldwide
available basic component that is not provided by a
propriety source, manufacturer, or licensor.
SUMMARY
BENEFITS
•
No Upstream Process Modifications: Our systems integrate into existing processes without upstream modification of
conditions or fuel required and include Use and/or Storage, providing tailored solutions to the unique process and site.
•
Energy Efficient: Energy demands for heating/cooling and expansion/compression are minimized through energy re-
use throughout the process.
•
Cost Effective: Minimal changes to combustion process, waste heat recovery, and solvent regeneration provide a cost-
effective solution for CCUS in small to medium size emitters.
•
Continuous Compliance: Highly effective air pollution control technology is integrated for other flue gas pollutants.
INTEGRATION OF CO2 CAPTURE AND SEQUESTRATION OR USE
K2-CO2 delivers fully integrated turnkey Carbon Capture
Use & Sequestration (CCUS) solutions targeting small and
medium scale industrial emitters.
Our portfolio includes turnkey solutions to satisfy from the
exit of combustion source to the exhaust stack including
Carbon Capture integrated with flue gas conditioning,
waste heat recovery, and reuse or sequestration.
These solutions integrate into an existing process without
impacting the production, resulting in a reduction of
environmental emissions, overall energy impact, and CO2
footprint.
Our team leverages its extensive experience as industrial
flue gas treatment integrators to offer a safe, energy-
efficient, “bolt-on” carbon capture system utilizing Hot
Potassium Carbonate (HPC) solvent with the needed
conditioning for sequestration or reuse.
The HPC-solvent process for CO2 capture, licensed by
Giammarco Vetrocoke, is used globally in industries such
as chemical plants with high CO2 concentrations in the flue
gas: K2-CO2 has extended the usefulness to lower CO2
concentrations, making it suitable for most combustion-
derived flue gas.
CONTACT
Email: info@k2-CO2.com
Web:
www.k2-CO2.com
K2-CO2
•
Safe and Environmentally Friendly: Hot Potassium Carbonate (HPC) is a non-flammable, nontoxic, stable and
inexpensive solvent, eliminating the need for harmful and corrosive amine-based capture processes.
•
Tailor-made: CO2 is delivered at conditions defined by the downstream process, easily reaching Food & Beverage
quality if required
Schematic representation of K2-CO2 typical process with
indication of the main heat recovery stages; solution is always
customized in function of the flue gas characteristics.
STATE OF THE ART: CCS TECHNOLOGIES 2023
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DESCRIPTION
The UNO MK 3 process consists of a catalytically enhanced
precipitating potassium carbonate solvent technology
engineered to capture 90+ per cent of carbon dioxide (CO2)
emissions from heavy industry sources such as cement
plants, power stations (pre- and post-combustion) and
other large CO2 emitting industries. Following the invention
of the UNO MK 3 process within the Cooperative Research
Centre for Greenhouse Gas Technologies (CO2CRC), the
technology has subsequently been developed over the
last decade by KC8 Capture Technologies in conjunction
with the University of Melbourne in Australia.
Potassium carbonate (K2CO3) has been used in solvent
absorption processes in chemical industries for many
years (i.e. the Benfield process). The patented UNO MK
3 process provides a unique update to this established
technology, making it highly efficient for CO2 capture at low
pressure. The UNO MK 3 process contains the absorption
and regeneration stages of a standard solvent absorption
process. However, unlike a standard liquid-based solvent
system, a KHCO3 precipitate is allowed to form. Removing
this constraint allows UNO MK 3 to be operated with
concentrated solvent and greater solvent loadings. That, in
turn, allows for greater working capacities, lower circulation
rates and drives down energy requirements.
To handle solid precipitation in the process, KC8 Capture
has conducted extensive R&D to identify and adapt existing
process units to meet the challenging requirements.
Central to this has been our patented refinement of
Turbulent Bed Contactor technology to not only facilitate
suitable solids tolerance in the absorber unit, but also
provide process intensification, resulting in reduced
column height relative to conventional amine processes.
A key benefit of potassium carbonate-based solvents is the
significantly lower volatility compared with amine-based
solvents. The volatile emissions from amine-based solvents
can be significant and usually requires an additional water
wash sections as well as continuous solvent make-up. In
contrast, the UNO MK 3 process neither requires a water
wash stage, nor complex reclamation sections to achieve
economic viability.
The UNO MK 3 process is capable of handling a wide
range of applications, including both pre- and post-
combustion electricity generation and other industrial
CO2 emitting processes. It is unaffected by the impurities
in a range of fuel source including black coal, brown coal,
natural gas and emissions from cement, iron and steel and
other heavy industries. Due to its oxygen tolerance and low
volatility, it is also highly applicable in capture from natural
gas turbines in either open or closed cycle flue gases. It
also has the capacity to be applied either as a new build or
retrofit application.
SUMMARY
BENEFITS
•
Lower cost – achieving up to 50% reduction compared to the best amine equivalent due to major improvements in
both CAPEX and OPEX expenditure
•
Lower energy usage - performing up to 15% less than the best amine technology principally due to reboiler energy
requirements typically under 2.5 GJ/tonne CO2
•
Oxygen, SOx and NOx tolerant process - allowing diverse application portfolio including difficult to abate sectors such
as cement, steel and waste-to-energy
•
Low cost, safe solvent with pre-existing supply capacity – with current potassium carbonate market orders of
magnitude larger than forecast CO2 capture demand requirements
•
Small plant footprint - achieved through higher solvent loadings that lead to a process size reduction and patented
concentric column design for larger operations.
•
No toxic by-products and low solvent volatility – eliminating need for toxic waste disposal, complex wash stages and
solvent reclamation units
•
Superior environmental performance – particularly benefitting from environmentally benign solvent, lack of toxic by-
products and low solvent volatility
•
Low impact retrofit integration – design options to provide minimal upstream process impact, or alternatively to
maximize heat integration with existing systems to optimize process synergies
•
Option to time shift energy demands – The increased loading capacity and solvent price point makes large scale
solvent storage for time shifted regeneration economically viable in many situation
UNO MK 3
KC8 Capture Technologies is commercialising industry
leading carbon capture technology that provides an
affordable pathway to reduce greenhouse gas emissions
from the use of fossil fuels and heavy industries around the
world.
Our revolutionary UNO MK 3 technology utilizes a novel
precipitating potassium carbonate (K2CO3) solvent, enabled
through our patented solids tolerant absorber design. The
formation of potassium bicarbonate solids in the system
allows for greater solvent loading and lower circulating
solvent volumes relative to both the Benfield process and
conventional amine systems.
Further benefits of the novel solvent include a process size
reduction, reducing both CAPEX cost and plant footprint,
and decreased reboiler energy usage. These, along with
other key advantages, allow for the UNO MK 3 technology
to be built and operated at up to 50% lower overall costs
compared to the best existing amine based equivalent.
Another key advantage of the precipitating potassium
carbonate solvent is its tolerance of oxygen, SOx and
NOx in the source flue gas. This opens up the technology
application range to difficult to abate sectors such as
cement and steel, as well as energy sectors with additional
challenges such as waste-to-energy and gas turbine-based
power generation.
Major environmental and safety benefits are also realized
with the UNO MK 3 technology, with its environmentally
benign and non-volatile solvent alongside the lack of toxic
by-product production proving to be of particular strategic
advantage relative to its equivalent amine competitors.
The solvent stability and non-volatility also reduces solvent
loss due to degradation and eliminates the need for wash
stages and reclamation units.
The UNO MK 3 has already been demonstrated at the pilot
scale on industrial flue gasses, and two demonstration
scale facilities are in late stage design, both of which are
scheduled to begin operation in 2024. These will directly
demonstrate the UNO MK 3 capabilities in both difficult
to abate industrial and power sectors in their respective
projects. Planned FEED studies are also predicted to
confirm current estimates that the technology can achieve
carbon capture in the price range of $35-40 / tonne CO2.
CONTACT
Email: greg.ross@KC8capture.com
Web:
www.KC8capture.com
KC8 CAPTURE TECHNOLOGIES
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Looking ahead, KC8 has created a range of configurations
in relation to large scale single stream contacting systems.
This includes a novel patented concentric single stream
absorption and stripping combined column, which
uses concrete and/or geopolymers as the material of
construction. This enables larger column diameters
and improves CAPEX performance comparative to
conventional steel arrangements. Applications in a single
train are now possible for large emission sources.
Pilot plant testing of UNO MK 3 has been completed under
real flue gas conditions at Hazelwood Power Station in
the Latrobe Valley, Australia, and we are currently in the
process of implementing two demonstration facilities of the
UNO MK 3 technology.
The first of these is a 10 - 15 tpd CO2 PACER demonstration
facility being built in partnership with Cement Australia, with
the plant processing clinker flue gas from a pre-existing
industrial plant. Operations will be located at a Cement
Australia facility in Gladstone, Australia, and are forecast to
begin operations in Q1 2024.
The second demonstration plant has been facilitated by
our success in the recent US DoE FleCCS project. During
the first stage of this project, KC8 Capture demonstrated
that the UNO MK3 in conjunction with pre-existing NGCC
and/or OCGT turbines can, based on independent
economic analysis, be widely and profitably deployed in
future near-zero emission grids. Stage 2 involves a physical
demonstration of the technology, which will be on a similar
5 - 10 tpd scale to the PACER project but will focus on
the lower CO2 concentrations found in gas turbine flue
gas. This plant will be installed at the NCCC test centre in
Alabama, USA, with operations forecast to begin Q3 2024.
These two projects will take KC8 Capture through to a
TRL of 7-8, at which point we will be ready to commence
construction of commercial scale facilities. Current
estimates are that typical applications at full scale will be
able to achieve CO2 capture costs of $35-40 /tonne.
Figure 1: Conventional dual absorption / stripping column
configuration
Figure 2: KC8 patented concentric absorption / stripping column
HOW OUR TECHNOLOGY WORKS
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DESCRIPTION
CCUS is a critical component of a circular carbon economy.
Linde is a forerunner in this area with a portfolio of products
and solutions that helps its customers fulfill their net-zero
emission targets. Here are a few examples:
•
Heidelberg Materials and Linde have established
a joint venture to build and operate a state-of-the-
art carbon dioxide capture and liquefaction plant at
Heidelberg Materials’ Lengfurt, Germany, plant. CO2
will be separated directly from part of the exhaust gas
stream from the cement clinker kiln using an amine
scrubbing system specially developed for flue gases.
Linde will also supply equipment for purification and
liquefaction, tanks for intermediate storage of the
product, and loading facilities.
•
Groundbreaking recently took place for a major
carbon capture pilot project: the 10-megawatt project
at City Water, Light and Power (CWLP) in Springfield,
Illinois. The Linde/BASF Advanced Post-Combustion
CO2 Capture Technology used in this project is a major
step in demonstrating how capture technologies can
be successfully integrated into industrial facilities to
reduce CO2 emissions.
•
Linde has signed a long-term agreement with
ExxonMobil for the off-take of carbon dioxide
associated
with
Linde’s
new
clean
hydrogen
production in Beaumont, Texas. Under the terms of the
agreement, ExxonMobil will transport and permanently
store up to 2.2 million metric tons of carbon dioxide
each year from Linde’s hydrogen production facility,
equivalent to the emissions from nearly half a million
cars per year.
•
Linde’s engagement in CCUS extends to fostering
innovation. To this end, Linde has opened its first
R&D center for CCUS technologies in Saudi Arabia’s
Dhahran Techno Valley. Aside from developing
solutions, the center will offer training and education
for professionals, customers, and universities.
TECHNOLOGIES FOR A LARGE VARIETY OF CARBON
INTENSITIES AND SOURCES
The projects and innovative activities described above rely
on our extensive portfolio of technologies and services
along the whole CO₂ value chain. When deciding which
solution to select, the company’s engineers first verify
which CO₂ concentrations need to be addressed – low,
medium, or high (Figure 1). Linde provides solutions for
many different CO₂ emitting industries. The technologies
are further divided into their suitability for the CO₂ source,
whether it be flue gas, natural gas, syngas, or tail gas.
Figure 1: Overview of Linde’s tecnology portfolio along the CO2 value chain.
1 OASE® is a registered trademark of BASF SE
SUMMARY
BENEFITS
Linde’s offering relating to CCUS:
•
Economical and technical feasibility studies
•
CO2 capture as a service (build, own, operate)
•
Full engineering, procurement, construction (EPC) solution
•
EPC services
•
Training of operational and maintenance personnel
CARBON MANAGEMENT AS A SERVICE
As efforts to reduce greenhouse gases, such as carbon
dioxide (CO2), intensify, finding a reliable supplier who
can navigate the complexity of large-scale, multi-year
projects is essential for industries such as oil & gas,
chemicals, steel, cement, and power generation. Linde has
extensive, proven expertise in the treatment of CO2 along
its entire value chain, including its separation, purification,
compression, and liquefaction. Furthermore, the company
helps its customers explore all their options to store or
potentially reuse captured carbon in other processes.
Linde also covers carbon sequestration and collaborates
with other companies around the globe.
Projects for managing carbon are performed in the
framework
of
an
EPC
(engineering,
procurement,
construction) or as a BOO (build, own, operate). At the same
time, Linde invests in own plants and aims to minimize CO2
emissions in its own production and operations.
CONTACT
Email: ccus@linde.com
Web:
www.engineering.linde.com/CO2
LINDE
Linde provides services along the whole value chain
Logistics and
application
Conditioning
Capture and Processing
CO2 content in sources
<3%
>98%
Medium
High
Low
Power generation
Olefins production
Iron and steel production
Cement and lime production
Steam Methane Reformer (SMR)
flue gas
SMR syngas
Gasification
Partial Oxidation (POX)
Auto Thermal Reforming (ATR)
Direct Reduced Iron (DRI) process
Oxyfuel processes
Chemicals production
Natural gas sweetening
Linde technologies cover a broad range of CO2 containing gas streams
Sources
Flue gas
Natural gas
Syngas
Tailgas
OASE® blue
Amine wash
HISORP® CC
HISELECT®
Rectisol®
Pressure Swing Adsorption (PSA)
CO2 Processing Unit (CPU)
Compression
and dehydration
Liquefaction
Tank farms &
loading stations
Logistics and
distribution
Storage (CCS)
Industrial
Synthesis
Food and
beverage
Electronics
1
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FOR GAS STREAMS WITH LOW CO₂ CONTENT
OASE® blue technology for Post-Combustion CO2
Capture (PCC)
Post Combustion CO2 Capture (PCC) is a mature option
to capture CO2 from flue gas streams and thus ensure
compliance with increasingly strict emissions thresholds.
With the OASE® blue technology, CO2 is removed from
the flue gas through chemical scrubbing with an aqueous
amine-based solvent (Figure 2). It can be implemented
downstream
of
existing
assets
without
interfering
with upstream processes. For new assets, advanced
plant integration concepts and optimized total costs of
ownership can be accomplished.
The optimal design of turnkey facilities using OASE® blue
technology has been jointly developed by BASF and Linde.
It leverages BASF’s capabilities in high-performance gas
treatment technologies and Linde’s strength and proven
track record in design and delivery of turnkey industrial
plants. This results in an optimal interplay of solvent,
process design, equipment, and plant integration.
The technology can be applied to flue gases from various
sources, such as different types of power plants, gas
motors, steam generators, cement plants, and furnaces,
just to name a few. It easily covers a spectrum from 3 to
25 vol% CO₂ content in the flue gas. The technology allows
for CO2 capture rates higher than 95% and generates
a CO2 product purity of 99.9 vol% (dry). This purity is in
compliance with the CO2 product specification in most
cases. Therefore, a further purification step may not be
necessary.
This high-performance CO2 capture technology in
combination with our solid track record in large-scale gas
treatment plants ensure low risk in EPC projects.
Highlights
•
Compact footprint
•
High CO2 capture rate even at low CO2 concentrations
•
20% lower energy consumption and 20% lower
circulation rate compared to MEA solution
•
Low solvent degradation rate even at elevated
oxygen content in flue gas, and therefore low solvent
consumption rate
•
Different options for energy and heat integration
•
Unique emissions control technology for minimum
environmental impact
•
> 500 OASE® gas treatment plants in operation for
different applications
•
> 65,000 hours of operational experience with OASE®
blue
•
Reference plants in Germany and the United States
FOR GAS STREAMS WITH LOW TO MEDIUM CO₂
CONTENT
Amine wash
Amine wash processes are the standard for CO2 removal
from steam methane reforming (SMR)-based hydrogen,
syngas, and ammonia plants. CO2 capture from syngas
(Figure 3) is a proven technology, which achieves a CO2
recovery rate of 99.9%. Further advantages include a low
investment and favorable operating costs. Amine wash
units can be installed in various areas of a plant, from low-
to high-pressure applications. They are also suitable for
advanced CO2 removal as well as simultaneous removal
of CO2 and sulfur. Amine wash units can also be combined
with other Linde technologies, such as the Linde Ammonia
Concept (LAC™), or with cryogenic processes for carbon
monoxide production.
Highlights
•
State-of-the-art process
•
Compact design
•
Favorable design for low-pressure and high-pressure
applications
•
Compatible for CO₂ removal and/or sulfur removal
Figure 2: OASE® blue post-combustion CO2 capture (PCC) process
Flue gas
Pre-conditioning
Power generation / SMR /
Production of cement, lime,
iron, steel and olefins
Absorption
Emissions control
Power generation / SMR /
Production of cement, lime,
iron, steel and olefins
Heat
recovery
Regeneration
Reclaiming
product
OASE® is a registered trademark of BASF SE
Figure 3: Amine wash-based CO2 capture process from syngas
CO2 containing
syngas
Amine-based
CO2 removal system
Gaseous CO2
(wet)
CO2 capture
rate >99.9%
SMR / ATR / POX
Temperature Swing
Absorption (TSA)
Gaseous (dry)
CO2 product
to sequestration
Lean
syngas
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HISORP® CC
HISORP® CC is a mature carbon capturing process based
on adsorption and cryogenic separation technologies. It
follows a toolbox approach for customizing the process
setup on a case-to-case basis with the aim to minimize the
carbon footprint of CO2-emitting industries.
HISORP® CC can be applied for pre- and post-combustion
carbon capture from various CO2-emitting sources. One
application is for blue hydrogen production plants (both
for new builds and retrofits), such as SMR, autothermal
reforming (ATR), partial oxidation (POX), and gasification.
Here, the toolbox approach shows its advantages by
optimally combining separation technologies to minimize
carbon intensity and maximize hydrogen production. To
produce blue hydrogen, HISORP® CC can be applied in
the syngas or the tail gas route of the hydrogen Pressure
Swing Adsorption (PSA) of existing SMRs and ATRs.
Especially for newly built ATR and POX reactors, HISORP®
CC is used for carbon capture in the tail gas of the H2 PSA
with advantages regarding reliability of H2 production
and specific energy consumption for CO2 removal. In
addition, for existing SMRs, post-combustion CO2 capture
(PCC) from the flue gas is often the preferred approach to
minimize carbon intensity. Furthermore, HISORP® CC can
be applied for PCC from various other flue gases of hard-
to-abate CO2 sources, e.g., cement and lime production,
steel production, and power generation.
HISORP® CC achieves overall CO2 capture rates of up to
99.7% and is flexible in regard to scale (covering all relevant
industrial sizes), CO2 feed concentration, the state of the
CO2 export product (in gaseous, liquid, or supercritical
form), and all purity levels (e.g., industrial grade or high-
purity food & beverage grade).
Highlights
•
Combines Linde’s inhouse adsorptive and cryogenic
technologies
•
Individual HISORP® CC concepts for different feed
streams by using Linde’s toolbox
•
Flexible in size and scale
•
All individual process units within the HISORP®
CC process are in operation and have technology
readiness level 9
•
HISORP® CC can be adapted to various CO2 product
requirements (gaseous/liquid/supercritical CO2, purity
grade for sequestration or utilization)
•
Packaged unit design (pre-manufactured & workshop
tested) for minimized on site construction effort
•
CO2 capture rate >99%
•
No steam required (only electrical power)
•
No consumption, handling, makeup, and disposal of
chemical washing agents
•
No hydrogen losses when applied for CO2 capture in
blue hydrogen production
•
Includes
smart
pre-treatment
for
trace-impurity
removal from flue gases
HISELECT® powered by Evonik membranes
The HISELECT® membrane was originally developed
with a focus on natural gas and process gas industries.
For natural gas resources with sour and acid fractions,
membranes are an excellent alternative to conventional
amine wash systems for acid gas removal. Driven by partial
pressure difference, the HISELECT® membrane works like
a semi-permeable barrier and separates the feed gas into
a low-pressure permeate, rich in the gas to be removed
or recovered (such as CO2), and a high-pressure retentate
with a low content of these components. A typical setup
of a gas processing unit with membranes is shown in
Figure 5. HISELECT® membranes efficiently remove CO2
from natural gas over a wide flow rate and concentration
range. The membranes demonstrate high selectivity
for CO2, irrespective of high hydrogen content (HHC)
and CO2 partial pressure. Additionally, strong resistance
to unsaturated hydrocarbons, mechanical robustness,
and high resistance to hydrogen sulfide (H2S) result in
low maintenance requirements and a rapid return on
investment. Beside applications in natural gas sweetening,
HISELECT® membrane technology can also be applied in
hybrid solutions with pressure-swing or temperature-swing
adsorption units to efficiently remove CO2 or other gases
from process gases.
Highlights
•
Low CAPEX and OPEX with high operational flexibility
•
High separation capacity and high selectivity for
maximum recovery rates and high purities
•
Ability to tailor membrane capacity and selectivity to
customer requirements
•
High volume efficiency due to optimized packing of
hollow fiber membranes
•
Production flexibility with wide feed stream condition
range and supporting temperatures up to 100°C and
pressures up to 200 bar
•
Resistant to CO2 partial pressure of up to 50 bar
•
Robust and stable performance over time under harsh
operating conditions, reducing need for overdesign
•
Reduced pre-treatment effort due to excellent
resistance to heavy hydrocarbons and plasticization
•
Mechanical resistance to process fluctuations during
operation
Figure 4: HISORP® CC: Mature toolbox approach to reduce CO2 emissions from various industries.
Figure 5: Typical process design of a gas processing unit with HISELECT® for natural gas acid removal
Raw NG
upstream
Membrane
separation II
Membrane pre-treatment
Membrane
separation I
CO2 removal
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Rectisol® wash unit
Linde’s Rectisol® wash unit is able to extract sour gas
from syngas. The solution uses proven technology that
is adjusted to the actual needs and requirements of plant
operators. Its application in syngas is indicated in Figure 6.
It is flexible with respect to upstream syngas generation as
well as gas specification for downstream applications.
Rectisol® can either be used for selective removal of
CO2 and sulfur, or it can be designed for designated
CO2 capture. In case of selective removal of CO2 and
sulfur, about 99% of the CO2 can be captured sulfur-free,
which means that no additional desulfurization units are
required. Rectisol® can be integrated with other Linde gas
processing technologies (such as downstream PSA and
cryogenic processes). Nominal capacities can vary widely,
from small-scale plants (30,000 Nm3/h feed gas) up to high
one-train capacity plants (2,000,000 Nm3/h feed gas).
Highlights
•
State-of-the-art process
•
Used for the treatment of feed gas containing sulfur
and CO2
•
Water- and sulfur-free CO2 product for further
processing
•
Enriched H2S fraction can be realized within one
process
•
Easy solvent handling (chemically stable, low cost, and
readily available on the market)
•
Enhanced trace component handling
•
Low product losses (H2 and CO)
FOR GAS STREAMS WITH MEDIUM TO HIGH CO₂
CONTENT
CO₂ PSA
Linde’s pressure swing adsorption (PSA) system is an
innovative, efficient, and low CAPEX technology for the
recovery of CO2 from process gas streams covering a wide
concentration range, such as from process gases including
syngas streams and iron and steel production off-gases, as
shown in Figure 7.
In the case of syngas, PSA technology is used to recover
CO2 from upstream, high-pressure raw syngas streams
or low-pressure off-gas streams generated by SMR or
gasification processes. In many cases, PSA technology is
a more cost-effective alternative to conventional washing
systems due to its lower investment and operating costs.
In the iron and steel industry, PSA technology can be
used to efficiently remove CO2 in direct reduction or
blast furnace off-gases. The process removes maximum
amounts of CO2 yet leaves valuable gas components,
such as H2, CO, and CH4, in the gas stream for further
processing.
A CO2 PSA unit can achieve a product purity of up to 95
vol%, with unit capacities ranging from a few thousand
Nm3/h to around 300,000 Nm3/h.
Highlights
•
Mature and robust purification technology
•
No electricity consumption
•
No steam required for regeneration (thereby no
additional CO₂ generation)
•
No solvent is applied
•
No negative environmental impact due to the
emissions of solvent traces in exhausts or CO₂ product
•
No extra cost for solvent makeup and handling
•
Low CAPEX and OPEX
Figure 6: Typical Rectisol® process design for CO2 capture from syngas
SMR / ATR / POX
CO2 + H2S / COS
containing syngas
Rectisol® wash unit
CO2 removal system
Lean syngas
Gaseous CO2 (dry)
CO2 capture rate >99%
H2S / COS fraction to SRU
Gaseous
CO2 product to
sequestration
Figure 7: Typical CO2 PSA process design for efficient capture of CO2 from process gases
Low / medium / high CO2
concentration source
CO2 PSA
CO2 export
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CO₂ PROCESSING UNIT
Linde’s CO2 Processing Unit (CPU) is applied to purify CO2
-containing gas streams to provide typical CO2 product
specifications for a variety of industrial applications.
Typical CPU feed gas streams are CO2-rich gases
generated from CO2 capture processes, flue gases from
oxy-fuel combustion processes, and CO2-rich off-gases
from chemical plants, such as ammonia, ethylene oxide,
methanol, or ethanol plants. As shown in Figure 8, an
extended toolbox of processes and technologies allows for
the removal of different trace components, such as sulfur-
or nitrogen-containing compounds, hydrocarbons, heavy
metals, and air gases.
Linde initially developed and commercialized the CPU
technology to treat oxy-fuel flue gases at an oxy-fuel lignite-
fired power plant at Schwarze Pumpe, Germany. More
recently, Linde’s CPU has been considered for oxy-fuel
projects in the cement industry. Mature CO2 processing
technologies in combination with Linde’s track record
in large-scale gas-treatment plants ensure low-risk EPC
projects for clients.
Highlights
•
Mature and robust purification technology
•
Reference plant in Schwarze Pumpe, Germany, for
treatment of oxy-fuel flue gases
•
Multiple EPC and Linde operation references for
production of food-, chemical-, and electronics-grade
CO2
•
Standardized and skid-mounted modules as well as
large-scale customized, stick-built solutions available
CO₂ COMPRESSION/DEHYDRATION
CO2 compression and dehydration (see Figure 9) are the
most common process units in all CO2 plants. If the CO2
purity already meets specification requirements after the
CO2 capture process, the downstream CO2 treatment
usually involves compression and dehydration. It is also a
typical process unit for CPU and CO2 liquefaction plants.
Depending on the plant capacity, different types of
compressors can be used, such as piston, screw, and turbo
compressors. And depending on local costs for utilities,
electrical or steam-driven compressors can be employed.
The targeted CO2 product pressure is defined by the
downstream application or distribution concept. Pressures
of up to a maximum of 215 bar have been realized.
Compressor stations not only compress the main CO2
feed gas stream, but can also be used to integrate and
compress boil-off gases from storage tanks and other CO2-
rich vents from the plant.
Highlights
•
Mature and robust technology
•
Various options for compressor type
•
Multiple references for different scales worldwide
Figure 8: Typical CO2 Processing Unit (CPU) design
Oxyfuel plant /
CO2 capture plant /
Chemical plant
product
Liquefaction and
rectification with
refrigeration unit
Purification
toolbox II
Purification
toolbox I
Compression
Raw CO2
Figure 9: Typical CO2 compression and drying process design
Chemical plant /
CO2 capture plant
Drying
CO2 compression
Raw CO2
product
Vent
Boil-off from
storage
Other
recycles
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CO2 LIQUEFACTION
CO2 liquefaction, as shown in Figure 10, can be an
additional process step attached to a CO2 capture and
processing plant. For example, when CO2 is purified
by means of cryogenic separation (rectification), CO2
liquefaction is involved. In addition, CO2 liquefaction might
be required because of the CO2 logistics concept when
transporting it via road trailers, trains, or ships.
Linde’s largest liquefaction plant, in operation since 2015,
is producing approximately 1,350 tons of CO2 per day. The
CO2 is used in enhanced methanol and urea production.
Additional large-scale plant references can be found
in Norway and the United States for carbon capture
and storage (CCS) and food applications, respectively.
Depending on local needs, the integration concept, safety
considerations, and cost efficiency, different refrigerants
can be considered for use in the refrigeration unit.
Highlights
•
Mature and robust technology
•
Various options for refrigerants available
•
Extended reference list at various product capacities
•
Standardized and skid-mounted modules as well as
large-scale customized, stick-built solutions available
CO₂ TANK FARM AND LOADING STATIONS
Linde offers state-of-the-art tank farms to store liquid CO2.
A range of configurations are available. For example,
the storage tanks can be spherical or cylindrical (vertical
or horizontal). Tank farms can be equipped with boil-off
gas re-liquefaction as well as integration of gas return
lines. Moreover, an essential component of a tank farm
is a loading station. While most tank farms feature trailer
loading stations, Linde has also built train and ship loading
stations (see Figure 11). This covers the whole range of
potential distribution concepts.
Highlights
•
Extended reference list at various product capacities
•
High degree of standardization and skidded packages
to reduce CAPEX
Figure 10: Typical CO2 liquefaction process design
Chemical plant /
CO2 capture plant /
CO2 processing units
Raw CO2
Rectification
Sub-cooler
Refrigeration unit
Liquefier
Vent gas
Vent gas
treatment
Liquid CO2
to storage
Figure 11: CO2 tank farm and loading station
CO2 liquefier
Liquid CO2
Boil-off
liquefaction
Storage
Distribution
Boil-off to
compression
Gas return
lines
Ship loading
Train loading
Truck loading
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DESCRIPTION
SECTION 1: TECHNOLOGY DEVELOPMENT
NET Power has developed and optimized its technology
during more than a decade of research, development,
and operational demonstration. From the very beginning,
the NET Power Cycle was designed to overcome the
challenges faced by both conventional and renewable
energy technologies pursuing grid-scale decarbonization.
It solves the energy "trilemma" by providing clean,
affordable, and dispatchable power. By meeting these
three criteria, NET Power is able to integrate into existing
grid infrastructure and markets while delivering additional
benefits, such as capturing nearly all carbon emissions.
NET Power achieves this through its unique combination
of oxy-combustion of natural gas with a supercritical CO2
power cycle. In the process, natural gas is burned using a
mixture of oxygen and CO2. The combustion produces CO2
and water, which are added to the CO2 process stream
at high pressure. The high-pressure fluid flows through a
turboexpander, which produces power and condenses
water from the process fluid while capturing the CO2. Most
CO2 returns to the process through compression and
pumping, while a stream of continuously captured CO2
is removed from the process at high purity and pressure
suitable for permanent storage or utilization. The result:
carbon emissions are contained during the process, so
there's no need for costly post-combustion capture.
In more detail, The NET Power Cycle can be broken into
seven steps:
1.
Air Separation: The NET Power Cycle begins by
purifying and compressing atmospheric air into the
separation systems. An insulated, specially engineered
“cold box” then separates the air into its component
gas molecules (including oxygen, argon, and nitrogen).
2. Oxy-Combustion: The oxygen filtered out in the air
separation unit (ASU) is combusted with natural gas
and recuperated supercritical carbon dioxide in a
series of parallel, direct-fired combustors feeding
the turbine-generator. The natural gas is burned in
99.5% pure oxygen and CO2 resulting in a stream of
predominantly steam and CO2.
3. Turboexpander: The combustion process creates a
high-pressure CO2 working fluid that expands and
turns the turboexpander to generate electricity.
4.
Heat Exchanger: The turboexpander reduces the
pressure of the CO2, which exhausts to a series of
recuperative heat exchangers to cool.
5. Water Separator: The byproducts of the oxy-
combustion process are water and CO2. As the
working fluid cools, it is routed through a condensed
water circulation loop that condenses the water vapor
and separates the low-pressure, high purity CO2.
6. Compressor: Some of the high purity CO2 is removed
and exported via pipeline for sequestration or
utilization, and the remaining CO2 is re-compressed
in adiabatic and isothermal processes, where process
heat and mass are recycled.
7.
Recirculation:
Recycled
CO2
is
reheated
and
recirculated to be mixed with natural gas and oxygen
in the combustor, starting the cycle again.
SUMMARY
BENEFITS
The utility-scale NET Power system is being designed to achieve the following benefits:
•
Clean: Average Carbon Intensity (CI) of 58g CO2e/kWh and can capture CO2 at rates >97%, providing for 87% CO2
emissions reduction in comparison to conventional Combined Cycle Gas Turbine (CCGT) technology. No risk of NOx,
SOx, or particulate emissions.
•
Reliable: Provides 24/7 dispatchable, baseload power with a targeted capacity factor of 92.5%, power ramp rates of
10% to 15% per minute, and 0% to 100% load following capabilities while capturing all emissions.
•
Low-Cost: Initial NET Power plants target a levelized cost of energy between $26-$55 $/MWh.
•
Utilizes Existing Infrastructure: NET Power plants can leverage existing pipeline and electricity transmission networks
for planning and operations.
“THE ENERGY TRIFECTA” - CLEAN, RELIABLE, & LOW-COST ENERGY FROM NATURAL GAS.
NET Power delivers the “energy trifecta” – clean, reliable,
and affordable energy from natural gas.
NET Power combines a semi-closed loop cycle that
inherently captures CO2 and produces power. The
company combines oxy-combustion and a supercritical
CO2 (sCO2) power cycle to deliver on-demand natural gas
power while capturing nearly all emissions. The CO2 from
oxy-combustion is recirculated back to the combustor and
a portion is exported for utilization or sequestration.
NET Power’s recent momentum is built upon more than
a decade of milestones, including key investments,
construction and testing at a 50 MWth demonstration
facility in La Porte, Texas, a slate of strategic engagements,
and the announcement of its first commercial facility in
West Texas. In February 2022, NET Power formed a Joint
Development Agreement with Baker Hughes to advance
the design of key turbomachinery and equipment used in
the NET Power Cycle. In June 2023, NET Power completed
its business combination with RICE Acquisition Corp II
(NYSE:RONI), making Net Power a publicly traded company
(NYSE:NPWR).
CONTACT
Scott Martin, Chief Technology Officer
Email: netpower.media@netpower.com
NET POWER
•
Compact Footprint: Less than 50% footprint of a similarly sized CCGT facility with post-combustion capture; further
enables use of brownfields sites.
•
Value of Carbon: The NET Power Cycle inherently captures high-purity, pressurized CO2 for sequestration or utilization
in Enhanced Oil Recovery, eFuels, synthetic chemicals, and product integration.
Figure 1: The NET Power Process
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Figure 2: NET Power’s La Porte Demonstration Facility
NET Power is developing a 300 MW Class utility-scale
power plant producing clean, dispatchable energy
alongside 850 Mtpa of high-pressure, high-purity CO2
and 500 gallons of water per minute at a target net
efficiency approaching 50% for the first generation of
plants. Electricity output is designed to be ramped at a
rate of 10%-15% per minute with full carbon capture across
the operating spectrum. Meanwhile, criteria pollutants are
avoided and CO2 emissions are captured as an inherent
feature of the cycle.
This performance is possible by using pure oxygen
instead of air in the combustion process; the byproducts
of combustion are primarily water and CO2. Rather than
intaking new air with each cycle and releasing emissions
into the atmosphere like a traditional gas turbine, the cycle
extracts the remaining heat from the exhausted working
fluid and reintroduces a substantial portion of CO2 back
into the turboexpander after removing the water. The
semi-closed-loop cycle recirculates the vast majority of
the combustion-derived CO2 as the working fluid used for
power generation in the turboexpander. In this way, CO2
is inherently captured at high pressure as a fundamental
feature of the cycle and not as an add-on process.
The use of sCO2 as the working fluid offers two main
advantages. First, CO2 has a higher specific heat than other
gases (e.g., air) due to its high molecular weight. Second,
supercritical CO2 has the density and compressibility of
a liquid while having gas-like viscosity. These physical
properties enable NET Power facilities to use smaller
equipment when compared to similarly rated conventional
power plants. Its high-pressure operation also allows
for significant power production at the turboexpander.
In addition, the high density of a CO2 working fluid
allows pumping to replace centrifugal compression for
pressurization, which further enhances cycle efficiency.
Smaller equipment requires a smaller footprint (3.24 to
5.38 ha for NET Power plant) and, therefore, land use for
the plant is approximately 40 to 50% less in comparison
to similar output gas-fired power plants (7.5 to 11 ha for
combined cycle gas turbine).
SECTION 2: DEMONSTRATION FACILITY
In order to demonstrate the NET Power Cycle at scale,
the company designed and built a test facility in La Porte,
Texas. The facility, commissioned in 2018, covers five acres
and has over 1,500 operational hours as of October 2022.
During testing, the test cycle underwent start-up, shutdown,
and transient/excursion tests at key operating points. This
included building CO2 inventory, shedding CO2 inventory,
verification of process chemistry, validation of control and
safety systems, operations of pumps and compressors,
and testing of process stability and controllability. In late
2021, the facility achieved synchronization with the Texas
ERCOT grid.
During this testing, the facility completed multiple 24-
hour test campaigns while further validating stop/
start sequences, steady state operation, and ramping
operations, allowing for the refining of the plant control
system. The facility has also successfully exceeded
numerous utility-scale plant specifications, including
turboexpander inlet temperature and balance of plant
operating pressures. In addition to achieving these
milestones in technical validation, the plant informs the
design of NET Power's commercial product - the utility-
scale 300 MW Class plant. The NET Power test facility also
drives further development of key intellectual property
and procedures, as well as enabling hands-on training for
future NET Power technical, operations, and maintenance
personnel.
SECTION 3: JOINT DEVELOPMENT AGREEMENT (JDA)
NET Power formed a strategic partnership with Baker
Hughes in February 2022 through a Joint Development
Agreement (JDA) supporting the technical and commercial
deployment of NET Power’s technology. As part of the
agreement, Baker Hughes has invested cash equity into
NET Power and is partnering in the global development
and commercialization of NET Power technology.
As part of this technical development program, Baker
Hughes is leveraging its advanced technology capabilities
to develop supercritical CO2 turboexpanders and other
critical pumping and compression technology for NET
Power facilities. Baker Hughes also brings a deep
experience in systems integration and process knowledge,
which will help benefit NET Power's design and
deployment. The structure of the JDA facilitates the sharing
of best practices and lessons learned, while also aligning
commercial efforts globally through joint marketing of the
technology.
The JDA program has entered its development stage in
2023. Testing on the first industrial-scale combustor and
turboexpander will begin in 2025 at La Porte in preparation
for the first utility-scale deployment and commercial
operation of a full-scale NET Power facility.
SECTION 4: NEXT STEPS
In November 2022, NET Power announced that its first
utility-scale plant will be built in West Texas. The new plant
will capture CO2 at unit-wide rates above 97% and utilize
both currently operating CO2 transport and subsurface
infrastructure to store captured CO2. The project will be
supported by a strategic consortium of partners consisting
of leading developers, power plant operators, CO2
transportation & storage experts, offtake specialists, and
technology providers. Additionally, NET Power intends to
leverage existing tax incentives, such as 45Q, and DOE
funding opportunities like grants and loans, to support and
further de-risk the first project. The successful deployment
of NET Power's first utility-scale plant will pave the way for
other commercial projects already in development.
NET Power is currently engaged in discussions globally
with companies and governments pursuing clean,
reliable, and low-cost power. Many global markets present
incredible opportunities, and NET Power is actively
identifying these bright spots to ensure decision-makers
are aware of the technology’s immediate potential.
Several use cases present immediate hub opportunities.
Pairing NET Power with Direct Air Capture (DAC) is one
exciting application. DAC deployments require significant
amounts of reliable, low-cost, emissions-free power to
maximize their negative emissions impact and economics.
DAC facilities require clean, baseload power generation
and are unable to quickly ramp in response to variable
renewable energy (VRE) production. Alternatively, DAC
projects are forced to rely on grid backup, storage, or grid
power itself to operate at high capacity factors, driving up
costs and impacting overall carbon intensity.
NET Power has emerged as a leader in solving the major
challenges of large-scale DAC deployment and can
accelerate the economic case for direct carbon removal.
NET Power is also exploring integration with chemical
production facilities that have both on-site power demand
and a utilization opportunity for the CO2 produced in the
Cycle.
Another application for NET Power’s technology is in
replacing retiring baseload plants. Approximately 500 GW
of natural gas, coal, and nuclear retirement candidates
in the United States are within 40 miles of CO2 storage.
This proximity, coupled with NET Power’s unique ability to
leverage brownfield facilities due to its compact footprint,
means an extraordinary number of brownfield sites can
be repowered with clean, dispatchable, and low-cost
NET Power facilities. NET Power has received significant
inquiries from independent power producers and electric
utilities, especially in regions with high VRE production or
retiring baseload assets.
NET Power is uniquely positioned to deliver the energy
trifecta of low-cost, reliable, and clean electricity and has
established the partnerships and pathways to deliver on
this mission. NET Power has successfully demonstrated its
technology at the 50 MWth scale and will soon deliver its
first utility-scale 300 MW Class facility. The company, along
with its commercial and technical partners, are accelerating
the energy transition and the CCUS market.
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SUMMARY
BENEFITS
Enzymatic carbon capture is reliable
•
Requires less equipment, lowering the risk of potential downtime
•
Involves no prototype equipment – everything is built at scale
•
Avoids the risk of more stringent regulatory requirements
Enzymatic carbon capture is efficient
•
Yields high purity CO2 (≥ 99%)
•
Can capture > 95% of CO2 in flue gas
•
Runs on less costly, low-grade residual heat
•
Involves less equipment to build, operate and maintain
•
Tolerates flue gas contaminants (no pre-treatment necessary)
Enzymatic carbon capture is sustainable
•
Uses a non-toxic, biodegradable solvent
•
Produces no toxic waste and forms no toxic aerosols
•
Solvent relies on a renewable resources in the production
ENZYMATIC CARBON CAPTURE
Amines enable you to capture carbon efficiently. But did
you know there is an equally efficient solution for carbon
capture that is truly sustainable? It also can cost less. By
replacing amines with a powerful biocatalyst – enzymes
– you not only avoid the risks associated with toxic
chemicals. You can reap the rewards for decades.
Enzymatic carbon capture is a proven technology that can
make your process more reliable, efficient and sustainable.
If your plant – like many – produces waste heat, you have
an especially compelling reason to use biocatalysts.
Novozymes and Saipem (see separate listing) have joined
forces to deliver carbon capture solutions based on
enzyme (biocatalyst) technology. Novozymes is the world
leader in industrial enzymes and has unmatched expertise
in solving industrial challenges with biotechnology. Saipem
is a carbon capture process and equipment expert with
more than 60 years of demonstrated expertise in EPC.
Together we are changing the future of carbon capture.
Together we can improve yours.
CONTACT
Email: KLSL@novozymes.com
Web:
www.novozymes.com
NOVOZYMES
DESCRIPTION
ARE AMINES WORTH THE RISK?
The overall process of amine-based carbon capture is
sound. However, its dependence on toxic chemicals is
steeped in uncertainty.
Some of the current risks you face with an amine-based
system:
•
The energy-intensive high temperatures required for
the process are costly. Amines have a parasitic load
(energy penalty) of 20-30% for CO2 capture; experts
forecast that amine systems can get only 10-20% more
efficient.
•
The toxic degradation products generated need
additional handling.
•
More – and more costly – equipment is required than
with our biotech-enabled alternative. More equipment
equals higher maintenance costs and greater
downtime risks.
•
Worker health issues can arise.
•
Amines, produced from the hazardous chemicals
ethylene oxide and ammonia, strain Earth’s limited
resources.
Longer term, it also pays to consider these risks:
•
Regulations are likely to change as the push to achieve
net-zero emissions intensifies and more plants use
amine-based carbon capture.
•
Meeting the IPCC’s goal of capturing 1,000 million
tonnes CO2 in 2030 will require doubling amine MEA
production. What will regulators say to twice as many
amines based on hazardous chemicals flooding the
market every year?
•
Will you be allowed to keep using chemicals in the
same way? Will you want to? Where will plants displace
millions of tonnes of amines and other second-
generation solvents?
•
Pressures on processing and processing equipment
are likely to increase, putting more limits on your plant,
wastewater stream and sludge.
BIOTECHNOLOGY IS TRANSFORMING INDUSTRY
Novozymes already helps more than 30 different industries
boost efficiency and sustainability with enzymes (biological
catalysts). Enzymes are proteins found everywhere in
nature. When one substance needs to be transformed into
another, nature uses enzymes to speed up and control the
process.
For example, our industrial enzymes have been enabling
low-carbon fuel technologies and sustainable biorefining
for decades.
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REPLACE AMINES WITH BIOTECHNOLOGY
To minimize the risk and maximize the value of carbon
capture, forward-thinking businesses are considering
replacing toxic amines with biocatalysts.
This proven biotechnology, called enzymatic carbon
capture, is powerful enough to meet the toughest industrial
challenges. And it’s sustainable enough to stand up to the
toughest scrutiny.
BIOCATALYSTS BENEFIT YOUR BUSINESS TODAY AND
TOMORROW
Enzymatic carbon capture delivers CO2 absorption capacity
and kinetics on par with amine solutions. It has a capture
efficiency of above 95% with CO2 purity of >99%.
Biocatalytic enzyme technology can strip CO2 at lower
temperatures, saving valuable energy. Unlike the amine-
based approach, enzymatic carbon capture does not
require costly, energy-consuming steam. Instead, it
consumes a low level of the plant’s energy output,
translating into up to 20% lower energy costs if waste heat
is available.
You also have less equipment to build, operate and
maintain with enzymatic carbon capture and there’s
no prototype equipment – everything is built at scale,
simplifying implementation.
There are no worker health issues to handle and no need
to clean the wastewater when replacing solvent with a
benign salt solution and biodegradable enzymes. No
toxic degradation products or aerosols need handling or
cleaning. Operators face fewer risks.
ONLY NOVOZYMES AND SAIPEM CAN DELIVER A
BIOLOGICAL SOLUTION THAT STANDS UP TO YOUR
TOUGHEST CHALLENGES
Our enzymatic carbon capture process is very similar to the
established post-combustion process – it simply replaces
toxic amines with biocatalytic enzymes. And, it requires
less equipment.
The novel catalyzed solvent solution offers strong
chemical stability, non-toxicity, non-volatility and low-grade
temperature regeneration.
The catalyst is an enzyme type used by all living organisms
to regulate CO2. Called carbonic anhydrase, this biocatalyst
is used in the absorber, along with carbonate. When the
flue gas passes through the absorber, the enzyme converts
the CO2 to bicarbonate, binding it in the bicarbonate. When
the circulating bicarbonate fluid reaches the stripper, it
must be heated to only 75°C to release the CO2 – rather
than the 100°C required for amine-based carbon capture.
Enzymatic CO2 regulation has been evolved by nature over
millions of years. Highly efficient, the carbonic anhydrase
enzyme provides 1 million catalytic reactions per second
per molecule.
Our unique partnership combines Novozymes’ cutting-
edge enzyme expertise with Saipem’s unmatched carbon
capture processes and equipment know-how. Saipem
supplies the carbon capture process and equipment; we
supply the enzymes that optimize the process.
We bring our game-changing catalyzed solvent technology
and world-class project delivery capabilities. Thanks to our
global supply chain and technical expertise, we have a
track record of delivering reliable solutions to industry for
more than 70 years.
YOU CAN START YOUR CARBON CAPTURE PROJECT
NOW
Enzymatic carbon capture offers the same level of maturity
(TRL-8) as advanced amine and other second-generation
solvents but has much greater potential.
Saipem and Novozymes are offering both “CO2 Solutions
by Saipem” to the market and “Bluenzyme,” a standardized,
modular turnkey solution that reduces implementation from
3 years to 1.5 years (see Saipem listing for details).
Now you can achieve your decarbonization goals with
operationally and environmentally sustainable technology.
Enzymatic carbon capture from Novozymes and Saipem
minimizes your risks and maximizes value.
Novozymes’ industrial enzymes are used at pulp and paper mills around the world to reduce the use of harsh chemicals such as
chlorine dioxide in pulp bleaching.
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DESCRIPTION
A STEP-CHANGE IN INNOVATION
Carbon capture is central to any realistic plan for
decarbonizing
hard-to-abate
sectors,
according
to
the International Energy Agency (IEA). However, the
Intergovernmental Panel on Climate Change (IPCC) states
that “deployment of carbon capture lags severely behind
the schedule required to meet global climate mitigation
targets”. Traditional liquid amine systems are currently the
go-to method for capturing CO2, however, the extreme
amount of energy required to regenerate the solvents
results in a cost barrier that has been prohibitive to the
technology’s widespread adoption. Nuada has developed
a
patented,
ultra-energy
efficient
carbon
capture
technology that overcomes these deployment barriers and
enables end-users in hard-to-abate industries to achieve
their Net Zero targets whilst minimizing the impact on their
bottom line.
Nuada is building advanced filtration machines that utilize
ground-breaking MOF solid sorbent materials and operate
via vacuum swing adsorption (VPSA) - a mature already
scaled, gas separation technology. The technology enables
the efficient separation of CO2 from process emissions via
a “heatless” and solvent-free process. By using pressure
rather than heat, the energy requirements for carbon
capture decrease by up to 80% versus the state-of-the-
art scrubbing solutions. This represents a step change in
innovation that slash the operating costs that long held
back the mass adoption of carbon capture in hard-to-abate
industries.
Nuada’s technology is an end-of-pipe (EoP) solution
designed for point-source carbon capture. During the
process, the CO2-rich flue gas is conditioned and routed to
the carbon capture unit where carbon dioxide is selectively
captured by the MOF filters. The lean flue gas returns to the
stack to be released into the atmosphere. Once the MOF
filters are suitably saturated, they are regenerated by using
vacuum (instead of heat) and release the captured CO2 into
a high-purity stream, ready for downstream operations.
During this regeneration, the CO2-rich feed gas is diverted
to another parallel column, yielding a continuous removal
process.
NUADA SCOUT – TAILORED PILOTING PROGRAMMES
Nuada is offering tailored pilot programmes through Nuada
Scout, a service that helps industrial emitters to assure
their decision-making on carbon capture investments
with accurate field data. Nuada Scout is an end-to-end
testing service that allows industrial emitters to experience
the benefits of Nuada’s advanced carbon capture
technology through a short demonstration campaign. This
comprehensive service includes transport, installation,
operation, testing, and decommissioning of a pilot plant
configured to site-specific flue gas. Nuada Scout provides
a prefabricated, containerized plant for quick and accurate
in-field assessment of Nuada’s carbon capture technology.
This ISO container carries the core unit operations needed
to evaluate carbon capture at a 1tpd (one tonne per day)
scale, with scope to bolt-on post-treatment packages for
full chain CCUS (carbon capture, utilization, and storage)
assessments. The installation of this plant-in-a-box requires
little site preparation and minimal utility usage. All needed
to get started is the plant’s emissions plus an electrical
supply. Emitters can benchmark Nuada’s ultra-energy
efficient technology using real infield data and verify the
benefits through a short and tailored test programme. This
resource-efficient testing service provides the benefit to
gain critical operational insights and de-risk investment
decisions when selecting the optimal technology for a
plant.
CAPTURING THE FUTURE
Nuada has formed partnerships with the Global Cement
and Concrete Association (GCCA) and leading cement
companies such as Buzzi Unicem, Cementir Holding,
and Heidelberg Materials, to pilot test the technology
in their cement production sites. The first pilot plant
by Nuada will be operational during the summer of
2023, with trials starting from Buzzi Unicem’s cement
plant in Monselice, Italy. Additionally, Nuada is actively
discussing
demonstration
opportunities
with
other
suitable sectors as steelmaking, waste-to-energy, and
blue hydrogen production, to verify the technology’s in-
field performance and flexibility for treating various off-gas
streams. Successful demonstrations would help establish
Nuada’s presence in the CCUS market and expedite the
technology’s commercial deployment. Compared to other
next-generation technologies, the scale-up route for Nuada
is less challenging since the manufacturing capabilities
and supply chains for VPSA systems are readily available
to facilitate rapid large-scale deployment. Moreover,
Nuada has successfully scaled up the in-house sorbent
production, being already able to meet the material
requirements of commercial-scale units.
SUMMARY
BENEFITS
•
Ultra-Energy Efficient: By using pressure instead of heat to separate CO2, the energy penalty is reduced by up to 80%
compared to incumbent solutions.
•
No Complex Integration: No steam is required; The machines are powered solely by electricity and can be easily
integrated into existing processes.
•
Mature Process Technology: The manufacturing capabilities and supply chains already exist for rapid large-scale
deployment, unlike other 2nd generation technologies. VPSA is a mature and proven separation technology that has
been industrially applied at scale for decades.
•
Flexible Applications: The use of very selective MOF sorbents enables to treat a broad spectrum of off-gases and
capture CO2 from multiple point sources.
THE NEXT GENERATION OF CARBON CAPTURE TECHNOLOGY
Nuada is a vertically integrated carbon capture company
that strives to decarbonize hard-to-abate sectors through
its
proprietary
next-generation
technology.
Nuada
deploys filtration machines by combining advanced solid
adsorbents (Metal-Organic Frameworks or MOFs) with
proven vacuum swing technology (VPSA) to vacuum
CO2 out of industrial emissions through a “heatless” and
solvent-free process. This represents a step change in
innovation and yields an ultra-energy efficient system that
reduces the energy penalty by up to 80% compared to
incumbent solutions. Nuada has successfully demonstrated
its advanced CO2 capture technology at bench scale and is
now piloting the technology to the field with the backing
of the Global Cement & Concrete Association (GCCA)
and leading cement companies. The first pilot plant will
be installed and tested in Buzzi Unicem’s cement plant
in Monselice (Italy) in the summer of 2023, while Nuada
is actively discussing demonstration campaigns in other
suitable sectors such as steel, waste-to-energy, and blue
hydrogen.
CONTACT
Email: contact@nuadaCO2.com
Web:
www.nuadaCO2.com
NUADA
•
Scalable: The modular nature of the technology provides the flexibility for capturing CO2 at different scales and de-
risking carbon capture investments.
•
Minimum environmental impact: The filters consist of stable solid sorbents with minimum environmental impact,
unlike solvents which can evaporate and release hazardous emissions.
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SUMMARY
BENEFITS
The CANSOLV™ CO2 Capture System can capture up to 99% of CO2 from post-combustion streams and is proven for CCS
at a 1 Mtpa CO2-capture scale. It offers:
•
a high-purity CO2 stream suitable for sequestration or utilization projects;
•
a highly adaptable, standalone system suitable for retrofitting and greenfield developments across a wide variety of
industrial applications, gas flow rates and CO2 concentrations;
•
low operating costs;
•
continuous technological developments to reduce capture costs and energy requirements through extensive research
and development, targeted piloting and demonstration campaigns;
•
optimum integration with wider plant energy, space and utilities provisions;
•
pilot plant performance verification for in-situ flue gases for every type of emitter;
•
wide range of unit sizes, from small and mid-sized modular offerings through to large-scale bespoke designs;
•
project execution and construction management excellence.
CANSOLV™ CO2 CAPTURE SYSTEM
Shell Catalysts & Technologies, in partnership with Technip
Energies, offer a leading, amine-based, high-capacity post-
combustion carbon capture technology, CANSOLV™ CO2
Capture System, that is robust and proven, and has an
established record of performing cost-effectively in a range
of industries. Shell’s CANSOLV™ CO2 Capture System
captures up to 99% of the CO2 from post-combustion
streams, for example, from power stations, waste-to-
energy units, cement processing, chemical plants and
other industrial facilities.
As a standalone, low-pressure, CO2 capture technology,
CANSOLV™ CO2 Capture System is well-suited for either
retrofitting to existing plants or including in greenfield
developments. It uses a regenerable proprietary amine
to capture CO2 that is released as a pure stream, which
makes the technology highly suitable for CCS projects.
Following technical and economic evaluations, capturing
CO2 from flue gas using the CANSOLV™ CO2 Capture
System may emerge as the preferred option because of
the key features such as:
•
CO2 purity: The high purity CO2 product enables CCS
or utilization downstream of the plant.
•
Adaptability:
The
standalone
system
is
highly
adaptable to retrofit scenarios and greenfield projects,
a wide variety of industrial applications, gas flow rates
and CO2 concentrations. Units have been designed for
CO2 concentrations from 3.5 to 27% and treating gas
flow rates from 11,000 to 4,500,000 Nm3/h.
•
Asset integrity: The system has been designed for
reliability through its high turndown capacity and
the solvent’s resistance to oxidative and thermal
degradation.
CONTACT
Justin Swain - justin.swain@shell.com
Julie Cranga - julie.cranga@technipenergies.com
www.shell.com
www.technipenergies.com
SHELL & TECHNIP ENERGIES ALLIANCE
•
Low waste: The process uses a regenerable solvent,
so very little waste by-product is generated, which can
reduce project costs as the effluents are minimal.
•
Low operating costs: The system offers cutting-edge
performance. For example, its low parasitic energy
consumption, fast kinetics and low volatility help to
reduce the cost of operation and amine consumption.
•
Track record: The technology is proven in large-scale
CCS applications, having captured more than 5 Mtpa
CO2 from a power station flue gas in Canada since its
start-up in 2014.
Technip Energies support integration of CANSOLV™
CO2 Capture System into both new build and existing
plants. With a strong focus on optimum heat and energy
integration, intelligent use of space and tie-ins, enhanced
constructability and construction methodologies and
project management excellence, Technip Energies ensure
the best possible application of CANSOLV™ System for
each facility.
Shell Catalysts & Technologies and Technip Energies
have been working as an alliance since 2012, developing
continuous
technology
improvements
to
enhance
performance and reduce both capital and operational
expenditure. We have been working in partnership to
deliver a wide range of carbon capture unit sizes and
offerings, to meet the needs of every emitter. Our pilot
plant facilities offer in-situ testing and performance
verification for all types of flue gas, whereas our small to
mid-scale modular and containerized units deliver cost
and schedule enhancements and project execution risk
reduction in comparison with conventional bespoke
approaches. Our robust, large-scale bespoke designs have
been proven to cater to the most complex of projects and
world first applications.
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DESCRIPTION
PROCESS DESCRIPTION
Figure 1 shows the CANSOLV™ CO2 Capture System. The
key steps are:
1.
Feed gas is quenched and saturated in a circulated
water pre-scrubber.
2. Gas contacts the lean amine solution in a counter-
current mass transfer, packed absorption column.
3. CO2 is absorbed and the treated gas exits to
atmosphere.
4. Midway along the column, partially loaded amine is
removed from the tower, cooled and reintroduced
over a layer of mass-transfer packing.
5. CO2-rich amine from the absorption column is pumped
through a lean–rich amine heat exchanger and then
on to the regeneration column.
6. Rising, low-pressure saturated steam in the column
regenerates the lean amine solution. CO2 is recovered
as a pure, water-saturated product.
7.
Lean amine is pumped from the stripper reboiler to the
absorption column for reuse in capturing CO2.
8. The CO2 is directed to by-product management
systems.
9. Energy is recovered through a system such as a
mechanical vapour recompression compressor and/
or a condensate flash, which helps to reduce the net
reboiler duty requirements for amine regeneration.
PROOF POINT: SASKPOWER 1 MTPA CCS PROJECT
Because of tighter regulations, SaskPower needed to
reduce CO2 and SO2 emissions at its Boundary Dam power
station in Saskatchewan, Canada, which is a significant
source of power for the region. After carefully evaluating
a range of technical options, SaskPower chose to add
a CANSOLV™ SO2–CO2 Integrated Capture System for
combined carbon capture and flue-gas desulphurization.
It opted to do this for a 150-MW unit that was due for
refurbishment. This involved adding a 55-m-tall CO2
absorber, a 40-m-tall CO2 stripper, a 31-m tall SO2 absorber
and a 17-m-tall SO2 stripper. In 2014, the power station
became the first in the world to successfully use CCS at
scale. The plant has been in operation now for over 7 years
with the capacity to capture up to 1 Mtpa CO2, thereby
helping SaskPower to meet strict Canadian regulations
on CO2 emissions from coal-fired power stations and
thus retain its licence to operate. The CO2 is compressed,
transported through pipelines and permanently stored in
deep geological formations as part of an enhanced-oil-
recovery operation. The captured SO2 is converted to 60
t/d of a marketable sulphuric acid that can be used as a
feedstock for the local fertiliser industry. The learnings from
this still-operating, first-of-a-kind deployment continue to
help develop Shell’s CANSOLV™ CO2 capture system and
promote and develop CCS projects globally.
PROOF POINT: POLARIS CCS PROJECT
Shell’s CANSOLV™ CO2 Capture System has been selected
for the proposed Polaris CCS project, one of a series of
low-carbon opportunities being explored to decarbonize
the Scotford complex, Alberta, Canada, to create one
of Shell’s proposed five global energy and chemicals
parks. The initial phase is expected to start operations in
about the middle of the current decade, subject to a final
investment decision by Shell, which is expected in 2023.
Polaris would have storage capacity of about 300 million
tonnes of CO2 over the life of the project. When fully built,
Polaris would contribute to the region becoming a blue
hydrogen hub.
PROOF
POINT:
HAFSLUND
OSLO
CELSIO
CCS
PROJECT
Shell Catalysts & Technologies and Technip Energies are
supporting Hafslund Oslo Celsio to build the world’s first
carbon capture facility on a waste-to-energy plant as part
of a full value chain, with transportation and permanent
storage. The carbon capture plant at the waste to energy
facility in Oslo will reduce the city of Oslo’s fossil CO2
emissions by 17%. As their partner from initial concept
through to construction, Shell Catalysts & Technologies
and Technip Energies are assisting Hafslund Oslo Celsio
to turn their ambition into commercial reality. With the
opening ceremony on site in September 2022 and laying
the initial groundwork for the commercial plant, Shell
Catalysts & Technologies and Technip Energies are now
continuing their joint journey to final project delivery and
operation by 2026.
STATE OF THE ART: CCS TECHNOLOGIES 2023
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DESCRIPTION
CO2 CAPTURE TECHNOLOGY FOR LOW PARTIAL
PRESSURE FLUE GAS
NRICI started the research on CO2 capture technology for
low partial pressure flue gas as early as 1980s. With MEA
solvent as the main body, in response to the problems of
corrosion and degradation of flue gas carbon capture
units in the industry at that time, NRICI has developed the
corresponding corrosion inhibitor and antioxidant system
and formed the first generation of flue gas carbon capture
solvent and technology, which was successfully applied
in the flue gas CO2 recovery unit of natural gas boiler in
Guizhou Chitianhua Group in 1999. After that, it has been
applied in Huaneng Beijing Thermal Power Plant 3000 t/
a CO2 recovery unit and Huaneng Shanghai Shidongkou
Power Plant 120,000 t/ a flue gas carbon capture unit,
which has promoted the development of CCUS in China.
By 2015, NRICI successfully screened a high-efficiency and
low-energy capture solvent MA-1 after basic research, lab
scale test and 5Nm3/h test research. After industrialized
pilot study on 40,000 t/a CO2 capture unit in Shengli Power
Plant, it successfully carried out industrialized application
in Sichuan Vinylon Plant, and the results showed that,
compared with the original MEA method, the solvent
circulation volume decreases by 34.7%, the regeneration
energy consumption decreases by 41.8%, the consumption
of circulating water is reduced by 200 t/h, and the cost
is significantly reduced under the condition that the
production requirements are met.
By 2020, NRICI continued to optimize the solvent and
technology, and successfully developed a new high-
efficiency and low-energy capture solvent MA-2. According
to the results of the small-scale and pilot-scale test study,
the comprehensive performance of this solvent is better
than other existing absorption systems on the market, and
finally applied to the largest coal-fired power plant flue gas
carbon capture unit in operation in China - Guohua Jinjie
Power Plant 150,000 t/a flue
gas carbon capture unit. The application result s howed
that under the optimized test conditions, the capture rate
is 96%, the regeneration energy consumption is <2.4GJ/
tCO2, and the operating loss is ~1.0kg/tCO2, and the overall
level reaches the international advanced level.
NCMA DECARBONIZATION TECHNOLOGY
NRICI started research on polyamine decarbonisation
technology
from
the
1980s
and
developed
the
NCMA decarbonisation technology in 2003. Through
proprietary decarbonization solvents, flexible process
flow and precisely matched process parameters, NCMA
decarbonisation technology is able to achieve customized
requirements for CO2 content in purified gas, down
to meeting the requirements for CO2 in the feed gas
to deep-cooled separation systems such as LNG, and
outperforms similar products in the industry in terms of
corrosion and foaming. NRICI’s NCMA decarbonisation
technology has been successfully applied to more than
a hundred decarbonisation units from different gas
sources, extensively proving its fine balance between
decarbonisation performance and energy saving and
consumption reduction. Typical applications include the
natural gas decarbonisation unit at Songnan gas field,
the synthesis gas decarbonisation unit at Chongqing
Fuyuan fertiliser plant, the drygas decarbonisation and
desulphurisation unit at Wuhan Petrochemical refinery, and
the blast furnace gas decarbonisation unit at Xinjiang Bayi
Steel.
CATALYTIC HOT CARBONATE DECARBONIZATION
TECHNOLOGY
Depending on the type of reaction cycle gas, the current
NRICI catalytichotcarbonate decarbonisation technology
is mainly applied to two gas sources, the Fischer-Tropsch
reaction cycle gas and the EOEG cycle gas.
In
the
area
of
Fischer-Tropsch
recirculating
gas
decarbonisation, NRICI started the development of a pilot
process package as early as 2005, and has now formed a
monopoly in the field of recirculating gas decarbonisation
for coal-to-oil projects in China. Typical application cases
include Shaanxi Future Energy’s 1 million t/a and Shenhua
Ningxia Coal’s 2 x 2 million t/a coal-to-oil circulating gas
decarbonisation plant.
In the field of EOEG recirculating gas decarbonisation,
NRICI has successfully reduced the CO2 molar fraction
of the reactor inlet gas from 4.45% to below 2% after
a domestic modification at Sinopec Tianjin Branch in
2009. Subsequently, it has been successfully applied in
PetroChina Xinjiang Dushanzi Petrochemical and Sinopec
Maoming Branch. The application results show that th
technology has achieved better performance indicators
than overseas introduced technologies
SUMMARY
BENEFITS
•
Rich experience in carbon capture engineering, able to skillfully solve various problems encountered during the
operation of industrial carbon capture units.
•
Well established testing and analysis facilities, able to carry out various small- scale and pilot- scale test studies in the
field of carbon capture and utilization
•
Continuous R&D capability, able to continuously optimize and improve the existing carbon capture solvents,
processes and equipment.
•
Advanced technology user, overall at a domestic leading international advanced level in the field of carbon capture
technology.
•
Customised Technology solutions, provide the best technical solutions to obtain the most economical and efficient
carbon capture products according to customer needs.
NAME OF TECHNOLOGY
SINOPEC Nanjing Research Institute of Chemical Industry
Co., Ltd. (NRICI) was founded in 1958, formerly known as
Nanjing Chemical Industrial Institute of the Ministry of
Chemical Industry, is a technology enterprise specialized in
the research, development, design and production of the
chemical products.
NRICI has long been committed to the research and
development of CO2 capture and utilization technology.
Presently, 3 types of CO2 capture technologies have
achieved mature industrial applications, including CO2
capture technology for low partial pressure flue gas,
NCMA decarbonization technology, catalytic hot carbonate
decarbonization technology. Besides, NRICI is developing
new carbon capture and utilization technologies, such
as new solvents, membrane separation, chemical and
mineralization utilization, etc.
CONTACT
Email: guobs.nhgs@sinopec.com
Web:
www.sinopec.com
SINOPEC NANJING RESEARCH INSTITUTE OF
CHEMICAL INDUSTRY CO. , LTD
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NEW CO2 CAPTURE SOLVENTS
In addition to traditional amine solvents, NRICI has also
carried out research and development of new CO2
capture solvents such as ionic liquids, amino acid salts
and phase change absorbent. As CO2 capture solvents
with the potential to replace amine solvents for large-scale
industrialisation in the future, ionic liquids, amino acid salts
and phase change absorbent have significant advantages
in a reas such as loss, stability and energy consumption. At
present, the ionic liquid flue gas carbon capture technology
has completed a 50Nm3/h pilot test, while the amino acid
salt and phase change absorber have completed a 3Nm3/h
enlarge test, and a pilot test of 50Nm3/h phase change
absorbent for flue gas CO2 capture is underway. In the
future, NRICI will continue to optimise and improve the
formulation and process in order to realise the industrial
application of the new CO2 capture solvent as soon as
possible.
ADSORPTION METHOD
The adsorption method of CO2 capture technology can
effectively overcome the problems of easy volatility,
high energy consumption and corrosiveness of the
absorption method, which is one of the main research
directions of CO2 capture technology at present. NRICI,
in cooperation with Sichuan University, has jointly
carried out the development of amine-loaded porous
adsorbent decarbonisation technology. 1 Nm3/h solid
amine adsorption for CO2 capture has been completed,
and the developed adsorbent has an adsorption capacity
>160mgCO2/g after 50 adsorption and desorption cycles,
and the total energy consumption is about 2.39 GJ/tCO2.
In addition, NRICI together with Nanjing Normal University,
has carried out research on integrated CO adsorption-
catalytic conversion technology. Smallscale test has shown
that the preferred bifunctional adsorbent has a CO2 capture
efficiency greater than 90%, a CO2 conversion rate greater
than 80% and a selectivity greater than 95%.
MEMBRANE SEPARATION METHOD
Membrane separation is a promising method for capturing
CO2 from flue gas due to its simplicity, low investment
in equipment, low energy consumption, flexibility in
operation and small footprint. NRICI, together with Tianjin
University and Dalian Institute of Chemical Physics,
CAS, based on national key R&D projects, has carried
out a 30Nm3 /h pilot test and a 50,000Nm3 /d industrial
demonstration research. Among them, the 50,000Nm3 /d
industrial demonstration is the first in China for membrane
separation with independent intellectual property rights.
The demonstration results showed that the CO2 purity
is >95% and CO2 recovery rate is >80% after three-stage
membrane separation, which has reached the international
advanced level.
Figure 1: 50Nm3/h ionic liquid pilot test
Figure 3: 50000Nm3/d membrane separation demonstration
Figure 2: 3Nm3/h phase change absorber enlarge test
STATE OF THE ART: CCS TECHNOLOGIES 2023
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DESCRIPTION
OXYFUEL
Oxyfuel is a mature and robust technology based on
commercially proven components. When used in plants
firing carbon neutral fuels, including biomass, residues, and
waste, Oxyfuel leads to overall negative carbon emissions
or the production of biogenic and sustainably sourced CO2
for further synthesis.
The technology was demonstrated at a 30 MWth facility
in the Fundacion Ciudad de la Energia (CIUDEN), Spain
during the 2010s, accumulating thousands of operational
hours under various conditions.. Subsequently, commercial
development with partners led to the completion of FEED
activities and development of a readily available 300 MWe
Oxyfuel power plant design. SFW’s engineering and R&D
experts have continued to develop the solution and adapt
innovations into the delivery of new carbon capture plant
designs.
Oxyfuel applied in circulating fluidized beds (CFBs)
allows capturing carbon and taking full advantage of the
efficient circulation and management of solids and gases.
Beside the fuel flexibility, CFBs hydrodynamics enable
different fluidizing gas regimes, switching between air and
oxyfuel mode or different oxygen enrichment levels while
maintaining elevated performance of energy generation.
Oxyfuel can be applied as a retrofit in existing CFB plants
or as part of a new build project. In both scenarios, the
efficient energy generation leads to lower emissions per
unit of energy and can increase the gross production of
energy from the power plant or industrial boiler.
The technology allows sector coupling and industrial
synergy, whereas by-product oxygen from hydrogen
electrolysis can be utilized reducing production costs for
both capturing carbon and the further synthesis of green
chemicals, fuels and materials.
FEATURED PROJECT:
30 MWTH OXYFUEL PLANT IN PONFERRADA, SPAIN
SFW realized a carbon capture demonstration plant in
cooperation with Endesa and CIUDEN during 2009-2017
(see picture left). SFW’s ongoing project development
activities in close collaboration with industrial partners aims
for commercial operation starting from 2026 for Oxyfuel
fired biomass and energy from waste plants.
•
No additional OPEX related to solvent procurement
and waste disposal
•
Can be applied as part of a post-combustion capture
solution such as Calcium looping (CaL)
SUMMARY
BENEFITS
•
Wide applicability to solid, gas and liquid fuels
•
Increases operational flexibility compared to air-fired units
•
More efficient energy generation, higher fuel capacity in similar sized air-fired units
•
Low energy penalty of 1.7 GJ/tCO2, mainly consumed in oxygen production and CO2 compression
•
Enables sector coupling and oxygen synergy with green H2 synthesis plants, further reducing the energy penalty
•
New builds for optimized Oxyfuel performance reduce equipment sizing
OXYFUEL SOLUTIONS
SFW’s Circulating Fluidized Bed (CFB) technology can
be operated in an oxygen-rich environment allowing the
highly efficient recovery of heat and power. This produces
a concentrated CO2 stream readily available for capture
purposes rather than the typical flue gas emitted.
By replacing air in typical energy generation units with
oxygen and recirculated CO2 rich gas, capturing emissions
becomes part of the integrated energy production step.
This leads to significant reduction in energy penalty
typically required with capturing CO2 from diluted flue gas.
CONTACT
Email: mohamed.magdeldin@shi-g.com
Web:
www.shi-fw.com
SUMITOMO SHI FW
Schematic of SFW fluidized bed solutions. Source (Sumitomo
SHI FW)
Gas composition and heat flux ratio in SFW fluidized bed solution
in both Air fired and Oxyfuel operation. Source (Sumitomo SHI
FW)
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DESCRIPTION
CALCIUM LOOPING
Calcium looping or CaL utilizes a natural and non-toxic
sorbent, calcium, to capture and release high purity CO2.
The energy required to capture CO2 is supplied via the
oxyfuel calcination of sustainably sourced bio-residues and
waste.
CaL creates added value for industrial plant operators in
the form of circular economy applications, decarbonizing
energy
generation
and
enabling
sector
coupling
opportunities. In essence, CaL addresses scope 1, 2
and 3 emissions. CaL is supplied either as a tail-end
configuration, capturing CO2 and producing energy and
lime, or as an integrated configuration in which the capture
system exchanges material and heat streams with existing
industrial units.
As such, CaL can be integrated to any industrial emission
source, especially those with an existing lime cycle in
operation such as cement, steel, and pulp and paper. The
sorbent purged from the capture system, a mixture of lime
and valuable minerals, is a viable feedstock, for the green
manufacturing of construction materials.
Like oxyfuel, CaL provides synergy with green hydrogen
plants, whereas cheap and available by-product oxygen
is utilized for the carbon capture purposes. This leads to
reductions in capture costs and the efficient synthesis of
carbon negative fuels and materials.
CaL is a multiproduct technology which drives project
feasbility due to numerous potential revenue streams, such
as, excess electricity, high quality heat, waste gate fees,
carbon removal credits, calcined lime and hydrogen or
nitrogen from the oxygen production plant.
Calcium Looping has been tested and demonstrated since
2012 under industrial operating conditions at the La Pareda
power plant, Spain. Sumitomo SHI FW has supplied the
demonstration unit and continued to support innovation
with our technical advisory services
FEATURED PROJECTS:
1.7 MW CaL demo plant in LaPareda, Spain
Supplied and commissioned by Sumitomo SHI FW in
2012, the plant (see picture left) demonstrated a capture
efficiency of over 90%. The plant has continued to operate
flexibly for over 5000 hours under different process
conditions to optimize the technology.
CaLby2030 project for hard to abate sectors
Sumitomo SHI FW will design and engineer three
integrated CaL pilot plants to be operated in relevant
industrial environment across Europe. The demonstration
campaigns will be carried out with the aim of exceeding
90% CO2 capture rates and even approaching 99% in
specific configurations. The demonstrated results will be
then scaled up to generate concepts and basic designs
for the commercial carbon capture projects for Thomas
Zement’s integrated cement plant in Karsdorf, Germany,
Alleima’s Sandviken steelworks plant in Sweden, Hunosa’s
LaPareda power plant in Spain and IREN’s waste to energy
plants in Italy.
HERCCULES project for WtE plants
SFW will engineer a CaL carbon capture plant to be
installed at the Milan Silla-2 waste-to-energy plant,
owned and managed by a2a Ambiente, a member of the
a2a group. The plant is one of the largest Italian waste
management facilities that handles around 550 000
tons of municipal solid waste and non-hazardous special
waste per year. The pilot plant will operate for up to 4000
hours and the project will conclude with the design and
development of FOAK commercial size facility.
SUMMARY
BENEFITS
Added value in the form of revenue streams from green electricity and lime
•
CO2 capture efficiency higher than 90%
•
Lower energy penalty than from other post combustion capture technologies
•
Captures other acid gases present in flue gas
•
Fluidized bed can handle challenging flue gas conditions (higher temperature and level of impurities compared to
liquid solvent solutions such as amine scrubbing)
•
Commercially available, scalable, and cost-effective components
•
Can be integrated to emission source in cement, steel and other carbon intensive industry
•
Sector coupling and oxygen synergy with green H2 synthesis plants
CALCIUM LOOPING
SFW’s Calcium Looping (CaL) is a scalable and retrofittable
post combustion CO2 capture technology based on
Circulating Fluidised Bed reactors (CFBs). The technology
is built on SFW’s experience of delivering over 500 CFB
commercial units.
It is a cost- and environmentally effective and highly
adaptable solution for capturing carbon emissions from
multiple industries. With Calcium Looping technology, we
at SFW serve the energy from waste, cement, steel, pulp &
paper and metallurgical industries.
CONTACT
Email: mohamed.magdeldin@shi-g.com
Web:
www.shi-fw.com
SUMITOMO SHI FW (SFW)
Sector coupling opportunity and material flows enabled by CaL
capture system (Source: HERCCULES project)
CaL industrial cases examined in the CaLby2030 project
(Source: CaLby2030 project)
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DESCRIPTION
HOT POTASSIUM CARBONATE, HPC
SFW’s Hot Potassium Carbonate (HPC) capture technology
starts with the cooling and compression of flue gas to
enhance CO2 absorption. The capture system removes
CO2 and regenerates the solvent via the following
reversible reaction:
K2CO3 + CO2 + H2O ↔ 2KHCO3.
Expanding the CO2 depleted flue gases over an expander,
recovers a large part of the compression energy. The heat
recuperated from the flue gas and product CO2 streams
is used internally in the capture system and the remaining
heat can be exported to an available district heating
network.
The SFW HPC plant is aimed at producing biogenic CO2
from retrofitting biomass and waste to energy plants with
carbon capture, creating potentially negative emissions or
providing biogenic carbon for e-fuel synthesis.
The carbon capture plant can also be delivered as part of
a new build wasteWOIMA® waste-to-energy plant, or be
retrofitted to any other CO2 emitting source.
•
The HPC process gives a high capture rate over 90%
and produces a CO2 product and yields a high purity
CO2 product suitable for compression purposes.
•
The HPC process can be powered by electricity, or
a combination of steam and electricity, giving more
flexibility.
•
The Full Electric Capsol EoP® technology claims for
a low energy consumption between 0.7 and 1.5 GJ/
ton CO2 captured and minimizes the disturbance of
existing operations at the site during construction.
•
The heat recovered from the HPC process can be
recovered in district heating
SUMMARY
BENEFITS
•
HPC is a well-proven carbon capture process with hundreds of references and decades of operational experience in
the chemical and Oil & Gas industries.
•
Potassium carbonate is a widely and freely available material that is tolerant to oxygen, non-toxic, non-volatile, and
non-carcinogenic.
•
This makes the HPC solvent low-cost with low make-up need, reducing the solvent management cost of the carbon
capture plant.
•
It further ensures that the HPC solvent does not pose risks to environment and health, facilitating simpler permitting.
HOT POTASSIUM CARBONATE
SFW’s liquid solvent based carbon capture solution is
based on the well-proven Hot Potassium Carbonate (HPC)
process, enabling capture rates of over 90% from industrial
stacks. HPC is a widely available, low-cost, safe, and
environmentally friendly solvent.
The
SFW
HPC
solution
includes
the
proprietary
Capsol EoP® End-Of-Pipe technology for lower energy
consumption in the process than comparable post-
combustion capture technologies. The solutions can be
powered with electricity only or a combination of power
and steam, giving more flexibility in implementation.
CONTACT
Email: mohamed.magdeldin@shi-g.com
Web:
www.shi-fw.com
SUMITOMO SHI FW
Schematic of HPC solution (Source: Capsol Technologies AS)
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DESCRIPTION
TOSHIBA’S CARBON CAPTURE TECHNOLOGY IMPLEMENTATION FLOW
Toshiba has focused on continuing research and development activities for post-combustion CO2 capture technology
and possess its own pilot plant for testing and development of high-performance amine-based solvents, efficient process
design conditions, degradation evaluations and applied it to various commercial plants.
Toshiba has developed the high-performance amine solvents (TS-1), and most efficient amine emission mitigation
technology which uses spray type washing system to minimize amine emissions levels which are safe for human and
aquatic life in surrounding atmosphere.
SUMMARY
BENEFITS
•
Significantly low recovery energy demand resulting in low steam consumption
•
Low solvent degradation and low amine loss resulting in longer service life
•
Possess extensive experience with integrated utilities, operations and maintenance of carbon capture plant with coal/
biomass /incineration (WtE) plant.
•
Applicable to both existing and new builds power plants and providing CO2 purity in excess of 99.9%.
•
Adapting to customer’s demand for both full and partial CO2 capture.
•
Possess own pilot plant to carry out in-house research & development activities.
AMINE-BASED POST-COMBUSTION CAPTURE TECHNOLOGY
Amine-based post-combustion CO2 capture is a promising
technique that can be employed at large scale to various
flue gases safely in order to ensure a substantial reduction
in CO2 emissions from man-made sources of CO2 such as
the power generation industry, cement industry, iron, and
steel industry and so on. Based on this understanding,
Toshiba has focused on developing post-combustion CO2
capture technology since 2007 and has designed and
constructed a 10- tpd CO2 scale pilot plant at Mikawa city,
Japan in September 2009 which accomplished more than
13,000 hours of operation at present with live flue gases
from biomass/coal-fired thermal power plant. Through the
long operation of its own pilot plant in Mikawa, Toshiba
demonstrated high reliability and stable operation under a
wide range of process conditions which eventually allowed
Toshiba to deploy its proven CO2 capture technology at a
commercial scale at Saga Incineration plant (10 tpd CO2
scale) and Demonstration plant of 600 tpd CO2 scale in
Japan. Toshiba also developed and employed its own
proprietary amine-based aqueous solution and efficient
process techniques in aforesaid commercial projects which
have shown significant reduction in CO2 recovery energy,
less degradation of solvent, and lower amine emissions.
CONTACT
Email: keisuke1.hasegawa@toshiba.co.jp
Web:
www.global.toshiba/ww/company/energy.html
TOSHIBA ENERGY SYSTEMS & SOLUTIONS
CORPORATION
Picture of Mikawa pilot plant
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SAGA CCU PLANT 10 TPD CO2
•
World’s first commercial-use CCU system constructed
in a waste incineration plant.
•
CO2 offtake primarily used for algae cultivation
and also used for cucumber cultivation as a smart
agriculture.
•
Accomplished long hours of operation (more than 6
years) of capturing CO2 from live flue gases from waste
incineration plant having variable CO2 concentrations.
•
Demonstrated
easy
integration
techniques
of
operating CO2 capture plant with waste incineration
plant.
•
Possess know-how of stable plant operation and real-
time performance data including solvent degradation.
•
Possess experience working as a partner to Saga city
incineration plant and can act as an important partner
to guide on integrated plant operation.
Specification
•
Location: Saga City, Saga City Waste incineration (WtE)
plant
•
Commenced Operation: September 2016
•
Source Gas: Flue gas from Waste incineration (WtE)
plant
•
Captured CO2: 10 tpd CO2
•
Capture rate: > 90%
•
CO2 Purity: > 99.9%
CO2 CAPTURE DEMONSTRATION PLANT 600 TPD CO2
OF MINISTRY OF THE ENVIRONMENT, JAPAN
•
World’s first BECCS ready project integrated with 100%
Biomass based thermal power plant.
•
This plant captures 600 tpd CO2 from the flue gas of
the Mikawa Power Plant (more than 50% of its total
emissions) and is integrated with this power plant
with turbine extraction steam feeding the energy for
desorbing CO2 at the stripper.
•
CO2 capture plant applied with Toshiba proprietary
solvent TS-1 with CO2 concentration as 15vol% in dry
basis
•
Demonstrated integrated operation of CO2 capture
plant with 100% Biomass based thermal power plant.
•
This Demonstration Plant applied with Toshiba novel
technology Spray type washing system that has shown
drastic effect of suppressing total amine emission to
the atmosphere.
•
Toshiba is also the Steam turbine system supplier and
has immense experience of steam turbine operation.
Thus, we can integrate CO2 capture plant with thermal
power plant and have experience of integration of
large size CO2 capture plant in this Ministry of the
Environment project
Specification
•
Location : Omuta City, Fukuoka Inside Mikawa Thermal
Power Plant
•
(Property of SIGMA POWER Ariake Co.Ltd.)
•
Commenced Operation : October 2020
•
Source Gas : Flue gas from biomass fired thermal
power plant
•
Captured CO2 : 600 tpd CO2
•
Solvent : Toshiba solvent-1 (TS-1)
•
CO2 in flue gas : 15 vol.% in dry base
•
Capture rate : > 90%
THE FUTURE OF AMINE SOLVENT TECHNOLOGY
DEVELOPMENT
Toshiba currently involves in developing the next
generation of amine solvents that achieves low energy
levels similar to TS-1, while also having characteristics of
better stability (resistance to degradation) and low amine
emission.
After conducting long-term testing, we plan to supply it to
the market for our customers.
Specifically, regarding lower amine emissions, Toshiba
intends to offer a pathbreaking technology with very low
amine emission by combining Toshiba’s proprietary spray
technology with the low amine emission next-generation
solvent.
MIKAWA PILOT PLANT 10 TPD CO2
Tested
in-house
developed
amine
based
solvent
performance (CO2 capture amount, CO2 capture rate,
CO2 recovery energy, etc.) against CO2 gas concentration
ranging from 4 to 30 vol %.
•
Evaluated
system
improvement
with
various
components.
•
Demonstrated more than 13,000 hours of operation
on a live flue gas of biomass/coal fired thermal power
plant
•
Achieved CO2 recovery energy less than 2.4 GJ/ ton-
CO2 (At 90% CO2 Capture, CO2 Conc. approx. 12% vol)
Specification
•
Location: Omuta City, Fukuoka Inside Mikawa Thermal
Power Plant (Property of SIGMA POWER Ariake
Co.Ltd.)
•
Commenced Operation: September 2009
•
Source Gas: Flue gas from biomass/coal fired thermal
power plant
•
Captured CO2: 10 tpd CO2
•
Capture rate: > 90%
Picture of Saga CCU commercial plant
Picture of Demonstration plant of Ministry of the Environment,
Japan
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DESCRIPTION
CO2 CAPTURE PLANT PROCESS
The Svante carbon capture process consists of a series of
steps which include passing flue gas, regenerating steam,
and conditioning air through structured adsorbent beds in
a specific order.
1.
Adsorption: The first step in the process is the
introduction of the feed gas into the structured
adsorbent beds, where CO2 is adsorbed onto the
surface of the adsorbent, while the remainder of the
flue gas mainly N2, O2 and H2O is sent to the stack as
spent/exhaust gas.
2. Regeneration: The CO2-rich adsorbent bed then
rotates to a sector of the process where low pressure
steam flows through it, requiring only a small amount
of superheat to overcome heat losses from the
system. This is the first regeneration step, where
steam regenerates the adsorbent, releasing a stream
composed primarily of CO2 and steam.
3. Conditioning: After regeneration with steam, the
bed rotates through a sector of the process where
heated ambient air is used to condition and cool the
structured adsorbent. The ambient air stream, termed
Conditioning Gas, removes most of the water vapor
from the adsorbent. The adsorption, regeneration, and
conditioning functions described above are integrated
and implemented in the RAM, as shown in the figure
below.
Svante is on the 2023 Global Cleantech 100 and was
ranked second among private companies in the Corporate
Knights Future 50 Fastest-Growing Sustainable Companies
in Canada. Svante was also acknowledged in the 2023
XB100, the definitive ranking of the world’s top 100 private
deep tech companies, hosted by XPRIZE and Bessemer
Venture Partners.
For more information on Svante, visit www.svanteinc.com.
SUMMARY
BENEFITS
•
Svante’s technology utilizes a single piece of compact equipment enabling a competitive reduction in capital costs
compared to first generation approaches.
•
Capacity is scalable in multiples of individual Rotating Adsorption Machines (RAMs) between 500 and 5000 tpd of
CO2 captured, depending on the application and product purity requirements.
•
Svante’s technology is flexible by using different adsorbents and can target low and high concentration industrial flue
gases.
•
Inherent ability to load follow and start and stop extremely quickly by easily controlling the rotation speed of the RAM.
This feature enables CO2 capture from intermittent process such as lime production PFR kilns and electric arc furnaces.
•
Svante’s proprietary VeloxoTherm™ process is environmentally friendly based on novel Structured Adsorbent Beds
(SAB), which are not subject to nitrosamine and nitramine emissions.
•
No process safety associated with new hazardous chemicals being brought onsite.
•
Svante has built world-class collaborations and partnerships with world-class organizations across the CCUS value
chain, including project developers, engineering, construction, and procurement companies, as well as utilization,
transportation, and sequestration entities, which enables Svante’s customers manage their CO2 emissions from source
to sink.
CO2 CAPTURE PLANT PROCESS
Capturing of CO2 from industrial operations using chemical
solvents is technically proven, but the costs in terms
of capital and energy use are high and the potential
for toxic chemical emissions has prompted developers
to seek other technological approaches. One avenue
showing promise is the use of solid adsorbents. Svante
Technologies Inc. (Svante) has developed a novel solution
to capture large-scale CO2 emissions from hard-to-abate
industries such as cement, hydrogen, oil & gas, aluminum,
chemicals, pulp & paper, and more. The CO2 captured can
be either safely stored deep underground or used to make
other products in a closed loop. Svante’s post-combustion
capture technology is currently being deployed in the field
at pilot plant-scale by industry leaders in the energy and
cement manufacturing sectors, including:
CO2MENT Pilot Plant Project: Lafarge Canada and Svante
launched this one tonne per day (tpd) project in 2019 at
a cement plant in Richmond, British Columbia, Canada.
The CO2 captured here is planned to be used to make
products such as sustainable aviation fuel, makeup bases,
snowboard waxes, and more.
Cenovus: (formerly Husky Energy): This is a 30 tpd
demonstration plant, which launched in 2019 at an
industrial facility in Lloydminster, Saskatchewan, Canada.
Chevron USA: Svante’s latest pilot-scale project, a carbon
capture plant set to capture 25 tpd came online in the
Spring of 2023 in Bakersfield, California, USA.
In addition, several engineering projects for commercial-
scale carbon capture projects ranging from 500 to 4,500
tpd are underway in North America and Europe.
To date, Svante has attracted more than US$500 million in
funding since it was founded in 2007, with the latest Series
E fundraising round closing at a record-breaking US $318M
with Chevron New Energies as the lead investor. Other
participants included new and existing investors from large
entities such as GE Vernova, 3M Ventures (the venture
capital arm of 3M), United Airlines Ventures, Samsung
Ventures, and more.
The company is currently expanding its commercial filter
manufacturing facility in Canada. In 2024, the new facility,
The Centre of Excellence for Carbon Capture & Removal,
located in Burnaby, British Columbia, Canada will have
an annual capacity to deliver filter modules capable of
removing 5 Mtpa CO2.
CONTACT
Email: cnitta@svanteinc.com
Web:
www.svanteinc.com
SVANTE
Svante’s energy efficient and low-cost technology, the
VeloxoTherm™ carbon capture process, is an intensified
rapid-cycle Temperature Swing Adsorption (TSA) system
using advanced Structured Adsorbent Beds (SAB). This
novel process is designed to capture CO2 directly from
industrial sources and release pure CO2 in less than
60 seconds, compared to hours for other technologies
and requiring significantly less capital cost. The capture
process is implemented via a device similar to that of
regenerative air heaters widely used in power plants, in
which a proprietary structured adsorbent is arranged on
a circular rotating structure, known as a Rotary Adsorption
Machine (RAM). The device simultaneously exposes
different segments of the structure to each step of the
TSA cycle. A key advancement is the development of
innovative adsorbent materials, which enable the use of a
rapid temperature swing cycle.
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TRANSPORT
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DESCRIPTION
Transmission is often considered to be the low-tech
piece in the CCUS value chain, however a vast pipeline
expansion is needed if CCUS is to take its place in the
Future Energy world. The arms of this new pipeline
network will reach throughout populated areas and must
be designed to prevent rupture, “running fracture” and the
hazards of CO2 gas release.
Impurities in CO2 can adversely affect transmission pipeline
design and operation. In the coming era of growth, fluid
“quality” specifications will emerge, and will be eventually
regulated for hubs and networks. However, many CCUS
projects will require “point-to-point” transmission pipelines.
These may seek to transmit and inject CO2 with challenging
impurities such as hydrogen sulphide, and potentially
increased water content, in an effort to reduce the overall
capital and operating cost of the supply chain.
Whilst pipeline design standards such as DNV-RP-F104
(Design and Operation of Carbon Dioxide Pipelines)
continues to evolve, the process of designing a pipeline
is far from fully codified. It can also be very iterative and
inefficient.
An ill-disciplined and unstructured approach to design can
easily lead to multiple repetitions of the design, impacting
design cost and schedule. Worse still, it can leave the
project owner with some doubt as to whether their final
design is actually optimal from either a capex or an
operability perspective.
GHD’s pipeline engineering team is based in Australia but
works with pipelines worldwide. The Australian pipeline
standard, AS 2885 provides specific design methods for
oil and gas pipelines, with some guidance on CO2 design.
This standard encourages a risk-based and thoughtful
design process and is an excellent platform from which to
develop a formal method to reach optimal CO2 pipeline
designs, without multiple iterations.
GHD will design CO2 pipelines for any jurisdiction in full
compliance with the nominated pipeline standard, however
our journey to reach this destination follows the robust
design methodology that we have developed.
SUMMARY
BENEFITS
•
Reduced FEED cost and schedule
•
Minimal risk when procuring pipeline material
•
Maximum flexibility and operability of installed pipeline assets
•
Sound basis for capex estimating at the end of FEED
GHD OPTIMISED CO2 PIPELINE DESIGN
GHD presents its CO2 pipeline design method, outlining
the importance and complexity of reaching optimal
designs. The GHD method is focused and systematic. It
drives towards the optimal pipeline design with a minimum
of iteration.
For a pipeline, Front End Engineering Design (FEED)
typically takes the design to an advanced state, especially
in the specification of the pipeline steel.
This enables pipeline material to be ordered shortly after
the financial investment decision is made, which is often
necessary due to its long delivery time. FEED also refines
the route, designs major crossings, and allows other long
lead items to be procured. GHD’s approach facilitates
these steps and avoids the common experience of
needing to repeat complex design work as the pipeline
design “evolves”.
CONTACT
Email: anthony.mills@ghd.com
Web:
www.ghd.com/en/
GHD
Inputs
-
Injection pressure
– Flow Scenarios
– Concept route
– Temps
–
Heat xfer coeff
–
Composition
– Topography
– Flow liner (unlikely) ?
– Booster pump sites
where power is available
Outputs
– Inlet Pressure
– NOM Pipe Size(s)
– Pump location & duty confirmed
– Design Pressure
Approximate wall thickness
using design factor from
previous CO2 designs
NO
Gas comp
Operating
P&T
Det Des
Feed
Feed
Concept
Steady state hydraulics
Informal estimate of design
pressure
Release modelling
Safety
Management
Study
Further Inputs
-
Refine route
-
Location analysis
-
Threat analysis
-
Cyclic pressure ?
-
Crossing types
-
Subsea design ?
Outputs
-
Location classes
-
High Consequence zones
-
Fracture control req’ts
-
MLV Spacing
Wall thickness calc
Fracture Control Plan
Market
Check-in
Materials Study
-
Corrosion
-
Stress corrosion cracking
Operations Inputs
-
Start up
-
Stop and cool
-
Restart
-
Depressuring
-
Slugging
-
Hydrates
-
Free water margin
Flow Assurance
(Transient hydraulics)
Injection well design
Crack
arrestors
practical
(Y/N)
Validated
assumption of
200-250J
toughness
available
Validity of
Empirical
Method OK ?
Yes- Proceed
No- Use Failure
Strain Locus
Modelling
Select
strength
Grade
Topo and geotech surveys
(can be FEED or early
Detailed Design)
Detailed Design Tasks
-
Onshore and Offshore detailed design
-
Line pipe procurement
-
Facilities design
-
Crossing design
-
Bending philosophy
-
Others.
Output:
Selected Wall Thickness
Outputs
-
Moisture spec
-
Corrosion allowance ?
-
Min design temp
Outputs
-
Steel type
-
Special req’ts ?
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DON’T CRACK!
BUT IF YOU DO CRACK- TRY TO PULL IT TOGETHER…
The classic concern with CO2 pipelines is running ductile
fracture, where the pipeline “unzips” over an extended
length, thus multiplying the chances that the failure and
subsequent fluid release will coincide with and harm the
public.
“Crack arrestors” were historically used on older pipelines,
but in many cases were applied in a tokenistic way at long
intervals that sometimes failed to meaningfully lower risk
levels. Recent and currently planned projects rely instead
in “intrinsic arrest” pipe, which will arrest running cracks
within a reasonable distance. Fracture control almost
always ends up determining the final wall thickness.
Leading researchers in the field have taken designers
on a challenging journey since 2019. Prior to this time,
CO2 pipelines were designed using a modified “Batelle
Two Curve” (BTCM) method. This method used well
known software- DUCTOUGH™ to model the running
crack and GASDECOM™ to model CO2 decompression.
However, it was recognised that resulting designs could
be unconservative and potentially still be vulnerable to
running ductile fractures.
Since then, a number of methods have been proposed in
quick succession, as shown in the following diagram.
OTHER THINGS TO JUGGLE
Whilst all of this is playing out, the hydraulic modelling
from the Concept stage is expanded into “flow assurance”
work. This considers all the transient conditions where the
real challenge in operating CO2 pipelines occurs, such
as how to start and stop the pipeline, cool-downs, and
depressurization. These processes need to consider the
dangers of hydrate formation, rapid free-water corrosion,
and auto-refrigeration embrittlement.
These design strands weave together to culminate in the
full specification of the pipe material, as well as a good
understanding of the route that the pipeline traverses
and how it will be built. GHD can then estimate costs
more accurately and pipe material can be purchased with
confidence.
GHD reaches out to developers of CCUS projects
worldwide. Our key CCUS team is based in Houston and
Brisbane, Australia. We provide engineering all the way
from CO2 capture plant through to reservoir pore space.
Our pipeline design work is leading-edge but resides
within a complete service offering that also includes CCUS
approvals and environmental work.
At the time of writing, proponents really face a choice
between three main design outcomes:
•
Employ a “conservative design”, which requires
only lab-scale material tests to validate. This usually
involves extra millimetres of steel, and potentially even
over-sizing of the pipeline in order to be able to safely
rely on the results of historical burst tests. However, it
is a valid technique for shorter pipelines.
•
Procure pipe samples and perform full scale burst
tests- this method is likely to produce the most
efficient design on large projects, but extends lead
time considerably.
•
Undertake “Special Assessments”, which involve
highly specialised computer modelling of the running
fracture. (GHD is acquainted with the very few
institutions who can perform this.)
In any of these approaches, it is necessary to know the
phase envelope of the CO2 with its various impurities and
then to identify the temperatures and pressures of different
operating points along the pipeline and in different
seasons. Special modifications to the classical equations of
state may be needed to accurately predict the saturation
pressure.
The designer can then predict how the supercritical
or dense phase CO2 will decompress. When the fluid
saturation line is encountered, the fluid becomes a boiling
liquid that evolves large quantities of CO2 vapour, tending
to maintain the pressure and causing the crack to “keep
running”.
The figure below shows how GHD assessed this on a
recent project.
As at mid-2023, it is possible that the industry leaders are
reverting to highly corrected versions of the BTCM. GHD
continues to track these developments.
The process begins during Concept stage, by defining
fundamentals such as the injection pressure of the target
geo-reservoir. This stage is dominated by the process
of “Steady State Hydraulics”, which allows the pipeline
diameter and design pressure to be nominally set and
determines the need for mainline pump station(s).
Cost estimates using factored metrics from the natural gas
pipeline industry allow the pipeline to be costed at this
stage and if the overall CCUS project appears attractive,
then pipeline design enters the next stage- FEED.
A CO2 pipeline FEED by GHD starts with a materials study,
which identifies any special requirements such as stress
corrosion cracking resistance and proposes a grade of
steel that is likely to be optimal. API 5L Grade X65 is a
likely starting point, however GHD checks in with pipe
merchants at this stage to identify any trends in the market,
which might promote a different strength steel, which may
then increase or decrease wall thickness and therefore
steel tonnage.
Also, during FEED, the pipeline route becomes “real”.
Geographically localized threats to the safety of the
pipeline are identified, as are nearby population centres.
Advanced software such as PHAST™, SLAB™ and CHARM™
are utilised to simulate the release and abrupt partitioning
of CO2 its gaseous and solid (snow) ambient phases and
to examine how prevailing wind and topography might
transport the plume over unexpectedly long distances.
The effect of contaminants such as H2S that are potentially
more dangerous than the CO2 itself is also considered.
AS 2885 calls for a Safety Management Study to formalize
this mile-by-mile risk assessment of the pipeline route,
and GHD advocates this process for pipelines in all
jurisdictions. The results from this process combine with
further design inputs to produce a tentative wall thickness
selection and the process then begins of designing the
pipeline’s “fracture resistance”. A new generation of
pipeline steels has appeared in the last few years. These
offer stellar toughness as measured using the conventional
“Charpy” test but are behaving unusually in some of the
other standard material tests..
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DESCRIPTION
JFE’S MARTENSITIC CRA TUBING
JFE Steel is an integrated steel mill, having various type
of steel product lineup. JFE is also a global supplier of
martensitic stainless steel, especially for Oil Country
Tubular Goods (OCTG) and has wide range of expertise
for steel pipe materials and connection systems. OCTG
were first manufactured and shipped at JFE Steel Chita
Works in 1971. Since then, JFE has been developing and
supplying martensitic CRA tubing globally. Starting from
first 13Cr martensitic stainless sales in 1984, JFE has further
developed with the expertise in the corrosion research
the martensitic CRA materials, from modified 13CR (named
JFE-HP2-13CR) up to 15CR-17CR (named JFE-UHP™-15CR
and JFE-UHP™-17CR) and supplied to the operators of oil &
gas industry with great satisfaction.
JFE’S PREMIUM CONNECTION
JFE’s connection development started in early 1980s. In
the 1990s, JFE introduced the JFEBEAR™. More recently,
in 2011, the JFELION™ connections were developed,
designed to meet today’s toughest well conditions
and industry testing protocols. These JFE’s flagship
connections have been globally supplied over 400,000mt
and 100,000mt, respectively, with satisfaction. In 2018,
JFE have established the connection testing laboratory at
JFE Connections America (JCA) to further accelerate the
connection development and evaluation.
APPLICATIONS OF CRA TUBING AND CONNECTION TO
CO2 UNDERGROUND STORAGE WELLS
With the growing global demand and necessity for carbon
reduction, JFE sets great priority on the supplying of tubing
and connection for the CO2 underground storage wells.
In general, CO2 accelerate the corrosion of injection tubing
material because the CO2 decreases the pH of water. If
other corrosive impurities such as SO2, NO2 and O2 are
included in the CO2, severity to the CO2 tubing will be
increased further.
JFE has evaluated their martensitic CRA grades including
JFE-UHP™-15CR and JFE-UHP™-17CR tubing where they
have shown great CO2 resistant corrosion performance
against certain CCS simulated environments. Some of the
evaluation results were published in the technical paper1)
for AMPP Annual Conference (former NACE International’s
CORROSION Conference & Expo),and will be presented in
the Eurocorr 2023 (The Annual Congress of The European
Federation of Corrosion) as well.
JFE has also evaluated the sealability performance on their
robust JFELION™ connection simulating worst case thermal
shock during CCS operations. JFELION™
showed seal performance even after temperature cycles
between -35C/ambient temperature and rapid cooling with
a temperature drop of 80 degrees Celsius.
JFE has been involved intensely in the material selection
discussion and supply of the tubing for CCS projects.
Starting from 2008, JFE has supplied the CRA tubing with
their premium connections to several CCS projects globally
as shown below in Table 1.
JFE would continue to put weight on the investigation
studies to establish further confidence in different impurity
and water chloride levels depending on the CO2 source/
well environment. JFE is collaborating and discussing
with the operators/industry for optimization and supply
of the CRA tubing for future CCS projects, enhancing the
worldwide storage capacity.
SUMMARY
BENEFITS
JFE-UHP™-15CR and JFE-UHP™-17CR Tubing have following benefits which could contribute the popularization of clients’
CCS projects.
•
Tubing with corrosion resistance against CO2 with contaminated gas condition
•
Lower cost compared to duplex stainless steel and higher CRA tubing
•
Shorter delivery time compared to duplex stainless steel and higher CRA tubing
•
Delivered with JFE’s robust premium connection such as JFEBEAR™ and JFELION™
JFE-UHPTM-15CR AND JFE-UHPTM-17CR TUBING
JFE Steel has been playing a key role of supplying the oil
& gas industry with martensitic corrosion resistant alloy
(CRA) tubing with their own robust premium connections.
With the growing global demand and necessity for carbon
reduction, JFE now sets great priority on the supplying of
tubing and connection for the CO2 underground storage
wells. JFE has evaluated their martensitic CRA grades
including JFE-UHP™-15CR and JFE-UHP™-17CR tubing
together with the JFELION™ connection for the application
in CO2 underground storage wells, where they have shown
great and promising performance for the usage. Starting
from 2008, JFE has supplied the CRA tubing with their
premium connections to several CCS projects globally
to demonstrate the feasibility of CCS and increase the
storage capacity. JFE would continue the collaboration and
discussion with the customers/operators to contribute to
the CCS projects.
CONTACT
Email: h-takai@jfe-steel.co.jp
Web:
www.jfe-steel.co.jp/en/index.html
JFE STEEL CORPORATION
Figure 1: Example of CO2 Corrosion
CO2 Corrosion
No Corrosion
Carbon Steel After 1 year Operation
JFE Material After 1 Year Operation
STATE OF THE ART: CCS TECHNOLOGIES 2023
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REFERENCE
1.
Yuichi Kamo, Kenichiro Eguchi and Hiroyuki Takai, “Corrosion Behavior of Martensite-Based Stainless Steels in
Chloride Solutions Saturated with CO2 Containing Impurity Gases,” AMPP Annual Conference 2023, paper No. 18908
(Denver, Colorado,2023)
YEAR
AREA
MATERIAL
GRADE
OD
(INCH)
WT (POUNDS/
FEET)
CONNECTION
PROJECT TYPE
2008
N. America
HP2-13Cr-95
7
29
JFEBEAR
Commercial
2009
N. America
HP2-13Cr-95
4.5
18.9
JFEBEAR
Commercial
2008
N. America
13Cr-80
9.625
47
JFEBEAR
Commercial
2009
N. America
13Cr-85
4.5
12.6
JFEBEAR
Commercial
2009
Oceania
L80-13Cr
5.5
17
JFEBEAR
Pilot
2014
Japan
L80-13Cr
3.5
12.7
JFEBEAR
Pilot
2014
Japan
HP2-13Cr-110
3.5
12.7
JFEBEAR
Pilot
2022
Oceania
HP2-13Cr-95M
3.5
9.2
JFEBEAR
Commercial
2022
Oceania
L80-13Cr
4.5
13.5
JFEBEAR
Pilot
2022
N. America
L80
9.5
47/53.5
API 5B
Pilot
2022
Europe
UHP17Cr-110
7
29
JFELION
Commercial
2023
Japan
HP1-13Cr-110
OD:2.375” ~ 7”
JFEBEAR
Pilot
2023
N. America
L80-13Cr etc.
OD:2.875” ~ 5.5”
JFEBEAR
Pilot
2024
Asia
HP1-13Cr-110
7
29
JFELION
Pilot
2024
Asia
UHP17Cr-110
7
29
JFELION
Commercial
(Under discussion)
Table 1: JFE’s Steel Pipe Supply Record for CO2 Injection. (Include Projects Under Discussion)
Figure 2: Image of JFE-UHPTM-15CR and JFE-UHPTM-17CR
Figure 3: Image of JFE Premium Connection (JFEBEARTM, JFELIONTM)
Figure 4: JFEBEARTM, JFELIONTM company logos
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DESCRIPTION
WHAT IS DUOLINE 20 GRE LINED TUBING?
Duoline 20 is a Glass Reinforced Epoxy (GRE) composite
liner, which is inserted inside steel tubing to protect it from
corrosion due to CO2, free O2, H2S, chlorides, water, and
other constituents which may exist in the process fluids.
This tubing is used downhole in injection and production
wells. Duoline GRE also mitigates solid deposition inside
the tubing.
Tubing made Carbon steel, lined with Duoline 20 GRE, can
be utilized instead of expensive chrome and higher alloy
steel grades, which are often the appropriate material for
resistance to CO2.
Duoline 20 GRE Lined tubulars have been successfully
employed in a variety of applications where they have
been exposed to extreme process conditions – high
temperatures, high pressures, high concentrations of
dissolved gases, high chlorides, and high flow rates as
well as mechanical “stresses” during multiple downhole
interventions. The success of the technology is based
on extensive testing and trials conducted by operators
worldwide over five decades.
Duoline GRE liners are a proven flow assurance enabler.
Benefits derived from the properties of the system include
elimination of solid deposition, higher flow rates, reduced
frictional losses and higher fluid temperature retention.
These are attributed to the smoother surface of the Duoline
GRE compared to steel, as well as the added insulation
provided by the layers of grout and GRE. Enhanced
flow assurance allows a more consistent, uninterrupted
injectivity rate.
Duoline GRE has been proven to withstand:
•
Temperatures from -51 °C (-60 °F) to 144 °C (291°F)
•
More than 300,000 ppm chlorides
•
100% wet, dry and dense phase CO2
•
Over 18,000 psi pressure
Duoline 20 has been a workhorse in CO2 injection
wells since 1984. This track record provides significant
experience for knowledge transfer into material selection
for carbon injection and utilization downhole in global
CCUS projects.
DESCRIPTION
The Duoline 20 Lining system consists of a fiberglass
reinforced epoxy resin composite liner cemented inside
low alloy carbon steel tubing. The cement transfers fluid
pressure to the steel. The ends of the liner are protected
from mechanical damage by end caps called flares. A
polymeric Corrosion Barrier Ring extends the corrosion
barrier across the coupling between two adjacent flares.
DUOLINE 20 GRE LINED TUBING IN CO2 INJECTION
The first miscible CO2 Injection EOR project in Canada
began in 1984 in the Joffre Viking Tertiary Oil Unit by
Vikor Resources and the Alberta Oil Sands Technology
and Research Authority. This is the first known successful
application of fibreglass-lined tubing to combat CO2
corrosion.
Since then, Duoline 20 has been used extensively by
Equinor, ExxonMobil and Oxy in CO2 injection wells. In the
United States, nearly 20 million feet of Duoline GRE Lined
tubing has been used in CO2 injection wells. In 1996, Statoil
were among the first to use Duoline GRE Lined Tubing in
offshore Water Alternating CO2 (WAG) wells.
Duoline 20 has since become the gold standard for tubing
material in CO2 injection wells, CO2 WAG wells, carbonated
water injection wells and hydrocarbon producers with high
CO2 concentrations. Duoline GRE has been tested and
field-proven to withstand dense phase CO2 (wet and dry)
and low pH solutions from dissolved CO2, for decades.
Duoline 20 GRE lined tubing offers attractive savings
compared to capital intensive high-chrome materials that
are often the metallic selection for CO2 applications.
CCUS projects depend on dehydration of the CO2 gas
to prevent corrosion. It is undoubtedly challenging to
maintain the 100% absence of moisture downhole. The
impact of residual water from the reservoir during shut-in
of CO2 injection wells is also a concern. In such cases, the
dehydration of the gas will prove ineffective in combatting
corrosion downhole. This risk necessitates a pre-emptive
corrosion prevention strategy.
SUMMARY
BENEFITS
There are two distinct contributions that Duoline 20 GRE lined tubing can make to reducing the carbon footprint of a CCUS
project.
•
Firstly, Duoline 20 GRE lining provides a corrosion barrier which protects carbon steel tubing for decades. The
combined system costs a fraction of chrome and higher alloy steel tubing. Additionally, unlike sensitive alloy steels,
Duoline GRE liners will offer consistent corrosion protection irrespective of contaminants in the flue gases from
different industrial sources over the life of the project.
•
Secondly, eliminating the use of chemicals for corrosion inhibition means eliminating carbon emissions from chemical
manufacture, transportation, and injection into the wells over the life of the well.
The above benefits of applying Duoline 20 GRE Lined tubing in CCUS applications enable significant reductions in CAPEX
and OPEX over the lifecycle of the wells. This in turn enhances the overall viability of the project.
DUOLINE 20® FIBERGLASS (GRE) LINED TUBING IN CO2 INJECTION AND SEQUESTRATION
As CCUS projects are driven by the common goal of
reducing global carbon emissions, the technologies
employed in these projects have a critical role to play
in achieving this goal. In several cases, existing ageing
infrastructure from oil or gas field projects is repurposed
for injecting CO2 for up to five more decades. Maxtube
provides a technology that contributes to increasing the
longevity of the asset while reducing the cost and overall
carbon footprint of the project.
Maxtube Limited are the proud owners of Duoline
Technologies in the United States. Duoline are the
pioneers of Fiberglass (GRE) Internal Lining systems, used
to prevent corrosion in downhole tubulars. Over 110 million
feet of Duoline GRE lined tubing has been installed in over
55,000 wells worldwide.
CONTACT
Email: ccs@maxtube.com
Web:
www.maxtube.com
MAXTUBE
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Over the life of CCUS projects, it is expected that the
injected gas may be contaminated with NOx, SOx and
other contaminants from flue gases generated at various
industrial sources. The performance of metallic alternatives
is sensitive to variations in the composition of process
fluids. Duoline GRE liners, on the other hand, will offer
consistent corrosion resistance irrespective of variations in
constituents over the life of the project.
The selection of Duoline GRE lined tubing provides added
insurance against potential process interruptions on the
surface. Any disruption to surface facilities for dehydration
or treatment of the injected gas will not interrupt CO2
injection if the material used downhole is able to withstand
all corrosive elements. It is also noteworthy that repairs due
to avoidable downhole failures are far costlier and time-
consuming than repairs on the surface. Such cases justify
the added insurance of Duoline GRE lining of tubing.
The above points demonstrate how Duoline GRE
enhances the integrity and flow assurance of CO2 injection
systems thereby reducing the overall carbon footprint of
the project. Duoline GRE Lined tubing offers substantial
value to the overall economic and environmental viability
of CCUS projects. Whether the well is completed onshore
or offshore, platform or subsea, Duoline GRE lining is a
single solution for tubing corrosion prevention and flow
assurance.
INDUSTRY AND REGULATORY AUTHORITY
ENDORSEMENTS
Duoline GRE liners have been tested extensively for
resistance to exposure to a variety of industry chemicals,
full-scale combined loading inside tubing, pressure
cycling, high erosional velocities, fatigue, and durability
when exposed to downhole, coiled tubing and wireline,
interventions.
Saudi Aramco, Shell, BP, Eni, and Statoil have conducted
tests to confirm the viability of Duoline 20 GRE lined tubing
as an alternative to chrome alloy steels.
Eni performed qualification tests on Duoline 20 GRE Lined
tubing for high-velocity gas production. These include
tests to confirm the erosion resistance and mechanical
properties of Duoline GRE which proved that its fatigue
resistance is about nine times higher than super-duplex
stainless steel. Direct impact and straight pipe test
results showed a very good resistance of Duoline GRE
comparable to that of a Nickel Alloy 625 sample under
similar conditions.
BP performed comprehensive testing to demonstrate
the fatigue resistance of the system. Duoline GRE lined
assemblies were internally pressurized to 8,000 psi
and exposed to one million load cycles. They were also
subjected to ISO 13679 loading in the first quadrant. None
of the assemblies showed any leaks or signs of damage to
the GRE liner and the components in the connection area.
Duoline GRE has been used in wells with temperatures up
to 145 °C (293 °F) and has also been tested for resistance
to temperatures as low as -51 °C (-60 °F). The resistance of
Duoline GRE to temperature swings is particularly relevant
considering the phase change sensitivity of CO2 relative
to temperature and pressure. Additional testing is planned
to confirm the integrity of the system when exposed to
uncontrolled flash freezing due to rapid pressure drop.
Operators have tested the compatibility of the Duoline
20 GRE Lining System with several premium connections.
These confirm that the Duoline’s GRE lining process
and system components do not affect the connection
dimensions, torque values and gas sealability. Duoline
20 GRE Lining systems have been applied on premium
connection tubing from Tenaris, Vallourec, JFE, and Voest
Alpine, among others.
In the US, experience and good practices recorded in
the field of CO2 injection are documented as regulatory
alternatives and operating practices for the geological
sequestration of CO2 by the United States’ Environmental
Protection Agency (USEPA). Federal Requirements under
the Underground Injection Control (UIC) Program for CO2
sequestration wells, are codified in the US Code of Federal
Regulations, known as the Geologic Sequestration Rule,
which establishes a new class of injection well (Class VI)
and sets minimum technical criteria and well construction
guidelines for these wells for the purpose of protecting
underground sources of drinking water (USDWs). This
guidance describes the construction requirements for an
approved Class VI injection well wherein GRE lined tubing
is well accounted for.
VALUE ADDITION FROM FLOW ASSURANCE BENEFITS
Duoline GRE retains its surface smoothness over its life
which retards, and even eliminates, the nucleation and
subsequent deposition of solids such as scales, paraffins
and hydrates on its surface hence enhancing flow
assurance in wells.
Flow assurance benefits derived from Duoline 20 GRE
Lining have also been attributed to the thermal insulation
provided to the steel by the fiberglass and grout. Eni and
Pertamina have published findings of higher temperature
retention in wells with Duoline GRE lined tubing compared
to bare steel tubing.
For higher thermal insulation requirements, Duoline
can engineer a lining solution compatible with Vacuum
Insulated Tubing (VIT) to combine superior corrosion
resistance with superlative thermal insulation.
Duoline GRE lining system has also been applied to
flowlines. Eni, Shell, and Apache subsidiaries have been
using Duoline GRE lined tubing to construct flowlines
used for the transportation of oil and water. In a worldwide
first, Shell constructed a high-pressure flowline network
using premium connection tubing. In such a system, the
combination of the metal-to-metal seal in the premium
connection tubing, and the Duoline GRE backed by the
steel body of the pipe, ensure that there is no permeation
of dissolved gases through the flowline into the
atmosphere.
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STORAGE
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DESCRIPTION
CMG has been involved in subsurface modeling of the
application of CO2 in the enhanced oil production since the
late 1980’s centered around our GEM reservoir simulator.
Following the Kyoto Protocol in 1998 a change in focus
resulted in the forming of a research consortium between
Research Institute of Innovative Technology for the Earth
(RITE) and Japan Oil Engineering and CMG to enhance
GEM to produce the required capabilities allowing
predictive modeling of the CO2 storage process in deep
saline aquifers.
Further investigations and extensions of the modeling
environment at this time also led to the investigation of CO2
injection into coal seams. This process provided two main
benefits: The potential increase in methane production
due to preferential replacement of the CH4 by CO2 on the
coal surface; as well as the long-term storage of CO2 as it
adhered to the coal surface.
As the safety and liability frameworks were gradually
created, understanding the ability to safely store CO2
underground; the ability to contain the CO2 over extended
periods of hundreds or even thousands of years; and
the type of physical mechanisms that take place over
both the short- and long-term storage, were crucial to
moving the concept of aquifer storage forward. CMG’s
GEM reservoir simulator, originally designed for oil and
gas extraction modeling, was enhanced to provide the
physical mechanisms required to simulate CO2 behavior in
underground formations. This involved:
•
Detailed CO2 solubility calculations for the subsurface
fluids; as well as molecular dispersion and diffusion
models
•
Geochemical modeling to capture the geochemical
interactions between the injected CO2; the reservoir
fluids; and the minerals present in the aquifer rock.
•
Geomechanical analysis of the stresses induced
to determine seal integrity and fault movement;
reactivation of inactive faults leading to undesired flow
and leakage.
•
Temperature effect on fluid movement, geochemical
reactions, and geomechanical response.
•
Coupling to surface facilities
CMG’s CoFlow solution is an Integrated Reservoir &
Production System Modelling software that allows detailed
analysis of the well and pipeline systems feeding CO2
into the subsurface, modelling steady state flow in the
pipeline system. CoFlow’s multi-fidelity, multi-disciplinary,
collaborative modeling environment, allows reservoir and
production engineers to make informed decisions on large
integrated oil and gas projects and is fully integrated with
GEM to provide an end-to-end software solution to model
CO2 transport and storage.
For over 45 years, CMG has brought industry-first
technologies to the market through extensive research
and collaboration. In our recent collaboration, CMG joined
hands with Kongsberg to form a research consortium with
10 other oil and gas industry partners to investigate CO2
storage in depleted oil and gas systems. This consortium
has resulted in software that links Kongsberg’s LedaFlow
transient pipe and well modeling product with CMG’s GEM
reservoir simulator to accurately capture the CO2 behavior
during transport and storage, focusing on the ability to
start up and shut down injection operations safely and
effectively.
Further enhancements of CMG’s GEM simulator have also
been developed over the years to allow for the additional
complications of storage in the low pressure (and lower
temperature) depleted oil and gas reservoirs
1.
Pure CO2 behavior as well as impure mixtures, and the
mixing with existing reservoir hydrocarbons.
2. Rapid cooling to subzero temperatures around
the injection wells and the consequences of such
temperature changes to the local well environment
and ability to inject.
More recently, with the latest software development of
Focus CCS, customers have access to a solution that
supports their process from end-to-end, fast-tracks their
time-to-value, and allows them to make business critical
decisions regarding new CCS ventures, through faster and
more efficient model creation, and automated regulatory
reporting.
CMG’s commitment to bringing industry-first solutions
to market, coupled with high-quality user experience
and expert customer support has always set us apart
from the competition. CMG’s dedicated support team is
comprised of practicing reservoir simulation engineers
who will answer your questions, assist with installation
and resolve technical issues to keep your business
running smoothly. Our team of experienced and skilled
professionals guide users through an immersive online
or in-person learning process that builds capabilities that
can be directly applied to real-world projects. Customer
Success and Consulting experts average at least 10 years
of engineering experience and offer over 30 courses that
cover all recovery processes and reservoir challenges, with
dedicated training facilities and global support.
SUMMARY
BENEFITS
•
De-risk a range of Energy Transition projects related to CO2 storage; H2 storage and production; and geothermal
processes
•
Analyse the subsurface uncertainties associated with injection and storage of CO2
•
Quantify the storage volumes; long term stability; and applicable injection rates for CO2 storage projects
•
Satisfy regulatory requirements through determining the long-term safe containment of CO2
INNOVATORS IN SIMULATION TECHNOLOGY
Computer Modelling Group Ltd. (CMG) (TSX: CMG) is a
global software and consulting company that combines
science and technology with deep industry expertise to
solve complex subsurface and surface challenges for the
new energy industry around the world. For over 45 years,
we have helped organizations unlock value from their
assets through continuous innovation and consultation.
Our expertise spreads across a broad spectrum of energy
workflows, and our technology can help energy companies
navigate this complex and changing landscape. CMG is
headquartered in Calgary, AB, with offices in Houston,
London, Dubai, Bogota, Bengaluru, and Kuala Lumpur.
INNOVATION TO ADVANCE A NEW ENERGY SYSTEM
Longer forecasting timescales, limited subsurface data,
and public safety and environmental concerns increase the
complexity of carbon storage projects exponentially. CMG’s
20 years of experience in helping energy companies use
CO2 injection to enhance oil recovery can be applied to
accelerate the transition safely and effectively to a low-
carbon future. Our knowledge and real-world experience
allow us to help companies in oil and gas and other
carbon-intensive industries like refining, power generation,
and manufacturing make the transition.
CONTACT
Email: Mark.Edmondson@cmgl.ca
Web:
www.cmgl.ca/; https://accelerate.cmgl.ca
CMG
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DESCRIPTION
Exploration Analyst is a straightforward Common Risk
Segment mapping tool based in ESRI’s ArcMap or ArcPro
that convolves any combination of geologic, environmental,
regulatory, infrastructure, or other geospatial inputs to
calculate storage volumetrics and Chance of Success on
a map basis. Because Exploration Analyst has an easy-to-
master user interface and standard ESRI data structures
it can be easily adopted and integrated into existing or
evolving workflows. Exploration Analyst workflows can
be standardized and shared and even run in batch. The
concepts and functionality have been honed by decades
of deployment in the hydrocarbon industry, with clear
translation to carbon storage application.
SUMMARY
BENEFITS
•
Agnostic compilation of proprietary, vendor, and public data.
•
Efficient integration of inputs from multiple disciplines that facilitates communication among diverse team members.
•
Auditable conclusions that can be validated against well results.
•
Volumetrics and risk evaluated in a single application.
•
Inputs may be rigorously derived from data, loosely sketched from concepts, or anything in between.
•
Workflows can be standardised and shared using Tasks, as well as run in batch using Exploration Analyst’s
geoprocessing tools.
EXPLORATION ANALYST TO MAP AND EVALUATE STORAGE PLAY POTENTIAL
Exploration Analyst is an extension to Esri’s ArcMap and
ArcGIS Pro software that assesses potential storage
capacity, maps storage segments with common risk
profiles, and high-grades storage areas with the best
Chance of Success (COS). Exploration Analyst can
validate COS maps against well results, calculate prospect
volumetrics, perform multi-criteria block or lease analyses,
as well as evaluate competitor positions and support
portfolio strategy. Exploration Analyst creates individual
COS layers for separate geological elements that
contribute to successful storage, including reservoir, trap,
and seal factors. Layers can be constructed from data or
sketched from concepts, and are then combined into a
geologic play-chance model. Additional environmental,
regulatory, infrastructure, or other elements can be added
to the analysis as required. Exploration Analyst provides
a wide range of summary maps, graphs, and reports to
quickly and intuitively communicate results.
CONTACT
Email: Richard.Webb@getech.com
Web:
www.getech.com
GETECH
Risked storage capacity, by stratigraphic unit
Regional integrated Chance of Success
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DESCRIPTION
Getech prepares detailed regional (102 - 105 km2) fault
maps to support client evaluation of seal integrity and
the potential for induced seismicity, as well as to guide
additional, more detailed, investigations including the
design of seismic monitoring networks and the acquisition
of project specific 3D seismic surveys. The process begins
with an inventory of existing Getech and client geophysical
data, including gravity, magnetic, and seismic. The data
are integrated and processed with advanced techniques
including filtering, reduction to pole, and various derivatives
appropriate to the specific local question addressed by
the investigation. Getech (alone, or in collaboration with
the client) synthesize and evaluate available literature and
other publicly available geoscience data against Getech
global plate-tectonic models to establish a fundamental
tectonic framework. Faults are interpreted from the
processed geophysical data by human and machine
methods, including by Automated Coherent Lineament
Analysis and Selection (ACLAS, Cascone et al. 2017,
Geophysics, v. 82. P. G87-G100, https://doi.org/10.1190/
geo2016-0337.1), and iteratively compared to topographic,
remote-sensing, and geologic data to describe each fault
according to its relative importance for compromising seals
or inducing seismicity, and according to its kinematics.
Individual faults are grouped into families of structures that
share kinematic and activation histories. Fault-segment
azimuths are compared to publicly-available regional stress
orientations (± client local measurements, for example from
image or caliper logs) to evaluate slip propensity. Fault
interpretations are iteratively combined with 2D, 2.5D,
and 3D inversion of gravity and magnetic data to sharpen
the interpretation of subsurface lithologic geometry,
including depth to significant boundaries, for example
crystalline basement or clastic/carbonate transitions. The
2.5D modelling also investigates lithologic variations
within constrained geologic units via density (gravity) or
susceptibility (magnetic) variation. Results are delivered in
industry-standard, fully attributed, electronic files for a wide
range of analytic platforms (for example ESRI ArcGIS, QGIS,
Petrel, KINGDOM, Geographix, CPS3, IESX, SEG-Y, SPS,
UKOOA, OGP, Landmark, ZMap and OpenWorks).
SUMMARY
BENEFITS
•
Can be applied anywhere, even where seismic or well data are sparse.
•
Existing Getech database, especially good in US Lower 48 onshore and shallow water, allows immediate project
initiation without additional geophysical data acquisition.
•
Total project time from kick-off to final delivery can be weeks instead of months or years.
•
Existing Getech datasets are regionally consistent, they do not require compilation and QC of diverse legacy data, for
example seismic surveys of varying vintage, quality and acquisition/processing parameters.
•
Proven approach has been validated over many years in hydrocarbon and geothermal applications worldwide.
REGIONAL FAULT MAPPING TO EVALUATE SEAL INTEGRITY AND INDUCED SEISMICITY RISK
Getech regional (102-105 km2) fault mapping starts with the
world’s most comprehensive and quality-controlled gravity
and magnetics database, applies advanced processing
(including high-pass filtering, total horizontal derivative, and
tilt angle), creates robust 2D, 2.5D, and 3D inversions, and
picks potential faults using Automated Coherent Lineament
Analysis and Selection (ACLAS), a process developed
and published by Getech. Additional client geophysical
data can be integrated to enhance the analysis, but is
not required. Potential faults are iteratively validated and
classified into temporal and kinematic families using
available topographic, remote-sensing, and geologic
(including seismic) data and Getech’s plate-tectonic
models. Fault azimuths are compared to regional stress
measurements to evaluate the chance for fault segments
to be under extension or compression. The regional fault
framework can be used on its own or serve as the basis
for more detailed local interpretation, including planning
seismic-monitoring networks or 3D seismic acquisition.
CONTACT
Email: Simon.Campbell@Getech.com
Web:
www.getech.com
GETECH
Regional fault mapping symbolized by crustal scale and
kinematics
Regional fault mapping symbolized by activation history
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DESCRIPTION
One of the initial challenges facing the global development
of Carbon Capture and Storage (CCS) is the identification
and characterization of subsurface storage sites. While
depleted oil and gas fields represent some of the best
understood and commercially viable targets, there is simply
not enough storage volume to tackle the scale of the
challenge. Saline formations are porous and permeable
reservoir horizons that contain saline fluid as opposed to
hydrocarbons and have a much larger storage potential.
Fortunately, the concept of exploring for suitable saline
formations shares many similarities with play-based
exploration for hydrocarbon reservoirs. As part of the
energy transition effort, our geoscientists have been
focused on adapting traditional oil and gas workflows,
gathering datasets, and investigating stratigraphy to help
with CO2 storage identification. These workflows are
underpinned by data and a global tectonostratigraphic
model, combined with geoscience principles to enable a
consistent global coverage of inputs for fairway analysis.
Workflow results are collated together in storage atlases
that provide immediate overviews of the storage potential
and risks associated with assessed intervals. This enables
a user to quickly familiarise themselves with the breadth of
stratigraphic potential in a target area.
The consistent, reproducible screening workflows on
CO2 Storage Screen, provide teams with an accelerated
understanding of the subsurface and helps identify suitable
saline aquifers for CO2 storage. The efficiency gains of
cloud technology and leveraging a wealth of subsurface
context, means that within minutes users can test storage
concepts, investigate risks, and make informed decisions
without significant investments of time and resources.
The underpinning Neftex® Predictions context supports
those without location specific subsurface understanding.
In addition, comparing fairways via Prospective Storage
Resource Calculation (PSR) provides initial ranking of play
potential, allowing a user to quickly build a custom portfolio
of storage targets anywhere around the world.
For users who wish to understand the deeper context,
including the search for analogues or access to
stratigraphy, tectonic or climate frameworks, a full
subscription to Neftex® Predictions is recommended. This
access will help the user gain a deeper understanding with
the Neftex® interpretative framework and the wealth of
conditioned and contextualised subsurface data.
For more information on how DecisionSpace® 365 CO2
Storage Screen or a comprehensive Neftex® subscription
can meet the challenge of screening for suitable storage
locations, please contact us.
SUMMARY
BENEFITS
•
Answer in minutes – Reduce the time required to generate a play fairway evaluation for CO2 storage potential from
weeks to minutes, with comprehensive analysis, evaluation of multiple concepts and Prospective Storage Resource
Calculation
•
Any play, anywhere - Model driven interpretive inputs allow global usage regardless of data coverage or exploration
history
•
Proceed with confidence – Identify suitable saline aquifers for CO2 storage with Neftex® Predictions unique integration
•
Consistent analysis – Inputs supported by the Neftex® Predictions global tectono-stratigraphic framework deliver
a consistent analysis regardless of differences in geography or stratigraphy
•
Integrated assessment – Assess both the geographic and temporal distribution of play elements and risks related
to reservoir, seal, supercriticality, or operations
•
Connected workflows – Bring screened outputs into geospatial software or DecisionSpace® 365 applications
•
Quickly tap into an area – Regional storage atlases provide immediate overviews
•
Portfolio risk and ranking
CO2 STORAGE SCREEN
Screening, leading to site selection, is the first stage of the
carbon sequestration workflow. This involves identifying
stratigraphic units with storage potential and identifying
locations with the greatest prospectivity. DecisionSpace®
365 CO2 Storage Screen builds on over 20 years of
subsurface insights to provide users with the subsurface
context to rapidly screen sequestration targets around the
world. Our screening inputs are derived from disparate,
often siloed, publicly available data, combined with
global subsurface models and geoscience principles, to
extrapolate into white space and provide insight into data
lean saline aquifers. Different stratigraphic units can be
rapidly and uniformly assessed to test multiple scenarios
or compare multiple fairways within the cloud hosted
screening application. Storage volume calculations and
risk assessments are collated in storage atlases to provide
users with the understanding required to select potential
storage intervals from an existing portfolio.
HALLIBURTON
Play Fairway evaluation for
CO2 storage potential
CONTACT
Scan the code to contact
our Sustainability Experts
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DESCRIPTION
DWP takes well design and engineering through a standard
process that can be customized for CCS well construction
and design criteria.
DWP’s offset well analysis enables the automated design
of a new well by comparing operator defined KPIs and
design parameters. It uses drag-drop capabilities to
create a blueprint for the new design to automatically
run engineering calculations for the new well. Offset well
analysis includes:
•
Casing depth selection
•
Casing specifications
•
Bottomhole Assembly (BHA) selection
•
Fluid design
•
Well barrier management
•
Well operating parameters
DWP has detailed business process management
workflows for the feasibility of a well prospect and the
design of the well. A cloud based integrated suite of well
construction technology, including EDT, takes the well
construction process from trajectory design to completions
design and analysis. Higher well construction performance
is achieved by incorporating drilling decision optimization
with integrated workflows.
WELLCAT™ SOFTWARE FOR CCS WELLS
WellCat™ software is part of the EDM suite and provides a
precise solution for both wellbore analysis and integrated
casing and tubing design. It calculates accurate downhole
temperature and pressure profiles, which can be used for
pipe-body movement and casing and tubing load analysis
for production scenarios and CO2 injection. WellCat™
software helps understand various challenges in CCS wells
and different load scenarios.
DRILLING DESIGN
The Drill Design module simulates flow and heat transfer
during drilling operations, providing full transient analysis.
CASING DESIGN
The Casing Design module analyzes casing loads, design
integrity, and buckling behavior under complex mechanical,
fluid pressure, and thermal-loading conditions with
standard and automatic load-case generation. Analysis
may be performed in conjunction with the Drill Design
and Production Design modules, including tubingless
configurations.
SUMMARY
BENEFITS
Digital Well Program® outcomes:
•
Improved decision-making on drilling parameters using comprehensive and proven engineering
•
Reduced time to select the optimum design by 60-80% due to running multiple design scenarios
•
Automated workflows allow engineers to work on high value business decisions
•
Perform advanced analysis through trusted Engineer’s Desktop™ computer software.
•
Automatic update of design as new real time data is available
•
Integration of the well plan with well site operations for real-time plan adjustments
Modelling and operational best practices can be leveraged to minimize the risk of chemical corrosion and mechanical
property degradation. NETool™ software simulations enable an image of the expected behaviour of injected CO2 in specific
reservoirs. Temperature, pressure, and flow of CO2 in the wellbore are estimated to ensure the injected CO2 remains within
the safe boundaries. Preliminary CO2 injection screening and probabilistic system assessments help enable decisions in
preliminary stages of a CCS project.
CO2 STORAGE WELL CONSTRUCTION & INJECTIVITY TECHNOLOGY
Digitally Integrated Well Construction is Halliburton’s
approach to plan, design, and execute a well using
Collaborative Well Engineering and Integrated Automation.
As part of this approach, the Digital Well Program® (DWP)
web based application integrates offset-well analysis with
industry-proven engineering algorithms, and reporting
tools to fast-track a cost-effective well program approval
process and well delivery, while supporting continuous
improvement of well design. Implementation of a DWP
solution can help address most concerns including, reduce
well program preparation time, increase well reliability,
accelerate end-to-end well delivery, while lowering cost.
CO2 injection modelling requires dedicated wellbore
simulations to ensure operations are planned within
safe and effective limits. NETool™ software is a steady-
state numerical simulator that provides user-friendly
comprehensive modelling with the capabilities required for
a simple vertical well, a long horizontal well, or a multilateral
well with complex completions.
CONTACT
Scan the code to contact
our Sustainability Experts
HALLIBURTON
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ANNULAR BARRIER DESIGN
Halliburton offers a tiered portfolio of chemical barriers
tailored to the injection plan and isolation zone of interest.
These solutions include non-Portland solutions, such as
ThermaLock™ cement system or WellLock® resin system,
a resin-modified cement, CorrosaLock™ cement system,
and a Portland based solution, CorrosaCem™ cement
system. When combined with multi-stage cementing
and mechanical barriers, additional benefits may result in
maximized annular fluid separation, increased cement lift
to surface, and the presence of a secondary barrier.
PRODUCTION DESIGN (INJECTIVITY AND FLOW
ASSESSMENTS)
This module simulates fluid and heat transfer during
completion, production, injection, stimulation, testing,
and well-service operations. Transient and steady-state
analysis for single-phase and multiphase flow can be done
with initial conditions defined by thermal results from the
Drill Design module. It also offers linked analyses with the
Tube Design and Casing Design modules. New collapse
load assessments are incorporated (Bureau of Safety and
Environmental Enforcement (BSEE), Well Containment
Screening Tool (WCST)).
TUBE DESIGN
The Tube Design module analyzes tubing loads and
movements, buckling behavior, and design integrity
under complex mechanical, fluid-pressure, and thermal-
loading conditions with standard and automatic load-case
generation. Tube Design offers linked analyses with the
Production Design module.
MULTI-STRING DESIGN
The Multi-string Design module predicts pressure and
volume changes due to annular pressure buildup (APB)
when the well system heats up as a result of drilling or
production operations or the injection of hot fluids into
the well. The Multi-string Design module determines the
movement that occurs at the wellhead during the life of the
well. Analyses are linked to Drill Design, Production Design,
Tube Design, and Casing Design modules.
NETOOL
™ SOFTWARE
NETool™ software is a steady-state numerical simulator that
provides comprehensive modeling for the most complex
wells. Designed for completion engineers operating
CO2 injection wells, this tool is a highly detailed wellbore
and completion simulator for CO2 storage design. From
injection well design to execution control, it incorporates
the functionality required for all phases of injectivity
planning and operations. It manages outflux injection
profiles along the wellbore, which gives a clear picture
of the CO2 injection zones, especially in horizontal wells.
Its compositional simulation provides accurate phase
behaviour in changing pressure–temperature conditions
along the wellbore and built–in component properties
allow for the creation of high complexity EOS models.
Figure 1: Digital Well Program® - Offset Well Analysis
Figure 2: Digital Well Program® - Design Feasibility (Plan)
Figure 3: WellCat® Software
Figure 4: NETool™ Completions and CO2 Phase Behaviour Analysis
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DESCRIPTION
The DecisionSpace® 365 CO2 Storage Solution optimizes
modelling and interpretation at each critical stage of
the CO2 life cycle using a flexible approach to accessing
tools. The solution facilitates specific workflows designed
between applications to optimize modelling and create
greater efficiency for timely results and decisions.
Within the umbrella of CO2 Storage Solution, CO2 Storage
Plume is an integrated suite of high-resolution modelling
tools and simulators for CO2 storage exploration,
monitoring, and prediction. The software addresses key
aspects of CO2 storage workflows: formation storage
prospecting, capacity estimation, well injectivity, formation
pressurization, plume trapping, and dissolved CO2
dispersal.
•
Prospect for new storage sites
•
Assess capacity and containment for CO2 storage
•
Match storage monitoring data
•
Predict the long-term fate and risks of a storage site in
the post-operational phase
CO2
Migration
simulator:
A
CO2-adapted
invasion
percolation simulator for free-phase plume modelling. CO2
Migration is built on the state-of-the-art Permedia® CO2
migration simulator, providing extremely high-resolution
models of gravity-segregated plume distributions in
heterogeneous storage settings.
CO2 BOS simulator: A fast multi-threaded Black Oil
Simulator, developed to specifically handle CO2 storage
and solubility. Specially adapted for two-phase plume and
brine modelling, CO2 BOS addresses reservoir engineering
workflows for CO2 modelling in saline formation settings.
It is specifically tuned to run CO2 injection out-of-the-box,
with built-in CO2 injection scheduling, PVT, and solubility
handling.
CO2 Flow simulator: CO2 Flow is a high-resolution
hydrodynamic solver for modelling CO2 storage related
pressure changes. With a well modelling scheme that
handles CO2 injection rates and injection interval pressures,
CO2 Flow offers a high-resolution regional simulation
for testing the boundary conditions of high-resolution
heterogeneous meshes for regional pressure models.
CO2 Dashboard: CO2-specific equation-of-state and PVT
wizard for initializing simulations. The CO2 Dashboard
is used to initialize model conditions: gas and brine
phase density, compressibility, viscosity, solubility, and
interfacial tension. The wizard has been validated against
several published works containing both theoretical and
experimental data. Initial model conditions for these key
properties can be automatically transferred from the
Dashboard to the CO2 simulators.
MODEL CALIBRATION
The iSTAR™ intelligent drilling and logging platform and
wireline Xaminer® (XSI™, XMR™, STX™, RDT™) services
provide the necessary detailed rock and fluid properties,
structure and fault analysis, rock mechanics, pressures,
and samples to characterize and simulate a CO2 storage
site fully Integrated rock analysis provides detailed
heterogeneity and texture mapping to logs and fast CO2
relative permeabilities and sensitivity to advance simulation
while waiting for physical core.
The ability to “see” small quantities of CO2 outside the
injection reservoir is critical for confirming well integrity and
that no CO2 has entered diffusion or aquifer zones above
the injection reservoirs.
IntelliSat™ pulsed neutron logging service is Halliburton’s
latest generation Multi-Detector pulsed neutron tool
that provides accurate and robust Sigma, Hydrogen
Index and Carbon/Oxygen ratios from the wellbore
environment. It also measures individual energy yields for
aluminium, carbon, silicon, oxygen, and 21 other discrete
elements. This is the only tool that gives definitive change
in saturation which will impact injection conformance
monitoring and update to simulations.
A strong differentiator of Halliburton’s IntelliSat™ pulsed
neutron logging service is the use of a third detector.
This Long detector is designed to read primarily neutron
interactions in a partially gas filled environment given
the low density of gas. This gas saturation measurement,
SatG™ (Chen, Jacobson, Guo, SPWLA-2015-AAA), derived
from long inelastic count rates, is even more sensitive
in the presence of CO2. A methodology derived by
Halliburton for CO2 injection in depleted gas zones yields
a SatQ, (Quintero, Guo, Gales SPWLA-2022-0091) which
represents the CO2 saturation in the near borehole region,
exclusively.
The tool’s superior and unique resolution of 2% (Sigma,
C/O) allows for detection of minute changes in CO2
saturation whether the injection is in depleted gas or water
zones.
SUMMARY
BENEFITS
DecisionSpace® 365 CO2 Storage Plume leverages Permedia® CO2 software to couple robust reservoir, CO2 migration,
and customized black oil simulators with an easy-to-use interface. These are integrated through a single wizard to help
users set up simulation parameters and runs with easy-to-follow workflows.
CO2 Storage Plume is flexible and able to consume existing models in a variety of data types. It allows the user to complete
an end-to-end CO2 workflow for prospecting, regional pressure modelling, plume modelling, and injection modelling.
STORAGE CHARACTERIZATION AND PLUME SIMULATION
DecisionSpace® 365 CO2 Storage Solution is a highly
flexible cloud-based solution designed to evolve and grow
with the needs of the industry as CO2 projects are initiated
and developed.
It is designed to facilitate data interpretation, modeling,
and design of a CO2 storage site from the first stages of
site selection to site characterization, scenario modelling
for storage resources estimation and containment and CO2
injection assessments.
Understanding CO2 displacement in injection intervals is
important for developing effective injection strategies and
estimating storage capacity. Detailed storage resource
information is updated into DecisionSpace® 365 CO2
Storage Plume software to update and confirm simulation
models. Key information acquired by Halliburton’s
iSTAR™ intelligent drilling and logging platform and
wireline Xaminer® logging services provide the detailed
characterization and data to model a CO2 storage site.
HALLIBURTON
Sleipner Plume Visualization
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DESCRIPTION
The safe and successful design and operation of
CO2 injection and observation wells requires careful
consideration of several technical challenges. To maintain
well integrity, it is essential to understand the reservoir and
factors such as caprock integrity, potential leak paths, and
legacy, plugged, and abandoned (P&A) wells.
Analyzing cement condition and bonding confirms
zonal isolation and/or identifies the possibility of fluid
migration through channelling or poor cement areas.
These technologies are acoustic, therefore are affected
by the fluids, solids, and scaling material in the well. The
Circumferential Acoustic Scanning Tool (CAST™) is an
ultrasonic tool that provides high-resolution images in
cased holes. The tool’s interchangeable head rotates a full
360° and contains a high-frequency acoustic transducer
to provide a comprehensive evaluation of the pipe and
cement. The CAST™ tool determines the casing thickness
for pipe inspection and determines the type of material in
the annular space between the casing and borehole wall.
Advanced software analysis is available which can provide
additional information on cement bond and well integrity.
Halliburton’s Radial Cement Bond Log (RCBL™) tool
captures downhole data to ensure a reliable cement-bond
evaluation for a full range of thru-tubing logging and casing
completions, from small diameter tubing to large casings.
The Halliburton Electromagnetic Pipe Xaminer® V (EPX™
V) pipe inspection service quantifies metal loss in one
to five concentric strings of pipe in a wellbore using
accurate High-Definition Frequency (HDF) technology. This
capability and 1 11/16” OD enable examining the whole well
in one trip and assessing pipe condition quickly through
tubing. This unmatched capability enables customers to
reduce diagnostic time, obtain comprehensive information
for monitoring programs, and determine the right solution
for a nonconformity in their completion.
With the DataSphere® monitoring systems platform,
Halliburton delivers a broad portfolio of highly accurate,
Quartz based sensor solutions that give advanced
pressure and temperature insights. This extensive portfolio
is AWES certified and includes LinX® behind casing
wireless monitoring, Opsis® tubing deployed gauges, and
industry leading DataSphere Array multi-point pressure
temperature allowing for distributed pressure sensors
across all injection intervals. The various sensor solutions
within the DataSphere platform feature field proven,
robust solutions including single billet mandrels with
no connection, full redundancy, a range of metallurgy
and thread connections, and unparalleled deployment
options allowing for reliable, efficient installation. These
sensor solutions combine to provide zonal connectivity
insights, CO2 migration patterns, and reliable life of well
confirmation of containment.
Advanced solutions that encompass an array of monitoring
tools, including Distributed Acoustic Sensing (DAS),
Distributed Temperature Sensing (DTS), microdeformation
monitoring (tiltmeters, GNSS, InSAR), and Microseismic
monitoring, providing accurate insights.
DAS monitors acoustic signals within the wellbore to
identify potential leaks and establish their exact locations,
while DTS tracks temperature changes that signify
fluid movement and possible leak points. Collectively,
they provide a thorough understanding of the wellbore
environment to facilitate early detection and remediation of
wellbore integrity issues.
The risks of out of zone injections (OOZI), where CO2
migrates beyond the target storage area, may pose
potential threats to the environment and storage integrity.
DAS and DTS help monitor and detect OOZI. DAS senses
variations in fluid movement and pressure that may
indicate CO2 migrating out of the target zone, while DTS
identifies temperature anomalies related to out of zone
CO2 migration. By utilizing these tools, rapid detection is
enabled, to help ensure containment and conformity.
Microseismic monitoring plays a critical role in caprock
integrity
monitoring
by
capturing
and
analyzing
microseismic events to detect fracture propagation and
fluid migration within the caprock. Combining surface
microseismic monitoring with DAS microseismic improves
event detectability and location accuracy, ensuring a
comprehensive understanding of subsurface dynamics
and enhancing caprock integrity protection.
Old, inaccessible legacv wells can be monitored with
surface
techniques
and
far-field
microdeformation
techniques. These measurements provide a svstematic
approach to caprock and well integrity monitoring.
Downhole and surface sensors combine to provide a
robust and integrated solution, which will deliver valuable
reservoir insights as well as superior performance and
enhanced well-monitoring capabilities. With our MMV
solutions, our customers can have confidence in the
reliability and accuracy of their implemented monitoring
systems to enable optimal CCS operations.
SUMMARY
BENEFITS
Benefits from the holistic cap rock and well integrity monitoring system can be outlined as follows:
•
Comprehensive azimuthal cement evaluation to insure injection zone isolation and containment with CAST™
(Circumferential Acoustic Scanning Tool)
•
Radial bond log and baseline tubular inspection for time lapse comparison of erosion and/or corrosion with EPX™
(Electromagnetic Pipe Xaminer®, CAST™ or MFC (multi-finger caliper)
•
Active pressure and temperature monitoring in the wellbore, multi-point P/T across the reservoir, caprock and in
A-annulus and/or B-annulus with DataSphere® Opsis®, Array and LinX®
•
Active well integrity monitoring with LinX®, DTS and DAS
CAPROCK AND WELL INTEGRITY MONITORING: SUBSURFACE (IN-WELL) MMV SOLUTIONS
Well integrity plays a vital role in the profitability of a project
or asset. Regular well inspection provides assurance of
the system’s integrity and containment, which reduces
uncertainties and risks associated with CO2 storage
like erosion from drilling or workovers, corrosion, and
geomechanics constraints. Unexpected well damage
or containment issues can jeopardize assets and CO2
containment.
Caprock and well integrity are critical monitoring objectives
for MMV (Measurement, Monitoring and Verification) plans.
Well sensor measurements acquired with DataSphere®
monitoring systems, as well as Distributed Temperature
Sensing (DTS) fiber optics and Distributed Acoustic
Sensing (DAS) provide a holistic monitoring approach
where both tubular and caprock leaks can be determined
in real time. A downhole system can be combined with
seabed monitoring solutions such as tiltmeters and seismic
to design a system that is scalable alongside the CO2
injection radius growth.
HALLIBURTON
•
Ability to monitor far field cap rock condition with DAS Microseismic
•
Combining surface pressure measurements with tiltmeter microdeformation monitoring, available both on land and
subsea, results in robust caprock monitoring
•
Approach for legacy, plugged, and abandoned wells for well integrity screening with Microdeformation monitoring
•
Integrate with Clariti® View to provide a seamless solution to access Array sensor data remotely from any device,
without having to install or maintain the infrastructure necessary. The monitoring platform stores data in a secure cloud
and provides access via the Clariti View visualization dashboard, where the operator can view live data, download
historic data and set alert triggers to stay ahead of any remediation needs. This also helps ensure the operator meets
regulatory agency reporting requirements with up-to-date information.”
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DESCRIPTION
Conformance and containment, pillars of any MMV plan,
must be ensured to achieve a successful CCS operation.
Conformance can be achieved by ensuring the injected
CO2 behavior in the storage complex matches the models,
while containment is fulfilled by putting in safeguards
to have the CO2 plume confined in the reservoir and
preventing any uncontrolled release of fluids through the
primary or secondary seals. To achieve conformance and
containment, the CO2 plume needs to be monitored and
tracked throughout the lifetime of the project, while also
monitoring caprock integrity.
Given its higher resolution and image quality, VSP (Vertical
Seismic Profiling) is an effective tool for monitoring
and tacking the CO2 plume. DAS has emerged as a
cost-effective alternative to conventional VSP, offering
comparable imaging quality. Halliburton offers FiberVSP™
service, a DAS based VSP solution, that when combined
with other monitoring tools, provides a comprehensive
approach to monitor and track the CO2 plume.
Key Features of Halliburton’s FiberVSP™ service:
•
DAS enables the capture of high-resolution subsurface
images, which is essential for accurate CO2 plume
tracking and caprock integrity monitoring. Featuring a
denser sensor array than traditional geophones, DAS
collects extensive, top-quality data with exceptional
spatial and temporal resolution
•
By requiring a much smaller footprint at the wellsite,
DAS offers a cost-effective solution for VSP surveys to
enable more repeatability
•
To
address
diverse
CCS
applications
and
environments, the fiber optic cable can be permanently
installed for long-term monitoring or deployed for
temporary surveys, providing flexibility in MMV plans
In conjunction with FiberVSP™ service, Halliburton offers
Microdeformation Monitoring as an additional tool for CO2
plume and caprock integrity monitoring. This technology
has been in commercial use for over 30 years and is robust
across a wide range of formation properties. It provides
valuable model calibration data and is more cost-effective
than repeat seismic surveys.
Continuous CO2 injection could potentially cause fluid
migration in formations either by moving through the rock
matrix or by opening a fracture system. Both processes
result in rock motion transmitted elastically in all directions,
which can be detected at the ground surface or seabed
with precise measurements. These insights are essential to
ensure the containment and conformity of CCS initiatives.
Three main technologies in Microdeformation Monitoring
—tiltmeters, GNSS (Global Navigation Satellite Systems),
and InSAR (Interferometric Synthetic Aperture Radar)—
can be combined to optimize monitoring programs. They
offer reliable caprock breach detection, long-term fluid
balance tracking, and calibration values for reservoir and
fracture growth models. Each one contributes to MMV plan
compliance in CCS projects.
Tiltmeters are extremely sensitive instruments used to
map hydraulic fracture orientation for treatments as deep
as 5000 meters and provide rough locations of fluid
volumetric centers for shallower processes. These sensors
can be used on surface, downhole, or marinized to be used
for seabed deformation monitoring.
GNSS, which includes the United States’ GPS constellation,
has a lower measurement resolution than tiltmeters but
can be integrated into a tiltmeter array to limit long-term
measurement uncertainties. The advantages of GNSS
include three-axis measurements and absolute output
relative to a global frame of reference. Incorporating a
few GNSS measurements into a tiltmeter provides both
short-term sensitivity and confidence in deformation
measurements over project timescales.
InSAR uses radar measurements, primarily from purpose-
built satellites or airborne systems, to measure motion
at near GNSS levels of sensitivity over a large area with
fine pixel resolution. Dense coverage ensures that areas
requiring higher precision monitoring are not overlooked.
The combination of tiltmeters, GNSS, and InSAR
technologies offers a comprehensive and adaptable
solution for monitoring caprock and well integrity in CCS
projects. By leveraging these techniques, operators can
help ensure MMV plan compliance and promote the long-
term viability and safety of CCS initiatives.
SUMMARY
BENEFITS
•
Comprehensive monitoring: Combining FiberVSP™ with Microdeformation Monitoring techniques offers a robust
approach for tracking CO2 plumes and ensuring caprock integrity throughout CCS projects
•
Model calibration: Microdeformation Monitoring provides valuable data for calibrating reservoir and fracture growth
models to enhance the accuracy of predictions
•
Early leak detection: FiberVSP™ and Microdeformation Monitoring technologies contribute to swift identification and
precise localization of leaks, allowing for timely remediation
•
Improved safety and containment: By effectively tracking fluid movement and detecting potential breaches, FiberVSP™
and Microdeformation Monitoring help ensure the CO2 plume remains confined within the reservoir
CAPROCK INTEGRITY & CO2 PLUME MONITORING: SURFACE/SEABED MMV SOLUTIONS
Conformance and containment are crucial for successful
CCS operations and require CO2 plume monitoring
and caprock integrity throughout the project’s lifetime.
Halliburton’s
FiberVSP™,
a
Distributed
Acoustic
Sensing (DAS) based solution, captures high-resolution
subsurface images and provides a cost-effective, versatile
approach for CO2 plume tracking. When combined with
Microdeformation
Monitoring
technologies—tiltmeters,
GNSS, and InSAR—offer reliable caprock breach detection,
long-term fluid balance tracking, and calibration values
for reservoir and fracture growth models to ensure
MMV (Measurement, Monitoring and Verification) plan
compliance.
HALLIBURTON
Microdetormation measurement through Tiltmeters
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DESCRIPTION
Since relatively few carbon sequestration projects are
online to use as analogs, the subsurface assessments
of these projects rely heavily on reservoir simulation.
Geoscience and engineering teams collaborate to build
geocellular models and upscale for dynamic simulation of
storage reservoirs.
NSAI has built hundreds of models and has efficient, fit-for-
purpose workflows that can tailor a model to the specific
needs of any client. These models can provide insight into
key reservoir uncertainties pre-injection or deep insight
into storage mechanisms once history-matched to actual
performance data.
NSAI is also an industry leader in gas storage evaluations in
North America. We have worked over 40 storage projects
for our clients, assisting in area of review (AoR) updates,
identifying and resolving wellbore issues, field studies,
litigation, and more.
This experience has given NSAI a thorough understanding
of all storage containment issues, with expertise in studies
to support initial permitting and ongoing regulatory
obligations. Additionally, NSAI has prepared thousands of
reports using the definitions of the Petroleum Resources
Management System (PRMS) of the Society of Petroleum
Engineers (SPE). The SPE’s classification system for CO2
storage, the Storage Resources Management System
(SRMS), closely parallels the PRMS, and commerciality of
projects is a key aspect.
Beyond storage fees, tax credits, and government
subsidies, CCS projects evaluated under SRMS can be
coupled with a revenue- and CO2-generating project for
commercial determinations. NSAI’s time-tested processes
for evaluating project technical and economic aspects are
highly respected in the investor community.
SUMMARY
BENEFITS
•
Experience – NSAI has over 60 years of experience in integrated subsurface studies, providing technical and advisory
services for clients in over 100 countries, both onshore and offshore. NSAI has evaluated dozens of natural gas
storage projects and more than 10 permanent CO2 sequestration projects.
•
Reputation – NSAI is known for the high quality of our work, the excellent service we provide to our clients, our strong
respect for confidentiality, and our independence from the clients and properties for which we prepare evaluations.
•
Expertise – NSAI has the technical skills needed for all subsurface aspects of CCS projects, including well planning,
regional geology characterization, local geologic structural mapping, storage reservoir characterization, log and core
data analysis, fluid PVT analysis, static and dynamic simulation modeling, and injection performance surveillance.
•
Trusted Analysis and Advice – At NSAI, our goal is to be more than just a consultant; we strive to be a trusted advisor
to our clients through full project life cycles and beyond.
GEOLOGIC MODELING, RESERVOIR SIMULATION AND CARBON STORAGE CERTIFICATIONS
Whether injecting into depleted hydrocarbon-bearing
formations or into regionally extensive aquifers, NSAI has
the expertise to certify the subsurface aspects of your
carbon capture project. As a leader providing petroleum
engineering and geology evaluation services to industry for
over 60 years, NSAI staff can bring to bear an unparalleled
skill set.
NSAI has geological staff that are experts at seismic
interpretation and integration of well data to map
formations, as well as reservoir engineering teams that are
experts in dynamic modeling of fluid flow and CO2 storage
processes. NSAI also employs specialized economic
modeling software and capabilities to accurately quantify
project value.
CONTACT
Email: info@nsai-petro.com
Web:
www.netherlandsewell.com
NETHERLAND, SEWELL & ASSOCIATES, INC.
NSAI integrated geologic modeling and reservoir simulation of Sleipner Field CCS Project CO2 plume migration.
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DESCRIPTION
CARBON STORAGE RESOURCES MANAGEMENT
In a low-carbon environment, underground CO2 storage
has the potential to be a cash-flow generating asset. This
includes both mature, operational CCS projects as well as
immature, future CCS projects. Like all corporate assets,
CO2 storage owners should track and estimate the value
of all CO2 storage assets. Quorum’s Carbon Storage
Resources Management solution enables CCS operators
to analyze the capacity of their CO2 storage assets and
understand how that capacity is changing over time.
Benefits
•
Track and analyze the full portfolio of CO2 storage
assets – Quorum’s Carbon Storage Resources
Management application serves as a single source of
truth for a full portfolio of CO2 storage assets.
•
Supports SPE’s CO2 Storage Resources Management
System (SRMS) - align with the industry standard
framework for managing and reporting CO2 storage
resources.
•
Spend less time gathering data – engineers will have
more time to analyze storage resources data and
support decision-making.
•
Reduce risk of data entry errors – company-specific
data quality checks to identify errors early in the data
gathering workflow.
•
Scalable for companies of all sizes - from small
independents to international supermajors, companies
around the world can take advantage of our solution.
•
Future proof your CO2 storage business – capture
and report CO2 storage resource estimates in a
structured manner in preparation for future regulatory
requirements.
Description
Quorum’s Carbon Storage Resources Management is
a cloud-based solution that captures storage estimates
across a resource owner’s full portfolio of assets from
mature, operational projects to less mature contingent or
prospective storage resources. It is a best practice for a
resource owner to gather estimates for all storage assets
– to understand their value in the context of all corporate
assets and prioritize investment accordingly.
The capacity of CO2 storage assets changes year-over-
year for a variety of reasons such as reservoir performance
or economic conditions. Quorum’s Carbon Storage
Resources Management solution reconciles year-over-
year changes allowing a CO2 storage owner to understand
which factors are driving fluctuations in estimated reservoir
capacity. The diagram below illustrates the change in CO2
storage estimates over the course of a year. The starting
estimate is represented by the bar on the left side. The
ending estimate is represented by the bar on the right side.
The items in between reconcile the difference in starting
and ending estimates due to technical or economic factors:
Quorum’s Carbon Storage Resources Management
application is an extension of one of Quorum’s world-class
software applications. Our application, Quorum Reserves,
is used by oil and gas producers to track, estimate, and
analyze oil and gas volumes in underground reservoirs.
The same technology in Quorum Reserves has been used
for Quorum’s Carbon Storage Resources Management
software application.
SUMMARY
BENEFITS
•
In-depth analysis to support decision-making
•
Understand the value of your assets and unlock their hidden value
•
Greater consistency across asset teams
•
Spend less time compiling data and ensuring data quality
•
Transparency and governance to your data and processes
•
Future-proof your business as the energy transition accelerates
CCUS OFFERINGS BY QUORUM
Quorum Software is a leading provider of energy software
worldwide, serving more than 1,800 customers across the
entire energy value chain in over 55 countries. Quorum’s
solutions power growth and profitability for energy
businesses by connecting people, workflows, and systems
with decision-ready data. Twenty years ago, we delivered
the industry’s first software for gas plant accountants,
and today our solutions streamline business operations
with industry-forward data standards and integrations.
The global energy industry trusts Quorum’s experts and
applications to successfully navigate the energy transition
while delivering value today and into the future.
For more information, visit www.quorumsoftware.com.
Quorum is developing solutions for the energy transition
in many different areas including a) Carbon Capture,
Utilization, and Sequestration b) Corporate Planning &
Strategy c) Emissions Management d) Hydrogen & RNG,
and e) Utility Scale Renewables. Below we outline a portion
of our energy transition portfolio specific to CCUS. For a
complete picture, please see our website:
https://www.quorumsoftware.com/solutions/energy-
transition/
CONTACT
Email: ccus@quorumsoftware.com
Web:
www.quorumsoftware.com
QUORUM SOFTWARE
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PETROVR
Planning and developing Carbon Capture, Utilization and
Storage projects necessitates the integration of the input
of many technical and commercial functions. The quality
of this integration, together with the ability to assess
effectively and transparently all alternative development
options, is essential to maximising the value of these
projects. Furthermore, these projects are fraught with
uncertainties, from the storage capacity, the costs and
performance of all the wells and facilities involved as well
as scheduling of the execution and operational activities.
Throughout the maturation of these projects, storage
owners are faced with decisions such as how many CO2
injection wells are needed, what should the capacity of
transmission pipelines and/or processing facilities be, and
how to manage risks associated with the development?
Each of these decisions will impact the success of the
project both in terms of financial success and amount of
CO2 that can be captured and safely stored. Quorum’s
PetroVR application empowers engineers and planners
to assess and compare all the development alternatives
available, factoring in the impact of the risks and
uncertainties into the decision-making process throughout
the maturation process of these large and complex CCUS
projects.
Benefits
•
Enhance CCUS project evaluation through integrating
simulation covering all technical and commercial
aspects in one single application.
•
Streamline CCUS project evaluation by integrating
simulation of all technical and commercial aspects into
a single, comprehensive application.
•
Improve the quality of the CCUS project development
decisions throughout the project maturation process
with the ability to assess and compare transparently
and consistently the various development alternatives
available, understand the trade-offs between these,
and select the one that fits best your corporate
strategic objectives. Understand the impact of the
project risks and uncertainties and factor this into the
decision-making process.
•
Simulate the development of your CCUS project under
uncertainties through Monte Carlo analysis.
•
Manage production goals and net-zero commitments
– actualize the challenges of net-zero development
with easily configurable tooling to enable development
planning and production optimization.
Description
Quorum’s PetroVR application is a comprehensive full-
cycle, integrated simulation software for exploration and
development projects including specific functionalities to
cover the CCUS use-case.
PetroVR is built on more than 20 years of oil & gas field
development experience. It permits engineers and
planners to configure the model of their asset as necessary
to reflect specific areas of complexity. It has an integrated
simulation capability where users can specify any object
and associated activities necessary to model their project
throughout its life cycle. This includes reservoirs, wells, and
facilities but also specific CO2 storage: CO2 injection wells
and CO2 injection facilities. An illustration is provided in the
figure below.
The application simulates the project execution and
operation in a time step fashion covering the entire life of
the project, consistently applying inputs, constraints and
rules as specified by the user and thereby computing the
expected production and injection volumes as well as
the associated costs incurred through time, allowing the
assessment of the economic viability of the project.
Storage Resources Management Standard (SRMS)
The Society of Petroleum Engineers (SPE) has developed
a common framework for resource owners to account
for CO2 storage resources called the Storage Resources
Management Standard (SRMS). Quorum’s Carbon Storage
Resources Management application aligns with the SRMS
framework.
The above diagram illustrates the structure of the SRMS
framework. It has two axes. The vertical axis indicates the
maturity of a CCS project which is measured by the chance
of commerciality. The most mature projects are accounted
for as “capacity”, followed by ‘contingent storage
resources’ and finally the least mature “prospective
storage resources.” The horizontal axis indicates the range
of uncertainty of CO2 storage capacity in a resource. As a
project matures toward commerciality there is typically a
narrower range of uncertainty. Resource owners usually
capture three deterministic estimates of a CO2 storage
resource: a low estimate, a best estimate, and a high
estimate.
A standardized framework such as the SRMS empowers
CCS operators to have a common basis of understanding
to describe CO2 storage resources in different jurisdictions
across different companies. Quorum’s Carbon Storage
Resource Management application aligns with the
SRMS framework. Like other resource-based industries,
Quorum foresees a regulatory environment that requires
CCS operators to publicly disclose their CO2 storage
resources using a framework such as the SRMS. Quorum
recommends that operators future-proof their CO2 storage
business by adopting a standardized, auditable application
to capture storage resource estimates.
Please see our website: https://www.quorumsoftware.com/
solutions/energy-transition/carbon-capture-utilization-and-
sequestration/carbon-storage-resources-management/
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FLOWCAL
The Carbon Capture and Storage (CCS) process involves
collecting (capture) CO2 from industrial processes or from
the atmosphere, transporting the CO2 via pipelines and
injecting it into underground geologic formations. During
this highly technical process, CO2 is handled in both
gas and liquids (supercritical) phases making accurate
measurement data management both a challenge and a
requirement for successful and ongoing profitability of CCS
projects.
The responsibility of custody transfer measurement points
means CO2 must be measured and correctly accounted
for at the capture point, pipeline inlets, pipeline outlets,
pipeline linepack/inventory, storage injection points, and
finally, the storage inventory must also be tracked and
balanced. A CCS operator must have a strong toolset to
consolidate, review, correct and distribute an immense
amount of measurement data across the organization.
In addition, the CCS operator must perform this with the
knowledge that the measured CO2 and inventory are
accurate to minimize legal and financial exposure and
maximize revenue.
FLOWCAL by Quorum is the tool that enables CCS
operators manage CO2 measurement data.
Benefits
•
Support for CO2 measurement in both gas and liquids
(dense) phase
•
Support for a wide range of metering technologies
such as coriolis, ultrasonic, orifice, linepack/linefill,
caverns, etc.
•
Compliance with measurement industry standards and
regulations
•
Physical balancing by volume and mass
•
Meet internal and external audit requirements.
•
Financial risk reduction/elimination
Description
FLOWCAL by Quorum Software is one of the most robust
measurement data management systems available,
streamlining the measurement process and optimizing
data integrity. Designed to operate as a data warehouse
capable of serving the needs of an entire organization,
FLOWCAL provides a corporate solution for the most
demanding system requirements. It can be applied to
CO2 measurement, hydrocarbon measurement (gas and
liquids), helium and hydrogen measurement.
FLOWCAL is used by the largest energy producers and
midstream operators to ensure every drop of hydrocarbon
is reviewed and accounted for. New CCS operators are
starting to rely on FLOWCAL to ensure their stringent
measurement needs are met in support of their financial
goals. FLOWCAL has an extensive toolset to avoid costly
errors by using validation routines that flag erroneous
data and identify issues in the field, reduce measurement
uncertainty, identify ‘Lost And Unaccounted For’, physical
system balance, and minimize risk by ensuring compliance,
data transparency and a complete secure audit trail.
In addition to simulation capabilities, PetroVR has an
advanced scenario manager enabling the easy and
transparent generation of alternative development scenario
models. This functionality facilitates the comparison of the
development alternatives identified by the user making the
“what if” analysis easy, transparent, and greatly enhancing
the ability to generate insights into the trade-offs between
decisions.
Many project engineers and planners rely on aggregating
inputs from various spreadsheets to model their field
development plan and possible alternatives. While
spreadsheets are flexible, they are prone to errors. The
approach is often cumbersome, time-consuming and does
not offer any standardization across asset teams. PetroVR
permits companies to replace spreadsheet modelling with
a powerful business simulation approach that integrates all
the elements of their project.
The PetroVR application facilitates probabilistic analysis
through its easy-to-use Monte Carlo functionality. Users
can specify the range of uncertainty for every input variable
that they need to consider in the evaluation of the project
and generate the full range of expected outcome for any
selected value measure reflecting all the uncertainties
specified (see example below). CCUS are large and
complex projects with many technical uncertainties as
well as commercial. Factoring these uncertainties in the
decision-making process is essential.
Quorum’s PetroVR application has a long-standing track
record of adding value and reducing risks associated with
field development. CCUS operators can take advantage of
this application’s powerful simulation, scenario analysis and
probabilistic evaluation capabilities to guide and support
their project development decision-making.
Please see our website: https://www.quorumsoftware.
com/solutions/planning-economics-reserves/asset-
development-planning/petrovr/
CO2 Transportation and Injection Balance
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In summary, FLOWCAL enables CCS operators to review,
correct, and account each CO2 molecule whether it is
in gas or dense phase, in the pipeline or in underground
storage. FLOWCAL can manage CO2 custody transfer
data, balance the captured versus the injected CO2, keep
track of CO2 inventories in the pipe and underground,
and provide a holistic view of the CO2 moved across the
CCS operation. System balancing can be managed from
gas volume balance, liquids volume balance, and mass
balance perspective providing a bird’s eye view of the
entire CCS system. Please see our website: https://www.
quorumsoftware.com/solutions/measurement/gas-liquid-
measurement/
Dense phase CO2 volume statement
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FULL VALUE CHAIN
STATE OF THE ART: CCS TECHNOLOGIES 2023
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DESCRIPTION
Industrial carbon dioxide (CO2) emissions are a significant
contributor to global warming and climate change.
According to the Intergovernmental Panel on Climate
Change (IPCC), one of the key measures for countries
to accelerate their efforts toward achieving net zero
emissions in accordance with the Paris Agreement, is
the adoption and implementation of carbon capture
and storage (CCS) technologies. A crucial aspect of a
CCS system is the design and operation of its network
infrastructure which encompasses gathering and export
pipelines, storage facilities, compressors, heaters, coolers,
pumps and injection systems for safe and reliable transport
and storage of CO2 in subsurface formations.
However, transitioning from the design phase to the
operational phase of any CCS network project poses
significant challenges especially as the transportation and
permanent storage of CO2 is different when compared
to hydrocarbons specifically around understanding CO2
corrosion and its thermodynamics. To date, most CO2
sequestration experiences has been around enhanced oil
and gas recovery (EOR/EGR). The challenges are made
more difficult with the implementation of hub & cluster
type networks. The complexity arises with having multiple
emitters and sources of CO2 flowing into the network with
varying pressures, temperatures, and impurity composition.
Therefore, there is an identified need for a comprehensive
modelling solution of the entire value chain of a CCS
network, which would not only assist in the design phase
as a proof-of-concept tool and provide detailed simulations,
but also deployed as a predictive and real-time operational
solution throughout the entire lifecycle of the network.
Such a digital model would help reduce investment costs,
operational expenditures and mitigate operational risks.
To address this knowledge gap in the CCS segment, ABB
has developed an integrated digital solution called ABB
Balance of Operations which harnesses the capabilities
of digital twins for different aspects of a CCS network.
This digital solution specifically focuses on two important
parts of a CCS network, namely the transportation and
permanent storage of CO2.
During operations, on the above-surface element, this
solution is capable of managing CO2 flow assurance and
conduct CO2 thermodynamic modeling in real-time, as
well as respond to the transients and interruptions within
the network in real-time with regards to loss of emitter(s),
well shut-ins, as well as pressure, temperature and
flowrates fluctuation to provide responsive and flexible
operation of the CCS cluster network. It is also able to
analyze composition of impurities in individual CO2 streams
from multiple emitters, calculate the blended emission
composition from multiple emitters, and compute to predict
corrosion factors, ensuring safety and reliability of the
network infrastructure and its operation.
On the subsurface element of the CCS network, this
solution is able to model the subsurface formation in 3D
and in real-time in terms of its capacity, containment and
injectivity. This allows for the availability of real-time data
and parameters such as injection pressure, temperature
and flowrates to be input into an optimization system.
A digital optimizer then computes and provides optimized
setpoints for key operational aspects such as compression,
heating, cooling and tight injection profiles according to the
operational philosophy across multiple injection wells with
varied subsurface pressures. The solution is also capable
of modeling and forecasting the dispersion of CO2 within
the subsurface formation throughout the lifecycle of the
network. This optimization process ensures minimization
of energy consumption and ensures high availability of the
network.
ABB Balance of Operations for CCS networks is an
integrated
holistic
digital
solution
which
ensures
operational flexibility and reliability through the entire
operational lifecycle of a CCS network. It caters to the
complexities of a CCS network by providing capabilities
such as full-chain modeling of the CCS network, analysis
of CO2 flow streams in terms of impurity composition,
calculation of blended CO2 emission composition,
computation and prediction of corrosion factors, modeling
of subsurface geological formations, and optimization
of energy consumption through compression, pumping,
heating, cooling and injection rates. This solution aims to
ensure high operational availability, infrastructural safety,
and de-risk CCS network operations whilst optimizing
operational costs.
SUMMARY
BENEFITS
ABB CCS Balance of Operations embodies an end-to-end digital solution with energy optimization capabilities, focused on
ensuring safe, reliable, and efficient operation of CCS networks with the following core functionalities:
•
Leading-edge modelling of CO2 processes and impurities
•
Subsurface geological lifecycle modelling for CO2 dispersion
•
Autonomous and optimized operation for real-time transient response
•
Smart heating, cooling and energy-optimized compressor and pump control
•
CO2 injection profile management
•
Real-time CO2 corrosion prediction
•
Training, simulation, and ‘look-ahead’ or ‘what-if’ scenario analysis for planning
•
Enablement for autonomous operations
ABB BALANCE OF OPERATIONS FOR CCS NETWORKS
ABB is a prominent provider of electrification, controls/
automation,
telecommunication,
and
digital
(ECTD)
solutions to energy industries, including carbon capture
and sequestration (CCS). As a technology partner to the
energy industry, ABB has advanced its comprehensive
sustainability
portfolio
by
integrating
cutting-edge
technology known as ABB Balance of Operations for CCS
networks. Our patented product is tailored specifically to
enhance the efficiency and management of CCS network
operations from the emitters through to and including
the subsurface storage formations, encompassing the
complete network lifecycle.
CONTACT
Email: daniel.tay@my.abb.com
Web:
www.new.abb.com
ABB PROCESS AUTOMATION
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DESCRIPTION
Across the carbon capture value chain, digital solutions
for capture, transportation and storage can address the
key challenges to successful commercialization and wide-
scale deployment of CCUS, by helping to reduce costs,
minimize risks and ensure confidence in long-term solutions.
Additionally, risk and reliability software evaluates project
plans and economic feasibility by analyzing the effect of
factors such as the equipment reliability and capacities,
operations logic, storage limits, maintenance practices,
logistics alternatives, weather, and market conditions. This
dynamic, event-driven modeling technology can provide
an accurate prediction of future performance to justify
investment and operation decisions that will minimize the
risks and will maximize profits across the asset lifecycle.
Digital Solutions from AspenTech can be used across the
value chain by different stakeholders to:
•
Prioritize investment options
•
Help to make technology more economic to deploy it at
a wider scale
•
Accelerate project execution
•
Improve efficiency in operations
RESEARCH & DEVELOPMENT OF CAPTURE PROCESSES
Digital technologies, using well-known process simulators
Aspen Plus® and Aspen HYSYS®, can help to perform
technical and economic analysis through rigorous modeling
of carbon capture or conversion of CO2 into valuable
products, by representing the complex chemistry and
thermodynamics.
GEOLOGIC CHARACTERIZATION
Characterization of geologic storage candidates with
efficient subsurface studies to confirm technical and
economic feasibility, disclose technical details of the
proposed site and enhance confidence to support permit
applications.
PROJECT SCALE-UP AND EXECUTION
AspenTech’s Concurrent Engineering solution leverages
digital technologies that improve collaboration between
Licensors, Engineering & Construction companies, and
owner-operators. Models used on previous technology
development and R&D stages provide early visibility to
help improve CAPEX allocation across any future projects
and eliminate risks. Digital tools provide insights to size and
select equipment and identify the need for corrosion or other
types of sensors that could reduce the CAPEX needed.
Scale-up uncertainties can be further evaluated with Aspen
Fidelis™ to consider alternative processes and prioritize
capital options. This dynamic, event-driven modeling
technology can provide an accurate prediction of future
performance to justify investment and operation decisions
that will minimize the risks and will maximize profits across
the asset lifecycle.
CAPTURE TECHNO-ECONOMICS
Process modeling can further optimize capture processes
and improve economics. AspenTech’s integrated economics,
energy and emission analysis, enables iteration of process
configurations, to reduce costs and carbon footprint,
identifying the right tradeoff between capture efficiency and
energy consumption.
In December 2022, AspenTech announced a partnership
with Saudi Aramco to provide a unique, integrated modelling
and optimization solution that will enable capital intensive
industries to address the identification of the most promising
carbon capture and utilization paths by simultaneously
considering economics, process design and operations
constraints and CO2 reduction. The goal of this innovation
is to enable businesses to make evidence-based decisions
in support of adopting carbon management strategies that
optimize and accelerate sustainable operations.
CARBON CAPTURE OPERATIONS
Models from the design stages can be used for high-fidelity
Operator Training Systems to help staff be prepared once
the process is up and running. In addition to that, advanced
process control technologies like Aspen DMC3, can improve
the stability of the process, and reduce energy use in key
unit operations.
LONG-TERM MONITORING OF GEOLOGICAL STORAGE
In the long term, during operation of the carbon
management system and at the post-closure stage, digital
technology is crucial to enable reliable, transparent and
auditable records of the performance of the carbon storage
asset. Time lapse (4D) seismic monitoring allows the imaging
of the growth of the CO2 plume in the reservoir and helps
demonstrate both containment and conformance. Today’s
AspenTech Subsurface Science & Engineering provides the
tools to analyze and interpret monitoring measurements
and to update performance prediction through 3D model
calibration.
Integrated digitalization strategies for CCS, and related
sustainability initiatives, will ensure long-term business
resilience during the demanding and volatile Energy
Transition. Choosing the right partner to guide your journey
will be critical to tackle the magnitude of this challenge and
the transformation required. AspenTech understands the
value of partnership and the deep and lasting bonds that
come from continuous engagement, working side-by-side
with customers to identify new applications as they adapt to
changing market demands while also ensuring sustainability
progress.
SUMMARY
BENEFITS
•
Drive innovation in the development of new carbon capture technologies
•
Evaluate risk in CCS systems to make informed investment decisions across the value chain
•
Reduce capital and operational expenditures in carbon capture processes with rigorous process simulation
•
Accelerate cost-effective commercialization and scale-up of carbon capture processes with optimized process designs
•
Screen storage/sequestration candidates & select storage locations by evaluating capacity, containment and site
ability for injection and monitoring performance
•
Optimize injection conditions during storage and track CO2 movements in the subsurface to demonstrate regulatory
conformance
CARBON CAPTURE AND STORAGE SOLUTIONS
Digital technologies are crucial enablers for continuous
innovation, economic scale of technologies, accelerated
implementation, and complete confidence in geological
CO2 storage.
AspenTech is an industrial software company for capital-
intensive industries with a long history of innovation
that started over 40 years ago with the first process
flowsheet simulator. AspenTech digital portfolio provides
a comprehensive, holistic approach to asset optimization
across design, operations and maintenance.
For the carbon capture value chain, an end-to-end solution
includes optimization of capture, transportation and
storage. AspenTech process simulation software already
has a strong track record of helping companies improve
operational efficiency and reduce emissions and is even
more crucial to CCUS.
The powerful combination of AspenTech breakthroughs
in process simulation, subsurface geophysical and
geological modeling, AI-powered hybrid modeling, process
optimization software and digital grid management can
deliver results at scale—both economically and at an
accelerated pace to meet the requirements of industrial
carbon mitigation.
CONTACT
Email: gerardo.munoz@aspentech.com
Web:
www.aspentech.com
ASPEN TECHNOLOGY
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DESCRIPTION
Baker Hughes has been supplying unbonded flexible pipe
to the offshore oil & gas industry for more than 30 years,
supporting the development of such projects that face some
of the harshest conditions in the world. An unbonded flexible
pipe is made up of a series of polymer and metallic layers
that are uniquely configured to suit each project’s specific
requirements.
The traditional oil & gas industry is witnessing a remarkable
surge in demand for CO2-compatible pipelines, primarily
fueled by the unique challenges posed by CO2-rich pre-
salt reservoirs in Brazil. In these projects, CO2 stripped from
the pre-salt fields’ production fluids is reinjected into the
reservoirs at high pressures.
Baker Hughes has undertaken significant research and
development over more than five years to support the
use of its conventional flexible pipe products in CO2-rich
applications. This research, which includes small-, mid- and
full-scale tests, has led to a detailed understanding of the
critical design parameters for transporting CO2. A review by
an Independent Verifying Authority has led to an approved
‘safe envelope’ of operating conditions under which no
failure modes, including stress corrosion cracking, will occur.
Baker Hughes’ proven expertise in CO2-rich applications
has positioned the company as a leading supplier of flexible
pipes, with more than 70km of such pipes already installed.
These CO2-compatible products leverage the same set of
standard materials and manufacturing techniques employed
in more traditional applications, ensuring consistent quality
and performance across the board.
Based on the product’s capability and track record, Baker
Hughes’ flexible pipes are equally suitable for use in CCS
applications and there are clear value propositions for
this product. For example, shallow water CCS dynamic
applications necessitate a technology that can withstand
CO2 and a high-fatigue environment. Only an unbonded
flexible pipe has a proven track record in both.
When used as infield flowlines, flexible pipes can lead to
a lower total-installed cost than rigid pipes. Furthermore,
flexibles remove the need for rigid jumpers, which require
metrology and fabrication before installation. This hugely
benefits the schedule at the most critical time – shortly
before start-up.
Baker Hughes remains committed to providing cutting-
edge, reliable solutions for the offshore oil & gas industry,
while simultaneously addressing the growing need for CO2-
compatible pipelines in CCS applications. By consistently
delivering high-quality, innovative products, Baker Hughes
cements its position as a trusted partner, helping to shape a
sustainable future for the energy sector.
SUMMARY
BENEFITS
•
Proven capability for high-pressure CO2 transportation using standard materials and product design
•
Project schedule is hugely benefited when compared to rigid alternatives
•
Enabling technology for shallow-water dynamic CO2 risers
OFFSHORE FLEXIBLE PIPES
Subsea CCS projects require pipelines for transportation of CO2 to the reservoir. Key requirements of these pipelines
include technical capability, cost-effectiveness and risk reduction. Baker Hughes unbonded flexible pipes have a proven
track record in CO2-rich applications that address these technical requirements. Baker Hughes’ flexible pipe product has
the potential to offer significant cost and risk benefits to a CCS project compared to alternative options such as rigid pipes.
CONTACT
Email: gianluca.difederico@bakerhughes.com
Web:
www.bakerhughes.com
BAKER HUGHES
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DESCRIPTION
The Regenerative Froth Contactor (RFC) provided by
ICS is an innovative gas/liquid absorption co-current
contactor system equipped with the Corrugated Screen
Packing (CSP) that offers promising reductions in
equipment size versus conventional absorbers. The RFC
absorber represents a cutting-edge technology. It is static
equipment, having no moving parts, and operates in a
downward gas- liquid ‘co-flow’ configuration, with pulse
regime hydrodynamic condition. While conventional
absorbers work with a thin film of liquid over the packing
itself, the CSP is made of convoluted screens that
maximize the solvent pulsing effect while minimizing the
metal packing material; by inducing the RFC to operate
under a froth condition in two phase flow, the diffusivity film
over the traditional packing surface is replaced by millions
of bubbles and droplets in the volume of the tower. These
bubbles are created as bands of froth collapse and are
regenerated. The liquid and gas phases enter the tower co-
currently from the top, flow through the absorber in pulsing
regime and are disengaged at the bottom of the tower. The
pulse flow is not imposed by a mechanical stimulation but
set up as a purely hydrodynamic multi-phase phenomenon
depending on the phases flow rates and the CSP design.
The gas passes through multiple zones of froth along the
absorber and gas components gets absorbed into the
solvent.
In carbon capture application, the CO2 will be transferred
from the gas into the liquid phase in the froth present
throughout the whole volume of the column. The
RFC absorber/reactor design enables the system to
accommodate high gas flow rates and liquid/gas ratios
at acceptable back pressure and without encountering
flooding in the column. RFC systems can also be used
in processes with precipitating solvents or high levels of
entrained solids, leading to 3-phase contactors. There is
minimal-to-no fouling or additional pressure drop penalty
with RFC technology, even under high particulate loads
and high viscosity.
Based on the selected gas/liquid system’s physical
properties (e.g. viscosity, presence of solid precipitation),
the geometry of the CSP packing can be selected to
enforce a coarser/thinner froth.
Applications of the RFC technology can be used across
various carbon capture platforms, ranging from natural
gas treatment, post-combustion capture, and air pollution
control, e.g., indoor air quality management, direct air
capture
SUMMARY
BENEFITS
•
Higher mass transfer rate
•
Significant absorption tower height reduction
•
Significant absorption tower cross-sectional area and footprint reduction
•
Fouling and salts deposition resistance
•
Limited impact of high viscosity on mass transfer rate
REGENERATIVE FROTH CONTACTOR
Baker Hughes has acquired a Canadian start-up, Industrial
Climate Solutions (ICS), to further strengthen engineering
technology developments through process intensification.
The technology provided by ICS is the Regenerative Froth
Contactor (RFC) equipped with Corrugated Screen Packing
(CSP). The RFC operates in co-current flow under the pulse
regime generated by the gas and liquid phases that flow
through the CSP packing, a static equipment. The RFC
provides an increase of effective mass transfer surface that
reduces the required packing volume, within admissible
pressure drop values for the process. The technology
is solvent-agnostic and has been validated at lab scale.
ICS is currently conducting the implementation for post-
combustion carbon capture applications within Baker
Hughes portfolio.
CONTACT
Email: gianluca.difederico@bakerhughes.com
Web:
www.bakerhughes.com
BAKER HUGHES
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SUMMARY
BENEFITS
•
Demonstrated low specific thermal energy consumption of 2.6 GJ/ton CO2
•
Uses ammonia, a commodity chemical that is easily procured and not bound to a specific supplier
•
Stable reagent. Unlike amine-based solvent systems, it does not suffer from thermal and oxidative degradations
•
Flexible for process integration. Allows efficient-direct high temperature waste heat utilization or direct electrical
heating without the degradation of solvent performance
•
Tolerant towards oxygen in flue gas and towards contaminants such as SOx and NOx
•
Produces less harmful emissions and potentially useful by-products
•
Regenerates CO2 at high purity (> 99.5%) at elevated pressure, thus requiring less compression energy for the
downstream CO2 product
CHILLED AMMONIA PROCESS
The Chilled Ammonia Process (CAP) was developed to
address the challenges of removing carbon dioxide from
low-pressure flue gases, which were generated by fossil-
fuel-based power plants and industrial emissions points,
such as coal-fired power plants, waste-to-energy power
plants, biomass power plants, cement plants, refineries,
and petrochemical complexes.
CAP is a post-combustion carbon-capture process that
uses a non-proprietary solvent formulation based on
ammonia. Ammonia is a low-cost, inorganic commodity
chemical, readily available on the global market from
multiple sources and not bound to any specific supplier.
It is also stable, tolerant to flue gas contaminants and
typically exhibits very low and controllable loss in the CAP
process. Moreover, green ammonia (produced from green
hydrogen) could be used instead of conventional ammonia
in the CAP process.
Amine-based solvents have a tendency to degrade
as a result of exposure to hot environments (thermal
degradation), in the presence of oxygen (oxidative
degradation) and in acid gas reactions (such as NOx).
The degradation results in a reduction of performance,
solvent loss, equipment corrosion and the generation of
volatile degradation compounds that are emitted into the
treated flue gas, including nitrosamines, which are known
carcinogens. Such degradation phenomena are absent
for CAP, as the process uses an ammonia-based solvent,
which is inorganic. CAP has the added advantage of being
able to regenerate CO2 at elevated pressure, resulting in
reduced energy costs to liquefy or further compress the
CO2 downstream.
CAP has been validated at several test facilities with a
design capacity of up to 100 ktpa CO2, treating flue gases
generated by oil boilers, coal boilers and industrial off-
gases. A CAP plant designed to capture up to 80 ktpa
CO2 has been operated at Test Centre Mongstad (TCM)
in Norway for 2 years, where it demonstrated low specific
thermal energy consumption of 2.6 GJ/ton CO2 on refinery
cracker offgas (12.5 -16.0% CO2). The testing at TCM also
demonstrated CAP’s ability for quick start-up, low ammonia
emissions, high CO2 product purity and meeting targeted
CO2 capture rates.
CONTACT
Email: gianluca.difederico@bakerhughes.com
Web:
www.bakerhughes.com
BAKER HUGHES
Flue Gas In
DCC
Flue Gas
Condensate
Flue Gas
Blower
CO2
Absorber
CO2
Regenerator
Reboiler
Steam In
Return
Condensate
REF
REF
DCH
Treated
Flue Gas
Water
Wash
NH3 Stripper
Cooling
Steam
REF
CW
Product CO2
to Compression
Chiller System
REF
CO2 Wash
Flue Gas
Water
Rich Solution
Lean Solution
CO2
NH3/CO2
REF
Refrigerant
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DESCRIPTION
The Chilled Ammonia Process (CAP) uses an ammoniated
aqueous carbonate solution to absorb CO2 from the flue
gases at ambient pressure and low temperature. Unlike
other technologies, the functionality of the ammonium
solution is not affected by oxygen and easily purged of
heat stable salts formed by trace acidic components,
which may pass dedicated flue gas preconditioning steps.
Moreover, since its gaseous emissions and liquid waste
streams are non-toxic, no additional treatment facilities are
required.
A simplified process flow diagram of the CAP technology is
shown in the accompanying figure and the process can be
described as follows.
Inlet flue gas first undergoes cooling via a direct contact
cooler (DCC) that enables the contact of gas with cooling
and chilled water to lower the flue gas temperature to a
suitable level (typically below 15 °C), which is needed for
the CO2 absorption process and water balance. Most of the
water vapour contained in the flue gas is removed in this
step, which reduces the volumetric gas flow and increases
the CO2 concentration. For conventional amine-based
solvents, a flue gas pre-treatment step is required, which
is typically integrated with the DCC to reduce NOx, SOx
and other contaminants in the flue gas to very low levels
to decrease degradation and formation of heat-stable salts
when the flue gas interacts with the solvent. However, for
CAP, this pre-treatment step is typically not required as
the ammonia-based solvent is able to tolerate these flue
gas contaminants. Strong acids such as SOx react with
ammonia and form heat-stable salts, which are withdrawn
from the system as an aqueous by-product.
Cooled flue gas from the DCC enters the bottom of the
absorber column, where it is washed counter-currently
with lean ammonia-based solvent (orange line). CO2
is selectively removed from the flue gas in a chemical
absorption process using the alkaline lean solvent. The
lean solvent is a solution comprising ammonia, water
and CO2 where different species (ammonium carbamate,
ammonium bicarbonate, ammonium carbonate and a
limited amount of free ammonia in an aqueous solution)
are in equilibrium. The dissolved ammonia species react
with CO2 from the flue gas in the absorber by shifting the
species’ equilibria towards bicarbonate. The CO2-rich
solvent (green line) leaves at the bottom of the absorber
and is sent to the regenerator section, where it is heated
to a temperature high enough for CO2 to be released
from the solvent. A reboiler located at the bottom of the
regenerator column provides the heat to the solvent. The
heating source is typically steam, although hot oil or heat
from a direct-fired or electric heater can also be used due
to the absence of thermal degradation.
Heat is imparted to the solvent to shift the equilibria to
ammonia-rich species releasing the absorbed CO2, which
leaves at the top of the regenerator column. Compared
to the amine-based post-combustion technologies that
regenerate CO2 at near atmospheric pressure, CAP
regenerates CO2 at an elevated pressure (14 bar - 25
bar[a)), which reduces the downstream compression power
requirements.
Regenerated lean solvent (orange line) is returned to the
absorber after undergoing cooling through heat exchange
with the cold rich solvent in the lean-rich heat exchanger,
which simultaneously heats the rich solvent. This is an
important heat integration step that significantly reduces
the reboiler heat requirement.
Treated flue gas exiting the top of the absorber column
contains residual CO2 and ammonia, which is recovered
with a water wash step to prevent unacceptable emissions
of ammonia into the atmosphere. After the water wash
step, the flue gas is routed to a flue gas heater. A guard
system is integrated with the flue gas heater, which relies
on the injection of sulfuric acid to neutralize any residual
ammonia, converting it into ammonium sulphate. The flue
gas is reheated with warm water condensed from the DCC,
which serves to raise the temperature of the final treated
flue gas to a temperature high enough to be released into
the stack and to optimize the water balance of the system.
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DESCRIPTION
MSP is a post-combustion technology that is applicable to
a wide range of flue gases. It uses a blend of ammonium
and potassium-based salts to absorb CO2 from flue gases
at ambient pressure and temperature. The stability of the
inorganic solvent used by MSP’s ammonium solution
is not affected by oxygen and shows high tolerance to
acidic trace components present in the incoming flue gas.
The process is characterized by very low emissions and
produces little-to-no toxic waste.
A simplified process flow diagram of the MSP technology is
depicted in the accompanying figure and the process can
be described as follows.
Inlet flue gas first undergoes cooling to 20 - 30 °C in a direct
contact cooler (DCC) and subsequently enters Absorber
1, where it contacts the mixed salt solvent counter-
currently. The mixed salt solvent in Absorber 1, which has
a higher concentration of ammonium-based species than
potassium-based species (high ammonia/potassium ratio),
performs the bulk removal of CO2, absorbing 60-80% of
the CO2 in the flue gas. The remaining CO2 is absorbed in
Absorber 2, which operates with the mixed-salt solvent with
a lower ratio of ammonium-based species to potassium-
based species than that of the solvent feed of Absorber 1.
Absorber 2 performs the trim removal of CO2 to achieve
an overall CO2 capture rate of more than 90% and reduces
the ammonia slip from Absorber 1. A water wash located at
the top of Absorber 2 further reduces the ammonia content
in the treated flue gas to ensure that it meets the ammonia
emission limits.
Both absorbers operate with liquid recycle using heat
exchangers to remove the heat of reaction and keep
the solution at the optimum temperature for efficient
absorption and minimum ammonia slip. The CO2-rich
solvent collected from the absorbers is sent to the
regenerator for regeneration via an integrated rich-lean
heat exchanger network that is designed to recover
sensible heat.
Heat is supplied to the regenerator via a reboiler located
at the bottom of the column. The increase in temperature
releases CO2 as a gas and regenerates the mixed-salt
solvent to be returned to Absorber 1 and Absorber 2.
CO2 is released at an elevated pressure of 10 - 20 bar(a)
from the regenerator column, which serves to reduce the
downstream CO2 compression power requirements.
The CO2-lean mixed salt solvent is drawn from the lower-
middle stage of the column and sent back to Absorber 1
to perform bulk CO2 removal. Near the bottom of the
regenerator where the temperature is higher, ammonia is
vaporized, resulting in a lean solvent with low ammonia/
potassium ratio, which is returned to Absorber 2 where it
performs the trim removal of CO2 and reduces ammonia
losses.
SUMMARY
BENEFITS
•
Reduced reboiler energy consumption of 2.0 – 2.3 GJ/ton CO2
•
Uses inexpensive, industrially available chemicals (potassium and ammonium salts)
•
Stable reagent. Unlike amine-based solvent systems, it does not suffer from thermal and oxidative degradation
•
Tolerant towards oxygen in flue gas and to contaminants such as SOx and NOx
•
Regenerates CO2 at elevated pressure, thus requiring less compression energy for the downstream CO2 product
•
Reduced auxiliary electricity loads
MIXED-SALT PROCESS
Baker Hughes uses the Mixed-Salt Process (MSP) for
CO2 capture under license from SRI International. SRI
International received support from the US Department
of Energy’s Office of Fossil Energy and National Energy
Technology Laboratory (NETL) for the development of this
technology.
MSP is a post-combustion carbon-capture process that
uses a novel solvent formulation, which is based on
potassium carbonate and ammonium salts. Both chemicals
are low-cost, inorganic commodity chemicals, and readily
available on the global market from multiple sources.
The inorganic solvent used by MSP is tolerant to flue gas
contaminants (such as SOx, NOx, and O2), unaffected
by thermal and oxidative degradation, results in lower
emissions, lower toxicity, and higher CO2 regeneration
pressure
compared
to
conventional
amine-based
solutions. MSP has been demonstrated at the capacity of
0.25 tpd at the SRI campus in Menlo Park, USA. A 10 tpd
pilot-scale plant to demonstrate the MSP technology at the
University of Illinois is currently in the design phase.
CONTACT
Email: gianluca.difederico@bakerhughes.com
Web:
www.bakerhughes.com
BAKER HUGHES
Flue Gas In
DCC
Flue Gas
Condensate
Flue Gas
Blower
Absorber
1
CO2
Regenerator
Reboiler
Steam In
Return
Condensate
CW
CW
CW
CO2 Ovhd
Reflux
Product CO2
to Compression
Absorber
2
CW
Water Wash
Treated
Flue Gas
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DESCRIPTION
Compact Carbon Capture has transformed the process
equipment used in post-combustion carbon capture by
introducing rotation and high G-forces to capture CO2. The
G-forces are created in several cross-flow rotating packed
beds. CO2-lean solvent is distributed from the inner axis
and horizontally flung outwards in the direction of the wall
of the column, while the flue gas moves vertically from the
bottom to the top. Mass transfer takes place between the
flue gas and the solvent in a cross-flow type arrangement.
Due to the rotation of the packed bed within the column
that induces high centrifugal forces (60-100 G-force), the
solvent is accelerated when it hits the packing structure,
forming small droplets. This generates a large vapor-liquid
contact area compared to traditional static mass transfer
technology that rely on gravity. The larger contact area
between gas and liquid results in a faster mass transfer of
CO2 from the flue gas into the solvent droplets, resulting
in a much shorter absorber column height compared to
conventional, static absorber columns.
The high G-forces allow for the application of highly viscous
solvents that improve the process efficiency. Higher
solvent concentration results in higher absorption rates.
When this is combined with the compactness introduced
by the process intensification, a considerably lower solvent
volume is needed, and the pump capacity needed for
solvent transfer is reduced.
The compact stripper is a combined reboiler and desorber
unit that can operate at higher pressures and handle highly
viscous solvents. High-speed rotation of the stripper unit
introduces turbulence and high G-force to the solvent
regeneration, which are advantageous for mass and heat
transfer, resulting in very compact equipment. The rotating
bed desorber/stripper can be described as a lightweight
pressurized shell-and-tube heat exchanger where the
“hot-side” tube bundle rotates to generate the centrifugal
force required to produce small solvent droplets. Instead
of a static regenerator column with attached reboiler in
a conventional solvent-based system, CCC™ will have a
single compact rotating bed/flash drum that both heats the
rich solvent and flashes off CO2 to generate a high purity
(>99%) CO2 product stream.
SUMMARY
BENEFITS
•
Up to 75% reduction in the overall size of the capture plant compared to conventional technologies
•
Up to 50% reduction in capital expenditure compared to conventional technologies
•
The possibility to reduce operating expenses significantly by using new, viscous, and efficient solvents
•
Reduced lead time through standardized and containerized production, design thinking for simplified logistics, and
decreased demand for civil works
•
Modular scalability to increase the deployment speed of CO2 capture equipment. For example, it is possible to invest
in partial capture right away and increase the capture capacity at a later stage.
COMPACT CARBON CAPTURE (CCC)
Baker Hughes acquired Compact Carbon Capture (CCC),
a pioneering technology development company based
in Bergen, Norway, that specializes in compact carbon
capture solutions. CCC employs the rotating packed bed
technology, a novel process intensification that utilizes
centrifugal acceleration to intensify mass transfer, thereby
reducing the equipment size and cost. CCC’s technology
is solvent-agnostic and in principle, can be applied to any
solvent developed for post-combustion carbon capture.
Using its rotating packed bed technology, CCC drastically
increases the vapor-liquid contact area, overcoming the
traditional hydraulics limitations. Compared to traditional
solvent-based systems using static equipment, CCC’s
enhanced mass transfer results in reduced residence time
in both the absorber and the regenerator, thereby requiring
much smaller equipment.
CCC is currently validated at the pilot scale at Equinor’s
test facilities (PLAB) in Porsgrunn, Norway. Steps for further
advancement are ongoing, with a demonstration plant at
the 15 tpd scale currently in the engineering stage.
CONTACT
Email: gianluca.difederico@bakerhughes.com
Web:
www.bakerhughes.com
BAKER HUGHES
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DESCRIPTION
SUMMARY
BENEFITS
•
Reduced compression train parasitic power consumption
•
Optimized high compression ratio across a wide range of flow rates
•
Optimum rotor balance for low vibration level
•
Easily accessible components for maintenance
•
Automatic capacity control and safety system to reliably match any operating condition
•
Reduced lead time through standardized and containerized production, design thinking for simplified logistics, and
decreased demand for civil works
TRANSPORTATION
Leveraging its extensive domain expertise in compression
and pumping technologies from decades of experience in
related areas such as urea and liquefied natural gas, Baker
Hughes has the comprehensive capabilities to make the
compression of CO2 safer, easier and more cost-effective
for CCUS applications. Baker Hughes has focused its
attention on customizing complete compression trains
suited for the unique characteristics of CO2 so that these
can operate more efficiently and minimize the overall
parasitic power consumption of CCUS processes.
Baker Hughes offers a range of products, including
reciprocating, centrifugal and integrally geared CO2
compressors, as well as centrifugal CO2 pumps. These
technologies have undergone years of proven in-field
performance. Baker Hughes has also continued to develop
and optimize these technologies at our global research
centres, performing extensive testing in both laboratory
and in-field environments before launching these products
for our customers’ use.
CONTACT
Email: gianluca.difederico@bakerhughes.com
Web:
www.bakerhughes.com
BAKER HUGHES
The operating envelope for CO2 delivery to sequestration
sites is very broad in terms of volumetric flow and delivery
pressure. It ranges from several thousand m3/h at relatively
low pressures, up to a few hundred m3/h at extremely high
pressures (700-800 bar). Baker Hughes offers a range of
customizable CO2 compression systems, depending on site
conditions such as delivery pressure, temperature, cooling
sources and gas composition. General configuration
options for CO2 compression are shown in the table below.
PRESSURE
CONFIGURATION OPTIONS
< 200 bar
In-line compressor
Integrally geared compressor
+ pump
> 200 bar
In-line compressor + HP pump
Integrally geared compressor
with MP pump + HP pump
MP = medium pressure; HP = high pressure
Baker Hughes has optimized the configuration of the
overall CO2 compressor-pump train for CCUS applications.
This includes the selection of the intermediate pressure
between the last compression stage and the pump suction
with the goal of decreasing the total power consumption
and cost.
Integrally geared compressors
The main advantage of integrally geared centrifugal
compressors are that coolers can be installed after each
stand-alone stage. Baker Hughes’ design features a
bull gear and from one to four high-speed pinions, with
one or two impellers mounted on each pinion shaft.
Stand-alone stages optimize impeller speed and allow
impellers to operate at higher peripheral speed and level
of compression. Each stage can be fitted with inlet guide
vanes to eliminate the need for recirculation for partial
loads. The net result is a high efficiency operation that
requires less work than an in-line compressor.
In-line centrifugal compressors
Baker Hughes has supplied more than 200 in-line
compressor units with discharge pressure within the
range of 200 bar. The typical train arrangement includes
a steam turbine or electric motor that drives a low-speed,
horizontally split compressor, and a high-speed barrel
compressor through an increasing gearbox, typically
followed by a pump for CO2 injection. For applications
where the CO2 stream contains H2S and water, Baker
Hughes uses primarily stainless steel for improved
corrosion resistance.
Pumps
Baker Hughes’ development of its high-pressure CO2
injection pumps rely on the experience of over 1,000 multi-
stage centrifugal pumps for liquefied gas applications. Our
multistage barrel pump is a good fit for CO2 applications,
providing better overall efficiency compared with the in-
line rotor configurations, thanks to its opposing back-to-
back impeller configuration.
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DESCRIPTION
SUMMARY
BENEFITS
•
Collect multiple measurements with a single cable including distributed fibre optic sensing, pressure/temperature
gauges for well integrity, compaction monitoring, and seismic data.
•
Utilizes CoreBright™ hydrogen resistant fibres to limit the effects of hydrogen darkening
•
Cable is cladded with robust Inc 825 corrosion-resistant nickel alloy for maximum protection against chemicals,
abrasion, crimping and crush.
•
Continuous cable with no orbital welds
•
Fibre In Metal Tube (FIMT) utilizes continuous (splice-free) fibres throughout
•
Equipped with excess fibre to ensure that no strain is transferred to the optical fibre core during deployment or
operation. Excess fibre compensates for thermal expansion, as well as tubing stretch.
SUREVIEW™ WITH COREBRIGHT™ OPTICAL FIBRE
Reliable downhole measurement of well and reservoir
parameters is imperative to the success of geological
sequestration
projects.
Baker
Hughes
is
uniquely
positioned
to
holistically
address
the
monitoring
challenges. Baker Hughes leverages a broad portfolio of
technology and experience across permanent downhole
gauges, microseismic monitoring, wireline monitoring, and
fibre optic solutions. Specifically, fibre optic monitoring
is an effective solution to gather a range of real-time
data downhole. These systems can provide distributed
temperature, acoustic & strain measurements, transmit
point gauge data, and capture seismic measurements for
use in vertical seismic profiling. The majority of traditional
downhole fibre optic installations are intended for 10-
20 years of hydrocarbon production life. However, the
geological sequestration projects can require much longer
service life. SureVIEW™ with CoreBright™ technology is a
proprietary fibre optic cable design with industry-leading
40+ years of reliability and unique resistance to common
hydrogen darkening failure.
CONTACT
Email: gianluca.difederico@bakerhughes.com
Web:
www.bakerhughes.com
BAKER HUGHES
SureVIEW™ downhole cable by Baker Hughes uses
CoreBright™ optical fibre, which leads the industry in
hydrogen darkening resistance, a leading cause of failure
for fibre optic systems over time. CoreBright™ fibre is
constructed from pure silica that minimizes hydrogen
darkening. The cable also includes a layer of hydrogen-
absorbing gel. This combination provides the industry’s
best protection against hydrogen darkening.
Fabricating a downhole optical cable with the performance
and reliability demanded by our industry requires a
sophisticated understanding of fibre design, fibre coatings,
cable manufacturing processes, and cable construction.
Fibres are typically coated, often with carbon, to prevent
this hydrogen darkening. However, over time, this coating
can break down or suffer from uneven application during
manufacturing. A well applied coating will likely break
down in about 20 years, particularly at higher temperatures
(above 150 °C). CoreBright™ fibre offers its extended
lifetime through a simple principle: instead of attempting
to avoid hydrogen damage by trying to block hydrogen,
CoreBright™ optical fibre avoids the hydrogen damage by
preventing the reaction between the SiO2 structure of the
optical fibre and the hydrogen. In addition, Baker Hughes’
fibre optic cables are fitted with hydrogen scavenging gels
to further reduce darkening risk.
In this way, Baker Hughes’ solution is unique: the fibre will
not darken, and reliable readings over the full life of the
installation are assured. Independent testing has concluded
that CoreBright™ optical fibre is the only fibre in the industry
that is suitable for harsh downhole environments over a
long duration. It is the only known fibre that was designed
for, and has demonstrated, long-term immunity to first and
second-order hydrogen darkening effects.
1
SureVIEW™ fibre optic cables, powered by CoreBright™
fibre, have been installed in over 300 wells worldwide. As
of today, there are no instances of hydrogen darkening
ever experienced. In addition, during high-temperature
monitoring work performed by Baker Hughes for electrical
submersible pumps where it is common practice to test the
fibre as the pumps are pulled, the CoreBright™ fibre has
maintained its mechanical and optical reliability in every
instance. Proof-testing of the fibre showed levels that are
typical of ‘as-built’ condition and demonstrated negligible
changes in optical loss profiles.
High reliability and longevity enable the use of fibre optic
measurement in more applications particularly behind the
casing where workover is likely impossible. Baker Hughes’
SureVIEW™ downhole cable is expected to improve data
quality and facilitate better decision-making in geological
sequestration today.
1
tedTemperatures Under Hydrogen Conditions”, SEAFOM Industry Meeting (Dec. 2012)
STATE OF THE ART: CCS TECHNOLOGIES 2023
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DESCRIPTION
SUMMARY
BENEFITS
•
Provides superior reliability in long-life and/or demanding (high-pressure and high-temperature) applications
•
Derives finest pressure/temperature measurement resolution attainable
•
Deploys multiple gauge combinations on a single standardized carrier
•
Eliminates the need for additional splices, increases reliability, and reduces installation time through unique
construction configurations with fewer connections
•
Deploys multiple gauges, flowmeters, and valve positions to provide redundant readings
•
Serves as platform for future developments
SURESENS™ QPT ELITE PDHG
Well-known pressure and temperature are key to proper
functioning throughout a CO2 storage system. For most
applications, the best way to monitor these parameters is
with permanent downhole gauges (PDHGs). These gauges
can be used as a standalone means of measurement or
as calibration for a fibre optic-based or other extensive
measurement system. Baker Hughes leverages the
quality and performance of the SureSENS™ line to execute
integrated monitoring solutions that combine point gauges,
fibre optics, along with periodic means of measurement
such as wireline logging data.
CONTACT
Email: gianluca.difederico@bakerhughes.com
Web:
www.bakerhughes.com
BAKER HUGHES
1
tedTemperatures Under Hydrogen Conditions”, SEAFOM Industry Meeting (Dec. 2012)
The SureSENS™ QPT ELITE gauge for permanent
downhole installations measures static and dynamic
pressures and temperatures while introducing a step
change in reliability and accuracy. The gauge is qualified
for operation at pressures less than 35,000 psi (2,414
bar) and temperatures up to 225 °C (437 °F). The static
and dynamic pressure information obtained can be used
to determine the effects of injection and plume growth
on monitoring wells, monitor injection characteristics,
and provide input or validation to reservoir models. The
SureSENS™ QPT ELITE gauge includes the new ELITE
electronics package, built upon Baker Hughes’ industry-
leading STAR hybrid electronic package design. The
ELITE electronics package incorporates an application-
specific integrated circuit (ASIC), providing a new level
of reliability to the industry. Baker Hughes provides three
configuration options—single, dual, and triple gauge. The
single-gauge configuration is an economical option that
will also permit the smallest possible running diameter
for a streamlined, slim-hole gauge carrier. A dual-gauge
configuration provides isolated operational redundancy
of electronics and transducer at any given installation
point. Each gauge in a dual package operates individually,
providing independent measurements for data redundancy
and integrity verification. The triple gauge option can offer
redundancy or be ported to record three independent
pressure measurements. The shorter carrier for a side-by-
side triple-gauge assembly also retains a slim hole running
outside diameter.
For applications requiring long active life and high
data accuracy, even in demanding high-pressure/high-
temperature type environments, the SureSENS™ QPT ELITE
gauge system provides a flexible and reliable solution.
Being highly robust, the SureSENS™ QPT ELITE gauge
maintains mechanical integrity by deep-penetration and
high vacuum, electron-beam fusion welds, without the
need for filler material. Only two fittings, the pressure port
and the tubing encapsulated conductor (TEC), are required
to interface the gauge with the carrier. The gauge pressure
interface connection to the carrier can be externally
tested in the direction in which it will experience pressure,
eliminating the need for an internal pressure test tool.
The TEC’s primary seal is a dual metal-to-metal pressure-
testable interface. The mechanical package is completely
integrated into the gauge assembly, which eliminates the
requirement for external Y-block components.
Gauge Carrier configured with QPT ELITE permanent downhole gauge
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DESCRIPTION
SUMMARY
BENEFITS
•
Maximize storage capacity within safety limits
•
Compliance with regulations
•
Monitor structure integrity (cap-rock & faults)
•
Distinguish induced versus natural seismicity
•
Avoid water breakthrough
MICROSEISMIC MONITORING SERVICES
Monitoring seismicity is essential to guarantee the integrity
of geological sequestration reservoirs and caverns. In
terms of physical integrity, seismicity in the cap rock is an
indicator of the risk of catastrophic failure. At the reservoir
scale, seismicity at faults can identify the reactivation
by fluid injection or that they provide a pathway to the
surface for the stored fluids. With more public attention
towards induced seismicity and environmental impact
of human activity, reputational integrity is becoming as
important as physical integrity. It is therefore becoming
essential to detect growing activity trends before critical
situation happens to support operators’ injection program.
Baker Hughes provides the whole range of customized
microseismic services and instrumentation to provide
lifetime monitoring of CCS assets.
CONTACT
Email: gianluca.difederico@bakerhughes.com
Web:
www.bakerhughes.com
BAKER HUGHES
1
tedTemperatures Under Hydrogen Conditions”, SEAFOM Industry Meeting (Dec. 2012)
The range of the monitoring solution can be described in
3 distinct stages that can be performed as a whole or as
independent services.
Network design
In this phase, consideration is given to the project’s
constrains (regulatory, geological, operational and logistical)
and advanced modelling is used to determine the most
cost-effective network that will meet the project’s objectives.
This network can consist of a specific technology (surface or
downhole solutions with analogic geophone or fibre optics)
to be deployed, but can also have a combination of them to
benefit from their different capabilities.
Installation and maintenance
Baker Hughes ensures supply of all the required
instrumentation: surface sensors, shallow buried sensors
(100 m), borehole sensors, surface electronics, fibre optics,
digitizers, and fully equipped seismic cabinets. Where not
internally developed, Baker Hughes works with trusted
suppliers with long-term relationships to develop reliable
hardware (Mean Time Between Failures of more than five
years) with advanced capabilities.
Baker Hughes installs and maintains all the instrumentation,
including borehole sensors. The requirement for preventive
maintenance is extremely low (one visit a year at most). This
allows us to operate sites all over the world. Most of the sites
are totally autonomous, relying on solar panels for power
and 4G networks for communications.
Monitoring - Processing
A dedicated team of experts processes the data and
reports on the seismicity through a dedicated web portal.
The portal allows the operator to visualize the seismicity in
two-dimensions (2D) or 3D along with the well trajectories
and formation interfaces and offers statistical analysis
capabilities. It also plays the monitoring network’s state of
health and expected sensitivity in real time. Pressure and/or
flow rate curves can be displayed along with seismic rates to
easily relate any seismic activity to its probable cause.
Automation of the process can be utilised to enhance
the processing solution by adding 24/7 services such as
traffic light systems that will alert the operator when critical
seismicity is reached, and the prediction of the level of
seismic risk for the upcoming hours using machine learning.
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DESCRIPTION
SUMMARY
BENEFITS
•
Core longer even in fractured or other jam-prone formations by neutralizing up to two jamming events
•
Full-closure catcher completely seas inner tube to prevent loss even when the core is unconsolidated
•
The HT30™ Max core barrel system delivers larger, longer samples than other systems
•
Unobstructed ‘slick’ entry eliminates risk of jam at core’s centre
CORTIVA™ CORING SYSTEM
Seal integrity is key to the success of any geological
sequestration project. Along with the logging and
measurement technology, taking physical cores is one
of the best ways to characterize these structures. Core
samples retrieved with traditional coring systems can often
break and become jammed or lost in a hole. Jams and
poor core quality can lead to re-runs that incur significant
additional cost. The CORTIVA™ coring system improves
efficiency and de-risks core recovery through the use of a
fully-closed and jam-mitigating core barrel. By combining
these key features, CORTIVA™ shortens the time and costs
required to cut and retrieve a core sample by ensuring the
whole core section is retrieved safely in a single trip.
CONTACT
Email: gianluca.difederico@bakerhughes.com
Web:
www.bakerhughes.com
BAKER HUGHES
Core jamming during coring operations and/or loss of friable
core material during trip-outs leads to additional coring runs,
resulting in increased rig time and cost. Jams that occur
inside the inner tube of a core barrel can often be mitigated
by certain jam-mitigation techniques, allowing coring to
continue. However, jams that occur in the core catcher,
provoked by the mechanical interaction of the core with the
catcher mechanism, would not be mitigated by such anti-
jamming technologies. These typically occur in formations
that are a mixture of fractured (jamming-prone) and friable
rock. This type of complex, coring application demands
technologies beyond what is currently available in the
market. Competitors have either standalone jam mitigation
systems for jam-prone formations, or full-closure catcher
systems for unconsolidated/friable rock.
Baker
Hughes
combines
the
benefits
of
various
technologies to improve the efficiency of coring operations
in complex formations. With its CORTIVA™ full-closure system
with jam mitigation technology, Baker Hughes combines
the JamBuster™ jam mitigation coring system and the
HydroLift™ full-closure catcher system−industry standards
for jam mitigation and recovery of friable rock to improve
the efficiency and recovery of high-quality core in complex
fractured and friable formations.
The Baker Hughes patented JamBuster™ system neutralizes
jams inside the inner tube through concentric inner core
barrel sleeves that automatically telescope if a core
becomes jammed in the core barrel, allowing coring to
continue without interruption. The HydroLift™ system
efficiently recovers high-quality, intact core samples
collected in soft, or unconsolidated formations. The system’s
slick, unobstructed entry eliminates the risk of jamming at
the core catcher for the incoming core, while the full closure
mechanism secures the core, thus preventing loss of friable/
loose formation during trip-out.
The CORTIVA™ full-closure system with jam mitigation
technology is also integrated with HT30™ Max core barrel
system to deliver an unmatched core size. It also reduces
core acquisition costs by acquiring longer, high-quality core
samples per run, even in harsh environments.
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DESCRIPTION
SUMMARY
BENEFITS
•
Delivers high performance across a wide temperature range
•
Compatible in a range of environments including corrosion-inhibited fluids and reservoir fluids
•
Resistant to sour conditions
•
Single compound simplifies material recommendations and testing for well planning across all seals including packing
elements, O-rings, and bonded seals
•
Extends life of seal, further improving reliability
•
Meets ISO 23936-2 and API 11D1 standard
APTUM™ DOWNHOLE SEALS
In geological sequestration, completion integrity for any
well penetrating the target storage interval is key to
maintaining storage integrity over the life of the project.
Chemical corrosion inhibitors and reservoir’s environmental
factors can be damaging to elastomer seals over time.
The most common sealing elastomers in the industry
today often force a choice between effectiveness at low
temperatures or chemical compatibility with corrosion
inhibitors. Aptum™ seal systems, along with industry-
leading packers such as the Premier™ NXT removable
production packer, perform at lower, more appropriate
temperatures for CCUS and yet maintain excellent
chemical compatibility and mechanical properties. With
Aptum™ seals in the completion, operators can better
protect their metal tubulars and equipment without fear of
elastomer degradation.
CONTACT
Email: gianluca.difederico@bakerhughes.com
Web:
www.bakerhughes.com
BAKER HUGHES
In typical well completions, the injection or monitoring
tubing string is isolated from the well casing by a production
packer. This packer creates a mechanical anchor and
a seal between the tubing and casing. The four main
elastomers currently used in these packer element systems
to seal between the tubing and the casing are Nitrile (NBR),
hydrogenated Nitrile (HNBR), Aflas (FEPM), and Viton (FKM).
These elastomers provide an excellent range of capabilities
for most applications. However, in each case, there are trade-
offs, which can introduce risks and costs to an operation.
For instance, NBR has balanced mechanical properties
and performs well even at lower temperatures. However,
its chemical resistance, particularly to corrosion inhibitors,
is quite low. Aflas, on the other hand, is excellent for use in
many inhibited brines, but has significant limitations in lower
temperatures. Baker Hughes set out to develop a balanced
element system that could be used confidently in a broader
range of applications – carbon storage being a prime
example.
Aptum™ seals are compatible with a range of industry
standard corrosion inhibitors while still maintaining sealing
capabilities in low downhole temperatures.
Carbon
storage
applications
can
create
corrosive
environments when CO2 becomes mixed with water and
other fluids in the wellbore. Completion equipment can
often be exposed to hydrocarbons, formation water, CO2
and a host of other corrosive fluids. A common and effective
way of combating this corrosion is to treat the completion
fluids with corrosion inhibitors. These corrosion inhibitors
protect the metallic components of the completion including
the casing, tubing, and packer body. However, they can also
degrade the elastomer. As mentioned earlier, elastomers
with excellent compatibility with inhibited fluids often have
temperature limitations.
Many target formations for sequestration are shallow and
have lower temperatures, making them difficult applications
for elastomers such as Aflas. Add the potential for significant
cooling during various phases of CO2-injection operations,
and a new solution is needed. Aptum™ provides excellent
performance at 4 °C (40 °F) yet maintains long-term
compatibility with bromide- and chloride-inhibited brines.
When used as a part of the Premier™ removable production
packer, Aptum™ seals enable a secure seal between the
tubing and the casing, create a reliable mechanical anchor
for the tubing string throughout extreme temperature and
pressure changes, and is easily removed from the well for
workover or plug and abandonment activities.
MATERIALS
TEMPERATURE
40 °F (4 °C)
TEMPERATURE
350 °F (177 °C)
INHIBITED
BRINE >200 °F
(93.3 °C)
BROMIDE
RESISTANCE
OIL-BASED
MUD
RESISTANCE
H2S
RESISTANCE
>10%
BALANCED
MECHANICAL
PROPERTIES
PRODUCED
RESERVOIR
FLUIDS
Aptum Seal
Nitrile (NBR)
Hydrogenated Nitrile (HNBR)
Viton (FKM)
Aflas (FEPM)
Due to excessive swelling, limit exposure to oil-based mud (OBM) during run-in
Due to excessive swelling, O-rings and packing elements require back-up mechanisms to reduce extrusion
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DESCRIPTION
SUMMARY
BENEFITS
•
Provides a robust rock-to-rock barrier
•
Reduces cost and time associated with section milling
•
Decreased health, safety & environment (HSE) risk for personnel on site
•
Reduces requirements for rig capability, swarf handling, and other specialized equipment
•
Eliminates the need for swarf cleaning, transport, and disposal
HEAVY METAL™ SWARF-FREE SECTION MILLING
Many of the world’s most promising geological targets for
large scale CO2 storage exist in and above late-life and
depleted hydrocarbon plays. Late-life fields often have
many existing wells that penetrate the target storage
geology and can pose seal integrity risks. Baker Hughes
offers advanced plug and abandonment solutions to
ensure that the integrity of aging infrastructure is not
compromised for the life of the sequestration project.
During plug and abandonment operations, it is sometimes
required to remove a section of the casing and adjacent
cement sheath to expose the formation. This process is
called section milling. Section milling operations provide
an effective downhole seal during plug and abandonment
by setting a cement plug directly across the geologic seal
- removing metal tubulars and potentially failed cement.
However, section milling operations can be challenging,
which makes its large scale use less appealing.
Additionally,
conventional
section
milling
requires
specialized equipment to handle the cuttings or ‘swarf’ that
are brought to surface during milling operations. HEAVY
METAL™ swarf-free section milling system increases the
efficiency while decreasing the cost and carbon footprint of
section milling operations. By improving the performance
and economics of section milling operations, wells can be
plugged more effectively and with less long-term risk of
seal integrity issues.
CONTACT
Email: gianluca.difederico@bakerhughes.com
Web:
www.bakerhughes.com
BAKER HUGHES
Section milling is a conventional method for casing removal
during plug and abandonment (P&A) operations where
annular well integrity is compromised or questioned. The
removal of casing by milling a window provides full access
to the virgin formation, enabling placement of a rock-to-
rock barrier. Swarf is an unavoidable by-product of section
milling, generating thousands of pounds of these sharp
metal cuttings that have to be removed from the well.
Retrieving and handling the swarf is a time-consuming and
costly process that poses additional health, safety, and
environmental (HSE) risks, and oftentimes operators will
opt for less reliable options, such as perf-and-wash, just to
avoid swarf.
Baker Hughes offers the HEAVY METAL™ swarf-free section
milling service to provide a reliable solution without the
negative side effects of swarf. It eliminates swarf to surface
through a unique upwards milling process, depositing
swarf deep in the rathole, while still enabling a secure
rock-to-rock barrier. This unique service reduces time
and costs in half, eliminating the need for swarf removal
and the risks that swarf presents to people, equipment,
and the environment. The bottomhole assembly (BHA)
consists of multiple tools providing different functions to
enable upwards section milling using normal right hand
drill pipe connections without any rotation at surface. A
torque isolator allows uninterrupted axial movement and
continuously isolates reactive torque of the left-hand mud
motor, while milling upwards. The mud motor requires
circulation from surface and provides downhole left-hand-
rotation and torque to the section mill and auger.
The
system’s
section
mill
features
upward-facing
knives that utilize METAL MUNCHER™ advanced milling
technology (AMT) carbide cutting structures and allow
upward milling and reaming in one run—even in long
laterals. The section mill cuts through the casing at the
bottom of the window, mills upwards to the desired
distance, and then reliably retracts its knives at the top of
the window.
The auger continuously transports any swarf created from
the window to the bottom of the rathole, leaving it all in the
well, while providing a window free of swarf. Because the
swarf does not have to be circulated to surface, there is no
need to change over to a high viscosity milling fluid, saving
additional cost and logistics.
A Baker Hughes dedicated project management team
can oversee the entire P&A project—from planning phase
through final abandonment— all with a strong focus
on safety and efficiency. With a single point of contact,
customers achieve a simplified, streamlined process that
helps reduce time and minimize risk.
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SUMMARY
BENEFITS
•
Unique combination of products and services across the full CCUS value chain including the expanding applications
for Cryogenic Carbon Capture™ (CCC™).
•
Over 15 years’ experience and participation in 8 large-scale CCUS projects and 2 current 30 Tonnes Per Day (tpd)
CCC™ projects.
•
Full product range includes fans, heaters, compressors, CO2 capture and processing hardware, storage tanks,
transportation tanks and remote monitoring systems for both gas and liquid.
•
Chart’s CCC™ Systems are providing results without the use of chemicals or contaminants, providing significant cost
and energy savings.
•
Significant knowledge of the processes and challenges of energy intensive hard to abate industries such as Power, Oil
& Gas, Petrochemical, Steel and Cement.
CARBON CAPTURE, UTILIZATION AND STORAGE
CHART INDUSTRIES, INC.
Carbon Capture, Utilization and Storage (CCUS) is a
necessity, not an option, and could contribute up to 20% of
global emissions reductions required (International Energy
Agency). One hundred times the current levels of carbon
capture will be needed by 2050 to keep global warming
below 1.5°C.
Chart Industries, Inc. is a global leader in the design,
engineering and manufacturing of process technology
and equipment. With more than 80 years’ experience
in industrial gases and diverse knowledge in cryogenic
processes, Chart delivers the effective solutions to tackle
carbon emission challenges.
In March 2023, Chart completed the acquisition of
Howden, a leading global provider of mission critical air
and gas handling products and services for over 165
years. The combination of Chart and Howden expands
the offering of products and services to provide a unique
range of efficient, sustainable and innovative technologies
to support customers in all stages of the CCUS value chain.
CONTACT
Email: Mark.Courtney@howden.com
Web:
www.chartindustries.com
www.howden.com/en-gb
DESCRIPTION
EFFICIENT AND INNOVATIVE SOLUTIONS ACROSS THE
FULL CCUS VALUE CHAIN
CO2 Capture and Separation
CO2 is captured either at source (Post Combustion/Post
Process Capture) or from the air (Direct Air Capture).
Post Combustion Capture
Post Combustion Capture is the process of capturing
CO2 emissions at source before they are released into
the atmosphere, which is particularly relevant for large-
scale industrial facilities which rely on fossil fuels. This
includes facilities such as power plants, cement production
facilities and chemical plants where limited alternative
clean fuel sources are available. Capture at source
allows these industries to continue to operate without
releasing significant levels of CO2. Howden supports post-
combustion capture with booster fans, gas-gas heaters
and oxidation blowers.
Many other industrial processes, like fermentation or
chemical reactions, also generate large quantities of CO2
that is also best captured at relatively high concentration at
source.
Howden is a world leader in Mechanical Vapour
Recompression (MVR) technologies, which is a key
element for reduced energy in the separation of CO2 from
the solvent that captured the CO2. Roots Blowers and
Howden Turbo Compressors or blowers form the basis of
the MVR systems.
Direct Air Capture (DAC)
Direct Air Capture is the process of capturing CO2 directly
from the ambient air using fans to draw in the air and then
trap the CO2. Both Chart and Howden provide the low-
pressure axial fans that would be mounted on top of a DAC
tower to draw air through a recirculating fluid or through
a solid sorbent which traps the CO2 from the ambient air.
DAC is an emerging technology and as the technology
develops further, will benefit from higher pressure
centrifugal fans, a core capability of Howden.
Cryogenic Carbon Capture™ (CCC)
In addition to traditional carbon capture methods, Chart
offers Cryogenic Carbon Capture™ systems, which as the
names implies, uses the thermodynamics of pressure
and low temperatures to separate the CO2 from plant or
process exhaust. The CO2 is captured, separated, purified
and pressurized in a single process, and delivered as a
high-purity liquid ready for transport, storage or re-use.
More information about the full CCC process can be found
later in this article.
CO2 purification and dehydration
After it is captured, the CO2 is then purified, treated and
prepared for permanent storage (sequestration) or direct
usage. Depending on the required capacity, flexibility,
reliability and efficiency, the most suitable Howden
compression technologies can be selected from screw,
centrifugal, piston or diaphragm compressors to compress
and condense the CO2 ready for transport, storage or use.
In some cases there is an opportunity for substantial
operational and energy cost savings by using multi
machine systems where Howden can select individual
compressors based on optimization of full and part-load
performance, CAPEX and OPEX.
Transport, Storage and Use
After the CO2 has been separated and processed, it is then
transported from where it was captured either to a storage
site for permanent storage or for direct use.
Transport
There are multiple ways the CO2 can be transported
including transporting it in a pressurized tank by car, railway
or ships, or through a pipeline. Depending on the specific
requirements, Howden can supply a screw, reciprocating
or centrifugal compressor to transport the gas, and boost it
for injection & Enhanced Oil Recovery (EOR) purposes.
Storage of CO2 in Gas or Liquid
CO2 can be stored as a liquid or a gas depending on the
downstream use. For decades Chart has provided leading
cryogenic CO2 storage solutions for the industrial gas
market from transportable liquid cylinders such as the
Dura-Cyl® and Carbo-Max® equipment for pilot and small-
scale systems to industrial bulk tanks, CO2 ISO units or
CO2 tank trucks. Chart’s solutions have been in service for
decades and are available globally to support customers in
CO2.
Howden Turbo fans to produce bioethanol from CO2 at Arcelor
Mittal
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Sequestration of CO2 Gases
CO2 sequestration is the process of permanently storing
the captured CO2. Often permanent sequestration
is referenced to mean storage deep underground in
geological formations such as saline formations, oil and
natural gas reservoirs, coal seams, basalt formations and
organic-rich shales. Howden compressors can boost
pressure to over 200 bar for injection of the CO2 into these
porous rock formations to permanently trap it away from
the atmosphere. As this is a growing field of study, there are
methods of permanent sequestration of CO2 (or converted
derivatives) to extend to agriculture soil amendments and
water and matter entrainment, binding the CO2 molecule in
a way that prevents future release.
Direct Use or Re-use of CO2 (Utilization)
The captured CO2 gas can be used in a wide range of
industries such as production of materials, urea/fertiliser
production, food and beverage, healthcare, water
treatment, refrigeration, indoor agriculture and biofuel
production. Chart provides the CO2 tank and mobile
storage solutions to enable CO2 reuse or distribution.
Howden has been optimizing its compressors to handle
CO2 for many decades. In the many diverse industries that
can utilise captured CO2, such as the Food and Beverage
industry, Howden already supplies tailor made screw,
diaphragm, piston and centrifugal compressors to plants
around the world.
Chart - Carbon Capture System Solutions
Cryogenic Carbon Capture™ (CCC)
Cryogenic Carbon Capture™ is a post-combustion
technology that reduces carbon emissions from fossil
fueled power stations, cement, steel, and other industrial
facilities using cryogenics to separate the CO2 in a highly
efficient process delivering high-purity, liquid CO2 (LCO2)
ready for transportation, storage and use.
Chart acquired Sustainable Energy Solutions (SES) in 2020
to scale and commercialize the CCC process with the
potential to reduce carbon emissions from all types of post-
combustion emissions sources by 95% to 99% and remove
other pollutants, such as sulphur oxides, nitrogen oxides,
and mercury, at half the cost and energy of alternative
carbon capture technologies. Current projects are proving
the large-scale reliability, efficiency, and scalability of the
CCC process to achieve cost-effective carbon capture for
power and industrial markets.
The CCC technology uses phase change to separate
CO2 and other pollutants from exhaust gases. Cooling the
exhaust gas results in the CO2 gas transforming into a solid
without passing through the liquid phase (desublimation);
the CO2 is then separated from the remaining gas,
pressurized, and melted resulting in liquid CO2 ready for
transportation and use.
The CCC process is minimally invasive and highly efficient,
effectively utilizing heat integration to achieve up to a
50% reduction in parasitic energy demand depending
on project-specific conditions compared to an amine
absorption process.
While traditional carbon capture methods seek to lower
the Carbon Intensity (CI) scores of many applications, the
unique liquefaction process of CCC cleans the carbon
meaning it can be resold or reused as Liquid CO2. An
example of this is the oil and gas industry, where the
CO2 can be used for enhanced oil recovery. SES has
also demonstrated use of the CO2 for a variety of cases
including curing concrete and converting the CO2 to useful
products.
Chart’s CCC process results in high purity LCO2, which
can be used in a range of applications including chemical
manufacturing, synthetic fuel production, concrete curing,
food and beverage and enhancing plant growth at
commercial nurseries. Chart engineers and manufactures
the low-pressure cryogenic storage tanks, transportation
equipment, loading and unloading skids, and end user
re-use equipment for multiple applications of CO2. From
storage tanks of 1000m3 size to ISO units, to MicroBulk
solutions, Chart can deliver the effective solutions for re-
use on site or re-use in a range of applications.
Small-scale
Carbon
Capture
with
Earthly
Labs
Technology
Earthly Labs technology is uniquely designed to capture
carbon dioxide waste from lower volume, higher
concentration sources such as breweries, wineries and
biogas and purifying CO2 for beverage quality reuse.
Earthly Labs offers a full solution including CO2 capture
hardware, software, installation, and remote monitoring
services. The CO2 is captured, purified, monitored and
reused. The technology is proven, compact and cost
effective, capturing millions of carbon dioxide molecules
annually helping customers save thousands in CO2 and
reducing greenhouse gas emissions.
An example of where the Earthly Labs technology is making
a significant impact is craft breweries. The CO2 is captured
from fermentation tanks and pushed through a foam trap
into the compact CO2 capture unit, where all purification,
compression and liquefaction is carried out. The resulting
Liquid CO2 from the process is then transferred into a
Chart storage tank and the brewer uses the liquid CO2
to carbonate their beer and purge tanks. In addition to
reducing their carbon emissions every week, the breweries
are reducing supply chain risk in an increasing volatile CO2
market, reducing their use of industrial CO2, reducing costs
and advancing their sustainability goals.
Small-scale Carbon Capture with Earthy Labs Technology
Chart Industries product offerings for Cryogenic Carbon Capture™ (CCC™)
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SUMMARY
CO2
H2
CARBON CAPTURE, UTILIZATION, AND STORAGE
CHEVRON NEW ENERGIES
In a growing world faced with complex energy challenges,
innovative solutions are required to deliver a lower carbon
future. At Chevron New Energies, we understand the
importance of addressing climate change and accelerating
lower carbon solutions. Chevron’s strength has always
been solving big, complex energy challenges.
Our
Company’s
energy
transition
approach
is
straightforward: we are lowering the carbon intensity of
our operations and growing lower carbon businesses
by leveraging our capabilities, assets, and customer
relationships. We are scaling and commercializing new
businesses to meet customers’ lower carbon ambitions
through a portfolio of energy solutions that include carbon
capture, utilization, and storage; hydrogen; carbon offsets;
emerging technologies; and renewable fuels and products.
We aim to help reduce emissions of the essential industries,
such as refining, petrochemicals, steel, and cement that
enable modern society for a better tomorrow.
CONTACT
Email: newenergies@chevron.com
Web:
www.chevron.com/operations/new-energies
BENEFITS
•
Chevron New Energies is well-placed to be a CCUS leader building upon our capabilities, assets, and customer
relationships.
•
We bring decades of operational experience and a proven track record of carbon capture projects.
•
We are one of few companies with the ability to execute across the CCUS value chain and scale this critical technology.
•
Our direct experience in understanding and driving portfolio-wide emissions reductions enables us to collaborate with
customers to help solve their lower carbon needs.
•
We are a full-service provider with a balanced approach to develop decarbonization solutions with customers in our
key geographies of North America and Asia Pacific.
•
Chevron has committed $10B total capital toward lower carbon energy by 2028 to progress our ambitions.
DESCRIPTION
SCALING CCUS
Carbon capture, utilization, and storage (CCUS) is a critical
enabler for achieving global net zero goals. Chevron
New Energies is advancing CCUS and next generation
technologies by scaling viable lower carbon solutions
across the value chain to help our company and industrial
customers reach their lower carbon ambitions. We are
targeting 25 million tonnes of CO2 per year in equity
storage by the end of this decade, with a focus on
developing regional hubs that leverage our existing and
new partnerships with customers, governments, and
industry.
Chevron is actively evaluating multiple locations globally
to implement CCUS solutions. We see a future in the
development of CO₂ hubs where emissions from multiple
sources are combined for permanent sequestration in
underground storage reservoirs. As hub concepts and
projects are developed, neighboring industrial plants and
third-party emitters can be enrolled as potential partners
and customers.
We are investing in and piloting emerging technologies
across the CCUS value chain to reduce costs, develop new
ways to capture, use, and sequester CO2, with the goal of
scaling these solutions.
We’re also taking action to reduce the carbon intensity
of our own operations. Using the marginal abatement
cost curve (MACC) process, we have direct experience
in understanding and driving portfolio-wide emissions
reductions. We can leverage this experience to collaborate
with customers to help address their lower carbon needs.
Chevron has committed $10B in total capital towards
lower carbon energy by 2028 to help progress our energy
transition ambitions.
PROJECT AND PARTNERSHIP HIGHLIGHTS
Chevron brings decades of operational experience through
our large-scale deployment of CO2 injection in the United
States over the last 40 years. We have safely operated a
CO₂ pipeline in Colorado for 35 years. This experience is
coupled with our capabilities in drilling, geology, injection,
pipeline operations, monitoring and managing pressure in
wells, and our ability to successfully bring together diverse
stakeholders across the value chain.
In Australia, the Chevron-operated Gorgon liquefied
natural gas (LNG) facility incorporates one of the world’s
largest integrated carbon capture and storage (CCS)
systems. Naturally occurring CO₂ found in the offshore gas
reservoirs that supply the Gorgon LNG facility is injected
into a large sandstone formation two kilometers beneath
Barrow Island. More than 7.8MM tonnes of GHG emissions
have been captured and stored since the system started
up in mid-2019; we expect to mitigate more than 100MM
tonnes of CO₂ over the life of the project.
Carbon Capture demonstration with Svante and National Energy Technology Laboratory (project #DE-FE0031944)
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Chevron recently became the operator of Bayou Bend
CCS, a carbon capture and storage project located along
the Texas Gulf Coast. We announced an expansion of its
CO2 storage footprint through the acquisition of nearly
100,000 acres onshore in Chambers and Jefferson
Counties, Texas. With a gross storage capacity of more
than one billion metric tons, Bayou Bend CCS is positioned
to be one of the largest carbon storage projects in the
United States, and a leading transportation and storage
solution for industrial emitters located in the Houston Ship
Channel and Beaumont / Port Arthur region, one of the
largest industrial corridors in the country.
Chevron aims to reduce the carbon intensity in San
Joaquin Valley, CA. The proposed carbon capture and
storage project at our Eastridge facility entails installing
CO2 post-combustion capture equipment, compressing
the CO2, and then injecting the CO2 into the subsurface for
permanent storage.
Chevron New Energies is a part of three joint ventures
that have been granted an interest in three offshore
greenhouse gas storage assessment permits in Australia.
Additionally, Chevron announced a memorandum of
understanding with Air Liquide, Keppel Infrastructure and
PetroChina to advance the development of large-scale
CCUS solutions in Singapore.
We are investing in CCUS technologies (e.g., Carbon
Clean Solutions, Svante, Blue Planet, Ocean GeoLoop)
to bring early insights through pilot programs – often
utilizing Chevron’s existing assets -- and to accelerate
commercialization of promising technologies.
We are advancing a project awarded from the U.S.
Department of Energy (#DE-FE0031944) to pilot technology
that captures CO2 from post-combustion gas at our Kern
River Carbon Capture site in San Joaquin Valley, California.
In collaboration with Svante and the National Energy
Technology Laboratory, we launched a 6-month pilot of
Svante technology at scale in November 2022 with the
goal to reduce CO2 capture costs and help commercialize
this technology.
ACCELERATING LOWER CARBON SOLUTIONS
Our capabilities, assets, and customer relationships will
serve as a platform for rapid growth in the years to come.
We bring a unique set of capabilities to each of these areas.
Our existing assets span the value chain and are in areas
where we can facilitate demand based on cost-competitive
supply combined with appropriate policy support. We have
strong relationships with key customers and partners,
which will be critical in developing economic projects that
can scale quickly across a complex value chain.
Innovation, partnerships, and policy will be key drivers
of change. We begin with a portfolio of existing assets
and decades of experience as a strong foundation for
future growth. We’ve successfully managed complex
joint ventures all over the world. We have deep technical
expertise and a long history of advancing and adopting
external
innovation.
We
have
strong
commercial
capabilities and experience managing rapidly changing
businesses.
Managing
diverse
stakeholder
and
government interests is something we do every day.
Chevron’s credibility and reputation make us the partner
of choice, bringing access to new opportunities. Chevron
New Energies is taking action to help build the lower
carbon energy system of tomorrow.
Employees at Chevron’s Gorgon Project in Australia
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DESCRIPTION
CCUS PROJECT PIPELINE IN ENI
Eni has decades of experience in the storage of natural
gas in depleted fields and is applying its experience
and expertise to repurpose existing infrastructure into
permanent carbon dioxide storage hubs to decarbonize
both its own industrial activities and those of 3rd parties.
In Norway, Eni is partner of Sleipner, the first CCUS project
in Europe, successfully in operation since 1996. In the
United Kingdom, Eni is the T&S Operator of the Hynet
North West consortium, which has been selected by the
government as one of the two priority CCS projects that will
contribute to the Country decarbonization strategy. Hynet
is on track to be ready to start operation in 2025 with the
capability to inject 4.5 Mtpa (potential up to 10 Mtpa after
2030) in depleted gas fields offshore Liverpool Bay.
In Italy, Eni is developing the CCS Ravenna Hub project in a
joint venture with Snam. Located off the coast of Ravenna
and based on the large capacity of depleted gas fields in
the Adriatic Sea, this will be the first CO2 storage project in
Italy and potentially the largest one in the Mediterranean
Area. Phase 1 of the project, already authorized by Italian
authorities, will start operations in 2024 with 25 ktpa
capacity. The industrial phase, with an injection capacity
of 4Mtpa and a potential expansion to over 10Mtpa after
2030 is scheduled to start in 2026.
Outside Europe, Eni is evaluating other CCS opportunities
in Libya, Egypt, Algeria, and Australia. Globally all these
projects will store a gross volume of carbon dioxide of
around 30 Mtpa in 2030.
CAPTURE
Carbon Capture is the most significant element in terms of
costs along the CCUS chain: 60-70% of the total cost.
Hence, while there are several well proven technologies
that have been applied for decades, improved processes
as well as innovative solutions are being developed at
global level with the purpose of cost optimization.
To be able to address the widest possible range of industrial
emissions, Eni is developing proprietary separation
technology as well as monitoring and incorporating in its
technology portfolio the different capture technologies that
are commercially available or under development around
the world.
Several activities have been carried out to de-risk the
application of novel technologies, both through ad hoc
experimentation in our labs and through collaborations and
experimental campaigns in specialized R&D centers.
R&D areas of interest in capture technology are, among
others:
•
Absorption (e.g., amine, carbonate-based solvents)
•
Adsorption (solid materials)
•
Membranes separation
SUMMARY
BENEFITS
•
Full in-house competence along the CCUS value chain
•
Strategic distribution of depleted reservoirs in the North Sea and Mediterranean areas near industrial emitters
•
Cost-effective storage solutions through repurposing of existing infrastructures
•
Demonstrated competency to manage complex projects from our long successful track record in the O&G industry
•
Strong R&D capabilities to unlock value from capture & utilization technology portfolios
•
Proprietary technology and tools for modeling and monitoring
CARBON CAPTURE, UTILIZATION, AND STORAGE SOLUTIONS
Eni is building a leadership position as a provider of
decarbonization services, based on a portfolio of cross-
business technology solutions and a balanced mix of low
carbon products in order to effectively address scope
1+2+3 emissions. Eni’s strategy aims to deliver a secure and
sustainable energy system, while keeping a sharp focus on
a just energy transition and value creation for stakeholders.
Carbon Capture, Utilization, and Storage (CCUS) is one
of the main pillars of this strategy. Specifically, we are
addressing industry needs, in particular for the Hard-to-
Abate sectors. As a global energy company with decades
of experience and leader in technological development,
Eni already has an extensive heritage in operations,
subsurface characterization, modeling, and monitoring.
This know-how has been transferred to CCUS leveraging
on existing upstream assets, including depleted reservoirs
and offshore infrastructures strategically distributed in
the North Sea and Mediterranean regions. This allows for
the delivery of projects both in a timely and cost effective
manner.
An additional element of this strategy is the strong R&D and
technical capabilities to support emitters in the selection of
the most effective capture solutions. They are identified
among a wide technology portfolio that relies on strategic
collaborations with leading technology providers as well as
on our own proprietary technologies.
CONTACT
Email: roberto.ferrario@eni.com
Web:
www.eni.com
ENI
PROJECT PIPELINE
UNDER DEVELOPMENT
NEW INITIATIVES
IN OPERATION
UK
- Hynet
Norway- Sleipner
Italy
Ravenna
Libya
- BES
Egypt
Australia
Algeria
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STORAGE
Eni’s remarkable experience in exploration and field
development has been transferred, in recent years, to CO2
storage projects.
Eni’s centralized G&G (Geological and Geophysical)
technical services can provide advanced technologies
and methodologies, which are strictly linked to high-level
competencies and commitment towards innovation. The
very same approach is applied to CO2 storage projects.
The re-purposing of competences from O&G exploration
to CCS is based on a solid knowledge of how integrated
specialistic studies should be carried out.
This starts from seismic processing, imaging and inversion,
activities where Eni can take advantage of one of the most
powerful HPC machines in the industry. Eni G&G workflow
includes rock physics modeling, sedimentological studies,
structural and fault seal analysis, basin-scale migration,
using commercial and proprietary software as e-SimbaTM.
All the specialistic studies are carried out internally,
maximizing the communication between the different
technical teams and project management. The adopted
multidisciplinary approach to characterize the storage
complex through the subsurface modeling benefits from
continuously updating the technologies.
Eni’s consolidated experience in reservoir modeling has
also been transferred to storage projects. To support this
kind of analysis, Eni is increasingly using Echelon, the
proprietary simulator developed to exploit all internal HPC
capabilities. In the framework of CO2 injection modeling,
further functions are under implementation in order to
accurately consider all the processes that take place when
CO2 is injected in the porous medium.
The modeling of CO2 storage in depleted fields requires
additional input data for the geochemical-mineralogical
characterization of rocks and fluids. Eni has developed
a multidisciplinary workflow that integrates laboratory
tests (i.e., ageing experiments at reservoir conditions) and
numerical procedures (i.e., thermodynamic parameter
estimation) to identify, model, and quantify the main
reactive processes induced by exogenous CO2. The
approach can also be used for investigating the sealing
efficiency of cap rock by integrating geochemical analyses
with fluid breakthrough pressure tests and geomechanical
tests.
Eni has developed subsurface characterization and
modeling workflows that integrate laboratory analysis with
static, dynamic and geomechanical modeling.
Starting from a 3D fluid-dynamic model, validated through
historical data, specialistic studies are implemented to
guide the definition of the optimal injection profile. The
complete interdisciplinary simulation workflow includes:
•
geomechanical studies to assess thermal effect due to
the injection of a cold fluid within a warm formation
•
geomechanical studies for fault stability caprock
integrity evaluations
•
geochemical studies to assess the effect on
petrophysical properties and injectivity during the
injection period
•
flow assurance analysis to assess the bottom hole
temperature and the well head conditions, to properly
design the full CO2 supply equipment (well-heads,
flowlines, compressors).
UTILIZATION
Eni is developing a proprietary technology for CO2
utilization through mineralization. The basic principle is a
spontaneous process in nature. Silicate minerals containing
magnesium, calcium, and/or iron react with CO2 to form
very stable, inert, and non-toxic carbonate phases, in which
CO2 is permanently fixed.
Eni has optimized the reaction conditions, reaching
the complete conversion of the mineral in a short
time. Therefore, the process could be suitable for an
industrial application and the product could be used as
a Supplementary Cementitious Material (SCM) in the
formulation of cement.
Moreover, Eni is looking into e-fuels production as a
complementary way of CO2 utilization: green H2 and CO2
are combined to produce different kind synthetic carbon
neutral fuels. In particular, Eni is currently developing a
proprietary technology for SNG (synthetic natural gas)
production: a pilot unit is about to be built and operated in
an Italian industrial site in the frame of NextGenEU funding
program.
MONITORING
In all CO2 storage projects, whether they are in depleted
fields or in saline formations, monitoring activities play a
fundamental role, both to guarantee the effectiveness of
CO2 containment in the selected site and to comply with
National and International directives. Regarding monitoring
activities, Eni has twenty years of expertise in the sector,
related both to the use of proprietary technologies and
or testing innovative technologies through the direct
cooperation with innovative service suppliers.
In this direction, the Eni’s Monitoring strategy is based also
in the development of proprietary instruments, as follow:
•
MMV multidisciplinary workflow;
•
E-VPMS™: Vibroacoustic Pipeline Monitoring System
(patented technology, developed in house R&D
project);
•
Clean Sea: patented offshore hybrid AUV/ROV system,
for simultaneous environmental and asset integrity
inspections;
•
Well Monitoring: several internal R&D projects are in
place, aimed to monitor well integrity, well performance
and plume migration.
The monitoring plan is a fundamental document, which
reports the actions to be followed throughout all project
phases, including the preliminary phase, the injection
period and the post-injection period.
The MMV refer to the Risk Assessment and also contain
references regarding the closure and post-closure plans.
Typically, Eni’s monitoring approach has been developed
with the aim to ensure:
1.
The ability to compare on field measurements with
data provided by static and dynamic models;
2. Identify any significant on field evidence;
3. Detect any CO2 migrations and/or losses;
4. Detect any significant negative effects on the
surrounding environment, and in particular on drinking
water, human population and users of the surrounding
biosphere;
5. Evaluate the effectiveness of any corrective measures
taken.
The monitoring plan is designed according to the following
principles:
•
Compliance with existing legislation: the monitoring
plan must comply with regulatory requirements.
•
Risk-based:
Monitoring
activities
are
identified
through a systematic risk assessment. The scope
and frequency of monitoring activities depend on the
outcome of the risk analysis.
•
Site-specific: Monitoring technologies are selected
for each monitoring task based on the result of site-
specific feasibility assessments and then custom-
designed to ensure optimal monitoring performance
under specific storage site conditions.
•
Adaptive: Storage site performance and monitoring
systems are continuously evaluated and updated.
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DESCRIPTION
1. OVERVIEW OF THE TOMAKOMAI PROJECT
The Tomakomai CCS Demonstration Project is an offshore
CCS project in Japan. The CO2 source is offgas from an
HPU (Hydrogen Production Unit) of an oil refinery located
in the coastal area of the Tomakomai Port. CO2 captured by
an activated amine process is compressed and injected by
two highly deviated injection wells drilled from an onshore
site targeting two offshore reservoirs (Fig. 1).
2. KEY RESULTS OF TOMAKOMAI PROJECT
2.1 CO2 CAPTURE
The CO2 capture process used in the Tomakomai project
is a commercially proven amine scrubbing process (OASE®
by BASF), and the capture facility is comprised of a two-
stage CO2 absorption tower, a CO2 stripping tower and a
Low-Pressure Flash Tower (LPFT), as shown in Fig.2. The
maximum CO2 capture rate is 25.3 tonnes per hour.
The two-stage absorption system shown in Fig. 3 results
in a significant reduction of the amine reboiler heat
consumption in the CO2 stripping tower as only a small
amount of semi-lean amine needs to be sent to the CO2
stripping tower. The reboiler heat consumption was
measured as approximately 0.9 GJ/t CO2 or less, which
is a significantly lower energy consumption than that of a
conventional one-stage absorption system. The purity of
the captured CO2 was greater than 99% (dry basis) at the
top of the LPFT.
SUMMARY
BENEFITS
JCCS can share the following knowledge and experience acquired from the Tomakomai Project.
•
Capture and compression technologies (excluding inherent knowhow belonging to the process licensor)
•
Injection and monitoring technologies
•
Public outreach experiences
STORAGE
Japan CCS Co., Ltd. (JCCS) was founded in May 2008 when
a group of major companies with expertise in CCS-related
fields, including electric power, petroleum, oil development,
and plant engineering, joined forces to answer the Japanese
government’s call for development of CCS technology.
JCCS has been conducting the Tomakomai CCS
Demonstration
Project,
Japan’s
first
full-chain
CCS
demonstration project in Tomakomai City, Hokkaido
Prefecture, Japan since JFY2012 (JFY: Japanese fiscal
year from April to March). The project was commissioned
to JCCS by the Ministry of Economy, Trade and Industry
(METI) between JFY2012 and 2017, and from JFY2018
by New Energy and Industrial Technology Development
Organization (NEDO) with subsidies from METI.
The main objectives and tasks of the project are as follows:
•
Demonstrate a full-chain CCS system from capture to
storage
•
Demonstrate that the CCS system is safe and reliable
•
Remove concerns about earthquakes by the data
collected by establishing:
•
No influence by natural earthquakes on CO2 stored
•
No perceptible earth tremors induced by CO2
injection
•
Disclose project information and data and enhance
understanding of CCS by local residents
•
Acquire operational technology as well as strive
towards practical implementation.
The target of 300,000 tonnes of CO2 injection was
achieved in November 2019. Post-injection monitoring is
currently being conducted. No micro-seismicity or natural
earthquakes attributable to CO2 injection were detected
in the vicinity of the injection area. The time-lapse monitor
seismic surveys indicated clear anomalies reflecting the
evolution of the CO2 plume. The project is being conducted
with the understanding and support of the local community.
CONTACT
Email: info@japanccs.com
Web:
www.japanccs.com
JAPAN CCS CO., LTD.
Fig. 3 Geological cross section
Fig. 1 Bird’s-eye View of capture and injection facilities of the Tomakomai Project
Fig. 2 Two stage absorption process
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2.2 CO2 INJECTION AND MONITORING
A geological cross section is shown in Fig.4 with profiles
of the deviated injection wells. The Tomakomai project
targets two independent reservoirs of different depths
and different lithofacies; the Lower Quaternary Moebetsu
formation at about 1,000 to 1,200 m in depth and 3 km off
the coastline, and the volcanic and volcaniclastic layers of
the Miocene Takinoue formation at about 2,400 to 3,000
m in depth and 4 km offshore.
Onshore monitoring facilities were comprised of a seismic
station and three observation wells with pressure and
temperature sensors and seismic sensors. Offshore
facilities were comprised of an OBC (ocean bottom cable)
with 72 seismic sensors and four OBSs (ocean bottom
seismometers).
The facilities were deployed as shown in Fig.5 and started
operation on February 1, 2015, thirteen months before the
start of CO2 injection. CO2 injection into the Moebetsu
formation began on April 6, 2016 and was terminated with
the cumulative amount at 300,012 tonnes on November
22, 2019. CO2 injections into the Takinoue Formation were
conducted from February 6 to February 23, 2018, and from
July 31 to September 1, 2018. The injectivity of the Takinoue
formation was much lower than expected, and therefore
the cumulative injection of CO2 was 98 tonnes.
To date, no seismicity attributable to CO2 injection has
been detected in the vicinity of the reservoirs (Fig.6).
Seismic surveys at cumulative CO2 injection of approx.
65,000, 207,000 and 300,000 tonnes into the Moebetsu
Formation detected anomalies, indicating evolution of the
CO2 plume (Fig.7). Seasonal marine environmental surveys
have detected no indications of seepage of the injected
CO2.
As a result of an optimization study of the monitoring
system and the marine environmental survey, some
monitoring facilities and works have been discontinued
after JFY 2021.
3. PUBLIC OUTREACH ACTIVITIES
As the project is being conducted close to the center of
Tomakomai, a large industrial city including active fishing
with a population of approximately 170,000, securing
the trust of the local community through sustained
communication, in particular with the local government
and fishery cooperatives has been an important step in
achieving the smooth delivery of the project. A key factor
was the strong support of the city mayor and the local
government, which formed the Tomakomai CCS Promotion
Association in April 2010 (re-organized in October 2021 to
Tomakomai CCUS/Zero Carbon Promotion Association),
chaired by the mayor of Tomakomai and comprised
of all the major local industries including the fishery
cooperatives.
JCCS also places emphasis on removing concerns
regarding earthquakes and securing trust in the safety of
Japan’s CCS technology through various public outreach
activities such as forums for local residents, panel
exhibitions, exhibits at environmental conferences, site
tours, lectures, and experiment classes for schoolchildren.
We have also maintained an information disclosure system
in the city hall of Tomakomai.
Fig. 5 Results of micro-seismicity of monitoring
Fig. 6 Results of 3D seismic survey
Fig. 4 Layout of monitoring system of the project
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including adsorbent-based capture, new solvents, and
novel configurations for solvent-based technologies.
In addition to our carbon capture technology, we design
and supply gas dehydration and conditioning systems.
Our diverse gas dehydration portfolio includes triethylene
glycol (TEG) units, BASF Sorbead® adsorbents and
molecular sieves adsorbents. We are uniquely positioned
to select the most optimum CO2 dehydration technology
considering the dry CO2 specification, and overall
CAPEX and OPEX of these systems. This expertise has
allowed us to successfully execute more than 100 gas
dehydration projects globally which has enabled us to
achieve high-energy recovery and low-glycol loss in our
glycol-based dehydration packages and modules, which
are compact, lightweight, and small in footprint. We are
developing the next generation of digitalized desiccant-
based dehydration systems, enabling remote monitoring
of operations which will enhance the desiccant lifetime,
reduce energy requirements and OPEX of the system.
Our CO2 dehydration systems reduce the water dewpoint,
preventing hydrate formation, condensation, and corrosion
in the downstream processes. Other CO2 conditioning
packages include removing contaminants like oxygen,
H2S and Mercury and then compression for end use. We
are also currently developing off-the-shelf engineered
standardized modular dehydration packages.
SUMMARY
BENEFITS
NOV is a one-stop-shop, offering capabilities to support throughout the entire value chain. These benefits include:
•
Established execution and global supply chain models, featuring local, low-cost fabrication and decreased delivery
times
•
Experience in standardized system and equipment packages to drive efficiency
•
Precision with large-scale projects, resulting in lower engineering design and project management
•
Research and development activity to keep customers involved with the latest CCUS technology advancements
•
Vast well construction capabilities for geological storage to streamline vendor operations
CARBON CAPTURE, UTILIZATION, AND STORAGE SOLUTIONS
The transition to cleaner, carbon-neutral energy, coupled
with the growth in decarbonization methods, is one of the
most significant technological shifts to happen in modern
history. Throughout our 150 years of experience at NOV,
we have pioneered innovations that have enabled our
customers to safely produce abundant energy while
minimizing the environmental impact of their operations.
The energy industry depends on our deep expertise and
technology to assist in advancing the energy transition
toward a more sustainable future.
We have joined the movement and our goal is simple:
rejuvenate to improve upon what we already offer,
repurpose technology and equipment traditionally used
in oil and gas operations, and reposition the skills and
knowledge from oil and gas toward the energy transition.
Carbon Capture, Utilization, and Storage (CCUS) is one
initiative where our gas processing technologists and
process system experts have been able to utilize their
core competencies to design a carbon capture system
for post-combustion flue gas. Within upstream oil and gas,
our Wellstream Processing group is recognized as the
global leader in delivering gas processing technologies
and process systems. This expertise is cultivated from
our 35-year history of executing more than 350 complex
gas treatment and conditioning projects in close to 50
countries worldwide.
Our post-combustion carbon capture technology is
fully commercial, scalable, and adaptable to any flue gas
application. This solvent-based post-combustion capture
design utilizes a proprietary solvent that removes more
than 90% of carbon dioxide. The scalability of our solution
supports a wide range of applications and industries.
We are actively engaged in performing and supporting
carbon capture pre-FEED/FEED studies in a variety of
flue gas applications including hydrogen, steel, power
generation, oil & gas, paper and pulp, ethanol, waste-to-
energy, and ammonia. We are reducing the cost of capture
by deploying NOV’s expertise in standardizing equipment
packages and developing CO2 point source specific
product lines.
We are also involved in strategic partnerships to develop
new carbon capture technologies that are focused on
reducing the cost and improving the overall economics of
implementing carbon capture. To address the challenges
of implementing capture on smaller emitters below
100,000 tons per year, we are exploring new technologies
CONTACT
Email: PF-CCUSMarketing@nov.com
Web:
www.nov.com
NOV
DESCRIPTION
Industry-leading solutions for CO2 projects of any size are
also available for transport, offshore offloading, injection,
and storage. Our growing suite of automation, control,
and monitoring solutions also support safe and reliable
operations. A sampling of our solutions across CCUS
includes:
TRANSPORTATION
•
For more than 80 years, Tuboscope has provided
products and services that improve asset performance
and maximize useful life. Our TK™-Corrosion control
products and pipeline connection systems have
successfully been used in CO2 and carbon capture
applications, efficiently transporting waste, preventing
severe deterioration of line pipe and downhole tubing
due to the corrosive nature of carbon containing
wastewater.
•
The
proprietary
suite
of
Tube-Kote™
coatings
addresses all operating environments, providing
superior corrosion protection, deposit mitigation and
improved hydraulics. When used with our pipeline
connection systems, the result is a continuous coated
surface throughout the connection area and improved
pipeline integrity and efficiency.
•
Our TK-Liner, GRE lined carbon steel pipe, delivers
excellent corrosion protection in highly corrosive
environments, as well as thermal insulation for
downhole tubulars and flowlines.
•
For more than 50 years, composite pipe has been used
in CO2 injection lines, high- and low-pressure pipelines,
ductwork, WAG systems, and other challenging
carbon capture and transportation applications. Our
products are ideal for these critical applications due
to their ability to handle concentrations of up to 100%
CO2. Composite solutions bring excellent corrosion
resistance without the additional cost of cathodic
protections or coatings traditional metallic materials
require.
•
Our energy efficient horizontal pumping systems
are an ideal option to boost CO2 pressure for
pipeline entry. Tying into our variable frequency
drive (VFD), users control the speed of the pump to
adjust discharge pressure and flow rate, as needed.
Additionally, automation, control, and monitoring
solutions drive productivity and improve safety and
reliability.
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OFFSHORE OFFLOADING, INJECTION, AND STORAGE
•
We assist customers with offshore CO2 transfer, from
terminal or storage vessel to shuttle vessel, shuttle
vessel to storage facilities/well, or from shuttle vessel
to storage and injection vessel. Transfer and mooring
systems are important to secure vessels and ensure
safe and reliable CO2 injection offshore.
•
Our Single Anchor Loading (SAL) and Submerged
Swivel and Yoke (SSY) systems are used in shallow
waters, while our Submerged Turret Loading (STL)
system is used in deep water locations. The SAL
system is designed for shuttling operations where
continuous injections are not required, also known as
batch wise injection. Alternately, the STL is suited for
both shuttling and permanent mooring/continuous
operation in deeper waters (50 m – 2500 m). The
SSY is the preferable solution for permanent moored/
continuous operation systems in shallow waters (15
m – 60 m). Technology choice and individual system
complexity levels are also subject to specific seabed,
soil, and weather conditions for the given terminal or
storage aquifer/reservoir location.
•
Our portfolio of dynamic high-pressure unbonded
flexible pipes is compatible with CO2. Already used
in deep waters for CO2 enhanced oil recovery
injection (EOR), our offshore flexible pipes are equally
applicable for injection into permanent storage.
•
We also develop solutions for safe and efficient
vessel integration of our technologies for CO2 transfer
interfaces, which include the Bow Loading System
(BLS) and the Stern Discharge System (SDS). These
high performing, field proven technologies have been
used in the oil and gas industry for decades and are
easily converted to CO2 transfer in all three pressure
and temperature levels considered for CO2 handling.
•
Our full suite of drilling technologies offers many
solutions for drilling into saline aquifers or depleted
oil and gas reservoirs for permanent CO2 storage. We
offer a complete suite of tubulars and bottom hole
assembly (BHA) tools, as well as drilling optimization
services.
RESEARCH AND TECHNOLOGY
We are home to multiple research and technology
centers. Two of our facilities are specifically linked to
NOV’s low carbon initiatives, the Springett Technology
Center located just outside of Houston in Navasota, Texas,
and the Flotta facility in Orkney, Scotland located in the
heart of the Orkney Net Zero Ecosystem. We can rapidly
produce prototypes and test technology for customers
with expanding capabilities to support more low carbon
initiatives. Additionally, our lab services for low carbon
supports
environmental
impact
research,
surveys,
atmospheric monitoring, and permits.
As solutions to support decarbonization continue to evolve,
NOV will remain at the forefront solving challenges and
partnering with customers across the entire CCUS value
chain. Please let us know if we can assist with your next
project by emailing corporatemarketing@nov.com.
CCUS VALUE CHAIN INFOGRAPHIC
NOV technology supports the entire CCUS value chain.
1 Emission source
2 Carbon capture system
3 Onshore CO2 injection well
4 Terminal for offshore CO2 transportation
5 Transportation vessel
6 Vessel for offshore offloading and CO2 injection
7 Re-purposed offshore platform for CO2 injection
8 Offshore injection well for CO2
CARBON CAPTURE SYSTEM
Our built-for-purpose carbon capture system is a solvent
based, post-combustion capture design that removes more
than 90% of carbon dioxide.
SUBMERGED TURRET LOADING
An optimal solution for deep water locations, our
Submerged Turret Loading (STL) system is designed for
shuttling and permanent mooring or continuous operation.
Our STL ensures safe and secure injection offshore.
Submerged Turret Loading
Carbon Capture System
CCUS Value Chain Infographic
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DESCRIPTION
Reservoir simulation is a key technology used in different
phases of a CO2 storage project. Early in the screening
phase, models are built to estimate capacity, test critical
operational parameters and eventually select a potential
site over another. New simulation campaigns are typically
run during appraisal and to create a project development
plan. Finally, reservoir simulators are also used to estimate
contingency and uncertainty for project costs and in
determining plume migration conformance for storage site
closure.
The OpenGoSim (OGS) software package provides
simulation capabilities to predict the long-term effects of
storing CO2 in saline aquifers and depleted hydrocarbon
fields. Engineers and researchers can run large-scale
simulations to model the CO2 migration and temperature
change in detail. The simulator offers a number of accurate
and easy-to-use built-in options to characterise CO2 and
its mixture with residual hydrocarbons, while modelling
CO2 dissolution in brine and temperature effects. It utilises
mathematical models designed specifically for CCS
applications, to improve efficiency and usability when
compared to traditional reservoir simulators developed
for hydrocarbon recovery and often readapted to model
CO2 storage. The software is highly scalable and can use
a large number of computer processors to reduce the
time needed to simulate large areas of the order of 100
x 100 km, for hundreds or thousands of years, as is often
required by CCS studies.
The OGS project started in 2015 building on PFLOTRAN,
an open-source software developed by the cooperation of
several US national labs (Los Alamos, Sandia, Oak Ridge,
Berkley, Pacific Northwest). PFLOTRAN was developed to
enhance the understanding of a number of environmental
problems,
especially
those
that
require
long-term
simulations and significant computational resources, such
as nuclear waste management.
Thanks to support from Equinor, the UK government,
and private investors, OGS has developed a reservoir
engineering capability tailored to CO2 storage, which
now fits into the industry workflow, and has been used in
several CCS projects across Europe with ongoing uptake
in other regions. The core simulator remains open-source,
facilitating cooperations with academia to accelerate
R&D, while OGS has developed a front-end and an
application to leverage cloud computing resources and
to increase the simulator portability and usability. Beyond
industry adoption, the software is being used by several
universities worldwide and government institutes (e.g.
British Geological Survey) in support of research activities,
and lately has been selected by Imperial College and
Cambridge University to commercialise some CCS-specific
upscale techniques and reduced-physics models within
the StrataTrapper project.
SUMMARY
BENEFITS
•
Advanced modelling of CO2 including thermal effects
•
Well-established parallel-computing technology to speed up simulations
•
Cloud technology to run models from your laptop
•
No upfront license fees
•
Affordable support packages
OPENGOSIM CO2 STORAGE SOFTWARE SUITE
OpenGoSim (OGS) has developed PFLOTRAN-OGS, a
reservoir simulation package centred on CO2 geological
storage. The simulator can model CO2 storage in both
saline aquifers and depleted hydrocarbon fields.
The documentation of the software capabilities and the
user manual is available through the OpenGoSim website.
PFLOTRAN-OGS is open-source software that can be
downloaded for free, and users can install and use it on
their own without any support.
As the company that is developing and maintaining
PFLOTRAN-OGS, OpenGoSim offers: (1) commercial
support for an annual subscription fee, (2) a windows
installer with pre- and post-processing capabilities and (3) a
solution for cloud deployment.
CONTACT
Email: Rita@opengosim.com
Web:
www.opengosim.com
OPENGOSIM
PFLOTRAN-OGS
A reservoir simulator dedicated
to CO2 storage.
Hamilton (UK): CO2 injection into a depleted gas field
Smeaheia (Norway): CO2 injection into a saline aquifer
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DESCRIPTION
CHEMICAL SOLVENTS
We are developing novel amine solvents with energy
utilization from low-grade waste heat. We succeeded in the
development of amine solvents that could reduce the CO2
capture energy by 40% compared with conventional amine
solvents. Some novel amine solvents are in industrial use
and have been adopted in two domestic commercial
plants.
Membrane
MEMBRANE
We are developing organic membranes, such as
molecular-gate membranes, and inorganic membranes,
such as zeolite, silica, and palladium membranes. For
organic membranes, we are working on a molecular-gate
membrane module, which can separate and capture CO2
from a mixed gas, including H2 and CO2, generated from
the production process obtaining H2 from hydrocarbons.
For inorganic membranes, we are working on separation
between water and alcohol, CO2 and CH4, and MCH
(Methylcyclohexane) and H2.
SUMMARY
BENEFITS
•
Useful CO2 capture data using various amine compounds that have been accumulated over 20 years
•
Liquid and solid absorption materials to effectively capture CO2 using low-temperature steam
•
Organic and inorganic membrane technology that can separate CO2, alcohol, H2O, H2
•
Materials for direct air capture (DAC) technology
•
Membrane reactor technology for CO2 utilization
INNOVATIVE CO2 CAPTURE TECHNOLOGIES WITH CHEMICAL ABSORPTION,
ADSORPTION, AND MEMBRANES
The Research Institute of Innovative Technology for the
Earth (RITE) is dedicated to developing innovative CO2
capture technologies and to providing world-leading R&D
and innovation results with a special focus on chemical
absorption, adsorption, and the membrane separation
process. Our research topics cover the development of
new materials and innovative manufacturing processes
and high-efficiency CO2 capture systems. As for chemical
absorption, the solvent developed in our project has been
put to practical use in a commercial CO2 capture process
owned by a private Japanese company. For adsorption,
pilot-scale tests of solid sorbents with good CO2 desorption
performance at low temperatures with adsorption
systems are being conducted in collaboration with private
companies using flue gas from coal-fired power plants.
Recently, we started to develop new absorbents for low-
concentration CO2 capture at natural gas-fired power
plants with private companies. Furthermore, the direct
air capture (DAC) process which captures CO2 from the
atmosphere is proceeded as a national project by RITE
in collaboration with a private company to develop an
innovative solid sorbent and effective capture system. With
the target of separating CO2 from a highly pressurized gas
stream using a low-cost, energy-saving process, we have
been developing membranes and membrane elements.
They are potentially applied in the integrated coal
gasification combined cycle (IGCC) and blue-hydrogen
production.
Efforts are also being made toward the standardization
of CO2 capture. As the only organization in Japan that
is a member of the International Test Center Network
(abbreviated as ITCN, a global association of facilities
around the world that promotes the research and
development of CO2 capture technology), RITE regularly
exchanges information with overseas ITCN members.
In addition, we are conducting the project “Establish
a common base for evaluating the standards of CO2
separation materials,” which started in 2022, and we have
initiated the establishment of Japan’s first real-gas test
center at RITE.
These studies are based on results obtained from projects,
JPNP13012, JPNP16002, JPNP18016 and JPNP21014
commissioned by the New Energy and Industrial
Technology Development Organization (NEDO).
CONTACT
Email: kagaku@rite.or.jp
Web:
www.rite.or.jp
RESEARCH INSTITUTE OF INNOVATIVE
TECHNOLOGY FOR THE EARTH
Industrial use second plant
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SOLID SORBENT
We are developing novel solid sorbents (porous sorbents
modified with amines that are used in chemical solvents).
Optimum amines and porous supports are chosen
depending on the CO2 concentration. We are working on
effective CO2 separation from coal-fired power plants (CO2
concentration: around 13%), natural gas power plants (CO2
concentration: around 4%), and the air (CO2 concentration:
around 0.04%).
ESTABLISHMENT OF A COMMON EVALUATION
STANDARD FOR CO2 CAPTURE MATERIALS
We promote efforts to establish common evaluation
standards for CO2 capture technologies. We are
developing standard evaluation methods for various CO2
separation materials, while keeping pace with international
trends in this field. In addition, we will found a real gas
test center at RITE and support the development of CO2
separation materials by domestic companies, research
institutes, and others.
SCOPE
We will further actively participate in the development of
technology for CO2 separation and recovery, including
chemical absorption, solid sorbents, and membrane
separation.
The
chemical
absorption
process
will
be enhanced by the development of practical high-
performance chemical solvents. For solid-sorbent-based
technology, a pilot-scale test capturing 40t-CO2 per
day from flue gas at a coal-fired power plant has been
scheduled for second half of FY 2023–2024, while a new
project aims to develop innovative solid sorbents for CO2
capture from natural gas power plants will be started.
Regarding the DAC technology, we will accelerate its
development toward a small-scale on-site demonstration at
Expo 2025 Osaka, Kansai. As for membrane separation, in
FY 2023, we will complete the fabrication of a prototype
for a commercial-size membrane module and develop
a plan for a field test, aiming to move forward into the
development phase. About the Real Gas Test Center, its
detailed design will be conducted in FY 2023. We will
survey potential users to determine the key configurations
desired and to make the center user-friendly for domestic
researchers working on CO2 separation materials. It will be
open by the end of FY 2024.
In the future, RITE will be fully committed to the above-
mentioned
research
topics.
For
carbon
capture
technologies in a stage very close to practical applications,
we will conduct scale-up studies and tests under real-gas
conditions with the aim of establishing the technology at
an early stage. In sustainable development scenarios for
decarbonization, negative emissions technologies, such
as DACCS (direct air capture with carbon storage), are
expected to make significant contributions. Therefore,
it is necessary to handle these low-concentration CO2
emission sources. As the CO2 concentration decreases,
the amount of gas to be treated increases, and the
oxygen concentration also increases. The development
of materials at low cost with superior stability and a
corresponding system is highly important. We will
accelerate the development of these technologies so that
we can implement low-cost, energy-saving CO2 capture
technologies into our societies as soon as possible.
Efforts will also be devoted to effectively use the captured
CO2. We will develop the technology of CO2 fixation
into carbonates using steel slag and waste concrete
and explore technology for recycling CO2 into fuel and
chemical feedstocks.
STATE OF THE ART: CCS TECHNOLOGIES 2023
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DESCRIPTION
ADVANCED TRAFFIC LIGHT SYSTEM (ATLS)
There are concerns about earthquakes induced by the
formation pressure increase from CO2 injections. This has
led CO2 injection sites to undertake various monitoring
activities such as seismic monitoring. To leverage the data
acquired from these monitoring systems, the CO2 storage
research group has been developing a management
system for CO2 injections called the advanced traffic light
system (ATLS). For hot dry rock geothermal power or
enhanced geothermal systems (EGS), a traffic light system
(TLS) has been developed to label a level of safety using
traffic light colors, i.e., green, yellow, and red, judging by the
observed data of microseismicity. The proposed ATLS is a
system equipped with advanced functions to utilize data
from all monitoring systems such as seismic observations
at a CO2 injection site and the injection status there.
The ATLS is designed to identify any irregularities as early
as possible and send the feedback to the CO2 injection
operation. The system would enable the operator to
control the CO2 injection rates in accordance with the
information provided by the ATLS and to undertake the
necessary countermeasures.
The figure below illustrates a schematic view of the
workflow of the ATLS. After obtaining the ground
motion data, the extraction of the seismic events and
the identification of their locations are automatically
carried out. In parallel, the latest hypocenter catalog is
obtained from the Japan Methodological Agency (JMA)
which is used to exclude the natural earthquakes from
the catalog generated in the ATLS. Using the continuous
observation data for two years or more in Tomakomai,
it was demonstrated that the ATLS has the capability to
automatically analyze the ground motion data and to locate
each of the detected microseismic events at the injection
point.
The frequency and locations of the micro- and natural
earthquakes in the monitoring area and the colors of traffic
light determined by the ATLS are displayed.
SUMMARY
BENEFITS
•
Procedures and detection technology to monitor offshore CO2 leakage in case of emergency
•
Operational control system to detect abnormal signs during CO2 injection and prevent induced seismicity
•
Optical fiber sensing technology to monitor CO2 and reservoir conditions to ensure safe CO2 geological storage
•
CO2 microbubble injection technology that drastically creates efficient CO2 injection
PRACTICAL TECHNOLOGIES FOR CARBON DIOXIDE GEOLOGICAL STORAGE
Research Institute of Innovative Technology for the Earth
(RITE) has been engaged in the research and development
of carbon dioxide (CO2) geological storage for a quarter
of a century. We have conducted Japan’s first CO2
geological storage project in the 2000s and set the stage
for the feasibility of CCS through fundamental research
on monitoring technology, analysis, and prediction of CO2
behavior in geological formations based on observational
data and analysis of rock properties. In the first half of
the 2010s, the fundamental technologies for CCS were
developed, and in the latter half of the 2010s, technological
development was promoted with the aim of establishing
technologies that can be utilized in commercial-scale
projects.
For the implementation of CCS in society, it is important to
establish not only technology but also social acceptance
and improvement of the economy. Social acceptance
of CCS is related to the possibility of induced seismicity
and the environmental concerns. RITE provides various
safety management technologies to reduce the risk of
CO2 geological storage, increase social acceptability, and
improve the economy.
CONTACT
Email: co2srg@rite.or.jp
Web:
www.rite.or.jp
RESEARCH INSTITUTE OF INNOVATIVE
TECHNOLOGY FOR THE EARTH
An example of the output from ATLS
Flow diagram of ATLS
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MICROBUBBLE CO2 INJECTION TECHNOLOGY
Microbubble CO2 injection is a technology to generate
microbubble CO2 by supplying CO2 into a special filter
and to inject the bubbles into a pore space in formation.
Using the microbubble technology, we have collaborated
to improve CO2 storage efficiency with Tokyo Gas.
The features of this technology have the potential to
maximize the pore space utilization in geological CO2
storage, use low-permeability formations that have not
been considered storage formations, and enhance the oil
recovery rates.
We, in collaboration with JAPEX, conducted a field test to
examine the level of storage efficiency at their Sarukawa
oil field in Akita. The selected formation was a 900 m deep
sand formation, which bears oil. The oil is trapped in the
formation with little natural flow. We did a Haff and Puff test,
injecting CO2 and water at a ratio of 9:1 and then pumping
the formation fluid out.
The results are summarized in the table below. This shows
that the microbubble CO2 injection technique has the
potential to improve the efficiency of the CO2 injection,
CO2 storage, and oil recovery in comparison with the
conventional methods.
storage complexes, to the sea. Reservoirs are generally
at the depth of around 1 kilometer or deeper under the
seabed. According to a simulation conducted previously,
the amount of time that CO2 migrates from a reservoir to
the seabed right above would be more than 5 years. As
the pathway of the CO2 migration would depend on the
characteristics of the formations between the reservoir
and the seabed, the CO2 would not necessarily leak into
the sea in the area right above the reservoir. Taking this
into consideration, we propose the following strategy for
monitoring. Initially, we should direct the focus on the deep
formations including the reservoir to detect signs of CO2
migration from the reservoir. Then, if detected, we move
to the in-depth investigation, targeting the overburden, to
narrow the potential area for CO2 to leak out. Finally, we
prove a narrowed area to detect the signals of the leaked
CO2 in the water column.
The leaked CO2 must be in the gaseous phase under the
temperature and pressure conditions at the seabed of
the shallow sea to ensure that CO2 should not go out as
bubbles from the seabed if it gets leaked. Monitoring to
confirm that there are no bubbles from the seabed can be,
therefore, an option for leakage monitoring.
Sonar is used extensively to detect bubbles in the sea and
bubbles of gases such as methane. We have developed a
methodology to use the side-scan sonar (SSS) technology,
which is applicable in wide-area scanning to detect CO2
bubbles. SSS is a tool to produce images of objects in the
water column and topographic features of the seabed by
emitting sonic pulses from both sides of the SSS to the
vertical section perpendicular to the direction of its travel
and receiving its reflection. We conducted an experiment
to test whether the SSS can detect CO2 bubbles released
on the seabed under various conditions. Our findings
demonstrate that the SSS is capable of detecting the
bubbles released at a rate of higher than 2–4 tons per
annum and that the distance between the neighboring
observation lines in the monitoring should be shorter than
the altitude of the SSS, i.e., the distance between SSS and
the seabed beneath it.
INTO THE SEA
As CO2 storage sites are deliberately selected to store
CO2 stably and safely, it is considered that CO2 leakage
from geological reservoirs is remotely possible. However,
monitoring CO2 behavior is essential as there are public
concerns regarding CO2 leakage. In addition, when storing
CO2 in the sub-seabed geological formations in Japan, it
is mandated to assess the marine environmental impacts
based on the supposition of the CO2 leakage and to
monitor and verify that there are no signs of CO2 leakage
or migration from the reservoir. To identify the signs of
CO2 leakage, the scope of monitoring should cover an
extensive range from deep geological formations, including
System concept of DFOS
An example of formation strain measurement
Results of the field test
Side-scan sonar used in the experiment
CO2
CONVENTIONAL
MICROBUBBLE
Injection
5.6t
(0.6t/day x 10 days)
20.0t
(2.0t/day x 10 days)
Collected
2.1t
3.9t
Stored
3.5t
16.1t
Rate of Stored
62%
80%
OPTICAL FIBER SENSING TECHNOLOGY
In geological CO2 storage, it is essential to monitor not only
the location of CO2 plume but also the area of the pressure
propagation. There are number of technologies suitable
for such monitoring, for example, distributed fiber optical
sensing (DFOS).
The DFOS system is capable of acquiring spatially
continuous data and has been applied in various
fields. The DFOS can act as a multi-sensor system to
capture temperatures, pressures, strains, and vibrations
simultaneously by installing multiple fibers together. The
system is potentially considerably cheaper than a case
where several sensors are installed.
•
Distributed acoustic sensing (DAS)
•
Monitoring the CO2 plume in the reservoir by
using an optic fiber cable as a seismic sensor
•
Distributed strain sensing (DSS)
•
Monitoring
the
geological
stability
of
the
reservoirs and cap-rocks by measuring the strain
in the formations due to the pressure changes
associated with the CO2 injection
•
Distributed temperature sensing (DTS)
•
Capturing the signs of a CO2 leakage by
monitoring the temperature changes around the
injection wells and CO2 pipelines
We have developed the DFOS system over several years
and now demonstrate it in the fields in Japan and overseas,
as shown in the figure below.
We have designed a noble optical fiber cable that contains
multiple fibers filled with a resin substance in a stainless
steel tube to overcome the installation challenges in the
deep wells. The sensitivity of the hard steel cable was
validated with the water injection test at the domestic site.
At the CCS site in North Dakota, USA, we demonstrated
an integrated monitoring system using DAS, DSS, and DTS
with the developed optical fiber cable. We monitor the
integrity of the CO2 pipeline and the injection/observation
wells continuously to detect any potential damage to the
apparatus. Furthermore, we monitor the injected CO2
continuously using the DAS-vertical seismic profiling (VSP)
system with permanent seismic sources.
At the pilot test sites in Australia, we are promoting
demonstration tests of the DFOS system for fault
monitoring. We monitor the CO2 migration along/across the
shallow faults and examine the fault stability at the deep
faults.
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DESCRIPTION
MOSS ECO-X™
Moss Maritime | ECO Drilling Floaters (mossww.com)
The Moss CS-series of semisubmersible catamaran
platforms is one of the world’s most field-proven and
successful platform designs for harsh environments, and
the state-of-the-art ECO-X™ platform represents a quantum
leap in the direction of more sustainable drilling operations.
The ECO-X™ is built with a focus on energy efficiency,
reduced emissions, and improved safety, making it an ideal
platform for drilling carbon storage wells in environmentally
sensitive areas. The design features a state-of-the-art
hybrid power system, which combines diesel-electric
and battery power to reduce fuel consumption and CO2
emissions. Additionally, the platform is equipped with a
high-performance drilling system and advanced safety and
automation systems to ensure efficient and safe drilling
operations.
The Moss CS has already been successfully utilized for
well-drilling operations around the globe, demonstrating
its effectiveness and reliability. Its advanced design and
capabilities make it an ideal platform for carbon storage
projects worldwide, helping to mitigate climate change by
safely and efficiently storing CO2 in geological formations.
DRILLING FLEET
Saipem owns and operates a world-class offshore drilling
fleet capable of conducting drilling operations in the most
challenging conditions. The fleet includes several high-
tech and advanced drilling units, including the Moss CS
semisubmersible catamaran platforms.
Saipem’s offshore drilling fleet has the latest drilling
technology, ensuring clients receive safe, efficient
and reliable drilling services. The fleet is operated by
experienced and highly skilled crews trained to handle the
most complex drilling operations.
SUMMARY
BENEFITS
•
Field-proven drilling capability in the harshest and deepest environments
•
Environmentally sustainable drilling operations with the Moss CS ECO-X™ semi-sub catamaran platform
•
End-to-end capabilities in CO2 storage projects
•
Successful track record in both onshore and offshore
MOSS ECO-X™
Saipem is a global leader in the engineering, drilling
and construction of large projects for the energy and
infrastructure sectors and provides a full range of net
zero-oriented services for its clients operating in both the
energy transition and the offshore and onshore oil & gas
sectors. Saipem is highly specialized in carbon capture,
transport, storage and utilization and has a proven track
record in successful CO2 projects. Saipem’s subsidiary
Moss Maritime has developed high-tech drilling units such
as the Moss CS semisubmersible catamaran platforms
perfectly designed for drilling operations of CO2 injection
wells. The company’s experience includes successful
onshore and offshore projects worldwide.
CONTACT
Email: info.offshore.drilling@saipem.com
Web:
www.saipem.com
SAIPEM
Saipem Scarabeo 8, a last generation semisubmersible drilling rig
Moss ECO-X™
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DESCRIPTION
CO2 SOLUTIONS BY SAIPEM TECHNOLOGY
CO2 Solutions by Saipem is a cutting-edge technology that
uses enzymatic carbon capture to capture carbon dioxide
emissions from industrial processes. The post-combustion
capture process involves three columns, each with a
specific role in capturing and separating CO2.
•
Quench Tower: cools the flue gas, condenses much
of the water vapour and manages particulates and
contaminants.
•
Absorber: captures the CO2 in the solvent at near
atmospheric pressure.
•
Desorber: releases the CO2 at high purity and
regenerates the solvent at low temperature.
Enzymes play a vital role as a catalyst in the CO2 capture
process. The enzyme used in the process is known as
carbonic anhydrase, which accelerates the reaction
between CO2 and water to produce bicarbonate ions. The
carbonate solvent used in the process is simply water,
potassium carbonate, and the enzyme. This solvent has
unique properties that make it ideal for post-combustion
CO2 capture. One of its most important characteristics is
its stability under oxidative conditions and in the presence
of flue gas contaminants, eliminating the production of
degradation byproducts. Additionally, the non-volatile
solvent is non-toxic, making it safer to handle and dispose
of than traditional amine-based solvents.
The St-Félicien first-of-a-kind carbon capture plant in
Quebec, Canada, tested the CO2 Solutions by Saipem
technology. It captured over 90% of CO2 emissions
and confirmed the solvent’s remarkable stability and
low-temperature
performance.
The
plant
operated
effectively under varying process conditions and flue gas
compositions, thus proving the potential of the technology
to mitigate greenhouse gas emissions.
Saipem’s CO2 Solutions technology has potential
applications in various industries, including power
generation, cement production, steelmaking and other
hard-to-abate industries. By integrating with existing
industrial processes, the technology can capture CO2
emissions and reduce greenhouse gas emissions. Heat
integration with the host site can eliminate thermal energy
costs and provide additional economic benefits. While
further development and improvements are possible, such
as increasing the scale of the process, the non-toxic and
non-reactive nature of the enzyme and carbonate system
used in the process makes significant technological
improvements challenging. The robustness and resilience
of the enzyme ensure the process’s stability and efficiency
over long periods.
BLUENZYME PRODUCTS
Bluenzyme is a revolutionary product line developed by
Saipem that leverages the enzymatic carbon capture
technology of CO2 Solutions by Saipem.
Saipem’s modular design and fabrication expertise makes
Bluenzyme products a cost-effective and ready-made
solution for industrial clients.
The benefits of modular design and fabrication include:
•
Reduced construction time and costs: modules
are built off-site in a controlled environment, with
standardized fabrication processes and stringent
quality controls, reducing in-situ construction time and
costs.
•
Reduced environmental impact: modular construction
generates less waste and is more energy-efficient than
traditional stick-built methods.
•
Flexibility: modular units can be easily integrated within
existing facilities with a Plug & Play concept.
•
Improved safety: modular construction reduces the
need for on-site work and improves safety conditions
for workers.
Combining the benefits of CO2 Solutions by Saipem
technology
with
modular
design
and
fabrication,
Bluenzyme modular products offer a sustainable, cost-
effective, and ready-made solution for reducing carbon
emissions and improving operational efficiency. The
technology’s unique features, including enzymatic carbon
capture and a stable, non-toxic and non-volatile carbonate
solvent, make it a powerful and environmentally friendly
alternative to traditional carbon capture methods.
SUMMARY
BENEFITS
•
Non-toxic, non-volatile and stable carbonate solvent reducing environmental impact
•
Solvent regeneration with low-grade residual heat at 80°C significantly reducing or eliminating thermal heat costs and
providing higher efficiency
•
Low-complexity process with fewer pieces of equipment, leading to lower CAPEX and OPEX costs and easy operation
•
Elimination of operational and environmental risks associated with traditional amine-based solvents
•
More tolerant to SOx and NOx than traditional technologies.
CO2 SOLUTIONS BY SAIPEM
Are you seeking how to reduce your carbon footprint
with low environmental impact and financial cost? CO2
Solutions by Saipem technology into Bluenzyme modular
products is the answer. These solutions use advanced
enzymatic carbon capture technologies that catch CO2
emissions from industrial processes, making them more
efficient, cost-effective, and environmentally friendly than
traditional methods. With a stable, non-toxic carbonate
solvent and enzymes as a catalyst, CO2 Solutions by
Saipem technology eliminates many risks associated
with traditional carbon capture. Moreover, with Saipem’s
modular design and fabrication expertise, Bluenzyme
ready-made products are cost-effective and sustainable.
Enable your energy transition today with CO2 Solutions by
Saipem technology and Bluenzyme modular products.
CONTACT
Email: info@CO2solutions.com
Web:
www.saipem.com/en/solutions/renewables/carbon-capture
SAIPEM
BLUENZYME PRODUCTS:
•
Modular design for various industrial applications, including oil and gas, petrochemicals, power production and hard-
to-abate sectors
•
Utilization of CO2 Solutions by Saipemw technology for efficient and sustainable carbon capture
•
Reduced construction time and costs through modular fabrication
•
Improved quality control and safety with standardized processes
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Figure 2 – Bluenzyme products: Modular approach for quick execution
Figure 4 – Seamless Installation: The Bluenzyme modular unit – swift to deploy, exceptionally efficient, and environmentally
sustainable.
Figure 3 – Streamlined Efficiency: Bluenzyme 200, fully operational 18 months after order, features a 35m X 40m footprint inclusive of
storage and E&I modules
Figure 1 – Industrially-proven CO2 Solutions by SAIPEM technology
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SUMMARY
BENEFITS
•
CO2 reporting and accounting. Flow metering will become necessary for fiscal purposes, custody transfer and
compliance with future regulatory measurements. SICK provides solid experience from thousands of custody transfer
applications with natural gas. This experience can be transferred for each step of the CCUS value chain to ensure
accurate flow measurement and precise reporting.
•
Process efficiency. Carbon capture processes require a high degree of efficiency to improve their economic and
environmental attractiveness. The measurement of CO2 content and the remaining components after the capture
process is essential for control and optimization purposes. SICK has more than 10 years of experience with pilot
installations.
•
Quality control. Regardless of the destination of the captured CO2 (storage or utilization), it is important to control the
quality of the gas and possible impurities that can have a negative influence on the later steps of the CCUS network
and ensure protection of the environment.
•
SICK LifeTime Services. SICK LifeTime Services is a comprehensive set of high-quality services provided to support
the entire life cycle of products and applications from plant walk-through to upgrades. LifeTime Services range from
product-independent consulting to traditional product services.
GAS ANALYSIS AND FLOW METERING FOR CCUS
CONTACT
Email: Aurelie.Moll@sick.de
Web:
www.sick.com
SICK
From factory automation to logistics automation and
process automation – SICK drives industries with sensors.
As a technology and market leader, SICK provides sensors
and application solutions that create the perfect basis for
controlling processes securely and efficiently, protecting
individuals from accidents, and preventing damage to the
environment.
Founded in 1946 by Dr.-Ing. h. c. Erwin Sick, the company
with headquarters in Waldkirch, Germany ranks among
the technological market leaders. With more than 50
subsidiaries and equity investments as well as numerous
agencies, SICK maintains a presence all around the
globe. In the 2022 fiscal year, SICK had more than 11,900
employees worldwide and a group revenue of around EUR
2.2 billion.
Sensor Intelligence. For all requirements.
When movement becomes collaboration, when industrial
systems have to be flexible, and when clean solutions are
the key, then customer can certainly benefit from SICK’s
many years of experience. As an innovation leader and
pioneer in the development of groundbreaking sensor
technology, we offer solutions that are already up to the
challenges of the future today. With intelligent sensor
technology that collects data and evaluates it in real
time, adapts to its environment and communicates in the
network.
Process Automation
SICK’s Process Automation division offers sensors
and tailored system solutions as well as services for
analysis and process measurement technology. When
measuring emissions, they monitor the legally prescribed
gas components, accurately record dust and particle
emissions and measure volume throughput. The ultrasonic
technology by SICK is one of the leaders in the precise
flow measurement of natural gas in the pipeline distribution
network as well as for process gases and steam. SICK’s
measurement technology solutions make a valuable
contribution to resource-saving plant control in the primary
industries.
Sensor solutions for CCUS
SICK already has solutions to support the complete CCUS
value chain, when it comes to continuous gas analysis or
CO2 flow metering.
SICK creates innovations for a sustainable future!
We create completely new solutions in co-creation with our partners. Taking years of experiences from emission
monitoring and gas flow measurement to overcome the challenges of precise and continuous monitoring and
control of CO2 value streams.
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Reliable turnkey solution for CO2 metering
The FLOWSKID flow metering system is a full gas flow
metering system. It is provided by SICK as a turnkey
solution for transfer applications. The system is flexible
in design and provides highly accurate measurement
data. With FLOWSIC600 or FLOWSIC600-XT gas flow
meters as the heart of the metering skid, system reliability
can be assured. The metering skid can be customized
with
instrumentation
including
gas
analysers,
gas
chromatographs, and supervisory computers – system
solutions made by SICK! It is manufactured according to
ISO standards and is of the highest quality in line with the
latest DIN, ANSI, and ASME standards. This means the
system will fulfil local regulations and requirements.
Space and protection for measurement and analysis
technology
Container solutions are primarily used to protect the
installed
analyser
systems
from
extreme
ambient
conditions such as heat, cold, dust, wind, earthquakes
and corrosive or explosive atmospheres. They also offer
advantages for transport as well as on-site installation and
maintenance. At the factory, everything is coordinated
and pre-installed in the container in a clear manner. Each
container can be equipped to fit individual customer
requirements. The installation of transformers and UPS,
extinguishing, climate and gas warning systems is possible,
as is the implementation of sample point switching or
complex redundancy and signal concepts.
DESCRIPTION
Continuous gas analysers for quality measurement and
reporting
Carbon capture processes produce a highly concentrated
gas with more than 90% CO2 by volume. On the other hand,
there are the low carbon emissions to the environment,
which have to be reported for taxation purposes. The gas
mixtures contain other components that can be considered
impurities, and which can be corrosive, and either have an
influence on downstream process steps or are harmful to
the environment.
To control and optimize the efficiency of processes and
emissions along the CCUS value chain, SICK continuous
gas analysers accurately measure the concentrations in
CO2 and other components in the gas mixture. Together
with SICK’s precise gas flow measurement, a true mass
flow output is also available. Such measurements are
essential prior to transportation, storage or utilization of
CO2.
Depending on the application, SICK can offer different
measuring technologies, including:
•
In-situ gas analysers accurately measuring CO2
directly in the gas flow without gas sampling. The
reliability, precision and short response time offer key
advantages for efficient process control.
•
Extractive analysers from SICK ensure continuous
monitoring of multiple components simultaneously
such as CO2, H2O, HCl, SO2, CO, NOx, NH3 and
O2 with high accuracy to control and optimize the
CCUS processes. The most suitable analyser can be
selected depending on the application, the measuring
conditions, and the requested measuring parameters.
Gas flow measurement for transfer and process
applications
Carbon dioxide can be captured from different emission
sources and then collected and transported via pipelines
or ships for further handling steps such as storage or
utilization. Gas flow measurements are necessary at each
transfer point to control the quantity of captured CO2 or the
volume stored or transferred.
Accurate gas metering allows for precise accounting to
companies or calculation of CO2 taxes and credits based
on regulations. With our experience in custody transfer
applications for natural gas which can be easily transferred
to CO2 and our highly reliable ultrasonic gas flow meters,
SICK provides the precise data required to operate the
CCUS value chain. The FLOWSIC600/-XT gas flow meters
deliver optimal measurement performance and provide
the highest rated gas metering accuracy. Thanks to
PowerIn Technology™, the FLOWSIC600-XT also ensures
that measurements continue to be taken and data is
stored even in the event of a power failure. The rugged
design provides both the fault-free and maintenance free
systems. Due to the direct path layout, the signals are not
reflected inside the device and are thus not affected by
contamination. This results in long-term system stability
and accuracy.
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SUMMARY
NAME OF TECHNOLOGY SERVICE PROVIDER
CONTACT
Email: ccus@slb.com
Web:
www.ccus.slb.com
SLB
Carbon capture and storage (CCS) is a critical component
of advancing decarbonization and achieving the Paris
Agreement’s climate change goals. As a technology
leader in CCS and in the development of decarbonization
and alternative energy solutions, SLB is actively
progressing CCS technologies and business models to
enable widespread adoption of CCS.
What SLB brings to achieve these goals is more than
90 years of experience in characterizing and modelling
underground rock formations and in designing and
constructing wells. SLB’s acquisition of Cameron in 2016
added a rich legacy in gas processing and pressure control
equipment. For decades, we have been deploying digital
tools and sophisticated sensors to improve operations,
minimize risk, and monitor assets, including the use of
automation, artificial intelligence, and comprehensive data
management.
We applied this know-how to become an early technology
leader in carbon capture for enhanced oil recovery (EOR)
applications. Thirty-five years ago, we helped build the
world’s first commercial CO2 plant at the SACROC Field in
West Texas.
For over two decades, SLB has participated in more than
120 CCS projects around the globe, in different geological
contexts and for various industry sectors. This hands-on
experience, combined with our technology leadership,
gives us unique insights into the varied complexities
posed by CO2 sequestration. In order to overcome these
challenges, we have united the diverse disciplines of
geoscience and engineering to develop innovative,
integrated end-to-end processes that enable us to deliver
sequestration projects anywhere in the world.
SLB has explored creating strategic partnerships with
emitters to assess, develop, and operate projects spanning
the entire CCS value chain, from capture to storage.
The scope of collaboration goes beyond subsurface
requirements and includes project economics, technology
selection, business models, and permitting for a CCS
project. By partnering with leaders in a range of strategic
sectors, we are demonstrating viable and scalable CCS
solutions across a wide range of industries. For example,
we are exploring with Lafarge Holcim the feasibility of
capturing carbon emissions from cement plants.
In addition to our deep expertise, technological leadership,
and experience in creating viable CCS solutions, SLB is
uniquely positioned to help scale up the manufacturing
of CCS technologies. We are leveraging our more than
80 technology centres and extensive manufacturing
capabilities around the world to industrialize and deploy
CCS technologies globally.
SLB is developing, adapting, and applying innovative
technologies in scalable business models to provide
our customers and partners with economically viable
solutions across the CCS value chain. In this “State of the
Art: CCS Technologies 2023” report, we highlight some of
the advanced technologies in our portfolio that significantly
support the CCS industry today, organized into three
sections:
•
Capture, Gas Processing, and Transport
•
Storage Selection, Design, and Construction
•
Storage Monitoring, Verification, and Reporting.
CAPTURE, GAS PROCESSING, AND TRANSPORT
Highlighted Technologies and Services in our Portfolio
Capture and gas processing technologies
•
Symmetry process software platform, available in our
DELFI cognitive E&P environment
•
CYNARA acid gas removal membrane system
•
Amine gas treating systems
•
SULFATREAT H2S removal adsorbent
•
Process Live data-enriched performance service
Transport technologies
•
OLGA dynamic multiphase flow simulator, available in
our DELFI environment
•
Horizontal pumping systems for pressure boosting
during transport
•
Low-emission valves
Our Symmetry process software platform enables the
design and simulation of CO2 capture process workflows
in one environment that integrates pipelines, capture and
compression facilities, and safety models while ensuring
consistent thermodynamics and fluid characterization
across the full system. The use of the Symmetry platform
in several CCS projects in Canada was key in rightsizing
the process design and accurately modelling the phase
envelope and control system integration. For each
project, the Symmetry platform identified operational
improvements
and
minimized
health,
safety,
and
environment (HSE) risks.
The choice of capture technology depends on the purity of
the CO2 stream and whether capture is pre-, post-, or oxy-
combustion. Comprehensive evaluation of these options in
the Symmetry platform can achieve the optimum system in
terms of both technical and economic feasibility.
Once CO2 is captured, a variety of treatment technologies
may be needed. SLB offers both membrane systems and
amine gas treatment systems in a range of designs and
sizes to meet specific project requirements. The CYNARA
acid gas removal membrane system works to separate
CO2 and H2S from natural gas via preferential permeation
of the smaller acid gas molecules. The separated CO2 can
be transported and sequestered at a selected storage site.
Monitoring valves and gas membrane systems with
Process Live data-enriched performance service provides
real-time status reports of performance and automates
event detection. These insights mitigate the risk of
downtime and reduce inventory costs. Using Process Live
service, we currently are providing uptime assurance and
treatment optimization of 4.92 Mtpa CO2.
The OLGA dynamic multiphase flow simulator models
and simulates the transportation of CO2 from capture to
injection. This enables a comprehensive understanding of
optimal operating conditions to ensure that CO2 remains in
phase.
When transporting CO2 between facilities, horizontal
pumping systems provide the necessary pressure boost
to maintain it in a fluid state. SLB has more than 15 years
of experience with a wide variety of CO2 transport
operations. We understand how the selection of
appropriate seals, valves, production chemicals, and
maintenance schedules plays a critical role in equipment
longevity and operational safety.
To date, SLB has installed thousands of industrial valves
in various CO2 and gas processing applications. In
addition to enabling remote operation, these low-emission
valves incorporate custom seals that reinforce their
operational integrity. Some of the valves in this portfolio are
manufactured to minimize leaks across the life of the valve.
To reduce maintenance downtime, our production
chemistry technologies address specific problems of
corrosion and hydrate formation.
STORAGE SELECTION, DESIGN, AND CONSTRUCTION
SLB has developed a wide range of risk assessment
methods for screening geological formations and for
identifying the most suitable site by conducting site
characterization assessments. This in-depth assessment
and evaluation of key criteria (such as storage capacity,
injectivity, and containment) enables our customers to
minimize cost while ensuring secure long-term CO2
storage.
STATE OF THE ART: CCS TECHNOLOGIES 2023
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Integral to our involvement in CCS projects is our more
than 35 years of petrotechnical software development
experience paired with deep domain knowledge. End-
to-end digital technologies harness this experience and
expertise to drive workflows that screen, rank, design,
model, simulate, and analyse every phase of the CCS
project’s life cycle.
By conducting the workflows within the DELFI cognitive
exploration and production (E&P) environment, we leverage
artificial intelligence and machine learning. For example,
the interpretation workflows used to build a model of a
storage site benefits from a 10× to 20× acceleration in
workflow time by employing machine learning. Reservoir
simulations benefit from high performance computing
capabilities that reduce simulation time so that the
engineers can focus on analysing results and exploring
the full uncertainty space. The DELFI environment was
recently selected by the Northern Lights joint venture
between Equinor, Shell, and TotalEnergies to streamline
subsurface workflows and longer-term modelling and
surveillance of CO2 sequestration.
Once the storage site has been selected and the project
commissioned, we leverage our decades of expertise
in well construction to optimize construction operations,
including the selection and installation of monitoring
methods.
Well integrity has been identified as the biggest risk
contributing to leakage of CO2 from underground carbon
storage sites. EverCRETE CO2-resistant cement system
enables more efficient and secure underground storage
compared with ordinary Portland cement. Whereas
ordinary Portland cement is not resistant to CO2 fluids and
can degrade in a few weeks or less, the reaction between
CO2 fluids and the EverCRETE system results in a stable
structure after two weeks, and mechanical and chemical
properties are no longer affected.
SLB designs and manufactures specialized wellheads,
seals, and gate valves for achieving permanent
underground sequestration of CO2. Our corrosion-
resistant equipment is constructed with a customized
coating to withstand aggressive environments under any
temperature conditions. The metal and elastomer seals
used in these wellhead systems are proved to endure
demanding
pressures,
temperatures,
and
corrosive
environments.
STORAGE MONITORING, VERIFICATION, AND
REPORTING
Securing CO2 storage and containment over long periods
of time requires properly monitoring the CO2 plume and
integrity of the wells. A cost-effective combination of
sensors and monitoring protocols can deliver optimum
performance control and risk management in compliance
with regulatory requirements.
Monitoring strategy design must address
•
what is to be monitored
•
what are the property variations
•
how will those variations occur
For a monitoring strategy to meet its objectives in terms
of assurance, verification, and cost optimization, a holistic
solution design and modelling workflow is required.
Critical to the success of the monitoring strategy design
is the incorporation of dynamic geomechanical modelling,
such as using our ECLIPSE, INTERSECT, and VISAGE
simulators, for predicting subsurface behaviour and
identifying the key parameters and their uncertainties.
This informs the design and planning of appropriate
geophysical measurements. A successful monitoring
strategy is able to history match the dynamic modelling
against field observation to identify anomalies and
update the subsurface model, monitoring strategy, and
risk model accordingly in real time.
Updating models requires timely measurements, for which
a primary objective is to minimize data acquisition time and
effort without adversely affecting interpretation quality.
Our versatile and highly sensitive distributed fibre-optic
sensing technology plays a significant role in achieving
this balance by providing continuous data in both time
and space. Optiq fiber-optic solutions bring multidomain
distributed sensing capabilities to CCS projects for
significant
efficiency
improvements
in
time-lapse
reservoir monitoring through permanent fibre installation
or temporarily deployed fibre wireline cables.
In a 2016 project with the US Department of Energy and
Archer Daniels Midland Company (ADM), we installed
modular intelligent completion equipment and Optiq
solutions to enable real-time monitoring and control of the
subsurface storage. Together, we captured from ADM’s
ethanol facility more than 2.5 Mt CO2 over a period of three
years.
Highlighted Technologies and Services in our Portfolio
Site selection and design digital tools, available in our
DELFI cognitive E&P environment
•
OLGA dynamic multiphase flow simulator
•
Petrel E&P software platform
•
ECLIPSE industry reference reservoir simulator
•
INTERSECT high-resolution reservoir simulator
•
VISAGE finite-element geomechanics simulator
•
Symmetry process software platform, available in our
DELFI environment
Formation evaluation technologies
•
Litho Scanner high-definition spectroscopy and
laboratory
services
for
X-ray
diffraction,
X-ray
fluorescence,
and
Fourier
transform
infrared
spectroscopy
•
MR Scanner expert magnetic resonance and CMR-
MagniPHI high-definition NMR service; triple-combo
measurements for porosity, permeability, and capillary
pressure; and laboratory services for routine and
special core analysis, tight rock analysis, and mercury-
injection capillary pressure measurement
•
FMI-HD high-definition formation microimager, Quanta
Geo photorealistic reservoir geology service, and
laboratory services for whole core description, core
fracture description, and goniometry
•
Sonic Scanner acoustic scanning platform, MDT
modular formation dynamics tester minifrac, XL-
Rock large-volume rotary sidewall coring service,
and laboratory services for unconfined compressive
strength, triaxial stress testing, and pore volume
compressibility
•
MDT modular formation dynamics tester, Ora intelligent
wireline formation testing platform, and laboratory
services for water analysis
•
PressureXpress
reservoir
pressure-while-logging
service
•
CoreFlow digital rock and fluid analytics services
•
High-resolution well testing services
Well construction technologies
•
DrillPlan coherent well construction planning solution
•
EverCRETE CO2-resistant cement system
•
Wellhead equipment: compact wellheads, monoblock
Christmas trees, coated FLS extreme-service API 6A
slab-style gate valves, elastomer seals, metal-to-metal
seals, MRD recessed-bore metal-to-metal seals
Well integrity technologies
•
Wellbarrier well integrity life cycle solution
•
Isolation Scanner cement evaluation service
•
PS Platform production services platform multifinger
imaging tool (PMIT)
•
Slim cement mapping tool (SCMT)
•
UCI ultrasonic casing imager, USI ultrasonic imager,
and PowerEcho and PowerFlex annular barrier
evaluation services
•
EM Pipe Scanner electromagnetic casing inspection
tool
Monitoring, verification and reporting technologies
•
Optiq SLB fiber-optic solutions
•
Pulsar multifunction pulsed neutron service and CHFR
cased hole formation resistivity tool
•
Optiq StreamLINE polymer-locked fiber-optic wireline
conveyance
•
Permanent gauges and pressure falloff (PFO) testing
•
Isolation Scanner cement evaluation service and UCI
ultrasonic casing imager
SLB as a Partner
Your company does not have to embark on its CCUS
journey alone. SLB is a global technology company with
the reach and resources to support your company’s CCUS
initiatives. Whether you require assistance evaluating
the feasibility of your assets for carbon storage, services
for CCUS well design, engineering and construction,or
discrete CCUS technologies for your CCUS well
construction, monitoring, measurement, or verification
requirements,SLB has the technologies and services your
CCUS project requires.
CHFR, CMR-MagniPHI, CoreFlow, CYNARA, DELFI, DrillPlan,
ECLIPSE, EM Pipe Scanner, EverCRETE, FLS, FMI-HD, INTERSECT,
Isolation Scanner, Litho Scanner, MDT, MRD, MR Scanner, OLGA,
Optiq, Optiq Seismic, Optiq StreamLINE, Ora, Petrel, PowerEcho,
PowerFlex, PressureXpress, Process Live, PS Platform, Pulsar,
Quanta Geo, Sonic Scanner, Symmetry, SULFATREAT, UCI, USI,
VISAGE, Wellbarrier, WellWatcher PS3, and XL-Rock are marks of
SLB or a SLB company.
Illustration of the Northern Lights CCS project (Courtesy of
Equinor)
ADM Overhead View
STATE OF THE ART: CCS TECHNOLOGIES 2023
244
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To find out more about the Global CCS Institute including Membership and our Consultancy services, visit
globalccsinstitute.com or contact us.choice A
Leverage fossil fuel revenues to build renewable energy infrastructure rapidly while using CCS to decarbonise fossil fuel power plants and heavy industries. Simultaneously, impose stringent emissions standards and tariffs on imported fossil-fuel-powered vehicles to accelerate the adoption of electric vehicles (EVs). Redirect fossil fuel profits into public transportation electrification and infrastructure development in urban areas.
choice B
Use international climate finance to fund the broad implementation of CCS across the energy and transportation sectors, with priority on capturing emissions from road and rail transport. Simultaneously, implement a gradual phase-out of fossil fuel subsidies and allocate those savings to workforce retraining programs that transition workers from fossil fuel industries into the renewable energy sector and EV infrastructure projects.
choice C
Invest heavily in CCS for the energy and industrial sectors to capture emissions from fossil fuel production and power generation, while delaying the full electrification of the transport sector until renewable energy capacity and grid stability are improved. In parallel, use fossil fuel revenues to establish a sovereign wealth fund dedicated to future investments in green technologies, such as domestic EV production.
choice D
Establish a comprehensive green bond initiative, leveraging international capital markets to fund both large-scale CCS and public transport electrification projects. Focus on developing CCS primarily for the industrial sector (cement, steel, and chemicals) while incentivising private sector investment in electric vehicle infrastructure. Maintain current levels of fossil fuel exports, using revenues for sovereign wealth investment in future green energy transitions.
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hard
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length
long
sub domain
Financial
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